0% found this document useful (0 votes)
21 views28 pages

Maint Plan Us004588

Uploaded by

mesia.jhousep
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
21 views28 pages

Maint Plan Us004588

Uploaded by

mesia.jhousep
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 28

Atlas Copco Drilling Solutions

Parts and Services

DRILLCareTM Maintenance Plan


MODEL : PV-271
Serial Number : US004588
Atlas Copco Fluids

Optimizes the machine performance.


Atlas Copco machines have been built to last. Day in, day out, they deliver
performance in the most efficient and cost effective manner. They provide a driving
force in your business, allowing no margin for error.

To safeguard the high operating standards for which we designed this equipment
and to benefit fully from its high reliability and long service life, it is essential to use
only the most appropriate lubricants. No one is better placed than Atlas Copco to
formulate the exact oil specifications for its equipment. No other lubricant is a better
match for our precision mechanics and no other oil or grease can guarantee the
optimal performance of every Atlas Copco component. For Atlas Copco machines,
Atlas Copco lubricants are the only real choice.
DRILLCareTM Annual Maintenance Stock Plan
MODEL: PV-271
Serial Number: US004588

Part Number PM Kit Description Qty Annual


ea. Qty
2657937468 PM Kit A - 250 Hours Maintenance 1 10

2658002692 PM Kit B - 500 Hours Maintenance 1 5

2658002718 PM Kit C - 1000 Hours Maintenance 1 3

2658002734 PM Kit D - 2000 Hours Maintenance 1 2

2657720349 OIL,ENGINE 1 GL 19 380

2658251641 OIL,COMPRESSOR,HP-5GAL 8 160

2657805038 OIL,HYDRAULIC-55 GAL 3 3


DRILLCareTM Maintenance Plan
MODEL: PV-271
Serial Number: US004588
Visit Hours PM Kit PM Description Technician Date
1 250 A 250 Hour Maintenance ___________ _________
2 500 B 500 Hour Maintenance ___________ _________
3 750 A 250 Hour Maintenance ___________ _________
4 1000 C 1000 Hour Maintenance ___________ _________
5 1250 A 250 Hour Maintenance ___________ _________
6 1500 B 500 Hour Maintenance ___________ _________
7 1750 A 250 Hour Maintenance ___________ _________
8 2000 D 2000 Hour Maintenance ___________ _________
9 2250 A 250 Hour Maintenance ___________ _________
10 2500 B 500 Hour Maintenance ___________ _________
11 2750 A 250 Hour Maintenance ___________ _________
12 3000 C 1000 Hour Maintenance ___________ _________
13 3250 A 250 Hour Maintenance ___________ _________
14 3500 B 500 Hour Maintenance ___________ _________
15 3750 A 250 Hour Maintenance ___________ _________
16 4000 D 2000 Hour Maintenance ___________ _________
17 4250 A 250 Hour Maintenance ___________ _________
18 4500 B 500 Hour Maintenance ___________ _________
19 4750 A 250 Hour Maintenance ___________ _________
20 5000 C 1000 Hour Maintenance ___________ _________
250 Hours Maintenance Service and Task List
PM Kit A Part Number: 2657937468 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Chains-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
500 Hours Maintenance Service and Task List
PM Kit B Part Number: 2658002692 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Check Case Drain Oil Filter Indicator ______
 Change Engine Oil Filters ______  Check Rotary Head Oil Level ______
 Change Engine Fuel Filters ______  Lube Upper Rotary Head Bearing ______
 Change Primary Fuel/Water Separators ______  Lube Tower Central Bank ______
 Change Engine Coolant Filter ______  Lube Frame Central Bank ______
 Check Engine DCA/SCA level ______  Lube Sheaves and Sprockets ______
 Check Radiator Coolant Level ______  Lube Carousel and Cups ______
 Clean Cooling Fins ______  Lube Gearbox Driveshaft ______
 Check Engine Belts and Tensioner ______  Check Feed Chains-Sag ______
 Battery, Check Electrolyte Level ______  Feed Cable and Wire Rope-Clean and Lube ______
 Battery, Check Terminals-Clean and Tight ______  Auxiliary Hoist-Periodic Inspection ______
 Change Air Primary and Safety Elements ______  Auxiliary Hoist-Check Oil Level ______
 Check Connections and Ducts for Leaks ______  Jib Hoist-Check Cable Condition ______
 Empty Dust Cups ______  Track gearbox: Check Oil level ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check for Oil Leaks ______
 Change Compressor Oil Filters ______  Track Gearbox: Check for Unusual Noises ______
 Check Compressor Oil level ______  Check Track Tension ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Perform Hydraulic Oil Sample ______
 Pump Drive Gearbox: Check Oil level ______
 Change Fuel Tank breather ______
 Change Hyd. Tank Breather ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
750 Hours Maintenance Service and Task List
PM Kit A Part Number: 2657937468 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Chains-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
1000 Hours Maintenance Service and Task List
PM Kit C Part Number: 2658002718 Qty = 1
Engine Oil: 2657720349 Qty = 19
Compressor Oil: 2658251641 Qty = 8
Task Description Verify Task Description Verify
 Change Engine Oil ______  Change Rotary Head Oil ______
 Change Engine Oil Filters ______  Rod Changer-Change Gear Oil ______
 Change Engine Fuel Filters ______  Fuel Tank-Check Fuel Level ______
 Change Primary Fuel/Water Separators ______  Hyd. Reservoir-Check Oil Level ______
 Change Engine Coolant Filter ______  Lube Upper Rotary Head Bearing ______
 Check Engine DCA/SCA level ______  Lube Tower Central Bank ______
 Check Radiator Coolant Level ______  Lube Frame Central Bank ______
 Clean Cooling Fins ______  Lube Sheaves and Sprockets ______
 Check Engine Belts and Tensioner ______  Lube Carousel and Cups ______
 Battery, Check Electrolyte Level ______  Lube Gearbox Driveshaft ______
 Battery, Check Terminals-Clean and Tight ______  Check Feed Chains-Sag ______
 Change Air Primary and Safety Elements ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Connections and Ducts for Leaks ______  Auxiliary Hoist-Periodic Inspection ______
 Empty Dust Cups ______  Auxiliary Hoist-Change Oil ______
 Clean Compressor Oil Strainer ______  Jib Hoist-Check Cable Condition ______
 Change Compressor Oil Filters ______  Track gearbox: Check Oil level ______
 Change Compressor Oil ______  Track Gearbox: Check for Oil Leaks ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check for Unusual Noises ______
 Pump Drive Gearbox: Change Oil ______  Check Track Tension ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Change Fuel Tank breather ______  Perform Hydraulic Oil Sample ______
 Change Hyd. Tank Breather ______
 Change Main Return Oil Filters ______
 Change Case Drain Oil Filters ______
1250 Hours Maintenance Service and Task List
PM Kit A Part Number: 2657937468 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Chains-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
1500 Hours Maintenance Service and Task List
PM Kit B Part Number: 2658002692 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Check Case Drain Oil Filter Indicator ______
 Change Engine Oil Filters ______  Check Rotary Head Oil Level ______
 Change Engine Fuel Filters ______  Lube Upper Rotary Head Bearing ______
 Change Primary Fuel/Water Separators ______  Lube Tower Central Bank ______
 Change Engine Coolant Filter ______  Lube Frame Central Bank ______
 Check Engine DCA/SCA level ______  Lube Sheaves and Sprockets ______
 Check Radiator Coolant Level ______  Lube Carousel and Cups ______
 Clean Cooling Fins ______  Lube Gearbox Driveshaft ______
 Check Engine Belts and Tensioner ______  Check Feed Chains-Sag ______
 Battery, Check Electrolyte Level ______  Feed Cable and Wire Rope-Clean and Lube ______
 Battery, Check Terminals-Clean and Tight ______  Auxiliary Hoist-Periodic Inspection ______
 Change Air Primary and Safety Elements ______  Auxiliary Hoist-Check Oil Level ______
 Check Connections and Ducts for Leaks ______  Jib Hoist-Check Cable Condition ______
 Empty Dust Cups ______  Track gearbox: Check Oil level ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check for Oil Leaks ______
 Change Compressor Oil Filters ______  Track Gearbox: Check for Unusual Noises ______
 Check Compressor Oil level ______  Check Track Tension ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Perform Hydraulic Oil Sample ______
 Pump Drive Gearbox: Check Oil level ______
 Change Fuel Tank breather ______
 Change Hyd. Tank Breather ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
1750 Hours Maintenance Service and Task List
PM Kit A Part Number: 2657937468 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Chains-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
2000 Hours Maintenance Service and Task List
PM Kit D Part Number: 2658002734 Qty = 1
Engine Oil: 2657720349 Qty = 19
Compressor Oil: 2658251641 Qty = 8
Task Description Verify Task Description Verify
 Change Engine Oil ______  Change Rotary Head Oil ______
 Change Engine Oil Filters ______  Rod Changer-Change Gear Oil ______
 Change Engine Fuel Filters ______  Fuel Tank-Check Fuel Level ______
 Change Primary Fuel/Water Separators ______  Hyd. Reservoir-Check Oil Level ______
 Change Engine Coolant Filter ______  Lube Upper Rotary Head Bearing ______
 Check Engine DCA/SCA level ______  Lube Tower Central Bank ______
 Check Radiator Coolant Level ______  Lube Frame Central Bank ______
 Clean Cooling Fins ______  Lube Sheaves and Sprockets ______
 Check Engine Belts and Tensioner ______  Lube Carousel and Cups ______
 Battery, Check Electrolyte Level ______  Lube Gearbox Driveshaft ______
 Battery, Check Terminals-Clean and Tight ______  Check Feed Chains-Sag ______
 Change Air Primary and Safety Elements ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Connections and Ducts for Leaks ______  Auxiliary Hoist-Periodic Inspection ______
 Empty Dust Cups ______  Auxiliary Hoist-Change Oil ______
 Clean Compressor Oil Strainer ______  Jib Hoist-Check Cable Condition ______
 Change Compressor Oil Filters ______  Track gearbox: Check Oil level ______
 Change Compressor Oil ______  Track Gearbox: Check for Oil Leaks ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check for Unusual Noises ______
 Pump Drive Gearbox: Change Oil ______  Check Track Tension ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Change Fuel Tank breather ______  Perform Hydraulic Oil Sample ______
 Change Hyd. Tank Breather ______
 Change Main Return Oil Filters ______
 Change Case Drain Oil Filters ______
2250 Hours Maintenance Service and Task List
PM Kit A Part Number: 2657937468 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Chains-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
2500 Hours Maintenance Service and Task List
PM Kit B Part Number: 2658002692 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Check Case Drain Oil Filter Indicator ______
 Change Engine Oil Filters ______  Check Rotary Head Oil Level ______
 Change Engine Fuel Filters ______  Lube Upper Rotary Head Bearing ______
 Change Primary Fuel/Water Separators ______  Lube Tower Central Bank ______
 Change Engine Coolant Filter ______  Lube Frame Central Bank ______
 Check Engine DCA/SCA level ______  Lube Sheaves and Sprockets ______
 Check Radiator Coolant Level ______  Lube Carousel and Cups ______
 Clean Cooling Fins ______  Lube Gearbox Driveshaft ______
 Check Engine Belts and Tensioner ______  Check Feed Chains-Sag ______
 Battery, Check Electrolyte Level ______  Feed Cable and Wire Rope-Clean and Lube ______
 Battery, Check Terminals-Clean and Tight ______  Auxiliary Hoist-Periodic Inspection ______
 Change Air Primary and Safety Elements ______  Auxiliary Hoist-Check Oil Level ______
 Check Connections and Ducts for Leaks ______  Jib Hoist-Check Cable Condition ______
 Empty Dust Cups ______  Track gearbox: Check Oil level ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check for Oil Leaks ______
 Change Compressor Oil Filters ______  Track Gearbox: Check for Unusual Noises ______
 Check Compressor Oil level ______  Check Track Tension ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Perform Hydraulic Oil Sample ______
 Pump Drive Gearbox: Check Oil level ______
 Change Fuel Tank breather ______
 Change Hyd. Tank Breather ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
2750 Hours Maintenance Service and Task List
PM Kit A Part Number: 2657937468 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Chains-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
3000 Hours Maintenance Service and Task List
PM Kit C Part Number: 2658002718 Qty = 1
Engine Oil: 2657720349 Qty = 19
Compressor Oil: 2658251641 Qty = 8
Task Description Verify Task Description Verify
 Change Engine Oil ______  Change Rotary Head Oil ______
 Change Engine Oil Filters ______  Rod Changer-Change Gear Oil ______
 Change Engine Fuel Filters ______  Fuel Tank-Check Fuel Level ______
 Change Primary Fuel/Water Separators ______  Hyd. Reservoir-Check Oil Level ______
 Change Engine Coolant Filter ______  Lube Upper Rotary Head Bearing ______
 Check Engine DCA/SCA level ______  Lube Tower Central Bank ______
 Check Radiator Coolant Level ______  Lube Frame Central Bank ______
 Clean Cooling Fins ______  Lube Sheaves and Sprockets ______
 Check Engine Belts and Tensioner ______  Lube Carousel and Cups ______
 Battery, Check Electrolyte Level ______  Lube Gearbox Driveshaft ______
 Battery, Check Terminals-Clean and Tight ______  Check Feed Chains-Sag ______
 Change Air Primary and Safety Elements ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Connections and Ducts for Leaks ______  Auxiliary Hoist-Periodic Inspection ______
 Empty Dust Cups ______  Auxiliary Hoist-Change Oil ______
 Clean Compressor Oil Strainer ______  Jib Hoist-Check Cable Condition ______
 Change Compressor Oil Filters ______  Track gearbox: Check Oil level ______
 Change Compressor Oil ______  Track Gearbox: Check for Oil Leaks ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check for Unusual Noises ______
 Pump Drive Gearbox: Change Oil ______  Check Track Tension ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Change Fuel Tank breather ______  Perform Hydraulic Oil Sample ______
 Change Hyd. Tank Breather ______
 Change Main Return Oil Filters ______
 Change Case Drain Oil Filters ______
3250 Hours Maintenance Service and Task List
PM Kit A Part Number: 2657937468 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Chains-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
3500 Hours Maintenance Service and Task List
PM Kit B Part Number: 2658002692 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Check Case Drain Oil Filter Indicator ______
 Change Engine Oil Filters ______  Check Rotary Head Oil Level ______
 Change Engine Fuel Filters ______  Lube Upper Rotary Head Bearing ______
 Change Primary Fuel/Water Separators ______  Lube Tower Central Bank ______
 Change Engine Coolant Filter ______  Lube Frame Central Bank ______
 Check Engine DCA/SCA level ______  Lube Sheaves and Sprockets ______
 Check Radiator Coolant Level ______  Lube Carousel and Cups ______
 Clean Cooling Fins ______  Lube Gearbox Driveshaft ______
 Check Engine Belts and Tensioner ______  Check Feed Chains-Sag ______
 Battery, Check Electrolyte Level ______  Feed Cable and Wire Rope-Clean and Lube ______
 Battery, Check Terminals-Clean and Tight ______  Auxiliary Hoist-Periodic Inspection ______
 Change Air Primary and Safety Elements ______  Auxiliary Hoist-Check Oil Level ______
 Check Connections and Ducts for Leaks ______  Jib Hoist-Check Cable Condition ______
 Empty Dust Cups ______  Track gearbox: Check Oil level ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check for Oil Leaks ______
 Change Compressor Oil Filters ______  Track Gearbox: Check for Unusual Noises ______
 Check Compressor Oil level ______  Check Track Tension ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Perform Hydraulic Oil Sample ______
 Pump Drive Gearbox: Check Oil level ______
 Change Fuel Tank breather ______
 Change Hyd. Tank Breather ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
3750 Hours Maintenance Service and Task List
PM Kit A Part Number: 2657937468 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Chains-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
4000 Hours Maintenance Service and Task List
PM Kit D Part Number: 2658002734 Qty = 1
Engine Oil: 2657720349 Qty = 19
Compressor Oil: 2658251641 Qty = 8
Task Description Verify Task Description Verify
 Change Engine Oil ______  Change Rotary Head Oil ______
 Change Engine Oil Filters ______  Rod Changer-Change Gear Oil ______
 Change Engine Fuel Filters ______  Fuel Tank-Check Fuel Level ______
 Change Primary Fuel/Water Separators ______  Hyd. Reservoir-Check Oil Level ______
 Change Engine Coolant Filter ______  Lube Upper Rotary Head Bearing ______
 Check Engine DCA/SCA level ______  Lube Tower Central Bank ______
 Check Radiator Coolant Level ______  Lube Frame Central Bank ______
 Clean Cooling Fins ______  Lube Sheaves and Sprockets ______
 Check Engine Belts and Tensioner ______  Lube Carousel and Cups ______
 Battery, Check Electrolyte Level ______  Lube Gearbox Driveshaft ______
 Battery, Check Terminals-Clean and Tight ______  Check Feed Chains-Sag ______
 Change Air Primary and Safety Elements ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Connections and Ducts for Leaks ______  Auxiliary Hoist-Periodic Inspection ______
 Empty Dust Cups ______  Auxiliary Hoist-Change Oil ______
 Clean Compressor Oil Strainer ______  Jib Hoist-Check Cable Condition ______
 Change Compressor Oil Filters ______  Track gearbox: Check Oil level ______
 Change Compressor Oil ______  Track Gearbox: Check for Oil Leaks ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check for Unusual Noises ______
 Pump Drive Gearbox: Change Oil ______  Check Track Tension ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Change Fuel Tank breather ______  Perform Hydraulic Oil Sample ______
 Change Hyd. Tank Breather ______
 Change Main Return Oil Filters ______
 Change Case Drain Oil Filters ______
4250 Hours Maintenance Service and Task List
PM Kit A Part Number: 2657937468 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Chains-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
4500 Hours Maintenance Service and Task List
PM Kit B Part Number: 2658002692 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Check Case Drain Oil Filter Indicator ______
 Change Engine Oil Filters ______  Check Rotary Head Oil Level ______
 Change Engine Fuel Filters ______  Lube Upper Rotary Head Bearing ______
 Change Primary Fuel/Water Separators ______  Lube Tower Central Bank ______
 Change Engine Coolant Filter ______  Lube Frame Central Bank ______
 Check Engine DCA/SCA level ______  Lube Sheaves and Sprockets ______
 Check Radiator Coolant Level ______  Lube Carousel and Cups ______
 Clean Cooling Fins ______  Lube Gearbox Driveshaft ______
 Check Engine Belts and Tensioner ______  Check Feed Chains-Sag ______
 Battery, Check Electrolyte Level ______  Feed Cable and Wire Rope-Clean and Lube ______
 Battery, Check Terminals-Clean and Tight ______  Auxiliary Hoist-Periodic Inspection ______
 Change Air Primary and Safety Elements ______  Auxiliary Hoist-Check Oil Level ______
 Check Connections and Ducts for Leaks ______  Jib Hoist-Check Cable Condition ______
 Empty Dust Cups ______  Track gearbox: Check Oil level ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check for Oil Leaks ______
 Change Compressor Oil Filters ______  Track Gearbox: Check for Unusual Noises ______
 Check Compressor Oil level ______  Check Track Tension ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Perform Hydraulic Oil Sample ______
 Pump Drive Gearbox: Check Oil level ______
 Change Fuel Tank breather ______
 Change Hyd. Tank Breather ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
4750 Hours Maintenance Service and Task List
PM Kit A Part Number: 2657937468 Qty = 1
Engine Oil: 2657720349 Qty = 19

Task Description Verify Task Description Verify


 Change Engine Oil ______  Lube Upper Rotary Head Bearing ______
 Change Engine Oil Filters ______  Lube Tower Central Bank ______
 Change Engine Fuel Filters ______  Lube Frame Central Bank ______
 Change Primary Fuel/Water Separators ______  Lube Sheaves and Sprockets ______
 Change Engine Coolant Filter ______  Lube Carousel and Cups ______
 Check Engine DCA/SCA level ______  Lube Gearbox Driveshaft ______
 Check Radiator Coolant Level ______  Check Feed Chains-Sag ______
 Clean Cooling Fins ______  Feed Cable and Wire Rope-Clean and Lube ______
 Check Engine Belts and Tensioner ______  Auxiliary Hoist-Periodic Inspection ______
 Battery, Check Electrolyte Level ______  Jib Hoist-Check Cable Condition ______
 Battery, Check Terminals-Clean and Tight ______  Track gearbox: Check Oil level ______
 Change Air Primary and Safety Elements ______  Track Gearbox: Check for Oil Leaks ______
 Check Connections and Ducts for Leaks ______  Track Gearbox: Check for Unusual Noises ______
 Empty Dust Cups ______  Check Track Tension ______
 Clean Compressor Oil Strainer ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Check Compressor Oil level ______  Perform Hydraulic Oil Sample ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Perform Compressor Oil Sample ______
 Pump Drive Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Check Oil level ______
 Fuel Tank-Check Fuel level ______
 Hyd. Reservoir-Check Oil level ______
 Check Main Return Oil Filter Indicator ______
 Check Case Drain Oil Filter Indicator ______
 Check Rotary Head Oil Level ______
5000 Hours Maintenance Service and Task List
PM Kit C Part Number: 2658002718 Qty = 1
Engine Oil: 2657720349 Qty = 19
Compressor Oil: 2658251641 Qty = 8
Hydraulic Oil: 2657805038 Qty = 3
Task Description Verify Task Description Verify
 Change Engine Oil ______  Change Case Drain Oil Filters ______
 Change Engine Oil Filters ______  Change Rotary Head Oil ______
 Change Engine Fuel Filters ______  Rod Changer-Change Gear Oil ______
 Change Primary Fuel/Water Separators ______  Fuel Tank-Check Fuel Level ______
 Change Engine Coolant Filter ______  Hyd. Reservoir-Change Hyd Oil ______
 Check Engine DCA/SCA level ______  Lube Upper Rotary Head Bearing ______
 Check Radiator Coolant Level ______  Lube Tower Central Bank ______
 Clean Cooling Fins ______  Lube Frame Central Bank ______
 Check Engine Belts and Tensioner ______  Lube Sheaves and Sprockets ______
 Battery, Check Electrolyte Level ______  Lube Carousel and Cups ______
 Battery, Check Terminals-Clean and Tight ______  Lube Gearbox Driveshaft ______
 Change Air Primary and Safety Elements ______  Check Feed Chains-Sag ______
 Check Connections and Ducts for Leaks ______  Feed Cable and Wire Rope-Clean and Lube ______
 Empty Dust Cups ______  Auxiliary Hoist-Periodic Inspection ______
 Clean Compressor Oil Strainer ______  Auxiliary Hoist-Change Oil ______
 Change Compressor Oil Filters ______  Jib Hoist-Check Cable Condition ______
 Change Compressor Oil ______  Track gearbox: Check Oil level ______
 Comp Air Hose/Clamps-Inspect and Tighten ______  Track Gearbox: Check for Oil Leaks ______
 Pump Drive Gearbox: Change Oil ______  Track Gearbox: Check for Unusual Noises ______
 Pump Drive Gearbox: Check for Oil Leaks ______  Check Track Tension ______
 Change Fuel Tank breather ______  Track Gearbox: Check Torque Bolts/Nuts ______
 Change Hyd. Tank Breather ______  Change Hydraulic Oil ______
 Change Main Return Oil Filters ______
DRILLCareTM Maintenance Plan
MODEL: PV-271
Serial Number: US004588
Peel and
250 Hours Maintenance Service affix label
PM Kit A Part Number: 2657937468 Qty = 1
to Drill
Engine Oil: 2657720349 Qty = 19

500 Hours Maintenance Service


PM Kit B Part Number: 2658002692 Qty = 1
Engine Oil: 657720349 Qty = 19

1000 Hours Maintenance Service


PM Kit C Part Number: 2658002718 Qty = 1
Engine Oil: 2657720349 Qty = 19
Compressor Oil: 2658251641 Qty = 8

2000 Hours Maintenance Service


PM Kit D Part Number: 2658002734 Qty = 1
Engine Oil: 2657720349 Qty = 19
Compressor Oil: 2658251641 Qty = 8
Service Notes:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
Committed to
sustainable productivity.

www.atlascopco.com/drillingsolutions
www.acdsgarland.com

Copyright © 2010 Atlas Copco Drilling Solutions, LLC

You might also like