MANUFACTURING TECHNOLOGY ASSIGNMENT -1
Batch-1(54-59)
1) Explain in detail the following:
(a) Formation of different types of chips.
(b) Types of cutting fluids.
2) Draw neat sketches and explain any four work-holding devices in the lathe.
2 marks
1)Define Taylor's tool life equation.
2)List the factors that determine the selection of cutting fluid
3)Write down the differences between a capstan and a turret lathe.
4)List the three most commonly employed types of single-spindle automatics.
5)Mention a few work-holding devices
Batch-2(60-65)
1) List and illustrate the major material properties required for cutting fluids.
2) Provide a sketch illustrating the principle of operation of the Swiss-type automatic screw
machine.
2 marks
1) List the types of cutting tools used in the machining process.
2)Compare orthogonal and oblique cutting in lathe operations.
3) List the operations to produce a diamond shape on a shaft.
4)Compare capstan and turret lathes in terms of machining processes.
5) Define centerless grinding with its application.
Batch-3
1) a) List the types of machining operations that can be performed on a lathe. (b) Locate the
compound rest on a lathe machine with a sketch. (c) Briefly discuss the compound rest and
cross slide.
2) (a) Describe the effect of temperature on tool life. (b) Explain why continuous chips are not
necessarily desirable. (c) Comment on the role and importance of the relief angle
2 marks
1) List different types of cutting tool materials used for machining various engineering materials.
2)Draw a 2D chip formation mechanism in orthogonal cutting and mention all relevant
nomenclatures.
3) What are the structural parts of a basic lathe machine?
4)What are the primary considerations to avoid surface roughness on a machined workpiece?
5) Differentiate between upward and downward milling with a sketch.
Batch-4
1) Differentiate between oblique and orthogonal cutting with suitable schematic diagrams.
Also, write a note on the types of chips produced during oblique cutting.
2) A high-strength cast iron bar, 200mm in diameter, is being turned on a lathe at a depth of
cut d = 1.25 mm. The lathe is equipped with a 12-kW electric motor and has a mechanical
efficiency of 80%. The spindle speed is 500 rpm. Estimate the maximum feed that can be
used before the lathe begins to stall.
2 marks
1) Under what conditions can higher cutting speeds be used in milling operations? When is it
necessary to reduce milling cutter feeds?
2) Draw a 2D chip formation mechanism in orthogonal cutting and mention all relevant
nomenclatures.
3) List the three most commonly employed types of single-spindle automatics.
4) List the operations to produce a diamond shape on a shaft.
5) What are the structural parts of a basic lathe machine?
Batch-5
1) Grinding wheel characteristics or performance depend on the type of abrasive, grain size,
grade, structure, and bonding material. Discuss the effect of each. Also, select a proper
grinding wheel for cylindrical grinding of a cast iron workpiece.
2) Draw the schematic representation of a milling cutter, mark all necessary parts and angles.
Also, draw the axis coordinate system for vertical and horizontal milling centers. Identify the
basic parts of milling machines.
2 marks
1)define oblique cutting?
2)what is the function of chip breakers?
3) what is swing diameter ?
4)what is a centre gauge that is used in threading?
5)explain the principle of quick return mechanism?
Batch-6(54-59)
1) Explain in detail the following:
(a) Formation of different types of chips.
(b) Types of cutting fluids.
2) Draw neat sketches and explain any four work-holding devices in the lathe.
2 marks
1)Define Taylor's tool life equation.
2)List the factors that determine the selection of cutting fluid
3)Write down the differences between a capstan and a turret lathe.
4)List the three most commonly employed types of single-spindle automatics.
5)Mention a few work-holding devices
Batch-7(60-65)
1) List and illustrate the major material properties required for cutting fluids.
2) Provide a sketch illustrating the principle of operation of the Swiss-type automatic screw
machine.
2 marks
1) List the types of cutting tools used in the machining process.
2)Compare orthogonal and oblique cutting in lathe operations.
3) List the operations to produce a diamond shape on a shaft.
4)Compare capstan and turret lathes in terms of machining processes.
5) Define centerless grinding with its application.
Batch-8
1)a) List the types of machining operations that can be performed on a lathe. (b) Locate the
compound rest on a lathe machine with a sketch. (c) Briefly discuss the compound rest and
cross slide.
2(a) Describe the effect of temperature on tool life. (b) Explain why continuous chips are not
necessarily desirable. (c) Comment on the role and importance of the relief angle
2 marks
1) List different types of cutting tool materials used for machining various engineering materials.
2)Draw a 2D chip formation mechanism in orthogonal cutting and mention all relevant
nomenclatures.
3) What are the structural parts of a basic lathe machine?
4)What are the primary considerations to avoid surface roughness on a machined workpiece?
5) Differentiate between upward and downward milling with a sketch.
Batch-9
1) Differentiate between oblique and orthogonal cutting with suitable schematic diagrams.
Also, write a note on the types of chips produced during oblique cutting.
2) A high-strength cast iron bar, 200mm in diameter, is being turned on a lathe at a depth of
cut d = 1.25 mm. The lathe is equipped with a 12-kW electric motor and has a mechanical
efficiency of 80%. The spindle speed is 500 rpm. Estimate the maximum feed that can be
used before the lathe begins to stall.
2 marks
1) Under what conditions can higher cutting speeds be used in milling operations? When is it
necessary to reduce milling cutter feeds?
2)Draw a 2D chip formation mechanism in orthogonal cutting and mention all relevant
nomenclatures.
3)List the three most commonly employed types of single-spindle automatics.
4)List the operations to produce a diamond shape on a shaft.
5)What are the structural parts of a basic lathe machine?
Batch-10
1) Grinding wheel characteristics or performance depend on the type of abrasive, grain size,
grade, structure, and bonding material. Discuss the effect of each. Also, select a proper
grinding wheel for cylindrical grinding of a cast iron workpiece.
2) Draw the schematic representation of a milling cutter, mark all necessary parts and angles.
Also, draw the axis coordinate system for vertical and horizontal milling centers. Identify the
basic parts of milling machines.
2 marks
1)define oblique cutting?
2)what is the function of chip breakers?
3) what is swing diameter ?
4)what is a centre gauge that is used in threading?
5)explain the principle of quick return mechanism?
