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Abderhem Oumer Intern Dcument

The document is an internship report submitted by Abderhim Oumer, a third-year Fashion Design student at Wollo University, detailing his experience at Trybus Bridgtex Ethiopia PLC. The report outlines the company's background, organizational structure, and the internship's impact on his skills in garment construction and design development focused on Ethiopian cultural elements. It includes acknowledgments, a declaration of originality, and an executive summary highlighting the advantages gained during the internship period.

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0% found this document useful (0 votes)
133 views66 pages

Abderhem Oumer Intern Dcument

The document is an internship report submitted by Abderhim Oumer, a third-year Fashion Design student at Wollo University, detailing his experience at Trybus Bridgtex Ethiopia PLC. The report outlines the company's background, organizational structure, and the internship's impact on his skills in garment construction and design development focused on Ethiopian cultural elements. It includes acknowledgments, a declaration of originality, and an executive summary highlighting the advantages gained during the internship period.

Uploaded by

ashebrnega19
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 66

WOLLO UNIVERSITY KOMBOLCHA INSTITUTE OF

TECHNOLOGY
DEPARTMENT OF FASHION DESIGN

HOST COMPANY: TRYBUS BRIDGTEX ETHIOPIA PLC.(TBE)


PROJECT TITLE: PROMOTING ETHIOPIAN NUMBER
(GEEZ)
ON OCCASSIONAL SUIT

SUBMITTED TO: WOLLO UNIVERSITY (KIOT) FASHION DESIGN DEPARTMENT

SUBMISSION DARE: 17 FEBRARY


2023GC.
DECLARATION OF ORIGINALITY
 I am Abderhim oumer and third year Fashion Design student; I have undertaken my internship
Experience in TRYBUS BRIDGTEX ETHIOPIA PLC. (TBE) from a period of May 2021 to 2021
under the guidance of Mr. YOHANIS (company Advisor) and Mr. ESHETU (academic Advisor). I
declare that my work is original and compiled according to the internship report by The Institute-
Industry Linkage office of the Institute.
 As the student’s academic advisor, I certify that the internship report written by the student is his
original work and compiled according to the guideline provided by the institute’s office.
 As far as my knowledge is concerned,

__________________________ ______________ _______


 Name of the Academic Advisor Signature Date
_____________________________ ______________ ______
 Name of the student Signature Date

i
ACKNOWLEDGMENT
 First, I will be great full to thank the almighty God for all of success in my project. Next to God I would
like to thank for their acceptance, I would like to thank sample room staffs, CAD room staffs, production
room supervisors and operators, ware house staffs for a big support and advice. Also, I would like to thank
my academic advisor Mr. ESHETU for leading me the better way for my project, each of the employee’s
and my classmate for making my internship time to be fantastic and experience full both in social life and
knowledge.
 Finally, I would love to give unlimited thank and honor for my family for their support, and Mr. Tesfu for
his advice.

ii
EXECUTIVE SUMMRY
 Internship at TRYBUS BRIDGTEX ETHIOPIA PLC. (TBE) Was an advantageous and cheerful in
many aspects like…improve constructing different types of garments like: suit, jacket, and pant.
Graduation suit.
 Internship helped me to use my potential on my skills of sewing, communication skills, how to develop
final project in terms of company structure. I have prepared my project on the title of ‘Design
development from Ethiopian number history’.

iii
List of acronyms

• HRM ………………………………………… Human resource management


• TBE …………………………………..………. Try bus Bridgtex Ethiopia
• SOP……………………………...……………..Standard Operating Procedure
• HR ……………………………………………. Human Resource

iv
Table of Contents
DECLARATION OF ORIGINALITY................................................................................................................. i
ACKNOWLEDGMENT....................................................................................................................................... ii
EXECUTIVE SUMMRY ..................................................................................................................................... iii
List of acronyms ................................................................................................................................................... iv
CHAPTER-ONE ................................................................................................................................................... 1
COMPANY BACKGROUND .......................................................................................................................... 1
1.1 GENERAL COMPANY PROFILE .......................................................................................................... 2
1.1.1VISION OF THE COMPANY ............................................................................................................. 3
1.1.2 MISSION OF THE COMPANY ......................................................................................................... 3
1.2 Organizational values ............................................................................................................................. 3
1.3 Organizational Structure of TBE Garment Factory................................................................................ 3
1.4 Responsibility of each department............................................................................................................. 4
1.4.1 General Manager .................................................................................................................................... 4
1.4.2 Merchandiser .......................................................................................................................................... 4
1.4.3 Human resource...................................................................................................................................... 4
1.4.4 Production manager................................................................................................................................ 5
1.4.5 Quality assurance department ................................................................................................................ 5
PRODUCT VARIETY OF THE COMPANY .................................................................................................... 6
MACHINERY INFRASTRUCTURE AVAILABLE IN THE COMPANY .................................................... 8
PROCESS FLOW ON TBE COMPANY ......................................................................................................... 10
Marker making and sample room ................................................................................................................. 10
Ware house ...................................................................................................................................................... 11
Fabric warehouse ........................................................................................................................................ 11
Accessory warehouse ................................................................................................................................... 11
Organizational flowchart of WH ................................................................................................................... 12
CUTTING DEPARTMENT ........................................................................................................................................ 12
CUTTING FLOW PROCESSES ................................................................................................................... 13
ORGANIZATIONAL STRUCTURE OF CUTTING DEPARTMENT .................................................... 14
Machine used in cutting department ............................................................................................................. 15

v
SEWING DEPARTMENT ................................................................................................................................. 16
Organizational structure of Sewing Department ............................................................................................... 17
FINISHING AND PACKING ............................................................................................................................ 17
Operational Structure Of Finishing Department ......................................................................................... 17
Packaging Department ....................................................................................................................................... 18
Organizational structure of packing department......................................................................................... 19
SOME MACHINES ............................................................................................................................................ 19
Shipment audit .................................................................................................................................................... 21
1.11 SWOT analysis of TBE ............................................................................................................................... 21
MONTHLY PRODUCTION PLAN.................................................................................................................. 22
UTILITIES AND SOURCE OF UTILITY ....................................................................................................... 22
CHAPTER TWO ................................................................................................................................................ 24
PROJECT WORK .......................................................................................................................................... 24
2.1 Project Background .................................................................................................................................. 24
Problem statement .......................................................................................................................................... 24
Objective .......................................................................................................................................................... 25
Benefits ............................................................................................................................................................. 25
2.2 Method and Methodology......................................................................................................................... 25
2.3 Making Process.............................................................................................................................................. 27
Material ............................................................................................................................................................ 28
INSPIRATION BOARD ................................................................................................................................. 29
Mood board...................................................................................................................................................... 30
Color Board ..................................................................................................................................................... 31
Trim Board ...................................................................................................................................................... 32
FABRIC Board ................................................................................................................................................ 33
Client Board..................................................................................................................................................... 34
Conceptual sketch ........................................................................................................................................... 35
Design board .................................................................................................................................................... 36
Illustration Board ............................................................................................................................................ 37
........................................................................................................................................................................... 37
Accessory Board .............................................................................................................................................. 38

vi
Story board ...................................................................................................................................................... 39
PRODUCT ONE ............................................................................................................................................. 40
Specification sheet ........................................................................................................................................... 40
Operation breaks down .................................................................................................................................. 44
COST SHEET.................................................................................................................................................. 45
Technical package ............................................................................................................................................... 47
PRODUCT TWO ............................................................................................................................................ 47
Specification sheet ....................................................................................................................................... 47
COST SHEET.................................................................................................................................................. 52
CHAPTER THREE ............................................................................................................................................ 54
3.1 Over all benefits of internship experience ............................................................................................... 54
Conclusion............................................................................................................................................................ 55
Recommendation ................................................................................................................................................. 56

vii
List of table
Table 1 raw materials ............................................................................................................................... 7
Table 2 number of workers ...................................................................................................................... 7
Table 3 list of machine ............................................................................................................................. 8
Table 4 material used in project ............................................................................................................. 26
Table 5 some character of geez .............................................................................................................. 27
Table 6 specification sheet on product one ............................................................................................ 40
Table 7 bill of material and flat sketch................................................................................................... 42
Table 8 design one measurement chart .................................................................................................. 43
Table 9 design one operation breakdown............................................................................................... 44
Table 10 cost sheet ................................................................................................................................. 45
Table 11 specification sheet on product two .......................................................................................... 47
Table 12 bill of material and flat sketch design two .............................................................................. 49
Table 13 measurement chart for design two .......................................................................................... 50
Table 14 operation break down of design two ....................................................................................... 51
Table 15 cost sheet for design two ......................................................................................................... 52

viii
List of figure
Figure 1 company..................................................................................................................................... 1
Figure 2 general information .................................................................................................................... 3
Figure 3 organizational structure of the company.................................................................................... 4
Figure 4 product of the company ............................................................................................................. 6
Figure 5 product verity ............................................................................................................................. 6
Figure 6 process flow of TBE ................................................................................................................ 10
Figure 7 Cad room ................................................................................................................................. 10
Figure 8 fabric wear house ..................................................................................................................... 11
Figure 9 material and machines of wear house ...................................................................................... 12
Figure 10 cutting room ........................................................................................................................... 12
Figure 11 organization structure of cutting department ......................................................................... 14
Figure 12 operational flow of cutting department .................................................................................. 14
Figure 13 machines used in cutting department ..................................................................................... 16
Figure 14 sewing line ............................................................................................................................. 16
Figure 15 organization structure of sewing department ......................................................................... 17
Figure 16 organization structure of finishing room ............................................................................... 17
Figure 17 finishing department .............................................................................................................. 18
Figure 18 organizational structure of packing department .................................................................... 19
Figure 19 packing department ................................................................................................................ 19
Figure 20 some TBE machines .............................................................................................................. 20
Figure 21 monthly production plan ........................................................................................................ 22
Figure 22 power supply.......................................................................................................................... 23
Figure 23 water utility system ................................................................................................................ 23
Figure 24 finger print attendance ........................................................................................................... 23
Figure 25 lunch place and operator locker ............................................................................................. 23
Figure 26 project making process .......................................................................................................... 27
Figure 27 inspiration board .................................................................................................................... 29
Figure 28 mood board ............................................................................................................................ 30
Figure 29 color board ............................................................................................................................. 31
Figure 30 trim board............................................................................................................................... 32
Figure 31 fabric board ............................................................................................................................ 33
Figure 32 client board ............................................................................................................................ 34
Figure 33 conceptual sketch ................................................................................................................... 35
Figure 34 design board ........................................................................................................................... 36
Figure 35 illustration board .................................................................................................................... 37
Figure 36 accessory board ...................................................................................................................... 38
Figure 37 story board ............................................................................................................................. 39
Figure 38 project two outfit.................................................................................................................... 41
Figure 39 project two outfit.................................................................................................................... 48

ix
CHAPTER-ONE
COMPANY BACKGROUND

COMPANY PROFILE

Figure 1 company

 TRYBUS BRIDGTEX (TBE) PLC is located in Kombolcha industrial park (kip) of Amhara region in
Ethiopia. It was established in Nov/2017 and the company is 4th one to start exporting its product from
Kombolcha Industrial park. The company has established in 1972 based in Desoto, Texas in invested in
china, Vietnam and America and now in Ethiopia.
 Kombolcha Industrial park (KIP) is located 252km north away from Addis Ababa and 503 km away from
Djibouti part. it also only 6 km away from Kombolcha dry part an adjoining of Kombolcha airport and
train station. The name of the campiness comes from two languages. Those languages are CHINA &
USA country. The name of the company is TRYBUS BRIDGETEX ETHIOPIA P.L.C(TBE).TRYBUS
the name of USA &Bridgette is china’s name But the name of the company is not separated it is now by
combination(TBE). At the present time it is exporting high quality men’s tailored garment to the USA.
The company is mainly engaged in the production of quality suit, coats and trouser.
 Texas-based menswear clothing company try bus group, which produces such brands Calvin Klein,
Savile Raw, Madison, H&M,IBIZE ,PERRY ELLIS have signed a memorandum of understanding
with Ethiopian investment commission to establish a manufacturing facility in Kombolcha
industrial zone, Ethiopia. Try bus group USA will occupy an 11,000 square meter (100,000) Square
-foot building in the industrial zone.
 Try bus group will make substantial financial investment to equip the manufacturing financial
facility with state of the art garment technology. Try bus will also bring its technical and tailoring
expertise by providing staffing and staff training in the facility and manufacturing process to ensure

1
a high quality garment. Company ranks amongst Ethiopians largest and most respected companies
in its journey. The company is mainly engaged in the production of quality suits, vests and trousers.
 The company makes strong communication to their customers, employees, partners and the other
important stakeholders. Making the best suits can only happen with the greatest employees. The
company takes great pride in our work. And take great care to deliver exceptional products and a
positive owner ship experience to their customer’s .Owners and management members feel
confident about their decision to invest on the company. By producing and selling the best suits, and
building upon strong financial foundation. Growing business and operating with the highest level of
integrity, continuing to deliver positive results.
 Their production department produces up to 6000 quality and fashionable suits weekly by
using CMT of CM method. . The main product of the company in men’s suits; suits are
manufactured by important quality fabrics. The technical experts, at the factory are able
to select the fabric types and accessories to produce suits with international standard

1.1 GENERAL COMPANY PROFILE

Shipper Name
TRY BUS BRIDGTEX ETHIOPIA (TBE) PLC.
Shipper Address
KOMBOLCHA INDUSTRIAL PARK KEBELE 09 KOMBOLCHA TOWN
SOUTH WELO ZONE AMHARA REGION
Tel: +251-333511648
Fax: +251-333511648 P.O
Email: [email protected]
Personal managing: Wubetu Tesfa
Managing Director: Sun Qiujuan
Contact Person: Tesfa Mikael Agegnehu
Place of receipt: Djibouti
Year Established: 1972
Year exporting: 2018
Commodity: MEN’S SUIT
Consignee name: J&G try Bus Corporation
Consignee address: 320 W CTRPARK BLVD DESOTO TX 75115 USA
Weight: 11660
Transportation: Distance from nearest international airport: 6 km
Distance from nearest international train station: 503 km away from Djibouti

2
Headquarters Location 320 W. Centre Park Blvd.DeSoto,
Texas, 75115, United States

TBE Ethiopia Office

• Address: Building 13, Kombolcha Industry Park, Amhara Region, Ethiopia.


• Email: [email protected]
• Phone:251-333511648
TBE Beijing Office

• Address: Room 601, Building B Pekingtime Squar., Huizhongli Road, Chaoyang Dist., Bejing, China
• Email: [email protected]
• Phone:86-010-84872273

TBE Vietnam Office

• Adress: No.4 Ben Nghe Street, Tan Thuan Dong Ward, District 7, Ho Chi Minh City, Viet Nam

Figure 2 general information

1.1.1VISION OF THE COMPANY


“We are exporting high quality men’s tailored garment to USA.”

1.1.2 MISSION OF THE COMPANY


“PRODUCE AND DELIVER FASHIONABLE QUALITY PRODUCT THAT SATISFY THE
NEED OF THE MARKET

1.2 Organizational values


1.2.1 Core values of the factory

 Quality and efficiency

 Punctuality

 Integrity and Professionalism

1.3 Organizational Structure of TBE Garment Factory


Organizational structure is the chain of hierarchy, which divides entire employees of an Organization
based on their level, roles, and Responsibilities. It defines the clarity in Between employees to report
whom and also employees are aware of what the employer Expects from them so that they can deliver
their best to meet the smooth manner.

3
commercial
supply chain manager
manager
logistic manager

general
accountant
finance manager
accountant
General Manager

Store manager
Excutive
manager Cutting mnager
Finishing and
Operational
Factory manager manageing
head
manager
recretional
QC Manager
manager

HR Manager HR office PM
Health saftey
Merchendising
compliance
Manager
officer

Figure 3 organizational structure of the company

1.4 Responsibility of each department


1.4.1 General Manager
 Is considered as one of the top ranked jobs in garment manufacturing company. General Manager’s
responsibility is to manage the entire factory operations (single or multiple factories) and ensure
that factory is running profitably.

1.4.2 Merchandiser
 Merchandiser is the bridge between the industry and the buyer. He has to look after every job like
buying the raw material which is required to finish the product, making the garment, finishing the
garment, documentation, finally shipping. He is the responsible person to make the product.
 A garment export unit generally has many departments like stores, cutting, production, packing,
checking etc. in which Merchandising department a linking device of all. The job of a
merchandiser is to coordinate with the entire department in the office as well as the customers.
The merchandiser is the one who creates a good relationship in between exporter & buyer.

1.4.3 Human resource


 Human resource management (HRM) in garment industry has been defined as the function in
garment factory that facilitates the most effective utilization of human resource to achieve the
objectives of both the garment factory and the employee. HRM is known by different names

4
Personal management, personal administration, and man power management.

In TBE HRM Policies of TBE garment plc. Includes:

> Do not exceed working hour limit.


> Sound and safe working environment.
> Workers have the right to refuse overtime.
> Workers have right to form unions

1.4.4 Production manager


 Production manager is a very important person in apparel manufacturing industry Because, he is
responsible for execution of all production work of converting inputs into outputs as per Apparel
buyer’s instructions and thus making value additions. He delivers goods on designated shipment
date. He is responsible for cutting, sewing, finishing and maintenance sections and works
through the different heads of the departments of ready-made apparel factory. He generally
reports to apparel manufacturing factory manager or a general manager for his duties. Mr.
Johannes kahssay is serving as production manager in TBE garment plc.

1.4.5 Quality assurance department


Quality assurance managers work with other staff to establish procedures and quality standards and
to monitor these against agreed targets. The exact duties of a quality assurance manager vary from
industry to industry. However, in TBE garment factory responsible to assure quality is doing the
following.

✓Determining, negotiating and agreeing on in-house quality procedures, standards and specifications
✓Assessing customer requirements and ensuring that these are met
✓Setting customer service standards
✓Specifying quality requirements of raw materials with suppliers
✓Investigating and setting standards for quality and health and safety
✓Working with operating staff to establish procedures, standards, systems and procedures
✓Recording, analyzing and distributing statistical information

5
PRODUCT VARIETY OF THE COMPANY

Figure 4 product of the company

 All raw materials are supplied from china as per the order the company buyers
by H&M and Savel row. The production sections different types of inputs in
each section.

products main customer colour range


•Kids suit •H $M •black
•casual suit •Calvin Klien •blue
•wedding suit •Savile Row •square
•Graduation suit •PERRY ELLIES •navy
•Madison •white
•IBIZA •blue black etc..
• Steve Harvey

fabric type SUPPLIER


•spandex •China
•polyster •vetnam group
•polyester and spandex mixed
•customers
•wool
•Rayon etc...

Figure 5 product verity

6
All raw materials input for the company are listed below

Table 1 raw materials

Fabric warehouse Accessory warehouse Finishing and Packing CAD room

 Canvas  Button  Polybag  Marker


paper
 Fusing  Thread  Cartoon
 Chalk
 Fabric  Zipper  Hanger
 Hard paper
 Lining  Ban roll  Tag
 Pencil etc…
 Etc…  Waistband  Label

 Shoulder tap  Marker

 Drawstring etc.  Spare button etc.

Number of workers and their task


Table 2 number of workers

No. Working Area Quantity


1. Cutting 48
2. Sewing operator 555
3. Finishing 86
4. Packing 31
5. Warehouse 10
6. Mechanic 7
7. Logistics 11
8. Staff 20
9. Quality control 62
10. Security 26
Total 856

7
MACHINERY INFRASTRUCTURE AVAILABLE IN THE COMPANY

 The company structure supports all of its effort in to produce different kinds of products at
each section. Try bus bridge Tex PLC, infrastructure consists machine technology use in the
factory from the warehouse to finishing room are described below in each section.
Table 3 list of machine

No Machine Name Brand Qty. Department


1. Inspection Machine SHANGAI 1 Warehouse
2. Plotter 1 CAD room
3. Fabric end cutter 4 Cutting
4. Straight knife 4 Department
5. Band knife 4
6. Fusing machine 4
7. Jacket Mechatronic lockstitch brother and hikari 166 JACKET
machine
8. Saddle stitching machine shanggong and shda 7
9. 1 needle feed lockstitch juki 5
10. Auto pocket welt machine juki and durkopp 4
11. Blind stich zusun and kingsun 8
12. Electronic direct drive zigzag brother 2
machine chest welt collar felt
13. Zigzag sewing machine 13 Juki,Jote,Gemsy 13
14. Computer controlled bar taking brother and juki 7
15. Auto stitching sleeve button Amference, shda , 3
hole 3 quiche
16. Computer controlled button Juki and Marot 2
attaching machine
17. Side cutter Shda and weiside 2
18. Sleeve setting machine durkopp hengtai shda 11
19. Sleeve head sewing machine shda 5
20. Sleeve lining setting machine durkopp and shda 10
21. Pressing machine weishi 14
22. Ironing table weishi and jindingpai 61
23. 4 thread over locking machine jack 5
24. Eyelert buttonholing machine durkopp 2
25. Pick stich machine hengtai 8
26. Mechatronic lockstitch machine brother 61 TROUSER
27. 1 needle lockstitch side cutter Jake hakari 4
28. 2 needle chain stich side cutter Jake, brother 10

8
29. 4 thread over lock machine Jake 10
30. computer controlled bar taking brother 6
31. waistband knot machine fixing 2
32. Blind stitch King sun zusun 4
33. pocket piping machine jack 4
34. Eyelet buttonholing machine durkopp 1
35. auto pocket welt machine juki 1
36. Pressing machine back side weishi 3
37. belt loop stitching machine kingsun 2
38. Iron table Weishi, JINDINGPAI 27
39. Pressing machine weishi 10 Jacket
40. Iron table Weishi , JINDINGPAI 9 finishing
41. Pressing machine weishi 2 Pant
42. Iron table Weishi, JINDINGPAI 7 finishing
43. Needle Detector 1 Packing
44. Tag attacher 1
45. Ironing table 30 IDLE
46. Pressing 23 machine
47. Boiler 4
48. patter sewing machine Marot and Xinxing 2 Special
49. Piping strip cutting machine Machine
50. Flat lock machine YONGONG
51. 8 needle waistband stitching jack
52. Air compressor Machine
53. Air Dryer shop
54. Water treatment
55. Generator
56. Electrical boiler
57. Vacuum pump

9
PROCESS FLOW ON TBE COMPANY

MARKER MAKING AND SAMPLE PREPARATION


Pattern grading & marker planning Production planning & Preparing the worker instruction for
by manual & computer. calculating consumptions. sewing sample products. cutting, sewing &finishing.

RAW MATERIAL WAREHOUSE


Receiving of Inspect material Material quality Separating them by Shrinkage testing & color fastness
Material receiving. checking. color, width & lot. testings
materials

CUTTING
Marker making Spreading Cutting Bundling numbering

SEWING

attaching pieces of fabric, making up

FINISHING AND PACKING

Assemblig Ironing and


folding garment pieces Ironing Quality checking Tag attaching packing
Figure 6 process flow of TBE

Let us see these sections in detail:

Marker making and sample room


As TBE uses CMT and sometimes CM
method all patterns are sent from the
head office the company only makes
production pattern, pattern grading and
marker making are made in CAD
room.

Figure 7 Cad room

10
Ware house

- Warehouse a building for storing goods. Warehouses are used by manufacturers, importers,
exporters, wholesalers, transport businesses, customs, etc. They are usually large plain
buildings in industrial parks on the outskirts of cities, towns, or villages.

•A warehouse is a large building where raw materials or manufactured goods are stored until they are
exported to other countries or distributed to shops to be sold.
TBE has 2 warehouses which are:-
•Fabric warehouse and Accessory warehouse

Fabric warehouse
- Fabric Warehouse is used for receiving materials testing and inspections of fabrics deliver to
cutting. In this department every material is placed in their shelves until they are used for
production. Every material which comes from the buyer is checking quality based on their
packing list. After fabrics trims and accessories are checked they are going to check placed on
their shelves as well as they are recorded on white board based on rack number, buyer, style,
color and quality.

Figure 8 fabric wear house

Accessory warehouse
Accessory warehouse is a building where raw materials or accessories are stored.

• There are 4 operators with equal ratio and there is a supervisor who controls the output of materials
and also he checks how the operators do their duty.

11
materials in warehouse machineries

• Fabric • Fabric inspection machine


• Thread • mannual forklift
• Elastic
• Label
• Sholder tap and pad
• Fusing
• Lining and interlining
• Hook and eye
• Thread
• Button etc.

Figure 9 material and machines of wear house

Organizational flowchart of WH
There are 6 operators in TBE Fabric warehouse which the organizational flowchart is:

Manager Supervisor operator

Figure 10 Organization Flowchart of Warehouse Department

CUTTING DEPARTMENT

Figure 10 cutting room

 Fabrics ae cut into garment patterns using


r

one of the cutting aids for making


garments from fabric. Garment

12
production starts with the cutting process. In this process, the fabric is being cut into components
(shapes or patterns of different garment parts, i.e. front, back, sleeve, collar shapes etc.).
 In mass production, multiple layers of fabrics are laid on a table and many garments are being cut at a
time. The laid fabric stack is called as lay. The cutting process includes a number of sub-processes
and the flow of the processes is as follows.

CUTTING FLOW PROCESSES

1. PATTERN MAKING / MARKER MAKING: According to the design and fit, patterns of
different garment parts are made on the pattern paper and cut into pattern pieces. For manual marker,
these pattern pieces are used for marker making. On the other hand, in the CAD system patterns are
made in the computer. Later using a plotter marker is made on the sheet. In the second case the cutting
department receive ready marker.
• TBE use a CAD pattern making system but it uses CMT system.
2. CUT RATIO RECEIVING: Prior to cutting, cutting department get a job sheet from planning
department or merchandiser or production manager that includes total quantity of garment pieces to be
cut, sizes ratio of the garments and color wise size break up. According to the size and color ratio,
cutting team prepares one marker or multiple markers. Marker length and number of lay to be cut are
planned in this stage.
3. FABRIC RECEIVING: fabric requirement for an order is calculated according to the average
consumption of the fabric from the marker. In case of multiple color order, color wise requirement is
made. Fabric department issue fabric to cutting against the fabric requirement

4. FABRIC RELAXATION: This process is optional. Specially used for knits fabric. During
rolling of fabric, it gets stretched. Therefore, it is essential to bring the fabric on stable form otherwise
garment would shrink after making. To relax the fabric, roll or than is opened and spread and kept for
about 24 hours.
5. SPREADING (FABRIC LAYERING): In this stage fabric sheet is layered one above another
maintaining pre-defined maker length and correct ply tension. Spreading is done by manual layering or
automatic layering machine can be used. During layering of the fabric, fabric edge is aligned at one
side.
6. MARKER MAKING: After layering of a lay, pre-made paper patterns are placed on the top layer
of the lay. In manual marker making, marking is done around each pattern shape using marking chalk.
This process is called as marker making. In a marker all garment components are placed as we said
before TBE Uses CAD and it helps to save time rather than manual method.
7. CUTTING: Lay is cut following the marked lines on the top of the lay. Cutting is done using
straight knife or other cutting means. In cutting process, garment components are separated. Based on
pattern shape different cutting method/machine is selected.

13
8. NUMBERING: Separated garment components are numbered to ensure that in stitching, all
components from the same layer are stitched together. If there is layer number in each component,
then at the time of stitching only correct components will be stitched together.
9. SORTING: According to the production system (make through, progressive bundle or one-piece
flow system) cut components are sorted. In sorting all component of a garment placed together.
multiple colors are cut in a single lay, color wise sorting will be required.
10. BUNDLING: A certain number of pieces with all component are tied together. This process is
known as bundling. Each bundle is marked with bundle number, style name, size number and quantity
of pieces in that bundle. At this stage, cutting are ready to send to a production line for stitching

ORGANIZATIONAL STRUCTURE OF CUTTING DEPARTMENT

Manager

numbering
spreading
supervisor cutting leader and bundling marker leader
leader
leader

Figure 11 organization structure of cutting department

receiving
receiving pattern or
Receiving
Preparing fabrics from markers Spreading of
cut plan and
cut ratio fabric store from the fabrics
maker plan
(ware house) CAD
department
moving cut
Marker
blocks to prepare
Ply Cutting the making/
sorting and record of lay
numbering fabric lay laying CAD
bundling details
marker
area

Attaching
Preparing Keeping ready for
bundle ticket
Bundling bundling issuing to stitching
with each
record floor.
bundle

Figure 12 operational flow of cutting department

14
Machine used in cutting department
 Hand Scissors: Is a common cutting tool in home or tailoring house. Garment industry has to
use this manual tool for several purposes. They had used it to cut few fabric plies in the cutting
room and while they are spreading use to cut at the far end of the spreading if the electric
power is off.
 Straight knife cutting machine: The Straight knife consists of a base plate with rollers for
ease of the movement, an upright carrying the straight blade, the power system consisting of
the motor and switch, the cutting blade which can have various edges, operating handle,
sharpening device and the blade guard.
 Band Knife Cutting Machine. Band Knife machines have blades that rotate through a
slot on the cutting table while cutting. The operator guides the fabric through either a
push or pulling action towards the knife. One edge of the blade is sharpened and the
blade is narrower than the straight knife which is the greatest advantage of this machine.
It gives accurate cuts for small parts such as, collar, cuffs, and pockets as the turning of
the block on a narrower blade disrupts the plies less than the wider blade of a straight
knife machine.
 End cutter machines: are typically used for cutting fabric. They allow the cutting
process to be fast and accurate and are often used in a workplace setting to maximize
efficiency in the manufacturing process
 Fusing Machines: used in the garment industry to fuse a material capable of being
fused to a base fabric through the process of pressure, heat, and time in this machine, the
parts of the garment and the interlining are placed one upon another properly for
stiffening fabrics, among other things. After applying heat, the required pressure is
applied to the interlining with the help of a pair of roller irons. The surface of the roller
is generally covered by hard rubber. One worker is persistently feeding, and another
worker is ceaselessly accepting the fused parts on the conveyance side.
 Numbering Machine: Separated garment components are numbered to ensure that in
stitching all components from same layer are stitched together. It is important to avoid
shade variation in a garment

Numbering machine Straight Knife Band knife

15
Hand sheer

Fusing machine

Figure 13 machines used in cutting department

1.7.3 SEWING

SEWING DEPARTMENT
• Sewing is the process of fastening or attaching two or more parts of fabric using stitches made with a
needle and thread. It is one of the basic steps of apparel manufacturing process. Sewing section is the
most important department of a garment manufacturing industry. In line and final garment checking is
done on this department to achieve a good quality garment at end of the working. The sewing
department contains 5 lines. Among these lines two for suit pant and others for suit jacket

Figure 14 sewing line

16
Organizational structure of Sewing Department

general
manager

supervisor

line leader

jumper

operator

Figure 15 organization structure of sewing department

FINISHING AND PACKING


This department is responsible for ironing quality and checking of the production which is receiving
from sewing line.
Operational Structure Of Finishing Department

Qc leader operator
finishing
manager ironing
operator
leader

Figure 16 organization structure of finishing room

17
Figure 17 finishing department

Packaging Department
Packing means wrapping, compressing, filling, or creating goods for the purpose of protection of
goods and their convenient handling. After folding, garments are packing the size of polythene packet
is permanent. Especially, it is needed to ensure the placement of sticker in the proper place.After final
inspection & garments folding, the garments are poly-packed dozen-wise, color wise, size ratio wise,
bundled and packed in the carton. The carton is marked with important information in printed form
which is seen from outside the carton easily. Specially, it is needed to ensure the placement of sticker
in proper place.

Received
garments from
the finished inspection hang tagging folding Poly bagging
section

applied
packing
Bar-coding adhesive tape Cartooning
complete on the pack

18
Organizational structure of packing department

supervisor

leader

taging operator cartoon operator folding operator auditing operator

Figure 18 organizational structure of packing department

Figure 19 packing department

SOME MACHINES

Belt loop Machine Single stich Machine


Welt pocket Machine

19
Thread over lock Machine Trouser button Attach Pocket lining Button Attaching

Tag Machine needle INSPECTION machine Loop machine

Bun ben Machine Sleeve lining Machine Pant Pressing Machine

Jacket Pressing Machine

Figure 20 some TBE machines

20
Shipment audit
 Final products are checked randomly before they are delivered to customer to build the
confidence to the customer that product is meet their requirement. If it is free from defect, then
finally it will be dispatched.

Generally the flow chart of the company is:-

1. Production pattern receiving: Production pattern received from buyers with its grading.
Grading is already finished from buyers.
2. Marker making; marker is a paper which contains all the components for different size for a
particular style of garment
3. Fabric spreading; is spread the fabric on table properly for cutting. It is made by manual
method in the company.
4. Cutting; it is cutting the fabric according to marker dimension. In the company it is made by
manually by using semi-automatic electronic cutter machine.
5. Sorting and bundling; sort out a fabric according to each size for a particular style of a
garment and for each size make in individual bundles it is made by manual method.
6. Sewing; assembling all garment pieces.

7. Ironing and finishing; after sewing we gate a complete garment which need trimming and
ironing.
8. Inspection; should be approved as initial sample.
9. Packing; inserting the garment in a poly bag.
10. Cartooning; after packing it is placed in to carton by size or ratio.
11. Dispatching; ready for export.

12. Shipment: sending the product either by airplane or by container

1.11 SWOT analysis of TBE


1.11.1 Strength

 Strong financial ability


 Better position to meet customer
 It uses skilled person for its production process
 Having chain of sales outlets throughout the country.
 Well known national brand.

21
 Relatively high skilled technical staff.
 Disciplined work force with high productivity.
 Wealth of experience in the suit business
1.11.2 Weakness

 There is no availability of analysis of operator efficiency and target.


 Absence of scheduling and training of employees to increase the capacity of workers
1.11.3 Opportunity

 Cheap labor force


Rule and regulations of the country
1.11.4 Threat

 Competition

MONTHLY PRODUCTION PLAN


Monthly Production Plan

Pant =11700

Coat= 7800

Figure 21 monthly production plan

UTILITIES AND SOURCE OF UTILITY


The main source of energy utility for the industry is:-

• Water utility system; the industry consumes water for steam ironing, drinking and washing
purpose, hence making the presence of water distribution is very important,
• Electricity utility system;-the industry uses electricity for lighting and to operate pumps
,compressed air, fans, sewing machine motor, for computers, charging mobiles
• Air utility system:-used to clean the trashes in the company and used to ventilation of the room.
• The main source of the above is IPDC
• Steam utility system:-it is used for ironing and finishing machines and its main source is TBE plc.

22
Figure 22 power supply

Figure 23 water utility system

Figure 24 finger print attendance

Figure 25 lunch place and operator locker

23
CHAPTER TWO
PROJECT WORK
GEEZ-THE NUMBER OF ETHIOPIAN
2.1 Project Background
 Ethiopia is a diverse cultural nation with a long and in an African context well-
documented history. Ethiopia is the only country in Africa which has never been
colonized.
 Ethiopia has a diverse linguistic history, with over 80 different languages spoken
throughout the country. The official language is Amharic, which is a Semitic language
spoken by the Amara people, one of the largest ethnic groups in Ethiopia. It has been
the official language since the late 19th century and is used in government, media, and
education.
 The written tradition in Ethiopia is also ancient and diverse, with the Ge'ez script
being one of the oldest in Africa. Ge'ez was the language of the Aksumite kingdom
and was used for religious texts and inscriptions. It is still used today in the liturgical
language of the Ethiopian Orthodox Church.
 In addition to Ge'ez, various other scripts have been used to write Ethiopian languages
throughout history, including Sabaean, Himyaritic, and the Ethiopic script. The
Ethiopic script is used to write several modern Ethiopian languages, including
Amharic, Tigrigna and Tigre.
 Ge'ez (Ge'ez: ግዕዝ is a script used as an abugida (alpha syllabary) for several Afro-
Asiatic and Nilo-Saharan languages of Ethiopia and Eritrea. It originated as
an abjad (consonant-only alphabet) and was first used to write the Ge'ez language,
now the liturgical language of the Ethiopian Orthodox Ge'ez (Ge'ez: ግዕዝ Church,
the Eritrean Orthodox Tewahedo Church, the Eritrean Catholic Church, the Ethiopian
Catholic Church, and Haymanot Judaism of the Beta Israel Jewish community in
Ethiopia. In the languages Amharic and Tigrinya, the script is often
called fidäl (ፊደል), meaning “script” or “letter”. Under the Unicode Standard and ISO
15924, it is defined as Ethiopic text.
 The Ge'ez numerals do not have a zero. There are 20 separate characters to be studied.
 Today, Ge'ez is used as the main liturgical language of the Ethiopian Orthodox
Tewahedo Church and Eritrean Orthodox Tewahedo Church, the Ethiopian Catholic
Church and Eritrean Catholic Church, and the Beta Israel Jewish community.

Problem statement
• After studying Ethiopian written history Ge'ez (ግዕዝ); Ge'ez are one of the historical written
style in Ethiopian societies that have their own written style and character. There are
21character almost no new variety of dressing this makes the market to be care less while
choosing an outfit or clothing. Also there is available study and data in the Ethiopian written
history (Ge'ez) and their dressing style to modify and to creating new fashionable look to the

24
all season. And also there is no design mix Ge'ez with occasional suit. For that reason I like to
create new fashionable and historical look design with Ge'ez applying on formal suit and create
Ethiopian touch design on formal suit.

Objective
General Objective
• To make Ethiopian touch design collection.

Specific objectives
• To create an iconic product.
• To make documentation About Ethiopian written history (Ge'ez)
• To Create new suit design

Benefits
• will have a contemporary fashion collection designed with a pattern.
Project Design Description

The designs are for all seasons. The designs are occasional wear with creating new Look on
the designs.

2.2 Method and Methodology


Material and Method

• Ge'ez (ግዕዝ); – the written style of Ethiopians history inspired contemporary fashion
collection has materials that enhances the objective of this document which is developing
an Ethiopian touch product and new look. To conduct this objective, they are some
materials to use.

25
Table 4 material used in project

no material Software

1 Paper Adobe illustrator


2 Lining Adobe Photoshop
3 Chalk Microsoft office Word
4 Fabric Microsoft office PowerPoint
5 Cutting table
6 Needle
7 Ironing
8 Sewing machine
9 Bobbin
10 Hanger
11 Trimmer
12 Trim and accessories
13 Tape measurement
14 Eraser
15 Ruler
16 Print

Printing Method
• The method using printing is Cut-out printing technique, which can be perform by using
desired form or design on paper used for the cut-outs needs to be the right thickness, so to
not breakdown as it becomes moist once printed with the design are draw on to paper in
no particular order.
• The design are then cut-out, considering not only the design also the negative space
around them and how they can too be used, keeping all parts of the paper cut-outs with no
waste.
• Fabric is prepared by ironing first and then flattening to the print surface with either pins
or tape, the paper cut-out is laid out one section at time to create the pattern and then the
paper or the design set on the ironed fabric and then smear the ink

26
Some characters of Ge'ez (ግዕዝ)
Table 5 some character of geez

፩ 1 ኣሓዱ ፲፩ 11 ዓሠርቱ ወኣሓዱ


፪ 2 ክልኤቱ ፲፪ 12 ዓሠርቱ ወክልኤቱ
፫ 3 ሠለስቱ ፳ 20 ዕሥራ
፬ 4 ኣርባዕቱ ፴ 30 ሠላሳ
፭ 5 ሓምስቱ ፵ 40 ኣርባዓ
፮ 6 ስድስቱ ፶ 50 ሓምሳ
፯ 7 ሰብዓቱ ፷ 60 ስሳ
፰ 8 ሰመንቱ ፸ 70 ሰብዓ
፱ 9 ተስዓቱ ፹ 80 ሰማንያ
፲ 10 ዓሠርቱ ፺ 90 ተስዓ
፻ 100 ምእት

2.3 Making Process

idea or selections of selection of


concept design material

stitching and preparation


cutting
finishing of stitching

packing

Figure 26 project making process

27
Material
A. Raw Materials
• fabric
• Thread
• Fastener, and zippers

B. Software
• Adobe Photoshop
• Adobe illustrator
• Microsoft office word
• Microsoft Power point

C. Tools and Equipment


Pattern making tools (measuring tape, ruler, and basic pattern).

• Over lock machine


• Flat lock machine
• SNLS machine
• Ironing machine

28
INSPIRATION BOARD

ETHIOPIAN NUMBER

Ge'ez (ግዕዝ)

Figure 27 inspiration board

29
Mood board

Figure 28 mood board

30
Color Board

Figure 29 color board

31
Trim Board

Figure 30 trim board

32
FABRIC Board

Figure 31 fabric board

33
Client Board

NAME: Girum Ermias


AGE: 37
SEX: M
NATIONALITY: Ethiopian

PROFESSION: actor, director and


scriptwriter
INCOM: Per Month: $ 32,000

Figure 32 client board

34
Conceptual sketch

Figure 33 conceptual sketch

35
Design board

Figure 34 design board

36
Illustration Board

Figure 35 illustration board

37
Accessory Board

Figure 36 accessory board

38
Story board

S T O R Y B O R D
Figure 37 story board

39
Technical package
PRODUCT ONE

Specification sheet
Table 6 specification sheet on product one

Design one (look one)

Date Feb 14. 2023

Designer Abderhim oumer

Style AB2K15

Description

Fabrication Motive fabric

Buyer Girum Ermias

Proto size 36 Regular

Label Suit

Season All

Size/gender Male 25---40

Category occasional wear

40
Project one outfit

FRONT VIEW SIDE VIEW BACK VIEW

Figure 38 project two outfit

41
Product one and flat sketch
Table 7 bill of material and flat sketch

Style number AB2K15 Design/ look one

Description The design is full


suit with Ethiopian
touch print which
print is Ethiopian
number Ge’ez
(ግዕዝ).
It also has a print.
It is occasional
wears

inspiration Ethiopian number


Ge’ez (ግዕዝ).

season All season

Fabric type Motive fabric and


bobbin

trims Button , thread ,


zipper

42
Measurement chart

Table 8 design one measurement chart

No measurement Unit per inch

1 coat
2 Button stance 16 ¾
3 Sleeve width 15 ½
4 lapel width 2¾
5 Side vent 9
6 Chest 38 ½
7 Shoulder 17 ¼
8 Back width 16 ¾
9 Half waist (close) 35
10 Seat 39
11 Slv cuff 11 ¼
12 Center back length 28 ¾
13 Sleeve inseam 17 ¼
14 Pant
15 Waist circumference 38
16 Seat 45
17 Thigh at crotch 27
18 Front rise including waistband 10 ¾
19 Bottom opening 16 ¾
20 Inseam 31
21 Fly opening 5½
22 Back rise including waistband 15

43
Operation breaks down

Table 9 design one operation breakdown

Operation Machine Seam type Stitch


type
jacket
Sewing dart both right and SNLS SS 301
left side
Sewing side body to front SNLS SS 301
body
Attaching welt pocket Pocket machine SS 301
Attaching chest pocket SNLS SS 301
Sewing back side SNLS SS 301
Sewing front body to back SNLS
body
Sewing front lining on SNLS SS 301
both side
Attaching front body to Bun bun machine SS 301
front facing
Attach shoulder SNLS SS 301
Attaching side seam SNLS SS 301
with back lining
Attaching side lining SNLS SS 301
with Back lining
Attaching sleeve Sleeve machine
Sewing collar SNLS SS 301
pant
overlook front and back 3 thread overlook machine SS 301
body
Side pocket SNLS French 301
J fly and box fly SNLS SS 301
Front rise 5 TH O/L Edge finish 500

Sew back darts SNLS SS 301


Sew Welt pocket SNLS SS 301

Back rise 5 thread overlook machine Edge finish 500


Attaching waist band SNLS SS 301
Bottom Heming Heming machine Edge finish

44
COST SHEET
1 FABRIC COST
Table 10 cost sheet

No Item Specification Unit Cost


Unit cost Total cost
1 Fabric 3.50mtr 400 1400
2 bobbin fabric 1.5 mtr 50 75
3 Body lining 1.70mtr 40 56
4 Adhesive lining 1mtr 55 55
5 Paper Canvas Non-Woven 0.5mtr 20 10
6 Pocketing fabric for 0.5mtr 35 17.5
coat
7 Waist Band Woven 1.20mtr 10 12
8 Waist Lining Woven 1.20mtr 6 7.2
9 Canvas Woven 0.23mtr 20 4.6
10 Sleeve canvas Woven 0.25 45 11.25
11 Cotton Felt for sleeve Non-woven 0.06mtr 30 1.8
Total 1650.75

2.TRIM

No Item Unit color unit Cost


Unit cost Total cost
1 Shoulder pad 2 20 40
2 Button(big) 2 Pcs 3 6
3 Button(small) 1 Pcs 2 2
4 Zipper 1 Pcs 3 3
5 ink 100 100
6 Sewing Thread 80m 0.08birr/meter 6.4 birr
Total 157birr

45
3. DIRECT LABOR COST

No Cost center S.A.H (actual) Wage rate/hr. Cost


1 P. making 4hr 37.5 15
2 Marker 10 min 12.5 3.75
3 Cutting 15min 12.5 5.00
4 Sewing 8hr 7.5 60
5 Finishing 1hr 5 5
6 printing 1.5 hr. 6 9
Total 97.75

4. COSTING SUMMARY

No Cost component A. in birr


1 Prime cost(pc)=FC+TC+DLC 1905.5
2 Factory overhead cost(FOC)=20% DLC 381.5
3 Garment manufacturing cost(GMC)T=PC+FOC 2,286.6
4 General administrative expenses(AOH)= 15%DLC 342.99
5 Total production cost(TPC)=GMC+AOH 2629.59
6 Profit =20%TPC 525.9
7 Sales =TPC + profit 3155.49
Total 3155 birr

46
Technical package
PRODUCT TWO
Specification sheet
Table 11 specification sheet on product two

Design one (look one)

Date Feb 14. 2023

Designer Abderhim oumer


Style AB2K15
Description
Fabrication Motive fabric and bobbin

Buyer Girum Ermias


Proto size 36 Regular
Label Suit
Season All

Size/gender Male 25---40

Category occasional wear

47
Project two outfits
FRONT VIEW SIDE VIEW BACK VIEW

Figure 39 project two outfit

48
Product one and flat sketch

Table 12 bill of material and flat sketch design two

Style number AB2K15 Design/ look one

Description The design is full suit with


Ethiopian touch print which
print is Ethiopian number
Ge’ez (ግዕዝ).
It also has a print.
It is occasional wears

inspiration Ethiopian number (Ge’ez


(ግዕዝ).)

season All season

Fabric type Motive fabric and bobbin

trims Button , thread , zipper

49
Measurement chart
Table 13 measurement chart for design two

no measurement Unit per inch

coat
1 Button stance 16 ¾
2 Sleeve width 15 ½
3 lapel width 2¾
4 Side vent 9
5 Chest 38 ½
6 Shoulder 17 ¼
7 Back width 16 ¾
8 Half waist (close) 35
9 Seat 39
10 Sleeve cuff 11 ¼
11 Center back length 28 ¾
12 Sleeve inseam 17 ¼
Pant
13 Waist circumference 38
14 Seat 45
15 Thigh at crotch 27
16 Front rise including waistband 10 ¾
17 Bottom opening 16 ¾
18 Inseam 31
19 Fly opening 5½
20 Back rise including waistband 15

50
Operation breakdown
Table 14 operation break down of design two

Operation Machine Seam type Stitch type


jacket
Sewing dart both right and left SNLS SS 301
side
Sewing side body to front body SNLS SS 301
Attaching welt pocket Pocket machine SS 301
Attaching chest pocket SNLS SS 301
Sewing back side SNLS SS 301
Sewing front body to back body SNLS
Sewing front lining on both SNLS SS 301
side
Attaching front body to front Bun bun machine SS 301
facing
Attach shoulder SNLS SS 301
Attaching side seam with SNLS SS 301
back lining
Attaching side lining with SNLS SS 301
Back lining
Attaching sleeve Sleeve machine
Sewing collar SNLS SS 301
trouser
overlook front and back body 3 thread overlook SS 301
machine
Side pocket SNLS French 301
J fly and box fly SNLS SS 301
Front rise 5 TH O/L Edge finish 500

Sew back darts SNLS SS 301


Sew Welt pocket SNLS SS 301
Back rise 5 thread overlook Edge 500
machine
finish
Attaching waist band SNLS SS 301
Bottom Heming Heming machine Edge finish

51
COST SHEET
1 FABRIC COST
Table 15 cost sheet for design two

No Item Specification Unit Cost


Unit cost Total cost
1 Fabric 3.50mtr 400 1400
2 bobbin Woven 1 mtr 50 50
3 Body lining Woven 1.70mtr 40 56
4 Adhesive lining Woven 1mtr 55 55
5 Canvas Non-Woven 0.5mtr 20 10
6 Pocketing fabric for coat Woven 0.5mtr 35 17.5

7 Waist Band Woven 1.20mtr 10 12


8 Waist Lining Woven 1.20mtr 6 7.2
9 Canvas Woven 0.23mtr 20 4.6
10 Sleeve canvas Woven 0.25 45 11.25
11 Cotton Felt for sleeve Non-woven 0.06mtr 30 1.8

Total 1625.35

2 TRIM

No Item Unit Cost


Unit cost Total cost
1 Shoulder pad 2 20 40
2 Button(big) 2 Pcs 3 6
3 Button(small) 1 Pcs 2 2
4 Zipper 1 Pcs 3 3
5 Ink(for print) 100 100
6 Sewing Thread 90m 0.08birr/meter 7.2 birr
7 Total 159.2 birr

52
3 DIRECT LABOR COST

No Cost center S.A.H (actual) Wage rate/hr. Cost


1 P. making 4hr 37.5 15
2 Marker 10 min 12.5 3.75
3 Cutting 15min 12.5 5.00
4 Sewing 7hr 7.5 52.5
5 Finishing 1hr 5 5
6 printing 1hr 6 6
Total 87.5

4. COSTING SUMMARY

No Cost component A. in birr


1 Prime cost(pc)=FC+TC+DLC 1,872
2 Factory overhead cost(FOC)=20% DLC 374.4
3 Garment manufacturing cost(GMC)T=PC+FOC 2,246.4
4 General administrative expenses(AOH)=15%DLC 336.9
5 Total production cost(TPC)=GMC+AOH 2,583.36
6 Profit =20%TPC 516.6
7 Sales =TPC + profit 3099.9
Total 3,100 birr

53
CHAPTER THREE
3.1 Over all benefits of internship experience
I have gained many things in terms of my subject I have seen;
- How to make pattern easily
- How to make complicated designs with short period of time.
- How to use time at the constructing garment
- Improving team playing skill
- Improvement in leadership skill
- Understanding work ethics
- Communıcatıon skıll
- Accomplishing the given task at a given time
- Responsible for equipment and machine at the end of work
- The operation and working principles of equipment’s machines.
- Kizen for lines and satellite store.

54
Conclusion
 Internship at TRYBUS BRIDGTEX ETHIOPIA PLC. (TBE) has thought me that ın
Whatever the sıtuatıon is, there are way to solve a problem and facing ıt until the problem
ıs solved. I have learned practıcal more than a theoretical knowledge. Internship helped
me to fınd my specıal skıll lıke creatıng and thınkıng of new thıngs every day.

 TRYBUS BRIDGTEX ETHIOPIA PLC. (TBE) is an national company that have better
for my internship time starting from small particles up to huge projects it helps students
to be creative and better. I have gained confidence in myself and it helped me explore
my potential.
 TRYBUS BRIDGTEX ETHIOPIA PLC. (TBE) is learned how to produce quality
clothes or quality clothes, Time keeping has taught me to be on time.

 Finally, my project is concerning to solve or creating something new in fashion.

55
Recommendation
 If TRYBUS BRIDGTEX ETHIOPIA PLC .(TBE) uses the wasted fabrıc for another
purpose ıt wıll get more profıt
 It can be very profitable if an employee-oriented job is done, for example, if the
employee can be motivated to work
 It can be more profitable if he offers clothes that are not exported because they are
defective in the local market

56

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