Engine Classif
Engine Classif
230
Engine Classi cations and Types 231
V-Type
T Inline
Opposed
Figure 16.1 Cylinder arrangements.
OPPOSED ENGINES
Courtesy of Ford Motor Company
720°
360° 360°
180° 180° 180° 180°
Figure 16.5 A four-cylinder engine has one cylinder on a power stroke every 180 degrees of crankshaft rotation.
Radiator
cap
Electric
Radiator cooling fan
hose
Thermostat
AIR
FLOW
Radiator
Water
pump
Combustion Water
chamber jacket
Intake Exhaust
port port
Multiple Valve
V Heads. High-performance late-
model engines often have three or four valves per
cylinder (Figure 16.11). Some exotic engines even
have five or six valves per cylinder. Using multiple
intake and exhaust valves has become popular
because higher rpm breathing is improved and indi-
vidual valve weight can be reduced.
Exhaust
valves
Photo credit to Tim Gilles
Spark Spark
plug plug
Spark
plug
Cylinder Cylinder
Cylinder
Wedge Squish/ Hemi
(turbulent) quench area (non-turbulent) Pent-Roof
Figure 16.13 Combustion chamber designs.
stratification, or layering, of different densities of air- when the piston is at top dead center (TDC) and BDC
fuel mixtures. A very small amount of rich mixture (see Figure 17.4). Gasoline engine compression ratios
is ignited in a small precombustion chamber. A very are usually from 8:1 to 10:1.Whereas the gasoline
lean mixture (not normally ignitable by a spark plug) engine is a spark ignition engine, the diesel engine
is in the main cylinder and is ignited by the advanc- is a compression ignition engine. The compression
ing flame front from the small, rich mixture. ratio in a diesel engine can range from 14:1 to 20:1 or
higher. As the piston moves up in the cylinder dur-
Spark and Compression Ignition ing the compression stroke, it compresses the air in
the cylinder, heating it to approximately 1,000°F. A
Much of the automobile engine information mixture of air and fuel would explode if it were com-
included here applies also to the light-duty diesel
pressed this much, but a diesel engine compresses
engines found in some passenger cars and light only air. Diesel fuel does not burn at room tempera-
trucks. Diesel-cycle and four-cycle gasoline engines
ture. But when it is injected into the cylinder at the
share the same basic principles of operation. The exact moment ignition is desired, it burns easily in
difference is in the way the fuels are ignited.
the hot environment of the compressed air.
Diesel engines are covered in more detail in Diesel ignition timing is controlled by individ-
Chapter 39.
ual high-pressure electronic injectors, mechanical
A gasoline engine is called a spark ignition (SI)
SI injectors operated by a camshaft, or a precision fuel
engine, with an ignition system creating the spark.
distributor that provides fuel to injectors at each
Older engines used a distributor, geared to the cam- cylinder (Figure 16.14). With any type of injector,
shaft to time and distribute the spark to the spark the pressure of the fuel must be very high in order to
plug at exactly the correct instant. Late-model
overcome the high cylinder pressures reached dur-
engines do this with computer-controlled spark ing the compression stroke. Electronic diesel direct
ignition. Most of today’s engines have distributor-
injection is covered in Chapter 40.
less ignition systems (DIS). They have several ignition
coils that are precisely fired by a computer respond- Fuel
ing to a signal from a camshaft or crankshaft sensor. injector
DIESEL ENGINE
The diesel engine was invented by Rudolf Diesel
in 1892 in Germany. Diesel engines, which can be
either two- or four-stroke cycle, are used extensively
in heavy equipment. They were not used in automo-
biles until the 1930s.
The operation and appearance of the diesel
engine is very similar to the gasoline engine. How-
ever, a diesel engine is a compression ignition (C.I.)
engine. It does not use a spark to ignite the fuel like a
gasoline engine. When air is compressed in the cylin-
der and diesel fuel is injected into it, the fuel ignites.
Compression ratio is the comparison between Figure 16.14 A diesel engine has a timed high-pressure
the volume of the cylinder and combustion chamber fuel injector to control the point of ignition.
238 Chapter 16
A diesel engine can run at idle with a very lean As the rotor turns, the end of one of its lobes
air-fuel mixture and can be about one-third more moves past the intake port, drawing in fuel and
efficient on fuel, although it produces less power air. Turning further, the mixture is compressed as
than a gasoline engine. In gasoline engines, chang- it nears the spark plug. The spark plug ignites the
ing the amount of air entering the engine controls air-fuel mixture, and the rotor continues revolv-
speed and power. In diesel engines, the amount of ing until the exhaust port is uncovered. When the
air remains the same, and changing the fuel mixture exhaust has escaped, the rotor will be in position
controls speed and power. The mixture can be as rich above the intake port to begin the cycle again.
as 20:1 under load and as lean as about 80:1 at idle. Unlike reciprocating engines, rotary engines do
Diesel engine downsides include its high par- not have pistons that have to start and stop moving
ticulate emissions (soot) and the high temperature hundreds of times per second at high rpm. They also
of combustion, which produces high NOX exhaust have no poppet valves that must open and close.
emissions. Diesels are also difficult to start in cold This allows rotary engines to run very smoothly at
weather, and they require more frequent oil changes higher rpm.
than gasoline engines. Rotary engines require complicated emission
Diesel exhaust emission control is covered in control systems, so they are not as fuel efficient as
Chapter 43. they might otherwise be. Rotaries have seen limited
use in Mazdas. But if readily available alternative
Alternate Engines clean-burning fuels like hydrogen become a reality,
rotary engines could become a popular power plant
Most automotive and truck engines use internal in automobiles.
combustion four-stroke piston engines. Over the
years, several other engine types have been devel-
oped, but only the Mazda Wankel rotary engine is
also found in today’s vehicles. American Motors Corporation (AMC)
produced the Pacer hatchback from
THE WANKEL ROTARY ENGINE 1975–1980. It was originally designed
for use with a Wankel rotary engine.
The Wankel rotary engine was invented by The engines were to come from General
Felix Wankel in 1954. It operates on the four-stroke Motors, however GM cancelled their rotary project in
cycle, although there are actually no strokes. Auto- 1974, leaving AMC without an engine. The Pacer was
motive rotary engines have two rotors that rotate redesigned to t AMC’s inline six cylinder engine.
inside of a chamber that looks like a modified fig-
ure eight (Figure 16.15). The rotor has three sides
that act as pistons. While one of the chambers is TWO-STROKE CYCLE ENGINES
experiencing intake, the others will be doing other two-stroke engine can be made smaller and
parts of the cycle. Thus, one revolution of the lighter than a four-stroke engine of comparable size.
crankshaft produces the equivalent of three power Two-stroke engines, which have been used for years
strokes. in motorcycles, outboard motors (Figure 16.16),
and outdoor power equipment like chainsaws and
leaf blowers, use a mixture of oil and gasoline for
lubrication of the crankshaft, connecting rod, and
piston. Some experimental designs for automobiles
have crankcases lubricated with pumped oil.
Two-stroke engines have a power stroke during
each revolution of the crankshaft. The cylinder has
intake and exhaust ports, which are openings in the
(a) (b) side of the cylinder (Figure 16.17). There is also
an intake by-pass passageway, or transfer port, that
allows the air-fuel mixture to move from the crank-
case to the combustion chamber. The two-stroke cycle
begins with the piston at TDC on the power stroke.
As the piston moves toward BDC, it will cover both
the exhaust and intake ports. When it approaches
the bottom of the power stroke, the exhaust port
(c) (d) is uncovered to release exhaust gases. Shortly after
this, the intake by-pass port is uncovered, and the
Figure 16.15 Rotary engine cycle. air-fuel mixture is pushed into the cylinder from the
Engine Classi cations and Types 239
IC
engine
Exhaust
Intak
Intake Intake
port
portt by-pass
port
Battery
Bat
pack
Crankcase
Starter
generator
Figure 16.18 Most hybrid automobiles are powered
with an internal combustion engine or a battery-
Figure 16.17 A two-stroke cycle engine. powered electric motor, or both at the same time.