Bill Of Quantity

Nama Perusahaan : Bangkirai Mill

Nama Pekerjaan : Perbaikan Vertical Sterilizer
Lokasi Pekerjaan : Kutai Kartanegara - BKRM
Data Analisa / Estimasi Material Fab. & Intsall
Total Cost
No. Uraian Pekerjaan Volume Weight (kg) Unit Price Sub Total Price Unit Cost Sub Total Cost
Qty
Unit Total Rp Rp Rp Rp Rp

Penggantian Liner, Steam Spreader, Condensate Pipe, Ring Steam,

1.
Arch Breaker, Auger Conveyor & Stuffing Box Vertical Sterilizer

a Liner Sterilizer (4 unit)

SS 304 Plate 6 Mm
b Internal Vertikal Steam Spreader Set (4 unit)
SS 304 Angle Bar 100 x 100 x 10 mm
c Condensate Pipe (4 unit)
Steam Pipe Ø8" x 6000 mm Sch 40
Steam Elbow 90° Ø8" Sch 80
Steam Elbow 45° Ø8" Sch 80
Steam Pipe Ø6" x 6000 mm Sch 40
Steam Elbow 90° Ø6" Sch 80
Steam Elbow 45° Ø6" Sch 80
d Auger Conveyor (4 unit)
Shaft Driving Ø100 x 2580 mm c/w Stuffing Box (2 unit for wang yuen)
Shaft Driving Ø100 x 1405 mm c/w Stuffing Box (2 unit for taner)
e Arch Breaker Conveyor (2 unit)
Shaft Driving Ø100 x 1500 mm c/w Stuffing Box (2 unit for taner)
f Ring Steam (4 unit)
Steam Pipe Ø6 x Sch 40
Steam Pipe Ø4 x Sch 40
Flange Ø6 x Sch 40
Flange Ø4 x Sch 40
g Insulation (4 lot)
Rock Wool 50 mm
Alumunium Sheet 0,8 mm
Plat Strip 3 X 25 mm
Paku Rivet 3 Mm
Grand Total
 STERILI ER DOOR
MM
Ø3230

RING STEAM VERTICAL STERILIZER

DITRIBUTION PIPE

INTERNAL VERTICAL STEAM

SPREADER S L I
MS P
4 x RING STEAM

6600
NOZZLE PIPE
4INCH SCH 40

4000
RING STEAM PIPE
6INCH SCH 40

ARC BREA ER CONVE OR

AUGER CONVE OR
STU ING BO

RING STEAM DISTRIBUTION

CONDENSATE PIPE
INC SC

STERILI ER DOOR Rev Date Description By

MM Project Name :

SERVICE STERILI ER B RM
20mm HOLE

SS ANGLE BAR L 100x100x10 mm THK.

0
10
STERILIZER
VESSEL
10

D B C B A B
85

S I S E D E D
50 D T
4 x INTERNAL
VERTICAL STEAM DETAIL O INTERNAL VERTICAL STEAM SPREADER VERTICAL STERILI ER TANNER B RM
SPREADER
UNIT
D N D S

S P A
 STERILI ER DOOR
MM
Ø3200

RING STEAM
DITRIBUTION PIPE VERTICAL STERILIZER

INTERNAL VERTICAL STEAM

SPREADER
S L I
6 x RING STEAM
MS P NOZZLE PIPE
4INCH SCH 40

7000

4000
RING STEAM PIPE
4INCH SCH 40

AUGER CONVE OR

STU ING BO

RING STEAM DISTRIBUTION

CONDENSATE PIPE
INC SC

VERTICAL STEAM SPREADER

STERILI ER DOOR Rev Date Description By

MM Project Name :

SERVICE STERILI ER B RM
20mm HOLE

SS ANGLE BAR L 100x100x10 mm THK.

0
10
STERILIZER
VESSEL
10

D B C B A B
85

S I S E D E D
50 D T
6 x INTERNAL
VERTICAL STEAM DETAIL O INTERNAL VERTICAL STEAM SPREADER VERTICAL STERILI ER ANG UEN B RM
SPREADER
UNIT
D N D S

S P A
 VERTICAL STERILIZER PLATE SHAFT ∅2" WELDED
SUPPORT
2800 30 150
12 THK STIFF PLT
∅5" SCH80 PIPE 8 THK SCREW PLATE

80
3 NOS ∅ 23 HOLE

TO SUIT
1

∅480
50 100 100 100 50

3.b
2
4 NOS ∅ 23 HOLE
3.a
300 300

ASSEMBLY & DETAIL VERTICAL STERILIZER ARCH BREAKER

SCALE 1 : 15

1500
1150 100 100 100 50
10
∅100

∅100

∅100
20

5
100
∅23 HOLES
DETAIL - 1
SCALE 1 : 7.5

∅3230 50 100 100 5030 150

∅120
∅97

∅80
1500 SHAFT LG

DETAIL - 2
SCALE 1 : 7.5
940

Rev Date Description By

℄AS AUGER CONVEYOR Project Name :

SERVICE STERILIZER BKRM

150
150
10 140 10 140

∅100
∅90
∅80
∅120
∅100
∅90

ASSEMBLY VERTICAL STERILIZER ARCH BREAKER

SCALE 1 : 18
DETAIL - 3.b (Cast Steel)
DETAIL - 3.a (Cast Steel) SCALE 1 : 7.5 Approved By
Drawn By Checked By
SCALE 1 : 7.5

Setia Immanuel S. Engineering Department Engineering Department

Drawing Title :

ARCH BREAKER AUGER TANNER BKRM

(2 UNIT)
Drawing No. : Date: Sheet:

Scale: Paper: A3
 ∅10" SCH80 PIPE x 460 LG 70 15 2295 30 150 ∅300
VERTICAL STERILIZER PLATE 8 NOS M16 TAPED
O - RING HIGH TEMPERATURE PCD 190 SCREW 22 DEEP
3 ∅150 70
∅5" SCH80 PIPE 8 THK SCREW PLATE
2
1 5 8 9 12.a

∅780
50 100 100 100 50 50 100 100 50
12.b

PCD 190
∅300
∅100
∅150
7

TO SUITE
PLUMMER BLOCK
BEARING ∅100 4 NOS ∅ 23 HOLE 11
KLINGER PACKING 3 THK 6 10 3 NOS ∅ 23 HOLE
GLAND PACKING SIZE 20 MM

80
1095
10 THK S.S. 12 THK STIFF PLT
PERPORATED PLATE 600 600 80
RAILKO BUSH
SHAFT ∅2" WELDED
TO DOOR NECK DETAIL - 9
ASSEMBLY & DETAIL VERTICAL STERILIZER AUGER SCALE 1 : 6
SCALE 1 : 15
2580 NTS
602
2230 NTS 100 100 100 50
∅3200 3 567 15
2 530
460 50

∅100

∅100
30
2580 SHAFT LG 1
5
7.5
160 DETAIL - 8
SCALE 1 : 7.5 ∅23 HOLES
150
∅120 400
10 140
∅406 ∅100

∅300
50 100 100 100 50

∅174
∅210

∅100

∅100
∅150
∅190
1095

∅120
∅100
∅90
∅100
∅120
7 DETAIL - 12.a (Cast Steel)
6 ∅23 HOLES
ASSEMBLY VERTICAL STERILIZER AUGER ASSEMBLY STUFFING BOX DETAIL - 10 (BUSHING) 150
SCALE 1 : 7.5
SCALE 1 : 18 SCALE 1 : 10 SCALE 1 : 7.5
10 140
8 NOS ∅18 HOLES 50 100 100 50 30 150

∅100
∅90
∅80
∅140
∅120

∅80
DETAIL - 12.b (Cast Steel)
SCALE 1 : 7.5
PCD 174

PCD 174
∅140

∅104
∅140
∅210

∅210

104
PCD 362

PCD 362

∅276.4
DETAIL - 11
∅406

∅406

323.9
∅
SCALE 1 : 7.5
40
∅2

15.1
∅10" SCH80 PIPE x 460 LG

Rev Date Description By

Project Name :

237.2
DETAIL - 1 & 5 30 42

.2
37
SCALE 1 : 5

∅2
DETAIL - 3 (FLANGE ANSI CLASS 150) 30.2 SERVICE STERILIZER BKRM
12 NOS ∅25 HOLES
SCALE 1 : 7.5 49.3
460

15.1
8 NOS M16 TAPED 8 NOS M16 TAPED 50 DETAIL OF STUFFING BOX
SCREW 22 DEEP SCREW 22 DEEP 44 PIPE SUPPORT
SCALE 1 : 10
6 8 NOS ∅18 HOLES
PCD 362

PCD 362
PCD 174
∅406

∅104

∅140
∅210
∅110

25

119 79 Drawn By Checked By Approved By

PCD 190

PCD 190
∅235

∅300

∅235
∅104
∅150

∅100

∅100
∅150
300

PCD 190

PCD 190
6 38
∅235

∅235
∅104

∅104
Setia Immanuel S. Engineering Department Engineering Department
25

10 10 Drawing Title :

5
STUFFING BOX AUGER
CONVEYOR WANG YUEN BKRM
(2 UNIT)
DETAIL - 2 30 87 25 79 DETAIL - 6 RAILKO BUSH DETAIL - 7 Drawing No. : Date: Sheet:
SCALE 1 : 7.5 2 SCALE 1 : 7.5 SCALE 1 : 7.5 Scale: Paper: A3
 ∅10" SCH80 PIPE x 460 LG VERTICAL STERILIZER PLATE ∅300
O - RING HIGH TEMPERATURE 183 2370 550 (CUT SCREW & PIPE) 30 150 8 NOS M16 TAPED
PCD 190 SCREW 22 DEEP
3 ∅150 70
∅5" SCH80 PIPE 8 THK SCREW PLATE
2
1 8 12.a

∅480
50 100 100 100 50 50 100 100 50 12.b

PCD 190
∅300
∅100
∅150
TO SUITE
7 11

80
5 6 4 NOS ∅ 23 HOLE
KLINGER PACKING 3 THK 10 3 NOS ∅ 23 HOLE 80
GLAND PACKING SIZE 20 MM 300 300

∅3230 12 THK STIFF PLT

ASSEMBLY & DETAIL VERTICAL STERILIZER AUGER RAILKO BUSH
SCALE 1 : 15 SHAFT ∅2" WELDED
TO DOOR NECK DETAIL - 9 (CANCEL)
SCALE 1 : 6
1405 NTS
602
1055 NTS 100 100 100 50
3 567 15
2 530
℄AS BREAKER CONVEYOR
460 50

∅100

∅100
30
1
5
940

1405 SHAFT LG 7.5

160 DETAIL - 8
SCALE 1 : 7.5 ∅23 HOLES
150
∅120 400
10 140
∅406 ∅100

∅300
50 100 100 100 50

∅174
∅210

∅100

∅100
∅150
∅190
500

∅120
∅100
∅90
∅100
∅120
7 DETAIL - 11.a (Cast Steel)
6 ∅23 HOLES SCALE 1 : 7.5
ASSEMBLY VERTICAL STERILIZER AUGER ASSEMBLY STUFFING BOX DETAIL - 10 (BUSHING) 150
SCALE 1 : 18 SCALE 1 : 10 SCALE 1 : 7.5
10 140
8 NOS ∅18 HOLES 50 100 100 50 30 150

∅100
∅90
∅80
∅140
∅120

∅80
DETAIL - 11.b (Cast Steel)
SCALE 1 : 7.5
PCD 174

PCD 174
∅140

∅104
∅140
∅210

∅210

104
PCD 362

PCD 362

∅276.4
DETAIL - 11
∅406

∅406

323.9
∅
SCALE 1 : 7.5
40
∅2

15.1
∅10" SCH80 PIPE x 460 LG

Rev Date Description By

Project Name :

237.2
DETAIL - 1 & 5 30 42

.2
37
SCALE 1 : 5

∅2
DETAIL - 3 (FLANGE ANSI CLASS 150) 30.2 SERVICE STERILIZER BKRM
12 NOS ∅25 HOLES
SCALE 1 : 7.5 49.3
460

15.1
8 NOS M16 TAPED 8 NOS M16 TAPED 50 DETAIL OF STUFFING BOX
SCREW 22 DEEP SCREW 22 DEEP 44 PIPE SUPPORT
SCALE 1 : 10
6 8 NOS ∅18 HOLES
PCD 362

PCD 362
PCD 174
∅406

∅104

∅140
∅210
∅110

25

119 79 Drawn By Checked By Approved By

PCD 190

PCD 190
∅235

∅300

∅235
∅104
∅150

∅100

∅100
∅150
300

PCD 190

PCD 190
6 38 ∅235

∅235
∅104

∅104
Setia Immanuel S. Engineering Department Engineering Department
25

10 10 Drawing Title :

5
STUFFING BOX AUGER
CONVEYOR TANNER BKRM
(2 UNIT)
DETAIL - 2 30 87 25 79 DETAIL - 6 RAILKO BUSH DETAIL - 7 Drawing No. : Date: Sheet:
SCALE 1 : 7.5 2 SCALE 1 : 7.5 SCALE 1 : 7.5 Scale: Paper: A3
 KEBUTUHAN PIPA & ELBOW KONDENSAT
PIPA INC ELBO ELBO PIPA 6 INC ELBO ELBO
STERILIZER
mm INC INC mm 6 INC 6 INC
- - - - - -
- - - - - -
3 . 6 - - -
STERILIZER STERILIZER - - - .
N0.6 N0.3
- - - .
6 6. - - -

STERILIZER STERILIZER
N0.5 N0.2
CONDENSATE
CHAMBER

STERILIZER STERILIZER
N0.4 N0.1

Rev Date Description By

Project Name :

SERVICE STERILIZER BKRM

Drawn By Checked By Approved By

Setia Immanuel S. Engineering Department Engineering Department

Drawing Title :

CONDENSATE PIPING STERILIZER NO. 3 - 6

Drawing No. : Date: Sheet:

Scale: Paper: A3