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Tank Design

The document specifies the design and construction details for two crude oil storage tanks, including dimensions, materials, and operating conditions. It outlines the tank's specifications such as shell diameter, height, and volume, along with design calculations for shell thickness and foundation requirements. Additionally, it includes seismic design considerations and structural integrity assessments based on API 650 standards.

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Shahzad ahmad
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0% found this document useful (0 votes)
35 views8 pages

Tank Design

The document specifies the design and construction details for two crude oil storage tanks, including dimensions, materials, and operating conditions. It outlines the tank's specifications such as shell diameter, height, and volume, along with design calculations for shell thickness and foundation requirements. Additionally, it includes seismic design considerations and structural integrity assessments based on API 650 standards.

Uploaded by

Shahzad ahmad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 8

STORAGE TANK SPECIFICATION Sheet 1 of 1

(English Units)

Rev. No.
Project No. 1952.000
1 Service : CRUDE OIL Storage Equipment No. : T-400 & T-405
2 Location : Unit : Kirwin Design Engineer :
3 Manufacturer : Model : Mfr Ref. No. : No. Req'd : Two
4 P&ID No. PID115-EPF-01-112A1 Plot Plan No. : Other Ref. Dwg No. :
5
6
7
8
9 M
A P G
10
11
12
13 50.00 Ft
48" X 48"
H
14
FLUSH
15 32.00 Ft E CLEANOU
K E
16 T
17 L F D
18
19 N N
J I
20 1 2

21
22
23
24 Shell Diameter : 50.00 Feet Shell Height : 32.00 Feet Nominal Volume : 11,191 Barrels
25 Roof Type : Cone Bottom Floor Type: Sloped
26 OPERATING/DESIGN DATA NOZZLES/CONNECTIONS
27 Fluid Stored : CRUDE OIL Sp. Gr. : 0.7900 Mark Service Qty Size Rating Face
28 This Tank Service is considered: Cyclic A Roof Manway 2 24" 150# F. F.
29 Vapor Pressure @ Max. Operating Temperature 5.5 psia E Shell Manway 2 24" 125# R. F.
30 Flash Point (Closed Cup) : ºF Operating Design F Flush Cleanout MW 1 48"x48" 125# R. F.
31 Negative Pressure oz/in.2 0.00 0.50 G Stilling Vent 1 6" 125# F. F.
32 Positive Pressure psig 1.00 2.00 H Temperature Indicator 1 1" 150# L. J.
33 (Hydro)test Pressure expressed in Psig ---- I Outlet Nozzle 1 8" 150# API
34 Minimum Fluid Temperature ºF -25 J Fill Nozzle 1 10" 150# L. J.
35 Maximum Fluid Temperature ºF 200 K Mixer Manway 1 30" 150# F. F.
36 Emergency Vacuum Design ? Yes Set @ 0.0.3 oz/in.2 L Water Draw Nozzle 1 4" 150# R. F.
37 METALLURGY M Top Center Vent 1 8" 150# API
38 Component Material CA, in. Remarks N1 Sample Tap 1 3/4" 150# R. F.
39 Shell & Bottom 57370 0.1250 Normalized N2 Sample Tap 1 3/4" 150# F. F.
40 Roof 516 Grade 55 0.1250 Normalized P Roof Nozzle 1 4" 150# L. J.
41 Lining/Coating D Spare 1 2" 150# API
42 150# API
43 Stress Relieve ? Yes for: 150# API
44 CONSTRUCTION/FABRICATION
45 Code (as appl.): API 650 LATEST EDITION Internals (attach separate sheet, as req'd): Others:
46 Design Specifications: Sump
47 Tank Insulation ? No Thickness : in. Seismic Zone 3 Design Wind Velocity 100 mph
48 Insulation Type: Hot Radiograph 85 % Inspection Req'd ? Yes
49 Fireproofing ? Yes Paint Spec. EmptyTank Weight lb Full of Water lb
50 Remarks
51 1. Items marked with an asterisk (*) to be completed by Vendor/Fabricator.
52 2. Fixed cone roof with internal floating roof.

Approvals
Rev Date Description By Chk. Appr. Rev Date Description By Chk. Appr.
0 For Inquiry
March 12, 2002
Art Montemayor API 650 Storage Tank
Rev: 0
API 650 Design Calculations

D = Normal tank diameter , in feet 50.00


H = depth of tank , in feet 32.00

Shell Design : FROM ( BOTTOM COURSE) PLATE TO (TOP COURSE) PLATE

td = 2.6(D)(H -1)(G)/Sd= 0.174 in. Wall Thickness


Miniumum shell thickness, in inches, td = td / tt = 2.6(D)(H-1)/(St)
td = 0.224 in. (Includes Corrosion Allowance)

G = design Specific gravity of liquid 1


Sd = allowable Stress for Design condition 23,200
E = joint efficiency 0.85%
St = allowable stress 516-60 Hydro Test 24,900
CA = Corrosion Allowance 0.0625

For First Course (Bottom) 516-60 Plate 0.236

td = 2.6(D)(H -1)(G)/Sd = 0.189


td =td / tt = 2.6(D)(H-1)/(St) =
td = Miniumum shell thickness, in inches = 0.230

D = Normal tank diameter , in feet = 50.00


H = depth of tank , in feet = 32.00
G = design Specific gravity of liquid = 1
Sd = allowable Stress for Design condition 21,300
E = joint efficiency 0.85%
St = allowable stress516-60 Hydro Test 24,000
CA = Corrosion Allowance 0.0625

For Second Course 516-60 Plate 0.5000

td = 2.6(D)(H -1)(G)/Sd= 0.165


td =td / tt = 2.6(D)(H-1)/(St)
td = Miniumum shell thickness, in inches 0.209

D = Normal tank diameter , in feet 50.00


H = depth of tank , in feet 28
G = design Specific gravity of liquid 1
Sd = allowable Stress for Design condition 21,300
E = joint efficiency 0.85%
St = allowable stress 516-60 Hydro Test 24,000
CA = Corrosion Allowance 0.0625

For Third Course 516-60 Plate 0.3750

FileName: 887018262.xls
Page 2 of 8
WorkSheet: Steel Design
March 12, 2002
Art Montemayor API 650 Storage Tank
Rev: 0

API 650 Design Calculations


Shell Design :

td = 2.6(D)(H -1)(G)/Sd= 0.196


td =td / tt = 2.6(D)(H-1)/(St) =
td = Miniumum shell thickness = 0.2365 inches

D = Normal tank diameter , in feet 94.5


H = depth of tank , in feet 18
G = design Specific gravity of liquid 1
Sd = allowable Stress for Design condition 21,300
E = joint efficiency 0.85%
St = allowable stress 516-60 Hydro Test 24,000
CA = Corrosion Allowance 0.0625

For Fourth Course 516-60 Plate 0.2500

td = 2.6(D)(H -1)(G)/Sd= 0.081


td =td / tt = 2.6(D)(H-1)/(St)
td = Miniumum shell thickness, in inches 0.1342

D = Normal tank diameter , in feet 94.5


H = depth of tank , in feet 8
G = design Specific gravity of liquid 1
Sd = allowable Stress for Design condition 21,300
E = joint efficiency 0.85%
St = allowable stress 516-60 Hydro Test 24,000
CA = Corrosion Allowance 0.0625

For Fifth Course 516-60 Plate 0.2500

Annular Bottom Plate Thickness 0.3750

D = Diameter in Feet 50.00


H = Height in Feet 32.00
V = Volume in Cubic Feet

Tank Shell surface = p*D*H = 5,027 Ft2 of Shell surface area

Tank Roof surface = p*D2/4 = 1,963 Ft2 of Roof Area (estimated)

Tank Floor surface = p*D2/4 = 1,963 Ft2 of Bottom Floor area

FileName: 887018262.xls
Page 3 of 8
WorkSheet: Steel Design
March 12, 2002
Art Montemayor API 650 Storage Tank
Rev: 0
FOUNDATION DESIGN:

Per API 650 (Appendix E)

Tank is unanchored, use equations pertaining to unanchored tanks,


for seismic loading.

DATA GIVEN:

Seismic Zone; 3
Zone Coefficient Z= 0.3
Importance Factor I = 1.0
Diameter of Tank D= 94.5
Height of Liquid Content (Design) H= 44.5
Shell Height Hs = 48
Design Specific Gravity G= 0.79
Thickness of Bottom PL Under Shell tb = 0.3750
Yeild Strength of Bottom PL Fby = 36,000 PSI
Weight of Shell Ws = 221 Kips
Weight of Roof + Live Load = 107.4 + 210.4 Wy = 317.8 Kips
Weight of Product PI()/4(94.5)2 (44.5)(.79)(62.4) Wt = 15,386 Kips

CALCULATIONS:

Seismic Coefficients:

Xs = 19.685 Ft
C1 = 0.60
D/H = 2.12

Per Fig. E-2

W1 / Wt = 0.535 W1 = 8,231
W2 / Wt = 0.45 W2 = 6,924

Per Fig. E-3

X1 /H = 0.375 X1 = 16.7
X2 /H = 0.59 X2 = 26.3

Per Fig. E-4

K = 0.6

Lateral Force Coefficients: E-3.3

T =K (D 0.5 ) =.6 *(94.5 0.5) = 5.83 Seconds

If Greater Than 4.5 seconds 3.375 (s/T2) = 3.375*1.5/5.832 = 0.149 Seconds

FileName: 887018262.xls
Page 4 of 8
WorkSheet: Foundation Design - 1
March 12, 2002
Art Montemayor API 650 Storage Tank
Rev: 0

FOUNDATION DESIGN:

Seismic Loads:

M = (Z)(I) { (C1)(Ws)(Xs)+(C1)(Wr)(Ht)+(C1)(W)(X)+(C2)(W2)(X2)}

(0.3)*(1.0)[ 0.6(221)(19.685)+ 0.6(317.8)(48.0)+ 0.6(8232)(16.7)+ 0.149(6924)(26.3)]


0.3 2610 9155 82485 27133 36415 Ft-Kips

V = (Z)(I) {(C1)(Ws)+(C1)(Wr)(Ht)+(C1)(W)(X)+(C2)(W2)(X2)}

(0.3)*(1.0)[ 0.6(221)+ 0.6(317.8)+ 0.6(8232)+ 0.149(6924)]


0.3 132.6 190.68 4939.2 1031.676 1888 kips

Reistance to Overturning:( E.4.1) API 650

WL = 7.9tb Ö Fby G H (G18)*(G16)*(G14)/(G13)2 ) 3,333 # / ft


1265580 1125
Constant = 7.9

3,333 # / ft Not to exceed 1.25*GHD 4153 # / ft

USE 4153 # / ft
Shell Compression: Per E-5

M= 36415 ft-kips

Wt + WL = 583.8 / (PI()*94.5) + 4.153 6 Kips

M / D2 (Wt + WL) (G76)/(G13)2(6.12)


36415 54653 0.666 > 0.785

b = 1.815+1.273*36415/94.5^2 b = 7.0

Max. Longitudinal Compressive Force 7.0

UnAnchored Longitudinal Compressive Stress


7000 / 6 1167
Allowable Longitudinal Compressive Stress
GHD2/t2 1.255 * 106 = Fa=106 (t) / D = 5.29 Kips
Anchorage Not Required

FileName: 887018262.xls
Page 5 of 8
WorkSheet: Foundation Design - 1
March 12, 2002
Art Montemayor API 650 Storage Tank
Rev: 0
FOUNDATION DESIGN:

Max. Overturning Moment Due To Seismic Loads. 36,415 Kips


Compression or Tension Due To Moment: 5.19 kpf
Seismic Base Shear: 0.27 kips

RINGWALL DESIGN:
Use Following Weight Values for Materials

Wt. of Steel 490lb/ft3


Wt. Of Compacted Soil 110 lb/ft3
Wt. Of Concrete Wall 150 lb/ft3
Wt. Of Product in Tank 50 lb/ft3

Horizontal Pressure on Ring Wall:

F=Kah(g*p*H+1/2 soh)+270
0.3*6.0[(50*44.5+0.5*110*6.0)]+270 4,869 kips

Hoop Tension:

1/2FD= 1/2(4869)(94.5) 230 kips

As= 231/24.0 10 in.

USE - 6 # 9 Bars Ea. Face


USE - # 4 Bars at 12" on Center

Minimum RingWall Thickness:

T = 2W / g *p*h - 2h ( gc - gso) W = 1100

(2)(1100)/50(44.5)-2(6.0)(150-110) 1.26
Use 16" Thick Concrete Wall

12"
Top of Ground Elevation

16"
48"

12"

FileName: 887018262.xls
Page 6 of 8
WorkSheet: Foundation Design - 2
March 12, 2002
Art Montemayor API 650 Storage Tank
Rev: 0

Concrete Tensile Stress:

fct = c(Es)(As)+T / Ac + n (As)


.0003(29*106)(10)+231000/(16*72)+(9*10)
318000 1242 256 psi
.15(3000) 450 psi
OK
Soil Bearing:

Try 3'- 6" Footing

Weight. of Wall = 1.33*5.0*.150 1.0 kips


Weight of Footing = 3.5*1.0*.150 0.525 kips
Weight of Fill = 2.17*4.0*.110 0.95 kips
2.48 kips

Case 1

Load from Shell + Roof + Live Load = 1.1 kips


Weight of Wall +Footing + Fill = 2.48 kips

Bearing Pressure = 3.58/3.50 1.0 kips

Case 2

Dead + Live Load + Earthquake Load =

P = 3.58 + 5.19 = 8.77 kips


H= 0.270 kips
Moment at Base of Footing = .270(6.0) 1.62 kips

Bearing Pressure Under Footing =


8.77/3.5*1 2.51 kips
2.51+.79 3.30 kips
Allowable Pressure = 3.0*1.33 3.99
OK

USE -4 # 9 Bars in Footing


USE - # 4 Bars at 12" Horizontal

FileName: 887018262.xls
Page 7 of 8
WorkSheet: Foundation Design - 2
March 12, 2002
Art Montemayor API 650 Storage Tank
Rev: 0
DETAILED FOUNDATION DESIGN:

47" - 3"

Center Line of Tank

Slope 1" per ft.

12"
6 # 9 Bars Each Face Eq. Spaced

10" Pad of Sand 10"

Well-Compacted Gravel
95% Compacted
50 / 100 % Passing # 4 Sieve

# 4 Bars 12" O/C Each Face


4'-0"

95 % Compacted Subgrade or fill Material

1'-4" Wall
12"

(4) # 9 Bars Eq. Spaced

3' - 6"

NOTES:
1. Oiled sand to be mixture of sand and liquid asphalt (mc70):
2. Use 10 gallons of asphalt per cubic yard of sand:
3. Top of concrete to be smooth and level with 1/8" +/- in any 30 feet of circumferential length:
4. Maximum Deiation to be less than 1/4" overall:

FileName: 887018262.xls
Page 8 of 8
WorkSheet: Foundation Design - 3

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