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Mitsui Logistics and Systems

Mitsui E&S Machinery Co., Ltd. has been a leader in crane manufacturing since the 1930s, delivering over 1,600 cranes globally since 1967. The company not only provides crane hardware but also offers software solutions like the Container Terminal Management System (CTMS®) to enhance operational efficiency. Their Oita Factory focuses on sustainable production and has achieved ISO 14000 and 9001 certifications for quality management.
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0% found this document useful (0 votes)
68 views

Mitsui Logistics and Systems

Mitsui E&S Machinery Co., Ltd. has been a leader in crane manufacturing since the 1930s, delivering over 1,600 cranes globally since 1967. The company not only provides crane hardware but also offers software solutions like the Container Terminal Management System (CTMS®) to enhance operational efficiency. Their Oita Factory focuses on sustainable production and has achieved ISO 14000 and 9001 certifications for quality management.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

M I T S U I

CRANES
&
SYSTEMS
MITSUI
Established and Reliable Technology
Supporting the Worldwide Logistics.
Since the 1930s, Mitsui E&S Machinery Co., Ltd.
(Formerly known as Mitsui Engineering & Shipbuilding Co., Ltd.) has started to produce cranes.
We have been a key player in Container Crane supply business since the 1960s.
We have delivered more than 1,600 units of cranes to ports of all over the world since the first
delivery of container crane to Kobe port, Japan in 1967.
We are not only a crane hardware supplier but also a software supplier. While we supply
various cranes, we also provide the container terminal management system. Our wide range of
products contributes to the various aspects of our customer’s demand.

1
Contents

Introduction… …………………………………… 1 CTMS®… ………………………………………… 16


History of MITSUI-PACECO® Cranes…………… 3 Factory… ………………………………………… 17

Portainer®… ……………………………………… 5 Research & Development… …………………… 19

Transtainer®… …………………………………… 9 Development of Automated Container Terminal…… 20

Industrial Cranes… ……………………………… 13 After Sales Services & Delivery Records… …… 21

2
History of MITSUI-PACECO® Cranes
MITSUI-PACECO® Cranes have been developing in the long history with
various types of Cranes utilizing the Shipbuilding Technologies.

Entered into Technical License Agreement with PACECO® Inc. Delivery of First Transtainer®

1961 1967 1968 1994

Delivery of First Portainer®


Demonstrative experiment of automated container terminal
(AGV, Remote Controlled Transtainer® and Portainer®)

3
since 1961

First Portainer® equipped with Earthquake Seismic Isolation Delivery of Shuttle Crane
Device delivered to Tokyo Port

2001 2003 2014 2017 and more

Delivery of 300th Portainer®

Start of manufacturing in Oita Factory


(Transfered from Tamano Factory in Okayama)

4
Tokyo Japan Kobe Japan

Rated Load 61.0t Hoist Speed 90/180m/min Rated Load 65t Hoist Speed 90/180m/min

Outreach 58.0m Trolley Speed 240m/min Outreach 63.1m Trolley Speed 240m/min

Lifting Height 48.6m Gantry Speed 45m/min Lifting Height 44m Gantry Speed 60m/min

Span 30.5m Vessel Size 21 Rows 9 Stocks Span 30.5m Vessel Size 22 Rows 8 Stocks

SPREADER Twin-20ft Lift SPREADER Twin-20ft Lift

Feature : Articulated Boom Feature : Earthquake Seismic Isolation Device

Yatsushiro Japan Tokyo Japan

Rated Load 30.5t Hoist Speed 60/150m/min Rated Load 65.0t Hoist Speed 90/180m/min

Outreach 36.5m Trolley Speed 180m/min Outreach 63.0m Trolley Speed 240m/min

Lifting Height 32.5m Gantry Speed 45m/min Lifting Height 40.0m Gantry Speed 45m/min

Span 16m Vessel Size 13 Rows 5 Stocks Span 43.5m Vessel Size 22 Rows

SPREADER Single Lift SPREADER Twin-20ft Lift

Portainer
Feature : Earthquake Seismic Isolation Device Feature : Earthquake Seismic Isolation Device

®
5
Klang Malaysia Mombasa Kenya

Rated Load 65.0t Hoist Speed 90/180m/min Rated Load 65.0t Hoist Speed 80/180m/min

Outreach 67.0m Trolley Speed 240m/min Outreach 50.0m Trolley Speed 240m/min

Lifting Height 52.0m Gantry Speed 46m/min Lifting Height 38.0m Gantry Speed 45m/min

Span 30.48m Vessel Size 24 Rows 8 Stocks Span 30.5m Vessel Size 17 Rows 6 Stocks

SPREADER Twin-20ft Lift SPREADER Twin-20ft Lift

Gebze Turkey Tanjung Priok Indonesia

Rated Load 61.0t Hoist Speed 80/180m/min Rated Load 65.0t Hoist Speed 90/180m/min

Outreach 63.5m Trolley Speed 240m/min Outreach 65.0m Trolley Speed 240m/min

Lifting Height 43.5m Gantry Speed 45m/min Lifting Height 46.0m Gantry Speed 45m/min

Span 30.0m Vessel Size 22 Rows 7 Stocks Span 30.48m Vessel Size 23 Rows 8 Stocks

SPREADER Twin-20ft Lift SPREADER Twin-20ft Lift

Feature : Hatch Cover Stand

6
Portainer
MITSUI CRANES & SYSTEMS

Feature 01 Large Scale Crane, High Efficiency of Cargo Handling

The market demands larger size of Portainer® (Ship-to-Shore) cranes to accommodate the increased volume of
containers and the enlargement of container vessels.
The largest Portainer® we manufactured has 67m outreach, 52m lifting height, and in-house manufactured
Twin-20ft Lift spreader.

Meet the enlargement of In-house manufacturing of



〉 Point 01 container vessels 〉
〉 Point 02 Twin-20ft Lift Spreader

Point 01 Point 02

Feature 02 Mono Box Boom Feature 03 Self Propelled Trolley

Lighter dead weight makes higher rigidity. Self propelled trolley design system does not
Less wind receiving area makes lighter wheel load. require wire ropes for trolley traverse and reduces
Makes wider walkway future maintenance costs. In addition, the self
propelled trolley enables the quick control
Twin Box response of traversing.
Mono Box

7
Feature 04 Unit Drive System Feature
Walk-in Type
06 Control Panel
Simple unit drive design makes
maintenance and replacement works Wa l k - i n t y p e c o n t ro l p a n e l
much easier. The unit drive system improves the efficiency of all
eliminates the open gears to improve electrical system checks. Our
efficiency of maintenance works. design provides wider work
space for easy access.

Feature 05 Centralization of Devises for Easy Maintenance

With the centralization of devises at the


end of girder, our Portainer® facilitates
easy access and enhances maintenance
efficiency.

Operation Assist System Earthquake Seismic


Option 01 (Ship Profiling System)
Option 02 Isolation Device

Detections of objection by 2-D laser sensors make less damage The earthquake seismic isolation device (rubber bearing
to the crane and improve the efficiency of cargo handling. type) minimizes the damage by an earthquake.

Rubber Bearing

Trolley

Detected
Area

Oil Damper

Earthquake Seismic Isolation Device (Rubber Bearing Type)

Option 03 Container Positioning System Option 04 Operation Assist Monitor

Detects the position of chassis to support truck drivers to Detects central position of the spreader and container to support
stop at the correct position. correct positioning of spreader during container handlings

1.00m
to land

Start Stop

8
Tokyo Japan Hakata Japan

Rated Load 40.6t Hoist Speed 23/52m/min Rated Load 40.6t Hoist Speed 23/52m/min

Span 23.2m Gantry Speed 90m/min Span 29.45m Gantry Speed 90/135m/min

Lifting Height 18m Model RT4023-8I-5HL Lifting Height 15.24m Model RT4023-16I-4ED

Shimizu Japan Yokohama Japan

Rated Load 40.6t Hoist Speed 23/52m/min Rated Load 50.8t Hoist Speed 23/52m/min

Span 23.47m Gantry Speed 90/135m/min Span 23.47m Gantry Speed 90/135m/min

Lifting Height 15.24m Model RT4023-8I-4EC Lifting Height 18m Model RT5023-8I-5HL

Model RT(A)(B)-(C)I -(D)

Rated Load (LT)/(A) 40/50 Hoist Speed Rated Load (B) 20 23 26

Wheel No. (C) 8/16 (m/min) Empty Spreader 45 52 58

Lifting Height (D) 15.24m 18m 21m Trolley Speed (m/min) 70

Transtainer
Span 23.47m Gantry Speed (m/min) 90/135

®
9
Ho Chi Minh City Vietnam Klang Malaysia

Rated Load 40.6t Hoist Speed 23/52m/min Rated Load 40.6t Hoist Speed 23/52m/min

Span 23.65m Gantry Speed 90/135m/min Span 23.47m Gantry Speed 90/135m/min

Lifting Height 18m Model RT4023-8I-5EC Lifting Height 18m Model RT4023-8I-5V

Los Angeles United States Long Beach United States

Rated Load 40.6t Hoist Speed 30/60m/min Rated Load 40.6t Hoist Speed 23/52m/min

Span 41.453m Gantry Speed 100-150m/min Span 22.56m Gantry Speed 90/135m/min

Lifting Height 14.1m Trolley Speed 120m/min Lifting Height 21m Model RT4023-8I-6HL

Subject Standard Option

Power Supply Cable Chain Festoon

Spreader 20/40 Electrical Telescopic Type 2 sets of Fixed Guide Flipper (at Cabin Side) 20/40/45 Electrical Telescopic Type Movable Guide Flipper

Anti-Sway Torque Motored V Roping

Type HL:Hybrid ED: Bus-bar EC:Cable Reel V:EVSC (Engine Variable Speed Control)

10
Transtainer
MITSUI CRANES & SYSTEMS

Feature 01 Many varieties of products to meet customer's demand

Cable Reel on Carrier


01 Cable Reel on Board 02 Bus-bar 03 (patent pending)

Feature 02 Lithium Ion Hybrid

Applying both the large size battery and


the engine valuable speed control system
improves efficiency by 60%. The smaller
engine needed for the lithium ion hybrid
Transtainer® also reduces the the cost of
maintenance as well.

11
Option 01 GNSS TAS Option 02 Stacking Profile Detecting Device

Detects crane positions and directions by GNSS Detects container profile by laser sensor for safety improvement

GNSS TAS (On Board)


GNSS Antenna Detecting Area

GNSS TAS (On Ground)


Laser Sensor

Detecting Container Profile

Monitoring Camera for


Option 03 Truck Lift Prevention
Option 04 Anti-Collision System

Monitoring containers lifted up Detects the obstacles on the rail way for safety improvement

Detecting Area
Laser Sensor

Stopping Area

Slowdown Area

Option 05 CMS (Crane Management System) Option 06 Flipper

Monitoring the crane status in the real time Many varieties of flippers

Automatic Movable Manual Movable Fixed Corner

12
3000T/H Unloader

2000T/H Unloader 1500T/H Unloader

Industrial Cra
13
Cranes for Product Shipping

Grab Bucket Rubber-Tyred Pipe Handling Crane

Double Link Jib Crane Goliath Crane

ne 14
Industrial Crane
MITSUI CRANES & SYSTEMS

Feature 01 4 Drum type rope trolley system

Instead of the complex conventional rope trolley system, we adapted simple 4 drum type rope trolley which
facilitates wire rope replacement. This system is advantageous as follows:


〉 Point 01 Saving maintenance cost by
reduced quantity of the wire Supporting Drum
rope Holding and
Closing Drum

〉 Point 02 Reducing out-of–service hours of Supporting Drum
Unloader for rope replacement
work
Holding and Closing Rope

〉 Point 03 Simple structure and light-in-weight Supporting Rope
and minimum maintenance time
Supporting Rope
Holding and Closing Rope

Feature 02 Durable and Light-in-weight Bucket

We have partnership with


Bucketʼs maker with extensive
experience in deliverying
durable and light-in-weight
buckets.
Durable and light-in-weight
bucket enables the maximum
lifting load, with deduced
power consumption and lighter
dead weight of the crane.
These merits also contribute to
minimization of the investment
for civil construction.

15
CTMS
MITSUI CRANES & SYSTEMS
®

Container Terminal Management System

Our total solution with the combination of software and hardware realizes the optimization of the container
terminal operation and the related business procedures


〉 Point 01 We provide the most optimum system by combining the proven software package
based on ourthe extensive long experience and the state of the art hardware design.


〉 Point 02 The drastic reduction in operation costs can be achieved by rich functions
for operational efficiency and the user-friendly interface of our CTMS®


〉 Point 03 The customer service is improved based on the various proven
and reliable CTMS® functions such as information disclosure on Internet, etc.


〉 Point 04 The reliable and safety system operation can be realized based on the finest
support service by us

CTMS® Components

Truck Operation System

Container Terminal
Simulation System

Terminal Operation System

Integrated
Gate System Web Portal

Vessel Plan System Yard Operation System


Yard Plan System

16
OITA FACTORY
Our Oita Factory has annual manufacturing capacity of 36 Portainer® and 70 Transtainer®. To ensure the quality of our products,
we perform all the works in Oita Factory, from design, manufacture, assembly and commissioning in Oita Factory then deliver
the completed product to the customers. At Oita Factory, we have the mission statement "contribution to the realization of
sustainable society in harmony with the environment". In 2003, in recognition of our efforts in achieving this mission statement,
we were granted Certification to the ISO 14000 and 9001 manufacturing standards. We established Transtainer® for Automated
Development/Demonstration as well as experimental area in Oita Factory to meet customer's demand for automations.

Overview Crane Assembling Facility

Factory
Construction & Assemble Jib Crane

17
Development of Automated Container Terminal
We are promoting the technology development in our own style in accordance with rapid prevail of automated cargo handling
equipment. In 2018, Oita Factory installed Transtainer® for Automated Development/Demonstration and plenty varieties of
technologies. We arrange the Simulator and Terminal Lay out and propose good solution to meet customer's demand.

Transtainer® for Automated Development / Demonstration

Computer Simulation

Planning Terminal Lay out Remote Operating Console

18
MITSUI CRANES & SYSTEMS

Technology and Innovation

Research & Development

We endeavor to develop new technologies for a variety of products,especially in the container crane market to meet the
customer needs. In cooperation with PACECO® CORP., we have been introducing new technology for the container logistics
industry in the areas of high productivity, high technology, environment and safety.

Rail-mounted Transtainer ® for


rail terminal with automated /
remote operation

Semiautomated Double Trolley Portainer ® for


high efficiency of cargo handling in
the automated container terminal
Supertainer ® RailShuttle ®
BufferStation ®
Automated Transtainer ®
Large size Portainer ® Operation Assist System
Yard Chassis Dynamic Assignment System Automated Terminal Operation Management System

High High
Productivity Technology

Research
&
Development
Environment Safety

Seismic isolated device cope with massive


“NZE (Near Zero earthquake with easy maintenance.
Emission)
Transtainer® will
achieve zero Normally After Earthquake
emission by the
replacement of
power supplies
with hydrogen fuel
cells to adapt the
coming hydrogen
economy.”

Hybrid Transtainer ® Earthquake Seismic Isolation Device


Electrical Transtainer ® with Auto Plug-in/out Anti Collision Sensor
Sun Shield Device for Reefer Container Chassis Hanging Prevention
Transtainer ® Automatic Arrangement System Remote Crane Management System

19
CRANE ADVANCED REMOTE MONITORING SYSTEM

“Anytime” & “Anywhere” together with STS


What’s Preventive Maintenance with “AI” & “Machine Learning”
New
Remote Troubleshooting

What’s Special
Detect signs of breakdowns before occurrences with
“AI ” & “Machine Learning” analyzing cranes motion data and
sensor data accumulated in MES-M CLOUD
MES-M CLOUD
Centralized management for multiple cranes, even including
MITSUI E&S MACHINARY CO., LTD
cranes manufactured by other crane manufacturers

STS

Check STS Status through Web Browser


Check Real Time Status
Check Results of Preventive Maintenance
Notification of Maintenances Demands etc.

Crane Owners Crane Users Maintenance Teams MES-M


Under Development for Transtainer
Can be checked through PC & Tablets etc.

Screen Images ILLUSTRATIVE PURPOSE ONLY

System Screens Status Monitoring

“AI” & “Machine Learning” × Over 50 Years Experiences & Knowledge as a Cranes Manufacturer
Preventive Maintenance
enable us to provide you with the high standard of Preventive Maintenance with data analysis.

Items
Inverters Trolley Rails
Gear Reducers Structures Please share your “TROUBLES” or
Motors Remaining Life Assessment “REQUESTS” with us and let us assist
Wire Ropes Drone Inspections you to realize your efficient operations.

20
MITSUI CRANES & SYSTEMS

After Sales Service and Delivery Records

We have delivered to the ports in the world over 300 units of Portainer® and 1300 units of Transtainer®. Not only by
improving the technology and quality of our products, we also offer prompt After Sales Service. Our products have
been supported by our many customers for long time. To provide the best product quality and service, Mitsui E&S
Machinery Co., Ltd. as a whole group will continue our commitment to support our customers with quality products
and by providing prompt repair, maintenance and engineering services.

MES Technoservice (Shanghai) Co., Ltd.


Mitsui E&S Machinery Europe Ltd.
Mitsuizosen Technoservice HongKong Co., Ltd.

MES Technoservice A.Ş East Asia

Middle East

Africa Mitsuizosen
South Asia Southeast Asia Technoservice
Taiwan Co., Ltd.

MES Technoservice
Malaysia Sdn. Bhd.

MITSUI E&S ASIA PTE. LTD.

Branches and Subsidaries

21
Paceco Corp.
North Paceco Corp.
Ocean Springs Office
America

PACECO CORP. Los Angeles Office

South
America

Tamano Factory
Head Office

Oita Factory
Delivery

22
Contacts

Mitsui E&S Machinery Co., Ltd. Cranes & Systems Division


TEL +81-3-3544-3904 FAX +81-3-3544-3055
https://www.mes.co.jp

Oita Factory
3, Hiyoshibaru, Oita 870-0395, Japan

Technoservice Div.
1-1, Tama 3-chome, Tamano, Okayama 706-8651, Japan

6-4, Tsukiji 5-Chome, Chuo-ku, Tokyo 104-8439, Japan


Paceco , Portainer , Transtainer , Supertainer , BufferStation® , and RailShuttle® are registered trademark of Paceco® Corp in United States.
® ® ® ®
Please check out MES-M Oita Factory
CTMS® , MES HYBRID® are registered trademark of Mitsui E&S Machinery Co., Ltd in Japan. Introductory Movie on YouTube!

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