SCM
SCM
1
Outlines
Supply chain definition, objectives, Inventory management
networks, advantages
Advantages
Introduction
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INFORMATION INFORMATION
GOODS
To monitor and relate This can be done by companies It uses different strategies
production, distribution, with a very good and tight hold and approaches to view the
and shipment of products over internal inventories, entire chain and work efficiently
and services production, distribution, at each and every step involved
internal productions and sales in the chain
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This slide demonstrates the
flow of Material, Information
& Money across the value
chain and showcases all MATERIAL FLOW
the important steps in the
SCM process Sourcing Operation Consumer Distribution
INFORMATION FLOW
MONEY FLOW
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Components Of The Supply Chain
SCM Advantages
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“Manufacturing Environments”
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Introduction Growth Maturity Decline
Producer strategies))
push economy VS pull economy) )
■ Make to Stock (MTS) Push Strategy.
■ Make to Order (MTO) Pull Strategy.
■ Assemble to Order (ATO) Push/Pull Strategy.
■ Engineer to Order (ETO) Pull Strategy.
Make To Stock (MTS) Push
■ Immediate delivery of goods
■ Based on a predictable demand pattern (is not based on customer orders) Ex :
“seasonally” like air conditions.
■ Production is based on market forecast and historical data.
■ The shortest lead time in all manufacturing environment types.
■ Design & Engineering change are in supplier side
■ Supplier invests in FG, RM stock and Storage area.
Make To Stock (MTS) Customer
Order
Stock as
Design Procure Assemble Pack and ship
Inventory
Customer
Lead Time
Make To Order (MTO) Pull
■ Production starts after receiving customer order.
❑ Product specifications based on customer specifications.
❑ Customer is willing to wait. Long lead time
Stock
standard Final Pack and
Design Procure Assemble
parts as Assemble ship
inventory
Final
Design Procure Assemble Pack and ship
Assemble
Make to Order,MTO
Order
Assemble to Order,ATO
Order
Make to Stock,MTS
Order
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Planning
Is an organizational/Personal activity indicates the road map
of developing the aimed image of the future to achieve a
desired set of goals.
Planning and Control System Questions
■ What are we going to make, and when?
Produce a product / Provide service in a certain time.
■ What does it take to make it?
Materials/Resources
■ What do we already have?
Current information (RM,FG current stock and others available resources)
■ What must we get, and when?
Outsourcing
Demand Planning
• Forecasts
• Customer orders
• Replenishment orders from distribution centers
• Interplant transfers “movement of inventory from company location to
other” ) stock in one warehouse and demand in another warehouse) .
• Other sources of demand “info. about competitors, market conditions,
laws,……..”
Demand Patterns
■ Trend Demand Pattern:
❑ Liner relationship between demand Qty. & Time.
❑ Fluctuations up “ Increasing trend "and down “Decreasing trend” around a
certain flat level.
Demand Patterns Cont.
■ Seasonal Demand Pattern:
❑ Repetitive “Periodic” demand Qty. through the time.
❑ Increasing/decreasing in a certain time segments.
Demand Patterns Cont.
• Examples:
– Moving averages
– Exponential smoothing
Moving Averages: Principles
■ Moving averages are used when demand is stable,
little trend and small demand variations (slightly
random).
Example in Moving Average Forecast
Three-month moving average
Solution:
Six-Month Moving average forecast
Forecast For Seasonal Demand (
Weighted Average)
Tracking The Forecast
• Forecasts are rarely 100 percent correct over time.
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Procurement Definition
Remember
In the Right Quantity
In the Right Quality
At the Right Time
At the Right Place
At the Right Price
Role of Procurement in SCM :
Responding to the needs of customers and fulfilling those needs
Keeping spend within budget by monitoring it and taking any remedial action
(variance = Actual spend – Budget)
Key Principle of Procurement management:
1. Accountability المسئولية
Effective mechanisms must be in place in order to enable Chief Officers and Chief Executive Officers to discharge
their personal responsibility on issues of procurement risk and expenditure.
2. Competitive Supply العرض التنافسي
procurement must be carried out by competitive process unless specifically justified in accordance with this Law or
Government policy.
3. Consistency اإلتساق
Procurement policy shall be similar and consistent .
4. Effectiveness الفاعلية
Entities should maximize the contribution to the goals in a balanced manner appropriate to the procurement requirement.
5. Value for Money قيمة المال
The procurement processes should be carried out to achieve the most advantageous combination of cost, quality and
sustainability over the life cycle of the product.
6. Fair-dealing التعامل العادل
Suppliers should be treated fairly and without unfair discrimination, including protection of commercial confidentiality where
required. public sector entities should not impose unnecessary burdens or constraints on suppliers or potential suppliers.
Key Principle of Procurement management:
7. Integration التكامل
Procurement policy should pay due regard to its impact on the organization policies.
8. Integrity النزاهة
There shall be no corruption or collusion with suppliers or other persons involved in a procurement project.
9. Informed decision-making صنع القرار المستنير
Entities are required to base decisions on accurate information and are required to monitor obligations to ensure
that they are being met.
10. Legality القانونية
Entities shall conform to legal requirements.
11. Responsiveness اإلستجابة
Entities should endeavor to meet the aspirations, expectations and needs of the community served by the
procurement.
12. Transparency الشفافية
Entities should ensure that there is openness and clarity in the conduct of the procurement policy including in the
carrying out of all actions and decisions.
Procurement management process/cycle :
RFQ , RFI , RFP :
Supplier Relationship Management (SRM) :
Definition :
a process in business by which an organization systematizes its
interactions with individuals or organizes the delivery of raw goods and
services.
Supplier Relationship Management (SRM) :
# Five Ways to Improve Supplier Performance:
1. Listen to Your Suppliers
a two-way conversation with your suppliers where you really listen to them about their issues and the
support they need to do a better job for you .
2. Establish a Service Level Agreement
Service Level Agreements often do not specify a minimum purchase quantity, nor do they usually provide
the supplier with exclusive rights to your business. However, they clearly signal to your supplier your
intention to deal with them over the life of the agreement. This then enables the supplier to plan their
business and resources to meet your needs.
3. Measure Your Supplier Performance
By establishing some simple and agreed metrics you and your supplier can have a much more constructive
discussion about their performance.
4. Ensure Your Supplier Data is Accurate
it is important that the assumptions and data built into these replenishment systems are accurate to have
correct assumptions about your suppliers.
5. Establish Routines and Be Predictable
A high-level monthly forecast can also help your supplier plan for your needs. Once your supplier
understands your demand patterns they can plan their materials and production to ensure that they are
ready for your orders when they come
# Contract :
# Contract :
# Contract :
# Contract :
# Contract :
# Contract Management :
#Contract management is :
The process of managing contract creation, execution, and analysis to maximize operational and
financial performance at an organization, all while reducing financial risk.
Remember !
Contract management requires a level of flexibility for both parties involved and a
willingness to adapt contract terms to reflect any changing circumstances.
Problems are inevitable, which means organizations must be prepared for the
unexpected and be able to adjust contract terms when needed.
# Negotiation :
Definition :
Negotiation is a conversation to reach an agreement. Procurement negotiation is a process by
which professionals engage with each other to create agreeable terms for a contract.
# Both parties typically discuss pricing, payment, delivery date, and timeline. Ideally, the
negotiations should consider the best options for both parties to build strong relationships that
lead to long-term business.
Competition: Negotiators who use a competition style value the negotiation outcome more than the
relationship between the two parties. Negotiators who use this style are looking to win the negotiation and want
the other party to lose. Usually, negotiators who favor this style will do anything to get the win.
Collaboration: Collaborators value outcome and relationship equally because they believe both are important.
They want a win-win outcome and a long-term relationship. And they'll work hard to achieve both.
Compromise: While compromisers value outcome and relationship, they are willing to sacrifice a little of each
to reach an agreement. They believe in winning some of what they want while losing a little bit of it.
Accommodation: Accommodators value the relationship more than the outcome and are willing to lose the
negotiation. The result is a “you win, and I lose” style. This is the opposite of the competitive style.
Avoidance: With this style, the negotiator doesn't value the outcome or the relationship. It can simply be
considered a “lose-lose” model with the party withdrawing from the negotiation.
# Stages of Negotiation :
Preparation: Thorough preparation is extremely important. This is when you acknowledge your negotiation style
first. Then, you decide on the relationship and outcome you expect to achieve with the other party. You should also
research the other party and, if possible, learn what negotiation style they typically use.
Opening: During the opening, the parties state the goals of the negotiation. This is when you can discover if the
relationship and outcome expectations match.
Testing: As the name implies, both parties are “testing” each other to understand each party's values. Good
communication and listening skills are key to this step. Paying attention during this stage can help you find
opportunities.
Proposing: Both parties propose what they expect to achieve at this stage. It’s also a time when you and your
team may want to think about modifications to your strategy based on the proposal from the other party.
Bargaining: Based on what has been said, both parties should offer compromises if needed. Ideally, any
compromises should be equal and agreeable to both parties. For example, look for opportunities to cut
procurement costs on both sides. This way, everyone's paying the optimal price for the good or service.
Agreement: Once compromises are reached, the parties can make an agreement. When both parties accept the
agreement and sign, the procurement contract becomes a legally binding document.
Closure: Both parties receive documentation and contracts from the previous stages for their records. After this
stage, the negotiation is complete.
# Negotiation :
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Inventory Definition
■ Types of Stock
❑ WIP.
❑ Raw materials.
❑ Finished goods.
Inventory
Stock Control
■ Purchased materials maybe classified as stock
items which are taken into store and held until
required, or as direct deliveries to the point of
consumption.
■ The
function of stock control is to obtain the
maximum stock turnover.
Stock Value Constrains
Stock value/quantity is constrained by :
■ The availability of capital for the provisions of stocks ()توافر رأس المال.
■ Item Cost: Cost per item plus any other direct costs
associated with getting the item to the plant.
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Types of Inventory Strategies
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Types of Inventory Strategies
1- Just-in-Time Inventory Management (JIT)
Many managers have come to realize that keeping a large
inventory on hand can be costly. With a Just-in-Time inventory
strategy, orders are placed only as needed to fill customer
orders. Money is saved by reducing inventory holding costs.
Small quantities of inventory are ordered as needed to produce
products. A close eye must be kept on inventory levels at all
times to avoid inventory shortages which would result in an
inability to fill customer orders.
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Types of Inventory Strategies
2- Economic Order Quantity (EOQ)
The Economic Order Quantity inventory strategy assumes that
demand for a product will remain at a constant or near
constant level. The goal is to minimize costs, including holding
and ordering costs. This strategy also assumes that lead time
for the receipt of orders will remain constant. No shortages are
allowed with economic order quantity. They key to EOQ is
selecting an order quantity that minimizes average inventory
management cost and time, thus avoiding shortages or
overages of inventory.
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Types of Inventory Strategies
Economic Order Quantity:
This formula was developed in 1913 by Ford W. Harris which
results in an order quantity that minimizes the total holding costs
and ordering costs.
The formula is the following:
Q= (2DS/H)0,5
where:
Q = Quantity to be ordered
D = Demand in units (typically on an annual basis)
S = Order cost (per purchase order)
H = Holding costs (per unit, per year)
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Types of Inventory Strategies
3- Material Requirements Planning (MRP)
Material Requirements Planning inventory strategy uses computer
inventory systems to keep adequate inventory levels to ensure required
materials are available when needed. This system can be helpful for
companies with multiple product lines with a large raw materials
inventory list. The major components of an MRP system are inventory
status records, master production schedule and product structure
records. MRP looks at the master production schedule(MPS) and
product structure records to determine inventory requirements while
maintaining the lowest possible level of inventory.
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Types of Inventory Strategies
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Types of Inventory Strategies
4- Days Sales of Inventory (DSI):
The days sales of inventory (DSI) is a financial ratio that indicates the
average time in days that a company takes to turn its inventory,
including goods that are a work in progress, into sales.
DSI is also known as the average age of inventory, days inventory
outstanding (DIO), days in inventory (DII), days sales in inventory, or days
inventory and is interpreted in multiple ways. Indicating the liquidity of
the inventory, the figure represents how many days a company’s current
stock of inventory will last. Generally, a lower DSI is preferred as it
indicates a shorter duration to clear off the inventory, though the
average DSI varies from one industry to another
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Types of Inventory Strategies
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“LOGISTICS”
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Logistics Definition
Is the part of the supply chain process that plans,
implements, and controls the efficient, effective forward and
reverse flow and storage of goods, services, and related
information between the point of origin and the point of
consumption in order to meet customers’ requirements at
the lowest possible cost.
■ Customer service :-
The ability of logistics management to satisfy users
in terms of time, dependability, communication,
and convenience.
Supply chain managers balance total logistics cost
factors against customer service factors
Third-Party Logistics Providers
■ Third-Party Logistics “ 3PL” :
Firms that perform most or all of the logistics functions
that manufacturers, suppliers, and distributors would
normally perform themselves.
■ The three parts :
❑ Supplier
❑ Customer
❑ Service Provider.
Fourth Party Logistics
Rail
Ship
Electronic
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Advantages and disadvantages of modes of transportation
What’s a Freight Forwarder and a Shipping Line? •
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Supply Chain Risk Management?
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Supply Chain Risk Management?
Internal supply chain risks include risk events caused by:
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Supply Chain Risk Management?
External supply chain risks include risk events caused by:
1- Unpredictable or misunderstood customer demand;
2- Interruptions to the flow of products, including raw materials, parts,
and finished goods;
3- Social, governmental, and economic factors, including the threat of
terrorism;
4- Supplier risk management including concerns related to a supplier’s
physical facility and regulatory compliance;
5- Natural disasters, such as earthquakes, hurricanes, and tornadoes.
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Supply Chain Risk Management
Price Increases
Rising prices are caused by supply, demand, currency instability, and customs tariffs. Volatility in
prices can jeopardize financial projections and profitability of the business.
Shortages
These can arise from lacking a component, material, or part needed to produce a finished
product. Shortages may be short-term availability issues or long-term if the supplier has
discontinued the required items.
Supplier Relationships
If litigation or some other dispute ruptures your relationship with a supplier, the scenario will lead
you to replace the supplier.
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Supply Chain Risk Management?
Quality Failures
Quality failures occur when shipments of certain parts do not meet the
given specifications or perform as expected.
Delivery Failures
Carrier and logistical issues can result in late deliveries, damaged
packages, or lost shipments.
Supply Shocks
Sudden worldwide or industry-wide drop in supply due to events such as
a pandemic, natural disaster, labor dispute, or trade embargo.
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Supply Chain Risk Management Strategies:
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“Sustainability and Technology in operation
&
supply chain management”
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Difference Between Supply Chain Management and
Operations Management
The major difference between supply chain
management and operations management is that
the supply chain is mainly concerned with what
happens outside the company – obtaining materials
and delivering products – while operations
management is concerned with what happens inside
the company.
Technology & Sustainability:
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Technology & Sustainability:
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Balance between technology ,process and
organization in SCM
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Technology & Sustainability:
Key takeaways:
1- A digital supply chain platform is essential for a sustainable supply chain.
2- A purpose-built digital supply chain platform provides the data, visibility, and
analysis needed for accountability all the way through the supply chain.
4- Supply chains need the functionality that only a digital supply chain platform can
provide – connecting planning and execution with strategic outcomes across the
entire enterprise.
Technology & Sustainability:
2- Integrates data from multiple sources, including your ERP, and uses artificial
intelligence (AI) to analyze and make predictions from that data.
3- Digitizing your supply chain operations will transform your business operations. A
digital supply chain platform will provide enhanced communication, quicker
decision-making and issue resolution
Thank
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