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Project Listing

The document provides an overview of various mechanical and electrical projects, detailing work progress, completion dates, and remarks for each task. Key areas include turbine installations, ammonia and air compressor systems, electrical panel production, and administrative building updates. The document also outlines specific tasks related to KHS Lines 3 and 4, indicating the order status for equipment and installations.

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Muneeb Haider
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© © All Rights Reserved
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0% found this document useful (0 votes)
10 views48 pages

Project Listing

The document provides an overview of various mechanical and electrical projects, detailing work progress, completion dates, and remarks for each task. Key areas include turbine installations, ammonia and air compressor systems, electrical panel production, and administrative building updates. The document also outlines specific tasks related to KHS Lines 3 and 4, indicating the order status for equipment and installations.

Uploaded by

Muneeb Haider
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 48

Mechanical Projects overview

Sr# Area Work Detail Progress

Bore Completed. Pipe received, double length welding


1 Turbine 3
in process
Bore Completed. Pipe received, double length welding
2 Turbine 4
in process
Louvers: order in progress, 1 party quotation received,
3
2nd awaiting.
4 Diesel Tanks: Need to order now
5 Piping: Need to order now
Genset Room Louvers Filters: Need to order. 1 quotation received
40%
6 Duct Working: Order in process with RA engineering
RA:Installation & commissioning of engine
Sink and genset Panels: Order done
Power cables: Ordered, in production phase
Operational off load
Ammonia compressor:
P&ID Design finalization 100%
P&ID Design verification and approved 100%
Plant layout Finalization 100%
BOQ Preparation and finalization local scope 35%
Local scope demand and procurement 0%
Installation Work local (piping)
ammonia liquid receiver tank, separater vessel

Installation Work imported material(valves,


pumps,PHE) Linkage of new system with existing
during shutdown

Panel Room extension and cooler replacement


Compressors,condensors and panels delivery at site
Installation of Compressors,condensors and panels.
Integration of existing system with new
commissioning of new system
Trial and testing of combined system
Air Compressor
Compressors ,dryers and cooling towers delivery site
HP vessel 5m3 ordering
HP vessel 5m3 delivery at site
IN and OUT header work
Installation of Air compressors
Installation of Cooling towers
HP
Connections of cooling tower with compressor
RO Water connection to cooling towers
Linkage of existing lines with new header
HP

Commissioning of system
Air quality testing and safety general testing
Trail and testing
Compressors ,dryers delivery at plant
installation of dryers and compressors
LP
piping from compressor to dryer and existing lines
IN and OUT header work
BOILER
Maintenance Parts demanded
Maintenance Parts receiving
Maintenance job
New Boiler selection Package type or chain grate
Technical specification finalization
PO issuance
Site preparation Foundations and connections
Deilvery at site
Installation and commissioning
Start up trial test
RO PLANT
Plant at khi port
Clearance and shipment to lahore
Contractor finalization by aquamatch
Contractor site visit and pre installation planning
Piping from raw water tank to RO room main
(included in main boq)
Piping from RO to main product tanks
70+100m3(included in main boq)
Product water header shifting
Ozone tank tank 10m3 installation and its piping
conopy work for tank
RO Plant placement
Carbon tanks installation
Linkage of current tanks 35+35m3 as UF product
RO Operational
Line 3,4 piping work
Air comp HP BOQ and drawing Finalized
Air comp LP BOQ and drawing Finalized
Ammonia Comp BOQ and drawing Finalized
CO2 BOQ and drawing Finalized
Syrup BOQ and drawing Finalized
CIP BOQ and drawing Finalized
RO Plant BOQ and drawing Finalized
CO2 Filter inter connection
CO2 evaporator inter connection
CO2 Tank installation
Steam line inter
connection syrup
room
Line 3 placement Line 3 off loading + placement on designated location.
Need to finalize with with khs pakistan

Line 3 placement Machine wise load sheet from khs germany


Line 3 placement Line 3 off loading + placement on designated location.
Need to finalize with with khs pakistan

Line 3 placement Machine wise load sheet from khs germany


verview
Completion
Remarks
Date

25th oct

25th oct

Supplier need to push for early delivery


Supplier need to push for early delivery

26th october

will receive after panels receive

12th nov
14th nov
14th nov
21st oct
7th nov
5th dec
5th dec
Need to install valves and inter
3rd week connection with existing system ,
january Required in december 4th week,Shut
down work

End Feb

Mid Feb
Mid Feb

Mid november

4th week
december

25th oct
7th nov
20th oct
23rd nov
30th
december

28th
december

shutdown required will do a

30th
december
31st december
shutdown required will do after final
Electrical Project Update
Sr# Work Detail Progress
1 LV/HV Panels In Production ,panel structure maufactured
2 AVR (2000 + 3500 KVA) 2000 KVA ready to deliver
3 Transformers 3500 KVA In production phase
4 LV/MV Civil Work In progress
5 UPS (500 + 600) KVA Order done
6 Old UPS Shifting to Husky Will be execute after arrival of new UPS
7 Cable trays LT to ups 3 ordering in process
8 Cable trays LT to ups 4
9 Cable trays LT to gensets ordering in process
10 Cable trays LT to utilities ordering in process
11 Cable trays HT to LT ordering in process
12 Earthing of line , gensets, panels ordering in process
13 Line Lighting Quotation awaiting
14 Cable laying HT to transformer Order placed. Delivery after transformer delivery
Order placed. Delivery after power house panels
15 Cable laying Genset to LT delivery
16 Cable laying LT to UPS line Order placed. Delivery after UPS delivery

Order placed. Delivery after Ammonia panel deliver


17 Cable laying LT to Utilities and compressors delivery, sugar dissolving, RO
18 New Gensets (4x1.5 MW) Delivery started
19 1st New Genset 1.5 MW In installation phase ,
20 Power House genset Panels Order done
21 Genset Sync Order done
22 Genset Shifting to Husky will be execute after arrival of 2nd Genset
23 Genset Overhauling order done
24 LT 4- LT5 Synchronisation Order done
25 Husky Synchronisation Order done
26 Existing Ammonia shifting on LVR LVR maintenance parts order done
27 Utilities cable laying Cable order done
28 R.O UPS 300 KVA Descision awaited
29 PFI MBL LT 2,3 panel Rehablitation In process
30 PFI Husky LT panel Rehablitation In process

AVR opening and placing


genset panels gtd
transformer testing fat
Genset syncho job after panels installation
existing ups starup and commissioning
pdate
Completion date Remarks
30 Nov,2024 Import shipments awaited schneider
10 Nov,2024
30 Nov,2024
05 Nov,2024
18 Dec,2024 Import shipments awaited
22 Dec,2024
5 jan,2024 Order will be done by 27 Oct

10 Dec,2024
25 Dec,2024
18 Dec,2024
15 Dec,2024
25 Nov,2024

10 Dec,2024
24 Nov,2024 Off load testing will be done
20 Nov,2024
30 Nov,2024
10 Nov,2024
15 Nov,2024
30 Dec,2024
6 Dec,2024
25 Nov,2024
15 Jan,2025

10 Nov,2024
8 Dec,2024
Projects overview
Sr# Area Custodian Work Detail
1 Admin Manager Residency 15Rooms
Supervisor Residency 8Rooms handed over, 5 Rooms
2 Admin
pending
Phase 1 4Rooms ground floor ready by all means
Phase 2 4Rooms ground floor ready by all means
Admin Labor colony 24 Phase 3 8Rooms 1st floor ready by all means
3
Rooms
Phase 4 8Rooms 2nd floor ready by all means
Phase 5 General finishing overall building
Phase 1 1st Floor slab
Phase 2 2nd Floor slab
Admin Executive Building Phase 3 Ground floor finishing
4
10 Rooms
Phase 4 1st floor finishing and general overall finishing

6 Admin canteen & Bikes parking


7 Admin old truss paint car area
cars parking truss
8 Admin cars parking tough pavers
Admin Gate 3, Sliding gate 27ft, do back side gate
Weight scale upgradation
weight scale calibration with dead weight,pole 5ft for
9 Admin
camera
Weight scale room preparation( furniture,door,pc ,ac
10
Admin demand, ceiling etc)
12 Admin New Gate #3 new wall & gate(ordering)
13 Admin New Gate #3 slope and tough tile
Admin Check point room beside gate 3 readiness by all mean
Admin security check post gate 3 readiness by all means
15 Admin Shipping controller room 10x8
18 Admin Electric pole removal and refixing
19 Electrical New LT Rooms
20 Production CSD Line foundation & Drain blow and Filler 3 & 4
21 Production CSD Line Roof cutting 3 & 4
Roof conopy steel 3,4
23 Production Csd Line foundation palletizer.

24 Production Passages from line 2 to line 3

25 Production Epoxy Flooring


26 Production Repairing of drain leakage under process
Production water pipe under ground from line entry wall
27 Production Csd line 3 ,4 column removal for line entry
Admin Green belt to tough tile
28 Production Training Room ceiling,dismentling and flooring
29 Production Production Hall water leakages

30 Syrup Room Syrup Room work

31 RO Plant Turbine Room (husky) 8x8ft 14ft


32 RO Plant Shed B Turbine room 8x8ft 14ft height
33 RO Plant RO Plant and tanks installation inside(on khi arrival)
33 Warehouse & Shipping New Loading area steel work
34 Warehouse & Shipping New Loading area civil foundation and drain work
35 Warehouse & Shipping Loading dock
36 Raw & Packing Store Shed B Floor level rising
37 Boiler House Boiler wet scrubber tilted, support required.
41 Production cip room
42 Turbine 3,4 water turbine pipe under ground
44 Factory drain Drawing approval
45 Factory drain Phase 1 sheds internal
46 Factory drain Phase 2 external
47 Factory drain Main drainage outside plan
48 Canteen drain Decision required
49 Sugar dumper Drawing from aziz sb , discission with nadeem sb
50 Sugar Room wall and beam dismentling
51 Inner wall removal syrup room
52 sugar bunker opening
53 RO plant 3 openings RO, tanks, ozone tank 10m

New Door between LT


Projects overview
Completion Date New DRemarks
Done Furniture Awaited 21st delivery start
15th nov Furniture Awaited 21st delivery start, 8Rooms ready
1st november contractors move here
12th november
25th november Furniture decision
fans, lights,
10th December
15th December
8th november
25th november
30th november Furniture decision
ac, led 32inch, fans, ac, lights, network,curtains
15th December

Done Ordere placed.


30th october Admin painter will do this paint job
28th november Quotation received
30th november Quotation received
18th november order placed
done
Done

Done ceiling done,Admin arranging furniture,pc ,operator,ac


Done Start right after gate receive
24th nov
10th nov
11th nov
6th Nov Work starting approval awaiting from admin.Room and systm for erp team, gate check post.
10th oct Done
15th november design finalized
10th Nov May increase 2 3 days
5th nov Will start after foindation work complete
16th nov
1st november Start after main foundations
During Line
During line installation,Lab linkage to line 3, Passage near filler,
installation after
passage near shrink.
civil work.
30th december After foundation proper drying
15th nov done
10th nov
On arrival of line will start when line reach at plant.
30th november
Dismentling done now brick work with store in progress, After
Done
ceiling, paneling door changing and marble polshing.
30th november 30Days job.water proofing required
Drain ss work after tanks installation, tanks deadline 5th
15th november october, Wall construction with door, wall dismentling with
existing for new door.
30th october 7days
4th november
Wall dismentling under beam and above. Will start before 1
6th november
days when RO reach at site.
10th December waiting for foundations drawing from izhar
5th November
20th december 12days job.
30th november Boq and quotation received. Approval awaiting
25th november inspection completed , waiting for plan
28th november
30th november decided
25th november

30th december
rs move here

gate check post.


KHS Lines 3 & 4 Detail
Technical Approval Phase Sheet

# Of
TASK REMARKS Order status
Task

1 55Kw LP Air Compressor Line 3 Order Done

2 55Kw LP Air Compressor Line 4 Order Done

3 Bore and Turbine Line 3 and 4 Order Done

4 Syrup room and tanks Line 3 Order Done

5 RO Plant 130 m3 Line 3 and 4 Order Done

6 AVR - 2000Kva Line 3 Order Done

7 AVR 3500kva Line 4 Order Done

8 LV/MV Panels Line 3 and 4 Order Done

9 Transformer 3500Kva X 2 Line 3 and 4 Order Done

10 UPS - 600Kva x 2 Line 3 and 4 Order Done

11 UPS - 500Kva x 2 Existing lines Order Done

12 Cables - Utilities Line 3 and 4 Order Done


3 Genset
(4th genset
13 Genset Sync Order Done
approval
required)
13 Solar 1.25 MW Installations an New Installation Order Done

14 Refrigration System Line 3 and 4 Order Done

15 CIP Line 4 Order Done

16 Sugar Dissolving Line 4 Order Done


Syrup room extension and
17 Line 4 Order Done
tanks
Evaporator, vaporizer
18 Line 4 Pending
1000kg/hr - 2Pcs
19 New Genset 1.5 Megawatt x 4 Line 4 Order Done

20 Cold Store at Farmhouse New Cold Store Done

21 Density meter and Carbo QC Line 4 Order Done

22 Pallets Requirement Line 4 Order Done

23 Fork Lifter 4 Qty Line 4 Order Done


Cooling Tower with
24 circulation pumps for new Order Done
VDM
25 Civil work Line 3 and 4

26 Co2 Purifier 1800kg/hr dominic - 1 PC Order Done

27 Genset Cables and Installation New Gensets Order Done

28 Laser Printer Machine - 2 Pcs Existing Lines Order Done

29 Genset Major Overhauling Existing 3 Gensets 1 genset order done

30 Existing Turbines Rehablitatio Old turbines

31 Lesco Load Extension Demand notice received

32 New Turbines Pipes Line 3 and 4 Received

33 Annual Overhual of KHS Line 1 and 2 In process

34 Existing UPS Shift to Husky Pending

35 AVR & PFI Parts Existing AVR and PFI Order Done

36 New Genset Sync 4 gensets Technical proposal already sent

37 Machine Cables Line 3 and 4 Order Done

Electrical Installation
38 (Cables trays and earthing, Line 3 and 4 In process
Lighting)

39 Mechanical Installation Line 3 and 4 BOQ handed over to procurement


40 Power house

41 Sugar Pouring Design reviewing

42 HP Compressor Air vessel HP 3,4 In process

43 ETP Testing under process

44 Punjab Food Authority Approval required for Cans Storm, Lemon Zero
Izhar Shed Project Steel
45 New Order Done
Structure
46 Izhar Shed Civil work New Order Done

47 New Shed Solar Working


Quotations handedover to
48 New Boiler Required 6ton
procurement
49 UPS 300 KVA for Husky Decision awaiting

50 Desicant Dryer for LP Compressor Quotation under process

51 Chiller for Line for Backup Handed over to procurement

52 IT system upgradation earthing, swtiching, CCTV

53

54

55

56

57

Shipping Department
First Kick-OFF 14-06-2024

PROGRESS/ Technical Side START END Status

Technically approved 15.4.2024 1.6.2024 Received

Technically approved 14.6.2024 30.9.2024 Received

Technically approved 6.5.2024 25.7.2024 Received

Technically approved 14.3.2024 30.8.2024 Received

Technically approved 5.4.2024 10.11.2024

Technically approved 6.5.2024 15.11.2024

Technically approved 25.8.2024 15.12.2024

GTD proposal Technically approved 17.8.2024 30.11.2024

Included in GTD proposal 17.8.2024 30.11.2024

Technically approved 9.7.2024 30.12.2024

Technically approved 9.7.2024 30.12.2024

Technically OK by Usama sb 25.6.2024 30.8.2024 Delivery hold

Technically OK by Usama sb 2.7.2024 15.7.2024 Final work still pending

Technically approved 25.10.2024 Cables reached, work in process

Technically approved 15.8.2024 15.1.2025

Technically approved 15.8.2024 5.12.2024

Technically approved 15.8.2024 15.1.2025

Technically approved 15.8.2024 20.12.2024


Technical approval required 26.6.2024 30.8.2024 in Process

Approved 30.11.2024 1 Genset received

work in process 31.7.2024 AC done

Technically approved 24.6.2024 5.10.2024 Received

27000 qty 15.8.2024 Partial delivery started

Technically approved End Feb


Technically approved 19.7.2024 15.10.2024 Delivery hold
Moazzam Sb 30.11.2024 in process

Technically approved 19.7.2024

Priority list required 19.7.2024 Delivery Hold

Technically approved by Atif Sb and CTO Sb 19.7.2024 30.12.2024

Technically approved Payment Done, will receive in Oct

Under process 11/15/24 T1 pumps and T2 parts required, Col

Its under process of payment 25.12.2024

Technically approved 10/25/24 Material received

E & I working on it

Technically approved 24.8.2024 30.10.2024 PFI work are in process

Technical approval required

Priority list required 30.10.2024


On Hold

Offer received, Technical approval requried work with idress from Dubai

Technically approved 30.12.2024

work in process

Technical approval required

Technical approved

Mohsin shb working on it

Shipping Department
Project start: Tue, 4/8/2025
Display week: 1
Apr 7, 2025 Apr 14, 2025 Apr 21, 2025

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Days
M T W T F S S M T W T F S S M T W

MS pipess deliveredTurbines pending

16 tanks received and rest will be delivered by end of Month

elivery hold

nal work still pending Usman will update

ables reached, work in process

For line 4
Genset received

Anton Par, Austria

artial delivery started

elivery hold

livery Hold

ayment Done, will receive in Oct

1 pumps and T2 parts required, Colony pump

aterial received

FI work are in process


ork with idress from Dubai 60bar pressure

Steam Master
Apr 21, 2025 Apr 28, 2025 May 5, 2025 May 12, 2025

24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
T F S S M T W T F S S M T W T F S S M T W T F
ay 12, 2025 May 19, 2025 May 26, 2025

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1
S S M T W T F S S M T W T F S S
Step-1 Step-2

Call To Transporter Vehicle Came To Factory Submit The Bilty At Ga


With Bilty -2 Copies For Entry Process
BEFORE

Shipping Take The D.O Deptt: Then Approve After Validate , Shipping
Printout Of D.O-3 Copies The D.O & Generate The Save , Prepare & Validate
|Loading , Accounts & Invoice The S.I.N
Maingate
Step-13

Step-14

After Finish The Loading


Give 1 D.O Copy & Activity including Post
Tracibility Form To Checks , Vehicle Driver
Shipping Supervisor To Will Take The D.O & Bilty
Start The Loading Activity Copy And Go To The
Weighbridge For Gross
Step-15 Weight & For O.G.P

Step-16

Step-1 Step-2
NOW-CURRENT

Mapping + Transporter
Booking Of Sales Order Call With Token number Vehicle Came To Factor
For Enter The Vehicle In With Token number fo
Factory system entry.

Vehicle Out With


& Bilty Copy.
Step-3 Step-4 Step-5

Vehicle Came to
Submit The Bilty At Gate Weighbridge For Tare Bilty Submit To Shipping
For Entry Process Weight And Issue The On His Respective
Token Number & I.G.P Number

r Validate , Shipping Save - Prepare & Validate The D,O Department Check & Scan The Bilty & Sen
, Prepare & Validate S.O From D.O Office Confirm The Payment The D.O Office
S.I.N Status Of Customer

Step-12 Step-11 Step-10

Vehicle Out With Invoice Copy


& Bilty Copy.

Step-17

Step-3 Step-4 Step-5

Vehicle Came To Factory Order Transfered TO DO Vehicle Wait At Parking


With Token number for approval after checking Area Till Call From
system entry. Stocks & Payment Shipping For Loading

Step-10 Step-9 Step-8

After Tarpouline cover After Finishing The


Vehicle Out With Invoice Vehicle moved to Loading Activity With
& Bilty Copy. Weighbridge For Gross Post-Checks , Driver Take
Weight & For O.G.P The Invoice & Bilty Copy .
Step-6 Step-7

Search The S.O Number Preparation The Area


For Area Allocation Freight -Calculator

Booking & Mapping -


Transporter Detail &
Scan The Bilty & Send To Freight
The D.O Office

Step-9 Step-8

Step-6

Vehicle Moved To Loading


Area after Tare Weight

Step-7

Shipping Received Bilty


for scanning & freight
The calculation checking for
With final Printing. D.O Copy &
river Take Tracibility Form handed
ilty Copy . over To Shipping for
loading
Shipping Operations Project
Closing
Sr # Particulars Remarks
Date

Work In Process as
1 Weight Scale Activation 15-Oct-24
explained in Civil Works

Civil Works (Parking new gate, Controller Work In Process as


2 15-Nov-24
post, Steel Shed, Loading Docks) explained in Civil Works

Order Placement in
3 Low mast Lifter Purchase 15-Nov-24
Process
Palletized CC, Palletizer FB and Manual To be Discussed (Review
4 15-Oct-24
Loading Percentage Mix Dates)

Process Flow Improvement (a) Paper Less Discussion on going with


5 30-Sep-24
Documentation / Automatic Operation IT & Finance

Visibility established
through tracking system
Efficiency in Organized Vehicle Operation &
6 30-Sep-24
Loading time
(Benchmarking of each
activity)

Three Sizeable
Transporter Addition
(Frontier, Tayyab, Al
Transportation Evaluation
7 Haider) Aug Completed, 30-Oct-24
(Sizeable Transporter Induction)
5 to 6 more addition with
elimination of middle
man transporters

System in place with data


8 In Transit Vehicle Tracking Improvement recording, Improvement 30-Sep-24
Review
In Process for Small Job
9 Labor Contractor Addition (Pallet Sheet Sorting & 30-Sep-24
RePacking) - JJ HR
Arman sb & Group COO
10 Satellite WH Induction 1-Jan-24
working on it
Lead time 4 Months,
11 Twin Fork Lifter Addtion 15-Jan-24
Order In Process
Status

Work in Process - Will be Completed


by 20Th Oct 2024

Work In Process as explained in Civil


Works

PO has been issued

Discussion is in Process

Done

In process

In Process

In Process

Done

Guj & Fsd visit done - Evaluation is in


Process

PO has been issued


Number
Vehicle Vehicle
Date of Tare Weight
Booking Mapping
Vehicles
Before 9/11/2024 109 0:04 1:06 0:00
9/12/2024 73 0:08 1:08 0:00
9/13/2024 31 0:02 2:00 0:00
9/14/2024 35 0:02 0:47 0:00
0:04 1:15 0:00

Delivery DO Tare Waiting time


Date Note Approved Weight (Loading)
hrs hrs hrs hrs
After
14-10-2024 0:07 0:04 0:02 0:46
15-10-2024 0:05 0:06 0:01 0:55
16-10-2024 0:02 0:02 0:06 1:20
0:04 0:04 0:03 1:00

System Time(0:11hr)
0:11
based on following cash clear
conditions stock available

Loading Time (1:36hr) Loading time need to minimize. Loading Benchmark less than 1hr
Gross weight (0:27hr) Need improvement
System Document
Waiting Loading
SIN DO Gross
Delivery Note MTR Note SIN Note time Complete Gate Out
Approved Approved Weight
(Loading) d
0:33 0:08 0:16 0:07 0:13 8:51 1:57 0:22 0:01
1:11 1:06 0:13 0:03 0:39 5:38 2:05 0:40 0:00
0:22 0:06 0:56 0:05 0:09 3:18 2:05 0:28 0:03
0:15 0:09 0:16 0:03 0:08 1:11 0:38 0:08 0:00
0:35 0:22 0:25 0:04 0:17 4:44 1:41 0:24 0:01
1:44

Loading Gross Total


Gate Out
Completed Weight Time
hrs
hrs hrs hrs

1:40 0:33 0:03 3:15


1:22 0:19 0:02 2:50
1:47 0:30 0:01 3:48
1:36 0:27 0:02

0:11

ng Benchmark less than 1hr


Vehicle Arrived at Plant Block # 1
Pre-Physical Checks G3 post

*Bilty Check
* Licence Check/ Fitness certificate Check
* Physical Inspection
* Under Age Labor Check
Time : 00:02

Block # 2
Post-System's Check
* Transporter Name
* Vehicle Number
* Destination
* Issuance Of Token Number
Time : 00:03

Block # 3
Parking
* Parking
* Vehicle Parked at Designated Area
* Capacity : 70 Vehicle -Total
Driver Submitted the Bilty + Token Slip
Shipping will collet Bilty + Token Slip on Hourly basis

Time : 04:00~06:00 Time : 00:05

Block # 4
Entry Check Point
* Receive call from shipping for Vehicle Entry
* Security Guard Call Vehicle on Speaker
* Check The vehicle Number & Allow For Entry For
Weighment Process
Time: 00:03
Block # 5

* Weighment at weighbridge
* Tare Weight

Time: 00:03

Time :
20 ft manual : 01: 45
20 ft Palletized : 00:10
40 ft Palletized : 00:20
40 ft Closed Container : 00:20
40 ft Closed Container-Manual Loading: 03:00

Tarpaulin Covering :
20 ft manual : 00:15
20 ft Palletized : 00:15
40 ft Palletized : 00:20
40 ft Closed Container : 00:00
40 ft Closed Container-Manual Loading: 00:00
Loading Bays
Block # 6
* Vehicle Parked at Designated Loading Bay * 40ft Flat Bed =4
* Start Loading As Per Document * 40ft Closed Conatiner =8
* Final Check After Loading * 20ft Manual Bedford-Ma
* Documents Handedover To Driver
* Vehicle Moved From Loading Bay To Waiting Queue
for Covering the Stock with Tarpaulin.

Exit Check Point


Block # 7

* Vehicle Moved To Weighbridge For Gross Weight Waiting Time : 00:10


* Verification of stock Weighment : 00:03

Gate
Block # 8
* Vehicle Check at Gate
* Documents Check
* Tarpaulin Check
* Allowed For Exit

Conclusion :

Waiting Time : 06:00


Vehicles
Processing Time : Time Taken Bays Count
20 ft Manual 2:12 9.09 14.00 127.27
20 ft Palletized 0:45
40 ft Palletized 0:51 23.53 4.00 94.12
40 ft Palletized Closed 00:49 0:31 3.00 40.00

Total vehicles load 261.39


per hour loading capacity 25,470.30
20 ft Manual
20 ft Palletized
40 ft Palletized
40 ft Palletized Closed

Discussion Points
1 Palletized percentage decision
2 Manual loading percentage decision.
3 Karachi loading number per day.
4 Tarpal covering through platform bay
5 Vehicle Booking time is 1:15Hrs, need to review.
6 System documents(DN,SIN Note, SIN App, DO Approved) take 1.44hrs for 1 vehicle. Need to r
7 Loading Time 1.41hrs, Need to review.
8 Gross weight 24min. Need to review.
* 40ft Flat Bed =4
* 40ft Closed Conatiner =8
* 20ft Manual Bedford-Mazda= 14

Waiting Time : 00:10


Weighment : 00:03

Time
Vehicle Check : 00:02

Warehouse
Cases % transfer capacity
194,727.27 31.86%

243,840.00 39.89% 243,840.00


172,720.00 28.26%
611,287.27
hrs for 1 vehicle. Need to review system time reduction.

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