www.mkdiamond.

com BX-3 MASONRY SAW

OWNER'S MANUAL, PARTS LIST &
OPERATING INSTRUCTIONS

Revision 100 09.2011

Manual Part No. 158168

Caution: Read all safety and operating instructions

before using this equipment. This owners manual MUST
accompany the equipment at all times.

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 INTRODUCTION

Congratulations on your purchase of a Diamond Vantage Tile Saw. We are certain that you will be
pleased with your purchase. We take pride in producing the finest construction power tools and
diamond blades in the industry.

Operated correctly, your Saw should provide you with years of service. In order to help you, we have
included this manual. This owners manual contains information necessary to operate and maintain
your Saw safely and correctly. Please take a few minutes to familiarize yourself with the Saw by
reading and reviewing this manual.

If you should have questions concerning your Saw, please feel free to call our friendly customer
service department at: 866.322.4078

Regards,

Diamond Vantage
NOTE THIS INFORMATION FOR FUTURE USE:
MODEL NUMBER:
SERIAL NUMBER:

PURCHASE PLACE:

PURCHASE DATE:

NOTE: For your (1) one year warranty to be effective, complete the warranty card
(including the Serial Number) and mail it in as soon as possible.

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 TABLE OF CONTENTS

SAFETY
Safety Message/Alert Symbols 4
Damage Prevention Message 5
General Safety Precautions and Hazard Symbols 5
California Proposition 65 Message 6
Hazard Symbols 7
Electrical Requirements and Grounding Instructions 8-9
Safety Decal Locations 11
Product Specifications 12
UNPACKING AND ASSEMBLY
Contents 13
Transport 13
Assembly 14

SETUP, ADJUSTMENT AND OPERATION

Setup 15-16
Adjustment and Operation 17-19
Cleanup 20

MAINTENANCE AND TROUBLESHOOTING 21-26

Maintenance 27-28
Troubleshooting

EXPLODED VIEW AND PARTS LIST

Exploded View 30
Parts List 31-32

THEORY OF DIAMOND BLADE

Theory 33

ACCESSORIES 34
Accessories and Replacement Parts

ORDERING AND RETURN INSTRUCTIONS

Ordering Information 35
Return Materials Policy 35
Contact Information and Limited Warranty 35

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 BX-3 SAFETY

Read and follow all safety, operating and maintenance instructions. Failure to read and follow
these instructions could result in injury or death to you or others. Failure to read and follow these
instructions could also result in damage and/or reduced equipment life.

SAFETY MESSAGES
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preced-
ed by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.

DANGER You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions.

WARNING You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions.

CAUTION You CAN be INJURED if you do not follow directions. It may also be used to alert
against unsafe practices.
DAMAGE PREVENTION AND INFORMATION MESSAGES:
A Damage Prevention Message is to inform the user of important information and/or instructions that
could lead to equipment or other property damage if not followed. Information Messages convey
information that pertains to the equipment being used. Each message will be preceded by the word
NOTE, as in the example below.
NOTE: Equipment and/or property damage may result if these instructions are not followed.

GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS

In order to prevent injury, the following safety precautions and symbols should be followed at all times!

SAFETY PRECAUTIONS
ALWAYS read this Owner’s Manual before operating the machine.

ALWAYS keep the Blade Guards in place.

REMOVE ADJUSTING KEYS AND WRENCHES

Form a habit of checking to see that keys and adjusting wrenches are removed from
the power tool before it is turned on.
KEEP WORK AREA CLEAN
Cluttered work areas and benches invite accidents.

DO NOT USE IN DANGEROUS PLACES

DO NOT use power tools in damp or wet locations nor expose them to rain. Always
keep the work area well lighted.
KEEP CHILDREN AWAY
All visitors and children should be kept a safe distance from work area.
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 BX-3 SAFETY

MAKE THE WORKSHOP KID PROOF

Make the workshops kid proof by using padlocks, master switches or by removing starter
keys.
DO NOT FORCE THE TOOL
A power tool will do a job better and safer operating at the rate for which it was designed.

USE THE RIGHT TOOL

DO NOT force a tool or an attachment, to do a job that it was not designed to do.

USE THE PROPER EXTENSION CORD

If using an extension cord make sure it is in good condition first. When using an extension
cord, be sure to use one heavy enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage that will result in a loss of power and
overheating. TABLE 1, Page 10 shows the correct AWG size to use depending on cord
length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller
the gage number, the heavier the cord.
USE PROPER APPAREL
DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may
be caught in moving parts. Non-slip footwear is recommended. Wear protective hair
covering to contain long hair.

ALWAYS wear approved eye protection.

ALWAYS wear approved respiratory protection.

SECURE WORK
Clamps or a vise should be used to hold work whenever practical. Keeping your
hands free to operate a power tool is safer.

DO NOT OVERREACH
Keep proper footing and balance at all times by not overreaching.

MAINTAIN TOOLS WITH CARE

Keep tools clean for the best and safest performance. Always follow maintenance
instructions for lubricating, and when changing accessories.

DISCONNECT TOOLS
Power tools should always be disconnected before servicing or when changing
accessories, such as blades, bits, cutters, and the like.

ON / OFF
ALWAYS place the power ON/OFF switch in the OFF position when the saw is not in use.

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 BX-3 SAFETY

USE RECOMMENDED ACCESSORIES

Consult the owner’s manual for recommended accessories. Using improper accessories
may increase the risk of personal or by-stander injury.

NEVER STAND ON THE TOOL

Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally
contacted.
CHECK FOR DAMAGED PARTS
Before using a power tool, check for damaged part. A guard or any other part that is
damaged should be carefully checked to determine if would operate properly and perform
its intended function. Always check moving parts for proper alignment or binding. Check
for broken parts and mountings and all other conditions that may affect the operation of
the power tool. A guard, or any damaged part, should be properly repaired or replaced.

DIRECTION OF FEED
ALWAYS feed work into a blade or cutter against the direction of rotation. A blade
or cutter should always be installed such that rotation is in the direction of the arrow
imprinted on the side of the blade or cutter.

NEVER LEAVE A TOOL UNATTENDED

TURN POWER OFF - Do not leave a tool until it comes to a complete stop. Always
turn a power tool OFF when leaving the work area, or, when a cut is finished.

CALIFORNIA PROPOSITION 65 MESSAGE

WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities con-
tain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead, from lead-based paints

• Crystalline silica, from bricks and cement and other masonry products
• Arsenic and chromium, from chemically treated lumber

For further information, consult the following sources:

http://www.osha.gov/SLTC/silicacrystalline/index.html
http://www.cdc.gov/niosh/consilic.html
http://oehha.ca.gov/prop65/law/P65law72003.html
http://www.dir.ca.gov/Title8/sub4.html

Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to filter out microscopic particles.

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 BX-3 SAFETY

HAZARD SYMBOLS
n
ELECTRICAL SHOCK
NEVER touch electrical wires or components while the engine is running. They can be
sources of electrical shock which could cause severe injury or burns.

ROTATING PARTS
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury.
Never operate the motor with covers, shrouds, or guards removed.

OVER SPEED
))
NEVER tamper with the governor components or settings to increase the maximum
speed. Severe personal injury and damage to the engine or equipment can result if
((

operated at speeds above maximum.

DO NOT EXPOSE TO RAIN

DO NOT expose to rain or use in damp locations.

WARNING
Sawing and drilling generates dust. Excessive airborne particles may cause irritation to eyes, skin
and respiratory tract. To avoid breathing impairment, always employ dust controls and protection
suitable to the material being sawed or drilled; See OSHA (29 CFR Part 1910.1200). Diamond
Blades improperly used are dangerous. Comply with American National Standards Institute Safety
Code, B7.1 and, Occupational Safety and Health Act covering Speed, Safety Guards, Flanges,
Mounting Procedures, General Operating Rules, Handling, Storage and General Machine Conditions

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 BX-3 SAFETY

ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS

In order to prevent potential electrical shock and injury, the following electrical safety precautions and
symbols should be followed at all times!

WARNING
In case of a malfunction or breakdown, grounding provides a path of least resistance for electric cur-
rent to reduce the risk of electric shock. This tool is equipped with an electric cord having an equip-
ment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet
that is properly installed and grounded in accordance with all local codes and ordinances.
• Do not modify the plug provided – if it will not fit the outlet; have the proper outlet installed by a
qualified electrician
• Improper connections of the equipment-grounding conductor can result in a risk of electric
shock. The equipment-grounding conductor is the insulated conductor that has an outer
surface that is green, with or without yellow stripes. If repair or replacement of the electric cord
or plug is necessary, do not connect the equipment-grounding conductor to a live terminal
• Check with a qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded
• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that
accept the tool’s plug
• Repair or replace a damaged or worn cord immediately

WARNING
This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A.
The tool has a grounding plug that looks like the plug illustrated in Sketch A. A temporary adapter,
which looks like the adapter illustrated in sketches B and C, may be used to connect this plug to a
2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary
adapter should be used only until a properly grounded outlet can be installed by a qualified electri-
cian. The green-colored rigid ear, lug, and the like, extending from the adapter, must be connected to
a permanent ground such as a properly grounded outlet box.

NOTE: Use of a temporary adapter is not permitted in Canada.

Metal Screw

Cover of
Grounding (A)
Pin Grounded (B)
Outlet Box

ADAPTER

Grounding
Means Grounding
(C) Pin
(D)

Circuit and Adapter Information

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 BX-3 SAFETY

WARNING
To avoid the possibility of the appliance plug or receptacle getting wet, position the machine to one
side of a wall mounted receptacle. This will prevent water from dripping onto the receptacle or plug. A
“drip loop,” shown in the picture below, should be arranged by the user to properly position the power cord
relative to the power source.

The “drip loop” is that part of the cord below the level of the receptacle, or the connector, if an exten-
sion cord is used. This method of positioning the cord prevents the travel of water along the power
cord and coming in contact with the receptacle.

If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker
that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.

Power
Power Tool Supporting
Cord Surface

Drip Loop

Drip Loop Information

WARNING
Use only extension cords that are intended for outdoor use. These extension cords are
identified by a marking “Acceptable for use with outdoor appliances; store indoors while
not in use." Use only extension cords having an electrical rating not less than the rating
of the product. Do not use damaged extension cords. Examine extension cords before
using and replace if damaged. Do not abuse extension cords and do not yank on any
cord to disconnect. Keep cords away from heat and sharp edges. Always disconnect the
extension cord from the receptacle before disconnecting the product from the extension
cord.

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 BX-3 SAFETY

WARNING
To reduce the risk of electrocution, keep all connections dry and off the ground. Do
not touch the plug with wet hands.

WARNING
Use of under sized extension cords result in low voltage to the motor that can
result in motor burnout and premature failure. MK Diamond warns that equipment
returned to us showing signs of being run in a low voltage condition, through the use
of undersized extension cords will be repaired or replaced totally at the customer's
expense. There will be no warranty claim.

To choose the proper extension cord,

• Locate the length of extension cord needed in the table below.
• Once the proper length is found, move down the column to obtain the correct
AWG size required for that length of extension cord.

EXTENSION CORD MINIMUM GAGE FOR LENGTH

VOLTS TOTAL LENGTH OF CORD IN FEET

25 ft. AWG 50 ft. AWG 100 ft. AWG 150 ft. AWG
115v 14 12 Not Recommended Not Recommended
230v N/A 14 12 N/A

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 BX-3 SAFETY

SAFETY LABEL LOCATIONS:

Safety labels are located according to Figures 1 to 4 below. The labels contain important safety information.
Please read the information contained on each safety label. These labels are considered a permanent part of
your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for a
replacement

Item Location Description Part No.

1. Left Side, Upper Cross Member Caution Safety Label 155576
2. Right Side, Upper Cross Member Dust Inhalation Warning Label 154337
3. Back, Upper Cross Member Extension Cord Warning Label 155672
4. Blade Guard Serial Number and Motor Specifications 158096

1 2

3 4

BRICK SAW SPECIFIC WARNINGS:

Read Owners Manual

Wear Protective Gear for –
• Head
• Lungs
• Ear
• Eye

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 BX-3 SAFETY

PRODUCT SPECIFICATIONS:
The BX-3 is a versatile lightweight, dry, masonry saw. Operated and used according to this manual, the BX-3
will provide years of dependable service.

General Description:
The BX-3, Brick Xtreme, is engineered as a 14" dry saw, consisting of a powerful 115v motor in a hard plastic
case. The saw is capable of cutting brick and masonry up to 8" x 8" x 16" in size; the blade has a five (5) inch
cutting depth.

Motor and Weight Specifications:

Motor and Weight specifications for the BX-3 are listed in Table 2 below.

Voltage 115 v
Amperage 15 A
Frequency 60 Hz
RPM 3,500 rpm
Weight 45 lbs.*
Table 2

Blade Capacity:
The BX-3 uses a 14-inch diameter segmented dry MK Diamond blade with a .110-inch cutting width.

Masonry Types:
The BX-3 can cut a variety of masonry types including, cinder block, slump stone block, wall brick, paver
brick, concrete block and cylinders, roofing tile, marble, granite, decorative rock or almost any other non-
ferrous material.

NOTE:
The BX-3 is not designed to cut plastic or ferrous (metals) material.

Spring Assisted Cutting Head:

The BX-3 is designed with a spring assisted Cutting Head to allow for easier step cutting. The Cutting Head
can be locked in the down position when cutting smaller pieces.

Lockable Trigger Switch:

The BX-3 is designed with a lockable trigger-operating switch in the handle to allow for ease of operation.

Removable Motor Air Filter:

The BX-3 is designed with an easy clean motor air filter to extend the life of the motor.

Replaceable Motor Brushes:

The BX-3 is designed with replaceable motor brushes to extend operating life.

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 BX-3 CONTENTS

UNPACKING:
Your BX-3 has been shipped from the factory thoroughly inspected. Only minimal assembly is required.

If not already done, remove the BX-3 from the carton and place it on a flat surface. Remove Strapping.
Remove the Accessories box from the main carton and place along side the BX-3 (Owners Manual is in
Accessories Box).

CONTENTS:
In the containers, you will find one (1) BX-3, one (1) 14 inch segmented dry diamond blade (or segmented
block blade), one (1) movable cutting table, one (1) adjustable cutting guide, one replacement motor air filter,
one (1) blade wrench, one (1) shaft wrench, one (1) owner's manual and one (1) warranty card.

BX-3 Segmented Dry Adjustable Movable Cutting Extra Motor

Diamond Blade Cutting Guide Table Air Filter
www.diamondvantage.com
BX-3 MASONRY SAW
OWNERS MANUAL, PARTS LIST &
OPERATING INSTRUCTIONS

- OR -
Revision 100 09.2011
Manual Part No. 158168-DV

Caution: Read all safety and operating instructions

before using this equipment. This owners manual MUST
accompany the equipment at all times.

Blade Shaft Owner's Warranty

Wrench Wrench Manual Card

TRANSPORT:
The BX-3 weighs approximately forty (45) pounds (Without the Movable Cutting Table), making transport easy.

Always observe safe lifting practices when lifting the BX-3.

NOTE: Lock the Cutting Head in the DOWN position, and remove the Movable Cutting Table when
transporting the BX-3.

Due to its lightweight construction, the BX-3 is designed to be carried by the durable aluminum frame. Simply
lock the spring assisted cutting head in the DOWN position, grasp the frame by the lower front and upper
back cross members, lift and transport the BX-3 to the desired work location

Locking Pin
Inserted

Lift Point

Cutting Head
Locked Down

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 BX-3 ASSEMBLY
ASSEMBLY:
Follow the assembly instructions to prepare your BX-3 for operation.

1. Movable Cutting Table Installation:

Cutting Table Roller Wheels Guide Rails Ease of Movement
Front (See Maintenance Section
If Problems Arise)

Guide Rail Roller Wheels

(A) (B) (C)
Position Movable Cutting Table Seat Roller Wheels on Verify Correct Seating
Guide Rails

2. Adjustable Cutting Guide Installation:

Turn to Loosen Align Turn to Tighten Seated
Parallel Slots

Ruler/Stop
(A) (B) (C)
Loosen Thumbscrew Position Adjustable Cutting Guide Seat and Tighten
Adjustable Cutting Guide
3. Diamond Blade Installation:
NOTE: When installing the Retaining Screw, do not “cross-thread" and DO NOT over tighten the screw.
Motor Shaft Retaining Screw Rotate Blade Seat Blade on
Wrench Inner Flange
Counter-clockwise

Hold Shaft
Wrench
Outer Flange Stationary Rotation Direction
(A) (B) (C)
Identify Retaining Screw Remove Retaining Screw Install and Seat Blade –
and Outer Flange and Outer Flange Verify Rotation
Hold Shaft Rotate Blade
Wrench Wrench Clockwise
Stationary

(D)
Install Retaining Screw and
Outer Flange - Tighten
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 BX-3 SETUP
SETUP:

• Before powering or starting, check for damage that could prevent this equipment from proper operation or
performing its intended function. Check for binding and alignment of moving parts. Check for damaged,
broken, or missing parts.
• Verify the trigger switch, locking button is in the "RELEASE" position.
• Before connecting the BX-3 to a power supply, be sure the voltage, cycle and phase of the job site power
source meet the requirements of TABLE 3

VOLTAGE: 115v
CYCLE: 60hz
PHASE: single phase
TABLE 3

• If using an extension power cord, make sure the length and wire gauge corresponds to the requirements
listed in TABLE 1 on page 7. An extension power cord that is too small in wire gauge (diameter), or too
long in length, will cause the motor to overheat and could cause premature failure.
• Use an approved Ground Fault Circuit Interrupter (GFCI)
• Do not cover the motor vents as this could lead to motor overheating.

Portable Generator:
If using a portable generator to provide power, ensure the generator meets the following minimum
requirements:

8 kW 120/240 volts 66.7/33.3 amps Single Phase

Pre-start Inspection:
The pre-start inspection should be performed before beginning any job.

NOTE: In order to avoid breaker tripping, a 20-amp circuit breaker should be used.

If the Diamond Blade shows signs of fatigue cracking, replace the blade before starting work.
Cracks Ease of Movement
(See Maintenance Section
if Problems Arise)

Replace if Excessively Grooved

(See Maintenance Section
if Problems Arise)
(A) (B) (C)
Inspect Blade for Damage – Verify Inspect Wooden Strip for Movable Cutting Table
Blade Correct for Material Being Cut Excessive Grooves Moves Freely

Check for Cleanliness Trigger Lock Trigger Switch

(See Maintenance Section) (Push to Lock) (Push to Unlock)

Inspection
Points

Underside of Handle
(D) (E) (F)
Inspect for Damage Inspect Motor Air Filter for Verify Trigger Switch Unlocked
Cleanliness

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 BX-3 SETUP

If an extension cord is used, first verify it meets the requirements of TABLE 1 (page 9). Plug the
BX-3 into the extension cord; plug the extension cord into a GFCI. Finally, plug the GFCI into the
power source in that order.
GFCI Power
Source

(G) (H)
Plug GFCI into BX-3 Plug GFCI into Power Source

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 BX-3 ADJUSTMENT

ADJUSTMENT AND OPERATION:

1. Cutting Setup:
Ruler/Stop Set Edge of Cutting Set against Adjustable
Guide to Desired Cut Cutting Guide and
Length on Ruler/Stop Ruler/Stop

Adjustable
Ruler Markings Cutting Guide Ruler/Stop
(A) (B)
Set Adjustable Cutting Guide Position Masonry Piece

DO NOT FORCE the blade to cut, it will do the job better and safer at rate for which it was
designed.

2. Step Cuts:
A Step Cut is performed when a series of small cuts of increasing depth are used to complete a single cut.
Step Cuts are used for large objects or for hard objects such as Firebrick and Pavers.
NOTE: 1. Step Cutting is the preferred cutting method for all cuts.
2. When cutting hard material Step Cutting should always be used.
3. Step Cutting will extend the life of the Diamond Blade.

Depress Trigger to Lower Cutting Lower Cutting

Start (Lock if Desired) Head 1/4 -1/2 Head Additional
Inch During 1/4 -1/2 Inch During
Push Stroke Pull Stroke

Hold Work
in Position Push Direction Pull Direction
(A) (B) (C)
Step Cut Setup Step Cut “Push” Stroke Step Cut “Pull” Stroke

Release Trigger Switch

Repeat “Push” Allow Blade to

and “Pull” Strokes Raise Cutting Stop Before
Until Cut Complete Head Removing Work
(D) (E)
Repeat Steps B and C Cutting Complete
Until Cut Complete

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 BX-3 ADJUSTMENT

3. Chop Cutting:
A Chop Cut is performed by cutting completely through an object in one pass.
Depress Trigger to Hold Roller Lower Cutting Continue to Lower
Start (Lock if Desired) Trolley Stationery Head Smoothly Cutting Head until
to Cut Cut Complete

Position
Work Below
Cutting Head
(A) (B) (C)
Chop Cut Setup Lower Cutting Head Continue Lowering Head
to Begin Cutting until Cut Complete
Release Trigger Switch

Allow Blade to
Raise Cutting Stop Before
Head Removing Work
(D)
Cutting Complete

4. Cutting with the Cutting Head Locked Down:

This method is preferred when cutting small objects.
Lock Trigger Switch Push Slowly to Cut

Align Holes and

Lock Cutting Hold Work
Head in Position in Position Push Slowly to Cut
(A) (B) (C)
Lock Cutting Head in Locked Cutting Head Setup Slowly Push Piece toward Blade
the Down Position to Begin the Cut

Unlock Trigger Switch Allow Blade to

When Cut Complete Stop Before
Removing Work

Remove Locking
Continue to Push Pin to Release
until Cut Complete Cutting Head Hold in Position
(D) (E)
Continue Pushing Piece into Cutting Complete
Blade until Cut Complete

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 BX-3 ADJUSTMENT

5. Angle Cuts:
Angle Cuts may be performed using the Step Cut, Chop Cut or the Locked Cutting Head cutting methods.
The following is utilizing the Locked Cutting Head method.
Turn to Loosen Align 45° Slots Set against Adjustable
to Ruler/Stop Cutting Guide and
Ruler/Stop

Remove Adjustable Adjustable

Cutting Guide Ruler/Stop Cutting Guide Ruler/Stop
(A) (B) (C)
Remove Adjustable Reposition Adjustable Position Adjustable
Cutting Guide Cutting Guide Cutting Guide

DO NOT FORCE TOOL, it will do the job better and safer at the rate for which it was designed.
Lock Trigger Switch

Align Holes and

Lock Cutting Hold Work
Head in Position in Position Push Slowly to Cut
(D) (E) (F)
Lock Cutting Head in Locked Cutting Head Setup Slowly Push Piece toward Blade
the Down Position to Begin the Cut

Unlock Trigger Unlock Trigger

Switch when Switch when
Cut Complete Cut Complete

Allow Blade to Remove Locking

Continue to Push Stop Before Pin to Release
until Cut Complete Removing Work Cutting Head Hold in Position
(G) (H) (I)
Continue Pushing Piece into Cutting Complete Release Cutting Head
Blade until Cut Complete

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 BX-3 ADJUSTMENT

6. Cleanup:
Power GFCI Pull Straight Back
Source To Remove Cap

(A) (B) (C)

Unplug GFCI from Power Source Unplug GFCI from BX-3 Remove Motor Filter Cap

Always wear eye protection when using compressed air.

Pull Foam Filter Install Foam Filter

Out of Filter Cap into Filter Cap

Tap on Hard
Surface to
Dislodge Dirt
(D) (E) (F)
Remove Filter from Filter Cap Clean Filter by Tapping on Hard Reinstall Filter into Filter Cap
Surface or using Compressed Air

Push Filter Cap Clean Roller

onto Spacer Wheels
Pins to seat

Align Filter Cap

Retaining Clips Clean BX-3
to Spacer Pins Clean Guide Rails Using Clean Cloth
(G) (H) (I)
Install Motor Filter Clean the Movable Cutting Table Clean Remainder of BX-3
Cap onto Motor Roller Wheels and Guide Rails

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 BX-3 MAINTENANCE

MAINTENANCE:
1. General Maintenance:
The following maintenance should be performed following each use. Use Light oil, such as WD-40 or 3 in 1
when lubricating parts.
Lubricate Lubricate
Torsion Spring Roller Wheels

Lubricate Guide Rails

(A) (B)
Lubricate Cutting Head Lubricate Movable Cutting Table
Torsion Spring Roller Wheels and Guide Rails

2. Monthly Maintenance:
The following should be performed monthly. Items should be lubricated as directed.
Clean and
Lubricate

Inspect for
Clean and Lubricate Wear
(A) (B) (C)
Clean and Lubricate Inner Flange Clean and Lubricate Check Roller Wheels and
and Motor Shaft Blade Retaining Screw Guide Rails for Wear

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 BX-3 MAINTENANCE

3. Blade Dressing:
Like most cutting instruments, a diamond blade performs best when it is dressed. Over time and use,
diamonds on the outer edge will become smooth or “glazed” over. This will reduce grinding efficiency and
may cause the blade to “wander” or bend, giving the illusion of an alignment problem. When this occurs, the
blade will need to be dressed. The diamond blade can be dressed using the MK Dressing Stick (part number
152792) and by following the steps below.
Ruler/Stop Set Edge of Cutting Set against Adjustable
Guide to Desired Cut Cutting Guide and
Length on Ruler/Stop Ruler/Stop

Set up for Operation

(See Setup, Adjustment Adjustable
and Operation) Ruler Markings Cutting Guide Ruler/Stop
(A) (B) (C)
Set BX-3 for Operation Set Adjustable Cutting Guide Position Dressing Stick
to Cut 1/16-inch Strips

DON'T FORCE TOOL, it will do the job better and safer at the rate for which it was designed.
Depress Trigger to Lower Cutting Repeat Cut
Start (Lock if Desired) Head while Stroke 8-times
Pushing Dressing
Stick into Blade

Hold Dressing
Stick in Position Push Direction
(D) (E) (F)
Set up for Blade Dressing Begin Blade Dressing Repeat Cut Stroke
to Dress Blade

Release Trigger Switch

Allow Blade to Stop

Raise Cutting Before Removing
Head Dressing Stick
(G)
Dressing Complete

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 BX-3 MAINTENANCE

4. Diamond Blade Change-out:

Disconnect the tool before servicing and when changing accessories, such as blades, bits,
cutters, and the like.

Set up for Operation Hold Shaft Retaining Screw Remove Blade

(See Setup, Adjustment Wrench
and Operation) Stationary

Rotate Blade
Wrench
Counter-clockwise
(A) (B) (C)
Setup BX-3 for Operation Remove Retaining Screw Remove Blade from
and Outer Flange Motor Shaft

NOTE: When installing the Retaining Screw, do not “cross-thread" and DO NOT over tighten the screw.

Seat Blade on Hold Shaft Rotate Blade

Inner Flange Wrench Wrench Clockwise
Stationary

Rotation Direction
(D) (E)
Install Blade Under Blade Guard Install Outer Flange and
and Onto Motor Shaft Retaining Screw – Tighten

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 BX-3 MAINTENANCE

5. Movable Cutting Table Wheel Change Out:

NOTE: All four (4) Movable Cutting Table, Roller Wheels should be replaced at the same time (MK Diamond
Part No. – 133090).

Rotate Wrench
Counter-clockwise

Roller Wheels 1/2-Inch Wrench Clean Holes

(A) (B) (C)
Place Movable Cutting Remove Roller Wheels Prepare for Installation
Table On Work Bench Of New Roller Wheels
with Roller Wheels Up

NOTE: When installing the Retaining Bolt, do not “cross-thread" and DO NOT over tighten the Nut.

Washer Rotate Wrench

Counter-clockwise

Lubricate with
Light Oil (WD-40,
Roller Wheel 1/2-Inch Wrench 3 in 1, etc)
(D) (E) (F)
Install Wheel/Washer Assembly Install Roller Wheel Lubricate Roller Wheels
Into Movable Cutting Table Retaining Nut – Tighten

Install Movable Cutting

Table (See Setup,
Adjustment and Operation

(G)
Install Movable Cutting Table

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 BX-3 MAINTENANCE

6. Protective Wooden Strip Replacement:

The protective wooden strip is to protect the Movable Cutting Table from damage during operation. Over
time, the wooden strip will become grooved from use. A grooved wooden strip will not support masonry
during cutting, causing the blade to "break through" the piece instead of performing a smooth cut (MK
Diamond Part No. – 156427).
Phillips Protective
Screwdriver Wooden Strip

Roller Wheels Retaining Screw

(A) (B) (C)
Place Movable Cutting Table on Remove the Two Protective Place Movable Cutting Table on
Work Bench – Wheels Up Wooden Strip Retaining Screws Work Bench – Wheels Down
with Roller Wheels Up

Worn Wooden Phillips Install Movable Cutting

Strip Screwdriver Table (See Setup,
Adjustment and Operation

New Wooden
Strip Retaining Screw

(D) (E) (F)

Replace Worn Place Movable Cutting Table on Install Movable Cutting Table
Protective Wooden Strip Work Bench – Wheels Up,
Reinstall Retaining Screws

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 BX-3 MAINTENANCE

7. Motor Brush Change-out:

Disconnect the tool before servicing and when changing accessories, such as blades, bits,
cutters, and the like.
Disconnect BX-3 One Cap on Rotate Screw Driver Remove Motor Brush
Either Side of Motor Counter-clockwise

Clean Brush Housing

Phillips of Carbon All Carbon
Screwdriver Dust and Fragments

(A) (B) (C)

Disconnect the BX-3 Locate and Remove One Remove Motor Brush and
Motor Brush Cap Clean Brush Housing

NOTE: When installing motor brushes, care must be taken to ensure the spring end is straight before
installing the Motor Brush Cap.

Align Motor Brush Rotate Screw Replace Second

with Brush Housing Driver Clockwise Motor Brush
and Install the Brush

Phillips
Screwdriver
(D) (E) (F)
Align and Install Install Motor Brush Cap Install the Second Motor Brush
New Motor Brush (Repeat Steps B to E)

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 BX-3 TROUBLESHOOTING

TROUBLESHOOTING:
Verify the Lockable Switch is unlocked and the saw is disconnected from the power source before
performing any troubleshooting procedure.

1. Motor Stops Turning:

Verify Connected If GFCI Tripped,
Reset and Restart
BX-3 once

If Less than If 20 Amp

20 Amps, Or Greater,
Switch to 20 go to Step D
If GFCI not Tripped, Amp Breaker
go to Step C
(A) (B) (C)
Verify all Plugs Fully Connected Check Ground Fault Circuit Verify Circuit Breaker is
If Connected, go to Step B Interrupter (GFCI) Tripped 20 Amp or Greater

If Breaker Tripped, If not

Reset once - Tripped,
Attempt Restart go to Step E If Circuit is 115 If Circuit is
Volts, go to not115 Volts,
Step F Change Circuit
(D) (E)
Verify Circuit Breaker Verify Source Voltage
Not Tripped is 115 Volts

2. Blade Will Not Cut Properly:

If “Glazed,” Dress If not “Glazed, If Rotation If Rotation
(See Blade Dressing) go to Step B Not Correct, Correct, go
Reposition Blade to Step C

If Core Not
If Core Bent, Bent, go to
Change Blade Step D
(A) (B) (C)
Check for Smoothness Check for Proper Rotation Ensure Blade
or “Glazing” Core Not Bent
Contact Place of Purchase or
MK Diamond (800 421-5830)
To Verify Blade

If Blade
Correct, go
to Step E
(D)
Verify Blade Correct for
Material Being Used

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 BX-3 MAINTENANCE

3. Movable Cutting Table Does Not Move Correctly:

If Dirty, If Damaged If Binding
Clean Replace Present, Return
Rails to MK Diamond

If Not
Damaged,
If Clean, go go to If No Binding,
to Step B Step C go to Step D

(A) (B) (C)

Check Guide Rails Clean Check for Roller Verify Ease and Freedom
Wheel Damage of Movement

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 BX-3 EXPLODED VIEW

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 BX-3 PARTS LIST
PARTS LIST:

Item Description Qty MK p/n

A Assembly, Frame, Right 1 n/a
A1 Casting, Frame, Right 1 157367
A2 Casting, Frame, Left 1 157369
A3 Support, Horizontal Frame 3 157384
A4 Tube Connector, ¼-20 6 157930
A5 Screw, ¼-20 x 1 ½ Hex Head Cap 6 151914
A6 Washer, ¼ SAE Flat 6 151915
A7 Washer, ¼ Split Lock 6 152591
A8 Strap, Table Guide Rail 2 157383
A9 Screw, ¼-20 x ¾, Hex Head Cap 10 152370
A10 Washer, ¼ Split Lock 10 152591
A11 Drive Stud, Round Head Grooved #16 (¼) x ½ 2 158071
A12 Label, Adhesive “BX3” 1 157959
A13 Label, Safety Caution 1 155576
A14 Label, MK USA 1 154334
A15 Tag, Serial, Brick Saw 1 158096
A16 Label, Prop 65 1 154337
A17 Label, Warning, Extension Cord 1 155672
B Assembly, Arm, Motor Mount 1 n/a
B1 Casting, Arm, Motor Mount 1 157599
B2 Bushing, Nylon Flange 2 157932
B3 Label, Adhesive “Brick Xtreme” 1 157958
C Assembly, Pivot Clamp 1 n/a
C1 Casting, Pivot Clamp 1 157593
C2 Screw, ¼-20 x 1 ¼ Socket Hd. Cap 2 154683
C3 Washer, ¼ Split Lock 2 152591
C4 Pin, Pivot .625 x 5.6 1 157645
C5 Screw, Set ¼-20 x ¼ Cup Point 1 157528
C6 Spring, Torsion 1 157702
C7 Stop Block 1 158226
C8 Screw, ¼-20 x 5/8, Socket Hd Cap 1 152587
C9 Pin, Detent w/ Pull Ring 1 157933
C10 Lanyard 1 158072
D Assembly, Handle & Switch 1 n/a
D1 Handle, Upper 1 157874
D2 Handle, Lower 1 157875
D3 Screw, M3.5 x 12mm 8 158156
D4 Screw, ¼-20 x ¾, Socket Hd. Cap 2 152587
D5 Washer, ¼ SAE, Flat 2 151915
D6 Washer, ¼ Split Lock 2 152591
D7 Insert, Expansion, ¼-20 Standard 2 158147
D8 Switch, Trigger 1 157934
D9 Plate, Screw, Switch Mounting 1 157876
D10 Cord, AC Power 120V 1 157935
D11 Cover, Wire 1 157880
D12 Screw, # 6-32 x 1 ¼, Socket Flat Head 1 158160
D13 Washer, #6 Flat SAE 5 158231
E Assembly, Motor 1 n/a
E1 Motor, AC 115 Volt / 15 Amp, 3500 RPM 1 157801-R
E2 Flange, Outer 1 158105
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 BX-3 PARTS LIST

Item Description Qty MK p/n

E3 Flange, Inner 1 158106
E4 Screw, M10 – 1.5 x 20mm Hex Flange 1 158107
E6 Screw, M6-1 x 20mm Hex Head Cap 4 158158
E7 Washer, M6 Split Lock 4 158159
E8 Cap, Motor 1 157877
E9 Cap, Motor Filter 1 157878
E10 Spacer Pin, Cap Screw 2 157879
E11 Filter Element 1 157729
E12 Screw, #6 x 1 ½, Combo Head Pan, Tapping 2 158157
F Assembly, Table 1 133082
F1 Casting, Table 1 158144
F2 Stop, Rule 1 134387
F3 Screw, ¼-20 x ¾ Hex Head Cap 4 152370
F4 Nut, ¼-20, Hex w/ External Tooth Washer 4 153941
F5 Wheel, Roller 4 133090
F6 Nut, 5/16-18, Hex w/ External Tooth Washer 4 151051
F7 Wood Strip, Table Insert 1 156427
F8 Screw, #8 x 1 Pan Head Phil. 2 151047
F10 Casting, Squaring Arm 1 231276
F11 Screw, 5/16-18 x 1 ½, Thumb 1 151155
F12 Nut, 5/16-18 Square 1 151156
H Assembly, Accessory Pack 1 n/a
H5 Wrench, Blade Nut 1 158109
H6 Wrench, Shaft 1 158110
H7 Extra Filter Element 1 157729
H8 Blade, MK-BX10, Dry Cutting 14”, Segmented 1 157957
H8-A Blade, MK-BX30, Dry Cutting 14”, Segmented Block 1 157944
Owner's Manual 1 158168

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 BX-3 THEORY

THEORY OF DIAMOND BLADES:

Diamond blades do not really cut; they grind the material through friction. Diamond crystals, often visible at
the leading edge and sides of the rim/segment, remove material by scratching out particles of hard, dense
materials, or by knocking out larger particles of loosely bonded abrasive material. This process eventually
cracks or fractures the diamond particle, breaking it down into smaller pieces. As a result, a diamond blade
for cutting soft, abrasive material must have a hard metal matrix composition to resist this erosion long
enough for the exposed diamonds to be properly utilized. Conversely, a blade for cutting a hard, non-
abrasive material must have a soft bond to ensure that it will erode and expose the diamonds embedded in
the matrix. These simple principles are the foundation of “controlled bond erosion”.

Types of Cutting:
There are two basic types of cutting-Dry or Wet. The choice of which type of blade to use depends on:
• The requirements of the job
• The machine/tool utilizing the diamond blade
• The preference of the operator

In the case of DRY cutting, the overwhelming popularity and quantity of hand-held saws and the flexible
nature of MK Diamond blades to professionally handle most ceramic, masonry, stone and concrete materials,
make the DRY cutting blade a very attractive tool. When using a DRY blade, the user must be aware of
distinct operating practices to ensure optimum performance. DRY cutting blades require sufficient airflow
about the blade to prevent overheating of the steel core. This is best accomplished by shallow, intermittent
cuts of the material with periods of “free-spinning” (for several seconds) between each cut, to maximize the
cooling process.

For WET cutting applications, MK has the exact blade to compliment both the material to be cut and the wet
cutting machine to be used. During cutting operations, liberal amounts of water act as a coolant to support
the cutting effectiveness and longevity of the WET blade. Additionally, using water adds to the overall safety
of cutting operations by keeping the dust signature down.

Know All You Can About the Material You Wish to Cut

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 BX-3 ACCESSORIES

ACCESSORIES AND REPLACEMENT PARTS:

ITEM NUMBER DESCRIPTION
1.
157957 MK-BX10, Dry Cutting 14" Segmented Blade

2.
157944 MK-BX30, Dry Cutting 14" Segmented Block
Blade

3.

231276 Adjustable Cutting Guide*

4.

133090 Roller Wheel*

5.

156427 Protective Wooden Strip*

6.

157729 Motor Air Filter*

7.

152610 Ground Fault Circuit Interrupter

8.

157981 BX-3 Stand

(Stand contains Owners Manual)

*Included at time of shipping

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 BX-3 ORDERING AND RETURN INFORMATION
ORDERING INFORMATION
You may order MK Diamond products through your local MK Diamond distributor or, you may order
direct from MK Diamond.

When ordering direct from MK Diamond, please have the following information ready before calling:
• The Model Number of the saw
• The Serial Number of the saw
• Where the saw was purchased and when
• The Part Number for the part(s) being ordered
• The Part Description for the part(s) being ordered

NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $5.00 charge will
be added to orders having a net billing value under $50.00. All purchases must be made using VISA,
MasterCard or American Express.

All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please
observe the following:

NOTE: When returning all items, they must have been purchased within the previous twelve (12)
months.
• Have the Model Number of the saw
• Have the Serial Number of the saw
• Have the location of where the saw was purchased
• Have the date when the saw was purchased
• Contact Customer Service for approval to return the item(s)
• Obtain a Returned Goods Number (RGA) authorizing the return
• Follow the packaging instructions in the following section
• Ensure your item(s) are prepaid to the destination
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.
For technical questions, call – 800 474-5594 or 310 257-2845.
PACKAGING INSTRUCTIONS
• Remove the Cutting Head and Support Angle Assembly
• Dry the saw before shipping
• When packing, include the following: Saw, Diamond Blade, Blade Guard and Support Angle
Assembly and Adjustable Cutting Guide (Other Accessories are not required)
• Package the unit in its original container or one of comparable size (do not ship the unit partially
exposed)
• Ensure all parts are secured in the packaging to prevent moving
AUTHORIZED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830
or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.

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 BX-3 CONTACT AND LIMITED WARRANTY

CONTACT:
Please contact MK Diamond Products, Inc. Customer Service Department with any questions you
might have regarding distributors, parts or service.
Telephone: (800) 421-5830
Fax: (310) 539-5158
E-mail: [email protected]
Customer Service Hours: Monday through Friday, 6AM-4PM PST

MK Diamond Products, Inc.

1315 Storm Parkway
Torrance, CA 90501

MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY

MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in
material and workmanship for (1) one year from date of purchase. The obligation of MK DIAMOND
PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which,
under normal use, prove to be defective in material or workmanship. The parts involved or the unit
in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us,
transportation prepaid.

This warranty does not obligate us to bear the cost of labor or transportation charges in connection
with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been
subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has
been repaired or altered outside our factory.

This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our
manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and
warranties.

We shall in no event be liable for consequential damages or contingent liabilities arising out of failure
of any equipment or parts to operate properly.

© COPYRIGHT 2011, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED.

The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used,
reproduced, or altered without written permission. All other trademarks are the property of their re-
spective owners and used with permission.

MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual
property right covering this product in this document.

This manual MUST accompany the equipment at all times. This manual is considered a permanent
part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for
printing.

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 MK-101 Pro 24 Tile Saw
OWNERS MANUAL & OPERATING INSTRUCTION
DOCUMENT NO. 158808

MK Diamond Products, Inc.

1315 Storm Parkway
Torrance, CA 90501

Toll-Free: (800) 845-3729

Phone: (310) 539-2221
Fax: (310) 539-5158
www.mkdiamond.com

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