7 a i 5 5 5 REK-15CLARK EQUIPMENT COMPANY ‘Auromovive Division JACKS ON - BUCHANAN, MicHiGAN REV: 22 March 1972 DATE: Apait 15.398 2000 SERIES TRANSMISSION ASSEMBLY Rev:Sert.29, 13 rf CLARK MODEL: 2420-10 PART NO. % ‘DESCRIPTION w 228089 TRANSMISSION CASE 218353 TRANSMISSION CASE Bore PLUG 214295 Case ToCover DowEL PIN 659065 D Input SHAFT BEARING SNAP RING 225603 =p INPUT SHAFT BEARING 215166 = D Inpur Sart Gear (26T.) 215165 =D Input SHAFT - Forwaro, Reverse ANo Low CLUTCH - (See CLutcn Parts List) 215144 A Transmission Cover GASKET 2ne<614 PLate To Cover Screw 5E-06 PLATE To COVER SCREW LOCKWASHER 215143, EB Pate 215142 & TRANSMISSION CovER 225824 Input Swart Locating Bearing 945374 D Bearing Locating Rinc : 25K-40316 =A CaP “O" RING 215198 D INPUT SHAFT BearinG CaP AND O1L SEAL ASSEMBLY (inccupes {tem 18) 4E-07 Lockwasuer . 16-718 BeanincCarsceew ~~ 206864 = xq Input, SHAFT O1L SEAL ° 215702 E Input Swart Fiance (4C) 25K-40112 BB FLANGE "O"RING 102745 HLANGE WASHER iF keB Input Suart Nut Cotter 201951 g, INPUT SHAFT NUT Pace -1-20 20 CLARK MODEL; 2420-10 PART_NO. DESCRIPTION 16-718 BEARING CaPscREW 4E-07 Lockwasner 215163. D DistRisuton BEARING CAP 16F-02 DisTRIBUTOR BEARING CAP PIPE PLUG 25K-30016 A DistRigutor BEARING CaP "O" RING 215164 A DistRiBuTOR BEARING CAP GASKET 207873 NAME PLATE Screw 215701 Name PLate 225075 A On Sear 215145 C Rance SHiFT RAIL 201566 Rance SHirt Lockwcrew 215146 C Rance Swirt Fork 4ox-o4 Detent Pius . 215191 DETENT SPRING 10J-12 DEeTEND Batt 228943 BAFFLE PLATE 215150 D Low Gear AND BusHinG AssemBLy 225079 BEARING . 2151k9 D OureuT SHart SHirT Hus (See trem #99) 216357 See Hich CLutch Parts List 4-07 Lockwasner _ 1c-718 Screw See ConTROL VALVE AsseMoLy Parts List 225079 «-DOBEARING 215154 p Output SHAFT GEAR TrHUST WasHeR | 675548 p Oureut swart BEARING Cone (See ITE 102) 675544 D OurPuT SHAFT BeaRine Cup (Sce ten 102) \ 72E-2 DRAIN Cock i PageITEM 53 54 55 55A 558 56 oT 58 59 60 61 62 63 ay 65 66 68 69 Jo T 12 73 5 76 7 8 19 1 1 AR AR ote ie So PART NO. 215162 25K-4o524 A 215156 215157 215158 215155, §e-08 206864 1c-820 25K-40112 102745 1F-428 201951 2c-612 YE-06 215160 215550 215159 201120 219370 219373 215205 225079 215152 225079 215154 675548 675544 D D D D CLARK MODEL: 2420-10 DESCRIPTION BRAKE FLANGE SPACER Bearing CaP "O" RING BeaRinG Cap Suim BeaRinG Cap SHIM BEARING CAP SHIM Bearine CaP Bearing CaP ScREW LOCKWASHER BeaRine CaP O1L SEAL BEARING CaP ScREW FLANGE "O"RING FLANGE WASHER FLANGE Nut CoTTER FLANGE NuT FLANce Screw FLANGE Screw LOCKWASHER Brake Daum BRAKE FLANGE BRAKE AsseMeLy (SEE BRAKE Parts L1ST) Magnetic DRAIN PLUG : Suction SCREEN “5 PLUG SveTtonsScREEN PLUG GASKET Suction ScREEN ASSEMBLY BEARING Hich Gear AND BEARING ASSEMBLY BEARING QutPuT SHAFT GEAR THRUST WASHER Output SHAFT BEARING Cone(See ITEM 102) Output SHAFT BEARING Cup (See Item 102) “Not Useo on THis MODEL Pace -3-TEM. TY, PART.NO. % 1 25K-40524 81 AR 215156 BIA AR 215157 818 AR 215158 82-90 9 1 1F-428 92 1 201951 93 1 102745 ou 1 25K-40112 95 1 214987 96 1 206864 7 . 98 1 225408 99 215756 100 5e-08 101 4 1-820 102 223270 CLARK MODEL: 2420-10 DESCRIPTION Disconnect Housinc BEARING CAP BEARING Cap SHIM BEARING CaP SHIM BEARING CAP SHIM See 1tens 91 THRU 10 FLANGE Nut CoTTeR FLANGE NUT FLANGE WASHER Fuance "O" RING Output Suart FLance (5C) On Seau See Disconnect AssemeLy Parts List Output SHAFT Pilot BusHING . OureuT SHAFT AND BusHiNnG AssemeLy (INC. ITEMS 98 Disconnect HousinG To CASE ScREW LOCKWASHER Disconnect Housine To Case Screw Output SHart TAPERED Bearing (Cup Ano Cone) % - Part Stock Recommendation REK-15, ' Pace -k-yea EQUIPMENT 2000 Series—High Clutch Group2000 SERIES - LOW - FORWARD, REVERSE CLUTCH GROUP Parts Bevow ror (1) CLUTCH ONLY ITEM TY. PART ‘NO. 1 * 6 215178 2 * 5 22k772 3 °° «+42 225076 y * 1 654613, 5 * 1 616848 6° * 1 215179 7 * v 215177 8 * 1 22k771 9 * 1 223085 10 1 215663 woe 4 225602 120% t 659065 130 (°* 2 215183, 4 o# 1 22k77h 1a! 215190 16 1 225077 Ure 1 215180 18 1 215182 19) a zp 225076 20 1 225603 218 e 659065 vu ok vu vun mee oer oo DESCRIPTICN CLutc Disc- INNER CLutcH Disc-OuTER BEARING Piston SPRING SNAP RING Piston SPRING WASHER Piston RETURN SPRING CLurcn Piston PisTON RiNG-CLUTCH PISTON OUTER Piston RiNG-C, uTCH SHAFT Cuutcnh Daum, GEAR AND SHAFT ASSEMBLY CLurcn SHAFT BEARING SNAP RING BEARING SNAP RING . CLuTcH SHAFT PISTON RING CrutcH Disc BACKING PLATE Backing PLATE SNAP RING SNAP RING GEAR AND CLutcnHus (28T.) Bearing Spacer BEARING CLutcH SHAFT BEARING Bearing SNAP RING } HOUSED INTERCHANGEABLY oN ALL FoUR (4) CLUTCHES. %- Part Stock Recommendation SEV-82 Pace -1-2000 SERIES - HIGH CLUTCH GROUP TEM ary. PART.NO. % DESCRIPTION 1 * 6 215178 CiutcH DIsc-INNER 2 . 5 22k772 CLutcn Disc-OuTEeR 3 * 1 22k7Th CLutcH Disc BACKING PLATE 4 * 1 215190 BACKING PLATE SNAP RING 5 # 1 225077 SNAP RING 65 * 1 215179 Piston RETURN SPRINGS il * 1 616848, PISTON SPRING WASHER 8 * 1 654613 Piston SPRING SNAP RING 9 * z 225076 BEARNG 10 1 215188 =D GEARN AND CLUTCH HuB Ww a 215189 E BEARING Spacer 10 * g 225076 BEARING . 330 1 225602 Clutch SHAFT BEARING yo oP 659065 Bearing Snap RING 15. 2 215183 Clutch SHAFT PISTON RING 1604 1 223085 CiutcH SHAFT PISTON RING “ea os 1 215177 CLuTcH Piston . 18 * 1 aekrn CLurch Piston OUTER PisTON RING 19 7 1 215184 & SHAFT AND PLUG ASSEMBLY 20 1 227952 § CtuTcH DRUMA ND GEAR ASSEMBLY ai 1 215166 op Gear (26T.) 22 1 799595, Gear Bearing (26T) 23 2" 659065 p_ Bearine SNAP RING USED INTERCHANGEABLY ON ALL (44) CLUTCHES %- Part Stock Reconmendation Pace -1- SEV-82me AUTOMOTIVE DIVISION ett Ta ELT 2000 Series - Mechanical DisconnectITEM QTY. — PART NO. 1 a 209427 2 1 215208 3 1 662003 4 1 T0749 Wa 1 662003 5 1 22218 6 te 215201 : 1 209435 8 1 215202 9 i 201 84k 10 1 10u-12 u 1 215203 12 1 201566 2000 SERIES - MECHANICAL DISCONNECT nom om oO wo oo DESCRIPTDN SHiFtT Hue Disconnect SHAFT Bearina Snap Ring Disconnect SHAFT BEARING BEARING SNAP RING Disconnect Housing Plus Disconnect HOUSING Suit RatL Ore SEAL Swift RAIL DETENT SPRING DETENT BALL SHIFT FORK Lockwerew % - Part Stock Recommendation SEV-216 Pace -1-215159 PARKING BRAKE ASSEMBLY ITEM QTY. += PART.NO.. % ~—_DESCRIPTION . 1 801217 E Backing Plate Assembly 2 1 801216 (Brake ActuatingLever 3 2 801193 © Brake Release Spring 4 1 801192 D Brake Shoe & Lining Assembly 5 2 N.S.S. Brake Shoe 6 1 801214 © Service Lining Kit - Inc. items 7 7 20 231-504 Brake Lining Rivets 8 4 1c-916 Backing Plate Bolt 9 4 4E-09 Backing Plate Bolt Lockwasher 10 1 801213 E pawl Service Kit - Inc. items 11 thru 15 w 1 Brake Actuating Roller 12 2 Pawls _ BB 2 Bolts 14 2 Locknuts 15 1 Instruction Sheet 16 1 801215 Brake Actuating Roller - Included in item 10 Ye Part Stock Recommendation Page - 1 - SEV-201 .He AUTOMOTIVE DIVISION CLARK Gries CUNTsex ow peewee 2 x re x 8 Pee eee ee Reet eS) ee toto ee outs edo) ores ie Pee ee Pe eee ee ee oe Ke CONTROL VALVE ASSEMBLY - 229371 PARTIDO. = & 215200 208820 c 215199 Cc 25K~30020 B 106358 215197 229131 B 228931 c 25K-30022 B 229008 220363 E 211433 c 225075 229006 229006 225075 B 16F-01 16F-01 10-718 4E-07 4TK-3 202200 E 229010 105-12 224620 DESCRIPTION. Stop Plug Not used on this model Piston Cup Cup Spacer Piston “O" Ring Push Pin Piston Housing Oi1 Seal Band Seal Ring Declutch Spool Declutch Spool Return Spring Air Breather Assembly - Not as shown Oi1 Seal Manual Control Valve Manual Control Valve O41 Seal Control Valve Housing - See item 32 Plug Plug Housing to Cover Screw Housing to Cover Screw Lockwasher Detent Plug Detent Spring Detent Stop Detent Ball Neutral Start Switch Page-1-Era gry. 27 1 28 1 29 1 30 1 31 1 32 1 % = Part Stock Recommendation SEV-194 PART NO. 105-12 215194 215147 229009 215196 229011 CLARK MODEL: 229371 DESCRIPTION Detent Ball Detent Stop Pin Detent Spring Control Valve Housing Gasket Piston Housing Assembly - Inc, items 1, 3, thru 9 Control Valve Assembly - Inc. items 13 thru 19, 22 thru 29 Page-2-PART STOCK RECOMMENDATION A minimum spare parts inventory recommendation is incor- porated in this illustrated service parts list and is desig- nated by a letter. The following listing indicates the percentage factor in letter code which should be used in determining your stocking quantities. Any quantity less than 1 or partial quantities need not be stocked. A. 15% B. 10% c. 6% De 4% E. 2% EXAMPLE 1: Letter Code "E" = 2% Part quantity per unit 1 I£ field population or quantity units = 75 Recommended stock is 75 units x 1 per unit x .02 = 1.5 or 1 part minimum stock, EXAMPLE 2: Letter Code "B" = 10% Part quantity per unit 4 If field population or quantity units = 66 Recommended stock is 66 units x 4 per unit x .10 = 26.4 or 26 parts minimum stock. EXAMPLE 3: Letter Code "D" = 4% Part quantity per unit is AR( SEE NOTE If field population or quantity units = 42 Recommended stock is 42 units x 3 factor x .04 = or 5 parts minimum stock. 5.04 EXAMPLE 4: Letter Code "'c" = 6% Part quantity per unit 2 If field population or quantity units = 203 Recommended stock is 203 units x 2 per unit x .06 = 24.4 or 24 parts minimum stock NOTE: Parts quantities denoted by AR ( as required) such as shins, should be ordered by a quantity of 3 times the percentage factor.