Abderhem Oumer Intern Dcument
Abderhem Oumer Intern Dcument
TECHNOLOGY
DEPARTMENT OF FASHION DESIGN
i
ACKNOWLEDGMENT
First, I will be great full to thank the almighty God for all of success in my project. Next to God I would
like to thank for their acceptance, I would like to thank sample room staffs, CAD room staffs, production
room supervisors and operators, ware house staffs for a big support and advice. Also, I would like to thank
my academic advisor Mr. ESHETU for leading me the better way for my project, each of the employee’s
and my classmate for making my internship time to be fantastic and experience full both in social life and
knowledge.
Finally, I would love to give unlimited thank and honor for my family for their support, and Mr. Tesfu for
his advice.
ii
EXECUTIVE SUMMRY
Internship at TRYBUS BRIDGTEX ETHIOPIA PLC. (TBE) Was an advantageous and cheerful in
many aspects like…improve constructing different types of garments like: suit, jacket, and pant.
Graduation suit.
Internship helped me to use my potential on my skills of sewing, communication skills, how to develop
final project in terms of company structure. I have prepared my project on the title of ‘Design
development from Ethiopian number history’.
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List of acronyms
iv
Table of Contents
DECLARATION OF ORIGINALITY................................................................................................................. i
ACKNOWLEDGMENT....................................................................................................................................... ii
EXECUTIVE SUMMRY ..................................................................................................................................... iii
List of acronyms ................................................................................................................................................... iv
CHAPTER-ONE ................................................................................................................................................... 1
COMPANY BACKGROUND .......................................................................................................................... 1
1.1 GENERAL COMPANY PROFILE .......................................................................................................... 2
1.1.1VISION OF THE COMPANY ............................................................................................................. 3
1.1.2 MISSION OF THE COMPANY ......................................................................................................... 3
1.2 Organizational values ............................................................................................................................. 3
1.3 Organizational Structure of TBE Garment Factory................................................................................ 3
1.4 Responsibility of each department............................................................................................................. 4
1.4.1 General Manager .................................................................................................................................... 4
1.4.2 Merchandiser .......................................................................................................................................... 4
1.4.3 Human resource...................................................................................................................................... 4
1.4.4 Production manager................................................................................................................................ 5
1.4.5 Quality assurance department ................................................................................................................ 5
PRODUCT VARIETY OF THE COMPANY .................................................................................................... 6
MACHINERY INFRASTRUCTURE AVAILABLE IN THE COMPANY .................................................... 8
PROCESS FLOW ON TBE COMPANY ......................................................................................................... 10
Marker making and sample room ................................................................................................................. 10
Ware house ...................................................................................................................................................... 11
Fabric warehouse ........................................................................................................................................ 11
Accessory warehouse ................................................................................................................................... 11
Organizational flowchart of WH ................................................................................................................... 12
CUTTING DEPARTMENT ........................................................................................................................................ 12
CUTTING FLOW PROCESSES ................................................................................................................... 13
ORGANIZATIONAL STRUCTURE OF CUTTING DEPARTMENT .................................................... 14
Machine used in cutting department ............................................................................................................. 15
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SEWING DEPARTMENT ................................................................................................................................. 16
Organizational structure of Sewing Department ............................................................................................... 17
FINISHING AND PACKING ............................................................................................................................ 17
Operational Structure Of Finishing Department ......................................................................................... 17
Packaging Department ....................................................................................................................................... 18
Organizational structure of packing department......................................................................................... 19
SOME MACHINES ............................................................................................................................................ 19
Shipment audit .................................................................................................................................................... 21
1.11 SWOT analysis of TBE ............................................................................................................................... 21
MONTHLY PRODUCTION PLAN.................................................................................................................. 22
UTILITIES AND SOURCE OF UTILITY ....................................................................................................... 22
CHAPTER TWO ................................................................................................................................................ 24
PROJECT WORK .......................................................................................................................................... 24
2.1 Project Background .................................................................................................................................. 24
Problem statement .......................................................................................................................................... 24
Objective .......................................................................................................................................................... 25
Benefits ............................................................................................................................................................. 25
2.2 Method and Methodology......................................................................................................................... 25
2.3 Making Process.............................................................................................................................................. 27
Material ............................................................................................................................................................ 28
INSPIRATION BOARD ................................................................................................................................. 29
Mood board...................................................................................................................................................... 30
Color Board ..................................................................................................................................................... 31
Trim Board ...................................................................................................................................................... 32
FABRIC Board ................................................................................................................................................ 33
Client Board..................................................................................................................................................... 34
Conceptual sketch ........................................................................................................................................... 35
Design board .................................................................................................................................................... 36
Illustration Board ............................................................................................................................................ 37
........................................................................................................................................................................... 37
Accessory Board .............................................................................................................................................. 38
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Story board ...................................................................................................................................................... 39
PRODUCT ONE ............................................................................................................................................. 40
Specification sheet ........................................................................................................................................... 40
Operation breaks down .................................................................................................................................. 44
COST SHEET.................................................................................................................................................. 45
Technical package ............................................................................................................................................... 47
PRODUCT TWO ............................................................................................................................................ 47
Specification sheet ....................................................................................................................................... 47
COST SHEET.................................................................................................................................................. 52
CHAPTER THREE ............................................................................................................................................ 54
3.1 Over all benefits of internship experience ............................................................................................... 54
Conclusion............................................................................................................................................................ 55
Recommendation ................................................................................................................................................. 56
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List of table
Table 1 raw materials ............................................................................................................................... 7
Table 2 number of workers ...................................................................................................................... 7
Table 3 list of machine ............................................................................................................................. 8
Table 4 material used in project ............................................................................................................. 26
Table 5 some character of geez .............................................................................................................. 27
Table 6 specification sheet on product one ............................................................................................ 40
Table 7 bill of material and flat sketch................................................................................................... 42
Table 8 design one measurement chart .................................................................................................. 43
Table 9 design one operation breakdown............................................................................................... 44
Table 10 cost sheet ................................................................................................................................. 45
Table 11 specification sheet on product two .......................................................................................... 47
Table 12 bill of material and flat sketch design two .............................................................................. 49
Table 13 measurement chart for design two .......................................................................................... 50
Table 14 operation break down of design two ....................................................................................... 51
Table 15 cost sheet for design two ......................................................................................................... 52
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List of figure
Figure 1 company..................................................................................................................................... 1
Figure 2 general information .................................................................................................................... 3
Figure 3 organizational structure of the company.................................................................................... 4
Figure 4 product of the company ............................................................................................................. 6
Figure 5 product verity ............................................................................................................................. 6
Figure 6 process flow of TBE ................................................................................................................ 10
Figure 7 Cad room ................................................................................................................................. 10
Figure 8 fabric wear house ..................................................................................................................... 11
Figure 9 material and machines of wear house ...................................................................................... 12
Figure 10 cutting room ........................................................................................................................... 12
Figure 11 organization structure of cutting department ......................................................................... 14
Figure 12 operational flow of cutting department .................................................................................. 14
Figure 13 machines used in cutting department ..................................................................................... 16
Figure 14 sewing line ............................................................................................................................. 16
Figure 15 organization structure of sewing department ......................................................................... 17
Figure 16 organization structure of finishing room ............................................................................... 17
Figure 17 finishing department .............................................................................................................. 18
Figure 18 organizational structure of packing department .................................................................... 19
Figure 19 packing department ................................................................................................................ 19
Figure 20 some TBE machines .............................................................................................................. 20
Figure 21 monthly production plan ........................................................................................................ 22
Figure 22 power supply.......................................................................................................................... 23
Figure 23 water utility system ................................................................................................................ 23
Figure 24 finger print attendance ........................................................................................................... 23
Figure 25 lunch place and operator locker ............................................................................................. 23
Figure 26 project making process .......................................................................................................... 27
Figure 27 inspiration board .................................................................................................................... 29
Figure 28 mood board ............................................................................................................................ 30
Figure 29 color board ............................................................................................................................. 31
Figure 30 trim board............................................................................................................................... 32
Figure 31 fabric board ............................................................................................................................ 33
Figure 32 client board ............................................................................................................................ 34
Figure 33 conceptual sketch ................................................................................................................... 35
Figure 34 design board ........................................................................................................................... 36
Figure 35 illustration board .................................................................................................................... 37
Figure 36 accessory board ...................................................................................................................... 38
Figure 37 story board ............................................................................................................................. 39
Figure 38 project two outfit.................................................................................................................... 41
Figure 39 project two outfit.................................................................................................................... 48
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CHAPTER-ONE
COMPANY BACKGROUND
COMPANY PROFILE
Figure 1 company
TRYBUS BRIDGTEX (TBE) PLC is located in Kombolcha industrial park (kip) of Amhara region in
Ethiopia. It was established in Nov/2017 and the company is 4th one to start exporting its product from
Kombolcha Industrial park. The company has established in 1972 based in Desoto, Texas in invested in
china, Vietnam and America and now in Ethiopia.
Kombolcha Industrial park (KIP) is located 252km north away from Addis Ababa and 503 km away from
Djibouti part. it also only 6 km away from Kombolcha dry part an adjoining of Kombolcha airport and
train station. The name of the campiness comes from two languages. Those languages are CHINA &
USA country. The name of the company is TRYBUS BRIDGETEX ETHIOPIA P.L.C(TBE).TRYBUS
the name of USA &Bridgette is china’s name But the name of the company is not separated it is now by
combination(TBE). At the present time it is exporting high quality men’s tailored garment to the USA.
The company is mainly engaged in the production of quality suit, coats and trouser.
Texas-based menswear clothing company try bus group, which produces such brands Calvin Klein,
Savile Raw, Madison, H&M,IBIZE ,PERRY ELLIS have signed a memorandum of understanding
with Ethiopian investment commission to establish a manufacturing facility in Kombolcha
industrial zone, Ethiopia. Try bus group USA will occupy an 11,000 square meter (100,000) Square
-foot building in the industrial zone.
Try bus group will make substantial financial investment to equip the manufacturing financial
facility with state of the art garment technology. Try bus will also bring its technical and tailoring
expertise by providing staffing and staff training in the facility and manufacturing process to ensure
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a high quality garment. Company ranks amongst Ethiopians largest and most respected companies
in its journey. The company is mainly engaged in the production of quality suits, vests and trousers.
The company makes strong communication to their customers, employees, partners and the other
important stakeholders. Making the best suits can only happen with the greatest employees. The
company takes great pride in our work. And take great care to deliver exceptional products and a
positive owner ship experience to their customer’s .Owners and management members feel
confident about their decision to invest on the company. By producing and selling the best suits, and
building upon strong financial foundation. Growing business and operating with the highest level of
integrity, continuing to deliver positive results.
Their production department produces up to 6000 quality and fashionable suits weekly by
using CMT of CM method. . The main product of the company in men’s suits; suits are
manufactured by important quality fabrics. The technical experts, at the factory are able
to select the fabric types and accessories to produce suits with international standard
Shipper Name
TRY BUS BRIDGTEX ETHIOPIA (TBE) PLC.
Shipper Address
KOMBOLCHA INDUSTRIAL PARK KEBELE 09 KOMBOLCHA TOWN
SOUTH WELO ZONE AMHARA REGION
Tel: +251-333511648
Fax: +251-333511648 P.O
Email: [email protected]
Personal managing: Wubetu Tesfa
Managing Director: Sun Qiujuan
Contact Person: Tesfa Mikael Agegnehu
Place of receipt: Djibouti
Year Established: 1972
Year exporting: 2018
Commodity: MEN’S SUIT
Consignee name: J&G try Bus Corporation
Consignee address: 320 W CTRPARK BLVD DESOTO TX 75115 USA
Weight: 11660
Transportation: Distance from nearest international airport: 6 km
Distance from nearest international train station: 503 km away from Djibouti
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Headquarters Location 320 W. Centre Park Blvd.DeSoto,
Texas, 75115, United States
• Address: Room 601, Building B Pekingtime Squar., Huizhongli Road, Chaoyang Dist., Bejing, China
• Email: [email protected]
• Phone:86-010-84872273
• Adress: No.4 Ben Nghe Street, Tan Thuan Dong Ward, District 7, Ho Chi Minh City, Viet Nam
Punctuality
3
commercial
supply chain manager
manager
logistic manager
general
accountant
finance manager
accountant
General Manager
Store manager
Excutive
manager Cutting mnager
Finishing and
Operational
Factory manager manageing
head
manager
recretional
QC Manager
manager
HR Manager HR office PM
Health saftey
Merchendising
compliance
Manager
officer
1.4.2 Merchandiser
Merchandiser is the bridge between the industry and the buyer. He has to look after every job like
buying the raw material which is required to finish the product, making the garment, finishing the
garment, documentation, finally shipping. He is the responsible person to make the product.
A garment export unit generally has many departments like stores, cutting, production, packing,
checking etc. in which Merchandising department a linking device of all. The job of a
merchandiser is to coordinate with the entire department in the office as well as the customers.
The merchandiser is the one who creates a good relationship in between exporter & buyer.
4
Personal management, personal administration, and man power management.
✓Determining, negotiating and agreeing on in-house quality procedures, standards and specifications
✓Assessing customer requirements and ensuring that these are met
✓Setting customer service standards
✓Specifying quality requirements of raw materials with suppliers
✓Investigating and setting standards for quality and health and safety
✓Working with operating staff to establish procedures, standards, systems and procedures
✓Recording, analyzing and distributing statistical information
5
PRODUCT VARIETY OF THE COMPANY
All raw materials are supplied from china as per the order the company buyers
by H&M and Savel row. The production sections different types of inputs in
each section.
6
All raw materials input for the company are listed below
7
MACHINERY INFRASTRUCTURE AVAILABLE IN THE COMPANY
The company structure supports all of its effort in to produce different kinds of products at
each section. Try bus bridge Tex PLC, infrastructure consists machine technology use in the
factory from the warehouse to finishing room are described below in each section.
Table 3 list of machine
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29. 4 thread over lock machine Jake 10
30. computer controlled bar taking brother 6
31. waistband knot machine fixing 2
32. Blind stitch King sun zusun 4
33. pocket piping machine jack 4
34. Eyelet buttonholing machine durkopp 1
35. auto pocket welt machine juki 1
36. Pressing machine back side weishi 3
37. belt loop stitching machine kingsun 2
38. Iron table Weishi, JINDINGPAI 27
39. Pressing machine weishi 10 Jacket
40. Iron table Weishi , JINDINGPAI 9 finishing
41. Pressing machine weishi 2 Pant
42. Iron table Weishi, JINDINGPAI 7 finishing
43. Needle Detector 1 Packing
44. Tag attacher 1
45. Ironing table 30 IDLE
46. Pressing 23 machine
47. Boiler 4
48. patter sewing machine Marot and Xinxing 2 Special
49. Piping strip cutting machine Machine
50. Flat lock machine YONGONG
51. 8 needle waistband stitching jack
52. Air compressor Machine
53. Air Dryer shop
54. Water treatment
55. Generator
56. Electrical boiler
57. Vacuum pump
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PROCESS FLOW ON TBE COMPANY
CUTTING
Marker making Spreading Cutting Bundling numbering
SEWING
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Ware house
- Warehouse a building for storing goods. Warehouses are used by manufacturers, importers,
exporters, wholesalers, transport businesses, customs, etc. They are usually large plain
buildings in industrial parks on the outskirts of cities, towns, or villages.
•A warehouse is a large building where raw materials or manufactured goods are stored until they are
exported to other countries or distributed to shops to be sold.
TBE has 2 warehouses which are:-
•Fabric warehouse and Accessory warehouse
Fabric warehouse
- Fabric Warehouse is used for receiving materials testing and inspections of fabrics deliver to
cutting. In this department every material is placed in their shelves until they are used for
production. Every material which comes from the buyer is checking quality based on their
packing list. After fabrics trims and accessories are checked they are going to check placed on
their shelves as well as they are recorded on white board based on rack number, buyer, style,
color and quality.
Accessory warehouse
Accessory warehouse is a building where raw materials or accessories are stored.
• There are 4 operators with equal ratio and there is a supervisor who controls the output of materials
and also he checks how the operators do their duty.
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materials in warehouse machineries
Organizational flowchart of WH
There are 6 operators in TBE Fabric warehouse which the organizational flowchart is:
CUTTING DEPARTMENT
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production starts with the cutting process. In this process, the fabric is being cut into components
(shapes or patterns of different garment parts, i.e. front, back, sleeve, collar shapes etc.).
In mass production, multiple layers of fabrics are laid on a table and many garments are being cut at a
time. The laid fabric stack is called as lay. The cutting process includes a number of sub-processes
and the flow of the processes is as follows.
1. PATTERN MAKING / MARKER MAKING: According to the design and fit, patterns of
different garment parts are made on the pattern paper and cut into pattern pieces. For manual marker,
these pattern pieces are used for marker making. On the other hand, in the CAD system patterns are
made in the computer. Later using a plotter marker is made on the sheet. In the second case the cutting
department receive ready marker.
• TBE use a CAD pattern making system but it uses CMT system.
2. CUT RATIO RECEIVING: Prior to cutting, cutting department get a job sheet from planning
department or merchandiser or production manager that includes total quantity of garment pieces to be
cut, sizes ratio of the garments and color wise size break up. According to the size and color ratio,
cutting team prepares one marker or multiple markers. Marker length and number of lay to be cut are
planned in this stage.
3. FABRIC RECEIVING: fabric requirement for an order is calculated according to the average
consumption of the fabric from the marker. In case of multiple color order, color wise requirement is
made. Fabric department issue fabric to cutting against the fabric requirement
4. FABRIC RELAXATION: This process is optional. Specially used for knits fabric. During
rolling of fabric, it gets stretched. Therefore, it is essential to bring the fabric on stable form otherwise
garment would shrink after making. To relax the fabric, roll or than is opened and spread and kept for
about 24 hours.
5. SPREADING (FABRIC LAYERING): In this stage fabric sheet is layered one above another
maintaining pre-defined maker length and correct ply tension. Spreading is done by manual layering or
automatic layering machine can be used. During layering of the fabric, fabric edge is aligned at one
side.
6. MARKER MAKING: After layering of a lay, pre-made paper patterns are placed on the top layer
of the lay. In manual marker making, marking is done around each pattern shape using marking chalk.
This process is called as marker making. In a marker all garment components are placed as we said
before TBE Uses CAD and it helps to save time rather than manual method.
7. CUTTING: Lay is cut following the marked lines on the top of the lay. Cutting is done using
straight knife or other cutting means. In cutting process, garment components are separated. Based on
pattern shape different cutting method/machine is selected.
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8. NUMBERING: Separated garment components are numbered to ensure that in stitching, all
components from the same layer are stitched together. If there is layer number in each component,
then at the time of stitching only correct components will be stitched together.
9. SORTING: According to the production system (make through, progressive bundle or one-piece
flow system) cut components are sorted. In sorting all component of a garment placed together.
multiple colors are cut in a single lay, color wise sorting will be required.
10. BUNDLING: A certain number of pieces with all component are tied together. This process is
known as bundling. Each bundle is marked with bundle number, style name, size number and quantity
of pieces in that bundle. At this stage, cutting are ready to send to a production line for stitching
Manager
numbering
spreading
supervisor cutting leader and bundling marker leader
leader
leader
receiving
receiving pattern or
Receiving
Preparing fabrics from markers Spreading of
cut plan and
cut ratio fabric store from the fabrics
maker plan
(ware house) CAD
department
moving cut
Marker
blocks to prepare
Ply Cutting the making/
sorting and record of lay
numbering fabric lay laying CAD
bundling details
marker
area
Attaching
Preparing Keeping ready for
bundle ticket
Bundling bundling issuing to stitching
with each
record floor.
bundle
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Machine used in cutting department
Hand Scissors: Is a common cutting tool in home or tailoring house. Garment industry has to
use this manual tool for several purposes. They had used it to cut few fabric plies in the cutting
room and while they are spreading use to cut at the far end of the spreading if the electric
power is off.
Straight knife cutting machine: The Straight knife consists of a base plate with rollers for
ease of the movement, an upright carrying the straight blade, the power system consisting of
the motor and switch, the cutting blade which can have various edges, operating handle,
sharpening device and the blade guard.
Band Knife Cutting Machine. Band Knife machines have blades that rotate through a
slot on the cutting table while cutting. The operator guides the fabric through either a
push or pulling action towards the knife. One edge of the blade is sharpened and the
blade is narrower than the straight knife which is the greatest advantage of this machine.
It gives accurate cuts for small parts such as, collar, cuffs, and pockets as the turning of
the block on a narrower blade disrupts the plies less than the wider blade of a straight
knife machine.
End cutter machines: are typically used for cutting fabric. They allow the cutting
process to be fast and accurate and are often used in a workplace setting to maximize
efficiency in the manufacturing process
Fusing Machines: used in the garment industry to fuse a material capable of being
fused to a base fabric through the process of pressure, heat, and time in this machine, the
parts of the garment and the interlining are placed one upon another properly for
stiffening fabrics, among other things. After applying heat, the required pressure is
applied to the interlining with the help of a pair of roller irons. The surface of the roller
is generally covered by hard rubber. One worker is persistently feeding, and another
worker is ceaselessly accepting the fused parts on the conveyance side.
Numbering Machine: Separated garment components are numbered to ensure that in
stitching all components from same layer are stitched together. It is important to avoid
shade variation in a garment
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Hand sheer
Fusing machine
1.7.3 SEWING
SEWING DEPARTMENT
• Sewing is the process of fastening or attaching two or more parts of fabric using stitches made with a
needle and thread. It is one of the basic steps of apparel manufacturing process. Sewing section is the
most important department of a garment manufacturing industry. In line and final garment checking is
done on this department to achieve a good quality garment at end of the working. The sewing
department contains 5 lines. Among these lines two for suit pant and others for suit jacket
16
Organizational structure of Sewing Department
general
manager
supervisor
line leader
jumper
operator
Qc leader operator
finishing
manager ironing
operator
leader
17
Figure 17 finishing department
Packaging Department
Packing means wrapping, compressing, filling, or creating goods for the purpose of protection of
goods and their convenient handling. After folding, garments are packing the size of polythene packet
is permanent. Especially, it is needed to ensure the placement of sticker in the proper place.After final
inspection & garments folding, the garments are poly-packed dozen-wise, color wise, size ratio wise,
bundled and packed in the carton. The carton is marked with important information in printed form
which is seen from outside the carton easily. Specially, it is needed to ensure the placement of sticker
in proper place.
Received
garments from
the finished inspection hang tagging folding Poly bagging
section
applied
packing
Bar-coding adhesive tape Cartooning
complete on the pack
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Organizational structure of packing department
supervisor
leader
SOME MACHINES
19
Thread over lock Machine Trouser button Attach Pocket lining Button Attaching
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Shipment audit
Final products are checked randomly before they are delivered to customer to build the
confidence to the customer that product is meet their requirement. If it is free from defect, then
finally it will be dispatched.
1. Production pattern receiving: Production pattern received from buyers with its grading.
Grading is already finished from buyers.
2. Marker making; marker is a paper which contains all the components for different size for a
particular style of garment
3. Fabric spreading; is spread the fabric on table properly for cutting. It is made by manual
method in the company.
4. Cutting; it is cutting the fabric according to marker dimension. In the company it is made by
manually by using semi-automatic electronic cutter machine.
5. Sorting and bundling; sort out a fabric according to each size for a particular style of a
garment and for each size make in individual bundles it is made by manual method.
6. Sewing; assembling all garment pieces.
7. Ironing and finishing; after sewing we gate a complete garment which need trimming and
ironing.
8. Inspection; should be approved as initial sample.
9. Packing; inserting the garment in a poly bag.
10. Cartooning; after packing it is placed in to carton by size or ratio.
11. Dispatching; ready for export.
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Relatively high skilled technical staff.
Disciplined work force with high productivity.
Wealth of experience in the suit business
1.11.2 Weakness
Competition
Pant =11700
Coat= 7800
• Water utility system; the industry consumes water for steam ironing, drinking and washing
purpose, hence making the presence of water distribution is very important,
• Electricity utility system;-the industry uses electricity for lighting and to operate pumps
,compressed air, fans, sewing machine motor, for computers, charging mobiles
• Air utility system:-used to clean the trashes in the company and used to ventilation of the room.
• The main source of the above is IPDC
• Steam utility system:-it is used for ironing and finishing machines and its main source is TBE plc.
22
Figure 22 power supply
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CHAPTER TWO
PROJECT WORK
GEEZ-THE NUMBER OF ETHIOPIAN
2.1 Project Background
Ethiopia is a diverse cultural nation with a long and in an African context well-
documented history. Ethiopia is the only country in Africa which has never been
colonized.
Ethiopia has a diverse linguistic history, with over 80 different languages spoken
throughout the country. The official language is Amharic, which is a Semitic language
spoken by the Amara people, one of the largest ethnic groups in Ethiopia. It has been
the official language since the late 19th century and is used in government, media, and
education.
The written tradition in Ethiopia is also ancient and diverse, with the Ge'ez script
being one of the oldest in Africa. Ge'ez was the language of the Aksumite kingdom
and was used for religious texts and inscriptions. It is still used today in the liturgical
language of the Ethiopian Orthodox Church.
In addition to Ge'ez, various other scripts have been used to write Ethiopian languages
throughout history, including Sabaean, Himyaritic, and the Ethiopic script. The
Ethiopic script is used to write several modern Ethiopian languages, including
Amharic, Tigrigna and Tigre.
Ge'ez (Ge'ez: ግዕዝ is a script used as an abugida (alpha syllabary) for several Afro-
Asiatic and Nilo-Saharan languages of Ethiopia and Eritrea. It originated as
an abjad (consonant-only alphabet) and was first used to write the Ge'ez language,
now the liturgical language of the Ethiopian Orthodox Ge'ez (Ge'ez: ግዕዝ Church,
the Eritrean Orthodox Tewahedo Church, the Eritrean Catholic Church, the Ethiopian
Catholic Church, and Haymanot Judaism of the Beta Israel Jewish community in
Ethiopia. In the languages Amharic and Tigrinya, the script is often
called fidäl (ፊደል), meaning “script” or “letter”. Under the Unicode Standard and ISO
15924, it is defined as Ethiopic text.
The Ge'ez numerals do not have a zero. There are 20 separate characters to be studied.
Today, Ge'ez is used as the main liturgical language of the Ethiopian Orthodox
Tewahedo Church and Eritrean Orthodox Tewahedo Church, the Ethiopian Catholic
Church and Eritrean Catholic Church, and the Beta Israel Jewish community.
Problem statement
• After studying Ethiopian written history Ge'ez (ግዕዝ); Ge'ez are one of the historical written
style in Ethiopian societies that have their own written style and character. There are
21character almost no new variety of dressing this makes the market to be care less while
choosing an outfit or clothing. Also there is available study and data in the Ethiopian written
history (Ge'ez) and their dressing style to modify and to creating new fashionable look to the
24
all season. And also there is no design mix Ge'ez with occasional suit. For that reason I like to
create new fashionable and historical look design with Ge'ez applying on formal suit and create
Ethiopian touch design on formal suit.
Objective
General Objective
• To make Ethiopian touch design collection.
Specific objectives
• To create an iconic product.
• To make documentation About Ethiopian written history (Ge'ez)
• To Create new suit design
Benefits
• will have a contemporary fashion collection designed with a pattern.
Project Design Description
The designs are for all seasons. The designs are occasional wear with creating new Look on
the designs.
• Ge'ez (ግዕዝ); – the written style of Ethiopians history inspired contemporary fashion
collection has materials that enhances the objective of this document which is developing
an Ethiopian touch product and new look. To conduct this objective, they are some
materials to use.
25
Table 4 material used in project
no material Software
Printing Method
• The method using printing is Cut-out printing technique, which can be perform by using
desired form or design on paper used for the cut-outs needs to be the right thickness, so to
not breakdown as it becomes moist once printed with the design are draw on to paper in
no particular order.
• The design are then cut-out, considering not only the design also the negative space
around them and how they can too be used, keeping all parts of the paper cut-outs with no
waste.
• Fabric is prepared by ironing first and then flattening to the print surface with either pins
or tape, the paper cut-out is laid out one section at time to create the pattern and then the
paper or the design set on the ironed fabric and then smear the ink
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Some characters of Ge'ez (ግዕዝ)
Table 5 some character of geez
packing
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Material
A. Raw Materials
• fabric
• Thread
• Fastener, and zippers
B. Software
• Adobe Photoshop
• Adobe illustrator
• Microsoft office word
• Microsoft Power point
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INSPIRATION BOARD
ETHIOPIAN NUMBER
Ge'ez (ግዕዝ)
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Mood board
30
Color Board
31
Trim Board
32
FABRIC Board
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Client Board
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Conceptual sketch
35
Design board
36
Illustration Board
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Accessory Board
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Story board
S T O R Y B O R D
Figure 37 story board
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Technical package
PRODUCT ONE
Specification sheet
Table 6 specification sheet on product one
Style AB2K15
Description
Label Suit
Season All
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Project one outfit
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Product one and flat sketch
Table 7 bill of material and flat sketch
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Measurement chart
1 coat
2 Button stance 16 ¾
3 Sleeve width 15 ½
4 lapel width 2¾
5 Side vent 9
6 Chest 38 ½
7 Shoulder 17 ¼
8 Back width 16 ¾
9 Half waist (close) 35
10 Seat 39
11 Slv cuff 11 ¼
12 Center back length 28 ¾
13 Sleeve inseam 17 ¼
14 Pant
15 Waist circumference 38
16 Seat 45
17 Thigh at crotch 27
18 Front rise including waistband 10 ¾
19 Bottom opening 16 ¾
20 Inseam 31
21 Fly opening 5½
22 Back rise including waistband 15
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Operation breaks down
44
COST SHEET
1 FABRIC COST
Table 10 cost sheet
2.TRIM
45
3. DIRECT LABOR COST
4. COSTING SUMMARY
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Technical package
PRODUCT TWO
Specification sheet
Table 11 specification sheet on product two
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Project two outfits
FRONT VIEW SIDE VIEW BACK VIEW
48
Product one and flat sketch
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Measurement chart
Table 13 measurement chart for design two
coat
1 Button stance 16 ¾
2 Sleeve width 15 ½
3 lapel width 2¾
4 Side vent 9
5 Chest 38 ½
6 Shoulder 17 ¼
7 Back width 16 ¾
8 Half waist (close) 35
9 Seat 39
10 Sleeve cuff 11 ¼
11 Center back length 28 ¾
12 Sleeve inseam 17 ¼
Pant
13 Waist circumference 38
14 Seat 45
15 Thigh at crotch 27
16 Front rise including waistband 10 ¾
17 Bottom opening 16 ¾
18 Inseam 31
19 Fly opening 5½
20 Back rise including waistband 15
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Operation breakdown
Table 14 operation break down of design two
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COST SHEET
1 FABRIC COST
Table 15 cost sheet for design two
Total 1625.35
2 TRIM
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3 DIRECT LABOR COST
4. COSTING SUMMARY
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CHAPTER THREE
3.1 Over all benefits of internship experience
I have gained many things in terms of my subject I have seen;
- How to make pattern easily
- How to make complicated designs with short period of time.
- How to use time at the constructing garment
- Improving team playing skill
- Improvement in leadership skill
- Understanding work ethics
- Communıcatıon skıll
- Accomplishing the given task at a given time
- Responsible for equipment and machine at the end of work
- The operation and working principles of equipment’s machines.
- Kizen for lines and satellite store.
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Conclusion
Internship at TRYBUS BRIDGTEX ETHIOPIA PLC. (TBE) has thought me that ın
Whatever the sıtuatıon is, there are way to solve a problem and facing ıt until the problem
ıs solved. I have learned practıcal more than a theoretical knowledge. Internship helped
me to fınd my specıal skıll lıke creatıng and thınkıng of new thıngs every day.
TRYBUS BRIDGTEX ETHIOPIA PLC. (TBE) is an national company that have better
for my internship time starting from small particles up to huge projects it helps students
to be creative and better. I have gained confidence in myself and it helped me explore
my potential.
TRYBUS BRIDGTEX ETHIOPIA PLC. (TBE) is learned how to produce quality
clothes or quality clothes, Time keeping has taught me to be on time.
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Recommendation
If TRYBUS BRIDGTEX ETHIOPIA PLC .(TBE) uses the wasted fabrıc for another
purpose ıt wıll get more profıt
It can be very profitable if an employee-oriented job is done, for example, if the
employee can be motivated to work
It can be more profitable if he offers clothes that are not exported because they are
defective in the local market
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