CH 7.5 - Cargo & Ballast Operations
CH 7.5 - Cargo & Ballast Operations
Table of Contents
7.5.1 INTRODUCTION & RESPONSIBILITIES ...........................................................................................................12
7.5.1.1 INTRODUCTION .......................................................................................................................................13
7.5.1.2 PURPOSE OF THIS CHAPTER ........................................................................................................................13
7.5.1.3 REFERENCES ...........................................................................................................................................13
7.5.1.4 RESPONSIBILITIES.....................................................................................................................................14
7.5.1.4.1 Master ............................................................................................................................................. 14
7.5.1.4.2 Chief Officer..................................................................................................................................... 15
7.5.1.4.3 Deck Officers & crew ....................................................................................................................... 16
7.5.1.4.4 Shore management ......................................................................................................................... 16
7.5.1.5 QUALIFICATION & TRAINING ......................................................................................................................17
7.5.1.5.1 Qualification & Training................................................................................................................... 17
7.5.1.5.2 Involvement of Junior Deck Officers ............................................................................................... 17
7.5.2 GENERAL SAFETY REQUIREMENTS ...............................................................................................................18
7.5.2.1 CLASSIFICATION OF PETROLEUM & PERMITTED CARGOES .................................................................................19
7.5.2.2 CLOSED OPERATIONS................................................................................................................................19
7.5.2.3 STATIC ELECTRICITY PRECAUTIONS ...............................................................................................................20
7.5.2.3.1 Precautions to Avoid Static Electricity Accumulations .................................................................... 20
7.5.2.3.2 Ship/Shore electrical Insulation arrangement During Berthing ...................................................... 21
7.5.2.3.3 Precautions to avoid static electricity hazards in non–inerted tanks.............................................. 21
7.5.2.4 OTHER MISCELLANEOUS PRECAUTIONS ........................................................................................................22
7.5.2.4.1 Use of tools...................................................................................................................................... 22
7.5.2.4.2 Spontaneous combustion ................................................................................................................ 22
7.5.2.4.3 Ignition ............................................................................................................................................ 22
7.5.2.4.4 Removal of loose objects ................................................................................................................ 22
7.5.2.4.5 Watertight Spaces ........................................................................................................................... 23
7.5.2.4.6 PPE ................................................................................................................................................... 23
7.5.2.4.7 Specific Precautions......................................................................................................................... 23
7.5.2.5 SUMMARY OF FORMS ...............................................................................................................................23
7.5.3 CARGO & BALLAST PLANNING .....................................................................................................................24
7.5.3.1 KEY PRINCIPLES FOR CARGO STOWAGE & PLANNING .......................................................................................25
7.5.3.1.1 Stability & Stress Requirements ...................................................................................................... 25
7.5.3.1.2 Filling Limits for Sloshing Strength of Cargo Tank ........................................................................... 25
7.5.3.1.3 Segregation and Contamination Prevention ................................................................................... 27
7.5.3.1.4 Crude Oil Washing Program ............................................................................................................ 28
7.5.3.1.5 Specific Considerations for Loading ................................................................................................ 28
7.5.3.1.6 Specific Considerations for Discharging .......................................................................................... 29
7.5.3.2 CARGO PLAN ..........................................................................................................................................30
7.5.3.2.1 General Requirements .................................................................................................................... 30
7.5.3.2.2 Information to include in CarGo plan .............................................................................................. 31
7.5.3.2.3 Amendments to Cargo Plan ............................................................................................................. 33
7.5.3.2.4 Company’s Review of Cargo Plan & Sailing Condition..................................................................... 33
7.5.3.2.5 Stowage Plan ................................................................................................................................... 33
7.5.3.3 SUMMARY OF FORMS ...............................................................................................................................33
7.5.4 SHIP / SHORE SAFETY CHECKLIST OVERVIEW AND PRINCIPLES ....................................................................34
7.5.4.1 SHIP/SHORE SAFETY CHECKLIST ..................................................................................................................35
7.5.4.1.1 Overview ......................................................................................................................................... 35
7.5.4.1.2 General Principles............................................................................................................................ 36
7.5.5 PRE-ARRIVAL PROCEDURES..........................................................................................................................38
7.5.5.1 GENERAL ...............................................................................................................................................39
7.5.5.1.1 Voyage Orders ................................................................................................................................. 39
7.5.1.1 INTRODUCTION
• Careful planning, monitoring and execution of cargo & ballast operations is fundamental for the:
o Safety of vessels and seafarers, &
o Protection of the environment.
The Company’s customers also expect these operations to be conducted in a safe & proper manner
Carry out all cargo and ballast handling operations as per the:
• Safety measures explained in latest edition of International Safety Guide for Oil Tankers and
Terminals (ISGOTT 6), &
• Company’s instructions and procedures described in this Chapter
7.5.1.3 REFERENCES
• ISGOTT 6
• Tank Cleaning Guide (OCIMF).
• MARPOL 73/78.
• Approved STS manual & Ship to Ship Transfer Guide (OCIMF).
• ICS Safety on Tankers.
• IMO International Maritime Dangerous Goods Code.
• IMO International Convention on Civil Liability of Oil Pollution Damage.
• IMO Crude Oil Washing Systems.
• IMO Inert Gas Systems.
• ICS Clean Seas Guide for Oil Tankers.
• OCIMF Recommendation for Oil Tanker Manifolds and Associated Equipment.
• ICS Prevention of Oil Spillages through Cargo Pump room Sea valves.
• Latest VIQ edition.
• Vessel’s Loading Manual
• OCIMF: Tandem, Mooring & Offloading Guidelines for Conventional Tankers at FPSO Facilities
7.5.1.4 RESPONSIBILITIES
7.5.1.4.1 MASTER
• Overall responsible for safe and proper conduct of operations concerning:
o Cargo / ballast handling, &
o Tank cleaning.
• Approve the cargo and ballast operations plan.
• Monitor their executions to:
o Ensure compliance with applicable standards and regulations,
With specific focus on ISGOTT 6 requirements except where otherwise specified by Company’s
instructions.
o Identify areas for improvement, &
o Take appropriate actions, when needed.
➢ Issue own Standing Orders as per Appendix 1 - Chief Officer's Standing Orders
During Cargo Operations – Sample
Do not use Appendix 1 sample as Chief Officer’s Standing orders.
However, its content can be used as guidance to prepare own orders
Standing Orders: Final C/O’s standing orders shall not have the Company’s Logo.
➢ Ensure these orders:
• Do not conflict with Company’s requirements
• Are read and understood by all deck officers, &
• Are periodically reviewed to verify their validity.
➢ Issue written instructions for cargo and ballast operations as necessary.
Written
!! Do not leave the deck or CCR until these instructions are handed over and
Instructions:
understood by the OOW.
➢ Enforce all precautions & regulations related to safety, health, and pollution
Watchkeeping & prevention.
Operational ➢ Ensure a Deck officer always supervises:
Safety: • Operations in CCR, when cargo or ballast is being handled, &
• Hose/arm connection and disconnection
➢ Always be present for the following operations:
Presence During • Beginning of loading / discharging / ballasting operations
operations: • End of loading / discharging / ballasting operations.
• During any critical part of the above
Record keeping: ➢ Maintain all Cargo records, & Oil Record Book Part 2.
!! At all times during a cargo transfer, a licensed deck officer & sufficient no. of other personnel must
be on duty to ensure Safe handling of the operation, & Safety of the vessel.
OOW
Related to Responsibility
Familiarization ➢ Fully understand the arrangement & settings of the Cargo lines & valves in Tanks,
with Vessel Pumproom, & On deck.
Arrangement & ➢ Master the operation of cargo pumps and use of:
Equipment • Cargo tank ullaging gauges, &
• Remote liquid level indicators of cargo & ballast tanks (if fitted).
Watch ➢ Before accepting the watch, make careful inspection of vessel and ensure all in
Changeover order as per these procedures.
procedures !! Follow the above, even if the C/O is on deck & is overseeing the operations.
This may be due to other work or leaving vessel for any reason:
Absence from ➢ Inform the chief officer.
duty: ➢ Ensure, person taking over thoroughly understands the orders & procedures for
the on-going operations.
• Classified as follows:
Permitted Cargoes
• The vessel can only carry the grades of cargo which are:
o Permitted by:
▪ MARPOL regulations, &
▪ Classification society rules
o Defined in Vessels IOPP Form B certificate
Under special circumstances, terminal permiiting, Ullage openings to be open during the
loading/discharging of certain cargoes (e.g., vegetables and oils).
Fleet vessels Cargo systems are provided with bonding conductors such as tooth washers and
earthing cables.
This includes equipment used for ullaging and sampling, portable pumps,
tank cleaning hoses, etc.
Portable devices & ➢ Ensure each portable device used are:
Metal objects • Equipped with bonding arrangements, &
• Bonded to the metal structure of the vessel during their use
➢ Remove the bonding only after removing the object from the tank
Bonding ➢ Check Bonding connection of metallic components of above equipment for
connection conductivity prior their use.
➢ Ensure the cargo system is properly bonded to the hull to minimise the risks of
Cargo system
static discharges
➢ Remove any loose conductive objects from the tank or other hazardous areas
Loose conductive that cannot be bonded.
objects ➢ Tighten nuts and bolts if loose.
➢ Check all such loose items during tank inspection
• To apply electrically bond to the hull, pipe systems are installed with:
o Tooth washer for flange part, &
All bonding arrangements are annually inspected as part of EPMS jobs for above pipping systems.
Hazard
• Incendiary spark may be generated above water line on vessel’s initial contact with:
o Jetty, or
o Another vessel.
Precaution
• To prevent this, cease all activities which provide a source of HC vapour during berthing.
This is for information only, as all fleet vessels must be operated in inerted mode as per below.
➢ Always keep cargo and slop tanks in the inert condition and in all stages of voyage, unless:
• In receipt of prior approval from the Operations dept., or
• There is an operational requirement to enter a tank for inspection or maintenance purposes
7.5.2.4.3 IGNITION
• Take all necessary preventive measures to avoid any potential spill of petroleum liquids on hot
surfaces
7.5.2.4.6 PPE
Recommendation: Do not allow stresses to exceed 80% of allowable maximum in port or sea
Never exceed stresses 90% of the allowable maximum in port or at sea, without prior approval
from the Operations department
Within a range of tank filling levels, the natural pitching and rolling movement of the vessel at sea, and
the liquid free-surface effect, can cause the liquid to move within the tank.
It is possible for considerable liquid movement to take place, creating high impact pressure on the tank
surface. This effect is called “sloshing” and can cause structural damage.
The effect is more apparent on vessels that have large width tanks.
Chief Officer
!! In general, avoid partial loading between 20% & 70% of filling ratio to avoid an excessive sloshing
load in the tank structure.
!! Account for the change in density & level of the cargo due to
Heating requirements when planning.
Ensure:
• Notices are posted in the cargo control room with details on any operational limitations e.g.:
- Tanks affected by the operational restrictions (if specifically stated).
- Maximum Density of Cargo that can be loaded in the cargo tanks.
(Note: Fleet vessels are free of any limitations/restrictions affecting their intact stability and/or
strength with regards to partial filling of cargo tanks for density of maximum 1.025 kg/m3.
If vessel receives instructions to load a cargo that has a density > 1.025 kg/m3, consult Operations
Department)
- Limitations on the number and location of slack tanks (cargo or ballast).
• Personnel involved in cargo operations are aware of these limitations and trained to identify any
deviations from the safe range/level of operation.
Precautions required with respect to sloshing (To avoid damage due to it)
a. Try to limit the ship’s movement which would generate sloshing in the tanks.
!! Often a minor alteration of course may change the ship motion considerably, particularly at high
speed, and this may have a significant effect on sloshing.
Vessel's heading is the most influent parameter on liquid motion in partially filled tanks.
Sailing from head seas to bow quartering seas gives significantly more favourable navigating
conditions.
Additionally, sailing from stern quartering seas to aft seas, provides the best conditions.
While the effect of change in heading or in filling level is significant, anticipating the influence of ship’s
speed is difficult.
As a recommendation adjust the speed as follows:
Steps Remarks
Evaluate the cargo agitation once the ➢ This evaluation is being based on noises coming from
course is selected. cargo tanks, free surface elevation etc.
General
Α section is a group of tanks served by separate filling, discharge and suction lines and a separate pump
• If required, consider adding or taking tanks from another section by careful use of master valves.
This situation is not considered as split sections, if maintaining a two – valve segregation between grades
• Always maintain two-valve segregation between grades, unless specified otherwise by the Operations
department. {27.08.2024}
• Ensure tank bulkheads, pipelines, and valves, are tight and in line with the proposed cargo layout.
• Prepare tanks, lines, valves (cargo & vapour /IG) and pumps and record these actions in the form CBO-
035a Line-up checklist - initial
• Set the cargo & vapour/IG valves, with the utmost care and secure critical valves against inadvertent
operation. {27.08.2024}
• Ensure Pressure / vacuum valves are in good operating condition
• To prevent water entering the tanks, ensure the following are in good condition:
o Deck valve stuffing boxes
o Tank lids
o Tank cleaning plates
o Fixed machines
o Ullage cover packing, &
o All other deck penetrations
Ensure shore hoses and rigid loading arms are properly connected to the correct shipboard manifold.
Related To Description
Segregation of ➢ Segregate the venting system under the following circumstances:
Cargo Venting • When carrying different clean petroleum cargo grades.
System: • When carrying both volatile and non-volatile cargoes.
• Where cross contamination of the vapour will result in contamination of any part
of the cargo.
• Where some tanks are remaining empty.
• When required by charterers due to any of above or other reasons.
Setting up of ➢ Set up Vapour / IG lines & Valves as per the proposed layout allowing segregation
Lines & Valves as per Ship design & arrangements.
including Also see:
positive locking • Previous section: ‘Preparing Tanks, Lines, Valves (Cargo & Vapour/IG) and Pumps’
arrangements: • IMSM Ch. Error! Reference source not found. - Error! Reference source not found.
Positive IG ➢ Ensure positive IG pressure is maintained in the tanks.
Pressure: See IMSM Ch. Error! Reference source not found. - Error! Reference source not
found.
If vapour ➢ Isolate all tanks from the venting system,
contamination ➢ Reassess the situation.
is Detected: ➢ Notify Operations dept. and seek further advice.
{27.08.2024}
• Ensure the final freeboard follows the applicable load line zone, after appropriate allowances for:
o Voyage consumption of bunkers and FW.
o FW allowance, &
o Hogging or sagging.
Related to Description
➢ Leave sufficient volume in the tanks for possible expansion of the cargo if:
Maximum Tank
• Proposed voyage is to warmer areas, or
Volume
• It is to be heated above its loaded temperature.
Last tank for ➢ Allocate one tank as the last tank of loading,
loading: This will usually be a centre tank, at trimming centre of the vessel
Tank Allocation: ➢ Allocate tanks to different grades to enable the vessel to:
In case of
multiple • Trim sufficiently for efficient discharge and draining of tanks, &
grades: • Efficiently schedule discharge, COW, and stripping
• Plan the discharge sequence ensuring vessel has a good trim, to:
o Facilitate draining, at an early stage in the discharge
o Allow early effective stripping, &
o Leave minimal quantities in the tanks for final stripping.
At times, charterers may provide less than 24 hours’ notice for the planned operation
!! Their request will be considered but in no case shall the safety or environmental protection be
compromised
Master
• In such cases, Sign the cargo plan:
o To accept reduced time period, &
o After Confirming all necessary precautions are in place
S. No. Description
As a Minimum
a. ➢ Cargo tanks to load and sequence of loading
b. ➢ Density, temperature, and other relevant properties including hazards
c. ➢ Ballast tanks to discharge and sequence of discharge
d. ➢ Number of loading arms / hoses to use
e. ➢ Manifold / drop / bottom lines to use
f. ➢ Required status of all manifolds, crossover, drops and IG valves.
g. ➢ Maximum loading rates at different stages of operation, including max allowable pressures
h. ➢ Critical stages of the operation
i. ➢ Venting requirements and Maximum tank pressure
j. ➢ Topping off sequence, including identification of "crash" tanks
k. ➢ Finishing ullages
l. ➢ Maximum trim / list / stress
➢ Damage stability calculations verifying compliance for each stage of the cargo operation
m.
Attach a separate printout of these calculations to CBO-004
n. ➢ Ship / shore communication procedures
o. ➢ Emergency shut down procedures
p. ➢ Emergency spill procedures and spill containment
➢ Details of deck watch procedures
q.
Such as - tending moorings / gangways, security, etc.
➢ Limiting load line zone of the loaded passage, after considering the:
r. • Zones to be encountered, &
• Consumptions on the intended passage.
s. ➢ Any other relevant details of operation
Additionally, as Required
➢ Precautions against static generation, including any initial and final rate restrictions
➢ Use of automatic shutdown valves
➢ Control of cargo heating systems
➢ Line clearing/draining
➢ Under keel clearance limitations
➢ Bunkering
S. No. Description
As a Minimum
m. ➢ Draining sequence
➢ Damage stability calculations verifying compliance for each stage of the cargo operation
o.
Attach a separate printout of these calculations to CBO-004
Additionally, as Required
!! This does not stop the OOW from taking whatever action he considers necessary in case of an
Emergency.
7.5.4.1.1 OVERVIEW
Aspect Description
➢ The Ship / Shore Safety Checklist CBO-001 is the official meeting record for cargo
Scope of the Ship / handling.
Shore Safety
Including tank cleaning and other cargo related operations.
Checklist
➢ Once signed, the checklist is the agreed basis for safe operations
➢ This responsibility is shared between Master and the Terminal Representative
➢ Before commencement of operation, they shall communicate and:
• Agree in writing on the transfer procedures as per Ship / Shore Safety
Checklist.
• Agree in writing on action to be taken in an emergency while the tanker is at
Conducting Safe the terminal, &
Operation at a • Complete and sign Ship / Shore Safety Checklist CBO-001 sections appropriate
Terminal to the operations
The above does not mean that the other party is excluded from carrying out
checks to confirm compliance
Vessel must use all available means to prevent an unsafe condition from
escalating to an incident
Such as Stop and use of Stop Work Authority
➢ The communication process starts before the vessel arrives at the terminal
Ship/shore To address any potential mismatches before a problem arises.
communications ➢ Upon vessel’s arrival at the terminal, matters are discussed face to face in the
pre-transfer meeting
➢ The repetitive checks as per the Ship / Shore Safety Checklist are provided to:
• Act as a reminder for tanker and terminal personnel to monitor key
Repetitive checks
operational items during the period of operations
during operations:
• Provide a basis for status checks at watch or shift handovers
• Enable decision making if conditions change during operations
Aspect Description
➢ The checklist has four (4) main sections:
• Pre-arrival
• After mooring Checks
• Pre-transfer Checks (including agreements).
• Summary of repetitive checks during & after transfer, until vessel’s departure
➢ These are divided into multiple sub-sections:
• Each one for the different parts of the proposed operation
Sections & • For either the tanker or terminal or both.
Statements
Responsibility for all statements in the Ship / Shore Safety Checklist CBO-001
is noted within the document
➢ Each party:
• Review statements & accepts responsibility by ticking or initialling the
appropriate box
• Keeps original copy of their relevant sub-sections & any declarations, &
• Gives the other party a copy
If Unable to Accept ➢ Where either party is not prepared to accept and assigned responsibility, a
an Assigned comment is left in the Remarks column.
Responsibility ➢ It is then decided whether transfer operations can proceed
➢ Ensure any information added to the Remarks column is clear and unambiguous
➢ Write a note in the Remarks column if a particular item is judged not to apply:
Remarks
• To the vessel or terminal, or
• To the planned operation
➢ This table (Part 6 of Ship / Shore Safety Checklist CBO-001) allows free text to
ensure:
• Agreed values and limits are written down, &
Agreements • All parties confirm they understand those values and limits
This is displayed in the control stations on the vessel and terminal so that all
personnel can refer to it
➢ This is agreed before starting transfer operations
Joint Declaration !! Neither part can sign it until both have checked and accepted all their
appropriate checklist parts
➢ The repetitive checks time for both parties begin after signing the declaration
Repetitive checks: ➢ Intervals for repeated checks shall not exceed 4 hours
This is regardless of when the actual cargo transfer starts
Esure all decisions about the safety of operations are based on facts and not assumptions or
interpretations
Any national, local, or terminal checklist which complies with the ISGOTT 6 requirements can be used in
lieu of the Ship / Shore Safety Checklist.
If not in compliance, this checklist must be completed in addition to the vessel’s Ship / Shore Safety
Checklist CBO-001
7.5.5.1 GENERAL
Prior Arrival
• Whenever possible, send following information to Terminal at least 24 hours before arrival:
Prior Berthing
Item Description
Ensure:
➢ It is Made of steel / suitable material & includes 4 bolts (16X 50mm), 4 nuts &
8 washers.
➢ It is stowed such that it is:
• Readily available external to accommodation.
International Shore • Accessible from both sides.
Connection • Clearly marked.
➢ All parts are kept together.
➢ During Cargo Operations:
• One set kept near manifold or access to ship, OR
• Its location posted above.
➢ Crew are Aware of its location & use.
➢ Verify:
• IG System Pressure & Oxygen Recorders are operational.
Inert Gas System • IG System & associated Eqpt. are operational.
Related • Cargo Tank O2 Content is < 8%.
• Cargo Tank Atmosphere is at a positive pressure.
For more details see IMSM Ch. 7.5.12.3 IG Operations
If not possible to transmit above, send a message to Terminal, confirming date & time of completion.
• Explain all outstanding issues, if any, not marked ‘Yes’ in this communication.
Similarly, Terminal is required to complete Part 2 of Ship-Shore- Safety checklist and send to vessel.
Terminal may use their own format of checklist based on ISGOTT 6 guidelines.
7.5.6.1.1 GENERAL
Chief Officer
• Complete checks as per Part 3 of Ship / Shore Safety Checklist CBO-001.
• Give a copy to Terminal Representative as soon as possible, but no later than pre-transfer conference.
Similarly, Terminal is required to complete Part 4 of Ship-Shore- Safety checklist and send to vessel.
Terminal may use their own format of checklist based on ISGOTT 6 guidelines.
7.5.6.1.2 FENDERING
• Ensure fenders are effective, i.e.:
o Suitable for the vessel size
o Placed on the parallel sides of the vessel.
o Adequately spaced out.
o Not apparently damaged or defective.
7.5.6.1.3 MOORING
• Ensure mooring is effective, i.e.:
o Suitable for:
▪ Size of the vessels.
▪ Environmental conditions – weather, currents, tide etc.
o In good apparent condition (No damages, deterioration of mooring lines/ eqpt.)
o Adequately made fast (Not too slack or too taut, no. of layers on the drums etc).
• When at Terminal, ensure anchors not in use are secured by brake & stopper bar.
Illumination: ➢ During darkness, ensure the access is safely and properly illuminated.
Scupper Plugs
• Ensure all scuppers on board are in good condition and properly plugged.
• Ensure spare rubber or scuppers are readily available for use.
• To drain clean rainwater or other clean water accumulations from the cargo deck:
o Temporarily unplug the scupper,
o Constantly and closely monitor draining of water, &
o Immediately plug the scupper after draining
Save-alls
➢ Carry out regular checks to ensure oil is not leaking out through sea &
overboard valves
➢ Ensure a notice is stencilled in the best location at the Pump room Sea-valves
stating:
Notice: “These sea valves to be lashed during any cargo handling operation”
This is to avoid accidental opening of the same
• Where arrangement is provided, Sea valves (Overboard and Sea Suction) can
be pressure tested.
➢ Test sea valves:
• As per para. 5.3 of ICS/OCIMF “Prevention of Oil Spillages through Cargo
Pumproom Sea Valves”, &
• Within 48 hrs prior to start of cargo operation.
• The pipe section between sea valve and inboard valve is drained and then
Testing of Sea
pressurised to about 50 psi. Watch for a pressure drop over 15 minutes. If a
Valves
pressure drop is noted, check alongside the ship for bubbles of air escaping
through the sea chest valve.
• Care must be taken that the pipe system is not over pressurised beyond 3.5
kg/cm2 (50 psi).
• Records of all testing or monitoring of sea valves should be maintained on
board.
Also refer to ICS & OCIMF publication “Prevention of Oil Spillages through Cargo/Pumproom Sea
Valves”
General
• Close and dog (do not lock) all portholes, doors and windows including E/R skylights, during:
o Discharging, Loading & Ballast operations
o Internal Transfer of cargo
o Tank cleaning.
• Clearly mark the doors as: “To be Closed During Cargo Operations”
Access to Accommodation
• Where practical, keep working access in port via a single door (offshore side).
Safety Vs Security
• If however these need to be locked because of security reasons, ensure means are in place to have
an escape route, in case of an emergency.
Ventilation
Ensure doors opened for effective recirulation are in complaince with smoking policy .
Intakes for A/C systems are designed to draw clean air from non-hazardous locations.
Positive Pressure can only be maintained if:
• A/C system is operating with its air intakes open.
• All access doors are kept closed except for brief entry/exit.
For more information see ISGOTT 6.
• Details of:
o Last Cargo Carried.
o Method of Tank cleaning (If any)
o State of cargo tanks & lines.
• Grade, volume and distribution of any part cargo on board on arrival.
• Maximum acceptable loading and topping off rates.
• Maximum acceptable pressure at the cargo manifold.
• Cargo quantities verified and agreed by tanker and terminal.
• Proposed cargo distribution and preferred order of loading.
• Transfer shut down procedures (whether Ship or Shore to Stop).
• Critical stages of the transfer operation.
• Maximum acceptable cargo temperature (where applicable)
• Proposed method of venting.
• Quantity quality and distribution of slops.
• Where applicable the quality of any IG.
• Communication system for loading control including the signal for emergency stop.
• Cargo specifications
• Any toxic components (H2S, Benzene, Lead additives or Mercaptans)
• Any cargo characteristics requiring special attention (e.g., pour point and true vapor pressure)
• Flash point of any relevant products and their temperatures on arrival.
• Distribution of cargo on board by grade and quantity.
• Quantity and distribution of slops.
• Any unaccountable change of ullage in the vessel’s tanks since loading.
• Any water dips in cargo tanks.
• Preferred order of discharge.
• Critical stages of the transfer operation.
• Maximum discharge rates and pressures
• Whether tank cleaning including COW is required.
• Approximate start time and duration of ballasting into permanent ballast tanks and cargo tanks.
• Cargo specifications.
• Any toxic components (H2S, Benzene, Lead additives or Mercaptans).
• Tank venting requirements.
Revision No. 03 / Date: 22.03.2022 Page 50 of 312
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL
Internal Use
CHAPTER 7.5 – CARGO AND BALLAST OPERATIONS
• Any cargo characteristics requiring special attention (e.g., Pour point and true vapor pressure).
• Flash point of products & their estimated loading temperatures, particularly when cargo is non-
volatile
• Nominated quantities of cargo to be loaded.
• Maximum shore loading rates.
• Standby time for normal pump stopping.
• Maximum pressures available at the cargo connection
• Numbers and sizes of hoses or arms available at the manifold connection required for:
o Each product or grade of the cargo, &
o Any vapor emission control systems
• Limitations on the movement of hoses and or arms.
• Communication system for loading control including the signal for emergency stop.
• Safety data sheets (SDS) for each product to be handled.
Ensure the plan covers the following and is signed by both the Chief Officer & Terminal representative
For Loading
For Discharging
7.5.6.3.1 GENERAL
Chief Officer
• Verify checks as per Part 5A of Ship / Shore Safety Checklist CBO-001 along with Terminal
Representative.
Emergency preparedness
Follow the relevant procedures, when putting any critical equipment out of operation.
Tug Assistance
Fire wires
C/O shall always be on board during the entire cargo operation, even if resting
Smoking Regulations
Smoking on board is allowed only in designated places, specified by Master in consultation with the
terminal representative.
Terminal representative may allow smoking in shore buildings, in consultation with the Master.
• Do not designate the smoking places that are directly accessible from the outside.
• Ensure designated smoking areas are clearly marked.
!! Use of Galley stoves and other cooking appliances that employ naked flames are prohibited when
alongside a terminal.
Funnel Emissions
Spontaneous Combustion
• Ensure cotton rags, canvas, bedding, sawdust, or other absorbent material is not:
o Stowed in same compartment as oil or paint, or
o Lying on decks, on equipment or on pipelines etc.
Auto Ignition
• Ensure pipelines carrying fuel & Lube Oil under pressure are provided with necessary protection.
• Remove any oil saturated laggings.
7.5.6.3.7 ELECTRICAL & ELECTRONIC DEVICES (INCLUDING MOBILE PHONES, SMART WATCHES)
All fixed electrical equipment in the Gas Hazardous zone on board is specially designed and constructed
as per various regulations.
• Do not carry out any service/ maintenance without prior agreement with the Terminal
Representative.
• If required, discuss the same during the pre-transfer conference.
• Discuss and agree on restrictions on the use of Portable Electrical & Electronic Devices.
• Ensure these are not brought into flammable atmosphere unless they are Certified Intrinsically Safe.
Item Requirement
➢ Ensure Battery operated hand torches (flashlights) are:
Torches/
• Of a safe type, &
Flashlights
• Approved by a competent authority
➢ Ensure these are not used in hazardous areas unless they are:
• Of intrinsically safe type, &
Mobile Phones/ • Approved for such use by a competent authority.
Pagers/ Smart
If passing through a gas hazardous area, switch these off & switch back on only when
Watches/ in non-hazardous area.
Cameras
➢ Ensure details on restrictions on the use of mobile phones are prominently
displayed at main access locations.
Portable ➢ Ensure these are intrinsically safe and in good condition.
VHF/UHF Radios Aerials are not damaged (Insulating coating Peeled off).
➢ Ensure any other Electrical or electronic equipment off non approved type is active
switched on are used in hazardous areas
These include:
Other Portable
• Radio calculators
Electrical or
• Game consoles
Electronic
• Laptops
Equipment
• Fitness wristbands
• Remote control devices like drones
• Digital music players, Wearable technology
Agreement
• During loading and discharging, ensure the following are ready for immediate use on seaward side:
o Lifeboat, &
o Pilot ladder or accommodation ladder
Non-Essential Personnel
• In case an emergency deteriorates evacuate all non-essential personnel from the vessel in time.
General
• Discuss readiness of Fire-fighting equipment both on the vessel and at the Terminal.
• Ensure the Fire-fighting equipment on board are:
o Correctly positioned, &
o Ready for immediate use.
Preparedness
Item Description
➢ Keep the fire main systems pressurized
➢ Ensure ship & shore fire main systems are inter-connectable in a quick & easy
Fire Main: way.
If necessary, utilising the international shore fire connection.
➢ Until foam arrival, ensure all fire/foam monitors and hose nozzles are directed
away and opposite from:
• All cargo / bunker manifolds during operations
• Any deck fire or oil spill area
• All areas with helicopter operations
Foam System:
In case of a liquid petroleum fire, this will ensure:
• Foam system is flushed clear of any water before foam applicators are directed
in the direction of the fire, &
• Water/foam mixture will blanket the burning liquid rather than the water
dispersing the burning liquid
Portable ➢ Position portable fire extinguishers, near the hose or loading arm connection
equipment:
➢ Ensure they are properly fitted on all ventilation intakes and exhausts for:
• Engine room.
Flame screens:
• Pump room &
• Accommodation spaces
General
• Discuss availability of Spill Response Plan on board (SOPEP/ VRP) and same at the Terminal
• Ensure the shipboard the clean-up equipment and materials are:
o Ready for use, as per SOPEP and VRP plans.
o Properly place and earthed (as applicable) for immediate response in case of any emergency
Prior undertaking any cargo or bunkering operation, ensure that spill control equipment is positioned
appropriately, ready for immediate deployment. {26.11.2024}
Item Description
➢ Install an Air pump ready for use with:
Air Pump: • Suction hose from the aft deck, &
• Discharge hose to the slop tanks, or a deck dump valve that leads to slop
Dump valve ➢ U seal is always full of enough liquid to overcome the tank’s IG pressure
(If fitted)
➢ Maintain enough space available in the SLOP tanks:
• No less than the capacity of the cargo lines on deck that are in use, &
Space in Slop
• Assuming the worst-case scenario of all:
Tanks
- Cargo pipelines perforating, &
- Spilled cargo on deck being transferred into slops.
{26.11.2024}
• Where dump valves are installed at the after end of the main deck, ensure that:
o The spilled oil can be safely disposed of into the slop tank or any other designated tank, &
o Opening the dump valves will not result in release of pressure or toxic vapours into the atmosphere.
• The dump line to the tank is fitted with a “U bend”, which may allow spills to be safely disposed of
without first having to depressurize the tank.
• However, effectiveness of dump-valves to a cargo/slop tank will be impacted by:
o Cargo/slop tank pressure.
o The liquid level in any U-bends fitted in the drain pipework.
o The ullage in the receiving tank and the vessel’s trim, particularly when the tank is full, and the
vessel is trimmed by the stern.
• Where effective draining of a spill cannot be achieved or if pressure release is required, an alternative
method of immediately disposing of a spill must be available on board. Such arrangement involves
portable pumps which can transfer spill to designated tank.
The location on deck where any spill will accumulate may vary due to:
• Trim of the vessel
• Vessel’s Hogging/ sagging
• Ensure that above conditions are taken into account while positioning the spill control / disposal
equipment.
Such equipment may include absorbent pads, booms, saw dust, degreasers and dispersant.
Clean up equipment may include scoops and shovels, rubber buckets, squeegees etc.
• Ensure that the scoops, shovels, buckets etc. are of rubber / plastic or such non-sparking material.
• For a detailed list of equipment refer to vessel’s SOPEP.
{26.11.2024}
General
• Verify from the Terminal representative that the Shore Hose(s)/ Loading arm(s) are adequately:
o Drained,
o Isolated, &
o De-pressurised.
Permit to Use
• Establish and observe the freeboard limitations for hoses and cargo arms.
Specific Precautions
Related to Description
➢ Examine cargo hoses before use.
Condition of ➢ Check Last pressure test date stamped on the flange
Cargo Hoses ➢ Ensure the Hose is in good condition.
The Master has a right to reject any hose which appears to be defective
De-pressurizing ➢ Prior removing presentation flange blanks, ensure there is no pressurised cargo.
ship’s piping: trapped in the last pipe section
➢ Ensure drip trays are placed under the the shipboard end of all hose or loading
Drip trays: arm connections.
Flanges & Gaskets ➢ Prior connection, ensure Flange faces and gaskets are in good condition
➢ Ensure manifold gauges are in good working order and are properly fitted on:
General Precautions
• Ensure:
o All ship’s metallic equipment (piping, valves etc.) are electrically continuous (earthed) to the hull,
o Electrical isolation between vessel and shore presentation flanges by using either:
▪ Insulation joint rings, or
▪ An insulated length of hose
!! Bonding cables between the vessel’s hull and the shore, which were used in the past, are now
unacceptable and considered dangerous
C/O
• If local regulations require the use of a bonding cable, and the installation is unavoidable, ensure it is:
o Connected before the first hose is put aboard, &
o Not disconnected until after the last hose has been removed
• Ensure the connection is:
o At the shipside, well clear of the manifold area.
o Carried out in the following manner:
Pre-operation Line-up
C/O
• Conduct initial setting of the system line up:
o by either OOW or Pumpman &
o using CBO-035a Line-up checklist – Initial
• Conduct an independent double check & physical verification of the system line up by Senior deck
officer.
Person performing the independent double check & verification should not be the one involve in
initial setting of the system line up.
{26.11.2024}
• Upon completion, make an entry in the form CBO-035a stating:
o Stating that the line-up check was carried out, &
o Names of the persons involved.
OOW / ΑΒ to carry out any further changes in the line-up as required by tank changes.
Segregation Valves
!! Avoid the use of plastic containers (buckets – half barrels), unless provision for bonding is available.
➢ Valve operation –
• Valves at the downstream end of pipelines not to be closed against the
flow of liquid to avoid pressure surge.
➢ Tanks Changeover –
• For a changeover, the 2nd tank to be opened first before closing 1st tank.
➢ Pressure Surges –
Cargo transfer • To avoid pressure surges, agree on control of flow rates, pump speeds &
management controls rate of valve closure.
➢ Butterfly Valves –
!! If the valve disc is not fully parallel to the flow, it can cause a closing force to
slam the valve shut. This can cause very high surge pressure.
• To check all valves are fully open when they are passing cargo.
Also see IMSM Ch. 7.5.7.5.2 for more details.
For further details see ISGOTT 6.
➢ Agree on following:
• Terminal to inform vessel:
Measures to avoid back-
- When shore tanks are higher than ship’s manifold, &
filling when starting
- If Non-Return Valves are fitted.
discharge.
• In above case, if NRV is not fitted, open Vessel’s manifold valve only if
pumps have developed enough pressure to prevent backflow.
➢ Agree on National, state, and local rules that apply to the transfer of oil or
Rules & Regulations:
hazardous material
This part summarizes the detailed operational factors agreed during the conference
Display a reference copy of this agreement at relevant control stations.
If available, obtain the local weather forecast for the cargo transfer area.
Discuss and agree with the Terminal and provide a copy for reference.
o Support of hose(s).
o Establishing and monitoring of the freeboard limitations of hoses.
o Drip trays coverage of the connection.
o PPE for the personnel involved.
This is Irrespective whether the connection is done by ship staff or terminal personnel.
Before Connection
• Visually inspect the Manifold valves prior to connecting hoses or loading arms
During Connections
• Ensure:
o Connections are properly made
o Bolts are present in every flange hole, &
o Arms/hoses are properly supported
If using unbolted connections, Carry out above checks, as far as it is possible for to do so
Disconnection
Submerged Hoses
• Supervise the lifting of floating or submerged cargo hoses with the vessel's equipment.
• Ensure:
o Free end of the cargo hose is blanked, if been lifted for any reason
o Operation is carried out safely.
!! Immediately Stop the operation, without hesitation, if it is deemed unsafe for the vessel, involved
personnel or environment.
On completion of operation, file the written cargo plan with the other voyage papers
Related to Record
Monitoring Ullages/Rates
OOW
• Monitor tank level using:
o Cargo tank float gauges, or remote liquid level indicators, &
o A secondary independent high-level / overfill level alarm system.
C/O
• Regularly check following during cargo handling and ballast operations:
o Cargo tank float gauges, or remote liquid high-level indicators, &
o Independent level alarms.
Secure the cargo tank float gauges during tank cleaning operations.
When loading or discharging multiple parcels, the hourly COTs ullages must be recorded in separate
form CBO-040S/V “Loading, Discharging, Ballasting Progress Record” for each parcel. {23.05.2023}
The purpose of an independent ullage measurement is to check the accuracy of the primary gauging
system
C/O
• Check fixed gauging system for accuracy by means of a calibrated UTI or MMC tape:
o 24 hours before any discharging operation, &
o No later than 2 hours before commencement of topping off first tank.
• Record the outcome of the above checks in form CBO-032.
• If the UTI measurement differs from the primary fitted gauging system:
o Investigate and take further actions, &
o Consider option of gauging with UTI or MMC devices.
Carry out the above irrespecive of whether the vessel is inerted or not.
7.5.7.2.9 MOORINGS
• Check ship's moorings at regular intervals using CBO-006
• Ensure:
o Moorings do not become too tight or too slack.
o Vessel is in constant in contact with the fenders, &
o No excessive movements occur which cause problems for hose/loading arms
o Adequate number of personnel is available to check the mooring lines and supervised by a competent
supervisor.
o The manifolds are attended by at least one (1) deck rating.
o Nearby vessel traffic is also considered when checking the mooring lines for any vessels passing in close
proximity.
{23.08.2022}
Ship / Shore Safety Checklist CBO-001 includes Checks of the hose support rigging
Restrictions on the Use of Hose Handling Crane
!! Do not use the midships cargo handling crane while cargo operations are underway.
E.g., for stores, spares etc.
!! There is a risk of a suspended load falling onto the pressurized manifold pipelines.
• Strict follow Terminal policy & procedure in use of ship cranes in port.
• Take permission from the terminal, if in doubt.
{26.11.2024}
Ventilation
C/O
• Complete Section A of permit P-006 Pump Room entry checklist
Routine Inspection
OOW
• Based on the operation(loading/discharging) carry out pumproom inspection at regular intervals
Revision No. 03 / Date: 22.03.2022 Page 74 of 312
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL
Internal Use
CHAPTER 7.5 – CARGO AND BALLAST OPERATIONS
7.5.7.2.15 REPETITIVE CHECKS AS PER SHIP / SHORE SAFETY CHECKLIST DURING THE TRANSFER
Chief Officer/ DOOW
• Complete checks as per Part 8 (Repetitive Checks) of Ship / Shore Safety Checklist CBO-001 at agreed
intervals.
• In case any item is no longer in compliance with the original agreement:
o Take immediate steps to remedy the issue, or
o Cease operations until reinstating the originally agreed status
• If cessation is deemed necessary, meet with terminal representatives to:
o Agree the course of action taken, &
o Resolve the issue and agree that a resumption is acceptable
• Make records of repetitive checks available for Terminal for review.
• Provide final copy of above parts to Terminal on completion of operation.
Similarly, Terminal is required to complete Repetitive checks as per Part 9 of Ship-Shore- Safety checklist
and provide a copy to the vessel.
7.5.7.2.16 OPERATIONS THROUGH BOW OR STERN MANIFOLD LINE (FOR REFERENCE ONLY)
General guidelines
• A responsible crew member should keep continuous manifold watch throughout cargo operation &
check for any leakages.
• Mark an area of at least a 3 m radius as dangerous area around the stern manifold valve and remove
of any loose equipment. No unauthorized personnel and operations should be allowed in this area
during the entire cargo operation.
• All openings, air inlets and doors to enclosed spaces should be kept tightly closed.
• Keep a nozzle and fire hose connected to the closest pressurized hydrant, near the bow or stern
manifold, together with at least 2 pieces of additional portable fire extinguishers.
• During darkness, ensure suitable illumination on and around the ship’s bow or stern to permit an
effective visual watch on the mooring point, mooring system, cargo hose connection, loading hoses,
and the area of water around the bow or stern.
• Any Emergency Release Systems (ERS) provided for the mooring and cargo connection should be
operational and should be tested before mooring
• All primary and secondary communication links with the loading terminal should be tested, including
any telemetry control system.
• Smoking and naked light requirements should be strictly enforced.
When stern loading/discharge connections are being used, particular care should be taken to ensure
that no smoking is allowed in any accommodation or space where the door or portholes open onto
the deck where the stern loading/discharge manifold is located.
{26.11.2024}
Prior to tank C/O & Duty ➢ Check & confirm working of valves for next set of tanks to be
changeover officer loaded.
➢ Open the valves of new tanks (to load),
➢ Confirm pressure at various locations
Such as both manifolds & pump stack.
During tank C/O & Duty
changeover officer ➢ Shut the valves of previous tanks.
This is especially important when loading at high capacity or
using mechanically operated valves
➢ Monitor the pressure for any surges.
!! Avoid draining any product from the loading arms/hoses into open drip trays
Do not clear hoses and loading arms to the ship using compressed air due to static charge generation
Upon completion, Terminal may request flushing of shore line’s back to shore tanks via ship's means.
Master
• Proceed with the shoreline flushing only after obtaining prior approval from the:
o Operations Department, &
o Charterers
Methods of Flushing
Flushing Media
Method of Flushing Shoreline
Provided by
➢ 1. Store media in one of the slop tanks
Terminal ➢ 2. Circulate media from one shoreline to other, through vessel’s manifolds.
Two cargo lines needed for this method.
➢ 1. Connect cargo and ballast lines via spool piece in the pump room
Ship
➢ 2. Use the cargo sea chest
Operational Agreement
Chief Officer
• Before commencement of flushing, Liaise with the Loading Master to:
o Agree on flushing method as per above, &
o verify maximum flushing rate and pressure
Appropriate entries are made in the Oil Record Book (ORB) Part II – see “E-SAT / ATLAS / Oil Record
Book Part II / Comments. {28.11.2023}
!! Minor pollution can occur when the sea chest is opened for line flushing.
Since the pump and the line were previously used for cargo handling.
Related to Description
➢ Start the pump prior to the opening of the discharge valve, &
Sequence of
➢ Create a vacuum in the line, allowing water to enter and preventing oil from
operation:
flowing out
Centrifugal pumps are not suitable for generating vacuum, especially against a
closed suction.
Use of Pumps to In this case, either:
create vacuum: ➢ Set the stripping pump to create a vacuum on the sea suction and prime the
line before starting the pump, or
➢ Start the pump with the AUS, to create vacuum at suction of Cargo Oil Pump
• If in special cases, it is required in safe areas like the Engine workshop or the Engine Room:
o Abide by all general precautions and procedures as per IMSM Ch. 7.9.3
o Complete Form P-002, &
o Obtain relevant permission from terminal representative
• At all times while alongside a Terminal, ensure enough personnel remain on board for:
o Normal operational matters, &
o Any emergency which may develop.
COW
Tank-to-Tank internal
transfer
!! Simultaneous Operations (SIMOPS) may require additional manpower. For details see IMSM Ch 7.9.
!! * Moorings and the means of access must be properly tended throughout all port operations.
Operations such as topping off, stripping, surveying activities etc. may distract the deck rating(s).
Revision No. 03 / Date: 22.03.2022 Page 81 of 312
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL
Internal Use
CHAPTER 7.5 – CARGO AND BALLAST OPERATIONS
!! In ports with high tidal range which demand frequent mooring tending, have one additional deck
rating/ Bosun.
!! Assign an additional person, if the gangway and manifold duties cannot be performed simultaneously
with the same person.
7.5.8.1 PURPOSE
• To describe additional procedures specific to loading operations.
These procedures are in addition to those described in previous sections of this chapter.
At times, charterers or cargo receivers may require their representative onboard during operations.
Master
• Give full access and information to operations to any 3rd party inspector/representative onboard.
!! Presence of above personnel does not relieve the Master of his responsibility for safety of ship &
prevention of pollution
The Pre-Loading Tank Inspection establishes readiness of vessel’s tank to receive cargo.
Tanks Record in
➢ CBO-007 “ROB / OBQ Ship's Ullage Report”, &
Cargo Tanks
➢ CBO-013 “DRY Certificate”.
Slop Tanks ➢ CBO-007 “ROB / OBQ Ship's Ullage Report”, &
The OBQ is measured before loading and the ROB is measured after discharge
In this respect, consider the slops on board as OBQ.
!! Do not heat cargo above 66°C, unless specifically instructed to do so in the voyage orders.
Pre-loading Considerations
Loading Pressure
Loading Rate
7.5.8.5.2.1 General
OOW
• Handle all valves and monitor the progress of the operation from the CCR
C/O
• Notwithstanding high heat cargoes, for the final cargo measurements:
o Allow all tanks to settle
o Carefully measure and record free water in the ullage report CBO-007
• Additionally:
o Consider the settlement of water which may occur after completion of loading.
o In consultation with Master, issue a LOP for any additional quantity which may add to the initial
!! If water is already present after loading, there will probably be a large amount of water in the cargo
when the vessel reaches the discharge port.
This may result in the receiving terminal representative making claims at discharge port.
Master
• In case of finding significant quantities of free water, liaise with operations department.
7.5.8.6.3 HANDLING CARGO QUANTITY DISCREPANCIES AND OTHER DISPUTES WITH TERMINAL
7.5.9.1 PURPOSE
• To describe additional procedures specific to discharging operations.
These procedures are in addition to those described in previous sections of this chapter
• Company may appoint a Cargo Superintendent to attend during cargo discharge, who will:
o Help achieve an efficient port turnaround, &
o Assist C/O in supervising the cargo discharge operation.
C/O
• Discuss the cargo discharge plan with the Cargo Superintendent, upon his arrival onboard.
Cargo Superintendent
• Maintain records relating to his visit.
• Discuss the appropriate forms with the Master and obtain his signature prior to departure.
• 3rd parties such as Charterers or Cargo receivers may assign "Discharge Advisors" to the ship.
Master
• Offer "Discharge Advisors" full co-operation within the limits of Company instructions.
!! Presence of Discharge advisor does not relieve the Master of his responsibility for safety of ship &
prevention of pollution.
The signed ullage report is the mutual acceptance of the cargo quamtities on board.
7.5.9.4.2 SAMPLING
• Carry out sampling at the same time as done by the receiver or his representative.
Also See IMSM Ch. 7.5.13.2 for more details
After docking carry out similar checks before the start of discharging.
OOW or C/O
• As far as possible, give the engine room at least one hour's notice for the cargo plant requirements.
Duty engineer
• Always be aware of cargo plan requirement on arrival at a terminal and make necessary preparations
!! Never start any cargo / ballast pumps without the permission or request of the C/O or OOW.
7.5.9.4.5 LINE-UP
C/O
• Before commencing discharging, double check for the right line-up of cargo pipes.
• Pay special attention to sea valves and ensure:
o They are closed & secured (chain & padlock, spool piece removed etc.).
o There is no possibility of an oil leakage into the sea.
Requirements
Process
➢ On increase to full discharging rate, carry out a further check to ensure the oil
tightness of the system.
• Preheat all cargo pumps and ensure they can be rolled over freely.
• Commence cargo pumping at a slow speed for about 15 minutes, to ensure:
o Cargo piping is properly warmed up, &
o Unrestricted flow of cargo ashore
Revision No. 03 / Date: 22.03.2022 Page 95 of 312
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL
Internal Use
CHAPTER 7.5 – CARGO AND BALLAST OPERATIONS
Pump Load
OOW
• Control the pump load considering the power plant load.
• Do not increase speed of pumps quickly, to avoid overloading:
o Boiler and cause smoke emissions, or
o Engine, if diesel driven.
• Always be aware of:
o Possibility of the pumps tripping unexpectedly without notice, &
o Possible effects on power plant operating conditions.
Pump Adjustment
• Utilize the ship’s pumps to accomplish discharge of cargo or ballast in shortest time, consistent with:
o Safety of the operation, &
o Capacity of the pumps and receiving facilities.
General Requirements
Record the maximum allowed shoreline pressure in the Cargo Operations Plan.
General
• On completion of draining of all tanks, drain the oil remaining in lines and pumps (where possible),
to:
o Ensure delivering the maximum amount of cargo.
o Minimise transit losses.
• Allow ample time for the settling of any cargo clinging on internal tank structure.
• If required, carry out additional stripping.
7.5.9.6.3 HANDLING CARGO QUANTITY DISCREPANCIES AND OTHER DISPUTES WITH TERMINAL
7.5.10.1 ROUTINE MONITORING OF DOUBLE HULL SPACES, VOID & OTHER SPACES / TANKS
{26.11.2024}
➢ Empty Tanks
➢ Filled & Partially filled tanks
Spaces to Cover:
Includes COT, ballast tanks, void spaces, cofferdams etc.
{26.11.2024}
Purpose:
For Empty tanks - To detect the migration of liquids from adjacent or remote spaces through either
structural failure or pipeline leakages.
For Filled or Partially Filled Tanks: To detect the migration of liquids between adjacent or
interconnected spaces.
M
LEL %
R D D W
M 3D 3D W W W
O2%
R D 3D
Sounding / M D D W
Ullage
(Oil or Water) R D W W
{13.12.2022}, {23.05.2023}
7.5.10.1.3 ACTIONS – WHEN THERE IS EVIDENCE OF MIGRATION OF LIQUID BETWEEN CARGO, BALLAST, BUNKER,
VOID, OR COFFERDAM SPACE
Officer in Charge
• On detecting migration of liquid between cargo, ballast, bunker, void, or cofferdam space:
o Stop all related operations.
o Inform Master.
Master
• Raise a case of possible structural failure & proceed with investigation.
• Notify Head Office via the Emergency Line.
• Discuss the further course of action after discussion with the Operations department, relating to:
o Results of investigation.
o Alternate options available.
o Notification to class for structural assessment.
o Nature of repairs required (if any).
o Equipment/ machinery on board.
o Port/ terminal requirements etc.
• In case flammable vapours have entered non-cargo spaces:
o Assess the situation.
o Arrange emergency inerting of those spaces.
o Carry out regular atmosphere checks to ensure it is maintained outside the flammability zone.
o Take care to avoid over pressurization of the space.
{26.11.2024}
7.5.11.1.1 PURPOSE
• To provide basic instructions on:
o The safe use of the Inert Gas System (IGS).
o Cargo Atmosphere Control, &
o Cargo Tank Venting
7.5.11.1.2 RESPONSIBILITIES
Chief Officer
• Ensure:
o Correct operation of IG, &
o Tank IG pressure and O2 content are within the specified limits during the:
▪ Voyage, &
▪ Cargo operations.
• Brief the Engineers about the sequence and peculiarities of the operation.
• Inform the Engine team when and what additional resources might be needed as per the plan.
• Regularly:
o Monitor and record tank IG pressure and O2 content, &
o Inform C/O on the IG system parameters & working condition.
• Make necessary adjustments to keep above parameters within the specified limits
• Periodically cross-check the accuracy of the Inert Gas Instrumentation
Chief Engineer
• Conduct necessary repairs and maintenance for keeping the IG fully operational at all times.
• Ensure:
o All IGS alarms and trips are fully operational, &
o Records for all alarms/ trip testing are up to date.
7.5.11.2 GENERAL
Details of IG System (IGS) fitted to each vessel are contained in the IGS manufacturers’ instructions.
The Inert Gas System is one of the vessel's primary safety systems
➢ Keep cargo and slop tanks in the inert condition at all times & stages of voyage,
unless:
Ships Fitted with
• In receipt of prior approval from the Operations dept., or
an IGS:
• There is an operational requirement to enter a tank for inspection or
maintenance purposes
➢ If the cargo specification implies that the IG can damage the quality of the cargo:
Special Cargo
• Inform Operations Dept. and obtain authorisation, &
Specification:
• Undertake a dedicated non-routine risk assessment.
➢ Always operate and maintain the IGS as per the manufacturer's manual
IGS Operation: ➢ Inform the technical Dept. of anything that reduces the capability of IGS to
operate at optimum efficiency
Existing system not fully compliant with SOLAS requirements, must be capable of always maintaining
tanks in an inerted condition.
Make a similar notation during cargo discharge operations, at the end of each OOW’s watch.
• Inspect IG line and drain at regular intervals. Record the operation in CBO-019 IG Log
• Maintain a record of the above readings in the CBO-019 INERT GAS LOG.
Immediately suspend cargo discharging, in the event of IG System failure.
Do not resume cargo operation, until the rectification of the malfunction.
At start of Voyage
During Voyage
IGS Operation
Type of Cleaning
IG System requirements
Machine
➢ Ensure:
• IGS is in operation &
• IG is in supply to the tanks being washed.
➢ Purge the tanks, before start of the operation:
Portable:
• To minimise the risk associated with air entrainment, &
• Until the hydrocarbon content is less than 2% by volume.
➢ Continue the purging whilst washing is in progress.
➢ Record the hydrocarbon content, before start of operation, in bridge logbook.
➢ Before start, ensure:
Fixed:
• O2 content of tank atmosphere, is less than 5%.
For Furrther details also IMSM Ch. 7.5.20 – Tank Cleaning & gas freeing
Comply with precautions as per IMSM Ch. 7.5.20 – Tank Clening & Gas Freeing
Tank Entry
• If gas freeing is required for entry, securely isolate, and blank the tank from the IG line.
• Prior entry, comply with P-001 as per IMSM Ch. 7.9.2.
• Once the tank is gas free, open the hatch and let it stay open, if the tank remains gas free.
Tank entry is not permitted until an enclosed space entry permit has been issued.
Re-ineritng
7.5.11.3.5 IG RECORDS
C/O
• Maintain form CBO-019 “IGS Log”, detailing the:
o Pressure and O2 content readings, &
o Purging and inerting operations.
• Test all alarms and cut outs and carry out efficiency tests, during the maintenance of the IGS.
7.5.11.3.6 IG RECORDERS
C/O and OOW
• Ensure IG pressure Recorders are:
o Operational during all:
▪ Cargo, ballast, and COW operations, &
▪ COW and cargo tank ballasting operations, even when IG plant is secured.
o Synchronized to the vessel’s time, when in operation.
• Sign and make a note on the graph paper, to show the above synchronisation.
Revision No. 03 / Date: 22.03.2022 Page 109 of 312
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL
Internal Use
CHAPTER 7.5 – CARGO AND BALLAST OPERATIONS
7.5.11.3.7 MAINTENANCE
C/O and C/E
• For inspection, testing & maintenance guidelines refer to IMSM Ch.10 - Vessel Maintenance, Inspection
And Certification and PMS. {26.11.2024}
The oxygen analyser consists of two (2) individual system, each one is capable to constantly monitor the
O2 in the inert gas supply. If either unit fails the other unit is activated. If both units fail, the IMSM Ch.
7.5.11.4.3 - Response Actions applies. {23.05.2023}
Post instructions for operating, calibrating, testing & failure of the fixed oxygen analyser in the vicinity
of the equipment. {26.11.2024}
Ensure the connection point on lG line for an alternative emergency supply is clearly identified
• Do not allow dipping, ullaging, sampling or usage of other equipment into the tank unless:
o Essential for the safety of the operation.
o 30 minutes have elapsed after the supply of IG ceased
• After this interval, use only equipment that can be correctly earthed.
• Apply above restriction until a period of 5 hours since injection of inert gas has ceased
Carry out all gauging and sampling, via the tank vapour locks.
• When sampling or gauging an inert tank, ensure Any metallic components of the equipment are:
o Electrically continuous, &
o Properly grounded
!! To avoid the potential danger of a spark at the ullage cap lip, igniting a pocket of flammable gas.
7.5.11.5.5 DE-PRESSURIZATION
Conditions
It may be necessary to depressurise tanks for gauging and sampling purposes, both prior to and after
cargo loading or discharging.
7.5.11.6.1.1 General
• Onboard Venting systems are:
o Required to meet SOLAS requirements, &
o Necessary for ensuring onboard safety.
Chief Officer
• Be fully conversant with the proper operation of the P/V valves & the masthead.
• Maintain the above as per Company’s relevant procedures.
!! In both cases, there can be a risk of high local petroleum gas concentrations
Stop all operations if wind conditions cause funnel sparks to fall on deck.
7.5.11.6.2.1 General
• All fleet vessels are fitted with:
o Inert Gas System (IGS) fitted, &
o For Each Cargo Oil tanks (COT):
▪ Local full flow relief valves &
▪ Pressure sensors.
Pressure Sensor
Low Pressure Alarm Setting High Pressure Alarm Setting
Location
Example:
➢ PV release is set to: +1400mmWG
Cargo Oil Tanks
➢ Vacuum side is set to: -350mmWG
➢ Alarm’s settings of local sensors to be:
• High Pressure Alarm: +1540mmWG
• Low Pressure alarm: +200mmWG
➢ Not more than 90% of the lowest
➢ Not less than four inches water gauge PV setting in the COT venting
(0.144psig). system.
7.5.11.7.1 GENERAL
Chief Officer
The following conditions are evaluated before deciding any the IGS topping-up:
o Ambient temperature of the origin and destination (cold to warm climate and/or vice versa)
o Sea state condition and forecast
o Sea water temperature
o Nature of cargo and its characteristics (volatile, vapor generation, tendency to gasify at
maintained temperature)
o Segregation of vapor spaces between cargoes
o Percentage of COTs level
o Cargo preservation instructions
!! The generation of vapor may rise in the first days after loading due to the transfer of the cargo to a new
tank until it reaches a new equilibrium.
If above conditions are met, the Operation department and Marine department are informed for
approving the IGS topping-up operation.
!! When vessel’s tank are at maximum capacity and the vessel is affected by rolling and pitching due to
adverse weather conditions, consider to postpone at a later date when weather is improved.
{23.05.2023}
➢ Always keep the cargo and slop tank IG inlet valves open:
• Unless specifically instructed by the contrary.
• To allow monitoring of:
During cargo - Pressure in the tanks from the IG line gauges, &
/ballast - Alarms in the cargo control room, engine control room & wheelhouse.
operations • To ensure connecting tanks with the water filled pressure vacuum breaker
This is regardless of type of vent system with which the ship is equipped
The P/V breaker, acts as a last resort fail safe device against over pressurization, in
the event of any undetected problems with the vent system
During Voyage ➢ Unless gas free, keep all IG inlet valves open to enable monitoring
When Cargo ➢ Set up the cargo and slop tank IG inlet valves to enable the desired vapour
Vapour segregation.
Segregation is Also see IMSM Ch. Error! Reference source not found. - Error! Reference source not
Required: found..
{27.08.2024}
Lock all IG inlet valves and keep the keys in own custody. Maintain a valve status board in CCR.
General
Always keep the sight glass clear, to easily see the liquid level.
Markings
General
• Test all IG functions, alarms and cut outs as per PMS procedures and makers recommendations.
• Check the components of the IGS at the intervals specified in IG logbook.
• Record all maintenance for above.
• Carry out inspection and maintenance as detailed in E-PMS.
This will typically include inspection, testing & maintenance of:
o Boiler uptake valves
o Scrubber
o Demister
o Blowers
o Gas regulating valve
For details see Ship Specific Inert Gas Operation & Equipment manual (Ship Specific) & PMS. {23.05.2023}
• Prior to entry for inspection in the deck seal and scrubber, ensure:
o Their Internals are flushed out with water to remove any acidic deposits on the structure, &
o They are gas free and issued with enclosed space permit as per P-001 and IMSM Ch. 7.9.2
7.5.11.8.4 PRIMARY VENTING SYSTEM – INDIVIDUAL PRESSURE VACUUM (PV) VALVES/ HIGH VELOCITY VENTS
INFORMATION
➢ The pressure valve of a high velocity PV valve opens at a pre-set pressure.
➢ This results in gas being ejected upwards at a velocity of at least 30 m/s.
Pressure Valve:
➢ There is no flame screen on the pressure side, so it is important for the valve to
operate correctly to provide protection against the passage of flame.
➢ These valves are positioned at least 2 metres above the deck, supported on a
Positioning of Valves:
connecting pipeline to the tank’s atmosphere.
!! Partial lifting of the pressure valve significantly reduces the exit velocity of the gas.
• Verify Pressure valves "snap" shut & seal the tank when the tank reaches a lower pre-determined
pressure.
• Monitor the pressure in the tank at which a pressure valve lifts to confirm it complies with desired
setting.
Some wind conditions may bring vented gases down onto deck even when released from PV Valves.
• In this case:
!! If cargo contains toxic gases, & same are detected above PEL, do not allow any personnel to work on
deck without wearing a BA set.
Never Inhibit, tamper with, or modify the operation of a PV valve on a cargo tank
Master
• Inform Operations department immediately of any problems, which might affect the system's
efficiency.
➢ The loading rate is excessive and is causing a rapid build-up of pressure within the
tank so that no sooner than the valve has closed, it needs to open again.
Loading Rate: ➢ This is more likely to occur when the tank is nearly full, because of the lack of vapour
space.
Action: Under these circumstances, reduce the loading rate.
Note: Chattering of the PV vacuum valve on non-inert tankers while discharging is quite common and not a matter
of concern.
{26.11.2024}
General
Pre-Operation testing
• Follow PMS for method and frequency of testing and calibration of the indicators and alarms.
• Maintain records in the PMS including any defects & rectification.
See Appendix 6 – Inerting of WBTs – Assembling Procedure for more details {23.05.2023}
Connection Of IG Supply Main to Cargo Piping System for Inerting, Purging & Gas-Freeing
7.5.12.1.1 GENERAL
Vapor Recovery ➢ Proprietary systems for recovering petroleum liquid or vapour that would
Systems: otherwise be vented during the loading operation or during the loaded passage
{26.11.2024}
• During loading at a terminal, the Vapour emission control system (VECS) involves:
o Collection of vapours displaced by incoming cargo, &
o Transfer of these vapours by pipeline for treatment or disposal
• As the ship & terminal are connected by a common stream of vapours, the VECS introduces:
o Significant operational and safety implications, &
o Multiple additional hazards requiring effective control
For detailed guidance on technical issues associated with VECS , refer to:
• IMO International standards for design, construction & operation of vapour collection systems on
tankers and terminals
• OCIMF Guidance on vapour manifold arrangements.
The terminal information booklet shall include a summary of the terminal’s VECS.
Refer to vessel specific vapour emission control system (VECS) manual. {26.11.2024}
➢ A line diagram of the tanker’s vapour collection piping indicating the locations
Line Diagram:
and purpose of all control and safety devices.
➢ Maximum pressure drops in the vessel’s vapour collection system for various
Pressure Drop:
transfer rates.
7.5.12.1.4 USING VAPOUR COLLECTION SYSTEM AT BUOY MOORINGS (SPM, CBM AND TANDEM BERTHING):
Master
• Ensure that manifold arrangement for Vapour Collection system is as per OCIMF’s “Recommendation
for equipment employed in the bow mooring of ships at SBM”.
• Verify such equipment includes:
o Support structure for vapour manifold,
o Hose rail and stopper plates,
o Closed chocks,
o Securing arrangement such as cruciform bollard and pad eyes and their SWL marking, &
o Means to drain vapour manifold.
• Before arrival at port, confirm to the person in charge (Loading master / Pilot) that the vessel complies
with OCIMF recommendations.
• Ensure that Details of all deck fittings in way of the manifold are included in the vessel’s mooring
arrangement plan.
{26.11.2024}
Item Description
➢ Clearly identified as follows:
Identification: • Outboard 1-meter section painted with yellow and red bands, &
• The word ‘VAPOUR’ stencilled in black letters on the above section
➢ Includes a cylindrical stud, permanently attached:
• To each presentation flange face
• At 12 o’clock position on the flange bolt circle
Cylindrical Stud: Details of Stud dimensions:
• Projecting 25.4 mm (1 inch) perpendicular to the flange face, &
• Diameter is 12.7 mm (1⁄2 inch).
Blank flanges, inboard ends of reducers and hoses for the vapour line will
have an extra hole to accommodate the stud on the presentation flange
Also Refer to OCIMF publication: ‘Recommendations for Oil Tanker Manifolds and Associated
Equipment’ for full details of vapour manifold arrangements, materials & fittings.
7.5.12.3.1 GENERAL
• All closed cargo operations require effective monitoring and controlling of tank pressures.
• Additionally, in a VECS connection, pressure in ship’s vapour spaces is directly influenced by changes
in terminal system.
• Ensure:
o Individual cargo tank pressure/vacuum protection devices are fully operational,
o Loading rates do not exceed maximum allowable rates, &
o Continuous monitoring of pressures within vapour collection piping systems by sensors which:
▪ Incorporate high- and low-pressure alarm functions, &
▪ Are Connected to audible and visual alarms.
Pressure Sensor
Low Pressure Alarm Setting High Pressure Alarm Setting
Location
Cargo Oil Tanks ➢ +200mmWG ➢ PV release pressure + 10%
Example:
➢ PV release is set to: +1400mmWG
➢ Vacuum side is set to: -350mmWG
➢ Alarm’s settings of local sensors to be:
• High Pressure Alarm: +1540mmWG
• Low Pressure alarm: +200mmWG
➢ Not more than 90% of the lowest
➢ Not less than four inches water gauge PV setting in the COT venting
(0.144psig). system.
Example:
Main Vapour Line ➢ PV release is set to: +1400mmWG
➢ Vacuum side is set to: -350mmWG
➢ Alarm’s settings of local sensors to be:
• High Pressure Alarm: +1260mmWG
• Low Pressure alarm: +200mmWG
• Prior to commencing loading, test overfill alarm for each tank, to ensure their proper operation.
Otherwise, a fire or explosion occurring in vapour space of a cargo tank on board could transfer
rapidly to the terminal and vice versa
Consult the ship specific VECS manual when conduction a Vapour Balancing operation.
• Complete form CBO-003 “Ship/Shore Safety Inspection & Checklist for Vapor Recovery System”, if:
o Cargo handling operation is accompanied by vapour balancing operation, or
o Using vapour recovering system for STS operations.
7.5.13.1 GENERAL
* Portable UTI/ Sampling equipment may be service rated Open, Restricted or Closed and will be
certified accordingly.
Deck Officers
• Ensure understanding of following:
o Types of Gauging & Sampling ratings - Open, Closed, Restricted
o Service Rating of the Portable UTI & Sampling Equipment on board.
o Company Policy on Gauging & Sampling (See below).
{26.11.2024}
!! Pay caution where vessel has deck stiffeners, as it may involve surveyors to climb over these to
access sampling points.
Closed sampling:
• Cannot give running sample &
• Does not provide the exact characteristics of the entire cargo in the analysis (e.g. density).
Condition Requirement
Final Authorization ➢ Obtained from head office (Marine Manager) and Operator.
Related to Description
Cargo Hazards ➢ Consider the H2S and other toxicity hazards as per the cargo SDS.
METHOD 1:
➢ Open the mast riser for a short period on completion of loading,
➢ Allow the release of pressure to the atmosphere
➢ Once pressure is zero, close the mast riser.
METHOD 2:
Use this method if the ambient pressure is very low or if vessel is more
comfortable
Reducing Tank ➢ Open the mast riser, just to maintain a minimum pressure of 200mmWG.
Pressure: ➢ Release this this pressure prior sampling.
OTHER CONSIDERATIONS:
➢ Always keep in mind the vapour space after loading.
➢ When vessel is loaded to 98%:
• Limited vapour space is available, &
• It is Easy to release even high pressure.
➢ When vessel is loaded to 90%:
• Volume of vapour space is quite large, &
• It requires more time and effort to release pressure.
➢ When releasing tank pressure, seek the correct balance considering:
• Ambient Temperature,
• Ullage space, &
• Remaining pressure.
➢ Generally, equipment used for open sampling is not anti-static & is not
grounded
➢ However, they are made from materials which hardly generate any spark
such as Glass, bronze body & rope.
Static Electricity:
Although tank is open during sampling, its atmosphere remains interted.
Related to Description
➢ Isolate the one tank at time, tank from the Inert Gas Main Line.
➢ Release any pressure in the tank to the atmosphere through the PV.
At this stage:
Tank pressure:
• Tank remains inerted, but the pressure drops to zero
• An exchange of atmosphere commences slowly, depending on the
temperature difference between ullage space & ambient temperature
Pre-Operational Tests:
• Conduct a visual inspection of the UTIs to verify:
o No apparent damages or defects.
o Tape readings are clear
o Batteries are sufficient.
o Any other checks recommended by the Makers.
• Conduct a visual inspection of the Sampler to verify it is:
o Clean of last cargo, impurities, or any other contaminants.
o Free of any apparent damages or defects.
• Conduct any other checks recommended by the Makers.
• Verify suitable sample bottles & seals supplied by company are ready for use.
{26.11.2024}
When handling the Measuring & Sampling equipment, ensure the following:
• Always ground the tape prior to use. Always keep bonding wires attached and in effective condition
(both in inerted & non- inerted atmospheres). {26.11.2024}
• Do not close vapour lock when the tape is lowered in the tank.
• Do not allow the tape to run down freely in tank. While reeling-in, do it slowly, especially for last 1
m. Do not apply force when reeling the tape.
• Keep the automatic wipers in working condition.
• Protect the tape from rain, sun, etc. Do not leave them unattended on deck.
• When shifting tape from one tank to another, fullhouse and lock the tap. For carrying the tape, use a
bucket with soft rags.
• After use, clean the tapes, especially after handling heated or sour crude. Do not kink/ twist tape
while cleaning.
• Store tapes in their respective boxes. Keep them in a designated locker inside the accommodation
area.
• Calibrate / service and maintain the tapes as per Maker’s manual and vessel’s PMS. {26.11.2024}
{23.05.2023}
Dilution of the vented air will bring the vented mixture within flammable range, irrespective of
whether the tank is inerted or not.
Hazard Description
Flash over to these ➢ Gas from other outlets could be directed into the fire
sources of emission
Fire Flashback back ➢ There is a risk of the fire flashing back into the mast and vent system, and
into the mast and then into the cargo tanks
vent system !! Several major tanker explosions have been caused by this occurrence
Important notes
!! Never 'jack' open these valves, as this will result in a reduced velocity emission.
Carry out the above irrespecive of whether the vessel is inerted or not.
7.5.14.4.1 CONSIDERATIONS
• In case of a masthead/vent stack fire:
o Flame will be above the vent outlet, &
o Size of the flame and its location will depend upon exit velocity and hydrocarbon content.
➢ Do not rush.
Detection of Fire
➢ Stop, think, and reduce the rate with tank closures.
Controlling Loading ➢ Shut down the loading of all tanks not connected to the affected vent.
& Securing ➢ Reduce the rate in the other tanks to as low as is required to keep the flame
Openings above the vent.
➢ Secure all ullage ports, vent valves and other openings on unaffected tanks.
➢ Direct water on to the vent outlet where the fire exists.
➢ Coordinate with the terminal and gradually reduce the loading rate.
Extinguishing fire ➢ Continue drenching the vent with water until extinguishing the fire.
➢ Once the fire is extinguished, suspend the loading.
➢ Maintain the Cooling/Drenching to avoid re-ignition.
7.5.14.5 RISKS & TYPES OF FIRES DURING PARTICULAR OPERATIONS AND CONDITIONS
General Considerations
As the HC gas is heavier than air, the flammable mixture will occur close to vent, probably below it.
In this situation it is impossible to exercise any further control over the gas emission.
• This situation is most likely to arise:
o In the first few days after loading a high temperature volatile cargo, &
o When light ends are being released from the oil.
➢ Consider extinguishing the fire by purging the vent system with good quality
inert gas
Be aware:
Vessel equipped with • It may take time to bring the IG plant online.
IG system • Supply of IG may have to be through a single cargo tank
!! When using a single tank, do not open tank vent valve:
• Until IG pressure is at least 200mmWG
• To reduce the risk of flashback
In case of a fire, follow the same actions as in case of fire during a loading operation.
General
Flashback into the cargo tanks is the major danger in the case of a masthead fire
• As the primary method to prevent the above, maintain the following in good condition:
o Masthead flame arrestors,
o High velocity outlets, &
o Vacuum relief intakes.
Guidelines
7.5.15.1.1 PURPOSE
• To:
o Describe the procedures to be followed during ballast operations, &
o Ensure safety and environment protection during above operations.
7.5.15.1.2 RESPONSIBILITIES
Master
C/O
7.5.15.3.1 GENERAL
• Carry ballast that is necessary for the safe and efficient operation of the ship.
• Follow the ballast patterns contained in the loading manual:
o As far as it is safe and practicable.
o Giving due consideration to the weather conditions and tank cleaning requirements
Stress Calculations
!! Do not use a ballast pattern which exceeds 90% of max allowable stresses in port or at sea, Without
prior approval from Operation Dept.
Recommendation: Do not exceed 80% of the maximum allowable stresses, in port or at sea.
7.5.15.4.1 GENERAL
• Loading of ballast in the SBT tanks shall take place concurrently with the discharge of cargo
• When planning the ballasting operation, consider the following (not limited to):
o Compliance with the MARPOL draft requirements.
o Minimising Stresses
o Minimizing ship vibrations.
o Minimising the number of slack tanks to reduce the effect of sloshing, &
o Most effective draft and trim for efficient and economic speed
Related to Description
Weather Considerations
Master
• Assess the weather conditions closely.
• Ensure the transfer can be safely accomplished without adverse effects of vibrations or sloshing.
• In case of actual or anticipated heavy weather:
o Consider changing the timing of ballast operations.
o If above is not an option, consider following to avoid these conditions:
▪ Altering course,
▪ Reducing speed, and/or
▪ Heaving to.
General
C/O
• Determine the tanks to use for ballasting and the ullage to ballast.
• Ensure the correct setting of the valves in the pump room and deck.
• Ensure a watch is always maintained on deck during ballasting
Pump control
Fill tanks only to 98% capacity, for safety reasons and to avoid any possible damage to bulkheads.
Topping Up
I.e., ullage depicted may be smaller than the actual contents of the ballast tanks.
o Carry out visual and/or manual cross checking to avoid overflow of the ballast tanks
• In port, discharge only clean or segregated ballast overboard, subject to port requirements.
• If the port does not allow any discharge (even segregated), arrange the ballast to enable its quickest
discharge to shore facilities.
Immediate Actions
Chief officer/ DOOW
• If contamination of ballast water is detected or suspected during pre-operation checks:
o Do not start the operation.
o Inform Master.
o Investigate the cause.
• If contamination of ballast water is detected or suspected during operations:
o Stop the operations immediately.
o Inform Master.
o Inform terminal (if alongside).
o Investigate the cause.
Master
• Notify Head Office through the Emergency Line.
• If Oil has gone overboard, follow procedures as pe SOPEP/ SMPEP/ VRP (as applicable).
Further Actions
• Discuss the further course of action after discussion with the Emergency Response Team, relating to:
o Results of investigation.
o Alternate options available.
o Nature of repairs required (if any).
o Equipment/ machinery on board.
o Port/ terminal requirements etc.
{26.11.2024}
In Port
• Prior arrival port, check the availability of reception facilities for the required quantity of dirty ballast.
At Sea
• Carry out reporting for Ballast Water Exchange as per destination port/ national requirements.
i.e., avoid ballasting in shallow waters, near dredging operations or in areas rich in phytoplankton.
• When taking on ballast water, records following as per the Water Ballast Management Plan:
o Dates,
o Geographical locations, &
o Amount of ballast water loaded/ discharged.
• Subject to accessibility, clean all sources of sediment retention routinely.
E.g., Anchors, cables, chain lockers, etc.
To minimise possible structural damage from sloshing action in partially filled tanks.
o Comply with Bridge visibility standards (SOLAS V).
o Ensure adequate propeller immersion and minimum draft forward
If Vessel Cannot Comply With Any Aspect of The Approved Ballast Water Management Plan
Master
• If vessel cannot comply with any aspect of the approved BWM plan, e.g. failure to do a Ballast
Exchange:
o Notify Head Office through the Emergency Line.
o Discuss with port authorities through the agent or directly.
o Agree to contingency measures which may include:
▪ Proceeding to appropriate location as advised by Port Authorities to discharge Ballast (and
retaining minimum ballast on board, keeping safety of vessel in mind).
▪ Discharge ballast to another vessel or Barge.
▪ Discharge ballast to shore reception facility.
▪ Prove by laboratory analysis of water, that the ballast water is suitable for discharge in port.
!! Discharging untreated Ballast water without permission from Port Authorities may result in serious
delays to vessel in port and heavy penalties.
• Whenever the ballast/de-ballast operation could not be carried out due to mechanical failure or for
any other reason:
o Record same in BW record book,
o Carry out relevant notifications in line with vessels BWMP.
Marine Department
• Report to Flag/ Class as per respective reporting requirements.
• Coordinate with the vessel and local port authorities for the contingency measures.
Chief Officer
• Record the test of ballast piping in the E-PMS as per the below guidelines.
{26.11.2024}
7.5.15.7.1 GENERAL
In most cases, the draft and trim produced by ship’s SBT capacity is sufficient to manoeuvre in port and
proceed en route to the next loading port without damage to the vessel.
Master
• Take additional ballast to meet the requirements of heavy weather:
o Whenever he considers it necessary, &
o Ensuring to avoid slack tanks and minimising longitudinal stresses.
• Except in an emergency, inform the head office in writing:
o Prior to the intended heavy weather ballast operation, &
o Obtain relevant acknowledgement
C/O
• During heavy weather ballast operations, be in charge from Start to Finish.
!! Option to take heavy weather ballast does not mean that the master can ballast dirty cargo tanks to
maintain the desired speed in adverse weather
• The most effective ways to reduce damage in heavy weather are to:
o Reduce speed, and/or
o Alter course
Consder taking heavy weather ballast for the safety of the ship, only after taking above measures
Master
• Review and if satisfied, approve, and sign the plan.
• Discuss the plan with all officers involved in the operation and ensure their understanding.
Master has the overriding authority to start ballasting heavy weather cargo tanks:
• If he feels it is necessary for the safety of the ship,
• Without prior consent of head office.
Officer in charge
• C/O is the appointed ballast water management officer and in charge of entire operation.
• Take heavy weather ballast in designated tanks as per the loading manual.
• On fleet vessels, designated tanks for heavy weather ballast tanks are as follows:
!! Minor pollution can occur when the sea chest is opened for heavy weather ballasting
Since the pump and the line were previously used for cargo handling.
Related to Description
➢ Start the pump prior to the opening of the discharge valve, &
Sequence of
➢ Create a vacuum in the line, allowing water to enter and preventing oil from
operation:
flowing out
Centrifugal pumps are not suitable for generating vacuum, especially against a
closed suction.
Use of Pumps to In this case, either:
create vacuum: ➢ Set the stripping pump to create a vacuum on the sea suction and prime the
line before starting the pump, or
➢ Start the pump with the AUS, to create vacuum at suction of Cargo Oil Pump
C/O
• Ensure initial rate does not exceed the 1.000 m3/hr.
• Increase the rate to maximum, when the innage in the COTs is about 0.5 meters.
To avoid damage, Limit the discharge rate to the maximum as per pump performance curve.
Overflow is strictly prohibited due to the contamination of the ballast water with oil or traces of oil
If the previous cargo was waxy, use heating to achieve quicker and better decanting.
C/O
• Prior to commencing the ballasting operation:
o Ensure the following are fully shut:
▪ All cargo valves in pump room & cargo tanks,
▪ Main deck & bottom crossovers, &
▪
All breather valves
o Additionally:
▪ Consult the Trim & Stability booklet,
▪ Calculate the shearing forces and bending moments for each stage of the operation, &
▪ Attach relevant printouts (of above calculations) to the CBO-047 Heavy Ballast Plan
For ship specific heavy weather ballasting instructions, see Appendix 5 - Ship Specific Heavy Weather
Ballasting Instructions.
• Oil Discharges from Cargo Tank Areas, including Pump Room are PROHIBITED.
• Discharge of Oil or oily mixtures may be carried out ONLY on meeting following conditions:
o Vessel is more than 50 nm from the nearest land.
o Vessel is proceeding en route
o The instantaneous rate of discharge of oil content does not exceed 30 litres per nm.
o The total quantity of oil discharged into the sea does not exceed 1/30000 of the total quantity of the
particular cargo of which the residue formed a part &
o The Tanker has in operation:
▪ An oil discharge monitoring and control system &
▪ Slop tank arrangement as required by Regulation 29 and 31 of MARPOL Annex I.
7.5.15.7.6.2 Procedure
Master
• Once the weather is suitable and if vessel fulfils the above criteria:
o Prepare a plan to discharge the water from the dedicated heavy weather tanks,
o Undertake a Risk Assessment for the above operation,
o Prior to starting the discharge, Send the above plan and RA to below for approval:
▪ Operations Department, &
▪ Marine departments
• Start the disposal, after receiving the approval, considering the above regulation.
Collect the contaminated water, that cannot be disposed at sea, in slop tank for disposal to shore
facilities.
IG System Operation
• During the discharge & stripping of the dedicated heavy weather tanks, ensure:
o Inert Gas System is in operation, &
o Tanks are always inerted
• Maintain a record in “CBO-019” INERT GAS LOG.
7.5.15.8.1 REQUIREMENT
C/O
• Use the Oil Discharge Monitor Equipment (ODME), to discharge any discharge generated from:
o Cargo or slop tank areas, &
o Pumproom.
• Make relevant entries in the Oil Record Book Part II
• Retain ODME printouts on board for at least two (2) years
Related to Description
➢ Check and calibrate ODME:
• At least once per month, &
Checks: • 24 Hours before use
➢ Record results in Oil Record Book.
➢ Retain ODME printouts or electronic records on board:
• For at least five (5) years
Record Keeping:
• As per minimum retention time described on IMSM Ch. 11 Management of
Change & Document Control
➢ If ODME print out stay into the machine, maintain spare rolls on for at least six
Spare Rolls: months period
7.5.15.8.3 DISCHARGE INTO THE SEA OF OILY MIXTURES FROM THE CARGO AREA OF AN OIL TANKER – THROUGH
ODME
Below requirements are in compliance with the Company’s Environmental Protection Policy.
• Allow discharge into sea of oil or oily mixtures from the cargo area after fulfilling all the following
conditions:
Conditions of Discharge
Master is responsible for supervising the use of the oil discharge monitoring and control system.
Chief Officer is responsible & permitted to use the oil discharge monitoring and control system.
Chief Officer
• Before decanting:
o Submit risk assessment to Marine Superintendent,
o Proceed only after receiving approval.
o Set up the equipment as per maker’s manual.
Ensure equipment specific maker’s operating & Testing instructions are posted or available near the
ODME panel in the CCR.
• Verify following settings and preparation for use of decanting as per MARPOL:
➢ AUTOMATIC.
ODME has a flowmeter that automatically measures the rate of discharge and
Flowmeter: is suitable for a full range of flow rates that may be encountered during
operation
➢ AUTOMATIC
Ships speed log through a repeater signal automatically provides the speed
Ship’s Speed: input which may be either the speed over the ground (GPS) or over the water
(LOG).
➢ AUTOMATIC
Ship’s Position: Ships position is updated automatically to the ODME through the ships
position indicating device (GPS).
!! DO NOT enter these values MANUALLY. That will be considered as an ODME Failure.
If it is necessary to use the ODME with any of the automatic inputs and control functions in manual
mode, seek written permission from the Marine Department. Also follow procedured related to
Failure Of The ODME.
{26.11.2024}
• Record the failure of an ODME in section M of the Oil Record Book Part II, and include:
o Time of the failure.
o Time when the unit was made operational.
o Reason for the failure.
The company requires that a defective ODME must be repaired at the next port regardless of whether
on loaded or ballast passages.
o Marked.
Ensure warning is posted next to valve prohibiting the operation of valve by unauthorized personnel.
• To prevent the unauthorized opening of the ODME overboard valve(s), apply a numbered seal to the
valve after each operation.
• Maintain a record of seals used and details must be recorded in ORB part II.
{26.11.2024}
This applies to both Tankers engaged in Crude oil and Refined Product Trades.
C/O
• When stripping lines and tanks:
o Take great care to avoid contamination of the sea.
o Discharge the stripping into the slop tank or to shore, if necessary.
• If flushing lines with air supplied by Terminal, verify maximum air pressure.
7.5.15.10.1 GENERAL
• When applicable and available, process ballast water through a Ballast Water Management System,
which:
o Treats the ballast water, &
o Meets or exceeds the performance standard in Regulation D-2 of BWM convention
Take additional precautions and when ballast water is treated with caustic soda.
Risk Assessment
• Refer to the manufacturer’s operation and safety manual for the BWTS for equipment specific Hazards.
• Basis these hazards create a Ship specific Risk Assessment for the operation of BWTS on board.
• Ensure all relevant personnel involved with BWMS are aware of hazards and precautions advised by
Makers of such treatment systems, MSDS and this section.
7.5.15.10.3.3 Use, handling and storage of any active substances, such as chemicals, used by the system for
disinfection or neutralization.
• The chemicals used for ballast water treatment may be hazardous to personnel, for example, chlorine,
and can collect in tanks or spaces.
• Properly handle and dispose of such by-products by one of the following methods before disposal:
o Neutralization,
o Detoxification or
o Other appropriate treatment.
• Follow manufacturer’s guidelines, applicable regulations and seek advice from relevant authorities to
ensure proper handling and disposal of these chemical residues or by-products.
Different regions or countries may have specific regulations governing handling of by-products.
7.5.15.10.3.5 Effects of Water Density and Suspended Solids on the operation of the BWTS
General
INFORMATION
➢ Following can affect the operation of BWTS:
• Water density,
• Temperature, &
• Suspended solids
➢ BWT Systems deploy various techniques such as:
• Filtration, Electro chlorination etc.
They have certain limitations with respect to density, temperature or suspended solids
➢ Specific impact of water density, water temperature and suspended solids on BWTS can vary
depending on the system’s design, technology and operational parameters.
• Always refer to Manufacturer’s guidelines and recommendations to optimize the performance under
different water conditions in the operational area.
INFORMATION
➢ Water density is influenced by salinity and temperature and affects the efficiency of filtration
process of BWTS.
➢ Higher density provides more buoyance to organisms and particles, making it more difficult to
effectively capture and remove them during filtration.
➢ Different salinity levels affect the performance of the BWTS using electro chlorination since the
system uses dissolved salts in seawater for generating active substances.
➢ The system may be quite ineffective when handling low salinity or fresh water.
➢ We may have to reserve seawater in Aft peak tank for enhancing salinity while processing low
salinity ballast water.
➢ This type of BWMS is equipped with a salinity meter, and when low salinity is detected, the flow
rate is automatically adjusted to achieve the allowable output.
Suspended Solids
INFORMATION
➢ Suspended solids, including sediments, silt or organic matter can clog or foul filtration systems of
BWTS.
➢ This reduces the system’s efficiency and increase maintenance requirements and may lead to
system malfunctions or failures
• When operating in Auto Mode, ensure skilled personnel perform periodical checks.
Chief Engineer
• For the proper operation of the system, ensure there are always enough supplies of following onboard:
o Chemicals, &
o Consumables.
{26.11.2024}
General
Follow below in case of failure of BWMS:
• Submit Ballast Water Contingency Measure Reporting Form to Port State Authority where the ballast
water is intended to be discharged.
• Coordinate the necessary response between:
o Port State authority,
o Flag Administration,
o BWMS manufacturer, &
o Class society, as necessary.
Failure in US Waters
The process of reporting is the same as in previous section, with the key difference that COTP will act
as the port State authority.
• Include a brief statement regarding the failure in the ENOA 96 hours prior vessel arrives in US waters.
Revision No. 03 / Date: 22.03.2022 Page 164 of 312
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL
Internal Use
CHAPTER 7.5 – CARGO AND BALLAST OPERATIONS
• Respond and request the submission of further documentation relating to the failure by email.
• Continue to report to the National Ballast Information Clearinghouse (NBIC).
• Consider contingency measures as per acceptable USCG requirements.
D66 Ballast Water Contingency Measure Reporting Form provides a list of additional information that
a COTP may require to evaluate the request to undertake the preferred Contingency Measure.
{26.11.2024}
7.5.16.1.1 GENERAL
!! Unless approved explicitly by the Company, do not mix these with the other designated EEBDs as per
safety plan.
7.5.16.1.2.1 General
➢ Staring from reception of cargo information which vessel is intended to load, &
➢ Until During Key meeting with Loading Master before commencement of
When to complete: Loading
Information on planned cargo will be received via Charterer / Head Office
➢ CBO-001 - Ship / Shore Safety Checklist
➢ CBO-006 - Mooring / bridge checks during cargo operations
Relevant forms: ➢ CBO-005L – Ship / Shore agreed Cargo Plan (Loading) {23.05.2023}
➢ CBO-005D – Ship / Shore agreed Cargo Plan (Discharging) {23.05.2023}
➢ During ship/shore pre-transfer conference, check:
Important • References to H2S in Part “B”, item 27, in Ship-Shore Safety Checklist
Considerations • Section of MSDS of grades, in Ship-Shore Cargo Plan
regarding H2S: ➢ Also consider the Information provided by terminal / loading Master / shippers
➢ Make a note of the H2S content.
Cargo Safety Data sheets (SDS) and Cross Checking H2S Information
• If the cargo has H2S content, inform all personnel onboard, including visitors and technicians
Important Note
• Exchange the above procedure and information, even when the same parties are involved, during:
o Discharging,
Risk reduction ➢ Ensure Risk reduction measures for carriage of H2S is:
measures & • Communicated in detail to all officers and crew.
briefing: • Endorsed in the Cargo Plan
➢ Insert in relevant ALMI’s Tanker dedicated poster, next to MSDS.
➢ Highlight the presence of H2S in Cargo Plan CBO-004.
Highlighting H2S
Content In instructions / first page "Hazards of particular cargoes (SDS
attached)".
➢ Calibrate before each use
Fixed:
➢ Verify proper operation.
Always provide personnel involved in cargo & bunkering
Gas Detection
operations with personal monitors
Equipment: Portable &
Personal: ➢ Calibrate before each use
➢ Set to alarm at 5 ppm. {27.08.2024}
➢ Ensure operating instructions are readily available
➢ Maintain a positive pressure inside the accommodation
!! Do not operate the air conditioning systems on 100% recirculation
A/C system intakes are designed to draw clean air from non-hazardous
Accommodation
locations.
Atmosphere
Positive Pressure can only be maintained if:
• A/C system is operating with its air intakes open.
• All access doors are kept closed except for brief entry/exit.
Safety of Personnel ➢ Always be in a safe zone, i.e., upwind, or cross wind
on deck !! Never use Gas Masks as protection against H2S
SCBA & EEBD ➢ Ensure readily available for use, including operation instructions.
Consider turning the vessels, to allow the wind to disperse the vapours away from the accommodation
spaces
Apply the same guidelines apply as per loading with the exception of the following
7.5.16.1.2.4 References
• IMSM Ch. 7.4, 7.10
• Forms CBO-001, CBO-004, CBO-005L, CBO-005D, CBO-006. {23.05.2023}
• ISGOTT 6
• ALMI Tankers Risk Assessments.
• ALMI Tankers Poster “H2S – Hydrogen Sulphide”.
7.5.16.1.3 BENZENE
• Short-term effects of exposure to vapours of cargoes with Benzene and similar aromatics can:
o Be worse than those associated with HC vapours, &
o Bring damage to long term health
Chronic exposure to concentrations to only a few PPM of benzene vapours can cause leukaemia.
OEL
• Refer to Flag State or national authority to confirm applicable OELs for benzene
• In absence of any instruction, consider OEL-TWA for Benzene as 1 ppm
Precautions
Familiarizing ➢ Familiarise all crew with the hazards of benzene related to health & safety.
Personnel Especially before carrying cargo with Benzene > 0.5% by volume
➢ Give strict attention to minimise the risk of exposure of personnel on deck, to
benzene vapour:
• Especially when sampling the cargo, &
• Throughout the filling of non-gas free tanks, which previously contained
Minimizing benzene products.
Exposure ➢ When loading a cargo containing benzene vapours:
• Follow the “closed” loading procedures.
• Take precautions to minimize the risk of a gas getting into the
accommodation, &
• Carefully follow the procedures in the ISGOTT 6
➢ Take all precautions as per “Entry to enclosed spaces” including a Task-Based
Risk Assessment
Enclosed Space
➢ After thorough ventilation, before permitting entry without a breathing
entry
apparatus:
• Measure concentration of benzene vapour with an appropriate chemical tube
The above guidance also applies to paints thinners and solvents on board containing >= 0.5% benzene.
7.5.16.1.4 MERCAPTANS
The toxicity hazards of mercaptans and the precautions necessary are very similar to H2S.
7.5.16.1.4.2 Precautions
Master
• Prior entering tanks which contained cargoes with concentration of Mercaptans>100 ppm by weight:
o Consult Charterers, &
o Determine need for any special:
▪ Procedures, &/ or
▪ Gas detection equipment.
General
• The OEL of an aromatic hydrocarbon vapour is generally less than that of other hydrocarbons.
• Always refer to SDS, for information on the health hazards of aromatic hydrocarbons
Precautions
Except for Benzene, health hazards of aromatic hydrocarbons are not fully established.
7.5.16.1.8.1 Purpose
• To outline procedures for safe handling of crude cargoes with elevated mercury levels.
7.5.16.1.8.2 General
• Some crude oils and condensates may contain elevated levels of mercury.
• In such cargoes, Mercury may:
o Be found in cargo vapours and cargo tank surfaces,
o Settle at the bottom of the tank in the residual sludge and sediment, and/or
o Be present in slop water following washing of tanks.
Hazards of Mercury
!! Heating of mercury increases the release of toxic mercury vapours, e.g., during hot work
Once high mercury cargo is carried, it is difficult to remove the mercury content
• In absence of any information/ local regulatory requirement, use below OEL limits provided by ACGIH
issued in the USA:
Mercury – Alkyl Compounds = 0.01 mg/m3
Precautions
Required PPE
• To avoid exposure, use proper PPE, including SCBA sets, chemicals resistant suits, gloves, rubber
boots.
• Comply with below PPE levels based on mercury concentration:
All vessels are equipped with a dedicated chemical protective suit for elevated mercury crude cargoes.
{27.08.2024}
Cargo SDS ➢ Review the cargo SDS for exposure limits and PPE requirements
Risk assessment & ➢ Carry out a risk assessment
Office notification ➢ Inform the office
Additional ➢ Raise requisition for suitable mercury vapour measurement instruments
Equipment E.g., passive diffusion samplers, sorbent tubes, personal meter etc.
Tank Openings: ➢ Check and ensure integrity of all tank openings from where leakage may occur
➢ Train vessel staff on the following:
• Safety hazards and health hazards and required safeguards
• Exposure guidelines and limits
• Identification and locations where mercury risk may occur
• Mercury vapour measuring instruments
• PPE requirements
• Warning notices
Personnel training: • Personal hygiene – such as proper handwashing and decontamination
• Sludge and waste handling when working in-tank / on-deck during de-
mucking
• Special precautions to minimise exposure including spill prevention and spill
clean-up procedures
Also discuss the above with shore personnel attending the vessel, potentially at
risk of exposure to Mercury
E.g., Cargo surveyor
• Before manifold connection/ disconnection, thoroughly drain the cargo hoses/loading arms.
• Prior to commencing:
o Establish a hazardous zone
o Barricade the area around the tank being worked, &
o Grant access to this area only to essential persons wearing appropriate PPE as per above
Arrangements
Responsible Officer
• Provide suitable arrangements for:
o Staff leaving the hazardous work area to remove and decontaminate their PPE.
o Disposal of above
Personnel Responsibility
Disposal
• Prior to sending for disposal, Seal the bags and label as containing mercury.
Handling Requirements
Whenever possible, store the sludge within sealed double lined bags and place them directly into
approved containers.
!! Only Use plastic drums to store mercury impacted sludges and not ordinary / metal drums
7.5.16.2.1 GENERAL
Volatility of cargo with Reid Vapour Pressure (RVP) greater than 0.05 Mpa (7PSI) is high.
Cargo with vapour pressure => RVP is termed as high vapour cargo.
!! Cavitation or vapour lock may occur during the final stage of discharging high vapour cargo, which may
disable the discharging operation
Related to Description
➢ Ensure, a tank with adequate head for priming, remains until the final stage of
Priming Means
the discharging operation
Trim ➢ Keep a large trim (as practicable), to increase the intake suction head
➢ If possible, pressurize the tank to about 6-10 KPA (~ 600-1000 MMAQ), to
Tank Pressure
increase the apparent suction head
➢ When remaining quantity of cargo decreases, perform one or both of below:
• Reduce the pump rpm in its early stages, or
Operation of
• Throttle the discharge valve
discharge
Pump/Valve Reduction depends on type of oil, for instance, minus 1 to 1.5 kPa (~100
to-150 MMAQ) by suction gauge
Consider changing over to the eductor and stripping in the early stages
Using Self-stripping ➢ Before the stripping, operate it continuously to always keep separator tank full
device ➢ During its running:
• Prior to arrival, confirm the terminal COW requirements, through the agent.
• Take adequate care to prevent rise in tank pressure, if performing COW with high vapour cargo.
!! During loading/carriage:
• Tank pressure may rise due to various factors, &
• Gas may be discharged overboard.
• Make efforts to prevent vapour loss and carefully consider the below points:
7.5.16.3.1 GENERAL
• A cargo may be considered incompatible, in terms of:
o Commingling / blending,
o Performing crude oil washing and/or
o Carriage on board.
Chief Officer
• For guidance on compatibility, refer to:
o Terms and conditions of the C/P.
o Cargo pumps characteristics and limitations.
o Crude oil washing manual &
o Safety Data Sheet (SDS) of the cargoes.
• It is a common practice for shippers and charterers to request for commingling and blending
• Commingling or blending of cargoes that are incompatible may result in damage to the:
o Cargo itself, or
o Associated equipment.
• See below for overview of the two processes:
Precautions
• Before commencing a cargo blending and/or comingling operation, assess the possible risks involved.
Do Not proceed with any commingling and/or blending without a written authorization from the
Operations department.
!! Be aware that:
• Cargo or cargoes maybe incompatible even for performing a Crude Oil Washing, &
• An Incompatible cargo for COW may lead to damages and/or delays.
Master
• For the suitability of cargo for crude oil washing:
o Review the cargo specifications,
o Assess the possible hazards, &
o When in doubt, notify the Operations Department.
General
Ensure that the cargoes are sufficiently inhibited to prevent polymerisation during the entire voyage
Loading plan
Certificate of Inhibition
Immediately inform the Company & Charterers if a product inhibitor certificate is not provided.
• Maintain the cargo temperature within the limits shown in the Certificate of inhibitor content.
Effectiveness of the inhibitor may be reduced if cargo temperature exceeds these limits
7.5.16.5.1 GENERAL
When loading in cold climates and due to its storage time, cargo could be close to prevailing ambient air
sub-zero temperature
Due to direct contact with the sea, this involves significant energy loss due to heat transfer to the sea.
In this respect, circulate the cargo in parcels
Ballast heating is safer for heating a cargo with a low flash point
When to carry ➢ Heat following with ballast water:
out: • Cargo with flash point below 60 Deg. C.
• Cargo with a boiling point below 140 Deg. C.
➢ Adjacent ballast tanks may be used as heating source for cargo tanks, provided:
• Ice accretion on ballast tank walls does not exceed 10% of tank width or Height
Using Adjacent
!! If 10% limit is exceeded, the ice layer will act as an insulator and will hamper heat
ballast tanks: exchange.
• It is justified by heat transfer calculations
Ideally, ballast tanks must be provided with de-icing arrangements.
Ballast Tank Level
➢ As far as practicable, keep level in ballast tanks as close as possible to the ship
and
water line
arrangements:
The top surface of ballast water might freeze and thus create an effective insulator
Cargo Circulation: ➢ Circulate the liquid cargo in the tanks during cargo heating-up
Ballast Exchange: ➢ Consider Ballast exchange to promote heat transfer during this operation
• Consider using the heat exchangers when the cargo pump is running.
• While using the heat exchanger:
o Introduce the steam at around 130 C, &
o Compute the flow rate of the pumping cargo.
This will avoid freezing of steam and prevent the damage to the heater.
Using Heaters
To prevent its inoperable state due to ice build-up or thermal oil gelation.
• To provide highest heat level at heater inlet, provide efficient thermal insulation to:
o Steam / thermal oil supplying pipes,
o Condensate lines, &
o Valves serving the heaters.
Chief Officer
• Responsible for:
o Monitoring and maintaining cargo temperature as per these procedures.
o Associated recordkeeping.
Chief Engineer
• Responsible for the technical aspects, overall operation, and performance of the deck cargo heating
system
Exception
!! Consider any manufacturer’s limitations on cargo tank coatings, adjacent ballast tank coatings, steel
structure, valve types/seat rings, cargo pump internals etc.
If practicable, avoid having ballast in adjacent ballast tanks to prevent heat loss.
Chief Officer
• Comply with tests, checks & preparation as per following prior arriving at the Loading Port:
• Pressure Test Heating Coils or Heat Exchangers to the normal working pressure.
• Use Steam (recommended) or Compressed air.
• Check/ Rectify any leaks in the system especially where the coils pass through:
o Tank deckhead, or
o Bulkheads to adjacent tank.
• Examine heating coil return drains at deck manifold for any traces of previous cargo that may have
entered the coils.
Boilers/ Evaporators
• Verify with Chief Engineer that boilers and/ or evaporators are in good working condition.
Lines, Valves, Steam traps, & other equipment related to Cargo heating system:
Water Residues
• Remove all traces of water from the cargo tanks and lines prior to loading.
!! Heated cargoes may have high sulfur content and any water residue may combine and produce
sulfuric acid when can result in corrosion to the ship’s structure.
Pre-Heating
• If there is a concern regarding drop in cargo temperature upon loading, consider pre-heating the tanks
by putting steam on the coils before loading commences.
• Blow Through & Blank individual tank heating coils for any tanks where cargoes:
o Must not be exposed to excessive heat (e.g., volatile), or
o Do not require heating.
• Blank individual tank heating coils for any tanks when the heating medium is incompatible with the cargo
to be loaded.
!! Do not hurry up in the cargo heating process as it may damage the Cargo heating System/ Boilers etc.
!! If oil leakage is detected, blank off relevant section of heating coil from the system. This will prevent
oil entering main condensate system.
• Plan the heating operation to ensure that the specified temperature is reached and maintained with the
minimum expenditure of heat energy.
• Assess the efficiency of the heating system.
• Maintain steam at a temperature to avoid condensation when it enters the deck steam line.
• Ensure deck steam lines to the heating coil manifolds are effectively lagged to prevent heat loss.
Pressure
• Monitor and maintain the required pressure in the Cargo Heating System to ensure effective heating.
• Ensure that the plan avoids rapid changes of temperature which may:
o Adversely affect quality of cargo, or
o Unduly stress the ship's structure
!! Heating-up the cargo rapidly may cause localized overheating as cargo closer to the heating coils may
be relatively at a much higher temperature than the average temperature of the tank.
!! This may significantly impact sensitive cargoes.
{26.11.2024}
• Comply with ‘maximum temperature increase per day’ limit generally contained in the heating
instructions/ voyage orders.
• During heating, closely watch Steam Observation tank on deck (or similar means) for indication of leakage
in heating coils.
Take additional precautions when heating toxic cargoes, including but not limited to:
• Informing Engine room staff of the Toxic nature of the cargo.
• Notifying Engineroom before starting heating of a tank containing toxic cargo & when stopping.
• Using Toxic Gas measuring instrument to monitor areas in Engineroom with possibility of Toxic
buildup in case of a leakage.
{26.11.2024}
Leakage after heating has commenced would be indicated by a heavy consumption of water, or an
unexpected increase in a tank volume.
Heat Exchanger
• For the heat exchanger, monitor the drain on the cargo side and the steam side.
Limitations
!! Ensure cargo temperature never exceeds limitation set by coating manufacturer or class.
• Consider limitations of cargo in adjacent tanks when controlling the heating. {26.11.2024}
Verify Top & Bottom temperature difference does not exceed 5C.
• For any cargoes, when overheating or drop in temperature could result in a dangerous situation, set high/
low temperature alarms.
• Record following readings:
o Average cargo temperature,
o Air / Sea Temperature, &
o F.O consumed (for heating)
• If temperature is outside range adjust the heating accordingly.
• Monitor the temperatures & ullages of all non-heated tanks and ensure:
o There is no possibility of overflowing due to heating transfer & thermal expansion, &
o Temperature of the unheated cargo parcel is not raised to level beyond the carriage temperature limits.
!! Failure to do so may result in a rapid increase of temperature as the ullage increase, which can result
in the (centrifugal type) cargo pump gassing up.
• During discharge:
o Continue heating to assist with drainage.
o Reduce the heat supplied to the heating coils as the tank level falls
o Shut off heat prior to the coils becoming uncovered.
• If for any reason the discharge needs to be suspended:
o Shut the manifold valve
o Drop the top lines back into the tank(s) being discharged.
Depending on ambient conditions it may be necessary to re-introduce steam heating to maintain the
cargo at the required discharge temperature.
• Strip dry each tank immediately on completion of its bulk discharge before any cooling takes effect and
cargo becomes unpumpable.
• Limit the number of tanks that are to be discharged as a group, to the number that can be promptly
drained,
• Always consider different cooling effects of the sea on center and wing tanks.
{13.12.2022}
7.5.16.7 CARRIAGE & HANDLING OF HIGH VISCOSITY/ HIGH POUR POINT CARGOES
!! It is difficult to return to liquid from wax phase by heating because of insulating nature of wax
sediments.
!! If there is any stoppage during loading or discharging, drain the ship’s lines down immediately to
prevent a blockage forming in the deck lines.
For general procedures on loading/ carrying heated cargoes see IMSM Ch. 7.5.16.6 - Carriage &
Handling Of Heated Cargoes.
• If no specific carriage temperature is stated, then take this as Pour point + 15°C (cloud point).
This is because the asphalted matter dissolves into the aromatic cargo and affects its purity
Above risk does not apply if the vessel has always been carrying white oils e.g., gasoline.
Precautions
Related to Description
➢ Make every effort not to transport Aromatic solvents:
• On vessels that was previously carrying black oils, &
Vessel Suitability
• Before the ship has carried an appreciable number of cargoes
like gasoline.
➢ Thoroughly wash the tanks & pipelines
➢ Additionally, flush the entire system with approximately 35 tonnes
of the solvent to be loaded
Tank
Carrying for This quantity may vary depending on size of vessel’s tanks and
Preparation
First Time pipelines
After Black Discharge ashore the above washing for down-grading, if so,
Oil trading required by laboratory tests.
First Foot
➢ Load approximately 60cms (2 feet) into tanks
Sample &
➢ Test for quality before commencement of normal loading
Analysis
Classification
These different flash points have been considered when drawing up the White Oil Tank Cleaning Table
Note the flash points when handling and stowing these grades at the same time as other multi-grade
White Oils
!! Particulate matter such as small rust particles is a serious contaminant and is easier to control in
coated tanks
• In view of this increasing quality requirement, take the following actions, as necessary:
Related to Description
➢ If necessary, carry out Additional cleaning, to that laid down in the tank
cleaning table
Occasionally, cargo shipments:
Additional Tank Cleaning • Are the subject of special contracts, &
• Require tank cleaning to the satisfaction of an external inspector,
appointed by the cargo receivers
In such cases, the concerned ships will be advised accordingly
!! Presence of water in ATF’s is even more undesirable than for other cargoes
Tank
➢ Prior to loading:
Preparation
• Thoroughly drain tanks, pumps, and pipelines, &
Water • Mop dry the tanks.
content in
ATF Often, the Shore can request to pump water to clear shore
pipelines both before & after completing discharge of ATF parcels
Charterers are not always able to get information to say if Naphtha is sweet or sour.
Master
• When instructed to load ATF after Naphtha, inform charterers of Naphtha’s Mercaptan and H2S levels.
o Mercaptan, &
o H2S. of Naphtha.
Important Notes
!! After the carriage of any "sour" cargo, aviation fuel can still be contaminated even after a barrier cargo
• Machine washing of cargo tanks does not remove the following from inner steelwork:
o H2S,
o Mercaptan, or
o Corrosive Sulphur.
General
➢ Usually carried with crudes, other black products or feedstocks and delivered
Carriage: directly to customers
➢ Also sometimes arranged as full cargoes.
➢ Slightly above 1.0
➢ In water, instead of settling out, likely to emulsify with a tendency to come to the
Density:
top
!! This aggravates the problem with this feedstock
!! Caron Black Feedstocks are extremely sensitive to water contamination, especially salt water.
• If a leak is suspected from heating coils, inform the charterers immediately regarding the:
General Information
• Tank preparations vary as per end use of product and will generally be advised before loading
E.g., vessels at times may be chartered in “dirty”, with no cleaning particular requirements.
Preparations in case of product’s end use as a feed stock, will normally require:
• Extinsive cleaning, &
• Rinsing of tanks and pipelines by fresh water
Related to Description
PIPELINES & HEATING COILS
➢ Completely drain:
• Fresh and Sea water Pipelines, Valves, etc
• Fire line, Deck wash lines
• Ballast water lines
Draining of • Tank cleaning lines
Pipelines & • Steam supply & return lines exposed to freezing temperatures,
Valves: • Freshwater lines outside accommodation and E/R, &
• Other various lines containing water.
If unable to drain the remaining water by gravity, remove flanges for draining.
➢ Post suitable cautionary placards at pumps & main valve
!! Do not flow water in a drained line, unless unavoidable.
➢ Drain heating Coils / Traces in Machinery space and/or Under passage.
➢ When not in use:
• Shut the coils from steam and exhaust lines by applying respective blinds, &
Draining of • Air blow heating coils in tanks to flush drain out.
Heating coils: ➢ Drain and isolate heating coils and traces for:
• Cargo Oil Tanks and Pipes,
• AUS, Seal Water Tank, &
• IGS, Deck Seal Water Tank.
Cleaning of ➢ Prior steam usage and entry in freezing temperatures, ensure all steam traps:
Steam traps • Are Cleaned,
(If to be used) • Will not be impeded by condensation or freezing
DECK & ACCOMMODATION PART
Anchor wash
➢ Confirm opening
valves:
➢ Conduct a final check and if required:
• Top up levels in the gear case of winches and windlass, &
Deck
• Top up the Hydraulic Oil tank for Forward and Aft machinery.
machinery:
!! PIC is likely to forget above when the temperatures and weather is extremely low.
➢ Carry out a greasing and lubrication routine of open gears and wires if found dry
Related to Description
➢ To avoid icing from freezing spray, cover winches and other sensitive equipment.
Stowing
➢ Stow below deck to:
Mooring ropes
• Prevent freezing, &
and Pilot
• Reduce the chances of ice build-up.
ladder:
➢ Try out and confirm all the pulleys are moving in sheaves.
Cranes:
This will avoid any last-minute surprise.
➢ Try out and confirm that sheaves and gears are operating satisfactorily.
➢ Pay attention to freshwater tanks (leave some void).
➢ Lifeboat Engine:
Lifeboats: • Check the coolant & confirm the anti-freeze is sufficient for temperatures much
lower than expected
• Try out and check fuel tank level.
➢ Regularly check the charging condition of Lifeboat Engine starting batteries
➢ Shut the ODME fresh water supply, from the E/R to the Pump Room.
➢ As additional precaution, drain the:
ODME:
• Sampling pump casing by opening the drain plug, &
• Remaining connected FW and sample lines.
➢ Try out and confirm its:
Foam room
• Good working condition, &
heater:
• Start-up setting.
Cargo
➢ Ensure the steam supply from E/R is shut.
stripping
➢ Empty the pump steam side and the steam lines.
pump:
Proximity to E/R bulkhead reduces the risk of line freezing.
Tank Cleaning
➢ Consider draining the steam lines and lower the sea water side to a controlled
Heater:
extent.
E/R & MACHINERY PART
➢ Try out and check for proper operation.
E/R Overboard
➢ Try out the Steam Blow off valves fitted on the sea chest.
& Sea suction
➢ Keep the steam pipe meant for the purpose near the sea chest.
valves:
This valve is used very rarely & in very low temperatures when the sea is frozen.
➢ Ensure pre-warming heater for M/E Jacket Cooling water is functioning well.
M/E Jacket This will be most important in port, when running at very slow speeds in low
Cooling water: temperatures.
➢ Check for leaky steam gaskets & valve glands and repair them before their actual use.
➢ Carry out comprehensive check for:
Emergency • Coolant,
generator: • Fuel Level, &.
• Main & secondary starting devices.
E/R ➢ Consider Turning off (but keep flaps open), to avoid freezing of sensitive E/R
ventilators: equipment
IG SYSTEM
Related to Description
➢ Check the coolant.
PV breaker:
➢ Confirm the anti-freeze is sufficient for temperatures much lower than expected.
Deck seal is normally fitted with a heating coil, mostly only one for steam entry
and exit
Deck Seal:
➢ If not already done, inspect the deck seal and heating coil.
➢ Open steam to ensure none of the weld- joints, gaskets or valve glands are leaking
PPE
➢ Order sufficient clothing to avoid issues related to hypothermia.
PPE & Winter Such as – Woollen parkas, Gloves, & innerwear etc.
clothing: ➢ Always order median sizes (recommended).
➢ Check the above for proper condition, working of zips etc. before actual use.
Related to Precautions
Course &
➢ Consider alterations in speed and/or course, to reduce the effects of freezing spray.
Speed
➢ Prior to start, check the over & under pressure sides of High velocity vents to
confirm:
High velocity • Free operation &
vents • No ice deposits
➢ Implement a programme, to ensure the free operation of HVV during:
• Cargo / ballast operation,
• Inerting, &
• Any extended cargo temperature alterations
7.5.18.2.1 GENERAL
• Load-On-Top (LOT) is briefly described as the procedure dealing with:
o Oil residues after water washing of the cargo oil tanks, &
o Loading on top of these oil residues
Provide the next cargo quantity can be safely loaded in the cargo oil tanks (excluding the slop tanks):
• The washing waters and/or the oil residues can be retained on board, &
• Slop tanks are not loaded with cargo
Volatile petroleum or non-volatile petroleum with a temperature higher than its flashpoint minus 10
C should never be loaded over the top into a non-gas free tank
Method Description
Through ODME ➢ As permitted by MARPOL Annex I Regulation 15, Control of Discharge of Oil
➢ Notify the charterers regarding quantity of oil and free water in slop tank.
To shore disposal ➢ Before loading, dispose washings:
facilities • To shore facilities
• As per instructions received from Charterers and Operations Dept.
If decanting procedures are correctly followed, the slop tanks will contain an amount of oil on top of an
emulsion layer.
Master
• Before the vessel is to LOT of the previous slops, ensure:
o Next cargo is compatible with the slops generated from the last cargo,
o Vessel has the approval of both the Charterers and Operations Department
• If in any doubt, seek. clarification before arrival at the load port.
if not using the LOT procedures, ensure the slops will be discharged ashore.
Considerations
• Charterer may at times require spreading the slops evenly around the vessel's tanks before loading.
• Most refineries have equipment to remove salt from the crude oil before refining.
• However, salt water can be a contaminant of all crude oils.
In excessive amounts, salt water can cause serious damage to the refinery’s refractory equipment.
More particularly, if the oil is to be used in the production of asphalt, it can cause 'loss of
penetration' in the finished product.
Guidelines
Master
• If Charterers insist on spreading slops in all vessel's tanks:
o Refuse to do so, &
o Respond that this procedure may contaminate the cargo
• If Charterer’s intentions prevail, distribute slops among the cargo tanks before loading.
• On arrival discharge port, suggest in writing that 'wet bottoms' and slops are first discharged to a
single shore tank.
This is to Minimize the risk of spreading 'wet bottoms' throughout the shore system.
Be remined that your first duty is the “proper care of the cargo” during its carriage and delivery.
• Charterers requirement for commingling of the slops in all cargo tanks may result in:
o A serious cargo claim, as the B/L often passes to a third party who:
▪ Is unaware of the Charterer's request, &
▪ Holds the vessel responsible.
o Vessel being rendered as unseaworthy regarding the cargo
A possible regress by owners against the Charterer may turn out to be doubtful due to no Charterer's
assets
For above reasons, proper care of the cargo takes priority over Charterer's orders/requirements.
Loading on ➢ If loading cargo on top of the oil residues in slop tank, obtain prior approval
2. Top in Slop from charterers
Tanks
7.5.18.3.1 PURPOSE
• To outline procedures for cargo blending operations on board
Blending In Port
Bill of Lading
• Ensure the B/L issued for blended cargo clearly reflects that the cargo was blended
7.5.18.3.3.1 General
• Quantity calculation of commingled cargo is complex.
• Below are the two means of calculating the Volumes of commingled cargo:
Mathematical
➢ Involves calculation of average densities of the products.
method
Master
• Obtain density of final product from the cargo surveyors/ shore.
• Calculate density using the method suggested by the surveyors.
• In case of any doubt of accuracy, issue a Letter of Protest (LOP).
Diagrammatic Representation
Ullage
Cargo(B)
Ullage Cargo temp (T) (B-Gross)
after commingling
change in Volume
Change in volume due to
temperature
Cargo(A)
(A-Net) Cargo(A)
(A-Gross)
Basic formula
For Formula
➢ G. BBLS (GOV at disport)) x 1st Grade N. BBLS (as from Load port)
G. BBLS 1st Grade:
First grade N. BBLs + Second Grade N. BBLS
➢ G. BBLS (GOV at disport)) x 2nd Grade N. BBLS (as from Load port)
G. BBLS 2nd Grade:
First grade N. BBLs + Second Grade N. BBLS
Doping of cargoes ‘in line’ or ‘in tank’ ashore is preferable rather than doping on board.
• Ensure the risk assessment & cargo plan is discussed with all personnel involved in cargo operation
and loading master/cargo surveyor during ship/shore key meeting.
At all times
!! Take all static electricity precautions, even in the cargo added with an anti-static additive.
7.5.19.1 PURPOSE
• To provide the basic instructions for safe conduct of the crude oil washing operations.
7.5.19.2 RESPONSIBILITIES
7.5.19.2.1 MASTER
• Approve the COW operation plan.
• Monitor the COW plan to ensure its safe execution in compliance with:
o Applicable standards,
o Regulations, &
o Charter party.
• Request terminal for permission to undertake the COW operation.
Related to Responsibility
➢ Be familiar with the equipment and the design of the Crude Oil Washing system.
COW System
➢ Maintain the system in good working order and condition
& Equipment
➢ Inspect / test equipment intended for use, as necessary
➢ Verify that the Crude Oil loaded on board is suitable for crude oil washing.
➢ Plan, supervise and execute the COW.
Only in exceptional circumstances and when instructed by Company, COW
maybe be necessary for all Tanks.
COW ➢ Brief Deck officers, crew, and the Engine team regarding the operation’s:
Operation • Sequence, &
• Peculiarities.
➢ Inform Engine team regarding requirement of additional resources, as per the plan.
➢ Follow instructions from the COW manual.
➢ Follow the COW checklist to ensure safety before, during and after the COW
Gas ➢ Prepare necessary portable gas instruments to Gauge the atmosphere in the COTs.
instruments Before, during and after the crude oil washing.
Records: ➢ Keep all cargo records and Oil Record Book part II (ORBII) up to date
7.5.19.3.1 GENERAL
• See below:
➢ If required carry out COW for all cargo tanks to minimize residues:
• As per requirements of a particular charter party,
• Prior to a shipyard repair period
• During the first crude oil discharge, after a reduced crude cargo.
COW for all COTs: • After carrying a high pour crude oil.
➢ In all the above cases, the Company will issue specific instructions.
In absence of specific instructions, limit the COW to standard
operation.
!! Difficulties may be encountered during COW with certain Crude Oils, primarily due to their viscosity.
The design/ equipment of the vessel e.g., heating system etc. also impacts the effectiveness of the
operation.
Chief Officer
• Refer to the ship specific COW Operations & Equipment Manual to get:
o Details of Crude Oils not suitable for COW.
o Any specific conditions, criterion to assess the same e.g., the viscosity at the discharge temperature.
If COW is necessary, then washing with a different grade may be considered after consultation with
office and charterers.
Do not carry crude oils which are unsuitable for COW, without prior approval from Office.
!! Mixtures of crude oil and water can produce an electrically charged mist during washing.
These mists have potentials considerably more than that produced by ‘Dry’ Crude Oil.
Chief Officer
• Follow below precautions prior to beginning COW to ensure washing is carried out with ‘Dry’ Oil:
{26.11.2024}
Refer to COW manual, which specifies the normal working pressure as a range (i.e., from 9 to 12 kgs).
It is essential that crude oil vessels are able to carry out the required COW operations
Immediately report to the Company, any problems, affecting the vessel's ability to COW.
• Record the details of all COW operations in the cargo / ballast records.
Prior to Commencement
During COW
• Ensure:
o O2 level of the Inert Gas (IG) delivered does not exceed 5% by volume, &
o IG pressure of the tanks is positive.
7.5.19.4.2.3 Dry Crude Oil for COW & Precautions for Electrostatic Generation
!! Generation of Electrostatic charges is possible when washing with a mixture of crude oil and water.
• Before starting COW, follow below precautions, to avoid generating high electrostatic charges:
➢ Discharge a layer of at least 1 metre from the bottom of any tank, used as a
Discharging bottom
source of COW
from source tank:
This is to remove any water, which may have settled during the voyage.
It is essential that crude oil vessels are able to carry out the required COW operations.
• To remove sludge and other deposits from the bottom of a tank, wash the tank:
o Just before that tank is completely emptied, &
o At a suitable oil level of 0.3 metre on the tank gauge.
• The action of the jets blasting the steel surfaces through the shallow oil layer will assist in:
o Cleaning of the surface, &
o Assisting the re-dissolution of solids into the remaining oil.
During this time, Start the draining and stripping of the tanks.
7.5.20.1 PURPOSE
• To comprehensively describe, the procedures covering all aspects of cargo tank cleaning.
• With respect to tank cleaning operation, to ensure:
o Cleaning of the tanks do not compromise the safety of the personnel involved
o Protection of environment,
o Planning and approval of the operation
o Control and monitoring of the tank atmosphere,
o Description of acceptable methods for tank cleaning,
o Handling of “washing water” in compliance with the applicable convention and regulations, &
o Proper inspection of tanks after washing.
Carry out all tank cleaning operations as per procedures described in ISGOTT 6.
In tank cleaning operations, the prime risk is fire or explosion arising from simultaneous presence of:
• A flammable atmosphere, &
• A source of ignition.
• Focus to eliminate one or more of the hazards that contribute to above risk i.e., sides of the fire
triangle:
o Air/oxygen.
o Ignition source, &
o Fuel (i.e., flammable vapours).
Cleaning of the tank in an inert atmosphere, is the method that presents the lowest risk.
See IMSM Ch. 7.5.20.5.2 below for details on carrying out Risk Assessment
7.5.20.3.1 MASTER
• Overall responsible for safe and proper conduct of tank cleaning operations.
• Ensure vessel carries out cargo tank cleaning:
o As per procedures detailed in this section
o Without any risk to safety of the vessel and for the protection of the environment, &
o In the most efficient manner, considering the reasons for carrying out the operation.
• Immediately inform Operations Dept., of any condition which affects the vessel’s ability to safely:
o Load,
o Discharge,
o Segregate or carry the cargo.
These include boilers, IG plant, pumps, tank cleaning pumps, tank cleaning heaters & machines, etc.
Tank cleaning is a joint operation between the Deck and Engine departments.
Shipboard Management
• Ensure co-operation between the departments in planning & execution of the operation.
Item Description
➢ Master
➢ Chief Officer
Composition of planning
➢ Chief Engineer
& assessment team:
➢ 2nd Engineer
(As a minimum)
➢ Pumpman, &
➢ Bosun.
Records: ➢ Record minutes of meeting in the form CBO-025a Tank Washing Plan
➢ Hours of operation.
➢ Manpower required.
➢ Change of ballast.
Key factors to include:
➢ Need for gas freeing.
➢ Treatment/storage of slops.
➢ Bunker consumption.
Line-up & Tank ➢ Confirm all valves are correctly set & tanks are stripped dry
readiness ➢ Close all openings to tanks which are not yet washed and not gas freed
➢ If Crude Oil Washing Line is connected to the Fire Line by a spool piece:
• Give preference to collect wash water in this specific manner, &
Source of Washing • Alternatively:
Water - Open a hydrant on the main deck,
- Collect the sea water into slop tank, through the dump valve.
Opening of the sea chest to collect washing water should be the last option.
Crew notification: ➢ Inform all crew members that tank cleaning is about to take place
Opening Sea valves ➢ See IMSM Ch. 7.5.15.7.4.4 for precautions when opening Sea Valves.
➢ Immediately remove:
Completion of
• Tank washing machines, &
Washing in a Tank:
• Hoses from a tank
➢ Be alert to the possibility of fresh air entering vapour space of slop tank, when:
• Using eductors to strip the suction wells of cargo tanks, &
Final stripping & • The above cargo tank has been washed and gas freed.
Tank atmosphere in !! Even after taking these precautions, it is possible for an electrically charged mist
slops: to form in a slop tank
➢ Unless slop tank is inerted, comply with the restrictions specified in ISGOTT 6
Such as introduction of sounding rods & other objects after tank washing
Tank cleaning of fleet vessels is conducted in inerted condition only. For reference on this procedure,
see ISGOTT.
Chief officer
General
• Verify that:
o Detergents may be safely used with the tank coatings.
o An MSDS for tank cleaning chemicals is on board before they are used & personnel are aware of
the hazards.
• Consider using tank cleaning chemicals to hand wipe tank bulkheads and blind spots, only if:
o A small amount is used
o Personnel entering the tank observe all the requirements for entering an enclosed space.
• Follow:
o Any manufacturer’s instructions or recommendations for the use of these products.
o Any additional requirements by local authorities if the ship is in port.
{26.11.2024}
Submit for approval, even if a Marine Superintendent is on board, to assist in the tank cleaning.
• Monitor the purging, inerting and gas freeing of the cargo tanks. Record in CBO-019 INERT GAS LOG.
Key principles
• When conducting the washing of the tanks for grade change, comply with below:
➢ Do not add / mix any chemicals with washing water, without prior written
Use of chemicals:
permission from the Operations Department
• Before commencing gas freeing, ensure the tank atmosphere contains HC < 2% by volume
• A high concentration of hydrocarbon:
o Is an alert that oil or oil residues remain in the tank, &
o May require further cleaning, to bring down HC content to a level where purging will give the desired
results
Further Cleaning with Portable Tank Cleaning Machines in Gas Free Tanks
Some grades may require manual cleaning, e.g., mopping of the tanks.
• When carrying out manual cleaning, comply with below:
Entry Permit ➢ Prior to tank entry, issue P-001 Enclosed Space Permit
➢ If present, remove water pools on the tank bottom with a mop to reduce
drying time.
Mopping & Drying:
If the next cargo is sensitive to water or moisture, carry out the drying very
carefully.
Submit for approval, even if a Marine Superintendent is on board, to assist in the tank cleaning.
For either inspection or repairs, tanks will require man entry by personnel.
Therefore, immediately after tank washing, gas freeing will commence to make tanks ready for entry
➢ Ensure:
• IGS is in operation &
• IG is in supply to the tanks being washed.
➢ Purge the tanks, before start of the operation:
Portable:
• To minimise the risk associated with air entrainment, &
• Until the hydrocarbon content is less than 2% by volume.
➢ Continue the purging whilst washing is in progress.
➢ Record the hydrocarbon content, before start of operation, in bridge logbook.
• Monitor the purging, inerting and gas freeing of the cargo tanks.
• Record the above in CBO-019 INERT GAS LOG.
Pre-operation COW
Key principles
• When conducting the washing of the tanks for inspection/repairs, comply with below:
Related to Actions to take
➢ Use the fixed washing machines fitted on each cargo tank
Machines:
➢ If using portable machines, comply with IMSM Ch. 7.5.20.8
Temperature of wash water plays an important role in effectiveness of water
washing.
➢ Set temperature of wash water based on:
• Last cargo onboard, &
Wash water
• Tank coatings
Temperature
➢ If using hot water to wash the tanks, Start heating the water in slop tanks as
soon as it is collected.
Higher the temperature in the slop tank, the more effective is the heating
of the water when it runs through the heater.
Gas Freeing
• Before commencing gas freeing, ensure the tank atmosphere contains HC < 2% by volume
• A high concentration of hydrocarbon:
o Is an alert that oil or oil residues remain in the tank, &
o May require further cleaning, to bring down HC content to a level where purging will give the desired
results
Further Cleaning with Portable Tank Cleaning Machines in Gas Free Tanks
Some grades may require manual cleaning, e.g., mopping of the tanks.
• When carrying out manual cleaning, comply with below:
Entry Permit ➢ Prior to tank entry, issue P-001 Enclosed Space Permit
➢ If present, remove water pools on the tank bottom with a mop to reduce
drying time.
Mopping & Drying:
If the next cargo is sensitive to water or moisture, carry out the drying very
carefully.
Submit for approval, even if a Marine Superintendent is on board, to assist in the tank cleaning.
Immediately after tank washing, gas freeing will commence to make tanks ready for drydock visit/work
• Monitor the purging, inerting and gas freeing of the cargo tanks. Record in CBO-019 INERT GAS LOG.
Pre-operation COW
Key principles
• When conducting the washing of the tanks for drydocking, comply with below:
Gas Freeing
• Before commencing gas freeing, ensure the tank atmosphere contains HC < 2% by volume
Further Cleaning with Portable Tank Cleaning Machines in Gas Free Tanks
Some grades may require manual cleaning, e.g., mopping of the tanks.
• When carrying out manual cleaning, comply with below:
Entry Permit ➢ Prior to tank entry, issue P-001 Enclosed Space Permit
➢ If present, remove water pools on the tank bottom with a mop to reduce
drying time.
Mopping & Drying:
If the next cargo is sensitive to water or moisture, carry out the drying very
carefully.
7.5.20.8.1 REQUIREMENTS
• Comply with below:
Item Description
➢ Conduct a Risk Assessment which accounts for the hazards with portable
Risk Assessment & machines.
Operational
This will be different from fixed machines
Controls:
Comply with ISGOTT 6 Washing in non-inert atmosphere
Ensure:
➢ Their outer casing will not produce an incendive spark, on contact with
internal structure of cargo tank.
➢ Hose coupling arrangements establishes effective bonding between:
Pre-Use checks for • Tank washing machine,
machines: • Hoses, &
• Fixed tank cleaning water supply line.
➢ Washing machines are electrically bonded to water hose by means of a:
• Suitable connection, or
• External bonding wire.
• On completion of cleaning, collect the washing water in the slop tank for disposal to shore facilities.
Shore reception Facility may be a barge or a terminal.
General
If results are statisfactory, preparation for next cargo can be performed without entering the tank.
!! Wash water test may not detect tank construction, cargo absorption by tank coatings & cargo UV
profile.
• After a machine or detergent wash, prior to entry for final hand hosing:
o Ventilate the ballast tank.
7.5.20.12.1 GENERAL
• Carry out Gas Freeing by Fresh air Using Fixed or Portable means
• Continue until tank atmopshere is as per entry requirements
Gas Freeing
Other Considerations
• The fresh air entering the space is likely to escape directly through the purging pipe, if:
o Inert Gas supply line and the purging pipe are position close to each other, &
o Pressure in the tank is high
• In such cases it is preferable to:
o Connect Inert Gas Line to Cargo Lines
o Supply IG to the cargo tanks through the suction wells, &
Ensure fresh air enters slowly to push IG blanket & escape via the purge pipe.
• Mention the method of gas freeing along with details in CBO-025a Tank Washing Plan
7.5.20.12.1.3 Ventilation
• Conduct ventilation to the atmosphere only through the approved means.
Related to Description
Notification: ➢ Notify all personnel on board that gas freeing is about to begin.
Tank Openings: ➢ Keep all closed until the commencement of the actual ventilation.
Related to Description
➢ Follow the vessel’s approved method.
Ventilation Method in ➢ If gas freeing involves venting at deck level or through hatch openings:
use: • Control the Degree of ventilation and number of openings, &
• Produce an exit velocity sufficient to carry the gas clear of the deck.
➢ Do Not open until Compartments has been sufficiently ventilated, by:
Tank Openings within
enclosed or partially • Means of openings in the tanks that are outside these spaces
enclosed Spaces ➢ Consider Opening them when Gas level within tank has fallen ≤ 25% of LFL.
(E.g., Under forecastles To complete the ventilation
or in Centre Castles) ➢ Test for gas during the above subsequent ventilation.
If it is Suspected that ➢ Stop the central air conditioning and mechanical ventilation systems
Gas is being drawn into ➢ Cover or closed their intakes
the accommodation:
7.5.21.1.1 PURPOSE
• To describe procedures for Ship-to-Ship cargo transfer, with specific focus on:
o Safety of personnel, &
o Protection of environment.
7.5.21.1.2 RESPONSIBILITIES
Master
Chief Officer
• Brief the sequence & peculiarities of the operation to Deck officers, Engineer, and crew.
• Inform engineers, when and what additional resources might be needed, depending on the plan.
• Inspect and test equipment intended to use, as necessary.
• Establish and implement adequate deck watches during operation.
Chief Engineer
• Ensure machinery, equipment & systems involved in the operation are in:
o Continuous state of readiness, &
o Good working order.
Deck OOW
Engine OOW
Risk
Scope
Assessment for
Ship to Ship
➢ Identify hazards for the planned operation.
Operation
Both above RAs are Task Based, Level Two Risk Assessments.
!! The greatest risk in STS Operations may be from human error, which has been implicated as a cause of
eighty (80) percent of maritime accidents in general
• Upon Identifying all the significant risks associated with the STS operation:
o Consider:
▪ Risk reduction measures already in place and its effectiveness
▪ Other factors that could change the probability/frequency of a risk event or its impact
o Develop an appropriate risk management strategy to:
▪ Ensure reducing all the identified risks to an acceptable level, &
▪ Include additional mitigation measures, as necessary.
If administrative or procedural controls alone forms risk mitigation plan, evaluate these procedures
thoroughly.
STS manual provides procedure for evaluating effects of risks associated with the STS operations
Master of either vessel
• Take every caution, to understand the significance of the parameters.
• Adapt procedure to mitigate the risk of an emergency occurrence.
• Consult with the Person in Overall control before the start of the operation on the above.
• Carry out additional assessments for any deviation from the assumed or standard conditions
Other Considerations
• Consider the practicality and benefits of reducing the contents of bunker tanks:
o To a level below the water line
o On the side where the other vessel is coming
Refer to vessel’s STS manual and STS transfer guide for further guidance on the RA process
7.5.21.2.3.1 Hazards
• STS operations at sea:
o Often takes place in areas beyond assistance of normal port services, &
o May need addressing of specific issues involved in the operation
7.5.21.2.3.2 Process
Factors to Consider
• Consider the impact of identified hazards and its likelihood, that applies specifically to the location
• Factor in the outcome of the RA into the:
o Development of operational procedures specific to the location, &
o Implementation of appropriate safeguards
• Ensure the identified risks are effectively managed.
• Carry out an assessment of residual risks following the application of appropriate:
o Safeguards, &
o Controls or mitigation measures.
Revision No. 03 / Date: 22.03.2022 Page 260 of 312
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL
Internal Use
CHAPTER 7.5 – CARGO AND BALLAST OPERATIONS
JPO is an operation specific plan that includes, as appropriate, reference to vessel compatibility,
manoeuvring, approach, mooring and transfer and, if applicable, reference the vessel-specific STS
operations plans.
o Carry out risk assessment prior to operation covering all aspects, including:
▪ Limitations of vessels,
▪ Transfer area,
▪ Night berthing,
▪ Operational hazards & mitigating actions,
▪ Emergencies & contingency response.
o Conduct a toolbox meeting to ensure all involved staff are familiar with the STS plan.
• Carry out STS operation as per details in Vessel-specific Ship-to-ship Transfer Plan (STS Plan).
!! Do not undertake bunkering and storing operation together with STS transfer operation.
On vessels equipped with permanent fenders and hoses, monitor and assess the conditions of
such equipment as per Maker’s instructions.
{26.11.2024}
Safety checks
Master
• Before starting the transfer, Sign an agreement letter with the Master of the other ship
• Complete all check lists based on “Ship to Ship transfer Guide’’.
C/O
• Check items on the following check lists:
o CBO-020 “STS Conference, &
o CBO-021 “STS - Checklists.
Complete the above checklists indicates that the items are understood and complied with.
Aspect Description
To:
Aim: ➢ Prepare crew to deal with emergency situations.
➢ Increase crew awareness of emergency signals, proceedings and actions.
➢ Within 24 hours (where practical).
When to carry out: ➢ In any case, not more than seven days preceding an STS transfer operation.
➢ Procedures for raising the alarm.
➢ Stopping operations during emergencies.
➢ Notification procedures.
➢ Emergency stations and preparations to initiate emergency procedures.
Scope: ➢ Deployment of mooring gangs to stations.
➢ Emergency disconnection of cargo hoses.
➢ Readiness of engines for immediate manoeuvre.
➢ Unberthing.
➢ Toggle pin technique.
Revision No. 03 / Date: 22.03.2022 Page 262 of 312
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL
Internal Use
CHAPTER 7.5 – CARGO AND BALLAST OPERATIONS
E.g., for 2 ships of similar size, as the receiving ship’s displacement increases, for optimum mooring load:
• Direction of wave encounter, may change to the starboard bow,
• Receiving ship will be required to be on the windward
In this case, It may be advantageous to have sea room available for course alterations across the wind.
General
!! It can significantly reduce the weather threshold at which, the forces in mooring lines will exceed their
operating limits.
!! Load on mooring lines at any specific significant wave height greatly increases with the increase of:
• Wave period, or
Revision No. 03 / Date: 22.03.2022 Page 263 of 312
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL
Internal Use
CHAPTER 7.5 – CARGO AND BALLAST OPERATIONS
• Period of encounter
A long period swell, will result in a greater rolling motion between the two ships.
!! Wear and tear due to chafing are accelerated if the STS spot is affected by:
• Tidal currents, &
• Vessels are constantly swinging.
• In view of above:
o Identify in advance, times of tidal currents change, &
o Agree on the above times with the other vessel and post them on Bridge and CCR.
OOW at both vessels
• At the times of tidal currents change, arrange the ratings to:
o Attend the moorings, &
o Verify the condition of the synthetic moorings
Once the first tail or mooring wire parts, consequences and development of the incident are unknown
!! Timely and safely replace the parted tail or one more tail may fail.
• In view of above, as soon as one tail parts, Suspend the cargo operation immediately
• If another tail parts, consider draining the line and start disconnection.
• Resume operations, only if after replacing the failed lines by new units.
Follow Company’s emergency procedures, for emergency situations during STS operations.
Master
• In case of fire, as per the situation, decide whether to remain alongside or separate from other vessel.
• Ensure the joint plan of operation, agreed by the involved vessels includes:
o Contingency plans for the operation, &
o Emergency contact list.
• Ensure the Emergency procedures cover the full scope of operations, including below scenarios:
o Vessel collision during mooring/unmooring manoeuvres
o Cargo spill
o Toxic or flammable vapour release
o Fire/explosion
o Multiple line failure
o Emergency unmooring, &
o Emergency on other vessel involved in operation
7.5.22.1 GENERAL
7.5.22.1.1 PURPOSE
• To provide instructions for barge to ship cargo transfer operations.
7.5.22.1.3 RESPONSIBILITIES
Master
Chief Officer
• Brief the sequence & peculiarities of the operation to Deck officers, Engineer, and crew.
• Inform engineers, when and what additional resources might be needed, depending on the plan.
• Inspect and test equipment intended to use, as necessary.
• Establish and implement adequate deck watches during operation.
Chief Engineer
• Ensure machinery, equipment & systems involved in the operation are in:
o Continuous state of readiness,
o Good working order.
Deck OOW
Engine OOW
Item Considerations
7.5.22.3.1 GENERAL
• During cargo transfer to or from barges:
o Follow all the normal safety precautions and procedures, &
o As far as possible, carry out the operation as per:
▪ OCIMF "Ship to Ship Transfer Guide" &
▪ Instructions provided in IMSM Ch. 7.5.21.3
➢ Chief Officer
Participants:
➢ Person in charge of the operation on the barge.
7.5.22.3.3 COMMUNICATION
Means of Communication
• Throughout the operation, maintain a reliable and efficient communication between barge and vessel
• If required, loan the barge a portable radio from its own stock
• In addition, ensure a direct connection via an agreed VHF channel between barge and vessel's CCR
Emergency Signal
• Establish an emergency signal for use if there is a problem for either the ship or the barge
Testing Communication
• During the operation, make a routine test transmission, every twenty (20) minutes.
Loss of communication
• If, for any reason, there is a loss of communication between ship and barge:
o Stop the transfer operation immediately, &
o Do not resume operations until the restoration of communications.
Clear & consistent product identification is essential, to avoid any confusion between vessel & barge
• Be aware that Barge personnel may use a product name, that is different to that mentioned in the
B/L.
Chief Officer
• Use the pre-transfer meeting to:
o Address any confusion about the name of the product or any other matter, &
o Clearly Understand the grade vessel / barge is handling.
• If there is a difference in the usage, use the names and terminology used by the barge.
If there is a difference in vocabulary, clearly post names of products being handled in CCR
Important Considerations
General
Spares
Inform operations department, if for any reason, vessel is unable to repair or replace segregation
valves, before arrival at the load port.
Requirements
• Test the cargo pump monitoring, on a regular basis as per below table:
Cargo system pressure ➢ Check for Operation and accuracy on regular basis.
gauges-:
C/O
• Immediately Report any problems with cargo systems to the C/E and the Master.
• As soon as operationally possible, ensure to repair any leaks from:
o Shaft seals,
o Gland packings,
o Valve spindles, &
o Pipe flanges etc.
In case of any major leaks, isolate the relevant system, until restoration of system’s integrity.
Closely monitor the Cargo pump deck head or bulkhead bearing, between the E/R and P/R
C/E
Spare seal & bearing:
➢ Ensure at least one replacement set of seals & bearings is always available on
board.
Attending Superintendent
Record of inspection ➢ Record inspections and maintenance of the bearings:
& maintenance
• In the major repair report,
during major repairs:
• During and after the repairs.
7.5.23.1.7.1 General
• Tank monitoring systems:
o Often have multiple functions, including:
▪ Radar or other similar remote gauging,
▪ Temperature measurement, &
▪ Tank Pressure & level alarms
o May be integrated with:
▪ Other cargo monitoring or control equipment, &
▪ Loading computers or control systems
7.5.23.1.7.2 Guidelines
• Ensure the vessel’s PMS includes the monitoring system’s test & calibration as per maker’s instructions.
• Using a risk assessment, identify procedures to enable monitoring in case of the system’s failure.
• Consider following:
o Using UTI for manual gauging.
o If necessary, reducing the transfer rate.
o Temporarily exchanging with a unit from another tank. {26.11.2024}
• In case of considering temporary exchange with a unit from another tank, check the compatibility.
• Ensure a legible and up to date pipeline and/or mimic diagrams are available in the:
o Pumproom(s), and/or
o In Cargo Control location(s).
Update mimic diagrams in case of any modifications or additions to the pipeline systems.
• Ensure Pipeline systems are marked/ identified consistently with cargo systems mimic diagram or
display.
• During each loading/ discharging operation, check cargo systems mimic diagram or display is indicating
correct information.
➢ Record the temperature (at form CBO-034) provided by each cargo, ballast, and stripping pump
1. sensor hourly while the pumps are in operation
Additionally for cargo pumps refer to IMSM Ch. 7.5.23.1.5 - Cargo pump shaft bearing.
➢ If High Temperature alarm gets activated:
• Stop the pump,
!! Do consider the impact of stopping the pump e.g., if a critical stage is in progress.
2.
• Investigate the cause.
• Cross verify temperature with a portable device.
• If an alternate pump is available, consider using the same.
➢ Carry out cargo, ballast, and stripping pump temperature sensing device accuracy checks as per
3. manufacturer’s instructions.
In the absence of any specific guidance on frequency, carry out yearly.
➢ Set the alarm activation value as per manufacturer’s instructions for the temperature sensing
devices fitted to cargo, ballast, and stripping pump:
4. • Bulkhead shaft glands,
• Bearings, &
• Pump casings.
In general, it should be more than 10°C below the flash point of the cargo to be discharged.
➢ Ensure any alteration of the set points is carried out only by the Chief Officer or the Chief Engineer
after consultation with each other.
5. Cases requiring a change in the set point include:
• Nature of the Cargo (significantly different Flash Point than previous cargo)
• Recommendations from the Company, Industry Body, Manufacturer etc.
➢ Test the audible and visual alarms required in the cargo control room or the pump control station
as per manufacturer’s recommendations.
7.
In the absence of any specific guidance on frequency verify at least monthly.
Additionally refer to IMSM Ch. 7.5.23.2.2 - Testing of Cargo pump alarms & trips
➢ If cargo, ballast or stripping pump temperature sensing device, or the overall temperature sensor
monitoring and alarm system, fails:
• Carry out a Risk Assessment.
8. • Identify & execute additional controls before deciding to proceed.
These may include:
• Manual temperature monitoring.
• Reducing the speed/ rpm of the pumps.
General
• For power operated valves test the opening & closing times of each valve at their normal operating
temperature.
Compare with the designed opening and closing times of each size, type, and service of power
operated valve, as indicated in manufacturer's manuals or ship's drawings.
If the deviation exceeds the allowable limit (as in PMS):
• Initiate a Defect report, investigate & repair.
• In the interim, avoid using the affected valve(s) if possible
• If necessary to use such valves, carry out a Risk assessment and identify additional control measures
for a safe operation.
Other portable pipework may include cargo Y pieces, spiders, or other hard configurations.
Construction
Ensure Test certificates are available and filed on board for verification.
o Be Fitted with flanges conforming with ASME Standard B16.5, Class 150 or equivalent.
o Have lifting lugs fitted close to the centre of balance so that they can be handled more easily.
Handles should not interfere with quick acting coupling devices or the bolting of flanges.
o Where long reducers or spool pieces are used, properly support the resulting lengths to prevent
undue stress.
• Maintain an inventory of manifold reducers, spool pieces and other portable pipework.
• Store & secure above properly to prevent any damage during transit.
• When in storage, ensure flange faces are suitably protected.
Use
• Do not have more than one spool piece or reducer fitted between the:
o Manifold flange, &
Pressure Testing
➢ Yearly, &
Frequency:
➢ After any repairs
Test Certificate: ➢ Ensure a certificate of the above test is filed on board & available for review.
Maintenance
{26.11.2024}
7.5.23.2.1 GENERAL
Establish a regular testing program of the critical cargo equipment and subsystems, to ensure their
safe and faultless operation.
Before Each ➢ Test the trip alarms and the emergency stop of the pump
Discharging: ➢ Record the results in form CBO-004 Loading/Discharging/Ballasting & Cow Plan
Requirements
➢ Before any cargo operation, Inspect the cargo piping system externally:
• On the upper deck, &
Pre-arrival inspection: • In the pump room, &
!! Presence of any latent defect in the cargo system usually reveals itself when
the system is pressurised during discharging
The Company’s EPMS, includes requirements for these pressure tests, set at predefined intervals.
Sample Certificate
• Use the sample E Cargo system hydrostatic pressure test sample certificate, available in E-SAT.
• On completion of test:
o Fill and attach the same to the PMS, &
o File in M-001.
7.5.23.2.7 LOADING COMPUTER SYSTEM FOR STABILITY AND LONGITUDINAL STRENGTH (LOADICATOR)
7.5.23.2.7.1 General
Loadicator supplements the Loading Manual & Stability Booklet which must always be available on
board.
Where a vessel had undergone any weight variations, such as the installation of a scrubber or ballast
water treatment plant or, major structural modifications, the vessel operator to arrange for the
loading instrument and stability booklet to be updated as appropriate. {26.11.2024}
!! Results of Loadicator calculations are only applicable to the ship, for which it was approved & certified.
Loadicator PC
!! Ensure the PC loaded with the ship's loading computer system (loadicator), is:
• Solely used for the purpose, &
• Not allowed to run any other application.
!! Failure to advise the Class of any modifications to the Loadicator, invalidates the certification.
The accuracy test of the loadicator, also forms part of the planned maintenance system (EPMS)
At each Annual Class Survey, the Class Surveyor attests the good working condition of the loadicator.
C/O
• In the presence of Class surveyor, test the loadicator as follows:
o Calculate at least one load case (other than light ship), from the approved test conditions, &
o Confirm results are identical to ones in the approved copy of the test conditions.
• On the completion of the above:
o Print out and the results and get them stamped by the attending surveyor, &
o Retain the above on board as documentation of satisfactory testing in the file CCR7.
Use
Testing
Maintenance
Procedures if high level or high-high level Alarm system or a single tank alarm fails
➢ Consider following:
• Using 2 independent means of tank level monitoring
e.g., Fixed gauge & UTI (manual gauging).
• Placing persons standby at each affected tank for increased/
Full System Failure or continuous monitoring.
Multiple Alarms Failure: • Reducing the no. of running tanks to not more than the number of:
- UTIs available on board, or
- Persons available that can standby at each tank.
• Reducing the transfer rate.
➢ Notify Office and seek approval.
{26.11.2024}
ESD systems for cargo transfers are used to stop the flow of cargo liquid and vapour in an emergency
and bring the cargo handling system to a safe, static condition.
As a minimum, ESD systems should:
• Stop all cargo transfer pumps when an ESD is activated on the vessel or terminal.
• Stop the vessel’s cargo transfer pumps when a terminal high-level alarm is activated.
7.5.24.1.1 GENERAL
Master
• Complete the documentation of all cargo operations, i.e., copies of all:
o Cargo records,
o Bills of lading,
o Notice of Readiness, &
o Tank dry certificate
Chief Officer
• Maintain the voyage orders.
➢ Support the plan with loading computer printouts during critical stages of
Supporting operation sequence
Attachments This is to document vessel’s satisfactory stress & stability during these
stages
Record keeping ➢ Retain all supporting stress & stability calculations onboard for 1 year.
CBO-017 COW Checklist ➢ Complete before, during and after COW operations.
Tank Cleaning - COW
CBO-018 Operation Log ➢ Complete when carrying out COW or Tank Cleaning
CBO-025 & CBO- Tank Washing Checklist ➢ Complete before start of tank washing.
025V
CBO-030a Statement of Facts ➢ Complete during cargo operations.
➢ Send to the Head Office, at least daily with updated
additional information.
➢ Increase the frequency of updating these logs:
• When events of significant importance take place, &
• Either at Master’s discretion or on Head Office request.
Cargo Operation Log ➢ At the end of the operation and after full away:
CBO-030b
• Forward the final Logs to the office, &
• File the above in voyage file
See Appendix 3 Facts to be included in the Time
Sheet and Appendix 4 Facts to be included in the
Cargo Operation Log when updating these logs
Persons in charge during
Cargo/COW/Ballasting ➢ Post in CCR
CBO-031 ➢ File with other cargo documents on board after completion.
operations
➢ Use for verification of indication of the fixed gauging
system.
CBO-032 & CBO- Remote Gauging System ➢ Conduct checks, within:
032V verification
• 24 hours prior any discharging operation, &
• 2 hours after the start of loading each cargo tank.
CBO-033 & CBO- Stowage Plan ➢ Send to head office, only on request from Operations Dept.
033V
Pumping Record ➢ Complete during Cargo Pump operation.
CBO-034 ➢ Send to Head Office, on completion.
CBO-035a ➢ Complete before start of cargo operations.
➢ Prior each subsequent change of line-up:
Line up Checklist - Initial
• Prepare a new CBO-035a
• Make entry in the relevant CBO-035b.
Valve Handling Log – During ➢ The valve status must be recorded during the cargo
CBO-035b Cargo Operation operation. {23.05.2023}
Line up Checklist – Upon
CBO-035c Completion ➢ Complete after cargo operations. {23.05.2023}
Hourly Pumproom
inspection/Cargo Pumps ➢ Complete hourly, during Loading/Discharging/Ballasting
CBO-036 operations.
Operation Log
Loading - Discharging - ➢ Complete during Loading/Discharging/Ballasting
CBO-040 Ballasting Progress Record operations.
CBO-041 Sea Valve Test Log ➢ Complete before any cargo operation.
CBO-047 Heavy Ballast plan ➢ Complete prior to Heavy weather ballast operations.
➢ Complete:
CBO-048 Slop Certificate • Prior cargo operation, &
• Whenever delivering SLOPS to shore.
➢ Post in the CCR, for products:
Safety Data Sheets (SDS) • Being handled or
• Previously contained in the cargo tanks being ballasted
➢ Send to Head Office:
Loadicator print out of the • Not later than 1 hour after departure from each port, &
Sailing condition • Along with the loadicator’s export file and the final
stowage plan.
Cargo Limitation Poster ➢ Post Maximum Operating Limits in CCR
7.5.25.1 GENERAL
• This section provides general guidelines for cargo operations when the vessel is not moored at a
conventional berth/ terminal. ( E.g., SBM, CBM, Tandem Mooring).
Always comply with Cargo Operational procedures described in earlier sections for this chapter.
This includes requirements for various stages such as Pre-arrival, pre-transfer, During Operations etc.
General
• The above set of criteria will include (but not limited) the following:
Related to Criteria
➢ Expressed in:
• Deadweight or displacement, or
• A “terminal factor” (based on block capacity, expressed as LOA x
Maximum & minimum Breadth x Depth).
vessel’s characteristics
➢ Maximum:
permitted at berth:
• Dimensions permitted at berth, expressed in Length and/or breadth,
• Permitted draft and freeboard (if applicable), &
• Manifold height above water.
➢ Showing:
• Number of anchors & range of chain required for the berthing (if CBM),
Mooring Plan: • Number and disposition of winches,
• Type, disposition, length and MBL of mooring ropes, &
• Type, disposition and SWL of fairleads and mooring bitts.
7.5.25.3.2.1 General
• To ensure the safety of operations at an MBM facility:
o Adherence to established safety practices and procedures is fundamental,
o Develop a site-specific plan and communicate it to all ship and shore personnel.
• Establish and enforce the safe environmental limits due to:
o Open sea characteristics of some MBM berths, &
o Possibility of rapid changes in weather conditions
Do not perform engine maintenance, while at the berth
Additional Guidelines
Communications
Ensure the stopping procedure Warrants stopping flow in transfer line before receiving party can shut
their valves.
Some terminals may provide, a radio operated emergency shut down or alarm, as the emergency system.
These limiting factors must always be less than the designed maximum environmental criteria.
• Seek information on maximum operating conditions from the Terminal, i.e when to:
o Stop cargo,
o Alert support vessel crews, &
o Disconnect hoses and/or vacate the berth.
In some circumstances, though the tanker remains in the berth, there may be the need to:
• Stop the loading and unloading, &
• Disconnect hoses and lay them on the seabed.
Additional Considerations
• In deteriorating conditions, if considering an emergency departure, consider the time required to:
o Mobilise support craft, &
o Vacate the berth.
• If required by the terminal, ensure Moorings on reels can be fully run out in the event of an emergency
If tug support is available, the option of remaining at berth and using tugs to ease mooring loads may
sometimes be viable
!! Take appropriate precautions to prevent any uncontrolled break-out of the tanker from the MBM.
7.5.25.4.1 GENERAL
Tandem Mooring
• FPSO is a floating vessel, used by the offshore oil & gas industry for the Production and processing of
hydrocarbons, & Storage of oil.
• Following hazards have potentially the highest risks associated with tandem offloading:
o Collision between FPSO and the vessel On Approach, while moored, or during departure.
o FPSO tandem mooring hawser failure
o Loading hose failure during cargo operations.
Additional Hazards
o Failure of communications
o Personnel transfer to and from FPSO and the vessel
o Inadequacy of Holdback tug, & Mooring hawser & cargo hose support vessel.
o Failure of the holdback tug towline
o FPSO collision with field support vessels or passing third party vessels
o Fire and/or explosion aboard vessel and / or FPSO
o Security incidents on vessel and / or FPSO, &
o Grounding of the vessel, within the field.
Actions for Protection of Boat Crew from possible injury with crane block
• Attach suitable load rated extension line (stinger) and hook, to the main crane block.
• Once the vessel is securely moored, carry out hose connections as per below:
Action by Actions
Ensure the pre-arrival checklist incorporates the verification of closing time of tanker manifold valves.
Figure: Fishtailing
• While the vessel is secured to the FPSO, take suitable precautions to:
o Monitor vessel's position relative to the FPSO, &
o Prevent the vessel from riding up to the FPSO (surging) or yawing excessively (fishtailing).
• During the entire operation, ensure the holdback tug(s) keep a steady load on towing wire to:
o Reduce the risk of the vessel riding up to the FPSO due to sudden change in wind and/or current, &
o Enable the vessel to maintain a stable heading and ensure FPSO/vessel tandem alignment.
• Continually assess the status of the vessel mooring and monitor the following:
• Monitor the following:
o Hawser tension readings
o Current/wind condition and trends
o Bow/stern distance
o Hawser tension
o Difference between FPSO heading and tanker heading, &
o Tug location, aspect, and tow line loads.
Maintain a regular dialogue with the holdback tug Captain, throughout the offloading operation.
Basic procedures for cargo handling at FPSOs are similar to those for a conventional berth.
➢ Continuously monitoring the cargo transfer operation onboard FPSO & vessel.
➢ Ensure sufficient crew is standby on the FPSO and vessel, to deal with the
Cargo transfer operation and security.
monitoring: ➢ Both FPSO and vessel shall record at regular intervals, the:
• Pressure at the manifolds, &
• Quantity of cargo transferred (for comparing figures).
General Considerations
• Generally, primary means of communication between two vessels is UHF or VHF radio.
Preferred Means
• Private UHF communications are the preferred means for standard communication:
o Between a vessel and an FPSO, &
o Are maintained throughout the loading operations using:
▪ A portable unit on the vessel, &
▪ The base station in the FPSO control room.
Local operating procedures shall specify the required criteria for carrying out operation at night.
7.5.25.4.10.1 General
• For a vessel moored in tandem to a turret moored FPSO, normally only one holdback tug is used to:
o Secure to the stern of the vessel
o Provide directional stability, &
o Ensures a constant load is applied to the mooring hawser to prevent the vessel from surging
• Consider the use of a second tug at the bow of the vessel:
o When an FPSO is in areas susceptible to cross currents, &
o To assist with vessel heading control.
Using a tug at bow may reduce the operating limits, mainly due to risk of impact between tug and vessel
• Due to limitations in vessel propulsion systems, use of vessel’s main engines is:
o Normally not considered during cargo transfer at an FPSO, &
o Recommended only as a contingency measure to substitute a stern tug,
Master
• Establish the ability of the vessel engine to run astern at low rpm for prolonged periods
• Ensure this ability is:
o Disclosed at the vetting stage,
o Confirmed at the pre-cargo conference, &
o Considered by the Terminal operators in contingency planning.
Sector Overview
Establishing Sectors
!! The consequences of a collision between the vessel and the FPSO may result in:
• Significant asset damage, &
• Potential shutdown of the field.
Operating procedures should call for absolute adherence to station keeping requirements within the
set sectors.
Operating Sectors
Hawser loads may be monitored with an alert via coloured lights mounted on the FPSO.
These are visible from vessel, to provide advance warning if weight on hawser is excessive or slack
• Terminal operators shall consider providing simple instructions, to ship's watch-keepers at vessel
bow:
o In picture form, to avoid language difficulties, &
o Indicating the relative position of vessel and alert signals requiring vessel’s actions
S. No. Description
Safety of Operation
All officers shall:
• Follow the above standing orders in addition to all established safe tanker practices
1. • Comply with the local port regulations and owners standing instructions, &
• Take prudent action deemed necessary for safety of personnel, ship, terminal, property
&environment
Ship/Shore Safety Checklist
The duty officer shall:
• Check the Initial ship and ship / shore or ship / ship safety checklist
2.
• Maintain The correct status of the safety checklist throughout the cargo operations
The initial checklist is made & signed by the Chief Officer.
Prior to taking over the watch, the Relieving duty officer shall:
• Make a proper round of the deck and pump room with special regard to the safety checklist, &
3. • Note down the deficiencies, bring to the notice of previous duty officer & ensure they are corrected
immediately.
Any deficiency requiring Chief Officer’s or Master’s attention should be immediately conveyed
Ship/Shore Communication
Method of communication should be agreed with terminal and endorsed on:
• Ship / shore or ship to ship safety check list, &
4. • Ship / shore (ship to ship) loading / discharging agreement plan.
Check Proper functioning of ship/shore communication prior to and throughout all cargo operations.
The duty officer should continuously man the ship / shore communication system
Connection / Disconnection of Arms / Hoses
5. Connection & disconnection of loading arms/hoses shall be done under the supervision of Duty Officer
Initial Line Up
6. Chief Officer shall carry out the initial line up, and this shall be verified by the duty officer
Cargo Plan & Operation
Chief Officer will make loading / discharging plan which shall be followed by the duty officers.
7.
When in doubt or if unable to follow the plan, immediately bring to the C/O’s notice.
8. Initial and final tank gauging shall be done under direct supervision of the Chief Officer
9. Topping up of the tanks should be done by the Chief Officer
Cargo Transfer Rates
Ship / shore and ship / ship agreement plan shall indicate, in writing, notices required for reduction and
10. stopping of cargo.
Loading rates requested by own vessel & by the daughter vessel shall be stated in writing in the plan
COW Operations
COW operations shall be carried out by Chief Officer.
11. COW checklist CBO-004 “LOADING / DISCHARGING /BALLASTING AND COW PLAN” shall be completed
prior, during and after carrying out operation
Tending to Moorings
When loading / discharging cargo alongside berth, moorings shall be attended at hourly intervals (to
ensure that the vessel:
• Is always alongside the berth, &
• Does not surge in the fore & aft direction.
Use CBO-006 “MOORING / BRIDGE CHECKS DURING CARGO OPERATIONS”)
Mooring party shall:
12.
• Always have walkie-talkie for communication with CCR, &
• Be instructed about correct handling of the moorings, mooring equipment and power units.
Consider the following for correct and timely handling of moorings:
• Rate of loading/discharging and ballasting/de-ballasting, &
• Tidal variations
As far as possible not more than one mooring wire or rope should be handled at any one given time
When handling cargo at SPM, mooring station on the forecastle shall be manned by one deck duty
13.
hand with means of communication with the CCR
When handling cargo during lightering operations with a daughter vessel, mooring party should be
14. instructed to also watch the fenders between the vessels and own vessel’s anchor.
This is in addition to mooring wires and ropes
Mooring party should be instructed to look for oil leaks from forward and aft hydraulic mooring system
15.
on deck and in hydraulic room
Tending to Loading Arms
When handling cargo at a berth using loading arms, extra care and precaution should be taken to
16.
ensure that the vessel does not move at the berth
Keeping A Good Watch
Cargo control room and communication systems of shore / ship shall be always manned during cargo
17.
operations
18. During cargo operations entry in the CCR should be restricted for official business only
Ensure that all doors and vents to the storerooms forward and aft, accommodation and to all other
19.
compartments are shut prior to and during the cargo operations
Ship’s manifold should be continuously manned by one deck duty hand with means of communication
20. with the CCR.
He should be properly instructed of his duties during the manifold watch
21. Pumpman shall have one UHF radio with instructions of duties to be carried out
22. Any leakage of oil on deck or in pump room should be immediately reported, contained, and cleaned
Deck hands on watch should be instructed to keep a good look-out for signs of oil in the ship’s vicinity
and smoke from the funnel.
23. Immediately report any trace of oil in the water in the ship’s vicinity to the Chief Officer and Master.
Notify the Engine room in case the uptakes are found to be smoking.
If the smoke persists, inform the Master.
24. Oil spill control and clean-up equipment should be kept in readiness at their designated locations
Drip tray plugs should be always in place.
25. Drip tray drain valves should not be opened without the express authorisation of the duty-officer,
when draining the drip trays from possible accumulation of rainwater
Deck scuppers should remain plugged in prior to and during cargo operations.
Opening of scuppers to release collected rainwater on deck should be done only when expressly
26.
authorised by the duty officer who should first inspect whether the collected water is free from oil.
Correct procedure of drainage should be instructed to the crew handling same
Only one door should be used on upper deck for exit and entry from accommodation and ship staff
27.
should be instructed accordingly
28. Anchors when not in use shall be secured with the bow stopper in place
Duty officer should ensure:
29. • Display of ‘B’ flag during daytime, &
• Signal of Flashing red light during night
Duty officer should ensure:
• All walkie-talkies are Used with covers,
30.
• Microphones are slung on shoulder / waist and are used properly by everyone.
Test Communication with all parties on deck at regular intervals
IG System and Tank Ventilation
Inert gas branch line valve leading to the individual tanks should be kept pad always locked.
31.
Chief Officer maintains the respective padlock key
Cargo tanks should be inerted below 8 % oxygen and always maintained at sufficient positive pressure
32.
prior to, during and after cargo operations
Oxygen content of the deck inert gas line should be checked:
• Every four (4) hours with portable O2 meter
33. • To verify the accuracy of the oxygen analyser and recorder.
Inert gas log shall be filled up at regular intervals.
As far as possible I.G oxygen content should be maintained around 5%.
Pump Operation & Pumproom Rounds
In case of any abnormal operation of cargo and ballast pumps:
34. • Immediately inform the duty engineer, &
• Take appropriate corrective action
Pumproom should be kept ventilated during cargo operations.
Entry / exit of personnel should only be:
35.
• With the express permission of the duty officer
• Using CBO-036 “PUMP ROOM INSPECTION / CARGO PUMPS OPERATION LOG”).
Hydraulic Tank Level
Pumpman should be instructed to:
• Frequently watch the hydraulic oil tank level for cargo valve handling system, &
• Replenish same only up to maximum mark and report every filling to the Chief Engineer.
36. Sudden and excessive loss of oil from the system should be immediately investigated by taking rounds
on deck and in pumproom to look for signs of leak.
In such cases the deck and pumproom area should be checked for oil leaks.
The Chief Officer should be informed if any abnormal loss of oil is noticed
Record Keeping
All-important parameters of loading, discharging, ballasting, starting and completion of tanks and all
other major events should be logged in:
• CBO-035a “LINE UP CHECKLIST – INITIAL”
37. • CBO-035b “VALVE HANDLING LOG – DURING CARGO OPERATION”,
• CBO-035c “LINE UP CHECKLIST - UPON COMPLETION”
Hourly levels of tanks should be noted, and rates should be calculated in the CBO-040 (“LOADING –
DISCHARGING - BALLASTING PROGRESS RECORD”).
All officers to read, understand, sign and comply with these standing orders
The capacity of the segregated ballast tanks shall be so determined that the ship may operate safely on
ballast voyages without recourse to the use of cargo tanks for water ballast except as provided for in
paragraphs (3) or (4) of this regulation.
In all case, however, the capacity of the segregated ballast tanks shall be at least such that, in any ballast
condition at any part of the voyage, including the conditions consisting of lightweight plus segregated
ballast only, the ship’s draughts and trim can meet each of the following requirements:
o (a) The moulded draught amidships (dm) in metres (without taking into account any ship’s
deformation) shall not be less than: dm=2.0+0.02L
o (b) The draughts at the forward and after perpendiculars shall correspond to those determined by
the draught amidships (dm) as specified in subparagraph (a) of this paragraph, in association with
the trim by the stern of not greater than 0.015L.
o (C) In any case the draught at the after perpendicular shall not be less than that which is necessary
to obtain full immersion of the propeller(s)
Consider the permissible minimum draft forward from the trim and stability booklet of the vessel.
Subject to the provisions of regulations 4 of this Annex and paragraph 2 of this regulation, any discharge
into the sea of oil or oily mixtures from the cargo area of an oil tankers shall be prohibited except when
all the following conditions are satisfied:
o 1. The tanker is not within a special area;
o 2. The tanker is more than 50 nautical miles from the nearest land;
o 3. The tanker is proceeding en route;
o 4. The instantaneous rate of discharge of oil content does not exceed 30 litres per nautical mile;
o 5. The total quantity of oil discharged into the sea does not exceed for tankers delivered on or before
31 December 1979, as defined in regulation 1.28.1, 1/15,000 of the total quantity of the particular
cargo of which the residue formed a part, and for tankers delivered after 31 December 1979, as
defined in regulation 1.28.2, 1/30,000 of the total quantity of the particular cargo of which the residue
formed a part; and
o 6. The tanker has in operation an oil discharge monitoring and control system and a slop tank
arrangement as required by regulation 29 and 31 of this annex.
Subject to the provisions of paragraphs 4 and 5 of regulation 3 of this Annex, oil tankers of 150 gross
tonnage and above shall be equipped with an oil discharge monitoring and control system approved by the
Administration
In considering the design of the oil content meter to be incorporated in the system, the Administration shall
have regard to the specification recommended by the Organisation. The system shall be fitted with a
recording device to provide a continuous record of the discharge in litres per nautical mile and total quantity
discharged, or the oil content and rate of discharge. This record shall be identifiable as to time and date and
shall be kept for at least three years. The oil discharge monitoring and control system shall come into
operation when there is any discharge of effluent into the sea and shall be such as will ensure that any
discharge of oily mixture is automatically stopped when the instantaneous rate of discharge of oil exceeds
that permitted by regulation 34 of this Annex. Any failure of this monitoring and control system shall stop
the discharge and be noted in the Oil Record Book. A manually operated method shall be provided and may
be used in the event of such failure, but the defective unit shall be made operable as soon as possible. The
port State authority may allow the tanker with a defective unit to undertake one ballast voyage before
proceeding to a repair port.
The oil discharge monitoring and control system shall be designed and installed in compliance with the
guidelines and specifications for oil discharge monitoring and control system for oil tankers developed by the
Organization. Administrations may accept such specific arrangements as detailed in the Guidelines and
Specifications”.
Instructions as to the operation of the system shall be in accordance with an operational manual approved
by the Administration. They shall cover manual as well as automatic operations and shall be intended to
ensure that at no time shall oil be discharged except in compliance with the conditions specified in
Oily water which cannot be discharged overboard is transferred to slop tank and is discharge to shore
facilities at the first convenient port.
Before departure on ballast voyage, after complete discharging of cargo, sufficient tanks shall have been
crude oil washed in accordance with the procedures specified in the Operation and Equipment manual
to ensure that:
o As a minimum, sufficient tanks have been washed to permit compliance with the draught and trim
requirement of regulation 13(2)(a) of Annex I of MARPOL 73/78 during all phases of the ballast
voyage; and
o Account is taken of the ship’s trading pattern and the expected weather condition so that additional
ballast water in not put into tanks which have not been crude oil washed.
In addition to the tanks referred to in (a) above, approximately one quarter of all remaining tanks shall
be crude oil washed for sludge control on a rotation basis, but these additional tanks may include the
tanks referred to in (b) above. However, for sludge control purposes, no tank need be crude oil washed
more than once in every four months. Crude oil washing shall not be conducted between the final
discharge and loading ports; that is to say, no crude oil washing shall be undertaken during the ballast
voyage. Ballast water shall not be put into tanks that have not been crude oil washed. Water that is put
into tank which has been crude oil washed but not water rinsed shall be regarded as dirty ballast.
The below facts are indicative of the ones to be included in CBO-030a Statement of Facts.
This list is not exhaustive.
Master
If required, enhance the list with facts depending on the type of operation.
When updating the Statement Of fact, always sort the facts by the time column
Sequence
LOADING DISCHARGING
(For Ref Only)
1. End of Sea Passage
2. Anchored or drifted
3. NOR Tendered
4. Free Pratique Granted
5. Anchor Up
6. Pilot on Board
7. Commence Mooring (1st Line)
8. Mooring Completed (All Fast) (Berth Name)
9. Gangway Down
10. Number of Tugboats Used
11. Tank Inspection Commenced Cargo Measurement Started
12. Tank Inspection Completed Cargo Measurement Completed
13. Hose Connection (Nos. & size of hoses)
14. OBQ Or Cleanliness Cert. issued Cargo Calculation Completed
15. Loading Commenced Discharging Commenced
16. Loading Completed Discharging Completed
17. Cargo Measurement Tank Inspection Commenced
Commenced
18. Cargo Measurement Completed Tank Inspection Completed
19. Loading Interruptions Discharging Interruptions
20. Hose Disconnection (Nos & size of hoses)
21. Cargo Calculation Completed
ROB / Empty Tank Cert. Completed
22. Cargo Documents Onboard
23. Various Delays & Reason Various Delays & Reason
24. Pilot Onboard Pilot Onboard
25. Unmooring Commenced Unmooring Commenced
26. Unmooring Completed Unmooring Completed
27. Number of Tugboats Used Number of Tugboats Used
28. Clear Berth Clear Berth
The below facts are indicative of the ones to be included in CBO-030b Cargo Operational Log
This list is not exhaustive.
Cargo Officers
If required, enhance the list with facts depending on the type of operation.
When updating the Cargo Operations Log, always sort the facts by the time column.
Sequence
LOADING DISCHARGING
(For Ref Only)
1. NOR accepted
2. Gangway / Wharf ladder down
3. Loading Master /Cargo Surveyor onboard / off
4. Key meeting commenced/completed
5. Safety meeting commenced/completed
6. Pressure testing of manifold connections
7. Verifications of ship’s draft
8. Tank Inspection Commenced Cargo Measurement Started
9. Tank Inspection Completed Cargo Measurement Completed
10. Cargo Hose(s)/Arm(s) Connection commenced/completed (Nos. & size of hoses)
11. Vapour Hose Connection commenced/completed (Nos. & size of hose)
12. OBQ Or Cleanliness Cert. issued Cargo Calculation Completed
13. Ship’s readiness to Terminal granted (Vessel ready to receive/deliver)
14. Loading Commenced Discharging Commenced
15. Sampling Commenced/ Completed (Nos. of COT(s) and/or method used)
16. Line displacement
17. Requests for reducing/increasing cargo rate and/or manifold pressure
18. Commenced/complete ballasting Commenced/complete de-ballasting
19. COT/Lines Stripping times
20. COT Topping -Off times COW times
21. Changes of COPs
22. Loading Completed Discharging Completed
23. Cargo Measurement Commenced Tank Inspection Commenced
24. Cargo Measurement Completed Tank Inspection Completed
25. Loading Interruptions Discharging Interruptions
26. Cargo Hose(s)/Arm(s) Disconnection commenced/completed (Nos & size of hoses)
27. Vapour Hose Disconnection commenced/completed
28. Cargo Calculation Completed
ROB / Empty Tank Cert. Completed
29. Cargo Documents Onboard
APPLICABLE TO SUEZMAXES
Applicable Vessels
➢ Almi Horizon ➢ Almi Sky ➢ Almi Odyssey
➢ Almi Galaxy ➢ Almi Sun ➢ Almi Navigator
➢ Almi Globe ➢ Almi Explorer ➢ Almi Voyager
Instructions
{23.08.2022}
2. Sea line
➢ Reverse the blind flange located between CL101 & CL 102.
Blind flange
➢ Open CL 109
This is COP No. 1 interconnection between sea line and suction of the COP.
➢ Open:
• CL 121
• CL 335
• CL 334, &
3. Line up & • CL 219 & CL 222 (COT No3 Centre local valve)
Commencing ➢ Start COP No.1 in connection with AUS to create a vacuum in suction side of COP No1.
Ballasting ➢ As soon as there is a vacuum in the suction of COP No. 1:
• First open Valve CL 102, &
This is the first valve immediately after the blind flange of the cargo sea chest.
• Then, gradually open Valve OP 101 (Cargo Sea chest valve)
➢ Gradually open Valve CL 115 (COP 1 discharge valve).
➢ Start Ballasting Cargo Tank No. 3 Centre
➢ Monitor the flow to conform it is within permissible limits.
Instructions
2. Remove In order to obtain maximum dispersal of flammable vapours, the height of the PV shall be
the WBT vent no less than 2m above the cargo tank deck. So, additional spool piece shall be inserted
and apply the between penetration piece and reducer.
spool piece,
the reducer
and the PV
valve.
3. Remove
the 2nd vent
of WBT and
place the
blind flange.
4. Connect
the IG hose to
the IG main
line and to
the dedicated
connection at
WBT manhole
{23.05.2023}
List of Forms
FILED IN FILED ON
FORMS OFFICE BOARD
WHEN FILLED-IN
FILED IN FILED ON
FORMS OFFICE BOARD
WHEN FILLED-IN
FILED IN FILED ON
FORMS OFFICE BOARD
WHEN FILLED-IN
{23.08.2022}
{23.08.2022}
Security level:
33 Security protocols. Local requirements:
Primary system:
33 Effective tanker/terminal communications. Backup system:
Tanker:
35 Operational supervision and watchkeeping. Terminal:
Tanker:
37 Dedicated smoking areas and naked lights
38 restrictions. Terminal:
Topping-off rates:
Procedure:
55 Tank venting system.
Operational parameters:
56 Vapour return line. Maximum flow rate:
Procedures to receive:
Maximum pressure:
60 Nitrogen supply from terminal.
Flow rate:
Part 7C. Tanker: Checks Prior To Tank Cleaning And / Or Gas Freeing
DECLARATION
We, the undersigned, have checked the items in the applicable parts 1 to 7 as marked and signed below:
Tanker Terminal
Part 1A. Tanker: Checks Pre-Arrival
Part 1B. Tanker: Checks Pre-Arrival if Using an Inert Gas System
Part 2. Terminal: Checks Pre-Arrival
Part 3. Tanker: Checks After Mooring
Part 4. Terminal: Checks After Mooring
Part 5A. Tanker and Terminal: Pre-Transfer Conference
Part 6. Tanker and Terminal: Agreements Pre-Transfer
Part 7A. General Tanker: Checks Pre-Transfer
Part 7B. Tanker: Checks Pre-Transfer if Crude Oil Washing is Planned
Part 7C. Tanker: Checks Prior to Tank Cleaning And / Or Gas Freeing
In accordance with the guidance in Chapter 25 of ISGOTT, we have satisfied ourselves that the entries we have made are correct to
the best of our knowledge and that the tanker and terminal are in agreement to undertake the transfer operation.
We have also agreed to carry out the repetitive checks noted in part 9 of the ISGOTT SSSCL, which should occur at intervals of not
more than ______ hours for the tanker and not more than ______ hours for the terminal. {29.08.2023}
If, to our knowledge, the status of any item changes we will immediately inform the other party.
Tanker Terminal
Name: Name:
Rank: Rank:
Signature: Signature:
Date: Date:
Time: Time:
Repetitive checks
Supervision and
35 Yes Yes Yes Yes Yes Yes
watchkeeping is adequate.
Sufficient personnel are
36 available to deal with an Yes Yes Yes Yes Yes Yes
emergency.
Smoking restrictions and
37 designated smoking areas are Yes Yes Yes Yes Yes Yes
complied with
Naked light restrictions are
38 Yes Yes Yes Yes Yes Yes
complied with
Mooring arrangement is
18 Yes Yes Yes Yes Yes Yes
effective.
Note: Also inclu- des
Access to and from the tanker the display of the
19 Yes Yes Yes Yes Yes Yes appropriate Warning
is safe. Poster(s) to the
visitors {26.11.2024}
SLOP (P)
SLOP (S)
CB0-002B IS TO BE USED WHEN THE VESSEL IS IN BALLAST CHECKS / FREQUENCY BALLAST CONDITION
STANDS FOR W.B.T. CONDITION. FORM IS DESIGNED TO BE COMPLETED WEEKLY. FIRST D=Daily
CHECKS TO BE DONE WHEN VOYAGE COMMENCE. WHEN VOYAGE 3D= Once every 3 days
HAS MORE DAYS CONTINUE WITH ADDITIONAL FORM. M= Manually C.O.T. VOID SPACE W.B.T.
STANDS FOR C.O.T.
R=Remotely
* To be completed only if fixed gas detection system is out of order and when manual check is required.
SLOP (P)
SLOP (S)
CB0-002B IS TO BE USED WHEN THE VESSEL IS IN BALLAST CHECKS / FREQUENCY BALLAST CONDITION
STANDS FOR W.B.T. CONDITION. FORM IS DESIGNED TO BE COMPLETED WEEKLY. FIRST D=Daily
CHECKS TO BE DONE WHEN VOYAGE COMMENCE. WHEN VOYAGE 3D= Once every 3 days
HAS MORE DAYS CONTINUE WITH ADDITIONAL FORM. M= Manually C.O.T. VOID SPACE W.B.T.
STANDS FOR C.O.T.
R=Remotely
* To be completed only if fixed gas detection system is out of order and when manual check is required
➢ The safety of operations requires that all questions should be answered affirmatively by clearly ticking in the appropriate box.
➢ A box in both columns “SHIP” and “TERMINAL” indicates that checks should be carried out by both parties concerned.
➢ This checklist should be completed in addition to the regular SHIP/SHORE SAFETY CHECKLIST as prescribed by ISGOTT.
➢ The vapor recovery system should always be operated in a safe and efficient manner and in full observance of international,
national and regional regulations and recommendations concerned.
➢ It should be noted that vessel specific operating procedures are described in the VESSEL VAPOR RECOVERY SYSTEM OPERATIONAL
MANUAL.
➢ It is important to work closely with shoreside personnel who are familiar with those particular conditions of the shoreside facilities
pertinent to operate this system successfully. There must at all times be mutual understanding and agreement on the operation as
well as proper coordination and communication between the vessel and shoreside personnel.
➢ For STS operations all precautions will be taken. Other vessel shall be considered as “Terminal/Shore”. Additional precautions may
be required at discretion of the Master.
Terminal or
Receiving Ship
Discharging Ship Remarks
Checked
Checked
1 State pressure in cargo tanks (mm, WG or psi)
6 Deck seal and P/V breaker levels have been checked and are
satisfactory
7 Leak testing will be performed by: [State method]
8 Vessel pressure and vacuum relief settings [Specify]
9 in:
Type of vapours from present/previous cargoes
DD/MM/YY
{28.11.2023}
CONTENTS
1) INSTRUCTIONS FOR THE OPERATION
2) GENERAL INSTRUCTIONS
3) SEQUENCIAL CONDITIONS
4) GRAPHIC OF LOADING-DISCHARGING- BALLAST-C.O.W OPERATIONS
5) LOADING / DISCHARGING / BALLASTING CONDITION COMPUTER PRINTOUTS
6) SDS
Consequent amendments meeting for Cargo Loading / Discharging held in the CCR on:
Acknowledged / Accepted by:
DECK OFFICER IN CHARGE (1): Watch: From / To AB1 Watch: From / To
DECK OFFICER IN CHARGE (2): Watch: From / To AB2 Watch: From / To
DECK OFFICER IN CHARGE (3): Watch: From / To AB3 Watch: From / To
CHIEF ENGINEER: AB4 Watch: From / To
PUMPMAN: OS Watch: From / To
BOSUN:
Acknowledged by
TERMINAL REPRESENTATIVE:
{23.05.2023}
THIS FORM IS TO BE COMPLETED AND SENT TO HEAD OFFICE 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING FOR ACKNOWLEDGEMENT ALONG WITH LOADICATOR
EXPORT FILES
THIS PLAN MUST BE POSTED IN CCR DURING CARGO / BALLAST OPERATIONS
INSTRUCTIONS FOR THIS PARTICULAR OPERATION:
Venting Capacity :
Cargo heating :
BELOW ITEMS SHALL BE CHECKED BETWEEN A PERIOD OF 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING (as applicable). DECK LOG BOOK
ENTRY IS REQUIRED UPON COMPLETION OF BELOW CHECKS. IF THE OPERATIONS DO NOT START WITHIN 24 HOURS OF MAKING THESE CHECKS OR IF THE OPERATIONS ARE
SUSPENDED FOR MORE THAN 24 HOURS SAME CHECKS SHALL BE MADE AGAIN AS WELL AS THE DECK LOG BOOK ENTRY. {23.08.2022}
1 HAVE THE CARGO PUMPS SEALS BEEN STEAM CLEANEDIMMEDIATELY AFTER THE LAST CARGO OPERATION ?
2 HAS THE CARGO PLAN BEEN APPROVED / DISCUSSED?
ARE ALL SEA VALVES CLOSED AND LOCKED, WITH THE SPOOL PIECE REMOVED AND PIPE BLANKED AS APPLICABLE AND HAVE THESE BEEN TESTED AS PER ICS/OCIMF
3
“PREVENTION OF OIL SPILLAGES THROUGH CARGO PUMPROOM SEA VALVES” AND AS PER IMSM FORM CBO-041 ? (This is to be recorded in the Deck l Log Book)
4 CAN THE NOMINATED CARGO BE LOADED AS PER VESSEL'S IOPP CERTIFICATE ? HAS THE CALCULATION FOR MAXIMUM LOADABLE CARGO BEEN AGREED?
5 IS THERE SUFFICIENT WATER DEPTH AT THE INTENDED BERTH ? HAS THE UNDER KEEL CLEARANCE BEEN CHECKED?
6 HAVE ALL REDUCERS BEEN FITTED AS PER TERMINAL REQUIREMENTS AND UNUSED ONES BLANKED-OFF WITH FULL BOLTS ?
7 ARE BLANKS FITTED AND FULLY BOLTED TO THE OFF-SHORE AND UNUSED MANIFOLD FLANGES ?
8 ARE MANIFOLD GAUGES FITTED ON ALL OFFSHORE MANIFOLDS AS WELL AS ON THE UNUSED ONSHORE MANIFOLDS ?
HAS THE INERT GAS SYSTEM BEEN CHECKED AND TESTED PROPERLY PRIOR TO ARRIVAL ? HAS THE IG PRESSURE IN THE COTKS BEEN CHECKED? ALIGN THE PRESSURE
9
INDICATORS AMONG THE CCR, ECR AND BRIDGE.
10 HAVE ALL TANKS BEEN IG PURGED AND HAVE AN OXYGEN CONTENT BELOW 8 % BY VOLUME ? (in case of COW less than 5%)
11a HAVE INDIVIDUAL LOCKING DEVICES IN EACH TANK BEEN CHECKED (ISOLATED VALVE MUST BE OPEN AND LOCKED / KEYS UNDER C/O POSSESSION)
11b THE STATUS OF THE INDIVIDUAL LOCKING DEVICES HAS BEEN DOUBLE-CHECKED BY OTHER PERSON INITIALLY COMPLETE THE JOB
HAVE ALL CARGO TANK'S PV BEEN CHECKED AND TESTED PROPERLY PRIOR TO ARRIVAL ?IS THE MESH IN THE VACUUM SIDE OF EACH PV FREE OF RUST AND /OR OIL
12
STRAINS?
HAVE THE FOLLOWING COMPONENTS OF IGS SYSTEM BEEN CHECKED? I.G MAIN VALVE, DECK SEAL WATER LEVEL, IG ALARMS AND TRIPS, LIQUID LEVEL AT DECK
13 WATER SEAL, NON RETURN VALVE, MASTRISER BREATHER (IF APPLICABLE), P.V BREAKER WATER LEVEL/ANTIFREEZE LIQUID, CALIBRATION OF OXYGEN ANALYZER ?
{27.08.2024}
14a HAVE CARGO PUMPS, BALLAST PUMPS AND IGS BEEN TESTED, TRIP LIMITS AND EMERGENCY STOP ?
HAVE THE EMERGENCY SHUTDOWN SYSTEM (ESD) HAS BEEN TESTED IN THE OPERATION (WITHOUT USING THE CARGO PUMPS) AND TEST MODE?
14b
(FOR VESSELS EQUIPPED WITH ESD SYSTEM, IF NOT FILL IN N/A)
HAS THE EMERGENCY PORTABLE PUMPS (WILDEN PUMPS) BEEN BONDED TO HULL, CONNECTED TO EACH SLOP TANK PROPERLY AND READY FOR USE IMMEDIATELY ?
15 HAVE BOTH PUMPS BEEN TESTED FOR THEIR SUCTION AND DISCHARGE WITH ACTUAL FLOW OF WATER ? HAVE THE DUMP VALVES BEEN TESTED AND ARE IN GOOD
WORKING ORDER? {27.08.2024}
16 DECK WATER SEAL HAS BEEN CHECKED, WATER LEVEL, DRAINAGE STATUS AND HEATING COIL CONDITION IF APPLICABLE ?
HAVE ALL WATERTIGHT COMPARTMENTS, SUCH AS COFFERDAMS, DEEPTANK AND FOREPEAK BEEN INSPECTED BEFORE CARGO HANDLING AND
17
BALLASTING/DE-BALLASTING OPERATIONS ?
18 ARE ALL ISOLATING VALVES THAT ARE USED FOR DOUBLE SEGRAGATION CLOSED AND SECURED ?
HAS THE CONDITION OF FIXED EMERGENCY HYDRAULIC VALVES CHECKED (if applicable) AND ARE THE EMERGENCY HAND PUMPS FOR CARGO VALVES OPERATION
19
TESTED , READY FOR USE AND PLACED ON DECK (weather permit)?
20 HAS THE HYDRAULIC SYSTEM FOR MOORING WINCHES BEEN CHECKED? HAS THE OIL LEVEL OF DECK MACHINERY HYDRAULIC STATIONS BEEN CHECKED?
21 HAS THE RISK ASSESSMENT FOR CARGO OPERATIONS WITH HIGH CONCENTRATION OF TOXIC HYDROCARBONS BEEN REVIEWED?
HAS THE CONDITION OF PUMPROOM EMERGENCY SUCTION VALVES AND AIR INTAKES BEING CHECKED AND OFFICERS FAMILIAR WITH THE PUMPROOM FLOODING
22
PROCEDURES?
23 IS THE P/ROOM BILGE CLEAN AND DRY? ALARM TESTED?
24 HAVE ALL BALLAST LINES/PUMPS/VALVES BEEN CHECKED?
HAVE THE CARGO LINES (PUMP ROOM, TOP LINES AND MANIFOLDS AREA) BEEN VISUALLY INSPECTED AND FOUND IN APPARENT GOOD CONDITION (LINES, FLANGES,
25a
EXPANSION JOINTS)?
25b HAVE ALL THE CARGO VALVES OPERATED IN OPEN AND CLOSE POSITION AND HAVE THEIR GOOD WORKING CONDITION BEEN VERIFIED?
25c HAVE ALL THE CARGO VALVES (BOTTOM, TOP, PUMP ROOM AND MANIFOLD LINES) BEEN CLOSED AFTER THEIR TESTING?
25d HAVE ALL HYDRAULIC VALVE CONTROL BOXES OPENED AND CHECKED THAT THEY ARE FREE OF ANY SIGHT OF OIL OR HUMIDITY OR ANY DEFECT?
26 ARE THE CARGO OIL PUMP HOUSING DRAIN PIPES IN GOOD CONDITION AND FREE OF ANY LEAKS, CRACKS OR SIGNS OF CORROSION?
27 HAS THE OIL LEVEL OF THE CARGO HYDRAULIC SYSTEM TANK BEEN CHECKED AND THE SYSTEM IS FREE OF ANY LEAKAGE?
28 HAVE THE LIGHTS IN P/ROOM AND ON THE DECK BEEN CHECKED (CHECK GAS-TIGHTNESS)?
29 HAVE THE TANK COVERS BEEN CHECKED FOR GAS TIGHTNESS?
30 HAVE THE CARGO TANKS REMOTE AND INDEPENDENT GAUGING SYSTEMS BEEN CHECKED? READINGS ARE RECORDED IN THE CBO-032.
31 HAS THE INDEPENDENT HHL ALARM SYSTEM BEEN CHECKED?
32 ARE SEGREGATED BALLAST TANKS FREE FROM EVIDENCE OF OIL?
33 ARE ALL PORTABLE INSTRUMENTS OF AN APPROVED TYPE (I.E. FLASHLIGHTS INTRINSICALLY TYPE)?
34 HAVE THE CARGO GEARS BEEN TESTED?
CONFIRM THE GOOD WORKING ORDER OF THE FIXED GAS DETECTION SYSTEM.
35 {28.11.2023}
{28.11.2023}
IN CASE OF COW REQUEST HEATERS AND HYDRANTS ON DECK BLANKED, OXYGEN IN THE TANKS CONTENT LESS THAN 5%, FIXED COW MACHINES CHECKED, COW
36
PIPING PRESSURE TESTED PRIOR ARRIVAL AT PORT.
37 P/R DEAD MAN ALARM (if fitted on the space) TESTED AND FUNCTIONS PROPERLY. ALARM SET AT TWELVE (12) MINUTES INTERVALS.
HAVE YOU CHECKED AND CONFIRMED THE GOOD WORKING CONDITION OF ALL THE LIGHTS ON THE CARGO CONTROL CONSOLE INDICATING THE STATUS OF THE
38
CARGO VALVES?
39 ARE THE VAPOUR LOCK CAPS OF VAPOUR CONTROL VALVES FREE OF RUST AND CAN BE FINGER TIGHTENED/LOOSE? {23.05.2023}
40 ARE WATERTIGHT DOORS CLOSED? {23.05.2023}
41 IS AVAILABILITY OF HYDRAULIC POWER REQUIRED FOR DECK MACHINERY ENSURED? {23.05.2023}
42 ARE THE PEDESTAL FAIRLEADS, THE ROLLER FAIRLEADS AND OTHER ROLLERS WELL-GREASED AND FREE TO TURN? {23.05.2023}
43 ARE THE BITTS AND THE CHOCKS FREE OF GROOVING? {23.05.2023}
44 ARE THE MOORING LINKS / SHACKLES (MANDAL OR TONSBERG) PROPERLY FITTED BETWEEN THE WIRE AND THE ROPE TAIL AND FREE OF ANY DAMAGE? {23.05.2023}
IS THE CONDITION OF THE MOORING WIRES, AS WELL AS THEIR EYES, CHECKED FOR ANY DETERIORATION OR DAMAGE BY THE MOORING LINKS / SHACKLES?
45
{23.05.2023}
IS THERE A LIFEBUOY WITH SELF-IGNITING LIGHT IN THE IMMEDIATE VICINITY OF THE EMBARKATION / DISEMBARKATION ARRANGEMENT THAT WILL BE USED
46
DURING PORT STAY? {23.05.2023}
47 IS THE TIME SYNCHRONISED ACROSS BWTS MONITORING PANELS AND DISPLAYED IN LOCAL TIME? {28.11.2023}
BELOW ITEMS SHALL BE CHECKED PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING (as applicable). DECK LOG BOOK ENTRY IS REQUIRED UPON
COMPLETION OF BELOW CHECKS. IF OPERATIONS SUSPENDED FOR MORE THAN 24 HOURS SAME CHECKS SHALL BE MADE AGAIN AS WELL AS THE DECK LOG BOOK ENTRY
IS THE IGS SYSTEM BEEN TESTED WITHIN 24 HRS BEFORE DISCHARGING OPERATION STARTS? IN CASE OF THE 24 HRS PRE-TESTING WINDOW IS EXCEEDED, THE
1
TESTS OF IGS SYSTEM MUST BE REPEATED. {13.12.2022}
2 IS THE SHIP SHORE SAFETY CHECKLIST CBO-001 READILY AVAILABLE FOR THE NEXT CARGO OPERATION ?
3 WILL THE STABILITY AND STRESSES OF THE VESSEL BE WITHIN ACCEPTABLE LIMITS DURING ALL STAGES OF THE CARGO OPERATIONS ?
4 ARE TANK FILLING LEVELS WITHIN APPROVED / PERMISSIBLE RANGE SO AS TO AVOID AN EXCESSIVE SLOSHING LOAD IN THE TANK STRUCTURE DURING SAILING?
IS THE SHIP'S VHF, UHF (INCLUDING WALKIE - TALKIE PORTABLE RADIOS) AIS AND RADAR EQUIPMENT ISOLATED, TURNED OFF OR SWITCHED TO LOW WATT MODE ?
5
{27.08.2024}
HAVE EFFECTIVE MEANS OF COMMUNICATION BETWEEN VESSEL AND SHORE PERSONNEL BEEN SET UP AND UNDERSTOOD REGARDING THE METHOD AND SIGNALS TO
6
CONTROL THE FLOW RATE AND THE PROCEDURES FOR AN EMERGENCY SHUT DOWN ?
7 ARE ALL DECK SCUPPERS AND DECK SAVING-ALL PLUGGED AND IN GOOD CONDITION ?
FIRE HOSES, FIRE EXTINGUISHERS AND FOAM MONITORS ARE PREPARED CORRECTLY ON DECK AND BY THE MANIFOLDS ? (FIRE/FOAM MONITORS AND HOSE NOZZLES
8
TO BE (UNTIL FOAM ARRIVAL) DIRECTED AWAY AND OPPOSITE FROM ALL CARGO/BUNKER MANIFOLDS DURING OPERATIONS)
9 ARE ALL EXTERNAL DOORS/PORTS CLOSED AND ONLY ONE EXIT ON UPPER DECK USED ?
ARE ALL APPROPRIATE NOTICES (PROHIBITION OF SMOKING, UNAUTHORIZED ACCESS ETC) IN ACCORDANCE WITH LATEST VIQ POSTED AND ARE SMOKING
10
REGULATION STRICTLY COMPLIED AS PER COMPANY REGULATIONS ?
11 ARE FIRE WIRES IN POSITION AND READY FOR USE IF REQUESTED BY TERMINAL ?
12 MAINTAIN PATROLLING, MONITORING ACCORDING TO SECURITY LEVEL AND RECORD IN LOG BOOK ?
13 HAVE EMERGENCY CONTACT LIST, SDS (SAFETY DATA SHEET), OIL TRANSFER PROCEDURE DISCHARGING PLAN AND DESIGNATION OF PIC BEEN POSTED IN CCR ?
HAS THE SDS (SAFETY DATA SHEET) OF THE CARGO BEEN REVIEWED FOR MERCURY SUBSTANCES? (IF THE CARGO CONTAINS MERCURY SUBSTANCES FOLLOW THE
14
PROCEDURES STATED IN THE IMSM CH. 7.5.6.8. MERCURY ELEVATED MERCURY CRUDE CARGOES)
ARE MANIFOLDS AND PIPELINE DRAINS, BOTH ON DECK AND IN THE PUMPROOM BEEN CHECKED TO ENSURE THAT ALL ARE SHUT AND CAPS FITTED. ANY WATER IN
15
THE DRIP TRAYS MUST NOT CONTAIN OIL ?
16 ARE CLEAN-UP EQUIPMENT AND MATERIALS READY FOR USE IN CASE OF ANY LEAKAGE OR OVERFLOW ACCORDING TO SOPEP AND VRP PLANS ?
17 ARE THE EEBDs FOR TOXIC CARGOES READY FOR USE ON DECK WORK STATIONS (if applicable)?
HAVE THE CARGO LINES (PUMP ROOM, TOP LINES AND MANIFOLDS AREA) BEEN VISUALLY INSPECTED AND FOUND IN APPARENT GOOD CONDITION (LINES, FLANGES,
18a
EXPANSION JOINTS)?
18b HAVE ALL THE CARGO VALVES OPERATED IN OPEN AND CLOSE POSITION AND HAVE THEIR GOOD WORKING CONDITION BEEN VERIFIED?
18c HAVE ALL THE CARGO VALVES (BOTTOM, TOP, PUMP ROOM AND MANIFOLD LINES) BEEN CLOSED AFTER THEIR TESTING?
19 ARE THE CARGO OIL PUMP HOUSING DRAIN PIPES IN GOOD CONDITION AND FREE OF ANY LEAKS, CRACKS OR SIGNS OF CORROSION?
20 HAS THE OIL LEVEL OF THE CARGO HYDRAULIC SYSTEM TANK BEEN CHECKED AND THE SYSTEM IS FREE OF ANY LEAKAGE?
HAS THE EMERGENCY SHUTDOWN SYSTEM (ESD) TESTED IN THE OPERATIONAL MODE AFTER THE CONNECTION BETWEEN TERMINAL AND VESSEL?
21
(THIS TO BE CHECKED ONLY WHEN THE ESD SYSTEM IS CONNECTED WITH THE TERMINAL).
22 EXTERNAL DOORS, PORTS AND SIMILAR OPENINGS ARE CLOSED. {23.05.2023}
THIS PAGE IS LAMINATED AND PROMINENTLY DISPLAYED ON THE FRONT OF THE FIXED GAS DETECTION SYSTEM CABINET.
COMPLETE THE REQUIRED FORM ONLY ON THE LAMINATED SHEET.
DE-ACTIVATE THE WBTS SENSORS BEFORE BALLASTING.
Notes:
Sensors in grey shaded boxes remain active at all times.
Sensors in brown shaded boxes remain de-activate at all times.
{28.11.2023}
THIS FORM IS TO BE COMPLETED AND SENT TO HEAD OFFICE 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING FOR ACKNOWLEDGEMENT ALONG
WITH LOADICATOR EXPORT FILES
THIS PLAN MUST BE POSTED IN CCR DURING CARGO / BALLAST OPERATIONS
During cargo operations, a responsible officer should check the cargo piping system and tanks often. He must make sure that the correct cargo is entering or leaving the correct cargo tanks. When the loading or unloading of each cargo tank is
finished, the relevant valves must be closed. This is to avoid accidental interconnection to other tanks and the deck. During cargo operations, the pump room piping and the overboard discharges should be inspected at regular intervals.
Visibility
During operation, always ensure that the vessel complies with IMO Requirements regarding Visibility. (Max Trim = L.O.A x 0,015 (Rule of Thumb). In case this is not feasible during loading, then rectification plan to comply with IMO
Requirements should be implemented, in case of emergency cast-off. {23.05.2023}
THIS FORM IS TO BE COMPLETED AND SENT TO HEAD OFFICE 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING FOR ACKNOWLEDGEMENT
ALONG WITH LOADICATOR EXPORT FILES
THIS PLAN MUST BE POSTED IN CCR DURING CARGO / BALLAST OPERATIONS
STAGE / CARGO TANKS BALLAST TANKS DRAUGHT STABILITY / STRESS CARGO DETAILS OF OPERATION /
VALVES OPEN/CLOSED PUMPS
HOURS (M) CONDITION LINES REMARKS
GRADE Ullages MT Sounding MT
1P GRADE 1 0.00 0 FPT 0.00 0
1S GRADE 1 0.00 0 1P 0.00 0 FWD BM Fr.
2P GRADE 1 0.00 0 1S 0.00 0
0.00 0% 0
2S GRADE 1 0.00 0 2P 0.00 0
3P GRADE 1 0.00 0 2S 0.00 0
ARRIVAL CONDITION
Verification of compliance with damage stability requirements has been completed for this particular stage of the cargo operation (Arrival Condition) (A printout of the
damage stability calculations verifying compliance for every stage to be attached to the CBO-004)
1P GRADE 1 0.00 0 FPT 0.00 0
1S GRADE 1 0.00 0 1P 0.00 0 FWD BM Fr.
2P GRADE 1 0.00 0 1S 0.00 0
0.00 0% 0
LOADED / DISCHARGED (MT)
Verification of compliance with damage stability requirements has been completed for this particular stage of the cargo operation (25% of total quantity Loaded / Discharged MT)
(A printout of the damage stability calculations verifying compliance for every stage to be attached to the CBO-004)
THIS FORM IS TO BE COMPLETED AND SENT TO HEAD OFFICE 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING FOR ACKNOWLEDGEMENT
ALONG WITH LOADICATOR EXPORT FILES
THIS PLAN MUST BE POSTED IN CCR DURING CARGO / BALLAST OPERATIONS
STAGE / CARGO TANKS BALLAST TANKS DRAUGHT STABILITY / STRESS CARGO DETAILS OF OPERATION /
VALVES OPEN/CLOSED PUMPS
HOURS (M) CONDITION LINES REMARKS
GRADE Ullages MT Sounding MT
Verification of compliance with damage stability requirements has been completed for this particular stage of the cargo operation (50% of total quantity Loaded / Discharged MT)
(A printout of the damage stability calculations verifying compliance for every stage to be attached to the CBO-004)
1P GRADE 1 0.00 0 FPT 0.00 0
1S GRADE 1 0.00 0 1P 0.00 0 FWD BM Fr.
2P GRADE 1 0.00 0 1S 0.00 0
0.00 0% 0
LOADED / DISCHARGED (MT)
Verification of compliance with damage stability requirements has been completed for this particular stage of the cargo operation (75% of total quantity Loaded / Discharged MT)
(A printout of the damage stability calculations verifying compliance for every stage to be attached to the CBO-004)
THIS FORM IS TO BE COMPLETED AND SENT TO HEAD OFFICE 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING FOR ACKNOWLEDGEMENT
ALONG WITH LOADICATOR EXPORT FILES
THIS PLAN MUST BE POSTED IN CCR DURING CARGO / BALLAST OPERATIONS
STAGE / CARGO TANKS BALLAST TANKS DRAUGHT STABILITY / STRESS CARGO DETAILS OF OPERATION /
VALVES OPEN/CLOSED PUMPS
HOURS GRADE Ullages MT Sounding MT (M) CONDITION LINES REMARKS
Verification of compliance with damage stability requirements has been completed for this particular stage of the cargo operation (Departure) (A printout
of the damage stability calculations verifying compliance for every stage to be attached to the CBO-004)
{23.05.2023}
THIS FORM IS TO BE COMPLETED AND SENT TO HEAD OFFICE 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING FOR
ACKNOWLEDGEMENT ALONG WITH LOADICATOR EXPORT FILES
THIS PLAN MUST BE POSTED IN CCR DURING CARGO / BALLAST OPERATIONS
GRAPHIC OF LOADING-DISCHARGING- BALLAST-C.O.W OPERATIONS
HRS----> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1P COT
1S COT
BALLASTING / DE-BALLASTING
3) C.O.W NOTES :
CONTENTS
1) INSTRUCTIONS FOR THE OPERATION
2) GENERAL INSTRUCTIONS
3) SEQUENCIAL CONDITIONS
4) GRAPHIC OF LOADING-DISCHARGING- BALLAST-C.O.W OPERATIONS
5) LOADING / DISCHARGING / BALLASTING CONDITION COMPUTER PRINTOUTS
6) SDS
Pre-meeting for Cargo Loading / Discharging held in the CCR on:
Consequent amendments meeting for Cargo Loading / Discharging held in the CCR on:
Acknowledged / Accepted by:
DECK OFFICER IN CHARGE (1): Watch: From / To AB1 Watch: From / To
DECK OFFICER IN CHARGE (2): Watch: From / To AB2 Watch: From / To
DECK OFFICER IN CHARGE (3): Watch: From / To AB3 Watch: From / To
CHIEF ENGINEER: AB4 Watch: From / To
PUMPMAN: OS Watch: From / To
BOSUN:
Acknowledged by
TERMINAL REPRESENTATIVE:
{23.05.2023}
THIS FORM IS TO BE COMPLETED AND SENT TO HEAD OFFICE 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING FOR ACKNOWLEDGEMENT ALONG WITH LOADICATOR
EXPORT FILES
THIS PLAN MUST BE POSTED IN CCR DURING CARGO / BALLAST OPERATIONS
INSTRUCTIONS FOR THIS PARTICULAR OPERATION:
Venting Capacity :
Cargo heating :
BELOW ITEMS SHALL BE CHECKED BETWEEN A PERIOD OF 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING (as applicable). DECK LOG BOOK
ENTRY IS REQUIRED UPON COMPLETION OF BELOW CHECKS. IF THE OPERATIONS DO NOT START WITHIN 24 HOURS OF MAKING THESE CHECKS OR IF THE OPERATIONS ARE
SUSPENDED FOR MORE THAN 24 HOURS SAME CHECKS SHALL BE MADE AGAIN AS WELL AS THE DECK LOG BOOK ENTRY. {23.08.2022}
1 HAVE THE CARGO PUMPS SEALS BEEN STEAM CLEANEDIMMEDIATELY AFTER THE LAST CARGO OPERATION ?
2 HAS THE CARGO PLAN BEEN APPROVED / DISCUSSED?
ARE ALL SEA VALVES CLOSED AND LOCKED, WITH THE SPOOL PIECE REMOVED AND PIPE BLANKED AS APPLICABLE AND HAVE THESE BEEN TESTED AS PER ICS/OCIMF
3
“PREVENTION OF OIL SPILLAGES THROUGH CARGO PUMPROOM SEA VALVES” AND AS PER IMSM FORM CBO-041 ? (This is to be recorded in the deck logbook)
4 CAN THE NOMINATED CARGO BE LOADED AS PER VESSEL'S IOPP CERTIFICATE ? HAS THE CALCULATION FOR MAXIMUM LOADABLE CARGO BEEN AGREED?
5 IS THERE SUFFICIENT WATER DEPTH AT THE INTENDED BERTH ? HAS THE UNDER KEEL CLEARANCE BEEN CHECKED?
6 HAVE ALL REDUCERS BEEN FITTED AS PER TERMINAL REQUIREMENTS AND UNUSED ONES BLANKED-OFF WITH FULL BOLTS ?
7 ARE BLANKS FITTED AND FULLY BOLTED TO THE OFF-SHORE AND UNUSED MANIFOLD FLANGES ?
8 ARE MANIFOLD GAUGES FITTED ON ALL OFFSHORE MANIFOLDS AS WELL AS ON THE UNUSED ONSHORE MANIFOLDS ?
HAS THE INERT GAS SYSTEM BEEN CHECKED AND TESTED PROPERLY PRIOR TO ARRIVAL ? HAS THE IG PRESSURE IN THE COTKS BEEN CHECKED? ALIGN THE PRESSURE
9
INDICATORS AMONG THE CCR, ECR AND BRIDGE.
10 HAVE ALL TANKS BEEN IG PURGED AND HAVE AN OXYGEN CONTENT BELOW 8 % BY VOLUME ? (in case of COW less than 5%)
11a HAVE INDIVIDUAL LOCKING DEVICES IN EACH TANK BEEN CHECKED (ISOLATED VALVE MUST BE OPEN AND LOCKED / KEYS UNDER C/O POSSESSION)
11b THE STATUS OF THE INDIVIDUAL LOCKING DEVICES HAS BEEN DOUBLE-CHECKED BY OTHER PERSON INITIALLY COMPLETE THE JOB.
HAVE ALL CARGO TANK'S PV BEEN CHECKED AND TESTED PROPERLY PRIOR TO ARRIVAL ?IS THE MESH IN THE VACUUM SIDE OF EACH PV FREE OF RUST AND /OR OIL
12
STRAINS?
HAVE THE FOLLOWING COMPONENTS OF IGS SYSTEM BEEN CHECKED? I.G MAIN VALVE, DECK SEAL WATER LEVEL, IG ALARMS AND TRIPS, LIQUID LEVEL AT DECK
13 WATER SEAL, NON RETURN VALVE, MASTRISER BREATHER (IF APPLICABLE), P.V BREAKER WATER LEVEL/ANTIFREEZE LIQUID, CALIBRATION OF OXYGEN ANALYZER ?
{27.08.2024}
14a HAVE CARGO PUMPS, BALLAST PUMPS AND IGS BEEN TESTED, TRIP LIMITS AND EMERGENCY STOP ?
HAVE THE EMERGENCY SHUTDOWN SYSTEM (ESD) HAS BEEN TESTED IN THE OPERATION (WITHOUT USING THE CARGO PUMPS) AND TEST MODE?
14b
(FOR VESSELS EQUIPPED WITH ESD SYSTEM, IF NOT FILL IN N/A)
HAS THE EMERGENCY PORTABLE PUMPS (WILDEN PUMPS) BEEN BONDED TO HULL, CONNECTED TO EACH SLOP TANK PROPERLY AND READY FOR USE IMMEDIATELY?
15 HAVE BOTH PUMPS BEEN TESTED FOR THEIR SUCTION AND DISCHARGE WITH ACTUAL FLOW OF WATER ? HAVE THE DUMP VALVES BEEN TESTED AND ARE IN GOOD
WORKING ORDER? {27.08.2024}
16 DECK WATER SEAL HAS BEEN CHECKED, WATER LEVEL, DRAINAGE STATUS AND HEATING COIL CONDITION IF APPLICABLE ?
HAVE ALL WATERTIGHT COMPARTMENTS, SUCH AS COFFERDAMS, DEEPTANK AND FOREPEAK BEEN INSPECTED BEFORE CARGO HANDLING AND
17
BALLASTING/DE-BALLASTING OPERATIONS ?
18 ARE ALL ISOLATING VALVES THAT ARE USED FOR DOUBLE SEGRAGATION CLOSED AND SECURED ?
HAS THE CONDITION OF FIXED EMERGENCY HYDRAULIC VALVES CHECKED (if applicable) AND ARE THE EMERGENCY HAND PUMPS FOR CARGO VALVES OPERATION
19
TESTED , READY FOR USE AND PLACED ON DECK (weather permit)?
20 HAS THE HYDRAULIC SYSTEM FOR MOORING WINCHES BEEN CHECKED? HAS THE OIL LEVEL OF DECK MACHINERY HYDRAULIC STATIONS BEEN CHECKED?
21 HAS THE RISK ASSESSMENT FOR CARGO OPERATIONS WITH HIGH CONCENTRATION OF TOXIC HYDROCARBONS BEEN REVIEWED?
HAS THE CONDITION OF PUMPROOM EMERGENCY SUCTION VALVES AND AIR INTAKES BEING CHECKED AND OFFICERS FAMILIAR WITH THE PUMPROOM FLOODING
22
PROCEDURES?
23 IS THE P/ROOM BILGE CLEAN AND DRY? ALARM TESTED?
24 HAVE ALL BALLAST LINES/PUMPS/VALVES BEEN CHECKED?
HAVE THE CARGO LINES (PUMP ROOM, TOP LINES AND MANIFOLDS AREA) BEEN VISUALLY INSPECTED AND FOUND IN APPARENT GOOD CONDITION (LINES, FLANGES,
25a
EXPANSION JOINTS)?
25b HAVE ALL THE CARGO VALVES OPERATED IN OPEN AND CLOSE POSITION AND HAVE THEIR GOOD WORKING CONDITION BEEN VERIFIED?
25c HAVE ALL THE CARGO VALVES (BOTTOM, TOP, PUMP ROOM AND MANIFOLD LINES) BEEN CLOSED AFTER THEIR TESTING?
25d HAVE ALL HYDRAULIC VALVE CONTROL BOXES OPENED AND CHECKED THAT THEY ARE FREE OF ANY SIGHT OF OIL OR HUMIDITY OR ANY DEFECT?
26 ARE THE CARGO OIL PUMP HOUSING DRAIN PIPES IN GOOD CONDITION AND FREE OF ANY LEAKS, CRACKS OR SIGNS OF CORROSION?
27 HAS THE OIL LEVEL OF THE CARGO HYDRAULIC SYSTEM TANK BEEN CHECKED AND THE SYSTEM IS FREE OF ANY LEAKAGE?
28 HAVE THE LIGHTS IN P/ROOM AND ON THE DECK BEEN CHECKED (CHECK GAS-TIGHTNESS)?
29 HAVE THE TANK COVERS BEEN CHECKED FOR GAS TIGHTNESS?
30 HAVE THE CARGO TANKS REMOTE AND INDEPENDENT GAUGING SYSTEMS BEEN CHECKED? READINGS ARE RECORDED IN THE CBO-032
31 HAS THE INDEPENDENT HHL ALARM SYSTEM BEEN CHECKED?
32 ARE SEGREGATED BALLAST TANKS FREE FROM EVIDENCE OF OIL?
33 ARE ALL PORTABLE INSTRUMENTS OF AN APPROVED TYPE (I.E. FLASHLIGHTS INTRINSICALLY TYPE)?
34 HAVE THE CARGO GEARS BEEN TESTED?
CONFIRM THE GOOD WORKING ORDER OF THE FIXED GAS DETECTION SYSTEM.
35 {28.11.2023}
{28.11.2023}
IN CASE OF COW REQUEST HEATERS AND HYDRANTS ON DECK BLANKED, OXYGEN IN THE TANKS CONTENT LESS THAN 5%, FIXED COW MACHINES CHECKED, COW
36
PIPING PRESSURE TESTED PRIOR ARRIVAL AT PORT.
37 P/R DEAD MAN ALARM (if fitted on the space) TESTED AND FUNCTIONS PROPERLY. ALARM SET AT TWELVE (12) MINUTES INTERVALS.
HAVE YOU CHECKED AND CONFIRMED THE GOOD WORKING CONDITION OF ALL THE LIGHTS ON THE CARGO CONTROL CONSOLE INDICATING THE STATUS OF THE
38
CARGO VALVES?
39 ARE THE VAPOUR LOCK CAPS OF VAPOUR CONTROL VALVES FREE OF RUST AND CAN BE FINGER TIGHTENED/LOOSE? {23.05.2023}
40 ARE WATERTIGHT DOORS CLOSED? {23.05.2023}
41 IS AVAILABILITY OF HYDRAULIC POWER REQUIRED FOR DECK MACHINERY ENSURED? {23.05.2023}
42 ARE THE PEDESTAL FAIRLEADS, THE ROLLER FAIRLEADS AND OTHER ROLLERS WELL-GREASED AND FREE TO TURN? {23.05.2023}
43 ARE THE BITTS AND THE CHOCKS FREE OF GROOVING? {23.05.2023}
44 ARE THE MOORING LINKS / SHACKLES (MANDAL OR TONSBERG) PROPERLY FITTED BETWEEN THE WIRE AND THE ROPE TAIL AND FREE OF ANY DAMAGE? {23.05.2023}
IS THE CONDITION OF THE MOORING WIRES, AS WELL AS THEIR EYES, CHECKED FOR ANY DETERIORATION OR DAMAGE BY THE MOORING LINKS / SHACKLES?
45
{23.05.2023}
IS THERE A LIFEBUOY WITH SELF-IGNITING LIGHT IN THE IMMEDIATE VICINITY OF THE EMBARKATION / DISEMBARKATION ARRANGEMENT THAT WILL BE USED
46
DURING PORT STAY? {23.05.2023}
47 IS THE TIME SYNCHRONISED ACROSS BWTS MONITORING PANELS AND DISPLAYED IN LOCAL TIME? {28.11.2023}
BELOW ITEMS SHALL BE CHECKED PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING (as applicable). DECK LOG BOOK ENTRY IS REQUIRED UPON
COMPLETION OF BELOW CHECKS. IF OPERATIONS SUSPENDED FOR MORE THAN 24 HOURS SAME CHECKS SHALL BE MADE AGAIN AS WELL AS THE DECK LOG BOOK ENTRY
IS THE IGS SYSTEM BEEN TESTED WITHIN 24 HRS BEFORE DISCHARGING OPERATION STARTS? IN CASE OF THE 24 HRS PRE-TESTING WINDOW IS EXCEEDED, THE
1
TESTS OF IGS SYSTEM MUST BE REPEATED. {13.12.2022}
2 IS THE SHIP SHORE SAFETY CHECKLIST CBO-001 READILY AVAILABLE FOR THE NEXT CARGO OPERATION ?
3 WILL THE STABILITY AND STRESSES OF THE VESSEL BE WITHIN ACCEPTABLE LIMITS DURING ALL STAGES OF THE CARGO OPERATIONS ?
4 ARE TANK FILLING LEVELS WITHIN APPROVED / PERMISSIBLE RANGE SO AS TO AVOID AN EXCESSIVE SLOSHING LOAD IN THE TANK STRUCTURE DURING SAILING?
IS THE SHIP'S VHF, UHF (INCLUDING WALKIE - TALKIE PORTABLE RADIOS) AIS AND RADAR EQUIPMENT ISOLATED, TURNED OFF OR SWITCHED TO LOW WATT MODE ?
5
{27.08.2024}
HAVE EFFECTIVE MEANS OF COMMUNICATION BETWEEN VESSEL AND SHORE PERSONNEL BEEN SET UP AND UNDERSTOOD REGARDING THE METHOD AND SIGNALS TO
6
CONTROL THE FLOW RATE AND THE PROCEDURES FOR AN EMERGENCY SHUT DOWN ?
7 ARE ALL DECK SCUPPERS AND DECK SAVING-ALL PLUGGED AND IN GOOD CONDITION ?
FIRE HOSES, FIRE EXTINGUISHERS AND FOAM MONITORS ARE PREPARED CORRECTLY ON DECK AND BY THE MANIFOLDS ? (FIRE/FOAM MONITORS AND HOSE NOZZLES
8
TO BE (UNTIL FOAM ARRIVAL) DIRECTED AWAY AND OPPOSITE FROM ALL CARGO/BUNKER MANIFOLDS DURING OPERATIONS)
9 ARE ALL EXTERNAL DOORS/PORTS CLOSED AND ONLY ONE EXIT ON UPPER DECK USED ?
ARE ALL APPROPRIATE NOTICES (PROHIBITION OF SMOKING, UNAUTHORIZED ACCESS ETC) IN ACCORDANCE WITH LATEST VIQ POSTED AND ARE SMOKING
10
REGULATION STRICTLY COMPLIED AS PER COMPANY REGULATIONS ?
11 ARE FIRE WIRES IN POSITION AND READY FOR USE IF REQUESTED BY TERMINAL ?
12 MAINTAIN PATROLLING, MONITORING ACCORDING TO SECURITY LEVEL AND RECORD IN LOG BOOK ?
13 HAVE EMERGENCY CONTACT LIST, SDS (SAFETY DATA SHEET), OIL TRANSFER PROCEDURE DISCHARGING PLAN AND DESIGNATION OF PIC BEEN POSTED IN CCR ?
HAS THE SDS (SAFETY DATA SHEET) OF THE CARGO BEEN REVIEWED FOR MERCURY SUBSTANCES? (IF THE CARGO CONTAINS MERCURY SUBSTANCES FOLLOW THE
14
PROCEDURES STATED IN THE IMSM CH. 7.5.6.8. MERCURY ELEVATED MERCURY CRUDE CARGOES)
ARE MANIFOLDS AND PIPELINE DRAINS, BOTH ON DECK AND IN THE PUMPROOM BEEN CHECKED TO ENSURE THAT ALL ARE SHUT AND CAPS FITTED. ANY WATER IN
15
THE DRIP TRAYS MUST NOT CONTAIN OIL ?
16 ARE CLEAN-UP EQUIPMENT AND MATERIALS READY FOR USE IN CASE OF ANY LEAKAGE OR OVERFLOW ACCORDING TO SOPEP AND VRP PLANS ?
17 ARE THE EEBDs FOR TOXIC CARGOES READY FOR USE ON DECK WORK STATIONS (if applicable)?
HAVE THE CARGO LINES (PUMP ROOM, TOP LINES AND MANIFOLDS AREA) BEEN VISUALLY INSPECTED AND FOUND IN APPARENT GOOD CONDITION (LINES, FLANGES,
18a
EXPANSION JOINTS)?
18b HAVE ALL THE CARGO VALVES OPERATED IN OPEN AND CLOSE POSITION AND HAVE THEIR GOOD WORKING CONDITION BEEN VERIFIED?
18c HAVE ALL THE CARGO VALVES (BOTTOM, TOP, PUMP ROOM AND MANIFOLD LINES) BEEN CLOSED AFTER THEIR TESTING?
19 ARE THE CARGO OIL PUMP HOUSING DRAIN PIPES IN GOOD CONDITION AND FREE OF ANY LEAKS, CRACKS OR SIGNS OF CORROSION?
20 HAS THE OIL LEVEL OF THE CARGO HYDRAULIC SYSTEM TANK BEEN CHECKED AND THE SYSTEM IS FREE OF ANY LEAKAGE?
HAS THE EMERGENCY SHUTDOWN SYSTEM (ESD) TESTED IN THE OPERATIONAL MODE AFTER THE CONNECTION BETWEEN TERMINAL AND VESSEL?
21
(THIS TO BE CHECKED ONLY WHEN THE ESD SYSTEM IS CONNECTED WITH THE TERMINAL).
22 EXTERNAL DOORS, PORTS AND SIMILAR OPENINGS ARE CLOSED. {23.05.2023}
THIS PAGE IS LAMINATED AND PROMINENTLY DISPLAYED ON THE FRONT OF THE FIXED GAS DETECTION SYSTEM CABINET.
COMPLETE THE REQUIRED FORM ONLY ON THE LAMINATED SHEET.
DE-ACTIVATE THE WBTS SENSORS BEFORE BALLASTING.
Notes:
Sensors in grey shaded boxes remain active at all times.
{28.11.2023}
THIS PAGE IS LAMINATED AND PROMINENTLY DISPLAYED ON THE FRONT OF THE FIXED GAS DETECTION SYSTEM CABINET.
COMPLETE THE REQUIRED FORM ONLY ON THE LAMINATED SHEET.
DE-ACTIVATE THE WBTS SENSORS BEFORE BALLASTING.
Notes:
Sensors in grey shaded boxes remain active at all times.
{28.11.2023}
THIS FORM IS TO BE COMPLETED AND SENT TO HEAD OFFICE 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING FOR ACKNOWLEDGEMENT ALONG
WITH LOADICATOR EXPORT FILES
THIS PLAN MUST BE POSTED IN CCR DURING CARGO / BALLAST OPERATIONS
During cargo operations, a responsible officer should check the cargo piping system and tanks often. He must make sure that the correct cargo is entering or leaving the correct cargo tanks. When the loading or unloading of each cargo tank is
finished, the relevant valves must be closed. This is to avoid accidental interconnection to other tanks and the deck. During cargo operations, the pump room piping and the overboard discharges should be inspected at regular intervals.
Visibility
During operation, always ensure that the vessel complies with IMO Requirements regarding Visibility. (Max Trim = L.O.A x 0,015 (Rule of Thumb). In case this is not feasible during loading, then rectification plan to comply with IMO
Requirements should be implemented, in case of emergency cast-off. {23.05.2023}
THIS FORM IS TO BE COMPLETED AND SENT TO HEAD OFFICE 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING FOR ACKNOWLEDGEMENT
ALONG WITH LOADICATOR EXPORT FILES
THIS PLAN MUST BE POSTED IN CCR DURING CARGO / BALLAST OPERATIONS
STAGE / CARGO TANKS BALLAST TANKS DRAUGHT STABILITY / STRESS CARGO DETAILS OF OPERATION /
VALVES OPEN/CLOSED PUMPS
HOURS (M) CONDITION LINES REMARKS
GRADE Ullages MT Sounding MT
1P GRADE 1 0.00 0 FPT 0.00 0
1C GRADE 1 0.00 0 1P 0.00 0
1S GRADE 1 0.00 0 1S 0.00 0 FWD BM Fr.
2P GRADE 1 0.00 0 2P 0.00 0
2C GRADE 1 0.00 0 2S 0.00 0 0.00 0% 0
2S GRADE 1 0.00 0 3P 0.00 0
ARRIVAL CONDITION
Verification of compliance with damage stability requirements has been completed for this particular stage of the cargo operation (Arrival Condition) (A printout of the
damage stability calculations verifying compliance for every stage to be attached to the CBO-004)
1P GRADE 1 0.00 0 FPT 0.00 0
1C GRADE 1 0.00 0 1P 0.00 0
1S GRADE 1 0.00 0 1S 0.00 0 FWD BM Fr.
2P GRADE 1 0.00 0 2P 0.00 0
2C GRADE 1 0.00 0 2S 0.00 0 0.00 0% 0
LOADED / DISCHARGED (MT)
25% OF TOTAL QUANTITY
Verification of compliance with damage stability requirements has been completed for this particular stage of the cargo operation (25% of total quantity Loaded / Discharged MT)
(A printout of the damage stability calculations verifying compliance for every stage to be attached to the CBO-004)
THIS FORM IS TO BE COMPLETED AND SENT TO HEAD OFFICE 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING FOR ACKNOWLEDGEMENT
ALONG WITH LOADICATOR EXPORT FILES
THIS PLAN MUST BE POSTED IN CCR DURING CARGO / BALLAST OPERATIONS
STAGE / CARGO TANKS BALLAST TANKS DRAUGHT STABILITY / STRESS CARGO DETAILS OF OPERATION /
VALVES OPEN/CLOSED PUMPS
HOURS (M) CONDITION LINES REMARKS
GRADE Ullages MT Sounding MT
1P GRADE 1 0.00 0 FPT 0.00 0
1C GRADE 1 0.00 0 1P 0.00 0
1S GRADE 1 0.00 0 1S 0.00 0 FWD BM Fr.
2P GRADE 1 0.00 0 2P 0.00 0
2C GRADE 1 0.00 0 2S 0.00 0 0.00 0% 0
LOADED / DISCHARGED (MT)
0 0
50% OF TOTAL QUANTITY
ication of compliance with damage stability requirements has been completed for this particular stage of the cargo operation (75% of total quantity Loaded / Discharged MT)
(A printout of the damage stability calculations verifying compliance for every stage to be attached to the CBO-004)
STAGE / CARGO TANKS BALLAST TANKS DRAUGHT STABILITY / STRESS CARGO DETAILS OF OPERATION /
VALVES OPEN/CLOSED PUMPS
HOURS (M) CONDITION LINES REMARKS
GRADE Ullages MT Sounding MT
1P GRADE 1 0.00 0 FPT 0.00 0
1C GRADE 1 0.00 0 1P 0.00 0
1S GRADE 1 0.00 0 1S 0.00 0 FWD BM Fr.
2P GRADE 1 0.00 0 2P 0.00 0
2C GRADE 1 0.00 0 2S 0.00 0 0.00 0% 0
2S GRADE 1 0.00 0 3P 0.00 0
DEPARTURE CONDITION
Verification of compliance with damage stability requirements has been completed for this particular stage of the cargo operation (Departure) (A printout
of the damage stability calculations verifying compliance for every stage to be attached to the CBO-004)
{23.05.2023}
THIS FORM IS TO BE COMPLETED AND SENT TO HEAD OFFICE 24 HOURS PRIOR TO LOADING / DISCHARGING / COW / STRIPPING AND BALLASTING FOR
ACKNOWLEDGEMENT ALONG WITH LOADICATOR EXPORT FILES
THIS PLAN MUST BE POSTED IN CCR DURING CARGO / BALLAST OPERATIONS
GRAPHIC OF LOADING-DISCHARGING- BALLAST-C.O.W OPERATIONS
HRS----> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1P COT
1C COT
1S COT
2P COT
BALLASTING / DE-BALLASTING
3) C.O.W NOTES :
VESSEL: PORT:
DATE: TERMINAL:
CARGO: VOY NO:
VESSEL SHORE
Ship's tanks to be Loaded
Shore Lines to be used (state Nr. and size of the shore lines)
Manifolds-Loading arms/hoses to be used (Number, size)
Additional Remarks (loading sequence requested by vessel, provided by shore and other useful information):
------------------------------- -----------------------------
Chief Officer Name / Signature
{23.05.2023}
VESSEL: PORT:
DATE: TERMINAL:
CARGO: VOY NO:
VESSEL SHORE
Ship's tanks to be Discharged
Shore Lines to be used (state Nr. and size of the shore lines)
Manifolds-Loading arms/hoses to be used (Number, size)
Additional Remarks (loading sequence requested by vessel, provided by shore and other useful information):
------------------------------- -----------------------------
Chief Officer Name / Signature
{23.05.2023}
PREDICTED TIDAL LEVEL PREDICTED TIDAL CURRENT SPM / SBM ACTION STATUS
DATE / TIME HEIGHT DIRECTION RATE Condition of line(s) /
MOORING MONITORING BRIDGE CHECKS
After each adjustment,
Minimum Distance check that rendering point is
WEATHER EXPECTED FIRE ALARM
HU NAVIGATION TRAFFIC DELAY IS OFF
aligned to set point and INFO
REMARKS HL FBR FSP STL ABR ASP properly marked with paint
& visible. {23.05.2023}
OOW SIGN SL
PREDICTED TIDAL LEVEL PREDICTED TIDAL CURRENT SPM / SBM ACTION STATUS
DATE / TIME HEIGHT DIRECTION RATE Condition of line(s) /
MOORING MONITORING BRIDGE CHECKS
After each adjustment,
Minimum Distance check that rendering point is
WEATHER EXPECTED FIRE ALARM
HU NAVIGATION TRAFFIC DELAY IS OFF
aligned to set point and INFO
REMARKS HL FBR FSP STL ABR ASP properly marked with paint
& visible. {23.05.2023}
OOW SIGN SL
PREDICTED TIDAL LEVEL PREDICTED TIDAL CURRENT SPM / SBM ACTION STATUS
DATE / TIME HEIGHT DIRECTION RATE Condition of line(s) /
MOORING MONITORING BRIDGE CHECKS
After each adjustment,
Minimum Distance WEATHER EXPECTED FIRE ALARM
HU check that rendering point is NAVIGATION TRAFFIC DELAY IS OFF
aligned to set point and INFO
REMARKS HL FBR FSP STL ABR ASP properly marked with paint
& visible. {23.05.2023}
OOW SIGN SL
PREDICTED TIDAL LEVEL PREDICTED TIDAL CURRENT SPM / SBM ACTION STATUS
DATE / TIME HEIGHT DIRECTION RATE Condition of line(s) /
MOORING MONITORING BRIDGE CHECKS
After each adjustment,
Minimum Distance check that rendering point is WEATHER EXPECTED FIRE ALARM
HU NAVIGATION TRAFFIC DELAY IS OFF
aligned to set point and INFO
REMARKS HL FBR FSP STL ABR ASP properly marked with paint
& visible. {23.05.2023}
OOW SIGN SL
Revision No: 03 / Date: 22.03.2022 Last amendment date: 23.05.2023 Page 1 of 2
PREDICTED TIDAL LEVEL PREDICTED TIDAL CURRENT SPM / SBM ACTION STATUS
DATE / TIME HEIGHT DIRECTION RATE Condition of line(s) /
MOORING MONITORING BRIDGE CHECKS
After each adjustment,
Minimum Distance check that rendering point is WEATHER EXPECTED FIRE ALARM
HU NAVIGATION TRAFFIC DELAY IS OFF
aligned to set point and INFO
REMARKS HL FBR FSP STL ABR ASP properly marked with paint
& visible. {23.05.2023}
OOW SIGN SL
PREDICTED TIDAL LEVEL PREDICTED TIDAL CURRENT SPM / SBM ACTION STATUS
DATE / TIME HEIGHT DIRECTION RATE Condition of line(s) /
MOORING MONITORING BRIDGE CHECKS
After each adjustment,
Minimum Distance check that rendering point is WEATHER EXPECTED FIRE ALARM
HU NAVIGATION TRAFFIC DELAY IS OFF
aligned to set point and INFO
REMARKS HL FBR FSP STL ABR ASP properly marked with paint
& visible. {23.05.2023}
OOW SIGN SL
PREDICTED TIDAL LEVEL PREDICTED TIDAL CURRENT SPM / SBM ACTION STATUS
DATE / TIME HEIGHT DIRECTION RATE Condition of line(s) /
MOORING MONITORING BRIDGE CHECKS
After each adjustment,
Minimum Distance WEATHER EXPECTED FIRE ALARM
HU check that rendering point is NAVIGATION TRAFFIC DELAY IS OFF
aligned to set point and INFO
REMARKS HL FBR FSP STL ABR ASP properly marked with paint
& visible. {23.05.2023}
OOW SIGN SL
PREDICTED TIDAL LEVEL PREDICTED TIDAL CURRENT SPM / SBM ACTION STATUS
DATE / TIME HEIGHT DIRECTION RATE Condition of line(s) /
MOORING MONITORING BRIDGE CHECKS
After each adjustment,
Minimum Distance WEATHER EXPECTED FIRE ALARM
HU check that rendering point is NAVIGATION TRAFFIC DELAY IS OFF
aligned to set point and INFO
REMARKS HL FBR FSP STL ABR ASP properly marked with paint
& visible. {23.05.2023}
OOW SIGN SL
PREDICTED TIDAL LEVEL PREDICTED TIDAL CURRENT SPM / SBM ACTION STATUS
DATE / TIME HEIGHT DIRECTION RATE Condition of line(s) /
MOORING MONITORING BRIDGE CHECKS
After each adjustment,
Minimum Distance check that rendering point is
WEATHER EXPECTED FIRE ALARM
HU NAVIGATION TRAFFIC DELAY IS OFF
aligned to set point and INFO
REMARKS HL FBR FSP STL ABR ASP properly marked with paint
& visible. {23.05.2023}
OOW SIGN SL
PREDICTED TIDAL LEVEL PREDICTED TIDAL CURRENT SPM / SBM ACTION STATUS
DATE / TIME HEIGHT DIRECTION RATE Condition of line(s) /
MOORING MONITORING BRIDGE CHECKS
After each adjustment,
Minimum Distance check that rendering point is WEATHER EXPECTED FIRE ALARM
HU NAVIGATION TRAFFIC DELAY IS OFF
aligned to set point and INFO
REMARKS HL FBR FSP STL ABR ASP properly marked with paint
& visible. {23.05.2023}
OOW SIGN SL
Abbreviations: HU = Heave Up , SL = Slack, HL = Head lines, STL = Stern lines, FBR = FWD Breast Line, ABR = AFT Breast Line,
FSP = FWD Spring Line, ASP = AFT Spring LINE
Revision No: 03 / Date: 22.03.2022 Last amendment date: 23.05.2023 Page 2 of 2
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL Ch.7.5
CBO-007 ROB / OBQ SHIP'S ULLAGE REPORT
Internal Use
Ullage / TRIM/LIST Volume OBQ/ROB Free Water Oil Volume Density V.C.F. Oil Volume Weight in Weight in
TANK Temp.
PRODUCT Innage Corr'd TOV Dip Volume Dip Volume GOV at 15°C. A.S.T.M. * GSV Metric Metric **
No.
m / cm Ullage m3 m m3 m m3 m3 °C Kg/l (Vac) 54A m3 Tons (Vac) Tons (Air)
1P 0.000 0.000 0.000 0.000
1S 0.000 0.000 0.000 0.000
2P 0.000 0.000 0.000 0.000
2S 0.000 0.000 0.000 0.000
3P 0.000 0.000 0.000 0.000
3S 0.000 0.000 0.000 0.000
4P 0.000 0.000 0.000 0.000
4S 0.000 0.000 0.000 0.000
5P 0.000 0.000 0.000 0.000
5S 0.000 0.000 0.000 0.000
6P 0.000 0.000 0.000 0.000
6S 0.000 0.000 0.000 0.000
SL-P 0.000 0.000 0.000 0.000
SL-S 0.000 0.000 0.000 0.000
Lines 0.000 0.000 0.000 0.000
RT 0.000 0.000 0.000 0.000
TOTAL 0.000 0.00 0.00 0.000 0.00 0.000 0.000 0.000
SUMMARY
THIS FORM MUST BE COMPLETED BEFORE AND AFTER LOADING AS WELL AS BEFORE AND AFTER DISCHARGING
IT WILL BE USED TO PROVE THAT TANKS ARE APPROPRIATELY EMPTY BEFORE LOADING AND AFTER DISCHARGING.
IT WILL ALSO BE USED TO PROVE THAT TANKS ARE APPROPRIATELY FILLED BEFORE DISCHARGING AND AFTER LOADING
FINALLY IT WILL BE USED TO INDICATE THE QUANTITIES OF OIL AND WATER IN SLOP TANKS WHEN NECESSARY
Notes: - Enter manualy the corrected ullage if trim/list
- Use separate ullage report for each grade.
Remarks: (See remarks collection for your easy reference)
Signature
* Note: You can write 54A or 54D instead of 54B in order to change calculations as per ASTM standards
** Tank Gauging Position A: Aft C: Centre F: Forward X: Fixed System
6.28981
SL5 Both Sea Valves and the Overboard were sealed by Surveyor. Seal Nos: 940635 - 940624 - 940659
TMP ** T E M P E R A T U R E **
TMP1 Volumetric Average Temperatures Applied
TMP2 Temperatures measurements could not be performed due to Heavy Viscous nature of this cargo.
TL ** T R I M / L I S T **
TL1 Vessel's trim was checked prior to measuring and found to be .......... Meters by Stem/Stern
TL2 Ullages unreliable due to excessive trim
TL3 Vessel's list was checked prior to measuring and found to be .......... degrees to Port/Stbd
TL4 List correction applied
TL5 Correction of list effected by shifting bunkers/water correspondingly
W ** W A T E R **
W1 Free Water cuts could not be performed due to Heavy Viscous nature of this cargo.
Due to the consistency of the cargo, insufficient settling time was permitted for detection of Free
W2
Water.
W3 Due to the consistency of the cargo, detection of Free Water was not permitted.
W4 Due to the consistency of the cargo not able to water dipping
W5 Vessel reserving for the quantity of Free Water into the cargo due to non sufficient time for settling.
W6 There was not sufficient time for water settling.
There was not sufficient time for water settling as water traces found in all tanks and water may
W7
increased at discharging port.
There was not sufficient time to residue all free water in the tanks and water may increased at
W8
discharging port
W9 Traces found in tank(s) nr(s) ..........
W10 Free water of .......... cubic mtrs found in tank(s) nr(s) ..........
W11 No water found at any tank
W12 No traces or free water found
Tank(s) Nr(s) .......... containing oily residues checked for water and results proved to be negative (No
W13
traces or free water found)
WS ** W A S H I N G **
WS1 Tanks, lines and pumps thoroughly washed, drained, gas freed and cleaned with fresh water
WS2 Tanks rinsed with fresh water
WS3 Cargo tanks crude oil washed
ROB **ROB**
ROB1 Unpumpable and unreachable by ship's means which are all in good order
WEDGE FORMULA CALCULATION SHEET
Distance of Ullage
Tank Lenght Depth Width point from Aft DIP Volume
Bulkhead
m m m m m m3
1p
LBP m 0.000
Trim m
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL Ch.7.5
CBO-007V ROB / OBQ SHIP'S ULLAGE REPORT
Internal Use
Ullage / TRIM/LIST Volume OBQ/ROB Free Water Oil Volume Density V.C.F. Oil Volume Weight in Weight in
TANK Temp.
PRODUCT Innage Corr'd TOV Dip Volume Dip Volume GOV at 15°C. A.S.T.M. * GSV Metric Metric **
No.
m / cm Ullage m3 m m3 m m3 m3 °C Kg/l (Vac) 54A m3 Tons (Vac) Tons (Air)
1P 0.000 0.000 0.000 0.000
1C 0.000 0.000 0.000 0.000
1S 0.000 0.000 0.000 0.000
2P 0.000 0.000 0.000 0.000
2C 0.000 0.000 0.000 0.000
2S 0.000 0.000 0.000 0.000
3P 0.000 0.000 0.000 0.000
3C 0.000 0.000 0.000 0.000
3S 0.000 0.000 0.000 0.000
4P 0.000 0.000 0.000 0.000
4C 0.000 0.000 0.000 0.000
4S 0.000 0.000 0.000 0.000
5P 0.000 0.000 0.000 0.000
5C 0.000 0.000 0.000 0.000
5S 0.000 0.000 0.000 0.000
SL-P 0.000 0.000 0.000 0.000
SL-S 0.000 0.000 0.000 0.000
Lines 0.000 0.000 0.000 0.000
RT 0.000 0.000 0.000 0.000
TOTAL 0.000 0.00 0.00 0.000 0.00 0.000 0.000 0.000
SUMMARY
THIS FORM MUST BE COMPLETED BEFORE AND AFTER LOADING AS WELL AS BEFORE AND AFTER DISCHARGING
IT WILL BE USED TO PROVE THAT TANKS ARE APPROPRIATELY EMPTY BEFORE LOADING AND AFTER DISCHARGING.
IT WILL ALSO BE USED TO PROVE THAT TANKS ARE APPROPRIATELY FILLED BEFORE DISCHARGING AND AFTER LOADING
FINALLY IT WILL BE USED TO INDICATE THE QUANTITIES OF OIL AND WATER IN SLOP TANKS WHEN NECESSARY
Notes: - Enter manualy the corrected ullage if trim/list
- Use separate ullage report for each grade.
Remarks: (See remarks collection for your easy reference)
Signature
* Note: You can write 54A or 54D instead of 54B in order to change calculations as per ASTM standards
** Tank Gauging Position A: Aft C: Centre F: Forward X: Fixed System
6.28981
SL5 Both Sea Valves and the Overboard were sealed by Surveyor. Seal Nos: 940635 - 940624 - 940659
TMP ** T E M P E R A T U R E **
TMP1 Volumetric Average Temperatures Applied
TMP2 Temperatures measurements could not be performed due to Heavy Viscous nature of this cargo.
TL ** T R I M / L I S T **
TL1 Vessel's trim was checked prior to measuring and found to be .......... Meters by Stem/Stern
TL2 Ullages unreliable due to excessive trim
TL3 Vessel's list was checked prior to measuring and found to be .......... degrees to Port/Stbd
TL4 List correction applied
TL5 Correction of list effected by shifting bunkers/water correspondingly
W ** W A T E R **
W1 Free Water cuts could not be performed due to Heavy Viscous nature of this cargo.
Due to the consistency of the cargo, insufficient settling time was permitted for detection of Free
W2
Water.
W3 Due to the consistency of the cargo, detection of Free Water was not permitted.
W4 Due to the consistency of the cargo not able to water dipping
W5 Vessel reserving for the quantity of Free Water into the cargo due to non sufficient time for settling.
W6 There was not sufficient time for water settling.
There was not sufficient time for water settling as water traces found in all tanks and water may
W7
increased at discharging port.
There was not sufficient time to residue all free water in the tanks and water may increased at
W8
discharging port
W9 Traces found in tank(s) nr(s) ..........
W10 Free water of .......... cubic mtrs found in tank(s) nr(s) ..........
W11 No water found at any tank
W12 No traces or free water found
Tank(s) Nr(s) .......... containing oily residues checked for water and results proved to be negative (No
W13
traces or free water found)
WS ** W A S H I N G **
WS1 Tanks, lines and pumps thoroughly washed, drained, gas freed and cleaned with fresh water
WS2 Tanks rinsed with fresh water
WS3 Cargo tanks crude oil washed
ROB **ROB**
ROB1 Unpumpable and unreachable by ship's means which are all in good order
WEDGE FORMULA CALCULATION SHEET
Distance of Ullage
Tank Lenght Depth Width point from Aft DIP Volume
Bulkhead
m m m m m m3
1P
1C
1S
2P
2C
2S
3P
3C
3S
4P
4C
4S
LBP m 0.000
Trim m
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL Ch.7.5
CBO-010 IMO NOTIFICATION -
Internal Use NOTIFICATION TO COASTAL AUTHORITY
Name:
Rank:
Date:
Signature:
{28.11.2023}
VESSEL NAME:
A. GENERAL
1. The responsibility for the safe handling of the cargo operation is shared between the ship and the terminal and the
responsibility of each party has been agreed in the form of ISGOTT Ship/Shore Safety Check List prior to the
commencement of the cargo handling.
2. The cargo operation must be agreed in writing between the ship and the shore representative as well as any change
that might affect the operation.
3. The smoking areas onboard must be agreed between the Master and the terminal representative and the crew must
be informed accordingly. In case of ship to ship transfer the Ship/Shore Safety Check List must be agreed between
the two ships prior to the commencement of cargo transfer.
4. A responsible Officer and a sufficient number of the crew must be onboard to deal with the operation and security of
the ship. Furthermore a deck watch must be kept whilst the cargo handling is carried out from the cargo control room,
in order to have an overall view of the deck and to attend to the moorings as required. The communication of the deck
personnel with the CCR will be by the portable VHF.
5. The agreed communication between ship and shore must be maintained at all times and at each change of watch/shift
must be checked with the shore.
6. The Ship/Shore Safety Check List must be under constant surveillance and if any point needs attendance, the Officer
in charge should immediately arrange to remedy the defect. If necessary, he will call people on deck and/or interrupt
the cargo operation in agreement with the terminal representative until the defect has been rectified.
7. In case of oil spillage on deck, the cargo operation must be interrupted and not resumed until the oil has been cleaned
from the deck and the source of spillage has been found and made good. If any quantity of oil has escaped into the
water, the port authorities must be notified immediately and the cargo operation suspended until the source of spillage
has been found and made good and the port authority has given their consent for the cargo handling to be resumed.
Under no circumstances should chemicals be used in the water in order to disperse oil without the permission of the
port authority.
8. The cargo measurement (temperature and ullages) to be carried out through the vapour seal system in order to avoid
gas emission into the atmosphere.
9. The cargo tanks must be kept inerted with good quality of inert gas.
10. On completion of cargo handling the spill containers underneath the cargo manifold must be emptied in the inerted
cargo tanks underneath.
B. LOADING OF CARGO
Prior to the commencement of loading the Chief Officers will ascertain that the setting of the cargo valves is correct.
On Commencement of loading checks must be effected to ensure that the oil flows into the intended cargo tanks whilst the
pumproom and the sea around the ship will be checked carefully then and also at intervals throughout the loading, to ensure
that no oil is leaking onboard. The sea valves must be closed and sealed.
Topping Off: The terminal must be informed timely to reduce the rate to the one agreed prior to the commencement of
loading (Ship/Shore Safety Check List) and the ship should never close all the cargo valves against the incoming cargo. The
level of closed tanks must be checked often during the topping off period to avoid an overflow.
After loading all valves must be closed and the P/V valves and high Jet correctly set.
C. DISCHARGE
Prior to the commencement of discharge:
1) The IG must be fully operational producing good quality inert gas and should remain so throughout the discharge
operation or deballasting.
2) All cargo and slop tanks are common to the IG line and all openings including vent valves should be closed. The IG
valves of the cargo tanks must be checked to be sure that they are open. If the ship needs to crude oil wash, the crude
oil washing plan must be incorporated in the discharge plan agreed with the terminal. The shore representative must
advise that the shore valves are open and that the terminal is ready to receive cargo. Only then can the ship commence
pumping at a slow rate at the beginning and until both parties are satisfied that the flow of oil is confirmed. In case
there is an inert gas system failure to deliver the required quality of inert gas or to maintain positive pressure, the
discharge/deballasting operation must be stopped until the inert gas plant has been repaired. In the meantime, the
inert gas plant must be isolated from the cargo tanks and all openings must be closed in order to avoid entry of air into
the tanks.
Whenever cargo is transferred between vessels, the ship to ship transfer guide of ICS/OCIMF must be followed prior to the
commencement of the transfer.
IN ALL CASES THE SHIP/SHORE SAFETY CHECKLIST (form CBO-001) MUST BE CONSTANTLY CHECKED.
D. DUTIES OF PERSONNEL DURING CARGO HANDLING
Chief Officer
In the CCR in charge of cargo handling throughout the operation.
In contact with the terminal and the deck watchkeeping personnel on the agreed frequency of the VHF. Ensures that cargo
handling procedures in accordance with the plan and checks at times the stresses of the hull in the approved loading
programme of the loadicator.
Pumpman
On main deck in close contact with the officer on duty and the CCR. Visits the pumproom at times to ensure there are no
cargo leakages or high temperature on the bearings of the cargo pumps. Handles the UTI tape through the vapour seal pipes
whenever instructed to do so. In charge of the submersible pumps on deck for draining accumulation of water or leaked oil.
Bosun
On instructions from the Chief Officer attends to the moorings emergency towing wires and the antipollution equipment. In
charge of the deck ratings in case of emergency.
ABs on Duty
Standing by the manifold in close contact with the CCR and examining the deck and the sea around the ship for oil leakages.
In readiness to use the oil absorbents and cleaning material. Checking the visitors who come onboard having a permit to do
so. Assist as instructed by the Officer on duty. In case of emergency they stop the cargo pumps using the trip outside the
CCR by the manifold.
This to certify that, I have inspected all the cargo tanks, lines, pumps of the above named vessel which found to
be clean, empty, properly drained and therefore suitable to load the nominated cargo.
Furthermore, I have checked Sea Valves and all found closed and sealed.
CHIEF OFFICER
SIGNATURE DATE
(NAME):
YY/MM/DD
Additional Remarks
- Are the slop tanks refilled with dry oil from another tank against electrostatic
hazards?
- Will trim be satisfactory when bottom washing is as specified in this Manual.
- Is level in holding tank for tank washings frequently checked to prevent any
possibility of an overflow?
3.9 Will recommended tank draining method be followed?
3.10 Have ullage gauge floats been raised and housed in the tanks been crude oil
washed?
3.11 Is level in holding tank for tank washings frequently checked to prevent any possibility
of an overflow?
Additional Remarks
Tank cleaning - COW system pressure tested at ………… KG (FWD Deck manometer). Normal working pressure shall be monitored during the entire operation.
Heavy Weather Tanks Crude Oil Washed: Yes No Twenty five percent (25%)1 of all other tanks washed State other tanks washed: COTs No:…………….
INERT GAS Machines. Washing Pattern TANK CLEANING ☐ / C.O.W ☐ Innage Line Water ☐ Remarks
Check before start tank cleaning / COW Total No e.g. FW=Full Wash (Mark as necessary) Press. Cargo ☐
Tank Time Pressure Oxygen Fixed ☐ 0-180/180-0 Started Finished Duration Initial After Temperature
No. Portable☐ BW=Bottom Wash (Date/Time) (Date/Time) Washin
45-0-45 g
L=Line Wash
1 In a cyrcle of four (4) voyages, all COTs must be crude oil washed.
Revision No: 03 / Date: 22.03.2022 Last amendment date: Rev.03 Page 1 of 1
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL Ch. 7.5
CBO-019 I.G.S. LOG
Internal Use
content HIGH
content LOW
I.G Main Line
Analyzer No
Analyzer No
Deck water
Deck water
MS006 Inert
Press HIGH
IG Gas HIGH
Level HIGH
Calibration
Calibration
Press LOW
Press LOW
Gas System
Seal LOW
Seal LOW
Scrubber
Abnormal
Oxygen
Oxygen
ALARM
PRESS
LEVEL
TEMP.
Of Ox
Of Ox
STOP
LOW
ITEM
1
SET
POINT
Checked
Comments
content HIGH
I.G Main Line
Analyzer No
Analyzer No
Deck water
Deck water
MS006 Inert
Press HIGH
IG Gas HIGH
Level HIGH
Calibration
Calibration
Press LOW
Press LOW
Gas System
Seal LOW
Seal LOW
Scrubber
Abnormal
Oxygen
ALARM
PRESS
LEVEL
TEMP.
Of Ox
Of Ox
STOP
LOW
ITEM
1
SET
POINT
Checked
Comments
COT NO 1 P NO 1 C NO 1 S NO 2 P NO 2 C NO 2 S NO 3 P NO 3 C NO 3 S NO 4 P NO 4 C NO 4 S NO 5 P NO 5 C NO 5 S
O2
COT Slop P Slop S
O2
COT NO 1 P NO 1 C NO 1 S NO 2 P NO 2 C NO 2 S NO 3 P NO 3 C NO 3 S NO 4 P NO 4 C NO 4 S NO 5 P NO 5 C NO 5 S
Status
COT Slop P Slop S
Status
{23.05.2023}
1 The initial, maximum and topping off transfer rates will be about:
2 Anticipated shutdowns:
In addition to the conditions of the pre-transfer conference, an inspection has been made of the barge and
vessels covering the following items: (Refer to USA CFR#33, parts 154,155&156)
Delivery Receiving
a The vessel is properly moored in position with adequate mooring lines strong
enough to hold in all expected conditions of surge, current and weather, enough
to allow adjustment for changes in draft, drift & tide during the transfer
operation?
b Oil transfer hoses and loading arms are long enough to allow the vessel to move to
the limits of its moorings without placing strain on the hose, loading arm, or
transfer piping system?
c Each hose or loading arm is supported so to prevents strain on its couplings?
d Each part of the transfer system necessary to allow the flow of oil is lined up for
the transfer?
h Each oil transfer hose has no loose covers, kinks, bulges, soft spots, no gouges,
cuts, or shashes that penetrate the hose reinforcement?
i Each coupling meets the requirements of 156.130, and in addition, hose flanges
are full bolted with bolts and nuts of adequate size?
j The discharge containment required by 154.530, 155.310 & 320, as appropriate, is
in place?
k Each scupper or drain in a discharge containment system is closed.
lAny continuing loss of oil from any transfer component is at a rate that will not
exceed the capacity of the containment system.
m The communication required by 154.560 are operable for the transfer operation?
It is the Chief Officer’s responsibility to ensure that MSDS for the particular Cargo are available and posted in
the Cargo Control Room prior operation.
{28.11.2023}
14 Winch Drums The ship is able to deploy all lines on winch drums
{28.11.2023}
14 Boilers and The ship's boilers and tubes have been cleared of
tubes soot and it is understood that during STS
operations, tubes must not be blown
15 Engine speed Engineers have been briefed on engine speed (and
speed adjustment) requirements
16 Weather Weather forecasts have been reviewed for the
Forecast transfer area and arrangements have been made for
their coninued receipt throughout the operation
Times of tidal currents changes identified and agreed with
other vessel. Times shall be posted both on bridge and CCR.
Name:
Date:
Signature:
{28.11.2023}
Name:
Rank:
Date:
Signature:
{28.11.2023}
12 Initial rate The initial cargo transfer rate has been agreed with other ship
13 Max. rate The maximum cargo transfer rate is agreed and recorded,
taking into account the maximum flow rates of the transfer
system, including hoses
14 Previous Arrangements have been made for the regular exchange of
cargo information on quantities of cargo transferred
15 Topping-off The topping-off rate has been agreed with other ship
rate
Name:
Rank:
Date:
Signature:
{28.11.2023}
Name:
Rank:
Date:
Signature:
{28.11.2023}
Revision No.03 / Date: 22.03.2022 Last amendment date: 28.11.2023 Page 8 Of 11
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL Ch.7.5
CHECKLIST 6
CBO-021 AN EXAMPLE OF A PRE-TRANSFER CHECHLIST FOR IN
Internal Use PORT STS CARGO TRANSFER
identified
Name:
Rank:
Date:
Signature:
{28.11.2023}
12 Cargo tanks Levels in all cargo and ballast tanks, including those
monitoring not being worked, are routinely monitored
Name:
Rank:
Date:
Signature:
{28.11.2023}
After an inspection under 35.3520, but before a transfer of cargo, fuel oil, or bunkers may commence as
described in this section and 33 CFR 156.120 and 156.150, the person in charge of the transfer shall
prepare, in duplicate, a Declaration of Inspection. The original must be kept aboard the vessel, and the
duplicate provided to the terminal supervisor or that person's representative. The supervisor or the
representative may, upon demand, inspect the vessel to determine whether its condition is as stated on
the Declaration of Inspection.
Date
Vessel
Port of
Product[s]
Yes/No
33 CFR 156.120 REQUIREMENTS FOR TRANSFER Vessel PIC
a The vessel's moorings are strong enough to hold during all expected
conditions of surge, current, and weather and are long enough to allow
adjustment for changes in draft, drift, and tide during the transfer
operation
b Transfer hoses and loading arms are long enough to allow the vessel to
move to the limits of its moorings without placing strain on the hose,
loading arm, or transfer piping system
c Each hose is supported to prevent kinking or other damage to the hose
and strain on its coupling
d Each part of the transfer system is aligned to allow the flow of oil or
hazardous material
e Each part of the transfer system not necessary for the transfer
operation is securely blanked or shut off
f The end of each hose and loading arm that is not connected for the
transfer of oil or hazardous material is blanked off using the closure
devices required by §§154.520 and 155.805 of this chapter
g The transfer system is attached to a fixed connection on the vessel and
the facility except that when a vessel is receiving fuel, an automatic
back pressure shutoff nozzle may be used
h Each overboard discharge or sea suction valve that is connected to the
vessel's transfer or cargo tank system is sealed or lashed in the closed
position; except when used to receive or discharge ballast in compliance
with 33 CFR Part 157
Have the applicable sections of the vessel response plan been reviewed
13 before commencing transfer, and arrangements or contingencies made
for implementation of the Plan should the need arise?
I certify that I have read, understand and agree with the foregoing, as initialed and agree to begin
transfer operations.
(a) No person may transfer oil or hazardous material to or from a vessel unless each person in
charge, designated under §§154.710 and 155.700 of this chapter, has filled out and signed
the declaration of inspection form described in paragraph (c) of this section.
(b) No person in charge may sign the declaration of inspection unless he or she has determined
by inspection, and indicated by initialling in the appropriate space on the declaration of
inspection form, that the facility or vessel, as appropriate, meets §156.120.
(c) The declaration of inspection may be in any form but must contain at least:
The name or other identification of the transferring vessel or facility and the
1
receiving vessel or facility;
The address of the facility or location of the transfer operation if not at a
2
facility;
3 The date and time the transfer operation is started;
A list of the requirements in §156.120 with spaces on the form following each
4 requirement for the person in charge of the vessel or facility to indicate by
initialling that the requirement is met for the transfer operation; and
A space for the date, time of signing, signature, and title of each person in
charge during transfer operations on the transferring vessel or facility and a
space for the date, time of signing, signature, and title of each person in charge
5
during transfer operations on the receiving facility or vessel certifying that all
tests and inspections have been completed and that they are both ready to
begin transferring product; and
6 The date and time the transfer operation is completed.
The form for the declaration of inspection may incorporate the declaration-of-inspection
(d)
requirements under 46 CFR 35.35–30.
The vessel and facility persons in charge shall each have a signed copy of the declaration of
(e)
inspection available for inspection by the COTP during the transfer operation.
The operators of each vessel and facility engaged in the transfer operation shall retain a
(f) signed copy of the declaration of inspection on board the vessel or at the facility for at least 1
month from the date of signature.
{28.11.2023}
THIS FORM ALONG WITH THE RISK ASSESSEMENT ARE FORWARDED TO HEAD OFFICE 24 HOURS PRIOR THE TANK WASHING
THIS PLAN MUST BE POSTED IN CCR DURING THE ENTIRE TANK WASHING
Voyage No.:
Name of Port:
Terminal:
Date:
Ship's Name:
Meeting notes:
Distribute Copies to: Master, Chief Officer, Chief Engineer and Deck Officers.
TANK Ballasting: B Full wash: FW 0-180-0 Bottom wash: BW 40-0-40 Educting: E Stripping: S Line Wash: L Purging: P Gas Freeing: GF Inerting: I Inspect & Desludging: M F.W. Rinsing: FWR
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
1P
1S
2P
2S
3P
3S
4P
4S
5P
5S
6P
6S
Slop P
Slop S
LINE No. 1
No. 2
No. 3
COP No. 1
No. 2
No. 3
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
WATER SOURCE
EDUCTOR
STRIP PUMP
IGS FAN - GAS FREE
IGS FAN - PURGING
WATER FAN
BALLAST
DRAFT (F)
(A)
(M)
TRIM
MAX. SF (%)
MAX. BM (%)
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 97 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119
6P m3
6S m3 GAS FREE FANS x m3/h
TOTAL 0.0 m3 TANK CLEANING HEATER x m3/h
SLOP P m3 SLUDGE DAVITS x Kg
0 min. 0.0 H
EDUCTING TIME
LINE WASHING
0.0 H
Above cleaning times based on washing one tank at time as per COW Manual.
IF ABOVE:
TOAL TIME FLUSHING AND WASHING #REF! hours
COT 1P
COT 1S
COT 2P
COT 2S
COT 3P
COT 3S
COT4P
COT 4S
COT 5P
COT 5S
COT 6P
COT 6S
COT SLP
COT SLS
THIS FORM ALONG WITH THE RISK ASSESSEMENT ARE FORWARDED TO HEAD OFFICE 24 HOURS PRIOR THE TANK WASHING
THIS PLAN MUST BE POSTED IN CCR DURING THE ENTIRE TANK WASHING
Voyage No.:
Name of Port:
Terminal:
Date:
Ship's Name:
Meeting notes:
Distribute Copies to: Master, Chief Officer, Chief Engineer and Deck Officers.
TANK Ballasting: B Full wash: FW 0-180-0 Bottom wash: BW 40-0-40 Educting: E Stripping: S Line Wash: L Purging: P Gas Freeing: GF Inerting: I Inspect & Desludging: M F.W. Rinsing: FWR
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66
1P
1C
1S
2P
2C
2S
3P
3C
3S
4P
4C
4S
5P
5C
5S
Slop P
Slop S
LINE No. 1
No. 2
No. 3
COP No. 1
No. 2
No. 3
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
WATER SOURCE
EDUCTOR
STRIP PUMP
IGS FAN - GAS FREE
IGS FAN - PURGING
WATER FAN
BALLAST
DRAFT (F)
(A)
(M)
TRIM
MAX. SF (%)
MAX. BM (%)
67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 97 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119
SLOP S m3
TOTAL 0.0 m3
TOTAL 0.0 m3
0 min. 0.0 H
EDUCTING TIME
LINE WASHING
0.0 H
Above cleaning times based on washing one tank at time as per COW Manual.
IF ABOVE:
TOAL TIME FLUSHING AND WASHING #REF! hours
COT 1P
COT 1C
COT 1S
COT 2P
COT 2C
COT 2S
COT 3P
COT 3C
COT 3S
COT4P
COT4C
COT 4S
COT 5P
COT 5C
COT 5S
COT SLP
COT SLS
DATE:
VESSEL NAME:
PLACE:
Checked
Item Description OK
1. Engine Room has been informed before start operation.
2. O2 into cargo tanks is less than 8%.
3. IGS is operating as appropriate.
4. Cargo tanks have positive pressure? (>100mmWg)
5. All floater type gauges (if applicable) are in secured position.
6. If portable Butterworth machines are going to be used, ISGOTT provisions to be strictly followed.
(Bonding wires to be in good condition). {27.08.2024}
7. Proper equipment for sounding to be used (cotton lines with bronze rod or sonic tapes).
8. Adequate deck watch for monitoring the tank cleaning operation has been set in compliance with resting
hours.
9. If portable Butterworth machines are going to be used , the electrical continuity of the portable tank
cleaning hoses to be verified, in dry condition, not to exceed 6 ohms per meter length? (Records of
testing to be kept as per below table.)
IN CASE THE ABOVE CHECKS FOUND NOT OK DO NOT PROCEED WITH TANK WASHING OPERATION
Date Time
No. Description (dd/mmm/yy) (HH:mm) Remarks
Remarks:
AGENT (NAME/SIGN/DATE):
MASTER (NAME/SIGN/DATE):
Present record shall be used for any time deemed necessary to reconstruct in detail the cargo operation, such as Commenced/completed of
Cargo and/or Ballast operation, commenced/complete sampling, topping up/stripping time , line up time by C/O, line up verification time by
OOW, etc. (Ref IMSM Ch 7.5 Appendix 4 for further information).
CHIEF OFFICER
He is responsible for discharging, COW operations, ballasting.
________________________
DECK WATCHES
Watch hours: He is responsible for keeping watch at the manifolds, ship’s gangways, watching for
leaks in cargo lines and on deck generally, controls all moorings and firewires. Reports
AB: ______________________
to the Duty Officer or Chief Officer for any leaks, malfunctions and any other abnormal
Watch:
situation.
AB: ______________________
Officer: ______________________
ENGINE WATCHES
Watch hours:
He keeps watch in the engine room under the supervision of the Duty Officer and
Oiler: ______________________
reports to him for any malfunction of equipment.
Watch hours:
Oiler: ______________________
Present record shall be used for verification of the indication of the fixed cargo gauging system. The check shall take place (1) within 24
hours prior any discharging operation and (2) no later than 2 hours before commencement of topping off first tank.
ULLAGE TEMPERATURE
CARGO TANKS REMOTE UTI / MMC Difference REMOTE UTI / MMC Difference
[CM] [CM] [C] [C]
1 PORT
2 PORT
3 PORT
4 PORT
5 PORT
6 PORT
SLOT PORT
RETENTION TK
1 STARBOARD
2 STARBOARD
3 STARBOARD
4 STARBOARD
5 STARBOARD
6 STARBOARD
SLOP STBD
Present record shall be used for verification of the indication of the fixed cargo gauging system. The check shall take place (1) within 24
hours prior any discharging operation and (2) no later than 2 hours before commencement of topping off first tank.
ULLAGE TEMPERATURE
CARGO TANKS REMOTE UTI / MMC Difference REMOTE UTI / MMC Difference
[CM] [CM] [C] [C]
1 PORT
2 PORT
3 PORT
4 PORT
5 PORT
SLOT PORT
1 CENTER
2 CENTER
3 CENTER
4 CENTER
5 CENTER
RETENTION TK
1 STARBOARD
2 STARBOARD
3 STARBOARD
4 STARBOARD
5 STARBOARD
SLOP STBD
MT
GSV BBLS
Grade
MT
GSV BBLS
Grade
Nomination Tolerance Working API Working Temp. Vessel load Diff. Nom. / Vessel Prefered Sequence
Grade
Bbls @ 60° F or MT(air) % or Density ° C or ° F TOV m3 Bbls @ 60° F MT(air) Bbls @ 60° F or MT(air) % Load Discharge
TOTAL: 0 0 0 0
Remarks
Port
Arrival Departure Arrival Departure Arrival Departure Arrival Departure Arrival Departure Arrival Departure
Draft F / m
Draft A / m
Draft M / m
Trim / m
SF & BM / %
Cargo / MT
F.O. / MT
D.O. / MT
Ballast / MT
F/Water / MT
Constant / MT
Total DWT / MT
Disp. / MT
Salinity / kg/m3
MT
m3
Salinity FPT
Tank / % 6 Stbd 5 Stbd 4 Stbd 3 Stbd 2 Stbd 1 Stbd
Sounding
MT
m3
Salinity
Total
m3 MT
0 0
{27.08.2024}
Nomination Tolerance Working API Working Temp. Vessel load Diff. Nom. / Vessel Prefered Sequence
Grade
Bbls @ 60° F or MT(air) % or Density ° C or ° F TOV m3 Bbls @ 60° F MT Bbls @ 60° F or MT(air) % Load Discharge
TOTAL: 0 0 0 0
Remarks
Port
Arrival Departure Arrival Departure Arrival Departure Arrival Departure Arrival Departure Arrival Departure
Draft F / m
Draft A / m
Draft M / m
Trim / m
SF & BM / %
Cargo / MT
F.O. / MT
D.O. / MT
Ballast / MT
F/Water / MT
Constant / MT
Total DWT / MT
Disp. / MT
Salinity / kg/m3
MT
m3
Salinity
MT
m3
Salinity
Total
m3 MT
0 0
{27.08.2024}
Nomination Tolerance Working API Working Temp. Vessel load Diff. Nom. / Vessel Prefered Sequence
Grade
Bbls @ 60° F or MT(air) % or Density ° C or ° F TOV m3 Bbls @ 60° F MT Bbls @ 60° F or MT(air) % Load Discharge
TOTAL: 0 0 0 0
Remarks
Port
Arrival Departure Arrival Departure Arrival Departure Arrival Departure Arrival Departure Arrival Departure
Draft F / m
Draft A / m
Draft M / m
Trim / m
SF & BM / %
Cargo / MT
F.O. / MT
D.O. / MT
Ballast / MT
F/Water / MT
Constant / MT
Total DWT / MT
Disp. / MT
Salinity / kg/m3
MT
m3
Salinity
MT
m3
Salinity
Total
m3 MT
0 0
{27.08.2024}
Arms/Hoses Connection: Number: Size: Max. Pressure: Shore Lines: Length: Size:
Verification of correct line-up prior commencement of cargo operations and shortly after.
(A new CBO-035a shall be prepared and checked prior each change of Line-Up, accompanied with the relevant entry in the relevant CBO-035b)
VESSEL NAME: PORT: DATE:
OPERATION: LOADING £ DISCHARGING £ TIME OF COMMENCEMENT: Est. TIME OF COMPLETION:
CHECKED
CHECKED
DOUBLE
CLOSED
CARGO and/or IG VALVE
OPEN
CARGO TANKS (Indicate Type of valve, i.e. manifold, master,
(from/in which discharging/loading will commence) main suction, cross-over, IG local supply, NUMBER {27.08.2024}
No. {27.08.2024} etc.) {27.08.2024}
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12. Confirm Retention – Tank Valve Closed/sealed.
(if applicable)
13. Confirm over-board valve - Closed/sealed.
14. Confirm sea-chest valve - Closed/sealed.
*P: Check to be carried out Prior commencement of Cargo operation. D: Check will be carried out during cargo operation.
Revision No: 03 / Date: 22.03.2022 Last amendment date: 27.08.2024 Page 1 of 1
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL Ch. 7.5
CBO-035b VALVE HANDLING LOG – DURING CARGO OPERATION
Internal Use
Local Valve
Local Valve
VALVE VALVE
Indication1
{23.05.2023}
Indication
CLOSED
CLOSED
Position
Position
OPEN
OPEN
TIME
TIME
CARGO (Indicate COT No., Type of valve, IG VALVE CARGO (Indicate COT No., Type of valve, IG VALVE
No. TANKS i.e. manifold, master, main suction, NUMBER No. TANKS i.e. manifold, master, main suction, NUMBER
cross-over, IG local supply, etc.) {27.08.2024} cross-over, IG local supply, etc.) {27.08.2024}
{27.08.2024} {27.08.2024}
1. 15.
2. 16.
3. 17.
4. 18.
5. 19.
6. 20.
7. 21.
8. 22.
9. 23.
10. 24.
11. 25.
12. 26.
13. 27.
14. 28.
{23.05.2023}
1 When the cargo consists of more than one (1) grade (multiple/different grades have been loaded), check the local valve position indication and ensure good operation. {23.05.2023}, {27.08.2024}
Revision No: 03 / Date: 22.03.2022 Last amendment date: 27.08.2024 Page 1 of 2
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL Ch. 7.5
CBO 035b LINE UP CHECKLIST – UPON COMPLETION
Checked by
Name/Rank: Signature:
CHECKED
CHECKED
DOUBLE
CLOSED
CARGO and/or IG VALVE
OPEN
(Indicate COT No., Type of valve, i.e.
CARGO TANKS manifold, master, main suction, cross-over,
NUMBER
No. IG local supply, etc.) {27.08.2024}
{27.08.2024}
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14. Confirm Retention – Tank Valve Closed/sealed.
(If applicable)
Note: During Discharging / Ballasting / De-ballasting operation pump-room must be inspected hourly.
During Loading / Ballasting / De-ballasting operation pump room inspection once every 4 hours should be sufficient.
Chief Officer has the ultimate responsibility to define the frequency in accordance with the length and the peculiarities of each cargo operation.
WBP temperatures are monitored by Duty Engineer / Watch remotely.
Revision No: 03/ Date: 22.03.2022 Last amendment date: Rev.03 Page 1 of 1
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL Ch. 7.5
CBO-040 S
Internal Use LOADING / DISCHARGING / BALLASTING PROGRESS RECORD
TO BE COMPLETED HOURLY
VESSEL NAME: VOYAGE NUMBER : CARGO :
PORT: TERMINAL: BERTH:
TOV
RATE
BOARD
OBQ/ROB MT
RATE MT/hr
BALLAST
OBQ MT
RATE MT/hr
QTY TO GO
SHORE FIGURES
E.T.C.
U.K.C.
TRIM
DRAFT (f)
DRAFT (a)
DRAFT (m)
GoM
SF (%) -AT (Fr)
BM(%) -AT (Fr)
#1
Manifold
Pressure
#2
#3
NAME
OOW
RANK
SIGN
When loading or discharging multiple parcels, separate CBO-040S is filled in for each parcel. {23.05.2023}
RATE
OBQ/ROB MT
RATE MT/hr
OBQ MT
RATE MT/hr
T
QTY TO GO
SHORE FIGURES
E.T.C.
U.K.C.
TRIM
DRAFT (f)
DRAFT (a)
DRAFT (m)
GoM
SF (%) -AT (Fr)
BM(%) -AT (Fr)
#1
Manifold
Pressure
#2
#3
NAME
OOW
RANK
SIGN
{27.08.2024}
When loading or discharging multiple parcels, separate CBO-040V is filled in for each parcel. {23.05.2023}
Sea Valves are to be tested prior to any Loading, Discharging or Ballasting Operation. Testing Pressure Not to exceed 3.5 kg/cm2
THIS OPERATIONAL GUIDANCE FORM IS POSTED IN THE CCR DURING CARGO/BALLASTING OPERATIONS
AND IS FILED IN CCR3d FOLDER ON BOARD
Prior to arrival the Deck Officers shall familiarize themselves with the loading/discharging
/ballasting plan. When the plan is fully understood they must sign it.
When on cargo watch please abide by the following:
The OOW is not to leave the Cargo Operations unless he is properly relieved by another deck officer .
Every hour by the hour, ullage/sounding of all cargo and ballast tanks are recorded in the CB0-040
ST, SP, S, V “Loading – Discharging – Ballasting Progress Record”. The resultant ullages / innages
of all cargo and ballast tanks are entered in the loadicator and the stability and stress of the vessel
are checked.
Every two hours the computer results are to be printed and the print out kept for records purposes.
At least, one (1) deck rating always attends the manifold with a “UHF” radio.
During discharging operation, the P/R is inspected hourly.
During loading operation, the P/R is inspected every two (2) hours.
P/R inspections are recorded in CBO-036 & P-006 forms.
The condition of the mooring lines must be reported hourly by the deck watch to the duty officer and
recorded to CBO-006 “Mooring / Bridge Checks During Cargo Operations”.
Ensure that the fire wire (when in use) is maintained at about a meter above the waterline or as
advised by local regulations.
The OOW completes all necessary forms required by the Company and any additional forms
required by other interested parties.
The Deck Log Book is completed as required (contains such items as opening and closing of valves,
stopping and starting of pumps, stopping and starting cargo, ballasting and de-ballasting, cleaning,
sweeping and any other operations that is pertinent).
Unless otherwise instructed the Chief Officer is to be called:
IMSM Ch. 7.5 APPENDIX 1 – CHIEF OFFICER STANDING ORDERS DURING CARGO
OPERATION (SAMPLE)
These standing orders must be signed as understood by the watch keeping officers:
CHIEF OFFICER (NAME): SIGNATURE:
2ND OFFICER (NAME): SIGNATURE:
THIS PLAN MUST BE POSTED IN THE CCR DURING HEAVY BALLAST OPERATION
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
ANY ADDITIONAL INSTRUCTIONS FOR THIS PARTICULAR OPERATION:
RECORD OF HEAVY BALLAST CONDITION SHALL BE INDICATED IN THE LOADICATOR EXPORT FILE PROVIDED TO HEAD OFFICE BEFORE SAILING
ARE BALLASTING CONDITION COMPUTER PRINTOUTS ATTACHED TO THIS PLAN? YES ¨ NO ¨ BALLASTING RATE: __________________________M/T
___________
PREPARED BY: CHIEF OFFICER SIGNATURE: _________________ DECK OFFICER IN CHARGE (1) WATCH FROM: ______________ TO:__________ SIGNATURE:
(NAME) (NAME) _____
___________
APPROVED BY: MASTER SIGNATURE: _________________ DECK OFFICER IN CHARGE (2) WATCH FROM:______________ TO:__________ SIGNATURE:
(NAME) (NAME) _____
VESSEL: PORT:
DATE:
SLOP CERTIFICATE
PREVIOUS CARGO
API GRAVITY
TEMPERATURE 0C
ULLAGE
INTERFACE
WATER m3 / BBLS
This is to Certify that the above mentioned quantity of Slops is stowed in ………...tank’s of my
vessel.
_______________________ _________________________
SYSTEM COMPONENTS:
• BALLAST PUMPS (2 x 2500 m³/h CENTRIFUGAL); WBP#1 ELECTRIC DRIVE; WBP#2 STEAM DRIVE
• BALLAST EDUCTORS (2 x 350 m³/h)
• UV REACTORS (2 UV CHAMBERS PER BALLAST PUMP); EACH UV CHAMBER FITTED WITH WIPER FOR LAMP CLEANING
• SUPER FILTERS (4 SUPER FILTERS PER BALLAST PUMP); WBP#1 SUPPLYING LOWER 4 FILTERS, WBP#2 SUPPLYING UPPER 4 FILTERS
• BACKWASH PUMP (WORKING ONLY IN BALLASTING AND STRIPPING MODE)
• CONTROL PANELS INSIDE CCR (2 FOR EACH TRAIN)
• EACH BALLAST PUMP IS CONNECTED TO DESIGNATED "BWTS" AND CANNOT BE INTERCONNECTED (WBP#1 TO TRAIN#1 / WBP#2 TO TRAIN#2)
WORKING PRINCIPLE:
• BALLASTING OPERATION:
LOCAL WATER IS TAKEN FROM SEA-CHEST AND BY DESIGNATED BALLAST PUMP DRIVEN FIRSTLY THROUGH THE SUPER FILTERS FOR
REMOVING OF ANY PARTICLES, MUD OR ANYTHING ELSE WITH BIGGER SIZE. AFTER SUPER FILTERS WATER WILL PASS THROUGH THE
UV REACTOR WHERE ALL LIVING ORGANISMS WILL BE ELIMINATED BY ULTRA VIOLENT RADIATION. FROM UV REACTORS WATER WILL GO TO
DESIGNATED BALLAST TANKS.
• DE-BALLASTING OPERATION:
WATER FROM THE BALLAST TANKS WILL BE TAKEN BY DESIGNATED BALLAST PUMP AND DRIVEN THROUGH THE UV REACTORS ONLY
BEFORE DISCHARGING OVERBOARD. THIS IS REQUIRED IN ORDER TO ELIMINATE ANY LIVING ORGANISMS FROM BALLAST TANKS,
• STRIPPING MODE:
DURING THE STRIPPING MODE, DRIVING WATER FOR EDUCTORS WILL BE TAKEN FROM THE SEA-CHEST AND BY DESIGNATED BALLAST
PUMP WILL BE DRIVEN THROUGH THE SUPER FILTERS AND THEN TO EDUCTOR. WATER FROM THE TANKS WILL BE SUCKED BY EDUCTOR
AND DRIVEN THROUGH THE UV REACTORS BEFORE DISCHARGED OVERBOARD.
SYSTEM'S BASIC INFO:
• EACH UV REACTOR HAVE 18 UV LAMPS DIVIDED IN 9 PAIRS. IN CASE THAT ONE PAIR OF LAMPS IS OUT OF ORDER, THAT UV REACTOR STILL CAN BE
USED WITHOUT ANY ACTION. IN CASE THAT TWO OR MORE PAIRS OF LAMPS IS OUT OF ORDER THAT CHAMBER CANNOT BE USED UNTIL LAMPS ARE
REPLACED. IN SUCH CASE, REDUCE DISCHARGING PRESSURE AND ISOLATE THAT CHAMBER BY CLOSING INLET AND OUTLET VALVES. AFTER THAT
PROCEED WITH OPERATING USING ONE CHAMBER ONLY BUT WITH REDUCED RATE.
• AS PER INSTRUCTION FROM THE MAKER, UV CHAMBERS WILL ALWAYS BE FILLED WITH THE WATER, EXCEPT DURING MAINTENANCE PERIOD.
FOR THAT REASON UV REACTORS INLET AND OUTLET VALVE MUST ALWAYS BE IN OPEN POSITION.
• DURING NORMAL OPERATION OF UV REACTORS, UV INTENSITY INSIDE ARE ABOUT 100-110%, ONCE THAT INTENSITY IS REDUCED FOR ANY REASON
CLEANING WIPERS INSIDE CHAMBERS WILL START CLEANING CYCLE AUTOMATICALLY. THOSE WIPERS CAN BE OPERATED MANUALLY OR INTERVAL
CAN BE PROGRAMED ON THE CONTROL PANEL FOR EACH WIPER. AT ANY TIME BY CHOOSING WIPER ON CONTROL PANEL, INTENSITY CAN BE CHECKED.
• IN CASE THAT P'ROOM VENTILATION IS STOPPED FOR ANY REASON, IF VENTILATION IS NOT RESTARTED AFTER 5 MINUTES, "BWTS" WILL GO
AUTOMATICALLY TO SHUT DOWN.
• IN CASE OF GAS ALARM IN P'ROOM ON P'ROOM FIXED GAS DETECTION SYSTEM, '"BWTS" WILL GO TO SHUT DOWN AUTOMATICALLY WITHOUT
ANY DELAY. FOR THAT REASON KEEP BOTH P'ROOM FANS RUNNING AT ALL TIME DURING BALLAST OPERATION.
• FILTERS HAVE BACKWASH SYSTEM TO PREVENT ANY ACCUMULATION OF MUD OR OTHER PARTICLES. BACKWASH PUMP STARTS AUTOMATICALLY
IF FLOW RATE OR PRESSURE DROP IN ONE FILTER. BACKWASH PUMP CAN BE STARTED MANUALLY IF FLOW RATE REDUCED OR FOR ANY REASON BY
PRESSING THE "START" BOTTOM ON CONTROL PANEL.
• IF TRACES OF OIL IN BALLAST WATER YOU WILL SEE WHEN BACKWASH PUMP START TO RUN FREQUENTLY
• WBP'S DELIVERY VALVES (BWTS SUPPLY) OPERATED FROM THE CCR ARE WORKING PROPORTIONALLY WITH THE PNEUMATICALLY CONTROLLED
BWTS OUTLET VALVE "V19 A"AND "V19 B". IN OTHER WORDS, WHEN DISCHARGE VALVE IS OPENED IN CCR, IN THE SAME TIME BWTS OUTLET VALVE
IS OPENING BY THE SAME PERCENTAGE, BUT IN RANGE 20/30% TO 60%. THIS OPERATION IS ONLY IN BALLASTING AND DE-BALLASTING MODES, IN
STRIPPING MODE THIS VALVES ARE ALL TIME. TRAIN#1 - VALVE "V19 A" / TRAIN#2 - VALVE "V19 B"
- TRAIN#1 - OUTLET VALVE IS SET TO MIN.30% OPEN WHEN SYSTEM IS RUNNING, AND CANNOT BE CLOSED BELOW THIS PERCENTAGE. ALSO
WHEN WBP#1 DISCHARGE VALVE IS OPEN MORE THAN 60% THIS VALVE WILL GO TO 100% OPEN.
- TRAIN#2 - OUTLET VALVE IS SET TO MIN.20% OPEN WHEN SYSTEM IS RUNNING, AND CANNOT BE CLOSED BELOW THIS PERCENTAGE.
WHEN WBP#2 DISCHARGE VALVE IS OPEN MORE THAN 60% THIS VALVE WILL GO TO 100% OPEN
• BACKWASH PUMP INLET/OUTLET VALVES, UV REACTORS INLET/OUTLET VALVES AND BALLAST OVERBOARD VALVES KEEP ALWAYS OPEN IN ALL MODES.
OPERATING MODES:
• BALLASTING
• DE-BALLASTING ONCE THAT ANY OF THESE MODES IS SELECTED UNDER NORMAL OPERATING CONDITIONS, ENTIRE OPERATION WILL BE DONE AUTOMATICALLY BY THE "BWTS"
• STRIPPING
1
ALMI TANKERS S.A.
HYDE GUARDIAN - BALLAST WATER TREATMENT SYSTEM
MODEL: HG2500 EX-2
STARTING PROCEDURE:
• ALL THREE (3) DIESEL GENERATORS MUST RUN IN ORDER TO START BALLAST WATER TREATMENT SYSTEM.
• BEFORE SELECTING OF ANY "BWTS "MODE, LINE UP OF ALL VALVES (MANUAL / HYDRAULIC) TO BE DONE AS PER ATTACHED LINE-UP CHECK LISTS AND
ACCORDING TO OPERATION (BALLASTING/DEBALLASTING/STRIPPING), AND MIMIC DIAGRAM IN CCR TO BE UPDATED.
• VISUAL CHECK TO BE DONE OF "UV REACTORS" BY OPENING THE DRAIN VALVES ON TOP OF EACH CHAMBER IN ORDER TO BE SURE THAT THEY ARE
FILLED WITH WATER. DO NOT START WARMING UP OF "UV REACTORS" UNTIL THEY ARE FILLED WITH WATER.
- IN CASE THAT UV REACTORS ARE EMPTY, FILLING OF THEM WITH WATER CAN BE DONE BY GRAVITY FROM THE BALLAST SEA-CHEST
IF UV REACTORS ARE WARMED UP WHEN CHAMBERS ARE EMPTY, ONLY 1 TO 2 MINUTES NEED TO REACH 60 C (HIGH TEMPERATURE ALARM)
IF UV REACTORS ARE WARMED UP WHEN CHAMBERS ARE FILLED WITH STILL WATER, NEED APROX.30 MINUTES TO REACH 60⁰C
IF TEMPERATURE REACH 70⁰C, UV REACTOR WILL GO TO SHUT DOWN & COOLING DOWN WILL BE DONE, CANNOT BE RESTARTED FOR 5 MINUTES
• IN ORDER TO PREVENT OVERHEATING OF UV REACTORS, BALLAST PUMPS (BOTH STEAM OR ELECTRIC) TO BE STARTED BEFORE SELECTING TREATMENT
MODE AND WARMING UP OF UV REACTORS. WHEN PUMPS ARE RUNNING, KEEP DISCHARGE VALVES CLOSED (BA 590 / BA 591) UNTIL SYSTEM READY.
• SELECT "OPERATION MODE" FROM THE CONTROL PANEL OF DESIGNATED BALLAST PUMP (TRAIN 1 OR TRAIN 2) AND PRESS "START"
- THIS STARTS "WARM UP" OF UV REACTORS, ABOUT 2 MINUTES AND DURING THIS TIME ICON ON CONTROL PANEL IS IN "YELLOW" COLOUR.
- WHEN "WARMING UP" IS COMPLETED AND UV REACTORS ARE READY, ICON ON CONTROL PANEL CHANGE COLOR TO "GREEN" AND ON MAIN
SCREEN APPEAR INFORMATION "SYSTEM FULL READY"
IF ANY PROBLEM ON THE SYSTEM ICON ON THE CONTROL PANEL WILL CHANGE COLOUR TO "RED" AND WARNING NOTICE WILL APPEAR ON SCREEN
• WHEN SYSTEM IS READY, START OPENING DISCHARGE VALVE (BA 590 / BA 591) SLOWLY, 10% BY 10% AND MONITOR FLOW RATE ON EACH
UV REACTOR AS INDICATED ON "SYSTEM OVERVIEW" SCREEN OF THE CONTROL PANEL AND ONE COMBINED FLOW METER FOR EACH TRAIN.
- AS PER MAKER INFORMATION, EACH UV REACTOR IS CAPABLE TO RECEIVE 1500 m³/h, WHEN "HIGH FLOW RATE" ALARM APPEAR.
- FLOW METER ALARM CANNOT TRIP THE SYSTEM
• TOGETHER WITH OPENING OF WBP'S DISCHARGE VALVES (BA 590 / BA 591) INTERCONNECTED PNEUMATIC VALVES OF "BWTS" V19A AND V19B
(OUTLET VALVES) ARE OPENING PROPORTIONAL TO THEIR SETTINGS.
• WHEN ALL VALVES ARE FULLY OPENED, KEEP DISCHARGING PRESSURE UP TO 4.5BAR AND PROCEEDS WITH OPERATION UNTIL END.
STOPPING PROCEDURE:
• IN BALLASTING AND STRIPPING MODE ON COMPLETION OF OPERATION WHEN SHUTDOWN IS PRESSED, BACKWASH PUMP WILL BE AUTOMATICALLY
ACTIVATED IN ORDER TO PERFORM ONE CYCLE OF WASHING OF SUPER FILTERS. IN DE-BALLASTING MODE THIS OPERATION WILL NOT BE STARTED.
• BEFORE STOPPING OF "BWTS" REDUCE DISCHARGE PRESSURE TO MINIMUM BY REDUCING WBP'S RPM AND CLOSING DISCHARGE VALVES TO KEEP
MINIMUM FLOW AS POSSIBLE (ABOUT 700m³/h), BUT IN ANY CASE DO NOT STOP BALLAST PUMPS BEFORE BACKWASH CYCLE IS COMPLETED.
THIS FLOW IS REQUIRED IN ORDER TO KEEP WATER FLOWING INSIDE OVERBOARD LINE FROM WHERE BACKWASH PUMP TAKING SUCTION.
• WHEN MINIMUM FLOW ON THE UV REACTORS, PRESS "SYSTEM STOP" ON CONTROL PANEL, AFTER WHAT THE BACKWASH PUMP WILL START
THE WASHING CYCLE.
• AFTER WASHING CYCLE IS COMPLETED AND BACKWASH PUMP IS STOPPED, CLOSE WBP'S DISCHARGE VALVES (BA 590 / BA 591) AND STOP THE
BALLAST PUMPS.
• WHEN STOPPING THE "BWTS" ON COMPLETION OF DE-BALLASTING, JUST PRESS "SYSTEM STOP" ON CONTROL PANEL AND WHEN IS STOPPED
CLOSE WBP'S DISCHARGE VALVES AND STOP BALLAST PUMP(S).
A GOOD PRACTICE:
• THE SHIP WILL NEED TO RUN A MANUAL BACKWASH CYCLE PERIODICALLY, THIS IS FOR MAINTAINING THE GOOD CONDITION OF THE DIFFERENTIAL PRESSURE SENSOR.
• ALL VALVES SHOULD BE EXERCISED TO ENSURE PROPER OPERATION AND AVOID STICKING, WHICH HAPPENS WHEN NOT EXERCISED FOR SOME PERIOD OF TIME.
THIS DEPENDS ON MANY FACTORS, BUT YOU MAY CONSIDER ACTUATING EACH OF THEM MANUALLY ON A WEEKLY BASIS IF THE SYSTEM IS NOT IN USE.
IF THEY DON'T OPEN SMOOTHLY, MANY PROBLEMS CAN OCCUR AFTER THAT - VALVE TIMING IS OFF, WATER HAMMER, ETC...
• RUN A MANUAL WIPE CYCLE IF THE CHAMBERS ARE FULL OF WATER AND NOT OPERATED RECENTLY. ORGANIC GROWTH IS THE REASON.
IS INITIATED, AS THE WIPER WILL TEND TO "STICK" TO THE QUARTZ SLEEVES WHEN DRY AND CAN CAUSE OTHER ISSUES.
• WHEN THE SYSTEM IS NOT IN USE AND AS PRACTICAL AS POSSIBLE EMPTY THE UV REACTORS AND RINSE IT WITH FW.
ALWAYS FULL OF WATER.
2
ALMI TANKERS S.A. INTEGRATED MANAGEMENT SYSTEM MANUAL 7.5
BWT-001
Internal Use
BALLAST SYSTEM LINE UP - BEFORE BALLASTING OPERATION