SERVICE MANUAL

DIGITAL MINILAB
FRONTIER
FE SYSTEM
SP-3000
BASIC SOFTWARE
Principle of Operation, Trouble Shooting
LP

SP-3000

S1 Ver.2.0 or later First Edition

PP3-C1061E
INTRODUCTION

This Servicing Manual outlines the maintenance and servicing procedures for the Fujifilm Digital Minilab
FRONTIER 550/570/590.

For the service information not described in this manual, refer to the following Service Manuals.

• FRONTIER 570 (SP-3000/LP-5700) Principle of Operation (System Disk Ver.1.7 or later)

Ref.No.PP3-C1052E
• FRONTIER 570 (SP-3000/LP-5700) Servicing and Electrical Circuit Diagram (System Disk Ver.1.7 or
later)Ref.No.PP3-C1053E
• FRONTIER 550/570 (SP-3000/LP-5500/LP-5700) Installation Manual (System Disk Ver.1.7 or later) Ref. No.
PP3-A1301E

This manual is a professional publication provided for qualified service personnel or persons fully trained in
equipment service procedures. All other personnel and operators are restricted from servicing the FRONTIER
550/570/590. When maintenance service is needed, be sure to contact qualified service personnel.

Precautions Generally Applying to All Serving Operations

! WARNING
When servicing internal machine parts, make sure the power switch and the main power supply on the power distribution
board are both set to the OFF position.
If the main power is left ON, electricity will flow as far as the power switch and power supply section, and this can cause
electric shocks and/or short-circuiting.
If the power is left on, there is also the possibility for the machine to be accidentally activated causing damage to the
machine and/or bodily injury.

! CAUTION
The light source section and dryer will be hot to the touch. Wait 15 minutes after turning off the power before commencing
with servicing procedures.

• Wear gloves when handling the optical system parts to keep the parts free from fingerprints.

• When mounting machine parts, take care not to sandwich any of the wires.

• Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are
connected to the connectors, harness ends or parts bearing the corresponding symbols.

• The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the
catch first; when connecting, make sure the catch engages (locks).

Service Manual Regulations

1. All rights are reserved by the Fuji Photo Film Co., Ltd. (FUJIFILM).

2. Manual usage is restricted to FUJIFILM equipment related technical and service

personnel.

3. This manual contains exclusive information relating to FUJIFILM equipment and is

therefore proprietary. Unauthorized disclosure is prohibited.

4. FUJIFILM’s prior consent is required in regard to the following.

K Manual copying in whole or in part.

K Disclosure of manual contents to unauthorized personnel.
K Manual uses for purposes other than technical service.
CONTENTS

1. SAFETY ......................................................................................................................................... 6
1.1 Dryer Section Caution Label................................................................................................... 6

2. MAIN SPECIFICATIONS ......................................................................................................... 7

2.1 Laser Printer/Paper Processor (LP-5900) .............................................................................. 7
2.2 Dimensions and Weight.......................................................................................................... 8
2.2.1 Laser Printer/Paper Processor (LP-5900) .................................................................... 8
2.3 Printer Unit Identification ........................................................................................................ 9
2.4 Maintenance Schedule ......................................................................................................... 10
2.5 Regular Maintenance and Inspection Table ......................................................................... 11
2.6 Processing Rack Helical Drive Gear Lubrication.................................................................. 13

3. PRINTER/PROCESSOR OPERATION MENU ............................................................... 14

3.1 Menu Table........................................................................................................................... 14
3.2 0 [MENU] Item ...................................................................................................................... 15
3.3 3 [MESHBELT CLN] Item ..................................................................................................... 16
3.4 4 [LANGUAGE] Item............................................................................................................. 16
3.5 5 [SELECT FUNC.] Item....................................................................................................... 17
3.6 8 [SYSTEM] Item.................................................................................................................. 18

4. ERROR MESSAGE ................................................................................................................. 19

5. MAINTENANCE MENU .......................................................................................................... 50
5.1 Setup and Maintenance Menu Table.................................................................................... 50
5.2 Operational Procedure ......................................................................................................... 55
5.3 System Operation Setup and Check (01)............................................................................. 57
5.3.1 Production Information (0120).................................................................................... 57
5.3.2 Equipment Name Set (0124)...................................................................................... 58
5.3.3 Timer Waiting Time Setup (0125) .............................................................................. 59
5.3.4 Installation Information Reference (0126) .................................................................. 59
5.3.5 Installation Information Setup (0140) ......................................................................... 60
5.3.6 Periodical Message Setting (0146) ............................................................................ 60
5.4 Print Condition Setup and Check (02) .................................................................................. 61
5.4.1 Paper Condition Setup (0200).................................................................................... 61
5.4.2 Print Size Setup (0220) .............................................................................................. 63
5.4.3 Monotone Correction Setting (0224) .......................................................................... 65
5.4.4 Custom Setting Regist/Delete (0225)......................................................................... 66
5.4.5 Back Printing Format (0226) ...................................................................................... 74
5.4.6 Index Conditions (0227) ............................................................................................. 78
5.4.7 Image Correction Setup (0240) .................................................................................. 80
5.4.8 Paper Surfaces Display Setup (0243) ........................................................................ 80
5.5 Scanner Adjustment/Maintenance (03) ................................................................................ 81
5.5.1 AF Function Setup (0323) .......................................................................................... 81
5.5.2 Image Scanning Condition Method (0324)................................................................. 84
5.5.3 Dark Correction/Bright Correction (0340)................................................................... 85
5.6 Carrier Adjustment/Maintenance (04)................................................................................... 87
5.6.1 AC Setting Information Display (0457) ....................................................................... 87
5.7 Printer Adjustment/Maintenance (05) ................................................................................... 88
5.7.1 Printer Input Check (0525) ......................................................................................... 88
5.7.2 Image Position and Tilt Fine Adjustment (0527) ........................................................ 89
5.7.3 Printer Function Select (0528).................................................................................... 91
5.7.4 Printer I/O Check (0540) ............................................................................................ 92

3
 5.7.5 Scan/Scan Home Position Parameter (0546) ............................................................ 94
5.7.6 Printer Mechanical Fine Adjustment (0551) ............................................................... 95
5.7.7 Sub-scanning Soft Nip Fine Adjustment (0557) ......................................................... 96
5.7.8 Sensor Calibration (Manual) (0559) ........................................................................... 97
5.8 Processor Adjustment/Maintenance (06) ............................................................................. 98
5.8.1 Processor Input Check (0624).................................................................................... 98
5.8.2 Processor Operating Condition Setup (0625) ............................................................ 99
5.8.3 Processor Operation Data Display (0643)................................................................ 100
5.9 Image Processing Section Adjustment/Maintenance (07).................................................. 100
5.9.1 Image Processing Section I/O Check (0740) ........................................................... 100
5.10 Order Control and Maintenance ......................................................................................... 101
5.10.1 Workflow Adviser Environment Setup (0920)........................................................... 101
5.10.2 Server/DIC2 Operation Environment Setup (0922) ................................................ 101
5.10.3 Server/DIC2 Operation Setting Setup (0923) ......................................................... 102
5.11 Register/Delete................................................................................................................... 103
5.11.1 LauncherMenu Regist/Delete................................................................................... 103

6. DISTRIBUTION SECTION (LP-5900) .............................................................................. 104

6.1 Outline ................................................................................................................................ 104
6.1.1 Parts Location .......................................................................................................... 104
6.2 Operation Sequences......................................................................................................... 108
6.2.1 Sensors and Motors ................................................................................................. 108
6.2.2 Nip OFF/ON Operation of No. 16 Roller................................................................... 110
6.2.3 Distribution Processing............................................................................................. 111
6.3 Distribution Entrance Unit Parts Replacement ................................................................... 112
6.3.1 Printer Right Inner Cover Removal/Reinstallation.................................................... 112
6.3.2 Drive Gear Disengagement...................................................................................... 113
6.3.3 Distribution Entrance Unit Removal/Reinstallation................................................... 114
6.4 Distribution Unit Parts Replacement................................................................................... 115
6.4.1 Distribution Unit Removal/Reinstallation .................................................................. 115
6.4.2 Nip Release Motor Bracket Removal/Reinstallation................................................. 116
6.4.3 Nip Release Motor 5 (M657) Replacement .............................................................. 116
6.4.4 Nip Release Drive Gear/Belt Replacement .............................................................. 118
6.4.5 Nip Release Home Position Sensor (Front: D662/Rear: D663) Replacement ......... 120
6.4.6 Nip Roller Replacement ........................................................................................... 121
6.4.7 Distribution Home Position Sensor (D661) Replacement ........................................ 123
6.4.8 Nip Release Start Sensor (Front: D658P/Rear: D659P) Replacement .................... 124
6.4.9 Nip Release Start Sensor LED (Front: D658L/Rear: D659L) Replacement............. 125
6.4.10 Nip Release Home Position Sensor for M657 (D657) Replacement........................ 126
6.4.11 Distribution Roller Replacement............................................................................... 127
6.4.12 Pipe Slider Replacement.......................................................................................... 131

7. DRYER SECTION (LP-5900) .............................................................................................. 133

7.1 Outline ................................................................................................................................ 133
7.2 Dryer Entrance Squeegee Rack Parts Replacement ......................................................... 134
7.2.1 Upper Roller Section Removal/Reinstallation .......................................................... 134
7.2.2 Upper Section Roller Replacement .......................................................................... 135
7.2.3 Lower Section Roller Replacement .......................................................................... 136
7.3 Dryer Belt Unit Parts Replacement..................................................................................... 137
7.3.1 Dryer Rack Section Rollers and Mesh Belts Replacement ...................................... 137

4
 7.4 Dryer Rack Parts Replacement .......................................................................................... 139
7.4.1 Dryer Entrance Roller (Gray) Replacement ............................................................. 139
7.4.2 Front Bearing Housing Disassembly/Reassembly ................................................... 140
7.4.3 Rear Bearing Housing Disassembly/Reassembly.................................................... 141
7.5 Dryer Rack Maintenance .................................................................................................... 142
7.5.1 Cleaning the Dryer Rack Mesh Belt ......................................................................... 142

8. SOFTWARE INSTALLATION ............................................................................................ 143

8.1 SE Upgrade ........................................................................................................................ 143

9. ELECTRICAL SECTION (LP-5900) ................................................................................ 145

9.1 Parts Location..................................................................................................................... 145

10. ELECTRICAL CIRCUIT DIAGRAMS (LP-5900) .......................................................... 146

10.1 Printer I/O Parts Diagram ................................................................................................... 146
10.2 JND23 Circuit Board Wiring Diagram ................................................................................. 151
10.3 PDA26 Circuit Board Wiring Diagram................................................................................. 153

5
1. SAFETY
1.1 Dryer Section Caution Label

CAUTION
HOT

G2-002

6
2. MAIN SPECIFICATIONS
2.1 Laser Printer/Paper Processor (LP-5900)
Item Specifications
Type Floor-type, normal-light operation (laser printer, processor, cutter, sorter in one unit).
Scanning exposure system using RGB lasers.
Exposure system
Pixel density: 300dpi, Sub-scanning luster density: 600dpi
Scanning speed Sub-scanning speed: 100 mm/sec.
Paper transport system Full-auto sheet paper transport system
Two switchable paper magazines
Magazine Paper width: 8.9 to 15.2 cm, length: 186 m
Paper width: 16.5 to 30.5 cm, length: 90 m
8.9, 9.5, 10.2, 11.4, 11.7, 12.0, 12.7, 13.0, 15.2, 16.5, 17.8, 20.3, 21.0, 21.6, 24.0, 25.4,
Paper width
27.9, 29.7, 30.5 cm
Paper FUJICOLOR paper (silver-halide).
Print size 89 ✕ 82.5 mm to 305 ✕ 457 mm
Back printing Two 40-character lines
Time and date of photograph in black characters in lower right-hand corner of prints from
Front printing
Advanced Photo System (IX240) cartridge film.
Color index print and normal prints can be printed from Advanced Photo System/135 (nega-
Index print
tive, positive, black and white) film.
Print condition setup Semi-automatic calibration by AD300 densitometer
Operation panel 16 ✕ 2 lines, LCD display with 8 keys
Counter Software-controlled counting system
Processing system Two-line sheet transport system
Type 1 30.5 mm/sec.
Processing speed
Type 2 42.5 mm/sec.
Type 1 116 sec.
Processing time (Dry-to-dry)
Type 2 82 sec.
Type 1 Approx. 1,610 prints/hr. (4R)
Processing capacity
Type 2 Approx. 2,400 prints/hr. (4R)
Processing chemicals New chemical system CP-49E
Rack washing Auto-washing No.2/No.3 crossover racks, dryer entrance rack
Waste solution tank 11.2 L ✕ 1
Sorter SU2400AY, Sorting capacity: 24 orders of C/H/P-mixed format prints
AC200-240V (50/60Hz) Single-phase 25A, Three-phase three-wire and four-wire 17A,
Power requirements
Approx. 4.8 KVA
1,515(W) ✕ 820(D) ✕ 1,325(H) mm/
SU1400AY sorter
59.65(W) ✕ 32.28(D) ✕ 52.17(H) in. *1)
Dimensions
1,965(W) ✕ 850(D) ✕ 1,360(H) mm/
SU2400AY sorter
77.36(W) ✕ 33.46(D) ✕ 53.54(H) in. *1)
Solution-filled 520 kg (1,146 lbs)
SU1400AY sorter
Without solutions 470 kg (1,036 lbs)
Weight
Solution-filled 554 kg (1,221 lbs)
SU2400AY sorter
Without solutions 504 kg (1,111 lbs)
SU1400AY sorter Approx. 4.2 sq. m/5.02 sq. yds.
Installation space
SU2400AY sorter Approx. 4.5 sq. m/5.38 sq. yds.

*1): With densitometer: 1390mm (H)/54.72 in. (H)

7
2. MAIN SPECIFICATIONS

2.2 Dimensions and Weight

2.2.1 Laser Printer/Paper Processor (LP-5900)

Dimensions Length 1,965 mm (77.36 inches)

Width 850 mm (33.46 inches)
Height 1,360 mm (53.54 inches)
Weight When transported 435 kg (960 lbs)
When operated (Max.) 590 kg (1,302 lbs)

(Unit: mm)

850
820
445
Densitometer

1515 450

820 1965
Sorter SU2400AY
1325

1325
1360

L2-947

8
2. MAIN SPECIFICATIONS

2.3 Printer Unit Identification

The model identification color label is attached to

TYPE
each printer unit.

Model Identification Color Label

VG2-004
Identification Color List

Printer/Processor Color
LP-5500 Red
LP-5700 Yellow
LP-5900 Blue
Not used White

NOTE: White circle indicates label attaching position.

Example:

Blue + White: Unit for LP-5900

Yellow + Blue: Unit for LP-5700 and LP-5900 Example

Distribution Unit

Model Identification Color Label

G2-020

9
2. MAIN SPECIFICATIONS

2.4 Maintenance Schedule

On the day when the regular inspection is due, a message appears at the pre-operational check stage. To keep the
FRONTIER 550/570/590 operating at peak performance, conduct regular maintenance and inspections as indicated
in the table below.

↓ ↓ ↓ Every Every 2 Every 3 Every 6 Every 3 Every 6

10,000 sheets/day Week Weeks Weeks Weeks Months Months

↓ ↓ ↓ Every 2 Every Every 6 Every 3 Every 6

5,000 sheets/day Every Year
Weeks Month Weeks Months Months
Schedule
Every Day
2,000 sheets/day Pre- Post- Every 2 Every Every Month Every 3 Every 6 Every Year Every Two
operational operational Days Week Months Months Years
Check Check
Number of Sheets – – – – 60,000 150,000 180,000 370,000 750,000 1,500,000
Processed/Year
Specification
Refer to
Operating time/Year – – – – 360 h 900 h 1,080 h 2,160 h 4,320 h 8.640 h Section
Scanner Diffusion Box/LED Clean 3.2.1**
Board Cover
Scanner Auto Film Carrier Clean 3.2.2**
NC100AY Feed Lanes
Printer/ Control Strip Process/ 3.2.5**
Processor Check
Scanner Auto Film Carrier Clean 6.1.1**
NC100AY Magnetic
Heads/Rollers
Printer/ Waste Solution Collect 6.1.2**
Processor
Printer/ Dryer Entrance Rack Wash 8.3**
Processor (for LP-5900)
Printer/ Crossover Racks Wash 8.4**
Processor
Printer/ Upper Part of the P1/ Clean 8.4**
Processor P2/PS1/PS4
Processing Racks
Printer/ Dryer Entrance Rack Wash 8.5**
Processor for LP-5500/LP-5700
Printer/ Dryer Entrance Roller Wash 8.6**
Processor (for LP-5900)
Printer/ Dryer Rack Mesh Belt Clean 8.7**
Processor (for LP-5900)
Scanner Light Source Section Clean Replace 8.8**
Air Filter
Printer/ Printer Section Air Clean 8.9**
Processor Filter
Printer/ Printer Power Supply Clean 8.10**
Processor Section Air Filters
Printer/ Processing Solution Clean 8.11**
Processor Cooling Fan Air Filter
Printer/ Dryer Section Air Clean 8.12**
Processor Filters
Printer/ Dryer Exit Section Air Clean 8.13**
Processor Filter
Printer/ Filter for FESS10 Inspect/ _
Processor Replace
Printer/ P1/P2 Circulation Replace 8.14**
Processor Filters
Printer/ Processing Racks Wash 8.15**
Processor
Printer/ Auto-washing Nozzles Clean 8.16**
Processor
Printer/ Paper Feed Section Clean 8.17**
Processor Rollers/Guides
Printer/ Dryer Exit Section Clean 8.18**
Processor Rollers/Guides
Printer/ Dryer Roller/Dryer Clean 8.19**
Processor Rack Mesh Belt
Scanner Diffusion Box Clean 8.20**
Printer/ Exposure Section Replace 8.21**
Processor Cooling Air Filter
Printer/ Densitometer White Clean 8.22**
Processor Board

10
2. MAIN SPECIFICATIONS

↓ ↓ ↓ Every Every 2 Every 3 Every 6 Every 3 Every 6

10,000 sheets/day Week Weeks Weeks Weeks Months Months

↓ ↓ ↓ Every 2 Every Every 6 Every 3 Every 6

5,000 sheets/day Every Year
Weeks Month Weeks Months Months
Schedule
Every Day
2,000 sheets/day Pre- Post- Every 2 Every Every Month Every 3 Every 6 Every Year Every Two
operational operational Days Week Months Months Years
Check Check
Number of Sheets – – – – 60,000 150,000 180,000 370,000 750,000 1,500,000
Processed/Year
Specification
Refer to
Operating time/Year – – – – 360 h 900 h 1,080 h 2,160 h 4,320 h 8.640 h Section
Scanner G Laser Optimal Setup 4.6.2*
Temperature Setup
Printer/ PS Processing Replace 8.23**
Processor Solutions
Printer/ PS Circulation Filters Replace 8.24**
Processor
Printer/ Paper Magazine Clean (at the time of paper end) 8.25**
Processor Rollers/Inside of the
Magazine
* Condition Setup and Maintenance Manual
** Operating Instruction Manual

2.5 Regular Maintenance and Inspection Table

Implementation Period (Every)
6 months year 2 Years 3 Years 5 Years Refer to
Item
Lens Clean Subsection 2.3.1*
Mouse Clean Subsection 2.3.2*
Auto Film Carrier Inspect Subsection 2.3.3*
Floppy Disk Drive Inspect Subsection 2.3.7*
CD-ROM Drive Inspect Subsection 2.3.8*
Scanner Printing Functions Inspect Subsection 2.3.9*
Carrier Base Slider Rails Clean Subsection 2.3.4*
Carrier Base Slide Guides Replace Subsection 2.3.6*
Carrier Base Plug-in Connector Replace Subsection 7.6.1*
Main Control Unit Backup Battery Replace Subsection 9.3.4*
Power Supply Cord Clean Subsection 2.3.5*
Magazine Rollers Inspect Subsection 5.6.1*
Subsection 2.3.10 for
inspection*
Subsection 11.1.12 for
upper cutter
Cutters Inspect Replace replacement*
Subsection 11.1.15 for
lower cutter
replacement*
Subsection 2.3.11 for
inspection*
Back Printer Head Inspect Replace Subsection 2.3.12 for
replacement*
Registration Section Feed Rollers Clean Subsection 2.3.13*
Printer/ Nip Release System (before exposure) Inspect Subsection 2.3.14*
Processor Sub-scanning Section Rollers Clean Subsection 2.3.15*
Steel Belt Replace Subsection 12.3.3*
Rubber Belt Replace Subsection 12.3.7*
Cam Followers (Rubber Bearings) Replace Subsection 2.3.16*
Distribution Pipe Slider Inspect Subsection 2.3.17*
Distribution Section Nip Release System/ Clean Subsection 2.3.18*
Rollers
Laser Optical Unit Air Filter Replace Subsection 12.2.1*
Processing Rack Helical Drive Gears Grease Subsection 2.6
P1R, P2RA, P2RB Pump Output/Leaks Inspect Subsection 5.7.1*
PSR Pump Output/Leaks Inspect Subsection 5.7.1*

11
2. MAIN SPECIFICATIONS

Implementation Period (Every)

6 months year 2 Years 3 Years 5 Years Refer to
Item
Subsection 16.2.6 for
bellows*
PSR Pump Bellows/Valve Replace Subsection 16.2.5 for
valve*
Crossover Rack Auto Washing Nozzle Inspect Subsection 2.3.20*
Dryer Entrance Rack Auto Washing Inspect Subsection 2.3.20*
Nozzle
Dryer Entrance Rack Soft Roller (Gray) Replace Section 7.2.2
PS Tank Separate Plate Blade/Seal Replace Subsection 14.3.1*
Circulation Pumps Inspect Subsection 2.3.21*
Processing Solution Heaters Inspect Subsection 2.3.22*
Printer/
Processor Processing Solution Level Sensors Clean Subsection 2.3.23*
Replenisher Level Sensors Clean Subsection 2.3.24*
PS4 Solution Concentration Sensor Clean Subsection 2.3.25*
Waste Solution Level Sensor Clean Subsection 2.3.26*
PSR Level Sensor Inspect Subsection 2.3.27*
Processing Solution Temperature Calibrate Subsection 5.7.4*
Sensors
Solution Hoses/Clamps Inspect Subsection 2.3.28*
Processor Drive Chain Grease Subsection 2.3.29*
Dryer Entrance Roller (Gray) Replace Section 7.4.1
Dryer Mesh Belt Inspect Subsection 2.3.30*
Subsection 17.2.3 for
Dryer rack unit*
Drive Timing Belt Tension Inspect/ Subsection 18.1.10 for
(Dryer Rack, Dryer Exit and Print Sending Adjust dryer exit unit*
Units) Subsection 18.2.2 for
print sending unit*
Print Sending Feed Belt Tension Inspect Subsection 18.2.3*
Subsection 18.4.7 for
Printer/ SU1400AY*
Sorter Drive Chain Tension Inspect
Processor Subsection 18.6.8 for
SU2400AY*
Subsection 18.3.6 for
SU1400AY/SU2400AY Transverse Sorter SU1400AY*
Inspect
Belt Tension Subsection 18.5.8 for
SU2400AY*
Subsection 18.4.5 for
SU1400AY/SU2400AY Sorter Stop SU1400AY*
Inspect
Position Subsection 18.6.9 for
SU2400AY*
*: Refer to LP-5700 service manual

12
2. MAIN SPECIFICATIONS

2.6 Processing Rack Helical Drive Gear Lubrication

1. Remove the crossover racks.

2. Wipe grease off the helical drive gears of each

GREASE
rack using cotton swabs.

3. Apply recommended grease to the helical drive

gears.

Recommended Grease: Minilab Grease

(P/N 891G02003)

NOTE: • Amount of grease for each rack is

approximately five times of matchstick end.
• Apply grease evenly to each gear and turn the
drive sprocket back and forth several times.

Rack Drive
4. Reinstall the crossover racks.
Gears (12)
L2578

13
3. PRINTER/PROCESSOR OPERATION MENU
3.1 Menu Table
Classification User

Laboratory
No. Main Menu No. Sub Menu Description SE
Manager

1 STARTUP CHK. 11 PROC TEMP. K K

12 CALIBRATION K K

13 MEASURE DENS K K

14 CTRL STRIPS K K

2 END CHK. 21 CHK. START K K

3 MESHBELT CLN Mesh belt cleaning K K

4 LANGUAGE 41 SET LANG. Language change K K

42 ORG. LANG NO. Required data version K K

43 ADD LAND NO. Loaded data version K K

5 SELECT FUNC. 51 PROC TEMP Processor temperature K K

indication

52 POWER OFF Power supply OFF K K

6 PRINT COND. 61 CALIBRATION Condition upkeep printing K K

62 MEASURE DENS Density measurement K K

7 SPEC. PRINT 71 TEST PATTERN Pattern printing K K

8 SYSTEM 81 PRINTER TYPE Printer type selection K

82 PROC. METHOD Processing method K

selection

83 SORTER TYPE Sorter type selection K

84 NIGHT ALARM Night alarm ON/OFF K

85 SET AREA K

86 PROC. MODE Processor ON/OFF K

9 INSTALLATION 91 PSR AIR EXT. PSR line air bleeding K

92 MIX REPL. Replenisher preparation K

93 PUMP AIR EXT. Replenishment line air K

bleeding

94 PARAMETER Parameter download K

95 IP ADDR. SET K

96 NET MASK SET K

Key Operation for Menu

User Key Operation

Laboratory Manager MENU MENU MENU and ENTER

, ,

SE MENU MENU MENU MENU MENU and ENTER

, , , ,

14
3. PRINTER/PROCESSOR OPERATION MENU

3.2 0 [MENU] Item

MENU MENU MENU MENU MENU

ENTER

STANDBY $✻ 0 [MENU] 1 [STARTUP CHK]

1 STARTUP CHK. 1 PROC. TEMP. ?

(See Subsection 1.2.3)

0 [MENU] 2 [END CHK]

2 END CHK. 1 CHK START ?

(See Subsection 1.2.4)

INITIALIZE $✻
0 [NEMU] 3 [MESHBELT CLN]

3 MESHBELT CLN SET JIG ?

(see Section 3.3)

0 [MENU] 4 [LANGUAGE]

4 LANGUAGE 1 SET LANG. ?

MENU (see Section

(See Subsection 3.4)
1.2.5)

0 [MENU] 5 [SELECT FUNC.]

5 SELECT FUNC. 1 PROC. TEMP. ?

(See Subsection 1.2.6)

(see Section 3.5)

0 [MENU] 6 [PRINT COND.]

6 PRINT COND. 1 CALIBRATION ?

(See Subsection 1.2.8)

0 [MENU] 7 [SPEC. PRINT]

7 SPEC. PRINT 1 TEST PATTERN ?

(See Subsection 1.2.9)

0 [MENU] 8 [SYSTEM]

8 SYSTEM 1 PRNTER. TYPE ?

(See Subsection 1.2.10)

(see Section 3.6)

0 [MENU] 9 [INSTALLATION]

9 INSTALLATION 1 PSR AIR EXT. ?

(See Subsection 1.2.11)

15
3. PRINTER/PROCESSOR OPERATION MENU

3.3 3 [MESHBELT CLN] Item

ENTER

0 [NEMU] 3 [MESHBELT CLN] 3 [MESHBELT CLN]

3 MESHBELT CLN SET JIG ? START ?

ENTER

ENTER
3 [MESHBELT CLN] 3 [MESHBELT CLN]

REMOVE JIG ? CLEANING ✻

3.4 4 [LANGUAGE] Item

ENTER ENTER
0 [MENU] 4 [LANGUAGE] 41 <SET LANG.>

4 LANGUAGE 1 SET LANG. ? [English] ?

ENTER
41 <SET LANG.>

[Japanese] ?

ENTER
4 [LANGUAGE] 42 <ORG. LANG No.>

2 ORG. LANG NO. ? 000003

ENTER
4 [LANGUAGE] 43 <ADD. LANG No.>

3 ADD. LANG NO. ? NO LANG LOADED

16
3. PRINTER/PROCESSOR OPERATION MENU

3.5 5 [SELECT FUNC.] Item

ENTER

0 [NEMU] 5 [SELECT FUNC.] 51<PROC TEMP.>

5 SELECT FUNC. 1PROC TEMP. ? P1 43.0 $

51<PROC TEMP.>

P2 43.0 $

51<PROC TEMP.>

PS2 45.0 $

51<PROC TEMP.>

PS4 45.0 $

51<PROC TEMP.>

DRY 31.6 $

ENTER

5 [SELECT FUNC.] 52 [POWER OFF]

2 POWER OFF ? START ?

ENTER

#M0003

#POWER OFF[YES] ? ENTER

POWER OFF

ENTER
#M0003

#POWER OFF[NO] ?

17
3. PRINTER/PROCESSOR OPERATION MENU

3.6 8 [SYSTEM] Item

NOTE: After setting up, restart the system to activate the new settings.

0 [MENU] 8 [SYSTEM]
(See 81 [PRINTER TYPE].)
8 SYSTEM 1 PRINTER TYPE ?

8 [SYSTEM]

2 PROC. METHOD ?

8 [SYSTEM]

3 SORTER TYPE ?

8 [SYSTEM]

4 NIGHT ALARM ?

8 [SYSTEM]

5 SET AREA ?

8 [SYSTEM]

6 PROC. MODE ?

81 [PRINTER TYPE]

ENTER ENTER
8 [SYSTEM] 81 <PRINTER TYPE>

1 PRINTER TYPE ? [LP-5500] ?

ENTER
81 <PRINTER TYPE>

[LP-5700] ?

ENTER
81 <PRINTER TYPE>

[LP-5900] ?

18
4. ERROR MESSAGE

No. Message Factor Actions

I-2221 Data was downloaded. Additional language loading completed. —
(Causes of the error message)
Data download completed.
I-2222 Data was deleted. Additional language deleting completed. —
(Causes of the error message)
Data deleting completed.
W-2223 Downloading of files failed. No additional language file Copy message file to specified folder.
No message file was found. (Causes of the error message)
Check if the message file exists Message file is not in specified folder.
in the folder.
W-2224 Downloading of files failed. Additional language file writing failed. 1. Restart the system software. If the
Writing of FROM failed. (Causes of the error message) error occurs again, reinstall the
Download it again. Massage file writing to FROM failed. system software.
2. Replace the GMC circuit board.
W-2225 Downloading of files failed. Language version unconformity Down load message file with the
Version of printer and that of (Causes of the error message) same version as printer.
message file mismatched. Version of message file does not meet
Check the version of message with printer.
file.
W-2226 Incorrect file contents. Incorrect language ID Correct the message file with the
Undefined language was (Causes of the error message) checking tool.
selected. Undefined language ID is set to the
Check the message file with the message file.
check tool.
W-2227 Incorrect file contents. Incorrect character code Correct the message file with the
Unregistered special character is (Causes of the error message) checking tool.
used. Unregistered character is used in
Check the message file with the message file.
check tool.
W-2228 Incorrect file contents. Lack of letter string Correct the message file with the
Necessary characters are (Causes of the error message) checking tool.
insufficient. Lack of letter string in message file
Check the message file with the
check tool.
W-2229 Incorrect file contents. Too much letter string Correct the message file with the
Check the message file with the (Causes of the error message) checking tool.
check tool. Too much letter string of message file
W-2230 Incorrect file contents. File size is zero. Create message file again correctly.
File with 0KB size exists. (Causes of the error message)
Check the file size, then File with size zero exists.
download it again.
W-2231 Too large file size. Too large file size Reduce the file size less than 400
File size exceeds 400KB. (Causes of the error message) KB.
Be sure to use the file with the File size exceeds 400 KB.
size less than 400KB.
W-2331 Image control box cooling Rotation of the image control section
fan(F620) abnormal. cooling fan (F620) is not detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the image control section repair or replace it.
technical representative. cooling fan (F620) and GMC4 on the
GMC23 circuit board
2. Faulty F620 2. Replace F620.
3. Faulty GMC23 circuit board 3. Replace the GMC23 circuit board.

19
4. ERROR MESSAGE

No. Message Factor Actions

E-2332 Image control box cooling The temperature of the GMC23 circuit
fan(F620) abnormal. board exceeds 45 degrees and fan
After post-operational check is operation cannot be detected.
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Blocked GMC box or exhaust port 1. Remove the foreign matter.
technical representative. 2. Poorly connected or broken harness 2. Connect the harness correctly, or
between the image control section repair or replace it.
cooling fan (F620) and GMC4 on the
GMC23 circuit board
3. Faulty F620 3. Replace F620.
4. Faulty GMC23 circuit board 4. Replace the GMC23 circuit board.
E-2333 Temperature in circuit Although the rotation of the image
board(GMC23) abnormal. control section cooling fan (F620) is
After post-operational check is detected, the temperature of the
completed, restart the system. If GMC circuit board exceeds 45 °C.
problems persist, consult your (Causes of the error message)
technical representative. 1. Ventilation holes in the GMC box are 1. Remove foreign matter.
blocked by with foreign matter.
2. Faulty GMC23 circuit board 2. Replace the GMC23 circuit board.
E-2334 Communication error occurred in Communication timeout between the
printer(GMC23-CTL23). GMC23 and CTL23 circuit boards.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the GMC23 and CTL23 repair or replace it.
technical representative. circuit boards
2. Abnormal CTL software 2. Reinstall the system software.
3. After data transmission, the GMC23 3. Replace the CTL23 circuit board.
cannot receive any responses from
the CTL23.
E-2335 The backup switch is turned off. Backup battery switch on GPR is OFF. Turn ON the backup switch on the
Turn off the printer, then turn on GPR and restart the printer
the backup switch, and then
restart the FRONTIER.
E-2350 Printer rear upper exhaust Fan rotation cannot be detected.
fan(F600/F601/F602/F603) (Causes of the error message)
abnormal. 1. Poorly connected or broken harness 1. Connect the harness correctly, or
After post-operational check is between the control section exhaust repair or replace it.
completed, restart the system. If fan (F600/F601/ F602/F603) and
problems persist, consult your PDA16 on the PDA26 circuit board
technical representative. 2. Faulty F600/F601/F602/F603 2. Replace F600/F601/F602/F603.
3. Faulty PDA26 circuit board 3. Replace the PDA26 circuit board.
E-2351 Electric section cooling fan(F630) Fan rotation cannot be detected.
abnormal. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between the power supply cooling fan repair or replace it.
problems persist, consult your (F630) and PAC03 on the PAC23
technical representative. circuit board
2. Faulty F630 2. Replace F630.
3. Faulty PAC23 circuit board 3. Replace the PAC23 circuit board.

20
4. ERROR MESSAGE

No. Message Factor Actions

W-2412 Upper cutter operation(M600/ Home position or close sensor does not
D601/D602) abnormal. function during operation.
When a paper jam occurs in the (Causes of the error message)
printer section, this problem is 1. Jammed paper remains. 1. Remove paper.
solved by removing the paper. 2. Poorly connected or broken harness 2. Connect the harness correctly, or
After post-operational check is between: repair or replace it.
completed, restart the system. If 1) The upper cutter open (home)
problems persist, consult your position sensor (D601) and the
technical representative. JND2 on the JND23 circuit board
2) The upper cutter close (home)
position sensor (D602) and the
JND2 on the JND23 circuit board
3) The upper cutter drive motor (M600)
and the PDA4 on the PDA26 circuit
board
4) The CTL9 on the CTL23 circuit
board and the JND1 on the JND23
circuit board
5) The CTL13 on the CTL23 circuit
board and the PDA1 on the PDA26
circuit board
3. Faulty D601 3. Replace D601.
4. Faulty D602 4. Replace D602.
5. Faulty M600 5. Replace M600.
6. Faulty PDA26 circuit board 6. Replace the PDA26 circuit board.
7. Faulty CTL23 circuit board 7. Replace the CTL23 circuit board.
W-2413 Lower cutter operation(M601/ Home position or close sensor does not
D603/D604) abnormal. function during operation.
When a paper jam occurs in the (Causes of the error message)
printer section, this problem is 1. Jammed paper remains. 1. Remove paper.
solved by removing the paper. 2. Poorly connected or broken harness 2. Connect the harness correctly, or
After post-operational check is between: repair or replace it.
completed, restart the system. If 1) The lower cutter open (home)
problems persist, consult your position sensor (D603) and the
technical representative. JND3 on the JND23 circuit board
2) The lower cutter close (home)
position sensor (D604) and the
JND3 on the JND23 circuit board
3) The lower cutter drive motor (M601)
and the PDA4 on the PDA26 circuit
board
4) The CTL9 on the CTL23 circuit
board and the JND1 on the JND23
circuit board
5) The CTL13 on the CTL23 circuit
board and the PDA1 on the PDA26
circuit board
3. Faulty D603 3. Replace the cutter unit.
4. Faulty D604 4. Replace the cutter unit.
5. Faulty M601 5. Replace the cutter unit.
6. Faulty PDA26 circuit board 6. Replace the PDA26 circuit board.
7. Faulty CTL23 circuit board 7. Replace the CTL23 circuit board.

21
4. ERROR MESSAGE

No. Message Factor Actions

W-2448 Initializing of upper cutter • Both the cutter open and close
failed(M600,D601,D602). sensors detect their home position.
After post-operational check is • Cutter error flag is detected.
completed, restart the system. If • The cutter close position sensor does
problems persist, consult your not function even after the specified
technical representative. time has elapsed.
(Causes of the error message)
1. Poorly connected or broken harness 1. Connect the harness correctly, or
between: repair or replace it.
1) D601, D602 and the JND2 on the
JND23 circuit board
2) The CTL9 on the CTL23 circuit
board and the JND1 on the JND23
circuit board
3) The M600 and the PDA4 on the
PDA26 circuit board
4) The CTL13 on the CTL23 circuit
board and the PDA1 on the PDA26
circuit board
2. Faulty upper cutter drive motor 2. Replace the upper cutter unit.
(M600)
3. Faulty upper cutter open (home) 3. Replace the upper cutter unit.
position sensor (D601)
4. Faulty upper cutter close position 4. Replace the upper cutter unit.
sensor (D602)
5. Faulty PDA26 circuit board 5. Replace the PDA26 circuit board.
6. Faulty CTL23 circuit board 6. Replace the CTL23 circuit board.
W-2449 Initializing of lower cutter • Both the cutter open and close sensors
failed(M601,D603,D604). detect their home position.
After post-operational check is • Cutter error flag is detected.
completed, restart the system. If • The cutter close position sensor does
problems persist, consult your not function even after the specified
technical representative. time has elapsed.
(Causes of the error message)
1. Poorly connected or broken harness 1. Connect the harness correctly, or
between: repair or replace it.
1) D603, D604 and the JND2 on the
JND23 circuit board
2) The CTL9 on the CTL23 circuit
board and the JND1 on the JND23
circuit board
3) The M601 and the PDA4 on the
PDA26 circuit board
4) The CTL13 on the CTL23 circuit
board and the PDA1 on the PDA26
circuit board
2. Faulty lower cutter drive motor (M601) 2. Replace the lower cutter unit.
3. Faulty lower cutter open (home) 3. Replace the lower cutter unit.
position sensor (D603)
4. Faulty lower cutter close position 4. Replace the lower cutter unit.
sensor (D604)
5. Faulty PDA26 circuit board 5. Replace the PDA26 circuit board.
6. Faulty CTL23 circuit board 6. Replace the CTL23 circuit board.

22
4. ERROR MESSAGE

No. Message Factor Actions

W-2450 Tilt in registration section(M641/ Tilt home position cannot be detected.
D641) malfunction. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between: repair or replace it.
problems persist, consult your 1) The tilt home position sensor (D641)
technical representative. and the JND5 on the JND23 circuit
board
2) The CTL9 on the CTL23 circuit
board and the JND1 on the JND23
circuit board
3) The registration tilt motor (M641)
and the PDA10 on the PDA26 circuit
board
4) The CTL13 on the CTL23 circuit
board and the PDA1 on the PDA26
circuit board
2. Faulty tilt home position sensor (for 2. Replace D641.
M641) (D641)
3. Faulty registration tilt motor (M641) 3. Replace M641.
4. Faulty PDA26 circuit board 4. Replace the PDA26 circuit board.
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board.
6. Faulty registration mechanism 6. Replace the registration unit.
W-2451 Registration section nip(M642/ Nip release home position cannot be
D642) malfunction. detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between: repair or replace it.
technical representative. 1) The nip release home position
sensor (D642) and the JND5 on the
JND23 circuit board
2) The CTL9 on the CTL23 circuit
board and the JND1 on the JND23
circuit board
3) The nip release motor (M642) and
the PDA10 on the PDA26 circuit
board
4) The CTL13 on the CTL23 circuit
board and the PDA1 on the PDA26
circuit board
2. Faulty nip release home position 2. Replace D642.
Sensor 1 (for M642) (D642)
3. Faulty nip release motor (M642) 3. Replace M642.
4. Faulty PDA26 circuit board 4. Replace the PDA26 circuit board
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board
6. Faulty registration mechanism 6. Replace the registration unit.
W-2452 Exposure section nip(M651/ Nip home position cannot be detected.
D651) malfunction. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between: repair or replace it.
problems persist, consult your 1) The soft nip home position sensor
technical representative. (for M651) (D651) and the JND6 on
the JND23 circuit board.
2) The soft nip motor (M651) and the
PDA11 on the PAD23 circuit board
3) The CTL9 on the CTL23 circuit
board and the JND1 on the JND23
circuit board
4) The CTL13 on the CTL23 circuit
board and the PDA1 on the PDA26
circuit board
2. Faulty D651 2. Replace D651.
3. Faulty M651 3. Replace M651.
4. Faulty PDA26 circuit board 4. Replace the PDA26 circuit board.
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board.
6. Faulty cam mechanism 6. Replace the sub scanning unit.

23
4. ERROR MESSAGE

No. Message Factor Actions

W-2453 Sub scanning receiving section Nip release home position cannot be
nip(M655/D655/M656/D656) detected.
malfunction. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between: repair or replace it.
problems persist, consult your 1) The nip release home position
technical representative. Sensor 2 (for M655)/3 (for M656)
(D655/D656) and the JND7 on the
JND23 circuit board
2) The nip release motor 2/3 (M655/
M656) and the PDA12 on the PDA26
circuit board
3) The CTL9 on the CTL23 circuit
board and the JND1 on the JND23
circuit board
4) The CTL13 on the CTL23 circuit
board and the PDA1 on the PDA26
circuit board
2. Faulty D655/D656 2. Replace D655/D656.
3. Faulty M655/M656 3. Replace M655/M656.
4. Faulty PDA26 circuit board 4. Replace the PDA26 circuit board.
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board.
6. Faulty nip release mechanism 6. Replace the distribution entrance
unit.
W-2454 Nip in distribution section(M662/ Nip release home position cannot be
D662/M663/D663) malfunction. detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between: repair or replace it.
technical representative. 1) The nip release home position
Sensor 4 (front/rear) (D662/D663)
and the JND8 on the JND23 circuit
board
2) The nip release motor 4 (front/rear)
(M662/M663) and the PDA14 on the
PDA26 circuit board
3) The CTL9 on the CTL23 circuit
board and the JND1 on the JND23
circuit board
4) The CTL13 on the CTL23 circuit
board and the PDA1 on the PDA26
circuit board
5) The CTL14 on the CTL23 circuit
board and the PDA2 on the PDA26
circuit board
2. Faulty D662/D663 2. Replace D662/D663.
3. Faulty M662/M663 3. Replace M662/M663.
4. Faulty PDA26 circuit board 4. Replace the PDA26 circuit board.
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board.
6. Faulty nip release mechanism 6. Replace the distribution unit.

24
4. ERROR MESSAGE

No. Message Factor Actions

W-2455 Distribution section(M661/D661) Distribution home position cannot be
malfunction. detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between: repair or replace it.
technical representative. 1) The distribution home position
sensor (for M661) (D661) and the
JND8 on the JND23 circuit board
2) The distribution slide motor (M661)
and the PDA13 on the PDA26 circuit
board
3) The CTL9 on the CTL23 circuit
board and the JND1 on the JND23
circuit board
4) The CTL13 on the CTL23 circuit
board and the PDA1 on the PDA26
circuit board
2. Faulty D661 2. Replace D661.
3. Faulty M661 3. Replace M661.
4. Faulty PDA26 circuit board 4. Replace the PDA26 circuit board.
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board.
6. Faulty nip release mechanism 6. Replace the distribution unit.
W-2464 Conditions are not set properly, Door is opened or temperature in printer
the calibration cannot be done. is outside the range.
Problems persist, consult your (Causes of the error message)
technical representative. 1. Door is opened. 1. Close the door.
2. Temperature in printer is outside the 2. Restart the system software.
range.
E-2465 Setting of sensor conditions Sensor calibration error
failed.(Err%NUM%) (Causes of the error message)
Problems persist, consult your 1. Sensor calibration error occurs. 1. Replace the sensor.
technical representative.
W-2466 Sensor output is lowered. 1. Low sensor output 1. Replace the sensor.
Problems persist, consult your
technical representative.
W-2467 Initializing of distribution section Home position cannot detect when
nip(M657/D657) failed. initializing nip of distribution section.
Open and close magazine door. (Causes of the error message)
If problems persist, consult your 1. Disconnected or broken harness 1. Reconnect, repair or replace the
technical representative. between nip release home position harness.
sensor for M657 (D657) and JND8 on
JND23 circuit board
2. Disconnected or broken harness 2. Reconnect, repair or replace the
between nip release motor (M657) harness.
and PDA14 on PDA26 circuit board
3. Faulty D657 3. Replace the D657.
4. Faulty M657 4. Replace the M657.
5. Faulty JND23 circuit board 5. Replace the JND23 circuit board.
6. Faulty PDA26 circuit board 6. Replace the PDA26 circuit board.
7. Faulty CTL23 circuit board 7. Replace the CTL23 circuit board.
8. Faulty nip release mechanism 8. Replace the distribution unit.
E-2501 Anti-dust shutter abnormal. Shutter open/close sensor (D674) does
After post-operational check is not function even if operating anti-dust
completed, restart the system. If shutter at initialization.
problems persist, consult your (Causes of the error message)
technical representative. 1. Poorly connected or broken harness 1. Connect the harness correctly, or
between JROS on the laser unit and repair or replace it.
LDD7 on the LDD23 circuit board
2. Faulty D674 2. Replace D674.
3. Faulty S673 3. Replace S673
4. Faulty LDD23 circuit board 4. Replace the JDD23 circuit board.

25
4. ERROR MESSAGE

No. Message Factor Actions

E-2502 Anti-dust fan malfunction. Fan does not function (Rotating sensor
After post-operational check is malfunction).
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Poorly connected or broken harness 1. Connect the harness correctly, or
technical representative. between JROS on the laser unit and repair or replace it.
LDD7 on the LDD23 circuit board
2. Faulty F610/F611/F612 2. Replace F610/F611/F612.
3. Faulty LDD23 circuit board 3. Replace the JDD23 circuit board.
4. Faulty CTL23 circuit board 4. Replace the CTL23 circuit board.
E-2503 Polygon malfunction. Mechanical polygon is abnormal
After post-operational check is (Rotating sensor malfunction).
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Poorly connected or broken harness 1. Connect the harness correctly, or
technical representative. between JROS on the laser unit and repair or replace it.
LDD7 on the LDD23 circuit board
2. Faulty LDD23 circuit board 2. Replace the JDD23 circuit board.
3. Faulty laser unit 3. Replace the laser unit.
E-2504 AOM driver cooling fan AOM cooling fan malfunction
malfunction. (Rotating sensor malfunction).
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the AOM cooling fan repair or replace it.
technical representative. (F614A) and LDD5 on the LDD23
circuit board
2. Faulty F614A 2. Replace F614A.
3. Faulty LDD23 circuit board 3. Replace the JDD23 circuit board.
E-2505 LDD23 circuit board cooling fan LDD cooling fan malfunction
malfunction. (Rotating sensor malfunction).
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the LDD cooling fan (F614B) repair or replace it.
technical representative. and LDD5 on theLDD23 circuit board
2. Faulty F614B 2. Replace F614B.
3. Faulty LDD23 circuit board 3. Replace the JDD23 circuit board.
E-2508 Communication error occurred in Communication error occurred between
printer(GMC23-LDD23). the GMC23 and LDD23 circuit board.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the LDD1 on the LDD23 repair or replace it.
technical representative. circuit board and GMC2 on the
GMC23 circuit board
2. Poorly connected or broken harness 2. Connect the harness correctly, or
between the LDD2 on the LDD23 repair or replace it.
circuit board and PWR3 on the
PWR23 circuit board
3. Replace the LDD23 circuit board 3. Replace the LDD23 circuit board.
4. Replace the GMC23 circuit board 4. Replace the GMC23 circuit board.
E-2509 Abnormal R laser (R-LD) Abnormal data read from EEPROM in
information. the laser unit at start-up.
The laser temperature control (Causes of the error message)
stopped. 1. Poorly connected or broken harness 1. Connect the harness correctly, or
After post-operational check is between the laser unit and LDD11 on repair or replace it.
completed, restart the system. If the LDD23 circuit board
problems persist, consult your 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
technical representative. 3. Faulty laser unit 3. Replace the laser unit.
E-2510 Abnormal G laser (G-SHG) Abnormal data read from EEPROM in
information. the laser unit at start-up.
The laser temperature control (Causes of the error message)
stopped. 1. Poorly connected or broken harness 1. Connect the harness correctly, or
After post-operational check is between the laser optical unit and repair or replace it.
completed, restart the system. If LDD13 on the LDD23 circuit board
problems persist, consult your 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
technical representative. 3. Faulty laser optical unit 3. Replace the laser optical unit.

26
4. ERROR MESSAGE

No. Message Factor Actions

E-2511 Abnormal B laser (B-LD) Abnormal data read from EEPROM in
information. the laser unit at start-up.
The laser temperature control (Causes of the error message)
stopped. 1. Poorly connected or broken harness 1. Connect the harness correctly, or
After post-operational check is between the laser optical unit and repair or replace it.
completed, restart the system. If LDD9 on the LDD23 circuit board
problems persist, consult your 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
technical representative. 3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2512 R laser (R-LD) temperature Laser temperature did not converge
adjustment outside specified within a specified range during
range. initialization.
The laser temperature control (Causes of the error message)
stopped. 1. Poorly connected or broken harness 1. Connect the harness correctly, or
After post-operational check is between the laser optical unit and repair or replace it.
completed, restart the system. If LDD11 on the LDD23 circuit board
problems persist, consult your 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
technical representative. 3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2513 G laser (G-SHG) temperature Laser temperature did not converge
adjustment outside specified within a specified range during
range. initialization.
The laser temperature control (Causes of the error message)
stopped. 1. Poorly connected or broken harness 1. Connect the harness correctly, or
After post-operational check is between the laser optical unit and repair or replace it.
completed, restart the system. If LDD12/LDD14 on the LDD23 circuit
problems persist, consult your board
technical representative. 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2514 B laser (B-LD) temperature Laser temperature did not converge
adjustment outside specified within a specified range during
range. initialization.
The laser temperature control (Causes of the error message)
stopped. 1. Poorly connected or broken harness 1. Connect the harness correctly, or
After post-operational check is between the laser optical unit and repair or replace it.
completed, restart the system. If LDD9 on the LDD23 circuit board
problems persist, consult your 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
technical representative. 3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2515 Abnormal R laser (R-LD) 1. Laser temperature exceeds the
temperature. range.
The laser temperature control 2. Thermistor error is detected.
stopped. (Causes of the error message) 1. Connect the harness correctly, or
After post-operational check is 1. Poorly connected or broken harness repair or replace it.
completed, restart the system. If between the laser optical unit and
problems persist, consult your LDD11 on the LDD23 circuit board 2. Replace the LDD23 circuit board.
technical representative. 2. Faulty LDD23 circuit board 3. Replace the laser optical unit.
3. Faulty laser optical unit
E-2516 Abnormal G laser (G-SHG) 1. Laser temperature exceeds the
temperature. range.
The laser temperature control 2. Thermistor error is detected.
stopped. (Causes of the error message) 1. Connect the harness correctly, or
After post-operational check is 1. Poorly connected or broken harness repair or replace it.
completed, restart the system. If between the laser optical unit and
problems persist, consult your LDD12/LDD14 on the LDD23 circuit
technical representative. board 2. Replace the LDD23 circuit board.
2. Faulty LDD23 circuit board 3. Replace the laser optical unit.
3. Faulty laser optical unit
E-2517 Abnormal B laser (B-LD) 1. Laser temperature exceeds the
temperature. range.
The laser temperature control 2. Thermistor error is detected.
stopped. (Causes of the error message) 1. Connect the harness correctly, or
After post-operational check is 1. Poorly connected or broken harness repair or replace it.
completed, restart the system. If between the laser optical unit and
problems persist, consult your LDD9 on the LDD23 circuit board 2. Replace the LDD23 circuit board.
technical representative. 2. Faulty LDD23 circuit board 3. Replace the laser optical unit.
3. Faulty laser optical unit

27
4. ERROR MESSAGE

No. Message Factor Actions

E-2520 R laser (R-LD) current exceeded. LD current value limiter detection.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the laser optical unit and repair or replace it.
technical representative. LDD10 on the LDD23 circuit board
2. Faulty LDD23 circuit board 2. Replace LDD23 circuit board.
3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2521 G laser (G-SHG) current LD current value limiter detection.
exceeded. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between the laser optical unit and repair or replace it.
problems persist, consult your LDD12 on the LDD23 circuit board
technical representative. 2. Faulty LDD23 circuit board 2. Replace LDD23 circuit board.
3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2522 B laser (B-LD) current exceeded. LD current value limiter detection.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the laser optical unit and repair or replace it.
technical representative. LDD8 on the LDD23 circuit board
2. Faulty LDD23 circuit board 2. Replace LDD23 circuit board.
3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2523 R laser (R-LD) current PD current value does not converge
measurement value outside within a specified range.
specified range. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between the laser optical unit and repair or replace it.
problems persist, consult your LDD10 on the LDD23 circuit board
technical representative. 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2524 G laser (G-SHG) current PD current value does not converge
measurement value outside within a specified range.
specified of range. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between the laser optical unit and repair or replace it.
problems persist, consult your LDD12 on the LDD23 circuit board
technical representative. 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2525 B laser (B-LD) current PD current value does not converge
measurement value outside within a specified range.
specified range. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between the laser optical unit and repair or replace it.
problems persist, consult your LDD8 on the LDD23 circuit board
technical representative. 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2529 SOS detection failed. SOS (Start of Scanning) is not detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between JROS on the laser optical repair or replace it.
technical representative. unit and LDD7 on the LDD23 circuit
board
2. Poorly connected or broken harness 2. Connect the harness correctly, or
between LDD1 on the LDD23 circuit repair or replace it.
board and GEP10 on the GEP23
circuit board
3. Poorly connected connector on the 3. Connect the harness correctly, or
DTA23 circuit board on ROS repair or replace it.
4. Faulty DTA23 circuit board 4. Replace the laser optical unit.
5. Faulty GEP23 circuit board 5. Replace the GEP23 circuit board.
6. Faulty LDD23 circuit board 6. Replace the LDD23 circuit board.
7. Faulty laser unit 7. Replace the laser unit.

28
4. ERROR MESSAGE

No. Message Factor Actions

E-2530 Electric power failure occurred in Abnormal power voltage on the LDD23
the exposure and light source circuit board.
sections. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between LDD2/3/4 on the LDD23 repair or replace it.
problems persist, consult your circuit board and PWR3/6 on the
technical representative. PWR23 circuit board
2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
3. Faulty PWR23 circuit board 3. Replace the PWR23 circuit board.
E-2534 R laser (R-LD) connector Laser thermistor detected.
removed or temperature sensor (Causes of the error message)
abnormal. 1. Poorly connected or broken harness 1. Connect the harness correctly, or
After post-operational check is between LDR1 on the laser optical repair or replace it.
completed, restart the system. If unit and LDD11 on the LDD23 circuit
problems persist, consult your board
technical representative. 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2535 G laser (G-SHG) connector Laser thermistor detected.
removed or temperature sensor (Causes of the error message)
abnormal. 1. Poorly connected or broken harness 1. Connect the harness correctly, or
After post-operational check is between JMH2 on the laser optical repair or replace it.
completed, restart the system. If unit and LDD12 on the LDD23 circuit
problems persist, consult your board
technical representative. 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2536 B laser (B-LD) connector Laser thermistor detected.
removed or temperature sensor (Causes of the error message)
abnormal. 1. Poorly connected or broken harness 1. Connect the harness correctly, or
After post-operational check is between LDB1 on the laser optical repair or replace it.
completed, restart the system. If unit and LDD9 on the LDD23 circuit
problems persist, consult your board
technical representative. 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board.
3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2542 AOM driver temperature error Abnormal temperature of AOM driver is
occurred. detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Faulty temperature control circuit on 1. Replace the AOM driver.
problems persist, consult your the AOM driver
technical representative.
E-2544 An error detected by R-laser (R- Laser thermistor detected.
LD) sensor. (Causes of the error message)
After post-operational check is 1. Faulty LDD23 circuit board 1. Replace the LDD23 circuit board.
completed, restart the system. If 2. Faulty laser thermistor 2. Replace the laser optical unit.
problems persist, consult your
technical representative.
E-2545 An error detected by G-laser(G- Laser thermistor detected.
SHG) sensor. (Causes of the error message)
After post-operational check is 1. Faulty LDD23 circuit board 1. Replace the LDD23 circuit board.
completed, restart the system. If 2. Faulty laser thermistor 2. Replace the laser optical unit.
problems persist, consult your
technical representative.
E-2546 An error detected by B-laser (B- Laser thermistor detected.
LD) sensor. (Causes of the error message)
After post-operational check is 1. Faulty LDD23 circuit board 1. Replace the LDD23 circuit board.
completed, restart the system. If 2. Faulty laser thermistor 2. Replace the laser optical unit.
problems persist, consult your
technical representative.
E-2547 Fuse in exposure section blown Blown fuse is detected.
out. (Causes of the error message)
After post-operational check is 1. Blown fuse on the LDD23 circuit 1. Replace the blown fuse on the
completed, restart the system. If board LDD23 circuit board.
problems persist, consult your
technical representative.

29
4. ERROR MESSAGE

No. Message Factor Actions

E-2548 DTA connector disconnected. Disconnected DTA connector is
After post-operational check is detected.
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Poorly connected or broken harness 1. Connect the connector, or repair or
technical representative. between JROS on the laser optical replace the harness.
unit and LDD7 on the LDD23 circuit
board
E-2580 R-laser (R-LD) CB temperature R laser CB temperature is outside the
error occurred. specified range.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Faulty CB temperature control section 1. Replace the laser optical unit.
problems persist, consult your on the LDR23 circuit board
technical representative.
E-2592 Exposing process failed. Exposure timeout is detected. Remove remaining paper and close
Problems persist, consult your (Causes of the error message) the door.
technical representative. Exposure timeout is detected. If the error occurs frequently, perform
following:
1. Faulty circuit board in image 1. Replace the circuit board in image
processing box. processing box.
2. Faulty LDD23 circuit board. 2. Replace the LDD23 circuit board.
W-2604 Sorter operation(M810/D810) Sorter malfunction.
abnormal. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the cable correctly, or
completed, restart the system. If between: repair or replace it.
problems persist, consult your 1) Sorter cable
technical representative. 2) The sorter tray stop position sensor
(D810) and the SWA3 on the
SWA20 circuit board
3) The sorter drive motor (M810) and
the SWA2 on the SWA20 circuit
board
4) The SWA1 on the SWA23 circuit
board and the JNE6 on the JNE23
circuit board
5) The CTL10 on the CTL23 circuit
board and the JNE1 on the JNE23
circuit board
2. Faulty D810 2. Replace D810.
3. Faulty M810 3. Replace M810.
4. Faulty SWA20 circuit board 4. Replace the SWA20 circuit board.
5. Tray and chain setting position error. 5. Install the sorter chain and trays
Loaded by interference. properly.
6. Faulty CTL23 circuit board 6. Replace the CTL23 circuit board.
E-2608 Communication error occurred in Communication time-out with processor
printer(GMC23-CTL23). occurred.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between: repair or replace it.
technical representative. 1) The GPR23 and the GMC23 circuit
boards
2) The GPR2 on the GPR23 circuit
board and the CTL1 on the CTL23
circuit board
2. Faulty CTL23 circuit board 2. Replace the CTL23 circuit board
3. Faulty GPR23 circuit board 3. Replace the GPR23 circuit board
4. Faulty GMC23 circuit board 4. Replace the GMC23 circuit board

30
4. ERROR MESSAGE

No. Message Factor Actions

E-2614 P1 processing tank temperature Solution temperature does not rise more
not rising. than 1 °C within 30 minutes.
The heaters (H700 to H703) (Causes of the error message)
turned off. 1. Abnormal heater system 1. (See Subsection 3.3.5)*
After post-operational check is 2. Abnormal temperature sensor system 2. (See Subsection 3.3.5)*
completed, restart the system. If 3. Abnormal circulation system 3. (See Subsection 3.3.5)*
problems persist, consult your 4. Poorly connected or broken harness 4. Connect the harness correctly, or
technical representative between the K4 on the power supply repair or replace it.
unit 1 and PAC17 on the PAC23 circuit
board
5. Faulty K4 5. Replace the K2.
6. CP5 has tripped 6. Reset CP3.
E-2615 P2 processing tank temperature Solution temperature does not rise more
not rising. than 1 °C within 30 minutes.
The heaters (H700 to H703) (Causes of the error message)
turned off. 1. Abnormal heater system 1. (See Subsection 3.3.5)*
After post-operational check is 2. Abnormal temperature sensor system 2. (See Subsection 3.3.5)*
completed, restart the system. If 3. Abnormal circulation system 3. (See Subsection 3.3.5)*
problems persist, consult your 4. Poorly connected or broken harness 4. Connect the harness correctly, or
technical representative. between the K4 on the power supply repair or replace it.
unit 1 and PAC17 on the PAC23 circuit
board
5. Faulty K4 5. Replace the K4.
6. CP5 has tripped 6. Reset CP5.
E-2616 PS1/2/3 processing tank Solution temperature does not rise more
temperatures not rising. than 1 °C within 30 minutes.
The heaters (H700 to H703) (Causes of the error message)
turned off. 1. Abnormal heater system 1. (See Subsection 3.3.5)*
After post-operational check is 2. Abnormal temperature sensor system 2. (See Subsection 3.3.5)*
completed, restart the system. If 3. Abnormal circulation system 3. (See Subsection 3.3.5)*
problems persist, consult your 4. Poorly connected or broken harness 4. Connect the harness correctly, or
technical representative. between the K2 on the power supply repair or replace it.
unit 1 and PAC17 on the PAC23 circuit
board
5. Faulty K2 5. Replace the K2.
6. CP3 has tripped 6. Reset CP3.
E-2617 PS4 processing tank Solution temperature does not rise more
temperatures not rising. than 1 °C within 30 minutes.
The heaters (H700 to H703) (Causes of the error message)
turned off. 1. Abnormal heater system 1. (See Subsection 3.3.5)*
After post-operational check is 2. Abnormal temperature sensor system 2. (See Subsection 3.3.5)*
completed, restart the system. If 3. Abnormal circulation system 3. (See Subsection 3.3.5)*
problems persist, consult your 4. Poorly connected or broken harness 4. Connect the harness correctly, or
technical representative. between the K4 on the power supply repair or replace it.
unit 1 and PAC17 on the PAC23 circuit
board
5. Faulty K4 5. Replace the K4.
6. CP5 has tripped 6. Reset CP5.
E-2618 Dryer section temperature not Dryer section temperature does not rise
rising. more than 1 °C in a minute at heat up.
The heaters (H760 to 767) turned (Causes of the error message)
off. 1. Cover around the dryer section is 1. (See Subsection 3.3.5)*
After post-operational check is open.
completed, restart the system. If 2. Abnormal dryer heater system 2. (See Subsection 3.3.5)*
problems persist, consult your 3. Abnormal dryer temperature sensor 3. (See Subsection 3.3.5)*
technical representative. 4. Abnormal dryer fan system 4. (See Subsection 3.3.5)*
5. Poorly connected or broken harness 5. Connect the harness correctly, or
between the K3/K5 on the power repair or replace it.
supply unit 1 and PAC17 on the
PAC23 circuit board
6. Faulty K3 6. Replace K3.
7. Faulty K5 7. Replace K5.
8. CP4 has tripped 8. Reset CP4.
9. CP6 has tripped 9. Reset CP6.
*: Refer to LP-5700 service manual.

31
4. ERROR MESSAGE

No. Message Factor Actions

E-2619 P1 processing tank temperature P1 temperature is abnormal.
is out of range. (Causes of the error message)
The heaters (H700 to H703) 1. Abnormal heater system 1. (See Subsection 3.3.5)*
turned off. 2. Abnormal temperature sensor system 2. (See Subsection 3.3.5)*
After post-operational check is 3. Abnormal circulation system 3. (See Subsection 3.3.5)*
completed, restart the system. If 4. Poorly connected or broken harness 4. Connect the harness correctly, or
problems persist, consult your between the K2 on the power supply repair or replace it.
technical representative. unit 1 and PAC17 on the PAC23 circuit
board
5. Faulty K2 5. Replace the K2.
6. CP3 has tripped 6. Reset CP3.
E-2620 P2 processing tank temperature P2 temperature is abnormal.
is out of range. (Causes of the error message)
The heaters (H700 to H703) 1. Abnormal heater system 1. (See Subsection 3.3.5)*
turned off. 2. Abnormal temperature sensor system 2. (See Subsection 3.3.5)*
After post-operational check is 3. Abnormal circulation system 3. (See Subsection 3.3.5)*
completed, restart the system. If 4. Poorly connected or broken harness 4. Connect the harness correctly, or
problems persist, consult your between the K4 on the power supply repair or replace it.
technical representative. unit 1 and PAC17 on the PAC23 circuit
board
5. Faulty K4 5. Replace the K4.
6. Reset CP5. 6. CP5 has tripped
E-2621 PS1/2/3 processing tank PS1/2/3 temperature is abnormal.
temperature is out of range. (Causes of the error message)
The heaters (H700 to H703) 1. Abnormal heater system 1. (See Subsection 3.3.5)*
turned off. 2. Abnormal temperature sensor system 2. (See Subsection 3.3.5)*
After post-operational check is 3. Abnormal circulation system 3. (See Subsection 3.3.5)*
completed, restart the system. If 4. Poorly connected or broken harness 4. Connect the harness correctly, or
problems persist, consult your between the K2 on the power supply repair or replace it.
technical representative. unit 1 and PAC17 on the PAC23 circuit
board
5. Faulty K2 5. Replace the K2.
6. CP3 has tripped 6. Reset CP3.
E-2622 PS4 processing tank temperature PS4 temperature is abnormal.
is out of range. (Causes of the error message)
The heaters (H700 to H703) 1. Abnormal heater system 1. (See Subsection 3.3.5)*
turned off. 2. Abnormal temperature sensor system 2. (See Subsection 3.3.5)*
After post-operational check is 3. Abnormal circulation system 3. (See Subsection 3.3.5)*
completed, restart the system. If 4. Poorly connected or broken harness 4. Connect the harness correctly, or
problems persist, consult your between the K4 on the power supply repair or replace it.
technical representative. unit 1 and PAC17 on the PAC23 circuit
board
5. Faulty K4 5. Replace the K4.
6. CP5 has tripped 6. Reset CP5.
E-2623 Dryer section temperature is out Dryer section temperature is abnormal.
of range. (Causes of the error message)
The heaters (H760 to 767) turned 1. Abnormal dryer heater system 1. (See Subsection 3.3.5)*
off. 2. Abnormal dryer temperature sensor 2. (See Subsection 3.3.5)*
After post-operational check is system
completed, restart the system. If 3. Abnormal dryer fan system 3. (See Subsection 3.3.5)*
problems persist, consult your 4. Poorly connected or broken harness 4. Connect the harness correctly, or
technical representative. between the K3/K5 on the power repair or replace it.
supply unit 1 and PAC17 on the
PAC23 circuit board
5. Faulty K3 5. Replace the K3.
6. Faulty K5 6. Replace the K5.
7. CP4 has tripped 7. Reset CP4.
8. CP6 has tripped 8. Reset CP6.

*: Refer to LP-5700 service manual.

32
4. ERROR MESSAGE

No. Message Factor Actions

E-2624 P1 safety thermostat (D700) Safety thermostat in the P1 processing
activated. tank is activated.
The heaters (H700 to H703) (Causes of the error message)
turned off. 1. Abnormal heater system 1. (See Subsection 3.3.5)*
After post-operational check is 2. Abnormal temperature sensor system 2. (See Subsection 3.3.5)*
completed, restart the system. If 3. Abnormal circulation system 3. (See Subsection 3.3.5)*
problems persist, consult your 4. Abnormal heater safety thermostat 4. (See Subsection 3.3.5)*
technical representative. system
5. Control system abnormality 5. Reinstall system software or
replace CTL23 circuit board
E-2625 P2 safety thermostat (D701) Safety thermostat in the P2 processing
activated. tank is activated.
The heaters (H700 to H703) (Causes of the error message)
turned off. 1. Abnormal heater system 1. (See Subsection 3.3.5)*
After post-operational check is 2. Abnormal temperature sensor system 2. (See Subsection 3.3.5)*
completed, restart the system. If 3. Abnormal circulation system 3. (See Subsection 3.3.5)*
problems persist, consult your 4. Abnormal heater safety thermostat 4. (See Subsection 3.3.5)*
technical representative. system
5. Control system abnormality 5. Reinstall system software or
replace CTL23 circuit board
E-2626 PS1/2/3 safety thermostat (D702) Safety thermostat in the PS1/2/3
activated. processing tank is activated.
The heaters (H700 to H703) (Causes of the error message)
turned off. 1. Abnormal heater system 1. (See Subsection 3.3.5)*
After post-operational check is 2. Abnormal temperature sensor system 2. (See Subsection 3.3.5)*
completed, restart the system. If 3. Abnormal circulation system 3. (See Subsection 3.3.5)*
problems persist, consult your 4. Abnormal heater safety thermostat 4. (See Subsection 3.3.5)*
technical representative. system
5. Control system abnormality 5. Reinstall system software or
replace CTL23 circuit board
E-2627 PS4 safety thermostat (D703) Safety thermostat in the PS4 processing
activated. tank is activated.
The heaters (H700 to H703) (Causes of the error message)
turned off. 1. Abnormal heater system 1. (See Subsection 3.3.5)*
After post-operational check is 2. Abnormal temperature sensor system 2. (See Subsection 3.3.5)*
completed, restart the system. If 3. Abnormal circulation system 3. (See Subsection 3.3.5)*
problems persist, consult your 4. Abnormal heater safety thermostat 4. (See Subsection 3.3.5)*
technical representative. system
5. Control system abnormality 5. Reinstall system software or
replace CTL23 circuit board
E-2628 Safety thermostat in dryer section Safety thermostat in dryer section is
(D760A,D760B) activated. activated.
The heaters (H760 to 767) turned (Causes of the error message)
off. 1. Abnormal dryer heater system 1. (See Subsection 3.3.5)*
After post-operational check is 2. Abnormal dryer temperature sensor 2. (See Subsection 3.3.5)*
completed, restart the system. If system
problems persist, consult your 3. Abnormal dryer fan system 3. (See Subsection 3.3.5)*
technical representative. 4. Abnormal dryer heater safety 4. (See Subsection 3.3.5)*
thermostat system
5. Control system abnormality 5. Reinstall system software or
replace CTL23 circuit board

*: Refer to LP-5700 service manual.

33
4. ERROR MESSAGE

No. Message Factor Actions

W-2641 P1R replenisher pump (PU721) (Causes of the error message)
malfunctions. 1. Pump malfunction due to bent or 1. Repair or replace the hose.
If problems persist, consult your clogged hose
technical representative. 2. Faulty replenisher pump (due to 2. Replace the pump.
hardened bellows, faulty rotation
sensor or motor)
3. Poorly connected or broken harness 3. Connect the harness correctly, or
between: repair or replace it.
1) The PU721 and the PDB5 or the
PDB3 on the PDB23 circuit board
2) The CTL12 on the CTL23 circuit
board and the PDB1 on the PDB23
circuit board
3) The CTL10 on the CTL23 circuit
board and the JNE1 on the JNE23
circuit board
4. Faulty PDB23 circuit board 4. Replace the PDB23 circuit board.
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board.
W-2642 P2RA replenisher pump (PU722) (Causes of the error message)
malfunctions. 1. Pump malfunction due to bent or 1. Repair or replace the hose.
If problems persist, consult your clogged hose
technical representative. 2. Faulty replenisher pump (due to 2. Replace the pump.
hardened bellows, faulty rotation
sensor or motor)
3. Poorly connected or broken harness 3. Connect the harness correctly, or
between: repair or replace it.
1) The PU722 and the PDB5 or the
PDB3 on the PDB23 circuit board
2) The CTL12 on the CTL23 circuit
board and the PDB1 on the PDB23
circuit board
3) The CTL10 on the CTL23 circuit
board and the JNE1 on the JNE23
circuit board
4. Faulty PDB23 circuit board 4. Replace the PDB23 circuit board.
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board.
W-2643 P2RB replenisher pump (PU723) (Causes of the error message)
malfunctions. 1. Pump malfunction due to bent or 1. Repair or replace the hose.
If problems persist, consult your clogged hose
technical representative. 2. Faulty replenisher pump (due to 2. Replace the pump.
hardened bellows, faulty rotation
sensor or motor)
3. Poorly connected or broken harness 3. Connect the harness correctly, or
between: repair or replace it.
1) The PU723 and the PDB5 or the
PDB3 on the PDB23 circuit board
2) The CTL12 on the CTL23 circuit
board and the PDB1 on the PDB23
circuit board
3) The CTL10 on the CTL23 circuit
board and the JNE1 on the JNE23
circuit board
4. Faulty PDB23 circuit board 4. Replace the PDB23 circuit board.
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board.

34
4. ERROR MESSAGE

No. Message Factor Actions

W-2647 PSR replenisher pump (PU724) (Causes of the error message)
malfunctions. 1. Pump malfunction due to bent or 1. Repair or replace the hose.
If problems persist, consult your clogged hose
technical representative. 2. Faulty replenisher pump (due to 2. Replace the pump.
hardened bellows, faulty rotation
sensor or motor)
3. Poorly connected or broken harness 3. Connect the harness correctly, or
between: repair or replace it.
1) The PU724 and the PDB5 or the
PDB3 on the PDB23 circuit board
2) The CTL12 on the CTL23 circuit
board and the PDB1 on the PDB23
circuit board
3) The CTL10 on the CTL23 circuit
board and the JNE1 on the JNE23
circuit board
4. Faulty PDB23 circuit board 4. Replace the PDB23 circuit board.
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board.
W-2650 Waste solution tank nearly full. Internal waste solution sensor detects
Collect the solution in the “Solution exists”.
recovery tank in the W2 manner. (Causes of the error message)
1. Waste solution tank is full. 1. Collect waste solution
2. Poorly connected or broken harness 2. Connect the harness correctly, or
between: repair or replace it.
1) The waste solution level sensor
(FS728) and the JNE6 on the JNE23
circuit board
2) The CTL10 on the CTL23 circuit
board and the JNE1 on the JNE23
circuit board
3. Dirty FS728 3. Clean FS728.
4. Faulty FS728 4. Replace FS728.
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board.
W-2651 Waste solution tank full. Internal waste solution sensor detects
Printing stopped. “Solution full”.
Collect the solution in the (Causes of the error message)
recovery tank in the W2 manner. 1. Waste solution tank is full. 1. Collect waste solution.
2. Poorly connected or broken harness 2. Connect the harness correctly, or
between: repair or replace it.
1) The waste solution level sensor
(FS728) and the JNE6 on the JNE23
circuit board
2) The CTL10 on the CTL23 circuit
board and the JNE1 on the JNE23
circuit board
3. Dirty FS728 3. Clean FS728.
4. Faulty FS728 4. Replace FS728.
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board.

35
4. ERROR MESSAGE

No. Message Factor Actions

E-2653 Remaining replenisher abnormal. Status of P1R, P2RA, or P2RB level
After post-operational check is sensor changed during standby.
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Solution leakage from replenisher 1. Repair solution leakage.
technical representative. tank
2. Replenisher collected or supplied 2. Take appropriate corrective
during stand-by. measures. (See Subsection
3.3.12)*
3. Poorly connected or broken harness 3. Connect the harness correctly, or
between: repair or replace it.
1) The solution level sensor (FS720/
FS721/FS722/FS724/FS725/FS726)
and the JNE6 on the JNE23 circuit
board
2) The CTL10 on the CTL23 circuit
board and the JNE1 on the JNE23
circuit board
4. Faulty solution level sensor (FS720/ 4. Replace FS720/FS721/FS722/
FS721/FS722/FS724/FS725/FS726) FS724/FS725/FS726.
5. Faulty CTL23 circuit board 5. Replace the CTL23 circuit board.
E-2657 P1R replenishment flow volume Accumulated output amount of solution
or its solution level abnormal. to P1R upper level sensor exceeds the
About 510 3R-size sheets can specified value (1998.0 ml).
still be printed without (Causes of the error message)
replenishment. 1. Faulty P1R pump (PU721) 1. (See Subsection 3.3.8)*
Consult your technical 2. Faulty P1R stirring valve (S731) 2. (See Subsection 3.3.10)*
representative. 3. Faulty P1R cartridge washing valve 3. (See Subsection 3.3.10)*
(S728)
4. Faulty P1R upper level sensor 4. (See Subsection 3.3.11)*
(FS720) Take appropriate corrective
measures. (See Subsection
3.3.12)*
5. Bent or clogged P1R hose 5. Repair or replace the hose.
6. Poorly connected or broken harness 6. Connect the harness correctly, or
between: repair or replace it.
1) The PU721 and the PDB5 on the
PDB23 circuit board
2) The S731/S728 and the PDB8 on
the PDB23 circuit board
3) The FS720 and the JNE6 on the
JNE23 circuit board
4) The PDB1 on the PDB23 circuit
board and the CTL12 on the CTL23
circuit board
5) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
7. Faulty PDB23 circuit board 7. Replace the PDB23 circuit board.
8. Faulty CTL23 circuit board 8. Replace the CTL23 circuit board.

*: Refer to LP-5700 service manual.

36
4. ERROR MESSAGE

No. Message Factor Actions

E-2658 P2RA replenishment flow volume Accumulated output amount of solution
or its solution level abnormal. to P2RA upper level sensor exceeds the
About 510 3R-size sheets can specified value (777.0ml).
still be printed without (Causes of the error message)
replenishment. 1. Faulty P2RA pump (PU722) 1. (See Subsection 3.3.8)*
Consult your technical 2. Faulty P2RA cartridge washing valve 2. (See Subsection 3.3.10)*
representative. (S729)
3. Faulty P2RA upper level sensor 3. (See Subsection 3.3.11)*
(FS721) Take appropriate corrective
measures. (See Subsection
3.3.12)*
4. Bent or clogged P2RA hose 4. Repair or replace the hose.
5. Poorly connected or broken harness 5. Connect the harness correctly, or
between: repair or replace it.
1) The PU722 and the PDB5 on the
PDB23 circuit board
2) The S731/S729 and the PDB8 on
the PDB23 circuit board
3) The FS721 and the JNE6 on the
JNE23 circuit board
4) The PDB1 on the PDB23 circuit
board and the CTL12 on the CTL23
circuit board
5) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
6. Faulty PDB23 circuit board 6. Replace the PDB23 circuit board.
7. Faulty CTL23 circuit board 7. Replace the CTL23 circuit board.
E-2659 P2RB replenishment flow volume Accumulated output amount of solution
or its solution level abnormal. to P2RB upper level sensor exceeds the
About 510 3R-size sheets can specified value (777.0ml).
still be printed without (Causes of the error message)
replenishment. 1. Faulty P2RB pump (PU723) 1. (See Subsection 3.3.8)*
Consult your technical 2. Faulty P2RB cartridge washing valve 2. (See Subsection 3.3.10)*
representative. (S730)
3. Faulty P2RB upper level sensor 3. (See Subsection 3.3.11)*
(FS722) Take appropriate corrective
measures. (See Subsection
3.3.12)*
4. Bent or clogged P2RB hose 4. Repair or replace the hose.
5. Poorly connected or broken harness 5. Connect the harness correctly, or
between: repair or replace it.
1) The PU723 and the PDB5 on the
PDB23 circuit board
2) The S731/S730 and the PDB8 on
the PDB23 circuit board
3) The FS722 and the JNE6 on the
JNE23 circuit board
4) The PDB1 on the PDB23 circuit
board and the CTL12 on the CTL23
circuit board
5) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
6. Faulty PDB23 circuit board 6. Replace the PDB23 circuit board.
7. Faulty CTL23 circuit board 7. Replace the CTL23 circuit board.

*: Refer to LP-5700 service manual.

37
4. ERROR MESSAGE

No. Message Factor Actions

W-2668 SU2400AY alignment operation Abnormal print alignment
(M814/D814) abnormal. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the cable correctly, or
completed, restart the system. If between: repair or replace it.
problems persist, consult your 1) Sorter cable
technical representative. 2) The print alignment motor for
SU2400AY (M812) and the PDB10
on the PDB23 circuit board
3) The print alignment stop sensor
(D814) and the JNE4 on the JNE23
circuit board
4) The PDB1 on the PDB23 circuit
board and the CTL12 on the CTL23
circuit board
5) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
2. Faulty M812 2. Replace M812.
3. Faulty D814 3. Replace D814.
4. Faulty PDB23 circuit board 4. Replace the PDB23 circuit board.
5. Increased load in the drive system for 5. Repair the drive system.
print alignment
6. Prints are hit by a sorter tray. 6. Remove the sorter and then
reinstall it.
7. Faulty CTL23 circuit board 7. Replace the CTL23 circuit board.
E-2675 P1R replenisher cartridge Accumulated output amount of solution
washing valve (S728) or P1R to P1R upper level sensor exceeds the
replenisher stirring valve (S731) specified value (1998.0ml).
malfunctions. (Causes of the error message)
About 510 3R-size sheets can 1. Faulty auto washing pump (PU720) 1. (See Subsection 3.3.8)*
still be printed without 2. Faulty P1R stirring valve (S731) 2. (See Subsection 3.3.10)*
replenishment. 3. Faulty P1R cartridge washing valve 3. (See Subsection 3.3.10)*
Consult your technical (S728)
representative. 4. Faulty P1R upper level sensor 4. (See Subsection 3.3.11) *
(FS720) Take appropriate corrective
measures.
(See Subsection 3.3.12)*
5. Bent or clogged P1R hose 5. Repair or replace the hose.
6. Poorly connected or broken harness 6. Connect the harness correctly, or
between: repair or replace it.
1) The PU720 and the PDB7 on the
PDB23 circuit board
2) The S738 and the PDB8 on the
PDB23 circuit board
3) The FS720 and the JNE6 on the
JNE23 circuit board
4) The PDB1 on the PDB23 circuit
board and the CTL12 on the CTL23
circuit board
5) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
7. Faulty PDB23 circuit board 7. Replace the PDB23 circuit board.
8. Faulty CTL23 circuit board 8. Replace the CTL23 circuit board.

*: Refer to LP-5700 service manual.

38
4. ERROR MESSAGE

No. Message Factor Actions

E-2676 P2RA replenisher cartridge Accumulated output amount of solution
washing valve (S729) to P2RA upper level sensor exceeds the
malfunctions. specified value (777.0ml).
About 510 3R-size sheets can (Causes of the error message)
still be printed without 1. Faulty auto washing pump (PU720) 1. (See Subsection 3.3.8)*
replenishment. 2. Faulty P2RA cartridge washing valve 2. (See Subsection 3.3.10)*
Consult your technical (S729)
representative. 3. Faulty P2RA upper level sensor 3. (See Subsection 3.3.11)*
(FS721) Take appropriate corrective
measures. (See Subsection
3.3.12)*
4. Bent or clogged P2RA hose 4. Repair or replace the hose.
5. Poorly connected or broken harness 5. Connect the harness correctly, or
between: repair or replace it.
1) The PU720 and the PDB7 on the
PDB23 circuit board
2) The S729 and the PDB8 on the
PDB23 circuit board
3) The FS721 and the JNE6 on the
JNE23 circuit board
4) The PDB1 on the PDB23 circuit
board and the CTL12 on the CTL23
circuit board
5) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
6. Faulty PDB23 circuit board 6. Replace the PDB23 circuit board.
7. Faulty CTL23 circuit board 7. Replace the CTL23 circuit board.
E-2677 P2RB replenisher cartridge Accumulated output amount of solution
washing valve (S730) to P2RB upper level sensor exceeds the
malfunctions. specified value (777.0ml).
About 510 3R-size sheets can (Causes of the error message)
still be printed without 1. Faulty auto washing pump (PU720) 1. (See Subsection 3.3.8)*
replenishment. 2. Faulty P2RB cartridge washing valve 2. (See Subsection 3.3.10)*
Consult your technical (S730)
representative. 3. Faulty P2RB upper level sensor 3. (See Subsection 3.3.11) *
(FS722) Take appropriate corrective
measures. (See Subsection
3.3.12)*
4. Bent or clogged P2RB hose 4. Repair or replace the hose.
5. Poorly connected or broken harness 5. Connect the harness correctly, or
between: repair or replace it.
1) The PU723 and the PDB7 on the
PDB23 circuit board
2) The S730 and the PDB8 on the
PDB23 circuit board
3) The FS722 and the JNE6 on the
JNE23 circuit board
4) The PDB1 on the PDB23 circuit
board and the CTL12 on the CTL23
circuit board
5) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
6. Faulty PDB23 circuit board 6. Replace the PDB23 circuit board.
7. Faulty CTL23 circuit board 7. Replace the CTL23 circuit board.
W-2680 Number of prints exceeds limit. Accumulated output amount of P1R
Stop printing. replenisher exceeds the specified range.
(Causes of the error message)
1. Error in the replenishment system has 1. Perform Menu 0123 “Error
not been solved. Information Check” to solve the
error, and then take appropriate
corrective measures. (See
Subsection 3.3.12)*
*: Refer to LP-5700 service manual.

39
4. ERROR MESSAGE

No. Message Factor Actions

E-2685 Error occurred in replenishment System is started up but the 1. Perform Menu 0123 “Error
section. replenishment section is in an error Information Check” to solve the
After post-operational check is state. error, and then take appropriate
completed, restart the system. If corrective measures. (See
problems persist, consult your Subsection 3.3.12)*
technical representative.
I-2691 Solution remains in replenisher Replenisher tank lower level sensor
tank. detects “Solution exists”.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. At the time of installation, when 1. Drain solution remaining in the
problems persist, consult your solution mixing is performed again replenisher tank.
technical representative. after error recovery, a lower level
sensor detects “Solution exists”
because solution remains in the
replenisher tank.
2. Faulty lower level sensor (FS724/ 2. Replace FS724/FS725/FS726.
FS725/FS726)
W-2696 Switching operation in feed Abnormal operation of the feeding path
lane(S770/D776) abnormal. switching guide is detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Foreign matter such as jammed paper 1. Remove foreign matter.
problems persist, consult your in the feeding path switching guide
technical representative. section
2. Incorrectly positioned solenoid 2. Adjust the position of the solenoid.
(Solenoid dog does not reach the
sensor.)
3. Poorly connected or broken harness 3. Connect the harness correctly, or
between: repair or replace it.
1) The sorter tray section solenoid
(S770) and the PDB11 on the
PDB23 circuit board
2) The feeding path switch position
sensor (D776) and the JNE3 on the
JNE23 circuit board
3) The PDB1 on the PDB23 circuit
board and the CTL12 on the CTL23
circuit board
4) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
4. Faulty S770 4. Replace S770.
5. Faulty D776 5. Replace D776.
6. Faulty PDB23 circuit board 6. Replace the PDB23 circuit board.
7. Faulty CTL23 circuit board 7. Replace the CTL23 circuit board.

*: Refer to LP-5700 service manual.

40
4. ERROR MESSAGE

No. Message Factor Actions

W-2699 Transversal sorter Abnormal operation of the transversal
operation(M811/D813) abnormal. sorter is detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken cable 1. Connect the cable correctly, or
problems persist, consult your between the transversal sorter and repair or replace it.
technical representative. processor.
2. Poorly connected or broken harness 2. Connect the harness correctly, or
between: repair or replace it.
1) The transversal sorter drive motor
(M811) and the PDB10 on the
PDB23 circuit board
2) The transversal sorter stop sensor
(D813) and the JNE4 on the JNE23
circuit board
3) The PDB1 on the PDB23 circuit
board and the CTL12 on the CTL23
circuit board
4) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
3. Faulty M811 3. Replace M811.
4. Faulty D813 4. Replace D813.
5. Faulty PDB23 circuit board 5. Replace the PDB23 circuit board.
6. Increased load in the belt drive 6. Repair or replace the drive
system system.
7. Faulty CTL23 circuit board
7. Replace the CTL23 circuit board.
E-2752 Power failure in PS4 tank leak Abnormal power supply to solution
solution sensor circuit. concentration detecting circuit
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between: repair or replace it.
technical representative. 1) The PS4 solution concentration
sensor (FS706) and the CTL7 on the
CTL23 circuit board
2) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
2. Faulty FS706 2. Replace the FS706circuit board.
3. Faulty CTL23 circuit board 3. Replace the CTL23 circuit board
E-2761 Rotating of dryer fan (F760) Dryer fan rotation detecting function is
abnormal. abnormal.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between: repair or replace it.
technical representative. 1) The dryer fan (F760) and the PDB9
on the PDB23 circuit board
2) The PDB1 on the PDB23 circuit
board and the CTL12 on the CTL23
circuit board
3) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
2. Faulty F760 2. Replace F760.
3. Faulty PDB23 circuit board 3. Replace the PDB23 circuit board.
4. Faulty CTL23 circuit board 4. Replace the CTL23 circuit board.

41
4. ERROR MESSAGE

No. Message Factor Actions

W-2762 Thermometer abnormal. Thermohygrometer is faulty.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Thermohygrometer (HS760) is 1. Remove the obstacle.
problems persist, consult your covered with an obstacle.
technical representative. 2. Poorly connected or broken harness 2. Connect the harness correctly, or
between: repair or replace it.
1) The HS760 and the CTL15 on the
CTL23 circuit board
2) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
3. Faulty HS760 3. Replace HS760.
4. Faulty CTL23 circuit board 4. Replace the CTL23 circuit board.
W-2763 Hygrometer abnormal. Thermohygrometer is faulty.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Thermohygrometer (HS760) is 1. Remove the obstacle.
problems persist, consult your covered with an obstacle.
technical representative. 2. Poorly connected or broken harness 2. Connect the harness correctly, or
between: repair or replace it.
1) The HS760 and the CTL15 on the
CTL23 circuit board
2) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
3. Faulty HS760 3. Replace HS760.
4. Faulty CTL23 circuit board 4. Replace the CTL23 circuit board.
W-2764 Water addition data abnormal. Thermohygrometer is faulty.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Thermohygrometer (HS760) is 1. Remove the obstacle.
problems persist, consult your covered with an obstacle.
technical representative. 2. Poorly connected or broken harness 2. Connect the harness correctly, or
between: repair or replace it.
1) The HS760 and the CTL15 on the
CTL23 circuit board
2) The JNE1 on the JNE23 circuit
board and the CTL10 on the CTL23
circuit board
3. Faulty HS760 3. Replace HS760.
4. Faulty CTL23 circuit board 4. Replace the CTL23 circuit board.
W-2771 Sorter operation(M810/D815) Abnormal sorter (SU700AY) Restart the system software. If the
abnormal. (Causes of the error message) error appears again, perform the
After post-operational check is following.
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between: repair or replace it.
technical representative. 1) Sorter Drive Motor (M810) and
SWA20 circuit board
2) Print Push Position Sensor (D815)
and SWA20 circuit board
2. Faulty M810 2. Replace M810.
3. Faulty D815 3. Replace D815.
4. Faulty SWA20 circuit board 4. Replace the SWA20 circuit board.
5. Faulty JNE23 circuit board 5. Replace the JNE23 circuit board.
6. Faulty CTL23 circuit board 6. Replace the CTL23 circuit board.
7. Excessive load on drive system 7. Check the drive system and repair
it if necessary.
E-2773 Error occurred in AD converter. Abnormal AD converter on CTL circuit
Heater(H700 to H703, H760 to board
H767) was turned off. (Causes of the error message)
After post-operational check is 1. Disconnected CTL circuit board 1. Reconnect the connectors on the
completed, restart the system. If connector CTL circuit board and restart the
problems persist, consult your system.
technical representative. 2. Faulty AD converter 2. Replace the CTL circuit board.

42
4. ERROR MESSAGE

No. Message Factor Actions

E-2774 Error occurred in Temperature sensor detects temperature
thermometer(TS700 to TS703 or outside conversion table.
TS760). (Causes of the error message)
Heater(H700 to H703, H760 to 1. Faulty temperature sensor 1. Replace the temperature sensor.
H767) was turned off. 2. Faulty CTL circuit board 2. Replace the CTL circuit board.
After post-operational check is
completed, restart the system. If
problems persist, consult your
technical representative.
E-2801 Printer rear upper exhaust Fan alarm 1 (F600 to F603) Restart the system software.
fan(F600,F601,F602,F603) (Causes of the error message)
abnormal. 1. Poorly connected following connector: 1. Reconnect the fan connector.
After post-operational check is 1) Control section exhaust fan 4 (F600)
completed, restart the system. If 2) Control section exhaust fan 1 (F601)
problems persist, consult your 3) Control section exhaust fan 2 (F602)
technical representative. 4) Control section exhaust fan 3 (F603)
2. Faulty F600 2. Replace F600.
3. Faulty F601 3. Replace F601.
4. Faulty F602 4. Replace F602.
5. Faulty F603 5. Replace F603.
E-2802 Feed section cooling Fan alarm 2 (F608 and F609) Restart the system software.
fan(F608,F609) abnormal. (Causes of the error message)
After post-operational check is 1. Poorly connected following connector: 1. Reconnect the fan connector.
completed, restart the system. If 1) Feed section cooling fan 5 (F608)
problems persist, consult your 2) Feed section cooling fan 6 (F609)
technical representative. 2. Faulty F608 2. Replace F608.
3. Faulty F609 3. Replace F609.
E-2803 Feed section cooling Fan alarm 3 (F606 and F607) Restart the system software.
fan(F606,F607) abnormal. (Causes of the error message)
After post-operational check is 1. Poorly connected following connector: 1. Reconnect the fan connector.
completed, restart the system. If 1) Feed section cooling fan 3 (F606)
problems persist, consult your 2) Feed section cooling fan 4 (F607)
technical representative. 2. Faulty F606 2. Replace F606.
3. Faulty F607 3. Replace F607.
E-2804 Control section exhaust Fan alarm 4 (F604 and F605) Restart the system software.
fan(F604) or feed section cooling (Causes of the error message)
fan(F605) abnormal. 1. Poorly connected following connector: 1. Reconnect the fan connector.
After post-operational check is 1) Feed section cooling fan 1 (F604)
completed, restart the system. If 2) Feed section cooling fan 2 (F605)
problems persist, consult your 2. Faulty F604 2. Replace F604.
technical representative. 3. Faulty F605 3. Replace F605.
E-2805 AC input in main DC power The PS1 AC input is abnormal.
source abnormal. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between the CTL11 on the CTL23 repair or replace it.
problems persist, consult your circuit board and PWR1 on the
technical representative. PWR23 circuit board
2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board.
3. Poorly connected AC input cable 3. Connect the AC input cable
connector in the DC power supply connector in the DC power supply
properly.
4. Faulty unit (PS1) in the DC power 4. Replace the unit (PS1) in the DC
supply power supply.

43
4. ERROR MESSAGE

No. Message Factor Actions

E-2806 AC input in main DC power The PS2 AC input is abnormal.
source abnormal. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between the CTL11 on the CTL23 repair or replace it.
problems persist, consult your circuit board and PWR1 on the
technical representative. PWR23 circuit board
2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board.
3. Poorly connected AC input cable 3. Connect the AC input cable
connector in the DC power supply connector in the DC power supply
properly.
4. Faulty unit (PS2) in the DC power 4. Replace the unit (PS2) in the DC
supply power supply.
E-2807 Main DC power source abnormal. PS1 built-in fan alarm
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the CTL11 on the CTL23 repair or replace it.
technical representative. circuit board and PWR1 on the
PWR23 circuit board
2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board.
3. Faulty unit (PS1) in the DC power 3. Replace the unit (PS1) in the DC
supply power supply.
E-2808 Main DC power source abnormal. PS2 built-in fan alarm
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the CTL11 on the CTL23 repair or replace it.
technical representative. circuit board and PWR1 on the
PWR23 circuit board
2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board.
3. Faulty unit (PS2) in the DC power 3. Replace the unit (PS2) in DC
supply power supply.
E-2809 DC output in main DC power PS1 LV (Low Voltage) abnormality
source abnormal. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between the CTL11 on the CTL23 repair or replace it.
problems persist, consult your circuit board and PWR1 on the
technical representative. PWR23 circuit board
2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board.
3. Faulty unit (PS1) in the DC power 3. Replace the unit (PS1) in the DC
supply power supply.
E-2810 DC output in main DC power PS2 LV (Low Voltage) abnormality
source abnormal. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between the CTL11 on the CTL23 repair or replace it.
problems persist, consult your circuit board and PWR1 on the
technical representative. PWR23 circuit board
2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board.
3. Faulty unit (PS2) in the DC power 3. Replace the unit (PS2) in the DC
supply power supply.
E-2823 CTL circuit board fuse blowout. Blown fuse for D+5V2 is detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the CTL4 on the CTL23 repair or replace it.
technical representative. circuit board and KEY1 on the
operation panel
2. Blown fuse (F111) on the CTL23 2. Replace F111 on the CTL23 circuit
circuit board caused by Item 1 above. board.

44
4. ERROR MESSAGE

No. Message Factor Actions

E-2824 CTL circuit board fuse blowout. Blown fuse for D+5Va is detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Disconnected or broken cable for a 1. Connect the printer-related sensor
problems persist, consult your printer-related sensor cable correctly, or repair or replace
technical representative. it. (Locate the faulty sensor by
visual inspection while referring to
the wiring diagram of the JND23
circuit board.)
2. Disconnected or broken cable for a 2. Connect the processor-related
processor-related sensor sensor cable correctly, or repair or
replace it. (Locate the faulty
sensor by visual inspection while
referring to the wiring diagram of
the JNE23 circuit board.)
3. Blown fuse (F112) on the CTL23 3. Replace F112 on the CTL23 circuit
circuit board caused by Item 1 or 2 board.
above.
E-2825 CTL circuit board fuse blowout. Blown fuse for D+5Vb is detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Disconnected or broken cable for a 1. Connect the printer-related motor/
problems persist, consult your printer-related motor or solenoid solenoid cable correctly, or repair
technical representative. or replace it. (Locate the faulty part
by visual inspection while referring
to the wiring diagram of the PDA26
circuit board.)
2. Disconnected or broken cable for a 2. Connect the processor-related
processor-related motor or solenoid motor/solenoid cable c
3. Blown fuse (F113) on the CTL23
circuit boa
E-2826 CTL circuit board fuse blowout. Blown fuse for A+5Va is detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Disconnected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the CTL15 on the CTL23 repair or replace it.
technical representative. circuit board and HS760
2. Blown fuse (NFB1) on the CTL23 2. Replace NFB1 on the CTL23
circuit board caused by Item 1 above circuit board.
E-2836 Ambient temperature around Abnormal ambient temperature around a
electrical section in back of circuit board for mechanical control
printer abnormal. (CTL/PDA/PDB) is detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Increased temperature due to dust, 1. Remove dust, foreign matter, etc.
problems persist, consult your foreign matter, etc. in the CTL/PDA/ from the inside of the CTL/PDA/
technical representative. PDB circuit board bracket PDB circuit board bracket for
proper heat radiation.
2. Faulty PDA26 circuit 2. Replace the PDA26 circuit board.
E-2851 PAC circuit board power source Abnormal PAC_MC5V power supply Connect the harness correctly, or
abnormal. (abnormal PAC23 D+5V input) repair or replace it.
After post-operational check is (Cause of the error message)
completed, restart the system. If Poorly connected or broken harness
problems persist, consult your between the PAC01 on the PAC23 circuit
technical representative. board and CTL2 on the CTL23 circuit
board
E-2852 PAC circuit board power source Abnormal PAC_+24V02 power supply
abnormal. (abnormal PAC23 +24V02 input)
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the PAC15 on the PAC23 repair or replace it.
technical representative. circuit board and PWR5 on the
PWR23 circuit board
2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board.
3. Faulty unit 3. Replace the unit (PS2) in the DC
power supply.

45
4. ERROR MESSAGE

No. Message Factor Actions

E-2853 PAC circuit board power source Abnormal PAC_+24V50 power supply
abnormal. (abnormal PAC23 +24V50 input)
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the PAC14 on the PAC23 repair or replace it.
technical representative. circuit board and PWR8 on the
PWR23 circuit board
2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board.
3. Faulty unit 3. Replace the unit (PS1) in the DC
power supply.
E-2854 Power supply cooling fan(F630) Power supply/electrical equipment Restart the system software.
abnormal. section fan alarm
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the power supply cooling fan repair or replace it.
technical representative. (F630) and PAC03 on the PAC23
circuit board
2. Faulty Fan (F630) 2. Replace F630.
E-2856 Electrical section relay abnormal. Abnormal K1relay (main power supply Replace the K1 relay.
After post-operational check is AC input) status
completed, restart the system. If (Cause of the error message)
problems persist, consult your Faulty K1relay
technical representative.
E-2859 Electrical equipment cooling Power supply/electrical equipment Restart the system software.
fan(F631) abnormal. section fan alarm
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between: repair or replace it.
technical representative. 1) Electrical equipment cooling fan 1 2. Replace F631A.
(F631A) and PAC03 on the PAC23 3. Replace F631B.
circuit board
2) Electrical equipment cooling fan 2
(F631
E-2871 LDD circuit board power source Abnormal +24V power supply is
abnormal. detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the LDD4 on the LDD23 repair or replace it.
technical representative. circuit board and PWR6 on the
PWR23 circuit board
2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board.
3. Faulty LDD23 circuit board 3. Replace the LDD23 circuit board.
E-2872 LDD circuit board power source Abnormal +8V power supply is detected.
abnormal. (Causes of the error message)
After post-operational check is 1. Poorly connected or broken harness 1. Connect the harness correctly, or
completed, restart the system. If between the LDD4 on the LDD23 repair or replace it.
problems persist, consult your circuit board and PWR6 on the
technical representative. PWR23 circuit board
2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board.
3. Faulty LDD23 circuit board 3. Replace the LDD23 circuit board.
E-2873 LDD circuit board power source Abnormal +12V power supply is
abnormal. detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the LDD4 on the LDD23 repair or replace it.
technical representative. circuit board and PWR6 on the
PWR23 circuit board
2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board.
3. Faulty LDD23 circuit board 3. Replace the LDD23 circuit board.

46
4. ERROR MESSAGE

No. Message Factor Actions

E-2874 LDD circuit board power source Abnormal -12V power supply is
abnormal. detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. Poorly connected or broken harness 1. Connect the harness correctly, or
problems persist, consult your between the LDD4 on the LDD23 repair or replace it.
technical representative. circuit board and PWR6 on the
PWR23 circuit board
2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board.
3. Faulty LDD23 circuit board 3. Replace the LDD23 circuit board.
E-2875 LDD circuit board power source Abnormal +24V interlock power supply is
abnormal. detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. The magazine door opened. 1. Close the magazine door.
problems persist, consult your 2. Poorly connected or broken harness 2 Connect the harness correctly, or
technical representative. between the LDD3 on the LDD23 repair or replace it.
circuit board and PWR6 on the
PWR23 circuit board
3. Faulty PWR23 circuit boar 3. Replace the PWR23 circuit board.
4. Replace the LDD23 circuit board.
E-2876 LDD circuit board power source Abnormal +12V interlock power supply is
abnormal. detected.
After post-operational check is (Causes of the error message)
completed, restart the system. If 1. The magazine door opened. 1. Close the magazine door.
problems persist, consult your 2. Poorly connected or broken harness 2. Connect the harness correctly, or
technical representative. between the LDD3 on the LDD23 repair or replace it.
circuit board and PWR6 on the
PWR23 circuit board
3. Faulty PWR23 circuit boar 3. Replace the PWR23 circuit board.
4. Replace the LDD23 circuit board.
E-2877 LDD circuit board power source Abnormal L+5V power supply is Replace the LDD23 circuit board.
abnormal. detected.
After post-operational check is (Cause of the error message)
completed, restart the system. If Faulty LDD23 circuit board
problems persist, consult your
technical representative.
E-2878 LDD circuit board power source Abnormal L+8V power supply is Replace the LDD23 circuit board.
abnormal. detected.
After post-operational check is (Cause of the error message)
completed, restart the system. If Faulty LDD23 circuit board
problems persist, consult your
technical representative.
E-2879 LDD circuit board power source Abnormal A+5V power supply is Replace the LDD23 circuit board.
abnormal. detected.
After post-operational check is (Cause of the error message)
completed, restart the system. If Faulty LDD23 circuit board
problems persist, consult your
technical representative.
E-2880 LDD circuit board power source Abnormal A-5V power supply is Replace the LDD23 circuit board.
abnormal. detected.
After post-operational check is (Cause of the error message)
completed, restart the system. If Faulty LDD23 circuit board
problems persist, consult your
technical representative.
E-2881 LDD circuit board power source Abnormal R+5V power supply is Replace the LDD23 circuit board.
abnormal. detected.
After post-operational check is (Cause of the error message)
completed, restart the system. If Faulty LDD23 circuit board
problems persist, consult your
technical representative.

47
4. ERROR MESSAGE

No. Message Factor Actions

E-2882 LDD circuit board power source Abnormal R-5V power supply is Replace the LDD23 circuit board.
abnormal. detected.
After post-operational check is (Cause of the error message)
completed, restart the system. If Faulty LDD23 circuit board
problems persist, consult your
technical representative.
E-2884 LDD circuit board fuse blowout. Blown fuse for D+5V power supply is
After post-operational check is detected.
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Poorly connected or broken harness 1. Connect the harness correctly, or
technical representative. between the LDD7 on the LDD23 repair or replace it.
circuit board and JROS in the laser
optical unit.
2. Faulty laser optical unit 2. Replace the laser optical unit.
3. Blown fuse (F138) on the LDD2 3. Replace F138.
E-2885 LDD circuit board fuse blowout. Blown fuse for A+5V power supply is
After post-operational check is detected.
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Poorly connected or broken harness 1. Connect the harness correctly, or
technical representative. between the LDD7 on the LDD23 repair or replace it.
circuit board and JROS in the laser
optical unit.
2. Faulty laser optical unit 2. Replace the laser optical unit.
3. Blown fuse (F135) on theLDD23 3. Replace F135.
E-2886 LDD circuit board fuse blowout. Blown fuse for +24V power supply is
After post-operational check is detected.
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Poorly connected or broken harness 1. Connect the harness correctly, or
technical representative. between: repair or replace it.
1) LDD15 on the LDD23 circuit board 2. Replace the LDD/AOM driver
and F614A cooling fan (F614A).
2) LDD15 on the LDD23 circuit board 3. Replace the LDD/AOM driver
and F614B cooling fan (F614B).
3) LDD5 on the LDD23 circuit board 4. Replace the AOM driver.
and A 5. Replace the laser optical unit.
6. Replace F132.
E-2887 LDD circuit board fuse blowout. Blown fuse for A+8V power supply is
After post-operational check is detected.
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Faulty laser optical unit 1. Replace the laser optical unit.
technical representative. 2. Blown fuse (F133) on the LDD23 2. Replace F133.
circuit board caused by Item 1 above
3. Faulty LDD23 circuit board 3. Replace the LDD23 circuit board.
E-2888 LDD circuit board fuse blowout. Blown fuse for A+12V power supply or
After post-operational check is abnormal A-12V voltage is detected.
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Poorly connected or broken harness 1. Connect the harness correctly, or
technical representative. between: repair or replace it.
1) LDD5 on the LDD23 circuit board 2. Replace the AOM driver.
and AOM1 on the AOM driver 3. Replace the laser optical unit.
2) LDD7 on the LDD23 circuit board 4. Replace F134.
and JROS
E-2889 LDD circuit board fuse blowout. Blown fuse for A-12V power supply or
After post-operational check is abnormal A+12V voltage is detected.
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Poorly connected or broken harness 1. Connect the harness correctly, or
technical representative. between: repair or replace it.
1) LDD5 on the LDD23 circuit board 2. Replace the AOM driver.
and AOM1 on the AOM driver 3. Replace the laser optical unit.
2) LDD7 on the LDD23 circuit board 4. Replace F136.
and JROS

48
4. ERROR MESSAGE

No. Message Factor Actions

E-2890 LDD circuit board fuse blowout. Blown fuse for A-12VR power supply is
After post-operational check is detected.
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Poorly connected or broken harness 1. Connect the harness correctly, or
technical representative. between the LDD5 on the LDD23 repair or replace it.
circuit board and AOM1 on the AOM
driver
2. Faulty AOM driver 2. Replace the AOM driver.
3. Blown fuse (F137) on the LDD23 3. Replace F137.
circuit board
E-2891 LDD circuit board fuse blowout. Blown fuse for IL+24V power supply is
After post-operational check is detected.
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Poorly connected or broken harness 1. Connect the harness correctly, or
technical representative. between the LDD7 on the LDD23 repair or replace it.
circuit board and JROS in the laser
optical unit
2. Faulty fan (F670) 2. Replace F670.
3. Faulty fan (F671) 3. Replace F671.
4. Faulty fan (F67 4. Replace F672.
5. Replace S673.
6. Replace F139.
E-2892 LDD circuit board fuse blowout. Blown IL+8V power supply fuse is
After post-operational check is detected.
completed, restart the system. If (Causes of the error message)
problems persist, consult your 1. Faulty laser optical unit 1. Replace the laser optical unit.
technical representative. 2. Blown fuse (F131) on the LDD23 2. Replace F131.
circuit board caused by Item 1
3. Faulty LDD23 circuit board 3. Replace the LDD23 circuit board.

49
5. MAINTENANCE MENU
5.1 Setup and Maintenance Menu Table

Password

Laboratory
No. Submenu No. Menu Operator SE
Manager

— 0000 7777

01 System Operation Setup 0101 Image Export Settings K K K

and Check
0120 Production Information K K
0121 Timer Setup K K
0122 Data Backup K K
0124 Equipment Name Set K K
0125 Timer Waiting Time Setup K K
0126 Installation Information Reference K K
0127 Accumulated Production Information K K
0140 Installation Information Setup K
0141 Clear Error Log K
0142 Shipping Information Reference K
0146 Periodical Message Setting K
02 Print Condition Setup and 0200 Paper Condition Setup K K K
Check
0220 Print Size Setup K K
0221 Paper Magazine Registration K K
0222 Monitor Adjustment K K
0223 Special Film Channel Setting K K
0224 Monotone Correction Setting K K
0225 Custom Setting Regist/Delete K K
0226 Back Printing Format K K
0227 Index Conditions K K
0240 Image Correction Setup K
0241 Fine Adjustment of the Print Mag. Setting K
0242 Paper Condition Method Setup K
0243 Paper Surface Display Setup K
03 Scanner Adjustment/ 0300 Image Scanning Method K K K
Maintenance
0320 Input Check K K
0321 Focus Position Adjustment K K
0322 Working Information Display K K
0323 AF Function Setup K K
0324 Image Scanning Condition Method K K
0340 Dark Correction/Bright Correction K

50
5. MAINTENANCE MENU

Password

Laboratory
No. Submenu No. Menu Operator SE
Manager

— 0000 7777

03 Scanner Adjustment/ 0341 I/O Check K

Maintenance
0342 Carrier Inclination Display K
0343 CCD Data Display K
0344 Lens Registration K
0345 Optical Axis Adjustment K
0346 Optical Magnification Calibration K
0347 Focus Calibration K
0348 Spectral Calibration K
0349 LED Light Amount Adjustment K
0350 Scanner Parameter Check/Update K
0351 CCD Adjustment K
04 Carrier Adjustment/ 0400 NC100AY Fixed Feeding Setup K K K
Maintenance
0420 Mask Position Adjustment K K
0421 NC100AY Input Check K K
0422 MFC10AY Input Check K K
0423 NC100AY Working Information Display K K
0424 MFC10AY Working Information Display K K
0425 NC100AY Monitor Frame Ratio Setup K K
0426 MFC10AY Monitor Frame Ratio Setup K K
0440 NC100AY Sensor Calibration K
0441 NC100AY Focus Offset Adjustment K
0442 MFC10AY Focus Offset Adjustment K
0443 NC100AY Sensor Calibration Information K
0444 NC100AY Installation Information Display K
0445 MFC10AY Installation Information Display K
0446 NC100AY Installation Information Setup K
0447 MFC10AY Installation Information Setup K
0448 NC100AY I/O Check K
0449 MFC10AY I/O Check K
0450 Film Carrier ID Setup/Delete K
0451 NC100AY Machine Data Setup K
0452 NC100AY Magnetic Information Reading K
0453 NC100AY Magnetic Verify K
0454 NC100AY Nest Section Operation Check K

51
5. MAINTENANCE MENU

Password

Laboratory
No. Submenu No. Menu Operator SE
Manager

— 0000 7777

04 Carrier Adjustment/ 0455 NC100AY Feeding Operation Check K

Maintenance
0457 AC Setting Information Display K
0461 NC120AY Fixed Feeding Setup K K K
0462 NC120AY Monitor Frame Ratio Setup K K
0463 NC120AY Focus Offset Adjustment K
0464 NC120AY Sensor Calibration Information K
0465 NC120AY Installation Information Setup K
0466 NC120AY I/O Check K K
0467 NC120AY Machine Data Setup K
05 Printer Adjustment/ 0520 Paper Magazine Feeding Fine Adjustment K K
Maintenance
0522 G Laser (SHG) Optimal Temperature Setup K K
0523 Paper Feed K K
0524 Printer Temperature Display K K
0525 Printer Input Check K K
0527 Image Position and Tilt Fine Adjustment K K
0528 Printer Function Select K K
0540 Printer I/O Check K
0541 Test Pattern Printing K
0542 Laser Exposure Check K
0543 R Laser (R-LD) Data K
0544 G Laser (G-SHG) Data K
0545 B Laser (B-LD) Data K
0546 Scan/Scan Home Position Parameter K
0547 Main Scan/Laser Beam Sync. Rough Adjust K
0548 Laser Beam Sync. Fine Adjustment Print K
0549 Laser History Display K
0550 Paper Condition Setup Table (LUT) Copy K
0551 Printer Mechanical Fine Adjustment K
0552 Filter Replacement History K
0553 Feeding Position Sensor Fine Adjustment K
0554 Image Position Initial Setting K
0555 Sub-Scan Feeding Speed Adjustment K
0557 Sub-Scanning Soft Nip Fine Adjustment K
0558 Sensor Calibration (Initial) K

52
5. MAINTENANCE MENU

Password

Laboratory
No. Submenu No. Menu Operator SE
Manager

— 0000 7777

05 Printer Adjustment/ 0559 Sensor Calibration (Manual) K

Maintenance
0560 Printer Operation Data Display K
0561 Data Saving K
0562 Data Download K
06 Processor Adjustment/ 0620 Pump Output Measurement/Setting K K
Maintenance
Auto Cleaning Output Measurement/
0621 K K
Setting
0622 Low Volume Processing Setup K K
0623 Processor Temperature Calibration K K
0624 Processor Input Check K K
0625 Processor Operating Condition Setup K K
0640 Processor Temperature Setting K
0642 Processor I/O Check K
0643 Processor Operating Data Display K
0644 PS Liquid Concentration Management K
07 Image Processing Image Processing Section Information
0720 K K
Section Adjustment/ Display
Maintenance
0740 Image Processing Section I/O Check K
Image Processing Section Function
0741 K
Setting
09 Order Control and 0920 Workflow Adviser Environment Setup K K
Maintenance
Server/DIC2 Operation Environment
0922 K K
Setup
0923 Server/DIC2 Operation Setting Setup K K
10 Register/Delete 1020 Shop Logo Regist/Delete K K
1021 Template Regist/Delete K K
1022 Holiday File Regist/Delete K K
1023 Custom Button Regist/Save K K
1024 Launcher Menu Regist/Delete K K
21 Manual 2140 Service Manual K
22 Self-Diagnostics 2240 Image Processing Circuit Board Check K
(Scanner)
2241 Image Data Diagnostics K
2242 Main Control Unit Diagnostics K
2243 NC100AY Magnetic Data Test (IX240) K
2244 NC100AY Feeding Drive Test K
2245 NC100AY Sensor Test K

53
5. MAINTENANCE MENU

Password

Laboratory
No. Submenu No. Menu Operator SE
Manager

— 0000 7777

23 Self-Diagnostics (Printer) 2340 Paper Feed Check K

99 Special Operations 9940 Paint K
9941 Explorer K
9942 Command K

54
5. MAINTENANCE MENU

5.2 Operational Procedure

1. Click the [Setup and Maintenance] button on the Click

main menu or printing menu screen.

• The password dialog box appears.

2. Enter ‘7777’ in the “Password” box using the

operation, full or screen keyboard.

3. Click the [OK] button.

• The “Setup and Maintenance” menu screen

appears.

4. Click the desired group from the left-hand group

list.

55
5. MAINTENANCE MENU

• The item list appears in the right-hand half of the

menu screen.

5. Click the desired item.

• Each screen appears.

Reference: The screen number can be entered to

display each screen by following the
steps below.

1) Press the [F1] key.

• The “Screen No. Entry” dialog box appears.

2) Enter the screen number using the numeric

keys of the operation, full, or screen keyboard.
3) Click the [OK] button.

• Each screen appears.

6. Upon completion of the setup and maintenance

operations, click the [Close], [Cancel] or [OK]
button to quit the screen.
Click
• Operation returns to the menu screen.

7. Click the [Printing] button.

• The order information screen appears.

56
5. MAINTENANCE MENU

5.3 System Operation Setup and Check (01)

5.3.1 Production Information (0120)

This procedure displays the production information.

The data can be cleared in this menu.

[Selection]

[Setup and Maintenance] → [01 System Operation

Setup and Check] → [0120 Production Information]

1. Select “Negative”, “Reversal”, “Digital Image” or

“All” from the “Input Type” box.

• The information of the input type is displayed.

Click
2. Record the production information.

3. To save the data to a floppy disk, follow the steps

below.

1) Click the [FD Save] button.

2) Insert the formatted floppy disk into the floppy

disk drive of the main control unit.

Floppy Disk
Z2041

3) Click the [OK] button.

• The data is saved into the floppy disk.

57
5. MAINTENANCE MENU

4) Remove the floppy disk from the floppy disk

drive.

5) Click the [OK] button.

• The dialog box disappears.

4. To clear the data, follow the steps below.

Floppy Disk
1) Click the [Clear] button.
Z2042

• The “Clear production information?” dialog

box appears.

2) Click the [OK] button.

• The dialog box disappears.

5. Click the [OK] button.

• Operation returns to the menu screen.

5.3.2 Equipment Name Set (0124)

This menu sets the device name of the scanner.

[Selection]

[Setup and Maintenance] → [01 System Operation

Setup and Check] → [0124 Equipment Name Set]

Device Name: Normally, enter ‘Frontier’.

Order Identifier: Set one character displayed at the
head of the order number to identify
the device from which the order is
issued.

58
5. MAINTENANCE MENU

5.3.3 Timer Waiting Time Setup (0125)

This procedure sets up “Sorter Information Display

Time”, “Waiting Time for Monitoring” and “Waiting
Time for the Position Adjustment of the 1st Frame”.

[Selection]

[Setup and Maintenance] → [01 System Operation

and Check] → [0125 Timer Waiting Time Setup]

Sorter Info. Display Time: Time to display the number

of prints and sort number when pressing the
[Sort] key or during auto sorting.

Waiting time for monitoring: Waiting time for 1- or 6-

frame display during pre-scanning. This
function activates only when the “Auto” film
drive mode is used.

Waiting time for the pos. adjust of the 1st frame:

Display time for black/white image displayed
after inserting the film to adjust the position of
the leading end frame.

NOTE: The black/white image will disappear in 20 seconds

to protect the CCD.

1. Move the cursor to the “sec.” box.

2. Change the time by clicking the [▲] or [▼] button.

3. Click the [OK] button.

• Operation returns to the menu screen.

5.3.4 Installation Information Reference (0126)

This procedure displays the scanner and printer

installation information.

[Selection]

[Setup and Maintenance] → [01 System Operation

and Check] → [0126 Installation Information
Reference]

1. Check the installation information.

2. Click the [OK] button.

• Operation returns to the menu screen.

59
5. MAINTENANCE MENU

5.3.5 Installation Information Setup (0140)

This procedure sets the installation information.

After setting up, restart the system to activate the new
settings.

[Selection]

[Setup and Maintenance] → [01 System Operation

Setup and Check] → [0140 Installation Information
Setup]

1. Set the delivery date, startup date and lab ID.

NOTE: The “Printer”, “External File” and “Special Mode”

boxes are not used.

2. Click the [OK] button.

• The dialog box appears.

3. Click the [OK] button.

• Operation returns to the menu screen.

4. Perform the post-operational checks to shut down

the system and then restart the system.

• The new settings are activated.

5.3.6 Periodical Message Setting (0146)

This procedure selects the date to display the

periodical maintenance message.

[Selection]

[Setup and Maintenance] → [01 System Operation

Setup and Check] → [0146 Periodical Message
Setting]

1. Normally select “Yes [Weekly check]” for

“Periodical check message display”.

2. Click the [▼] button and select initial setting date

from the calendar.

3. Click the [OK] button.

• Operation returns to the menu screen.

60
5. MAINTENANCE MENU

5.4 Print Condition Setup and Check (02)

5.4.1 Paper Condition Setup (0200)

When new paper is to be loaded, follow this

procedure to set up the new paper condition.

[Selection]

[Setup and Maintenance] → [02 Print Condition Setup

and Check] → [0200 Paper Condition Setup]

1. Install the paper magazine to be set up and select

“Magazine (upper)” or “Magazine (lower)”.

NOTE: Click the [Initialize] button to initialize condition

setup data.

2. Click the [Print] button.

• After about three minutes, a condition setup Condition Setup Print

print is fed out.

3. Adjust the guide of the densitometer according to Densitometer Guide

the width of the condition setup print.

NOTE: If an error occurs, press the orange [RESET]

switch.

EZ634

61
5. MAINTENANCE MENU

4. Insert the condition setup print into the Densitometer

densitometer.
[START] Button

5. Press the [START] button.

L2527

6. Click the [Measure] button.

• The measurement is started and the density

measurement result is displayed.

7. Click the [OK] button.

• The density measurement result dialog box

disappears.

NOTE: If the “Density Measurement Result” is not

acceptable, the message shown at right
appears. Repeat Steps 2 to 6 until the result
becomes OK.

8. Click the [Close] button.

• Operation returns to the menu screen.

62
5. MAINTENANCE MENU

5.4.2 Print Size Setup (0220)

This procedure sets the print size to be used.

[Selection]

[Setup and Maintenance] → [02 Print Condition Setup

and Check] → [0220 Print Size Setup]

1. Allocate “Button 1” to “Button 6” in the “Simple

Setting” box for the six most frequently used print
sizes.

2. Select the print size to be modified or registered

from the list.

• The ID number, name, width, length, bordered/

borderless, four border values and display ON/
OFF are indicated.

3. Move the cursor to the print size to be used, select

“ON” or “OFF” shown in the “Display”.

• If you select “ON”, the description appears in the

list. If you select “OFF”, nothing appears in the
list.

4. Click the [OK] button.

• Operation returns to the menu screen.

63
5. MAINTENANCE MENU

• Normally, sizes are registered as shown in the table below.

No. Print Size Width [0.1mm] Length [0.1mm] Display Border Simple Setting
1 89C 89.0 127.0 ON BL 1
2 89P 89.0 254.0 ON BL
3 89H 89.0 158.0 ON BL
4 102C 102.0 152.0 ON BL 2
5 102P 102.0 254.0 ON BL
6 102H 102.0 178.0 ON BL
7 3R 127.0 89.0 ON BL 3
8 3RBD 127.0 89.0 OFF BD
9 5R 127.0 178.0 OFF BL
10 5RBD 127.0 178.0 OFF BD
11 4R 152.0 102.0 ON BL 4
12 4RBD 152.0 102.0 OFF BD
13 6R 152.0 203.0 OFF BL
14 6RW 152.0 216.0 OFF BL
15 8R 203.0 254.0 ON BL 5
16 8RW 203.0 305.0 OFF BL
17 A5 210.0 148.0 OFF BL
18 A4 210.0 297.0 OFF BL
19 8R1 254.0 203.0 OFF BL
20 10R 254.0 305.0 OFF BL
21 10RW 254.0 381.0 OFF BL
22 11 X 14 279.0 356.0 OFF BL
23 11 X 17 279.0 432.0 OFF BL
24 12 X 10 305.0 254.0 OFF BL
25 12 X 15 305.0 381.0 ON BL
26 12 X 18 305.0 457.0 OFF BL
27 3DSC 89.0 119.0 OFF BL
28 3DSCf 89.0 127.0 OFF BD
29 4DSC 102.0 136.0 OFF BL
30 4DSCf 102.0 152.0 OFF BD
31 5DSC 127.0 169.0 OFF BL
32 5DSCf 127.0 178.0 OFF BD
33 89lx 89.0 120.0 OFF BL
34 CDIDX 102.0 120.0 OFF BL
35 127lx 127.0 120.0 OFF BL

NOTE: If a new size is registered, the same ID and print size name should be added for DIC2 Basic Software (S2) and Frontier
Manager Printer Controller2 Software (S9).

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5. MAINTENANCE MENU

5.4.3 Monotone Correction Setting (0224)

Follow this procedure to fine-adjust the balance

values for the correction type indicated in the
“Monotone Correction” button on the “Process 1”
screen.

[Selection]

[Setup and Maintenance] → [02 Print Condition Setup

and Check] → [0224 Monotone Correction Setting]

1. Select the input type to be adjusted in the “Input

Type” box.
Input Type: Negative
Reversal

2. Select the correction type to be adjusted in the

“Correction” box.
Correction: B/W
Sepia 1
Sepia 2
User B/W
User Sepia 1

3. Change the balance values.

4. Click the [OK] button.

• Operation returns to the menu screen.

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5. MAINTENANCE MENU

5.4.4 Custom Setting Regist/Delete (0225)

Printing is normally performed according to the

condition of the master “0” channel.
The 65 (0 + 64) custom conditions can be set up for
each input type. The custom conditions can be
selected on the “Process 1” screen.
The condition editing items differ depending on the
input type (Negative, Reversal or Black & White
Negative), or whether of the optional Tone Selection
Software (S4) is installed or not.

[Selection]

[Setup and Maintenance] → [02 Print Condition Setup

and Check] → [0225 Custom Setting Regist/Delete]

1. Select the input type to be set up.

Input Type: Negative
Reversal
Black & White Negative

2. Select the number to be set up.

3. Enter the name for the back printing of custom

setting in the “Name” box using the full keyboard.

4. Click the [Cond. Edit] button.

• The “Initial Value Selection” dialog box appears.

5. Select the custom setting number to be used as

the initial value.

6. Click the [OK] button.

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5. MAINTENANCE MENU

● Input Type: Negative

• The “1.Corr. Level/Tone/Hypertone” panel

appears.

1) Set up “Correct Level”, “Tone Adjustment” and

“Hypertone”.

<Correct Level>

Color/Density
Tone Correction Hypertone
Correction
Full Correction Yes Yes ON
Tone Fixing No Yes OFF
L-CORR (Low correction)
Condition Confirm No No OFF

<Tone Adjustment>
Standard
All Hard
All Soft
Highlight Hard
Highlight Soft
Shadow Hard
Shadow Soft

<Hypertone>
Hypertone Process: Yes No
Highlight Level: Lower
Low
Normal
High
Higher
Shadow Level: Lower
Low
Normal
High
Higher
Mode: Mode 1 (Normal Hypertone Mode)
Mode 2 (Acceptance rate priority
mode; improving backlight
and high contrast)

2) Click the “2.Key Step Width/BL-SL” tab.

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5. MAINTENANCE MENU

• The “2.Key Step Width/BL-SL” panel

appears.

3) Set up the key step width and balance/slope.

<Key Step Width Setup>

C, M, Y: Normally enter ‘8’.
Dc, Dm, Dy: Normally enter ‘15’.

<BL/SL Setup>
Normally enter ‘0’.
Change setting only when the whole slope
condition is biased.

4) Click the “3.Sharpness/Grain Control” tab.

• The “3.Sharpness/Grain Control” panel

appears.

5) Select “Hyper-sharpness” for “Sharpness

process”. Set up “Sharpness”, “Grain Control
Process”, “Sharpness Large-size Setup” and
“Minimizing Color Spreading”.

<Sharpness>
Sharpness Level: Low 3
Low 2
Low 1
Normal
High 1
High 2
High 3
Under Level: –2
–1
0
(Sharpness can be set individually only for
under level.)

<Grain Control Process>

Grain Coarseness
Higher Invisible
Normal ↑
Lower Visible

<Sharpness Large-size Setup>

Sharpness can be set up individually for large-
size prints exceeding the magnification
entered in the “Magnification” box.
–2
–1
0
+1
+2

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5. MAINTENANCE MENU

<Minimizing Color Spreading>

Yes: Minimizing color spreading in white
areas when printing black and white
fine grids, stripes, etc.

6) Click the “4.Saturation” tab.

• The “4.Saturation” panel appears.

7) Set up the “Saturation”.

<Saturation>
–9 to +9 (Color vividness is set up. Normally
enter ‘0’.)

8) Click the “5.Gradation/Bright” tab.

• The “5.Gradation/Bright” panel appears.

NOTE: The “Gradation/Bright” panel can be used

after installing the optional “Professional
Color Correction Software (S5)”, and/or
“Tone Selection Software (S4)”.

● Input Type: Reversal

NOTE: The “Reversal Special Settings” panel cannot be

used.

• The “1.Corr. Level/Tone/Hypertone” panel

appears.

1) Set up “Correct Level” and “Tone Adjustment”.

<Correct level>

Color/Density
Tone Correction Hypertone
Correction
Full Correction Yes Yes ON
Tone Fixing No Yes OFF
Condition Confirm No No OFF

<Tone Adjustment>
Standard
All Hard
All Soft
Highlight Hard
Highlight Soft
Shadow Hard
Shadow Soft

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5. MAINTENANCE MENU

2) Click the “2.Key Step Width/BL-SL” tab.

• The “2.Key Step Width/BL-SL” panel

appears.

3) Set up the key step width and balance/slope.

NOTE: Click the [Default] button to return to the initial

values.

<Key Step Width Setup>

C, M, Y: Normally enter ‘4’.
Dc, Dm, Dy: Normally enter ‘8’.

<BL/SL Setup>
Normally enter ‘0’.

4) Click the “3.Sharpness/Grain Control” tab.

• The “3.Sharpness/Grain Control” panel

appears.

5) Select “Hyper-sharpness” for “Sharpness

process”. Set up “Sharpness”, “Grain Control
Process”, “Sharpness Large-size Setup” and
“Minimizing Color Spreading”.

<Sharpness>
Sharpness Level: Low 3
Low 2
Low 1
Normal
High 1
High 2
High 3

<Grain Control Process>

Grain Coarseness
Higher Invisible
Normal ↑
Lower Visible

<Sharpness Large-size Setup>

Sharpness can be setup individually for large-
size prints exceeding the magnification
entered in the “Magnification” box.
–2
–1
0
+1
+2

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5. MAINTENANCE MENU

<Minimizing Color Spreading>

Yes: Minimizing color spreading in white areas
when printing black and white fine grids,
stripes, etc.

6) Click the “4.Saturation” tab.

• The “4.Saturation” panel appears.

7) Set up the saturation.

<Saturation>
Color vividness can be adjusted.
Range is –9 to +9 but normally enter ‘0’.

8) Click the “5.Gradation/Bright” tab.

• The “5.Gradation/Bright” panel appears.

NOTE: The “Gradation/Bright” panel can be used after

installing the optional “Professional Color
Correction Software (S5)”, and/or “Tone
Selection Software (S4)”.

● Input Type: Black & White Negative

• The “1.Corr. Level/Tone/Hypertone” panel

appears.

1) Set up “Correct Level” and “Tone Adjustment”.

<Correct level>
Tone Correction Color/Density
Correction
Full Correction Yes Yes
Tone Fixing No Yes
Condition Confirm No No

<Tone Adjustment>
Standard
All Hard
All Soft
Highlight Hard
Highlight Soft
Shadow Hard
Shadow Soft

2) Click the “2.Key Step Width/BL-SL” tab.

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5. MAINTENANCE MENU

• The “2.Key Step Width/BL-SL” panel

appears.

3) Set up the key step width and balance/slope.

NOTE: Click the [Default] button to return to the initial

values.

<Key Step Width Setup>

Dc, Dm, Dy: Normally enter ‘15’.

<BL/SL Setup>
Normally enter ‘0’.

4) Click the “3.Sharpness/Grain Control” tab.

• The “3.Sharpness/Grain Control” panel

appears.

5) Select “Hyper-sharpness” for “Sharpness

process”. Set up “Sharpness”, “Grain Control
Process”, “Sharpness Large-size Setup” and
“Minimizing Color Spreading”.

<Sharpness>
Sharpness Level: Low 3
Low 2
Low 1
Normal
High 1
High 2
High 3
Under Level: –2
–1
0

(Sharpness normally can only be set individually for

under level.)

<Grain Control Process>

Grain Coarseness
Higher Invisible
Normal ↑
Lower Visible

<Sharpness Large-size Setup>

Sharpness can be setup individually for large-
size prints exceeding the magnification
entered in the “Magnification” box.
–2
–1
0
+1
+2

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5. MAINTENANCE MENU

<Minimizing Color Spreading>

Yes: Minimizing color spreading in white areas
when printing black and white fine grids,
stripes, etc.

7. Click the [OK] button.

• The condition panel disappears and operation

returns to the “Custom Setting Regist/Delete”
screen.

• The “Status” changes to “Use”.

8. To delete the custom condition, select the number

to be deleted and click the [Delete] button.

9. Click the [OK] button.

• Operation returns to the menu screen.

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5. MAINTENANCE MENU

5.4.5 Back Printing Format (0226)

Select the back printing format for the 135/Others and

IX240.

[Selection]

[Setup and Maintenance] → [02 Print Condition Setup

and Check] → [0226 Back Printing Format]

Select “Common” or “Custom” for “Format Setting”.

When “Common” is selected, common back printing
pattern is applied to all input types.

<135/Others>
1. Select “Custom” for “Format Setting”.

2. Select the desired printing item from No. “1” to “8”.

3. Move the cursor to the “User ID” or “Private

Characters” box and enter the user ID or private
characters using the numeric keys of the
operation or full keyboard.

NOTE: The maximum number of characters is as follows.

User ID: 3
Private characters:
Printing Item No.3: 30
Printing Item No.4: 21

4. Click the [OK] button.

• Operation returns to the menu screen.

<IX240>
1. Click the “IX240” tab.
Click
2. Select “Custom” for “Format Setting”.

3. Select “Printing Item” from “1” to “7”.

4. Select “1” or “2” for the “Separator”.

5. Click the [OK] button.

• Operation returns to the menu screen.

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5. MAINTENANCE MENU

<Media> Click
1. Click the “Media” tab.

2. Select “Custom” for “Format Setting”.

3. Select “CD-R Copy”, “Media Print” or “DSC Print”

for “Input Type”.

4. Select “Printing Item” from “1” to “4”.

5. Click the [OK] button.

• Operation returns to the menu screen.

<Print> Click
1. Click the “Print” tab.

2. Select “Custom” for “Format Setting”.

3. Select “Printing Item” from “1” to “3”.

4. Click the [OK] button.

• Operation returns to the menu screen.

<Index>
1. Click the “Index” tab. Click

2. Select “Custom” for “Format Setting”.

3. Select “135 Index”, “240 Index”, “240 Index with

CD-R Writing”, “CD-R Index” or “DSC Index” for
“Input Type”.

4. Select “Printing Item” from “1” or “2”.

5. Click the [OK] button.

• Operation returns to the menu screen.

75
5. MAINTENANCE MENU

User ID :ABC_ Magnification :MMMM

Correction Data :IARRWSSKKLDR CMYDDD Sort No. :SORT
Order No. :aaaaaa Image Name :<FFFFF> or SSS or AAAAAAAAAAAA
Digital Imaging Order No. :ORDERN Film Type Info. :CCCCCCCCCCCCCCC
Job No. :Jnn Image File Name :<xxxxxxxxxxxxxxxxxx. xxx>
Frame No. :<FFFFF> Image No. :ccc
Custom Setting No. :CCCCCCCCCCCCCCCCCC Q’ty :pppp
Retrieve No. :SSSSS Correction Key :CMYDDD
Serial No. :Sno Lab ID :LABID
Private Characters :PP.........PP CHP Sheet :HHHHHHHHHHHHHH
Date (Example: 20051001) :YYYYMMDD

Correction Data:
I A RR WSS KK LD R CMY DDD

Density correction
CMY correction
One way or two way and red eye combination
Lens correction/Retouch
Gradation level
Custom setting correction combination
Custom setting No.
Auto correction condition
Input mode

<135/Others>
Input Type No. Printing Item Back Printing Format
User ID + Correction Data + Order No. + DI ABC_IARRWSSKKLDR
1 Order No. + Job No. + Frame No. + Custom CMYDDD_aaaaaa_ORDERN_Jnn_<FFFFF>_CC
Setting + Retrieve No. CCCCCCCCCCCCCCCC_SSSSS
Serial No. + Correction Data + Order No. + DI Sno_IARRWSSKKLDR
2 Order No. + Job No. + Frame No. + Custom CMYDDD_aaaaaa_ORDERN_Jnn_<FFFFF>_CC
Setting + Retrieve No. CCCCCCCCCCCCCCCC_SSSSS
DI Order No. + Job No. + Private + Frame No. ORDERN_Jnn_PP.........PP_<FFFFF>_CCCCCC
3
+ Custom Setting + Retrieve No. CCCCCCCCCCCC_SSSSS
DI Order No. + Job No. + Date + Private + ORDERN_Jnn_YYYYMMDD_PP.........PP_<FFFF
4
Frame No. + Custom Setting + Retrieve No. F>_CCCCCCCCCCCCCCCCCC_SSSSS
– Mag. + Correction Data + Order No. + DI MMMM_IARRWSSKKLDR
5 Order No. + Job No. + Frame No. + Custom CMYDDD_aaaaaa_ORDERN_Jnn_<FFFFF>_CC
Setting + Retrieve No. CCCCCCCCCCCCCCCC_SSSSS
Sort No. + User ID + Correction Data + DI SORT_ABC_IARRWSSKKLDR
6 Order No. + Job No. + Image Name + Film CMYDDD_ORDERN_Jnn_Image Name_Film
Type Info. + Retrieve No. Type Info._SSSSS
7 No Back Printing
aaaaaa_IARRWSSKKLDR
Order No. + Correction Data + DI Order No. +
CMYDDD_ORDERN_Jnn_<FFFFF> or SSS or
8 Job No. + Image Name + Film Type Info. +
AAAAAAAAAAAA_CCCCCCCCCCCCCCC_SSS
Retrieve No.
SS

76
5. MAINTENANCE MENU

<IX240>
Input Type No. Printing Item Back Printing Format
1 Correction Data + DI Order No. + Job No. IARRWSSKKLDR CMYDDD_ORDERN_Jnn
2 Order No. + DI Order No. + Job No. aaaaaa_ORDERN_Jnn
Order No. + Correction Data + DI Order No. + aaaaaa_IARRWSSKKLDR
3
Job No. CMYDDD_ORDERN_Jnn
Mag. + Correction Data + Order No. + DI MMMM_IARRWSSKKLDR
4
Order No. + Job No. CMYDDD_aaaaaa_ORDERN_Jnn
–
Sort No. + User ID + Correction Data + DI SORT_ABC_IARRWSSKKLDR
5 Order No. + Job No. + Image Name + Film CMYDDD_ORDERN_Jnn_Image Name_Film
Type Info. + Retrieve No. Type Info._SSSSS
6 No Back Printing
Order No. + Correction Data + DI Order No. + aaaaaa_IARRWSSKKLDR
7
Job No. + Frame No. + Retrieve No. CMYDDD_ORDERN_Jnn_<FFFFF>_

<Media>
Input Type No. Printing Item Back Printing Format
<xxxxxxxxxxxxxxxxxx.
Image File Name + Order No. + DI Order No. +
1 xxx>_aaaaaa_ORDERN_Jnn_ccc_pppp_CMYDD
Job No. + Image No. + Q’ty + Correction Key
D
CD-R Copy
Sort No. + User ID + Correction Data + DI SORT_ABC_IARRWSSKKLDR
Media Print
2 Order No. + Job No. + Image Name + Film CMYDDD_ORDERN_Jnn_Image Name_Film
DSC Print
Type Info. + Retrieve No. Type Info._SSSSS
Order No. + Correction Data + DI Order No. + aaaaaa_IARRWSSKKLDR
3
Job No. + Frame No. + Image Name CMYDDD_ORDERN_Jnn_<FFFFF>_

<Print>
Input Type No. Printing Item Back Printing Format
ID + DI Order No. + Job No. + Image No. +
1 ID_ORDERN_Jnn_ccc_pppp_CMYDDD_aaaaaa
Q’ty + Correction Key + Order No.
– Sort No. + User ID + Correction Data + DI SORT_ABC_IARRWSSKKLDR
2 Order No. + Job No. + Image Name + Film CMYDDD_ORDERN_Jnn_Image Name_Film
Type Info. + Retrieve No. Type Info_SSSSS

<Index>
Input Type No. Printing Item Back Printing Format

135 Index Order No. + User ID + Lab ID + CHP Sheet + aaaaaa_ABC_LABID_HHHHHHHHHHHHHH_OR

1
240 Index DI Order No. + Job No. DERN_Jnn
240 Index with Sort No. + User ID + Lab ID + CHP Sheet + DI SORT_ABC_LABID_HHHHHHHHHHHHHH_OR
CD-R Writing 2
Order No. + Job No. DERN_Jnn
CD-R Index 1 Order No. + DI Order No. + Job No. aaaaaa_ORDERN_Jnn
1 Order No. + DI Order No. + Job No. + Q’ty aaaaaa_ORDERN_Jnn_ppp
DSC Index Sort No. + User ID + Lab ID + CHP Sheet + DI SORT_ABC_LABID_HHHHHHHHHHHHHH_OR
2
Order No. + Job No. DERN_Jnn

77
5. MAINTENANCE MENU

5.4.6 Index Conditions (0227)

Select the condition of the index printing.

[Selection]

[Setup and Maintenance] → [02 Print Condition Setup

and Check] → [0227 Index Conditions]

1. Select “Reflect” or “No Reflect” for “Red-eye Mask

Setting”.

NOTE: “Red-eye Mask Setting” can be set when the

optional “Full Automatic Red-eye Correction
Software (S12)” and “Variety Print Software
(S3)” is installed.

<135>
1. Click the [▼] button in the box to be changed and
select the format.

Logo: FUJICOLOR*INDEX PRINT

FUJICOLOR INDEX PRINT
INDEX PRINT
Index Custom Logo: Can be registered on Menu
1020.

2. Click the [OK] button.

• Operation returns to the menu screen.

<IX240>
1. Click the “IX240” tab.

2. Click the [▼] button in the box to be changed and

select the format.

Logo: Negative – FUJICOLOR*INDEX PRINT

Reversal – FUJICHROME*INDEX PRINT
FUJICHROME INDEX PRINT
INDEX PRINT
Monotone–FUJICOLOR INDEX PRINT
INDEX PRINT
Index Custom Logo: Can be registered on Menu
1020.

78
5. MAINTENANCE MENU

3. Select “Crop” or “Border Line” for “Frame”.

4. Click the [▼] button in the “Border Line” box and

select the border line.

Frame: Cropping
Border Line Green/White
Black/White

5. Click the [OK] button.

• Operation returns to the menu screen.

<Media>
1. Click the “Media” tab.

2. Click the [▼] button in the box to be changed and

select the format.
Index Custom Logo: Can be registered on Menu
1020.

3. Click the [OK] button.

• Operation returns to the menu screen.

<Index for Media>

1. Click the “Index for Media” tab.

2. Click the [▼] button in the box to be changed and

select the format.
Index Custom Logo: Can be registered on Menu
1020.

3. Click the [OK] button.

• Operation returns to the menu screen.

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5. MAINTENANCE MENU

5.4.7 Image Correction Setup (0240)

This menu is used to enable image correction

condition setting and custom setting condition editing
by selecting “Yes” for each item.
Set the image correction type for each input type.
Input Type: Negative
Reversal

[Selection]

[Setup and Maintenance] → [02 Print Condition Setup

and Check] → [0240 Image Correction Setup]

1. Set the seven items in the “Hyper ACCS” frame.

2. Click the [OK] button.

• Operation returns to the menu screen.

5.4.8 Paper Surfaces Display Setup (0243)

This procedure setups display of the “Paper” box of

Menu 0221 “Paper Magazine ID Setting”.

[Selection]
[Setup and Maintenance] → [02 Print Condition
Setup and Check] → [0243 Paper Surfaces Display
Setup]

1. Select the paper type to be changed.

2. Select “ON” or “OFF”.

3. Click the [Set] button.

4. Click the [Close] button.

• Operation returns to the menu screen.

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5. MAINTENANCE MENU

5.5 Scanner Adjustment/Maintenance (03)

5.5.1 AF Function Setup (0323)

Auto focusing timing can be set up for each carrier,

masks and print size.

[Selection]

[Setup and Maintenance] → [03 Scanner Adjustment/

Maintenance] → [0323 AF Function Setup]

1. Select “NC100AY”, “MFC10AY” or “NC120AY” for

“Carrier”.

NC100AY:

1) Select “Carrier Setting” or “Each Film” for “AF

Timing” of “One-way Mode”.

Carrier Setting: Auto focusing is executed

when the NC100AY is
installed or the feed lane is
changed from IX240 to 135.
Each Film: Auto focusing is executed
when a film is inserted.

2) Click the “2way” tab.

3) Select “Each Frame” or “Each Film” for “AF

Timing” of “135” and “IX240”.

Each Frame: Auto focusing is executed for

each frame.
Each Film: Auto focusing is executed when
the film is inserted.
Magnification can be entered in
the “Mag.” box when it is
selected. When a large-size
print exceeding the
magnification entered is
selected, auto focusing is
executed for each frame.

Magnification Range: 0.2 to 42

NOTE: Click the [Initialize] button to return to initial

setting.

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5. MAINTENANCE MENU

MFC10AY:

1) Select “Each Frame” or “Per 1 order” for each

mask.

Each Frame: Auto focusing is executed for

each frame.
Per 1 order: Auto focusing is executed for
new sort/order.
Magnification can be entered in
the “Mag.” box when it is
selected. When a large-size
print exceeding the
magnification entered is
selected, auto focusing is
executed for each frame.

Magnification Range:0.2 to 42

NOTE: Click the [Initialize] button to return to initial

setting.

2) Click the “Page 2” tab.

3) Select “Each Frame” or “Per 1 order” for “AF

Timing” of “120/135 Full Panorama”.

Each Frame: Auto focusing is executed for

each frame.
Per 1 order: Auto focusing is executed for
new sort/order.
Magnification can be entered in
the “Mag.” box when it is
selected. When a large-size
print exceeding the
magnification entered is
selected, auto focusing is
executed for each frame.

Magnification Range: 0.1 to 28

NOTE: Click the [Initialize] button to return to initial

setting.

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5. MAINTENANCE MENU

4) Click the “Page 3” tab.

5) Select “Each Frame” or “Per 1 order” for “AF

timing” of “AC”.
Each Frame: Auto focusing is executed for
each frame.
Per 1 order: Auto focusing is executed for
new sort/order.
Magnification can be entered
in the “Mag.” box when it is
selected. When a large-size
print exceeding the
magnification entered is
selected, auto focusing is
executed for each frame.

Magnification range: 0.1 to 22

NOTE: Click the [Initialize] button to return to initial

setting.

NC120AY:

1) Select “Each Frame” or “Each Film” for “AF

timing” of “All masks”.
Each Frame: Auto focusing is executed for
each frame.
Each Film: Auto focusing is executed
each time a film is inserted.
Magnification can be entered
in the “Mag.” box when it is
selected. When a large-size
print exceeding the
magnification entered is
selected, auto focusing is
executed for each frame.

Magnification range: 0.1 to 22

NOTE: Click the [Initialize] button to return to initial

setting.

2. Click the [Regist.] button.

3. Click the [Close] button.

• Operation returns to the menu screen.

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5. MAINTENANCE MENU

5.5.2 Image Scanning Condition Method (0324)

This menu sets the scanning conditions for small size

prints and digital image export.

[Selection]

[Setup and Maintenance] → [03 Scanner Adjustment/

Maintenance] → [0324 Image Scanning Condition Method]

1. Select “Normal” or “High Quality” for “Scanning

Condition Setup for Small Size”.
Note that processing speed will be lowered when
“High Quality” is selected.

2. Select “Image Quality” or “speed” for “Scanning

Condition Setup for Digital Image Export”.
Note that processing speed will be lowered when
“Image Quality” is selected.

3. Click the [Regist.] button.

4. Click the [Close] button.

• Operation returns to the menu screen.

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5. MAINTENANCE MENU

5.5.3 Dark Correction/Bright Correction (0340)

The darkness correction is performed automatically

when the power is turned ON, the scanner correction
in the pre-operational checks is executed, one order
is completed or a film is inserted after ten minutes
has elapsed from the previous darkness correction.
The brightness correction is executed automatically
when performing the pre-operational checks or
changing mask on the view and order screen, for the
first time of the day.

[Selection]

[Setup and Maintenance] → [03 Scanner Adjustment/

Maintenance] → [0340 Dark Correction/Bright
Correction]

● Darkness Correction

1. Click the [Dark corr.] button.

● Brightness Correction

NC100AY:

1. Clean the diffusion box.

2. For the auto film carrier NC100AY, set it in the 135 Auto Film Carrier
lane. NC100AY

Mark

Z2052

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5. MAINTENANCE MENU

3. Click the [Bright corr.] button.

4. Select the mask to be corrected.

MFC10AY:

1. Install the multi-film carrier MFC10AY with the

calibration mask.
Calibration Mask

2. Click the [Bright corr.] button.

3. Click the [Close] button.

• Operation returns to the menu screen.

Multi-film Carrier MFC10AY

NC120AY: Z2075

Perform scanner correction in the pre-operational

check.

86
5. MAINTENANCE MENU

5.6 Carrier Adjustment/Maintenance (04)

5.6.1 AC Setting Information Display (0457)

This menu displays AC setting information.

[Selection]

[Setup and Maintenance] → [04 Carrier Adjustment/

Maintenance] → [0457 AC Setting Information
Display]

1. When the desired AC type is selected from the

list, the AC setup information is displayed in the
“AC Setup Info” column.

2. Click the [OK] button.

• Operation returns to the menu screen.

87
5. MAINTENANCE MENU

5.7 Printer Adjustment/Maintenance (05)

5.7.1 Printer Input Check (0525)

This procedure displays the status of the sensors.

[Selection]

[Setup and Maintenance] → [05 Printer Adjustment/

Maintenance] → [0525 Printer Input Check]

1. Click the [Close] button.

• Operation returns to the menu screen.

↓ [Next page] [Prev. page] ↑

<LP-5500>

<LP-5700>

88
5. MAINTENANCE MENU

<LP-5900>

5.7.2 Image Position and Tilt Fine Adjustment (0527)

This procedure adjusts the white border and image

position in a template used for each magazine ID.

[Selection]

[Setup and Maintenance] → [05 Printer Adjustment/

Maintenance] → [0527 Image Position and Tilt Fine
Adjustment]

NOTE: Perform this adjustment after processing three

or more sheets of paper because the feed
length and position may not stabilize
immediately after setting roll paper.

1. Install the paper magazine to be adjusted on the

upper paper deck.

2. Select “Upper” for “Magazine”.

3. Enter the feed length to be adjusted in the “Feed

length” box.

4. Click the [Print] button.

• After about three minutes, the adjustment print Y

is output. Feeding
d Direction

5. Select the magazine ID to be adjusted.

X
6. Measure the “X”, “Y”, “d” and “f” dimensions of the
adjustment print and record them.

89
5. MAINTENANCE MENU

7. Enter values (mm) to move the image position in <For example>

appropriate “Main (X)”, “Sub (Y)” and “Tilt (d-f)”
boxes.

→Enter “–0.5” in
“Main (X)” box.

5.5 4.5

8. Click the [Set] button.

9. Install the magazine to be adjusted on the lower

magazine deck.
→Enter “0.5” in “Main
10. Select “Lower” for “Magazine”. (X)” box.

11. Repeat Steps 4 through 9.

12. Click the [Close] button. 4.5 5.5

5.5

→Enter “–0.5” in
“Sub (Y)” box.

4.5

4.5

→Enter “0.5” in “Sub

(Y)” box.

5.5

d=5.5

→Enter “0.5” in “Tilt

(d-f)” box.

f=4.5

90
5. MAINTENANCE MENU

d=4.5

→Enter “–0.5” in “Tilt

(d-f)” box.

f=5.5

• Operation returns to the menu screen.

5.7.3 Printer Function Select (0528)

[Selection] <LP-5500>

[Setup and Maintenance] → [05 Printer Adjustment/

Maintenance] → [0528 Printer Function Select]

1. Select “Both” for “Magazine” normally.

2. Select “YES” for “Registration”.

NOTE: Select “NO” for “Registration” temporarily if error

“W-2414” or “W-2450” occurs.

3. LP-5500: Select “limited” for “Feed Paper Size”.

NOTE: Select “unlimited” for “Feed Paper Size” <LP-5700/LP-5900>

temporarily if error WW-2419” or “W-2455”
occurs and adjust the pipe slider position of the
distribution unit as described below. Large size
prints cannot be printed.

LP-5700/LP-5900: Select “YES” for “Distribution”.

NOTE: Select “NO” for “Distribution” temporarily if error

“W-2419”or “W-2455” occurs and adjust the pipe
slider position of the distribution unit as
described below. Large size prints cannot be
printed.

1) Open the magazine door.

2) Open the distribution section inner cover.
3) Align the “ ” marks on the pipe slider and
the distribution unit.

91
5. MAINTENANCE MENU

4) Close the distribution section inner cover. Pipe Slider

5) Close the magazine door.

4. Select “No change” for “Cut interval”.

NOTE: If paper overlap feed occurs, select “Change” for

“Cut interval”. If a large level is selected (from
level 1 to level 3), the cut interval is increased
and the processing ability is decreased.

5. Click the [OK] button.

• Operation returns to the menu screen.

“ ” Marks
L21157

5.7.4 Printer I/O Check (0540)

This procedure displays the status of the motors,

solenoids and sensors.

[Selection]

[Setup and Maintenance] → [05 Printer Adjustment/

Maintenance] → [0540 Printer I/O Check]

1. Click the required operation button.

• The respective motor or solenoid operates if it is

normal.

2. Click the [Close] button. ↓ [Next page] [Prev. page] ↑

• Operation returns to the menu screen.

↓ [Next page] [Prev. page] ↑

92
5. MAINTENANCE MENU

<LP-5500>

<LP-5700>

<LP-5900>

↓ [Next page] [Prev. page] ↑

<LP-5500>

93
5. MAINTENANCE MENU

<LP-5700>

<LP-5900>

5.7.5 Scan/Scan Home Position Parameter (0546)

This menu displays the scanning position/scanning

start position parameters.

[Selection]

[Setup and Maintenance] → [05 Printer Adjustment/

Maintenance] → [0546 Scan/Scan Home Position
Parameter]

1. Confirm the parameter settings.

2. Click the [Close] button.

• Operation returns to the menu screen.

94
5. MAINTENANCE MENU

5.7.6 Printer Mechanical Fine Adjustment (0551)

This procedure adjusts the printer mechanism. <LP-5500>

[Selection]

[Setup and Maintenance] → [05 Printer Adjustment/

Maintenance] → [0551 Printer Mechanical Fine
Adjustment]

1. Cutter Feed motor stop timing:

Adjust-a: Do not change this value normally
because it has been adjusted before
shipment.
Change this value if the feed length of the
large size second print differs from the first
one after adjustment of Menu 0553 “Feeding <LP-5700>
Position Sensor Fine Adjustment”.
If the first print is longer than second
one: Change the value –3 at a time and
confirm the feed length.
If the first print is shorter than the second
one: Change the value +3 at a time and
confirm the feed length.

NOTE: Above two adjustments “Adjust-a” and “Offset-

B” are for the printer not for each paper
magazine ID.

Offset-b: If the left-hand corner at the leading end of

wide paper (such as 305 × 457mm) has <LP-5900>
been folded, perform the following
adjustment.

● Adjustment for corner folding

1) Change the value in the “Offset-b” box +5.
2) Make the same size print.
3) Check if the corner is no longer folded.
4) If the corner is still folded, repeat Steps 1)
through 3).
5) Click the [Set] button.

2. Eject Right/left speed control start timing:

Sets up the speed control start timing of the
M665 motor when feeding sheet papers with
single lane. Click the [Set] button.

3. Distribution Nip home position (Nip Release Motor

5):
The nip release timing can be changed by
decreasing or increasing the pulse value.

95
5. MAINTENANCE MENU

4. Setup of precut length:

Sets up the leading end cut-off length of paper
for each magazine when the roll paper is set,
or the first print is made after eight hours (can
be adjustable from 2 to 24 hours) has elapsed
from paper rewinding.
Precut Condition:
Paper in the paper magazine is affected by
elapsed time after paper rewinding and
ambient temperature and relative humidity.
Standard time is set to eight hours because if
the elapsed time after printing is
approximately eight hours, it may not affect
print quality. If the elapsed time more than
eight hours is not affect print quality, nine or
more hours (9 to 24 hours) can be entered.
Conversely, if the elapsed time less than eight
hours affects print quality, seven or less hours
(2 to 7 hours) should be entered.

5. Adjustment for distributing position:

Adjusts distribution position and nip timing for
each magazine. Click the [Set] button.

6. Click the [Close] button.

• Operation returns to the menu screen.

5.7.7 Sub-scanning Soft Nip Fine Adjustment (0557)

This procedure adjusts the soft nip timing, nip position

and motor current value of the sub-scanning unit.

[Selection]

[Setup and Maintenance] → [05 Printer Adjustment/

Maintenance] → [0557 Sub-scanning Soft Nip Fine
Adjustment]

1. Enter the feed length in the “Feed length” box.

2. Select “Upper” or “Lower” for “Magazine”.

3. Click the [Print] button.

• After about three minutes, adjustment Prints 1 to

9 are output.

4. Select optimum prints for unevenness level at the

leading and trailing ends from nine adjustment
prints.

96
5. MAINTENANCE MENU

5. Enter the optimum print numbers in the “Tip No. 1

to 9” and “End No. 1 to 9” boxes.

6. Click the [Convert] button.

7. Click the [Close] button.

• Operation returns to the menu screen.

5.7.8 Sensor Calibration (Manual) (0559)

This procedure sets up manual calibration of the

sensors.

[Selection]

[Setup and Maintenance] → [05 Printer Adjustment/

Maintenance] → [0559 Sensor Calibration (Manual)]

• The calibration history is displayed in the lower box

of the screen.

D619 : Upper magazine splice sensor

D629 : Lower magazine splice sensor
D650 : Exposure section entrance paper sensor
D653 : Exposure position paper sensor

<Manual calibration>
1. Select the sensor to be calibrated from the
“Sensor No.” box.

2. Click the [Set] button.

• Sensor calibration is performed and “Date” and

“Result” are displayed.

3. Click the [Close] button.

• Operation returns to the menu screen.

<Electric Current Calibration for Sensors not to

be Calibrated Daily>
1. Select a sensor in the “Sensor No.” box.

2. Click the [Set] button.

3. Click the [Close] button.

• Operation returns to the menu screen.

97
5. MAINTENANCE MENU

5.8 Processor Adjustment/Maintenance (06)

5.8.1 Processor Input Check (0624)

This procedure displays the status of the sensors.

[Selection]

[Setup and Maintenance] → [06 Processor

Adjustment/Maintenance] → [0624 Processor Input
Check]

1. Click the [Close] button.

• Operation returns to the menu screen.

↓ [Next page] [Prev. page] ↑

↓ [Next page] [Prev. page] ↑

<LP-5500>

98
5. MAINTENANCE MENU

<LP5700/LP-5900>

5.8.2 Processor Operating Condition Setup (0625)

This procedure sets up the processor operating

condition.

[Selection]

[Setup and Maintenance] → [06 Processor

Adjustment/Maintenance] → [0625 Processor
Operating Condition Setup]

1. Normally, the processor operating conditions are

set up as shown in the table below.

Rack auto cleaning ON

Dryer entrance rack auto clean ON
No. of prints for dryer entrance rack
1000
auto clean 1 to 9999
At paper width change* OFF
No. of prints 50
Auto intermittent driving ON
Forcible output to large size tray OFF
Energy saving mode ON
Ambient temperature correction ON
PS solution concentration monitor ON
Evaporation correction ON
Humidity Auto
PS rack cleaning OFF
Sorter Max. No. of sheets 50
Line speed for control strip High
No
Large size paper feed interval
change
* Select “OFF” normally for “At paper width change”. If
yellow–colored dirt on prints occurs, select “ON”. The
dryer entrance rack is washed automatically when the
paper width or paper feed lane is changed after
number of prints exceeds the setting of “No. of prints”.

99
5. MAINTENANCE MENU

2. Click the [OK] button.

• Operation returns to the menu screen.

5.8.3 Processor Operation Data Display (0643)

This procedure displays the processor operation

data.

[Selection]

[Setup and Maintenance] → [06 Processor

Adjustment/Maintenance] → [0643 Processor
Operation Data Display]

1. Click the [Close] button.

• Operation returns to the menu screen.

5.9 Image Processing Section Adjustment/

Maintenance (07)

5.9.1 Image Processing Section I/O Check (0740)

The image processing section temperature, carrier

status (exist/none) and fan status are displayed.

[Selection]

[Setup and Maintenance] → [07 Image Processing

Section Adjustment/Maintenance] → [0740 Image
Processing Section I/O Check]

1. Click the [Close] button.

• Operation returns to the menu screen.

100
5. MAINTENANCE MENU

5.10 Order Control and Maintenance

5.10.1 Workflow Adviser Environment Setup (0920)

This menu specifies the orders and items to be

displayed in the Workflow Adviser screen.

[Selection]

[Setup and Maintenance] → [09 Order Control and

Maintenance] → [0920 Workflow Adviser
Environment Setup]

Job Switch: Specify the orders to be displayed by

default.
List Item: Specify the order items to be displayed.

1. Select the orders and items to be displayed.

2. Click the [OK] button.

• Operation returns to the menu screen.

5.10.2 2 Operation Environment Setup (0922)

Server/DIC2

This menu sets the start-up mode of the scanner.

[Selection]

[Setup and Maintenance] → [09 Order Control and

Maintenance] → [0922 Server Operation
Environment Setup]

Start connection to the server/DIC2:

The system is connected to the
server during start-up.
Stand-alone Mode: Only the scanner and printer/
processor are started up.

1. Select the desired start-up mode.

• To connect to the server while starting up the

system, normally enter ‘FE-FRONTEND’ for
“Computer Name”.

2. Click the [OK] button.

3. When “Start connection to server/DIC2” is

selected:

101
5. MAINTENANCE MENU

• The “I-Q0-6031” message appears.

q Click the [OK] button.

• The “W-Q0-6057” message appears and the

system is connected to the server.

When “Stand-alone Mode” is selected:

• The “I-Q0-6032” message appears.

q Click the [OK] button.

• The “W-Q0-6057” message appears and the

system is set in the stand-alone mode.

• Operation returns to the menu screen.

5.10.3 2 Operation Setting Setup (0923)

Server/DIC2

See the “Condition Setup and Maintenance” manual

for the Frontier Manager2 Software (S8).

102
5. MAINTENANCE MENU

5.11 Register/Delete

5.11.1 LauncherMenu Regist/Delete

This menu sets the applications displayed in the

“Application Launcher” dialog.

[Selection]

[Setup and Maintenance] → [10 Register/Delete] →

[1024 LauncherMenu Regist/Delete]

<Registration>
1. Select the desired application from the “Icon” box.

2. Enter the application name displayed in the

“Application Launcher” dialog by using the full
keyboard.

3. Click the [Brows.] button to specify the program

path.

4. Click the [OK] button.

• Operation returns to the menu screen.

<Deletion>
1. Select the blank column from the “Icon” box.

• The corresponding “Application Name” and

“Path” disappear.

2. Click the [OK] button.

103
6. DISTRIBUTION SECTION (LP-5900)

6.1 Outline

6.1.1 Parts Location

• Distribution Entrance Unit

Nip Release Motor 3 (M656) Nip Release Home Position Sensor 3 (D656)

Nip Release
Motor 2 (M655)

Nip Release Home Position Sensor 2 (D655)

VG2-042

104
6. DISTRIBUTION SECTION (LP-5900)

• Distribution Unit

Distribution Section Distribution Section

Paper Sensor Paper Sensor
(Rear: D665P) (Center: D660P)
Distribution Section
Paper Sensor LED Distribution Section
Distribution Section
(Rear: D665L) Paper Sensor
Paper Sensor LED
(Front: D664P)
(Center: D660L)

Distribution Slide Distribution Section Nip Release Home

Motor (M661) Paper Sensor LED Position Sensor
(Front: D664L) for M657 (D657)

Nip Release
Motor 5 (M657)

Feed Motor 5 (M660)

Nip Release Start Nip Release

Sensor 2 LED Start Sensor 2
(Rear: D659L) (Rear: D659P)

Nip Release Start Nip Release

Sensor 1 LED Start Sensor 1
(Front: D658L) (Front: D658P) Nip Release Motor 4
(Front: M662)
Distribution Section Drive
Standby Sensor (D669)

VG2-001

105
6. DISTRIBUTION SECTION (LP-5900)

Distribution Home Position

Sensor for M661 (D661)

Nip Release Home Position

Sensor for M662 (Front: D662)

Nip Release Home Position

Sensor for M663 (Rear: D663) Nip Release Motor 4 (Rear: M663)

VG2-002

106
6. DISTRIBUTION SECTION (LP-5900)

Pipe Slider

Distribution Roller

Feed Rollers

VG2-003

107
6. DISTRIBUTION SECTION (LP-5900)

6.2 Operation Sequences

6.2.1 Sensors and Motors

Symbol Name Function

D657 Nip Release Home Position Sensor (for M657) M657 home position detecting

Trigger for nipping, releasing and distribution returning

D658L/P Nip Release Start Sensor 1 (Front)
start

Trigger for nipping, releasing and distribution returning

D659L/P Nip Release Start Sensor 2 (Rear)
start

D660L/P Distribution Section Paper Sensor (Center) Trigger for distribution start and jamming monitoring

D664L/P Distribution Section Paper Sensor (Front) Trigger for nipping and releasing

D665L/P Distribution Section Paper Sensor (Rear) Trigger for nipping and releasing

Trigger for speed control (up/down) start and jamming

D666L/P Speed Control Section Paper Sensor (Front)
monitoring

Trigger for speed control (up/down) start and jamming

D667L/P Speed Control Section Paper Sensor (Center)
monitoring

Trigger for speed control (up/down) start and jamming

D668L/P Speed Control Section Paper Sensor (Rear)
monitoring

D669 Distribution Section Drive Standby Sensor Drive standby detecting

M657 Nip Release Motor 5 Nips and releases the No. 16 roller.

M661 Distribution Slide Motor Distributes paper sheets.

108
6. DISTRIBUTION SECTION (LP-5900)

D657
M657

D658L/P(F)
D659L/P(R)

Unit
Photo-transistor Sensor
Photo-interrupter Sensor

Roller with Nip Release

Roller with One Way Clutch

G20001

109
6. DISTRIBUTION SECTION (LP-5900)

6.2.2 Nip OFF/ON Operation of No. 16 Roller

Roller nip ON/OFF is determined according to the sheet feed length (L).
L 254.0 mm: Nip OFF
L > 254.0 mm: Nip ON

START

Is the leading end of paper detected by the No

distribution section paper sensor
(Front: D658/Rear: D659) ?

Yes

Nip release motor 5 (M657) turns counterclockwise

for 56 pulses to release nip.

Is the trailing end of paper detected by the

No
distribution section paper sensor
(Front: D664/Rear: D665) ?

Yes

Nip release motor 5 (M657) turns clockwise for 56

pulses to nip.

END

110
6. DISTRIBUTION SECTION (LP-5900)

6.2.3 Distribution Processing

START

Paper

Distribution Roller
The distribution section paper sensor (D660)
detects the leading end of paper.

D664 D660 D665

No
Is the distribution unit in the center position?

Yes Is the trailing end of paper detected

No
by the distribution section paper
sensor (Front: D664/Rear: D665)?
Yes
Disregard

Jamming error

The distribution slide motor (M661) moves the

distribution roller to the front (or rear) position
at 2400 pps.
(Distribution is started from the front position.)

After the nip start sensor

(Front: D658/Rear: D659) detects the leading
end of paper, nip is released and the
distribution roller moves toward the center
position at 2400 pps.
D658 D659

When the trailing end of paper is detected

by the distribution section paper sensor
(Front: D664/Rear: D665) and the
distribution roller stops at the center
position, the roller is nipped.

END

111
6. DISTRIBUTION SECTION (LP-5900)

6.3 Distribution Entrance Unit Parts Replacement

6.3.1 Printer Right Inner Cover Removal/Reinstallation

Removal Light Shield Cover

Screws (3)
1. Open the magazine door hinge section (refer to
LP-5700 service manual).

2. Remove the left cover section (refer to LP-5700

service manual).

3. Remove the screws then the light shield cover.

L2485

4. Remove the screw then the upper knob. Screws (4)

5. Remove the screw then the lower knob.

6. Remove the screws then the printer right inner Screw

cover.
Upper Knob

Lower Knob Printer Right Inner Cover

Screw
G2-011

Reinstallation

Reinstallation is essentially in the reverse order of

removal.
Upper Knob

NOTE: Adjust the upper knob position as described below.

1) Temporarily install the upper knob to the unit.
2) Turn the knob counterclockwise fully.
3) Reinstall the upper knob so its rib is in a
horizontal and tighten the screw.

Screw
G2-021

112
6. DISTRIBUTION SECTION (LP-5900)

6.3.2 Drive Gear Disengagement

Disengagement Screws (2)(Loosen)

1. Remove the printer right inner cover

(see Subsection 6.3.1).

2. Loosen the two screws and remove the two

screws.

Screws (2)
G2-013

3. Lift the motor bracket, shift the bracket on the Bracket Motor Bracket
distribution entrance unit to the left side and then
lower the motor bracket.

NOTE: The distribution slider is in the front, push it

toward the rear before performing Step 3.

Motor Bracket
G2-014

4. Loosen the screw securing the drive gear bracket, Drive Gear Bracket
then swing the bracket up and retighten it.

Screw
G2-016

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6. DISTRIBUTION SECTION (LP-5900)

Engagement Drive Gear Bracket Screw (Loosen)

Engagement is essentially in the reverse order of

disengagement.

NOTE: Perform the gear engagement adjustment described

below.

1) Loosen the screw and remove the jig.

2) Loosen the screw securing the drive gear
bracket.
3) Install the jig between the gear shafts and tighten
the screw.
4) Remove the jig and return it to its original Jig
position.

Jig Screw (Loosen)

G2-019

6.3.3 Distribution Entrance Unit Removal/Reinstallation

Removal JFKE2 Connector

1. Remove the connector cover (refer to LP-5700

service manual).

2. Disengagement the drive gear (see Subsection

6.3.2).

3. Disconnect the connectors.

jfke1 Connector
L2487

4. Remove the screws mounting the unit. Screws (2)

5. Remove the distribution entrance unit.

Reinstallation

Reinstallation is essentially in the reverse order of

removal.
Distribution Entrance Unit
G2-017

114
6. DISTRIBUTION SECTION (LP-5900)

6.4 Distribution Unit Parts Replacement

6.4.1 Distribution Unit Removal/Reinstallation

Removal Screws (2) (Loosen)

1. Disengage the drive gear (see Subsection 6.3.2).

Spring Hook

2. Loosen the two upper screws, remove the two

lower screws then the distribution section inner
cover by shifting the spring hook.

Screws (2)

Distribution Section Inner Cover

G2-015

3. Disconnect the connectors and open the clamp. JFKR3 Connector jfut2 Connector

JFKR4 Connector Clamp jfut2 Connector

L2518

4. Remove the screws then the unit. Screws (2)

Reinstallation

Reinstallation is essentially in the reverse order of

removal.
Distribution Unit
G2-018

115
6. DISTRIBUTION SECTION (LP-5900)

6.4.2 Nip Release Motor Bracket Removal/Reinstallation

Removal

1. Remove the distribution unit (see Subsection 6.4.1).

2. Disconnect the JFUR7 connector.

JFUR7 Connector
VG2-007

3. Remove the E-ring then the bearing. Nip Release Motor Bracket

4. Remove the nip release motor bracket.

E-ring

Bearing

Reinstallation

Reinstallation is essentially in the reverse order of

removal.
VG2-005

6.4.3 Nip Release Motor 5 (M657) Replacement

Removal Spring

1. Remove the nip release motor bracket (see

Subsection 6.4.2).

2. Remove the spring.

3. Remove the E-ring then the nip release knob gear

and pin.

4. Remove the E-ring then the bearing. Bearing

E-ring Pin
E-ring
Nip Release Knob Gear
VG2-006

116
6. DISTRIBUTION SECTION (LP-5900)

5. Remove the screws then the gear bracket.

Gear Bracket
Screws (2)
VG2-008

6. Disconnect the M657 connector.

M657 Connector
VG2-011

7. Remove the screws then the motor bracket.

Motor Bracket Screws (2)

VG2-009

117
6. DISTRIBUTION SECTION (LP-5900)

8. Remove the screws then the motor.

Screws (2)

Bracket

Nip Release Motor 5 (M657)

VG2-010

Reinstallation Spring

Reinstallation is essentially in the reverse order of

removal.

NOTE: After installing the tension spring, tighten the

bracket fixing screws.

Screws (2)
VG2-012

6.4.4 Nip Release Drive Gear/Belt Replacement

Removal Pin Nip Release Drive Belt

Belt Flange
1. Remove the nip release motor 5 (see Subsection Gear Pulley
6.4.3).
Bearings (2)
2. Remove the E-rings then the bearings, one way
gear, gear pulley, pin, shaft, belt flange and nip
Shaft
release drive belt.

One Way Gear

E-rings (2)
VG2-013

118
6. DISTRIBUTION SECTION (LP-5900)

3. Remove the E-ring then the bearing, shaft, pin Pin

and gear.

Shaft

Gear

E-ring Bearing
VG2-014

4. Remove the E-rings then the gears.

Gears (3)
E-rings (3)
VG2-015

5. Remove the E-rings then the gears.

Reinstallation

Reinstallation is essentially in the reverse order of

E-rings (2) Gears (2)
removal.
VG2-016

119
6. DISTRIBUTION SECTION (LP-5900)

6.4.5 Nip Release Home Position Sensor (Front: D662/Rear: D663) Replacement

Removal

1. Remove the distribution unit (see Subsection 6.4.1).

2. Remove the screws then the sensor bracket.

Sensor Bracket

Screws (2)
VG2-017

3. Remove the screws then the sensor bracket. Screws (2)

Sensor Bracket

L2520

4. Disconnect the connector, release the locking Sensor (D663)

tabs and remove the sensor.

Installation

Installation is essentially in the reverse order of Locking Tabs

removal. Sensor (D662)
Connector
L2521

120
6. DISTRIBUTION SECTION (LP-5900)

6.4.6 Nip Roller Replacement

Removal jfur3 Connector

1. Remove the distribution unit (see Subsection 6.4.1).

2. Open the clamp then disconnect the jfur3

connector.

Clamp
VG2-018

3. Disconnect the M662 connector.

M662 Connector

VG2-058

4. Remove the screws then the nip roller bracket

assembly.

Screws (4)

Nip Roller Bracket

VG2-057

121
6. DISTRIBUTION SECTION (LP-5900)

5. Remove the pre-turning belts.

Pre-turning Belts (2)

VG2-059

6. Remove each E-ring then the roller and the

bearings.

E-rings (2)

Roller

Bearings (2)
VG2-060

7. Loosen the hex. socket head setscrew then

remove the belt stopper. Belt Stopper

Hex. Socket Head Setscrew

VG2-061

122
6. DISTRIBUTION SECTION (LP-5900)

8. Remove each E-ring then the roller and bearings. E-rings (2)

Roller

Bearings (2)

Installation

Installation is essentially in the reverse order of

removal. VG2-062

6.4.7 Distribution Home Position Sensor (D661) Replacement

Removal

1. Remove the distribution unit (see Subsection 6.4.1).

2. Remove the screws then the sensor bracket.

Sensor Bracket

Screws (2)
VG2-017

3. Disconnect the connector, release the locking Connector

tabs and remove the sensor.

Locking
Tabs
Installation

Installation is essentially in the reverse order of

removal.
Sensor (D661)
L2534

123
6. DISTRIBUTION SECTION (LP-5900)

6.4.8 Nip Release Start Sensor (Front: D658P/Rear: D659P) Replacement

Removal

1. Remove the distribution unit (see Subsection 6.4.1).

2. Remove the screws then the sensor bracket.

Sensor Bracket

Screws (2)
VG2-017

3. Disconnect the connector. Nip Release Start Sensor 2 (D659P)

Screw D659 Connector
4. Remove the screw then the sensor.

Installation

Installation is essentially in the reverse order of Screw D658 Connector

removal. Nip Release Start Sensor 1 (D658P)
VG2-019

124
6. DISTRIBUTION SECTION (LP-5900)

6.4.9 Nip Release Start Sensor LED (Front: D658L/Rear: D659L) Replacement

Removal

1. Remove the distribution unit (see Subsection 6.4.1).

2. Open the distribution section guide plate.

Distribution Section Guide Plate

VG2-020

3. Remove the screw then the sensor bracket.

Screw
Sensor Bracket
VG2-021

4. Open the clamps. Screw

D658L Connector
Sensor Cover
5. Disconnect the connector.

6. Remove the screw then the sensor and cover.

Installation
Nip Release Start
Installation is essentially in the reverse order of Sensor 2 LED
removal. (D659L) Nip Release Start
Sensor 1 LED Clamps (2)
(D658L)
VG2-022

125
6. DISTRIBUTION SECTION (LP-5900)

6.4.10 Nip Release Home Position Sensor for M657 (D657) Replacement

Removal E-ring

1. Remove the nip release motor bracket (see

Subsection 6.4.2).

2. Remove the E-ring then slide the bearing.

Bearing
VG2-023

3. Remove the shaft assembly. Shaft Assembly

VG2-024

4. Open the clamp then disconnect the D657 Locking Tabs (4) D657 Connector
connector.

5. Loosen the locking tabs then remove the sensor.

Installation

Installation is essentially in the reverse order of Nip Release Home Clamp

Position Sensor
removal. for M657 (D657)
VG2-025

126
6. DISTRIBUTION SECTION (LP-5900)

6.4.11 Distribution Roller Replacement

Removal Screws (3)

1. Remove the shaft assembly (see Subsection Distribution Bracket

6.4.10).

2. Remove the screws then the distribution bracket.

Screws (3)
VG2-026

3. Remove the screws then the slide bush housing Slide Shaft Slide Bush Housing
and slide shaft.

Screws (2)
VG2-027

4. Remove the screws. Screws (3) Screws (6)

VG2-028

127
6. DISTRIBUTION SECTION (LP-5900)

5. Remove the screws then the entrance guide Entrance Guide Plates (2)
plates.

Screws (4)
VG2-029

6. Loosen the screws and remove the screws then Pipe Frame
the pipe frame.
Screws (2)

Screws (2) (Loosen)

VG2-030

7. Remove the screws then the pipe slider cover. Pipe Slider Cover

Screws (2)
VG2-031

128
6. DISTRIBUTION SECTION (LP-5900)

8. Remove the screws then the bearing holder.

Bearing Holder Screws (2)

VG2-032

9. Remove the E-ring then the bearing and drive Drive Roller
roller.

Bearing E-ring
VG2-033

10. Remove the E-ring then the gear, pin and bearing.

Pin
Gear

Bearing

E-ring
VG2-034

129
6. DISTRIBUTION SECTION (LP-5900)

11. Remove the E-ring and bearing then the nip roller
Bearing
bracket.

E-ring

Nip Roller Bracket

VG2-035

12. Remove the E-rings and bearings then the upper Bearings (2) E-rings (4)
nip roller.

Upper Nip Roller

VG2-036

13. Remove the E-rings and bearings then the lower Bearings (2) E-rings (2)
nip roller.

Installation

Installation is essentially in the reverse order of

removal. Lower Nip Roller
VG2-037

130
6. DISTRIBUTION SECTION (LP-5900)

6.4.12 Pipe Slider Replacement

Removal

1. Remove the bearing holder (see Subsection 6.4.11).

2. Loosen the locking tab then remove the drive

gear.

3. Remove the E-ring then the bearing.

Bearing E-ring Locking Tab

Drive Gear
VG2-038

4. Remove the E-ring then the bearing.

E-ring Bearing
VG2-039

5. Remove the screws then the distribution section.

Distribution Section

Screws (2)
VG2-040

131
6. DISTRIBUTION SECTION (LP-5900)

6. Remove the pipe slider assembly.

Installation

Installation is essentially in the reverse order of

removal. Pipe Slider Assembly

VG2-041

132
7. DRYER SECTION (LP-5900)
7.1 Outline

Dryer Belt Unit Dryer Belt

20 Soft Rollers (Gray)

20 Hard
Rollers
20 Soft Rollers (Beige) (Brown)

Dryer Entrance Squeegee Roller

133
7. DRYER SECTION (LP-5900)

7.2 Dryer Entrance Squeegee Rack Parts Replacement

7.2.1 Upper Roller Section Removal/Reinstallation

Removal Screws (4)

1. Remove the E-ring then the gear.

Spacers (4)
2. Remove the screws and spacers.

Gear

E-ring
VG2-043

3. Remove the screws then the upper roller section. Upper Roller Section

Screws (2)
VG2-044

Reinstallation

Reinstallation is essentially in the reverse order of

removal.

NOTE: Install the upper section to the lower section by

aligning their D-cut as shown.

D-cut
VG2-048

134
7. DRYER SECTION (LP-5900)

7.2.2 Upper Section Roller Replacement

Removal

1. Remove the upper roller section (see Subsection

7.2.1).

2. Remove the E-rings then the gears.

Gears (2)
E-rings (2)
VG2-045

3. Remove the screws then the bracket, spring and Bearings (2)
bearings.
Spring

Bracket Screws (2)

VG2-046

4. Remove the screws then the brackets, frames, Roller

spring, bearings and rollers.

Screws (2)

Frames (2)

Reinstallation Roller (Gray)

Reinstallation is essentially in the reverse order of Bearings (2)

removal. Brackets (2) Spring
VG2-047

135
7. DRYER SECTION (LP-5900)

7.2.3 Lower Section Roller Replacement

Removal Springs (3)

1. Remove the upper roller section (see Subsection

7.2.1).

2. Remove the E-rings then the gears, springs and

bearings.

Bearings (6)

Gears (9)
E-rings (9)
VG2-049

3. Remove the springs then the bearings.

Bearings (3)
Springs (3)
VG2-050

4. Remove the rollers.

Reinstallation

Reinstallation is essentially in the reverse order of

removal.
Rollers (6)
VG2-051

136
7. DRYER SECTION (LP-5900)

7.3 Dryer Belt Unit Parts Replacement

7.3.1 Dryer Rack Section Rollers and Mesh Belts Replacement

Removal
Bearings (2)
1. Remove the dryer belt unit (refer to LP-5700 E-rings (2)
service manual).

2. Remove the E-rings then the bearings. Roller 1

3. Remove the screws then the bracket and Roller 1.

Screws (2) Bracket

G2-023

4. Remove the springs.

Bearings (2) Roller 2

5. Remove the E-rings then the washers, brackets, Brackets (2)

bearings and Roller 2.

Springs (2)
Washers (2) E-rings (4)
G2-024

137
7. DRYER SECTION (LP-5900)

6. Remove the E-rings then the bearings.

7. Remove the screws then the bracket and Roller 3.

Roller 3

Bracket
E-rings (2)
Bearings (2)
Screws (2)
VG2-025

8. Remove the E-ring then the gear. Roller 4

Gear
9. Remove the E-rings then the bearings and Roller
4. E-ring
Bearings (2)

E-rings (2)
G2-026

10. Remove the screws then the brackets and mesh Mesh Belt
belts.

Installation

Installation is essentially in the reverse order of

removal.

NOTE: • Install Roller 2 with its longer shaft end towards the Brackets (2)
rear.
• Align the D-cut of Roller 2 and the bearing bracket. Screws (8)
• Note the thickness of the washers.
G2-027

138
7. DRYER SECTION (LP-5900)

7.4 Dryer Rack Parts Replacement

7.4.1 Dryer Entrance Roller (Gray) Replacement

Removal Dryer Rack

1. Open the dryer rack and support it with the

stopper.

Stopper
L2248

2. Remove the dryer entrance roller by pressing the

left-hand end of the roller.

Installation

Installation is essentially in the reverse order of

Dryer Entrance Roller (Gray)
removal.
G2004

139
7. DRYER SECTION (LP-5900)

7.4.2 Front Bearing Housing Disassembly/Reassembly

Disassembly Shaft

1. Remove the dryer feed roller drive belt (refer to

LP-5700 service manual).

2. Remove the E-ring then the pulley, shaft and

bearings.

Bearings (2)

Pulley
E-ring
VG2-052

3. Remove the screw then the Housing 1. Screw

Housing 2

4. Remove the screw then the Housing 2.

Reassembly

Reassembly is essentially in the reverse order of

disassembly. Housing 1 Screw

VG2-053

140
7. DRYER SECTION (LP-5900)

7.4.3 Rear Bearing Housing Disassembly/Reassembly

Disassembly Spring

1. Remove the dryer rack belt (refer to LP-5700

service manual).

2. Pressure the spring then loosen the hex. socket

head set screws.

Hex. Socket Head Set Screws (2)

VG2-054

3. Remove the shaft then the spacers, spring and Shaft

bearing. Spring

Bearing

Spacers (2)
VG2-055

4. Remove the screw then the housing and bearing. Bearing

Reassembly
Housing
Reassembly is essentially in the reverse order of Screw
disassembly. VG2-056

141
7. DRYER SECTION (LP-5900)

7.5 Dryer Rack Maintenance

7.5.1 Cleaning the Dryer Rack Mesh Belt

1. Remove the dryer belt unit (refer to LP-5700

service manual).

2. Wipe clean the mesh belt using a cloth moistened

with water.

3. Reinstallation the dryer belt unit (refer to LP-5700

service manual).

G2-022

142
8. SOFTWARE INSTALLATION
8.1 SE Upgrade

1. Start the printer/processor and scanner.

2. Immediately after the scanner starts up, insert the

“SP-3000 Basic Software (S1)” disk in the CD-
ROM drive.

“SP-3000 Basic
Software (S1)”
Installer Disk
Z2043

• The S1 installer starts up.

3. Press the F3 key immediately after the “Prepared

Installation....” Message appears.

143
8. SOFTWARE INSTALLATION

4. Select “SE maintenance” and click the [Next]

button.

5. Select the procedure to be executed and click the

[Next] button.

6. Perform the procedure according to dialog box’s

instructions.

144
9. ELECTRICAL SECTION (LP-5900)
9.1 Parts Location

Operation Panel AOM Driver

Laser Optical Unit (AOM23 Circuit Board)
Densitometer
AD300 LDD23 Circuit Board

Power
Switch

PDA26
Circuit Relays
JND23
Board (K1 to K5)
Circuit Board
Leakage
Image Control Box Breakers
JNF23
GDM23 (LB1 to LB3)
Circuit
Board Circuit GIE23
Circuit Board Capacitors
Board
(C1 to C3)
GPR23
CTL23 Circuit Board
Circuit
GEP23
Board Noise Filters
Circuit Board
(NF1 to NF3)

ATX Power GMC23 Circuit

PDB23 Supply Board
Circuit JNE23 Circuit Board
Board PAC23 Circuit Board

Circuit Protectors
(CP1 to CP6)

DC Power PWR23 Electrical Power Supply Built-in Circuit Auxiliary Power Supply
Supply Section Circuit Board Equipment Section Terminal Section Breaker (SPS23 Circuit Board)

L21975

145
10. ELECTRICAL CIRCUIT DIAGRAMS (LP-5900)
10.1 Printer I/O Parts Diagram

M657

D658L/P
D659L/P

Switch

M Motor
Photo-interrupter
Photo-transistor
Micro Switch
Solenoid
Temperature Sensor
Fan

L21189

146
10. ELECTRICAL CIRCUIT DIAGRAMS (LP-5900)

■ Paper Supply Section

Symbol Name Remark
D680A Magazine door interlock switch 1 Micro Switch
D680B Magazine door interlock switch 2 Micro Switch
M610 Upper magazine paper supply motor Pulse Motor
M620 Lower magazine paper supply motor Pulse Motor

■ Paper Feeding Section

Symbol Name Remark
D601 Upper cutter open (home position) sensor Photo-interrupter
D602 Upper cutter close sensor Photo-interrupter
D603 Lower cutter open (home position) sensor Photo-interrupter
D604 Lower shutter close sensor Photo-interrupter
D610~D615 Upper magazine ID sensor Micro Switch
D616 Upper magazine paper end sensor Photo-interrupter
D617 Upper magazine open/close sensor 1 Micro Switch
D618 Upper magazine open/close sensor 2 Micro Switch
D619 Upper magazine splice sensor LED, Photo-transistor
D620~D625 Lower magazine ID sensor Micro Switch
D626 Lower magazine paper end sensor Photo-interrupter
D627 Lower magazine open/close sensor 1 Micro Switch
D628 Lower magazine open/close sensor 2 Micro Switch
D629 Lower magazine splice sensor LED, Photo-transistor
D631 Upper magazine paper sensor Photo-interrupter
D632 Lower magazine paper sensor Separate Type Photo-interrupter
D633 Feed section paper sensor Photo-interrupter
D640 Registration section paper sensor Separate Type Photo-interrupter
D641 Tilt home position sensor (for M641) Photo-interrupter
D642 Nip release home position sensor 1 (for M642) Photo-interrupter
D681A Left side door interlock switch 1 Micro Switch
D681B Left side door interlock switch 2 Micro Switch
M600 Upper cutter drive motor DC Motor
M601 Lower cutter drive motor DC Motor
M630/M631/
Feed motor 1 to 4 Pulse Motor
M632/M640
M641 Registration tilt motor Pulse Motor
M642 Nip release motor 1 Pulse Motor
S630 Back printer head
S631/S632/
Nip release solenoid 1 to 4
S640/S641

147
10. ELECTRICAL CIRCUIT DIAGRAMS (LP-5900)

■ Exposure Section
Symbol Name Remark
D650 Exposure section entrance paper sensor LED, Photo-transistor
D651 Soft nip home position sensor (for M651) Photo-interrupter
D653 Exposure position paper sensor LED, Photo-transistor
D674 Shutter open/close sensor Photo-interrupter
D684 Power switch Switch
F608 Feed section cooling fan 4
F609 Feed section cooling fan 5
F610~F612 Anti-dust fan
F690A AOM cooling fan
F690B LDD cooling fan
HS760 Thermohygrometer IC
M650 Sub-scanning feed motor Pulse Motor
M651 Soft nip motor Pulse Motor
S673 Shutter solenoid
TS650 Exposure point temperature sensor IC

■ Distribution/Print Exit Section

Symbol Name Remark
D655 Nip release home position sensor 2 (for M655) Photo-interrupter
D656 Nip release home position sensor 3 (for M656) Photo-interrupter
D657 Nip release home position sensor (for M657) Photo-interrupter
D658 Nip release start sensor (Front) Separate Type Photo-interrupter
D659 Nip release start sensor (Rear) Separate Type Photo-interrupter
D660 Distribution paper sensor (center) Separate Type Photo-interrupter
D661 Distribution home position sensor (for M661) Photo-interrupter
Nip release home position sensor 4 (front) (for
D662 Photo-interrupter
M652)
Nip release home position sensor 4 (rear) (for
D663 Photo-interrupter
M653)
D664 Distribution paper sensor (front) Separate Type Photo-interrupter
D665 Distribution paper sensor (rear) Separate Type Photo-interrupter
D666 Speed control section paper sensor (front) Separate Type Photo-interrupter
D667 Speed control section paper sensor (center) Separate Type Photo-interrupter
D668 Speed control section paper sensor (rear) Separate Type Photo-interrupter
D669 Distribution drive standby sensor Micro Switch
F606 Feed section cooling fan 2
F607 Feed section cooling fan 3
M655 Nip release motor 2 Pulse Motor
M656 Nip release motor 3 Pulse Motor
M657 Nip release motor 5 Pulse Motor
M660 Feed motor 5 Pulse Motor
M661 Distribution motor Pulse Motor
M662 Nip release motor 4 (front) Pulse Motor
M663 Nip release motor 4 (rear) Pulse Motor
M664 Speed control motor (front) Pulse Motor
M665 Speed control motor (rear) Pulse Motor

148
10. ELECTRICAL CIRCUIT DIAGRAMS (LP-5900)

■ Power/Electrical/Control Section
Symbol Name Remark
D765 Dryer heater selection switch Switch
F600~F604 Control section exhaust fan F605
Feed section
F620 Image control section cooling fan
cooling fan 1
F630 Power supply cooling fan F631A/B
Electrical
equipment
cooling fan

149
 F
E
B
A

H
D
C

G
10.2

1
D+5Va (RED) (RED) (RED)
D601 Upper Cutter Open
(BLU) (BLU) (BLU)

D601

1 3 5
1 3 5
1 2 3

1 3 5
DGND

1 3 5
1 3 5
(BLK) (BLK) (BLK) (Home Position) Sensor

jha3
D+5Va

A1 A2 A3 A4
(RED) (RED) (RED)

A50 A49 A48

jha3/jha6
D602 Upper Cutter Close Sensor
(BLU) (BLU) (BLU)

D602

2 4 6
2 4 6
2 4 6
1 2 3
DGND (BLK) (BLK) (BLK)

2 4 6 78
2 4 6 78
D610 (RED) (RED) (RED) Upper Magazine ID Sensor 1

7 9
7 9
7 9
1 2
D610
D610

1 3
1 3
DGND (GRY) (GRY) (GRY)

2
D611 (RED) (RED) (RED) Upper Magazine ID Sensor 2

D611
D611

1 2

2 4
2 4
DGND

8 10
8 10

8 10
(GRY) (GRY) (GRY)

D612 (RED) (RED) (RED) Upper Magazine ID Sensor 3

1 2
D612
D612

5 7
5 7
DGND

1113
1113

1113
(GRY) (GRY) (GRY)

D613 (RED) (RED) (RED) Upper Magazine ID Sensor 4

1 2
D613
D613

6 8
6 8
DGND

1214
1214
1214
(GRY) (GRY) (GRY)

D614 (RED) (RED) (RED) Upper Magazine ID Sensor 5

D614
D614

1 2
DGND

1517

1517
1517
9 11
9 11
(GRY) (GRY) (GRY)

jha4
jha4/jha7
D615 (RED) (RED) (RED) Upper Magazine ID Sensor 6
DGND

1 2
D615
D615

1618
1618
1618
1012
1012
(GRY) (GRY) (GRY)
3

jha1
jha1
D617 Upper Magazine

JND2
JND2
(RED) (RED) (RED)
DGND

1 2
D617
D617
Open/Close Sensor 1

1921
1921

1921
1315

1315
(GRY) (GRY) (GRY)
D618 Upper Magazine
(RED) (RED) (RED)

1 2
DGND Open/Close Sensor 2

D618
D618

2022
2022
2022
1416
1416
(GRY) (GRY) (GRY)

D+5Va (RED) (RED) (RED) Upper Magazine

D616 (BLU) (BLU) Paper End Sensor

D616
(BLU)

1 2 3

232527
171819
171819
DGND

232527
232527
(BLK) (BLK) (BLK)
4

D+5Va Upper Magazine

(RED) (RED) (RED) Splice Sensor LED

1 2

1 2
1 2
D619L

2426
2426
2426
D619L
D619L

JND1
JND1

CTL9
CTL9
(BLK) (BLK) (BLK)
(DGND)

28
28

28
jha5

A48 A49 A50 B1 B2 B3

A4 A3 A2 A1 B50 B49 B48
jha5/jha8
10. ELECTRICAL CIRCUIT DIAGRAMS (LP-5900)

D+5Va (RED) (RED) (RED) Upper Magazine

D619P (BLU) (BLU) (BLU) Splice Sensor
D619P
D619P

1 2 3

3 4 5
3 4 5
DGND

293133

293133

293133
JND23 Circuit Board Wiring Diagram (1/2)

(BLK) (BLK) (BLK)

CTL23 Circuit Board

D+5Va (RED) (RED) Upper Magazine Paper Sensor
D631 (BLU) (BLU)
D631
3 2 1

303234
303234
303234
DGND (BLK) (BLK)
5

D+5Va (RED) (RED) (RED) Lower Cutter Open

D603 (BLU) (BLU) (BLU) (Home Position) Sensor
D603

1 3 5
1 3 5
1 3 5
1 3 5

1 3 5
1 2 3

DGND (BLK) (BLK) (BLK)

jha6

D+5Va (RED) (RED) (RED)

jha3/jha6

D604 (BLU) (BLU) (BLU) Lower Cutter Close Sensor

D604

2 4 6
2 4 6
2 4 6
6

1 2 3

DGND (BLK) (BLK) (BLK)

2 4 678
2 4 678

D620 (RED) (RED) (RED) Lower Magazine ID Sensor 1

1 3
1 3

7 9
7 9
7 9
1 2
D620
D620

DGND (GRY) (GRY) (GRY)

D621 (RED) (RED) (RED) Lower Magazine ID Sensor 2

2 4
2 4
1 2
D621
D621

DGND

8 10
8 10
8 10

(GRY) (GRY) (GRY)

D622 (RED) (RED) (RED) Lower Magazine ID Sensor 3

5 7
5 7
1 2
D622
D622

1113
1113

1113
DGND (GRY) (GRY) (GRY)

JND23 Circuit Board (1/2)

D623 (RED) (RED) (RED) Lower Magazine ID Sensor 4
7

6 8
6 8
D623
D623

1 2

1214

DGND

1214
1214

(GRY) (GRY) (GRY)

B48 B49 B50

B3 B2 B1
D624 (RED) (RED) (RED) Lower Magazine ID Sensor 5
1 2

DGND 1517
1517
1517
9 11
9 11

(GRY) (GRY) (GRY)

jha7
jha4/jha7

D625 (RED) (RED) (RED) Lower Magazine ID Sensor 6

1 2
D624 D625
D624 D625

DGND
1618
1618
1618
1012
1012

(GRY) (GRY) (GRY)

Lower Magazine
jha2
jha2

D627 (RED) (RED) (RED)

Open/Close Sensor 1
1 2
D627
D627

DGND
1315
1315

1921
1921
1921

(GRY) (GRY) (GRY)

JND3
JND3

Lower Magazine
D628 (RED) (RED) (RED) Open/Close Sensor 2
1 2
D628
D628

2022
2022
2022

DGND (GRY) (GRY) (GRY)

1416 20
1416 20
8

D+5Va (RED) (RED) (RED) Lower Magazine

D626 (BLU) (BLU) (BLU)
D626

Paper End Sensor

1 2 3

171819
171819

DGND
232425

232425

232425

(BLK) (BLK) (BLK)

26

(DGND)
26
26

D+5Va Lower Magazine

(RED) (RED) (RED)
Paper Supply/Feed Section
1 2
1 2

Splice Sensor LED

1 2

D629L
D629L
D629L

2729
2729

2729

(BLK) (BLK) (BLK)

jha8
jha5/jha8

D+5Va (RED) (RED) (RED) Lower Magazine

D629P (BLU) (BLU) (BLU) Splice Sensor
3 4 5
3 4 5
D629P
D629P

1 2 3

DGND
313335

313335
313335

(BLK) (BLK) (BLK)

9

Lower Magazine
D+5Va (RED) (RED) (RED)
Paper Sensor LED
1 2
1 2
1 3

D632L
D632L
D632L

2830
2830

2830
D632L
D632L

(BLK) (BLK) (BLK)

D+5Va (RED) (RED) Lower Magazine

D632P (BLU) (BLU) Paper Sensor
D632P

D632P
1 2 3

323436

323436

DGND
323436

(BLK) (BLK)
10

D+5Va Exposure Section Entrance

(RED) (RED) (RED)
1 3
1 3
1 3
1 3
1 3

Paper Sensor LED

1 2

D650L (BLK) (BLK) (BLK)

jfk2
jfk2

D+5Va Exposure Position

(RED) (RED) (RED)
Paper Sensor LED
2 4
2 4
2 4
2 4
2 4
1 2

D653L
D650L D653L
D650L D653L

(BLK) (BLK) (BLK)

11

D+5Va (RED) (RED) Exposure Section

D650P (BLU) (BLU) Entrance Paper Sensor
D650P
D650P

5 7 9
5 7 9
5 7 9

jfk1
jfk1
1 2 3

DGND
JND6
JND6

(BLK) (BLK)

D+5Va (RED) (RED) Exposure Position

D653P (BLU) (BLU) Paper Sensor
D653P
D653P

1 2 3

DGND
6 8 10
6 8 10
6 8 10

(BLK) (BLK)

D+5Va (RED) (RED) (RED) Soft Nip Home Position

D651
jfk3
jfk3

(BLU) (BLU) (BLU)

D651

Sensor (for M651)

1 2 3
1 2 3
1 2 3

DGND (BLK) (BLK) (BLK)

11121314
11121314

11121314

(DGND)
12

Sub-scanning Section

151
 F
E
B
A

152
H
D
C

G
1
D+5Va (RED) (RED)
D641 Tilt Home Position Sensor (for M641)

D641
D641
(BLU) (BLU)
DGND

1 2 3

1 3 5
1 3 5
1 3 5
(BLK) (BLK)

CTL_CN_ST5
NC D+5Va (RED) (RED)
Registration Section
D640L

1 3
D+5Va Paper Sensor LED

D640L
D640L

7 9
7 9
7 9
(RED) (BLK) (BLK)
D630
(BLU)
DGND

1 2 3 5 7

1 3 5

1 3 5
(BLK)

jre1
jre1

JND5
JND5

JND4
JND4

jin1
jin1
(RED) (RED) D+5Va D+5Va (RED) (RED) (RED) Nip Release Home
Feed Section D633 D642

D642
D642
(BLU) (BLU) (BLU) (BLU) (BLU) Position Sensor 1 (for M642)

D633
D633
Paper Sensor DGND DGND

1 2 3
1 2 3
1 2 3

3 2 1
2 4 6
2 4 6
2 4 6
(BLK) (BLK) (DGND) (BLK) (BLK) (BLK)
(DGND)
DGND

jre2
jre2

2 4 6 7 8

2 4 6 7 8
4 6 8 9 10
(BLK)
D+5Va (RED) (RED) (RED) Registration Section
D640P
(BLU) (BLU) (BLU) Paper Sensor

D640P
D640P

Registration Section
DGND

4 5 6
4 5 6
1 2 3
(BLK) (BLK) (BLK)

11 8 10 12
11 8 10 12
11 8 10 12

Back Print/Feed Section

D+5Va (RED) (RED) Nip Release Home Position
D655
3

D655
D655
DGND (BLU) (BLU) Sensor 2 (for M655)

1 2 3

1 3 5
1 3 5

1 3 5
(BLK) (BLK)

D+5Va (RED) (RED) (RED) Nip Release Home Position

D656

jfke1
jfke1
JND23 Circuit Board Wiring Diagram (2/2)

D656
D656

jfke2
jfke2

JND7
JND7
DGND (BLU) (BLU) (BLU) Sensor 3 (for M656)

1 2 3
1 2 3

1 2 3

2 4 6
2 4 6
2 4 6
(BLK) (BLK) (BLK)

NC
NC

7 8
9 10 7 8
9 10 7 8
4

Distribution Entrance Section

D+5Va Nip Release Home Position
(RED) (RED) (RED)
D662
10. ELECTRICAL CIRCUIT DIAGRAMS (LP-5900)

D662
D662
DGND (BLU) (BLU) (BLU) Sensor 4 (Front) (for M662)

1 2 3

1 3 5

1 3 5
1 3 5
1 3 5
1 3 5
(BLK) (BLK) (BLK)

D+5Va (RED) (RED) (RED) Nip Release Home Position

D663P (BLU) (BLU) (BLU) D663
D663
DGND Sensor 4 (Rear) (for M663)

2 4 6
(BLK) (BLK) (BLK) 1 2 3

2 4 6 7 8
2 4 6 7 8

2 4 6 7 8
2 4 6 7 8

jfur1
jfur1
jfur3
jfur3
D+5Va (RED) (RED) (RED) Nip Release Start Sensor
5

D658P (BLU)
(BLU) (BLU)
D658P
D658P

DGND (Front)
1 2 3

(BLK) (BLK) (BLK)

7 9 11
9 11 13
9 11 13
D+5Va (RED) (RED) (RED) Nip Release Start Sensor
D659P
(BLU) (BLU) (BLU) (Rear)
D659P

D659P

DGND
1 2 3

101214
101214

8 1012
(BLK) (BLK) (BLK)

D+5Va (RED) (RED) Distribution Paper Sensor LED (Front)

D664L
1 3

1 2
1 2
D664L
D664L

(BLK) (BLK)

1315
6

D+5Va (RED) (RED) Distribution Paper Sensor LED (Center)

1 3

D660L

3 4
3 4
D660L
D660L

(BLK) (BLK)

14 16
D+5Va (RED) (RED) Distribution Paper Sensor LED (Rear)
D665L
1 3

5 6
5 6
D665L
D665L

(BLK) (BLK)

1718

JND23 Circuit Board (2/2)

D+5Va
D661 (RED) (RED) Distribution Home Position Sensor (for M661)
D661
D661

DGND (BLU) (BLU)

1 2 3

JND8
JND8
7 9 11
7 9 11

19 2123
(BLK) (BLK)

D+5Va (RED) (RED)

D664P (BLU) (BLU) Distribution Paper Sensor (Front)
D664P
D664P

1 2 3

DGND
7

(BLK) (BLK)
8 10 12
8 10 12

2022 24

Distribution Section
D+5Va (RED) (RED)
D660P Distribution Paper Sensor (Center)
(BLU) (BLU)
D660P
D660P

1 2 3

DGND
131517
131517

25 2729

(BLK) (BLK)
jfur2
jfur2

D+5Va (RED) (RED)

D665P Distribution Paper Sensor (Rear)
(BLU) (BLU)
D665P
D665P

DGND
1 2 3

141618
141618

(BLK) (BLK)
2628 30

D669
(RED) (RED) Distribution Drive Standby Sensor
D669
D669

DGND
1 2

(GRY) (GRY)
19 20
19 20

31 32
8

D+5Va (RED) (RED) (RED)

Nip Release Start
1 3

D658L Sensor LED (Front)

D658L
D658L

(BLK) (BLK) (BLK)

33 35
21 22
21 22
jfur4
jfur4

D+5Va (RED) (RED) (RED)

Nip Release Start
1 3

D659L Sensor LED (Rear)

D659L
D659L

(BLK) (BLK) (BLK)

34 36
23 24
23 24

D+5Va
(RED) (RED) (RED) Nip Release Home
D697
jfur5
jfur5
D657
D657

(BLU) (BLU) (BLU) Position Sensor (for M657)

1 2 3

DGND
373839
252627
252627

(BLK) (BLK) (BLK)

9

(DGND)
28
28

40

CTL_CN_STG
NC
D+5Va (RED) (RED)
Speed Control Section
1 3

1 2 3 5

D666L Paper Sensor LED (Front)

1 2
1 2
D666L
D666L

(BLK) (BLK)

D+5Va Speed Control Section

10

(RED) (RED)
D667L
1 3

Paper Sensor LED (Center)

4 6
3 4
3 4
D667L
D667L

(BLK) (BLK)

D+5Va Speed Control Section

(RED) (RED)
D668L Paper Sensor LED (Rear)
1 3

5 6

5 6
D668L
D668L

7 9

(BLK) (BLK)

(DGND)
11

JND9
JND9
jshu1
jshu1

D+5Va (RED) (RED) Speed Control Section

D666P (BLU) (BLU) Paper Sensor (Front)
D666P
D666P

DGND
1 2 3

7 9 11
7 9 11

(BLK) (BLK)
8 10 12
11

D+5Va (RED) (RED) Speed Control Section

D667P (BLU) (BLU)
Paper Exit Section

Paper Sensor (Center)

D667P
D667P

DGND
1 2 3

131517

(BLK) (BLK)
8 10 12
8 10 12

13
13

D+5Va Speed Control Section

(RED) (RED)
D668P
(BLU) (BLU) Paper Sensor (Rear)
D668P
D668P

DGND
1 2 3

141516
141516

(BLK) (BLK)
(DGND)
DGND
141618 19 20
12
 F
E
B
A

H
D
C

G
10.3
1
(CN_ST)
(BLK) (CN_ST_rtn)
(BLK) M631 A
(RED) (RED) (RED) M631/ACOM
(BLK) (BLK) (BLK) M631/ A
(YEL) (YEL) (YEL) M655 A (RED) (RED) (RED)
Feed Motor 2 M631 B

M631
M631
M631
(BLU) (BLU) (BLU) M655 / A (YEL) (YEL) (YEL)
M631/BCOM Nip Release Motor 2

M655
M655
M655
(WHT) (WHT) (WHT) M655 B (BLU) (BLU) (BLU)
M631/ B

1 5 4 3 2 6
1 5 4 3 2 6
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
M655 / B

1 4 3 6
1 4 3 6

1 2 5 6
(ORG)

1 2 3 9 10 11
1 2 3 9 10 11
(ORG) (ORG) (ORG) (ORG) (ORG)
NC

JIN1
JIN1
PDA6
PDA6

1 16 2 3 4 10 11 12 8 9
1 16 2 3 4 1011 12 8 9
1 16 2 3 4 1011 12 8 9
NC

JFKE1
JFKE1
JFKE2
JFKE2

PDA12
PDA12
M632 A
(RED) (RED) (RED)
M632/ACOM
(BLK) (BLK) (BLK) M655 A (RED) (RED) (RED)
M632 /A
Feed Motor 3 (YEL) (YEL) (YEL) M655 / A (YEL) (YEL) (YEL) Nip Release Motor 3
M632 B

M632
M632
M632
M656
M656
M656
(BLU) (BLU) (BLU) M655 B (BLU) (BLU) (BLU)
M632/BCOM

1 3 4 6
1 3 4 6
(WHT) (WHT) (WHT) M655 / B

3 4 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
M632/ B (ORG) (ORG) (ORG)

1 5 4 3 2 6

1 5 4 3 2 6
5 6 7 3 4 5
5 6 7 3 4 5
5 6 7 3 4 5
(ORG) (ORG) (ORG)

4 5 6 12 13 14
4 5 6 12 13 14

JIN4
JIN4
Distribution Entrance Section
(BLK) (CN_ST)
(BLK)
(BLK) (CN_ST_rtn)
S631
Nip Release Solenoid 1 (ORG) (ORG) (ORG)
S631_rtn

S631
S631
S631

1 2
1 2
7 8
7 8
1 6 2 3
1 6 2 3
1 6 2 3
(BLK) (BLK) (BLK)

JIN2
JIN2
PDA7
PDA7
S632
Nip Release Solenoid 2 (ORG) (ORG) (ORG) S632_rtn

S632
S632
S632

1 2
1 2
4 5
4 5
4 5

1516
1516
(BLK) (BLK) (BLK)
M660 A (RED) (RED) (RED)
M660 / A Feed Motor 5
(YEL) (YEL) (YEL)
M660 B

M660
M660
M660
(BLU) (BLU) (BLU)
M660 / B

1 2 6 7
1 2 6 7
1 2 6 7
1 2 6 7
1 2 6 7
1 3 4 6
1 3 4 6
(ORG) (ORG) (ORG)

JFUR1
JFUR1
JFUR3
JFUR3

PDA13
PDA13
M661 A
(RED) (RED) (RED)
M661 / ACOM
(BLK) (BLK) (BLK)
M661 / A (YEL) (YEL) (YEL)
Distribution Motor
M661 B

M661
M661
M661
(CN_ST) (BLU) (BLU) (BLU)
4

(GRY) (GRY)
NC M661 / BCOM
(GRY) (GRY) (WHT) (WHT) (WHT)
S630_#5DRY M661 / B

1 2 3 4 5 6
1 2 3 4 5 6
(ORG) (ORG) (ORG)

3 4 5 8 9 10
3 4 5 8 9 10
3 4 5 8 9 10
3 4 5 8 9 10
3 4 5 8 9 10
(GRY) (GRY)
S630_#5COM
(GRY) (GRY)
S630_#9DRY
(GRY) (GRY)
S630_#9COM
(GRY) (GRY)

Paper Supply/Back Print Section

S630_#3DRY
(GRY) (GRY) S630_#3COM
(GRY) (GRY) S630_#11DRY
(GRY) (GRY) S630_#11COM
(GRY) (GRY) S630_#1DRY
PDA26 Circuit Board Wiring Diagram (1/2)

(GRY) (GRY) S630_#1COM

(GRY) (GRY) S630_#13DRY M662 A (RED) (RED)
(GRY) (GRY) S630_#13COM (RED) (RED)
M662 /A
10. ELECTRICAL CIRCUIT DIAGRAMS (LP-5900)

(GRY) (GRY) S630_#15DRY (YEL) (YEL) (YEL) (YEL) Nip Release

M662
M662
M662

M662 B
(GRY) (GRY) S630_#15COM (BLU) (BLU) (BLU) (BLU) Motor 4 (Front)
M662 /B

1 2 3 4
1 2 7 8
1 2 7 8

1 2 3 4
1 4 3 6
1 4 3 6

1 2 7 8
1 2 3 4
1 2 3 4
(GRY) (GRY) (ORG) (ORG) (ORG) (ORG)
S630_#17DRY
(GRY) (GRY)

Distribution Section
S630_#17COM
(GRY) (GRY)
JFUR5
JFUR5

S630_#18DRY
5

(GRY) (GRY) S630_#18COM M657 A (RED) (RED) (RED) (RED) (RED)

(GRY) (GRY) S630_#16DRY

JIN3
JIN3
Printing Head M657 /A

PDA8
PDA8

S630
JNF2
JNF2
JNF1
JNF1
(GRY) (GRY) (YEL) (YEL) (YEL) (YEL) (YEL)
S630_#16COM
M657
M657
M657

M657 B
JFUR6
JFUR6

(GRY) (GRY) (BLU) (BLU) (BLU) (BLU) (BLU)

S630_#2DRY M657 /B
1 3 4 6
1 3 4 6

5 6 7 8
5 6 7 8

PDA14
PDA14
3 4 9 10

3 4 9 10
(ORG) (ORG) (ORG) (ORG) (ORG)

3 4 9 10
JFUR2
JFUR2
(GRY) (GRY)

JFUR4
JFUR4
S630_#2COM
(GRY) (GRY) S630_#14DRY
(GRY) (GRY)
Nip Release Motor 5

S630_#14COM
(GRY) (GRY)

JNF23 Circuit Board

S630_#4DRY
(GRY) (GRY) S630_#4COM
(GRY) (GRY) S630_#12DRY M663 A (RED) (RED) (RED)
(GRY) (GRY) S630_#12COM Nip Release
M663 /A
(GRY) (GRY) S630_#6DRY (YEL) (YEL) (YEL)
M663
M663
M663

M663 B Motor 4 (Rear)

(GRY) (GRY) S630_#6COM (BLU) (BLU) (BLU)
M663 /B
1 4 3 6
1 4 3 6

5 6 11 12
5 6 11 12

5 6 11 12
9 10 11 12
9 10 11 12
(GRY) (GRY) S630_#10DRY (ORG) (ORG) (ORG)
(GRY) (GRY) S630_#10COM
(GRY) (GRY) S630_#7DRY
(GRY) (GRY) S630_#7COM
6

(GRY) (GRY) S630_#8DRY

(GRY) (GRY) S630_#8COM
(GRY) (GRY) NC
(GRY) (GRY) (CN_ST_rtn)

1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940

1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940

1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940

21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20

(CN_ST)
(BLK)
(CN_ST_rtn)
(BLK)
M664 A (RED) (RED) (RED)
M664/ACOM (BLK) (BLK) (BLK)
7

M664 / A (YEL) (YEL) (YEL) Speed Control

M664

M664
M664

M664 B (BLU) (BLU) (BLU) Motor (Front)

M664/BCOM (WHT) (WHT) (WHT)
1 14 2 3 4 5 6 7
1 14 2 3 4 5 6 7
1 14 2 3 4 5 6 7
1 2 3 4 5 6
1 2 3 4 5 6
1 5 4 3 2 6
1 5 4 3 2 6

M664/B (ORG) (ORG) (ORG)

Paper Exit Section
JSHU1
JSHU1

PDA15
PDA15
JSHU2
JSHU2

M665 A (RED) (RED) (RED)

M665/ACOM (BLK) (BLK) (BLK)
M665 / A (YEL) (YEL) (YEL)
Speed Control
M665
M665
M665

M665 B (BLU) (BLU) (BLU) Motor (Rear)

M665/BCOM (WHT) (WHT) (WHT)
M665/B
1 5 4 3 2 6
1 5 4 3 2 6

8 9 10 11 1213
8 9 10 11 1213
8 9 10 11 1213
7 8 9 10 11 12
7 8 9 10 11 12

(ORG) (ORG) (ORG)

PDA26 Circuit Board (1/2)
8

D+5V2_MC
To PWR8 (RED)
GND-5MC

1 2
1 2
1 2
PDA17
PDA17

(BLK)

JPWA1
JPWA1
F600 P+24V
(RED) (RED) GND
F600_rtn
F600
F600
F600
F600

(BLK) (BLK) Control Section Exhaust Fan

4 1 2

1 3 5
1 3 5
1 3 5
1 4 3

F600_err (WHT) (WHT) Sensor Signal

+24V01
To PWR8 (ORG) P+24V
GND-24V0 F601
1 2
1 2
1 2

JPWA2
JPWA2

(BLK) (RED) (RED)

F601_rtn
GND
F601
F601
F601
F601

(BLK) (BLK) Control Section Exhaust Fan

9

4 1 2

2 4 6
2 4 6
2 4 6
1 4 3

F601_err (WHT) (WHT) Sensor Signal

PDA18
PDA18

+24V41
(ORG) F602 P+24V
GND-24V4 (RED) (RED)
(BLK) F602_rtn GND
+24V42 (BLK) (BLK)
F602
F602
F602
F602

(ORG) GND-24V4 F602_err Control Section Exhaust Fan

4 1 2
1 4 3

7 9 11
7 9 11
7 9 11

To PWR10 (BLK) (WHT) (WHT)

+24V43 Sensor Signal
JPWA3
JPWA3

(ORG)
GND-24V4
6 5 8 7 3 4

(BLK)

F603 P+24V
2 6 3 7 4 8 1 5
2 6 3 7 4 8 1 5

(RED) (RED)
F603_rtn GND
F603
F603
F603
F603

(BLK) (BLK)
F603_err Control Section Exhaust Fan
4 1 2
1 4 3

8 10 12
8 10 12
8 10 12

(WHT) (WHT)
Sensor Signal
JFAN1
JFAN1

PDA16
PDA16

F604 P+24V
(RED) (RED) GND
10

+24V51 F604_rtn (BLK) (BLK)

F604
F604
F604
F604

(ORG) Control Section Exhaust Fan

4 1 2
1 4 3

GND-24V5 F604_err (WHT) (WHT)

13 15 17
13 15 17
13 15 17

(BLK) Sensor Signal

+24V52
(ORG)
GND-24V5
(BLK)
+24V53
(ORG) P+24V
GND-24V5 F605
(BLK) (RED) (RED) GND
To PWR11 +24V61 F605_rtn
(BLK)
PDA19
PDA19
F605
F605
F605
F605

(BLK)
JPWA4
JPWA4

(ORG) F605_err Feed Section Cooling Fan 2

4 1 2

GND-24V6
1 4 3

(WHT) (WHT)
14 16 18
14 16 18
14 16 18

(BLK) Sensor Signal

+24V62
(ORG) GND-24V6
(BLK)
+24V63
(ORG) P+24V
GND-24V6 F608
2 3 7 1 9 8 11 10 6 12 4 5

1 7 2 8 3 9 4 10 5 11 6 12
1 7 2 8 3 9 4 10 5 11 6 12

(BLK) (RED) (RED) GND

F608_rtn
F608
F608
F608

(BLK) (BLK) Feed Section Cooling Fan 5

F608_err
1 2 3
1 2 3

19 21 23
19 21 23
19 21 23

(WHT) (WHT) Sensor Signal

11

P+24V
F609 (RED) (RED)
F609_rtn
GND
(BLK) (BLK)
F609
F609
F609

F609_err
Feed Section Cooling Fan 6
1 2 3
1 2 3

(WHT) (WHT)
20 22 24
20 22 24
20 22 24

Sensor Signal
12

153
 10. ELECTRICAL CIRCUIT DIAGRAMS (LP-5900)

PDA26 Circuit Board Wiring Diagram (2/2)

1 2 3 4 5 6 7 8 9 10 11 12

Sub-scanning
Feed Motor

Feed Section Cooling Fan 3

Feed Section Cooling Fan 4

Lower Cutter Driver Motor
Upper Cutter Driver Motor
M650
Nip Release Solenoid 1

Nip Release Solenoid 2

Registration Tilt Motor

Nip Release Motor 1

Paper Supply Motor

Paper Supply Motor

1 2 3 4 5

Upper Magazine

Lower Magazine
M650

Soft Nip Motor

Sensor Signal

Sensor Signal
M650

Feed Motor
Feed Motor

1 2 3 4 5

P+24V

P+24V
GND

GND
B M642 S640 S641 M640 M641 M600 M601 M630 M651 M610 M620 F606 F607

(ORG)
(RED)

(BLU)
(BLK)

(YEL)
1 4 3
1 4 3 6 1 2 1 2 1 5 4 3 2 6 1 4 3 6 1 2 1 2 1 5 4 3 2 6 1 2 3 4 5 1 2 3 4 5 6 1 3 4 6 1 3 4 6 F606 1 2 3
M642 S640 S641 M640 M641 M600 M601 M630 JFUK3 M651 M610 M620 F606 F607
M642 S640 S641 M640 M641 M600 M601 M630 JFUK3 M651 M610 M620 F606 F607
1 5 4 3 2 6 1 4 3 6 1 2 1 2 1 5 4 3 2 6 1 2 3 4 5 1 2 3 4 5 6 1 3 4 6 1 3 4 6 4 1 2 1 2 3
1 4 3 6 1 2 1 2

(ORG)

(ORG)

(ORG)
(WHT)

(WHT)

(WHT)
(RED)
(BLK)

(BLK)

(ORG)

(RED)

(RED)
(BLU)
(BLK)
(YEL)

(RED)
(ORG)

(BLK)

(BLK)
(ORG)

(BLU)
(RED)

(YEL)
(RED)
(ORG)

(ORG)

(ORG)

(BLU)
(YEL)
(WHT)
(ORG)

(BLU)
(WHT)
(ORG)

(ORG)

(BLK)

(YEL)
(RED)
(RED)

(RED)

(BLU)
(BLK)

(BLK)
(RED)

(BLU)

(BLU)

(BLK)
(YEL)
(BLK)
(YEL)

(YEL)
(BLU)
(YEL)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1819 20 1 3 2 4 5 6 7 8 9 10 1 2 3 8 9 4 10 11 5 6 7 12 13 14 1 3 2 4 1 3 2 4 1 2 3 4 5 6

C JRE3
JRE3
JHA3
JHA3
JFUK2
JFUK2
JMAG3
JMAG3
JMAG4
JMAG4
JFAN3
JFAN3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1819 20 1 3 2 4 5 6 7 8 9 10 1 2 3 8 9 4 10 11 5 6 7 12 13 14 1 3 2 4 1 3 2 4 1 2 3 4 5 6
(ORG)

(ORG)

(ORG)

(WHT)
(ORG)

(RED)
(WHT)
(ORG)

(WHT)
(RED)
(ORG)
(RED)

(BLK)
(ORG)
(WHT)

(RED)
(BLK)

(BLK)

(ORG)
(RED)

(BLU)
(RED)

(WHT)
(ORG)
(BLU)

(YEL)
(BLK)
(YEL)

(RED)

(RED)
(BLU)

(ORG)

(BLK)
(BLU)

(ORG)

(ORG)
(YEL)

(RED)
(YEL)

(BLU)

(BLU)
(RED)

(BLK)
(YEL)

(YEL)
(BLU)
(BLK)
(YEL)

(BLK)
(BLU)
(BLK)

(YEL)
(BLK)

(BLK)

(BLK)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 2 3 4 5 7 8 9 10 11 12 1 6 1 2 3 8 9 4 10 11 5 6 7 12 13 14 1 6 2 3 4 5 1 3 2 4 1 2 3 4 5 6 7
JRE1 JHA1 JFUK1 JMAG1 JMAG2 JFAN2
JRE1 JHA1 JFUK1 JMAG1 JMAG2 JFAN2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 2 3 4 5 7 8 9 10 11 12 1 6 1 2 3 8 9 4 10 11 5 6 7 12 13 14 1 6 2 3 4 5 1 3 2 4 1 2 3 4 5 6 7

(WHT)
(RED)
(ORG)

(WHT)
(ORG)

(ORG)

(BLK)
(ORG)

(ORG)

(ORG)

(ORG)

(RED)

(RED)

(RED)
(WHT)
(ORG)

(RED)

(RED)

(BLU)

(BLU)
(BLK)
(BLK)

(YEL)

(YEL)

(BLK)
(WHT)
(ORG)

(ORG)
(BLK)

(BLU)

(BLU)
(ORG)

(BLK)

(YEL)

(BLK)
(YEL)
(RED)
(BLK)
(RED)

(BLK)

(WHT)
(ORG)
(RED)
(BLU)
(BLU)

(BLK)
(YEL)

(BLK)

(RED)
(YEL)

(BLU)
(YEL)

(BLK)
(BLK)
(BLU)
(BLK)
(YEL)

1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 1 3 2 4 2 3 4 5 6 7 1 8 1 2 3 8 9 4 10 11 5 6 7 12 13 14 1 6 2 3 4 5 1 2 6 7 3 4 5 8 9 10
PDA10 PDA9 PDA4 PDA5 PDA11 PDA3 PDA20
PDA10 PDA9 PDA4 PDA5 PDA11 PDA3 PDA20

M651 BCOM
M651 ACOM
C
D

NC
NC
NC
B

M651 B

M651 / B
M630 B
M600_rtn

M601_rtn

M630 BCOM
M630 / B
M600

M601

M651 A

M651 / A
M630 A
M630 ACOM
M630 / A
M640 BCOM
M642 B
M642 / B

M640 B

M640 / B

M641 B
M641 / B

(CN_ST_rtn)

(CN_ST)
(CN_ST_rtn)
M610 A
M610 / A
M610 B
M610 / B
M640 ACOM

F606_err

F607_err
M642 A
M642 / A

M640 A

M640 / A

M641 A
M641 / A

F606_rtn

F607_rtn
NC

(CN_ST)
S640_rtn

S641_rtn

F606

F607
M620 A
M620 / A
M620 B
M620 / B
S640

S641

M650
M650
M650
M650
M650
Registration Section Paper Supply/Feed Section Sub-scanning Section Magazine Drive Section
E
PDA26 Circuit Board (2/2)

B1 B2 B3 B4 B47 B48 B49 B50 A1 A2 A3 A4 A47 A48 A49 A50 B1 B2 B3 B4 B28 B29 B30 A1 A2 A3 A28 A29 A30
PDA1 PDA2
PDA1 PDA2

CTL13 CTL14
CTL13 CTL14
A1 A2 A3 A4 A47 A48 A49 A50 B1 B2 B3 B4 B47 B48 B49 B50 A1 A2 A3 A4 A28 A29 A30 B1 B2 B3 B28 B29 B30

G
CTL23 Circuit Board CTL23 Circuit Board

154
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