ZT125/310/350T-M Maintenance Manual
ZT125/310/350T-M Maintenance Manual
Maintenance Manual
2024-01-16
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Introduction
All the materials, illustrations, photos, etc. collected in this manual are compiled according to the latest products of ZT310-
M National IV. However, due to the continuous improvement of the product and other changes, there may be some
inconsistencies between your motorcycle and this manual. For colors or upgrades, please refer to the part codes on the official
website of Zontes. This manual will not be listed in detail; if the part names in this manual are inconsistent with the official
website of Zontes, please refer to the official website of Zontes.Individual parts of different displacements that differ in shape or
size but are disassembled and assembled in the same way, will not listed in this manual.
The M125/350/M125(2024) steps are similar to the M310, taking the M310 as an example.
If part of the content of this manual is insufficient, please refer to the "Driver's Manual" included with the bike. The latest
version of the driver's manual can be downloaded as a PDF in the model introduction corresponding to the official website of
Zontes.
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User notice
This manual is compiled by Guangdong Tayo Motorcycle Technology Co., Ltd. to guide dealers or service personnel to use it. This
manual cannot provide more detailed knowledge about motorcycles, and is only for reference for maintenance. If you do not
have the corresponding knowledge such as electrician, machine repair, etc., improper assembly or repair failure may occur
during repair.
If you need to clean or wash the body parts of the vehicle, you should use neutral car wash fluid or tap water, diesel, kerosene,
etc. Acidic or alkaline car wash liquid will cause irreversible corrosion of the surface paint, electroplating surface, and anodized
surface of the parts; gasoline will cause premature aging or hardening of sealants, gaskets, and rubber parts, reducing the
service life. Non-woven fabrics should be used for wiping with no residue. Ordinary rags may leave cloth scraps or wool, etc.,
which may affect the assembly or cause other adverse effects.
Our company will update this manual as soon as possible after the product changes.
The following is the meaning of the icons marked in this manual:
Failure to observe will cause personal injury or death of the driver or maintenance
personnel; or cause serious damage to parts and shorten the service life, etc.
Failure to comply may result in personal injury or death of the driver or maintenance
personnel; or damage to parts, abnormalities, etc.
Failure to observe the warning will cause personal injury to the driver or
maintenance personnel; or matters requiring special attention during disassembly
and assembly
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Content
Introduction ........................................................................................................................................................................................ 2
Content ............................................................................................................................................................................................... 4
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2. Maintenance ................................................................................................................................................................................. 42
Know Before Service ................................................................................................................................................................. 42
M310 Maintenance schedule ................................................................................................................................................... 43
M125/M125(2024) Maintenance schedule .............................................................................................................................. 44
M350 Maintenance schedule ................................................................................................................................................... 45
M310 Air filter (filter element), air inlet filter element ............................................................................................................ 46
1. Support the vehicle firmly ............................................................................................................................................. 46
2. Remove the left engine cover ....................................................................................................................................... 46
3. Remove the air inlet cover ............................................................................................................................................ 47
4. Replace the air inlet filter .............................................................................................................................................. 47
5. Remove the air filter housing ........................................................................................................................................ 47
6. Replace Air filter element ............................................................................................................................................. 47
7. Inspection air filter waste oil pipe ................................................................................................................................. 48
8. Reinstall ......................................................................................................................................................................... 48
M125 Air filter (filter element), air inlet filter element ............................................................................................................ 49
1. Support the vehicle firmly ............................................................................................................................................. 49
2. Remove the left engine cover ....................................................................................................................................... 49
3. Replace the air inlet filter .............................................................................................................................................. 49
4. Remove the air filter housing ........................................................................................................................................ 50
5. Replace Air filter element ............................................................................................................................................. 50
6. Inspection air filter waste oil pipe ................................................................................................................................. 50
7. Reinstall ......................................................................................................................................................................... 50
M125(2024) Air filter (filter element), air inlet filter element .................................................................................................. 51
1. Support the vehicle firmly ............................................................................................................................................. 51
2. Remove the left engine cover ....................................................................................................................................... 51
3. Remove the air intake cover ......................................................................................................................................... 51
4. Replace the air inlet filter element ............................................................................................................................... 51
5. Replace Air filter element ............................................................................................................................................. 52
6. Inspection air filter waste oil pipe ................................................................................................................................. 52
7. Reinstall ......................................................................................................................................................................... 52
M350 Air filter (filter element), air inlet filter element ............................................................................................................ 52
1. Support the vehicle firmly ............................................................................................................................................. 52
2. Remove the left engine cover ....................................................................................................................................... 52
3. Replace the air inlet filter element ............................................................................................................................... 53
4. Remove the air filter shell ............................................................................................................................................. 53
5. Replace the filter element of the air filter .................................................................................................................... 54
6. Check the waste oil pipe of air filter ............................................................................................................................. 54
7. Reassembly ................................................................................................................................................................... 54
Bolts and nuts of muffler .......................................................................................................................................................... 55
1. Check for air leaks at the engine exhaust. .................................................................................................................... 55
2. Check for nut and bolts at the muffler .......................................................................................................................... 55
M310/350 Spark plug................................................................................................................................................................ 55
1. Disassemble the spark plug ........................................................................................................................................... 56
2. Check the spark plug ..................................................................................................................................................... 57
3. Refer to the steps to remove the spark plug to restore all parts. ................................................................................. 57
M125 Spark plug ....................................................................................................................................................................... 57
1. Disassemble the spark plug ........................................................................................................................................... 57
2. Check the spark plug ..................................................................................................................................................... 59
3. Refer to the steps to remove the spark plug to restore all parts. ................................................................................. 59
Engine oil................................................................................................................................................................................... 59
M310 ................................................................................................................................................................................. 60
1. Drain the oil ........................................................................................................................................................... 60
2. Replace fine filter .................................................................................................................................................. 60
3. Add oil ................................................................................................................................................................... 60
4. Change gear box oil ............................................................................................................................................... 61
5. Confirm the oil level .............................................................................................................................................. 61
M125 ................................................................................................................................................................................. 61
1. Drain the oil ........................................................................................................................................................... 61
2. Replace fine filter .................................................................................................................................................. 62
3. Add oil ................................................................................................................................................................... 62
4. Change gear box oil ............................................................................................................................................... 62
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5. Confirm the oil level .............................................................................................................................................. 63
M350 ................................................................................................................................................................................. 63
1. Drain the oil ........................................................................................................................................................... 63
2. Replace the fine filter ............................................................................................................................................ 63
3. Add oil ................................................................................................................................................................... 64
4. Replace the gearbox oil ......................................................................................................................................... 64
M310/350 Throttle valve body ................................................................................................................................................. 65
1. Do not dismantle the throttle body to clean up carbon deposits ................................................................................. 65
2. Remove the stepper motor and clean up carbon deposits........................................................................................... 65
3. Remove the throttle valve body assembly to clean up carbon deposits ...................................................................... 67
4. M310 Disassemble the three-in-one sensor ................................................................................................................. 68
5. M350 Disassemble the three-in-one sensor ................................................................................................................. 68
6. Throttle valve body troubleshooting process ............................................................................................................... 70
M125 Throttle valve body ......................................................................................................................................................... 70
1. Do not dismantle the throttle body to clean up carbon deposits ................................................................................. 70
2. Remove the stepper motor and clean up carbon deposits........................................................................................... 70
3. Remove the throttle valve body assembly to clean up carbon deposits ...................................................................... 71
4. Disassemble the sensor................................................................................................................................................. 71
5. Throttle valve body troubleshooting process ............................................................................................................... 72
Throttle cable ............................................................................................................................................................................ 73
1. Inspection ...................................................................................................................................................................... 73
2. Adjust the throttle cable clearance ............................................................................................................................... 73
3. Lube door cable............................................................................................................................................................. 73
Idle speed .................................................................................................................................................................................. 73
Check idle speed: .............................................................................................................................................................. 74
Fuel evaporative pollutant control system ............................................................................................................................... 74
M310 fuel evaporation ..................................................................................................................................................... 74
M125 fuel evaporation ..................................................................................................................................................... 75
M350 fuel evaporation ..................................................................................................................................................... 76
Radiator..................................................................................................................................................................................... 77
1.Check the coolant .......................................................................................................................................................... 77
M125/310 ................................................................................................................................................................. 77
M350 ......................................................................................................................................................................... 77
2. Add coolant (antifreeze) to the Coolant expansion tank .............................................................................................. 77
M125/310 ................................................................................................................................................................. 77
M350 ......................................................................................................................................................................... 78
3. Add coolant to the Radiator .......................................................................................................................................... 78
M310 ......................................................................................................................................................................... 78
M350 ......................................................................................................................................................................... 79
4. Put coolant .................................................................................................................................................................... 79
M310 ......................................................................................................................................................................... 79
M125 ......................................................................................................................................................................... 79
5. Check whether the fins of the radiator water tank are deformed or the air duct is blocked ....................................... 79
M310 ......................................................................................................................................................................... 79
M125 ......................................................................................................................................................................... 79
M350 ......................................................................................................................................................................... 80
6. Check all water pipes for leaks; aging. .......................................................................................................................... 81
M310 ......................................................................................................................................................................... 81
M125 ......................................................................................................................................................................... 81
M350 ......................................................................................................................................................................... 82
Fuel pipe.................................................................................................................................................................................... 83
1. Check the fuel pipe for leaks with the help of an endoscope with LED light ................................................................ 83
2. Replace high pressure oil pipe ...................................................................................................................................... 83
3. Fuel pump ..................................................................................................................................................................... 84
3.1 Use oil pressure gauge to measure fuel pressure ............................................................................................... 84
3.2 Simple test of fuel pump ..................................................................................................................................... 84
4. Treatment of abnormal fuel pressure ........................................................................................................................... 85
M310 V belt............................................................................................................................................................................... 86
1. System Components ..................................................................................................................................................... 86
2. Maintenance ................................................................................................................................................................. 86
2.1 Remove the belt .................................................................................................................................................. 86
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2.2 Disassemble the continuously variable transmission components .................................................................... 87
2.3 Inspection ............................................................................................................................................................ 88
2.4 Assembly ............................................................................................................................................................. 89
3. Common fault phenomena/troubleshooting................................................................................................................ 91
3.1 The engine can be started, but the rear wheel does not rotate ......................................................................... 91
3.2 Engine stall or lack of power ............................................................................................................................... 91
3.3 Insufficient high-speed power ............................................................................................................................ 91
3.4 When the engine is at normal idling speed, the rear wheel rotates rapidly....................................................... 91
Braking System .......................................................................................................................................................................... 92
M310 Braking system component diagram: ..................................................................................................................... 92
M125 Braking system component diagram: ..................................................................................................................... 92
M350 Braking system component diagram: ..................................................................................................................... 93
M125 (2024) Braking system component diagram:.......................................................................................................... 93
1. Check the brake components ....................................................................................................................................... 94
2. Check the front and rear brake switches ...................................................................................................................... 95
2.1 Check the brake switch ....................................................................................................................................... 95
2.2 Replace the brake switch .................................................................................................................................... 95
3. Lubricate the movable parts of the brake handle ......................................................................................................... 95
3.1 Lubricate the front brake handle. ....................................................................................................................... 95
3.2 Lubricating the rear brake handle ....................................................................................................................... 96
3.3 Replacing the brake handle ................................................................................................................................. 96
4. Adjust the brake handle ................................................................................................................................................ 96
5. Replace the brake pads ................................................................................................................................................. 96
5.1 Replace the front brake pads .............................................................................................................................. 96
M125/310 ......................................................................................................................................................... 96
M350 ................................................................................................................................................................. 97
5.2 Replace the rear brake pads ............................................................................................................................... 98
5.3 Abnormal sound of brake pads ........................................................................................................................... 98
6. Replace the brake disc .................................................................................................................................................. 98
6.1 Replacing the front brake disc ............................................................................................................................ 99
6.2 Replacing the rear brake disc .............................................................................................................................. 99
Brake hose .............................................................................................................................................................................. 100
Brake fluid ............................................................................................................................................................................... 100
1. Add brake fluid to the main pumps of the front and rear disc brakes ........................................................................ 100
2. Replace the brake fluid ............................................................................................................................................... 101
2.1 Replace the front brake brake fluid .................................................................................................................. 101
2.2 Replace the rear brake fluid .............................................................................................................................. 101
3. Brake system exhaust ................................................................................................................................................. 102
Tire .......................................................................................................................................................................................... 102
1. Check the tires ............................................................................................................................................................ 102
2. Replace tires ................................................................................................................................................................ 103
Steering mechanism................................................................................................................................................................ 103
1. Check the steering mechanism ................................................................................................................................... 103
2. Adjust the steering mechanism .................................................................................................................................. 103
M125/310 ............................................................................................................................................................... 103
M350 ....................................................................................................................................................................... 104
3. Maintain steering bearings ......................................................................................................................................... 104
4. Malfunction ................................................................................................................................................................. 104
Front fork ................................................................................................................................................................................ 104
1. Check the appearance................................................................................................................................................. 104
2. Check the shock absorption performance .................................................................................................................. 105
3. Remove the front shock absorption ........................................................................................................................... 105
4. Correct the front fork tube ......................................................................................................................................... 105
5. Troubleshooting .......................................................................................................................................................... 105
Rear shock absorption ............................................................................................................................................................ 106
1. Check ........................................................................................................................................................................... 106
2. Adjust the preload....................................................................................................................................................... 106
2.1 Adjust the right rear shock absorption ............................................................................................................. 106
M125/310 ....................................................................................................................................................... 106
M350 ............................................................................................................................................................... 106
2.2 Adjust the left rear shock absorption................................................................................................................ 106
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2.2.1 M310 ...................................................................................................................................................... 106
2.2.2 M125 ...................................................................................................................................................... 107
2.2.3 M350 ...................................................................................................................................................... 107
3. Replace the shock absorption ..................................................................................................................................... 107
Bolts and nuts for body and engine installation ..................................................................................................................... 108
1. Check the fasteners for the critical parts .................................................................................................................... 108
2. Check engine fasteners ............................................................................................................................................... 108
Valve clearance adjustment (M310) ....................................................................................................................................... 110
1. Maintenance information ........................................................................................................................................... 110
1.1 General information .......................................................................................................................................... 110
1.2 Assemble torque value...................................................................................................................................... 110
1.3 Tools, measuring tools, accessories .................................................................................................................. 110
2. Operation steps ........................................................................................................................................................... 110
Side bracket ............................................................................................................................................................................ 114
1. Check ........................................................................................................................................................................... 114
2. Lubrication .................................................................................................................................................................. 114
Main bracket ........................................................................................................................................................................... 115
1. Check ........................................................................................................................................................................... 115
2. Lubrication .................................................................................................................................................................. 115
3. Install the main bracket .............................................................................................................................................. 115
4. Replace the return spring post of the main support................................................................................................... 115
Sound, light, and electrical device Inspection ......................................................................................................................... 116
1. Check ........................................................................................................................................................................... 116
M125/310 charging ................................................................................................................................................. 117
M350 charging ........................................................................................................................................................ 117
2. Headlight height adjustment ...................................................................................................................................... 117
3.Fuse box ....................................................................................................................................................................... 118
4. Troubleshooting .......................................................................................................................................................... 119
4.1 Right hand switch .............................................................................................................................................. 119
4.2 Right hand handle vice switch........................................................................................................................... 119
4.3Left hand handle auxiliary switch....................................................................................................................... 120
4.4 Horn .................................................................................................................................................................. 121
4.5 Left hand switch ................................................................................................................................................ 121
4.6 Light................................................................................................................................................................... 123
4.7 Windshield failure ............................................................................................................................................. 123
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2. Front wheel oil seals and bearings .............................................................................................................................. 197
2.1 Service life of front wheel oil seals and bearings .............................................................................................. 197
2.2 Replacement method of front wheel oil seal and bearing................................................................................ 198
3. Front wheel rims and tires .......................................................................................................................................... 198
3.1 The service life of the front wheel rim and tire ................................................................................................ 198
3.2 How to replace the front wheel rim and tire .................................................................................................... 198
3.3 Dynamic balance ............................................................................................................................................... 198
M125/310 replacement of the front shock absorber ............................................................................................................. 198
1. Disassemble the front wheel and front fender assembly ........................................................................................... 198
2. Remove the left and right front shock absorbers ....................................................................................................... 199
3. Reinstall the shock absorber, front fender, front wheel and other components ....................................................... 199
M350 replacement of the front shock absorber..................................................................................................................... 199
1. Disassemble the front wheel and front fender assembly ........................................................................................... 199
2. Remove the left and right front shock absorbers ....................................................................................................... 200
3. Reinstall the shock absorber, front fender, front wheel and other components ....................................................... 200
M125/310 replace the lower link board ................................................................................................................................. 201
1. Disassemble parts ahead of time ................................................................................................................................ 201
2. Remove the faucet lock............................................................................................................................................... 201
3. Removing the direction pad ........................................................................................................................................ 201
4. Remove the lower link board assembly ...................................................................................................................... 202
5. Install the lower link board assembly ......................................................................................................................... 202
6. Install other disassembly components........................................................................................................................ 202
M350 replace the lower link board ......................................................................................................................................... 202
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1. Vehicle information
Know Before Service
1. Use good quality tools, or special tools and fixtures designed by our company. The use of inferior tools may cause damage to
parts, peeling of plating, improper assembly, etc.
2. The O-rings, paper gaskets, copper gaskets, and component sealing rings used for sealing must be replaced before assembling.
3. Fasteners with torque requirements need to use a torque wrench to check the torque; if the torque is not required, refer to
the general torque value recommended by general fasteners.
4. Clean up before assembly; after assembly, check whether the assembly is correct and in place.
5. The vehicle should be parked balanced and pay attention to safety during disassembly and assembly. Including but not limited
to the use of electric tools, hand tools, pneumatic tools, hydraulic tools, handling; prevent contact with skin, eyes, burns, etc.
6. The replaced oils, liquids, batteries, etc. must be recycled and handed over to qualified institutions for disposal; it is forbidden
to dump them at will to pollute the environment or water sources.
7. Swallowing or inhaling coolant, brake fluid, etc. will cause certain harm to the human body. Any exposed skin such as hands
and face should be cleaned thoroughly after each addition. If swallowed by mistake, immediately contact the poison control
center or hospital; if inhaled, please immediately go to a ventilated environment. If it accidentally splashes into the eyes,
immediately rinse the eyes with a large amount of running water and seek medical advice or consultation in time. Keep away
from children and pets.
8 M310 and M125 vehicles produced before mid-August 2022 have the structure of M6×16 bolts + flanging bushing + flanging
bushing buffer rubber, which can be replaced by M6×14 shoulder socket head cap bolts. Similar places in subsequent chapters
of this manual will not be repeated.
Only part of the basic requirements for matters needing attention, prevention of accidental injury, etc. can be listed; it is not
possible to list all situations in detail. Be vigilant during disassembly and assembly to prevent accidents.
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Body label
① The vehicle identification code VIN can be seen after opening the seat cushion, and the VIN code is engraved on the cross
tube at the rear of the frame.
② The muffler code is on the inner side above the muffler.
③ The nameplate is above the radiator.
④ PKE, OBD interface and water tank filling port position are pasted on the right storage box cover.
⑤ The engine identification code is engraved on the left crankcase.
⑥ The storage box warning label is pasted on the front of the storage box.
Remarks: Different rows of nameplate, muffler code and warning paste content is different.The figure below is illustrated by
M310.
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M310 Technical specification
Item Specification
Front tire specification 110/80-14 CM-SC01 59S
Rear tire specification 140/70-14 CM-SC01 68S
Front rim specification MT:2.5×14
Rear rim specification MT:3.75×14
Vehicle
Brake fluid DOT4 0.23L(0.06 US gal,0.05 lmp gal)
Replace fine filter: 1.75L(0.46 US gal,0.39 lmp gal)
Oil consumption
Without replacing the fine filter: 1.7L(0.45 US gal,0.37 lmp gal)
Gearbox oil consumption 0.2L(0.05 US gal,0.04 lmp gal)
Fuel oil 95 and above
Engine
Idle speed (r/min) 1600±100
Spark plug model NGK LMAR8A-9
Spark plug Gap 0.8~0.9mm(0.031~0.035 in)
Resistance (kΩ) 3~7.5
Total amount of coolant 1.64L(0.43 US gal,0.36 lmp gal)
Thermostat opening temperature 80~84℃(176~183.2F)
Cooling
Thermostat fully open temperature 95℃(203F)
system
Thermostat opening stroke ≥3.5mm (0.13 in)
Coolant type Ethylene glycol + distilled water
Front wheel/steering system
Item Standard Limit
Tread depth - ≥1.6mm (0.063 in)
Normal temperature standard tire pressure 260kPa (2.7 kgf/cm2,37.7 PSI) -
Front wheel rim Radial - 1.5mm (0.006 in)
runout Axial - 1.5mm (0.006 in)
Rear wheel/suspension system
Item Standard Limit
Tread depth - ≥1.6mm (0.063 in)
Normal temperature standard tire pressure 260kPa (2.7 kgf/cm2,37.7 PSI) -
Radial - 1.5mm (0.006 in)
Rear wheel rim runout
Axial - 1.5mm (0.006 in)
V belt
Standard position of rear shock absorber and preload regulator Third gear -
Brake system
Item Standard Limit
Brake fluid DOT4 -
Front brake disc Brake pad use limit - Trough bottom
Brake disc thickness ≥4.0mm(0.16 in) <4.0mm(0.16 in)
Brake fluid DOT4 -
Rear brake disc Brake pad use limit - Trough bottom
Brake disc thickness ≥4.0mm(0.16 in) <4.0mm(0.16 in)
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Battery/charging system
Item Standard
Type YTX12-BS
Capacity 12Ah
Battery self-discharge current 1.1mA average
Full 13.1~13.3V
Charging voltage required for ≤12.8V
Voltage unloaded bike
Charging voltage required for ≤12V
Battery loading
Constant voltage range 14.4~14.8V
Constant voltage charging
Initial charging current 0.1~0.2 times the battery capacity
mode
Charging time 6~24 hours
Maximum charging current 0.1 times the battery capacity
Constant current charging Charging time 5~8 hours
mode Charging current × charging time must be controlled within the current
range of 0.5 to 0.8 times the battery capacity
M125/M125(2024) Technical specification
Item Specification
Front tire specification 100/80-14 CM576 48P
Rear tire specification 120/70-14 CM577 61P
Front rim specification MT:2.5×14
Rear rim specification MT:3.5×14
Brake fluid DOT4 0.23L(0.06 US gal,0.05 lmp gal)
Vehicle
0.95L(0.25 US gal,0.21 lmp
Replace fine filter:
gal)
Oil consumption
Without replacing the 0.9L(0.24 US gal,0.2 lmp
fine filter: gal)
Gearbox oil consumption 0.16L(0.04 US gal,0.04 lmp gal)
Idle speed (r/min) 1500±100
Engine
Fuel oil 95 and above
Spark plug model TORCH CR8EI
Spark plug Gap 0.7~0.9mm(0.028~0.035 in)
Resistance (kΩ) 3~7.5
Total amount of coolant 0.9L(0.24 US gal,0.2 lmp gal)
Thermostat opening temperature 80~84℃(176~183.2F)
Cooling
system Thermostat fully open temperature 95℃(203F)
Thermostat opening stroke ≥3.5mm (0.13 in)
Coolant type Ethylene glycol + distilled water
Front wheel/steering system
Item Standard Limit
Tread depth - ≥1.6mm (0.063 in)
Normal temperature standard tire pressure 220kPa (2.24 kgf/cm2, 32 PSI) -
Front wheel rim Radial - 1.5mm (0.006 in)
runout Axial - 1.5mm (0.006 in)
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Rear wheel/suspension system
Item Standard Limit
Tread depth - ≥1.6mm (0.063 in)
Normal temperature standard tire pressure 270kPa (2.75 kgf/cm2,39 PSI) -
Radial - 1.5mm (0.006 in)
Rear wheel rim runout
Axial - 1.5mm (0.006 in)
V belt
Standard position of rear shock absorber and preload regulator Third gear -
Brake system
Item Standard Limit
Brake fluid DOT4 -
Front brake disc Brake pad use limit - Trough bottom
Brake disc thickness ≥4.0mm (0.16 in) <4.0mm(0.16 in)
Brake fluid DOT4 -
Rear brake disc Brake pad use limit - Trough bottom
Brake disc thickness ≥4.0mm (0.16 in) <4.0mm(0.16 in)
Battery/charging system
Item Standard
Type 6-FM-7L
Capacity 7Ah
Battery self-discharge current 1.1mA average
Full 13.1~13.3V
Charging voltage required for
≤12.8V
Voltage unloaded bike
Charging voltage required for
≤12V
Battery loading
Constant voltage range 14.4~14.8V
Constant voltage charging
Initial charging current 0.1~0.2 times the battery capacity
mode
Charging time 6~24 hours
Maximum charging current 0.1 times the battery capacity
Constant current charging Charging time 5~8 hours
mode Charging current × charging time must be controlled within the current
range of 0.5 to 0.8 times the battery capacity
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M350 Technical specification
Item Specification
Front tire specification 120/70-15 CM576 56S
Rear tire specification 140/70-14 CM577 68S
Front rim specification MT:3.5×15
Rear rim specification MT:3.75×14
Vehicle
Brake fluid DOT4 0.23L(0.06 US gal,0.05 lmp gal)
Replace fine filter: 1.75L(0.46 US gal,0.39 lmp gal)
Oil consumption
Without replacing the fine filter: 1.55L(0.41 US gal,0.34 lmp gal)
Gearbox oil consumption 0.2L(0.05 US gal,0.04 lmp gal)
Fuel oil 95 and above
Engine
Idle speed (r/min) 1600±100
Spark plug model NGK LMAR8A-9
Spark plug Gap 0.8~0.9mm(0.031~0.035 in)
Resistance (kΩ) 3~7.5
Total amount of coolant 1.44L(0.38 US gal,0.32 lmp gal)
Thermostat opening temperature 80~84℃(176~183.2F)
Cooling
Thermostat fully open temperature 95℃(203F)
system
Thermostat opening stroke ≥3.5mm (0.13 in)
Coolant type Ethylene glycol + distilled water
Front wheel/steering system
Item Standard Limit
Tread depth - ≥1.6mm (0.063 in)
Normal temperature standard tire pressure 240kPa(2.45 kgf/cm2,34.8 PSI) -
Front wheel rim Radial - 1.5mm (0.006 in)
runout Axial - 1.5mm (0.006 in)
Rear wheel/suspension system
Item Standard Limit
Tread depth - ≥1.6mm (0.063 in)
Normal temperature standard tire pressure 260kPa (2.7 kgf/cm2,37.7 PSI) -
Radial - 1.5mm (0.006 in)
Rear wheel rim runout
Axial - 1.5mm (0.006 in)
V belt
Standard position of rear shock absorber and preload regulator Third gear -
Brake system
Item Standard Limit
Brake fluid DOT4 -
Front brake disc Brake pad use limit - Trough bottom
Brake disc thickness ≥4.5mm(0.18 in) <4.5mm(0.18 in)
Brake fluid DOT4 -
Rear brake disc Brake pad use limit - Trough bottom
Brake disc thickness ≥4.0mm(0.16 in) <4.0mm(0.16 in)
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Battery/charging system
Item Standard
Type YTX12-BS
Capacity 12Ah
Battery self-discharge current 1.1mA average
Full 13.1~13.3V
Charging voltage required for ≤12.8V
Voltage unloaded bike
Charging voltage required for ≤12V
Battery loading
Constant voltage range 14.4~14.8V
Constant voltage charging
Initial charging current 0.1~0.2 times the battery capacity
mode
Charging time 6~24 hours
Maximum charging current 0.1 times the battery capacity
Constant current charging Charging time 5~8 hours
mode Charging current × charging time must be controlled within the current
range of 0.5 to 0.8 times the battery capacity
Lamp/Speedometer/switch description
Item Specification
High beam 12V~23W
Front headlight
Low beam 12V~15W
Front position light 2.8W
Front turn signal 1.2W
Light(LED)
Rear turn signal 1W
License plate light 0.5W
Brake lights/tail lights 1.3/0.4W
Storage box atmosphere light 0.2W
Main insurance 25A
ECM 15A
ABS hydraulic control unit motor 25A
Insurance Hydraulic control unit ECU 10A
Lights 10A
Regular power supply 15A
spare 15A
Water
temperature Room temperature 1.5~4.0 KΩ
sensor
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Tightening torque
Bolt tightening torque of general tightening part
Intensity Grade 4.8-6.8 (mark "4" on the head of the Grade 8.8 (mark "7" or "8.8" on the head of
level bolt) the bolt)
Tightening torque Standar Breaking Tightening Standard Breaking
Bolt diameter
range d value torque torque range value torque
M4 1-2 1.4 / 1.5-3 2.5 /
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Cable/ pipe/electrical device distribution map
1. Distribution map of lamps and lanterns
1-Left front turn signal 2-Left daytime running light 3-Side reflector 4-Position light 5-Right daytime running light 6-Headlight 7-
Right front turn signal 8-Right-hand handle auxiliary switch 9-Right-hand handle switch 10-Rear tail light/system Moving lamp
11-Rear right turn signal 12-Rear reflector 13-License plate lamp 14-Left rear turn signal 15-Left handle switch 16-Left handle
assistant switch
2. Throttle cable
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3. Brake upper pump and brake hose
1-Front disc brake main pump 2-FMC-HU brake hose 3-RMC-HU brake hose 4-rear disc brake main pump
4. Calipers, brake hoses and wheel speed sensors
1-brake disc (front) 2- front whell ABS induction ring gear 3-wheel speed sensor (front wheel) 4-front disc brake caliper 5-FC-HU
brake hose 6- rear whell ABS induction ring gear 7-brake disc (rear) 8-rear disc brake caliper 9-wheel speed sensor (rear wheel)
10-RC-HU brake hose
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5. Distribution map of brake system accessories
5.1 M310
1-wheel speed sensor (front wheel) 2-FC-HU brake hose 3-RC-HU brake hose 4-wheel speed sensor (rear wheel) 5-rear brake
lever 6-rear brake switch 7-RMC -HU brake hose 8-rear disc brake main pump 9-FMC-HU brake hose 10-front brake switch 11-
front disc brake main pump 12-front brake handle 13-hydraulic control unit
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5.2 M125
1-wheel speed sensor (front wheel) 2-FC-HU brake hose 3-RC-HU brake hose 4-wheel speed sensor (rear wheel) 5-rear brake
lever 6-rear brake switch 7-RMC -HU brake hose 8-rear disc brake main pump 9-FMC-HU brake hose 10-front brake switch 11-
front disc brake main pump 12-front brake handle 13-hydraulic control unit
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5.3 M350
1-wheel speed sensor (front wheel) 2-FC-HU brake hose 3-RC-HU brake hose 4-wheel speed sensor (rear wheel) 5-rear brake
lever 6-rear brake switch 7-RMC -HU brake hose 8-rear disc brake main pump 9-FMC-HU brake hose 10-front brake switch 11-
front disc brake main pump 12-front brake handle 13-hydraulic control unit
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6. Oil supply system
6.1 M310 Fuel evaporation
1- Fuel level sensor 2- Fuel tank 3- Fuel pump 4- Oil-air separator (welded inside the fuel tank) 5- Fuel tank cap 6-
Adsorption/vent pipe 7-High pressure fuel pipe 8-Carbon tank 9-Carbon tank solenoid valve 10- Solenoid valve intake pipe 11-
solenoid valve outlet pipe 12-throttle valve body assembly 13-intake pipe
Caution:
The carbon canister assembly includes a carbon canister 8, an adsorption/vent pipe 6, a solenoid valve intake pipe 10, a solenoid
valve outlet pipe 11 and a vent/leakage pipe 13. The carbon canister components are sold as a complete set and are sold
separately without being disassembled. If the vent tube is damaged, you can purchase a reliable and weather-resistant hose
with the same or similar inner and outer diameters. A small amount of gasoline that enters the canister after reversing may leak
from the pipe 13.
Fuel evaporation:
Oil and gas → oil and gas separator (inside the oil tank) → adsorption/vent pipe → solenoid valve intake pipe → solenoid valve
outlet pipe → throttle valve body assembly → intake manifold → cylinder
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6.2 M125 Fuel evaporation
1- Fuel level sensor 2- Fuel tank 3- Fuel pump 4- Oil-air separator (welded inside the fuel tank) 5- Fuel tank cap 6-
Adsorption/vent pipe 7-High pressure fuel pipe 8-Carbon tank 9-Carbon tank solenoid valve 10- Solenoid valve intake pipe 11-
solenoid valve outlet pipe 12-throttle valve body assembly
Fuel evaporation:
Oil and gas → oil and gas separator (inside the oil tank) → adsorption/vent pipe → solenoid valve intake pipe → solenoid valve
outlet pipe → throttle valve body assembly → intake manifold → cylinder
6.3 M350 Fuel evaporation
1- Fuel level sensor 2- Fuel tank 3- Fuel pump 4- Oil-air separator (welded inside the fuel tank) 5- Fuel tank cap 6-
Adsorption/vent pipe 7-High pressure fuel pipe 8-Carbon tank 9-Carbon tank solenoid valve 10- Solenoid valve intake pipe 11-
solenoid valve outlet pipe 12-throttle valve body assembly
Fuel evaporation:
Oil and gas → oil and gas separator (inside the oil tank) → adsorption/vent pipe → solenoid valve intake pipe → solenoid valve
outlet pipe → throttle valve body assembly → intake manifold → cylinder
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6.4 M310 Fuel supply
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6.6 M350 Fuel supply
1- Main water tank 2- Water tank filling port 3- Secondary water tank 4- Aluminum water inlet pipe 5- Aluminum water outlet
pipe 6- Small water tank 7- Water and oil shared sensor 8- Thermostat 9- Water pump cover assembly
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7.2 M125
1- Secondary water tank 2-Secondary water tank link pipe 3-Engine inlet pipe 4- Thermostat outlet pipe 5- Thermostat 6- Water
tank inlet pipe 7- Water and oil shared sensor 8- Water tank outlet pipe 9- Water tank cover 10- Radiator assembly 11- Water
pump cover assembly
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7.3 M350
1- Main water tank 2- Water tank filling port 3- Secondary water tank 4- auxiliary water tank is connected with water pipe 5-
main water tank inlet pipe 6- main water tank outlet pipe 7- Water and oil shared sensor 8- Thermostat 9- Water pump cover
assembly
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1-TFT Speedometer 2-Flasher 3-horn 4-faucet lock 5-PKE 6-main cable 7-ignition coil 8-side bracket flameout switch 9-engine
controller (ECU) 10-buzzer 11-cushion lock 12 -Dump switch 13-Windshield motor controller 14-USB charging cable 15-Front
storage box lock 16-Electronic fuel tank lock 17-Canister solenoid valve
18-Battery 19-Rectifier
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1-TFT meter 2-Windshield motor controller 3-PKE 4-faucet lock 5-front storage box lock 6-speaker 7-USB charging cable 8-dump
switch
1- Cushion Lock 2- Rectifier 3- Buzzer 4- Engine Controller (ECU) 5- Battery 6- Fuse Box 1 7- Electronic Fuel Tank Lock 8- Fuse Box
2 9- Fuse Box 3 10- Ignition Coil 11- Side Bracket flameout switch
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8.2 M310
1-TFT Speedometer 2-Flasher 3-horn 4-faucet lock 5-PKE 6-main cable 7-ignition coil 8-side bracket flameout switch 9-engine
controller (ECU) 10-buzzer 11-cushion lock 12 -Dump switch 13-Windshield motor controller 14-USB charging cable 15-Front
storage box lock 16-Electronic fuel tank lock 17-Canister solenoid valve
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18-Battery 19-Rectifier
1-TFT meter 2-Windshield motor controller 3-PKE 4-faucet lock 5-front storage box lock 6-speaker 7-USB charging cable 8-dump
switch
1- Cushion Lock 2- Rectifier 3- Buzzer 4- Engine Controller (ECU) 5- Battery 6- Fuse Box 1 7- Electronic Fuel Tank Lock 8- Fuse Box
2 9- Fuse Box 3 10- Ignition Coil 11- Side Bracket flameout switch
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8.3 M350
1-TFT Speedometer 2- horn 3- faucet lock 4- charging port holder 5-PKE 6-main cable 7-ignition coil 8-side bracket flameout
switch 9-engine controller (ECU) 10- Rectifier 11-cushion lock 12 -Dump switch 13-Windshield motor controller 14- Flasher 15-
antenna 16-- USB charging cable 17-Front storage box lock 18-Electronic fuel tank lock 19- Canister solenoid valve 20-Start relay
21- battery 22-buzzer
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9. Intake and exhaust system
9.1 M310
1- External oil and gas separator 2- Cylinder head 3- Throttle valve body assembly 4- Intake manifold 5- Cylinder head exhaust
pipe 6- Air filter intake pipe 7- Air filter outlet pipe 8- Cylinder 9- Muffler 10- Crankshaft Box exhaust pipe
Exhaust gas → cylinder head cover → oil and gas separator → cylinder head exhaust pipe → air filter → air filter outlet pipe →
throttle valve body → intake manifold → cylinder → muffler
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9.2 M125
1- Cylinder head 2-Cylinder head exhaust pipe 3- Air filter intake pipe 4- Crankshaft Box exhaust pipe 5-Air filter outlet pipe 6-
Throttle valve body assembly 7- Intake manifold 8-Cylinder 9- Muffler
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9.3 M350
1- Cylinder head 2-Cylinder head exhaust pipe 3- Air filter intake pipe 4- Crankshaft Box exhaust pipe 5-Air filter outlet pipe 6-
Throttle valve body assembly 7- Intake manifold 8-Cylinder 9- Muffler
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Tool
Pull code Rubber hammer Dynamic Balancing Machine Tire raking machine
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Hoop clamp Internal Circlip Pliers External circlip pliers Clamp multimeter
①Press down the center cylinder with 4# inner hexagon or other tools, you can hear a sound or the center cylinder moves
axially by 2mm;
②Pry open the gap with a blade, nail or carving knife, etc. and remove it; if space permits, you can reach it Push out from the
back;
③Pinch the outer ring with two fingers, and push the center cylinder up to the initial position;
④Pinch the center cylinder with two fingers to install the swell nails to the installation position;
⑤The outer ring is attached to the connected parts; if not attached Check whether it is misaligned;
⑥Press the center cylinder with your fingers or other tools, and you can hear a sound or the top of the center cylinder is almost
flush with the top surface of the outer ring, indicating that the assembly is in place.
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2. Maintenance
Know Before Service
1. Use good quality tools, or special tools and fixtures designed by our company. The use of inferior tools may cause damage to
parts, peeling of plating, improper assembly, etc.
2. The O-rings, paper gaskets, copper gaskets, and component seals used for sealing must be replaced before assembly.
3. Fasteners with torque requirements need to use a torque wrench to check the torque; if the torque is not required, refer to
the general torque value recommended by general fasteners.
4. Clean up before assembly; after assembly, check whether the assembly is correct and in place.
5. The vehicle should be parked balanced and pay attention to safety during disassembly and assembly. Including but not limited
to the use of electric tools, hand tools, pneumatic tools, hydraulic tools, and handling. Prevent contact with skin, eyes, burns,
electric shocks, etc.
6. The replaced oils, liquids, batteries, etc. must be recycled and handed over to a qualified organization for disposal; it is
forbidden to dump them at will to pollute the environment or water sources.
7. Swallowing or inhaling coolant, brake fluid, etc. will cause certain harm to the human body. Any exposed skin such as hands
and face should be cleaned thoroughly after each addition. If swallowed by mistake, immediately contact the poison control
center or hospital; if inhaled, immediately go to a ventilated environment. If it accidentally splashes into the eyes, immediately
rinse the eyes with a large amount of running water and seek medical advice or consultation in time. Keep away from children
and pets.
8. If you need to clean or wash the body parts of the vehicle, you should use neutral car wash fluid or tap water, diesel,
kerosene, etc. Acidic or alkaline car wash fluid will cause irreversible corrosion of the surface paint, electroplating surface, and
anodized surface of the parts; gasoline will cause premature aging or hardening of sealants, gaskets, and rubber parts, reducing
the service life. Non-woven fabrics should be used for wiping with no residue. Ordinary rags may leave cloth scraps or wool, etc.,
which may affect the assembly or cause other adverse effects.
9. The following is the instructions for disassembly and assembly of swell nails.
①Press the center cylinder with 4# inner hexagon or other tools, you can hear a sound or the center cylinder moves axially by
2mm (0.079 in);
②Pry open the gap with a blade, nail or carving knife, etc. and remove it; if there is space It is allowed to reach to the back to
push out;
③Pinch the outer ring with two fingers and push the center cylinder up to the initial position;
④Pinch the center cylinder with two fingers to install the swell nails to the installation position;
⑤The outer ring fits the connected parts; if it does not fit, check for misalignment;
⑥ Press the center cylinder with your fingers or other tools, and you can hear a sound or the top of the center cylinder is
almost flush with the top surface of the outer ring, indicating that the assembly is in place.
Only part of the basic requirements for matters needing attention, prevention of accidental injury, etc. can be listed; it is not
possible to list all situations in detail. Be vigilant during disassembly and assembly to prevent accidents.
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M310 Maintenance schedule
I: inspection(Inspect and clean,adjust,lubricate or replace if necessary) R:replace T:Tighten ★:Comment
Inspectio km/ Initial Every Every
mile 1000/621 5000/3107 10000/6214 Replace regularly Torque
Check item n before
N.m/kgf.m
driving Months Initial 3 Every 15 Every 30
Inspection every 2 years or 20,000
Cradle buffer glue
kilometers (12427 mile)
Air filter (filter element) I R
Engine air inlet filter I R
M8:22±4/2.2±0.4
Bolts and nuts of muffler T T M10:45±5/4.6±0.5
** Spark plug I
★Replace when
the maintenance
Engine oil I
reminder light is
flashing
Oil filter R R
* Throttle body I I
* Throttle cable clearance I I
Idle speed I I
* Fuel evaporative pollutant
control system
I
Radiator I
* Fuel pipe I I
20,000 kilometers
V belt I (12427 mile)
** Braking System I I
Brake hose I Every 4 years
Brake fluid I Every 2 years
** Tire I
First adjust nut
** Steering mechanism bolts and
nuts
T T 15±2/1.5±0.2;the second
adjust nut align the first nut
Steering bearing in Steering Every5000km/3107mile inspection
mechanism or clean or lubricate
Front shock absorber I
Rear shock absorber I
** Bolts and nuts for body and M12:65±5/6.6±0.5
engine installation
T T
M16:80±5/8.2±0.5
4 years or 40,000
Coolant I I kilometers (24855
mile)
Gearbox oil R R
** Valve clearance (cold
inspection)
In: 0.08~0.12mm (0.003~0.005 I
in) Row: 0.18~0.22mm (0.007~
0.009 in)
*This service is provided by a dealer or a qualified maintenance organization, if the owner has the appropriate tools, service
information, and has a certain understanding of machinery, he can implement it by himself.
**For safety reasons, such items should be provided by dealers or qualified maintenance organizations.
★First maintenance for the first 1000 kilometers (621 mile) or 3 months (whichever comes first), second maintenance for the
actual mileage of the instrument when the actual mileage reaches 5000 kilometers (3107 mile), and every 5000 kilometers (3107
mile) or 15 months thereafter (whichever comes first) Perform a regular maintenance.
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M125/M125(2024) Maintenance schedule
I: inspection(Inspect and clean,adjust,lubricate or replace if necessary) R:replace T:Tighten ★: Comment
Inspectio km/ Initial Every Every
mile 1000/621 4000/2485 8000/4971 Replace regularly Torque
Check item n before
N.m/kgf.m
driving Months Initial 3 Every 6 Every 12
Inspection every 2 years or 20,000
Cradle buffer glue
kilometers (12427 mile)
Air filter (filter element) ★First
Engine air inlet filter ★First
M8:22±4/2.2±0.4
Bolts and nuts of muffler T T
M10:45±5/4.6±0.5
** Spark plug I
★Replace when the maintenance
Engine oil I
reminder light is flashing
Oil filter R R
* Throttle body I I
* hrottle cable clearance I I
Idle speed I I
* Fuel evaporative pollutant
control system
I
Radiator pipe I
* Fuel pipe I
24,000 kilometers
V belt I (14913 mile)
** Braking System I I
Brake hose I Every 4 years
Brake fluid I Every 2 years
** Tire I
** Steering mechanism bolts and
nuts
T T
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M350 Maintenance schedule
I: inspection(Inspect and clean,adjust,lubricate or replace if necessary) R:replace T:Tighten ★:Comment
Inspectio km/ Initial Every Every
mile 1000/621 4000/2485 8000/4971 Replace regularly Torque
Check item n before
N.m/kgf.m
driving Months Initial 3 Every 15 Every 30
Inspection every 2 years or 20,000
Cradle buffer glue
kilometers (12427 mile)
Air filter (filter element) I R
Engine air inlet filter R
M8:22±4/2.2±0.4
Bolts and nuts of muffler T T M10:45±5/4.6±0.5
** Spark plug I
Engine oil I ★Note1
Oil filter R R
* Throttle body I I
* Throttle cable clearance I I
Idle speed I I
* Fuel evaporative pollutant
control system
I
Radiator I
* Fuel pipe I I
20,000 kilometers
V belt I (12427 mile)
** Braking System I I
Brake hose I Every 4 years
Brake fluid I Every 2 years
** Tire I
First adjust nut
** Steering mechanism bolts and
nuts
T 15±2/1.5±0.2;the second
adjust nut align the first nut
Steering bearing in Steering Every 4000km/2485mile inspection
mechanism or clean or lubricate
Front shock absorber I
Rear shock absorber I
** Bolts and nuts for body and M12:65±5/6.6±0.5
engine installation
T T M16:80±5/8.2±0.5
3 years or 30,000
Coolant I I I kilometers (18641
mile)
Gearbox oil R R
** Valve clearance (cold
inspection)
In: 0.08~0.12mm (0.003~0.005 I
in) Row: 0.18~0.22mm (0.007~
0.009 in)
Active wheel,driven wheel I ★Note2
*This service is provided by a dealer or a qualified maintenance organization, if the owner has the appropriate tools, service
information, and has a certain understanding of machinery, he can implement it by himself.
**For safety reasons, such items should be provided by dealers or qualified maintenance organizations.
★Note1: First maintenance for the first 1000 kilometers (621 mile) or 3 months (whichever comes first), second maintenance for
the actual mileage of the instrument when the actual mileage reaches 4000 kilometers (2485 mile), and every 4000 kilometers
(2485 mile) or 15 months thereafter (whichever comes first) Perform a regular maintenance.
★Note2:Active and driven wheel bushings are recommended to be maintained and lubricated every 10000km (6214 mile) with
Shell brand Gadus S3 V220 C2 extreme pressure grease or high temperature resistant No.2 grease of the same viscosity to
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ensure riding comfort. Transmission system: If it is found th at the driving speed has dropped significantly, it is recommended to
maintain and inspect th e CVT transmission system at any time, and replace it in advance if necessary.
●The initial maintenance should be carried out strictly in accordance with the above table, otherwise it may cause damage to
the vehicle or other unpredictable failures.
●In order to keep your vehicle running normally, it is recommended to provide services by a dealer or a qualified maintenance
organization. Improper maintenance or maintenance may cause damage to the vehicle or other unpredictable failures.
●Replacement of unqualified parts will cause accelerated wear of your vehicle and shorten its service life.
●Check the brake disc, muffler, spark plug, coolant and other items after cooling down.
●Pay attention to protection when replacing brake fluid and coolant to avoid contact with skin and eyes and cause injury. At the
same time, it is necessary to avoid dripping onto the surface of the parts and damaging the paint or surface.
●The waste generated in the maintenance process, such as cleaning agent, waste engine oil, etc., should be properly disposed
of, and random dumping is prohibited to avoid environmental pollution.
●The items listed in the needle are used in regular environments. If they are often used in harsh environments, the frequency of
maintenance should be increased.
●Steering system, braking system, electronic fuel injection system, shock absorber and wheels are all key components, and it is
recommended to be carried out by a qualified maintenance organization.
M310 Air filter (filter element), air inlet
filter element
Step:
1. Support the vehicle firmly
Prop up the vehicle with the main bracket and put down
the side brackets, as shown in the figure.
2. Remove the left engine cover c. Pull out the front part of the left engine cover first and
a. Use your fingers to pull out the decorative buckle; note then move it about 30mm (1.2 in) in the direction of the rear
that vehicles produced after March 23, 2021 will only have mudguard to remove it. The bolts removed in the second
this decorative buckle, and early-produced vehicles do not step will fall off at this time. Early production vehicles have
have this decorative buckle. the shock-proof sponge shown in the figure, if it has fallen,
Use 4# inner hexagon to remove the M6×14 bolt as shown proceed to the next step, otherwise, remove it first. Vehicles
in the figure. The bolt here cannot be removed temporarily, that do not have it proceed directly to the next step.
just loosen it completely.
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3. Remove the air inlet cover
a. Use 4# inner hexagon to remove the M6×16 bolt as
shown in the figure. The bolt here cannot be removed
temporarily, just loosen it completely.
c. Remove the air inlet cover and the air inlet filter element
together. Remove the rubber strip on the box.
b. Remove the old air filter element. Blow the dust inside
the air inlet pipe with a dust blower, and then wipe the inner
wall with a clean non-woven cloth.
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7. Inspection air filter waste oil pipe
Wipe clean the surface of the waste oil pipe and visually
check for liquid. If so, use pliers to remove the waste oil pipe
clamp, clean the waste oil pipe, and then reinstall it. Pay
attention to increase the frequency of inspection
appropriately when the air humidity is high.
8. Reinstall
a. Refer to the steps of removing the filter housing to
install the housing back.
b. Replace the air inlet baffle and the air inlet cover of the
replaced air inlet filter element.
d. Clip M6×14 bolts to the inner step hole of the engine left
cover, and then use a 4# inner hexagon to penetrate from
the outside and hold the bolt
.
e. Align the left bolt with the mounting hole and tighten it. ●The vehicle must be parked on a flat and stable ground or a
lifting platform.
●The operation can only be performed after the engine has
cooled down completely.
●The air filter element and the engine air inlet element
should be replaced every 10000km (621 mile).
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●The air filter element and the engine air inlet element
should be cleaned regularly in accordance with the provisions
of the regular maintenance and lubrication table.
●If you often ride in humid or dusty areas, you should check
the air filter element more frequently. Be sure to inspect the
waste oil pipe of the air filter frequently.
●If the filter element is damaged, it must be replaced, and
otherwise the dirt will be directed into the engine and cause
damage to the engine.
●Ensure that the filter element is assembled in place.
b. Use 4# inner hexagon to press down the center
cylindrical pins of the 2 swell nails, and then remove the swell
nails and the engine rear decorative cover.
●If the air filter is clogged with dust, the air intake resistance
will increase and the output power will decrease.
●If the filter element of the engine air intake is blocked by
dust, the air intake resistance will increase, which will reduce
the heat dissipation of the belt and affect the life of the belt.
●If the replacement period is not reached, the surface of the
filter element is clean without damage, and you can use a
dust blow gun to blow air from the clean side of the filter
element to blow away the dust on the surface of the filter
element.
●Do not let water enter the air filter when washing the
c. Use 4# inner hexagon to remove the 4 pcs Hexagon
vehicle.
socket head screw M6×14 bolts as shown in the figure.
M125 Air filter (filter element), air inlet
filter element
Step:
1. Support the vehicle firmly
Prop up the vehicle with the main bracket and put down
the side brackets, as shown in the figure.
d. Remove the front part of the left engine cover. The bolts
removed in the second step will fall off at this time.
3. Replace the air inlet filter
Use a corss screwdriver to remove the 4 self-tapping
screws that come with the air inlet sponge filter assembly.
Remove the air inlet sponge after removing the front cover.
After replacing the new sponge, put the front shell back, pay
2. Remove the left engine cover attention to the screws should be installed vertically and the
torque should not be too large. The air inlet sponge filter
a. Use your fingers to pull out the decorative buckle.
should be replaced every 8000 kilometers (4971 miles) or 12
Use 4# inner hexagon to remove the M6×14 bolt as shown
months (whichever comes first).
in the figure. The bolt here cannot be removed temporarily,
just loosen it completely.
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c. Replace the new filter element and sealing strip.
6. Inspection air filter waste oil pipe
Wipe clean the surface of the waste oil pipe and visually
check for liquid. If so, use pliers to remove the waste oil pipe
clamp, clean the waste oil pipe, and then reinstall it. Pay
attention to increase the frequency of inspection
appropriately when the air humidity is high.
7. Reinstall
a. Refer to the steps of removing the filter housing to
install the housing back.
b. Replace the air inlet baffle and the air inlet cover of the
b. Remove the air filter housing. replaced air inlet filter element.
c. Clip M6×14 bolt to the inner step hole of the engine left
cover, and then use a 4# inner hexagon to penetrate from
the outside and hold the bolt
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f. Reinstall the engine rear decorative cover.
2. Remove the left engine cover
a. Use your fingers to pull out the decorative buckle.
●The vehicle must be parked on a flat and stable ground or a Use 4# inner hexagon to remove the M6×14 bolt as shown
lifting platform. in the figure. The bolt here cannot be removed temporarily,
●The operation can only be performed after the engine has just loosen it completely. Use 4# inner hexagon to remove
cooled down completely. the 4 M6×14 bolts as shown in the figure.
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5. Replace Air filter element d. Align the left bolt with the mounting hole and tighten
a. Use a Phillips screwdriver to remove the bolt.remove it.Put the 4 bolts back in with the 4# inner hexagon.
the Air filter element cover.
b. Remove the old air filter element. Blow the dust inside
the air inlet pipe with a dust blower, and then wipe the inner
wall with a clean non-woven cloth.
●The vehicle must be parked on a flat and stable ground or a
lifting platform.
●The operation can only be performed after the engine has
cooled down completely.
Remove the expansion nails from the top of the front part.
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5. Replace the filter element of the air filter
a. Use a Phillips screwdriver to remove the six screws used
to secure the filter element from the air filter.
7. Reassembly
a. Refer to the procedure for removing the air filter ●The air filter element is checked every 4000 kilometers or
housing to reassemble it. 15 months (whichever comes first), and replaced every 8000
b. Put the bolt M6 × 14 is clamped at the step hole on the kilometers or 30 months (whichever comes first). The air inlet
inside of the left engine hood, and then 4 # hexagonal socket sponge filter should be replaced every 4000 kilometers or 15
is penetrated from the outside to counter the bolt. months (whichever comes first).
●The air filter element and the engine air inlet element
should be cleaned regularly in accordance with the provisions
of the regular maintenance and lubrication table.
●If you often ride in humid or dusty areas, you should check
the air filter element more frequently. Be sure to inspect the
waste oil pipe of the air filter frequently.
●If the filter element is damaged, it must be replaced,
otherwise the dirt will be directed into the engine and cause
damage to the engine.
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●Ensure that the filter element is assembled in place. Use the 14# sleeve to inspection whether the 3 pcs bolts at
the junction of the rear muffler and the swingarm are loose.
2.2 The modelsⅡ
●If the air filter is clogged with dust, the air intake resistance Use the 14# sleeve to inspection whether the 2 pcs bolts at
will increase and the output power will decrease. the junction of the rear muffler and the swingarm are loose.
●If the filter element of the engine air intake is blocked by 2.3 The modelsⅢ
dust, the air intake resistance will increase, which will reduce
Use the 8# inner hexgon socket to inspection whether the 2
the heat dissipation of the belt and affect the life of the belt.
pcs bolts at the junction of the rear muffler and the swingarm
●If the replacement period is not reached, the surface of the
are loose.
filter element is clean without damage, and you can use a
dust blow gun to blow air from the clean side of the filter
element to blow away the dust on the surface of the filter
element. ●Do not touch all metal surfaces of the muffler while the
●Do not let water enter the air filter when washing the engine is running or after riding to prevent burns.
vehicle. ●The vehicle must be parked on a flat and stable ground or a
lifting platform.
●If you need to replace the new exhaust port gasket, you
Bolts and nuts of muffler must wait for the muffler to cool down completely before
1. Check for air leaks at the engine exhaust. starting operation.
The modelsⅠ:
●Do not blast the throttle for a long time on the spot.
●Large load and long-term low-speed driving will damage the
engine and muffler.
●It is forbidden to use leaded gasoline to avoid the loss of
exhaust gas purification ability due to catalyst failure.
The modelsⅡ:
●If you need to remove the muffler for other operations, it is
recommended to cover the air inlet and outlet holes of the
muffler with textured paper to prevent foreign objects from
entering.
The models Ⅲ:
●Keep the drain hole at the bottom of the muffler unblocked
to prevent condensation water from accumulating in the
muffler cavity.
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b. Clean the electrode with a special spark plug cleaner.
Use a hard iron wire or steel needle to remove the attached
carbon deposits.
c. Use a feeler gauge to inspect the gap between the
center electrode and the side electrode.
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is exposed. Because there are still bolts on the upper part
that have not been removed, it cannot be removed directly.
d. Respectively use 4# inner hexagon to remove the 2 i. Use 4# inner hexagon to press down the center
M6×12 bolts at the front pedal. cylindrical pins of the 3 swell nails on the right, and then
remove the swell nails. Remove the M6×14 bolt on the right
front part with a 4# inner hexagon. For instructions on
disassembly and assembly of swell nails, please refer to the
pre-service instructions in this chapter.
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d. If necessary, the gap can be adjusted by bending the
side electrodes, paying attention to the strength during
adjustment.
e. Clean the surface of the spark plug gasket and the joint
surface, and wipe off the dirt on the thread.
f. First screw it back to the engine by hand, and then use
the tool to turn it clockwise to the standard torque.
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●The engine oil and gear box oil should be replaced
according to the periodic table specified in the manual.
●It is necessary to purchase regular and qualified engine oil.
Inferior engine oil will aggravate engine wear and, in severe
cases, will cause engine failure and shorten service life.
●The amount of oil should meet the requirements, too much
or too little may cause engine damage.
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it clean and install it in order. Torque: 20 N.m (2 kgf.m, 15
lbf.ft).
f. Fill the measuring cup with 0.2L of oil or gearbox special
oil (0.21US qt, 0.18 lmp qt, 0.05 US gal, 0.04 lmp gal).
g. Check whether the O ring⑵ is damaged or aging, wipe
it clean if not, and replace it if there is any.
h. Wipe clean the nut⑴ and the fuel filler port with a non-
woven cloth, first put the O ring⑵ into the nut⑴, and then
turn it clockwise by hand and install it back to the fuel filler
d.inspection O ring⑵Whether there is damage or aging, if
port of the gear box.
not, wipe it clean, if any, replace it.
5. Confirm the oil level
a. After starting the vehicle and running at idle speed for
several minutes, check whether all the disassembled
positions are leaking, and if there is any leakage, it needs to
be checked.
b. After the engine has been idling for 5 minutes and then
turned off for 3 minutes, check whether the oil level meets
the standard. If it does not meet the standard, draw it out or
add it to the standard.
e. Wipe clean the oil dipstick, and turn the oil dipstick⑴
and O-ring⑵ clockwise by hand to replace the right
crankcase cover of the engine.
4. Change gear box oil
a. Place an oil pan under the rear of the left engine. Rotate
the fuel filler nut⑴ counterclockwise, and remove the nut⑴
and O ring⑵.
M125
●The M125(2024) steps are similar to the M125, taking the
M125 as an example.
1. Drain the oil
a. Start the vehicle and turn off the engine for 3-5 minutes
after idling for 3-5 minutes.
b. Use the main bracket to park the vehicle firmly.
c. Rotate the oil dipstick⑴ on the right side of the engine
b. Use a 14# sleeve to loosen the oil drain bolt⑶
counterclockwise, and remove the oil dipstick⑴ and O ring
counterclockwise, and remove the bolt⑶ and copper pad⑷.
⑵ to accelerate the oil flow.
d. After placing an oil pan under the oil drain bolt, use a
14# sleeve to remove the oil drain bolt⑶ and the combined
c. Remove the oil drain bolt⑶ and the copper pad⑷. seal gasket⑷. Use a 24# sleeve to remove the strainer cover
⑸ at the bottom, take off the 34.5×3.5 acrylate rubber O-
d. After the gear box oil is completely drained, wipe the
ring⑹, the φ25.8×34.2×1.8 strainer spring⑺ and the outer
surface of the drain port with a non-woven cloth.
diameter φ22×21 cap-shaped strainer⑻. Drain the oil from
e. Replace with a new copper pad⑷, check whether the
the crankcase.
joint surface of the oil drain bolt⑶ is scratched, if not, wipe
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b. Use a funnel + measuring cup to add engine oil to the
fuel filler opening on the right crankcase cover of the engine.
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M350
1. Drain the oil
a. Start the vehicle and turn off the engine for 3-5 minutes
after idling for 3-5 minutes.
b. Use the main bracket to park the vehicle firmly.
c. Rotate the oil dipstick⑴ on the right side of the engine
counterclockwise, and remove the oil dipstick⑴ and O ring
⑵ to accelerate the oil flow.
d. After placing the oil tray under the oil drain bolt, remove
the M12×1.5×15 oil drain bolt (3) and the 12×φ20×2
combined sealing pad with the 14# sleeve.
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b. The oil tray is placed under the fine filter cover. b. After removing the oil gauge, use the funnel +
measuring cup to add the oil to the oil filling port on the right
crankcase cover of the engine.
3. Add oil
a. Replace the filter element, then use a measuring cup to
fill 1.75L (1.85US qt, 1.54lmp qt, 0.46US gal, 0.39lmp gal) of
the new API SN class or higher motorcycle special machine
with viscosity SAE5W-40/10W-40/10W-50.Without replacing
the filter element, 1.55L of gasoline (1.64US qt, 1.36lmp qt, Place the oil tray under the rear of the left engine. Loosen
0.41US gal, 0.34lmp gal) is filled with a measuring cup. the drain bolt (3) counterclockwise with the 14# sleeve.
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continue riding for no less than 2 minutes. High-speed
scavenging can effectively remove carbon deposits.
b. Use a regular and qualified fuel cleaner to add in the
amount indicated. Frequent use may cause damage to the oil
supply line.
2. Remove the stepper motor and clean up carbon
deposits
a. After opening the seat cushion, use 10# sleeve + ratchet
wrench to remove 3 nuts⑴. Remove the seat cushion and
put it away. Be careful not to put it directly on the ground
and avoid scratching the cushion skin.
c. Remove the M8×25 drain bolt (3) and the 8.3×16×1.5
copper pad (4).
d. After the gearbox oil is completely discharged, wipe the
surface of the oil outlet with a non-woven cloth.
e. Replace the new copper pad⑷, check whether the oil
drain bolt (3) joint surface is scratched, if not, wipe it clean
and put it back in order. Torque: 20 N.m(2 kgf.m,15 lbf.ft).
f. 0.2L (0.21US qt, 0.18lmp qt, 0.05US gal, 0.04lmp gal) of
measuring cup oil or special gearbox oil.
g. Check whether there is any damage or aging of the O b. For vehicles produced before March 7, 2022, follow this
ring, if not, wipe it clean, if there is, replace it. step, and for vehicles produced after that, skip directly to
h. Wipe the nut (3) and the refueling mouth with non- step h.
woven cloth, first put the O ring (4) into the nut (3) and then Use 4# inner hexagon to press down 4 swell nails⑵ center
rotate it clockwise back to the gear box refueling mouth by cylindrical pins, and then a total of 4 swell nails on the left
hand. and right sides⑵.
5. Confirm the oil level
a. After idling the vehicle for several minutes, check all the
disassembled locations for leakage. If yes, check it.
b. The engine will idle for 5 minutes and then turn off for 3
minutes. Check whether the oil level meets the standard.If
not, it should be withdrawn or replenished to the standard.
M310/350 Throttle valve body d. Open the black negative protection cap of the main
Caution: wiring harness, use a cross-battery or 10# sleeve to remove
●The three-in-one sensor and stepper motor cannot be the battery's own bolts and move the negative line away
immersed in any liquid. from the battery; then open the red positive protection cap
●It is forbidden to adjust the idle speed adjustment screw on and remove the positive bolts. Remove the positive wire.
the valve body. Remove the battery upwards.
●The M350 steps are similar to the M310, taking the M310 as Before March 7,2022:
an example.
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j. Remove the decorative buckle⑻ of the M6 hexagon n. Use throttle cleaner to clean the carbon deposits on the
head of the stepper motor. Spray a small amount of cleaning
socket bolt; remove the M6×16 bolts⑶ on both sides with agent into the valve body hole. It is forbidden to soak the
4# hex socket. stepper motor with any liquid.
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engine. Reversely reset all materials in the order of
disassembly.
4. M310 Disassemble the three-in-one sensor
a. If the idling speed is abnormal, it is easy to extinguish
and the spark plug and high voltage coil are eliminated, the
three-in-one sensor needs to be removed for investigation. It
should not be disassembled under normal circumstances.
b. Refer to the steps for removing carbon deposits
d. Loosen the bolt of the clamp⑷ with a 4# inner hexagon
without disassembling the throttle valve body, and unplug
and pull out the air filter outlet pipe⑸ and clamp⑹ in the
the plugs of the stepping motor① and the CTS three-in-one
direction of the arrow to pull out the throttle valve body.
sensor②. Remove the stepper motor. After turning off the
power, take out the stepping motor, do not loosen the cable
plug, press the flameout switch at startup without ignition,
check whether the motor plug can shrink back and forth, and
finally turn off the flameout switch to check whether the plug
returns to its original position.
To check whether the stepper motor is abnormal, measure
whether the resistance at both ends of A and B is 53±5.3Ω.
e. Use 5# inner hexagon to remove 2 bolts⑹ and then Bolts for fixing the stepper motor: GB9074.4 M4×12.
remove the valve body assembly from the engine.
f. Remove the heat insulation pad and O-ring assembly, c. Use a short Phillips screwdriver to remove the 2
and remove the O-ring⑽. Use a 4# inner hexagon to loosen GB9074.4 M4×16 bolts③ that comes with the throttle valve
the clamp⑼ and separate the intake manifold from the body assembly, and then remove the the anti-off card④,
valve body assembly. Use 2 10# open-end wrenches to and then take off the stepper motor. It is forbidden to soak
the sensor with any liquid.
loosen the two nuts of the fuel line⑻ and then pull them out
to remove them from the bracket; take out the cylinder end
of the throttle line from the turntable. After the two nuts of
the oil return line⑺ are loosened, completely loosen the nut
at the bottom of the threaded sleeve, and then pull out the
bracket in the direction of the axis.
Simple test method: After power off, take out the stepper
motor, do not loosen the cable plug, press the flameout
switch at the start of the machine, no lighting, check whether
the motor plug can shrink back and forth, finally turn off the
flameout switch, check whether the plug is back to the
original position.
To check whether the stepper motor is abnormal, you can
measure whether the resistance at both ends of A and B is
53±5.3Ω.
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6. Throttle valve body troubleshooting process throttle to increase the speed to more than 7000 and
Throttle valve body
continue riding for no less than 2 minutes. High-speed
troubleshooting process scavenging can effectively remove carbon deposits.
b. Use a regular and qualified fuel cleaner to add in the
Idle adjustment bolt amount indicated. Frequent use may cause damage to the oil
looseness,poition
spring stagnation and
Throttle body sensor
performance check
supply line.
other problems
2. Remove the stepper motor and clean up carbon
The diagnostic
instrument eads the data deposits
According to idle Fault lights are always stream and requires the
speed,determine idle speed on druing riding engineer to judge a. After opening the seat cushion, use 10# sleeve + ratchet
adjustment bolt position and whether the sensor is
fix; replace recoil spring or working properly wrench to remove 3 nuts⑴. Remove the seat cushion and
cleaning throttle valve body
disc Check the corresponding sensor put it away. Be careful not to put it directly on the ground
according to the fault code,if the
circit is normal,the sensor can be and avoid scratching the cushion skin.
judged to be faulty and need to be
replaced.
M125 Throttle valve body c. Remove the decorative buckle⑻ of the M6 hexagon
socket bolt; remove the M6×16 bolts⑶ on both sides with
Caution:
●The position sensor and stepper motor cannot be immersed 4# hex socket.
in any liquid.
●It is forbidden to adjust the idle speed adjustment screw on
the valve body.
●The 125(2024) steps are similar to the M125, taking the
M125 as an example.
1. Do not dismantle the throttle body to clean up
carbon deposits
a. In the process of riding, without affecting safety and
complying with traffic laws, appropriately increase the
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d. Grasp the tail skirt of the storage box and pull it upward
obliquely, paying attention to the cables iny the battery
compartment. Pull up to see the left side of the glove box
atmosphere lamp thread, unplug the thread and remove the
glove box assembly.
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Loosen the connector⑦ and check whether the pin is
c. Use a short Phillips screwdriver to remove the 2 bolts③
skewed or broken. The vehicle is connected to the diagnostic
that comes with the throttle valve body assembly, and then
instrument without ignition. Check the engine parameters to
remove the three-in-one sensor④.It is forbidden to soak the
see whether the pressure parameters are consistent with the
sensor with any liquid.
local atmospheric pressure.
If you need to remove the intake pressure sensor, use an
8# short sleeve to remove the bolt (1). Use pliers to clamp
the clamp at the bottom, move it up to the top, and then
remove the intake pressure sensor connecting hose (2) and
the sensor together. Then remove the hose from the sensor.
5. Throttle valve body troubleshooting process
Throttle valve body
troubleshooting process
do not loosen the cable plug, press the flameout switch at The diagnostic
startup without ignition, check whether the motor plug can instrument eads the data
According to idle Fault lights are always stream and requires the
shrink back and forth, and finally turn off the flameout switch speed,determine idle speed on druing riding engineer to judge
to check whether the plug returns to its original position. adjustment bolt position and whether the sensor is
working properly
fix; replace recoil spring or
To check whether the stepper motor is abnormal, measure cleaning throttle valve body
disc
whether the resistance at both ends of A and B is 53±5.3Ω. Check the corresponding sensor
according to the fault code,if the
d. Use a short Phillips screwdriver to remove the GB9074.4 circit is normal,the sensor can be
judged to be faulty and need to be
M5×16 bolts ⑤ that come with the throttle valve body replaced.
assembly, and remove the position sensor. Be careful to align
the hinges ⑥ when you put them back together.
●The vehicle must be parked on a flat and stable ground or a
lifting platform.
●Once the engine and muffler have cooled down, the
operation can be performed.
●When removing the high-pressure fuel pipe, prevent the
fuel from dripping onto the surface of the part.
●Smoking, making calls, etc. are prohibited in the workplace.
Throttle cable
1. Inspection
a. Check whether the rubber sleeve of the right hand
handle and the throttle cable are damaged. c. If the above two adjustments are invalid, replace the
b. Check whether the rubber sleeve of the right hand throttle cable with a new one.
rotates smoothly and whether it can return automatically. 3. Lube door cable
c. Hold the steering wheel with both hands and turn the If the rotation resistance is large and the bending of the
right hand to the right while rotating the rubber sleeve of the throttle cable and the loose strands of the wire core can be
right handle. Every time you turn a certain steering angle, eliminated, add a proper amount of lubricating oil, such as
confirm whether the throttle can be reset normally. If you sewing machine oil.
can’t reset it, you need to lubricate the cable or the inside of
a. Remove 2 bolts⑴ with a 5# inner hexagon, and move
the right handle; or replace it with a new throttle cable or the
the upper part of the switch away.
rubber sleeve of the right handle.
●After adjusting the gap of the throttle cable, make sure that
the throttle handle can be automatically turned back to the
closed position. Do not adjust the cable to increase the
engine idling speed.
●After the adjustment, the engine idling speed cannot
increase when turning the front of the car.
●Do not use high-viscosity oil to lubricate the cable to
prevent excessive viscosity from affecting the free movement
b. If the above adjustment fails to achieve the desired of the cable.
effect, please refer to the description in "Remove the throttle
Idle speed
Caution:
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●Before checking the idle speed, you should check other engine maintenance items and the condition is normal before
proceeding.
●Check the following items before checking the idle speed:
The maintenance indicator light " " should not light up.
The status of the spark plug has been checked.
The air filter element and the air inlet element have been inspected or replaced.
Check the throttle clearance.
●The limit screw on the valve body is not allowed to be adjusted privately.
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1- Fuel level sensor 2- Fuel tank 3- Fuel pump 4- Oil-air separator (welded inside the fuel tank) 5- Fuel tank cap 6-
Adsorption/vent pipe 7-High pressure fuel pipe 8-Carbon tank 9-Carbon tank solenoid valve 10- Solenoid valve intake pipe 11-
solenoid valve outlet pipe 12-throttle valve body assembly
Remarks: The carbon canister assembly includes carbon canister 8, adsorption/vent pipe 6, solenoid valve inlet pipe 10, and
solenoid valve outlet pipe 11. The carbon canister components are sold as a complete set and are sold separately without being
disassembled. If the vent tube is damaged, you can purchase a reliable and weather-resistant hose with the same or similar
inner and outer diameters.
1- Fuel level sensor 2- Fuel tank 3- Fuel pump 4- Oil-air separator (welded inside the fuel tank) 5- Fuel tank cap 6-
Adsorption/vent pipe 7-High pressure fuel pipe 8-Carbon tank 9-Carbon tank solenoid valve 10- Solenoid valve intake pipe 11-
solenoid valve outlet pipe 12-throttle valve body assembly
Fuel evaporation:
Oil and gas → oil and gas separator (inside the oil tank) → adsorption/vent pipe → solenoid valve intake pipe → solenoid valve
outlet pipe → throttle valve body assembly → intake manifold → cylinder
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M350 fuel evaporation
1- Fuel level sensor 2- Fuel tank 3- Fuel pump 4- Oil-air separator (welded inside the fuel tank) 5- Fuel tank cap 6-
Adsorption/vent pipe 7-High pressure fuel pipe 8-Carbon tank 9-Carbon tank solenoid valve 10- Solenoid valve intake pipe 11-
solenoid valve outlet pipe 12-throttle valve body assembly
Fuel evaporation:
Oil and gas → oil and gas separator (inside the oil tank) → adsorption/vent pipe → solenoid valve intake pipe → solenoid valve
outlet pipe → throttle valve body assembly → intake manifold → cylinder
The fuel evaporative pollutant control system can only be checked after the cover is removed.
Check the carbon canister for cracks or damage.
Check the suction/vent pipe for cracks or damage.
Check whether the solenoid valve of the carbon canister is working properly.
Check whether the solenoid valve inlet and outlet pipes are cracked or damaged.
Check whether the hoses are bent, causing the airflow to be unsmooth.
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Radiator
●The vehicle must be parked on a flat and stable ground or a lifting platform.
●Once the engine and muffler have cooled down, the operation can be performed.
●Swallowing or inhaling the coolant will cause harm to the human body.
●Regularly check the coolant level, and always keep the position not lower than the "L" line.
●M310 it is recommended to replace the coolant every 4 years or 40,000 kilometers (24855 mile). M350 it is recommended to
replace the coolant every 3 years or 30,000 kilometers 18641 mile).
●Swallowing or inhaling the coolant will cause certain harm to the human body. After each addition of coolant, wash hands, face
and any exposed skin thoroughly in time. If swallowed by mistake, immediately contact the poison control center or hospital; if
inhaled, immediately go to a ventilated environment. If it accidentally splashes into the eyes, immediately rinse the eyes with a
large amount of running water and seek medical advice or consultation in time. Keep away from children and pets.
●The engine coolant must be a model suitable for aluminum radiators, based on ethylene glycol. Use a coolant that is suitable
for aluminum radiators, which is a mixture of coolant concentrate and distilled water in a certain proportion. If you need to add
water, you can only add distilled water. Other water quality may corrode the engine cooling system or cause more serious
consequences.
●It is necessary to select the corresponding antifreeze liquid according to the lowest possible local temperature. The vehicle
added to the factory is Total -35°C (-31F) green antifreeze. M310 the total amount of coolant is 1.64L (1.73 US qt, 1.44 lmp qt,
0.43 US gal, 0.36 lmp gal). M125 the total amount of coolant is 0.9L (0.95 US qt,0.79 lmp qt, 0.24 US gal, 0.2 lmp gal).
●Coolant may damage the paint surface. Pay attention when adding it. A small amount of splash should be wiped off with a
clean soft cloth immediately.
1.Check the coolant d. Reinstall the rubber plug after checking. Close the right
storage box cover.
M125/310
a. Press the button on the right side of the front storage M350
box switch to open the right storage box cover. Check the coolant level from the right rear gap with the
help of a flashlight.
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Remove the swell nail. For instructions on disassembly and c. Open the rubber cover of the auxiliary water tank, and
assembly of swell nails, please refer to the pre-service add an appropriate amount of coolant with the aid of a
instructions in this chapter. funnel. Hold the vehicle upright and observe whether the
Grasp the upper part of the storage box with one hand, liquid level in the auxiliary water tank is between "H" and "L"
and remove the bottom M6×16 bolt with the 4# inner with the help of a flashlight.
hexagon with the other hand. Pay attention to the flatness and levelness of the ground
b. Remove the right storage box assembly from the car. as much as possible, and do not check it on the slope. And
c. Open the cover of the Coolant expansion tank, and add the engine must be cold.
coolant to the Coolant expansion tank with the help of a
funnel, paying attention to adding a small amount to
between "H" and "L" several times.
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6. Check all water pipes for leaks; aging.
M310
1-Radiator 2-Coolant expansion tank 3-Aluminum water inlet pipe 4-Aluminum water outlet pipe 5-Small radiator 6-Water and
oil shared sensor 7-thermostat 8-water pump assembly
M125
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1-Secondary water tank 2-Secondary water tank link pipe 3-Engine inlet pipe 4- Thermostat outlet pipe 5- Thermostat 6- Water
tank inlet pipe 7- Water and oil shared sensor 8- Water tank outlet pipe 9- Water tank cover 10- Radiator assembly 11- Water
pump cover assembly
M350
1- Main water tank 2- Water tank filling port 3- Secondary water tank 4- Auxiliary water tank is connected with water pipe 5-
Main water tank inlet pipe 6- Main water tank outlet pipe 7- Water and oil shared sensor 8- Thermostat 9- Water pump cover
assembly
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Fuel pipe
Caution:
●A small amount of fuel will flow out when the high-pressure
fuel pipe is removed.
●Work in an open and ventilated place. Smoking, mobile
phone calls, etc. that may cause sparks are prohibited on the
job site.
●The M125/350 steps are similar to the M310, taking the
M310 as an example.
1. Check the fuel pipe for leaks with the help of an
endoscope with LED light
M350
c. Press the blue part inward at the junction of green and
blue as shown in the figure; pull the red and green parts
outward. Then apply force from the rear wheel to the front
wheel along the junction of the red and blue parts, push the
red part outwards, and force the blue parts inward to break
apart.
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d. Pull down the surrounding bottom plate in the center of
the front part (near the front wheel) with one hand, and pull
down the surrounding bottom plate after pulling about h. After replacing the new high-pressure oil pipe, refer to
20mm (0.8 in) toward the rear wheel with the other hand. the disassembly steps to restore it.
There is a bracket at the place shown in the small picture, so 3. Fuel pump
it cannot be pulled down directly. 3.1 Use oil pressure gauge to measure fuel
pressure
a. Refer to steps a to k of "Remove stepper motor and
clean up carbon deposits" in the throttle valve body, first
remove the seat cushion and storage box components, and
remove them as shown in the figure below.
e. Unplug the fuel pump and start the engine at idle speed
until the engine stops. Turn the engine stop switch to " ",
power off the vehicle and lock the vehicle. Early production
vehicles did not contain high-pressure fuel pipe brackets①.
b. Unplug the fuel pump and start the engine to idle until
the engine stops. Turn the engine stop switch to " ",
power off the vehicle and lock the vehicle. After putting on
waterproof and oil-proof gloves, press the anti-trip lock and
pull out the high-pressure oil pipe in the direction of the
arrow.
●When pulling out the high-level oil pipe, be sure to pull it toward the axis, and do not press or push or pull
The protruding part of the fuel pump and nozzle holder.
●It is forbidden to smoke, dial mobile phones and other actions that may cause a fire at the demolition site.
●The fuel pump is a precision component that needs to be assembled in a dust-free workshop and requires strict testing, so it is
forbidden to disassemble it by yourself.
●The EFI system needs to be reset after reinstalling the battery. For specific operations, see the precautions in the driver's
manual or the throttle valve body chapter of this manual.
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M310 V belt
1. System Components
Parts information
Serial number part name quantity serial
M12×1.25×35 hexagon flange bolts (grade
1 1 10 φ23.2×φ40×3.25 washer 1
10.9/environmental protection color)
M14×1 Hexagon Flange Nut (Grade
2 φ12.3×φ40×4 washer 1 11 1
10/Environmental Protection Color Zinc)
3 Driving wheel drive disc 1 12 φ21.8×φ1.8 Acrylic O-ring 2
4 Distance tube 1 13 φ14.5×φ25×16 driven wheel bushing 1
5 V-shaped transmission belt 1 14 Driven wheel clutch cover 1
6 Driving wheel sliding plate 1 15 Driven wheel clutch shoe 1
7 Pulizhu 8 16 Sliding plate of driven wheel 1
8 Boot block 1 17 Driven wheel fixed disk 1
9 Ramp board 4
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f. Remove the left crankcase cover⑵ and the left
crankcase cover gasket⑷. The left crankcase cover gasket (4)
must be replaced when reinstalling, and the hollow
positioning pin (3) must not be omitted.
d. Pull the tail of the air filter outward with one hand, and
press the rear inner mud plate inward with the other hand.
Separate the air filter from the rear inner mud plate.
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d. Remove M12×1.25×35 hexagon flange bolts and h. Pinch the sliding plate of the driving wheel and the ramp
φ12.3×φ40×4 washer. Then remove the M14×1 hexagon plate inside, and remove it together with the distance tube.
flange nut and φ14.5×φ25×16 driven wheel bushing.
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c. Check whether the Puli beads are worn out or round,
and need to be replaced if they are out of round and
deformed. Use a vernier caliper or an outside micrometer to
measure the diameter of the outer cylindrical surface of the
Puli beads. It needs to be replaced when the diameter is less
than or equal to φ24.5mm (1 in).
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Finally, clamp the middle of the belt with an elastic clip to
prevent the belt from loosening by itself.
Caution: This step requires greater hand strength and
certain operating experience to complete. Insufficient hand
strength or no operating experience may cause injury to
fingers caught by the driven pulley pulley! ! !
f. Put the side of the driving wheel drive disc with the wind
blades facing outwards, align the spline holes in the middle
with the splines on the crankshaft, and then assemble it on
the crankshaft and assemble it in place.
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h. Point the stepped end of the φ14.5×φ25×16 driven
wheel bushing toward the driven wheel, and install it on the k. At this point, the assembly of the stepless variable
exposed optical axis of the drive shaft. Then screw on the speed sub-assembly is completed.
M14×1 hexagon flange nut on the drive shaft thread. 3. Common fault phenomena/troubleshooting
3.1 The engine can be started, but the rear wheel
does not rotate
a. The V-shaped transmission belt is severely worn or
broken.
b. The clutch shoe is worn or damaged.
c. The large spring of the driven wheel is damaged.
d. The spline of the clutch cover and the drive shaft is
damaged.
3.2 Engine stall or lack of power
a. The V-belt is slipping.
b. The large spring of the driven wheel is damaged.
3.3 Insufficient high-speed power
a. V-shaped transmission belt is worn or slipped.
b. The clutch cover and the clutch shoe slip.
c. The large spring of the driven wheel fails.
d. Ply ball wear.
i.Same as the first step during disassembly, use a special 3.4 When the engine is at normal idling speed,
clamp to clamp the driving wheel drive disc and the driven the rear wheel rotates rapidly
wheel clutch cover to prevent them from rotating freely. a. Pulizhu is stuck in return.
b. The small spring of the driven wheel shoe is damaged.
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Braking System
Caution:
●For the layout of the brake hose on the vehicle, please refer to the brake system accessories distribution diagram in the
"Vehicle Information" chapter of this manual.
Caution:
In order to facilitate after-sales tracking, those who need to purchase brake hoses, disc brake calipers, disc brake main pumps,
and hydraulic control units must be reviewed by our company before they can be purchased. Domestic customers can fill in the
frame code and engine on the official website before purchasing. Foreign customers need to contact the corresponding
salesperson and fill in the corresponding form before purchasing. The specific process can be found by the salesperson.
M310 Braking system component diagram:
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M350 Braking system component diagram:
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Caution:
●This inspection should be completed by a qualified
maintenance organization.
●Regularly check whether the brake fluid level is at 3/4 of the
observation window.
●If you accidentally swallow the brake fluid, you should
contact the poison control center or hospital immediately; if
you accidentally get the brake fluid into your eyes, rinse with
water and seek medical attention immediately.
●Brake fluid must be kept away from children and pets.
●It is strictly forbidden to directly flush the main pump with
high-pressure water.
1. Check the brake components
a. Check whether the liquid level of the front disc brake M350
main pump and the rear disc brake main pump are above the c. Measure the thickness of the front and rear brake discs.
"LOWER" line. Check whether there is brake fluid leakage at If it is less than 4.0mm (0.16 in), replace it. Hang the front
the oil pipe joints. Observe the color of the brake fluid. wheel in the air and turn the front wheel by hand to observe
Normally, it should be light yellow. If the color becomes dark, whether there are obvious damages on the surface, such as
it is recommended to replace the brake fluid. pits, deep scratches, grooves, etc. Replace it if necessary. Feel
with your hands whether there is a noticeable sound of
grinding the brake disc when turning the front wheel.
Observe from the front whether the brake disc swings when
turning the front wheel; if there is any swing, please remove
it according to the steps of dismantling the brake disc, and
place it on a standard platform, use a dial indicator to
measure the run out or use a feeler gauge to check the brake
disc and The gap of the standard platform; such as> 0.08mm
b. Park the vehicle on a flat ground or a lifting platform,
(0.003 in), you need to replace the new brake disc. Check the
and lower the main support. Check whether there is brake
rear brake disc in the same way.
fluid leakage at the oil pipe joints of the main pump, ABS
hydraulic control unit and caliper. The endoscope with LED
can be used to check the oil pipe joints of the ABS hydraulic
control unit and the main pump, or to remove the ●Before checking the brake disc operation, be sure to wait
corresponding cover for inspection. for the brake disc to cool down before proceeding.
●It is forbidden to reduce the temperature of the brake disc
by spraying water, which may cause deformation of the
brake disc and abnormal noise.
●If the brake disc anti-theft lock is used, please confirm
whether it has been removed before driving the vehicle.
●Clean up the silt attached to the brake discs diligently.
d.Check the bolts fixing the caliper.
M125/310/M125 2024 version
Use 5# inner hexagon to remove bolt⑴. Remove bolt⑵
with a 14# sleeve. Standard torque of bolt⑵: 24N.m (2.4
kgf.m, 18 lbf.ft). Do not operate the brake handle after
removing the caliper.
M310
M350:
Remove two M10×1.5×60 bolts with 8# hex. The standard
torque of the bolts is 45 ~ 50N.m(4.6 ~ 5. 1kgf.m, 33 ~ 37 lbf.
ft). Do not operate the brake handle after removing the
M125/M125 2024 version caliper.
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2. Check the front and rear brake switches
2.1 Check the brake switch
Hold the brake handles of the main pumps of the front and
rear disc brakes respectively, and observe whether the rear
brake lights are on. If it does not light, you need to
investigate: whether the brake switch is faulty; whether the
rear brake light is faulty; whether the fuse has blown;
whether the circuit is open.
f. Take out the wheel speed sensor① from the wire 2.2 Replace the brake switch
clamp②. Remove bolt⑵ with a 14# sleeve. Standard Take the replacement of the rear brake switch as an
torque of bolt⑵: 24N.m (2.4 kgf.m, 18 lbf.ft). Do not operate example to explain.
the brake handle after removing the caliper. a. Pull out the two plugs of the brake switch in the
direction of the arrow without distinguishing the positive and
negative poles.
b. Use a Phillips screwdriver to remove the bolt① to
remove the rear brake switch⑴.
c. Replace with a new switch, pay attention to align the
switch boss and the limit hole of the brake main pump.
g. Pull out the rear caliper assembly and check the wear of
the brake pads. If it is nearly worn or worn to the limit
position, new brake pads must be replaced in pairs.
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b. After grasping the handle, use a 5# inner hexagon ●A qualified maintenance organization should check and
counterclockwise rotation to remove the bolt①; remove the maintain the brake pads on a regular basis.
brake handle. ●Do not drive immediately after replacing the new brake
c. Wipe the handle pusher and the outer end of the piston pads. Be sure to hold and release the brake handle several
with a clean non-woven cloth (the position shown in times to allow the brake disc and brake pads to fully fit
Figure②), and apply high vacuum silicone grease evenly. together to restore normal grip and to make the brake fluid
d. Wipe clean the bolt①, and apply high vacuum silicone circulate stably.
grease evenly. ●The braking distance may be longer than the original
e. Reinstall. braking distance after replacing the new brake pads. It needs
3.2 Lubricating the rear brake handle to be used for about 300 kilometers (186 mile), and the best
Refer to the above method to lubricate the rear brake braking effect can be achieved after the brake disc and the
handle. brake pads are fully run-in. . Allow enough braking distance
before running in sufficiently to ensure driving safety.
M350
3.3 Replacing the brake handle b. Remove the brake pads.
Refer to the previous steps to remove the nut③ and c. Push the piston to the end in the direction of the arrow
bolt① to replace the new brake handle. with the help of a tool. If the resistance is high, you can refer
4. Adjust the brake handle to the method of adding brake fluid to the front brake main
In order to adapt to more drivers driving this model, it is pump to remove the upper cover and then push. If the spring
equipped with an adjustable brake handle. Take the right on the caliper falls off, it needs to be reinstalled in the
front brake handle as an example. Push the end of the handle direction shown in the figure.
to the end in the direction of the arrow, and adjust the wheel
clockwise by hand. The extension of the push head will
increase the distance between the handle and the rubber
sleeve, and vice versa. The adjustment method of the rear
brake handle on the left is opposite to that on the right.
d. Take out the new brake pad and install it back. You need
to hold the bottom of the brake pad (through hole end) with
your hand. Be careful not to install it backwards, the side
with 3 grooves faces the brake disc; the black metal back
plate faces the caliper.
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outside
inside
e. Observe from both sides whether the upper part of the
brake pad has hit the shrapnel, otherwise the position needs
to be readjusted.
f.Push the piston to the bottom in the direction of the
arrow.
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(1) with the pin ② inserted into the hole. Tighten the pin d. Grasp the outer brake pad with your left hand and insert
shaft ② with a T25 hexagonal box wrench. the pin② with your right hand, being careful not to insert it
k. Install the two circlips ① back onto the pin shaft. The to the end. Install the inner brake pad in place, then insert
buckle is assembled in place after it makes a noise. When the pin to the end and use the 5# inner hexagonal lock
assembling the circlip, the flanging shall be outward. If the pin②. Be careful not to install it backwards, the grooved
circlip is deformed, it can be corrected with a hammer with side faces the brake disc; the black metal back plate faces the
appropriate force. caliper.
l. Hold the brake handle repeatedly until the braking force
is recovered.
5.2 Replace the rear brake pads
Inside
a. Use a flat-blade screwdriver to remove the nut①.
Remove the pin shaft② with a 5# inner hexagon.
Outside
e. After adjusting the position of the brake pad, reinstall
the bolt③ and lock it with a 12# sleeve. Standard torque:
24N.m (2.4 kgf.m, 18 lbf.ft).
f. Use a flat-blade screwdriver to put back the nut① and
b. Use a 12# sleeve to remove the bolt③, turn the caliper tighten it.
assembly clockwise around the bolt④, and remove the g. Repeatedly pinch and hold the brake handle to check
brake pad. Note that the bolt④ does not need to be whether the brake returns to normal hydraulic resistance.
disassembled. 5.3 Abnormal sound of brake pads
The main reasons for the abnormal noise of the brake pads
are as follows:
a. The brake pad is worn to the limit. If it is a new brake
pad, check whether there is any foreign matter caught
between the brake disc and the brake pad. It can return to
normal after replacing new brake pads or cleaning foreign
objects.
b. Use non-original brake pads with too high hardness and
c. Push the piston to the end in the direction of the arrow replace them with original ones.
with the help of a tool. If the resistance is high, you can refer c. The brake disc bolts are loose, and the tightening bolts
to the method of adding brake fluid to the front brake main can be restored to normal.
pump to remove the upper cover and then push. If the spring d. Braking system failure, such as the caliper sliding shaft is
on the caliper falls off, it needs to be reinstalled in the not reset due to rust; the brake pads and spring pads are not
direction shown in the figure. installed correctly. Derust or re-assemble correctly.
e. The brake disc is out of tolerance, and it can be restored
to normal by replacing the new brake disc.
●The vehicle must be parked on a flat and stable ground or a lifting platform.
●After replacing the brake discs, brake pads, or reassembling the front and rear wheels, the brake handle must be operated
repeatedly until the brakes restore the braking effect.
●Contaminated disc brake discs and disc brake pads will reduce the braking effect. Please replace with new disc brake discs and
clean the contaminated brake discs.
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●After disassembling the brake disc or rim assembly, please do not operate the brake handle.
●Check the new brake disc for run out ≤0.08mm (0.003 in) before assembling.
6.1 Replacing the front brake disc wrench to remove the rear wheel M16×1.5 nut. Standard
The front brake disc can be removed by referring to the torque of nut: 125N.m (12.8 kgf.m, 92 lbf.ft).
description of the steps for disassembling the front wheel
assembly in the "Front Fork Assembly" of this manual.
6.2 Replacing the rear brake disc
●The M125/350 steps are similar to the M310, taking the
M310 as an example.
a. Use 6# inner hexagon to tighten the exhaust port nut.
The modelsⅠ: c. Use 4# hex socket to remove the M6×14 bolt⑵ on the
right middle of the rear inner mudguard, use 4# hex socket to
remove the front M6×12 bolt⑴ and the rear M6×16 bolt.
Remove the two M6×12 bolts⑴ and M6×16 bolt at the
bottom of the rear rocker arm, and remove the wheel speed
sensor. Pull out the staples on the position indicated by the
arrow and remove the decorative cover of the engine right
After holding the muffler assembly, then use a 14# sleeve cover.
to remove the bolts on the position of 3 of connecting the
muffler and the rear rocker arm. Note that the muffler must
be completely cooled before it can be operated.
The modelsⅡ:
d. In the gap between the left air filter and the rear inner
mud board, hold the air filter housing with one hand, and
press the rear inner mud board at the position 2 indicated by
the arrows with the other hand. Separate the rear inner mud
plate from the staples on the air filter and lift it up to
After holding the muffler assembly, then use 8# inner
facilitate subsequent removal of the rear rocker arm.
hexagon soket to remove the bolts on the position of 2 of
connecting the muffler and the rear rocker arm.
The models Ⅲ:
e. Use a 14# sleeve to remove the 2 bolts that fix the rear
brake caliper, and tie the caliper and the wheel speed sensor
cable. Pay attention to let the calipers sag naturally without
affecting the rocker arm after disassembly. Use a 14# sleeve
to loosen the 2 bolts. Then use a 12# sleeve to remove the
bolt that fixes the rear shock absorber, and then remove the
After holding the muffler assembly, then use a 8# inner rear shock absorber and tie it. Grasp the rear rocker arm
hexagon soket to remove the bolts on the position of 2 of firmly with one hand, and remove the 2 bolts with the other
connecting the muffler and the rear rocker arm, then remove hand. Pull the rear rocker arm outwards and remove the rear
2pcs φ10.5×φ24×2 gasketes. Some of the vehicles earlier did
rocker arm, paying attention not to omit the shaft sleeve
not have gasketes.
when reinstalling. Standard torque of bolt: 45N.m (4.6 kgf.m,
b. Remove the rubber cover then one person pinches the
33 lbf.ft); bolt and are 24N.m (2.4 kgf.m, 18 lbf.ft).
rear brake handle, and one person uses 21# sleeve + impact
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Brake fluid
Caution:
●This inspection should be completed by a qualified
maintenance organization.
●It is strictly forbidden to directly flush the main pump with
high-pressure water.
●After disassembly, make sure that all parts are installed
correctly.
●It is strictly forbidden to mix in water, dust, impurities and
f. Remove the shaft sleeve and take off the rear wheel silicic acid or petroleum-based liquids, otherwise it will cause
assembly. serious damage to the brake system.
●This vehicle uses DOT 4 brake fluid, and it is forbidden to
mix it with other brake fluids.
●Wear protective gloves/protective clothing/protective
goggles/protective masks.
●Brake fluid must be used in time after opening, seal and
moisture-proof measures must be taken when storing; it is
recommended not to exceed 1 month. Inferior or damp
brake fluid will cause adverse effects on the brake system,
and may cause brake failure when the impact is severe.
g. Replacing the rear brake disc ●The brake fluid should be prevented from dripping on the
M310:Remove bolts with 6# inner hexagon soket, and then paint surface of the cover or the surface of the parts. If it is
take off the brake disc. If you need to replace the ABS gear accidentally splashed, it should be rinsed with water
ring, remove the bolt and then replace it. Bolt standard immediately.
torque: 25N.m (2.6 kgf.m, 18 lbf.ft).
Brake hose
Caution:
●This inspection should be completed by a qualified
maintenance organization.
●Check the hhose according to the maintenance schedule.
●It is recommended to replace the brake hose every 4 years.
Refer to steps 1 and 2 of checking brake fittings in the
brake system, you can use the endoscope with LED to easily
check the oil pipe joints of the ABS hydraulic control unit and d. After wearing waterproof gloves, use a Phillips
the main pump, or remove the corresponding cover for screwdriver to remove the bolt①, and remove the upper
inspection. cover②, the cover③, and the sealing rubber gasket④.
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c. Put the other end of the hose into the oil pot.
d. Remove the upper cover of the front brake main pump
e. Use the brake fluid water content tester to measure the referring to the previous step of adding brake fluid.
water content, if it is more than 2%, all brake fluid needs to e. Rotate the 8# torx wrench with the right hand
be replaced; if it is less than or equal to 2%, add newly counterclockwise to loosen the air nozzle, and with the left
opened DOT 4 brake fluid to the transparent observation hand, slowly and uniformly squeeze the front brake handle to
window of the front disc brake main pump 3/4 places. It is the end and keep it still. Lock the vent nozzle clockwise and
recommended that the water content should be less than slowly loosen the handle. Pay close attention to the liquid
1.5%. Total 0.23L(0.24 US qt,0.2 lmp qt,0.06 US gal ,0.05 level of the front brake main pump. When it is too low, add it
lmp gal)TOTAL HBF 4 (DOT 4) brake fluid is added to this in time to prevent air bubbles from entering the brake hose.
vehicle from the factory. Repeat the previous steps until the transparent and clean
light yellow brake fluid comes out.
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3. Brake system exhaust conditions. The maximum tire pressure in the cold state shall
If the hand feel soft when the brake handle is squeezed not exceed 300 kPa (3.1 kgf/cm2, 44 PSI).
and the braking performance is significantly reduced, first ●When the tire pressure is found to drop, check whether the
check whether the brake fluid level of the main pump is tire has nails or small holes; whether there is a collision on
lower than the "LOW" line and whether the brake system is the side of the rim that causes deformation or cracks.
leaking. If the problem still exists after excluding the above ●Be careful to avoid the position of the valve when removing
two items, you can try the exhaust operation. The exhaust the tire with the tyre raking machine. Pay attention to
operation is similar to the previous operation of replacing the protect the contact part of the rim and the bead, if it is
brake fluid. When replacing the brake fluid, a clean and scratched, it may cause air leakage.
transparent light yellow brake fluid must flow steadily, while ●The tire pressure is too high, which reduces the contact
the exhaust operation will flow out foamy brake fluid. area with the ground. It is also more likely to cause a
After exhausting, check whether the brake fluid level of the puncture in the summer. Too low will cause difficult steering,
main pump meets the standard. accelerate wear and increase engine load and increase fuel
consumption.
●Frequent exposure to the sun can cause tire cracks and
aging. It is recommended to park the vehicle in a dust-proof,
●The discharged brake fluid needs to be properly disposed sun-proof, and ventilated place; or cover it with a car jacket
of, and it is forbidden to continue to use it. It is forbidden to to protect the body parts and the tires better. If you do not
dump at will to pollute the environment; or put it at will, etc. drive for a long time, you should support the vehicle firmly
It should be handed over to a qualified recycling unit for and let the tires hang in the air to avoid deformation caused
proper disposal. by long-term load on the ground contact.
● Pay close attention to the liquid level in the main pump ●Because the tire self-refilling may block the air hole of the
during operation, and replenish it in time to prevent air from tire pressure monitoring sensor, causing difficulty in inflation
entering the brake hose. or failure of the tire pressure monitoring, it should not be
Tire used.
1. Check the tires
a. Park the vehicle on a flat and stable ground or a lifting
●Check the tire condition and tire pressure before driving. platform, and put down the main support.
●When the tire is worn to the limit or there are cracks or
wounds on the surface, it should be replaced in time.
●Pay special attention to driving safety when using new tires.
New tires that have not run in well may slip and cause the
vehicle to lose control.
●Avoid sudden acceleration, sharp turns, emergency braking,
etc. within 150 kilometers (93mile) after replacing the new
tire.
●M310 the standard front wheel of this vehicle is 110/80-14,
and the rear tire is 140/70-14. M125 the standard front
wheel of this vehicle is 100/80-14, and the rear tire is 120/70-
14. M350 the standard front wheel of this vehicle is 120/70- b. Support the front wheel with suitable tools, let the front
15, and the rear tire is 140/70-14. When replacing tires, you tire hang in the air, and then rotate the tire to carefully check
should replace standard tires. Use of non-standard tires may for abnormalities, such as partial wear, studs, cracks, etc.
cause problems. Clean up the pebbles or other foreign objects embedded in
●It is not recommended to use external repair to repair the the tread pattern. Check whether the tread and sidewall have
tire, the tire needs to be removed for internal repair. worn to the mark. If they are close to or have worn to the
Temporary emergency can use external compensation, but mark, replace with a new tire of the same specification in
the vehicle should be driven at a lower speed, and internal time. Use a tire pressure gauge to measure the tire pressure
compensation should be made to the maintenance when the tire is cold, and add or deflate to the standard
organization as soon as possible. If the sidewall is bumped, pressure.
punctured, scratched, or if the tread is damaged and the hole
is large, it should be replaced directly. Rebalance should be
done after Tyre repair.
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and then screw it to M125/310/350 is: 15N.m (1.2 kgf.m, 11 a. Whether the steering mechanism is too tight, refer to
lbf. ft),M125 2024 version is 13N.m(1.3 kgf.m,10 lbf.ft). the previous steps to adjust the steering mechanism to solve;
e. After adjustment, confirm whether the steering is b. The steering mechanism bearing is rusty, the steel bowl
restored. If it returns to normal, turn the nut (1b) clockwise or steel ball is damaged, and it needs to be disassembled and
to touch the rubber pad (3) and align the lock washer (2) with replaced;
the groove of the nut (1b) and (1c). M125/310/350 tighten c. The front tire pressure is insufficient and needs to be
the nut (1a) to 100N.m (10.2 kgf.m, 74 lbf.ft),M125 2024 charged to the standard tire pressure, M310 is 260kPa (2.7
version is 80N.m (8.2 kgf.m, 59 lbf.ft). kgf/cm2, 37.7 PSI), M125 front tire is 220kPa (2.2 kgf/cm2,32
PSI), M350 is 240kPa (2.5 kgf/cm2, 35PSI) under normal
temperature conditions;
d. The column of the lower link plate is deformed and
needs to be removed and replaced.
Front fork
Caution:
●M310 models every 10000km (6214 mile), M125 models
every 8000km (4971 mile), check whether the front fork is
leaking or deformed, and whether the shock absorption and
rebound are normal.
●Before riding each time, check whether there is leakage in
f. The front wheel is hung in the air to straighten the the front shock absorber and whether the fasteners are loose
direction handle, and gently push and pull the direction to ensure driving safety.
handle by hand to feel whether the steering mechanism is ● Bolt torque at the hollow shaft of the front wheel of the
smooth and free of jams. When the front fork assembly is shock-absorbing bottom cylinder: 20N.m (2.0 kgf.m, 15 lbf.
slightly tilted to one side, it should be able to slowly deflect ft).
to the end under its own weight. If it is quickly to the end, it ●When replacing hydraulic oil, use kerosene or diesel to
needs to be readjusted. thoroughly clean all parts. Use a graduated cylinder to
M350 measure 10W hydraulic oil is poured in one time, avoid
a. Remove the direction handle cover and front panel mixing different hydraulic oils.M310 measure 220±2ml
before performing this operation. Remove to the extent (7.4±0.07 US oz, 7.7±0.07 lmp oz, 13.4±0.1 cu-in). M350
shown. measure 497±5ml(16.8±0.17 US oz,17.5±0.18 lmp oz,
After turning the direction left to the end, remove the nut 30.3±0.3 cu-in ).
counterclockwise with the 30# sleeve and remove the gasket. ●After traveling on dusty or muddy roads, you should clean
Remove the side bolts with the 6# hex socket. Pull the up the foreign matter on the front fork tube (exposed
direction handle and upper panel assembly up.If it is difficult chrome-plated cylinder) in time to avoid scratching the dust
to pull out the expansion plate, use a flat-head screwdriver to seal or oil seal and causing leakage; wipe it clean with a soft
pry open the slot of the upper connection board and pull it cloth.
out at the same time.Move the direction handle and upper ●Do not use a high-pressure water gun to directly flush
connection board assembly open and set them in place. against the dust seal at close range.
●The vehicle should be parked in a ventilated and dry
environment without driving for a long time. A dark and
humid environment can easily cause the front fork tube to
rust and make other parts of the vehicle rust. Coastal areas
should have more frequent pre-maintenance damping than
inland areas. After wiping clean, spray a small amount of anti-
rust oil to prevent rust.
1. Check the appearance
a. After parking the vehicle firmly, let the front wheel hang
in the air, and turn the direction knob to observe whether
B. Adjust according to 310 adjustment steps. The nut the front shock absorber is leaking; whether there are
torque is 100N. m (10.2 kgf. m, 74 lbf. ft). scratches, pits, rust, etc. on the surface of the front fork tube.
Shallow scratches, small pits, and slight rust can be smoothed
3. Maintain steering bearings with fine sandpaper of about 2000 mesh. Wipe clean the dust
If adjusting the steering bearing clearance cannot be or foreign objects in the dust-proof seal. If there has a dust
restored, you need to remove the steering bearing to check cover, it should be moved away before inspection.
whether the bearing, steel bowl is worn or rusted, lacks
grease, etc.
4. Malfunction
Normally rotate the handle, if it feels more laborious, you
need to investigate the following reasons:
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wheel or a high-speed bump, check whether the shock
absorber is deformed. Check the shock absorption
performance according to the maintenance schedule. It is
necessary to prevent the vehicle from turning over during
operation.
3. Remove the front shock absorption
Remove the front shock absorber according to the steps of
removing the front shock absorber in the "Front Fork
Assembly" of this manual.
4. Correct the front fork tube
b. Check whether the bottom tube is painted off; whether If the front wheel of the vehicle passes a hurdle at a high
the installation points of the front fender, the front wheel speed or after a collision, check whether the front fork tube
hollow shaft and the front brake caliper are broken or is deformed. Take the left shock absorption as an example.
cracked. Check if there is any leakage at the bottom of the Use the end face of the front axle of the shock absorber
bottom cylinder. bottom tube and the end face of the front fender mounting
point to fix the shock absorber; or remove the front fork
tube. Use a dial indicator to detect the amount of
deformation in the axial direction of the front fork tube, and
rotate the front fork tube to measure different positions.
5. Troubleshooting
a. There is obvious impact noise when driving on uneven
roads or emergency braking. The following items need to be
2. Check the shock absorption performance checked:
Whether the spring of the shock absorber is broken or the
Pinch the front brake handle and press down forcefully.
elasticity drops;
After releasing it, it should be able to compress smoothly and
Whether the hydraulic oil is insufficient or enters the air;
then return to normal. Repeat the operation several times to
Whether there is too much hydraulic oil;
check. If there is a block, the shock absorber needs to be
removed for investigation. If there is a collision with the front
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Whether the spring is axially bent and rubs against the
front fork tube.
b. The following items should be checked for excellent
shock absorption:
Whether there is too much hydraulic oil;
Whether the front fork tube is bent or deformed;
Has the spring been modified?
c. If the shock absorption is too soft, check the following
items:
Whether the hydraulic oil with low viscosity is changed;
Whether the spring force drops;
Is there too little hydraulic oil? 2.1 Adjust the right rear shock absorption
Rear shock absorption M125/310
Caution: Use the 5# inner hexagon to insert into the hole of the
●If the rear shock absorber has a lot of mud and sand, it right rear shock absorber adjuster, and rotate to the required
should be cleaned in time to prevent soft and big stones from gear in the direction of the arrow.
scratching the chromed parts and causing rust.
●Non-professionals should not disassemble the rear shock
absorber by themselves.
●It should be maintained according to the regular
maintenance table.
1. Check
a. One person straightens the vehicle and stabilizes the
vehicle, and one person presses the rear armrest behind to
observe whether the rear shock absorber can recover
smoothly.
b. Check whether the shock-absorbing bolts are loose. M350
c. Grasp the upper part of the damping spring and rotate it Use the adjustment wrench provided with the vehicle.
in the radial direction. It should be able to rotate in a small
amount. Check the bottom in the same way. If the upper part
cannot be rotated, the shock-absorbing rubber buffer sleeve
has aged and failed; if the bottom cannot be moved, the
buffer sleeve on the rear rocker arm and the engine box has 2.2 Adjust the left rear shock absorption
failed and needs to be replaced.
2.2.1 M310
a. Refer to the previous steps to replace the air inlet filter
element and remove the left cover. Disassemble it as shown
in the figure below.
d. Pull the tail of the air filter outward with one hand, and
press the rear inner mud plate inward with the other hand. b. Remove 2 pieces of M6 decorative buckles⑴ and 5
Separate the air filter from the rear inner mud plate.
pieces of M8 decorative buckles⑵. Remove the 2 swell nails
(3).
e. Open the air filter slightly, and adjust the left rear shock
to the same gear with reference to the adjustment of the
c. Use 4# inner hexagon to remove 2 bolts⑷; after
right rear shock absorption method.
grasping the rear armrest, use 12# sleeve to remove 5 bolts
⑸, and then take off the rear armrest assembly.
Grasp the left tail skirt and remove the swell nail (3), and
take off the left tail skirt.
2.2.3 M350
Use the adjustment wrench provided with the vehicle.
f. Grasp the rear right shock absorber and use a 12# sleeve
to remove the bolt, and remove the rear right shock
absorber. On the left side, pull the air filter out to expose the
bolt head and then remove the bolt. Standard torque: 24N.m
(2.4 kgf.m, 18 lbf.ft).
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Valve clearance adjustment (M310) b. Use 5# and 10# Allen wrenches to remove M14×1.5
screw plugs and M30×1.5 aluminum screw plugs, and remove
●The M125/350 steps are similar to the M310, taking the
the O-ring.
M310 as an example.
1. Maintenance information
1.1 General information
a. This chapter introduces the operation method of valve
clearance adjustment.
b. The adjustment of the valve clearance can only be
carried out after the engine is removed from the vehicle.
c. Adjust the valve clearance when the engine is at room
temperature (≤35℃).
1.2 Assemble torque value
No. Name Torque
(N·m)
M6×30Hexagon flange bolts
1 (environmentally friendly color 10±2N.m
zinc)
M5×15-5#Hexagon socket head
2 5±1N.m
bolt (oxidized black)
M30×1.5Aluminum screw plug
3 16±2N.m
(dark gray)
M14×1.5Screw plug
4 10±2N.m
(environmental color zinc)
1.3 Tools, measuring tools, accessories
a. 8# and 14# T-shaped socket wrenches, 5# and 10#
hexagon wrenches, magnet sticks, tweezers, rags;
b. Feeler gauge;
c. Thread fastening glue and sealing silica gel.
2. Operation steps
a. Use an 8# T-shaped socket wrench (or a wind batch) to
remove the 6 M6×30 hexagonal flange bolts of the cylinder
head cover, and then remove the cylinder head cover
assembly.
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f. Push the intake valve rocker arm and exhaust valve
rocker arm to the side of the timing driven sprocket to
expose the valve adjusting gasket. Then, according to the
standard value of valve clearance (intake valve: 0.08~
0.12mm (0.003~0.005 in), exhaust valve: 0.18~0.22mm
(0.007~0.009 in), determine the specifications of the
d. Use a 5# hexagon wrench to remove the M5×15-5# adjusting gasket that needs to be replaced. For example: test
hexagon socket head bolts and the rocker arm limit block on The left side intake valve clearance value is 0.04mm (0.002
the rocker arm shaft of the intake valve and the rocker arm in), which is less than the standard value. You need to
shaft of the exhaust valve respectively. increase the clearance of 0.04~0.08mm (0.002~0.003 in).
The thickness specification of the original adjusting gasket on
the engine is 2.36mm( 0.093in), you need to replace the
adjusting shim with 2.28~2.32mm (0.09~0.091 in).
According to this method, determine the specifications of the
adjusting shim for the four valves to be replaced, and place
them according to the records made before to prevent
mixing .
Caution: The thickness specification of laser marking on the
adjustment pad will be invisible or disappear due to
abrasion. At this time, you need to take it off and measure
the thickness with a micrometer! ! !
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h. After replacing the four valve adjusting gaskets, check
and confirm the four valve gaps again. If there is a deviation
from the standard, repeat step⑥ and⑦ to adjust again
until it meets the standard range. j. Wipe off the oil and residual sealant on the joint surface
of the cylinder head and the seal ring of the cylinder head
with a clean rag, and reapply a proper amount of sealing
silicone on the corners of the joint surface of the cylinder
head. Then install the cylinder head cover assembly
corresponding to the shape of the joint surface. Use 8#T-
shaped socket wrench (or wind batch) to lock the cylinder
head cover 6 M6×30 hexagon flange bolts, the torque value is
10±2N.m(1±0.2 kgf.m,7.4±1.5 lbf.ft) ).
i.Set the two valve rocker arm limit blocks on the M5×15- k. Put the 13×2.8 O-ring on the M14×1.5 screw plug, screw
5# hexagon socket head bolts, and then apply a proper it into the corresponding screw hole of the right crankcase
amount of thread locker on the threads of the M5×15-5# cover, and tighten it with a 5# Allen key. The torque value is
hexagon socket head bolts. Install the two valve rocker arm 10±2N.m(1±0.2 kgf.m, 7.4±1.5 lbf.ft); After putting the
limit blocks together with M5×15-5# hexagon socket head 27.4×2.65 O-ring on the M30×1.5 aluminum screw plug,
bolts on the intake valve rocker arm shaft and the exhaust screw it into the corresponding screw hole of the right
valve rocker arm shaft, and the tightening torque value is crankcase cover, tighten it with a 10# Allen key, the torque
5±1N.m (0.5 ±0.1 kgf.m, 4±0.7 lbf.ft). value is 16±2N.m (1.6±0.2 kgf.m, 12±1.5 lbf.ft).
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l. So far, the adjustment operation of the valve clearance is
completed.
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Side bracket 2. Lubrication
Caution: a. Put away the side bracket so that the spring is in the
●Park the vehicle on a flat and stable ground or a lifting shortest position for easy disassembly.
platform, and put down the main support. b. The thick steel wire can be rolled into a circle and put
●When disassembling and installing the spring, it is necessary into the spring⑴ pull hook. Pay attention to ensure that the
to prevent the spring from flying off suddenly and causing steel wire cannot loose or fall apart during the pulling
personal injury. process.
●The M125/350 steps are similar to the M310, taking the
M310 as an example.
1. Check
C. Grasp the side bracket with one hand, and pull it in the
direction of the arrow with the other hand to remove the
spring.
d. Put down the side bracket, and use a 14# sleeve or torx
wrench to remove the nut⑵ counterclockwise. After holding
1. Side bracket 2. Side bracket spring 3. Side bracket flameout
the side bracket firmly, use a 14# sleeve to remove the bolt⑶
switch
①Parking position②Driving position counterclockwise, and take off the side bracket.
a. Check whether the side bracket spring is damaged and
whether the elastic force is normal.
b. Check whether the side bracket rotates normally.
Turning to the angle shown in Figure 1 should be able to
automatically turn to the parking space under the spring
force; when the angle in Figure 2 is turned to the parking
space automatically. If necessary, remove the side bracket for
lubrication.
e. Remove the side bracket bushing⑷ from the frame.
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b. Remove the spring from the main support.
c. Apply a proper amount of grease to the end face, inner
hole of the engine box bushing and the surface of the main
Main bracket support shaft.
Caution:
●Park the vehicle on a flat and stable ground or a lifting
platform, and put down the side brackets.
●When disassembling and installing the spring, it is necessary
to prevent the spring from flying off suddenly and causing
personal injury.
●The M125/350 steps are similar to the M310, taking the
M310 as an example.
1. Check
3. Install the main bracket
After aligning the main bracket with the mounting holes,
insert the main bracket shaft from the left. After inserting the
gasket, Insert the split pin, then bend the split pin on both
feet to prevent them from falling off.
Hang the main support spring on the main support first,
and then use a Phillips screwdriver to hang the spring on the
1. Main support 2. Main support spring 3. Main support return spring post of the main support.
return spring post 4. Cushioning glue
a. Right the vehicle, step on the effort-saving lever of the
main support with your foot, and check whether the spring
force is normal. The main support should be able to quickly
return to the driving position under the elastic force of the
spring itself.
b. Check whether the buffer glue is aging or not.
c. Check whether the return spring post of the main
support is deformed.
d. Check whether the main bracket has obvious
deformation and whether the welding part is cracked.
2. Lubrication 4. Replace the return spring post of the main
a. Keep the main bracket in the retracted position, on right support
side, use pliers to remove the split pin⑴ in the direction of After removing the main bracket referring to the previous
the arrow, and remove the gasket⑵. Knock out the main steps, use an 8# sleeve to remove the main bracket return
support shaft (3) from right to left. Pay attention to the spring column counterclockwise. It is recommended to apply
protection measures at the spring of the main support to a proper amount of thread fastening glue before assembly.
prevent the spring of the main support from suddenly Torque: 12 N.m (1.2 kgf.m, 9 lbf. ft).
loosening and flying out and causing personal injury. It can be
covered by a hard object, or the spring can be tied up with a
rope or thin iron wire.
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Sound, light, and electrical device ①SET key: Short press SET to enter the main menu/confirm
selection. Long press to return to the main interface. Operate
Inspection this button when driving a vehicle is prohibited.
Caution: ②MOD key: Select the next item. Operate this button when
●Before driving, check whether the lights of the whole car driving a vehicle is prohibited.
are normal, including turn signals, tail lights, brake lights, ③Windshield switch: Press the windshield glass to complete
headlights, etc. Whether the horn is normal. Whether the from retracting to opening or from opening to retracting.
windshield rises and falls normally. ④Steering switch: Push it to the right to check whether the
●The M125/350 steps are similar to the M310, taking the front right and rear right turn signals are flashing normally;
M310 as an example. press the turn signal to turn off; push it to the left to check
1. Check whether the left front and left rear turn signals are normal.
For details of the lamps and lanterns of the whole vehicle, ⑤Hazard warning lights: Press it down and the 4 turn signals
please refer to the lamps and lanterns distribution diagram in will flash, press it again to turn off. It should comply with the
the vehicle information of this manual. requirements of traffic laws and should not be used in non-
emergency situations.
⑥Horn: Press the horn to sound once to confirm whether
the sound is clear and loud.
⑦Dimmer switch: Pull it to " " to check whether the high
beam light is on, and the high beam indicator symbol on the
meter lights up at the same time. Pull to " " to check
whether the low beam light is on. The far and low beams
should be used reasonably in accordance with traffic laws
1. Front brake handle 2. Right handle switch 3. Right auxiliary and regulations.
switch 4. Meter 5. Left auxiliary switch 6. Left handle switch ⑧Overtaking warning light switch: When pressed in the low
7. Rear brake handle beam, it will turn on the high beam.
a. Park the vehicle on a flat ground or a lifting platform,
lower the main support, and retract the side support.
b. Press the unlock button of the right auxiliary
switch①After the vehicle is unlocked and energized, confirm
that the flameout switch④ is pulled to " ", pinch the
front or rear brake handle, and press the start button② to
start the engine.
③Light switch: keep it at the "●" position, check whether
the front position light, rear position light and license plate
light are normally on; pull it to " " to check the handle
backlight, front light, front position light, rear position light,
and license plate The lights should all be on. d. Check the battery voltage
⑤ECO button: Press the meter and it should light up "E", Open the cushion, take off the battery cover and use a
and press it again to light up "S", and the two modes can be multimeter to measure the battery voltage. If it is lower than
switched freely.M125 do not have this button. 12V, you should use the charger provided with the car to
⑥SEAT: Press to check whether the cushion lock is normally charge it in time. Be careful not to overcharge and over
opened. discharge, and the charging voltage of the charger must not
⑦FUEL: Press to check whether the fuel tank cover is be higher than 15V. When the car is not used for a long time,
normally opened. it should be charged regularly in accordance with the
requirements of the driver's manual. If the battery fails, it
should be properly handled by a professional recycling
agency, and do not discard it at will to avoid environmental
pollution.
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Press down the central cylinder of the expansion nail with
4 # hexagonal socket, and then take down the expansion nail.
Pull out the cover plate. Note that the back of the cover plate
is pasted with a non inductive antenna and cannot be pulled
by force.
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3.Fuse box
Caution:
●If the fuse is blown, you must replace the fuse of the same specification. It is forbidden to use wires such as copper or iron wire
for direct connection.
●If it is blown after replacement, you need to troubleshoot the entire vehicle cable before replacing it.
●This vehicle uses a small fuse. The width is about 11mm (0.43in), the length is about 17mm (0.67in), and the thickness is about
4mm(0.16in).
●Use the buzzer file of the multimeter to connect the exposed metal part of the fuse to judge whether it has been blown, or use
a tool to unplug and observe.
Refer to the previous steps to remove the battery cover and then pull up the fuse box. After opening the fuse box cover,
check whether the fuse is normal.
No. Name Function Specification
① Main insurance Protect all circuits 25A
② ECM Protect ECM, ECM relay, oil pump relay and other electrical devices 15A
③ Regular power supply Protect fans, meters, and anti-theft device connectors 15A
④ Hydraulic control unit motor Protect ABS hydraulic control unit motor 25A
⑤ Reserve - 25A
⑥ Reserve - 15A
⑦ Hydraulic control unit ECU Protect the hydraulic control unit 10A
⑧ Light Protect the headlight 10A
⑨ Reserve - 15A
⑩ Reserve - 10A
The fuse box of M310 folding rear compartment is shown in the figure below. There are two 10A spare fuses on the outside
of the fuse box.
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The M350 fuse box is shown below:
4. Troubleshooting
If the button cannot be pressed, it is directly judged as a switch problem. If there is no response when pressed, it is necessary
to judge the problem of the switch, circuit, or electrical device.
4.1 Right hand switch
a.No response when pressing the start button:
Y
Disassemble the
No response Whether the Whether the Whether the handle switch and Troubleshoot
when pressing Is the key Y battery has Y insurance is N electric torch Y N
short-circuit the start the main cable
the start button nearby electricity blown light is on button switch line
N N N
Y
Charge the
Bring the key Whether the The right hand
battery through
close flameout switch handle vice
the PKE
is on switch failure
charging port
Turn to“ ” N Y
Disassemble the
handle switch and
short-circuit the
Faulty right handle
Y switch line of the N
switch
flameout switch
button, can it be
started?
b. When the light switch is turned on, the headlight does not turn on, check whether the light fuse is blown, if it is blown,
check the cable fault; if it is normal, disconnect the handle switch and short the light switch line, if it is lit, it is judged as a switch
failure. Otherwise, check for cable or headlight failures.
c. The "E"/"S" mode cannot be switched by pressing the ECO button. Disconnect the switch and short the ECO button switch
line. If it is lit, it is judged as a switch failure. If it is not lit, check the meter and cable failure.
4.2 Right hand handle vice switch
a. “FUEL” Button failure
Disassemble the
Short press Whether the
auxiliary switch and Sub switch
"FUEL" no battery has Y Y
short the "FUEL" failure
response electricity
switch wire
N N
b. No response at start-up
If the engine cannot be started, please refer to the previous "No response when pressing the start button" for
troubleshooting.
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c. "SEAT" button failure
If the battery is out of power and inconvenient to charge, or the cushion lock fails to open, you can fill in the quality feedback
form and let the engineer guide the method of manually opening the cushion. For safety reasons, this manual does not provide
this method.
Whether the
The cushion
can't open
battery has Y Can the fuel tank
cap be opened? Y Does the horn
sound Y Sub switch
failure
electricity
N N N
Check PKE (brown- Submit the quality
Charge the
yellow and blue-red feedback sheet to be
battery
control terminals) solved by the engineer
d. “ ” Not responding
There is a detailed description of PKE functions in the driver's manual, including the method of emergency starting the vehicle
when the sensor key is exhausted, and the specific meaning of the buzzer sound.
Bring the
Replace the battery, the Right auxiliary
induction key switch failure
model is CR1225
close to
Y N Y
Fill in the quality
No response Whether the Disassemble the right
feedback form and
when
The sensor key is
too far away N sensor key has Y auxiliary switch and
short-circuit the N assist in the
investigation by
unlocking sufficient power unlocking switch wire
the engineer
The windshield
Whether it is normal
cannot be raised Check the
or lowered by
pressing the
to push or pull the
windshield rocker Y windshield motor
or motor controller
arm by hand
windshield button
Left hand
handle Left hand handle
N
No response when
pressing MOD Auxiliary switch
Auxiliary failure
switch
Y
Remove the auxiliary
No response when
switch and short the
pressing SET
button switch line
Troubleshoot
N cable or
instrument failures
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4.4 Horn
Caution:
●There should be more than 5 seconds interval when adjusting or
checking the horn. Continuous sounding may cause ablation of the
internal coil of the horn.
●The horn is a riveted structure, which is difficult to restore after
disassembly.
●It is prohibited to adjust the bracket nut③.
a. If the horn switch does not respond, please refer to the
troubleshooting process of the left-hand switch on the next page
b. The speaker sounds abnormal
If the sound is small, hoarse, etc., first confirm whether the battery is
sufficient, and turn on the headlights to determine whether the battery is
sufficient according to the brightness of the light. It is normal to start the
engine and raise the speed, but abnormal low speed can also be judged as
insufficient battery power. The battery needs to be charged.
If the power is sufficient, check whether the horn adjustment bolts①
and nuts② are loose. If they are loose, tighten them and check again. If
the fault cannot be eliminated after tightening, try to loosen the nut②
and then use a Phillips screwdriver to fine-tune the bolt①. If the horn
does not sound, turn it counterclockwise about 270 degrees, if it is hoarse,
turn it clockwise until the sound is normal; tighten the nut② after the
sound is normal. If the fault persists, it is judged that the horn is faulty and
needs to be replaced.
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Left-hand switch problem determination flow chart
(If the button is not working, it is directly judged as a switch problem)
1. Headlights are
always on
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Troubleshoot Y
cables Y N Y
Disassemble the handle There is also a
Press the double problem with the Y
switch and short-circuit the Troubleshoot
flash button, is it double flash button
horn switch wire. Does it N cable faults
on? (The chances are
sound? N
small)
Y Y Y
Y N N
Replacement Reconnect the
insurance terminals Damaged lights
N Controller exception
N
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3. EFI system
Know Before Service
Caution:
1. The structure and working principle of the EFI system are relatively complicated, and it is necessary to have a certain
understanding of the working principle and structural characteristics of each EFI system before checking and troubleshooting.
The content of this chapter requires certain maintenance experience. It is recommended to check or repair with a qualified
maintenance organization.
2. Please keep the fuel in the fuel tank at least 3L (3.17 US qt, 2.64 lmp qt, 0.79 US gal, 0.66 lmp gal), otherwise it will affect the
normal operation of the EFI system. Instrument oil level display 1 grid or less need to be replenished fuel as soon as possible.
3. When the vehicle is parked for more than 3 hours, the vehicle should be energized before the first start. Turn on the flameout
switch "" and wait for the fuel pump to complete the fuel pressure before starting the vehicle.
4. If you fail to start several times, the cylinder may have been flooded. You need to turn the throttle to the end and press the
start button for 3 seconds to execute the cylinder cleaning procedure.
5. If the battery low voltage warning symbol flashes, charge the battery in time; too low voltage may cause the EFI components
to fail to work normally, fail to start or start difficult, insufficient power, etc.
6. The EFI system needs to be reset when the battery is reinstalled, the power is suddenly cut off during driving, the idling speed
is abnormal, and the insurance is re-plugged. The specific method is as follows:
a. Unlock the vehicle and support the main bracket;
b. Pinch the brake and start the vehicle;
c. Pull the engine speed above 3000 rpm;
d. After releasing the throttle, turn off the flameout switch and lock the car;
e. After waiting for 5 seconds, unlock the vehicle again to complete the reset of the EFI system.
7. Pay attention to the following when checking or troubleshooting EFI system failures:
a. After power-on, the parts connected to the 12V power supply should not be removed at will to avoid the self-inductance of
the coil in the electrical appliance and cause the instantaneous voltage to damage the ECU or sensor.
b. Do not blindly disassemble and inspect when failure occurs. Check the electrical control part after confirming that the
mechanical part is normal.
c. During the fault diagnosis, give priority to using the diagnostic Speedometer to read the fault code or determine the fault
code according to the flashing frequency of the fault indicator, and conduct targeted inspections.
d. Pay attention to check whether the EFI components are oxidized and whether the connection is reliable
Tools:
PT300EFI flashing diagnostic
Multimeter
Speedometer(16PIN)
8. The driving conditions and maintenance conditions of each vehicle are different, so it is impossible to list all the fault
phenomena and troubleshooting procedures one by one. Only some of the more common faults can be listed. Maintenance
personnel themselves also need to have certain professional knowledge and experience accumulation process.
●Do not turn on the flameout switch for a new car or a vehicle that is about to run out of fuel. Be sure to replenish enough fuel
before turning it on, otherwise the fuel pump will be damaged if it runs dry without fuel.
●Do not insert or unplug the plugs of various parts at will, and it is forbidden to clean the plugs directly with water. After
plugging and unplugging, be sure to check whether it is plugged back correctly.
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Error code
Caution:
●Unlock the vehicle and turn on the flameout switch. When it is not started, the EFI fault light is always on as normal. If it is not
on, the vehicle cannot be started.
●After starting the vehicle, if the fault light is on and the EFI failure is reported, it means that the EFI system is abnormal.
●When the EFI system reports a failure, continuing to drive the vehicle may cause damage. Please contact a qualified
maintenance organization or our special maintenance point for troubleshooting in time.
Pull out the OBD plug, connect the diagnostic tool to Pull out the OBD plug and connect the diagnostic
read the fault code. Different batches of OBD plugs may instrument to read the fault code. Different batches of OBD
have different colors. There are two colors, black and plugs may have different colors, including black and white,
white, with the same function. If the OBD plug has a with the same functions. If the OBD plug has a protective
protective cover, remove it first. cover, remove it first.
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3. Error code
Code Instruction Code Instruction
The heating control circuit of the upstream 1 Engine coolant temperature sensor signal is
P0030 PD116
cylinder oxygen sensor is open unreasonable
The upstream 1 cylinder oxygen sensor Engine coolant temperature sensor circuit voltage is
P0031 P0117
heating control circuit voltage is too low too low
The upstream 1 cylinder oxygen sensor Engine coolant temperature sensor circuit voltage is
P0032 P0118
heating control circuit voltage is too high too high
The intake pressure sensor/atmospheric
P0106 P0122 Throttle position sensor circuit voltage ultra-low limit
pressure sensor is unreasonable
P0107 Intake pressure sensor is shorted to ground P0123 Throttle position sensor circuit voltage limit
The intake air pressure sensor is shorted to The signal of the upstream 1 cylinder oxygen sensor is
P0108 P0130
the power supply unreasonable
Intake air temperature sensor signal voltage The signal of the upstream 1 cylinder oxygen sensor is
P0112 P0131
is too low too low
Intake air temperature sensor signal voltage The signal circuit voltage of the upstream 1 cylinder
P0113 P0132
is too high oxygen sensor is too high
Upstream 1 cylinder oxygen sensor circuit
P0134 P0627 Oil pump relay control circuit is open
signal failure
The oil pump relay control circuit is shorted to the
P0201 1 cylinder injector control circuit is open P0629
power supply
1 cylinder injector control circuit is shorted to
P0261 P0650 MIL lamp driver stage circuit failure
ground
The 1 cylinder injector control circuit is
P0262 P0444 Canister solenoid valve open
shorted to the power supply
No speed sensor pulse signal (open circuit or
P0322 P0459 Canister solenoid valve is shorted to the power supply
short circuit)
P0480 Fan control circuit is open P0458 Canister solenoid valve is shorted to ground
P0691 Fan control circuit is shorted to ground P2300 1 cylinder ignition coil is shorted to ground
The fan control circuit is shorted to the
P0692 P0628 The oil pump relay control circuit voltage is too low
power supply
P0511 Idle speed actuator control circuit is open P1098 Dump sensor signal voltage is too low
P0563 System battery voltage is too high P1099 Dump sensor signal voltage is too high
4. Clear fault code
After troubleshooting the EFI, it needs to be cleared manually or through a diagnostic tool. M310 can be cleared manually,
M125 need to use the ISO15765-4 communication protocol (CAN diagnosis) diagnostic instrument to clear.
4.1 M310 manually clear
a. Unlock the vehicle
b. Turn off the flame switch to "";
c. Start the vehicle, refuel in neutral gear to more than 4000 rpm and hold for 10 seconds;
d. Release the throttle, turn the flameout switch to "", and be careful not to power off the whole vehicle, and wait for more
than 10 seconds;
e. After repeating the above three steps for 4 times, the fault light goes out.
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4.2 Use the diagnostic tool to clear
The steps of different brands or models may be different, so please refer to the description of the diagnostic Speedometer
manual to clear the fault code.
●When the engine is running, the fault light does not turn on, and the fault light flashes after the engine is turned off, it is a
historical fault, which will not affect the performance and life of the whole vehicle, and will automatically disappear later.
EFI parts layout
M310 M125
M350
1 2 3 4 5 6
OBD diagnostic
Carbon canister Fuel injector
Dump switch interface (main Fuel pump EFI relay
solenoid valve (M310)
cable)
7 8 9 10 11 12
Crankshaft
Ignition coils Throttle valve Water and oil Oxygen Sensor MSE6.0 ECU
position sensor
(M310) body (M310) shared sensor (M310) (M310)
(M310)
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13 14 15 16 17 18
External intake Throttle Body Crankshaft
Oxygen Sensor Fuel injector Ignition coils
pressure sensor Assembly position sensor
(M125) (M125) (M125)
(M125) (M125) (M125)
19 20 21 22 23 24
Air filter intake air
temperature MSE8.0 ECU Fuel pump Oxygen Sensor Ignition coil body EFI high voltage
sensor (M125) (M350) (M350) (M350) line(M350)
(M125)
25 26 27 28 29
External intake Crankshaft Air filter intake air
Throttle valve ECU
pressure senso position sensor temperature
body (M350) (M350)
(M350) (M350) sensor(M350)
2. OBD port
The main cable has its own OBD interface, and the
location is shown in the previous section to read the fault
code through the diagnostic Speedometer. Use the
diagnostic tool through the diagnostic interface to read
historical fault codes, current fault codes, clear fault codes
and read ECU status.
5. EFI relay
M310 folding rear storage box: there are two PVC
sheaths at the battery, each sheathing encloses four relays,
If the fuel pump needs to be removed from the vehicle, a total of eight relays (starting auxiliary, light, oil pump,
the fuel pump can be used to drain the fuel in the fuel tank. main relay, front motor, rear motor, cooling fan, rear box
After lifting the vehicle, press the plug buckle as shown in starting). M310 integrated rear compartment: there are 4
the figure to pull out the cable. Remove 5 bolts from the relays (starting auxiliary, light, oil pump, main relay) near
bottom with a 10# sleeve, and then remove the fuel pump the ECU on the right side of the vehicle, and 2 relays (front
after removing the high-pressure fuel pipe bracket. Be motor, cooling fan) on the left rear side.M350 has 5 relays
careful not to press the fuel outlet pipe shown in the red (starting auxiliary, lighting, oil pump, main relay and cooling
circle. Once damaged, you can only replace the entire fuel fan) at the relay bracket on the left side of the front riser of
pump assembly. the head.
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engine stalls when the injector plug is unplugged, indicating
that the injector is normal.
b. Pull out the plug after pressing the anti-trip lock. Using
a multimeter to measure the static coil resistance should be
Cable end Relay 12±0.6Ω, otherwise the injector must be replaced if it fails.
3 and 5 are normally closed contacts, which can be
tested with a multimeter buzzer. 1 and 2 are normally open
contacts. Otherwise, it can be judged as a relay failure.
The following cable end colors are for reference and the
actual vehicle shall prevail. Different batches of thread
colors may vary, but the function is the same.
Cable end wire color:
Wire
1 2 3 5
no. Relay
Black
Blue/w
light Red and White
hite
white
If you need to replace the fuel injector, wait until the
Start Green Black/ Red
green engine and muffler have cooled down. After placing the oil
assist red white green
White/ Red/bl White/ Green/y container at the bottom, refer to the steps for removing
Oil pump the high-pressure oil pipe to pull out the high-pressure oil
black ack black ellow
Main White/ Black/ Orange pipe at the end of the fuel pump to discharge the remaining
Red fuel. Use a 10# sleeve to remove the bolt⑴, remove the
relay black white black
Front Light injector holder⑵, and then take off the injector⑶.
green black White
motor green
Rear Light
green black White
motor green
cooling Green/ Green
green black
fan white blue
Rear box Light Black/w
green White
start green hite
6. Fuel injector
When the engine is unstable and weak, and the power
performance is poor, check whether the injector is normal.
Need to remove the cushion and storage box first. 7. Ignition coils
There is no high-voltage spark; the high-voltage spark is
weak; when the engine is started without dust, check
whether the ignition coil is normal. Common faults of
general ignition coils such as short circuit, open circuit or
grounding of the coil will cause no high voltage. In addition,
the material of the ignition coil insulation layer is aging, the
insulation performance is deteriorated, and the leakage of
the ignition coil makes the electric spark weak and the
ignition energy is insufficient. As a result, it causes unstable
idling, intermittent flameout and inability to catch fire.
When encountering this kind of failure, it is necessary to
Can be judged by the following methods: check whether the resistance and insulation performance
a. Park the vehicle firmly, start the engine, and let the of the ignition coil meet the requirements, if not, replace it.
engine run at idle speed. Use the auscultation needle or Remove the spark plug from the engine and install it on
stethoscope to listen to the working sound of the cylinder. the high-pressure cap according to the steps in the section
You should be able to hear the rhythmic working sound of "Maintenance-Spark plug-Removing the spark plug". Put
the injector. If the sound is clear and even, it works away the side brackets, use the main bracket to park the
normally. If the sound is low or cannot be heard, the vehicle firmly and unlock the vehicle, turn the flameout
injector needs to be removed for troubleshooting. Or the switch to "", hold the brake handle, and place the spark
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plug close to the engine cylinder head cover or box (should
be far away from the spark plug mounting screw hole)
about 6mm (0.24 in), press the start button. If a blue spark
is found on the spark plug electrode, the ignition system is
normal, otherwise it should be inspected by a qualified
maintenance unit.
If you replace the ignition coil, follow the steps below:
a. Put down the lef rear pedal and use the 4# inner
hexagon to remove the M6×14 bolt.
M350
Refer to the previous 310 steps and disassemble it to the
following figure.
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8. Throttle valve body
8.1 Common failure phenomena
1. The engine is easy to stall when the vehicle is running, and it is difficult to start, especially cold starting.
2. Idle speed is unstable or no idle speed, and there is intermittent jitter when accelerating.
3. Insufficient power, poor acceleration performance and unstable operation.
8.2 Disassembly
Please refer to the description in "Maintenance-Throttle Valve Body" in this manual for detailed steps of disassembling and
assembling the throttle body, three-in-one sensor and stepper motor.
8.3Troubleshooting process
8.4 Sensor
M310 Three-in-one sensor
The fault code can be read through the diagnostic tool to confirm whether the three-in-one
sensor is faulty.
For details on the disassembly and assembly of the three-in-one sensor, please refer to the
description in "Maintenance-Throttle Valve Body- Disassembly of the Three-in-One Sensor".
The resistance of the two terminals T and G can be measured to determine whether it is
abnormal. The resistance value at 25°C (77F) is 1940~2040Ω.
M125/350 sensor
For the disassembly, assembly and inspection of the throttle valve body position sensor and the
external intake pressure sensor, please refer to the previous section on the throttle valve body.
Air filter intake air temperature sensor
Remove the temperature sensor from the air filter and place it in the ambient temperature 20℃
(68F)~30℃(86), and use a multimeter to check whether the resistance of the two pins is between
2726~1770 Ω.
9. Water and oil shared sensor
When the engine is difficult to start, the idling speed is unstable, the engine performance is poor,
and the engine is easy to stall, check whether the sensor is abnormal. The fault code can be read
through the diagnostic Speedometer to confirm whether the water and oil shared sensor is faulty.
First, remove the storage box by referring to the steps for dismantling the storage box. Refer to
the steps for removing the throttle valve body to remove the throttle valve body to facilitate the
removal of the water and oil shared sensor. M310/350 located on the right side of the intake
manifold.M125 under the thermostat on the right side of the vehicle. First pinch the top of the plug,
press down the anti-dropping card, and then unplug the plug.
The normal temperature resistance value of the two pins of a multimeter is 1.5~4.0kΩ.
Due to limited space, it is recommended to use a 72-tooth 17# ratchet wrench to remove the
water and oil shared sensor counterclockwise, and remove the 9×2 EPDM rubber O-ring. New O-rings need to be replaced
during reassembly to avoid leakage.
Standard torque:13±1.5N.m (1.3±0.2 kgf.m,10±1 lbf. ft)
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10. Oxygen Sensor
●The oxygen sensor must be removed after the engine and muffler have cooled down completely.
When there is poor engine performance, unstable idle speed, high fuel consumption, and incorrect air-fuel ratio, check the
oxygen sensor. The fault code can be read through the diagnostic Speedometer to confirm whether the oxygen sensor is faulty.
M125
After finding the oxygen sensor plug, first push the dark red buckle in the direction of the arrow, then hold the plug end of the
oxygen sensor with one hand, press the buckle indicated by the arrow on the cable end with the other hand, and pull out the
plug. Then use a 22# open-end wrench to remove it counterclockwise. Install after cleaning the installation surface.
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M350
a. Remove the M310 ignition coil as shown in the following figure. Remove the cable tie on the left side.
c. Find the plug shown in the figure on the left side of the intake manifold, press the anti slip snap indicated by the arrow and
pull out the plug. Use a 22 # open-end wrench to remove the oxygen sensor from the muffler anticlockwise.
11. ECU
M310/350
When the engine cannot be started and the performance is poor, check whether the ECU is normal. Because the ECU is more
complicated and difficult to judge, the elimination method can generally be used to remove the ECU from a normal vehicle of
the same model and replace it with a faulty vehicle.
Refer to the steps of "Maintenance-Rear Shock Absorption-Replacement Rear Shock Absorber" and remove the right tail skirt
to expose the ECU.
The index finger and middle finger are respectively located under the lever. While pressing the buckle with the thumb, turn
the index finger and middle finger to the thumb direction to pull out the ECU plug. Use 5# inner hexagon to remove the bolt⑴
to take off the ECU⑵.
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M125
The ECU can only be removed after removing the rear storage box, rear armrest and rear right rear skirt. Pull out the ECU plug
after pressing the buckle indicated by the arrow. Remove 2 M6×12 bolts with 4# hexagon socket to remove the ECU.
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The engine cannot start and there is no sign of fault diagnosis process
When the start button is pressed and the starter motor can drive the engine to run normally, but the engine does not work
normally, and there is no sign of the car, you can refer to the following diagnosis process to troubleshoot the cause of the fault.
No spark or weak Check the ignition
strength system
Check the
Unable to start high-voltage
spark of the Add fuel replace
ignition coil
Y N Y
Measure fuel
pressure
Check the idle speed
Toog low Too high control valve
Normal
The engine cannot be started and there is a car symptom fault diagnosis process
When the start button is pressed, the starter motor can drive the engine to run normally. When there are signs of a car but
cannot start, you can refer to the following diagnosis process to troubleshoot the cause of the fault.
Check the ignition coil
N
Check the air filter outlet pipe and
the air filter element; whether the
Check the diagnostic code Turn the right hand to the Check whether the high
N N fuel tank vent pipe, carbon Y
with a diagnostic tool rubber sleeve voltage spark is normal
canister and other hoses are
blocked or bent too large
Y Y Y
N
Corresponding investigation Check the idle speed Troubleshoot problems Check whether the ignition
according to the code table control valve and its wiring found timing is normal
N Y
Do not add fuel; check
whether the cable is
Check the amount of fuel in the fue
The engine is returned to the broken or open the circuit;
N tank; the vent pipe and the fuel
factory to adjust the timing check whether the fuse is
pump and the filter of the fuel pum
blown; check the fuel
pump
Y
Check the spark plug, and check
Check cables, relays, ECU,
the valve clearance if necessary;
insurance, water temperature Use a multimeter to check
if the spark plug is wet, check Y Check the three-in-one sensor
sensor the EFI system
whether the injector is abnormal
Injector etc.
and whether it is dripping
N
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Poor acceleration
Rotate the rubber sleeve with the right hand. The engine speed cannot increase immediately, and there is hysteresis, and the
acceleration is slow; you can refer to the following diagnosis process to troubleshoot the cause of the fault.
Check
Check if the air
Poor Check the whether the Check the three- Check fuel
Y N filter element is N
acceleration ignition timing intake system in-one sensor pressure
blocked
is leaking
N Y Y N
Y N
Check whether
The engine is
the fuel pump,
returned to the Repair or Clean up or Clean up or
fuel pump filter
factory to adjust replace replace replace
screen, and fuel
the timing
are sufficient
Check engine
exhaust pipe,
Check or clean
carbon canister, fuel
the injector
tank vent pipe and
other hoses
Warm up idling
Check the wires
speed is too high
Y
Y Y Y N
N N
Overhaul or
Replace
replace
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Unsteady idling, easy to cutoff
The engine is running at an unstable idling speed, easy to stall, and can return to normal after a warm car. You can refer to the
following diagnosis process to troubleshoot the cause of the fault.
Unsteady idling / flameout
Whether it returns to
normal Y N Is gasoline enough
normal after filling gasoline
N
Y Check whether the oil pressure of
the high-pressure oil pipe reaches
Check whether the battery Can the fuel cutoff speed be
Check the battery, rectifier 290kpa-310kpa (if there is no oil
Y voltage is lower than 13V in reached within 3 seconds when N
and magneto pressure gauge, remove the
the shutdown state the neutral throttle is fully opened?
injector to observe the gasoline
atomization)
N
Y
N
Are there any modification
parts with strong magnetic
N Check whether the
fields such as modified GPS Replace the oil pump
and anti-theft device? oil pump buckle is off
N
Turn off the flameout switch, and
check whether the engine Check whether the crankshaft Re-wrap the wiring harness with
crankshaft position sensor and the N
Y position sensor wire is Y electrical tape if repairable, replace
cable plug are tightly inserted or damaged it if it is not repairable
water has entered
Troubleshoot or
Whether the high-voltage Troubleshoot or replace the
replace the spark Y
line is crimped or broken high-voltage line/ignition coil
plug
Y N
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Analysis flow chart of EFI failure indicator light always on
If the EFI failure indicator light " " is always on, you should first check whether the wires of the EFI sensors are loose.
The fault light is
always on during
driving
Check the
There has been a
corresponding EFI Loose wire
power outage in the N N
parts according to plug
whole vehicle
the fault code
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Electrical schematic diagram of EFI system
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4. Ignition system
Know Before Service
1. The content of this chapter requires certain maintenance experience. It is recommended to check or repair with a qualified
maintenance organization.
2. Do not disassemble the parts connected to the 12V power supply at will after power-on, to avoid the self-inductance of the
coil in the electrical appliance, which may damage the ECU or sensor due to the instantaneous voltage.
3. Use spark plugs with correct calorific value. Spark plugs with improper calorific value may damage the engine.
4. Ignition system failures include poor plug connection and corrosion of wiring terminals. These two items should be checked
first.
5. Since the ECU is factory preset, the ignition timing cannot be adjusted. If you need to adjust the ignition timing, you can only
return to the factory for repair.
6. Ensure that the battery has sufficient power. If the power is insufficient, it may result in a slow start speed or weak spark
intensity of the spark plug or no spark.
Tool:
Multimeter
7. The driving conditions and maintenance conditions of each vehicle are different, so it is impossible to list all the fault
phenomena and troubleshooting procedures one by one. Only some of the more common faults can be listed. Maintenance
personnel themselves also need to have certain professional knowledge and experience accumulation process.
8. See the section "Spark plug" in the chapter "Maintenance" of this manual for details of spark plug disassembly and inspection.
Before disassembling the spark plug, clean up the surrounding debris and dust with a dust blower. After disassembly, the spark
plug port must be blocked to prevent foreign matter from falling into the engine.
●Do not plug and unplug the plugs of various parts at will, and it is forbidden to clean the plugs directly with water. After
plugging and unplugging, be sure to check whether it is plugged back correctly.
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Troubleshooting
Check the following items before diagnosing the ignition system
a. Check whether the spark plug is abnormal;
b. Check whether the ignition coil high-voltage cap or plug is loose;
c. Check whether water enters the high pressure cap;
d. If there is no spark, find the ignition coil of the same model to confirm that there is no fault and install it on the faulty
vehicle to test whether there is spark;
e. Check to unlock the vehicle, turn the flameout switch to "", and measure whether the "initial voltage" of the ignition
primary coil is consistent with the battery voltage when the engine is not started.
M310/350 M125
2. A layer of oil film is attached to the surface of the spark plug electrode
Engine oil or gasoline flees into the combustion chamber and adheres to the surface of the electrode, causing the electrode to
short-circuit and cause no sparks. Engine oil is generally introduced from the gap between the piston and the cylinder wall and
valve guide. Check whether the gap is normal. If it is abnormal, replace the corresponding parts. The accumulated gasoline may
be caused by the mixture being too thick when the cold engine is started, and it can be cleaned before trying to ignite.
3. The spark plug skirt is damaged
The high-voltage current breaks down and leaks from the damaged part of the skirt, and the spark plug needs to be replaced.
4. The electrode has carbon deposits, and the center electrode leaks electricity to the surroundings without discharging to the
electrode
Excessive accumulation of carbon or oil on the electrode causes a short circuit; and may cause the insulator to burn out. Clean
up carbon deposits or replace spark plugs.
5. Electrode damage
The center electrode is damaged by the electric spark or the chemical corrosion of the burning gas for a long time, and it
needs to be replaced.
6. Reduced spark plug insulation
Reduced insulation performance will weaken the ignition voltage, resulting in weakened or no sparks; need to be replaced
7. Short circuit of ignition coil high voltage wire
Ignition coil needs to be replaced
8. Insufficient battery power
If the battery is insufficient, the spark strength is weak or there is no spark. Use the charger provided with the car to charge.
Or charge for long-distance riding.
9. ECU failure
After the above reasons are eliminated, the ECU that has been removed from the same model vehicle can be replaced with a
faulty vehicle to judge.
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Ignition system layout
M310 M125
M350
1- Dump switch 2- Side bracket flameout switch 3- Faucet 4- PKE 5- Ignition coil 6- Spark plug 7- Right-hand handle auxiliary
switch 8- Right-hand handle switch 9 Fuse box 10- Relay 11- Starting relay 12- Battery 13- Magnetic Motor stator 14- Crankshaft
position sensor 15- ECU 16- Ignigion body(M350) 17- High voltage line (M350)
Caution:
●The fuse box comes with the main wiring harness and there are 3 in total. For detailed illustrations, please refer to the EFI relay
section in the "Electronic Injection System" chapter of this manual.
●The magneto stator and crankshaft position sensor are integrated in one part and cannot be replaced separately. For details
about the troubleshooting of the crankshaft position sensor, please refer to the section "Crankshaft Position Sensor" in the
"Electronic Injection System" chapter of this manual.
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Ignition system inspection
Caution:
●If there is no spark in the spark plug, check all the cable connections for looseness or poor contact before checking the ignition
system.
●Use a high-precision digital multimeter.
For details of the ignition coil test method, please refer to the section "Ignition Coil" in the "Electronic Injection System"
chapter of this manual.
Pull out the high-pressure cap, find a spark plug of the same model that is confirmed to be normal, and install it on the high-
pressure cap close to the cylinder head cover to do an ignition test to confirm whether the ignition coil is faulty.
Refer to the crankshaft position sensor section in the "Electronic Injection System" chapter of the "Electronic Injection
System" chapter of this manual to check whether it is abnormal.
Ignition timing
Caution:
●The ignition timing is preset in the ECU before leaving the
factory and cannot be adjusted. If adjustment is required,
the engine can only be returned to the factory for repair.
●If the right crankcase cover and cylinder head cover of the
engine are removed to check the timing, the crankcase
cover gasket must be replaced; it is recommended that the
cylinder head cover gasket is also replaced and the sealant
should be applied to the position shown in the figure.
●Because professional tools and equipment are required to
assemble, detailed step-by-step instructions are not given
The bolt center is aligned with the dot center
here, only a rough explanation.
●The M125/350 steps are similar to the M310, taking the
M310 as an example.
Installation:
a. Align the keyway of the flywheel with the half-circle
key and install the flywheel in place, put in φ10.3×φ28×4
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washer, M10×1.25×45 hexagon flange bolts, screw in the
threads manually, tighten the timing chain, and turn the
flywheel clockwise , Align the line immediately after the "T"
mark on the flywheel with the triangle mark on the box
body, install the flywheel limit tool, tighten the bolts with a
wind gun, and correct with a fixed torsion, and mark with
an oil-based pen. Torque: 75±7N.m (7.7±0.7 kgf.m, 55±5
lbf.ft).
After the fixed-torque correction of the flywheel bolt is
completed, turn counterclockwise to start the large tooth.
If the rotation is flexible, the assembly is qualified. If it can't
rotate or can rotate in both directions, the flywheel should
be removed and reassembled and the unidirectional device
should be checked. Pull the starting big tooth upwards, the
axial clearance is about 0.7mm (0.028in), it is qualified.
b. Tighten the timing chain, check again and align the line
immediately after the "T" mark on the flywheel with the
triangle mark on the box.
c. Rotate the camshaft to align the dots with the
camshaft pressing plate bolts, insert the timing driven
sprocket into the timing chain and assemble it on the
camshaft, and at the same time, the timing of the timing
driven sprocket is aligned with the timing of the cylinder
head Degree mark.
d. Apply thread glue to the M6×16 bolts. After pre-
tightening by the air screw, tighten it with the air screw,
and finally correct it with a fixed torque wrench. Torque:
12±1.5 Nm (1.2±0.2 kgf.m, 9±1 lbf.ft) . And mark it with a
marker.
e. Remove the flywheel limit tool and put it back to its
original position.
f. Restore the disassembled engine parts.
g. Use the whole machine leak detection equipment to
detect whether there is a leak.
h. Reinstall the rear shock absorber of the engine rear
wheel back on the vehicle.
Ignition coils
For details on the disassembly and test methods of the
ignition coil, please refer to the section "Ignition Coil" in the
"Electronic Injection System" chapter of this manual.
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5. Starting system
Know Before Service
1. If current flows through the starter motor when the engine is not started, it can be judged that the starter motor is damaged
and needs to be replaced.
2. Before servicing the starter motor, turn on the engine stop switch to " " to prevent the misoperation from causing the
starter motor to start suddenly and cause personal injury.
3. When the power is insufficient, the engine may not be able to start quickly, or the ignition current cannot be provided.
4. You can check or repair the startup system by referring to the steps in the troubleshooting process.
●When the engine cannot be started, do not press the electric start button frequently. Frequent operation can cause
overheating or damage to the starter motor, flooding, battery feed, etc.
Troubleshooting
Caution:
●Ensure that the battery is fully charged and in good condition.
●Check whether the main fuse (25A) and ECM fuse (15A) are blown. If the fuse is replaced with a new one and it is blown out,
you need to troubleshoot the line first.
●The starting motor should work under the following conditions:
a. Unlock the vehicle;
b. Retract the side bracket;
c. Turn the engine flameout switch to " ";
d. Press the start button.
Check whether
Does the
Repair the cable Y the starter motor N Y Start relay is normal
engine start
cable is open
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2. Starter motor
Does the Brake switch or
After the vehicle is Short circuit
starter motor N flameout switch
energized, the flameout relay
work? failure
switch is hit“ ”
N
Y
The flameout
switch of the Whether the EFI Press the start Does the starting
N Y Relay failure
right handle is fault light is on button relay respond?
faulty
Replace the
starter motor
M310 M125
M350
1-Right-handle switch (stop switch, start button) 2-Right-handle secondary switch (to unlock the vehicle) 3-Front disc brake main
pump (front brake switch) 4-Rear disc brake main pump (rear brake switch) 5-Fuse box 6-Battery 7-Starting relay 8-Starting
motor 9-Side bracket flameout switch
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Starting system electrical schematic diagram
Starter motor
Caution:
●If the starter motor is removed for maintenance, replace
the O-ring with a new one and apply a proper amount of
engine oil.
●Our company only sells starter motor assemblies, not O-
rings and motor parts separately. The O-ring has an inner
diameter of φ25mm (0.98in) and a wire diameter of 3mm
(0.12in).
●The M125/350 steps are similar to the M310, taking the
M310 as an example. M125 loosen the rubber buckle and the wire clamp.
1. Remove the starter motor
a. Refer to the steps of removing the rear storage box to
remove the rear storage box. For the removal steps, refer
to the stepping motor removal and cleaning carbon
deposits in the section of the throttle valve body in the
"Maintenance" chapter.
b. M310 cut off the two grade 0 flame-retardant cable
ties as shown in the figure.
d. Pull the air outlet pipe to the right side of the vehicle
to expose the two M6×30 bolts that fix the starter motor,
and remove them with an 8# sleeve. After removing the
bolts, remove the starter motor from the engine in the
direction indicated by the big arrow.
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1-M6×90 bolt×2 2-O ring×2 3-O ring 4-starter motor front cover 5-gasket 6-rectangular sealing ring 7-starter motor outer shell 8-
rectangular sealing ring 9-electric pole 10-screw ×2 11-Negative brush×2 12-Volute spring×4 13-Positive brush×2 14-Brush frame
15-Brush holder insulation gasket 16-Starter motor back cover 17-Insulation gasket 18-Nut×2 19- Gasket
Examination
Starter motor front cover:
Check whether the oil seal of the front cover is worn and
damaged;
Also check whether the outer ring fits tightly with the front
cover.
Denki:
Clean the metal scraps on the electric screw, and check
whether the commutator bar is discolored;
Check that there should be a gap between the commutator
and the crankshaft.
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green/red wire, and one to any bolt connected to the frame.
It should be conductive when the start button is pressed.
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6. Fuel supply system
Know Before Service
1. Bending or twisting the control cable will affect the smooth operation, and may cause a short circuit or open circuit, causing
the vehicle to lose control.
2. The operation should be carried out in an open and ventilated place. All activities that may cause sparks, such as smoking,
calling on mobile phones, etc., are prohibited on the job site.
3. Before operation, release the pressure of the high-pressure fuel pipe. The method is as follows: unplug the fuel pump, start
the engine and run at idling speed until the engine stops. Turn off the engine,Turn off to " ", turn off the power and lock the
bike.
4. Do not fully open the throttle valve body manually after removing the throttle cable, which may cause abnormal idling.
5. After removing the throttle valve body, apply masking paper or a clean non-woven fabric to block the air inlet to prevent
foreign matter from falling into the engine.
6. Do not damage or operate the throttle valve body, which may cause abnormal throttle operation.
7. After removing the throttle valve body, prevent dust or foreign matter from entering the throttle hole or air passage. If
necessary, it can be cleaned with dry compressed air.
8. It is forbidden to loosen or tighten the bolts or nuts that have been marked with a marker on the throttle, which may cause
abnormal throttle opening and closing and idle speed control.
9. Cannot use carburetor cleaning agent.
10. Throttle valve body parts not specified in this manual shall not be disassembled.
●After reinstalling the battery or EFI components, reset the EFI system. For specific operations, please refer to the precautions in
the driver's manual or the throttle valve body chapter of this manual.
Fuel tank removal ●The M125/350 steps are similar to the M310, taking the
M310 as an example.
Caution:
●The demolition site must be ventilated and pay attention to 1. Disassemble the fuel tank assembly
fire prevention. See the previous chapters for specific a. Follow the steps in the pre-service instructions to first
matters, so I won’t repeat them here. consume the fuel in the high-pressure fuel pipe.
●First use the oil well pump or wait until the fuel in the fuel b. Refer to the steps for removing the cover first to
tank is almost exhausted before disassembling. remove the outer cover of the fuel tank, the side cover, the
●Be careful not to pull the nylon rope shown in the figure, pedal and other plastic appearance parts. Remove the Anti-
forcibly pulling it may break. And our company does not sell Vibration plate. Use a 10# sleeve to remove the 4 M6×12
this nylon rope separately. bolts on the right side.
●Pay attention to protect the oil outlet of the oil pump, and
only pull out the high-pressure oil pipe axially. Be careful not
c. Press the anti-trip buckle of the plug of the oil level
to pull or press the oil port radially.
sensor and pull out the plug.
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d. Remove the oil pump plug in the same way. Pinch the
snorkel clamp and move it down, and pull out the snorkel.
Press the anti-release buckle of the high-pressure oil pipe at
the end of the oil pump, and pull the high-pressure oil pipe
along the axis of the oil outlet of the oil pump.
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When re-assembling, you need to pre-tighten the corners
and then tighten the 5 bolts. Otherwise, the uneven When reassembling, you need to pre-tighten the corners
compression of the sealing rubber ring of the fuel pump will and then tighten the 4 M6×16 bolts. Otherwise, the uneven
easily cause leakage and cause safety hazards. compression of the sealing rubber ring of the oil level sensor
Caution: may cause leakage and cause safety hazards.
●Early production vehicles do not contain brackets⑵, you 4. Remove the external parts of the fuel tank
can purchase and install them by yourself. assembly.
●The length of the bolt without bracket (1) is M6×16, and the a.Take off the 4 segments directly⑴.
length with bracket is M6×20. b.Press down the fuel tank cap⑵ and then rotate it
●The fuel pump is a precision component that needs to be counterclockwise to remove it.
assembled in a dust-free workshop and requires rigorous c. The battery rubber pad (3) is pasted on the shell of the
testing, so it is forbidden to disassemble it by yourself. fuel tank, which is difficult to remove. If you need to remove
Therefore, the decomposition process of the fuel pump is not it, you can use a heat gun to heat it and tear it off, or use a
explained here. cleaning agent that removes the adhesive to remove it.
3. Remove the oil level sensor
Place the removed fuel tank assembly. It is recommended
to protect the fuel pump at the bottom of the fuel tank.
Use a 10# sleeve to remove the 4 M6×16 bolts⑴, and pull
the sensor⑵ out. Be careful not to pull it forcibly to avoid
the deformation of the float connecting rod, which will cause
the deviation of the oil volume display to increase.
Examination
1. Fuel pressure test
Refer to the fuel pump section in the "Maintenance" chapter for the test method.
2. Fuel pump inspection
Unlock the vehicle, turn the engine stop switch to "", you should be able to hear the sound of the fuel pump running. If you
don't hear the fuel pump running sound, turn off the engine and turn off the power first.
Refer to the steps in the "Maintenance" chapter to replace the high-pressure oil pipe first to remove the surrounding bottom
plate. Refer to the previous fuel tank removal steps to unplug the fuel pump.
Use a multimeter to measure the voltage of the fuel pump plug cable end, unlock the vehicle, and when the engine stop
switch is turned to "", the fuel pump will accumulate pressure for about 5 seconds, during which time the battery voltage should
be able to be measured.
If the battery voltage can still be measured without starting the engine after the pressure accumulation is completed, check
whether the fuel pump relay is normal. If the relay is normal, the fuel pump needs to be replaced if it is abnormal.
3. Oil level sensor
Use the resistance file of a multimeter to measure the resistance. The lowest position (empty oil): 287~313Ω, the highest
position (full oil): 27~79Ω.
Pull the float connecting rod, there should be no jamming phenomenon and good contact of the contacts during the rotation
process.
Check the appearance of the float, and there should be no damage.
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7. Cooling system
Know Before Service
1. Please refer to the radiator section of the "Maintenance" chapter of this manual for the corresponding precautions for the
coolant (antifreeze).
2. Check the cooling water pipe; check the height of the cooling liquid, adding and discharging the cooling liquid have been
described in detail in the radiator section of the "Maintenance" chapter, and this chapter will not be repeated.
Tool:
●When the engine is not completely cooled, opening the water tank cover may cause the coolant to spray out and cause burns.
The water tank cover must be opened after the water tank and engine have cooled down.
Troubleshooting
1. The engine temperature is too high:
a. The coolant temperature of the meter is abnormal or the water temperature sensor is abnormal;
b. The thermostat is abnormal;
c. Insufficient coolant;
d. The radiator, water pipe, and water tank are blocked;
e. There is air entering the cooling system;
f. The cooling fan is faulty;
g. Cooling fan relay failure (see the EFI relay section in the "Electronic Fuel Injection System" chapter).
2. The engine temperature is too low:
a. The coolant temperature of the meter is abnormal or the water temperature sensor is abnormal;
b. The thermostat is abnormal;
c. The cooling fan relay is faulty (see the EFI relay section in the "Electronic Fuel Injection System" chapter).
3. Coolant leakage
a. Water pump seal failure;
b. O-ring is damaged or aging failure;
c. The radiator cover is damaged;
d. The gasket is damaged or aging failure;
e. Water pipe rupture;
f. The radiator is damaged.
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Coolant system distribution map
M310
1- Main water tank 2- Water tank filling port 3- Secondary water tank 4- Aluminum water inlet pipe 5- Aluminum water outlet
pipe 6- Small water tank 7- Water and oil shared sensor 8- Thermostat 9- Water pump cover assembly
1- Main water tank 2- Water tank filling port 3- Secondary water tank 4- Aluminum water inlet pipe 5- Aluminum water outlet
pipe 6- Small water tank 7- Water and oil shared sensor 8- Thermostat 9- Water pump cover assembly
M125
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1- Secondary water tank 2-Secondary water tank link pipe 3-Engine inlet pipe 4- Thermostat outlet pipe 5- Thermostat 6- Water
tank inlet pipe 7- Water and oil shared sensor 8- Water tank outlet pipe 9- Water tank cover 10- Radiator assembly 11- Water
pump cover assembly
M350
1- Main water tank 2- Water tank filling port 3- Secondary water tank 4- Auxiliary water tank is connected with water pipe 5-
Main water tank inlet pipe 6- Main water tank outlet pipe 7- Water and oil shared sensor 8- Thermostat 9- Water pump cover
assembly
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Coolant flow diagram
M310
1- Main water tank inlet pipe 2- Leakage pipe 3- Small water tank outlet pipe 4- Water inlet pipe 5- Secondary water tank
connection pipe 6 Main water tank outlet pipe 7- Engine inlet pipe 8- Small water tank inlet pipe 9- Small circulation outlet pipe
10-Water pump cover inlet pipe 11-Cylinder inlet pipe
M310 cooling system:
Small loop (indicated by the blue arrow):
Water pump → Cylinder inlet pipe → Cylinder → Thermostat → Small circulation outlet pipe → Water pump cover inlet pipe
Caution:
●The hoop indicated by the red arrow in the figure should face backwards.
●Early production vehicles (produced before mid-March 2021) have different routing of leaky pipes. All the products currently
produced come out from the front of the main water tank and are tied to the water tank bracket with cable ties.
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M125
1- Secondary water tank 2-Secondary water tank link pipe 3-Engine inlet pipe 4- Thermostat outlet pipe 5- Thermostat 6- Water
tank inlet pipe 7- Water and oil shared sensor 8- Water tank outlet pipe 9- Water tank cover 10- Radiator assembly 11- Water
pump cover assembly
M125 cooling system:
Small loop (indicated by the blue arrow):
Cylinder → thermostat → Thermostat outlet pipe → Engine inlet pipe → water pump cover
1- Main water tank 2- Water tank filling port 3- Secondary water tank 4- Auxiliary water tank is connected with water pipe 5-
Main water tank inlet pipe 6- Main water tank outlet pipe 7- Water and oil shared sensor 8- Thermostat 9- Water pump cover
assembly
Small loop (indicated by the blue arrow):
Water pump →Water pump cover outlet pipe→ Cylinder →Thermostat →Water pump cover inlet pipe
b. Place the oil pan underneath, clamp the hoop with hoop
pliers and move it about 40mm (1.6 in) in the direction of the
arrow. Wear waterproof gloves with both hands and f. First open the black rubber cover of the auxiliary water
separate the engine water inlet pipe from the tee joint. Use a tank, grasp the auxiliary water tank connecting water pipe
flat-blade screwdriver to loosen the clamp and move it about with one hand, and use the hoop clamp to remove the φ9
40mm (1.6 in) in the direction of the arrow, and separate the hoop in the direction of the arrow, then slowly lower the
inlet pipe of the small water tank from the thermostat. Use water pipe while catching the drain with the oil pan. Coolant.
an oil pan to receive the coolant that may remain in the pipe. Use the same method to remove the φ10.5 hoop and then
pull out the water pipe. Cut the cable tie, and use an 8#
sleeve to remove the 2 M6×22 bolts that fix the auxiliary
water tank. Remove the auxiliary water tank assembly from
the vehicle. Remove the bolts on the right side of the main
water tank and the aluminum outlet pipe.
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g. Use the hoop pliers to move the φ10.5 hoop in the k. After loosening the hoop with hoop pliers, disassemble
direction of the arrow, and then pull out the leaking pipe. the radiator assembly. The distribution diagram of each hoop
Check whether the auxiliary water tank is damaged. is shown in the figure below.
M310 Coolant system hoop/clamp distribution
map
i. Pull out the engine water inlet pipe and the small water
tank water inlet pipe, and pull out the water tank assembly
to the left. Grasp both sides of the main water tank and pull
it up in the direction of the arrow to remove the radiator
assembly from the vehicle.
1- Thermostat assembly 2-M6×22 bolt*2 3-Small circulating
water pipe 4-Tee pipe 5-M6×12 bolt*2 6-Water pipe hoop
(φ22)*3 7-Water pump cover inlet pipe 8-Water pipe hoop
(φ24)*3 9-Cylinder inlet pipe 10-Water pump cover assembly
Caution: The bolt (5) at the thermostat is an exhaust bolt,
and the bolt at the water pump cover is a bolt for cooling
liquid. There are O-rings of φ5.6×φ1 at both locations, which
need to be replaced once they are disassembled.
a. Use the hoop pliers to remove the hoop⑹ and hoop⑻,
j. If you need to remove the water filler fixing bracket, you and separate the water pipes⑶,⑺ and⑼ and the three-
can use an 8# sleeve to remove the bolt. Grasp the bracket way pipe. Remove the hoop from the water pipe.
and use an 8# sleeve to remove the bolt, and remove the b. Use an 8# sleeve to remove 2 bolts⑵, take off the
lower mounting bracket of the main water tank. thermostat assembly, and remove the O ring⑾ from the
thermostat assembly. Once disassembled, O ring⑾ needs to
be replaced.
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b. Remove the right part of the cover before proceeding to
the next step.
Before reassembly, the joint surface should be cleaned.
Note that the O-ring cannot be missing and must be correctly
assembled in place. The hoop should be clamped inside the
boss to prevent loosening. Bolt⑵ Torque: 12±1.5 N.m
(1.2±0.2 kgf.m, 9±1 lbf.ft).
c. Remove the right pedal bolt fixing bolt and turn it over
to the back. Remove 2 M6×22 bolt with 8 # socket to take off
the right pedal.Place the oil tray at the bottom, hold the
φ10.5 hoop with the hoop pliers, and then move about
M125 Remove the radiator assembly 40mm(1.6 in) away from the arrow direction.After both
Unfasten the rubber wire buckle (1), remove the two hands wear waterproof gloves, pull out the vice water tank
M6×22 bolts with an 8# sleeve, and then pull out the connection water pipe, and use the oil tray to catch the
auxiliary water tank assembly. Use the hoop pliers to remove cooling liquid that may remain in the water pipe and the
the two φ10.5 hoops, and then remove the auxiliary water secondary water tank.
tank leakage pipe (2) and the auxiliary water tank connecting
water pipe (6).
d.Hold the φ26 hoop with the hoop pliers and then move
it 40mm(1.6 in) in the direction of the arrow to pull out the
outlet pipe of the main water tank.
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1-Water pipe clamp (φ9) 2-Water pipe clamp (φ26)*3 3-
Water pipe clamp (φ24)*2 4-Water pipe clamp (26)
f. Pull the two water pipes out of the water pipe clamp,
which is made of plastic, and pay attention to your strength.
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Cooling system accessories
Caution:
●Special ventilation tooling (gas pressure reducing valve, air gun, sealing tube) is required for testing.
●After the soaking inspection is completed, the water stains should be wiped clean in time, or use a dust blower to blow dry. If
the main water tank and the small water tank are blown dry by blowing dust loose, the wind pressure should not be too large
and should be far away from the radiating fins to avoid damage or deformation of the radiating fins.
●Except the gas pressure is specified when doing the air tightness test, the compressed air of 160kPa (1.63 Kgf/cm2, 23.2 psi)
shall be introduced, and the parts shall be immersed in water and left for 10s without bubbles. If there are bubbles, the air leaks
and needs to be replaced.
●The heat dissipation fins are allowed to have a small amount of lodging deformation. If the lodging area is too large, it will
affect the heat dissipation effect, and it is recommended to replace it. A small amount of deformation can be corrected with a
small flat-blade screwdriver.
●It is forbidden to use high-pressure water gun or high-pressure air to directly flush or blow the heat sinks of the main water
tank and the small water tank.
●Before further testing, check the appearance for signs of leakage. If there is a slight leakage, try to repair it, otherwise it should
be replaced.
1. Main water tank
M310
Check whether the cushion rubber is aging and cracked.
Block the A and C ports with a self-made cap, and check the tightness by
ventilating from the B port.
Compressed air with lower air pressure can be blown from the back to
the water tank from a long distance to clean up foreign objects on the
surface. Or use a low-pressure water gun to spray the radiating fins from a
long distance to clean up foreign objects on the surface.
M350
Check whether the cushion rubber is aging and cracked.
Block the A and B ports with a self-made cap, and check the tightness by ventilating from the C port.
Check whether the fan and net cover are securely assembled and the rotating fan blades are not stuck.Check whether the
buffer is aging and cracked. Check whether the fan cable is damaged.
The fan plug is positive in blue and negative in black.Find a battery with sufficient power and connect the cable to the positive
and negative terminals. Check whether the fan draws back.
Compressed air with lower air pressure can be blown from the back to the water tank from a long distance to clean up foreign
objects on the surface. Or use a low-pressure water gun to spray the radiating fins from a long distance to clean up foreign
objects on the surface.
1- Tank front guard screws *3, 2- tank front guard, 3- water tank, 4- fan page nut, 5- fan page, 6- fan motor, 7- Fan guard, 8-
fan guard bolts *3, 9- fan motor bolts *3, 10- Buffer glue
2. Attention to the water tank filling port
M310
Caution:
●Special ventilation tooling (gas pressure reducing valve, air gun, sealing tube) is required for
testing.
●After the soaking inspection is completed, the water stains should be wiped clean in time.
2.1 Overall leak check
Seal the small tube and ventilate the large tube for air tightness inspection.
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2.2 Check of pressure relief valve
Pass 120kPa (1.22 Kgf/cm2, 17.4 psi) compressed air into the big pipe, put the water filler into the water and let stand for 10
seconds. The small pipe should be free of bubbles. Increase the compressed air to 130kPa (1.33 Kgf/cm2, 18.9 psi). Bubbles
appear.
M350
The overall tightness check is consistent with the M310. The inspection method of pressure relief
valve is the same. The gas pressure is 100kPa(1.02Kgf /cm2, 14.5 psi), and there is no bubble, while the
gas pressure is 110kPa(1.12Kgf /cm2, 16 psi),and there are bubbles.
3. Auxiliary water tank
First check whether the rubber cover is aging and cracked, if any, replace it. If the appearance is good,
then check the air tightness.
Seal the two small water outlets and open the black plastic cover of the water tank for air
tightness inspection.
Continue to seal the small water outlet, fill the auxiliary tank with water and turn the auxiliary
tank upside down, and observe whether the rubber cover of the water tank seeps. If there is
seepage, it is unqualified. Pour out the water after checking the tightness, remove the plug and let
the auxiliary water tank dry naturally or blow it dry with a dust blower.
4. Aluminum inlet pipe and aluminum outlet pipe(M310)
Check whether the weld is cracked or cracked; check whether the buffer rubber is aging and
cracked. If the appearance is good, then check the air tightness.
Seal one end and ventilate from the other end to check air tightness.
5. Small water tank(M310)
Check whether the fan and net cover are firmly assembled, and there should be no jamming
of the rotating fan blades. Check whether the cushion rubber is aging and cracked. Check
whether the fan cable is damaged.
Seal one water outlet and ventilate from the other end for air tightness inspection.
The blue of the fan plug is the positive pole, and the black is the negative pole. Find a battery
with sufficient power and connect the wires according to the positive and negative poles, and
check whether the fan draws air backwards.
Compressed air with lower air pressure can be blown from the back to the water tank from a
long distance to clean up foreign objects on the surface. Or use a low-pressure water gun to
spray the radiating fins from a long distance to clean up foreign objects on the surface.
1-Water tank front guard bolt*4 2-Water tank front guard 3-Water tank 4-Fan nut 5-Fan 6-Fan motor
7-Fan Guard 8-Fan Guard Bolt*3 9-Fan Motor Bolt*3
6. Water and oil shared sensor
For details on sensor detection and disassembly methods, please refer to the section "Electronic Injection System" chapter EFI
Parts Fault Diagnosis and Elimination.
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7. Thermostat
7.1 Inspection
●The M125/350 steps are similar to the M310, taking the M310 as an example.
Check the appearance for damage and leakage.
Simple test method (test on the whole vehicle):
After the cold car is started, immediately open the water filler cap. If there is no fluctuation
in the liquid level, the thermostat is normal, otherwise it is abnormal. Check that when the
water temperature is lower than 70°C (158 F), the thermostat should be in a closed state. When
the temperature is higher than the initial opening temperature, the expansion valve of the
expansion cylinder will gradually open, and the circulating coolant in the radiator will begin to
flow.
After the temperature rises, check the inlet pipe of the small water tank. You should be able to clearly feel the signs of water
flow or the temperature of the pipe wall, otherwise the pump or waterway will be blocked.
When the temperature reaches 80°C (176 F), the heating rate slows down, and the thermostat works normally. If the water
temperature has been rising rapidly, when the internal pressure reaches a certain level, the sudden overflow of boiling water
indicates that the valve is stuck.
If it is stuck or closed loosely, it can be removed and cleaned or repaired first, otherwise it should be replaced.
7.2 Failure phenomenon
When the water temperature gauge indicates high, the engine temperature is overheated, but the coolant temperature in the
water tank is not high, it is not hot when touching the radiator by hand, and the small water tank fan rotates normally. It
indicates that the big circulation is blocked or blocked, which can be preliminarily judged as abnormal thermostat.
There are generally two cases of abnormal thermostat:
a. The main valve is closed for a long time, and the coolant is circulated in a small circulation route regardless of the water
temperature, which causes the engine to overheat.
b. The main valve is in the open state for a long time, and the phenomenon is that the water temperature rises slowly when
starting, especially in winter, the slow rise of the coolant temperature makes the engine not work at the normal temperature,
and the engine temperature is too low.
7.3 Disassembly
Checking method of thermostat assembly:
Seal the two ports, pass in compressed air of 181 kPa (1.85 Kgf/cm2, 26.3 psi) from the other port, put it in the water and let it
stand to see if there are bubbles, if there is leakage.
1-M6×10 bolt*2 2-M6×12 bolt 3-φ5.6×φ1O ring 4-thermostat upper shell 5-thermostat core 6-thermostat lower shell
7.4 Thermostat core inspection
Check the opening temperature, full opening temperature and lift of the main valve in the
thermostatic heating equipment with adjustable temperature. If one of them does not meet the
specified value, it should be replaced. Or use a thermometer, water, heater, and container to test.
The initial opening temperature of the thermostat is 80~84℃ (176~183 F), and the core moving
0.1mm (0.004 in) can be regarded as the initial opening. The full opening temperature is 95°C (203 F),
and the core movement is greater than 3.5mm (0.14 in).
The simple test method is to put the core body into a high temperature resistant container, pour it
into boiling water and soak for a period of time, take out the core body with pliers, and observe
whether the valve can be fully opened. Until all closed.
The joint surface should be cleaned before rematching, and no O-ring should be installed.
8. Water pipe
Check whether there are cracks, bulges and other defects on the surface of each water pipe. Block one end of the water pipe,
ventilate the other end and put the water pipe into the nozzle to check if there is any air bubbles, if any, replace it.
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9. Check the water pump cover assembly(M310)
Check the two points indicated by the arrows for leakage. The bolts are for cooling liquid bolts. If there is leakage, remove the
bolts and replace the O-ring. If there is leakage at the leaking pipe of the right crankcase cover, you can try to remove the
leaking pipe (because the sealant is applied before press-fitting, it is difficult to pull out), clean it up, reapply the sealant and
reinstall it; or directly replace the right crankshaft Box cover assembly.
A small amount of coolant leaking from the leaking pipe is normal. If the engine is running continuously, it is abnormal. The
water pump cover needs to be disassembled to check whether the seal has failed.
M310
M125
M350
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8. Braking system
Know Before Service
1. The content of this chapter requires certain maintenance experience. It is recommended to check or repair with a qualified
maintenance organization.
2. Frequent inhalation of the dust generated by the brake pads, regardless of the composition, may have a certain impact on
health. Avoid breathing dust particles.
3. Do not use a blow gun or brush to clean the brake assembly, but a vacuum cleaner.
4. Avoid dripping the brake fluid on the paint surface of the cover or the surface of the parts. If it is accidentally splashed, it
needs to be rinsed with water immediately.
5. When disassembling the front disc brake main pump and the rear disc brake main pump, make sure that the brake fluid in the
oil cup is in a horizontal position. Do not turn it upside down to prevent air from entering, which will affect the braking effect. In
severe cases, it may cause the brake to fail and cause personal injury.
6. The steps for replacing brake fluid and exhausting air are the same. For detailed steps, see the section on brake fluid in the
"Maintenance" chapter.
7. When the brake pads or brake discs have oil stains, the braking force will be reduced. The contaminated brake pads should be
replaced, and the oil stains on the brake discs can be removed with a good-quality degreasing cleaner.
8. After removing the oil cup cover of the main pump, prevent dust and water from entering.
9. If you need to add brake fluid after maintaining the brake system, you must use the newly opened DOT4 brake fluid. Do not
mix with other brake fluids.
10. Switch to unplug the ABS hydraulic control unit when the vehicle is powered on. Excessive voltage may damage the hydraulic
control unit. The entire vehicle must be powered off before maintenance.
11. The hydraulic control unit is a precision part, and it is forbidden to disassemble it by non-professionals.
●If you accidentally swallow the brake fluid, you should contact the poison control center or hospital immediately; if you
accidentally get the brake fluid into your eyes, rinse with water and seek medical attention immediately.
●Brake fluid must be kept away from children and pets.
●The vehicle must be parked on a flat and stable ground or a lifting platform.
●Wear protective gloves/protective clothing/protective goggles/protective masks to maintain the brake system.
●It is strictly forbidden to directly flush the main pump with high-pressure water.
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Trouble shooting
Soft feeling from brake lever
a. The brake system oil circuit enters the air
b. Brake fluid leakage
c. The brake pads or brake discs have oil stains
d. Wear of brake caliper or disc drive main pump piston
seal ring
e. Brake pads or brake discs are worn
f. The disc brake caliper is oily c. After grasping the front brake main pump, remove the 2
g. The main pump of the disc brake is oily bolts (2) with a 5# inner hexagon, and remove the right
h. The disc brake caliper does not slide flexibly auxiliary switch.
i. Insufficient brake fluid
j. The brake oil circuit is not unblocked
k. Brake disc is twisted and deformed
l. Wear and stickiness of disc brake caliper piston
m. The piston of the disc brake main pump is worn and
sticky
Hard feeling from brake lever
a. The brake oil circuit is blocked
b. The piston of the disc brake caliper is worn and sticky d. Tilt the front brake main pump so that the bolt⑴ faces
c. The piston of the disc brake main pump is worn and upward, wear waterproof gloves and use a 12# sleeve to
sticky remove the bolt⑴, remove the copper pad⑶, remove the
d. The disc brake calipers cannot slide normally FMC-HU oil pipe, and remove the brake fluid in the main
e. Wear of brake caliper or disc drive main pump piston
seal pump. Pour out. Bolt⑴ Standard torque: 32N.m (3.3kgf.m,
24 lbf.ft).
Disassemble the disc brake main pump
and calipers
Caution:
●The protective measures and brake fluid hazards have been
explained before, so I won’t repeat them here. e. Refer to the steps of adding brake fluid to remove the
●The two copper pads at the brake hoses of the upper cover; refer to the steps of removing the brake switch
disassembled calipers and the main pump must be replaced and brake handle to remove.
to avoid leakage. The surface of the disc brake oil pipe bolt f. Disassemble the front disc brake main pump
and the copper pad can be reused if there is no scratch. “a”. is the oil window assembly that cannot be
●Disassembling the main pump and calipers requires high disassembled unless necessary; “b” is the φ0.5 oil hole; “c” is
hands-on ability, and it is recommended to be carried out by the φ3 pressure relief oil hole.
professional personnel or maintenance organizations. The
replaced brake fluid should be recycled by a professional unit
and properly disposed of.
●The operator is responsible for the consequences caused by
manual disassembly or improper assembly, and is not within
the scope of the three guarantees.
●Operate in a dry, dust-less or dust-free environment.
●The M125/350 steps are similar to the M310, taking the
M310 as an example.
Disassemble the front disc brake main pump ⑤Dust cap⑥Retaining ring⑦Piston assembly (⑦a outer
a. Remove the cover according to the steps in the removal seal ring⑦b inner seal ring)⑧spring⑨main pump housing
direction in the "Front Fork Assembly" of this manual. Diesel or kerosene can be used to clean the brake fluid to
b. Use a 12# sleeve to loosen the disc brake oil pipe bolt⑴, facilitate the next step of decomposition. If the oil hole is
pay attention to loosen it and then tighten it slightly without blocked, use a dust blower or a small needle tool to clear it.
leakage, otherwise it will be more difficult to loosen this bolt After decomposition, use a soft lint-free brush to clean up all
later. Grasp the mirror rod of the right rear view mirror, use parts. It is not recommended to use a dust blower for drying.
a 13# sleeve to remove the nut④, remove the small The air compressor with poor drying or filtering effect may
washer③, spring②, and large washer①, and take off the blow dust, moisture or other debris into the main pump
rear view mirror. When reassembling, make sure that the housing that has been cleaned through the blower; high
small washer③ is aligned with the side plane of the mirror vacuum can be used Vacuum cleaner. Before assembling the
rod bolt. piston assembly and spring, apply a small amount of DOT4
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brake fluid, and do not apply other lubricating materials such
as lubricating oil, grease or anti-rust oil.
g. Apply an appropriate amount of high-vacuum silicone
grease to the outer end of the handle bolt and piston
assembly according to the previous requirements for
lubricating the movable part of the handle. Refer to the
disassembly steps to reinstall, and follow the previous steps
to add the newly opened brake fluid and perform the
exhaust operation. Note that the copper pad (3) needs to be c. Remove the brake pads according to the steps of
replaced with a new one to prevent leakage. After the removing the brake pads
assembly is completed, it is necessary to confirm that the d. Front disc brake caliper disassembly
brake has been restored before driving the vehicle. A dust blow gun can be used to blow in compressed air
Disassemble the rear disc brake main pump from the oil pipe bolts to blow out the piston. Pay attention
The rear disc brake main pump and the front disc brake to placing towels or other soft materials on the piston to
main pump are mirrored and symmetrical. Please refer to the prevent damage caused by collision between the piston and
steps for disassembling the front disc brake main pump for the caliper mounting plate; and the dust blow gun should be
disassembly. kept away from the caliper body. If the distance is too close,
the piston may suddenly fly out and cause damage. Check
the piston and caliper cylinder for scratches, damage, pits,
etc. Check whether the pin is deformed.
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Front disc brake caliper disassembly
Front wheel
M310
Rear wheel
Remove the brake hose and wheel speed sensor
Caution:
●Check whether the brake hose is normal according to the
maintenance table.
●Before disassembling the brake hose, drain the brake fluid
before operation. M125
●Before removing the hose, remove the upper cover of the
front and rear disc brake main pump, loosen the disc brake
oil pipe bolts from the front and rear disc brake calipers to
drain the brake fluid.
●The discharged brake fluid needs to be properly disposed
of, and it is forbidden to continue to use it. It is forbidden to
dump at will to pollute the environment; or put it at will, etc.
It should be handed over to a qualified recycling unit for
proper disposal.
●The M125/350 steps are similar to the M310, taking the
M310 as an example.
Release brake fluid
a. Refer to the previous steps to remove the oil pan first,
place the oil pan at the front and rear calipers, remove the
disc brake oil pipe bolts and copper pads first, and drain the
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a. Locate the plug of the wheel speed sensor on the left
side of the frame, and pull out the plug after pressing the
anti-release card.
b. For the removal method of FC-HU and wheel speed
sensor caliper, please refer to the section “Removing the
front disc brake caliper”.
c. Cut off the 2 cable ties⑴, remove the 3 wire ties⑺, and
remove the wheel speed sensor wire⑹. Check whether the
cable is damaged. If the cable sheath is frayed, wrap it with
electrical tape to avoid short-circuit and cause vehicle failure.
M350
The front wheel speed sensor is also responsible for
FMC-HU: Front disc brake main pump-hydraulic control unit
FC-HU: Front disc brake caliper-hydraulic control unit providing a speed signal to the meter to display the speed
RMC-HU: Rear disc brake main pump-hydraulic control unit per hour.
RC-HU: Rear disc brake caliper-hydraulic control unit Use an 8# sleeve to remove the bolt⑵, and take off the
Use oil-resistant plastic bag or plastic film to put it around FC-HU hose.
the bottom of the hydraulic control unit, and fix it with tape If you need to remove the hose bracket⑷, you can use 4#
to prevent the residual brake fluid from dripping on the parts inner hexagon to remove the bolt⑶ and then take it off. If
when the oil pipe nut joint is loosened. M310 use a 12# you only remove the hose, you can skip this step.
open-end wrench to loosen the oil pipe nut joints at the
hydraulic control unit counterclockwise, M350 use 14# open-
end wrench. M125/310 the nut torque: 18N.m (1.8 kgf.m, 13
lbf. ft).M350 the bolts torque: 21N.m (2.1 kgf.m, 15 lbf. ft).
Wipe up the remaining brake fluid with a clean non-woven
fabric. Take care to take protective measures and prevent
dripping onto the cover or cable connector.
FMC-HU and RMC-HU
Use an 8# sleeve to remove the bolt⑴ that fixes the seat
of the oil pipe, pull down the upper part of the FMC-HU hose, d. Check whether the surface of the removed hose is
pull it out from the lower part of the direction cover, and aging, cracked, damaged, abraded, etc. Wipe up the
then pull it out from the hose bracket. Check whether the remaining brake fluid with a non-woven cloth, and then wrap
surface of the removed hose is aging, cracked, damaged, the ends of the hose with cling film or a plastic bag to
abraded, etc. Wipe up the remaining brake fluid with a non- prevent foreign matter from entering. Check whether the
woven cloth, and then wrap the ends of the hose with cling cable sheath of the wheel speed sensor cable is damaged. If
film or a plastic bag to prevent foreign matter from entering. the sheath is frayed, it can be glued with electrical tape to
Remove and inspect the RMC-HU hose in the same way. prevent short-circuit.
RC-HU and wheel speed sensor (rear wheel)
a. Find 3 cable ties on the frame tube above the fuel tank
on the right side of the frame, and cut the cable ties⑴ that
bind the RC-HU hose in the middle. Do not cut the other 2
cables. When reinstalling, make sure that the cable tie
cannot be tied too tightly, and a certain gap should be left.
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e. Pull out the RC-HU hose and wheel speed sensor wire
from the rear inner mud plate.
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ABS system layout
1-Front and rear wheel speed sensor 2-ABS hydraulic control unit 3-OBD diagnostic interface
ABS hydraulic control unit control unit. In order to facilitate the disassembly, the 2 bolts
need to be installed back.
Caution:
●Before disassembling the hydraulic control unit, the
positive and negative electrodes of the battery must be
disassembled to prevent damage to electrical components
caused by misoperation.
●Brake fluid is toxic, so it needs to be protected. For specific
precautions, please refer to the pre-service instructions.
●Be careful not to bend or bend when disassembling the
brake hose connector. The cable connector has an anti-trip
buckle and cannot be pulled out forcibly. After removing the
hose, prevent foreign matter from entering.
●Before reassembling the hose connector at the hydraulic
control unit, apply a small amount of brake fluid to the
c. Refer to the previous steps to release the brake fluid,
thread.
remove the 4 hose connectors and unplug the cable
●After replacing the new hydraulic control unit, you need to
connectors.
refill the brake fluid and exhaust the air to ensure that the
brakes are restored to normal before driving the vehicle.
Disassemble
a. Refer to the steps to remove the cover and remove it to
the figure first.
M310
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M125
M350
d. Remove the 2 bolts that were put back in the front (1)
Remove the hydraulic control unit and bracket assembly
from the car.
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ABS brake system troubleshooting process
Restart the power supply, and the
whole vehicle is energized
ABS troubleshooting
The ABS indicator on When the vehicle is powered on, the ABS indicator on the
The ABS indicator light on
the meter does not meter flashes continuously for 30 seconds, the indicator light
the meter lights up
light up is always on
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During driving, the ABS indicator flashes Check whether ABS
While riding, the ABS indicator light is During driving, the ABS indicator light is Check if the
(approximately 1 second/time), and the ABS the ABS diagnosis
dimly lit, and the ABS works normally always on and the ABS function is invalid fuse is blown
function is invalid controller scanner
connector is detects error
reliably connected codes
Check whether the Check if the ABS
Check Check if front and rear Check if the contacts of ABS button
bolt of the circuit is diagnosis Check whether
whether the wheel speed sensor the front and rear wheel on left sub
negative wire of damaged, open scanner there is a broken
cable ground contacts are adsorbing speed sensor are broken switch not
the engine motor circuit, short detects error wire or short
wire is tight iron filings or damaged well
is tight circuit codes circuit in the If loose
connected,
circuit, and then
change left
replace the fuse
sub switch
If loose If loose If yes If damaged If yes
Reconnect
Open the right storage box The vehicle is electrified and Choose "TAYO
Select "Diagnosis"
cover and remove the right enters diagrnostic mode Motorcycle"
storage box cover. Connect
the diagnostic instrument
through OBDⅡ interface
Select "BOSCH ABS"
No
No
should preferably
No
error error code? There exists rear wheel
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normal error code sensor is exceed 100km/h
codes
(62mph), no need to
No rear
damaged or
wheel speed
Yes
speed)
Yes
is loose
Press ENTER to
Press “ENTER” to Record
enter, view the
enter, view the error code error code
error code
M310 Troubleshooting process with portable ABS diagnostic scanner
●When the engine cannot be started, do not press the electric start button frequently. Frequent operation can cause
overheating or damage to the starter motor, flooding of the tank, and battery feed.
●When the vehicle is energized, connecting or unplugging the plug may cause damage to some electrical components.
●Overcharge or undercharge, or long-term discharge may cause damage to the battery.
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Troubleshooting
Battery damage or attenuation troubleshooting process
Battery failure
Y
Use a
Measure the
multimeter to
battery voltage
Remove the battery and check whether Battery
first, then
use a battery tester to there is leakage, Check the voltage<charging
Y Y measure the
check the battery the leakage charging voltage voltage<14.5~14.9
charging voltage
performance current should V
after starting the
be less than
engine
0.3mA
N
N
N
Unplug the 3P
(yellow) plug of
Battery failure Check the magneto
the rectifier and
recheck whether Y Rectifier failure
the leakage
current is below
0.3mA
Measure the
magneto 3P plug, the
N resistance of any 2
Magneto coil
N
failure pins should be
Faucet lock 0.55~0.85Ω (25℃/
failure or short 77°F)
circuit
Y
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Charging system layout diagram
1-Charging port (PKE) 2-Main fuse (25A) 3-Battery 4-Magnetic motor 5-Rectifier
Electrical schematic diagram
Letter G R Y
Chinese green Red yellow
English Green Red Yellow
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●The M125/350 steps are similar to the M310, taking the c. Measure whether the leakage current is below 0.3mA. If
M310 as an example. it exceeds the standard value, check whether the circuit has
2. Check a short circuit.
Open the seat cushion, remove the battery cover and 2. Check the charging voltage
remove the protective caps of the positive and negative Caution:
electrodes, and use a multimeter to measure the battery ●Before testing, make sure the battery is in good condition.
voltage. Note that the vehicle should be turned off before ●Do not disconnect the battery or any electrical devices
measuring the voltage. before the whole vehicle is powered off.
domestic: a. First warm up the engine to normal operating
temperature, and then turn off the engine.
b. Connect the red test lead of the multimeter to the
positive electrode of the battery and the black test lead to
the negative electrode directly. Adjust the multimeter to the
20V DC voltage range. Turn on the high beam of the
headlights and start the engine. Measure the charging
voltage when the engine speed is 5000 rpm.
standard:
Battery voltage<Charging voltage<15.5V
foreign:
3. Inspection of magneto stator charging coil
a. Remove the storage box, find the yellow 3P plug of the
rectifier above the frame tube on the left side of the rear of
the frame and unplug it.
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and the ground wire (the ground wire can be found in any Vehicles produced after May 25, 2022: Use a 10# Torx
stud directly connected to the frame) are always conducting. wrench to fix the M6 nut above, and use an 8# socket to
Remove the rectifier remove the M6×22 bolt at the bottom. Note that there are
two bushings between the rectifier and the front of the rear
a. Follow the steps to remove the storage box after fender.
removing it first. Unplug the two plugs of the rectifier and cut
off the cable tie (1).
d. Pull down the rectifier and pull the cable out of the hole
in the front of the rear mud board. Remove the rectifier from
the car. When pulling out the cable, be careful not to pull it
forcibly to avoid damaging the plug or pulling off the wire.
After that, remove the M6×14 with 4# inner hexagon
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10. Front fork assembly
Know Before Service
1. Use good quality tools, or special tools and fixtures designed by our company. The use of inferior tools may cause damage to
parts, peeling of plating, improper assembly, etc.
2. The O-rings, paper gaskets, copper gaskets, and component seals used for sealing must be replaced before assembly.
3. Fasteners with torque requirements need to use a torque wrench to check the torque; if the torque is not required, refer to
the general torque value recommended by general fasteners.
4. Clean up before assembly; after assembly, check whether the assembly is correct and in place.
5. The vehicle should be parked in a balanced manner and pay attention to safety during disassembly and assembly. Including
but not limited to the use of electric tools, hand tools, pneumatic tools, hydraulic tools, handling; prevent contact with skin,
eyes, burns, etc.
6. The replaced oils, liquids, batteries, etc. must be recycled and handed over to a qualified organization for disposal; it is
forbidden to dump them at will to pollute the environment or water sources.
7. Swallowing or inhaling coolant, brake fluid, etc. will cause certain harm to the human body. Any exposed skin such as hands
and face should be cleaned thoroughly after each addition. If swallowed by mistake, immediately contact the poison control
center or hospital; if inhaled, immediately go to a ventilated environment. If it accidentally splashes into the eyes, immediately
rinse the eyes with a large amount of running water and seek medical advice or consultation in time. Keep away from children
and pets.
8. When replacing the front wheels, jacks or similar devices are needed to support the entire vehicle.
9. Contaminated disc brake discs and disc brake pads will reduce the braking effect. Please replace with new disc brake discs and
clean the contaminated brake discs.
10. When the front wheel is removed, please do not operate the brake handle.
11. After the front wheel is installed, please press the brake handle repeatedly until the brake restores the braking effect.
Only part of the basic requirements for matters needing attention, prevention of accidental injury, etc. can be listed; it is not
possible to list all situations in detail. Be vigilant during disassembly and assembly to prevent accidents.
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Exploded view of front fork components:
M125/310 Directional exploded view
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M350 Directional exploded view
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M125(2024)
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Front fork exploded view
M125/310
The M125 are similar to the M310, taking the M310 as an example.
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M350
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Exploded view of lower link board
M125/310
The M125 are similar to the M310, taking the M310 as an example.
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M125 2024 version
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M350
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Change the direction of the handle
Caution:
●When removing the disc brake oil cup, it must be vertically
upward to prevent air from entering the brake pipeline.
●When disassembling and assembling the handle switch, pay
attention to adjusting the internal wiring harness of the
switch to avoid damage to the wire skin caused by the shell
or bolt column.
●The M125/350 steps are similar to the M310, taking the
M310 as an example. b. Use 4# inner hexagon to remove the bolt (maded before
1. Remove the direction of the handle April 11,2023 is M6×14, after is M6×12) ; then use 6# inner
a. Hold the middle cover in the direction with your hands, hexagon to remove 4 M8×30 bolts, remove 2 pressure blocks,
and pull out the middle cover in the direction of the arrow. and take out the direction handle assembly.
b. Use a cross screw to remove the two self-tapping screws c. Use 5# inner hexagon to remove the bolts a and b that
at the lower cover, and use a straight screw to pry off the come with the right-hand handle under the switch, and then
buckles at① and②. use the cross-batch to remove the bolts c, and separate the
upper and lower parts of the right-hand handle.
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Replace the front wheel
Caution:
●Be careful not to damage the ABS coil when disassembling. ●After the front wheel is installed, please press the brake
●After removing the front wheel, do not press the brake handle repeatedly until the brake restores the braking effect.
handle. ●Contaminated disc brake discs and disc brake pads will
●The vehicle must be parked on a flat and stable ground or a reduce the braking effect. Please replace with new disc brake
lifting platform. discs and clean the contaminated brake discs.
●It is forbidden to use a high-pressure water gun to flush
against the oil seal at close range.
●The M125/350 steps are similar to the M310, taking the ●After each front wheel replacement, you must go to a
M310 as an example. professional organization for dynamic balance testing.
1. Remove the front wheel assembly ●Because the tire self-refilling may block the air hole of the
a. Lay down the main support, and then use a jack or a tire pressure monitoring sensor, causing difficulty in inflation
suitable device to support the whole vehicle to keep the front or failure of the tire pressure monitoring, it should not be
wheels off the ground. used.
b. Use 6# inner hexagon to loosen the two M8×35 bolts at
the front left shock absorber (1), then use 17# inner hexagon
to remove the front wheel shaft (2), and remove the front
wheel and 2 bushings.
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Front wheel assembly exploded view:
M310
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M350
Inspection and maintenance of front wheel assembly: 1.2 Disc brake Replacement method
Caution: a. Refer to "Replace the front wheel" Remove the front
●This inspection should be completed by a qualified wheel assembly.
maintenance organization. b. Use 6# hex socket to remove 5 M8×25 bolts and remove
●Do not press the brake handle after the front wheel is the damaged disc brake disc.
disassembled c. After reinstalling the new disc brake disc, use 5# inner
●Be careful not to damage the ABS coil when disassembling. hexagon to tighten 5 M8×25 bolts. Torque: 25N.m (2.5 kgf.m,
●The vehicle must be parked on a flat and stable ground or a 18 lbf. ft). The M125 front disc brake disc is a floating disc,
lifting platform and the ABS gear ring is connected to the disc brake disc
●It is forbidden to use a high-pressure water gun to flush body by rivets. If you only need to replace the disc brake disc,
against the oil seal at close range. you need to use a grinding pen to polish off the rivet bulge
1. Disc brake and then remove the gear ring first. The rivets must be made
of stainless steel, not aluminum.
1.1 The service life of the disc brake disc d. Reinstall the front wheel assembly.
Under normal circumstances, the replacement mileage of
2. Front wheel oil seals and bearings
the brake disc is about 40,000 kilometers. The replacement
mileage is not absolute. It needs to be determined according 2.1 Service life of front wheel oil seals and
to the owner's travel habits (whether you like sudden bearings
braking), road conditions, maintenance intervals and other Under normal circumstances, the bearings and oil seals in
factors, but if the following three conditions are reached If the front axles need to be inspected within 50,000
any of them, they must be replaced. kilometers, but the bearings and oil seals in the front axles
a. Use a vernier caliper to measure the thickness of the need to be inspected according to the actual conditions of
disc brake disc less than 4.mm (0.16 in). the vehicle’s driving conditions and the size of the load. Into
b. Hang the front wheel in the air, observe from the front the oil seal and bearing, the fine dust in the water will
that the disc brake disc swings when the front wheel rotates, accelerate the wear between the bearing and the oil seal. At
and the disc brake disc deformation is detected. the same time, the mixed friction of water and grease
c. Touch the surface of the disc brake disc with your hands becomes an emulsion and loses the original lubricating effect.
to detect obvious pits, visually inspect for deep scratches and This also shortens the service life between the oil seal and
grooves.
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the bearing. When the following conditions occur, the front the wheel may not be very uniform. When the wheel rotates
wheel oil seals and bearings should be checked in advance at a high speed, it will form a dynamic imbalance state,
a. Abnormal front wheel noise when riding. causing wheel jitter during driving. The direction of the
b. When the direction bar shakes left and right when shaking phenomenon, in order to avoid this phenomenon or
riding. eliminate the phenomenon that has occurred, it is necessary
2.2 Replacement method of front wheel oil seal to make the wheel in a dynamic situation by increasing the
counterweight method to make the wheel correct the
and bearing
balance of each edge part, this correction process Is what we
a. Remove the front wheel assembly by referring to
call dynamic balance.
"Replace the front wheel". The dynamic balance particles of the wheels can ensure
b. Use a flat-headed batch to lift out the oil seals on the that the wheels are more stable when rotating, reduce
left and right sides of the front wheel, check whether the oil vibration and shaking, improve the stability and comfort of
seals are damaged or deformed, check whether the outer the vehicle, and are conducive to safe driving.
ring of the bearing fits tightly with the rim, and if there is no a. Please go to a professionally qualified organization to
abnormality, turn the inner ring of the bearing by hand to test the dynamic balance after each replacement of the front
check whether the bearing rotates smoothly and if there is a and rear wheels.
jam. If it is astringent or abnormal sound, the front wheel b. The balance weight must be attached to the designated
bearing and oil seal need to be replaced. plane (red area) of the rim.
c. The replacement of the front wheel oil seals and
bearings must be completed by a professional maintenance
organization.
d. If there is no problem in the inspection, apply an
appropriate amount of lubricating grease on the front wheel
bearing, and then press-fit the oil seal to the original position
with a suitable size iron rod and rubber hammer.
e. Reinstall the front wheel assembly.
3. Front wheel rims and tires
3.1 The service life of the front wheel rim and tire M125/310 replacement of the front shock
Generally speaking, rims do not have the limit of service absorber
life and kilometers, but if the following situations occur, the Caution:
rims must be replaced. ●After the front wheel is disassembled, please do not press
a. The rim is deformed or warped. the brake handle.
b. Cracks or breaks in the rim ●Be careful not to damage the ABS coil when disassembling.
Under normal conditions, the front tires can be used for ●When disassembling the front fender, be careful not to
about 20,000 kilometers. Normal conditions mean that the scratch the shock absorber or the front fender.
road conditions are not bad and there is no tyre puncture. ●When removing the shock absorber, first remove the 2
Because the tires are made of rubber, there will be aging. bolts that fix the same shock absorber, remove one side of
Generally, the tires need to be replaced in about 4 years. If the shock absorber, and then remove the other side.
you don't change it, you need to check frequently to check ●The M125 steps are similar to the M310, taking the M310 as
the tire aging and whether there are cracks in the tire. If the an example.
following conditions occur, the tires must be replaced. 1. Disassemble the front wheel and front fender
a. The tire has been repaired many times.
b. When the tire tread wear reaches the limit position of
assembly
the design. a. Refer to "Replace the front wheel" to remove the front
c. There are many aging cracks in the tire. wheel.
3.2 How to replace the front wheel rim and tire b.Use 5# inner hexagon to remove one M6×30 bolt⑴, and
a. Refer to "Replace the front wheel" to remove the front take out the pipe clamp. Then use a 14# sleeve to remove
wheel assembly. two M8×37 bolts (2), and remove the front brake caliper.
b. Take the removed front wheel assembly to a
professional organization and use a tyre raking machine to
take out the tires.
c. Use a lifter to assemble new rims or new tires. And the
front tire pressure is charged to the standard value. M310
front tire pressure: 260kPa (37.7 PSI), M125: 220kPa (32
PSI),M350: 240kPa (35 PSI).
d. Put the assembled front wheel assembly back on the
vehicle.
3.3 Dynamic balance
The wheel is a whole composed of tires and rims. Due to
manufacturing reasons, the mass distribution of each part of
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c.Use 4# inner hexagon to remove the two M6×14 bolts⑶
on the left and right sides of the front fender; then use 5#
inner hexagon to remove one M6×30 bolt, take out the
gasket.
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screwdriver to pry open the gap on the upper connection
board.
c. Remove the two M6x14 shaft shoulder bolts on the left c. Use a 6# hex to remove the four bolts of the M8x35, pry
and right sides of the front clay plate using the 4# hex socket; open the gaps in the lower connection plate with a flat-head
Then remove one M6x30 bolt with the 5# hex socket and screwdriver, and remove the left front shock absorber and
take out the gasket. the right front shock absorber.
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torque wrench. Torque: M125/310 is: 15N.m (1.2 kgf.m, 11
lbf. ft),M125 2024 version is 13N.m(1.3 kgf.m,10 lbf.ft) .
4. Remove the lower link board assembly d. Install the semi-circular key in the groove of the lower
a. Use a four-jaw sleeve to remove the direction column link plate, then align the gap between the spacer and the
adjustment nut on the uppermost layer of the lower link base with the semi-circular key, and finally screw in the cap
nut, torque: 100N.m (10.2 kgf.m, 74 bf.ft)
plate, take out the cassette washer, the middle direction
column adjustment nut, and the adjustment nut rubber
gasket. Then use a four-jaw sleeve to remove the lowermost
direction column adjusting nut. Refer to the exploded view of
the lower link board.
b. One person supports the lower link plate with his hand,
and one person knocks the lower link plate with a rubber
hammer and a suitable tool, and finally removes the lower
link plate from the frame.
5. Install the lower link board assembly
a. Apply proper amount of lubricant to the new lower link
assembly and install it from under the frame. 6. Install other disassembly components
a. Refer to "Replace the front shock absorber" to replace
the front shock absorber.
b. Refer to "Replace the front wheel" to reinstall the front
wheel assembly.
c. Refer to "Replace the direction handle" to install the
assembly back in the direction.
b. Put the greased bearing, shaft ring, and dust cap on the
●The vehicle must be parked on a level and stable ground or
upper link plate in turn, and then screw in a steering column
on a lifting platform.
adjusting nut, and tighten the steering column adjusting nut
with a four-jaw socket. Torque: 50N.m(5.1 kgf.m,37 lbf. ft), M350 replace the lower link board
make sure that the upper link plate does not move up and The method of loading the M350 is basically the same as
down, loosen the direction column adjusting nut that of the M310 and will not be repeated here. The
counterclockwise by 1/4 turn, and finally tighten it with a
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difference is that the M350 has one less adjusting nut and
one more step to remove the connecting plate.
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11. Disassemble the engine of the vehicle
Caution:
●The vehicle must be parked on a level and stable ground or
on a lifting platform.
●The operation can only be performed after the engine has
cooled down completely.
●Do not press the brake handle after removing the rear
brake caliper.
●Attention and sequence when removing the plastic buckle
to avoid the buckle from breaking
●Wear waterproof gloves when draining coolant to prevent it
from getting on your skin.
d. Lift the glove box slightly until the ambient light
●The storage box of subsequent production models has been
connector is exposed on the left side of the glove box, unplug
changed. For disassembly and assembly, please refer to the
the connector and take out the entire glove box.
chapter "Disassembly of the storage box" in "Disassembly of
Vehicle Covers".
●The M125/350/M125(2024) steps are similar to the M310,
taking the M310 as an example.
1. Disassemble the storage box
a. Push the whole car to a wide, flat place, lay down the
main bracket, and unlock the cushion lock.
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last hand, Grab the front of the tail skirt with one hand and
take it out in the direction of the arrow.
c.Then grasp the end of the side cover with your hand, and
press the arrow Pull out in the direction (from back to front)
until the 5 mushrooms (in the green circle) on the side cover g. Refer to steps a-j in the steps of "Removing the spark
are pulled out, and then take out the side cover. plug" to remove the left and right pedals and the left and
right trim cover components.
f. Press down the part where the front part of the tail skirt
is in contact with the right part of the fuel tank cover
(golden), and pull the right part (golden) of the fuel tank
cover with one hand until the front of the tail skirt is pulled
out; then hold the middle part of the fuel tank with the other
hand Press the cover (blue) down, grab the front part of the
tail skirt with one hand and pull up until the front part of the
tail skirt is separated from the middle cover (blue) of the fuel
tank; hold the rear part of the tail skirt (green mark) with the
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b. Unplug the high-voltage package plug from the engine f. Locate and pull out the plug of the magneto stator
head. charging cable⑦ at the left frame.
Caution: One end of the magneto stator charging cable is
connected to the inside of the engine, and one end is
connected to the connector on the rectifier; do not pull out
the wrong plug.
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j. Locate and unplug the tube connecting the throttle body remove a M12×1.25×290 bolt that fixes the engine on the
to the carbon canister at the lower part of the throttle body. right side of the vehicle, pull out the bolt from the frame.
k. Locate and unplug the pipe connecting the oil and gas
separator to the air filter on the left side of the throttle body. c. One person uses 14# torx wrench to extend from under
the tail skirt and fix the 1 M10×1.5×55 bolt on the top of the
left rear shock absorber, and one person uses 14# socket +
ratchet wrench to remove and fix the left side from the
frame. One M10 nut for rear shock absorption, and a bolt of
M10×1.5×55 is drawn out. Use the same method to remove
the 1 M10 nut that fixes the right rear shock absorber, one
person holds the frame, and the other uses a rubber hammer
+ suitable tools to knock out one M10×1.5×55 bolt that fixes
the right rear shock absorber.
d. Two people hold the left and right handlebars and the
frame respectively, push the whole car forward, push it to a
flat and wide place, lay down the side brackets, and use a
rubber stool with a suitable height to support the right side
of the vehicle. Keep the vehicle balanced.
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b. One person holds the whole car and slightly lifts the rear e. Install the rear pedal on the right side of the vehicle to a
part of the frame, and one person rotates the two rear shock suitable position, install two M8×25 bolts, and tighten them
absorbers to the frame installation groove, and then rotates with a 14# sleeve; connect the small water tank inlet pipe to
the right shock absorber until it is aligned with the frame the corresponding pipeline, and tighten it with a single batch
installation hole. Pass one M10×1.5×55 bolt, use one M10 Clamp; then connect the engine water inlet pipe back to the
nut on the left side to tighten, torque: 30N.m (3.1 kgf.m, 22 corresponding pipe, and use the water clamp clamp to fix the
lbf.ft). When installing the left side shock absorber, you need clamp to the appropriate position to prevent leakage of
to slightly shake the frame from side to side until the shock coolant.
absorber installation hole is aligned with the frame
installation point, and then use the same method to fix the
left side shock absorber.
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12. Disassembly and assembly of vehicle covering parts
Caution:
●The vehicle must be parked on a level and stable ground or on a lifting platform.
●The operation can only be performed after the engine and muffler has cooled down completely.
●Attention and sequence when removing the plastic buckle to avoid the buckle from breaking
●The M125/350/M125(2024) steps are similar to the M310, taking the M310 as an example.
1. Windshield 2.Right front turn light 3. Right cover front storage box 4. Front right panel 5. Front storage box panel right
decorative cover 6. Right pedal decorative cover 7.Right fuel tank cover plate 8. Right pedal 9. Right side cover 10. Cushion 11.
Tail skirt right part 12. Rear rack 13. Rear mudguard
1. Windshield 2.Left front turn light 3. Left cover front storage box 4. Front left panel 5. Front storage box panel left decorative
cover 6. Left pedal decorative cover 7.Left fuel tank cover plate 8. Left pedal 9. Left side cover 10. Cushion 11. Tail skirt left part
12. Rear rack 13. Rear mudguard
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1. Instrument panel 2. Front right pedal pad pressure plate 3. Front right pedal pad 4. Rear right pedal pad 5. Rear right pedal
pad presser 6. Fuel Tank Outer Cover 7. Fuel tank cover middle part 8. Front left pedal pad pressure plate 9. Front left pedal
rubber pad 10. Rear left pedal rubber pad 11. Rear left pedal pad presser
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b. Hold the mark on the front sun visor (green rectangle) Removal of the front panel
with your hand, pull it up in the direction of the arrow, and
a. Use 4# inner hexagon to remove the two M6×12 bolts
take out the front sun visor.
on the front panel.
Removal of the front cover b. Grasp the mark on the front front cover (green box)
a. Use 4# inner hexagon to remove one M6×14 bolt on the with your hands, and pull out according to the arrow until
front cover. Then use 4# inner hexagon to remove the 2 swell the mushroom head (small arrow) on the right side of the
nails on both sides of the front cover. front front cover is pulled out; use the same method to
remove it The mushroom head on the left side of the front
front cover.
Disassembly of headlights
c. After pulling out all the buckles, grasp the mark on the a. Use the 4# inner hexagon to remove the 4 M6×14 bolts
front cover (green rectangle) with your hand, and pull it around the headlight; use a cross to remove the 2 fixed
down in the direction of the arrow until the front cover is headlight self-tapping Nail.
removed.
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b. Hold the headlight with one hand and take it out for a Disassembly of the of the Speedometer
certain distance, pull out the 3P plug (green and white wire)
behind the headlight with the other hand, and take out the panel
headlight completely. a. Remove the two M6x12 bolts from the front turning
light with a 4# socket.
c. Take out the front left turn signal with one hand, and
unplug the 2 bullet joints of the front left turn signal with the
other hand.
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b. Grasp the mark on the front left panel (green rectangle) Removal of the windshield base
with both hands, and carefully pull out in the direction of the
a. Use a 4# inner hexagon to remove the M6×16 bolts that
big arrow. When pulling out, you need to follow the order of
fix the bracket. Locate the two plugs of the windshield
the small arrow pointing to separate 11 buckles (Yellow area;
controller and unplug them.
4 front vents, 1 decorative cover on the left panel of the
front storage box + 1 mushroom button, 6 front storage box
panels), and 1 mushroom buckle (Blue area) on the
connection of the front left panel and the front vent, the
front storage box left panel decorative cover, the front
storage box front panel, remove the front left panel.
Use 5# inner hexagon to remove 4 M6×14 bolts on the d. Use a 4# socket head to remove 2 M6×16 bolts and take
front vent. Remove the front vents and the position lights off the flanged bushing. Remove the windshield control.
installed on the vents and other parts.
Caution: When removing the last bolt, you must hold the
front vent with your hand to prevent the front vent from
falling directly and scratching the paint.
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and buffer glue, and remove the rocker spring. Remove the Removal of the left and right decorative
right windshield and rocker spring in the same way. Each pin
has 2 pcs buffer glue. covers of the front storage box
a. Use 4# inner hexagon to remove one M6×14 bolt
connecting the left decorative cover of the front storage box
panel and the surrounding middle part; use 5# inner hexagon
to remove 1 non-standard M6×14 bolt on the left decoration
cover of front storage box panel; use 4# inner hexagon to
remove 1 swell nail on the left decoration cover of the front
storage box panel.
b. Pry out the front left pedal rubber pad and the front left
pedal aluminum pad from the position pointed by the small
arrow using a single-character batch, and then pull out the
front left pedal rubber pad and the front left pedal aluminum
pad upwards in the direction of the big arrow. Caution:
When using the one-word pry, you can use non-woven cloth
and other tools to wrap the one-word batch to prevent
g. Use a Phillips screwdriver to remove 2 M4×16 bolts to
scratching the paint surface.
separate the rocker arm pressure block from the lower right
rocker arm. Remove the 2 pieces of rocker arm bumper glue
from the rocker arm clamp. Remove the left lower rocker
arm in the same way. If you buy a windshield motor, you
need to buy a "1240300-007000 HJ125-6 Battery rubber
gasket”, pasted on the side of the windshield motor pressure
plate.
b. Remove the right side cover by the same method. e. Hold the left pedal decorative cover and the left pedal
Disassembly of the foot pedals and trim with two hands and take out the left pedal decorative cover
and the left pedal in the direction of the arrow.
cover
a. Protrude the rear pedal rubber pad and rear pedal
rubber pad pressure plate from the position indicated by the
small arrow with the Slot-type Screwdrivers. Pull the rear
pedal rubber pad and rear pedal rubber pad pressure plate
upward in the direction of the big arrow until the rear pedal
rubber pad and rear pedal rubber pad pressure plate are
removed. Caution: Use a tool such as non-woven cloth to
wrap the Slot-type Screwdrivers when using it to prevent
scratches on the paint surface.
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f. Remove the right pedal trim cover and the right pedal sleeve to remove the 4 M6×12 bolts that fix the fuel tank,
in the same way. and then remove the air deflector.
Removal of the surrounding middle part
Use 4# inner hexagon to remove the two M6×12 bolts
connecting surround middle part and the front storage box
panel and then remove the middle surround.
d. Use the same method to remove the left side of the tail-
cover board.
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Disassembly of tail light taillights. Note that there is a friction button in the middle, so
it takes a lot of force to break it apart.
a. Remove the two M6x14 bolts on the left part of the
bottom plate of the tail cover by 4# inner hexagon. Remove 1
ST4.2×12 screw on the left part of the tail skirt bottom plate
by 5# inner hexagon. Grab the left part of the tail skirt
bottom plate and pull it in the direction of the big arrow to
remove the left part of the tail skirt bottom plate.
b. Find out and unplug the joint of rear license plate light,
left and right turn signal and rectifier from the rubber cover
on the left side of the frame.
d. Find out and unplug the taillight plug (3P) from the
plastic cover on the left side of the frame, hold both ends of
the taillight and pull it out diagonally in the direction of the
arrow to remove the taillight.
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the frame slowly until the rear shock absorber upper part is
fitted to the mounting point on the frame, then assembly the
bolts upper the rear shock.
c. Remove the left part of the fuel tank cover by the same
method.
k. If you need to replace the rear fender, you need to
remove 4 pieces of plywood nuts, 1 piece of side cover
rubber and 1 piece of rear license plate buffer glue. Note that
the rear license plate buffer is pulled out to the side where
the rear license plate is installed.
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cover bracket. Note that there is a buckle on the head of the
cover that is inserted into the cover bracket.
e. Remove the fuel tank lock after breaking the clips that
fix the fuel tank lock to both sides. Pay attention to the b. Use needle nose pliers to remove the circlip and pull out
strength when opening the clips to avoid breaking. the rotating shaft. Remove the torsion spring and damper.
Pay attention to the position of the torsion spring when
installing.
f. Use needle nose pliers to remove the circlip and pull out
the rotating shaft. Remove the torsion spring and damper.
Pay attention to the position of the torsion spring when c. Remove 3 M6×14 shoulder bolts with 4# inner hexagon,
installing. and separate the inner and outer covers. Remove the 3-piece
cleat nuts from the outer cover. The foam is attached to the
inner lid with double-sided tape.
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d. There are three ways to open the front left storage
box :1. Before removing the battery, press the switch next to
the front right storage box switch to open it .2, Use the
battery to connect the positive and negative terminals of the
vehicle to make the vehicle start up, press the switch next to
the front right storage box switch to open it .3. Find out the
front left storage box switch next to the tap lock or behind
the front left storage box, and pull out the protruding part of
the switch according to the direction of the arrow to the
outside.
c. Find out and unplug the PKE bullet connector, PKE
connector, and PKE antenna connector on the right side of
the front storage box panel.
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g. Use 4# hexagon socket to remove 2 M6×14 shoulder
bolts and then separate the PKE bracket and PKE. For details
on the use and malfunction of PKE, please refer to the
driver's manual delivered with the vehicle.
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