B1 - M11.15 - 2012.08.17 Oxygen
B1 - M11.15 - 2012.08.17 Oxygen
eJAMF
Issue: 1JUN2012
17.08.2012
Author: KeK
Oxygen
ATA 35
EASA Part-66
B1
EJAMF_M11.15_B1_E
Training Manual
www.Lufthansa-Technical-Training.com
Revision Identification:
S The date given in the column ”Issue” on the face of this cover is binding for the complete Training Manual.
S Dates and author’s ID, which may be given at the base of the individual pages, are for information about the latest revision of that page(s) only.
S The LTT production process ensures that the Training Manual contains a complete set of all necessary pages in the latest finalized revision.
Lufthansa Technical Training
OXYGEN FUNDAMENTALS
OXYGEN
FOR TRAINING PURPOSES ONLY!
INTRODUCTION
BREATHING AIR AT DIFFERENT ALTITUDES
Today modern aircraft fly at high altitudes.
This is the most economic method.
Human beings, on the other hand, are designed to live on the ground.
The international standard atmosphere is measured at sea level with
S a temperature of 15° Celcius and
S air pressure of 1013.25 hecto pascal.
FOR TRAINING PURPOSES ONLY!
CHARACTERISTICS OF OXYGEN
We know that aircraft fly high above the earth. The air temperature is different
up there than it is at ground level.
You can guess that at very low temperatures any moisture in our oxygen would
freeze.
There are a number of different types of oxygen and only 1 is suitable for use
in aircraft.
Aviators breathing oxygen is used on aircraft because it is very dry.
Medical oxygen is never used on aircraft as it contains water droplets and
would therefore freeze.
Technical oxygen should never be used for breathing as it is contaminated.
FOR TRAINING PURPOSES ONLY!
OXYGEN BOTTLES
Oxygen is stored in cylinders known as the oxygen bottles.
There may be 1 or more bottles for the cockpit crew.
The oxygen bottles are stored in the lower deck. On this 747 they are stored in
the cargo compartment.
The bottles are usually made of steel alloy or a composite material called
Kevlar.
The color of the bottles is dark green.
At normal temperature pressure dry (n.t-p.d), which is measured at 21° C, each
bottle has a maximum capacity of 3200 l, of oxygen.
This is stored at a pressure up to 1850 psi.
FOR TRAINING PURPOSES ONLY!
BOTTLE PRESSURE
When you know the actual oxygen bottle pressure and temperature you can
work out how full the bottle is.
You do this by referring to a chart, usually found near the bottles.
The horizontal lines on the chart represent the indicated bottle pressure.
The vertical lines represent the actual bottle temperature in degrees celsius
and degrees fahrenheit.
The diagonal lines show what the bottle pressure would be if bottle temperature
is at n.t.p.d.
This indicates how full the bottle is.
FOR TRAINING PURPOSES ONLY!
OVERPRESSURE DISCHARGE
If the temperature or pressure gets too high the safety disk will burst.
This will occur at about 2600 p.s.i. and will prevent major damage to the
oxygen components.
To prevent oxygen gas building up in the bottle storage area, the safety outlet
is connected to an overboard discharge line.
This line ends in a port at the aircraft skin. A green plastic disk ruptures if a
bottles safety device opens.
There can be more than 10 oxygen bottles including the passenger system,
and each is connected to the same discharge line. If the green disk fractures,
each bottle gage must be read to find out which 1 triggered the discharge.
FOR TRAINING PURPOSES ONLY!
BOTTLE FILLING
If the gage on a bottle reads less than 50 psi the bottle must not be refilled as
moisture may have entered the cylinder.
The bottle should be removed to the workshop.
It is possible to refill the oxygen bottles in situ. This should only be undertaken
if the pressure in the bottle is greater than 50 p.s.i.
A bottle is refilled via the filler port and the filler line.
Check valves are found in the filler line.
FOR TRAINING PURPOSES ONLY!
DISTRIBUTION
The oxygen is transported to the cockpit via lines and manifolds.
Here it is made available via valves and pressure reducing components.
A pressure regulator is located near the oxygen bottles to reduce the length of
high pressure lines.
FOR TRAINING PURPOSES ONLY!
Figure 20 Distribution
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OXYGEN FUNDAMENTALS
CREW OXYGEN SYSTEM
ATA 35
distribution cont.
High oxygen pressure can be reduced in 1 step, as on this Airbus.
Here the pressure regulator is mounted directly on the oxygen bottle.
FOR TRAINING PURPOSES ONLY!
Distribution cont.
High oxygen pressure can also be reduced in 2 steps, as on this Boeing.
First a pressure reducer mounted on each bottle reduces the pressure to an
intermediate level and then a pressure regulator reduces the pressure even
further to a usable pressure.
FOR TRAINING PURPOSES ONLY!
Distribution cont.
In contrast to Boeing aircraft, where no further action is needed, on the Airbus
the crew supply switch must be operated to get oxygen to the cockpit.
The crew supply switch actuates a solenoid controlled supply valve.
FOR TRAINING PURPOSES ONLY!
INDICATION
As we have already seen oxygen pressure is indicated on each oxygen bottle
by a direct reading gage.
Oxygen pressure is also indicated on an external pressure gage which is
normally located near the filling panel.
The external pressure gage gets its information from a pressure transmitter or
transducer attached to each bottle.
FOR TRAINING PURPOSES ONLY!
Indication cont.
If there is more than 1 bottle the pressure from each bottle may vary.
In this case the individual signals are converted to an average by the voltage
averaging unit. The average oxygen pressure is shown on the pressure gage.
Oxygen pressure information is also needed in the cockpit.
The pressure transducers or, if there is more than 1 bottle, the voltage
averaging unit are used to gather the pressure information for display on the
EICAS status page or on the ECAM door/oxygen page.
Normally the indications appear in green, and in case of low pressure change
to amber.
FOR TRAINING PURPOSES ONLY!
MASK STORAGE
In this cockpit there are 2 two oxygen masks for the pilots and 2 for the
observers.
The masks are stored in the stowage boxes.
FOR TRAINING PURPOSES ONLY!
OXYGEN MASK
The mask itself is a full face quick donning mask.
The flight crew can put on their masks with 1 hand in less than 5 seconds.
The mask covers the eyes, nose and mouth of the user, even if he or she is
wearing glasses.
The mask consists of
S a harness,
S a face piece,
S a diluter demand regulator and
S a microphone.
When the mask is removed from the stowage box the user pulls and presses
the 2 red grips.
When the grips are pressed the harness is inflated with oxygen, allowing the
mask to be put on. When the grips are released the harness deflates to give
the mask a tight fit.
FOR TRAINING PURPOSES ONLY!
Figure 32 Depressurization
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OYXGEN FUNDAMENTALS
PASSENGERS OXYGEN SYSTEM
ATA 35
Introduction cont.
There must be oxygen masks for every person in the cabin, which means at
every seat, in all the lavatories and at every attendant station.
FOR TRAINING PURPOSES ONLY!
Figure 33 Installation
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OYXGEN FUNDAMENTALS
PASSENGERS OXYGEN SYSTEM
ATA 35
Introduction cont.
You can find the passenger oxygen masks stowed in passenger service units
above the passenger seats.
When the passenger oxygen system is activated the oxygen masks drop down
from the overhead stowage boxes to be available for the passengers.
The reason why there is always at least 1 more masks than seats in a row is
that there may be children sharing adult seats.
You can see the main components found in the oxygen stowage box labelled
on the graphic.
FOR TRAINING PURPOSES ONLY!
SYSTEM ACTIVATION
Here you can see the release logic for the passenger oxygen system.
The system is normally activated automatically by a pressure switch in the
pressurized area.
If, for some reason, automatic activation by the altitude pressure switch fails,
there is a manual control in the cockpit which will activate the passenger
oxygen system.
After activation, the passenger oxygen system must be reset by pushing the
reset button in the cockpit.
FOR TRAINING PURPOSES ONLY!
Figure 36 Operation
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OYXGEN FUNDAMENTALS
PASSENGERS OXYGEN SYSTEM
ATA 35
OXYGEN GENERATOR
When you pull the mask, it tightens the lanyard and releases a pin which fires a
striker.
The striker triggers a chemical thermal reaction in the oxygen generator.
The chemical oxygen generator is filled with sodium chlorate. When Sodium
Chlorate burns, it produces oxygen. This oxygen supplies all the masks
attached to the generator.
An activated generator normally produces oxygen for 12 to 15 minutes.
The reaction produces a lot of heat, about 350° C.
This heat changes the color of an indicator on the side of the canister to show
that it needs changing.
When a generator has been used it must be replaced.
FOR TRAINING PURPOSES ONLY!
Figure 40 Gaseous-System
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OYXGEN FUNDAMENTALS
PASSENGERS OXYGEN SYSTEM
ATA 35
MASKS
Two types of masks are used with the portable oxygen cylinders.
One is a full face smoke mask which gives protection from smoke and
dangerous gases. This mask has a demand regulator which only allows oxygen
to flow when the user breathes.
Often the full face smoke masks are replaced by smoke hoods.
The other type of mask is a continuous flow oxygen mask, which is used
mainly for first aid purposes.
Each mask has its own connection to the oxygen cylinder.
The oxygen cylinder head includes connections for the masks.
FOR TRAINING PURPOSES ONLY!
TABLE OF CONTENTS
OXYGEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BREATHING AIR AT DIFFERENT ALTITUDES . . . . . . . 2
HUMAN REACTION TO CABIN PRESSURE LOSS . . . 6
CHARACTERISTICS OF OXYGEN . . . . . . . . . . . . . . . . . 8
0XYGEN SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . 10
CREW OXYGEN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
OXYGEN BOTTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
BOTTLE PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
OVERPRESSURE DISCHARGE . . . . . . . . . . . . . . . . . . . . 30
BOTTLE FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
OXYGEN BOTTLE SUMMARY . . . . . . . . . . . . . . . . . . . . . 38
DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
MASK STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
OXYGEN MASK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
PASSENGER OXYGEN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
SYSTEM ACTIVATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
SUPPLY SYSTEM - CHEMICAL . . . . . . . . . . . . . . . . . . . . 76
OXYGEN GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
SUPPLY SYSTEM - GASEOUS . . . . . . . . . . . . . . . . . . . . . 80
PORTABLE OXYGEN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
PORTABLE OXYGEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
MASKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
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TABLE OF FIGURES
Figure 1 International Standard Atmosphere . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 2 Density of Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 37 Manual Release Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 3 Effects of Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 26 Emergency Oxygen Container/Components . . . . . . . . . . . . . . 77
Figure 4 Characteristics of Oxygen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 39 Oxygen Generator Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 5 Oxygen Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 27 Gaseous-System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 6 Oxygen Safety Rules II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 28 Flow Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 7 Oxygen Safety Rules III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 29 Flow Control Unit/Funktions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 8 Oxygen Safety Rules IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 30 System Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 9 Oxygen Safety Rules V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 31 Flow Control/Masks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Figure 10 Crew Oxygen System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 32 Flow Control to Masks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 11 Oxygen Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 33 Bleed Relief Valve/Automatic Vent Valve . . . . . . . . . . . . . . . . . 93
Figure 12 Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 34 System Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Figure 13 Fill Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Figure 35 Portable Oxygen Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Figure 14 Bottle Pressure Determination . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 36 Smoke Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Figure 13 Safety Disk/Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 37 Full Face Mask/Continuous Flow Mask . . . . . . . . . . . . . . . . . . 101
Figure 16 Fill System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 17 Pressure Indicator Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 18 Thermal Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 14 Thermal Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 15 Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 16 Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 17 Pressure Reducer/Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 18 Solenoid controlled Supply Valve . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 19 Pressure Indication -Single Bottle- . . . . . . . . . . . . . . . . . . . . . . 49
Figure 20 Pressure Indication -Bottle Set- . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 26 Cockpit Stowage Box Location . . . . . . . . . . . . . . . . . . . . . . . . . 53
Figure 27 Stowage Box Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure 28 Control Slide/Flow Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 29 Supply Valve Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure 21 Full Face Quick Donning Mask . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 22 Deluter Demand Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure 23 Depressurization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Figure 24 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 25 Passenger Service Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 35 Release Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
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