AR03.20-P-3063QB Replace rear crankshaft radial sealing ring 17.3.

10
ENGINES 272.920 in MODEL 203.052 /252 /752
ENGINES 272.940 in MODEL 203.054 /254, 209.354 /454
ENGINES 272.960 in MODEL 203.056 /256 /756, 209.356 /456
ENGINES 272.970 in MODEL 203.087 /287
ENGINES 272.941 in MODEL 203.092 /292
ENGINES 273 in MODEL 209

Shown on engine 272

1 Oil pan bottom section

2 Cylinder crankcase
3 Oil pan
4 End cover
4a Bolt
4b Bolt
5 Crankshaft radial seal

P03.20-2171-06

Modification notes

10.3.10 Diameter of the crankshaft flange altered - added BT03.20-P-0003-01A

Removing
Danger! Risk of injury caused by fingers being Keep body parts and limbs well clear of AS00.00-Z-0011-01A
pinched or crushed when removing, moving parts.
installing or aligning hoods, doors, trunk lids,
liftgates or sliding roof
Danger! Risk of death caused by vehicle slipping or Align vehicle between columns of vehicle lift AS00.00-Z-0010-01A
toppling off the lifting platform. and position four support plates at vehicle lift
support points specified by vehicle
manufacturer.
Notes on self-locking nuts and bolts AH00.00-N-0001-01A
1 Remove key from ignition lock
2 Release parking brake
Danger! Risk of explosion caused by oxyhydrogen No fire, sparks, open flames or smoking. AS54.10-Z-0001-01A
gas. Risk of poisoning and caustic burns Wear acid-resistant gloves, clothing and
caused by swallowing battery acid. Risk of glasses. Only pour battery acid into suitable
injury caused by burns to skin and eyes and appropriately marked containers.
from battery acid or when handling damaged
lead-acid batteries
3 Disconnect ground line from battery Insulate ground line clamp as a protection
against unintentional contact of ground line
with ground point of battery.
Notes on battery AH54.10-P-0001-01A
Model 203 AR54.10-P-0003P
Model 209 AR54.10-P-0003Q
4 Raise vehicle with vehicle lift AR00.60-P-1000P
5 Remove transmission Transmission 716.6 in model 203, 209.3 /4 AR26.10-P-0020P
Transmission 716.6 in model 203 with AR26.10-P-0020E
Sequentronic automated manual
transmission (ASG) (SEQ), code 424
Transmission 722.6 /9 except 722.676 /690 AR27.10-P-0500P
Transmission 722.676/ 690 AR27.10-P-0500PW
6 Remove flywheel/drive plate AR03.30-P-8001QB
7 Drain engine oil and collect it for recycling
© Daimler AG, 1/1/11, G/07/10 / ar03.20-p-3063qb / Replace rear crankshaft radial sealing ring Page 1 of 3
ENGINES 272.920 in MODEL 203.052 /252 /752 ENGINES 272.940 in MODEL 203.054 /254, 209.354 /454 ENGINES 272.960 in MODEL 203.056 /256 /756, 209.356 /456 ENGINES 272.970 in ..
 Engine oil and filter change Model 203, 209 with engine 272 AP18.00-P-0101PIT
Model 209 with engine 273 AP18.00-P-0101RX
8 Remove oil pan bottom section (1) Engine with rear sump AR01.45-P-7555QB
Clean
9 Clean crankcase (2) and oil pan (3) in area Cleaner from package *BR00.45-Z-1028-04A
of the end cover (4)
10 Remove bolts (4a, 4b)
11 Pry off end cover (4) with crankshaft radial Do not hit tool for prying off between end
sealing ring (5) from crankcase (2) cover (4) and crankcase (2); the sealing
surface will be damaged.
Fit tool for prying off onto side recess
clearances of end cover (4). If required heat
up sealant with hot air gun.
12 Remove end cover (4)
Clean
13 Clean sealing surfaces for end cover (4) Do not use any sharp-edged tools or AR01.00-P-0050-01A
abrasive paper as this will damage the
sealing surfaces.
Loctite 7200 *BR00.45-Z-1038-04A
Cleaning spray, Loctite 7063 (150ml) *BR00.45-Z-1046-04A
Install
14 Install end cover (4) with crankshaft radial Always follow instructions in the notes on
sealing ring (5) application of sealant and on correct
installation position of the crankshaft radial
sealing ring (5) lip; otherwise there can be
leaks that can damage the engine and the
environment.
Diameter of the crankshaft flange altered Engine 273.96# /97# ## as of 300346 BT03.20-P-0003-01A
Engine 272 AR03.20-P-3063-01VA
Engine 273 AR03.20-P-3063-01SX
Engine 272 *BA01.40-P-1004-01G
Engine 273 *BA01.40-P-1003-01T
Insertion tool *271589004300
(engine 272, 273 up to engine end no.
300345 with crankshaft flange
= 93 mm)
Insertion tool *273589004300
(engine 273 as of engine end no. 300346
with crankshaft flange = 96 mm)
Squeeze gun *112589002500
Loctite 5970 sealant *BR00.45-Z-1013-01A
15 Install oil pan bottom section (1) Engine with rear sump AR01.45-P-7555QB
16 Install flywheel/drive plate AR03.30-P-8001QB
17 Install transmission Transmission 716.6 in model 203, 209.3 /4 AR26.10-P-0020P
Transmission 716.6 in model 203 with AR26.10-P-0020E
Sequentronic automated manual
transmission (ASG) (SEQ), code 424
Transmission 722.6 /9 except 722.676 /690 AR27.10-P-0500P
Transmission 722.676/ 690 AR27.10-P-0500PW
18 Pour in engine oil
Engine oil and filter change Model 203, 209 with engine 272 AP18.00-P-0101PIT
Model 209 with engine 273 AP18.00-P-0101RX
Danger! Risk of explosion caused by oxyhydrogen No fire, sparks, open flames or smoking. AS54.10-Z-0001-01A
gas. Risk of poisoning and caustic burns Wear acid-resistant gloves, clothing and
caused by swallowing battery acid. Risk of glasses. Only pour battery acid into suitable
injury caused by burns to skin and eyes and appropriately marked containers.
from battery acid or when handling damaged
lead-acid batteries
19 Attach ground line to battery
Notes on battery AH54.10-P-0001-01A
Model 203 AR54.10-P-0003P
Model 209 AR54.10-P-0003Q
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
20 Carry out an engine test run and check
engine for leaks

Crankcase, timing case cover, end cover

© Daimler AG, 1/1/11, G/07/10 / ar03.20-p-3063qb / Replace rear crankshaft radial sealing ring Page 2 of 3
ENGINES 272.920 in MODEL 203.052 /252 /752 ENGINES 272.940 in MODEL 203.054 /254, 209.354 /454 ENGINES 272.960 in MODEL 203.056 /256 /756, 209.356 /456 ENGINES 272.970 in ..
 Number Designation Engine
272

BA01.40-P-1004-01G Bolt, end cover to crankcase or oil pan Nm 8

Crankcase, timing case cover, end cover

Number Designation Engine

273

BA01.40-P-1003-01T Bolt, end cover to crankcase or oil pan Nm 9

271 589 00 43 00 273 589 00 43 00 112 589 00 25 00

Insertion tool Insertion tool Squeeze gun

Repair materials
Number Designation Order number
BR00.45-Z-1013-01A Loctite 5970 sealant A 003 989 98 20
BR00.45-Z-1028-04A Cleaner from package Adolf Würth GmbH & Co. KG
Reinhold-Würth-Str. 12-17
74653 Künzelsau-Gaisbach
Germany
Tel. +49 7940 15-0
Fax +49 7940 15-1000
www.wuerth.de
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
Arabellastrasse 17
81925 München
Germany
Tel. +49 899268-0
Fax + 49 899101978
www.Loctite.de
BR00.45-Z-1046-04A Cleaning spray, Loctite 7063 (150ml) A 001 986 71 71 10

© Daimler AG, 1/1/11, G/07/10 / ar03.20-p-3063qb / Replace rear crankshaft radial sealing ring Page 3 of 3
ENGINES 272.920 in MODEL 203.052 /252 /752 ENGINES 272.940 in MODEL 203.054 /254, 209.354 /454 ENGINES 272.960 in MODEL 203.056 /256 /756, 209.356 /456 ENGINES 272.970 in ..