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Toyota 2021 Rav4 Prime New Car Features (Nm36e0u)

The document provides detailed information about the high voltage (HV) battery system of the 2021 RAV4 Prime, including its construction, components, and thermal management features. It describes the arrangement of battery stacks, voltage detection wires, and temperature sensors, as well as the functionality of the battery ECU in controlling the cooling system. Additionally, it outlines the design and operation of the battery heater system to ensure efficient heating of the battery cells.

Uploaded by

Caleb AuYoung
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13 views4 pages

Toyota 2021 Rav4 Prime New Car Features (Nm36e0u)

The document provides detailed information about the high voltage (HV) battery system of the 2021 RAV4 Prime, including its construction, components, and thermal management features. It describes the arrangement of battery stacks, voltage detection wires, and temperature sensors, as well as the functionality of the battery ECU in controlling the cooling system. Additionally, it outlines the design and operation of the battery heater system to ensure efficient heating of the battery cells.

Uploaded by

Caleb AuYoung
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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11/11/2020 HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM: HV BATTERY; 2021 MY RAV4 Prime [06/2020 - ]

Last Modified: 10-28-2020 6.10:8.0.50 Doc ID: NM100000001P39E

Model Year Start: 2021 Model: RAV4 Prime Prod Date Range: [06/2020 - ]

Title: HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM: HV BATTERY; 2021 MY RAV4 Prime [06/2020 - ]

HV BATTERY
CONSTRUCTION
(a) The HV battery assembly mainly consists of the 4 HV battery stacks, No. 1 to No. 4 HV battery voltage detection wires, No. 2 traction
battery device box assembly, No. 1 traction battery cooler conductor, No. 1 to No. 3 magnet valve assemblies, No. 1 to No. 2 traction
battery heaters, battery ECU assembly, battery voltage sensor, and service plug grip.

*1 Service Plug Grip *2 No. 4 HV Battery Voltage Detection


Wire

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11/11/2020 HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM: HV BATTERY; 2021 MY RAV4 Prime [06/2020 - ]
HV Battery Temperature
Sensor

No. 2 HV Battery Voltage Detection


Wire
HV Battery Stack (No. 2 Battery
*3 *4
HV Battery Temperature stack)
Sensor

HV Battery Stack (No. 4 Battery


*5 *6 Battery ECU Assembly
stack)
No. 2 Traction Battery Device Box
Assembly

Battery Current Sensor


*7 Battery Voltage Sensor *8 SMRB
SMRP
SMRG
Precharge Resistor

*9 No. 1 Traction Battery Heater Relay *10 No. 1 Magnet Valve Assembly
*11 No. 2 Magnet Valve Assembly *12 No. 3 Magnet Valve Assembly
No. 2 Traction Battery Heater No. 1 Traction Battery Heater

*13 Traction Battery Heater *14 Traction Battery Heater


Temperature Sensor Temperature Sensor

No. 1 Traction Battery Cooler


*15 *16 No. 1 Traction Battery Cooler Sheet
Conductor
HV Battery Stack (No. 1 Battery HV Battery Stack (No. 3 Battery
*17 *18
stack) stack)
No. 1 HV Battery Voltage Detection No. 3 HV Battery Voltage Detection
Wire Wire
*19 *20
HV Battery Temperature HV Battery Temperature
Sensor Sensor

(b) The battery uses the lithium-ion battery cells with high capacity and power.

*1 Positive Terminal *2 Negative Terminal

(c) The 24 lithium-ion battery cells provided for each HV battery stack are connected in series in a bus bar module.

(d) The HV battery consists of 4 HV battery stacks. They are connected to each other in series through bus bar modules and wiring
harness.

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11/11/2020 HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM: HV BATTERY; 2021 MY RAV4 Prime [06/2020 - ]

1. No. 1 HV Battery Voltage Detection Wire to No. 4 HV Battery Voltage Detection Wire

a. 5 thermistor type battery temperature sensors are provided in each of the HV battery detection wires.
b. The battery ECU assembly optimally controls the refrigerant cooling system so that the HV battery temperature
can be kept within a specified range according to the temperature information.

No. 2 HV Battery Voltage Detection No. 4 HV Battery Voltage Detection


*1 *2
Wire Wire

No. 3 HV Battery Voltage Detection No. 1 HV Battery Voltage Detection


*3 *4
Wire Wire
*a HV Battery Temperature Sensor - -

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11/11/2020 HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM: HV BATTERY; 2021 MY RAV4 Prime [06/2020 - ]
2. Battery Heater

a. The heater, composed of heating wires sewn into non-woven fabric, is designed to be pushed against the HV
battery stack by the heater pressing sponge. This improves the HV battery heating efficiency.
b. The power source circuit to the electric heater has been divided into 2 systems, and the heater temperatures of
the 2 circuits are measured and compared by thermistors to detect malfunctions.
c. In order to ensure that all the electric cells are uniformly heated, the inside heaters and outside heaters are
routed in a different pattern.

*1 No. 2 Traction Battery Heater *2 No. 1 Traction Battery Heater

*3 HV Battery Stack *4 Heater Pressing Sponge


*a A - A Cross Section - -

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