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Tier 4i Denox Fault Codes (N67 C87)

The document provides a preliminary listing of fault codes for the Tigercat by FPT Denox Module, detailing various Diagnostic Trouble Codes (DTCs), Suspect Parameter Numbers (SPNs), and Fault Mode Identifiers (FMIs) related to electrical failures of sensors and other components. Each entry includes the failure mode, reason for failure, and suggested checks or corrections to address the issues. The document serves as a technical reference for diagnosing and troubleshooting faults in the Denox Module system.

Uploaded by

mar.berriosg
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
118 views43 pages

Tier 4i Denox Fault Codes (N67 C87)

The document provides a preliminary listing of fault codes for the Tigercat by FPT Denox Module, detailing various Diagnostic Trouble Codes (DTCs), Suspect Parameter Numbers (SPNs), and Fault Mode Identifiers (FMIs) related to electrical failures of sensors and other components. Each entry includes the failure mode, reason for failure, and suggested checks or corrections to address the issues. The document serves as a technical reference for diagnosing and troubleshooting faults in the Denox Module system.

Uploaded by

mar.berriosg
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 43

Tigercat by FPT Denox Module Fault Codes T4i

Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Electrical failures of sensors

Open circuit in sensor, in DCU or


15635 13 Battery voltage sensing (electrical) 3 signal high broken wiring inside the UREA
Pump Module Check supply voltage to DCU (terminal pins 3 and 4)
If it is ok then there is an internal failure of UREA pump module -->
replace pump module
Short circuit in sensor, in DCU or
15635 13 Battery voltage sensing (electrical) 4 signal low the wiring inside the UREA Pump
Module

signal above high error


15635 13 Battery voltage sensing (electrical) 0 Battery voltage too high
threshold

15635 13 Battery voltage sensing (electrical) 1 signal below low error threshold Battery voltage too low

15636 14 Temperature sensor after catalyst (electrical) 0 signal high

15636 14 Temperature sensor after catalyst (electrical) 1 signal low

5362 Page 1 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Open circuit in sensor, in DCU or Check first with tester, if measured temp is really not plausible
15637 15 Temperature sensor after catalyst (electrical) 3 signal high broken wiring inside the UREA (e.g. at cold engine-> temp must be ~ambient temp)
Pump Module
Check wiring first and then sensor. Replace sensor if no error in
wiring and connections could be found.

Short circuit in sensor, in DCU or Then, if error is still present, replace pump module (internal failure
15637 15 Temperature sensor after catalyst (electrical) 4 signal low the wiring inside the UREA Pump of UREA pump module).
Module
If error still exists, replace cable harness.

Open circuit in sensor, in DCU or Check first with tester, if measured temp is really not plausible
15638 16 Temperature sensor before catalyst (electrical) 3 signal high broken wiring inside the UREA (e.g. at cold engine-> temp must be ~ambient temp)
Pump Module
Check wiring first and then sensor. Replace sensor if no error in
wiring and connections could be found.

Then, if error is still present, replace pump module (internal failure


Short circuit in sensor, in DCU or of UREA pump module).
15638 16 Temperature sensor before catalyst (electrical) 4 signal low the wiring inside the UREA Pump
Module If error still exists, replace cable harness.

signal above high error


15638 16 Temperature sensor before catalyst (electrical) 0
threshold
Temperature Sensor delivers
Check temperature sensor, wiring resistance
physical implausible value

15638 16 Temperature sensor before catalyst (electrical) 1 signal below low error threshold

5362 Page 2 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Sensor supply 1 (5V internal; for UREA level Too high value for internal sensor
15639 17 3 Supply Voltage too high
sensor) supply

If failure occurs repeatedly replace DCU

Sensor supply 1 (5V internal; for UREA level Too low value for internal sensor
15639 17 4 Supply voltage too low
sensor) supply

Sensor supply 2 (5V internal; for UREA Too high value for internal sensor
15640 18 3 Supply Voltage too high
pressure sensors) supply

If failure occurs repeatedly replace DCU

Sensor supply 2 (5V internal; for UREA Too low value for internal sensor
15640 18 4 Supply voltage too low
pressure sensors) supply

Open circuit in sensor, in DCU or


15641 19 UREA pressure sensor in box (electrical) 3 signal high broken wiring inside the UREA
Pump Module

Short circuit in sensor, in DCU or


15641 19 UREA pressure sensor in box (electrical) 4 signal low the wiring inside the UREA Pump Internal failure of UREA pump module --> replace pump module
Module

15641 19 UREA pressure sensor in box (electrical)


Short circuit or broken supply wire
2 supply voltage error
inside the UREA Pump Module
15641 19 UREA pressure sensor in box (electrical)

5362 Page 3 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Open circuit in sensor, in DCU or


15642 1A UREA Temperature sensor in box (electrical) 3 signal high broken wiring inside the UREA
Pump Module

Internal failure of UREA pump module --> replace pump module

Short circuit in sensor, in DCU or


15642 1A UREA Temperature sensor in box (electrical) 4 signal low the wiring inside the UREA Pump
Module

signal above high error


15642 1A UREA Temperature sensor in box (electrical) 0
threshold

UREA temperature physical not


Check sensor, wiring
plausible

15642 1A UREA Temperature sensor in box (electrical) 1 signal below low error threshold

Voltage supply internal heaters 1 (UB1) Short to bat at UB1 with Key 15
15649 21 3 internal failure of pump module replace pump module
electrical off

Voltage supply internal heaters 1 (UB1)


15649 21 5 Open circuit to UB1 internal failure of pump module replace pump module
electrical

5362 Page 4 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Short to bat at UB2 with Key 15


15650 22 Voltage supply 2 - tube heaters (UB2) electrical 3 internal failure of pump module replace pump module
off

15650 22 Voltage supply 2 - tube heaters (UB2) electrical 5 Open circuit to UB2 internal failure of pump module replace pump module

15650 22 Voltage supply 2 - tube heaters (UB2) electrical 4 Short circuit to Ground UB2 internal failure of pump module replace pump module

Voltage supply 3 - Reverting valve (UB3) Short to bat at UB3 with Key 15
15651 23 3 internal failure of pump module replace pump module
electrical off

Voltage supply 3 - Reverting valve (UB3)


15651 23 5 Open circuit to UB3 internal failure of pump module replace pump module
electrical

5362 Page 5 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Voltage supply 3 - Reverting valve (UB3)


15651 23 4 Short circuit to Ground UB3 internal failure of pump module replace pump module
electrical

Monitoring VDD11/VDD25 voltage - Dosing Too high value for internal


15652 24 3 supply voltage VD11 high
valve/Pump motor actuator supply

Monitoring VDD11/VDD25 voltage - Dosing Too low value for internal


15652 24 4 supply voltage VD11 low
valve/Pump motor actuator supply

Check also the voltage supply to DCU


If failure occurs repeatedly replace DCU
Monitoring VDD11/VDD25 voltage - Dosing Too high value for internal
15652 24 0 supply voltage VD25 high
valve/Pump motor actuator supply

Monitoring VDD11/VDD25 voltage - Dosing Too low value for internal


15652 24 1 supply voltage VD25 low
valve/Pump motor actuator supply

UREA pressure evaluation(above and below diagnostic value above high


15643 1B 0
limit) limit
Sensor defective or wiring
Check sensor and wiring
resistance incorrect
UREA pressure evaluation(above and below
15643 1B 1 diagnostic value below low limit
limit)

5362 Page 6 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

UREA Tank level error (CAN message or


15786 AA 9 timeout
electrical with real sensor)

UREA Tank level error (CAN message or


15786 AA 10 too many CAN messages
electrical with real sensor)

UREA Tank level error (CAN message or SAE J1939 range check: UREA
15786 AA 2
electrical with real sensor) tank level out of range

Level over CAN: SAE J1939


Open circuit in urea level sensor, Check wiring first and then sensor.
UREA Tank level error (CAN message or Signal Not in Range Level
15786 AA 3 in wire to the sensor or in DCU Replace sensor if no error in wiring and connections could be
electrical with real sensor) sensor connected directly: SRC
inside the UREA pump module found.
high

Level over CAN: SAE J1939 Short circuit in urea level sensor,
UREA Tank level error (CAN message or
15786 AA 4 Erraneous Signal Level sensor in wire to the sensor or in DCU
electrical with real sensor)
connected directly: SRC low inside the UREA pump module

Level over CAN: SAE J1939


UREA Tank level error (CAN message or no Signal available Level Short circuit or broken supply wire
15786 AA 11
electrical with real sensor) sensor connected directly: inside the UREA Pump Module
Sensor Supply error

15818 CA Load point evaluation 3 signal high

15818 CA Load point evaluation 4 signal low

15819 CB Load point evaluation (above and below limit) 0 signal high

15819 CB Load point evaluation (above and below limit) 1 signal low

5362 Page 7 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Temp over CAN: SAE J1939


UREA Tank Temperature not plausible with
15846 E6 9 Timeout Temp sensor
Pump module temperature
connected directly: SRC high

Temp over CAN: SAE J1939


UREA Tank Temperature not plausible with Too many messages Temp
15846 E6 10
Pump module temperature sensor connected directly: SRC
low

UREA Tank Temperature not plausible with Temp over CAN: SAE J1939
15846 E6 2
Pump module temperature erroneous signal

Open circuit in sensor, in wire to


UREA Tank Temperature not plausible with SRC High: raw value UREA
15846 E6 3 the sensor or in DCU inside the
Pump module temperature temperature too high Check wiring first and then sensor.
UREA pump module
Replace sensor if no error in wiring and connections could be
found.

Short circuit in sensor, in wire to


UREA Tank Temperature not plausible with SRC Low: raw value UREA
15846 E6 4 the sensor or in DCU inside the
Pump module temperature temperature too low
UREA pump module

UREA Tank Temperature not plausible with SRC High: diagnostic value Tank above normal operation
15846 E6 0
Pump module temperature UREA temperature too high range

UREA Tank Temperature not plausible with SRC Low: diagnostic value Tank below normal operation
15846 E6 1
Pump module temperature UREA temperature too low range

5362 Page 8 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Indicator

Short circuit on diagnostic lamp


15681 41 Diagnostic lamp (electrical) 6 short circuit to batt + on wiring or inside the UREA
Pump Module

Open circuit on diagnostic lamp,


If error occurs then function was reactivated. Check wiring and
15681 41 Diagnostic lamp (electrical) 3 open circuit or short to ground on wiring or inside the UREA
then system lamp.
Pump Module

15681 41 Diagnostic lamp (electrical) 5 Open load

5362 Page 9 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Electrical Failures of actuators

Short circuit on urea dosing


Replace dosing module. If error still present, exchange pump
15698 52 Dosing Valve (electrical) 6 short circuite to ground valve, on wiring to dosing module
module. If again still present replace wiring harness.
or inside the UREA pump module

Open circuit on urea dosing


Replace dosing module. If error still present, exchange pump
15698 52 Dosing Valve (electrical) 3 short circuit to batt + valve, on wiring to dosing module
module. If again still present replace wiring harness.
or inside the UREA pump module

Check wiring harness, if broken or connector switched out (or no


Open circuit on urea dosing
contact)
15698 52 Dosing Valve (electrical) 5 open load valve, on wiring to dosing module
Replace dosing module. If error still present, exchange pump
or inside the UREA pump module
module.

Dosing valve permanent "ON"


15698 52 Dosing Valve (electrical) 11 Internal dosing module failure replace dosing module
(detection via fast decay)

5362 Page 10 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Pump blocked internally because


of dirt particles or frozen urea or
15699 53 UREA Pump speed 7 pump motor blocked damaged pump motor or Replace pump module.
damaged pump speed
measurement

Big leakage on pressure side or Check urea hose from tank to pump module.
15699 53 UREA Pump speed 8 pump overspeed damaged pump or pump empty
(pump element runs with air) Replace pump module.

Pump motor disconnected or line


15699 53 UREA Pump speed 2 pump motor unplugged Check if pump is connected and line OK
between pump and DCU broken

At least one of the hall sensors is


15699 53 UREA Pump speed 12 Hall sensors defect
defective

Cooling control valve short circuit to UBat or


15701 55 3 short circuit to battery internal failure of pump module replace pump module
open load

Cooling control valve short circuit to UBat or


15701 55 5 Open load internal failure of pump module replace pump module
open load

5362 Page 11 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

15702 56 Cooling control valve short circuit to ground 6 short circuit to ground internal failure of pump module replace pump module

15703 57 Reverting valve (4-2way valve?) electrically 6 Short circuit to ground internal failure pumpmoduel replace pump module

15703 57 Reverting valve (4-2way valve?) electrically 3 Short circuit to battery internal failure pumpmoduel replace pump module

15703 57 Reverting valve (4-2way valve?) electrically 5 Open load internal failure pumpmoduel replace pump module

5362 Page 12 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Electrical failures of heaters

15713 61 Line Heater back Flow tube 6 Short circuit to ground

Check connection and wires. If error still exists, disconnect wire


Short circuit on backflow line heater. Then BIT 3 has to occur. If it occurs, replace/repair
15713 61 Line Heater back Flow tube 11 Short circuit to battery heater, in wires to heater or inside backflow line heater. If it does not occur there is a short circuit in
the UREA pump module the harness or in UREA pump module. Replace module first, then -
if error is still present - replace harness.

Check connection and wires. If error still exists, short-circuit wire


Open circuit on backflow line heater. Then BIT 2 has to occur. If it occurs, replace/repair
15713 61 Line Heater back Flow tube 5 Open load heater, in wires to heater or inside backflow line heater. If it does not occur there is a open circuit in
the UREA pump module the harness or in UREA pump module. Replace module first, then -
if error is still present - replace harness.

15715 63 Line Heater Inlet tube 6 Short circuit to ground

5362 Page 13 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Check connection and wires. If error still exists, disconnect wire


Short circuit on inlet line heater, in heater. Then BIT 3 has to occur. If it occurs, replace/repair inlet
15715 63 Line Heater Inlet tube 3 Short circuit to battery wires to heater or inside the line heater. If it does not occur there is a short circuit in the
UREA pump module harness or in UREA pump module. Replace module first, then - if
error is still present - replace harness.

Check connection and wires. If error still exists, short-circuit wire


Open circuit on inlet line heater, heater. Then BIT 2 has to occur. If it occurs, replace/repair inlet
15715 63 Line Heater Inlet tube 5 Open load in wires to heater or inside the line heater. If it does not occur there is a open circuit in the
UREA pump module harness or in UREA pump module. Replace module first, then - if
error is still present - replace harness.

15716 64 Filter outlet connector heater 6 Short circuit to ground

15716 64 Filter outlet connector heater 3 Short circuit to battery

15716 64 Filter outlet connector heater 5 Open load

15717 65 Line Heater Compensation tube 6 Short circuit to ground

Check connection and wires. If error still exists, disconnect wire


Short circuit on compensation line heater. Then BIT 3 has to occur. If it occurs, replace/repair
15717 65 Line Heater Compensation tube 3 Short circuit to battery heater, in wires to heater or inside compensation line heater. If it does not occur there is a short
the UREA pump module circuit in the harness or in UREA pump module. Replace module
first, then - if error is still present - replace harness.

Check connection and wires. If error still exists, short-circuit wire


Open circuit on compensation heater. Then BIT 2 has to occur. If it occurs, replace/repair
15717 65 Line Heater Compensation tube 5 Open load line heater, in wires to heater or compensation line heater. If it does not occur there is a open
inside the UREA pump module circuit in the harness or in UREA pump module. Replace module
first, then - if error is still present - replace harness.

5362 Page 14 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

15718 66 Heater of UREA Pump 6 short circuit to ground (UB5)

Short circuit on pump heater or in


15718 66 Heater of UREA Pump 3 short circuit to bat (UB5) wires to heater inside the UREA Replace UREA pump module.
pump module

Open circuit on pump heater or in


Open circuit / broken pump
15718 66 Heater of UREA Pump 5 wires to heater inside the UREA Replace UREA pump module.
module heater PTC
pump module

Check connection and wires. If error still exists, disconnect wire


heater. Then BIT 3 has to occur. If it occurs, replace/repair
Line Heater pressure tube (Box-Dosing
15719 67 6 Short circuit to ground pressure line heater. If it does not occur there is a short circuit in
module)
the harness or in UREA pump module. Replace module first, then -
if error is still present - replace harness.

Check connection and wires. If error still exists, disconnect wire


Short circuit on pressure line heater. Then BIT 4 has to occur. If it occurs, replace/repair
Line Heater pressure tube (Box-Dosing
15719 67 3 Short circuit to battery heater, in wires to heater or inside pressure line heater. If it does not occur there is a short circuit in
module)
the UREA pump module the harness or in UREA pump module. Replace module first, then -
if error is still present - replace harness.

Check connection and wires. If error still exists, short-circuit wire


Open circuit on pressure line heater. Then BIT 3 has to occur. If it occurs, replace/repair
Line Heater pressure tube (Box-Dosing
15719 67 5 Open load heater, in wires to heater or inside pressure line heater. If it does not occur there is a open circuit in
module)
the UREA pump module the harness or in UREA pump module. Replace module first, then -
if error is still present - replace harness.

Check connection and wires. If error still exists, disconnect tank


Short circuit tank heater control heater valve. Then BIT 3 has to occur. If it occurs, replace/repair
15720 68 Tank heating Valve 6 Short circuit to ground valve, in wires to valve or inside tank heater valve. If it does not occur there is a short circuit in the
the UREA pump module harness or in UREA pump module. Replace pump module first,
then - if error is still present - replace harness.

Check connection and wires. If error still exists, short-circuit tank


Open circuit tank heater control heater valve. Then BIT 2 has to occur. If it occurs, replace/repair
15720 68 Tank heating Valve 3 Short circuit to battery valve, in wires to valve or inside tank heater valve. If it does not occur there is a open circuit in the
the UREA pump module harness or in UREA pump module. Replace pump module first,
then - if error is still present - replace harness.

5362 Page 15 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

wrong indication of tank


temperature (too high) -> possibly
failure Tank temp not plausible
stored? Check first correct indication of UREA tank temp.

15720 68 Tank heating Valve 5 Open load heater of cooling line or back flow Failure in heater power stages memrised ? - repair first
line short circuit that they heat up
continously check resp. replace tank heating valve

Tank valve open locked or not


tightened

15721 69 Heater of cooling line 6 Short circuit to ground

Check connection and wires. If error still exists, disconnect wire


Short circuit on cooling line heater. Then BIT 4 has to occur. If it occurs, replace/repair inlet
15721 69 Heater of cooling line 3 Short circuit to battery heater, in wires to heater or inside line heater. If it does not occur there is a short circuit in the
the UREA pump module harness or in UREA pump module. Replace module first, then - if
error is still present - replace harness.

Check connection and wires. If error still exists, short-circuit wire


Open circuit on cooling line heater. Then BIT 3 has to occur. If it occurs, replace/repair inlet
15721 69 Heater of cooling line 5 Open load heater, in wires to heater or inside line heater. If it does not occur there is a open circuit in the
the UREA pump module harness or in UREA pump module. Replace module first, then - if
error is still present - replace harness.

Short circuit on filter heater or in


15722 6A Heater of filterbox (UB5) 6 Short circuit to Ground wires to heater inside the UREA Replace UREA Filter heater
pump module

Short circuit on filter heater or in


15722 6A Heater of filterbox (UB5) 3 short circuit to battery wires to heater inside the UREA Replace UREA Filter heater
pump module

Open circuit on filter heater or in


15722 6A Heater of filterbox (UB5) 5 Open circuit wires to heater inside the UREA Replace UREA Filter heater
pump module

5362 Page 16 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Functionality 1 (State Control Errors)

Possible reasons:
Check plausiiblity of Temp sensor with tester (compariosn before /
after cat) - if possible with cold and with hot system
Down stream catalyst temp - Temperature sensor after catalyst
15731 73 Temperature after catalyst too low 7 physical (Catalyst heating time not installed in catalyst (or in tube
Drive the vehicle under load (high way) and check if temp
failed) after catalyst).
reached. If not -> replace temp sensors. If this does not help ->
check of no tuning of data set occured!
Tampered system?

No UREA in tank or air suction


due to too low UREA level (UREA
level sensor indication = emtpy
tank? If not UREA level indication
plausible?)
Check feeding line and connectors, especially O-rings in
System was empty and priming connectors for air leaks.
time too long
Check feeding line for a possible blockage.
Pump not working (pump speed
error also sotred?) Check UREA level manually
UREA pressure too low at
15732 74 UREA pressure too low at system start 2 Feeding line leak or broken (air Pump working can be heard.
system start
suction!)
Start System Test (UDST) with tester and follow the trouble
Feeding line blocked. shooting.

Pump too weak or internal


leakage (pressure drops down if
Injection starts) or clogged UREA
filter?

UREA pressure sensing wrong


(UREA press Plausiblity failure
also stored?)

5362 Page 17 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Failure could occur at start during


pressure build up. If urea lines
after pump are blocked then a
short overpressure is the
consequence.

Urea pressure not plausible Pump speed too high (internal


15733 75 UREA pressure too high 2 Execute Urea Dosing System Test (UDST)
(urea pressure too high) failrue of Pump Module)

Note: in case of frozen system, a


high UREA pressure can occure.
But then the system normally
does not enter in normal running
mode S1!

-very hot ambient condition (in


this case also high UREA tank
temp!!)
-short circuit on inlet heater (if
electrical heated urea lines
Urea temperature box - available)
UREA Temperature in Pump Module out of
15734 76 7 physical (Urea Box Temp NOT -short circuit on internal heater
range
OK: outside range) (pump of internal heater - see
dedicated failure)
-open tank heater valve
-wrong temperature
measurement (see failure
temperature plausibility)

5362 Page 18 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Tank overheating.
Check heating valve, check harness to heating valve.
Urea temperature tank - Possible reasons:
(Check whether heating hoses to tank are hot.)
15735 77 UREA Temperature in Tank out of range 7 physical (Urea Tank Temp - Stuck open tank heating valve
NOT OK: outside range) - In summer, especially if tank is
near to catalyst and tank is
almost empty.

Check UREA level (manually)


UREA tank empty
Check inlet tube
Inlet line broken
Defreezing Mode and Detection
Actuate pump by tester with 100% ($30 03 FF) and read UREA
15736 78 System frozen and not free in time 7 Errors (Inlet line defreezing
Pump does not feed pressure ($21 00 02), which should be > 3 bar after about 1
failed)
minute. If OK: line was frozen!
Tank or Inlet tube or UREA Box
heater does not work correctly Failure PPHT or PINT or PUHT or PILI should be activated in this
case. See there

Check Dosing valve: start pump with tester and stop it, when
UREA pressure has reached 3000hPa. open dosing valve --> if
dosing valve does not open UREA pressure drops down immediately to ambient pressure ->
valve, pressure line and nozle are OK
pressure line locked If pressure dos not drop down: open air valve to 100%, air
Defreezing Mode and Detection
pressure must be ~8000hPa, close air valve: If air pressure drops
15736 78 System frozen and not free in time 8 Errors (pressure line defreezing
Injection nozzle locked down to ambient pressure -> Spray nozzle is OK --> Dismount
failed)
pressrue tube from dosing valve and start pump -> if UREA exits -
pressure line or box heater does > line is free --> dosing valve does not open
not work correctly
check wiring harness of pressure line (failure PPLH active?) resp.
box heater (failure PINT active?)

5362 Page 19 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Internal heater not correct


Defreezing Mode and Detection
working
15736 78 System frozen and not free in time 9 Errors (pressure build-up in If no failure: check UREA system according "inlet line frozen"
detection mode failed)

UREA tank ventilation clogged

backflow line clogged (Vent valve


plausibilty failure also stored - see
Actuate pump with tester until UREA pressure ~3000hPa, switch
there)
off pump and open ventilation valve by 100% via tester: if
pressure drops down to ambient pressure immediately: vent
Ventilation valve does not open
valve, tube and tank ventilation OK -> line was frozen
Defreezing Mode and Detection (Vent valve plausibilty failure also
if pressure does not drop down: open UREA tank and repeat test
15736 78 System frozen and not free in time 10 Errors (Back-flow line stored - see there)
if pressure does not drop down: dismount back flow line at Box
defreezing failed)
and repeat test: if UREA exits -> valve OK, back flow line clogged,
if no UREA exits -> vent valve does not open -> replace box

check back flow heater / wiring (failure PBFH active?)


back flow line frozen (failure back
flow heater defect also stored? -
see there)

System can not be evacuated during afterrun, this is critical only at


15739 7B Reverting valve (4-2way valve?) mechanically 7 valve does not open blocked reverting valve low ambient temperatures (below 0°C). If failure is detected
systematically (more than 5x) then replace pump module.

5362 Page 20 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Battery voltage too low to


15742 7E Battery Voltage (actual value) 4 Low battery voltage guarantee a proper functionality
of the pump and dosing module
Check supply voltage to DCU
If it is ok then there is an internal failure of UREA pump module -->
replace pump module

Battery voltage too high to


15742 7E Battery Voltage (actual value) 3 High battery voltage guarantee a proper functionality
of the pump and dosing module

No UREA in tank or air suction


due to too low UREA level (UREA
level sensor indication = emtpy
tank? If not UREA level indication
plausible?)
Check urea lines (pollution).
Urea lines partly blocked or
Check filter elements inside urea cicuit (pollution).
leaking.
Start up cycle counter for
Startup cycle counter for pressure drop during Check UREA level manually
15740 7C 7 pressure drops during dosing Urea filter blocked.
dosing
exceed maximum
Pump working can be heard.
Pump too weak or internal
leakage (pressure drops down if
Start System Test (UDST) with tester and follow the trouble
Injection starts) or clogged UREA
shooting.
filter?

UREA pressure sensing wrong


(UREA press Plausiblity failure
also stored?)

5362 Page 21 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Functionality 2 (State Control Errors - Commissioning Mode)


No UREA in tank

Check UREA level manually


System was empty and priming
Start Pump with tester, open Ventilation valve by 50% with tester
time too long
for 2 minutes or UREA pressure reaches 600hPa, close
Pump motor error during
UREA pressure too low (in "commissioning" Ventilation valve -> UREA pressure should reach ~3000 hPa
15746 82 2 commissioning (pump not
status) within 2 minutes. Repeate first commissioning if pump works
delivering)
pump working can be heard.
Pump not working
check hoses, especially O-rings in connectors for air leakages
Feeding line leak or broken (air
suction!)

UREA Temperature too low during Temperatures not plausible UREA too cold (in winter) resp. Bring temperatures on a normal level (vehicle condition in normal
15747 83 2
commissionning during commissioning. frozen or too hot (in summer?) ambeint temperature 0 to 30°C)

Coolant control valve mechanically


15749 85 2 Blocked closed
(Commissioning)

5362 Page 22 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Functionality 3 (Plausibility Checks)

UREA Dosing Valve blocked


15706 5A Plausibility of UDV stuck 6 UDV stuck closed 1) Perform Urea Dosing System Test (UDST)
closed
2) Check urea dosing quantity (tester routine)

UREA Dosing valve blocked 3) Replace dosing module


15706 5A Plausibility of UDV stuck 5 UDV stuck open
open

1) Perform Urea Dosing System Test (UDST)


Plausibility of UDV valve
15707 5B UDV valve stuck position unknown error 7 UDV stuck in unknown position 2) Check urea dosing quantity (tester routine)
position unknown
3) Replace dosing module

Visible check of the system (white residuals?): actuate pump with


tester, if UREA pressure ~3000hPa ---> look if UREA leakage can
be seen on system

Execute Stem Test with Tester and follow troubleshooting.


Leakage in high pressure urea
If no leakage detected: stop pump with tester, be sure that
system (tube of pump module to
ventilation valve and dosing valve are closed (close with tester)
dosing module and connectors)
and read UREA pressure. If below 2500hPa the pressure drop is <
20hPa/sec -> there is no leakage. If pressure drop higher:
Internal leakage in pump module
static leakage detected (during
15763 93 Static Leakage Test failed 7
system state 0) - dismount return tube and repeat test above: No UREA should
Ventilation valve does not close
exit with closed ventilation valve
completely.
- dismount dosing module from flex hose to spray nozzle and
Dosing valve does not close
repeat test above: No UREA should exit with closed dosing valve
completely.
If both tests successful but high pressure drop --> system leakes
inside pump module or pump itself is not tight and UREA flows
back via feeding tube when pump is stopped (note: at pressure
higher 2500hPa there is always a return flow due to the
mechanical pressure regulatin valve!)
For procedure after repair refer to comment of error EMRS.

5362 Page 23 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Fill up UREA tank.


Urea tank empty.
Check if error EULS is active.
15765 95 Empty UREA Tank 7 urea tank empty IF UREA tank is full and failure
occurs --> UREA level sensor
Check whether or not swimmer of level sensor is free and floating
does indicate too low level.
if this failure occurs although the tank is not empty.

check UREA level mechanically and compare it with tester result


(should be similar). If tankl is not full: read axctual value with tester,
fill up Tank and read value by tester again: Value must have
Sensor does not indicate the
increased to "full"
UREA level correctly
UREA Level Indication not plausible with UREA 1) Actuate UREA pump with tester until UREA pressure is ~4bar,
15766 96 7 Urea Level Plausibility Error
consumption stop pump and open dosing valve: if UREA pressure does not
really no UREA injection (Failure
drop down fast to ambient pressure _> valve does not open
no UREA injection should be
(possibly also Failure PUDV active?)
active) or much too low quantity
2) dismount UREA injection nozzle and start Dosing valve check
with tester: with each quantity ~10ml UREA should exit during
each test step

Check wiring harness for (partial) short to battery+.


Tank heater valve is stuck
Tank heater valve blocked mechanically in open position.
15772 9C Urea tank heater valve blocked open 7 Check error PUDV for symptom "short to battery+.
open The coolant water heats up the
urea.
If everything's okay: replace tank heating valve.

5362 Page 24 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Plausibility of downstream catalyst temperature dynamic plausibility test - lower


15841 E1 13
sensor (after SCR catalyst) threshold

Possible reasons:
if error occurs: flash new dataset.
- defective sensor (drift)
Plausibility of downstream catalyst temperature dynamic plausibility test - upper
15841 E1 12 - tampered system: sensor not in
sensor (after SCR catalyst) threshold if function is reactivated later:
catalyst (or in tube after cat.)
replace temperature sensor after catalyst
- no or wrong catalyst

Possible reasons: if error occurs: flash new dataset.


Plausibility of downstream catalyst temperature - defective sensor (drift)
15841 E1 7 static plausibility test
sensor (after SCR catalyst) - tampered system: sensor not in if function is reactivated later:
catalyst (or in tube after cat.) replace temperature sensor after catalyst

Plausibility of upstream catalyst temperature dynamic plausibility test - lower


15842 E2 13
sensor (before SCR catalyst) threshold

5362 Page 25 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Possible reasons:
if error occurs: flash new dataset.
- defective sensor (drift)
Plausibility of upstream catalyst temperature dynamic plausibility test - upper
15842 E2 12 - tampered system: sensor not in
sensor (before SCR catalyst) threshold if function is reactivated later:
catalyst (or in tube after cat.)
replace temperature sensor after catalyst
- no or wrong catalyst

Possible reasons: if error occurs: flash new dataset.


Plausibility of upstream catalyst temperature - defective sensor (drift)
15842 E2 7 static plausibility test
sensor (before SCR catalyst) - tampered system: sensor not in if function is reactivated later:
catalyst (or in tube after cat.) replace temperature sensor after catalyst

Execute System test with tester:


check if air line and feeding lines are free

check if return tube is free (actuator test: start pump to "50%" -->
UREA should be transported to tank)
air line or UREA feeding line
clogged or frozen if return tube is verifed as "free": stop pump by actuator test, open
fully Ventilation valve by actuator test, read actual values: UREA
urea return line clogged or frozen pressure must be in the range of ambient pressure (~950 mbar) +/-
or ventilation valve not openning 100mbar
Urea pressure sensor plausibility error Uplausibility UREA pressure Sensor defect
15843 E3 12
(checked during system startup) sensor (dynamic) if all checks are OK. but failure occures at new system start (try
several system starts): check dosing valve: start pump with
dosing valve does not open acutator test to "100%", read UREA pressure, if pressure >
3500hPa, stop pump and open dosing valve by actuator test and
read UREA pressure: it must full down fast to ambient pressure
system frozen (attention: catalyst should be hot for this test).

if all checks are O.K. and failure does no more occure at sytem
start: Failure was possibly caused due to frozen system (after
defreezing). (Can be assumed, if water temperature of ambient
condition is "cold")

5362 Page 26 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

check pump module temperature by diagnostic (Service $21 02


Urea box temperature sensor plausibility error Plausibility of pump module Sensor defect (eg. drift) or
15844 E4 7 07) and compare it to actual value with external tool (eg
(dynamic / static) temp. sensor (static) "strange conditions during test"
thermometer) if difference lower than 10°C --> sensor O.K.

Possible reasons:
check tank temperature sensor, harness and connectors.
Urea tank temperature sensor plausibility error Plausibility of urea tank temp. defective sensor (drift)
15845 E5 7 replace sensor rod (or complete WEMA tank unit)
(dynamic / static) sensor (static)
tampered system: sensor not in
check for error AUTT
urea tank

Back flow line dosing module to


pump module blocked
check tubes if "open"
15847 E7 Back flow line blocked 7 back flow line blocked Line pump module back to tank
if OK and failure remains --> replace pump module (cooling valve
blocked
blocked?)
Cooling valve not working (??)

check first, if all tubes are "open", specially pressure and back flow
blockage somewhere beween lines
15848 E8 Urea pressure not reduced during start up 2 Blocked closed
pump and urea tank return line
replace pump module

5362 Page 27 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Pressure line pump module to


dosing module blocked
check tubes if "open"
15850 EA Pressure line blocked 7 pressure line blocked Dosing valve not working (?? -->
if OK and failure remains --> replace dosing module or pump
ECM failure too low catalyst
module
efficiency (only with NOx
sensor)?)

too low UREA level


fill up UREA tank
15851 EB Low UREA level 1 (warning) 1 UREA level below Limit 1
wrong indication UREA level
check UREA level sensor
sensor

too low UREA level


fill up UREA tank
15852 EC Low UREA level 2 (warning) 1 UREA level below Limit 2
wrong indication UREA level
check UREA level sensor
sensor

5362 Page 28 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

CAN Messages
CAN receive frame E2SCR (Dosing,Exh gas
15777 A1 flow,Exh gas temp,Error Supression, Heater, 9 timeout
Long Term failure)
CAN receive frame E2SCR (Dosing,Exh gas
15777 A1 flow,Exh gas temp,Error Supression, Heater, 10 too many CAN messages
Long Term failure)

CAN receive frame E2SCR (Dosing,Exh gas SAE J1939 Check for CAN
15777 A1 flow,Exh gas temp,Error Supression, Heater, 2 receive signal : (UREA quantity
Long Term failure) not in range)

CAN receive frame E2SCR (Dosing,Exh gas SAE J1939 Check for CAN
15777 A1 flow,Exh gas temp,Error Supression, Heater, 12 receive signal : (Heating status
Long Term failure) not in range) CAN bus interruption,
check CAN cable and connectors.
CAN receive frame E2SCR (Dosing,Exh gas SAE J1939 Check for CAN ECM problems
15777 A1 flow,Exh gas temp,Error Supression, Heater, 7 receive signal : (Dosing status
Long Term failure) not in range)

CAN receive frame E2SCR (Dosing,Exh gas SAE J1939 Check for CAN
15777 A1 flow,Exh gas temp,Error Supression, Heater, 12 receive signal : (PTO status not
Long Term failure) in range)

CAN receive frame E2SCR (Dosing,Exh gas SAE J1939 Check for CAN
15777 A1 flow,Exh gas temp,Error Supression, Heater, 12 receive signal : (Exhaust gas
Long Term failure) mass flow not in range)

CAN receive frame E2SCR (Dosing,Exh gas SAE J1939 Check for CAN
15777 A1 flow,Exh gas temp,Error Supression, Heater, 12 receive signal : (Exhaust gas
Long Term failure) temperature not in range)

5362 Page 29 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

CAN receive frame E2SCR extended SAE J1939 Check for CAN
15778 A2 (Dosing,Exh gas flow,Exh gas temp,Error 2 receive signal : (Long term error
Supression, Heater, Long Term failure) active signal not in Range) CAN bus interruption,
check CAN cable and connectors.
ECM problems, wrong CAN
SAE J1939 Check for CAN configuration in ECM
CAN receive frame E2SCR extended
receive signal : (Error
15778 A2 (Dosing,Exh gas flow,Exh gas temp,Error 12
suppression Signal not in
Supression, Heater, Long Term failure)
range)

CAN receive frame EEC1 (Driver demand, eng


15779 A3 9 timeout
speed, eng torque)

CAN receive frame EEC1 (Driver demand, eng


15779 A3 10 too many CAN messages
speed, eng torque)

SAE J1939 Check for CAN


CAN receive frame EEC1 (Driver demand, eng CAN bus interruption,
15779 A3 12 receive signal : (Torque driver
speed, eng torque) check CAN cable and connectors.
demand not in range)
ECM problems
SAE J1939 Check for CAN
CAN receive frame EEC1 (Driver demand, eng
15779 A3 2 receive signal : (Engine torque
speed, eng torque)
not in range)

SAE J1939 Check for CAN


CAN receive frame EEC1 (Driver demand, eng
15779 A3 7 receive signal : (Engine speed
speed, eng torque)
not in range)

5362 Page 30 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

CAN receive frame ET1 (Oil and Water temp


15780 A4 9 timeout
engine)

CAN receive frame ET1 (Oil and Water temp


15780 A4 10 too many CAN messages
engine)
CAN bus interruption,
SAE J1939 Check for CAN check CAN cable and connectors.
CAN receive frame ET1 (Oil and Water temp
15780 A4 12 receive signal : (Water ECM problems
engine)
temperature not in range)

SAE J1939 Check for CAN


CAN receive frame ET1 (Oil and Water temp
15780 A4 2 receive signal : (Oil temperature
engine)
not in range)

CAN receive frame IC1 (Boost press, Manifold


15782 A6 9 timeout
Temp)

CAN receive frame IC1 (Boost press, Manifold


15782 A6 10 too many CAN messages
Temp)

CAN bus interruption,


SAE J1939 Check for CAN
CAN receive frame IC1 (Boost press, Manifold check CAN cable and connectors.
15782 A6 12 receive signal : (Boost pressure
Temp) ECM problems
not in range)

SAE J1939 Check for CAN


CAN receive frame IC1 (Boost press, Manifold
15782 A6 2 receive signal : (Intake manifold
Temp)
1 temperature not in range)

5362 Page 31 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

15783 A7 CAN receive frame LFE (Fuel Rrate) 9 timeout

CAN bus interruption,


15783 A7 CAN receive frame LFE (Fuel Rrate) 10 too many CAN messages
check CAN cable and connectors.
ECM problems

SAE J1939 Check for CAN


15783 A7 CAN receive frame LFE (Fuel Rrate) 12 receive signal : (Fuel rate not in
range)

15815 C7 CAN receive frame PROB 9 timeout


CAN bus interruption,
check CAN cable and connectors.
ECM problems
15815 C7 CAN receive frame PROB 10 too many CAN messages

DCU or Heater switched "off" too long time via Heater disabled by CAN Failures in engine/vehicle
15785 A9 9 systemm, which prevents heater
CAN request for a too long time
"on" (e.g. too low voltage) (check CAN-bus)

CAN bus interruptions


DCU or Heater switched "off" too long time via Dosing disabled by CAN
15785 A9 10
CAN request for a too long time

5362 Page 32 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

DCU or Heater switched "off" too long time via Error suppression via CAN
15785 A9 12
CAN request for a too long time

15814 C6 CAN receive frame EC1BAM 9 Error detection of blocked Filter

CAN bus interruption,


check CAN cable and connectors.
ECM problems
SAE J1939 Check for CAN
15814 C6 CAN receive frame EC1BAM 11 receive signal : (Reference
Engine torque not in range)

Check CAN wire, then check shut-off sequence (ECU powerless


15789 AD CAN receive frame Time/Date 9 timeout Problems with CAN or data set or before UDS?). Check CAN with CANALYZER if possible. If all is
ECU okay, replace pump module.

CAN line defect, if all failures


CAN messages are set! Check CAN wire, then check UDS dataset. Check CAN with
15789 AD CAN receive frame Time/Date 10 too many CAN messages
CANALYZER if possible. If all is okay, replace pump module.

5362 Page 33 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

SAE J1939 range check error


15789 AD CAN receive frame Time/Date 12
of seconds

SAE J1939 range check error


15789 AD CAN receive frame Time/Date 12
of minutes

SAE J1939 range check error


15789 AD CAN receive frame Time/Date 12
of hours

SAE J1939 range check error


15789 AD CAN receive frame Time/Date 12
of months

SAE J1939 range check error


15789 AD CAN receive frame Time/Date 7
of days

SAE J1939 range check error


15789 AD CAN receive frame Time/Date 7
of years

5362 Page 34 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

15817 C9 CAN Bus OFF error 9 BUS OFF error CAN1 Short circuit on CAN1

15817 C9 CAN Bus OFF error 10 BUS OFF Error CAN2 Short circuit on CAN2

15811 C3 CAN receive frame EEC3 9 timeout

15811 C3 CAN receive frame EEC3 10 too many CAN messages

SAE J1939 Check for CAN


15811 C3 CAN receive frame EEC3 2 receive signal : (Exhaust Gas
Mass FLown not in range)
CAN bus interruption,
check CAN cable and connectors.
ECM problems
SAE J1939 Check for CAN
15811 C3 CAN receive frame EEC3 12 receive signal : (Intake Dew
Point not in range)

SAE J1939 Check for CAN


15811 C3 CAN receive frame EEC3 12 receive signal : (Exhaust Dew
Point not in range)

5362 Page 35 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

15813 C5 CAN receive frame EEC5 9 timeout

CAN bus interruption,


15813 C5 CAN receive frame EEC5 10 too many CAN messages check CAN cable and connectors.
ECM problems

SAE J1939 Check for CAN


15813 C5 CAN receive frame EEC5 2 receive signal : (EGR Valve
Control not in range)

Warning for detection of


15812 C4 CAN receive frame EGF1 9
blocked Filter

15812 C4 CAN receive frame EGF1 10 too many CAN messages CAN bus interruption,
check CAN cable and connectors.
ECM problems

SAE J1939 Check for CAN


15812 C4 CAN receive frame EGF1 2 receive signal : (Engine Inlet Air
Mass Flow Rate not in range)

5362 Page 36 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

15816 C8 CAN receive frame ERC1 9 timeout

15816 C8 CAN receive frame ERC1 10 too many CAN messages CAN bus interruption,
check CAN cable and connectors.
ECM problems
SAE J1939 Check for CAN
15816 C8 CAN receive frame ERC1 2 receive signal : (Retarder
Percent Torque not in range)

Ambient Temperature: SAE J1939 Check for


CAN receive signal : (Signal Range Check:
15793 B1 9 timeout
Signal not in range / Erroreous Signal / Signal
not available)

Ambient Temperature: SAE J1939 Check for


CAN receive signal : (Signal Range Check:
15793 B1 10 too many CAN messages
Signal not in range / Erroreous Signal / Signal
not available)
CAN bus interruption,
Ambient Temperature: SAE J1939 Check for check CAN cable and connectors.
SAE J1939 Check for CAN ECM problems
CAN receive signal : (Signal Range Check:
15793 B1 12 receive signal : (Barometric
Signal not in range / Erroreous Signal / Signal
pressure not in range)
not available)

Ambient Temperature: SAE J1939 Check for


SAE J1939 Check for CAN
CAN receive signal : (Signal Range Check:
15793 B1 2 receive signal : (Ambient air
Signal not in range / Erroreous Signal / Signal
temperature not in range)
not available)

5362 Page 37 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

15800 B8 CAN receive frame PROA (Fuel quantity) 9 timeout

15800 B8 CAN receive frame PROA (Fuel quantity) 10 too many CAN messages

SAE J1939 Check for CAN CAN bus interruption,


15800 B8 CAN receive frame PROA (Fuel quantity) 12 receive signal : (UREA tank check CAN cable and connectors.
level not in range) ECM problems

SAE J1939 Check for CAN


15800 B8 CAN receive frame PROA (Fuel quantity) 2 receive signal : (UREA tank
temperature not in range)

SAE J1939 Check for CAN


15800 B8 CAN receive frame PROA (Fuel quantity) 7 receive signal : (Fuel injection
quantity not in range)

5362 Page 38 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

15806 BE CAN receive frame TC1 9 timeout

CAN bus interruption,


15806 BE CAN receive frame TC1 10 too many CAN messages
check CAN cable and connectors.
ECM problems

SAE J1939 Check for CAN


15806 BE CAN receive frame TC1 12 receive signal : (Vehicle speed
not in range)

SAE J1939 range check: CAN bus interruption,


15820 CC Atmospheric pressure evaluation 12 barometric pressure out of check CAN cable and connectors.
range ECM problems

5362 Page 39 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

System failures

Vent valve plausibility Test


(ARNV) not successfull due to
defect Vednt valve or clogged
back flow line (Failure ARNV is Check, if valve does not leak externally (actuator test: pump on full
also stored - see there) load -> with UREA pressure >4bar -> no external leakage should
additional frozen cycle counter be detected. Otherwise replace dosing valve.
15809 C1 Too many Frozen Cycles of dosing module 9 (eepm_ct_frz2_uc) exceeded If no lekage occures: write 10 cycles in EEPROM with tester (Set
maximum Afterrun was interrupted by to 10 by tester with $3B $BB $0A), i.e. failure will be indicated 10
switching of the supply voltage frozen cylces later again) . Note: Bosch recommends to exchange
before it has finished. The system the dosing module after ~20 frozen cycles."
was not ventilated correctly and
therefore the dosing valve can be
damaged by frozen UREA.

frozen cycle counter


Cold starts at tempratures below - No activities required, except set counter to 0 with tester ($3B
15809 C1 Too many Frozen Cycles of dosing module 10 (eepm_ct_frz_uc) exceeded
10°C - only information $8D $00 $00)
maximum

15825 D1 EEPROM / Checksum failures 12 EEPROM Detection error internal failure of ECU try new download of dedicated data set / change ECU

15825 D1 EEPROM / Checksum failures 13 Wrong EEPROM size

5362 Page 40 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

15825 D1 EEPROM / Checksum failures 8 EEPROM communication error internal failure of ECU try new download of dedicated data set / change ECU

15825 D1 EEPROM / Checksum failures 2 EEPROM write error possible tuning or tampering tried try new download of dedicated data set / change ECU

wrong or incompatible data set


No corresponding variant
15825 D1 EEPROM / Checksum failures 7 flashed, or problems during try new download of dedicated data set / change ECU
number error
flashing occured

15825 D1 EEPROM / Checksum failures 12 Codierwort error internal failure of ECU try new download of dedicated data set / change ECU

wiring of K15 defect and power


digital input ignition ON not source on an direct way (main
15826 D2 Ingition "on" signal K15 2 check wiring (pin 24)
sensed during initialisation relay switched on by another
source!)

Power supply switched off too


early
Give instruction to the driver, that he switches off the main battery
Problem in electrical circuit switch only, if all system lamps have switched off
main relay shut off too early (power supply to Main relay):
15827 D3 Main Relay opens too early / too late 6
(before EEPROM update) Possibly the permanent battery+ Check connection of key 15 (ignition, pin 24) and of permanent
pin on the DCU15 is connected to battery + (pin 3/4) on the DCU. If okay check dataset version. If
ignition K15 (pin 24). okay replace pump module.

Or main relay is defective.

5362 Page 41 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

Main Relay "stuck"


Check Main Relay
Wiring harness problem (possbily
15827 D3 Main Relay opens too early / too late 3 main relay shut off too late Check Wiring Harness
short circuit to battery+ of supply
Check dataset version. If all okay replace pump module.
line) or main relay defective or
application error

15827 D3 Main Relay opens too early / too late 5 main relay open circuit
Monitoring the internal feedback
voltage of the different main
If failure occurs repeatedly replace DCU
relays (1,2 and 3)
-> voltage out of range
15827 D3 Main Relay opens too early / too late 4 main relay short circuit

UREA temperature too high due


to:
1. too high tank temperature in
summer or
1. If environment condition shows urea tank temp > 60°C check
2. too high tank temperature due
tank heating system.
to engaged tank heater or
2. check heater: If urea tank temperature > 20°C and warm engine
running: the engine coolant hose to UREA tank must be cold. If it
is hot --> control valve does not close.
Too high UREA Temperature in Pump module over temperature detection
15828 D4 7
(Emergency shut off) (urea temp. in pump module) 3. If environmental condition shows urea tank temperature < 50°C:
3. too high UREA temperature
check if tube heating is switched off and if there is no short circuit
due to engaged inlet line heater &
to battery of heating wire (check also Failure PILH and PINT).
internal line heater or
4. If pump module heater is engaged by failure, the pump module
has to be replaced. Procedure for checking the heater is not yet
defined (Box temperature can not be read).

4. too high temperature due to


engaged pump module heater

5362 Page 42 of 43
Tigercat by FPT Denox Module Fault Codes T4i
Prelimary Listing Issue 2.0 August 2013

SPN = Suspect Parameter Number


DTC = Diagnostic Trouble Code
FMI = Fault Mode Identifier
OBD= On Board Diagnostic
DCU = Dosing Control Unit

DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)

OBD/NOx

Error belonging to group UREA


15856 F0 Group error path UREA injection control 12
Injection control

Error belonging to group air


15857 F1 Group error path Air control 12
control

Error belonging to group


15858 F2 Group error path catalyst temperature 12 catalyst temperature out of
range

Error belonging to group UREA


15860 F4 Group error path UREA Tank empty 12
tank empty active

5362 Page 43 of 43

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