Adv Polym Technol - 2016 - Mohebbi - Cellular Polymer Ferroelectret A Review On Their Development and Their Piezoelectric
Adv Polym Technol - 2016 - Mohebbi - Cellular Polymer Ferroelectret A Review On Their Development and Their Piezoelectric
ABOLFAZL MOHEBBI
CREPEC, Research Center for High Performance Polymer and Composite Systems
CQMF, Quebec Centre on Functional Materials
Department of Chemical Engineering, Université Laval, Quebec, QC, G1V 0A6, Canada
FREJ MIGHRI
CREPEC, Research Center for High Performance Polymer and Composite Systems
Department of Chemical Engineering, Université Laval, Quebec, QC, G1V 0A6, Canada
ABDELLAH AJJI
CREPEC, Research Center for High Performance Polymer and Composite Systems
Department of Chemical Engineering, Polytechnique Montréal, C.P. 6079, Montreal, QC, H3C 3A7, Canada
DENIS RODRIGUE
CREPEC, Research Center for High Performance Polymer and Composite Systems
CQMF, Quebec Centre on Functional Materials
Department of Chemical Engineering, Université Laval, Quebec, QC, G1V 0A6, Canada
Correspondence to: Denis Rodrigue; e-mail: [email protected].
Received: September 28, 2015
Revised: December 21, 2015
Accepted: February 6, 2016
ABSTRACT: Because of their ability to show ferroelectret behavior when exposed to an external electric field, cellular polymers
have been recently considered for ferroelectret applications. These cellular polymer films can be produced by stretching or foaming,
but depending on the application and conditions, different polymers, such as polypropylene (PP), poly(ethylene terephthalate),
poly(ethylene naphthalate), poly(tetrafluoro ethylene), cross-linked PP, and some cyclo-olefines, have been considered. Nevertheless,
cellular PP was the most investigated material because of its outstanding properties such as high piezoelectric d33 coefficient,
flexibility, good fatigue resistance, good charge trapping properties, and low cost. In this review, recent advances related to the
materials used for ferroelectret applications and their processing are discussed. The effect of different parameters such as pressure,
electrical breakdown strength of the gas phase, presence of fillers, and service temperature on the d33 coefficient is presented and
discussed. C 2016 Wiley Periodicals, Inc. Adv Polym Technol 2018, 37, 21686; View this article online at wileyonlinelibrary.com.
DOI 10.1002/adv.21686
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⎛ ⎞
C
B = ln ⎝ ⎠ (3)
ln 1 + 1/γ
and A, C, and γ are constants. When the cells are filled by air,
A = 273.8 V mPa−1 , C = 11 mPa−1 , and γ = 0.01. The latter
is the so-called second ionization coefficient.31,42 Ferroelectrets
are almost ideal dielectrics with very low permittivity and high
breakdown voltage.44
εσ S S1
d33 = (4)
c 33 (S1 + εS2 )2
S = S1 + S2 (5)
FIGURE 4. (a) SEM image of a cellular PP film, (b) schematic
representation of this film, and (c) equivalent structure of parallel layers
The simplified Eq. (4) is driven by a hypothesis as shown in for modeling.14
Fig. 4. It is assumed that the film is made up of layers of solid and
void in which all the solid layers are charged to one polarity on
their top surface and the other polarity on their bottom surface.14 RESONANCE METHOD
The compressive Young’s modulus or elastic modulus (c33 )
in the surface normal direction can be calculated as (the free In the resonance method, using an impedance analyzer, the
boundary condition)11,46,47 : real and imaginary parts of the impedance (Z) are determined.
From these experimental data, the complex capacitance (C) can
be calculated as:
c 33 = 4 f a2 S2 ρs (6)
C = 1 (2π f Z) i (7)
where fa and ρ s are the anti-resonance frequency (which can be
determined from the dielectric spectra) and the area density of
the sample, respectively. where f is the frequency.
On the other hand, the electromechanical d33 coefficient,
which is determined by the inverse piezoelectric effect, is given
by46,55,56 :
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where C̃(ω), εrs , ε0 , A, kt , and Closs are, respectively, the INTERFEROMETRIC METHOD
complex capacitance, relative permittivity of the sample un-
The interferometric method measures the inverse d33 piezo-
der constant stain, vacuum permittivity, electrode area, elec-
electric coefficient. By applying an AC voltage Ṽ to the sample,
tromechanical coupling factor, and loss capacitance of the
the thickness variation S̃ is measured with a laser vibrometer.13,49
sample.
Then, the d33 coefficient is obtained as49 :
To determine the d33 coefficient, the real part of Eq.(8) is used
to fit the real part of the capacitance experimental data (Eq. (7))
S̃
for the frequency range available using different fitting methods d33 = (12)
(nonlinear least squares) to get the parameters fa and kt .57 Then, Ṽ
by substitution of these values in Eqs. (6) and (9), the c33 and
d33 coefficients can be calculated. When the d33 coefficient is determined by applying a force to
the sample and measuring its voltage (or charge) variation, the
resulted d33 coefficient is a direct coefficient. On the other hand,
the inverse d33 coefficient is obtained by applying a voltage to the
QUASI-STATIC METHOD
sample and measuring its thickness variation. From Eq. (12), the
The quasi-static method involves the generation of pressure d33 coefficient is determined by dividing the thickness variation
by applying a force F = mg (g is the gravity acceleration) to a by the applied voltage. This is why the obtained coefficient is
known area of the sample by placing a mass “m” on the sample the inverse d33 coefficient.
or by removing it, which results in charge generation. A charge Depending on laser focusing and the diameter of the laser
amplifier measures the generated charge and the output signal spot, thickness variation of a relatively small area of the sample
of the amplifier is recorded with an oscilloscope.13 The d33 coef- is measured. Usually, the diameter of the laser spot is smaller
ficient is then obtained by45,49,58 : than 100 μm. Hence, local variations of d33 can be measured
within a specified area.49
Q σ
d33 = = (10)
F p COMPARISON OF THE METHODS
The quasi-static method is the simplest and most direct pro-
where Q is the charge generated on the electrodes and σ is the
cedure to determine the d33 coefficient via the direct piezoelectric
charge density generated upon applying a mechanical pressure
effect, but the calculated d33 coefficient from this method is gen-
p ( = F/A) to the sample over part of its surface area A (σ =
erally overestimated.49,59,60 The dynamic method is also a direct
Q/A).
method, whereas the interferometric, resonance, and acoustic
methods are indirect ones, that is, the inverse d33 coefficient is
obtained. Nevertheless, the interferometric method works on
DYNAMIC METHOD larger frequency range (up to several hundred kilohertz) in com-
In the dynamic method, a mass “m” is placed on the sample parison with dynamic methods (typically up to 1 kHz).59
and a shaker accelerates this system sinusoidally.13 Hence, the
sample is subjected to two forces: a static force “mg” and a dy-
namic force “ma,” the latter being measured by an accelerometer.
Moreover, by measuring the generated charge and calculating Ferroelectret Materials
the total force, including the static and dynamic forces, the d33 co-
efficient can be determined. Accordingly, by controlling the four
effective parameters including the frequency and the amplitude Among a variety of ferroelectret materials, cellular PP is the
of the input signal of the shaker, the mass “m,” and the area of most investigated material as a result of its outstanding prop-
the sample, the d33 coefficient can be determined in a wide range erties such as large d33 coefficient (about 20–40 times higher
of conditions. than that of PVDF), flexibility, as well as lightweight and low
cost.38,50,53,61,62
PP has a dielectric nature, so the charges are retained at
the cell walls after the discharge. Moreover, it has good fa-
ACOUSTIC METHOD
tigue resistance, which is an important property for piezoelec-
The d33 coefficient obtained through the acoustic method can tric materials.25 It also has good stiffness as well as good charge
be obtained by the determination of the sensitivity of a micro- trapping properties. Hence, the development of piezoelectric
phone built within the cellular film. The sensitivity M of a mi- cellular polymers started with PP.26 Recently, this knowledge
crophone is defined as49 : was developed for cellular films made from polyethylene,63
poly(ethylene terephthalate) (PET),28,64 poly(ethylene naphtha-
late) (PEN),27,65 poly(tetrafluoro ethylene) (PTFE),49,52,66,67 cross-
Ṽ S1 + εS2
M = = d33 (11) linked PP (XPP),45,46,68–70 as well as some cyclo-olefins polymers
p̃ εε0 and copolymers.71–73
Thin cellular PP films (50–100 μm thick with cells having
where Ṽ and p̃.are the open circuit voltage and the sound pres- a length of 100 μm and a height up to 10 μm) are consid-
sure acting on the microphone diaphragm. ered as useful materials for piezoelectric applications.25 Single
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FIGURE 5. Film cellular structure produced by stretching a composite film (top) or by direct film foaming (bottom).26
films are shown to have a good piezoelectric d33 coefficient up than the threshold voltage of the breakdown of the gas (air, N2 ,
to 1200 pC/N at low frequency.38 This coefficient can increase etc.) in the cells.94,95 In this method, the internal cell surfaces
up to 2010 pC/N for hybrid multilayer films.15,53 Moreover, the are charged by a series of DBDs.30,96,97 Hence, during the DBD,
response of both single layer and hybrid multilayer cellular PP opposite sign charges are separated and trapped on the inter-
films exhibits a linear relationship with the applied pressure (in nal top and bottom surfaces of the cells to create macroscopic
direct piezoelectric mode) and also with the amplitude of the dipoles. Charging ferroelectrets by DBD creates light emission,
exciting voltage (in inverse piezoelectric mode).53 It was shown which can be photographed with a digital camera.30,94,96–98
that the electromechanical d33 coefficient for biaxially stretched Piezoelectric properties of PET film foam were investigated
cellular polyethylene films can be up to five times higher than by Wegener et al.28 They used PET film foams with thicknesses
for uniaxially stretched ones.63 of 160 ± 10 μm and densities in the range between 0.37 and
Several models were introduced to predict the piezoelec- 0.40 g/cm3 . They annealed the samples at temperatures between
tric behavior of cellular polymers and these models can be 70 and 160°C for 16 h to decrease the void heights and the elastic
found elsewhere.7,12,14,40,41,43,74–83 Nevertheless, several PP ap- modulus, as well as to increase the film density. Accordingly, the
plications as ferroelectrets in microphones,49,50,84,85 ultrasonic film thickness decreased by about 70 μm and the film density in-
transducers,44,86–90 and accelerometers91 have been investigated. creased from about 0.4 to 0.66 g/cm3 . Then, the authors charged
the samples in a pressure chamber under a N2 atmosphere at a
pressure of 6 bars and voltages between –27 and –60 kV for a
charging time of 30 s. The charged samples were metallized on
METHODS TO OBTAIN FERROELECTRET
both film surfaces with 50 nm thick aluminum electrodes. The
MATERIALS
piezoelectric d33 coefficients were measured while the samples
To achieve good piezoelectric properties, cellular polymer were kept at a constant temperature of around 110°C in a gas
films can be generally produced by two common methods: stream. A maximum d33 coefficient of 23 pC/N was reported for
stretching or foaming (see Fig. 5). In the stretching method, a a charged PET film having a density of 0.67 g/cm3 .28 Although
polymer composite film (filled with solid particles) is produced this value is much lower than that for charged cellular PP films
and then stretched to initiate cells around the solid particles (about 500 pC/N99 ), it is comparable to that of polar ferroelec-
by delamination/decohesion at their interface. In the foaming tric polymers such as PVDF (about 30 pC/N45 ). Moreover, PET
method, a cellular structure is created by the introduction of is more thermally stable than PP.28
gases like in a foaming process. The foaming process and related In another investigation on the piezoelectric behavior of PET,
concepts were extensively discussed in our previous review.92 the cellular structure was obtained through a foaming pro-
Nevertheless, cellular polymer films can be produced by other cess via supercritical CO2 .64 Thereafter, the films were biaxially
methods inside a closed mold93 or using thermoforming.60 stretched at 230°C up to 150% followed by a N2 inflation at 230°C
Piezoelectricity in the cellular morphology can be obtained for 2 h. To prepare the samples for piezoelectric measurements,
by using a gas, such as N2 , into the closed-cell structure and they were charged with sulfur hexafluoride (SF6 ) at a pressure
its ionization with a high voltage external electric field, which of 3 bar with voltages ranging from –20 to –60 kV for a charging
can be produced using devices such as corona discharge.8,26 This time of 60 s. The d33 coefficient was measured via the dynamic
procedure is schematically presented in Fig. 6. method by applying a static force of 3.0 N followed by a dynamic
Charge deposition in the cells is based on the internal Paschen force with an amplitude of 1 N at a frequency of 2 Hz. In this
breakdown, which starts when the charging voltage is higher case, the d33 values up to 500 pC/N were reported.
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Zhang et al.45 studied the piezoelectric behavior of irradiated force Fd with an amplitude of 1 N at a frequency of 2 Hz to get
cross-linked PP (IXPP) films with a thickness of 1.5 mm and an the electrical response.65 The conclusions from this study are as
area density of 0.0067 g/cm2 . It was shown that the average void follow:
diameter was 300 μm and the average wall thickness of the cells
was about 2 μm. The samples were biaxially stretched under a - A maximum d33 coefficient was obtained from PEN
thermal treatment and then charged via the corona method at foamed films with an optimum density of 1.1 g/cm3 .
a voltage of –25 kV for a charging time of 60 s. Afterward, the - Higher charging voltage resulted in higher piezoelectric
samples were metallized on both sides via aluminum evapora- d33 coefficient.
tion. The d33 coefficient was measured via the dynamic method - Compared to the charged PP films, the piezoelectricity of
(direct piezoelectric effect). In this method, the samples were charged PEN films is more stable at elevated temperatures
fixed using two outside jaws of a digital caliper to detect the (up to 80°C). The piezoelectric behavior of PP ferroelectret
length variation. A static force of 1.0 N followed by a dynamic is not stable above 60°C.
sinusoidal force Fd with an amplitude of 0.5 N were applied and - By increasing the temperature up to 100°C, PEN ferroelec-
the induced charge Q was measured via a charge amplifier. The tret showed a decrease in d33 by around 32%, while above
d33 coefficient was calculated by the ratio of Q/Fd .45 The max- 120°C the samples showed no piezoelectricity.
imum d33 coefficient achieved was 100 pC/N for a sample of
260 μm in thickness. However, a higher d33 coefficient of about Quasi-static and dynamic piezoelectric behaviors of cellular
400 pC/N for IXPP film was also reported.46 The reported val- PTFE were investigated by Zhang et al.50 They used commercial
ues for charged cellular IXPP films are lower than for charged three-layered PTFE films composed of a central cellular PTFE
cellular PP film (about 500 pC/N). film (100–250 μm in thickness) and two dense PTFE layers of
It was also observed that the dynamic values of the piezoelec- about 20 μm as skins. The samples were charged via the corona
tric d33 coefficients of IXPP films are lower than the quasi-static method at a voltage of –25 kV for a charging time of 60 s fol-
d33 values.45,46 It is believed that the difference between the quasi- lowed by metallization with thin aluminum layers on both skin
static and dynamic methods can be related to the increase in the sides. The quasi-static method was performed as follows: first, a
Young’s modulus of IXPP with increasing frequency due to its quasi-static force F of 1.96 N was applied to the sample during a
viscoelastic behavior.46 relatively long time. Then, the force was removed and the gen-
In another investigation, Zhang et al.69 used the same foamed erated charge Q during 10 s was measured with an electrometer.
IXPP films as in the previous study,45 but the d33 coefficient was The measurement was done while a static force of 0.25 N was
measured through the quasi-static method. They charged the permanently applied to the film to reduce the potential effect of
treated samples via corona discharge at a voltage of –20 kV for a film bending.50
charging time of 60 s. Then, the samples were metallized on both The dynamic piezoelectric d33 coefficient was achieved via
sides via aluminum evaporation. The maximum d33 coefficient the microphone sensitivity. Hence, the pressure sensitivity Mp of
was 308 pC/N for a sample produced with an elongation ratio the microphone was evaluated as the ratio between the output
of 200% and a Young’s modulus of 0.54 MPa. The authors also voltage (V) and the actual sound pressure (P) in front of the mi-
performed a similar investigation for the same IXPP foamed crophone after being placed in a sound field.100 Accordingly, the
films and reported a d33 coefficient of 400 pC/N using a different dynamic piezoelectric d33 coefficient of the ferroelectret material
sample treatment.68 was calculated as follows50 :
The ferroelectret behavior of PEN was studied by Fang et al.65
They obtained cellular PEN films through foaming of a 100 μm CF
d33 = Mp (13)
PEN films via supercritical CO2 in a two-step batch process. AF
Then, they biaxially stretched the cellular films at a ratio of about
1.5. The samples were then inflated and charged with corona where CF is the capacitance and AF is the area of the ferroelectret
discharge either in air at atmospheric pressure and a voltage of sample. The results showed that the quasi-static piezoelectric
−21 kV or in SF6 at a pressure of 3 bars with a higher voltage d33 coefficients at a pressure of 3.2 kPa were in the range of
of –50 kV and a charging time of 15 s. Afterward, the samples 1000–2700 pC/N. Samples were also annealed to stabilize their
were metallized on both sides via aluminum evaporation. The ferroelectret behavior. After annealing for 25 h at 90 and 120°C,
d33 coefficient was measured through the dynamic method by the piezoelectric d33 coefficients were, respectively, stabilized at
applying a static force of 3.0 N followed by a dynamic sinusoidal about 1700 and 1000 pC/N. On the other hand, the dynamic
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gas pressure inside the closed cells led to their inflation. In the
second GDE regime, the external pressure was first increased
and held at a constant value for a certain period. Hence, the gas
diffused into the cells until the internal pressure of the cells be-
came equal to the externally applied pressure. Then, the external
pressure was reduced back to the atmospheric pressure, which
resulted in cell inflation in a controlled manner. It was concluded
that the inflation obtained from the second GDE regime was
permanent, while the inflation from the first GDE regime was
not.102
Zhang et al.48 improved the piezoelectric behavior of cellular
PP through a double inflation process. They used coextruded PP
films consisting of five layers with a total thickness of 50 μm. This
sample contained a cellular PP layer with a thickness of 37 μm
in the middle and two thin covering layers of PP as well, with
thicknesses of 0.5–7 μm on each side. The cellular structure was
obtained by mixing the PP polymer with solid mineral particles
during the film extrusion step, then by biaxial stretching the
filled PP film. The average cells length and height were 100 and
5 μm, respectively. Also, the cellular structure of the middle layer
had an area density of 0.0029 g/cm2 . All samples were treated
FIGURE 8. Typical values for (a) elastic modulus and (b) as follow:
electromechanical d33 coefficient for cellular PP films.101
By controlling the inflation pressure of the cells, the opti- - A pressure step using N2 at 20 bars and room temperature
mum electromechanical d33 coefficient for cellular PP films was for 3 h in a pressure chamber. In this step, N2 diffused into
investigated by Wegener et al.102 As shown in Fig. 8, when the the cells.
elastic modulus (c33 ) exhibits a minimum, the electromechani-
- Annealing the samples at 80 or 100°C for 2 h.
cal d33 coefficient shows a maximum, and generally, these two
parameters present inverse trends. The same inverse trend was - Pressure reduction to atmospheric pressure then gradual
also observed by Sborikas and Wegener.103 Two different gas cooling. Cell inflation started as a result of higher internal
diffusion expansion (GDE) regimes were studied to control the cell pressure.
morphology of the cells. In the first GDE regime, the external - Charging via the corona process at a voltage of 32 kV for
pressure was reduced to the atmospheric pressure during an a charging time of 60 s.
isothermal process at room temperature. As a result, the higher - Metallization of the samples on both sides.
FIGURE 9. Inflation percentage immediately after removing the samples from the treatment chamber as a function of final treatment pressure in
procedure 1 (constant pressure) and procedure 2 (stepwise pressure increase).8
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FIGURE 11. SEM images of irradiation cross-linked PP films: (a) before and (b) after treatment.67
regions (0, 0) ≤ (x, y) ≤ (a/2, b/2) in the figures are used as unit
cells (computational domain for modeling).
FIGURE 12. Typical variation of piezoelectric activity (thick line) and The cell wall thickness of the truss-like structure (tt ) is calcu-
elastic stiffness (thin line) as a function of sample density.28 lated as33 :
√
t t (q , a , b) = 2 Asin (2α) (14)
coefficient. Moreover, it was reported that the piezoelectric co-
efficient decreases with increasing film thickness and increases
with increasing cell density.12 where a and b are the length and width of the unit cell, while q is
Zhang et al.45 investigated the piezoelectric effect of cellular the volume fraction of the solid part that is defined as the ratio
cross-linked PP (IXPP) films produced by irradiation followed by of the densities of the cellular material ρ c to the bulk material
ρ b ; q = ρ /ρ b . Also:
c
compression molding. They used commercial foam sheets and
biaxially stretched the samples at a temperature of 100°C. Then,
the samples were pressed at 70°C under 7 MPa. They showed 2 a 2
b
that, after the treatment, the cells coalesced in the extension A = − m tan α + −m (15)
2 2
direction and created “disk-like” cells. It was reported that such
“disk-like” cell geometry increased the charging capacity and
decreased the Young’s modulus of the samples in the surface
normal direction.14,45,46,68,69 Hence, the piezoelectric activity of 1 − qab
m = (16)
the films increased. An example of disk-like cells is shown in 4 tan α
Fig. 11.68
As illustrated in Fig. 12, ferroelectret materials show a so-
called U-shaped behavior.28 The elasticity of the foam depends
b
on the size, shape, and percentage of cells in the matrix.61 Differ- α = ta n−1 (17)
a
ent cross-sections of the cellular structure are shown at the top
of Fig. 12. As reported, samples with smaller cell sizes produce
The cell wall thickness of the eye-shaped structure (te ) is cal-
stiffer materials, they show lower piezoelectricity. Small or flat
culated as33 :
cells are more stiff and reduce the electromagnetic response.8
Hence, cells size, aspect ratio (cell shape), and elastic behavior
b 2π x te
of the films are effective parameters for piezoelectric purposes. li = 1 + cos + (−1)i i = 1, 2 (18)
4 a 2
By expanding the cells during the inflation step, the cell wall
thickness decreases resulting in more deformation through vi-
bration because of their lower elastic stiffness. Moreover, based where l1 and l2 are the lower and upper lines of the assumed
on Eq. (4), lower elastic stiffness (c33 ) leads to higher d33 coeffi- unit cells, respectively.
cients. The piezoelectric activity is increased until an optimum Gibson and Ashby104 introduced the famous power law rela-
cellular structure is obtained and the piezoelectric activity shows tion between the effective Young’s modulus (Ee ) and the volume
a maximum. Then, more expansion will lead to more spherical fraction of the bulk material (q) as:
voids and higher elastic stiffness resulting in lower piezoelectric
activity. E e = κq n E s (19)
Tuncer simulated the elastic properties of cellular structures
in ferroelectrets with two geometrical models: truss like and eye where κ and n are two parameters depending on film mi-
shaped.33 As illustrated in Fig. 13, the solid cells consist of either crostructure, and Es is the Young’s modulus of the solid
straight or curved boundary structures. The marked rectangular material.33
FIGURE 14. SEM images of the cross-section of stretched PP-CaCO3 films with different CaCO3 sizes: (a) 0.7, (b) 3, and (c) 12 μm (all images are
1000×).25
The authors verified the two models for three different aspect based composite for cellular ferroelectric investigations is PP-
ratios (a/b) of 2, 4, and 8. The conclusions from this study were CaCO3 . Moreover, CaCO3 with a prism shape is a more suit-
as follows: able candidate for stress concentrations and consequently crack
initiation.25
- The normalized effective Young’s modulus (Ee /Es ) of the PP and CaCO3 have low interactions associated with low dif-
structures decreased with increasing (a/b) ratio. ference in their solubility parameters (δpp (8.2) − δCaCO3 (7.5) =
1 −3
- For the range 0.15 < q < 0.85, the variation of effective 0.7 cal /2 cm /2 ).8 This means that during the mixing step, CaCO3
Young’s modulus of the truss-like and eye-like structures will be dispersed inside the PP matrix in the form of small ag-
is almost the same, but eye-like cells showed a lower elastic glomerates having weak compatibility with the PP matrix. Ac-
modulus than truss-like cells. tually, in this context, a good dispersion must be in balance with
- For other volume fractions (q < 0.15 and q > 0.85), the eye- interfacial decohesion.
like cells showed a higher elastic modulus than truss-like The crystallinity of the polymer is also an important factor
cells. for good piezoelectric behavior. It is believed that the interfaces
- For a constant cell wall thickness, both eye-like and trust- between the amorphous and crystalline areas have the highest
like structures have similar elastic modulus in the ranges potential for electrical charges drift. Hence, samples with more
4 < a/b < 10 and q > 0.15. interfacial area can retain charges and the piezoelectric effect for
a longer period of time. However, so far, there is no method
to determine exactly the amount of interfacial area between the
amorphous and crystalline phases. Three main parameters can
EFFECT OF ADDITIVES ON THE PIEZOELECTRIC affect the crystallinity of the samples: particle size, particle con-
d33 COEFFICIENT centration, and the cooling rate of the process.107
The improvement of the charge storage stability by us- Gilbert-Tremblay et al.25 studied the effect of pressure, par-
ing organic and/or inorganic additives with PP was also ticle size (0.7, 3.2, and 12 μm), and particle concentration (5–
investigated.51,105,106 In order to facilitate the formation of 20 wt%) on the cellular structure of PP-CaCO3 films for piezo-
cracks during film stretching, fillers having low compatibil- electric applications. They obtained cellular PP-CaCO3 films by
ity with the matrix should be used. The most used polymer- twin-screw extrusion and stretched them to create cells around
FIGURE 15. SEM images of the cross-section of a stretched film before (left) and after (right) pressure treatment (all images are 1000×).25
TABLE II
Piezoelectric d33 Coefficient of Different Polymer-Based Ferroelectret Materials with Their Processing Methods and Characterization
Conditions
Maximum
Reported d33 Piezoelectric
Coefficient Method of Production (Cellular Measurement
Material (pC/N) Structure) Method Charging Conditions Reference
main subject of the current paper. Today, cellular space-charged into an external high electric field. Moreover, the voltage of the
polymers are under investigation for several applications such as electric field must be higher than the threshold voltage. Further-
actuators, vibration control, ultrasonic transducers, tactile sen- more, according to Townsend’s model of Paschen breakdown,
sors, ferroelectret devices, energy conversion devices, speakers, the critical breakdown electric field in a uniform electric field
microphones, keyboards, shock sensors, as well as thermal and is a function of gas pressure and electrode spacing (pS factor).
optical property measurement devices. The quasi-static method is the simplest and most direct proce-
The main part of this review was devoted to PP-based cellu- dure to determine the d33 coefficient via the direct piezoelectric
lar films and their characteristics for ferroelectric applications. effect.
Piezoelectricity in charged cellular polymers, such as PP, comes Also, the main methods used for the production of cellular
from the deformation of charged cells, in which positive and neg- polymers were discussed. Cellular polymer films are generally
ative electrical charges are created on the opposite faces of each produced by two common methods: stretching and foaming. In
cell surfaces, whereas in polar piezoelectric materials, ion dis- the stretching method, solid particles such as CaCO3 having low
placement in a lattice is the origin of this behavior. This property compatibility with the polymeric matrix are used to facilitate cell
is achieved through internal charging by placing the material creation through decohesion at their interface. Cellular PP-based
films are the most extensively investigated ferroelectret material 17. Paajanen, M.; Wegener, M.; Gerhard-Multhaupt, R. In IEEE Conference on
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