Silicon Iron Anodes

Data Sheet

The pml range of Silicon Iron anodes is manufactured from high silicon cast iron alloy. The anodes are
designed for the effective protection of steel pipelines and structures from corrosion.

Single Ended Anodes

Anode Head Length Weight Nominal

Dia. mm Dia. mm mm kg Current for 20
year life @
10A/m2
75 100 900 32 2.1
75 100 1200 41 2.8
75 100 1500 50 3.5
75 100 1524 51 3.6
65 90 900 20 1.8
65 90 1200 27 2.5
65 90 1500 34 3.1
50 75 900 13 1.4
50 75 1200 18 1.9
50 75 1500 21 2.4

Double Ended Anodes

Anode Head Length Weight Nominal SINGLE ENDED ANODE

Dia. mm Dia. mm mm kg Current for 20
year life @
10A/m2
75 100 900 36 2.1
75 100 1200 45 2.8
75 100 1500 54 3.5
65 90 900 23 1.8
65 90 1200 30 2.5
65 90 1500 37 3.1
50 75 900 15 1.4
50 75 1200 20 1.9 DOUBLE ENDED ANODES
50 75 1500 24 2.4
50 75 1524 24.5 2.4

Pipeline Maintenance Limited

Cathodic Protection Engineering and Materials Supply Data Sheet SIAN01 Rev 01
11 & 12 Merlin Park, Mildenhall, Page No 1 of 4
Suffolk, IP28 7RD, UK
email: [email protected]
Tel: +44 (0) 1638 711955
website: www.pipelinemaintenance.co.uk
Fax: +44 (0) 1638 711953
 Silicon Iron Anodes

Two grades of Silicon Iron are in general use for Cathodic Protection. Type N are generally used for all land
based applications and type C are used for marine and high chloride applications

Composition

Type N Type C
Silicon 14.50% 14.50%
Manganese 0.75% 0.75%
Carbon 0.85% 0.95%
Chromium - 4.50%
Iron Balance Balance

The following standards for corrosion resistant silicon iron castings apply :
BS 1591 1975
ASTM A518-80

Anode Cable Connections

Anode to cable connections are normally made using a tapered pin inserted into an oval tube and
encapsulated in epoxy resin. Alternative connections are available to suit specific requirements - typically lead
caulked or cast-in studs.

Cables

Anodes are normally supplied with 10mm² XLPE/PVC sheathed cable tails. Tail lengths are supplied to suit
Clients requirements and other cable types may be specified. Anode/cable connections are resin sealed to
ensure water-tightness.

Anode Caps

To counteract “end effect” cross-linked polyethylene anode caps may be fitted. These are heat shrink and
fitted over anode / cable connection.

Pipeline Maintenance Limited

Cathodic Protection Engineering and Materials Supply Data Sheet SIAN01 Rev 01
11 & 12 Merlin Park, Mildenhall, Page No 2 of 4
Suffolk, IP28 7RD, UK
email: [email protected]
Tel: +44 (0) 1638 711955
website: www.pipelinemaintenance.co.uk
Fax: +44 (0) 1638 711953
 Silicon Iron Anodes

Tubular Cast Iron Anodes

All conventional impressed current anodes are consumed with time. With tubular cast iron anodes, however,
effective protection is provided at a low and very uniform consumption rate. The anodes are made using the
high silicon iron alloy to BSS 1591 or to ASTM A 518-80, Grade 2, which is consumed at a rate of 0.2 to 0.5
kg/amp-yr. in seawater. This material also permits an operating current density of approximately 10-30
amp/m2 in soil or freshwater and 10-50 amp/m2 in seawater. To form these anodes, a centrifugal casting is
employed. Using this technique, the anodes are spun during casting. to exert pressure. This pressure gives
the anodes a denser, more homogeneous surface that is resistant to deterioration. In addition to chemical
composition and casting techniques, the configuration of tubular anodes also contributes to improved
operating performance. Their tubular design provides greater surface area over solid cast iron anodes of
identical weight. This in turn lowers anode-to-earth resistance, decreases the current density on the surface of
the anode, and permits any generated gases to be distributed over a larger area. The tubular design also
means the wire connection can be made in the center of the anode, thus eliminating the problem of end-effect
consumption. In tubular cast iron anodes, a wedge connection is used.

Chemical Composition

ASTM A 518-80 Grade 2

Element Content %
C 0.5 – 14.75
Mn 1.5 max
Si 14.2 – 14.75
Cr 3.25 – 5.0
Mo 0.2 max
Cu 0.5 max
Iron Remainder

Standard Dimensions and Shipping Weights

Type & Weight Kg Approx Current OD mm ID mm Length

Ref No Area m2 output mm
@10mA/m2
MS-1 14.1 0.2 2 68 46 1067
MS-2 20.9 0.4 4 56 36 2134
MS-3 28.6 0.5 5 68 46 2134
MS-4 38.6 0.6 6 96 74 2134
MS-5 49.9 0.8 8 122 99 2134
MS-6 79.4 0.8 8 122 86 2134

Pipeline Maintenance Limited

Cathodic Protection Engineering and Materials Supply Data Sheet SIAN01 Rev 01
11 & 12 Merlin Park, Mildenhall, Page No 3 of 4
Suffolk, IP28 7RD, UK
email: [email protected]
Tel: +44 (0) 1638 711955
website: www.pipelinemaintenance.co.uk
Fax: +44 (0) 1638 711953
 Silicon Iron Anodes

Canister Anodes
For direct burial, any of the above single ended anodes, surrounded by compacted carbonaceous breeze
backfill, can be supplied within a spirally welded steel canister. These are particularly suitable for use low
resistivity soils, vertical installation in augered holes or where the construction of an open groundbed trench, in
wet and marshy environments may be difficult. They will reduce installation costs by providing the anode and
coke backfill in a self contained package.

The coke backfill provides a homogenous environment for the impressed current anodes and can
substantially lower the anode to earth resistance. Canisters ensure the anodes are evenly
surrounded with the proper amount of coke breeze backfill.
The canisters may be supplied in a variety of diameters and lengths to suit the specific
anode/groundbed design.
The canistered anode may also be a mixed metal oxide anode where higher current outputs are
required.

For further details, prices and delivery please contact Pipeline Maintenance Limited at the address shown
below.

Pipeline Maintenance Limited

Cathodic Protection Engineering and Materials Supply Data Sheet SIAN01 Rev 01
11 & 12 Merlin Park, Mildenhall, Page No 4 of 4
Suffolk, IP28 7RD, UK
email: [email protected]
Tel: +44 (0) 1638 711955
website: www.pipelinemaintenance.co.uk
Fax: +44 (0) 1638 711953