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Printed by Heavy Equipment Manuals Printed in U.S.A

v2.20

Heavy Equipment Manuals

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 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 



Product: MARINE ENGINE

Model: C18 MARINE ENGINE TNA
Configuration: C18 Marine Engine TNA00001-UP

Disassembly and Assembly

C18 Marine Engines
Media Number -UENR0179-06 Publication Date -01/01/2016 Date Updated -27/01/2016

i05326859

Aftercooler - Remove and Install - Sea Air - Treated Water

SMCS - 1063-010

S/N - DTP1-UP

S/N - GEX1-UP

S/N - GTB1-UP

S/N - JHL1-UP

S/N - T2R1-UP

S/N - TNA1-UP

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
Krytox LS23 -
A (1) -
Krytox GPL 205 -
(1)
Either Krytox product can be used.

Start By:

A. Remove the atmospheric pressure sensor.

B. Remove the inlet air temperature sensor.

1. Refer to Operation and Maintenance Manual, "Coolant - Change" for the proper draining
and filling procedures.
 Illustration 1 g03068564

2. Remove hoses (1) and (2) .

Illustration 2 g03068566

3. Disconnect hose assembly (3) and remove the adapter.

4. Disconnect hoses (5) and (6) .

5. Attach a suitable lifting device to aftercooler (4). The weight of aftercooler (4) is
approximately 50 kg (110 lb).

6. Remove bolts (7) and remove aftercooler (4) .

 Illustration 3 g03068567

7. Remove O-ring seal (8) .

Illustration 4 g03068569

8. Remove O-ring seal (12) .

9. Remove bolts (9) and (10). Remove plate support (11) .

 Illustration 5 g03368181

Note: Discard O-ring seals (15), (17), (20), and (22) .

10. Remove bolts (13), outlet bonnet (14), O-ring seal (15), spacer (16), and O-ring seal (17) .

11. Remove bolts (18), inlet bonnet (19), O-ring seal (20), spacer (21), and O-ring seal (22) .

Illustration 6 g03368184

Note: Discard O-ring seals (23) and (25) .

12. Remove bolts (27), bonnet (26), O-ring seals (25), aftercooler core assemblies (24), and O-
ring seals (23) .

Installation Procedure
1. Install aftercooler (4) in the reverse order of removal.

a. Install new O-ring seals (15), (17), (20), (22), (23), and (25) .
 b. Secure O-ring seals (12) and (8) with Tooling (A) .

c. Lubricate bolts (7) with clean engine oil.

Copyright 1993 - 2025 Caterpillar Inc. Thu Feb 6 22:33:42 UTC+0700 2025
All Rights Reserved.
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 



Product: MARINE ENGINE

Model: C18 MARINE ENGINE TNA
Configuration: C18 Marine Engine TNA00001-UP

Disassembly and Assembly

C18 Marine Engines
Media Number -UENR0179-06 Publication Date -01/01/2016 Date Updated -27/01/2016

i04904164

Air Cleaner - Remove and Install

SMCS - 1051-010-HG

S/N - DTP1-UP

S/N - GEX1-UP

S/N - GTB1-UP

S/N - JHL1-UP

S/N - T2R1-UP

S/N - TNA1-UP

Removal Procedure

Illustration 1 g03060016

1. Remove air filter change indicator (1). Remove band clamps (3). Disconnect hose (2).
 Illustration 2 g03060056

2. Disconnect hose (5).

3. Remove four bolts (6) and remove air cleaner (4).

Installation Procedure
1. Install air cleaner (4) in the reverse order of removal.

a. Tighten bolts (6) to a torque of 15 ± 3 N·m (133 ± 27 lb in).

b. Tighten air filter change indicator (1) to a torque of 2 ± 0.7 N·m (18 ± 6 lb in).

Copyright 1993 - 2025 Caterpillar Inc. Thu Feb 6 22:26:36 UTC+0700 2025
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 



Product: MARINE ENGINE

Model: C18 MARINE ENGINE TNA
Configuration: C18 Marine Engine TNA00001-UP

Disassembly and Assembly

C18 Marine Engines
Media Number -UENR0179-06 Publication Date -01/01/2016 Date Updated -27/01/2016

i04904412

Air Starting Motor - Remove and Install

SMCS - 1451-010

S/N - DTP1-UP

S/N - GEX1-UP

S/N - GTB1-UP

S/N - JHL1-UP

S/N - T2R1-UP

S/N - TNA1-UP

Removal Procedure

Ensure that the engine cannot be started while service work is being
done. This is very important when the engine is equipped with an
Automatic Start/Stop System. On the engines that are equipped with an
air starting system, close the air supply valve to the air starting motor
before service work is begun.
This is the sample of the sample
click on the download link for
complete manual

DOWNLOAD LINK

For some reason if link deos not work

download this pdf and then click
 Illustration 1 g03060617

1. Remove hose assemblies (3) and (4).

2. Remove solenoid assembly (5).

3. Remove bolts (1).

4. Remove air starting motor (2).

Installation Procedure
1. Install air starting motor (2) in the reverse order of removal.

Copyright 1993 - 2025 Caterpillar Inc. Thu Feb 6 22:53:43 UTC+0700 2025
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 



Product: MARINE ENGINE

Model: C18 MARINE ENGINE TNA
Configuration: C18 Marine Engine TNA00001-UP

Disassembly and Assembly

C18 Marine Engines
Media Number -UENR0179-06 Publication Date -01/01/2016 Date Updated -27/01/2016

i04901476

Alternator - Remove and Install

SMCS - 1405-010

S/N - DTP1-UP

S/N - GEX1-UP

S/N - GTB1-UP

S/N - JHL1-UP

S/N - T2R1-UP

S/N - TNA1-UP

Removal Procedure
1. Disconnect the batteries.

Illustration 1 g03120820

2. Release tension on the belt tensioner and remove belt (1).

 Illustration 2 g03120976

3. Disconnect harness assemblies from terminals (4).

4. Remove bolts (2) and (5), then remove alternator (3).

Illustration 3 g03121236

5. Remove bolt (8) then remove tensioner (9).

6. Remove four bolts (6) then remove alternator support (7).

Installation Procedure
1. Install alternator (3) in the reverse order of removal.

a. Tighten bolt (5) to a torque of 88 ± 7 N·m (65 ± 5 lb ft).

Copyright 1993 - 2025 Caterpillar Inc. Thu Feb 6 22:53:16 UTC+0700 2025
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Private Network For SIS Licensees.
 



Product: MARINE ENGINE

Model: C18 MARINE ENGINE TNA
Configuration: C18 Marine Engine TNA00001-UP

Disassembly and Assembly

C18 Marine Engines
Media Number -UENR0179-06 Publication Date -01/01/2016 Date Updated -27/01/2016

i04904853

Atmospheric Pressure Sensor - Remove and Install

SMCS - 1923-010

S/N - DTP1-UP

S/N - GEX1-UP

S/N - GTB1-UP

S/N - JHL1-UP

S/N - T2R1-UP

S/N - TNA1-UP

Removal Procedure
 Illustration 1 g03062618

1. Disconnect harness assembly (1). Remove atmospheric pressure sensor (2).

Installation Procedure
1. Install atmospheric pressure sensor (2) in the reverse order of removal.

a. Tighten atmospheric pressure sensor (2) to a torque of 10 ± 2 N·m (89 ± 18 lb in).

Copyright 1993 - 2025 Caterpillar Inc. Thu Feb 6 22:48:34 UTC+0700 2025
All Rights Reserved.
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 



Product: MARINE ENGINE

Model: C18 MARINE ENGINE TNA
Configuration: C18 Marine Engine TNA00001-UP

Disassembly and Assembly

C18 Marine Engines
Media Number -UENR0179-06 Publication Date -01/01/2016 Date Updated -27/01/2016

i06229978

Auxiliary Water Pump - Assemble - Fresh Water

SMCS - 1371-016

S/N - DTP1-UP

S/N - GEX1-UP

S/N - GTB1-UP

S/N - JHL1-UP

S/N - T2R1-UP

S/N - TNA1-UP

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 9S-9152 Bearing Puller Gp 1
C 1P-0510 Driver Gp 1
(1)
138-9299 Oil Seal Tool 1
D
(2)
488-2672 Oil Seal Tool 1
449-1904 Seal Installer 1
E
FT-3171 Seal Installer 1
(1)
Use with shaft impeller end step diameter of 19.1mm
(2)
Use with shaft impeller end step diameter of 25.4mm
Note: Only one of Tooling (E) is required.

Illustration 1 g02442377

Illustration 2 g02442396

1. Clean the counterbore for lip type seal (9) in housing assembly (2) .

2. Use Tooling (C) to install lip type seal (9) in housing assembly (2) . Install lip type seal (9)
so the face of the seal is flush with Surface (X) .
 Illustration 3 g02441278

3. Use Tooling (B) and a suitable press to install bearing assembly (7) on shaft (8) .

Note: Ensure that the retainer is installed with the Marking "OUTSIDE" towards the gear.

4. Install retainer (6) . Use Tooling (B) and a suitable press to install gear (4) on shaft (8) .
Install gear (4) flush against bearing assembly (7) .

Illustration 4 g02441241

5. Install Tooling (D) over the shaft. The tapered edge will be facing outward.

6. Install the shaft, the bearing assembly, retainer (6) , and gear (4) in housing assembly (2) .
Use care not to damage the lip type seal.

7. Remove Tooling (D) from the shaft.

8. Install bolts (5) .

Illustration 5 g02442638
 9. Use hand pressure and Tooling (E) to install seal assembly (10) on shaft (8) . Install seal
assembly (10) until the seal assembly is fully seated in the housing assembly.

Illustration 6 g02440321

10. Use a suitable press to install impeller (3) on the shaft. Install impeller (3) flush with the
shaft to a depth of 0 - 0.25 mm (0 - 0.010 inch).

11. Install O-ring seal (1) on housing assembly (2) .

End By: Install the auxiliary water pump (fresh water).

Copyright 1993 - 2025 Caterpillar Inc. Thu Feb 6 22:33:24 UTC+0700 2025
All Rights Reserved.
Private Network For SIS Licensees.
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

Product: MARINE ENGINE

Model: C18 MARINE ENGINE TNA
Configuration: C18 Marine Engine TNA00001-UP

Disassembly and Assembly

C18 Marine Engines
Media Number -UENR0179-06 Publication Date -01/01/2016 Date Updated -27/01/2016

i07075884

Auxiliary Water Pump - Assemble - Type 2

SMCS - 1371-016

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 132-5451 Holding Fixture 1
C 1P-0510 Driver Gp 1
D 6V-5019 Jam Nut 2
E 417-6001 Seal Installer 1
F 449-1904 or FT-3171 Seal Installer 1
452-6006 Grease 1
G
458-0188 Grease(1) 1
H 8T-5096 Dial Indicator Gp 1
J - Loctite 243 -
417-6000 Installer Tool(2) 1
K
533-1142 Installer Tool(3) 1
L FT-3227 Bearing Driver 1
M - Loctite 542 -
(1)
Australia use
(2)
For drive-end body with bore depth 10.12 mm (0.398 inch)
(3)
For drive-end body with bore depth 13.12 mm (0.517 inch)

Illustration 1 g03124637

1. Use a suitable press to install impeller (42) onto shaft assembly (38).

Note: Ensure that impeller is oriented as shown in Illustration 1.

Illustration 2 g03410208

2. Place non-drive end of housing (39) on a flat surface.

3. Use Tooling (F) and a suitable press to install seal assembly (41) into non-drive end housing
(39).

4. Remove Tooling (F).

 Illustration 3 g03410207

5. Place Tooling (E) on a flat surface and allow for clearance of the shaft assembly to be
inserted through the center hole of Tooling (E).

6. Place non-drive end housing (39) on top of Tooling (E).

Illustration 4 g03411859

7. Install port plate (40) into non-drive end housing (39).

Note: Align lug on port plate (40) with slot in non-drive end housing (39).
 Illustration 5 g03409746

8. Use a suitable hand press to install shaft assembly (38) into non-drive end housing (39).
Press until the seal assembly contacts Tooling (E).

Note: Ensure that rotating face is fully seated on the shaft step. View through the water port.

Illustration 6 g03521217

9. Install distance ring (28) and O-ring seal (27) onto non-drive end housing (39).

10. Remove from Tooling (E).

 Illustration 7 g03408289

11. Apply Tooling (G) onto the lip of lip seal (37).

12. Use Tooling (C) to install lip seal (37) into bearing housing (30) with the lip facing up.

Illustration 8 g03521636

13. Install bearing housing (30), bolts (31), and washers (32) onto the non-drive end housing.
Do not tighten bolts (31) at this time.

Illustration 9 g03522098
14. Place Tooling (L) on a suitable press. Place bearing (36) onto Tooling (L). Place the non-
drive end housing and shaft assembly on top of bearing (36). Press bearing (36) into the
bearing housing and onto the shaft.

Illustration 10 g03522157

15. Install retaining ring (33) and retaining ring (34). Ensure that the retaining rings are fully
seated in grooves.

Illustration 11 g03523378

16. Loosen bolts (31) and install 0.305 mm (0.0120 inch) 100-3063 Shims (35).

17. Tighten bolts (31) to a torque of 5 to 7 N·m (44 to 62 lb in).

18. Verify that the shaft turns freely.

 Illustration 12 g03409750

Illustration 13 g03523585

19. Use straight edge and feeler gage or Tooling (H) to check the height of impeller (42). The
height of the impeller should be 0.11 mm to 0.16 mm (0.004 inch to 0.006 inch) below the
edge of distance ring (28).
This is the sample of the sample
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