Predictive Engineering Femap NX Nastran and Ls-Dyna Buckling White Paper
Predictive Engineering Femap NX Nastran and Ls-Dyna Buckling White Paper
Table of Contents
1. Summary ..........................................................................................................................5
1.1 SUMMARY OF BUCKLING MECHANISMS ............................................................................ 5
1.2 ANALYST RECOMMENDATIONS .......................................................................................... 5
2. Introduction .....................................................................................................................6
3. Everbodys’ First Buckling Analysis Model ..........................................................................6
3.1 CLASSICAL COLUMN BUCKLING .......................................................................................... 6
3.2 THE IMPORTANCE OF BUCKLING BOUNDARY CONDITIONS .............................................. 7
3.3 ANALYSIS SET DEFINITION FOR BUCKLING ......................................................................... 8
3.4 EIGENVALUE BUCKLING THEORY (THE SHORTEST VERSION YOU’LL EVER SEE) ................. 9
3.5 INTERPRETATION OF EIGENVALUE BUCKLING RESULTS................................................... 11
4. Geometric Nonlinear analysis of simple column .............................................................. 13
4.1 GEOMETRIC NONLINEAR BUCKLING ANALYSIS SETUP ..................................................... 13
4.2 ADDITIONAL EXAMPLES OF GEOMETRIC NONLINEAR BUCKLING .................................... 14
5. Advanced Eigenvalue and Nonlinear Buckling ................................................................. 16
5.1 EIGENVALUE AND GEOMETRIC NONLINEAR BEER CAN BUCKLING.................................. 16
5.2 PERTURBATION OF PERFECT GEOMETRY WITH EIGENMODE SHAPE .............................. 17
5.3 BOUNDARY CONDITION SENSITIVITY IN BUCKLING ANALYSIS ......................................... 18
5.4 BUCKLING ANALYSIS MESH SENSITIVITY .......................................................................... 19
5.5 NONLINEAR MATERIAL ASSESSMENT IN BUCKLING ANALYSIS ........................................ 21
5.6 MONTE CARLO GEOMETRIC PERTURBATION ................................................................... 25
5.7 ANALYST COMMENTARY .................................................................................................. 26
6. Flange Crippling .............................................................................................................. 26
7. Buckling Analysis of Deep-Diving, Eight Passenger Submarine ......................................... 26
8. What We Do at Predictive Engineering ........................................................................... 29
List of Figures
Figure 1: Schematic of classical column buckling. ..................................................................................... 6
Figure 2: Foundation equations for column buckling. ............................................................................... 7
Figure 3: Boundary conditions used on FEA beam model for column buckling. ....................................... 8
Figure 4: The analysis result is shown on the left for the Eigenmode buckled shape............................... 9
Figure 5: The Eigenvalue buckling approach returns two output sets. The first output set is
NX Nastran Case 1 is a linear analysis. ..................................................................................... 11
Figure 6: The first Eigenmode is shown deflected with a λ = 5.751. ........................................................ 12
Figure 7: The same column model is leveraged with a change of analysis setup. .................................. 13
Figure 8: The vertical deflection is plotted as a function of load. The close-up view shows
the results from the Arc-Length analysis method. .................................................................. 14
Figure 9: Example of complex nonlinear geometric buckling from the NX Nastran Nonlinear
Handbook. ................................................................................................................................ 15
Figure 10: The buckling FEA model is shown above. The buckled mode is very sensitive to
end conditions. ......................................................................................................................... 16
Figure 11: The Eigenvalue solution is shown on the left and that for the geometric nonlinear
solution on the right................................................................................................................. 17
Figure 12: The Eigenmode deformation is scaled by 0.001 and used to update the nodal
positions. A geometric nonlinear analysis is then performed and shown to
correlate within 2%. ................................................................................................................. 18
Figure 13: If the end conditions are pinned (think beer can lid), the buckled shape changes. .............. 19
Figure 14: When the cylinder is re-meshed, a new buckled mode shape appears and the
buckled load drops by 20% as compared to the more coarsely meshed cylinder
shown in Figure 13. .................................................................................................................. 20
Figure 15: Analytical solution for cylinder with pinned ends. ................................................................. 20
Figure 16: As the buckling instability load is approached, a geometric nonlinear analysis will
indicate the on-set of instability by a notable jump in the stresses. Note:
Deflections shown above have been scaled by 100x. The actual deflection prior to
buckling instability is imperceptible. ....................................................................................... 21
Figure 17: LS-DYNA model within Femap. All analysis parameters were set within Femap. ................. 22
Figure 18: LS-DYNA analysis results indicate good agreement with the NX Nastran results
where material nonlinearity was not considered. ................................................................... 23
Figure 19: The above plot shows that the cylinder buckles at around 0.0165 or 165 lbf (the
LS-DYNA analysis applies full load at 0.1 second). The three elements are located
equidistant along the vertical length of the cylinder. .............................................................. 24
Figure 20: This sequence of images shows how buckling progresses in a completely
nonlinear analysis..................................................................................................................... 25
Figure 21: With the beer can slightly perturbed, the buckling load drops by 40% ................................. 25
Figure 22: An experimental chart is used to determine the crippling load pressure (F cr) of a
flange section. The crippling load is the average compressive stress across the
flange. ....................................................................................................................................... 27
Figure 23: A simple supported beam is given an evenly distributed load across its top flange.
The yield stress of the material is 38,000 psi (2024-T3 from Figure 22). A static
analysis shows no problems but a buckling analysis indicates it would fail at 0.17x
of the applied load. .................................................................................................................. 28
Figure 24: A simply supported I-Beam structure is shown above at its crippling load point. ................. 28
Figure 25: Deep-diving, eight passenger luxury submarine. The FEA work was validated
against strain gauged data. The full report on this work can be seen at
www.PredictiveEngineering.com. ............................................................................................ 30
Figure 26: The NX Nastran Eigenvalue buckling analysis predicts a buckling factor of 2.6. .................... 31
1. SUMMARY
1.1 SUMMARY OF BUCKLING MECHANISMS
It is driven by compressive forces.
It is a geometric nonlinear behavior. As load is applied, the structure deforms and the load path
changes in response to this change in geometry.
Perfect structures that are loaded with perfectly aligned loads will not buckle in the perfect
modeling world.
Since buckling behavior is driven by structural deformation, it can be sensitive to geometric
irregularities and mesh density.
Buckling is generally an elastic behavior (geometric instability).
2. INTRODUCTION
This white paper will walk you through the NX Nastran Buckling Analysis techniques and show you how
to validate your linear buckling analysis with a non-liner static analysis. Additional examples are
presented on flange crippling and then finally the application of these techniques to the buckling
analysis of an eight-passenger, deep-diving luxury submarine.
The cross-section properties and equations given above provide all the necessary ingredients to
calculate the buckling load of the column. The factor “K” shown above is used to classify the beam’s
end conditions (Manual of Steel Construction, 8th edition, American Institute of Steel Construction).
The buckling load depends upon whether the beam’s end points are fixed, pinned or partially
constrained.
However the problem with this sophomoric example is that it doesn’t provide enough engineering
depth to provide a more robust understanding of how the mechanics of buckling works.
Figure 3: Boundary conditions used on FEA beam model for column buckling.
Figure 4: The analysis result is shown on the left for the Eigenmode buckled shape.
3.4 EIGENVALUE BUCKLING THEORY (THE SHORTEST VERSION YOU’LL EVER SEE)
Since a white paper wouldn’t be complete without some equations, a bit of background is given. The
analysis starts with forming the differential stiffness matrix for the structure. In general FEA, the first
order stiffness matrix is only used. This formulation assumes, e.g., that sin(ϴ)= ϴ. It is a small
displacement formulation. The differential stiffness matrix assumes large displacement and takes into
account “stiffening” or “weakening” effects with the geometry experiences large deformation. What is
large deformation? A simple answer is not easy to give and “rules-of-thumb” often lead to
embarrassing traps. The best approach is to use your intuition and explore a bit with simple models. It
is somewhat intuitive that as a column is heavy loaded and starts to bow, its load carrying capacity
becomes greatly compromised. This is your clue.
Mathematically, one can look at the NX Nastran User Guide or any number of mechanics textbooks to
see the mathematical foundation. But let’s do a really brief tour to see how the Eigenvalue
formulation is developed.
Equation 1: The total stiffness of the system is a combination of the linear stiffness [Ka] matrix and the
differential stiffness matrix [Kd].
Equation 2: The energy of the system can be written above. This is a standard FEA approach since
once you have the energy equation, it can be differentiated to arrive at an equilibrium point.
Equation 3: The energy equation is differentiated and if set to 0.0 defines a point of static equilibrium
or maximum load carry capacity since the structure is at its tipping point.
Equation 4: The prior equation 3 can be rewritten in this other form (don’t ask me how…but I’m sure it
can be done).
Equation 5: This substitution shows how the buckling load factor (λ) is used in the analysis against the
applied load (Pa) used in the analysis.
Equation 6: At this point we have the Eigenvalue equation which can be readily solved for its roots and
its mode shapes. Since a buckling analysis is typically only concerned with the first sign of collapse, the
analysis stops at the first mode.
Figure 5: The Eigenvalue buckling approach returns two output sets. The first output set is NX Nastran
Case 1 is a linear analysis.
The peak deflection is meaningless and is given at a unit value of 1.0. Likewise the stresses generated
from the Eigenmode analysis are not significant. It should be noted, as with the equations given in the
prior section, only the critical load is predicted.
This limitation with the Eigenvalue buckling approach indicates the often time requirement for a more
thorough investigation.
Figure 7: The same column model is leveraged with a change of analysis setup.
If this analysis is refined a bit by turning on the Arc-Length method (non-standard in the nonlinear
setup), one can see how the column would behave as it snaps through. These results are shown in
Figure 8.
Figure 8: The vertical deflection is plotted as a function of load. The close-up view shows the results
from the Arc-Length analysis method.
Figure 9: Example of complex nonlinear geometric buckling from the NX Nastran Nonlinear Handbook.
Figure 10: The buckling FEA model is shown above. The buckled mode is very sensitive to end
conditions.
With a perfect cylinder, the Eigenvalue buckling solution indicates that the cylinder should buckle at a
load of 73 lbf (0.073*1,000 lbf). The nonlinear solution just compresses the cylinder. In the perfect
numerical world, this makes perfect sense.
Figure 11: The Eigenvalue solution is shown on the left and that for the geometric nonlinear solution
on the right.
Figure 12: The Eigenmode deformation is scaled by 0.001 and used to update the nodal positions. A
geometric nonlinear analysis is then performed and shown to correlate within 2%.
Figure 13: If the end conditions are pinned (think beer can lid), the buckled shape changes.
Figure 14: When the cylinder is re-meshed, a new buckled mode shape appears and the buckled load
drops by 20% as compared to the more coarsely meshed cylinder shown in Figure 13.
This result was then confirmed using an analytical solution and is shown in Figure 15.
Figure 16: As the buckling instability load is approached, a geometric nonlinear analysis will indicate
the on-set of instability by a notable jump in the stresses. Note: Deflections shown above have been
scaled by 100x. The actual deflection prior to buckling instability is imperceptible.
Another example uses LS-DYNA as the solver. The model setup is shown in Figure 17 and is directly
analyzed with LS-DYNA from the Femap environment. In this solution sequence, the aluminum
cylinder is given a yield stress of 40,000 psi.
Figure 17: LS-DYNA model within Femap. All analysis parameters were set within Femap.
Figure 18: LS-DYNA analysis results indicate good agreement with the NX Nastran results where
material nonlinearity was not considered.
Figure 19: The above plot shows that the cylinder buckles at around 0.0165 or 165 lbf (the LS-DYNA
analysis applies full load at 0.1 second). The three elements are located equidistant along the vertical
length of the cylinder.
Figure 19 shows that the buckling behavior of the cylinder is completely independent of any material
nonlinearity since its behavior is linear up to the point of its collapse.
The completely nonlinear analysis procedure is shown in Figure 20 as the beer can is allowed to
completely collapse.
Figure 20: This sequence of images shows how buckling progresses in a completely nonlinear analysis.
Figure 21: With the beer can slightly perturbed, the buckling load drops by 40%
In the first image, on the far left in Figure 21, very small ripples can be seen in the beer can. These
small ripples represent the very small perturbation of the can’s original geometry. With only these
slight modifications, the buckling load changed significantly. This result indicates that even given a
theoretical calculation of 164 lbf, a more engineering appropriate buckling load would be 95 lbf given
the possibility of very real manufacturing defects in the structure. This lower load also is a bit more
realistic given that many of us have most likely tried to stand on a beer can at one time or another and
noted the difficulty of getting the can to support our weight.
6. FLANGE CRIPPLING
6.1 INTRODUCTION TO CRIPPLING AND BASIC MECHANICS
Flange crippling is something that is often encountered in the design of highly loaded aerospace
structures where paper-thin flange sections are the standard. Crippling is a localized buckling
mechanism that is driven by high compressive loads. Figure 22 provides some background on the
crippling mechanism. As Figure 22 shows on the far left, the main portion of the extruded section
might be stable but its collapse or global buckling is initiated by a localized buckle at its weakest point.
These types of structures are outside the realm of hand calculations; however experimentally derived
charts exist that allow the designer to make safe design choices about section thicknesses. One
designer suggestion is that, if it is not detrimental to the overall design, one can just specify that all
flange sections have a b/t < 5 and then be free of any crippling consideration.
Figure 23 a simple example is presented that illustrates the challenge of making a direct and easy
crippling prediction. From a linear stress analysis perspective, the beam is well designed to handle the
applied load with a maximum von Mises stress of 22,000 psi. This linear elastic stress is well below the
yield stress of the material at 38,000 psi (2024-T3 from Figure 22).
The Free-Body-Diagram (FBD) in Figure 24 shows a resolved force of 3,000 lbf across the top of the
flange. The Fcr is calculated as 3,000 lbf / (4”*0.0333”) = 22,500 psi given a flange width edge-to-edge
of 4” and the flange thickness is 0.033”. If we take the Eigenvalue buckling critical load factor of
0.17x22,500 psi, the resulting Eigen-Fcr = 3,800 psi.
To see if this numerical buckling value is relevant, one can use Figure 22 to calculate the Fcr for the I-
beam. For the section of interest, the t/b ratio is 60 and for 2024-T3 with a yield stress of 38,000 psi,
curve 1 would estimate a Chart-Fcr = 10,000 psi.
Unfortunately, we are not even close with the Eigenvalue buckling solution (Eigen-Fcr = 3,800 versus
Chart-Fcr = 10,000 psi) and although it is conservative we could be adding significant weight to the
structure that would be completely underutilized.
Figure 22: An experimental chart from M. Niu, Airframe Stress Analysis and Sizing, 2nd Ed., can be used
to determine the crippling load pressure (Fcr) of a flange section. The crippling load is the average
compressive stress across the flange.
Figure 23: A simple supported beam is given an evenly distributed load across its top flange. The yield
stress of the material is 38,000 psi (2024-T3 from Figure 22). A static analysis shows no problems but a
buckling analysis indicates it would fail at 0.17x of the applied load.
Figure 24: A simply supported I-Beam structure is shown above at its crippling load point.
The free-body-diagram in Figure 24 shows a resolved force of 1564 lbf across the top of the flange.
The Nonlinear Geometric-Fcr is calculated as 1564 lbf / (4”*0.0333”) = 11,700 psi.
The difference between Chart-Fcr = 10,000 psi and Nonlinear Geometric-Fcr = 11,700 psi is within the
expected limits between experimental and numerical results for nonlinear behavior. As such, the
difference of 17% is not overly worrisome.
Figure 25: Deep-diving, eight passenger luxury submarine. The FEA work was validated against strain
gauged data. The full report on this work can be seen at www.PredictiveEngineering.com.
Figure 26: The NX Nastran Eigenvalue buckling analysis predicts a buckling factor of 2.6x.
Figure 27: Submarine hull undergoing buckling. The hull starts to buckle at a load factor of 2.7x.
Figure 28: Plastic strain around the main hatch indicates the start of buckling collapse at 2.5x load
factor.