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Submertron Saw Tractor Parts and Operational Manual

WELDTRON TRADING LLC is located in Dubai, UAE, and provides contact information including a phone number. The document outlines various problems related to welding machines, their potential causes, and troubleshooting steps. Issues include broken arcs, unstable wire feeding, and malfunctioning control boards, among others.

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Abdul Gafoor T M
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0% found this document useful (0 votes)
17 views28 pages

Submertron Saw Tractor Parts and Operational Manual

WELDTRON TRADING LLC is located in Dubai, UAE, and provides contact information including a phone number. The document outlines various problems related to welding machines, their potential causes, and troubleshooting steps. Issues include broken arcs, unstable wire feeding, and malfunctioning control boards, among others.

Uploaded by

Abdul Gafoor T M
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WELDTRON TRADING LLC, P O Box.

No 261376, Dubai, United Arab Emirates, Tel: +97145488477


WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
No. Problem Cause No. Problem Cause

1)Parameters are not proper 1) Power supply fault


2)Mechanical failure of wire feed channel
3)Connecting cable is poorly contacted, broken or 2) Welding machine fault
1 Broken arc aged
4)Tractor display board is damaged 3) Welding cable is broken
No current
5)Welding machine fault 3 4) Tractor control board is broken
output
1) Contact tip is burnt out 5) Start button is damaged
No wire
2) Tractor digital display board is damaged
feeding
2 3) Welding machine main control board is
during
damaged
welding
4) Connecting cable is broken or poorly contacted
1) Tractor travelling motor is damaged 2) Tractor 1) Welding current rotary encoder of the tractor
speed rotary encoder is damaged. control box is damaged
2) Tractor digital display board is damaged 3)
Welding current rotary encoder of welding machine is
damaged
Welding
3) The screw of tractor drive roller is loose current can 4) Wire disconnection of current sensor
Unstable
4 5 not adjust to 5) Bad contact of voltage feedback wire 6)
tractor speed 4) Clutch is damaged the max. Welding machine main control board is damaged
value
5) Control cable is broken or poorly contacted

6) Tractor digital display board is damaged 7)


Welding machine main control board is damaged
Tractor does SMAW is
not move 1)Control cable or aviation socket fault 2)Wire normal;
disconnection within the welding machine cannot start 1) Tractor digital display board is damaged 2) Welding
6 during 7
arc in machine main control board, drive board is damaged
movement
test 3)Mechanical failure of tractor travelling part SAW mode

WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
4)Tractor digital display board is damaged
5)Welding machine main control board is damaged
1) Mechanical failure of wire feed channel 2) The Tractor pass
1) Control cable or aviation socket fault 2) Wire
position of droop / flat characteristic switch is the movement
disconnection within the welding machine
wrong test,
Wire feeding
8 is unstable 9 but cannot
3) Tractor digital display board is damaged 4) 3) Tractor digital display board is damaged 4) The
when welding travel during
Welding machine main control board is damaged position of SMAW / SAW switch is wrong
welding
5) Welding machine main control board is damaged
Wire
withdraw is
normal; there
1) Short circuit between positive and
is no 1) Improper parameters
negative terminals
downward
wire feeding
until keep
2) Short circuit of fast recovery diode 2) The position of droop / flat characteristic
pressing the
module switch is wrong
downward
wire feeding 3) Mechanical failure of wire feed channel
3) Bad connection of voltage feedback wire
button for 3-5 4) 14 pin cable (7) is broken
seconds
10 5) Tractor digital display board is
4) Mechanical failure of wire feed channel 5)
damaged 6) Welding machine main control board
Welding current potentiometer is
is damaged
damaged
Current is 6) Control cable is broken; connectors are
11
unstable loose
7) Bad contact of current sensor

connections
8) Tractor digital display board is damaged 9)
Welding machine main control board is damaged
10) Reactor connection is loose
11) Current transformer board or current sensor
Start /Stop 1) Start/ Stop button is damaged
is damaged
Button does 2) Wire disconnection between Start / Stop
not work button and the wires of tractor digital display board
12 3) Tractor digital display board is

damaged
4) Welding machine main control board is
damaged
1) Short circuit between positive and 1) Mechanical failure of tractor travelling part 2) Tractor
negative welding cables speed rotary encoder is damaged
2) Mechanical failure of wire feed channel Tractor
travelling 3) Tractor digital display board is damaged 4) Welding
3) Connecting cable is poorly contacted, broken or 14
speed is not machine main control board is damaged
aged
adjustable
4) Tractor digital display board is damaged 5)
Welding machine main control board is damaged
No wire
feeding 6) Fast recovery diode module is damaged 1)Improper parameters
13
during stand-
by mode 2)Welding machine fault

3)Welding cable is too long or poorly contacted

4)Mechanical failure of wire feed channel

5)Control cable is loose or poorly contacted


Welding
16 voltage is 6)Phase missing
unstable
1) Welding machine fault 7)Tractor digital display board is damaged

2) Cable fault
Current is
small and 3) phase missing
15
cannot adjust
larger 4) Rotary encoder is damaged 5) The
diameter of welding wire is not proper
6) Wire feed motor is damaged

1) Improper parameters
Difficult to
17 2) The diameter of welding wire is not
start arc
proper

WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
3) Phase missing
4) Welding wire adhesives to the flux
seriously
5) Bad contact of welding cable

6) Welding machine fault

WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477
WELDTRON TRADING LLC, P O Box. No 261376, Dubai, United Arab Emirates, Tel: +97145488477

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