0% found this document useful (0 votes)
18 views68 pages

Duct Mate Catalog

Ductmate Industries offers a range of innovative HVAC duct solutions, including the Rapidmate Corner system for efficient assembly and connection of rectangular duct systems, and various adhesives now certified for environmental safety. The catalog outlines a comprehensive list of products, including connectors, access doors, and hangers, along with technical support and training services. Ductmate is committed to quality assurance and compliance with California Proposition 65, ensuring all products meet safety standards.

Uploaded by

Kaushal Mistry
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
18 views68 pages

Duct Mate Catalog

Ductmate Industries offers a range of innovative HVAC duct solutions, including the Rapidmate Corner system for efficient assembly and connection of rectangular duct systems, and various adhesives now certified for environmental safety. The catalog outlines a comprehensive list of products, including connectors, access doors, and hangers, along with technical support and training services. Ductmate is committed to quality assurance and compliance with California Proposition 65, ensuring all products meet safety standards.

Uploaded by

Kaushal Mistry
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 68

New Innovative

Product Solutions

RAPIDMATE SLIDE ON
& FORMED ON FLANGE CORNERS
The Most Advanced Labor Saving Corner Lineup
The Rapidmate Corner system was developed to provide an alternative
method of efficiently assembling, aligning, connecting, and securing
Page 13 commercial rectangular HVAC duct systems.

Cable Shark
Hang With Confidence
New Accessories, Brackets, and Site Kits Now Available!

Page 30-33

Ductmate Water Based


Adhesives & Sealants
Now UL Green Guard Gold Certified
Please see the following pages for more information.

Page 42-55
DUCTMATE® INDUSTRIES
HIGH-QUALITY VALUE-ADDED PRODUCTS

Table Of Contents
The Ductmate Advantage..................................................................................2 Turning Vane Systems
Material Availability Chart.................................................................................3 ProRail™ Self-Locking Rail System................................................................ 40
Connection Systems 2”, 4” Double & Single Wall Turning Vane Systems,
Ductmate 25/35/45™ Rectangular Flange Systems & Accessories........ 4-7 EconoRail™, & MonoRail™..............................................................................41
W.D.C.I.™ Slide On Connectors................................................................... 8-10 Sealants, Adhesives, Solvents, & Gaskets
Slip & Drive Type Connectors......................................................................... 11 PROseal® Duct Sealant.................................................................................. 42
Cornermatic™ Stap-Pak™ Corners................................................................. 12 PROseal® Spray Duct Sealant........................................................................ 43
NEW
! Rapidmate® Corners....................................................................................... 13 FIBERseal® Duct Sealant............................................................................... 44
T.D.C.® / T.D.F.® System Components........................................................... 13 EVERseal™ Duct Sealant............................................................................... 45
ProFlex™ Flexible Duct Connector............................................................14-15 EZ-Seal™ Duct Sealant.................................................................................. 46
Spiralmate®/Ventmate Round Flange Systems....................................... 16-17 SolvSeal™ Low VOC Solvent-Based Duct Sealant.........................................47
Inner Ring Round Connection System.......................................................... 18 Gecko Glue™ Gold, Silver, & Concentrate................................................48-50
ECONOflange™ Round Systems.................................................................... 19 Quick-Stick™ Duct Liner Adhesives..........................................................51-52
ECONOflange™ Oval Systems........................................................................ 20 ! Quick-Stick™ FiberGuard Edge Coating........................................................ 53
NEW
QuickSleeve™ Round Coupler System.......................................................... 21 LagIt™ Lagging Adhesive............................................................................... 54
Access Doors Super Liner Seal™ Adhesive.......................................................................... 55
Sandwich® Access Doors..........................................................................22-23 5511M™ Seam-Sealing Mastic..................................................................... 56
Observation Access Doors..............................................................................24 Ductmate 440, Sticky Tape, & Neoprene Gaskets........................................57
WDCI Sandwich® Doors.................................................................................. 25
ULtimate™ Grease Duct Access Doors....................................................26-28 Other System Components
Square-Framed Access Doors........................................................................ 29 PolyArmor™..................................................................................................... 58
Hangers & Reinforcements ProGuard™ Duct Cover Film........................................................................... 59
! Cable Shark® Cable Hanging System....................................................30-33 Weld Pins / Press On Hanger........................................................................ 60
NEW
Hurricane Air Brace™..................................................................................... 34 Moisture Drains...............................................................................................61
Trapeze Duct Hanger/Isolation Pad/Beam Clamp....................................... 35 BangIt™ Damper Hardware & Blades........................................................... 62
Isolation Duct Hanger, Round Duct Hanger.................................................. 36 Fasteners........................................................................................................ 63
Round Duct Strap Bracket & Vinyl/Metal Strapping.....................................37 Labor Saving Tools.......................................................................................... 64
EasyRod™ & EasyStud™ Tie Rod Systems................................................... 38
“Z-Bar” & Fire Damper Retaining Angle........................................................ 39

1-800-245-3188 [email protected]
Corporate Office
210 5th Street
Charleroi, PA 15022
Manufacturing Facilities
Monongahela, PA Lodi, CA Wagoner, OK
1502 Industrial Drive 810 S Cluff Avenue 300 SE 15th Street
Monongahela, PA 15063 Lodi, CA 95240 Wagoner, OK 74467

IMPORTANT INFORMATION
California Proposition 65
At Ductmate Industries we are working toward full compliance with The Safe Drinking Water and Toxic Enforcement Act of 1986 (CA Prop. 65). To meet CA Prop.
65 requirements, Ductmate has engaged all our raw material and component suppliers in order to identify any declarable substances in our products that would
trigger labeling requirements or updated SDS.
To date, we have identified declarable substances in products that require additional labeling and/or updated SDS. Updated SDS documents can be found
online at https://ductmate.com/prop-65 for the products listed below. Prop 65 information is located in Section 15 of the document. These updated
documents are also available on each individual product page on ductmate.com.
All Products Made From Galvanized Steel, PROseal, PROseal Spray, FIBERseal, EVERseal, EZseal,
SOLVseal, Gecko Glue Products, 5511M, LagIt, and SLS
As you are undoubtedly aware, CA Prop. 65 is a dynamic regulation that frequently has substances added, new guidance documentation released, and is
impacted by frequent changes to the case law due to ongoing litigation. Consequently, Ductmate Industries intends to conduct ongoing due diligence and invites
you to inquire from time to time concerning updates and changes that might have impacted this declaration.

LIMITED PRODUCT WARRANTY


Ductmate warrants that the products in this catalog, when properly installed and maintained, will be free from defects in material and workmanship, and will comply
with all written specifications made by Ductmate at the time of sale. Ductmate’s warranty shall run for a period of one year from the date of manufacture.
Warranty Limitation
The warranty stated above is in lieu of all other warranties, express or implied, including but not limited to the implied warranties of MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE. Although Ductmate may have suggested the product, or provided written or oral advice to the Purchaser, it is the
Purchaser’s responsibility to test and determine the suitability of the products in this catalog for the intended use and purpose, and Purchaser and/or its
customer assumes all risk and liability whatsoever regarding such suitability
Limitation of Liability
In the event of a breach of the above warranty, Ductmate’s sole obligation, and Purchaser’s sole and exclusive remedy, shall be, at Ductmate’s option, repair
or replacement of any defective products, or refund of an applicable portion of the purchase price. Ductmate shall have no liability for costs of removal or
reinstallation of the product. The Purchaser agrees that no other remedy, including but not limited to loss of profits, loss sales, injury to person or property, or
any other special, incidental or consequential damages, shall be available to the Purchaser for any claim arising out of this Agreement, regardless of whether
such claim is made in contract or in tort, including strict liability in tort. In no event will Ductmate be obligated to pay damages to the Purchaser in any amount
exceeding the purchase price that the Purchaser paid to Ductmate for the allegedly defective product.

This catalog is printed using recycled and Sustainable Forestry Initiative (SFI) Certified fibers.
The Ductmate® Advantage

Made in America Made with Union Made in Sold Through a


American Steel Pennsylvania, Select Distribution
& Raw Materials California, & Network
Oklahoma
DUCTMATE REPUTATION & CERTIFIED QUALITY ASSURANCE
Every Ductmate product is specially designed and engineered to perform a specific
function. Structural integrity, proven performance, and added value are built
right in. Strict tolerances and high quality control standards are the fundamental
principles in our manufacturing guidelines. We are also committed to providing the
sheet metal industry with new cutting edge products and technology to increase
your productivity and profits in this highly competitive industry.
ENGINEERING ASSISTANCE
Our engineering department will work with you to design and engineer the best
possible solution to those difficult or unusual systems. Whether you’re dealing
with high winds, snow loads, excessive pressures, specialty alloys, or critical air
systems, we’ve dealt with virtually every difficult and unusual duct application you
may encounter.

ASSEMBLY AND INSTALLATION TRAINING


Using one of our connector systems for the first time? Have new or additional
manpower for a project? Facing a “super tight” spec? Our technicians are available
for comprehensive hands-on product training at both your shop and job-site upon
request. We also offer detailed assembly and installation videos and manuals, all
to help ensure that the system is installed correctly—right from the start!

DUCTMATE SOLID TECHNICAL SUPPORT


Answers to your questions or problems as they occur are only a phone call
away. Our engineering and technical assistance department will back up
their information with test results and technical data you need to solidify your
position as the HVAC expert on-site. Whenever you have a difficult or critical
HVAC project, We can provide the kind of technical assistance that can give you
a strong competitive edge when you’re bidding, fabricating, and installing. For
those unusual, challenging, or downright difficult projects, Ductmate’s trained
specialists can back up your personnel in several key areas. We are committed to
providing you with the quality and service you expect and deserve when using any
Ductmate product.

FOR MORE INFORMATION OR TO ACCESS OUR SUPPORT TEAM, CALL


1 - 800 - 245 - 3188 or visit us online at www.ductmate.com.
2
Legend
Made to Order Raw Material Made to Order Minimum Quantity &
Finished Product Normally Stocked Not Available
Normally Stocked Additional Lead Times Apply
 ● ○ X

Material Availability Chart


304 316 PVC Black
Page Product Category Galvanized Galvannealed Aluminized Aluminum Stainless Stainless Coated Iron
Rectangular Flange Systems
4 DUCTMATE 35 Flange   ●    ○ ○
DUCTMATE 35 Rapidmate
4    X X X ○ X
Corners
4 DUCTMATE 35 Corners       ○ ○
4 DUCTMATE 45 Flange  ○ ○ ○ ○  ○ ○
4 DUCTMATE 45 Corners  ○ ○ ○ ○  ○ ○
4 DUCTMATE Cleat  ●  X   ○ ○
6 Universal Press-On Bullnose  X ○ ○ X ○ ○ X
8 WDCI J Flange  ○ ●   ○ ○ X
8 WDCI J Corners  ● ●   ○ X X
8 WDCI Cleat  ● ● X  ○ ○ X
TDC / TDF Components
13 Cornermatic Corners   ●   ● ○ ○
13 Rapidmate Corners    X X X ○ X
13 Manual Corners   ● ● ● ● ○ ○
13 TDC/TDF Cleat  ○ ○ ○  ○ ○ X
13 Universal Press-On Bullnose  X ○ ○ X ○ ○ X
Flexible Connector Systems
14 PROflex Commercial  ○ ○ ● ● ● X X
14 PROflex Residential  X X X X X X X
Standard Connectors
11 Standing S  ○ ○  ○ ○ X X
11 Hemmed S  ○ X  ● ○ X X
11 Drive Slip  ○ X  ● ○ X X
Round & Oval Connector Systems
16 SPIRALMATE  ○ ○ X ○ ○ ○ X
18 Press-On Inner Rings  ○ ○ ○ ○ ○ ○ X
19 ECONOflange  ○ ○ ○ ○ ○ ○ X
20 ECONOflange (Oval)  ○ ○ ○ ○ ○ ○ X
21 QUICKSLEEVES  ○ ○ X ● ● X X
Turning Vane Systems
38 PROrail (Double vane)  ○ ○   ○ ○ X
39 ECONOrail (Double vane)  ○ ○ ○ ● ○ ○ X
39 MONOrail (single vane)  ○ ○ ○ ● ○ ○ X
39 Double Wall Vane  X X   ○ X X
39 Acoustical Vane  X X ○ ○ ○ X X
39 Single Wall Vane  X X ○ ○ ○ X X
Access Doors
22 Sandwich (Round Duct)  ● ● ○ ● ● ○ ●
22 Sandwich (Rect. Duct )  ○ ● ○ ● ● ○ ●
26 ULtimate (Grease Duct) X X X X ● X X ●
29 Framed (Tab-in)  ● X ● ● X X X
29 Framed (Press-On)  X X ● ● X X X
Hangers & Accessories
33 Trapeze Hanger  ○ ○ X ○ X X X
34 Air Brace  X X X  X X X
35 1" Strapping  X X X ○ X X X
35 Strap Bracket (round Duct)  X X X X ○ X X
37 Pre-Punched Angle  X X X X X X X
37 Z - Bar Stiffener  X X X X X X X
Important Notes:
• Product & material availability chart is a reference guide only and availability, lead times and minimum order quantities may fluctuate or change without notice
• Due to the large number of model options available in each product category, not all models are available in special alloys. Please consult factory for
suitable product substitutions
• Consult factory on large orders and projects
• Refer to product page for additional product information
• PVC coated Sandwich access door are available in uninsulated models only
• 24” x 18” Sandwich access doors are only available in galvanized and 316SS
3
DUCTMATE RECTANGULAR DUCT CONNECTOR SYSTEMS

Revit Files Available


Visit Ductmate.com
THE DUCTMATE ‘25’ ‘35’ & ‘45’®
SLIDE-ON CONNECTOR SYSTEMS
MONEY SAVING VALUE ADDED FEATURES
• AIR TIGHT
• NO ADDED SEALING
• CLEAN APPEARANCE
• USED AS AN ARCHITECTURAL FEATURE
• RIGOROUSLY TESTED
• STRONG EQUAL TO SMACNA F, J, AND K
• INCREASES STRUCTURAL INTEGRITY OF DUCT
• SUBSTANTIAL SAVINGS ON DUCT GAUGES &
REINFORCEMENTS
• COST EFFECTIVE AT 1" STANDING-S OR HEAVIER WHEN
SEALING IS REQUIRED & ALL FACTORS CONSIDERED
• CAN BE SHIPPED K.D. TO JOB SITES
• QUICK & SIMPLE TO INSTALL
• EXCLUSIVE NO-BOLT & DOWN SET CORNER SYSTEMS
ON 25 & 35 SYSTEMS
• UNIVERSAL BULL NOSING ELIMINATES SHOP FABRICATION
• ENGINEERING & TECHNICAL SUPPORT
• INSTALLATION VIDEOS & MANUALS
Made With • DETAILED DUCT CONSTRUCTION TABLES & SKETCHES

U.S. Steel
• INSTALLATION INFORMATION AVAILABLE FOR VIRTUALLY
ANY APPLICATION
• CUSTOM CUT TO LENGTH AVAILABLE OVER 50”

THE DUCTMATE System Components:


NO-BOLT CORNER UNIVERSAL PRESS-ON Ductmate Gaskets
Common to ‘25’/‘35’™ Systems
BULLNOSING Ductmate 440™ Butyl & Neoprene See pg. 53

Tab locks into notch on Corner Piece


1¼”
m
32m

CLEATER TOOLS CLEAT OPTIONS CORNER ALIGNMENT TOOL


Ideal tools for attaching any type of cleat to a Flange Joint where Common to ‘25’/‘35’/‘45’ Systems Modified vise grip can facilitate installation of corner clips
spacing is not a consideration. Use the Cleater 1 & 2 in conjunction
with Ductmate Metal Cleat. Use the Versa-Cleater in conjunction with AG2000
Ductmate Versa Cleat. Use the Snapper 1 Tool in conjunction with
W.D.C.I. and T.D.C./T.D.F. Cleats

Snapper 1 Cleater 1 & 2


Versa Tool (Red Handle) (Blue Handle)
VERSA Cleat Metal Cleat PVC Cleat Bolt On Cleat

4 Ideas that work for you everyday...


DUCTMATE RECTANGULAR SYSTEMS SPECIFICATIONS

Spec Sheets
Available here

‘25’ ’35’ & ’45’® SYSTEMS


TECHNICAL DATA APPLICABLE STANDARDS
The characteristics of a particular duct connection or joint are Angle Steel: ASTM-A-653 G 60/90
usually referenced to the Sheet Metal and Air Conditioning Corner Steel: ASTM A-653 G 60/90
Contractors National Association (SMACNA) Manuals. Mastic: Ductmate 5511M
SMACNA encourages the use of new technology, but does not Gasket: Ductmate 440™
endorse proprietary products. The Ductmate ‘45’, ‘35’ and TECHNICAL SERVICES
‘25’ Systems have been tested in accordance with SMACNA Detailed assembly and installation instructions, and videos
procedures with no external sealant employed. The tests showing step-by-step procedures, are available from the
reveal: the Ductmate ‘45’ Systems are comparable to the manufacturer and on the Ductmate website. Factory trained
SMACNA Class “K” transverse joint, the Ductmate ‘35’ Systems personnel are available upon request, at no charge to instruct
are comparable to the SMACNA Class “J” transverse joint and new customers in the use of the Ductmate Systems.
the Ductmate ‘25’ Systems are comparable to the SMACNA
Class “F” joint. GUARANTEES
All component parts of the Ductmate Systems are guaranteed
Virtually no leakage at up to 10” WG positive pressure or down
against defective material.
to 10” WG negative pressure. Consult Ductmate for static
pressures exceeding these specifications. Complete test data DUCTMATE SNAP-ON CLEAT
is available upon request.
PVC CLEAT*
LIMITATIONS Polyvinyl chloride (PVC) is an organic polymer derived from
The Ductmate ‘45’ System is not recommended for applications petroleum and salt.
with duct gauges heavier than 10 GA. or lighter than 22 GA. Performance Properties:
The Ductmate ‘35’ System is not recommended for applications • Relatively high ignition resistance:
with duct gauges heavier than 16 GA. or lighter than 26 GA. Flash ignition 391°C/735°F
The Ductmate ‘25’ System is not recommended for applications Self ignition 454°C/850°F
with duct gauges heavier than 20 GA. or lighter than 26 GA. • Low fuel contribution
• Lack of flaming drips
COMPOSITION AND MATERIALS
• High external heat necessary to maintain combustion
The Ductmate Systems consist of the following components:
• UL94-Passes
a. Ductmate ‘45’ Angle is roll-formed from 18 GA. galvanized
• UL723 (ASTM E-84) Test Data:
steel with an integral sealant.
Flame Spread: 10
b. Ductmate ‘35’ Angle is roll-formed from 20 GA. galvanized
Fuel Contribution: 0
steel, with an integral sealant.
Smoke Density: 10
c. Ductmate ‘25’ Angle is roll-formed from 24 GA. galvanized
• Service Temp: +32°F to +150°F
steel, with an integral sealant.
• PVC Cleat is used around perimeter of transverse joint.
d. Ductmate Corner Pieces inserted into the hollow web of the
* Not recommended for outdoor applications. For
Ductmate Angle. See drawing on page 7 for corner styles.
applications involving chemicals, consult factory.
e. Metal Cleat is roll-formed from 20 GA. galvanized steel.
(PVC Cleat is available upon request). METAL CLEAT
f. Ductmate ‘45’ VersaCleat is roll-formed from 22 GA. DM® Metal Cleat is roll-formed 20 GA. galvanized steel
galvanized steel. for application around perimeter of transverse joint. (See
g. Also available: optional Ductmate ‘45’ bolt-on cleat, roll- installation manual for correct usage).
formed from 11 GA. electroplate galvanized steel.
h. Gasket is extruded butyl for use between mating flanges. BOLT ON CLEAT
(Neoprene gasket is available upon request). Ductmate Bolt-On Cleat is ideal for all flange applications
i. Corner Clips are 16 GA. galvanized steel. (Use of nuts including DM 25/35/45.
and bolts optional: 3/8” x 1” for DCIIIB, 5/16” x 1” for
Part Number:
Ductmate DC25 Corner).
D45CGA
DIMENSIONS 200pcs/box
Refer to drawings on page 7.

Ideas that work for you everyday... 5


DUCTMATE RECTANGULAR SYSTEMS PART NUMBERS
How to Order A Complete Ductmate Rectangular Duct Connection System:
Table 1: Ductmate Rectangular Connection System Components:
Ductmate Compatible Standard Available Alloys***
Cleat Gasket**
Flange Corner(s) Bundle Sizes* (for flange, corners, & cleat)
• DV6C • 440 3/16” x 1” x 25’
VersaCleat TM DM45 Butyl Gasket
(250 Pcs. @ 61.25 lbs/carton (400’ @ 50 lbs/carton)
• (10) • NEO 5/16” x 1” x 50’
1,000 LF • DV10CGA DM45 1” Neoprene Gasket
• D45 - 18 ga.
10’ Metal VersaCleat TM (1000’ @ 23 lbs./carton)
Ductmate ‘45’
• DC45 - 11 ga. • (50) 100’ Bundle • 440 3”x2”x1/8”
(1.07 LB per LF)
500 LF Not available for DM25 Butyl Gasket Patches
Class K
(512 patches/carton) • GA=Galvanized
10’ lengths available • D45CGA
Optional DM45TM Bolt-On Cleat • GN=Galvanneal
(200 Pcs. @ 25.6 lbs/carton)
Only available in galvanized • AL=Aluminum
• D3A - 16 ga. (Except Cleat)
• D6C
• D3B - 16 ga.
6” Metal Cleat • AZ=Aluminized
• DC35 - 12 ga.
(500 Pcs. @ 45 lbs/carton)
• D35 - 20 ga. • BD35 - 12 ga. • (10) • D10C • S4=304 Stainless
Ductmate ‘35’ • BDC35 - 12 ga. 1,000 LF 10’ Metal Cleat
(.7 LB per LF) • RMDC35 - 12 ga. • 440 3/16” x 5/8” x 25’ • S6=316 Stainless
(100’ per bundle)
Class J • RMDC3A - 16 ga. • (15) Butyl Gasket
• 6”PVC
1,500 LF (500’ @ 45 lbs/carton) • PVC=PVC Coated
6” Solid PVC Cleat
D=DUCTMATE
• (20) (500 Pcs. @ 18 lbs/Carton) • BI=Black Iron
RM=RAPIDMATE • 440 3”x2”x1/8”
2,000 LF • 10’PVC
Butyl Gasket Patches
10’ Solid PVC Cleat (D25 = Galvanized Only)
(512 patches/carton)
• (30) (100’ per bundle)
• D25 - 24 ga. 3,000 LF • D45CGA
• NEO 5/16” x 3/4” x 50’
Ductmate ‘25’ Optional DM45TM Bolt-On Cleat
• DJR - 16 ga. Neoprene Gasket
(.4 LB per LF) All bundles composed (200 Pcs. @ 25.6 lbs/carton)
(750’ @ 15 lbs./carton)
Only available of 20’ lengths Only available in galvanized
• DBJR - 16 ga.
in galvanized 10’ lengths available • DV6C
Class F VersaCleat TM
(250 Pcs. @ 61.25 lbs/carton)
Not available for DM25
* Consult distributor on minimum ordering requirements
** 440 Butyl Gasket is recommended for standard H.V.A.C. systems
*** Specialty alloys available in exact quantities

Ductmate Flange Part No. Key Ductmate Corners Part No. Key
EXAMPLE: D3530GA EXAMPLE: D3BGA
Profile Size* Bundle Size Alloy* Corner Type Alloy*
Example: D35 Example: 30 Example: GA Example: D3B Example: GA
D35=Ductmate ‘35’ Flange 30=3000’ GA=Galvanized D3B=Ductmate No-Bolt Corner GA=Galvanized
* Please see Table 1 above for all available profile sizes and alloys * Please see Table 1 above for all available corner types and alloys

Universal Press-On Bullnosing Part No. Key


EXAMPLE: BN1GA
Bullnosing Size Alloy
Example: BN Example: 1 Example: GA
• BN = Bullnosing • 1 = 1” • GA = Galvanized
10’ Length • 1.5 = 1 ½” • S6 = 316 Stainless Steel
100’ Bundles • 2 = 2”
Ductmate Corners Ordering Information
Corner Type  Corresponding Flange Gauge Clip / Bolt Pkg. Quantity Pkg. Weight (lbs.)
DC45™ DM45™ 11 Requires ½” Bolt (Not Included) 100 / Carton 33 lbs. / Carton
D3A DM35® 16 Requires 3/8” Carriage Bolt (Not Included)‡ 250 / Carton 40 lbs. / Carton
D3B DM35® 16 Corner Clip Included w/Order  250 / Carton 43 lbs. / Carton
DC35™ DM35® 12 Requires 3/8” Carriage Bolt (Not Included)‡ 200 / Carton 43.8 lbs. / Carton
BDC35 DM35® 12 3/8” Carriage Bolt Included w/Order‡ 200 / Carton 49.8 lbs. / Carton
RMDC3A DM35® 16 Requires 3/8”-12x1 Screw (Not Included) 250 / Carton 36.5 lbs. / Carton
RMDC35 DM35® 12 Requires 3/8”-12x1 Screw (Not Included) 200 / Carton 44 lbs. / Carton
DJR™ DM25™ 16 Corner Clip Included w/Order  250 / Carton 34 lbs. / Carton
DBJR DM25™ 16 Nut & Bolt Included † 250 / Carton 30 lbs. / Carton
* Please see Table 1 above for all available corner types and alloys  Extra Corner Clips 500 per box are also available: Part No. DCLPGABX
‡ Extra Carriage Bolts 125 per bag are also available: Part No. CBGA † Extra Carriage Bolts 125 per bag are also available: Part No. BOLTS DC25

6 Ideas that work for you everyday...


DUCTMATE RECTANGULAR SYSTEMS (CONT.)
DUCTMATE ‘45’ (SMACNA ‘K’ RATED) DUCTMATE ‘35’ (SMACNA ‘J’ RATED) DUCTMATE ‘25’ (SMACNA ‘F’ RATED)

.875”
.875”

.35”
9mm .35” .35”
9mm 9mm

0.98”
25mm
1.375”
35mm
45mm
1.77”
25mm
1.375”
0.98”
1.75”

DC45™ CORNER PIECE D3A™ CORNER PIECE Rapidmate Corner - (Use with DM35 Flange System)
(USE WITH DM45 SYSTEMS) (USE WITH DM35® SYSTEMS)
NOT AVAILABLE IN CANADA
HOLE FOR 1/2” BOLT
HOLE FOR 3/8” SCREW* RMDC3A
HOLE FOR 3/8” CARRIAGE BOLT

Pillow

4.250
12 GA GALVANIZED STEEL
11 GA GALVANIZED STEEL Embossing

4.375
16 GA GALVANIZED STEEL

4.250
4.75

CORNER WITH DOWNSET


16 GA GALVANIZED STEEL
4.250

CORNER WITH DOWNSET


12 GA GALVANIZED STEEL

HOLE FOR 3/8” SCREW*


HOLE FOR 3/8” CARRIAGE BOLT
RMDC35
DC35™ CORNER PIECE Bolt NOT Included | BDC35 Bolt Included D3B™ CORNER PIECE *See pg 63 for screws,
(USE WITH DM35® SYSTEMS) (USE WITH DM35® SYSTEMS) not included

BOLTED DBJR™ CORNER PIECE


NO-BOLT CORNER UNIVERSAL PRESS-ON (Use with DM25 System)

Common to ‘25’/‘35’™ Systems


BULLNOSING

Tab locks into notch on Corner Piece DJR CORNER PIECE


(Use with ‘25’ System)
1¼”
m
32m

ESTIMATING DUCTMATE ‘25’ ‘35’ & ‘45’ COMPONENTS


FLANGES ESTIMATING FORMULA: Per Duct Size [(W + H) ÷ 3] x # of Duct Sections.
Add Requirement For Each Size To Determine Total flange Needed.
Ductmate Gaskets
Ductmate 440™ Butyl & Neoprene See pg. 53
Example: Duct size 40” x 30” @ 60 joints.
[(40” + 30”) ÷ 3] x 60 = 1400’ of Flange.
CORNERS: Approx. (1) corner for every (3 lf) of flange = 1400 ÷ 3 = 467 (250 pcs/box)
CLEAT: Approx. (6”) of cleat for every (4’) of flange = 1400 ÷ 4 = 350 (6” ea @ 250 lf/ctn or 500 pcs)
GASKETING: Approx. 1 lf per 2 lf of Flange = 1400 ÷ 2 = 700’ (20 rolls @ 25’ per roll or 500 If per ctn)
SAMPLE ORDER:
Quantity Part Number Description Total Required Weight
(1) Bundle D3515GA Ductmate ‘35’ 1500 ft. 1035 lbs.
(2) Box D3BGA No-Bolt Corners 500 pcs. 86 lbs.
(1) Box D6CGA 6” Metal Cleat 500 pcs. 45 lbs.
(2) Box 440 3/16” x 5/8” 440 Butyl Gasket 1000 lf. 90 lbs
NOTE COMPONENT QUANTITIES WILL VARY WITH SIZE OF DUCT.

Ideas that work for you everyday... 7


W.D.C.I. RECTANGULAR DUCT CONNECTOR SYSTEMS
TM

The W.D.C.I. System


Includes:
440 Butyl Gasket

A non-hardening butyl rubber tape with


superior sealing and adhesive qualities for a
permanent, leak-proof W.D.C.I. connection

Snap-On Cleat
(Common to ‘J’ & ‘H’ Systems)

THE W.D.C.I. ‘J’ & ‘H’


SLIDE-ON CONNECTORS
PVC Cleat
Metal Cleat MONEY SAVING VALUE ADDED FEATURES
Bolt-On Cleat • AIR TIGHT
• NO ADDED SEALING
• CLEAN APPEARANCE
• USED AS AN ARCHITECTURAL FEATURE
• RIGOROUSLY TESTED
• STRONG
• INCREASES STRUCTURAL INTEGRITY OF DUCT
• SUBSTANTIAL SAVINGS ON DUCT GAUGES & REINFORCEMENTS
SNAPPER 1 • COST EFFECTIVE AT 1" STANDING-S OR HEAVIER WHEN SEALING IS REQUIRED &
Ideal tool for attaching cleat to W.D.C.I. ALL FACTORS CONSIDERED
Flange Joint.
• CAN BE SHIPPED K.D. TO JOBSITES
• QUICK & SIMPLE TO INSTALL
• BULL NOSING KITS
• ENGINEERING & TECHNICAL SUPPORT
• INSTALLATION MANUALS
• DETAILED DUCT CONSTRUCTION TABLES & SKETCHES

Cleat can be snapped-on or


driven-on for large sections of
Snapper 1
duct or inaccessible areas
(Red Handle)

Universal Press-On
Bullnosing
Angle is roll-formed from
galvanized steel

Gasket Tape is applied to


W.D.C.I. Flanges before
joining duct sections for a
no-leak seal
Duct Wall Integral mastic Special guide Duct Wall
sealant perfects facilitates duct
the seal wall entry

8 Ideas that work for you everyday...


W.D.C.I. RECTANGULAR SYSTEMS SPECIFICATIONS
W.D.C.I. ‘J’ & ‘H’ Systems
TECHNICAL DATA COMPOSITION AND MATERIALS the W.D.C.I. Systems.
The characteristics of a particular duct connection The W.D.C.I. Systems consist of the following
or joint are usually referenced to the Sheet components:
W.D.C.I. CLEAT
Metal and Air Conditioning Contractors National a. W.D.C.I. ‘J’ Angle is roll-formed from 20 GA. PVC CLEAT
Association (SMACNA) Manuals. SMACNA galvanized steel, with an integral sealant. Polyvinyl chloride (PVC) is an organic polymer derived
encourages the use of new technology, but does b. W.D.C.I. ‘H’ Angle is roll-formed from 22 GA. from petroleum and salt.
not endorse proprietary products. The W.D.C.I. galvanized steel, with an integral sealant. Performance Properties:
‘J’ & ‘H’ Systems have been tested in accordance c. W.D.C.I. Corner Pieces are inserted into the • Relatively high ignition resistance:
with SMACNA procedures with no external sealant hollow web of the respective angle. See • Flash ignition 391°C/735°F
employed. The tests reveal: the W.D.C.I. ‘J’ Systems drawing below for corner styles. • Self ignition 454°C/850°F
are comparable to the SMACNA Class J transverse d. Metal cleat is roll-formed from 22 GA. • Low fuel contribution
joint and the W.D.C.I. ‘H’ Systems are comparable to galvanized steel. (PVC Cleat is available upon • Lack of flaming drips
the SMACNA Class H joint. request). • High external heat necessary to maintain
e. Gasket is extruded butyl for use between combustion
mating flanges. (Neoprene gasket is available • UL94-Passes
LIMITATIONS upon request). • UL723 (ASTM E-84) Test Data:
The W.D.C.I. ‘J’ System is not recommended for f. Nuts & Bolts Flame Spread: 10
applications with duct gauges heavier than 16 GA. 3/8” x 1” for W.D.C.I. ‘J’ Fuel Contribution: 0
or lighter than 26 GA. 1/4” x 1” for W.D.C.I. ‘H’ Smoke Density: 10
The W.D.C.I. ‘H’ System is not recommended for g. Screw for W.D.C.I Rapidmate “J” Corner and for Service Temp: +32°F to +150°F
application with duct gauges heavier than 20 GA. or RMWJCGANS • PVC Cleat is used around perimeter of
lighter than 26 GA. 3/8 - 12 x 1 transverse joint. Not recommended for roof
3/8 - 12 x 1.5 top applications.
See pg 63 for screws
DIMENSIONS METAL CLEAT
Refer to drawings below. W.D.C.I. Metal Cleat is roll-formed of 22 GA.
galvanized steel for application around perimeter of
APPLICABLE STANDARDS TECHNICAL SERVICES transverse joint. (See installation manual for correct
Angle Steel: ASTM-A-653 G 60/90 Detailed assembly and installation instructions, and usage).
Corner Steel: ASTM A-653 G 60/90 videos showing step-by-step procedures, are available
Mastic: 5511M from the manufacturer and on the Ductmate website.
Gasket: Ductmate 440 Factory trained personnel are available upon request,
at no charge to instruct new customers in the use of

W.D.C.I. ‘J’ & ‘H’ System Components


W.D.C.I. - LIGHT ‘H’ FLANGE W.D.C.I. ‘H’ CORNER UNIVERSAL PRESS-ON BULLNOSING
11 GA. - GALVANIZED
22 GA. Metal Cleat 1” (2.54 cm)

Roll-formed from G-60


22 GA. Galv. Steel

Integral Sealant

7/8”
(2.28 cm)

3” (7.62 cm)
Hole for 1/4” x 1” Carriage Bolt
W.D.C.I. - HEAVY ‘J’ FLANGE W.D.C.I. ‘J’ CORNER W.D.C.I. ‘J’ CORNER
11 GA. - GALVANIZED 11 GA. - GALVANIZED
22 GA. Metal Cleat 1” (2.54 cm)

Roll-formed from G-60 Hole for


20 GA. Galv. Steel
3/8” Screw
Integral Sealant
RMWJCGANS

1 - 7/16”
(3.65 cm)

See Page 63
3” (7.62 cm) Hole for 3/8” x 1” Carriage Bolt for Corner and Screw

Ideas that work for you everyday... 9


W.D.C.I. RECTANGULAR DUCT CONNECTOR SYSTEMS
How to Order A Complete W.D.C.I. Rectangular Duct Connection System:

Table 1: W.D.C.I. Rectangular Connection System Components:


W.D.C.I. Compatible Standard Available Alloys*
Cleat Gasket**
Flange Corner(s) Bundle Size* (for flange, corners, & cleat)

• WJC
• WJ - 20 ga. 11 GA corner
• (10) Metal Cleat • GA=Galvanized
W.D.C.I. ‘J’ 200 pcs./carton
Large Profile Nuts & bolts 1,000 LF • W6C
6” Metal Cleat • GN=Galvanneal
(.73 lbs per LF) included • (15)
(Galvanized only) (500 pcs. @ 50 lbs/ • AL=Aluminum*
1,500 LF
(54.5 lbs/carton) carton)
• RMWJCGANS • (50) • W10C • 440 3/16” x 5/8” x 25’ • AZ=Aluminized
11 GA corner 500 LF 10’ Metal Cleat Butyl Gasket
(100’ per bundle) (500’ @ 45lbs./carton) • S4=304 Stainless
200 pcs./carton Specialty alloys are
Screws not available in exact
• WH - 22 ga.

included Solid PVC Cleat • NEO 5/16” x 3/4” x 50’ • S6=316 Stainless
quantities.
W.D.C.I. ‘H’ • 6”WPVC Neoprene Gasket • PVC=PVC Coated**
Small Profile (Bundles composed 6” Solid PVC Cleat (750’ @ 15lbs./carton)
(.5 lbs per LF) • WHC of 20’ lengths. 10’ (500 Pcs. @ 22 lbs/ • BI=Black Iron
11 GA corner lengths available) carton)
Only available in galvanized 250 pcs./carton • 10’WPVC † WH = Galvanized Only
Nuts & bolts 10’ Solid PVC Cleat * Except Cleat
included (100’ per bundle) ** Except Corners
(Galvanized only)
(30 lbs/carton)
* Consult distributor on minimum ordering requirements. Specialty alloys available in exact quantities
** 440 Butyl Gasket is recommended for standard H.V.A.C. systems
Extra WJ Bolts Model WCBGA- 3/8-16x1” 125 per bag
Extra WH Bolts Model 1/4x1 C BOLT 125 per bag

Universal Press-On Bullnosing Part No. Key


EXAMPLE: BN1GA
Bullnosing Size Alloy
Example: BN Example: 1 Example: GA
BN = Bullnosing 1 = 1” GA = Galvanized
10’ Length 1.5 = 1 ½” S6 = 316 Stainless Steel
100’ Bundles 2 = 2”

Estimating W.D.C.I. ‘J’ & ‘H’ System Components


FLANGES ESTIMATING FORMULA: Per Duct Size [(W + H) ÷ 3] x # of Duct Sections.
Add Requirement For Each Size To Determine Total flange Needed.
Example: Duct size 40” x 30” @ 60 joints.
[(40” + 30”) ÷ 3] x 60 = 1400’ of Flange.
CORNERS: Approx. (1) corner for every (3’) of flange = 1400 ÷ 3 = 467 (250 pcs/box)
CLEAT: Approx. (6”) of cleat for every (4’) of flange = 1400 ÷ 4 = 350 (6” ea @ 250 lf/ctn or 500 pcs)
GASKETING: Approx. 1’ per 2’ of Flange = 1400 ÷ 2 = 700’ (20 rolls @ 25’ per roll or 500 lf per ctn)

SAMPLE ORDER:
Quantity Part No. Description Total Required Weight
(1) Bundle WJ15GA W.D.C.I. ‘J’ 1500 ft. 1095 lbs.
(2) Box WJCGA Carriage Bolt Corners 400 pcs. 109 lbs.
(1) Box W6CGA 6” Metal Cleat 500 pcs. 50 lbs.
(2) Box 440 3/16 x 5/8 440 Butyl Gasket 1000 lf. 90 lbs.
NOTE: COMPONENT QUANTITIES WILL VARY WITH SIZE OF DUCT.

10 Ideas that work for you everyday...


SLIP AND DRIVE TYPE CONNECTIONS

Standing S, Slips, And Drives Part Number and Ordering Information

1⅛”
½” 1” 1⅝” 1⅛” 1”

13/16” Drive Slip


Hemmed S Slip
½” Standing S 1⅛” 1¼”
1⅛”
1” Standing S Standing Drive Slip
1⅝” Reinforced S*
* Reinforcing bar not included

Slip & Drive System Part No. Key


Connector Type Standing S Height Alloy Gauge
• 20 = 20 GA
• SS = Standing S • GA = Galvanized • S4 = 304 Stainless
• 1 = 1” • 22 = 22 GA
• HS = Hemmed S • GN = Galvannealed • S6 = 316 Stainless
• .5 = 1/2” • 24 = 24 GA
• DS = Drive Slip • AZ = Aluminized • PVC = PVC Coated
• 1.625 = 15/8” • 26 = 26 GA
• SDS = Standing Drive Slip • AL = Aluminum • BI = Black Iron
• 28 = 28 GA
Note: May not be available in all alloys

Packaging: 10’ Lengths/100’ Bundles


Hemmed S Slip, Drive Slip and 1/2” Standing S are also available in 5’ lengths
Additional lead time and charges will be applied to all cut to length orders.

Weights Listed In Lbs/Ft


Gauges ½” Standing S 1” Standing S 1⅝” Standing S Hemmed S Drive-Slip Standing Drive Slip Color Code

20 Ga. N/A 0.78 0.79* N/A N/A N/A Yellow


22 Ga. N/A 0.58 0.68* N/A N/A 0.46 Green
24 Ga. 0.41 0.55* N/A 0.32* 0.19* 0.40 Orange
26 Ga. 0.35* 0.44 N/A 0.25* 0.15* 0.33 Blue
28 Ga. N/A N/A N/A 0.23 0.12 N/A Red
* Most popular gauges per connector
Note: N/A designates gauges not available

Cut to length Slips and Drives 24 and 26 Gauge


(100 Pieces Per Carton)
Hemmed Slip – 6” through 24” in 2” increments Drive Slip – 6” through 26” in 2” increments
(can be manufactured in 1” increments upon request) (can be manufactured in 1” increments upon request)

Straight end (Hemmed S) Straight end with 45° bevel (Drive slip only) Tabbed end with 45° bevel (Drive slip only)
3/4”

Ideas that work for you everyday... 11


Strap-Pak™ Corners
CORNERMATIC® and Rapidmate®
Strap-Pak™ CORNERS

Com
pat
Auto ible With
m
Inser atic Cor ALL
ting n
Mach er
ines

Strap-Pak Characteristics Rapidmate®


Patented Strap-Pack magazines system is the most efficient • Advanced bridge design for enhanced corner insertion
means of loading Cornermatic and Rapidmate corners into • Exclusive raised spacer plate with beveled design
all automatic insertion machines. ensures proper gasket placement and compression
• Fastest most efficient loading option available • TDC/TDF corners fit all Automatic machinery and
• Reduces shop labor. manual insertion
• Uniform Stack reduces jamming & machinery down time. • Patented Strap-Pak® Magazine reduces loading and
• Precision Stamped 16 ga. steel. machinery downtime
• 80 Corners per magazine / 400 case) • For use with any 3/8” - 12, ASME B18.6.3
• 5 sleeves/master carton (400 corners) Type AB screws
• 40 boxes/pallet (16,000 corners) • Available in specialty alloys
Cornermatic Ordering Information Rapidmate Ordering Information
RMTDC**STPK: TDC Strap-Pack Corners
CMC**STPK: TDC Strap-Pack Corners
RMTDF**STPK : TDF Strap-Pack Corners
CMF**STPK : TDF Strap-Pack Corners
Replace ** with Alloy: GA, GN, AZ, PVC
CMU**STPK : Universal Strap-Pack Corners
Replace ** with Alloy: GA, GN, AZ, AL, S4, S6, PVC, BI Raised Spacer
plate (Back)

Universal Cornermatic Bridges


Beveled Gasket Plate

Rapidmate

9/16"High Hat Screw 5/16"High Hat Screw


1" and 1½" Screws 1" and 1½" Screws
Strap Pak Cutter

12 Ideas that work for you everyday...


TDC® / TDF® Components
T.D.C. and T.D.F. CORNERMATIC* CORNER RAPIDMATE TDC ®/TDF ® CORNER
* Cornermatic is a trademark of Systemation, Inc.
Ductmate is in no way affiliated with Systemation, Inc.
patent # 9,377,213 and 9,545,695
• 16 Gauge
• Stacked for use with automatic corner
inserter machines
RMTDCGA RMTDFGA
• Hole for 3/8” Carriage Bolt
CORNERMATIC

• Available in a variety of metals


• Patent # 9,377,213 and 9,545,695
• Packaged: 250/carton @ 35 lbs.

Part Numbers:
CMCGA OR CMFGA
CORNERMATE® T.D.C. MANUAL INSERTION CORNERS • 16 ga. corner for T.D.C. and T.D.F.
• Bevelled Gasket Plate ensures proper gasket placement
and compression
• For use with any 3/8-12 Type AB Screw
• Gasket Plate gasketing guide and proper compression
DM AC

• See page 63 for available fasteners


DM C

VERSA CLEAT TM
22 Gauge Metal
Part Number: Part Number: Part Number: 6” Part Number: DV6CGA
CGA ACGA CMCGAMI 10’ Part Number: DV10CGA
• 16 Gauge • Available in Metal Alloys Only
• Manual insertion only • For use on T.D.C. (and some T.D.F.) profiles
• Hole for 3/8” Carriage Bolt
• Galvanized only (See Cornermatic Corners for Special Alloys)
• Packaged: 250/carton @ 42 lbs.
PACKAGING INFORMATION
CORNERMATE® T.D.F. MANUAL INSERTION CORNERS 6” Part Numbers 10’ Part Numbers
125 L.F. (250) pcs./carton @ 31 lbs. 100’/bundle @ 23 lbs.
Use with the Versa-Cleater™ Tool (Page 60)

T.D.C. CLEAT T.D.F. CLEAT


KU-F

22 gauge Metal 22 gauge Metal


6” Part Number: T6CGA 6” Part Number: F6CGA
10’ Part Number: T10CGA 10’ Part Number: F10CGA
Part Number: PVC PVC
FGA Part Number: 6” Part Number: 6”TPVC 6” Part Number: 6”FPVC
CMFGAMI 10’ Part Number: 10’FPVC
• 16 Gauge
• Manual insertion only
• Hole for 3/8” Carriage Bolt
• Galvanized only (See Cornermatic Corners for Special Alloys)
• Packaged: 250/carton @ 42 lbs.
T.D.C. / T.D.F. MANUAL INSERTION (HEAVY GAUGE)
• 14 Gauge
• Manual insertion only
• Hole for 3/8” Carriage Bolt
• Available in a variety of metals
• Packaged: 250/carton @ WCCGA: 45 lbs. / PACKAGING INFORMATION
WDCI C

WFCGA: 48 lbs. 22 gauge Metal PVC


Part Number: 6” Part 250 L.F. (500) pcs./carton 250 L.F. (500) pcs./carton
WCCGA OR WFCGA Numbers @ 45 lbs @ 24 lbs
10’ Part 100 L.F. (10) pcs./bundle 100 L.F. (10) pcs./bundle
How To Order T.D.C. & T.D.F. Components Using Part Numbers @ 18 lbs @ 12 lbs
Number Variations: Use with the SNAPPER 1 Tool (Page 60)
Available Alloys
• GA = Galvanized • S4 = 304 Stainless UNIVERSAL PRESS-ON
• GN = Galvanneal • S6 = 316 Stainless BULLNOSING
• AZ = Aluminized • PVC = PVC Coated EXAMPLE: BN1GA
• AL = Aluminum (except cleat) • BI = Black Iron
1” Part Number: BN1
EXAMPLE: CMFGN (Galvannealed Steel T.D.F. Corner) 1½” Part Number: BN1.5
To order any of these products, use part number variations as defined. Use 2” Part Number: BN2
the part number for your given corner or cleat type, and add the part number * Available in Galvanized
code that corresponds to your desired alloy (listed in the chart above). or 316 Stainless Steel

ALL DUCTMATE GASKETS ON PAGE 53. OTHER TIME SAVING TOOLS ON PAGE 60.

Ideas that work for you everyday... 13


FLEXIBLE DUCT CONNECTORS

PROflex ™ Revit Files Available Spec Sheets


Visit Ductmate.com Available here

Flexible Duct Connector


Sav
& Me Time
one
y!

• ISOLATES VIBRATION & NOISE AT SOURCE


• COMMERCIAL & RESIDENTIAL APPLICATIONS
• AIRTIGHT & WATERPROOF
• AVAILABLE IN 500’, 750’, AND 1000’ ROLLS
• GALVANIZED, STAINLESS, OR ALUMINUM METAL
• AVAILABLE IN 5 METAL ALLOYS
• AVAILABLE WITH VINYL SUPER DUTY, NEOPRENE,
HYPALON, SILICONE, & TEFLON® FABRICS • AVAILABLE IN SUPER DUTY VINYL, NEOPRENE,
• FABRICS ARE AVAILABLE IN VARIOUS WIDTHS HYPALON, SILICONE, AND TEFLON
WITHOUT METAL ATTACHED. • REDUCES SCRAP WHICH WILL SAVE ON
MATERIAL COSTS
• LESS CHANGEOVER THAN 100’ ROLLS WHICH
REDUCES FABRICATION AND LABOR TIME
• EASY TO LOAD COIL ON A SKID
• CAN ORDER 1-4 MASTER ROLLS AT A TIME ON
ONE PALLET

TESTED TO
10” W.G. POSITIVE AND
10” W.G. NEGATIVE!

POWER LOCK

SINGLE FOLD

• 24 AND 28 GAUGE GALVANIZED STEEL MEETS ASTM-A-653-94-G60

• FABRICS MEET NFPA 701 REQUIREMENTS PROTECT LOCK


• RESISTANT TO FUNGAL & MOLD GROWTH (ASTM G-21)

• ALL PROflex DUCT CONNECTORS ARE GUARANTEED AGAINST


DEFECTIVE MATERIAL

• SHIPPED IN STANDARD 100 FOOT ROLLS PER CARTON


Metal
• SHIPPING WEIGHTS VARY WITH METAL AND FABRIC SELECTED Fabric

14 Ideas that work for you everyday...


FLEXIBLE DUCT CONNECTORS SPECIFICATIONS

PROflex™ ORDERING INFORMATION FABRIC SPECIFICATIONS

Standard 100 ft. per carton. VINYL SUPER DUTY (dual fabric) • Strongest all-purpose fabric
in the industry with excellent
Base Fabric: Polyester/Polyester
Metal is available in galvanized, stainless and aluminum. Color: Gray
resistance to cuts, tears, and
abrasion
All fabrics are available without metal attached in various Weight: 20 oz/sq.yd ± 2 • Flame resistant coating
• Resistant to weather and most
widths x 100 ft. per roll. Tearing Strength: W: 65 lbs F: 70 lbs
chemicals
Tensile Strength: W: 425 lbs F: 280 lbs • Mildew resistant per ASTM G-21
For other alloys, fabric sizes or chemical resistance Low Temperature: -40°F • Meets NFPA 701
information, consult your nearest Ductmate distributor or High Temperature: 200° F
call Ductmate direct.
Fabric
In Accordance With ANSI/NFPA701
Commercial: 24 Gauge Method 1
5UX2
Size
Fabric Part No.
metal x fabric x metal
LA APPROVED VINYL SUPER DUTY • Strongest all-purpose fabric
Vinyl Super Duty PFC*VS** (dual fabric) in the industry with excellent
resistance to cuts, tears, and
Neoprene All fabrics PFC*N** Base Fabric: Polyester/Polyester abrasion
available in: Color: Black • Flame resistant coating
Hypalon 3”x3”x3” PFC*H** Weight: 20 oz/sq.yd ± 2 • Resistant to weather and most
4”x4”x4” chemicals
Silicone 3”x6”x3” PFC*S** Tearing Strength: W: 35 lbs F: 35 lbs
• Mildew resistant per ASTM G-21
Tensile Strength: W: 280 lbs F: 220 lbs • Meets NFPA 701
Teflon PFC*T**
Low Temperature: -40°F
High Temperature: 200° F
Single-Fold: 24 Gauge
HYPALON • Ideal for outdoor applications and
Size fume hoods
Fabric Part No. Base Fabric: Glass Cloth
metal x fabric x metal • Flame resistant coating
Color: White • Resistant to weather, most
Weight: 30 ± 2 oz/sq yd chemicals, fat, and oil
Vinyl Super Duty PFCS*VS** • UV Resistant
Tearing Strength: W: 25 lbs F: 20 lbs
Neoprene All fabrics PFCS*N** • Meets NFPA 701
available in: Tensile Strength: W: 475 lbs F: 375 lbs
Hypalon 4½”x3”x4½” PFCS*H** Low Temperature: -40°F
3”x6”x3” High Temperature: 200° F
Silicone 3”x3”x3” PFCS*S**
Teflon PFCS*T** Fabric
In Accordance With NFPA 701 (1999 Edition)
Method 2
Residential: 28 Gauge
5UX3

Size
Fabric Part No.
metal x fabric x metal NEOPRENE • Ideal for fume hoods
• Flame resistant coating
Vinyl PFRO3VSGA Base Fabric: Glass Cloth
• Resistant to weather, most
Color: Black chemicals, fat, and oil
Neoprene All fabrics available in: PFRO3NGA • Mildew resistant per ASTM G-21
Weight: 30 ± 2 oz/sq yd
Hypalon 1¾”x3”x1¾” PFRO3HGA • Meets NFPA 701
Tearing Strength: W: 40 lbs F: 30 lbs
Silicone PFRO3SGA Tensile Strength: W: 395 lbs F: 255 lbs
Low Temperature: -40°F
Only available in galvanized
High Temperature: 200° F

Part Number Key SILICONE (silicone rubber coating) • Highly durable


• Rubbery surface for grip
* Size ** Alloy Base Fabric: Fiberglass Fabric
• Excellent flame resistance
Color: Silver • Non-combustible fabric
3 3”x3”x3” GA Galvanized Weight: 30 oz/yd lbs +/- 2 oz/sq yd • Resistant to weather, most
chemicals, water, and oil
Tearing Strength: W: 90 lbs F: 90 lbs
T3 4½”x3”x4½” AL Aluminum • Meets NFPA 701
Tensile Strength: W: 372 lbs F: 372 lbs • Meets NFPA 90B
4 4”x4”x4” S4 304 Stainless Steel Low Temperature: -70°F
High Temperature: 500° F
6 3”x6”x3” S6 316 Stainless Steel
TEFLON • Excellent chemical resistance
• Excellent flexibility in extreme
Fabric LA Vinyl Neoprene Hypalon Silicone Base Fabric: Glass Cloth
temperatures
Color: Gray • Flame resistant coating
3x3x3 3x3x3 Weight: 18 +/- 1 oz/sq yd
3x3x3 3x3x3
NFPA 90B 4x4x4 4x4x4 Tearing Strength: W: 20 lbs F: 20 lbs
4x4x4 4x4x4
3x6x3 3x6x3 Tensile Strength: W: 410 lbs F: 355 lbs
In accordance with NFPA 96, flexible duct connectors are not approved Low Temperature: -100°F
for use in grease duct applications. High Temperature: 600° F

Ideas that work for you everyday... 15


ROUND DUCT CONNECTOR SYSTEM

SPIRALMATE CONNECTION
CONSISTS OF 2 FLANGE RINGS Revit Files Available Spec Sheets
AND 1 OUTER CLOSURE BAND Visit Ductmate.com Available here

SPIRALmate ®
MONEY SAVING VALUE ADDED FEATURES
• QUICK & SIMPLE TO INSTALL
SPIRALMATE OUTER CLOSURE RING • SUBSTANTIAL REDUCTION IN LABOR & TIME
Cold-formed galvanized steel. Outer • AIR TIGHT
Closure Ring maintains the duct • NO ADDITIONAL SEALANTS REQUIRED
connection. • CLEAN APPEARANCE
• USED AS AN ARCHITECTURAL FEATURE
• CAN BE INSTALLED ON-SITE
• INCREASES STRUCTURAL INTEGRITY OF DUCT
• PRICE COMPARES TO ANGLE RINGS OR
COUPLERS REQUIRING SEALANT
• FLANGES ADJUST TO MODERATE PIPE DIAMETER
VARIATIONS
• ONE-BOLT CLOSURE BAND CONNECTION
• WORKS ON DOUBLE-WALL PIPE
SPIRALMATE FLANGE RING • EASY ALIGNMENT OF FITTINGS
Flange is cold-formed galvanized • FITS SPIRAL SEAM AND MOST RIBBED PIPE
steel with an integral mastic to form
an air-tight connection with duct end. Duct Sizes From 8” - 72” in 2” Increments Standard
(1” Increments And Sizes Larger Than 72” Consult Factory)

INNER RING FOR DOUBLE WALL


APPLICATIONS
Cold-formed galvanized steel Inner
Ring is specially designed for use with
Spiralmate on double wall spiral pipe.

NEOPRENE GASKET TAPE

ALIGNMENT GRIPS
#AG2001
A modified vise grip to help you
do a better job and save time.
Ventmate
DESIGNED FOR UNDERGROUND MINING SYSTEMS
• FAST, SAVES TIME
• AIR TIGHT, EFFICENT
• SIMPLE AND EASY TO INSTALL
ative gs • NO ADDITIONAL SEALING REQUIRED
Innovnner Rin
s -O n I 18 • CONSISTENT CONNECTIONS
r e s
P See P a g e
• CAN BE INSTALLED ON-SITE
• STANDARD SIZES TO 72”
(LARGER SIZES AVAILABLE ON REQUEST)
2” INCREMENTS STANDARD
1” INCREMENTS AVAILABLE

16 Ideas that work for you everyday...


SPIRALMATE® SYSTEM SPECIFICATIONS

TECHNICAL DATA LIMITATIONS COMPOSITIONS & MATERIALS


The characteristics of a particular con- The Spiralmate Small Profile Round The Spiralmate Round Duct Connector
nection or joint are usually referenced Duct Connector is not recommended Systems consist of the following
to the Sheet Metal and Air Condition- for applications with spiral duct gauges components:
ing Contractors National Association heavier then 20 GA or lighter then 28 a. Two mating Round Duct Connector
(SMACNA) Manuals. SMACNA encour- GA. The Spiralmate Large Profile Round Flanges of roll-formed galvanized
ages the use of new technology, but Duct Connector is not recommended steel with an integral sealant.
does not endorse proprietary products. for applications with spiral duct gauges Large Profile 20 ga., Small Profile
The Spiralmate Duct Connector Sys- heavier then 16 GA or lighter then 28 22 ga.
tem has been tested by Professional GA. Both Spiralmate Profiles will accept b. A Closure Ring of roll-formed
Service Industries, Inc., a division of 12 GA longitudinal duct seam. Some galvanized steel. Large Ring 18
Pittsburgh Testing Laboratories, with duct manufacturers may weld on the ga., Small Ring 20 ga.
test results as noted. No external seams to keep them from falling apart c. Mastic: Ductmate DM5511M
sealant was used and the certified test once the duct is manufactured. These d. Gasket: Neoprene and Ductmate
results reveal: welds may need to be ground down 440
Virtually No leakage at up to 18” WG so they can fit the pocket. This will not
positive pressure or down to 10” WG compromise the duct seam as long COMPOSITIONS & MATERIALS
negative pressure as the spiral flanges are attached just FOR THE NEW PRESS-ON
Testing was performed on a single-wall after grinding.
connection. Complete test data is INNER RING
TECHNICAL SERVICES The Spiralmate Round Duct Connector
available upon request. Detailed assembly and installation Systems consist of the following
instructions & videos showing step-by- components:
DIMENSIONS step procedures are available from the Two Inner Rings roll-formed from
Refer to Cross Section on previous manufacturer and are sent to all new galvanized steel with PSA tape:
page. customers. Factory-trained personnel 10” to 48” - 18 ga.
are available upon request at no charge 49” & up - 16 ga.
to instruct new customers in the use of
the Spiralmate System

SPIRALMATE ORDERING INFORMATION


HOW TO ORDER USING PART NUMBER VARIATIONS, EXAMPLE: SM28GA

CONNECTOR TYPE CONNECTOR SIZE ALLOY GASKETING


Example: SM Example: 28 Example: GA NEOPRENE
SM = Spiralmate 28 = 28” Diameter GA = Galvanized NEO 5/16x3/4
VM = Ventmate Small Profile Sizes 8” thru 38” GN = Galvannealed 50’ rolls / 750’ per case
Large Profile Sizes 30” thru 72” AZ = Aluminized
All sizes available in even, odd and S4 = 304 Stainless 440 Butyl Gasket
metric sizes. S6 = 316 Stainless 440 3/16x5/8
PVC = PVC Coated*** 25’ rolls/500’ per case

440 Butyl Gasket Patches


440 3x2x1/8
512 patches/per case
QUICKSHIP PROGRAM available, call for details.

*** Lead time on PVC coated is 3½ weeks for the coil to arrive at our plant. Production and shipping still have to be factored in.
NOTE: SPIRALMATE CONNECTOR SYSTEM COMES COMPLETE WITH 2 FLANGES AND 1 CLOSURE RING.
ADDITIONAL FLANGE RINGS AND CLOSURE RINGS ALSO SOLD SEPARATELY. Part Numbers (CRH**GA and DF**GA)
NEOPRENE GASKET IS RECOMMENDED AROUND THE CIRCUMFERENCE OF THE SPIRALMATE FLANGE.
SMALL AMOUNT OF 440 BUTYL GASKET REQUIRED AT BREAK IN FLANGE. SEE GASKETING FOR SPECIFICATIONS.
GASKET CALCULATION: DIAMETER + 1-1/2”X3.1415=(LI ÷ 12 PER JOINT) X (NUMBER OF RELATED SIZES)=SIZE TOTAL
TOTAL FOOTAGE DETERMINED BY ADDING ALL SIZES TOTAL.
#NUTRUNL - Special long socket for large profile Spiralmate Closure Ring
#NUTRUNS - Special long socket for small profile Spiralmate Closure Ring

Ideas that work for you everyday... 17


ROUND DUCT CONNECTOR SYSTEM

Press-On Inner Rings Weld-On Inner Rings


Patent # 10,533,689

SPECIAL CHARACTERISTICS SPECIAL CHARACTERISTICS

• Fits Spiralmate, Ventmate, Econoflange and virtually any • Fits Spiralmate, Ventmate, Econoflange and virtually any
round flange connection system round flange connection system
• Double sided high strength PSA tape to adhere • Available in 1” and 2” rings
• Simplifies installation of double wall duct • Inner-ring adjusts to fit the variations in pipe diameter
• Available in 1” and 2” rings • Will structurally withstand 10” w.g. positive pressure
• Inner-ring adjusts to fit the variations in pipe diameter • Available in specialty alloys
• Will structurally withstand 10” w.g. positive pressure
• Eliminates welding or fasteners
• Can be installed on-site

2” Insulation 2” Insulation

1” Insulation 1” Insulation

ORDERING AND PACKING INFORMATION


EXAMPLE: 1IR*26GAPSA
CONNECTOR TYPE CONNECTOR SIZE
Inner Ring Inner Ring Size
(if application is double wall) For 1” insulation the inner ring
1 = 1” insulation is 2” smaller than connector.
IR = Inner Ring Sizes start at 8”
26 = Size of inner ring
GA = Galvanized
PSA=Pressure Sensitive Adhesive For 2” insulation the inner ring is 4” smaller than connector.
*insert W for a welded split Sizes start at 12”

18 Ideas that work for you everyday...


ROUND DUCT CONNECTOR SYSTEMS

ECONOflange™ Round
Duct Connection System
Spec Sheets
Available here
Revit Files Available
Visit Ductmate.com

ECONOflange
8” - 72”
Cold-formed, hot-dipped galvanized steel
with pre-punched holes
48” & Under:
18 Gauge Steel
50” & Up:
16 Gauge Steel
1 3/8”

ECONOflange ECONOflange ECONOflange ECONOflange


Split Welded 1” Double Wall 2” Double Wall

2” Insulation
1” Insulation
Designed with a split to
accommodate minor deviations of Now available without split.
pipe diameter.

• Simple installation process • Available in sizes 8” - 72”


• Can be installed on-site in standard 2” increments
ORDERING AND PACKING INFORMATION
EXAMPLE: EFR16*GA
TYPE DIAMETER ALLOY
Example = EFR Example = 16 Example = GA
• EFR = ECONOflange 8” 30” 52” • GA = Galvanized
10” 32” 54”
• EFRW (Econoflange Welded) • GN = Galvanneal
12” 34” 56”
14” 36” 58” • AZ = Aluminized
16” 38” 60” • S4 = 304 Stainless
18” 40” 62”
20” 42” 64” • S6 = 316 Stainless
22” 44” 66” • PVC = PVC Coated
24” 46” 68”
26” 48” 70” • AL = Aluminum
28” 50” 72”
* For Double Wall enter second diameter here; example with 1” insulation: EFR1614GA; 2” insulation: EFR1612GA
QUICKSHIP PROGRAM available, call for details.

GASKETING
PART NO. DESCRIPTION PACKAGE QTY./SHIPPING WT.
NEO 5/16X3/4 NEOPRENE 50’ rolls/750’ per case, @ 15 lbs. / case
440 3/16x5/8 BUTYL 25’ rolls/500’ per case
440 3x2x1/8 BUTYL PATCHES 512 patches/per case

Ideas that work for you everyday... 19


ECONO OVAL DUCT CONNECTOR SYSTEM

ECONOflange™ OVAL
Oval Duct Connection System
Spec Sheets
Available here

major axis
A

minor axis
B

Modular Components
The ECONOflange Oval connection system was
designed as a cost effective oval connection,
all while remaining efficient and easy to install.
Special Characteristics
• End Sets shipped complete with Complete Oval Rings are available upon request.
connectors attached EO(MIN)(MAJ)GA
• Modular design reduces inventory and
Call for Pricing
allows for manufacturing flexibility
• Cut straight sections on-demand for
“exact” fit
• Bolted connectors make installation quick,
safe, and easy

Specifications
• Flange Construction: • No special tools required
18 Gauge on sizes 48” & below • Simple installation process, can be installed on-site
16 Gauge on sizes 50” & Up • Available in sizes 8” - 56” in standard 2” increments
• Hot Dipped Galvanized Steel • Available in specialty metals
• Gasket: Ductmate Neoprene • Inner rings available for 1” and 2” insulation
• Pre-punched holes for fast connections
Ordering Information For Modular Components
EXAMPLE: EFO20GA
Semi-Circular End Piece Endset Size Straight Flange Sections Alloy
Example: EFO Example: 12 Example: EF20 Example: GA
(2 Endset Are Needed For A Full Connection)
• EFO = Econoflange Oval • EF = Straight Flange lengths. Order in • GA=Galvanized
semi-circular end piece 8 = 8” 22=22” 10’ or 20’ lengths.
10=10” 24=24” • GN=Galvannealed
12=12” 26=26” • Assembly required or straights must be
• AZ=Aluminized
14=14” 28=28” assembled to end sets
• PVC=PVC COATED**
16=16” 30=30”
18=18” 32=32”
20=20” 34=34”*
* Larger sizes also available
** Lead time on PVC coils is 3½ weeks for the coil to arrive at our plant. Production and Shipping times still have to be factored in.
Example: Packaging Information
Duct Dimension 68” x 20” The ECONOflange Oval connection system consists of
Major Dimension 68” semicircular end flange sections and straight flange. Straight
(minus) Minor Dimension - 20” flange is sold in 20’ lengths. The semi-circular end pieces are
(minus) 6¼ - 6¼” sold individually with the connector pieces welded onto the
ends. (One oval frame consists of two lengths of straight flange
(equals) Straight Econoflange _______
and two semi-circular end pieces.
Oval Angle Length 41¾”

20 Ideas that work for you everyday...


ROUND DUCT CONNECTOR SYSTEM

QUICK-SLEEVE Revit Files Available


Visit Ductmate.com
Spec Sheets
Available here
3” THRU 18” ROUND DUCT CONNECTOR SYSTEM
Double-Bolt Connection Standard Single-Bolt
Now Available! Connection

VALUE ADDED MONEY SAVING FEATURES: APPLICATION


• AIRTIGHT For air-conditioning, ventilation and dust collection systems.
• NO ADDITIONAL SEALING 24 ga Galvanized metal sleeve formed for
• TESTED TO OVER 30" W.G. POS & NEG Polyethylene seal rigidity and to retain seal. No sharp edges.
• NO PROTRUSIONS IN AIRSTREAM
• FOR ROLLED OR SPIRAL DUCT
• REASSEMBLES WITHOUT COMPROMISING SEAL
• DESIGNED & GASKETED FOR FOOD PROCESSING, DUST
COLLECTION, EXHAUST, HIGH-TEMP & STANDARD H.V.A.C. SYSTEMS
• ELIMINATES LENGTHY SHUT DOWN TO SEAL EXISTING SYSTEMS
• SPECIAL ALLOYS AVAILABLE
• NEW DOUBLE-BOLT CLOSURE ENSURES BETTER STABILITY
THROUGH LARGER DUCT DIAMETERS

3 1/2” (90 mm)


The polyethylene has sufficient elasticity When the connector is tightened the metal
to accommodate the spiral duct seam. sleeve contacts the duct wall to provide rigidity.

ORDERING INFORMATION
(HOW TO ORDER USING PART NUMBER VARIATIONS)
EXAMPLE: QS10GA
CONNECTOR GASKETING TYPE CONNECTOR SIZE ALLOY TYPE
Example: QS Example: ** Example: 10 Example: GA
QS = Single-Bolt ** NO NUMBER 3=3” 9=9” GA = GALVANIZED
QUICKSLEEVE REQUIRED FOR 4=4” 10=10” GN = GALVANNEALED
STANDARD GASKET 5=5” 11=11” AZ = ALUMINIZED
(POLYETHYLENE) 6=6” 12=12” S4 = 304 STAINLESS
N = NEOPRENE 7=7” 13=13” S6 = 316 STAINLESS
HT = HIGH-TEMP 8=8” 14=14”
LABQS = Double-Bolt S = SILICONE 4=4” 11=11” GA = GALVANIZED
QUICKSLEEVE 5=5” 12=12” S4 = 304 STAINLESS
6=6” 13=13” S6 = 316 STAINLESS
7=7” 14=14”
8=8” 15=15”
9=9” 16=16”
10=10” 18=18”
WEIGHTS
3” = 0.76 lbs/ea 6” = 1.01 lbs/ea 9” = 1.27 lbs/ea 12” = 1.69 lbs/ea 16” = 2.10 lbs/ea
4” = 0.84 lbs/ea 7” = 1.11 lbs/ea 10” = 1.49 lbs/ea 13” = 1.77 lbs/ea 18” = 2.32 lbs/ea
5” = 0.93 lbs/ea 8” = 1.16 lbs/ea 11” = 1.58 lbs/ea 14” = 1.93 lbs/ea

Ideas that work for you everyday... 21


ACCESS DOORS

Revit Files Available Spec Sheets


Visit Ductmate.com Available here

THE SANDWICH® DOOR


• Advanced pressure vessel design • Effortless opening & closing (no tools required)
• Air tight • No frames to install or seal
• No measuring (self-adhesive template provided) • Shape provides a better access area
• Record Of Inspection sticker provided
RECTANGULAR DUCT

• Fully insulated or uninsulated


• Smooth interior surface on insulated
doors
CROSS-SECTION OF DUCTMATE SANDWICH ACCESS DOOR
• Tested to 20” w.g. positive and 10” (INSULATED)
negative. HAND KNOB WITH
(Please specify when ordering doors for METAL INSERT ZINC COATED
negative pressure applications.) CONICAL SPRING OUTER DOOR
DUCT WALL
• Insulated doors are recommended for
negative pressure applications.
• Please specify when ordering doors HIGH DENSITY INNER DOOR BOLT FASTENED
STANDARD
for negative pressure as the gasket is CLOSED CELL FIBERGLASS
NEOPRENE GALVANIZED WITH FLAT TO INNER DOOR
placed on the outer door panel. GASKET
INSULATION
STEEL OR INSIDE COVER
SPECIALTY
SPIRAL DUCT

• Please specify when ordering doors for METALS


double wall duct as we provide 6” bolts
which will allow the door to be opened
wider, making up for the thickness of the
liner/duct wall.

CROSS SECTION OF DUCTMATE SANDWICH ACCESS DOOR


CIRCULAR CLEAN-OUT

(UNINSULATED AND CLEAN-OUT) (Clean Out 10x6 - 12x8 only )


• No frame to install and seal
OUTER DOOR ZINC PLATED METAL WASHER
ZINC COATED
• Circular opening effective for duct CONICAL SPRING
WING NUT

cleaning DUCT WALL

• Effortless opening & closing


• EDGE PRO rubber edge guards are INNER DOOR
STANDARD
BOLT
CLOSED CELL RUBBER WASHER
available on request NEOPRENE
GALVANIZED
STEEL OR FASTENED
GASKET SPECIALTY TO INNER
METALS DOOR

CROSS SECTION OF DUCTMATE HI-TEMP ACCESS DOOR


(Side View - Round)
• For High-Temperature application
fiberglass rope (1000°F max) is ZINC COATED OUTER DOOR ZINC PLATED METAL WASHER
HIGH TEMP

permanently bonded to the outside panel CONICAL SPRING WING NUT


of the access door to eliminate leakage. DUCT WALL

• For Grease Duct application, Ceramic


Fiber Gasket (2300°F max - meets NFPA
96 standards) is permanently bonded to INNER DOOR STANDARD
BOLT FASTENED
the outside panel of the access door to FIBERGLASS ROPE
GALVANIZED
TO INNER DOOR RUBBER
eliminate leakage. OR CERAMIC
16 GA. BLACK STEEL OR
SPECIALTY
WASHER
IRON BACKING
GASKET METALS
PLATE

22 Ideas that work for you everyday...


ACCESS DOORS
Rectangular Duct Rectangular Duct Hi-Temp
Actual Template # Per Lbs Per No. Per Lbs. Per
Door Part No. Gauge Carton Size Part No. Gauge
Door Size (Opening Size) Carton Carton Carton
**8” x 4” 9” x 5” 8” x 4” D*84†GA 22 10 12 **8” x 4” D84*†GA 22 10 12
10” x 6” 11” x 7” 10” x 6” D*106†GA 22 10 25 10” x 6” D106*†GA 22 10 32
12” x 8” 13” x 9” 12” x 8” D*128†GA 22 10 35 12” x 8” D128*†GA 22 10 50
**16” x 12” 17” x 13” 16” x 12” D*1612†GA 20 5 31 **16” x 12” D1612*†GA 20 5 31
18” x 14” 19” x 15” 18” x 14” D*1814†GA 20 5 45 18” x 14” D1814*†GA 20 5 64
**,‡24” x 18” 24⅝” x 18¾” 23¼” x 17½” D*2418†GA 18 3 27 **24” x 18” D2418*†GA 18 3 57
* Available in Insulated (I) or Uninsulated (U), please specify * F1 door heat rated to 1,000°F, F2 door heat rated to 2,300°F.
** Oval Shaped ** Oval Shaped
† (M) For modified doors with longer bolts † (M) For modified doors with longer bolts
‡ 24”x18” available in 2 panel only
Spiral Duct Spiral Duct Hi - Temp
Duct Part Duct
Door Sizes Door Size Sizes Part Number
Diameter Number Diameter
8” x 4” Actual Door: 5” - 6” DR*846†GA 8” x 4” Actual Door: 5” - 6” DR846*†GA
22 Gauge 9” x 4¾” 7” - 9” DR*849†GA 22 Gauge 9” x 4¾” 7” - 9” DR849*†GA
10 per carton Opening Size: 10” - 11” DR*8411†GA 10 per carton Opening Size: 10” - 11” DR8411*†GA
12 lbs. per carton 77/8” x 37/8” 12” - 14” DR*8414†GA 12 lbs. per carton 77/8” x 37/8” 12” - 14” DR8414*†GA
6”-7” DR*1067†GA 6”-7” DR1067*†GA
8”-9” DR*1069†GA 8”-9” DR1069*†GA
10” x 6” Actual Door: 10”-12” DR*10612†GA 10” x 6” Actual Door: 10”-12” DR10612*†GA
22 Gauge 10 ” x 7”
7/16
13”-14” DR*10614†GA 22 Gauge 10 ” x 7”
7/16
13”-14” DR10614*†GA
10 per carton Opening Size: 15”-16” DR*10616†GA 10 per carton Opening Size: 15”-16” DR10616*†GA
20 lbs. per carton 97/8” x 57/8” 17”-20” DR*10620†GA 20 lbs. per carton 97/8” x 57/8” 17”-20” DR10620*†GA
21”-24” DR*10624†GA 21”-24” DR10624*†GA
25”-28” DR*10628†GA 25”-28” DR10628*†GA
12” x 8” Actual Door: 10” - 11” DR*12811†GA 12” x 8” Actual Door: 10” - 11” DR12811*†GA
22 Gauge 12½” x 89/16” 12” - 14” DR*12814†GA 22 Gauge 12½” x 89/16” 12” - 14” DR12814*†GA
10 per carton 15” - 16” DR*12816†GA 10 per carton 15” - 16” DR12816*†GA
Opening Size: 17” - 18” DR*12818†GA Opening Size: 17” - 18” DR12818*†GA
35 lbs. per carton 1111/16” x 7⅝” 35 lbs. per carton 1111/16” x 7⅝”
19” - 20” DR*12820†GA 19” - 20” DR12820*†GA
15” - 16” DR*161216†GA 15” - 16” DR161216*†GA
17” - 18” DR*161218†GA 17” - 18” DR161218*†GA
16” x 12” Actual Door: 19” - 20” DR*161220†GA 16” x 12” Actual Door: 19” - 20” DR161220*†GA
20 Gauge 16½” x 12⅜” 21” - 22” DR*161222†GA 20 Gauge 16½” x 12⅜” 21” - 22” DR161222*†GA
5 per carton 23” - 24” DR*161224†GA 5 per carton 23” - 24” DR161224*†GA
Opening Size: 25” - 28” DR*161228†GA Opening Size: 25” - 28” DR161228*†GA
31 lbs. per carton 15¾” x 11 ” 7/16 31 lbs. per carton 15¾” x 11 ” 7/16
29” - 32” DR*161232†GA 29” - 32” DR161232*†GA
33” - 36” DR*161236†GA 33” - 36” DR161236*†GA
37” - 60” Consult Factory 37” - 60” Consult Factory
29” - 32” DR*241832†GA 29” - 32” DR241832*†GA
24” x 18” 33” - 36” DR*241836†GA 33” - 36” DR241836*†GA
(Available in 2 panel only) Actual Door: 37” - 40” DR*241840†GA Actual Door: 37” - 40” DR241840*†GA
18 Gauge 24” x 18” 41” - 44” DR241844*†GA
24⅝” x 18⅝” 41” - 44” DR*241844†GA 18 Gauge 24⅝” x 18⅝”
2 per carton 45”- 48” DR*241848†GA 45”- 48” DR241848*†GA
25 lbs. per carton Opening Size: 2 per carton Opening Size: 49”- 52” DR241852*†GA
49”- 52” DR*241852†GA 25 lbs. per carton
23¼” x 17½” 53” - 56” DR*241856†GA 23¼” x 17½” 53” - 56” DR241856*†GA
(Only Available in Galvanized
and 316 Stainless) 57” - 62” DR*241862†GA 57” - 62” DR241862*†GA
63” - 144” Consult Factory 63” - 144” Consult Factory
* Available in Insulated (I) or Uninsulated (U), please specify * F1 door heat rated to 1,000°F, F2 door heat rated to 2,300°F.
† (M) For modified doors with longer bolts † (M) For modified doors with longer bolts
Clean-Out Circular Clean-Out
No. Per Lbs. Per No. Per
Size Part No. Gauge Size Part No. Gauge Lbs. Per Carton
Carton Carton Carton
10” x 6” DC106GA 24 10 15 8” DC*8GA 24 10 12
12” x 8” DC128GA 24 10 23 10” DC*10GA 24 10 17
12” DC*12GA 22 10 26
* Available in Insulated (I), leave blank for standard door

I N S T A L L AT I O N I N S T R U C T I O N S
1. Peel backing off template and apply 2. Opening can be cut with hand-held 3. Insert door into opening at an angle 4. Do not overtighten knobs or wing
to duct in desired location. plasma cutter or by conventional and tighten knobs. nuts.
methods.

Ideas that work for you everyday... 23


OBSERVATION ACCESS DOOR

Double Paned Observation Access Door Spec Sheets


16” x 12” Sandwich® Door With 8” x 8” View Port Available here

Revit Files Available


Solid Door With Simple Installation Visit Ductmate.com
This door was designed specifically for hospitals, clean
rooms, pharmaceuticals, and laboratories to eliminate
danger of dust contaminating ductwork while inspecting
in-duct smoke detectors, UVC emitters, fire and smoke
dampers, and humidifiers.

• Double Pane Safety Glass


• Extra Large 8” x 8” Viewport
• Available Insulated or Uninsluated
• Tested to 10” W.G. positive/negative pressure with
minimal leakage noted
• Also Available In Stainless Steel

Packaging Information
Size Part No. Gauge No. Per Carton Lbs. Per Carton
16” x 12” DO*1612GA 22 5 32 lbs.
* Insert I for insulated or U for uninsulated

Single Paned Observation Double Paned AHU


Access Door Viewport Access Door
10” x 6” Sandwich® Door 10” x 6” Sandwich® Door
with 4” x 2⅝” View Port with 4” x 2⅝” View Port

Allows inspection of the inside of duct without Effective means for viewing working UV Lights
removing the door
Access door which allows inspection of the inside of the The AHU Viewport Panel provides a safe, effective means
duct without door removal. to view working UVC Emitters inside an air handling unit
Provides a solid, leak proof door that offers a simple (AHU) with an insulated wall thickness of up to 3”. The
installation and ability to view the interior of HVAC single AHU Viewport Panel includes 2 layers of laminated safety
wall applications through a clear safety glass without the glass with a 4”x2⅝” clear window.
need to open access door.

• 4” x 2⅝” viewport • 4” x 2⅝” viewport


• Single pane of safety glass • Two layers of safety glass
• Tested to 10” w.g.positive/negative • Tested to 10” w.g.positive/negative

Packaging Information Packaging Information


No. Per Lbs. Per No. Per Lbs. Per
Size Part No. Gage Size Part No. Gage
Carton Carton Carton Carton
10” x 6” DO106GA 22 10 25 10” x 6” DO106GA4 22 10 25

24 Ideas that work for you everyday...


ACCESS DOORS

WDCI SANDWICH® DOOR


Oval Configuration
RECTANGULAR

• Attached gasket makes door CROSS SECTION OF W.D.C.I. ACCESS DOOR


completely airtight (End View - Round)

• Insulated with polyester foam


permanently bonded to outer
door
• Conical springs between inner
and outer doors for easier
operation
ROUND

• Hand knobs have threaded


brass inserts

CROSS SECTION OF W.D.C.I. GREASE DUCT ACCESS DOOR


(Side View - Round)

Round Grease Duct Access Door


(Side View)
• High temperature and grease
HIGH TEMP

duct applications Fiberglass or Ceramic Gasket


Wing Nut
Fiber Washer

• High temperature fiberglass Conical Spring


Outer Door

rope, or ceramic fiber gasket


• Smooth interior surface
Bolt Fastened to Inner Door
Inner Door

16 ga. (Curved) Black Iron Backing Plate

• Shape, design, and construction differ from Ductmate® Sandwich Door®


• Stamped from hot-dipped galvanized G-60
• No measuring (self adhesive template provided)
• No frame to install and seal
• Effortless opening and closing (no tools required)

ORDERING INFORMATION
EXAMPLE: WRI161236GA
W.D.C.I. Access Doors
Door Type Insulation Door Size Duct Diameter High Temp Alloy
(for round duct only) Door Class
W = Flat I = Insulated Rectangular Doors 7 = 6” - 7” 32 = 29” - 32” F1 - 1000 F o
GA = GALVANIZED
WR = Round 106 = 10” x 6” 9 = 8” - 9” 36 = 33” - 36” F2 - 2300o F GN = GALVANNEALED
1612 = 16” x 12” 12 = 10” - 12” 40 = 37” - 40” AZ = ALUMINIZED
2418 = 24” x 18” 14 = 13” - 14” 44 = 41” - 44” S4 = 304 STAINLESS
Round Doors (Fits Duct Dia.) 16 = 15” - 16” 48 = 45” - 48” S6 = 316 STAINLESS
84 = 8” x 4” 6” - 14” 20 = 17” - 20” 52 = 49” - 52” BI = BLACK IRON
106 = 10” x 6”** 6” - 28” 24 = 21” - 24” 56 = 53” - 56”
128 = 12” x 8” 10” - 20” 28 = 25” - 28” 60 = 57” - 60”
1612 = 16” x 12” 15” - 36” (Over 36” Consult Factory) (over 60” consult factory)
2418* = 24” x 18” 29” - 60” (Over 60” Consult Factory)

* Only Available in Galvanized and 316 Stainless


** Only Door Avilable in Uninsulated (U)

Ideas that work for you everyday... 25


UL RATED GREASE DUCT DOOR

DOOR ™ 6x6
CUS TO 24x
TO
AVA M SIZE
ILAB
24

LE!
S
Spec Sheets
Available here

Revit Files Available


Visit Ductmate.com

• UL 1978 Listed and rectangular


• Easy to install sandwich design with no special tools • Available opening sizes: 6x6 to 24x24
required • Door is completely removable for easy cleaning
• Minimal penetration into the duct • Can be used with all types of duct wrap insulation
• Dramatically reduces installation time systems
• No welding required • No need for any clips
• Grease and liquid tight • No need for any drilling
• Meets NFPA 96 Standards • Unique collapsible handle design for easy
• Union made in the U.S.A. installation
• Available in a variety of sizes, square

* Insert S4 for Stainless Steel (provided with Stainless Steel hex bolts).
For D1212UL/D1212ULWS Stainless Steel is a special order and may take additional time.
* Insert BI for Black Iron.

Opening Minimum Duct Packaging


Part # Description Door Size Weight
Size Height Quantity
D66UL* UL Door Only 6” x 6” 8” x 8” 13” 5 25.3 lbs.
D66ULWS* UL Door with Insulation Kit and 12” x 12” Outer Plate 6” x 6” 8” x 8” 13” 5 45.0 lbs.
D720UL* UL Door Only 7” x 20” 9” x 22” 13” 3 36.0 lbs.
D720ULWS* UL Door with Insulation Kit and 13” x 26” Outer Plate 7” x 20” 9” x 22” 13” 3 52.0 lbs.
D106UL* UL Door Only 10” x 6” 12” x 8” 12” 5 39.0 lbs.
D106ULWS* UL Door with Insulation Kit and 16” x 12” Outer Plate 10” x 6” 12” x 8” 12” 5 63.0 lbs.
D1010UL UL Door Only 10” x 10” 12” x 12” 17” 5 57.0 lbs.
D1010ULWS* UL Door with Insulation Kit and 16” x 16” Outer Plate 10” x 10” 12” x 12” 17” 5 70.0 lbs.
D128UL* UL Door Only 12” x 8” 14” x 10” 14” 5 55.9 lbs.
D128ULWS* UL Door with Insulation Kit and 18” x 14” Outer Plate 12” x 8” 14” x 10” 14” 4 70.0 lbs.
D1212UL* UL Door Only 12” x 12” 14” x 14” 19” 2 24.01 lbs.
D1212ULWS* UL Door with Insulation Kit and 18” x 18” Outer Plate 12” x 12” 14” x 14” 19” 2 43.56 lbs.
D1612UL* UL Door Only 16” x 12” 18” x 14” 18” 2 25 lbs.
D1612ULWS* UL Door with Insulation Kit and 22” x 18” Outer Plate 16” x 12” 18” x 14” 18” 2 54.68 lbs.
D1814UL* UL Door Only 18” x 14” 20” x 16” 20” 2 48.0 lbs.
D1814ULWS* UL Door with Insulation Kit and 24” x 20” Outer Plate 18” x 14” 20” x 16” 20” 2 68.0 lbs.
D2020UL* UL Door Only 20” x 20” 22” x 22” 26” 1 36.0 lbs.
D2020ULWS* UL Door with Insulation Kit and 26” x 26” Outer Plate 20” x 20” 22” x 22” 26” 1 49.0 lbs.
D2418UL* UL Door Only 24” x 18” 26” x 20” 24” 1 39.6 lbs.
D2418ULWS* UL Door with Insulation Kit and 30” x 24” Outer Plate 24” x 18” 26” x 20” 24” 1 50.63 lbs.
Kit 1: Four 8” extension studs, washers, fasteners, “Do Not
ULINSULKIT 5 1.12 lbs.
Obstruct” stickers, and installation instructions
OP_UL* Consult
Kit 2: UL Door Outer Plate 1
INSERT SIZE Factory

In order to use the minimum duct height, the door must be installed with
it’s longest dimension running horizontally along the length of the duct. If
the minimum duct height is used, the top of the opening must be 2" from
2” Minimum the top of the duct. For every inch over the minimum duct height, the
opening can be lowered 1” from the top of the duct.

Access
Opening Listed
88VF
Fittings for Hood and
Duct Penetration
Grease Duct Access Door

26 Ideas that work for you everyday...


UL RATED GREASE DUCT DOOR

6x6
Spec Sheets

Easy to Install Weld-On Design


™ CUS TO 24x
TO
AVA M SIZE
ILAB
24
S
Available here

LE!
Revit Files Available
Visit Ductmate.com

• UL 1978 Listed • Union made in the U.S.A.


• Available with optional hinge • Available in a variety of custom sizes 6x6 to 24x24
• No special tools to remove • Can be used with all types of duct wrap insulation systems
• Minimal penetration into the duct • No need for any clips
• Dramatically reduces installation time • No need for any drilling
• Grease and liquid tight • Unique collapsible handle design for easy installation
• Meets NFPA 96 Standards • Top plate is completely removable for easy cleaning
* Insert S4 for Stainless Steel (provided with Stainless Steel hex bolts).
* Insert BI for Black Iron.
Items in Bold refer to hinged doors.
Opening Minimum Duct Packaging
Part # Description Door Size Weight
Size Height Quantity
DW66UL* 20.0 lbs.
UL Door Only 6” x 6” 8” x 8” 9” 5
DWH66UL* 23.0 lbs.
DW66ULWS* 26.7 lbs.
UL Door with Insulation Kit and 12” x 12” Outer Plate 6” x 6” 8” x 8” 9” 5
DWH66ULWS* 42.5 lbs.
DW106UL* 38.1 lbs.
UL Door Only 10” x 6” 12” x 8” 9” 5
DWH106UL* 32.5 lbs.
DW106ULWS* 34.95 lbs.
UL Door with Insulation Kit and 16” x 12” Outer Plate 10” x 6” 12” x 8” 9” 5
DWH106ULWS* 56.5 lbs.
DW1010UL* 40.0 lbs.
UL Door Only 10” x 10” 12” x 12” 13” 5
DWH1010UL* 40.9 lbs.
DW1010ULWS* 53.0 lbs.
UL Door with Insulation Kit and 16” x 16” Outer Plate 10” x 10” 12” x 12” 13” 4
DWH1010ULWS* 55.0 lbs.
DW128UL* 46.22 lbs.
UL Door Only 12” x 8” 14” x 10” 11” 5
DWH128UL* 41.3 lbs.
DW128ULWS* 53.0 lbs.
UL Door with Insulation Kit and 18” x 14” Outer Plate 12” x 8” 14” x 10” 11” 4
DWH128ULWS* 53.7 lbs.
DW1814UL* 32.6 lbs.
UL Door Only 18” x 14” 20” x 16” 17” 2
DWH1814UL* 34.0 lbs.
DW1814ULWS* 53.0 lbs.
UL Door with Insulation Kit and 24” x 20” Outer Plate 18” x 14” 20” x 16” 17” 2
DWH1814ULWS* 52.0 lbs.
DW2020UL* 34.95 lbs.
UL Door Only 20” x 20” 22” x 22” 23” 1
DWH2020UL* 36.9 lbs.
DW2020ULWS* 34.95 lbs.
UL Door with Insulation Kit and 26” x 26” Outer Plate 20” x 20” 22” x 22” 23” 1
DWH2020ULWS* 37.0 lbs.
DW2418UL* 23.5 lbs.
UL Door Only 24” x 18” 26” x 20” 21” 1
DWH2418UL* 24.3 lbs.
DW2418ULWS* 36.0 lbs.
UL Door with Insulation Kit and 30” x 24” Outer Plate 24” x 18” 26” x 20” 21” 1
DWH2418ULWS* 36.8 lbs.
Kit 1: Four 8” extension studs, washers, fasteners, “Do
ULINSULKIT 5 1.12 lbs.
Not Obstruct” stickers, and installation instructions
OP_UL*
Kit 2: UL Door Outer Plate 1 Consult Factory
INSERT SIZE

Unlike the ULtimate sandwich style door, the ULtimate II weld on door
requires minimal additional clearance. The duct only needs to be large
enough to accommodate the frame and satisfy the NFPA 96 Standard.
Although the frame only extends 1” past each side of the opening, the
NFPA 96 standard requires a minimum of 1.5” clearance between the
opening and all seams or edges. Therefore, a minimum of 1.5” clear-
ance is recommended on each side of the opening. In order to use the
minimum duct height, the door must be installed with its longest dimen-
sion running horizontally along the length of the duct.

Listed
88VF
Fittings for Hood and
Duct Penetration
Grease Duct Access Door

Ideas that work for you everyday... 27


UL RATED GREASE DUCT DOOR

6x6 Spec Sheets


™ CUS TO 24x
TO
AVA M SIZE
ILAB
24
S
Available here
LE!

Revit Files Available


Visit Ductmate.com

• UL 1978 Listed • Holes line up easily with adjustable


• Easy to install Sandwich design with no fastening system
special tools required • Door is completely removable for easy cleaning
• Minimal penetration into the duct • Can be used with all types of duct wrap
• Dramatically reduces installation time insulation systems
• No welding required • No need for any clips
• Grease and liquid tight • No need for any drilling
• Meets NFPA 96 standards • Unique collapsible handle design for
• Union made in the U.S.A. easy installation
ULtimate Round Door Packaging Info and Sizing Guidelines
† Insert pipe diameter.
* Insert S4 for Stainless Steel (provided with Stainless Steel hex bolts).
* Insert BI for Black Iron.
welded
Opening Minimum Package
Door Part # Description Door Size Weight seam
Size Diameter Quantity
DR106†UL* Round UL Door 10” x 6” 10” x 6” 12” x 8” 10” 5 39.0 lbs. 1”
access minimum
DR128†UL* Round UL Door 12” x 8” 12” x 8” 14” x 10” 10” 5 55.9 lbs. openin g duct
diameter
DR1814†UL* Round UL Door 18” x 14” 18” x 14” 20” x 16” 14” 2 48.0 lbs.

For Use With Duct Wrap Systems


XX Outer Plate Diameter
‡‡ Available in BI (Black Iron) or S4 (Stainless Steel Type 304) Outer plates will be offered to cover the 3 The door frame extends 1" around the open-
current round doors being offered. ing; therefore, a minimum of 1" clearance is
required on either side of the welded seam.
Outer Template Package Cutting the opening too close to the welded
Description Outer Plate Weight
Part # Quantity seam may lead to leakage.
OPR106ULXX‡‡ 14” dia
Outer Plate for 10” x 6” Door 16” x 12” 1 Consult Factory
(Sold Separately)
OPR128ULXX‡‡ 23” dia
Outer Plate for 12” x 8” Door 18” x 14” 1 Consult Factory
(Sold Separately)
OPR1814ULXX‡‡
Outer Plate for 18” x 14” Door 24” x 20” 1 Consult Factory
(Sold Separately)
Insulation Kit: Two(2) 6” extension
studs, 2 washers, 2 coupler nuts,
ULRINSULKIT
2 wing nuts, “Do Not Obstruct” 1 1.0 lbs.
(Sold Separately)
sticker, and Installation Instruc-
tions. 1½”
Note: To determine the diameter of the outer plate: Insulation thickness x number of layers x 2 + duct diameter 1½”
Example: Diameter of the duct is 14” using 3 layers of 1½” insulation. (1½” x 3) x 2 + 14” = 23” Outer Plate.
Part# OPR106UL23BI 1½”
1. Duct Opening 7. One Layer 1½” Fire Wrap
2. Ductmate Industries ULtimate Insulation
Round Grease Duct Access Door 8. One Layer 1½” Fire Wrap
3. Wing Nuts Insulation
4. Washers 9. Outer Plate (16 ga)
5. Extended Insulation Studs 10. Washers
With Coupler 11. Wing Nuts
6. One Layer 1½” Fire Wrap 12. Identification Sign
Insulation

Listed
88VF
Fittings for Hood and
Duct Penetration
Grease Duct Access Door

28 Ideas that work for you everyday...


SQUARE FRAMED ACCESS DOORS
STANDARD CHARACTERISTICS OF DUCTMATE SQUARE FRAMED ACCESS DOORS
• DOUBLE GASKETED • PRECISION DESIGNED AND MANUFACTURED 6x6
CUS TO 36X
• INSULATED • AVAILABLE IN SPECIALTY METALS & RECTANGULAR SIZES TO 36
AVA M SIZE
ILAB S
TECHNICAL INFORMATION LE!

• Meets SMACNA HVAC Duct Construction Standards


• 1” High density fiber glass insulation board made from inorganic glass fibers bonded with renewable bio-based materials
(FHC25/50).
• R Valve 4.2.
• Door consists of two, 24 gauge galvanized steel panels, mechanically locked together.
• Meets SMACNA requirements for low pressure doors (3” w.g. positive/3” w.g. negative).
• Closed cell cross-linked polyethylene gasketing, with a service temperature range of -70°F to 175°F, is bonded to the inside
of both the Dovetail frame and Press-On frames, and also to the outside of the Dovetail frame only.
• Double-sided adhesive gasket: closed cell cross-linked polyethylene is UL 94HF1 listed with a temperature range -110°F to
158°F and is bonded to the outside of the Press-On frame only for easy installation to metal ductwork.
• Frames measuring 6” x 6” to 12” x 12” are manufactured from 24 gauge galvanized steel. Frames measuring 14” x 14” to
24” x 24” are manufactured from 22 gauge steel.
• Dovetail frames have an improved design for easy installation on Metal Ductwall, 1” Duct Board or 1 1/2”Duct Board.*
• Hinged Models come with full length piano hinge secured to both the door and frame.
• All cams are manufactured from 16 gauge galvanized steel and secured to the door with a rivet.
• All latches are manufactured from 20 gauge galvanized steel and securely fastened to the frame.
• All Hinge and Cam Doors available with additional Cam Locks*
• All Cam Doors available with optional Chain*
* Consult Ductmate for ordering information
Tab-In: Press-On:

Tab-In High Pressure: Duct Board *1” or 1½”:

* Doors can be manufactured with dovetailed flange in extended widths to


accommodate 1” or 1 1/2” thick Duct Board.

ORDERING INFORMATION
EXAMPLE: FD1C10GA
Door Type Frame Type Closure Sizes:** Alloy
FD = Framed Door 1 = 1” Duct Board C = Cam Latch 6 = 6” x 6” 16 = 16” x 16” GA = Galvanized
15 = 1 1/2” Duct Board H = Hinge 8 = 8” x 8” 18 = 18” x 18” GN = Galvanneal
P = Press-On Frame 10 = 10” x 10” 20 = 20” x 20” AL = Aluminum
HP = High Pressure 12 = 12” x 12” 24 = 24” x 24” AZ = Aluminized
(Insert nothing for a tabbed 14 = 14” x 14”
S4 = 304 Stainless
door for metal ductwall, S6 = 316 Stainless
Example: FDC10GA)
** Note: Sizes Larger Than 14”: Hinged: Two Cams Are Attached Opposite The Hinge -- Cam Latch: Four Cams Are Attached
Doors are available up to size 36”x36” for square or rectangular
PACKAGING INFORMATION
Door Size 6” 8” 10” 12” 14” 16” 18” 20” 24”
No. / Carton 20 20 10 10 10 5 5 5 5
Lbs / Carton 31 45 30 39 50 30 38 45 60

Ideas that work for you everyday... 29


CABLE SHARK® CABLE HANGING SYSTEM

Spec Sheets
Available here

SPECIAL CHARACTERISTICS
• Engineered for strength and durability • Available in spools and cut-to-length sizes with ferrule
• Fast and easy installation loops or accessories
• Versatile hanging options for nearly every • New Site Kits and Brackets for added convenience
application • Comprehensive Cable Shark Hanging System
• Compact design is aesthetically pleasing Construction Standards and Load Charts available
online at Ductmate.com
• Available in two sizes to meet specific load ranges

The Ductmate Cable Shark Mechanism and Ductmate Cable Shark Cable Must Always be
Used In Conjunction. Use Of Any Other Steel Cable Is Prohibited.
Construction Standards Available on Ductmate.com
CS250 CS125
Load Rating: 250 lbs. Load Rating: 125 lbs.

30 Ideas that work for you everyday...


CABLE SHARK® CABLE HANGING SYSTEM

CS125 / CS250 CERTIFICATIONS


• SMACNA verified, meets SMACNA’s upper and lower attachment
construction standards if used per manufacturer’s installation guidelines
• Seismic Certified to ANSI/ASHRAE Standard 171-2017
• ICC-ES AC284 Certified (ESR-4742):
• 2022 California Building Code Compliant
• 2022 California Residential Code Compliant
• 2022 California Mechanical Code Compliant
• 2023 County of Los Angeles Building Code Compliant
• 2023 County of Los Angeles Residential Code Compliant
• 2023 County of Los Angeles Mechanical Code Compliant
* Certifications apply to the CS125 and CS250 mechanisms only

PACKAGING INFORMATION
Cable Shark 125
Part Number Description U/M Units/Bag Bags/Box Units/Box
CS125 125 lb Cable Shark EA 6 30 180
CSW125500 CS125 Cable 500’ Spool RL - - 1
CSW1251000 CS125 Cable 1000’ Spool RL - - 1
CSW125005 CS125 5’ Cut-To-Length Kit* EA 12 8 96
CSW125010 CS125 10’ Cut-To-Length Kit* EA 12 8 96
CSW125015 CS125 15’ Cut-To-Length Kit* EA 12 8 96
CSW125020 CS125 20’ Cut-To-Length Kit* EA 12 8 96
* Cut-To-Length Kit = 1 x Cable Shark mechanism and cable with ferruled loop on one end

Cable Shark 250


Part Number Description U/M Units/Bag Bags/Box Units/Box
CS250 250 lb Cable Shark EA 4 30 120
CSW250500 CS250 Cable 500’ Spool RL - - 1
CSW2501000 CS250 Cable 1000’ Spool RL - - 1
CSW250005 CS250 5’ Cut-To-Length Kit* EA 8 4 32
CSW250010 CS250 10’ Cut-To-Length Kit* EA 8 4 32
CSW250015 CS250 15’ Cut-To-Length Kit* EA 8 4 32
CSW250020 CS250 20’ Cut-To-Length Kit* EA 8 4 32
* Cut-To-Length Kit = 1 x Cable Shark mechanism and cable with ferruled loop on one end

Ideas that work for you everyday... 31


CABLE SHARK® CABLE HANGING SYSTEM

HANGING ACCESSORIES HANGING ADAPTER AND BRACKETS


HANGING ACCESSORIES AND CABLE SHARK MECHANISMS CABLE SHARK HANGING ADAPTER AND BRACKETS
ARE SOLD SEPARATELY ARE SOLD SEPARATELY
Universal Pivoting Eyelet Hanging Adapter
Adjustable eyelet for CS125. For flexibility when using CSW125 in duct
hanging.
Load Limit: 125 lbs
Load Limit: 125 lbs
Eyelet Size: 1” x 1/2” <30° from vertical
Hole Size: 1/4” Box Part Number: CS125HA
Part Number: CSW125XXEYELET Box Quantity: 60
XX Insert Length in Feet
Carton Quantity: 4 Boxes
** Available in standard 5’, 10’, 15’ and 20’
lengths. Custom lengths available upon request. Thread Diameter,
Minimum quantities and lead times apply. Pitch, and Length: 3/8”-16 x 1”
Consult manufacturer.
Mechanism Length: 2 1/2”
**Cable Shark CS125 Sold Separately
Nut Size*: 3/8”-16
* Nut included. Washer not included.

CSW125 1/4”-20 x 13/4” Threaded


Stud*
Threaded stud for CS125 with factory
crimped loop.
Load Limit: 125 lbs
Part Number: CSW125XX1/4STUD

Tension Load
XX Insert Length in Feet

Tension Load
Available in standard 5’, 10’, 15’ and 20’
** lengths. Custom lengths available upon request.
Minimum quantities and lead times apply.
Consult manufacturer.
The CS125HA is a hanger designed to carry a tension load from the spring-loaded
* Nut not included side. Do not hang a load from the 3/8” stud side.”
**Cable Shark CS125 Sold Separately

CSW125 ⅜”-16 x 2 1/4” Threaded Rectangular Duct Bracket


Stud*
Accepts 3/8” and 5/16” threaded rod or
Threaded stud for CS125 with factory CS125HA.
crimped loop.
Load Limit: 125 lbs
Load Limit: 125 lbs
Box Part Number: ZBRACKET125GA
Part Numbers: CSW125XX3/8STUD
XX Insert Length in Feet Box Quantity: 100
Available in standard 5’, 10’, 15’ and 20’ Gauge: 11GA
** lengths. Custom lengths available upon request. **
Minimum quantities and lead times apply. **Cable Shark CS125HA Sold Separately
Consult manufacturer.
* Nut not included
**Cable Shark CS125 Sold Separately

CSW250 ⅜”-16 x 2 1/4” Threaded Round Duct Strap Bracket


Stud*
Accepts 3/8” and 5/16” threaded rod or
Threaded stud for CS250 with factory CS125HA.
crimped loop.
Load Limit: 125 lbs
Load Limit: 250 lbs
Part Number: DM4703GA
Part Numbers: CSW250XX3/8STUD
XX Insert Length in Feet Gauge: 14GA
Available in standard 5’, 10’, 15’ and 20’ Fits strapping 1” in width, gauges 18-22. Can
**
lengths. Custom lengths available upon request. be used with ductwork up to 50” in diameter.
**
Minimum quantities and lead times apply. **Cable Shark CS125HA Sold Separately
Consult manufacturer.
* Nut not included
**Cable Shark CS250 Sold Separately

32 Ideas that work for you everyday...


CABLE SHARK® CABLE HANGING SYSTEM

Spec Sheets
Available here
FIELD KIDS AND ACCESSORIES
Part Number: CS125SITEKIT Part Number: CS250SITEKIT
Cable Shark Site Kit for CSW125. Cable Shark Site Kit for CSW250.
Includes: Qty 2 - CSW125500 Includes: Qty 1 - CSW250500
(#125 Cable, 500’ Spool) (#250 Cable, 500’ Spool)
Qty 200 - CS125 Qty 100 - CS250
(#125 Cable Shark) (#250 Cable Shark)
Qty 1 - HWRC Qty 1 - HWRC
(Cable Cutter) (Cable Cutter)
Qty 1 - CSDSTOOL Qty 1 - CSDSTOOL
(Load Adjuster Tool) (Load Adjuster Tool)

Ductmate Cable Shark Cable Cutters Cable Shark Load Adjuster Rectangular Duct Corner Saddles
High-quality cutters compatible with Cable Shark Ensures proper loading and safety every time for The Corner Saddles are designed to eliminate abrasion
Cable. Tin snips, diagonal cutters, and electrical peace of mind. Compact and user friendly, the tool of rectangular ductwork with the use of either Cable
Cable cutters fray the ends of the Cable Shark Cable can easily be carried in tool belt or pocket. Shark Cable Hanging System. Corner Saddles can be
and prevent it from sliding into the Cable Shark used when hanging rectangular duct with Ductmate’s
mechanism correctly. The Ductmate Cable Shark Part Number: CSDSTOOL Cable Shark/Cable Rope Systems.
Cable Cutters provide a clean cut with less effort.
Part Number: HFCCS125 for CSW125
Part Number (Left): HWRC HFCCS250 for CSW250
Part Number (Right): HFWRC No minimum order quantity required

MAXIMUM LOADS - NON VERTICAL VERTICAL LOAD LIMITS


Single Point and Spread Horse Shoe Suspension Limits Reference Cable Shark Duct Construction Standards
Note these limitations are valid when two Cable Shark for comprehensive load charts.
mechanisms or one Cable Shark and a ferrule loop are utilized.
Cable Shark System Maximum Load Required Cable Shark Cable
CS125 CS250
Angle CS125 125 lbs. (56.69 kg) CSW125
Max Load (lbs) Max Load (lbs)
0° 250 500 CS250 250 lbs. (113.39 kg) CSW250
5° 250 500
10° 250 500
15° 250 500
20° 250 500
25° 250 500
WARNING
ɑ

30° 250 480


35° 241 454 DO NOT attempt to use the Cable Shark mechanism to splice two cables
ɑ
40° 226 425 together, or attempt to secure the Cable Shark Cable via only one bore in the
45° 208 392 Cable Shark mechanism. The same Cable Shark Cable must pass through
50° 189 356 both bores in the Cable Shark mechanism.
55° 169 318 A 3” (7.62 cm) minimum length of cable must be left protruding from the
60° 147 277 locking mechanism.

Ideas that work for you everyday... 33


HANGER SYSTEMS

Spec Sheets
Available here

Direct Mount Hanging Bracket For Condenser


Units, Heat Pumps, and Other Equipment.

Packing List:
1. (1) Side Bracket, Right 8. (4) 1/2”-13 Lock Nut
2. (1) Side Bracket, Left 9. (4) 1/2”-13, 1” Long Bolt
3. (1) Top Cross Brace 10. (8) 1/2” Washer
4. (1) Front Cross Brace 11. (14) 1/4”-20, 5/8” Long Bolt
5. (2) Mounting Bracket 12. (28) 1/4” Washer
6. (2) Support Bracket 13. (14) 1/4”-20 Lock Nut
(For 45” and 55” Air Brace Only) 14. (12) #14 Tek Screw
7. (6) Strap
Note: The enclosed strapping is not needed for installation not
requiring hurricane restraints.

Compare the Air Brace to Conventional Methods


• Rugged structural grade steel construction • 10 Gauge mounting brackets are precision punched for
• Tested for use in hurricane regions accurate spacing every time
• Meets the most stringent building codes! • Includes 6 hurricane straps (1” x 6” x 16 ga. galvanized G90)
• Available in stainless steel type 304 (Hardware included) • Lightweight--transports easily
• Engineered product to determine allowable weight loads • Assembles and mounts in minutes
• No leveling of ground or waiting for final grade • Perfect for low-lying and flood-prone areas
• Right and left brackets are rounded as an added safety factor • Certified for lateral and uplift wind pressure
• Provided individually packaged in a sturdy box • Designed to meet Florida building codes
• Reduced chance for air blockage
Ordering Information
• No cracking, chipping, or decaying
• Bracket supports are a true 90º angle Part # Description Packaging Shipping
• No need for shovels, gravel, or block AIRBRACE36GA 36” x 30”* Condenser Unit Support 1 per box 16.4 lbs. each
AIRBRACE45GA 45” x 36”* Condenser Unit Support 1 per box 23 lbs. each
Technical Information AIRBRACE55GA 55” x 48”* Condenser Unit Support 1 per box 30.85 lbs. each
AIRBRACE36S4 36” 304SS Hurricane Brace 1 per box 19 lbs.
Wall Material Allowable Weight
AIRBRACE45S4 45” 304SS Hurricane Brace 1 per box 24 lbs.
Concrete Block/Brick 425
AIRBRACE55S4 55” 304SS Hurricane Brace 1 per box 31 lbs.
Concrete 425
* All widths adjustable down to 20”
Steel Stud 425
304SS recommended for use within 50 miles of Costal areas
Wood Stud 425 Mounting fasteners not included: Because of the diversity of wall materials, (brick,
wood, concrete, etc.) the mounting is the responsibility of the installer.
Note: If using only one hole in the mounting brackets, use the bottom hole.
Contact Ductmate when Engineered Raised Seal Drawing is required.

34 Ideas that work for you everyday...


HANGER SYSTEMS

DUCTMATE TRAPEZE DUCT HANGER Spec Sheets


Available here

DESCRIPTION Holes can be oriented


up or down.
Pre-punched channel section for supporting
rectangular or oval ductwork.

SPECIAL CHARACTERISTICS
• 18 gauge galvanized, 20’ lengths 2” high x 1-1/2”
wide. Oval holes punched 2” on center.
• Easy to cut, light in weight, low in theft
• Neat professional appearance INSTALLATION INSTRUCTIONS
1. Cut trapeze duct hanger to size.
• Eliminates the hard to cut and punched angle iron, and
2. Slide all thread through pre-punched oval holes. Slide on washer
painting of same, when applicable. Nothing is done in (included with each bundle), tighten nut.
the shop, ship directly to jobsite for
3. Space hanger rods according to load chart below:
immediate use.
TRAPEZE LOAD CHART
• Highly competitive in pricing to 2”x2”x1/4”, 2-1/2”x2-
1/2”x1/8”, 2”x2”x3/16” black angle iron, galvanized L d=2 inches P (lbs) *d-6 inches P (lbs)
iron, or unistrut when all is considered. 18” 1100 850
24” 1100 850
• Versatile enough to standardize, thus possibly replacing
several other types of hangers, reducing inventory cost. 30” 1100 840
36” 1100 830
42” 1100 810
2” 48” 1100 780
54” 1100 735
TRAPEZE WASHER
3/8” ALL THREAD 60” 1100 680

1-1/2” 3/8”
66” 1100 600
72” 1100 520
7/8” 1-1/8”
78” 680 400

ISOLATION PAD BEAM CLAMP 84” 190 275

ASSEMBLY* 96” --- ---


Heavy neoprene pads 108” --- ---
can be inserted into the L = Distance between hanger rods.
hanger profile if sound d = Distance between hanger rods and duct wall. Above tables assume
insulation is required. duct is centered between hangers.
P = Total weight of duct including reinforcements, connections, insulation,
Beam clamp fastens hanger etc. NOTE: For d greater than 2 inches, the 6 inch table MUST be used.
profile to structural members See page 5.14 fig. 5-6 of the 2005 SMACNA HVAC Duct Construction
up to 1 1/2” thick. Standards - metal and flexible for calculation method.
See Ductmate Website For * This table is similar to table in SMACNA in that it assumes a 6” space
Load Chart between duct and hanger rod.

PACKAGING INFORMATION
Part No. Product Packing Unit Weight
TRAP03GA Trapeze Hanger 300’ bundle w/75 washers 360 lbs/bdl
TRAP05GA Trapeze Hanger 500’ bundle w/125 washers 600 lbs/bdl
DM2735AS Isolation Pad 100 Pieces 12 lbs/carton
TBCLAMP1 Beam Clamp only Each .275 lbs
TBCLAMP Beam Clamp Assembly* 100 Pieces 48 lbs/carton
* Beam Clamp Assembly consists of: beam clamp, trap washer, 3/8 x 6” bolt, 2 flat washers, and nut.

Ideas that work for you everyday... 35


HANGER SYSTEMS

Visually Appealing Duct Hangers


No Tooling or Fabrication Required
Please Contact Ductmate About Specialty Metal Requests

ISOLATION DUCT HANGER


The sturdy tension bracket has a much greater load-bearing capacity than the corresponding
threaded rods.
The rubber padding which prevents vibrations from being transmitted is 1-3/4” (45 mm) x 2”
(50 mm) and 2-3/16” (55 mm) thick.
RUBBER PREVENTS VIBRATION NOISE TRANSMISSION FROM AIR DUCTS AND OTHER
VENTILATION DEVICES TO PARTS OF THE BUILDING.
• For 3/8” Threaded Rod
• Overall Length 5-7/8” (150mm)
• Max. Width 1-13/16”x1-13/16” (45x45mm)
• Load-Bearing Capacity: 1100 lbs (500 kg) 680 lbs (308 kg) is the maximum allowable load
with ⅜” rod.
• Packing Unit: 50 Pcs./Case
@ 37 lbs (17KG)/Case
Technical Information:
• Finish/Coating: Zinc Electroplated to 10-15 Microns
• Rubber Type: Styrene-butadiene
• Durometer Hardness: 75-85 Shore Hardness
• Max Temp: 194º F
• Min Temp: -22º F
Part No. DM2723SI

ROUND DUCT HANGER


Specifications:
• Manufactured from 20 gauge galvanized metal.
• ¼”-20x1” carriage bolt with zinc plated wing nut.
• No tools needed
Part Number Variation: RDH * GA20
* Insert desired diameter in sizes
3”-10” (in 1” increments)
12”-34” (in 2” increments)
Single Hanger Strap Maximum
Allowable Load
1” x 22 ga - 260 lbs.
1” x 20 ga - 320 lbs.
1” x 18 ga - 420 lbs.
1” x 18 ga - 700 lbs.
1-1/2” x 16 ga - 1100 lbs.

36 Ideas that work for you everyday...


HANGER SYSTEMS
ROUND DUCT STRAP BRACKET VINYL DUCT STRAPPING

THE IDEAL WAY TO HANG ROUND SIMPLEST WAY TO HANG FLEXIBLE


DUCTWORK. OR LIGHT WEIGHT DUCT.
NO TOOLS NEEDED. STRONGEST ALL-PURPOSE FABRIC.
THE STEEL STRAP IS HAND BENT PERFECT FOR SMALL
INTO THE BRACKET WHICH IS SELF INSTALLATIONS.
LOADING.

PART NUMBER VARIATIONS PART NUMBER VARIATIONS


Part No. Alloy PACKAGING QTY Part No. Material PACKAGING QTY
DM4703 GA = 14 GA. Galvanized 200 Pcs./Case DMVS200 200 LF/Box
Vinyl Super Duty Fabric
S6 = 316 Stainless Steel @ 27.5 Lbs. (12.5 KG)/Case 10 Boxes Per Master Carton

SPECIFICATIONS SPECIFICATIONS
• CAN BE USED WITH DUCTWORK UP TO 50" IN DIAMETER • Can be used with light weight steel and flexible duct
• FITS STRAPPING 1" IN WIDTH, GAUGES 18 - 22 • Fabric is NFPA 701
• CAN BE USED WITH ROD 5/16" - 3/8" • Vinyl width size is 1.5”
• Review SMACNA’s 2005 HVAC Duct Construction Standards Table 5-1 • Custom widths available, minimum purchase required
for allowable weight load
HEAVY GALVANIZED STEEL VINYL SUPER DUTY FABRIC SPECIFICATIONS (Dual Fabric)
COILED STRIP OR BRACKET FOR RIGIDITY
STRIPS CUT FROM Base Fabric: Polyester/Polyester
WASTE MATERIAL Color: Gray
MAY BE USED
Weight: 20 oz/sq.yd ± 2
Tearing Strength: W: 65 lbs F: 70 lbs
Tensile Strength: W: 425 lbs F: 280 lbs
AT THIS POINT THE ASSEMBLY IS SECURED BY
ITS OWN WEIGHT. BOLTS ARE UNNECESSARY Low Temperature: -40°F
High Temperature: 200° F

Convenient Strapping For Hanging


STRAPPING IN 10’ LENGTHS
PRODUCT NO. GAUGE WIDTH WT. (lbs.) PACKAGING QTY.
1STGA16 16 1” .200/LF
1STGA18 18 1” .170/LF 10’ LENGTHS
1STGA20 20 1” .120/LF 100’ BUNDLES
1STGA24 24 1” .100/LF (ALL GAUGES)
1STGA26 26 1” .074/LF

HANGER STRAP IN A BOX


• Convenient carrying handle PRODUCT NO. GAUGE WIDTH WT. PER BOX FT. PER BOX
• Easy to dispense box design 1BSTGA16 16 1” 22 LBS 100
• Standard galvanized 1BSTGA18 18 1” 17 LBS 100
1BSTGA20 20 1” 12 LBS 100
• Available in stainless
1BSTGA22 22 1” 21 LBS 200
• Perfect for small or difficult 1BSTGA24 24 1” 17 LBS 200
installations 1BSTGA26 26 1” 15 LBS 200
1.5BSTGA24 24 1.5” 26 LBS 200
1.5BSTGA26 26 1.5” 20 LBS 200
1.5BSTGA28 28 1.5” 18 LBS 200

STRAPPING IN COILS
• 100 LB Coils have a 20” I.D. PRODUCT NO. GAUGE WIDTH WEIGHT LENGTH PACKAGING
with 30” O.D. PER COIL PER COIL 1 SKID
10 COILS
• 18 gauge hot-dipped 1CST100GA18 18 1” APP. 100 LBS. APP. 610’ 1000 LBS.
galvanized (meets 1CST25GA20 20 1" APP. 33 LBS. APP. 250’ 25 COILS
825 LBS.
ASTM-A-653 G 60/90)
25 COILS
• Available in 100 pound coils 1CST50GA22 22 1" APP. 52 LBS. APP. 500’ 1300 LBS.
• Each coil is banded with 1CST50GA24 24 1" APP. 45 LBS. APP. 500’ 25 COILS
1125 LBS.
metal straps
• Orders must be by full skids

Ideas that work for you everyday... 37


REINFORCEMENTS

EASYROD TIE ROD CONSTRUCTION


DETAIL A DETAIL B
1/2” OR 3/4”
THREADED
LIGHT WALL
INSERT IS
CONDUIT
FRICTION EASYROD
ANCHORED BOLT
NEOPRENE
ASSEMBLY
DUCT WALL WASHER

NEOPRENE WASHER DUCTWALL


1/2” OR 3/4”
MUST BE FLAT CONDUIT
ON DUCT TO
AVOID LEAKAGE

TIE ROD CONSTRUCTION HARDWARE/EASYROD


A simple, strong component system to make the installation of tie rods faster. Can be used for both positive and negative pressure.
NEW MAGNETIC TIE ROD ANCHOR SET Pipe insert is friction Stamped, galvanized disc
fitted with internal with neoprene washer
threads seals the ductwall.
Washer
Bolt
Innovative device to help install the bolt anchor
into pipe. Heavy cast steel with magnetic tip
insures a fast, strong friction fit.
Light wall conduit Ductwall

• Pull out strength of 600 lbs for ½” and 900 lbs for ¾”
• Quickly inserts into ductwork
• Can be used for both Positive and Negative pressure

PART NO. DESCRIPTION PACKING UNIT UNIT WEIGHT


EZ50 BOLT, WASHER, INSERT FOR 1/2” EMT CONDUIT 250 SETS 9 LBS (4.1 KG)
EZ75 BOLT, WASHER, INSERT FOR 3/4” EMT CONDUIT 250 SETS 10 LBS (4.5 KG)
EZTOOL MAGNETIC TIE ROD ANCHOR SET 1 EA. 2 LBS (.9 KG)

38 Ideas that work for you everyday...


REINFORCEMENTS

DUCTMATE “Z-BAR” REINFORCEMENT


FEATURES: SPECIFICATIONS:
• Advanced Design Precision roll-formed from 24 gauge galvanized steel.
• Cost Effective Classification Conforms to SMACNA “H” equivalent.
• Light Weight RECOMMENDED USE:
.25
• Strong Intermediate reinforcement for rectangular duct. Fasten
• Easy To Use within 3/4” of vertical duct wall, then 8” on center.
PACKAGING:
1.85
Part No. Description Weight Length/Bundle .5
1.5
DLST15GA “Z-BAR” .67 lbs/ft (75) 20’ pcs/1500’ bdl.
NOTE: CONSULT MATERIAL AVAILABILITY CHART FOR SPECIALTY ALLOYS

RETAINING ANGLE FOR EXTERNAL REINFORCEMENT & FRAMING FIRE DAMPERS

• Cold formed galvanized angle


• SMACNA E class rigidity (may be used for duct
reinforcement)
• Available in 14, 16, and 18 gauge
• Optional pre-punched 7/32 holes (one or both sides)
for faster fastening of angle to sleeve
• Available in 10’ and 20’ lengths; 12’ lengths also HOLE SPACING IS 3” ON CENTER
available in certain sizes/gauges MEETS (B) (A)
• Available in 1.5” and 2” ASHRAE, (E)
• Additional angle and bundle sizes, gauges, and SMACNA (C)
materials available - contact Ductmate for availability and UMC
Duct
STANDARDS
Typical Installation Details
(D)
(A) Retaining Angles: (E) Secure Retaining Angle to
Minimum 1 1/2 x 1 1/2 x 0/058 Sleeve Only on 8” Centers With:
(16 ga.) Retaining angles must 1. 1/2 long welds or (F)
lap structural opening 1” minimum 2. 1/4 Bolts and Nuts, or
and cover corners of openings. 3. No. 10 screws, or
4. Minimum 3/16 Steel Rivets
(B) Clearance: 1/8 Per Linear
Foot Both Dimensions. (F) Secure Damper To Sleeve On 8”
Centers With:
(C) Steel Sleeve 1. 1/2 long welds, or Duct May
2. 1/4 Bolts and Nuts, or Attach
(D) Approved Fire Damper
3. No. 10 Steel Screws, or To Sleeve
(curtain or blade type)
4. Minimum 1/16 Steel Rivets Or Damper

Part No. Description Bundle Size Weight Length


AI1.5*GA1410** 1.5” X 1.5” - 14 ga 1000’ .73 lbs/lf. 10’ or 20’ pcs
AI1.5*GA1450** 1.5” X 1.5” - 14 ga 500’ .73 lbs/lf. 10’ or 20’ pcs
AI1.5*GA1610** 1.5” X 1.5” - 16 ga 1000’ .62 lbs/lf. 10’ or 20’ pcs
AI1.512GA16600 1.5” X 1.5” - 16 ga 600’ .62 lbs/lf. 12’ pcs
AI1.5*GA1650** 1.5” x 1.5” - 16 ga 500’ .62 lbs/lf. 10’ or 20’ pcs
AI2*GA141000** 2” X 2” - 14 ga 1000’ 1.04 lbs/lf. 10’ or 20’ pcs
AI2*GA161000** 2” X 2” - 16 ga 1000’ .77 lbs/lf. 10’ or 20’ pcs
AI2*GA181000** 2” X 2” - 18 ga 1000’ .632 lbs/lf. 10’ or 20’ pcs
* Insert 10 for 10’ lengths; Insert 20 for 20’ lengths
**Insert H for holes; NH for no holes
EXAMPLE: AI1.520GA1410NH = 20’ length, no holes

Ideas that work for you everyday... 39


TURNING VANE AND RAIL SYSTEMS

Spec Sheets
Available here

SELF-LOCKING RAIL SYSTEM

UNIQUE FRICTION-FIT FEATURES & BENEFITS

• ASSEMBLES QUICKLY AND EASILY


• SUBSTANTIAL REDUCTION IN LABOR
• SUPERIOR PULL-OUT STRENGTH / TESTED TO 15" W.G.
• SECURELY LOCKS VANE & RAIL TOGETHER
• TABS CONFORM TO SMACNA'S SPACING STANDARDS
• NO MECHANICAL FASTENERS REQUIRED
• NO SPECIAL TOOLS NEEDED
• VANES ARE AUTOMATICALLY CENTERED AND ALIGNED
• EXTENDED TABS INCREASE VANE RIGIDITY RESULTING IN LESS
NOISE & VIBRATION
• WORKS ON STANDARD 2" & 4" DOUBLE WALL AND ACOUSTICAL VANES
• MAGNETIC TEMPLATES AVAILABLE TO EASE FASTENING RAIL TO
DUCTWALL
• INSTALLATION LITERATURE AVAILABLE FOR REDUCING ELBOWS, 4.5” or 7”
wide
OFFSETS, ETC.
• AVAILABLE FOR DOUBLE WALL VANE ONLY
Tab Spacing: Conforms to SMACNA Standards
• 4” ACOUSTICAL NOISE REDUCING TURNING VANE FOR
• 2” - 2 1/8”
SYSTEMS REQUIRING QUIET OPERATIONS
• 4” - 3 1/4”

ORDERING INFORMATION
EXAMPLE: 2PRGA24
PRORAIL SIZE ALLOY GAUGES
Example: 2PR Example: GA Example: 24
2PR = 2” PRORAIL GA = GALVANIZED AZ = ALUMINIZED 22 = 22 GA
4PR = 4” PRORAIL GN = GALVANNEAL AL = ALUMINUM 24 = 24 GA
S4 = 304 STAINLESS BI = BLACK IRON
S6 = 316 STAINLESS PVC = PVC COATED

PACKAGING INFORMATION
ITEM PACKAGING WEIGHT (lbs/ft)
QTY 22 GA 24 GA
2” RAIL 10’/ea-100’/bdl .47 .39
4” RAIL 10’/ea-100’/bdl .73 .61

40 Ideas that work for you everyday...


TURNING VANE AND RAIL SYSTEMS

ECONORAIL™
• Can be used with a variety of double wall vane
• Easily attaches vane to rail without the use of fasteners
• Economic means to install double wall vane
• No special tools required
• Tab Spacing - Does not meet SMACNA
2” - 2½”
4” - 3½”

PACKAGING
WEIGHT (lbs/ft)
ITEM PACKAGING ORDERING INFORMATION EXAMPLE: 2ERGA24
22 ga 24 ga ECONORAIL SIZE ALLOY TYPE (Example: GA) GAUGES
Example: 2ER GA = GALVANIZED AZ = ALUMINIZED Example: 24
2” RAIL 10’/ea-100’/bdl .47 .39 2ER = 2” ECONORAIL GN = GALVANNEAL AL = ALUMINUM 22 = 22 GA
4ER = 4” ECONORAIL S4 = 304 STAINLESS BI = BLACK IRON 24 = 24 GA
4” RAIL 10’/ea-100’/bdl .87 .74 S6 = 316 STAINLESS PVC = PVC COATED

MONORAIL™
• Versatile single wall or double wall system SINGLE WALL DOUBLE WALL
• Slotted for even spacing of vane PART NO. X Y PART NO. X Y
• Rigid design for reduced vibration 2MR 1-⅛” 1-½” 2MR 1-⅛” 1-½”
• No special tools required 4MR 2-¼” 3-¼” 4MR 2-¼” 3-¼”
• Tab Spacing - Does not meet SMACNA
2” - 2½”
4” - 3½”
PACKAGING
ITEM PACKAGING WEIGHT (per Box)
2” Rail 100’/Roll - 2 Roll/Box 40 Lbs.
4” Rail 100’/Roll - 1 Roll/Box 40 Lbs.

ORDERING INFORMATION EXAMPLE: 4MRGA24


MONORAIL SIZE ALLOY TYPE GAUGES
2MR = 2” Monorail GA = GALVANIZED S4 = 304 STAINLESS 24 = 24 GA
4MR = 4” Monorail AL = ALUMINUM S6 = 316 STAINLESS Single Wall Double Wall

DOUBLE WALL TURNING VANE SINGLE WALL TURNING VANE


4” Double Wall or Acoustical Vane 2” Double Wall Vane 4” Single Wall Vane 2” Single Wall Vane

2¼” 1”
RAD RAD

4” 2” 4” 2”
RAD RAD RAD RAD
90 deg 90 deg 90 deg 90 deg

4” vane is available in two options: PACKAGING


1. Standard Double Wall
ITEM PACKAGING WEIGHT (lbs/ft)
2. Acoustical Vane
2” SINGLE WALL VANE 10’/EA-100’/bdl .22
Sound-absorbing insulation
inside perforated metal fascia. 2” DOUBLE WALL VANE 10’/EA-100’/bdl .43
4” VANE SINGLE WALL 10’/EA-50’/bdl .65
• Dimpled seam for superior 4” DOUBLE WALL VANE 10’/EA-50’/bdl 1.3
strength 4” DOUBLE WALL ACOUSTICAL VANE 10’/EA-50’/bdl 1.3
• Consistent product quality
• Union made in the U.S.A.
ORDERING INFORMATION EXAMPLE: 2VGA26
VANE SIZE ALLOY TYPE GAUGES
• 2V = 2” Double Wall Vane GA = GALVANIZED 22 = 22 GA (4” Single Wall Only)
• 4V = 4” Double Wall Vane AL = ALUMINUM 24 = 24 GA (4” Double Wall Only)
• 4AV = 4” Double Wall Acoustical Vane S4 = 304 STAINLESS 26 = 26 GA (2” Double Wall Only)
• 4SWV = 4” Single Wall Vane S6 = 316 STAINLESS 24 = 24 GA (2” Single Wall Only)
• 2SWV = 2” Single Wall Vane

Ideas that work for you everyday... 41


WATER BASED SEALANTS

® Spec Sheets
Available here

PROseal is a premium water based high-velocity duct sealant.


• Indoor/outdoor grade • Mild odor
• For applications up to 15” WG • UL 181B-M Listed & UL 723 Classified
• Low brush drag & spreadability • LEED® Compliant
• Permanently seals metal duct systems • Meets all applicable EPA Method 24,
• Highly crack resistant CDPH, and SCAQMD standards
• Remains flexible • Qualifies for LEED® Credit EQ 4.1
• Excellent UV, flexibility, mold resistant, • Conforms to requirements of NFPA 90A
& water resistant properties & 90B
• Paintable with latex based paint • Manufactured by S.M.W.I.A. Local 12
• Will not drip or sag

ORDERING INFORMATION
PART NUMBER PACKAGING WEIGHT
PROSEALT 1/12 gallon (11oz.) tubes 25 lbs./case
(25 tubes/case)
PROSEALTQ 1/4 gallon (32oz.) tubes 28 lbs./case
(12 tubes/case
CAULKINGS AND
PROSEAL1 1 gallon pail (4 pails/case) 48 lbs./case SEALANTS
51RF
PROSEAL5 5 gallon pail 58 lbs./pail UL-181B-M
61MF
PROSEAL55 54 gallon drum 639 lbs./drum
CHEMICAL TYPE: Synthetic Latex
COLOR: Gray
ODOR: Mild (wet); None (dry)
VOC CONTENT: Pass - Very Low
EPA Method 24
TVOC EMISSIONS: Private office - Pass; School Classroom - Pass
CDPH Standard Method v1.2
DENSITY: 11.3 ± 0.3 lbs per gallon
SOLID CONTENTS: 62% ± 2%
VISCOSITY: 275,000 ± 25,000 cPs
APPLICATION TEMPERATURE: 35°F to 110°F
SERVICE TEMPERATURE: -25°F to 220°F
STORAGE TEMPERATURE: 35°F to 110°F
DRY TO TOUCH: 1 hour (approximate)
CURE TIME: 24 to 72 hours +
Depending on humidity, application, and temperature
FLEXIBILITY ASTM D522 (1/8” Mandrel Bend): Pass
MOLD RESISTANCE UL 181B Mold & Humidity Test: Pass
FREEZE THAW STABILITY: Pass
ADHESION STRENGTH UL 181B PEEL ADHESION: Pass - Exceeds Standards
COVERAGE: 25 sq. ft./gal. at 1/16”
50 sq. ft./gal. at 1/32”
SHELF LIFE: 1 year (unopened container)
WARNING: DO NOT ALLOW TO FREEZE
KEEP OUT OF REACH OF CHILDREN Consult The SDS Sheet Before Using Product

42 Ideas that work for you everyday...


WATER BASED SEALANTS

Spec Sheets
Available here

PROseal Spray is a premium water based high-velocity duct


sealant that can be applied using a wide range of sealant
application equipment.
• Tremendous labor savings • Excellent adhesion to metal
• Indoor/Outdoor grade • Will not drip or sag
• For applications up to 15” w.g. • Low shrinkage
• UL 181B-M listed & UL 723 classified • Non-Flammable
• LEED® Compliant, meets all • Mild odor
applicable SCAQMD standards • Conforms to requirements of NFPA
• Excellent UV, Flexibility, & Mold 90A & 90B
Resistant Properties • Paintable with latex based paint
• Remains flexible • Manufactured by S.M.W.I.A. local 12

ORDERING INFORMATION
PART NUMBER PACKAGING WEIGHT
CAULKINGS AND
PROSEALSPRAY5 5 gallon pail 60 lbs./pail SEALANTS
51RF
PROSEALSPRAY54 54 gallon drum 608 lbs./drum UL-181B-M
61MF

CHEMICAL TYPE: Synthetic Latex


COLOR: Gray
ODOR: Mild (wet); None (dry)
VOC CONTENT: Pass - Very Low
EPA Method 24
TVOC EMISSIONS: Private office - Pass; School Classroom - Pass
CDPH Standard Method v1.2
DENSITY: 11.3 ± 0.3 lbs per gallon
SOLID CONTENTS: 68% ± 2%
VISCOSITY: 80,000 ± 20,000 cPs
APPLICATION TEMPERATURE: 35°F to 110°F
SERVICE TEMPERATURE: -25°F to 220°F
STORAGE TEMPERATURE: 35°F to 110°F
DRY TO TOUCH: 1 hour (approximate)
CURE TIME: 24 to 72 hours +
Depending on humidity, application, and temperature
FLEXIBILITY ASTM D522 (1/8” Mandrel Bend): Pass
MOLD RESISTANCE UL 181B Mold & Humidity Test: Pass
FREEZE THAW STABILITY: Pass
ADHESION STRENGTH UL 181B PEEL ADHESION: Pass - Exceeds Standards
COVERAGE: 25 sq. ft./gal. at 1/16”
50 sq. ft./gal. at 1/32”
SHELF LIFE: 1 year (unopened container)
KEEP OUT OF REACH OF CHILDREN Consult The SDS Sheet Before Using Product

Ideas that work for you everyday... 43


WATER BASED SEALANTS

® Spec Sheets
Available here

FIBERseal is a premium water based high-velocity duct sealant.


• Indoor/outdoor grade • Mild odor
• For applications up to 15” WG • UL 181B-M Listed & UL 723 Classified
• Low brush drag & spreadability • LEED® Compliant
• Permanently seals metal duct systems • Meets all applicable EPA Method 24,
• Highly crack resistant CDPH, and SCAQMD standards
• Remains flexible • Qualifies for LEED® Credit EQ 4.1
• Excellent UV, flexibility, mold resistant, • Conforms to requirements of NFPA
& water resistant properties 90A & 90B
• Paintable with latex based paint • Manufactured by S.M.W.I.A. Local 12
• Will not drip or sag

ORDERING INFORMATION
PART NUMBER PACKAGING WEIGHT
FIBERSEALT 1/12 gallon (11oz.) tubes 24 lbs./case
(25 tubes/case)
FIBERSEALTQ 1/4 gallon (32oz.) tubes 28 lbs./case
(12 tubes/case CAULKINGS AND
SEALANTS
FIBERSEAL1 1 gallon pail (4 pails/case) 46 lbs./case UL-181B-M 51RF
61MF
FIBERSEAL5 5 gallon pail 58 lbs./pail
FIBERSEAL55 54 gallon drum 639 lbs./drum

CHEMICAL TYPE: Synthetic Latex - Fiber Reinforced


COLOR: Gray
ODOR: Mild (wet); None (dry)
VOC CONTENT: Pass - Very Low
EPA Method 24
TVOC EMISSIONS: Private office - Pass; School Classroom - Pass
CDPH Standard Method v1.2
DENSITY: 11.2 ± 0.3 lbs per gallon
SOLID CONTENTS: 62% ± 2%
VISCOSITY: 275,000 ± 25,000 cPs
APPLICATION TEMPERATURE: 35°F to 110°F
SERVICE TEMPERATURE: -25°F to 220°F
STORAGE TEMPERATURE: 35°F to 110°F
DRY TO TOUCH: 1 hour (approximate)
CURE TIME: 24 to 72 hours +
Depending on humidity, application, and temperature
FLEXIBILITY ASTM D522 (1/8” Mandrel Bend): Pass
MOLD RESISTANCE UL 181B Mold & Humidity Test: Pass
FREEZE THAW STABILITY: Pass
ADHESION STRENGTH UL 181B PEEL ADHESION: Pass - Exceeds Standards
COVERAGE: 25 sq. ft./gal. at 1/16”
50 sq. ft./gal. at 1/32”
SHELF LIFE: 1 year (unopened container)
WARNING: DO NOT ALLOW TO FREEZE
KEEP OUT OF REACH OF CHILDREN Consult The SDS Sheet Before Using Product

44 Ideas that work for you everyday...


WATER BASED SEALANTS

Spec Sheets
Available here

EVERseal is a commercial grade water based, smooth duct sealant.

• Indoor/outdoor grade • Mild odor


• For applications up to 15” WG • UL 181B-M Listed & UL 723 Classified
• Low brush drag & spreadability • LEED® Compliant
• Permanently seals metal duct systems • Meets all applicable EPA Method 24,
• Highly crack resistant CDPH, and SCAQMD standards
• Remains flexible • Qualifies for LEED® Credit EQ 4.1
• Excellent UV, flexibility, mold resistant, • Conforms to requirements of NFPA
& water resistant properties 90A & 90B
• Paintable with latex based paint • Manufactured by S.M.W.I.A. Local 12
• Will not drip or sag

ORDERING INFORMATION
PART NUMBER PACKAGING WEIGHT
EVERSEALT 1/12 gallon (11oz.) tubes 26 lbs./case
(25 tubes/case)
EVERSEAL1 1 gallon pail (4 pails/case) 48 lbs./case CAULKINGS AND
EVERSEAL5 5 gallon pail 58 lbs./pail SEALANTS
51RF
UL-181B-M
EVERSEAL55 54 gallon drum 639 lbs./drum 61MF

CHEMICAL TYPE: Synthetic Latex


COLOR: Gray
ODOR: Mild (wet); None (dry)
VOC CONTENT: Pass - Very Low
EPA Method 24
TVOC EMISSIONS: Private office - Pass; School Classroom - Pass
CDPH Standard Method v1.2
DENSITY: 11.3 ± 0.3 lbs per gallon
SOLID CONTENTS: 62% ± 2%
VISCOSITY: 250,000 ± 25,000 cPs
APPLICATION TEMPERATURE: 35°F to 110°F
SERVICE TEMPERATURE: -25°F to 220°F
STORAGE TEMPERATURE: 35°F to 110°F
DRY TO TOUCH: 1 hour (approximate)
CURE TIME: 24 to 72 hours +
Depending on humidity, application, and temperature
FLEXIBILITY ASTM D522 (1/8” Mandrel Bend): Pass
MOLD RESISTANCE UL 181B Mold & Humidity Test: Pass
FREEZE THAW STABILITY: Pass
ADHESION STRENGTH UL 181B PEEL ADHESION: Pass - Exceeds Standards
COVERAGE: 25 sq. ft./gal. at 1/16”
50 sq. ft./gal. at 1/32”
SHELF LIFE: 1 year (unopened container)
WARNING: DO NOT ALLOW TO FREEZE
KEEP OUT OF REACH OF CHILDREN Consult The SDS Sheet Before Using Product

Ideas that work for you everyday... 45


EZ-SEAL
WATER BASED SEALANTS

™ Spec Sheets
Available here

EZ-Seal is a commercial grade water-based duct sealant with


fiber reinforcement.

• Indoor/outdoor grade • Will not drip or sag


• For applications up to 15” WG • Mild odor
• Low brush drag & spreadability • UL 181B-M Listed & UL 723 Classified
• Permanently seals metal duct systems • LEED® Compliant, meets all applicable
• Highly crack resistant SCAQMD standards
• Remains flexible • Conforms to requirements of NFPA
• Excellent UV, flexibility, mold resistant, 90A & 90B
& water resistant properties • Manufactured by S.M.W.I.A. Local 12
• Paintable with latex based paint

ORDERING INFORMATION
PART NUMBER PACKAGING WEIGHT
EZSEALT 1/12 gallon (11oz.) tubes 25 lbs./case
(25 tubes/case)
EZSEAL1 1 gallon pail (4 pails/case) 47 lbs./case
CAULKINGS AND
EZSEAL5 5 gallon pail 58 lbs./pail SEALANTS
51RF
UL-181B-M
EZSEAL55 54 gallon drum 639 lbs./drum 61MF

CHEMICAL TYPE: Synthetic Latex- Fiber Reinforced


COLOR: Gray
ODOR: Mild (wet); None (dry)
VOC CONTENT: Pass - Very Low
EPA Method 24
TVOC EMISSIONS: Private office - Pass; School Classroom - Pass
CDPH Standard Method v1.2
DENSITY: 11.3 ± 0.3 lbs per gallon
SOLID CONTENTS: 62% ± 2%
VISCOSITY: 250,000 ± 25,000 cPs
APPLICATION TEMPERATURE: 35°F to 110°F
SERVICE TEMPERATURE: -25°F to 220°F
STORAGE TEMPERATURE: 35°F to 110°F
DRY TO TOUCH: 1 hour (approximate)
CURE TIME: 24 to 72 hours +
Depending on humidity, application, and temperature
FLEXIBILITY ASTM D522 (1/8” Mandrel Bend): Pass
MOLD RESISTANCE UL 181B Mold & Humidity Test: Pass
FREEZE THAW STABILITY: Pass
ADHESION STRENGTH UL 181B PEEL ADHESION: Pass - Exceeds Standards
COVERAGE: 25 sq. ft./gal. at 1/16”
50 sq. ft./gal. at 1/32”
SHELF LIFE: 1 year (unopened container)
WARNING: DO NOT ALLOW TO FREEZE
KEEP OUT OF REACH OF CHILDREN Consult The SDS Sheet Before Using Product

46 Ideas that work for you everyday...


SOLVENT BASED SEALANT

Spec Sheets
Available here

NEW! LOW VOC FORMULA


SOLVseal is a premium solvent based high velocity duct
sealant based on a blend of unique synthetic elastomers,
select hydrocarbon resins and minerals. This blend results in a
superior product that is unequaled in performance.
• UL CLassified • Low brush drag
• Low VOCs • Excellent spreadability
• For applications up to 15” WG • Minimal shrinkage
• Permanently flexible • Superior sealing strength
• Fast drying • Conforms to the requirements of
• Exceptional workability NFPA 90A and 90B
• Will not drip or sag • Mildew resistant
• High water resistance

ORDERING INFORMATION Product must ship as


a hazardous material
PART NUMBER PACKAGING WEIGHT
SOLVSEALT11LVOC 1/12 gallon (11oz.) tubes (24 tubes/case) 21 lbs./case
SOLVSEAL1LVOC 1 gallon pail (4 pails/case) 39 lbs./case

CHEMICAL TYPE: Synthetic Rubber


COLOR: Gray
TYPE: Solvent based
ODOR: Strong (wet); Mild (dry)
VOC CONTENT: 193 g/L
EPA Method 24
TVOC EMISSIONS: Private Office - Pass
CDPH Standard Method v1.1 School Classroom - Pass
DENSITY: 9.1 ± 0.2 lbs per gallon
SOLID CONTENTS: 67% ± 2%
VISCOSITY: 150,000 ± 25,000 cPs
APPLICATION TEMPERATURE: 0°F to 110°F
SERVICE TEMPERATURE: -20°F to 190°F
STORAGE TEMPERATURE: 35°F to 110°F
DRY TO TOUCH: <10 minutes (approximate)
CURE TIME: 24 to 48 hours - Depending on humidity, application, and temperature
FLEXIBILITY: Pass
ASTM D522 (1/8” Mandrel Bend)
FREEZE THAW STABILITY: Pass
FLASH POINT: <73.4°F
SAG/SLUMP: Pass
ASTM D2202
COVERAGE: Approximately 30 sq. ft. per gallon
SHELF LIFE: 1 year (unopened container)

Ideas that work for you everyday... 47


DUCT LINER ADHESIVE

Spec Sheets
Available here

Gecko Glue™ Gold is a versatile, easy-to-use, premium water-based duct liner


adhesive. Gecko Glue™ Gold works effectively using a variety of application
methods and dries faster than typical water-based adhesives to bond duct liner
insulation with sheet metal.
Gecko Glue™ Gold can be sprayed and dripped on coil lines, roll-applied through
roto-bonders, sprayed off line, and manually rolled or brushed on.
• Spray, drip, roto-bond or manually apply • LEED® Compliant, meets all applicable
• Water-based adhesive EPA Method 24 and CDPH standards
• Fast tacking • Conforms to requirements of NFPA 90A
• Solvent free and 90B
• Non-flammable in wet and dry states
• UL Classified t
• 1 tote = 5 drums Cos gs!
• Wipes clean with water i n
• Exceptional coverage • Reduces machine down Sav
time and storage area
Ordering Information
• Reduced cost vs 5 drums
Quantity & • Ideal for large insulation projects
Part # Description Weights
1 - 5 Gal pail • Less overall material cost & waste = More $avings!
GECKOGLD5B 5 Gal - Black @ 45 lbs/pail • Less inventory, material handling, change over & down time
1 - 54 Gal drum = More production, Safety & labor $avings!
GECKOGLD54B 54 Gal - Black @ 494 lbs/drum • Less drum disposal = More environmentally friendly!
1 - 275 Gal tote
GECKOGLD275B 275 Gal - Black @ 2300 lbs/tote • Protective Gaylord Bin makes material handling safe & easy.
1 - 5 Gal pail • Gaylord Bin is reusable and ideal for storing / shipping
GECKOGLD5W 5 Gal - White products to jobsite.
@ 45 lbs/pail
1 - 54 Gal drum • Compatible with all coil lines and spray systems
GECKOGLD54W 54 Gal - White @ 494 lbs/drum • Easily converts from drums to totes and back (no special
1 - 275 Gal tote
GECKOGLD275W 275 Gal - White fittings required)
@ 2300 lbs/tote
CHEMICAL TYPE: Synthetic Latex
COLOR: Black or White
ODOR: Minimal
VOC CONTENT: Pass - Very Low
EPA Method 24
TVOC EMISSIONS: Pass
CDPH Standard Method v1.1
DENSITY: 10.2 ± 0.2 lbs. - gallon
SOLID CONTENTS: 65.0 ± 2%
VISCOSITY: 10,000 cPs ± 2,000 cPs
APPLICATION TEMPERATURE: 20°F to 90°F
STORAGE TEMPERATURE: 20°F to 90°F
DRY TIME: 8 minutes at 76°F
Depending on temperature, humidity, and recommended coverage
COVERAGE: Approximately 400 sq. ft./gal,
Depending on application technique
SHELF LIFE: 1 year (unopened container)
PACKAGING: Available in 5 or 54 gallons
KEEP OUT OF REACH OF CHILDREN Consult The SDS Sheet Before Using Product

48 Ideas that work for you everyday...


DUCT LINER ADHESIVE

Spec Sheets
Available here

Gecko Glue™ Silver is a commercial grade, water-based duct liner


adhesives specifically formulated for spray and roller coating applications.
• UL Classified • Solvent free
• Water-based adhesive • Spray, roll, or brush application
• Fast tacking • Exceptional coverage
• Non-flammable in wet and dry states • LEED® Compliant, meets all applicable
• Moisture resistant EPA Method 24 and CDPH standards

Ordering Information
t
Part # Description Quantity & • 1 tote = 5 drums Cos gs!
Weights v i n
• Reduces machine down Sa
1 - 5 Gal pail time and storage area
GECKOSILV5B 5 Gal - Black @ 45 lbs/pail
1 - 54 Gal drum • Reduced cost vs 5 drums
GECKOSILV54B 54 Gal - Black • Ideal for large insulation projects
@ 494 lbs/drum
1 - 275 Gal tote • Less overall material cost & waste = More $avings!
GECKOSILV275B 275 Gal - Black @ 2300 lbs/tote • Less inventory, material handling, change over & down time
1 - 5 Gal pail = More production, Safety & labor $avings!
GECKOSILV5W 5 Gal - White @ 45 lbs/pail
1 - 54 Gal drum • Less drum disposal = More environmentally friendly!
GECKOSILV54W 54 Gal - White Protective Gaylord Bin makes material handling safe & easy.
@ 494 lbs/drum •
1 - 275 Gal tote • Gaylord Bin is reusable and ideal for storing / shipping
GECKOSILV275W 275 Gal - White @ 2300 lbs/tote products to jobsite.
• Compatible with all coil lines and spray systems
• Easily converts from drums to totes and back (no special
fittings required)
CHEMICAL TYPE: Synthetic Latex
COLOR: Black or White
ODOR: Minimal
VOC CONTENT: Pass - Very Low
EPA Method 24
TVOC EMISSIONS: Pass
CDPH Standard Method v1.1
DENSITY: 9.1 ± 0.2 lbs. - gallon
SOLIDS: 46.0 ± 1%
VISCOSITY: 4,000 cPs ± 2,000 cPs
APPLICATION TEMPERATURE: 20°F to 90°F
STORAGE TEMPERATURE: 20°F to 90°F
DRY TIME: 11 minutes at 76°F
Depending on temperature, humidity, and recommended coverage
COVERAGE: Approximately 400 sq. ft./gal,
Depending on application technique
SHELF LIFE: 1 year (unopened container)
PACKAGING: Available in 5, 54, or 275 gallons
KEEP OUT OF REACH OF CHILDREN Consult The SDS Sheet Before Using Product

Ideas that work for you everyday... 49


DUCT LINER ADHESIVE

Spec Sheets
Available here

Gecko Glue™ Concentrate is Ductmate’s patented duct liner adhesive formula available as a 54 gallon
mix. premium water-based duct liner adhesive. Gecko Glue can be mixed on demand by simply adding
water to the ingredients and mixing with a custom made, highly efficient docking station system.
• Spray, roll, or brush applications ORDERING INFORMATION
• High performance water-based adhesive GMMIXERASSY - Assembly includes all mechanical equipment
• Good wet and dry tack needed for the mixing process*. Consists of:
• Enhanced shelf life DOCKING STATION - (1) station
• High resistance to microbes GMDRUMASSY - (1) 55 gallon drum with vortex mixing blade
• Non-flammable in wet state
GMSPANNERA - Spanner tool
• Easy to ship and store
GMHOSEHOOKASSY - Brass water connector
• On demand, quick and simple to mix
GMSCRAPER - (2) Stainless steel wiping blades
• Eliminate drum disposal cost - one drum and done
• Non-webbing when sprayed
GECKOM54W - Mixes (1) 54 gallon drum of adhesive and contains:
• Environmentally friendly (6) tubes liquid concentrate and (2) bags of PowerPack

GECKOPIGMTBLK - (4) 8 oz. jars of black pigment (optional - if black


color is desired)

GDDRUMASSY - Drum only with vortex mixing blade inside


(if a second drum is desired to go wtih GMMIXERASSY)

*some items can be ordered separately as additional parts

CHEMICAL TYPE: Synthetic Latex


COLOR: Black or White
ODOR: Minimal
VOC CONTENT: Pass - Very Low
EPA Method 24
TVOC EMISSIONS: Pass
CDPH Standard Method v1.1
DENSITY: 8.3 ± 0.1 lbs. - gallon
SOLID CONTENTS: 14.5 ± 2%
VISCOSITY: 2,000 cPs ± 1,000 cPs
APPLICATION TEMPERATURE: 20°F to 90°F
STORAGE TEMPERATURE: 20°F to 90°F
DRY TIME: 25 minutes at 76°F
Depending on temperature, humidity, and recommended coverage
COVERAGE: Approximately 400 sq. ft./gal,
Depending on application technique
SHELF LIFE: 6 - 18 months
Depending on dilution date; contact manufacturer for details
MASTER PACK CONTENTS: 2 boxes; each box contains:
3 - Tubes of liquid concentrate (4.5 gal/total)
1 - Bag of Power Pack (1/2 gal)
KEEP OUT OF REACH OF CHILDREN Consult The SDS Sheet Before Using Product

50 Ideas that work for you everyday...


DUCT LINER ADHESIVE

Spec Sheets
Available here

DESCRIPTION
QuickStick HS is a nonflammable and high strength single application duct
liner adhesive with fast dry time. With a strong hold, the QuickStick line of
adhesive it is ideal for all forms of HVAC insulations (fiberglass, polyester,
and elastomeric and other substrates like plywood).

BASIC USE
Provide a high tack nonflammable duct liner adhesive for all forms of HVAC
insulations with great coverage.

SPECIAL CHARACTERISTICS
• Nonflammable
• Quick Tack With Flexible Hold
• Repositionable and Low Odor
• VOC Free
TECHNICAL INFORMATION
PROPELLANT: Methylene Chloride
• Less weight per tank than competitors adhesives
FLAMMABILITY: Non-Flammable
APPLICATION
COLOR: Light Yellow to Clear
1. Attach spray gun to hose and then hose to canister.
SPRAY PATTERN: Web
2. Be sure all surfaces are clean and free of grease, dirt, dust, etc.
SOILDS: 29-35%
3. Hold applicator perpendicular to substrate, 6-10 inches away.
VOCs 0 g/L
4. Apply adhesive directly to duct wall and/or the open-cell duct
liner insulation to be mated at 80-100% coverage. Spraying both TACK: Extremely Aggressive Wet Tack
surfaces will result in a stronger, more permanent bond. Long, Permanent Dry Tack
5. Allow to dry until adhesive does not transfer to fingertips when DRY TIME: 2-4 minutes
touched before mating substrates.
COVERAGE: ≥ 4,000 sq.ft per Canister*
6. Apply as much even pressure as practical to ensure bond.
SHELF LIFE: 18 Months
7. Ductmate recommends using our spray gun with a 9501B Spray tip
APPLICATION TEMPERATURE: 60-100° F
CANISTER SYSTEM USE LEED STATUS Passes EPA Method 24 and CDPH
USE ONLY IN WELL VENTILATED AREA MAXIMUM STORAGE 120° F
Avoid contact with eyes, skin, and clothing. Wash thoroughly after handling. TEMPERATURE**:

When hose is connected, keep canister valve open and hose pressurized at * Based on single pass application with 80 to 100% substrate coverage
all times. Do not disconnect the hose until ready to connect to new canister. ** For best results, store and use above 60° F
Release pressure in hose before disconnecting from canister.
STORAGE AND HANDLING
PACKAGING AND ORDERING INFORMATION
Adhesive must be stored above 60F, but below 120F. In cold weather,
store off floor in a heated area. Do not store in direct sun or at consistently QUANTITY
ITEM NO. DESCRIPTION
high temperatures as container may burst. Keep away from heat, sparks (LITERS)
and open flame. Keep container tightly closed. Keep only in the original QUICKSTICKHS7 7L Cylinder 1 EA @ 7L
container. If you choose to leave the hose and spray gun on the canister,
leave the canister valve in the open position. Do not disconnect the hose/ QUICKSTICKHS22 22L Cylinder 1 EA @ 22L
gun from the canister. Close and lock the spray gun. QUICKSTICKHS108 108L Cylinder 1 EA @ 108L
To change or disconnect canister: Turn canister valve to the off position, QUICKSTICKHS216 216L Cylinder 1 EA @ 216L
spray out remaining adhesive from the hose, disconnect the hose and spray
gun from the canister. Reconnect the hose and spray gun to a new canister ACCESSORIES
of adhesive and turn the canister valve to re-pressurize. Or if you are NOT QSAG Adjustable Spray Gun 1
connecting to a new canister, connect hose to canister of cleaner (see paint
store for products) and spray liquid out until clear which will indicate the QSHW* 8’, 12’, 18’ White Flexible Hose 1
hose/gun is clean. Note: 7L and 22L: stocked and disposable/ recycled containers
Available in 7L and 22L disposable tanks or custom orders of 108L and 180L and 216L: custom orders and returnable containers
216L in returnable tanks. * Add 8, 12, or 12 for desired hose length

KEEP OUT OF REACH OF CHILDREN


Consult The SDS Sheet Before Using Product

Ideas that work for you everyday... 51


DUCT LINER ADHESIVE

Spec Sheets
Available here

DESCRIPTION
Quick-Stick CA Aerosol Can is a quick tack, single application duct liner
adhesive designed to bond porous substrates while maintaining a high
level of tack. The aggressive nature of this high build pressure sensitive
adhesive also makes it suitable for bonding foams, metals and wood.

BASIC USE
Provide a high tack Methylene Chloride free California SCAQMD 1168 Rule
Compliant duct liner adhesive for all forms of HVAC insulations including
fiberglass, polyester and elastomeric, with great coverage.

SPECIAL CHARACTERISTICS
• Quick Tack, Permanent Bond, Self-Contained, Disposable System
• Methylene Chloride Free
• California SCAQMD 1168 Rule Compliant
• Low VOC, No Ozone depleting substances
TECHNICAL INFORMATION
PROPELLANT: Methyl Acetate
• HAPS Free (Hazardous Air Pollutants)
FLAMMABILITY: Flammable (Only in Wet State)
DIRECTIONS FOR USE: CALIFORNIA STATUS:
1. Be sure all surfaces are clean and free of grease, dirt, dust, etc. Compliant and LEED® Compliant
COLOR: Yellow to Clear
2. Hold applicator perpendicular to substrate, 6-10 inches away.
VOC CONTENT: 43.13 g/L
3. Apply adhesive to one or both surfaces to be mated at 80-100%
coverage. Spraying both surfaces will result in a stronger, more SPRAY PATTERN: Web
permanent bond.
SOLIDS: 30-38%
4. Allow to dry until adhesive does not transfer to fingertips when
DRY TIME: 2- 4 minutes
touched before mating substrates.

5. Apply as much even pressure as practical to ensure bond. TACK: Extremely Aggressive Wet Tack
Long, Permanent Dry Tack
STORAGE AND HANDLING:
SHELF LIFE: 12 Months
USE ONLY IN WELL VENTILATED AREA
APPLICATION
Avoid contact with eyes, skin, and clothing. Wash thoroughly after handling. TEMPERATURE: 60 - 100°F
Adhesive must be stored above 60°F, but below 120°F. In cold weather, MAXIMUM STORAGE 120°F
store off floor in a heated area. Do not store in direct sun or at TEMPERATURE:
consistently high temperatures as container may burst. Keep away from LEED® STATUS Passes EPA Method 24 and CDPH
heat, sparks and open flame. Keep container tightly closed. Keep only in
the original container.

PACKAGING AND ORDERING INFORMATION


ITEM NO. DESCRIPTION QTY/WEIGHTS
QUICKSTICKCAN13 13 oz. Can (12) @ 15 lbs/case

KEEP OUT OF REACH OF CHILDREN


Consult The SDS Sheet Before Using Product

52 Ideas that work for you everyday...


DUCT LINER ADHESIVE

! Spec Sheets
FIBER GUARD
EDGE COATING
New Available here

DESCRIPTION
Quick-Stick Fiber Guard is a quick, convenient aerosol edge coating spray
that will encapsulate the leading edge or any tears or cuts in duct liner
insulation, and also works with fiberglass duct board. Strong spray force
allows the Quick Stick Fiber Guard to penetrate the duct insulation and
provide a durable, non-tacky, permanent edge coating.

BASIC USE
Provide a highly durable, permanently flexible, non-tacky encapsulating
edge coating to all types of HVAC insulations including, fiberglass, polyester,
and elastomeric with great coverage per can.

SPECIAL CHARACTERISTICS
• Quick, convenient aerosol spray can, self-contained, disposable
system
• Non-tacky finish when product is cured
• Strong spray force to penetrate duct insulation
TECHNICAL INFORMATION
• Quick, tack-free time
PROPELLANT: Aerosol
• Highly durable and flexible coating FLAMMABILITY: Flammable (Only in Wet State)
DIRECTIONS FOR USE: COLOR: Black
1. Be sure all surfaces are clean and free of grease, dirt, dust, etc. ODOR: Light
2. Hold the spray can perpendicular to substrate, 4-6 inches away SPRAY FORCE: > 0.90 ozF
(2 in. from substrate)
3. Spray on to the leading edge, cuts, or tears in duct liner
insulation; fiberglass, elastomeric, etc. or fiberglass duct board SOLIDS: 26-31%

4. Be sure to apply an even coating on the surface DRY TACK < 0.05 ozF
(ASTM D195)
5. Edge coating will be tack free and dry to touch in 15 minutes TACK FREE TIME: < 15 minutes
STORAGE AND HANDLING:
SHELF LIFE: 12 Months
USE ONLY IN WELL VENTILATED AREA
APPLICATION 60 - 100°F
Avoid contact with eyes, skin, and clothing. Wash thoroughly after handling. TEMPERATURE:
Adhesive must be stored above 60°F, but below 120°F. In cold weather, RELATIVE DENSITY: 0.938
store off floor in a heated area. Do not store in direct sun or at
consistently high temperatures as container may burst. Keep away from COVERAGE: 50 sq. ft. per can
heat, sparks and open flame. Keep container tightly closed. Keep only in (based on single pass, 2 in.
the original container. from substrate)

PACKAGING AND ORDERING INFORMATION


ITEM NO. DESCRIPTION QTY/WEIGHTS
QSFIBERGUARD 13 oz. Can (12) @ 15 lbs/case

KEEP OUT OF REACH OF CHILDREN


Consult The SDS Sheet Before Using Product

Ideas that work for you everyday... 53


MULTI-PURPOSE ADHESIVE/COATING

LAG-IT™
LAG-IT IS A FAST, COST EFFECTIVE MEANS FOR SEALING THE EDGES AND TEARS IN DUCT INSULATION
Spec Sheets
Available here

• Encapsulates fibers • High-strength and durability


• Repair liner tears • Sag resistant
• Heavy-duty water-based formula • Non-flammable in wet state
• Water and UV resistant • Exceptional coverage
• Low odor • Will not discolor over time
• Crack and peel resistant • LEED Compliant - meets all
• Tough and permanently flexible applicable EPA Method 24 and
CDPH standards
• UL Listed/UL Classified

PACKAGING & ORDERING INFORMATION


PART NUMBER DESCRIPTION QUANTITY WEIGHTS
LAGIT1B LAGIT 1-GAL BLACK (4) 1 GAL PAILS 45 LBS/CS
LAGIT5B LAGIT 5-GAL BLACK (1) 5 GAL PAIL 64 LBS/PAIL
LAGIT1W LAGIT 1-GAL WHITE (4) 1 GAL PAILS 45 LBS/CS
UL-181B-M LAGIT5W LAGIT 5-GAL WHITE (1) 5 GAL PAIL 64 LBS/PAIL
61MF

CHEMICAL TYPE: Synthetic Latex


COLOR: White or Black
ODOR: Mild (wet) None (dry)
VOC CONTENT: Pass - Very Low
EPA Method 24
CAULKINGS AND TVOC EMISSIONS: Private Office - Pass
SEALANTS CDPH Standard Method v1.2 School Classroom - Pass
51RF
DENSITY: 11.3 +/- 0.3 lbs per gallon
SOLID CONTENTS: 62% +/- 2%
VISCOSITY: 80,000 +/- 20,000 c.p.s.
APPLICATION TEMPERATURE: 35°F to 110°F
SERVICE TEMPERATURE: -25°F to 220°F
STORAGE TEMPERATURE: 35°F to 110°F
DRY TO TOUCH: 1 hour (approximate)
CURE TIME: 24 to 72 hours
Depending on humidity, application, and tem-
perature
FLEXIBILITY: Pass
ASTM D522 (1/8” Mandrel Bend)
MOLD RESISTANCE: Pass
UL 181B Mold & Humidity Test
FREEZE THAW STABILITY: Pass
ADHESION STRENGTH: Pass - Exceeds Standards
UL 181B Peel Adhesion
UL TESTED COVERAGE: 25 sq. ft./gal. at 1/16”
50 sq. ft./gal. at 1/32”
RECOMMENDED COVERAGE: 50 - 80 sq. ft. depending on coating
(65-80 sq. ft. / gallon for tack coat and
50-65 sq.ft./gallon for top coat)
SHELF LIFE: 1 year (unopened container)
PACKAGING: 1 gallon pail, 5 gallon pail
SPRAYER SETTINGS: Spray Tip - 121
• 2” Spray Pattern
• 0.021” Orifice
Optimum Pressure Range
• 1250 - 1500 p.s.i.

54 Ideas that work for you everyday...


MULTI-PURPOSE ADHESIVE/COATING

Super Liner Seal™ Spec Sheets


Available here
SLS QUICKLY AND EFFICIENTLY SEALS THE SURFACE OF DUCT INSULATION,
VIRTUALLY ELIMINATING THE PROBLEM OF AIRBORNE FIBERS
• Flame and moisture resistant • Wipes clean with water
• Exceptional coverage • Antimicrobial coating
• Good dry time • EPA registered biocide package
• Durable finish • Ideal for clean air applications
• LEED® Compliant - meets all like hospitals, schools, etc.
applicable EPA Method 24 and
CDPH standards

PACKAGING & ORDERING INFORMATION


PART NUMBER DESCRIPTION QUANTITY WEIGHTS
SLS5W S.L.S. 5-GAL WHITE 1-5 GAL PAIL 45 LBS/PAIL
SLS5B S.L.S. 5-GAL BLACK 1-5 GAL PAIL 45 LBS/PAIL
SLS54W S.L.S. 54 GAL WHITE 1-54 GAL DRUM 494 LBS/DRUM
UL-181B-M
61MF SLS54B S.L.S. 54-GAL BLACK 1-54 GAL DRUM 494 LBS/DRUM

CHEMICAL TYPE: Synthetic Latex


COLOR: Black or White
ODOR: Minimal
VOC CONTENT: Pass - Very Low
CAULKINGS AND EPA Method 24
SEALANTS
51RF TVOC: Pass
CDPH Standard Method v1.1
DENSITY: 9.1 +/- 0.2 lbs. - gallon
MOLD AND MILDEW RESISTANCE
ASTM G21: Pass
ASTM Method D4300-1: Pass
ASTM D2574: Pass
SOLIDS: 46% +/- 2%
VISCOSITY: 12,000 cPs +/- 2,000 cPs
APPLICATION TEMPERATURE: 20°F to 90°F
STORAGE TEMPERATURE: 20°F to 90°F
DRY TIME: 11 minutes at 76°F
Application 4 mils film
thickness
SHELF LIFE: 1 year (unopened containers)
PACKAGING: Available in 5 or 54 gallons

Ideas that work for you everyday... 55


MASTICS AND GASKETS

5511M™ Seam Sealer Spec Sheets


Available here

5511M is a non-skinning, non-oxidizing, non-drying synthetic polymer-based, pumpable mastic/


sealant specifically formulated for precise application to duct joints at the roll-forming line.

LEED® COMPLIANT,
MEETS ALL
APPLICABLE SCAQMD
STANDARDS

UL723 (ASTM E-84-80) Test Data:


Flame Spread: 5
Fuel Contribution: 0
Smoke Density: 0

TYPICAL PHYSICAL PROPERTIES AND TECHNICAL INFORMATION


% SOLIDS: > 90%
COLOR: Off white to grey
WEIGHT per GALLON: 12.7 lbs ± 0.3
SHELF LIFE: Indefinite (Unopened Container)
SERVICE TEMPERATURE: 0°F to 200°F
EXTRUDABILITY: 4 s/mL (Approximately)
ASTM D2452
SLUMP: 0 - 0.1 inches
ASTM D2202
APPLICATION METHOD: Hand or power pump equipment

ORDERING INFORMATION
PART # PACKAGING Shipping Weight
5511 M-55 W 52 gal (196.84 liters) 584 lbs/drum
5511M5 5 gal (19 liters) 57 lbs/pail

56 Ideas that work for you everyday...


MASTICS AND GASKETS

Ductmate System Gaskets


DUCTMATE 440™ BUTYL GASKET STICKY TAPE GASKET
Duct
m
The M ate 440
ost S ™
HVAC pecified
IN TH Gasket
E WO
RLD!

Ductmate 440 is a non-skinning, non-drying synthetic polymer based sealing tape, Part Number: STICKY TAPE
capable of withstanding joint movement without cracking.
• EPA-registered biocide package that prevents the growth of mold,
EPA-registered biocide package that prevents the growth of mold, mildew, and fungus. mildew, and fungus
Ductmate 440 is also available in 2” x 2” and 3” x 2” patches. Perfect for covering the • Butyl Gasket
critical points in the corner of a 4 bolt connection. Optional corner patch can be used
on “ALL” 8 corners in conjunction with continuous piece in lieu of standard gasketing • 3/16” x 5/8” x 25’ rolls
method. • Packaged: 500 LF/carton @ 40 lbs.
PERFORMANCE PROPERTIES:
% SOLIDS ASTM C771-74: >99%
COLOR: Tan
DENSITY (lbs./gallon): 1.62 - 1.74
SHORE OO HARDNESS: 45 - 55
OO Durometer Creep Time 2 seconds: NEOPRENE GASKET
SLUMP RESISTANCE: Low Temperature (-0.4°F) 0”
Sag Resistance (in.):
FLEXIBILITY: Mandrel Bend Test Pass
Low-Temperature ASTM C765:
WATER RESISTANCE: Hydrophobic
ELONGATION %: > 900%
Modified ASTM D412:
ELONGATION AFTER AGING: Δ < 15%
Modified ASTM D412:
TENSILE STRENGTH > 6.5 psi
Modified ASTM D412:
TENSILE STRENGTH AFTER AGING: Δ < 15%
Modified ASTM D412: Neoprene Gasket Tape is a synthetic closed cell, rubber-based sealing tape.
SHEAR ADHESION (lbs): > 5.5 (cohesive failure) Excellent for connecting ductwork which must be taken apart periodically for
cleaning purposes, or for fire damper breakaway installations.
TACK STRENGTH: < 1”
PEEL ADHESION: > 2.0 PLI on galvanized steel PERFORMANCE PROPERTIES:
SERVICE TEMPERATURE: 0°F to 190°F Color: Black
APPLICATION TEMPERATURE: Above 40°F Density: 5 - 6 (p.c.f.)
DIMENSIONAL TOLERANCES: Tape Width 5/8” ±1/32”
Water absorption by wt. (max): 5%
FEDERAL SPECIFICATIONS: Type II, Class B
TT-C- 1796A, Compression deflection (p.s.i.): 2-5
(Supersedes MILC- 18909B & 18969B) Temp range
U.S.D.A ACCEPTABILITY: Product chemically accept- Low (Flex without cracking): -40°F
able to the U.S. Department High continuous: 200°F
of Agriculture for use in meat High intermittent: 250°F
and poultry processing areas UL 94 HF-1-Passes
under Federal inspection.
F.D.A REQUIREMENTS 21CFR175.105: Meets requirements ORDERING INFORMATION
PART # PACKAGING
ORDERING INFORMATION
PART # PACKAGING NEO 5/16 X 3/4 (15) 50 ft/rolls
(RECOMMENDED FOR SPIRALMATE & 750 ft/case
440 3/16 X 5/8 (20) 25 ft/rolls ECONOFLANGE ROUND & OVAL) 15 lbs/case
500 ft/case @ 45 lbs/case
NEO 5/16 X 1 (20) 50 ft/rolls
440 3/16 X 1 (16) 25 ft/rolls (Used with DM45) 1000 ft/case
(used w/ DM45) 400 ft/case @ 53 lbs/case 23 lbs/case
440 3X2X1/8 512 Patches @ 22 lbs/case VM GASKET-L (19) 50 ft rolls
5/16 X 1 1/4 950 ft/case
440 2X2X3/16 252 Patches @ 17 lbs/case 21 lbs/case

Ideas that work for you everyday... 57


DUCT LINER INSULATION

Spec Sheets
Available here

PolyArmor duct liner is engineered from strong


and safe polyester to provide industry leading
R-values with excellent noise reduction values
and superior indoor air quality.
TECHNICAL SPECIFICATIONS
Item Test Method Result
• High Noise Reduction Coefficient (NRC) value
• Smooth and extremely durable facing Thermal resistance ASTM C518, 75 F
1” material, ft2.F.hr/Btu R-4.2
• Made of soft user friendly and hypoallergenic polyester 1½” material, ft2.F.hr/Btu R-6
• Engineered for application with water based adhesives 2” material, ft2.F.hr/Btu R-8
• Labor saving alternative to elastomeric duct liner 3” material, ft2.F.hr/Btu R-12
• Made with recycled content Surface burning ASTM E84
• Mildew and mold resistant characteristics
• Light weight design with excellent rebound Flame spread index <25
• Can be installed utilizing standard insulation application Smoke developed <50
methods Density, lb/ft3 ASTM D 1667
• Can be used in spiral duct work 1” material 1.6
SOUND ABSORPTION COEFFICIENTS AT FREQUENCY 1½” material 1.5
2” material 1.4
- ASTM Standard C423 3” material 1.2
PolyArmor
Corrosiveness ASTM C665 Pass
Material 125 Hz 250 Hz 500 Hz 1,000 Hz 2,000 Hz NRC
Fungi Resistance ASTM C1338 Pass
Min. 1” 0.10 0.30 0.73 1.07 0.49 0.65
Mold Growth ASTM G-21/UL 181 Meets
Elastomeric Requirements
Material 125 Hz 250 Hz 500 Hz 1,000 Hz 2,000 Hz NRC Odor ASTM C1304 Pass
Min. 1” 0.10 0.15 0.31 0.57 0.36 0.35 Moisture vapor ASTM C1104
absorption, % 0.24
Fiberglass
Temperature Resistance ASTM C411
Material 125 Hz 250 Hz 500 Hz 1,000 Hz 2,000 Hz NRC Upper Limit Up to 250°F
Min. 1” 0.18 0.36 0.59 0.86 0.95 0.70 Erosion Resistance ASTM C 1071
(tested to maximum
throughput of 10,000 fpm) Rating 4,000 fpm
Smoke density and toxicity ASTM E662/ ASTM E800
Density, optical Ds at ASTM E662 flaming
4 minutes (non flaming) 2.5 (0.54)
Toxicity, ppm ASTM E800
(flaming exposure)
CO 21
HBr, HCl, HCN,
HF, NOx, So2 0
Volatile Organic Compound ASTM D5116 (CA1350) 0
(VOC), ppm
Greenguard® Compliant, CS
Environmental Institute

STANDARD SIZES
R-Value, Thickness, And Length
Width R-4.2 R-6 R-8 R-12*
1”x 100’ 1½”x 50’ 2”x 50’ 3”x 50’
47.5” PA475F1W100 PA475F15W50 PA475F2W50 PA475F3W50
Part Number

48” PA48F1W100 PA48F15W50 PA48F2W50 PA48F3W50


56.25” PA5625F1W100 PA5625F15W50 PA5625F2W50 PA5625F3W50
59” PA59F1W100 PA59F15W50 PA59F2W50 PA59F3W50
60” PA60F1W100 PA60F15W50 PA60F2W50 PA60F3W50
* Please contact us for more information and availability of our 3” PolyArmor

58 Ideas that work for you everyday...


DUCT COVERS
TM

• Heavy-Duty grade for superior performance


• Standard grade for light applications
BULK
• High-tack and low-tack adhesive coating PRICING
• Leaves no sticky residue on ductwork AVAILABLE
• Elongation up to 600%
• Excellent strength with convenient pliability

ProGuard protective film combines the latest in adhesive and plastic technology to effectively
and economically protect ductwork from contamination.
ProGuard Heavy-Duty grade uses dual-film polyethylene for high strength while reducing
material weight. The result is an extremely puncture-resistant light-weight film, providing
greater protection for ductwork and less plastic film into the waste stream. ProGuard Heavy-
Duty grade’s tacky non-residue adhesive grabs hold of metal edges, reducing overlap waste.

TECHNICAL INFORMATION
Colors: Blue and Clear
Adhesion: Adheres to Galvanized, Stainless Steel, Galvannealed, Aluminum, PVC DON’T FORGET A
Coated, Aluminized, and Black Iron.
DUCT GUARD HAND SAVER
Type: Polyethylene
Shelf Life: For best results use within 1 year of purchase Part # DGHS
Elongation: Heavy Duty Grade: 600%
Standard Grade: 325% MD
Break Strength: Heavy Duty Grade: 13.1 lbs/in (5.9 kg/mm)
Standard Grade: 12.6 lbs/in (5.7 kg/mm)
Indoor/Outdoor: Stands up to the rain, snow, and sun
UV Resistance: Good
Adhesive: Acrylic. Does not leave sticky residue on ductwork after removal
VOC Content: 0 g/L

Item # Grade Dimension Packaging


Color - Blue
PG24B Standard 24” x 200’ x 2.5 Mil 6 rolls/box
PG24BR Standard Reverse Wound 24” x 200’ x 2.5 Mil 6 rolls/box
PG24B-2M Standard 2 Mil 24” x 200’ x 2 Mil 6 rolls/box
PG36B Standard 36” x 200’ x 2.5 Mil 6 roll/box
PG36BR Standard Reverse Wound 36” x 200’ x 2.5 Mil 6 roll/box
PG36B-2M Standard 2 Mil 36” x 200’ x 2 Mil 6 roll/box
PG48B Standard 48" x 200' x 2.5 Mil 6 roll/box
PG48B-2M Standard 2 Mil 48" x 200' x 2 Mil 6 roll/box
PG60B-2M Standard 2 Mil 60" x 200' x 2 Mil Special Order - Not Stocked
Color - Clear
PG24 Heavy Duty 24" x 200' x 3.2 Mil 2 rolls/box
PG24-2M Standard 2 Mil 24" x 200' x 2 Mil 6 rolls/box
PG24K Heavy Duty 24" x 1000' x 2.5 Mil 1 roll/box
PG24C Standard 24" x 200' x 2.5 Mil 6 rolls/box
PG36 Heavy Duty 36" x 200' x 3.2 Mil 1 roll/box
PG36-2M Standard 2 Mil 36" x 200' x 2 Mil 6 roll/box
PG36K Heavy Duty 36" x 1000' x 2.5 Mil Special Order - Not Stocked
PG36C Standard 36" x 200' x 2.5 Mil 6 roll/box
PG48 Heavy Duty 48" x 200' x 3.2 Mil 1 roll/box
PG48C Standard 48" x 200' x 2.5 Mil 6 roll/box

Ideas that work for you everyday... 59


FASTENERS

WELD PINS
Cupped Head: Point:
Reduces jams and machinery Point provides
down time while preserving the strength and weld
insulation consistency
DESCRIPTION
Ductmate Weld Pins are used to permanently secure
insulation to the inside of sheet metal ductwork. Ductmate Contact Head:
Weld Pins are designed to work with all the standard Oversized head increases the Shaft:
welding surface, resulting in Cold drawn
resistance welding equipment. weldable wire shaft
a reduction in misfires and
RECOMMENDATIONS superior strength for strength and
consistency
All equipment should be well maintained and operated
within the machines’s specifications. The first time
Ductmate weld pins are used on a new machine, it is
recommended that the user examine the first fifty welds for
contact and strength. Adjustments may need to be made
to the machine’s electrical current before a satisfactory
weld can be achieved. PACKAGING & ORDERING INFORMATION
Part No. Description Qty. Packaging
Fastener Size Recommended For
WP.5GA10C5 1/2” Weld Pin 5,000 Box
1/2” 1/2” Insulation - All Densities
WP.5GA10P5 1/2” Weld Pin 5,000 5 Gal. Pail
3/4” 1” Insulation - 1 1/2 lb. Density
WP.75GA10C5 3/4” Weld Pin 5,000 Box
1” 1” Insulation - 3 lb. Density
WP.75GA10P5 3/4” Weld Pin 5,000 5 Gal. Pail
1 1/8” 1” Insulation - 4-6 lb. Density
WP1GA10C5 1” Weld Pin 5,000 Box
1 1/2” 1 1/2” Insulation - 1 1/2 lb. Density
WP1GA10P5 1” Weld Pin 5,000 5 Gal. Pail
2” 2” Insulation - 1 1/2 lb. Density
WP1.125GA10C3 1 1/8” Weld Pin 3,000 Box
FEATURES WP1.125GA10P3 1 1/8” Weld Pin 3,000 5 Gal. Pail
• Can be used with multi-head, automatic-feed, single- WP1.5GA10C3 1 1/2” Weld Pin 3,000 Box
head, dual-head, and portable systems WP1.5GA10P3 1 1/2” Weld Pin 3,000 5 Gal. Pail
• Cupped head prevents liner tears
• Provides strength and weld consistency WP2GA10C3 2” Weld Pin 3,000 Box
• Superior strength WP2GA10P3 2” Weld Pin 3,000 5 Gal. Pail
• Unmatched product consistency
• Superior design helps reduce misfires
• Cupped head reduces jams and down time
• Available in a variety of sizes and packaging
• Reduces welding time
• Designed to provide complete sheet to pin fusion
• All Ductmate pins are electroplate galvanized
• All pins are 10 gauge
• Manufactured in the USA

Press On Hanger
DESCRIPTION
Ductmate’s Press On Hanger have a unique Easy-Peel
adhesive backing design so that there isn’t any fumbling
with the release paper. Every Press On Hanger is neatly
packed for quick access and they take up about a third less
storage space than loose packed hangers. Prevent injuries
and speed up your operation with Ductmate Press On
Hangers.
PACKAGING & ORDERING INFORMATION
FEATURES Part No. Description Packaging
• Fasteners and self-locking washers are manufactured IH.75GA2B .75” Press On Hanger 2,000/Box
from low carbon galvanized steel. IH1.25GA1B 1.25” Press On Hanger 1,000/Box
• All spindles are 12 gauge. Other spindle lengths,
gauges and materials are available upon request. IH1.625GA1B 1.625” Press On Hanger 1,000/Box
• Washers measure 1¼” X 1⅛” IH2GA1B 2” Press On Hanger 1,000/Box
• Load per anchor should not exceed 3 lbs.
• Operating temperature should not exceed 150ºF IH2.5GA1B 2.5” Press On Hanger 1,000/Box
• Application temperature should exceed 40ºF IH3.5GA1B 3.5” Press On Hanger 1,000/Box
• Shelf life is estimated at 2 years if hangers are stored
at room temperature and at 50% relative humidity. IHS125GA 1.25” x 1.125” Washer 1,000/Box

60 Ideas that work for you everyday...


MOISTURE DRAINS

MOISTURE DRAINS Spec Sheets


Available here

The edge of the duct opening


is pressed against the duct drain A large area of the
making it leak-tight. duct wall is drawn
into a funnel shape. • A fast, economical method of
installing a leakproof drain in
duct work and drain pans.
31/2”
• The funnel is made of 12
gauge galvanized steel and
Duct wall Duct wall won’t deform
• Can be used on ductwork as
The threaded drain, light as 26 gauge, and no
13/4”
nut, and cap are corrosion
resistant. heavier than 20 gauge. Heavier
½” duct gauges can’t be pulled into
a funnel shape.

INSTALLATION
1. Drill a 1 1/16” hole in duct
2. Insert threaded drain through drilled hole from inside of the duct
3. On the outside of the duct, insert the funnel on the threaded drain
4. Screw the nut on the threaded drain until the duct wall is drawn into a funnel shape.
5. Use drain cap when needed.

DIMENSIONS
MOISTURE DRAIN DIAMETER OF MPT PIPE DIA. OF HOLE IN DUCTWALL DIAMETER OF FUNNEL TOTAL HEIGHT WITHOUT CAP
3/4” 3/4” 1-1/16” (27 MM) 3-1/2” (86 MM) 1-1/2” (40 MM)

SHIPPING INFORMATION
PART NO. MOISTURE DRAIN PACKING UNIT UNIT WEIGHT
MD75GAK ¾” DRAIN FITTINGS AND CAPS 1 SET 10.24 Oz

Ideas that work for you everyday... 61


DAMPER HARDWARE

BANGITTM DAMPER BLADE ASSEMBLIES & HARDWARE


BANGIT DAMPER ASSEMBLY
Part No. For Duct Size QTY/CTN
DBLR3GASDH 3" 20
DBLR4GASDH 4" 20
DBLR5GASDH 5" 20
DBLR6GASDH 6" 20
DBLR7GASDH 7" 20
DBLR8GASDH 8" 20
DBLR9GASDH 9" 20
DBLR10GASDH 10" 20
DBLR12GASDH 12" 15
DBLR14GASDH 14" 15
DBLR16GASDH 16" 15
DBLR18GASDH 18" 15
Damper Assemblies DBLR20GASDH 20" 15
• Air flow control assembly for round duct DBLR22GASDH 22" 15
• Quick, safe, and easy to install. DBLR24GASDH 24" 15
• Ideal for retrofitting duct systems
• Available in standard sizes from 3” – 24”
• Completely assembled ready to install.
• 24 ga. Damper blade, 2 - Heavy gauge spring loaded
hardware, handle, wing nut & washer.
• 3” one Blank Stationary Hardware.
• Larger sizes and alloys available upon request

Bang-it Hardware components


• Heavy gauge galvanized steel hardware
• Precision tooth Easily pierces damper blade for
quick assembly
• Spring loaded and stationary hardware available for 3” dampers.
Ordering Information
Description
Part Number Box Quantity Box Weight
Spring Loaded Hardware
Precision stamped galvanized damper clip. Superior spring loaded BDHBSC 1,250 77 Lbs.
design for labor saving installation. Engineered with an oversized
point for increased strength.
Stationary Hardware
Precision stamped galvanized damper clip, with threaded post for BDHBC 2,500 71 Lbs.
easy installation. Engineered with an oversized point for increased
strength.
Flat Washer
Stamped from galvanized steel for increased strength and corrosion BDHBW 10,000 43 Lbs.
resistance.
Damper Blade Handle
Stamped from galvanized steel for increased strength and corrosion BDHBH 2,500 82 Lbs.
resistance. Allows for fast and easy adjustment of the dampers.
(BDHBH is used on Spring Loaded Hardware)
Wing Nut
This galvanized steel wing nut is die cast for superior strength and BDHBWN 3,000 54 Lbs.
reliability.
BANGIT Hardware
Comes completely assembled with 2-Springs Clips, Handle, washer DBLR_GASDH N/A N/A
and wingnut

62 Ideas that work for you everyday...


FASTENERS

Part Number: WSDS31034


Box Quantity: 5000
• Recommended for all sheet metal applications
• High-hat hex head fits snugly into provided chuck
• Extra wide serrated washer reduces walking and stripping
Chromate finish for corrosion resistance
• #10-16 screw
• Locking serrations
• #3 S-Type Point
• Complies with SAE-J78

Nylon Bolt
9/16" and 5/16”
PART# DESCRIPTION PACKAGING High Hat Screw
HEXBN38NY 3/8-16 X 1 NYLON HEX BOLT SPECIAL ORDER 1” and 1½” Screws

PROscrew PART# DESCRIPTION PACKAGING


SCREW3/8-12X1 SCREW 3/8-12x1, 9/16 500/PAIL
Hex Washer Self-Drilling SCREW3/8-12X1.5 SCREW 3/8-12x1.5, 9/16 500/PAIL
SCREW3/8X1TH SCREW 3/8-12X1, 5/16 500/PAIL
PART# DESCRIPTION PACKAGING SCREW3/8X1.5TH SCREW 3/8-12X1.5, 5/16 500/PAIL
SDS31034MB 10-16 X 3/4 #3 SELF DRILL SCREW 1,000/BOX NUTDRV9/16 9/16 SCREW DRILL SOCKET Sold Individually*

Quickest HVAC Flange Fastener In The Industry! REPEATER 6100


Features: Features:
• Lightweight - only 10.5 lbs • Depth of drive adjustment
• Depth of drive adjustment • 360° adjustable exhaust deflector
• 360° adjustable exhaust deflector • Anti-Double fire mechanism
• Uses Smooth Wire-Collated Coil Nails • Shock absorbing comfort rubber handle
• Anti-Double fire mechanism
• Shock absorbing comfort rubber handle
Fastener Specifications:
• 3/4” Zinc plated nail
Fastener Specifications: • Washer style collation
• Smooth Wire-Collated Coil Nails: ¾” •
• Shank Diameter: .100”
• Shank Type: Helical/Gripshank
Ordering Information:
• Part Number: SENCO3/4PINS
Ordering Information: • Pins Per Case: 5000
• Part Number: RPF3000 • Used with DM45 Flange Only
• Pins Per Roll: 200 • Operating Pressure is 70-120 Psi
• Rolls Per Case: 15
• Pins Per Case: 3,000
• Pin Length: ¾”

• Used with DM25,35,45


(Use Repeater 4200 for Spiralmate,
• Econonflange, and Ventmate)
• Operating pressures:
70-120 psi

Ideas that work for you everyday... 63


LABOR SAVING TOOLS

SAVE TIME & MONEY WITH TOOLS


FROM DUCTMATE
Ductmate® System Alignment Grip Tool Spiralmate® System Alignment Grip Tool
Reduce onsite installation time for rectangular duct. This These customized vise grips work in conjunction with
tool uses the holes in the Ductmate corners to quickly Ductmate’s Spiralmate system to quickly align mating
align and compress mating ductwork allowing for fast and duct sections, reducing time manpower and cost. This
easy installation. tool is a must for any large installer of round duct.

Part Number: Part Number:


AG2000 AG2001

Ductmate System Cleater® 1 and 2 Tools


Spiralmate® System Nut Runners
The Cleater 1 is the ideal tool for attaching cleat to
Ductmate Flange joints where spacing is not an issue. Custom deep dish sockets designed to open and close
Use the Cleater 2 in conjunction with 5/8” deep-wall the Spiralmate Closure Band. Available in two sizes
socket, extensions, and wrench (not included) to attach 7/16” small and 9/16” large.
cleat in hard-to-reach places.

Part Numbers: Part Numbers:


CLEATER1 / CLEATER2 NUTRUNS/NUTRUNL

Ductmate System Versa-Cleater Tool Snapper Cleat Tool


Versatile tool to attach the Ductmate Versa-Cleat to The Snapper1 is the ideal tool for attaching cleat to the
Ductmate 35, 45, or TDC (and some TDF) profiles. WDCI Flange, or TDC/TDF Cleat to the flange profile.

Part Number: Part Number:


VERSA TOOL Snapper1

PolyArmor™ Tools
Cable Shark® System Tools*
High speed mechanical rotatory knives, available
for purchase from Eastman®, for fast and effective The Cable Shark Cable Cutters (HFWRC + HWRC) and the
cutting of all sizes of PolyArmor. The Cardinal 534 is Cable Shark Load Adjuster (CSDSTOOL) were engineered to
Eastman’s lightweight model and provides lightweight make working with the Cable Shark Cable Hanging System
maneuverability with plenty of cutting power. The Falcon easier. The cutters were specifically designed to cut
548 equips Eastman’s Cardinal model 548 with a special CSW125 and CSW250 Cable Shark Cable without causing
baseplate and handle to work with the Falcon guide track the cable ends to fray. The Load Adjuster easily releases
making straight cuts fast and easy. Both models are the locking boar on CS125 and CS250 Cable Sharks
capable of cutting any thickness of PolyArmor. allowing for adjustments to be made.
* Please see detailed Cable Shark Installation Instructions
before using Cable Shark or Cable Shark Tools.

Part Numbers:
Cardinal 534 Falcon 548 HFWRC/HWRC/CSDSTOOL

64 Ideas that work for you everyday...


Online Catalog
From Available here

The Bullet Band is a full line of self-sealing round duct connectors


and fittings for the commercial HVAC industry. Consisting of a “Triple
Lipped” EPDM gasket, the Bullet Band provides a clean, superior seal
and enhanced performance, while reducing the overall installed cost.

Performance Attributes:
• 10” W.G. Positive
• SMACNA Leakage Class 3
• -20° F to 212° F
• ASTM E84 Flame and Smoke
• G90 Galvanized standard
• Sizes 3” - 24”
• Fittings available without gasket

3-Lip Gasket Duct-Mounted


Register

Gored 90° Elbow Stamped 45° Elbow Saddle Tap Balancing Damper

Concentric Duct
Reducer Coupling

Print Catalog Available!


183 - 1/25

You might also like