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Caterpillar 236b Skid Steer Loader - Service Manual - PDF Download USA

The document is a service manual for the 236B Skid Steer Loader, detailing disassembly and assembly procedures for various components including the air cleaner, alternator, battery, and electric starting motor. It includes step-by-step instructions for removal and installation, along with safety warnings and required tools. The manual is intended for maintenance and repair of the skid steer loader powered by a 3044C engine.
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100% found this document useful (3 votes)
299 views33 pages

Caterpillar 236b Skid Steer Loader - Service Manual - PDF Download USA

The document is a service manual for the 236B Skid Steer Loader, detailing disassembly and assembly procedures for various components including the air cleaner, alternator, battery, and electric starting motor. It includes step-by-step instructions for removal and installation, along with safety warnings and required tools. The manual is intended for maintenance and repair of the skid steer loader powered by a 3044C engine.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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236B SKID STEER LOADER

S/N HEN06750-UP

Printed by Heavy Equipment Manuals Printed in U.S.A


v2.20

Heavy Equipment Manuals


This is the sample of the sample
click on the download link for
complete manual

Download Now

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Product: SKID STEER LOADER


Model: 236B SKID STEER LOADER HEN07630
Configuration: 236B2 Skid Steer Loader HEN06750-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly


236B, 246B, 246C, 252B, 256C,
262B, 262C, 262C2 and 272C
Skid Steer Loaders Engine Supplement
Media Number -KENR5114-03 Publication Date -01/04/2011 Date Updated -19/04/2011

i02667975

Air Cleaner - Remove and Install


SMCS - 1051-010

Removal Procedure
1. Tilt the radiator. Refer to Operation and Maintenance Manual, "Radiator Tilting".

Illustration 1 g01340815

2. Disconnect harness assembly (2). Disconnect hoses (1) and (5). Remove bolts (3) and air
cleaner (4) .
Installation Procedure
1. Tilt the radiator. Refer to Operation and Maintenance Manual, "Radiator Tilting".

Illustration 2 g01340815

2. Position air cleaner (4) and install bolts (3). Connect hoses (1) and (5). Connect harness
assembly (2) .

3. Tilt the radiator back to the original position. Refer to Operation and Maintenance Manual,
"Radiator Tilting".

Copyright 1993 - 2020 Caterpillar Inc. Tue Apr 21 21:32:44 UTC+0530 2020
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Product: SKID STEER LOADER


Model: 236B SKID STEER LOADER HEN07630
Configuration: 236B2 Skid Steer Loader HEN06750-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly


236B, 246B, 246C, 252B, 256C,
262B, 262C, 262C2 and 272C
Skid Steer Loaders Engine Supplement
Media Number -KENR5114-03 Publication Date -01/04/2011 Date Updated -19/04/2011

i03037625

Alternator - Remove and Install


SMCS - 1405-010

S/N - HEN1-UP

S/N - PAT1-UP

S/N - PDT1-UP

S/N - SCP1-UP

Removal Procedure
Start By:

A. Disconnect the battery. Refer to Disassembly and Assembly, "Battery and Battery Cable -
Separate and Connect".

Note: The muffler has been removed for clarity.


Illustration 1 g01541413

1. Remove bolts (1A) and screws (1) . Remove cover (2) .


Illustration 2 g01038433

2. Disconnect harness assembly (3) . Raise the boot and disconnect harness assembly (4) .
Illustration 3 g01038438

3. Loosen bolts (5) and (8) . Remove belt (6) and remove alternator (7) .

Installation Procedure
Illustration 4 g01038438

1. Install alternator (7) . Install belt (6) . Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace" for more information. Tighten bolts (5) and (8) .
Illustration 5 g01038433

2. Connect harness assembly (3) . Raise the boot and connect harness assembly (4) .
Illustration 6 g01541413

3. Install cover (2) and install screws (1) . Tighten screws (1) to a torque of 6 ± 1 N·m (53 ± 9
lb in).

4. Install bolts (1A) . Tighten bolts (1A) to a torque of 15 ± 3 N·m (11 ± 2 lb ft).

End By: Connect the battery. Refer to Disassembly and Assembly, "Battery and Battery Cable -
Separate and Connect".

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Product: SKID STEER LOADER


Model: 236B SKID STEER LOADER HEN07630
Configuration: 236B2 Skid Steer Loader HEN06750-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly


236B, 246B, 246C, 252B, 256C,
262B, 262C, 262C2 and 272C
Skid Steer Loaders Engine Supplement
Media Number -KENR5114-03 Publication Date -01/04/2011 Date Updated -19/04/2011

i02156742

Battery and Battery Cable - Separate and Connect


SMCS - 1401-029-KA

S/N - HEN1-UP

S/N - PAT1-UP

S/N - PDT1-UP

S/N - SCP1-UP

Removal Procedure
Illustration 1 g01041274

1. Disconnect negative battery cable (4) .

2. Disconnect positive battery cable (1) .

3. Remove bolts (2) and (6). Remove clamp (3) and remove battery (5). The weight of the
battery is approximately 18 kg (40 lb).

Installation Procedure
Illustration 2 g01041274

1. Install battery (5). The weight of the battery is approximately 18 kg (40 lb). Install clamp
(3). Install bolts (2) and (6) .

2. Connect positive battery cable (1) .

3. Connect negative battery cable (4) .

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Product: SKID STEER LOADER


Model: 236B SKID STEER LOADER HEN07630
Configuration: 236B2 Skid Steer Loader HEN06750-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly


236B, 246B, 246C, 252B, 256C,
262B, 262C, 262C2 and 272C
Skid Steer Loaders Engine Supplement
Media Number -KENR5114-03 Publication Date -01/04/2011 Date Updated -19/04/2011

i02038431

Cab - Tilt
SMCS - 7301-084

S/N - HEN1-UP

S/N - PAT1-UP

S/N - PDT1-UP

S/N - SCP1-UP

Procedure to Tilt the Cab


Start By:

A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".

Do not go beneath cab unless cab is empty and support lever is engaged.

Failure to follow the instructions or heed the warnings could result in


injury or death.

Note: Empty the water tank (if equipped) before you tilt the cab.
This is the sample of the sample
click on the download link for
complete manual

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Illustration 1 g01049069

1. Loosen bolt (1) .

Note: Bolt (1) will be retained in the cab.


Illustration 2 g01049070

2. Remove nut (2) and large washer (3) from the inside of the cab.

3. Repeat Steps 1 and 2 on the opposite side of the cab.


Illustration 3 g01049074

4. Raise cab (4) .

Illustration 4 g00563598
5. Engage cab support lever (5) .

Lower Procedure

Illustration 5 g01049074
Illustration 6 g00563674

1. Tilt the cab upward.

2. Disengage cab support lever (5) .

3. Lower cab (4) .

Illustration 7 g01049069

4. Align bolt (1) .


Illustration 8 g01049070

Note: Ensure that the large washer is between the nut and the rubber mounting.

5. Install large washer (3) and nut (2) from the inside of the cab. Tighten the nuts to a torque of
125 ± 10 N·m (92 ± 7 lb ft).

6. Repeat Steps 4 and 5 on the opposite side of the cab.

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Product: SKID STEER LOADER


Model: 236B SKID STEER LOADER HEN07630
Configuration: 236B2 Skid Steer Loader HEN06750-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly


236B, 246B, 246C, 252B, 256C,
262B, 262C, 262C2 and 272C
Skid Steer Loaders Engine Supplement
Media Number -KENR5114-03 Publication Date -01/04/2011 Date Updated -19/04/2011

i02014524

Electric Starting Motor - Remove and Install


SMCS - 1453-010

S/N - HEN1-UP

S/N - PAT1-UP

S/N - PDT1-UP

S/N - SCP1-UP

Removal Procedure
Start By:

A. Disconnect the battery. Refer to Disassembly and Assembly, "Battery and Battery Cable -
Separate and Connect".
Illustration 1 g01041496

1. Disconnect cable assemblies (5), (6) and (7) .

2. Disconnect harness assembly (8) and cut cable strap (1) .

3. Remove bolts (4) and remove electric starting motor (3) and heat shield (2) .

Installation Procedure
Illustration 2 g01041496

1. Install electric starting motor (3) and heat shield (2). Install bolts (4).

2. Connect harness assembly (8) and install cable strap (1) .

3. Connect cable assemblies (5), (6) and (7) .

End By: Connect the battery. Refer to Disassembly and Assembly, "Battery and Battery Cable -
Separate and Connect".

Copyright 1993 - 2020 Caterpillar Inc. Tue Apr 21 21:30:26 UTC+0530 2020
All Rights Reserved.
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Previous Screen

Product: SKID STEER LOADER


Model: 236B SKID STEER LOADER HEN07630
Configuration: 236B2 Skid Steer Loader HEN06750-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly


236B, 246B, 246C, 252B, 256C,
262B, 262C, 262C2 and 272C
Skid Steer Loaders Engine Supplement
Media Number -KENR5114-03 Publication Date -01/04/2011 Date Updated -19/04/2011

i04351952

Engine - Install
SMCS - 1000-012

S/N - HEN1-UP

S/N - PAT1-UP

S/N - PDT1-UP

S/N - SCP1-UP

Installation Procedure
Table 1
Required Tools
Tool Part Number Description Qty

8T-4184 Bolt 2
8T-4225 Washer 2
A
8T-4244 Nut 4

138-7575 Link Bracket 2

B 1U-9200 Lever Puller Hoist 1


C 368-0005 C-Frame Assembly 1

D 138-7575 Link Bracket 4

E 138-7573 Link Bracket 1


Illustration 1 g01040665
Illustration 2 g02024973
Illustration 3 g01040657

1. Attach Tooling (C) , Tooling (D) , Tooling (E) , and a suitable lifting device to engine (28) .
The approximate weight of engine (28) is 320 kg (700 lb). Remove both brackets (31) that
are used for mounting the engine.

2. Install the engine. Install the engine far enough so that ground strap (30) can be connected.
Connect ground strap (30) and install the nut and washer (30A) . Reposition brackets (31)
onto the machine and install bolts (27) . Install bolt (29) . Tighten bolt (29) to a torque of 90
± 10 N·m (66 ± 7 lb ft).
Illustration 4 g01040557

3. Install two bolts (26) by using Tooling (C) .


Illustration 5 g01040555

4. Remove the suitable lifting device from pump (25) . Remove Tooling (A) and Tooling (B) .
Illustration 6 g01040545

5. Connect hose assembly (24) .


This is the sample of the sample
click on the download link for
complete manual

Download Now

If you have any question Contact us :


[email protected]

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