8.
1 Sley (FG651)
8.1 Sley (FG651)
8.1.1 Synchronizing the sley
Weaveroom foreman
Machine position 180°
9 Torque wrench (125 Nm)
9 Screws 11 slackened and guard 8 removed.
9 High-speed shaft 5 positioned and couplings 2, 4 fitted
> Turn [main switch] to «0» position.
Fig. 8.1-1
> Position coupling 2 to a = 63 (± 1) mm from the machine wall
a torque screws 3 to 125 Nm.
> Position coupling 4 to b = 63 (± 1) mm from the machine wall.
Coupling 4 must not jam against pinion shaft 6.
E-30.01.2008 8.1-5
8.1 Sley (FG651)
> Position pinion shaft 6 to c = 16 mm from machine wall.
> Turn shaft 5 until sley 1 moves towards the fabric side.
Caution!
S Do not turn past machine position 0°.
> Turn pinion shaft 6 in the same direction as the shaft 5 until
the sley 1 moves towards the fabric side.
> Move sley 1 to and fro by hand (shake).
The sley cams are held in position on both sides by the lever
shaft rollers.
> Check distances b = 63 (± 1) mm and c = 16 mm.
> Torque screws 7 to 125 Nm.
> Rotate the machine 2 or 3 turns by turning shaft 5.
The machine should turn easily. The sley should not jam at all
when moved in the opposite direction (forwards/backwards).
If this is not the case,
> Undo screws 7 and repeat the procedure described above.
> Slightly raise the shaft 5 in the vicinity of the intermediate
bearing 9 (on MB240 and later) and tighten screws 10.
> Fit guard 8 and tighten screws 11.
8.1-6 E-30.01.2008
8.1 Sley (FG651)
8.1.2 Reed stroke reducing drive (Terry weaving machine)
8.1.2.1 Adjusting the end stop of the reed stroke reduction – default
9 Locking pin (equipment supplied)
9 Torque wrench (100 Nm)
0.6 to 0.8 mm
25 mm
Fig. 8.1-2
> Using the 4 spring washers, set the pretension of both stop
screws 1 temporarily to 25 mm.
> Turn [main switch] to "0" position.
The weaving machine is now disconnected from the mains.
> Fix the gear in the "rear end stop" position using the locking
pin 7.
ª Fig. 8.1-4
> Turn the end stop 3 on the shaft by hand so that there is a gap
of 0.6 to 0.8 mm between the screw head and the lower cross-
bar.
> Torque the tightening screws 4 of the end stop 3 to 100 Nm,
E-30.01.2008 8.1-7
8.1 Sley (FG651)
taking care not to bend the locking pin 7 in the process.
> Remove the locking pin 7.
8.1.2.2 Adjusting the control flag
9 The weaving machine has been turned off at the main switch
9 3 locking pins (equipment supplied)
Fig. 8.1-3
> Remove the cover plate 6, sensor plate 5 and sensor 11.
> Move the gear to the mechanical full stroke position.
> Remove the control lever 8 in the machine wall using the lock-
ing pin 7 .
8.1-8 E-30.01.2008
8.1 Sley (FG651)
Fig. 8.1-4
> Insert locking pin 9.
Fig. 8.1-5
E-30.01.2008 8.1-9
8.1 Sley (FG651)
> Position the control flag 10 up against the locking pin 9 and
secure it in this position.
> Remove the locking pin 9.
> Fit the sensor plate 5 and cover plate 6.
ª Fig. 8.1-3
> Position the sensor 11 against the control flag 10, then undo
1½ turns and secure in this position.
Caution!
S Remove the locking pin 7.
> Turn the gear until the control flag 10 lies outside the range of
the sensor.
Danger!
Moving parts.
After switching on, the weaving machine carries out a reference
travel. Moving parts can cause crushing injuries.
S Never reach into the weaving machine while it is running.
S Keep a safe distance from the weaving machine.
> Turn [main switch] to "l" position.
The weaving machine carries out a reference travel.
> Note that a reference travel must not take place within the re-
stricted area of 330° to 30° (leave at creep speed if neces-
sary).
> Check the setting/proper functioning of the LED on the sensor
11:
The LED must light up during the reference travel except dur-
ing the period in which the mechanical full stroke position is
being crossed.
8.1-10 E-30.01.2008
8.1 Sley (FG651)
8.1.2.3 Checking the end positions of the reed stroke reducing gear
Weaveroom foreman
9 Locking pin (equipment supplied)
> On the terminal, in the [Sub-units] menu, select [Terry opti-
on] and touch the [Diagnostics] button.
> In the "Endurance test" field, enter a value of -0.5 mm for "Sley
retraction".
The reed stroke reducing gear is moved to the mechanical
zero position.
Fig. 8.1-6
> Check whether the locking pin can be inserted 7 in the hole in
the machine wall.
E-30.01.2008 8.1-11
8.1 Sley (FG651)
If the locking pin 7 is above the hole,
> Unscrew the sensor 11.
If the locking pin 7 is below the hole,
> Screw in the sensor 11.
Caution!
S Remove the locking pin 7.
> Set the loose pick distance to 20 mm, then back to -0.5 mm
and check the sensor setting again.
8.1.2.4 Adjusting the end stop of the reed stroke reduction – fine tun-
ing
Weaveroom foreman
9 Torque wrench (260 Nm)
> On the terminal, in the [Sub-units] menu, select [Terry opti-
on] and touch the [Diagnostics] button.
> In the "Endurance test" field, enter a value of -0.5 mm for "Sley
retraction".
The reed stroke reducing gear is moved to the mechanical
zero position.
8.1-12 E-30.01.2008
8.1 Sley (FG651)
0.6 to 0.8 mm
Fig. 8.1-7
> Adjust the length of screw 1 so that the distance between the
screw head and the lower part of the crossbar is 0.6 to 0.8
mm.
> In the "Endurance test" field, enter a value of 23.5 mm for
"Sley retraction".
The reed stroke reducing gear is moved to maximum loose
pick distance.
0.6 to 0.8 mm
Fig. 8.1-8
> Adjust the length of screw 2 so that the distance between the
screw head and the side wall of the crossbar is 0.6 to 0.8 mm.
E-30.01.2008 8.1-13
8.1 Sley (FG651)
> Torque the tightening screws 4 of the end stop 3 to 260 Nm.
8.1.2.5 Carrying out a reference travel
Weaveroom foreman
> Note the restricted area of 330° to 30° (leave at creep speed
if necessary).
> On the terminal, in the [Sub-units] menu, select [Terry opti-
on] and touch the [Diagnostics] button.
> Touch the [R] (Start reference travel) button and confirm.
– or –
> Press/disengage [Emergency Stop] and confirm with
[Safety button].
8.1-14 E-30.01.2008
8.2 Rapier guide (FG661)
8.2 Rapier guide (FG661)
8.2.1 Fitting the supporting teeth
9 Torque wrench
Machine position 180°
> Press [EMERGENCY STOP] button.
Fig. 8.2-1
> Fit supporting teeth 1 in pairs with yoke 2.
> Push the teeth 1 against the shoulder of the sley 3 and torque
screw 4 to 3.5 Nm.
E-30.01.2008 8.2-15
