i 1000 Automatic Chemiluminescence Analyzer
Service Manual
(Chapter II Instrument Installation)
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Contents
Chapter II Instrument Installation .............................................................................................................. 21
1. Scope of Application ............................................................................................................................... 22
2. Preparation Before Installation .............................................................................................................. 22
3. Unpacking ................................................................................................................................................ 25
4. Installation ................................................................................................................................................ 30
5. Connection ............................................................................................................................................... 32
6. Computer Settings and Software Installation...................................................................................... 33
7. Initial Startup ............................................................................................................................................ 37
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Chapter II Instrument Installation
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1. Scope of Application
Installation of Maccura fully Automatic Chemiluminescence Analyzers (i 1000, i 1000L, and i 1000S).
2. Preparation Before Installation
2.1 Site Selection
2.1.1 Environmental requirements
The environment in which the instrument is used must comply with the following requirements:
2.1.1.1 Room temperature: 10°C to 30°C
2.1.1.2 Relative humidity: ≤ 70%
2.1.1.3 Atmospheric pressure: 59.4 kPa to 106.0 kPa
2.1.1.4 If the room temperature and relative humidity are not proper, adjust them.
2.1.1.5 Do not place the instrument in an environment with large temperature fluctuations.
2.1.1.6 Avoid direct sunlight.
2.1.1.7 The place should be well ventilated.
2.1.1.8 Proper grounding must be guaranteed. Do not use the product in places where possible radio
wave interference, dust and sour volatile gas exist.
2.2 Power Supply Requirements
The power supply system needs to meet the following requirements:
2.2.1 Voltage: 220V±10%
2.2.2 Voltage between neutral wire and ground wire: < 3V
2.2.3 Frequency: 50±0.5Hz
2.2.4 2000VA UPS is required (for at least 1-hour use in case of power failure).
2.2.5 Independent grounding terminal should be provided (grounding resistance of less than 10 Ω or that
complies with hospital grounding requirements).
2.2.6 Do not put anything on top of the connected cables, no matter it is temporary, permanent or
intermittent. The cable layout cannot go through pedestrian roads.
2.2.7 Cables cannot be connected in loop or knotted, or twined together with the lines of other
neighboring electric devices.
2.2.8 Before cable connection, make sure that the power supply is off.
2.2.9 The system cannot be connected to the circuit of other interfering electric devices.
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2.2.10 Do not use extended outlet or power strip. Do not use extension that has no protective conductor.
Otherwise, safe connection will be disconnected.
2.2.11 For the power control via a switch on the wall or a time relay, temporary power outage may
damage the analysis template and computer memory.
2.2.12 When adding or removing parts to the system, disconnect the system with power supply before
disconnecting the power cable of the relevant parts.
2.3 Electromagnetic Compatibility (EMC)
To guarantee a proper EMC environment for the analyzer, pay attention to the following points:
2.3.1 Keep the analyzer away from facilities with high electromagnetic radiation, such as dental beds,
pacers, and welding equipment.
2.3.2 Keep the analyzer away from high-power devices that are started up frequently, such as
refrigerators and centrifuges.
2.3.3 Keep the analyzer away from strong magnetic fields, such as radiology equipment.
2.3.4 Do not connect too many devices to the power strip for the analyzer.
2.3.5 During a test, do not plug in or out other devices that are connected to the same power strip as the
analyzer.
2.3.6 Make sure that the analyzer power socket is reliably grounded. Do not use non-standard power
cable.
2.4 Installation Space Requirements
2.4.1 Analyzer: 1200 x 755 x 675 (L x W x H, in mm), approx. 170 kg.
2.4.2 A gap of over 0.5 m wide should be reserved at the rear side and left and right sides of the
instrument each to ensure proper heat dissipation and space for operating the power switch. The
installation space for analyzer must meet the following requirements:
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Unit: mm
Figure 2.5.2 Instrument Size
2.4.3 Door of laboratories must be at least 1.1 m wide. Elevator and corridors must be spacious enough
to facilitate turning of the instrument during handling.
2.4.4 The ground must be level to facilitate installation and handling.
2.4.5 The desktop should be strong enough to bear the weight of the instrument (load capacity: ≥ 200
kg/m2).
2.4.6 There should be no perceptible vibration.
2.5 Space Requirements
2.5.1 Packing size
2.5.1.1 Analyzer packing case: 1310 x 920 x 910 (L x W x H, in mm), 235 kg.
2.5.1.2 Accessory kit: 612 x 537 x 727 (L x W x H, in mm), 27 kg.
2.5.2 Placement requirements
2.5.2.1 At least 50 cm of space must be provided around the analyzer packing case.
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3. Unpacking
3.1 Checking
Check the package contents against the nameplate on the packing case.
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Optional accessory kit (I), if any
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Optional accessory kit (II), if any
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3.2 Confirmation
Verify that the package is intact, and the shock indicator and tilt indicator comply with requirements (if
the indicator color changes, the instrument may have been affected by shock or is tilted).
Shock indicator
Tilt indicator
Figure 3.2 Warning labels on packing case
3.3 Unpacking Main Package
Use the unpacking tool (as indicated in the red circle in the figure below) to remove in sequence the
wooden boards from the top and the four sides of the analyzer packing case. Then, check the package
contents against the packing list.
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Figure 3.3 Analyzer
3.4 Unpacking Accessory Kit
Use the unpacking tool (as indicated in the red circle in the figure below) to remove the top
wooden board of the accessory kit. Then, check the package contents against the packing list.
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4. Installation
4.1 Taking Out Analyzer
4.1.1 Insert the four bars for lifting the whole machine (can be found in the accessory kit) into the
instrument (until they reach the bottom), as shown in the following figures. Then, rotate each of
them for 90° to let them snapping into place. Lift the whole unit to a designated place. Then, remove
the bars for lifting the whole machine.
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4.2 Removing Binding Straps and Foam
4.2.1 For Cuvette Transfer Motor
Open the cover, and remove the 1 binding strap from the cuvette transfer motor, as shown in Figure 4.2.1.
Figure 4.2.1 Position of binding strap and foam on cuvette transfer motor
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4.2.2 For Sampling System
Remove the 2 binding straps from the sampling system, and remove the foam at the corresponding
positions, as shown in Figure 4.2.2.
Figure 4.2.2 Position of binding strap and foam on sampling system
5. Connection
5.1 Purified Water Pipe, Waste Liquid Pipe, and Cleaning Solution Pipe Connection
5.1.1 Cut each of the three TPU pipe fittings (can be found in the accessory kit) to 1.8 m long and
keep that consistent with the float switch line.
5.1.2 Connect the TPU pipe fittings (with proper length required) to the float switches of the purified water
container, the cleaning solution container, and the waste liquid container, respectively.
5.1.3 Cut the resin tube to 1.8 m long, and then connect it to the waste liquid float switch.
5.1.4 Connect the pipes and float switches to the instrument, as shown in the following figure.
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5.2 Network Cable Connection
Connect the instrument with a computer host through a network cable. Any interface is OK.
Connect the computer host to a display using an HDMI cable. Then, connect the power cables of
the computer host and the display respectively.
6. Computer Settings and Software Installation
6.1 BIOS Settings
6.1.1 Power on the computer. Press F2 to enter the BIOS interface.
6.1.2 In the System Configuration menu, select integrated NIC. Select Enabled w/PXE, and then click
Apply to save the settings.
6.1.3 In the Power Management menu, select Wake on LAN/WLAN. Select LAN With PXE, and then
click Apply to save the settings.
6.1.4 In the Power Management menu, select Deep Sleep Control. Select Disable, and then click
Apply to save the settings.
6.1.5 In the Power Management menu, select USB Wake Support. Deselect Enable USB Wake
Support, and then click Apply to save the settings.
6.1.6 Click EXIT.
6.2 IP Address Settings
Power on the computer. Click the Start menu and select Run.... Input "cmd" and press Enter. In the
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displayed Command Prompt interface, input "ipconfig/all". Physical MAC addresses that have been
connected are displayed.
Power on the instrument. At the right bottom of the desktop, open Network and Internet. Select Network
and Sharing Center. Then, select Change adapter settings. Right-click the connected local connection
and select Properties. Set IPv4, as shown in Figure 7.2.
IP address: 192.168.0.100
Subnet mask: 255.255.255.0
Figure 7.2 IP address settings
Note 1: If the LIS system is installed, the IP address of LIS system must not be in the
same segment with that of the analyzer. (Make sure that for the first three IP segments,
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at least one segment is different.)
Note 2: If the LIS system is installed, do not install the LIS software in this computer.
6.3 Power Options Settings
6.3.1 Go to My Computer -> Control Panel -> Hardware and Sound -> Power Options. Select
High performance. Then, click Change plan settings. Set Turn off the display and Put the
computer to sleep to Never.
6.3.2 Right-click on the desktop and select Personalize. In Screen Saver Settings, set Screen saver
to (None).
6.4 User Software Installation
Insert the USB flash drive to the computer. Install the i 1000 user software to disk D.
6.5 Software Settings
After successful software installation, a page is prompted. Input the password "maccura" to enter the
settings interface.
If this page is not prompted, open the root directory of the software and double-click i 1000Config. Then,
input the password "maccura".
6.5.1 Analyzing system settings
IP address: 192.168.0.178
Port: 4001
Click Save. Then, input the password "maccura" to verify that the current CAN configuration is correct.
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In case of incorrect configuration, restart the computer and try again.
6.5.2 Attenuation multiple settings
6.5.2.1 Open the cover, and read the attenuation multiple printed on the test system label.
6.5.2.2 In the SYSTEM section, fill in the attenuation multiple value in the PMT area. Click Save. Input
the password "maccura".
Verify that the system settings on the right side of the interface change accordingly.
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6.5.4 NIC MAC Address Settings
In the Auto Power On section on the right side of the interface, fill in the physical MAC address obtained
in 6.2, and then click Save. Input the password "maccura" to save the settings.
7. Initial Startup
7.1 Prepare the cleaning solution instructed. Then, pour the cleaning solution to the cleaning
solution container.
7.2 Pour purified water into the purified water container.
7.3 Load cuvettes onto the cuvette loading system. Update the number of cuvettes in the software
program (by scanning barcodes).
7.4 Attach the certificate of compliance to the upper left corner on the inner side of the top left door of
the analyzer.
7.5 Start the software. Confirm the positions of moving components.
7.5.1 Confirm the position of reagent needles in the sampling system. Then, use a pipette to inject a
proper amount of purified water to the cleaning bath, to avoid spatter during the first filling.
7.5.2 Confirm the position of the cuvette transfer system.
7.5.3 Confirm the position of the sampling system.
7.6 Take out purified water bottles A and B. Put in substrates A and B.
7.7 Go to System -> Utility -> Maintain to run startup maintenance.
7.8 After instrument maintenance, complete the corresponding installation tests based on the calibration
report.
7.9 Auto startup settings (in case the customer requires): Go to Utility -> System -> Auto Startup.
In the displayed dialog box, set the time for auto startup.
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