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The Purpose of Ball Pasting Machine

A ball pasting machine automates the process of applying layers of kraft paper to spherical fireworks shells, enhancing efficiency and ensuring structural integrity for consistent explosions. The machine operates by placing a shell core, feeding paper, applying glue, and layering it while rotating the shell, with drying following the application. Key benefits include increased production speed, precision in shell thickness, cost savings, and improved safety for workers.

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Nouman wahid
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35 views2 pages

The Purpose of Ball Pasting Machine

A ball pasting machine automates the process of applying layers of kraft paper to spherical fireworks shells, enhancing efficiency and ensuring structural integrity for consistent explosions. The machine operates by placing a shell core, feeding paper, applying glue, and layering it while rotating the shell, with drying following the application. Key benefits include increased production speed, precision in shell thickness, cost savings, and improved safety for workers.

Uploaded by

Nouman wahid
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Ball Pasting Machine for Fireworks:

A ball pasting machine is a specialized device used in the pyrotechnics industry to automate the
pasting process for spherical fireworks shells. This step is crucial because it determines the
structural integrity of the firework, ensuring a consistent explosion pattern when ignited.

1. Purpose of a Ball Pasting Machine in traditional firework manufacturing, workers manually


paste layers of kraft paper onto spherical shells using glue. This process is labour-intensive and
time-consuming. A ball pasting machine speeds up the process while ensuring:

Even layer distribution

Proper adhesion of paper layer

Consistent shell thickness for safe detonation

2. Working Principle of a Ball Pasting Machine

Shell Core Placement The operator places an empty spherical shell core (often made of
cardboard, plastic, or paper) into the machine’s rotating mechanism.

Paper Feeding

- The machine either uses pre-cut kraft paper strips or has a built-in cutter that customizes
paper sizes based on shell dimensions.

- These paper strips are fed into the machine in a controlled manner.

Glue Application

- The machine applies an adhesive (typically wheat paste, dextrin glue, or another water-based
glue) to the paper strips.

- The glue must be evenly distributed to ensure proper bonding and strength.

Layering Process

- The machine rotates the shell while pressing glued paper onto it.

- It continues adding layer after layer, ensuring complete and uniform coverage.

- The number of layers depends on the shell size and type of firework being produced.

- Small shells (2-3 inches) may need 2-8 layers.

- Large shells (3-8 inches) may require 8–12 layers.

- Extra Large shells ( 8-16 inches ) may require 10-20 layers.


Drying Process

- After the required layers are applied, the shell is removed and left to dry in a temperature-
controlled room.

- Proper drying prevents deformation and ensures the shell retains its spherical shape.

3. Key Features of a Ball Pasting Machine

Automated Layering – Ensures uniform pasting with precise control.

Adjustable Paper Feed – Can handle different paper sizes and thicknesses.

Rotational Mechanism – Ensures even pasting across the entire surface.

Speed Control – Operators can adjust the speed based on shell size and complexity.

Multiple Layering Options – Allows customization of layer thickness for different firework
effects.

4. Advantages of Using a Ball Pasting Machine

Efficiency & Speed

- Cuts production time significantly compared to manual pasting.

- Enables manufacturers to scale up production with consistent quality.

Precision & Consistency

- Ensures each shell has the same thickness and strength, leading to uniform explosions.

- Reduces defects like weak spots, which could lead to premature detonation.

Cost-Effectiveness

- Reduces labour costs by automating a traditionally manual process.

- Minimizes material waste by applying precise amounts of paper and glue.

Improved Safety

- Reduces worker exposure to glue and other chemicals.

- Creates structurally sound shells, minimizing the risk of accidental explosions.

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