14 Jim Qijing Yang
14 Jim Qijing Yang
SEDIMENTARY ROCK
Qijing Yang
Regional Technical Director
Level 16, 580 George Street, Sydney, NSW, 2000, Australia
ABSTRACT
This paper presents some technical notes on the design of pile foundations in sedimentary rock based on the author’s
thirty-year research and consulting experiences. Firstly, the fundamental difference between the superseded working
stress method and the current ultimate limit state (ULS) approach within the practicing codes will be discussed from a
geotechnical engineer’s perspective. Then some delusion and confusion encountered by practicing geotechnical engineers
such as rock classification and the characteristics of each rock class will be highlighted. The importance of soil and
structure interaction and establishment of design criteria for structures and substructures will be emphasized. An overview
of the published methods for assessing the pile end bearing capacity and lateral resistance will be carried out to appreciate
some issues that practicing engineers are often required to deal with. For typical bridge pile foundations and piled deep
excavation retention or retaining structures, both serviceability limit state and ultimate limit state assessments are required
to satisfy the requirements set out in current codes of practice. For vertically loaded piles in sedimentary rock it is found
that the serviceability limit state is governing the design rather than the ultimate limit state condition for most road and
railway projects, based on the commonly accepted design parameters. For laterally loaded piles in rock it is noted that the
method based on the lateral force and bending moment equilibrium such as described in Hong Kong Geoguide 1 is
frequently used to determine the pile socket length. The critical input parameter required by this method is the ultimate
lateral resistance of the rock mass, which is often arbitrary with little guidance provided, and a degree of confusion is
often noted by the author. It is proposed to undertake a lateral equilibrium assessment under ULS conditions for a piled
wall along with analysis of the deformation characteristic of the rock mass to come up with the “mobilised” rather than
the ULS lateral pressure for pile socket design. Worked examples will be given to demonstrate how the pile socket in
sedimentary rock can be determined with reasonable confidence for a cantilever piled wall for tunnel projects, and for a
bridge structure.
1 INTRODUCTION
Since the introduction of ultimate limit state (ULS) concept, which is driven by structural engineers, the geotechnical
design approach has been evolved accordingly. There are two streams of the ULS design approaches: One is using
partial load factors on both structural actions and material resistances such as Eurocode (2004) and the other by means
of a “lumped” geotechnical strength reduction factor on the ultimate geotechnical resistance such as Australian Piling
Code AS2159 (2009) and Australian Bridge Code AS5100.3 (2004). The Australian code approach is similar to the
methods outlined in the AASHTO LRFD Bridge Design Specifications by the American Association of State Highway
and Transportation Officials (2010). The current ULS codes of practice such as AS2159-2009 and AS5100-2004
require serviceability limit state (SLS) checks to ensure the total and differential movement criteria are met, while the
ULS strength requirements are satisfied.
This paper will examine the fundamentals for the pile design under the working stress method (WSM) and ULS design
approach, with an emphasis on the structural design criteria for key structural elements. Some issues experienced by the
author in the reviewing of geotechnical interpretation and design reports are highlighted. Worked examples will be
given to demonstrate the importance of the serviceability design for piles in good quality sedimentary rock. A proposed
method for pile design in good quality sedimentary rock is also presented.
The ultimate limit state design methodology of pile design, based on Australian codes such as AS2159 (2009) and
AS5100.3 (2004), requires load factors to derive the structural actions on a pile or pile group and a “lumped” geotechnical
strength reduction factor on the ultimate geotechnical resistance to derive the ultimate design geotechnical strength.
The ultimate geotechnical strength in AS2159 (2009) is defined as “The resistance developed by an axially or laterally
loaded pile or pile group at which static equilibrium is lost or at which the supporting ground fails.”. The so-called ultimate
limit state would probably never be realised during the service life of any structures that are properly designed, especially
for superstructures supported by piles in rock, for example, total loss of static equilibrium or ground support.
The serviceability limit state in AS2159 (2009) is defined as “A limit state beyond which specified service criteria are no
longer met, such as unacceptably large displacements, vibrations, cracking, spalling and other local damage.” This is
often the governing case for superstructures supported by piles in rock due to the large deformation required to mobilise
the ULS rock strength. The fundamental philosophy of SLS design is to ensure the structural elements are in an elastic
state during the sustained loading conditions throughout the design life of the structure.
The load factors that should be considered for calculating the ultimate structural actions on a single pile or pile group are
based on AS7110 (2002). For most superstructures, it is found the “lumped” load factor on the vertical structural action
is typically 1.3, with the range being between 1.2 and 1.5. The lowest geotechnical strength reduction factor in AS2159
(2009) is 0.4, which will not require any testing for piles founded in rock or soils. This implies that an equivalent factor
of safety (FoS) for a single pile or pile group is ranging between 2.8 to 3.75. Where a comprehensive geotechnical
assessment including borehole drilling and pile static load testing is conducted, then the geotechnical strength reduction
factor can be increased up to 0.9. This means that an equivalent factor of safety will be ranging between 1.33 to 1.67. It
is noted that the equivalent FoS values are much lower than the recommend value of 2 when pile static load test is carried
out as stated in AS2159 (1978).
From herein the discussions in this paper will be focused on the sandstone rock. Some observations can be made from
Table 1 as below:
The SLS and ULS end bearing pressures are for vertical loading conditions only.
The SLS end bearing pressure is recommended to be 0.5 times UCS, with an expected settlement of
approximately 1% of the pile diameter or less.
The ULS end bearing capacity of Class III sandstone or shale is approximately 10 times of the corresponding
SLS end bearing pressure. The expected settlement of the pile must be 5% of pile diameter or greater to achieve
the ultimate end bearing capacity.
The Young’s modulus value for each rock class varies between 50 to 100 times UCS values for sandstone and
100-200 times UCS for shale.
For many design cases reviewed by the author the requirement of the minimum representative UCS value or the point
load value is often not shown for each class of rock. In addition, the allowable percentage of clay seams and minimum
defect spacing are also ignored. Some design drawings are issued showing each class of rock with the upper bound ULS
end bearing pressure being presented. It is important to understand that there is an applicable UCS range for each class
of sandstone or shale, with each class of rock being assessed by a combination of the UCS value, allowable clay seam
percentage and defect spacing. For example, the UCS of intact sandstone bedrock may be greater than 12 MPa, but due
to a higher percentage of clay seams within the influence zone of the pile toe the rock mass is assessed to be Class III.
There are often two schools of thoughts as to if the SLS end bearing pressure of rock should be presented in the design
or not: One is continuing to provide the SLS end bearing pressure together with the ULS end bearing pressure for rock;
the other is only providing the ULS end bearing pressure. It should be noted that the provision of the SLS end bearing
pressure is not required by the current Australian piling code AS2159 (2009) and bridge code AS5100.3 (2004), except
for deformation checks under SLS loads. It is the author’s opinion that the SLS end bearing pressure is critical for pile
foundations in Class III or better sedimentary rock in that it will be demonstrated in the examples that the design of piles
in rock is often governed by the SLS load case. There are a broad range of recommended SLS end bearing pressures but
the correlation factor with the UCS value is typically ranging between 0.2 to 0.4 (e.g. Peck et al 1974, AS2159-1978,
BS8004-1986, Tomlinson-1994 & 2004,ASHTO-2010, Pells et al-1998). Furthermore, the recommended ULS end
bearing pressures vary from project to project and there was no established correlation between the UCS value and the
ULS end bearing pressure. For example, the ultimate end bearing pressure to be 10 times UCS value recommended by
Pells et al (1998) is different from equation of 4.8 times square root of UCS by Zhang and Einstein (1998) which is based
on a best-fit of a set of data.
where s is the settlement, q is the end bearing pressure at the tip of pile, E is the Young’s modulus of rock mass within
the influence zone, d is the pile diameter, ν is the Poisson’s ratio of rock mass.
When q is equal to 0.5UCS, E is equal to (50-100)UCS; and a Poisson’s ratio of 0.2 is considered, the settlement as shown
in equation (1) can be approximated as follows:
For typical pile diameters, the estimated settlements are summarised in Table 3.
Table 3: Estimated settlements of piles with different diameters under the SLS end bearing pressure
Pile Diameter (mm) 600 750 900 1050 1200 1500 2000 3000
Estimated pile toe
3-6 3.7-7.5 4.5-9 5.2-10.5 6-12 7.5-15 10-20 15-30
settlement (mm)
Figure 1: End Bearing Pile on Rock Only Figure 2: Shaft and End Bearing Pile in Rock
It can be observed from Table 3 that the calculated vertical settlement for piles under the recommended SLS end bearing
pressure of 0.5UCS is generally less than 10mm for piles of up to 1 m diameter. Where a larger pile diameter is considered
then the pile settlement will be proportionally greater. As such the debate about what is the appropriate ULS end bearing
value is not critical in the design of pile foundations in Class III or better rock.
Where a pile is designed to take account of both shaft resistance and end bearing capacity the SLS end bearing pressure,
as shown on Figure 2, may not reach the expected end bearing pressures shown on Tables 1 and 2 due to contribution
from shaft adhesion. The corresponding settlement will be lower than those shown in Table 3 under the same vertical
structural load. The settlement calculation of a single pile under vertical loading, considering both shaft and end bearing
pressure, can be referred to from William and Pells (1981) or Rowe and Armitage 91984, 1987).
(2009) considered ULS strength check of either reinforced or unreinforced concrete but it is referred to AS3600 (2009)
for the strength reduction factor and for the SLS deformation checks. The fundamental requirement for the concrete piles
under SLS loading is to maintain the stress level within the elastic condition to avoid excessive concrete creep under the
SLS loading during design life. The ratio of permissible stress to the unconfined compression stress of concrete pile is
typically ranging between 0.25 and 0.45 for various codes of practice. In Australia, a ratio of 0.3 has been considered
acceptable as shown in Appendix A. For a pile concrete having a UCS value of 40 MPa, a permissible stress in the pile
will be 12 MPa. This is comparable with the maximum permissible end bearing pressure of 12 MPa for Class I sandstone
recommended by Pell et al (1998).
socket to ensure the lateral movement of cantilever structure was not excessive (personal communication Garth Powell,
1994). Greenway (1986) proposed to use the allowable rather than ultimate bearing pressure in the pile socket calculation
to limit the lateral deflection.
The displacement required to destabilise the potential wedge failure in front of the pile socket is difficult to assess as it is
often along the weak bedding plane or joints. As such stability of the potential wedge will be the key to ensure adequate
passive resistance will be provided for the design socket. Once this stability condition is ensured then the lateral movement
can be calculated in the same manner as normal rock mass.
Figure 3 – Lateral bearing pressure distribution for a cantilever piled wall in Class II sandstone
on site unless there is a borehole immediately next to the pile shaft. These factors should be considered in determining
the “mobilised” end bearing pressure for a vertically loaded pile.
It is worth noting that for Class I sandstone the mobilised lateral bearing pressure is greater than 2000 kPa, which would
require a deformation check for the pile where lateral deflection is critical, such as in the case of a cantilever wall.
Dependent upon the available defect data and adequacy of the borehole data the pile socket length should be checked
against the minimum calculated length derived from a potential passive wedge sliding failure, using the method described
on Figure 54, Appendix B. It must be recognised that this is only a best estimate, in that it will be nearly impossible for
the geotechnical engineer to confidently assess the potential wedges given the drilled boreholes will be spaced at least 30
m centre to centre along the retaining wall as per AS5100.3 (2004). As such it is prudent to undertake sensitivity analyses
to make a sound judgement for the pile socket based on available data.
The potential over-excavation and temporary trench excavation in front of the pile toe should be considered in the final
pile socket length consideration.
7 CONCLUSIONS
This paper provides some notes on the pile foundation design under vertical and lateral loading conditions. For the vertical
pile foundation design, it has been highlighted that the ULS end bearing only design for pile size could lead to unsafe
design and the deformation check under the SLS load is usually more critical to determine the pile socket. A concept of
the ‘mobilised’ lateral bearing pressure, as shown in Table 5, has been proposed for laterally loaded piles due to the unsafe
design resulting from the misuse of the ULS lateral bearing pressure for lateral pile design. A minimum pile socket length
of 1.3 times pile diameter for typical retaining structures of 6 m height has also been proposed based on the FEM analysis
and the author’s database of the as-built records of previous projects. It must be emphasised that lateral deformation check
under SLS load should be carried out when a ‘mobilised’ lateral bearing pressure is greater than 2000 kPa. The lateral
potential wedge stability check, based on Figure 54 in Appendix B, is onerous due to lack of reliable geotechnical data
on defect details. Therefore it is necessary to undertake a sensitivity analyses to make a reasonable judgement if this is a
governing case or not.
8 ACKNOWLEDGEMENT
The author is grateful to the assistance in numerical analysis provided by Mr Adam Miller and the peer reviewer’s
comments.
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APPENDIX A
Extract from “Allowable Stresses in Piles”, U.S. Department of Transportation, Federal Highway Administration, Report
No FHWA/RD-83/059, First Published 1983.
APPENDIX B
(after Hong Kong Geoguide 1-Guide to Retaining Wall Design, 1993)