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Caterpillar 777D Truck Parts Manual - PDF Download

The document is a parts manual for the 777D Off-Highway Truck powered by a 3508B engine, detailing various components and their part numbers. It includes information on individual parts, repair kits, and SMCS codes relevant to the truck's maintenance. The publication date is January 11, 2020, with updates made on November 17, 2020.
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0% found this document useful (0 votes)
55 views33 pages

Caterpillar 777D Truck Parts Manual - PDF Download

The document is a parts manual for the 777D Off-Highway Truck powered by a 3508B engine, detailing various components and their part numbers. It includes information on individual parts, repair kits, and SMCS codes relevant to the truck's maintenance. The publication date is January 11, 2020, with updates made on November 17, 2020.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PARTS

MANUAL
777D TRUCK
AGC00001-UP

Tip: Use Bookmarks panel to navigate

Printed by Heavy Equipment Manuals Printed in U.S.A


v2.20

Heavy Equipment Manuals


This is the sample of the sample click on
the download link for complete manual
DOWNLOAD LINK
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Shutdown SIS

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g06106813

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i06602577
460-7621 VALVE GP-SOLENOID
S/N AGC1-UP
PART OF 460-7613 VALVE & MTG GP-SOLENOID
AN ATTACHMENT

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
Grp 460-7621 VALVE GP-SOLENOID

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
1 H 460-7600 1 CARTRIDGE AS

2 NPR 443-1076 1 NUT (9/16-18-THD)

3 NPR 321-5658 1 COIL AS

NPR 1S-9593 2 STRAP-CABLE


SOCKET-CONNECTOR (14-
NPR 7N-7779 1
GA TO 18-GA)
PIN-CONNECTOR (14-GA
NPR 7N-7780 1
TO 18-GA)
HOUSING-RECEPTACLE
NPR 7N-9737 1
(14-GA TO 18-GA)

AVAILABLE REPAIR KIT(S):

NPR H 7T-4515 1 KIT-SEAL


(INCLUDES PARTS
MARKED "J" IN THE
GRAPHICS)

Key:

H - KIT MARKED H SERVICES PART(S) MARKED H

SMCS Codes
5479

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g00081634

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i00955759
6D-1039 VALVE GP-AIR CONTROL -EXHAUST DIVERTER
S/N AGC1-UP
PART OF 130-5898 CONTROL GP-EXHAUST FLOW
AN ATTACHMENT

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
VALVE GP-AIR CONTROL -
Grp NPR 6D-1039
EXHAUST DIVERTER

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
1 NPR 6F-6672 1 SEAL-O-RING

2 NPR 8F-7219 1 SEAL-O-RING

3 NPR C 9D-1289 1 VALVE

4 NPR 8F-3469 1 SEAL-O-RING

5 NPR C 3P-0859 1 SPRING

Key:

C - CHANGE FROM PREVIOUS TYPE

SMCS Codes
108A 1462

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g06149957

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i06602533
460-7620 VALVE & MTG GP-SOLENOID -SOLENOID
S/N AGC1-UP
PART OF 217-7903 VALVE & MTG GP-SOLENOID
FIELD REPLACEMENT FOR 101-3431

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
VALVE & MTG GP-SOLENOID -
Grp NPR 460-7620
SOLENOID

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
VALVE GP-SOLENOID (EXHAUST
1 NPR Y 460-7607 1
BYPASS)
2 NPR 9S-8004 2 PLUG (9/16-18-THD)

3 NPR 3Y-2888 1 CONNECTOR

4 NPR 3J-1907 3 SEAL-O-RING


VALVE-BREATHER (EXHAUST
5 NPR 3K-6905 1
BYPASS)
6 NPR 460-7615 1 MANIFOLD

Key:

Y - SEPARATE ILLUSTRATION

SMCS Codes
5479

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g06068032

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i06602516
460-7613 VALVE & MTG GP-SOLENOID -EXHAUST BYPASS
S/N AGC1-UP
PART OF 101-3431 VALVE & MTG GP-SOLENOID
AN ATTACHMENT

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
VALVE & MTG GP-SOLENOID -
Grp 460-7613
EXHAUST BYPASS

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
1 Y 460-7621 1 VALVE GP-SOLENOID

2 NPR 9S-8004 2 PLUG (9/16-18-THD)

3 NPR 3Y-2888 1 CONNECTOR

4 NPR 3J-1907 3 SEAL-O-RING

5 NPR 3K-6905 1 VALVE-BREATHER

6 NPR 460-7615 1 MANIFOLD

Key:

Y - SEPARATE ILLUSTRATION

SMCS Codes
5479

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g06146424

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i06656591
217-7903 VALVE & MTG GP-SOLENOID -EXHAUST BYPASS
S/N AGC1-UP

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name

Grp NPR 217-7903


VALVE & MTG GP-SOLENOID -
EXHAUST BYPASS

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
1 NPR Y 460-7620 1 VALVE & MTG GP-SOLENOID

Key:

Y - SEPARATE ILLUSTRATION

SMCS Codes
5479

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g00084264

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i06602499
101-3431 VALVE & MTG GP-SOLENOID -EXHAUST BYPASS
S/N AGC1-UP
PART OF 130-5898 CONTROL GP-EXHAUST FLOW
FIELD REPLACEMENT ORDER 460-7620
AN ATTACHMENT

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
VALVE & MTG GP-SOLENOID -
Grp NPR 101-3431
EXHAUST BYPASS

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
VALVE & MTG GP-SOLENOID
1 Y 460-7613 1
(EXHAUST BYPASS)

Key:

Y - SEPARATE ILLUSTRATION

SMCS Codes
5479

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g01393700

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i08246490
301-6871 TURBOCHARGER GP
S/N 2GR6444-UP; C8T100-UP
PART OF 280-3550 TURBOCHARGER GP

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
This is the sample of the sample click on
the download link for complete manual
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download this pdf and then click
Grp NPR 301-6871 TURBOCHARGER GP

R NPR 20R-6651 TURBOCHARGER GP

R NPR 10R-2844 TURBOCHARGER GP

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
1 NPR 9N-2038 1 CLAMP AS-TURBINE

2 NPR 239-5858 1 CLAMP AS-COMPRESSOR (V-BAND)

3 NPR 258-6589 1 HOUSING-TURBINE

4 NPR 258-6590 1 HOUSING-COMPRESSOR

5 NPR RY 301-6868 1 CARTRIDGE GP-TURBOCHARGER

R NPR 10R-8225 1 CARTRIDGE GP

Key:

R - REMANUFACTURED PART MAY BE AVAILABLE


Y - SEPARATE ILLUSTRATION

SMCS Codes
1052 1053

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g06120561

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i06936254
280-3550 TURBOCHARGER GP
S/N 2GR6444-UP; C8T100-UP
PART OF 155-0537, 195-3816 ENGINE AR, 450-4143 MODIFICATION AR-
ENGINE

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
Grp NPR 280-3550 TURBOCHARGER GP

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
1 NPR 376-7739 8 BOLT (3/8-16X2.5-IN)

2 NPR 6L-3005 2 CLAMP-BAND

3 NPR 121-5736 2 GASKET (TURBOCHARGER)

4 NPR 124-5514 2 COUPLING-EXHAUST

5 NPR RY 301-6871 2 TURBOCHARGER GP

R NPR 20R-6651 1 TURBOCHARGER GP

R NPR 10R-2844 1 TURBOCHARGER GP

6 NPR 391-2167 8 LOCKNUT-FLANGE (3/8X16-THD)

7 NPR 173-2090 8 SPACER (11X20X15-MM THK)

Key:

R - REMANUFACTURED PART MAY BE AVAILABLE


Y - SEPARATE ILLUSTRATION

SMCS Codes
1052 1053

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g00611512

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i06265787
239-5045 TURBOCHARGER GP
S/N 2GR4810-6443
PART OF 127-4474 TURBOCHARGER GP

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
Grp NPR 239-5045 TURBOCHARGER GP

R NPR 10R-1885 TURBO-GP BASIC

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
1 NPR R 239-5046 1 CARTRIDGE GP-TURBOCHARGER

R NPR 10R-1886 1 CARTRIDGE GP -A

NPR M 4P-3818 3 BOLT (M4X0.7X10-MM)

NPR 206-8868 1 SEAL-RING

NPR 211-2259 2 RING-PISTON

NPR 211-2260 1 COLLAR-THRUST

NPR 211-2261 1 BEARING-THRUST

NPR 211-2264 1 RING-PISTON

NPR M 156-6964 4 BOLT (M8X1.25X30-MM)

NPR 239-5894 2 BEARING-JOURNAL

NPR 461-3728 3 RING-RETAINING

NPR 461-3792 3 WASHER (WEAR)

2 NPR 7W-2297 1 CLAMP AS (COMPRESSOR)

3 NPR 9N-2038 1 CLAMP AS-TURBINE

4 NPR 239-5047 1 COVER

5 NPR 235-6146 1 HOUSING

Key:

M - METRIC PART
R - REMANUFACTURED PART MAY BE AVAILABLE

SMCS Codes
1052 1053

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g00611512

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i02737630
172-0913 TURBOCHARGER GP
S/N 2GR1986-4809
PART OF 127-4474 TURBOCHARGER GP

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
Grp NPR 172-0913 TURBOCHARGER GP

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
1 NPR R 172-0842 1 CARTRIDGE GP-TURBOCHARGER

R NPR 10R-7954 1 CARTRIDGE GP -A

2 NPR 7W-2297 1 CLAMP AS (COMPRESSOR)

3 NPR 9N-2038 1 CLAMP AS-TURBINE

4 NPR 126-0892 1 COVER-COMPRESSOR

5 NPR 126-2757 1 HOUSING

Key:

R - REMANUFACTURED PART MAY BE AVAILABLE

SMCS Codes
1052 1053

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g01077356

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i05441750
127-4474 TURBOCHARGER GP
S/N 2GR4810-6443
PART OF 155-0537, 195-3816 ENGINE AR

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
Grp NPR 127-4474 TURBOCHARGER GP

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
BOLT-HIGH TEMPERATURE
1 NPR 2N-2765 8
(3/8-16X1.75-IN)
2 NPR 6L-3005 2 CLAMP-BAND

3 NPR 121-5736 2 GASKET (TURBOCHARGER)

4 NPR 124-5514 2 COUPLING-EXHAUST

5 NPR RCY 239-5045 2 TURBOCHARGER GP

R NPR 10R-1885 1 TURBO-GP BASIC


LOCKNUT (3/8-16-THD)(HIGH
6 NPR 2N-2766 8
TEMPERATURE)

Key:

C - CHANGE FROM PREVIOUS TYPE


R - REMANUFACTURED PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION

SMCS Codes
1052 1053

Copyright 1993 - 2024 Caterpillar Inc. Fri Jun 14 03:52:49 UTC+0530 2024
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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g00831680

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i02737627
127-4474 TURBOCHARGER GP
S/N 2GR1986-4809
PART OF 155-0537, 195-3816 ENGINE AR

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
Grp NPR 127-4474 TURBOCHARGER GP

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
BOLT-HIGH TEMPERATURE
1 NPR 2N-2765 8
(3/8-16X1.75-IN)
2 NPR 6L-3005 2 CLAMP-BAND

3 NPR 121-5736 2 GASKET (TURBOCHARGER)

4 NPR 124-5514 2 COUPLING-EXHAUST

5 NPR CY 172-0913 2 TURBOCHARGER GP


LOCKNUT (3/8-16-THD)(HIGH
6 NPR 2N-2766 8
TEMPERATURE)

Key:

C - CHANGE FROM PREVIOUS TYPE


R - REMANUFACTURED PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION

SMCS Codes
1052 1053

Copyright 1993 - 2024 Caterpillar Inc. Fri Jun 14 03:52:39 UTC+0530 2024
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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g00274203

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i05450092
133-5951 SHIELD GP-MANIFOLD
S/N 2GR1986-UP; C8T100-UP
PART OF 155-0537, 195-3816 ENGINE AR

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
Grp NPR 133-5951 SHIELD GP-MANIFOLD

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
1 NPR 129-9541 1 SHIELD AS-MANIFOLD (REAR, LH)

2 NPR 133-5952 1 STRAP AS

3 NPR 133-5953 1 SHIELD AS-MANIFOLD (REAR, RH)

4 NPR 133-5954 1 STRAP AS

SMCS Codes
1067

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g01428714

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i02865877
237-0598 SHIELD AS-HEAT
S/N 2GR6059-UP; C8T122-UP
PART OF 155-0537, 195-3816 ENGINE AR
FOR USE WITH AFTERCOOLER SEAL TO PROTECT AGAINST HIGH
TEMPERATURE FROM TURBOCHARGERS
ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name

Grp NPR 237-0598 SHIELD AS-HEAT

INDIVIDUAL PARTS
Req.
Ref. Qty. NPR Note Part No. Part Name
Qty.
(NO SERVICED PARTS)

SMCS Codes
1067

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

GRAPHIC #1
g03480096

777D Off-Highway Truck, Powered By 3508B Engine


Media Number - SEBP3016-170 | Publication Date - 01/11/2020 | Date
Updated - 17/11/2020
i05229352
425-3226 PLUG GP-AFTERCOOLER
S/N 2GR8285-UP; C8T2446-UP
PART OF 155-0537 ENGINE AR

ENTIRE GROUP
Ref. Qty. NPR Note Part No. Part Name
This is the sample of the sample click on
the download link for complete manual
DOWNLOAD LINK
For some reason if link does not work
download this pdf and then click

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