5
5
(Refereed)
Received 3 December 2001; accepted 23 April 2002
Abstract
The hydrophobic properties of tetramethoxysilane (TMOS)-based silica aerogels by incor-
porating trimethylethoxysilane (TMES) as a synthesis component, are described. The molar
ratio of TMES/TMOS (M) was varied from 0 to 4.0 by keeping the TMOS, methanol (MeOH),
water (H2O) and ammonium hydroxide (NH4OH), molar ratio constant at 1:14:4:3:7 10 3 .
The hydrophobic properties of the aerogels were studied using contact angle measurements,
infrared spectroscopy and thermal analysis. The contact angle, y increased from 100 to 1408 for
M 0:5 to 4. While the volume shrinkage of the aerogels increased whereas the bulk density
decreased with increased M values. The hydrophobic aerogels are thermally stable up to a
temperature of 3008C and above this temperature the aerogels become hydrophilic.
# 2002 Elsevier Science Ltd. All rights reserved.
1. Introduction
Silica aerogels are exceptional materials that are highly porous (porosity > 98%),
and transparent (optical transmission > 90% in the visible range), having low density
(down to 3 kg/m3) [1,2], low refractive index (1.01) and surface area as large as
1600 m2/g [3,4]. Therefore, these materials have unique thermal, acoustic, optical,
absorbing and catalytic properties and thus ®nd several potential scienti®c and
technological applications [5]. However, the moisture sensitivity of the aerogels is
*
Corresponding author. Tel.: 91-231-690-571; fax: 91-231-691-533.
E-mail address: [email protected] (A.V. Rao).
0025-5408/02/$ ± see front matter # 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 2 5 - 5 4 0 8 ( 0 2 ) 0 0 7 9 5 - X
1668 A.V. Rao, M.M. Kulkarni / Materials Research Bulletin 37 (2002) 1667±1677
one of the major obstacles to several applications. The surface Si±OH groups present
in the aerogel structure are the main source of hydrophilicity because they promote
condensation reactions. The replacement of Si±OH groups by hydrolytically stable
Si±R (R alkyl or aryl) groups inhibit the adsorption of water and, hence results in
hydrophobic aerogels. In recent years, a few reports are available on the synthesis of
hydrophobic silica aerogels using methyltrimethoxysilane (MTMS) as a co-precursor
[6±8]. However, each MTMS monomer consists of only one alkyl (CH3) group and
hence the hydrophobicity is limited. In the present work, we have used trimethy-
lethoxysilane (TMES) as a co-precursor which consists of three methyl groups for
each of the monomer, and produced hydrophobic silica aerogels. The in¯uence of
TMES/TMOS (tetramethoxysilane) molar ratio (M) on bulk density, volume shrink-
age and contact angle of the aerogels, is reported. The aerogels have been char-
acterized by infrared (IR) spectroscopy, differential thermal analysis (DTA) and
thermogravimetric analysis (TGA).
2. Experimental procedures
Fig. 1. Calculation of the contact angle y from the dimensions of the water drop, `r' is the radius of the
drop considered as a part of sphere, O the center of this sphere, D the base length of the drop and h is
the height of the drop from the aerogel surface.
water droplet with the aerogel surface, as shown in Fig. 1, using the formula [11]:
y 2h
tan (3)
2 D
where h is the height of the water droplet and D is the width (i.e. base) of the droplet
touching the aerogel surface. In addition, the water droplet on the aerogel surface was
photographed and y was measured from the enlargement directly.
In order to know the thermal stability of the aerogels both the DTA and TGA were
made using SDT 2960 TA universal instruments, made in USA. The surface chemical
modi®cation of the aerogels was studied using infrared spectroscopy, Perkin-Elmer
(model no. 783), USA, which gave the information about the various chemical bonds
such as O±H, Si±C, C±H and Si±O±Si.
3. Results
Fig. 2 illustrates the effect of TMES/TMOS molar ratio (M) on the bulk density
of the aerogels. As the M value increased, the bulk density of the aerogels decreased.
The effect of M value on the percentage of relative volume shrinkage of the aerogels
is shown in Fig. 3. The volume shrinkage of aerogels with M 0, was found to be negli-
gible and is taken as zero. The volume shrinkage increased as a function of M value.
Fig. 4 shows the IR spectra of the aerogels as a function of wave number for
different M values. The absorption bands observed at around 2900 and 1500 cm 1 are
due to stretching and bending of C±H bonds and the peak observed around 840 cm 1
is due to the Si±C bonds [12]. The peak at 1600 cm 1 and the broad absorption band
due to ±OH groups at around 3500 cm 1 are due to the adsorbed water. The peaks at
1670 A.V. Rao, M.M. Kulkarni / Materials Research Bulletin 37 (2002) 1667±1677
Fig. 3. Relative volume shrinkage of the aerogels as a function of TMES/TMOS molar ratio.
A.V. Rao, M.M. Kulkarni / Materials Research Bulletin 37 (2002) 1667±1677 1671
Fig. 4. IR spectra of the aerogels prepared using different molar ratios of TMES/TMOS (M) (a)
M 0, (b) M 0:75, (c) M 1:4.
1080, around 800 and 465 cm 1 are due the to asymmetric, symmetric and bending
modes of silicon dioxide, respectively, [13]. The residual Si±OH groups are the main
source of hydrophilicity of the aerogels [6]. With an increase in M value, the intensity
of the peak at 1600 cm 1 and the broad OH absorption band at 3500 cm 1 decreased,
whereas the intensities of the C±H absorption peak at around 3000 cm 1 and Si±C
absorption peak at around 840 cm 1 increased.
In order to study the hydrophobicity of the aerogels, the contact angle (y) of a water
droplet with surfaces of the aerogels prepared with various M values have been
measured. It was found that y increased with increased M values. Table 1 gives the
Table 1
Contact angle (y) values of the hydrophobic silica aerogels prepared using different M values
Serial TMES/TMOS molar Calculated Directly measured y
number ratio (M) y (8) (photographic method) (8)
1 0.5 97 100
2 1 121 120
3 2 127 130
4 4 141 140
1672 A.V. Rao, M.M. Kulkarni / Materials Research Bulletin 37 (2002) 1667±1677
Fig. 5. Photographs showing a water droplet on the surface of silica aerogels prepared using different
molar ratios of TMES/TMOS (M) (a) M 0:5, y 1008, (b) M 2, y 1308, (c) M 4, y 1408,
where y is the contact angle.
A.V. Rao, M.M. Kulkarni / Materials Research Bulletin 37 (2002) 1667±1677 1673
results of y values measured using Eq. (3) [11] and directly obtained from the
photograph following the method of Hrubesh et al. [14]. Fig. 5a±c demonstrates the
contact angle for low (M 0:5), medium (M 2) and high (M 4) M values of
the aerogels. It is clear from the ®gures that the sphericity of the water droplet
Fig. 7. TG-DT analysis for hydrophilic silica aerogel (a) TGA, (b) DTA.
1674 A.V. Rao, M.M. Kulkarni / Materials Research Bulletin 37 (2002) 1667±1677
Fig. 8. TG-DT analysis for hydrophobic (TMES modi®ed) silica aerogel (a) TGA, (b) DTA.
The thermal stability of the hydrophilic and hydrophobic aerogels was tested using
differential thermal analysis (DTA) and thermogravimetric analysis (TGA) (Figs. 7
and 8). In the case of the hydrophilic aerogels (Fig. 7) the increase in weight loss
observed for the aerogels is very rapid from around 50 to 1008C indicating the
evaporation of H2O and alcoholic groups, produced from condensation reactions
between Si±OH groups. On the other hand, for hydrophobic aerogels (Fig. 8), the
percent of weight loss is negligible up to around 3008C. There is a sharp exothermic
peak at 3008C corresponding to the oxidation of surface (CH3)3 groups and the
residual organic groups [15]. No such exothermic peak was observed in the case of the
hydrophilic aerogels.
4. Discussion
The as-produced silica aerogels contain a large number of hydroxyl and alkoxy
groups which are responsible for the hydrophilicity of the aerogels [16]. However,
A.V. Rao, M.M. Kulkarni / Materials Research Bulletin 37 (2002) 1667±1677 1675
using TMES as a co-precursor in the sol±gel processing stage, the OH groups on the
silica clusters are replaced by hydrolytically stable O±Si±(CH3)3 groups as per the
following chemical reactions:
(4)
(5)
In this way, the Si±(CH3)3 groups are attached to the silica clusters resulting in
hydrophobic silica aerogel. At lower TMES/TMOS molar ratios (M values), the
cluster surfaces are covered with fewer silicon alkyl groups, leading to less hydro-
phobicity and hence resulting in lower contact angle y (Fig. 5a). However, as the M
value increases, more Si±(CH3)3 groups get attached to the SiO2 clusters and hence
larger y values (Fig. 5b and c). It has been found that as the M value increases, the bulk
density decreases (Fig. 2) which is due to less silica content in the aerogel. Due to
steric crowding of non-hydrolyzable methyl groups attached to the silica clusters, the
cross-linkage between the clusters becomes less and the network becomes weak and
therefore it gets shrunk during the supercritical drying process causing an increase in
volume shrinkage (Fig. 3) at higher M values. This statement was supported by the
fact that for very high M values (>4), monolithic silica aerogels could not be obtained.
It is interesting to note that despite the large volume shrinkage, the bulk density
decreases with increasing M values. This seems to be a contradictory result but is
consistent with the results obtained by Schwertfeger et al. [6]. This anomalous
behavior is due to the fact that the increase in bulk density due to shrinkage is over
compensated by decrease in the bulk density due to less number of methoxy groups
available for polymerization reactions.
The IR spectra of aerogel samples prepared using three different M values: (a)
M 0, (b) M 0:75 and (c) M 1:4 are shown in Fig. 4. It is seen from the ®gure
that as M value increased, the intensity of the OH absorption peaks at 3500 and
1600 cm 1 decreased, while the intensity of the absorption peaks around
840 cm 1due to Si±C and the C±H absorption bands at around 2900 and
1500 cm 1 increased, clearly indicating the enhancement in the surface modi®cation
and hence hydrophobicity with M values. The optical transmission of the aerogels in
the visible range at 750 nm decreased with increased M values (Table 2) which is due
to larger pores and particles of non-uniform sizes as observed from the SEM
observations (not shown here). The decrease in refractive index (Table 2) with an
increase in M value is due to higher porosity of the aerogels.
Comparison of the TGA/DTA curves of hydrophilic and hydrophobic (TMES
modi®ed) aerogels (Figs. 7 and 8) clearly demonstrate the surface chemical
1676 A.V. Rao, M.M. Kulkarni / Materials Research Bulletin 37 (2002) 1667±1677
Table 2
Some physical properties of silica aerogels for various M values
Serial TMES/TMOS Gelation Optical Refraction
number molar ratio (M) time, Tg transmittance (%) index (RI)
1 0 2h 93 1.016
2 0.5 2.2 h 90 1.015
3 1 2.5 h 85 1.014
4 2 5h 20 1.014
5 3 15 h 5 1.013
6 4 2 days 5 1.012
modi®cation of the aerogels is due to the TMES co-precursor. The sharp decrease in
weight of the unmodi®ed aerogels below 1008C is due to the evaporation of alcohol
and H2O produced from the condensation reactions and above 1008C it is due to the
evaporation of trapped organic (OCH3) and H2O molecules. The unmodi®ed aerogels
showed a 4% weight loss in the temperature range of 20±2808C, whereas the aerogels
with Si±(CH3)3 surface modi®cation showed a weight loss of less than 1% in this
range. The hydrophobicity of the aerogels retained up to a temperature of 3008C and
above this the aerogels became hydrophilic. That means, most of the Si±(CH3)3
groups were oxidized into OH groups above 3008C [17]. This statement looks
contradictory because the Si±CH3 groups in Si±(CH3)4 do not decompose even after
many days at 5008C [18]. The silicon tetra alkyls are air stable materials which are not
hydrolyzed under neutral conditions. However, electrophiles cleave Si±CH3 bonds in
the presence of a Lewis acid [18]. But, the surface byproducts on the aerogels do not
contain any electrophiles or Lewis acid. Therefore, the other possibility can be that at
higher temperatures (>3008C), the trapped OH and H2O molecules cleave the surface
Si±O±Si (CH3)3 groups into Si±OH and HO±Si(CH3)3 and the latter groups can react
with residual ROH and form TMES groups and these groups evaporate at and above
3008C leading to hydrophilic aerogels.
5. Conclusions
Acknowledgments
The project grant received from University Grants Commission (UGC project, on
Aerogels, no. F.10-68/2001 (SR-I)), New Delhi, Government of India, is gratefully
acknowledged.
References