Tier 4i Denox Fault Codes (N67 C87)
Tier 4i Denox Fault Codes (N67 C87)
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
15635 13 Battery voltage sensing (electrical) 1 signal below low error threshold Battery voltage too low
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
Open circuit in sensor, in DCU or Check first with tester, if measured temp is really not plausible
15637 15 Temperature sensor after catalyst (electrical) 3 signal high broken wiring inside the UREA (e.g. at cold engine-> temp must be ~ambient temp)
Pump Module
Check wiring first and then sensor. Replace sensor if no error in
wiring and connections could be found.
Short circuit in sensor, in DCU or Then, if error is still present, replace pump module (internal failure
15637 15 Temperature sensor after catalyst (electrical) 4 signal low the wiring inside the UREA Pump of UREA pump module).
Module
If error still exists, replace cable harness.
Open circuit in sensor, in DCU or Check first with tester, if measured temp is really not plausible
15638 16 Temperature sensor before catalyst (electrical) 3 signal high broken wiring inside the UREA (e.g. at cold engine-> temp must be ~ambient temp)
Pump Module
Check wiring first and then sensor. Replace sensor if no error in
wiring and connections could be found.
15638 16 Temperature sensor before catalyst (electrical) 1 signal below low error threshold
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
Sensor supply 1 (5V internal; for UREA level Too high value for internal sensor
15639 17 3 Supply Voltage too high
sensor) supply
Sensor supply 1 (5V internal; for UREA level Too low value for internal sensor
15639 17 4 Supply voltage too low
sensor) supply
Sensor supply 2 (5V internal; for UREA Too high value for internal sensor
15640 18 3 Supply Voltage too high
pressure sensors) supply
Sensor supply 2 (5V internal; for UREA Too low value for internal sensor
15640 18 4 Supply voltage too low
pressure sensors) supply
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
15642 1A UREA Temperature sensor in box (electrical) 1 signal below low error threshold
Voltage supply internal heaters 1 (UB1) Short to bat at UB1 with Key 15
15649 21 3 internal failure of pump module replace pump module
electrical off
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
15650 22 Voltage supply 2 - tube heaters (UB2) electrical 5 Open circuit to UB2 internal failure of pump module replace pump module
15650 22 Voltage supply 2 - tube heaters (UB2) electrical 4 Short circuit to Ground UB2 internal failure of pump module replace pump module
Voltage supply 3 - Reverting valve (UB3) Short to bat at UB3 with Key 15
15651 23 3 internal failure of pump module replace pump module
electrical off
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
UREA Tank level error (CAN message or SAE J1939 range check: UREA
15786 AA 2
electrical with real sensor) tank level out of range
Level over CAN: SAE J1939 Short circuit in urea level sensor,
UREA Tank level error (CAN message or
15786 AA 4 Erraneous Signal Level sensor in wire to the sensor or in DCU
electrical with real sensor)
connected directly: SRC low inside the UREA pump module
15819 CB Load point evaluation (above and below limit) 0 signal high
15819 CB Load point evaluation (above and below limit) 1 signal low
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
UREA Tank Temperature not plausible with Temp over CAN: SAE J1939
15846 E6 2
Pump module temperature erroneous signal
UREA Tank Temperature not plausible with SRC High: diagnostic value Tank above normal operation
15846 E6 0
Pump module temperature UREA temperature too high range
UREA Tank Temperature not plausible with SRC Low: diagnostic value Tank below normal operation
15846 E6 1
Pump module temperature UREA temperature too low range
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
Indicator
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
Big leakage on pressure side or Check urea hose from tank to pump module.
15699 53 UREA Pump speed 8 pump overspeed damaged pump or pump empty
(pump element runs with air) Replace pump module.
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
15702 56 Cooling control valve short circuit to ground 6 short circuit to ground internal failure of pump module replace pump module
15703 57 Reverting valve (4-2way valve?) electrically 6 Short circuit to ground internal failure pumpmoduel replace pump module
15703 57 Reverting valve (4-2way valve?) electrically 3 Short circuit to battery internal failure pumpmoduel replace pump module
15703 57 Reverting valve (4-2way valve?) electrically 5 Open load internal failure pumpmoduel replace pump module
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
15720 68 Tank heating Valve 5 Open load heater of cooling line or back flow Failure in heater power stages memrised ? - repair first
line short circuit that they heat up
continously check resp. replace tank heating valve
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
Possible reasons:
Check plausiiblity of Temp sensor with tester (compariosn before /
after cat) - if possible with cold and with hot system
Down stream catalyst temp - Temperature sensor after catalyst
15731 73 Temperature after catalyst too low 7 physical (Catalyst heating time not installed in catalyst (or in tube
Drive the vehicle under load (high way) and check if temp
failed) after catalyst).
reached. If not -> replace temp sensors. If this does not help ->
check of no tuning of data set occured!
Tampered system?
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
Tank overheating.
Check heating valve, check harness to heating valve.
Urea temperature tank - Possible reasons:
(Check whether heating hoses to tank are hot.)
15735 77 UREA Temperature in Tank out of range 7 physical (Urea Tank Temp - Stuck open tank heating valve
NOT OK: outside range) - In summer, especially if tank is
near to catalyst and tank is
almost empty.
Check Dosing valve: start pump with tester and stop it, when
UREA pressure has reached 3000hPa. open dosing valve --> if
dosing valve does not open UREA pressure drops down immediately to ambient pressure ->
valve, pressure line and nozle are OK
pressure line locked If pressure dos not drop down: open air valve to 100%, air
Defreezing Mode and Detection
pressure must be ~8000hPa, close air valve: If air pressure drops
15736 78 System frozen and not free in time 8 Errors (pressure line defreezing
Injection nozzle locked down to ambient pressure -> Spray nozzle is OK --> Dismount
failed)
pressrue tube from dosing valve and start pump -> if UREA exits -
pressure line or box heater does > line is free --> dosing valve does not open
not work correctly
check wiring harness of pressure line (failure PPLH active?) resp.
box heater (failure PINT active?)
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
UREA Temperature too low during Temperatures not plausible UREA too cold (in winter) resp. Bring temperatures on a normal level (vehicle condition in normal
15747 83 2
commissionning during commissioning. frozen or too hot (in summer?) ambeint temperature 0 to 30°C)
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
Possible reasons:
if error occurs: flash new dataset.
- defective sensor (drift)
Plausibility of downstream catalyst temperature dynamic plausibility test - upper
15841 E1 12 - tampered system: sensor not in
sensor (after SCR catalyst) threshold if function is reactivated later:
catalyst (or in tube after cat.)
replace temperature sensor after catalyst
- no or wrong catalyst
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
Possible reasons:
if error occurs: flash new dataset.
- defective sensor (drift)
Plausibility of upstream catalyst temperature dynamic plausibility test - upper
15842 E2 12 - tampered system: sensor not in
sensor (before SCR catalyst) threshold if function is reactivated later:
catalyst (or in tube after cat.)
replace temperature sensor after catalyst
- no or wrong catalyst
check if return tube is free (actuator test: start pump to "50%" -->
UREA should be transported to tank)
air line or UREA feeding line
clogged or frozen if return tube is verifed as "free": stop pump by actuator test, open
fully Ventilation valve by actuator test, read actual values: UREA
urea return line clogged or frozen pressure must be in the range of ambient pressure (~950 mbar) +/-
or ventilation valve not openning 100mbar
Urea pressure sensor plausibility error Uplausibility UREA pressure Sensor defect
15843 E3 12
(checked during system startup) sensor (dynamic) if all checks are OK. but failure occures at new system start (try
several system starts): check dosing valve: start pump with
dosing valve does not open acutator test to "100%", read UREA pressure, if pressure >
3500hPa, stop pump and open dosing valve by actuator test and
read UREA pressure: it must full down fast to ambient pressure
system frozen (attention: catalyst should be hot for this test).
if all checks are O.K. and failure does no more occure at sytem
start: Failure was possibly caused due to frozen system (after
defreezing). (Can be assumed, if water temperature of ambient
condition is "cold")
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
Possible reasons:
check tank temperature sensor, harness and connectors.
Urea tank temperature sensor plausibility error Plausibility of urea tank temp. defective sensor (drift)
15845 E5 7 replace sensor rod (or complete WEMA tank unit)
(dynamic / static) sensor (static)
tampered system: sensor not in
check for error AUTT
urea tank
check first, if all tubes are "open", specially pressure and back flow
blockage somewhere beween lines
15848 E8 Urea pressure not reduced during start up 2 Blocked closed
pump and urea tank return line
replace pump module
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
CAN Messages
CAN receive frame E2SCR (Dosing,Exh gas
15777 A1 flow,Exh gas temp,Error Supression, Heater, 9 timeout
Long Term failure)
CAN receive frame E2SCR (Dosing,Exh gas
15777 A1 flow,Exh gas temp,Error Supression, Heater, 10 too many CAN messages
Long Term failure)
CAN receive frame E2SCR (Dosing,Exh gas SAE J1939 Check for CAN
15777 A1 flow,Exh gas temp,Error Supression, Heater, 2 receive signal : (UREA quantity
Long Term failure) not in range)
CAN receive frame E2SCR (Dosing,Exh gas SAE J1939 Check for CAN
15777 A1 flow,Exh gas temp,Error Supression, Heater, 12 receive signal : (Heating status
Long Term failure) not in range) CAN bus interruption,
check CAN cable and connectors.
CAN receive frame E2SCR (Dosing,Exh gas SAE J1939 Check for CAN ECM problems
15777 A1 flow,Exh gas temp,Error Supression, Heater, 7 receive signal : (Dosing status
Long Term failure) not in range)
CAN receive frame E2SCR (Dosing,Exh gas SAE J1939 Check for CAN
15777 A1 flow,Exh gas temp,Error Supression, Heater, 12 receive signal : (PTO status not
Long Term failure) in range)
CAN receive frame E2SCR (Dosing,Exh gas SAE J1939 Check for CAN
15777 A1 flow,Exh gas temp,Error Supression, Heater, 12 receive signal : (Exhaust gas
Long Term failure) mass flow not in range)
CAN receive frame E2SCR (Dosing,Exh gas SAE J1939 Check for CAN
15777 A1 flow,Exh gas temp,Error Supression, Heater, 12 receive signal : (Exhaust gas
Long Term failure) temperature not in range)
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
CAN receive frame E2SCR extended SAE J1939 Check for CAN
15778 A2 (Dosing,Exh gas flow,Exh gas temp,Error 2 receive signal : (Long term error
Supression, Heater, Long Term failure) active signal not in Range) CAN bus interruption,
check CAN cable and connectors.
ECM problems, wrong CAN
SAE J1939 Check for CAN configuration in ECM
CAN receive frame E2SCR extended
receive signal : (Error
15778 A2 (Dosing,Exh gas flow,Exh gas temp,Error 12
suppression Signal not in
Supression, Heater, Long Term failure)
range)
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
DCU or Heater switched "off" too long time via Heater disabled by CAN Failures in engine/vehicle
15785 A9 9 systemm, which prevents heater
CAN request for a too long time
"on" (e.g. too low voltage) (check CAN-bus)
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
DCU or Heater switched "off" too long time via Error suppression via CAN
15785 A9 12
CAN request for a too long time
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
15817 C9 CAN Bus OFF error 9 BUS OFF error CAN1 Short circuit on CAN1
15817 C9 CAN Bus OFF error 10 BUS OFF Error CAN2 Short circuit on CAN2
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
15812 C4 CAN receive frame EGF1 10 too many CAN messages CAN bus interruption,
check CAN cable and connectors.
ECM problems
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
15816 C8 CAN receive frame ERC1 10 too many CAN messages CAN bus interruption,
check CAN cable and connectors.
ECM problems
SAE J1939 Check for CAN
15816 C8 CAN receive frame ERC1 2 receive signal : (Retarder
Percent Torque not in range)
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
15800 B8 CAN receive frame PROA (Fuel quantity) 10 too many CAN messages
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
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DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
System failures
15825 D1 EEPROM / Checksum failures 12 EEPROM Detection error internal failure of ECU try new download of dedicated data set / change ECU
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
15825 D1 EEPROM / Checksum failures 8 EEPROM communication error internal failure of ECU try new download of dedicated data set / change ECU
15825 D1 EEPROM / Checksum failures 2 EEPROM write error possible tuning or tampering tried try new download of dedicated data set / change ECU
15825 D1 EEPROM / Checksum failures 12 Codierwort error internal failure of ECU try new download of dedicated data set / change ECU
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
15827 D3 Main Relay opens too early / too late 5 main relay open circuit
Monitoring the internal feedback
voltage of the different main
If failure occurs repeatedly replace DCU
relays (1,2 and 3)
-> voltage out of range
15827 D3 Main Relay opens too early / too late 4 main relay short circuit
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Prelimary Listing Issue 2.0 August 2013
DTC
DCU SPN Failure FMI Failure mode Reason of failure Checks to do / Possible failure correction
(HEX)
OBD/NOx
5362 Page 43 of 43