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Predictive Engineering Femap NX Nastran and Ls-Dyna Buckling White Paper

This white paper discusses linear and nonlinear buckling analysis, focusing on the mechanisms of buckling driven by compressive forces and the importance of boundary conditions. It provides recommendations for analysts, including running both Eigenvalue and geometric nonlinear analyses, and addresses flange crippling in structural models. The document also presents techniques for validating buckling analyses through NX Nastran and includes practical examples, such as the analysis of a deep-diving submarine.

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0% found this document useful (0 votes)
59 views34 pages

Predictive Engineering Femap NX Nastran and Ls-Dyna Buckling White Paper

This white paper discusses linear and nonlinear buckling analysis, focusing on the mechanisms of buckling driven by compressive forces and the importance of boundary conditions. It provides recommendations for analysts, including running both Eigenvalue and geometric nonlinear analyses, and addresses flange crippling in structural models. The document also presents techniques for validating buckling analyses through NX Nastran and includes practical examples, such as the analysis of a deep-diving submarine.

Uploaded by

santhosh
Copyright
© © All Rights Reserved
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Available Formats
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Linear and Nonlinear Buckling Analysis

and Flange Crippling

Engineering Mechanics White Paper

Predictive Engineering, Inc.


2505 SE 11th, Suite 310
Portland Oregon 97202
PH: 503.206.5571 FX: 866.215.1220
www.predictiveengineering.com
Linear and Nonlinear Buckling White Paper
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Table of Contents
1. Summary ..........................................................................................................................5
1.1 SUMMARY OF BUCKLING MECHANISMS ............................................................................ 5
1.2 ANALYST RECOMMENDATIONS .......................................................................................... 5
2. Introduction .....................................................................................................................6
3. Everbodys’ First Buckling Analysis Model ..........................................................................6
3.1 CLASSICAL COLUMN BUCKLING .......................................................................................... 6
3.2 THE IMPORTANCE OF BUCKLING BOUNDARY CONDITIONS .............................................. 7
3.3 ANALYSIS SET DEFINITION FOR BUCKLING ......................................................................... 8
3.4 EIGENVALUE BUCKLING THEORY (THE SHORTEST VERSION YOU’LL EVER SEE) ................. 9
3.5 INTERPRETATION OF EIGENVALUE BUCKLING RESULTS................................................... 11
4. Geometric Nonlinear analysis of simple column .............................................................. 13
4.1 GEOMETRIC NONLINEAR BUCKLING ANALYSIS SETUP ..................................................... 13
4.2 ADDITIONAL EXAMPLES OF GEOMETRIC NONLINEAR BUCKLING .................................... 14
5. Advanced Eigenvalue and Nonlinear Buckling ................................................................. 16
5.1 EIGENVALUE AND GEOMETRIC NONLINEAR BEER CAN BUCKLING.................................. 16
5.2 PERTURBATION OF PERFECT GEOMETRY WITH EIGENMODE SHAPE .............................. 17
5.3 BOUNDARY CONDITION SENSITIVITY IN BUCKLING ANALYSIS ......................................... 18
5.4 BUCKLING ANALYSIS MESH SENSITIVITY .......................................................................... 19
5.5 NONLINEAR MATERIAL ASSESSMENT IN BUCKLING ANALYSIS ........................................ 21
5.6 MONTE CARLO GEOMETRIC PERTURBATION ................................................................... 25
5.7 ANALYST COMMENTARY .................................................................................................. 26
6. Flange Crippling .............................................................................................................. 26
7. Buckling Analysis of Deep-Diving, Eight Passenger Submarine ......................................... 26
8. What We Do at Predictive Engineering ........................................................................... 29

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List of Figures
Figure 1: Schematic of classical column buckling. ..................................................................................... 6
Figure 2: Foundation equations for column buckling. ............................................................................... 7
Figure 3: Boundary conditions used on FEA beam model for column buckling. ....................................... 8
Figure 4: The analysis result is shown on the left for the Eigenmode buckled shape............................... 9
Figure 5: The Eigenvalue buckling approach returns two output sets. The first output set is
NX Nastran Case 1 is a linear analysis. ..................................................................................... 11
Figure 6: The first Eigenmode is shown deflected with a λ = 5.751. ........................................................ 12
Figure 7: The same column model is leveraged with a change of analysis setup. .................................. 13
Figure 8: The vertical deflection is plotted as a function of load. The close-up view shows
the results from the Arc-Length analysis method. .................................................................. 14
Figure 9: Example of complex nonlinear geometric buckling from the NX Nastran Nonlinear
Handbook. ................................................................................................................................ 15
Figure 10: The buckling FEA model is shown above. The buckled mode is very sensitive to
end conditions. ......................................................................................................................... 16
Figure 11: The Eigenvalue solution is shown on the left and that for the geometric nonlinear
solution on the right................................................................................................................. 17
Figure 12: The Eigenmode deformation is scaled by 0.001 and used to update the nodal
positions. A geometric nonlinear analysis is then performed and shown to
correlate within 2%. ................................................................................................................. 18
Figure 13: If the end conditions are pinned (think beer can lid), the buckled shape changes. .............. 19
Figure 14: When the cylinder is re-meshed, a new buckled mode shape appears and the
buckled load drops by 20% as compared to the more coarsely meshed cylinder
shown in Figure 13. .................................................................................................................. 20
Figure 15: Analytical solution for cylinder with pinned ends. ................................................................. 20
Figure 16: As the buckling instability load is approached, a geometric nonlinear analysis will
indicate the on-set of instability by a notable jump in the stresses. Note:
Deflections shown above have been scaled by 100x. The actual deflection prior to
buckling instability is imperceptible. ....................................................................................... 21
Figure 17: LS-DYNA model within Femap. All analysis parameters were set within Femap. ................. 22
Figure 18: LS-DYNA analysis results indicate good agreement with the NX Nastran results
where material nonlinearity was not considered. ................................................................... 23

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Figure 19: The above plot shows that the cylinder buckles at around 0.0165 or 165 lbf (the
LS-DYNA analysis applies full load at 0.1 second). The three elements are located
equidistant along the vertical length of the cylinder. .............................................................. 24
Figure 20: This sequence of images shows how buckling progresses in a completely
nonlinear analysis..................................................................................................................... 25
Figure 21: With the beer can slightly perturbed, the buckling load drops by 40% ................................. 25
Figure 22: An experimental chart is used to determine the crippling load pressure (F cr) of a
flange section. The crippling load is the average compressive stress across the
flange. ....................................................................................................................................... 27
Figure 23: A simple supported beam is given an evenly distributed load across its top flange.
The yield stress of the material is 38,000 psi (2024-T3 from Figure 22). A static
analysis shows no problems but a buckling analysis indicates it would fail at 0.17x
of the applied load. .................................................................................................................. 28
Figure 24: A simply supported I-Beam structure is shown above at its crippling load point. ................. 28
Figure 25: Deep-diving, eight passenger luxury submarine. The FEA work was validated
against strain gauged data. The full report on this work can be seen at
www.PredictiveEngineering.com. ............................................................................................ 30
Figure 26: The NX Nastran Eigenvalue buckling analysis predicts a buckling factor of 2.6. .................... 31

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1. SUMMARY
1.1 SUMMARY OF BUCKLING MECHANISMS
 It is driven by compressive forces.
 It is a geometric nonlinear behavior. As load is applied, the structure deforms and the load path
changes in response to this change in geometry.
 Perfect structures that are loaded with perfectly aligned loads will not buckle in the perfect
modeling world.
 Since buckling behavior is driven by structural deformation, it can be sensitive to geometric
irregularities and mesh density.
 Buckling is generally an elastic behavior (geometric instability).

1.2 ANALYST RECOMMENDATIONS


 Run model through both Eigenvalue buckling and geometric nonlinear buckling analyses.
Compare results for consistent behavior. Check to see if material’s elastic limit has been
exceeded.
 Tweak geometry:
o Perturb geometry using Eigenvalue buckling mode shape.
o Add geometric eccentricities, e.g., offset straight beams by “Length_of_Beam/500”.
o Use LS-DYNA *PERTURBATION to introduce Monte Carlo random geometric distortion.
 Investigate mesh convergence given recommendation of five elements per half-sine wave of
buckled mode. This is classical mechanics.
 Determine stress state prior to buckling and assure that the stress is no more than 80% of the
yield stress of the material. This step will ensure that your analysis results are relevant for
linear elastic buckling theory.
 If the buckling stress exceeds the yield strength of the material, material plasticity must be
addressed in the analysis procedure.
 Check for flange crippling. If many sections exist in your model, create spreadsheet with
tabulated values of b/t and their respective Fcr values for the load cases used in the model.
 Mission critical structures subjected to high compressive loads should be carefully analyzed
using both Eigenvalue and nonlinear geometric analysis. Additionally, the meshed geometry
should be “perturbed” in a random manner to ensure all possible buckling modes are captured.

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2. INTRODUCTION
This white paper will walk you through the NX Nastran Buckling Analysis techniques and show you how
to validate your linear buckling analysis with a non-liner static analysis. Additional examples are
presented on flange crippling and then finally the application of these techniques to the buckling
analysis of an eight-passenger, deep-diving luxury submarine.

3. EVERBODYS’ FIRST BUCKLING ANALYSIS MODEL


3.1 CLASSICAL COLUMN BUCKLING
Calculating the buckling force for an ideal column is quite simple. As long as you know the length,
second moment of inertia and elastic modulus of the beam, you can calculate the force by hand.
Figure 1 shows the setup for this example.

Figure 1: Schematic of classical column buckling.

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Figure 2: Foundation equations for column buckling.

The cross-section properties and equations given above provide all the necessary ingredients to
calculate the buckling load of the column. The factor “K” shown above is used to classify the beam’s
end conditions (Manual of Steel Construction, 8th edition, American Institute of Steel Construction).
The buckling load depends upon whether the beam’s end points are fixed, pinned or partially
constrained.
However the problem with this sophomoric example is that it doesn’t provide enough engineering
depth to provide a more robust understanding of how the mechanics of buckling works.

3.2 THE IMPORTANCE OF BUCKLING BOUNDARY CONDITIONS


Figure 3 shows how the beam, given schematically in Figure 1, is configured in the FEA world. The
beam is pinned at both ends. The vertical degree of freedom is released at the upper constraint.
Rotation about the vertical axis is prevented at the lower constraint. An arbitrary load is then applied
to the upper-most node.

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Figure 3: Boundary conditions used on FEA beam model for column buckling.

3.3 ANALYSIS SET DEFINITION FOR BUCKLING


The analysis setup for linear, eigenvalue buckling is quite simple and additional guidance can be found
in the NX Nastran User guide. Figure 4 provides a graphical representation of the important picks for
this analysis.
As shown in the analysis set legend (lower left-hand text of the graphical image in Figure 4), the title of
the Output Set will include a load factor value. This factor multiplied by the applied load is equal to the
critical load. 5.751*10,000lbf = 57,510 lbf, correlating to the hand calculation of 57,562 within 0.1%.
One should note that the Eigenmode deformation is meaningless as is the eigenmode deformation
magnitude is in a normal modes analysis. In this case for the column, a unity value of 1.0 is provided
from the NX Nastran analysis.

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Figure 4: The analysis result is shown on the left for the Eigenmode buckled shape.

3.4 EIGENVALUE BUCKLING THEORY (THE SHORTEST VERSION YOU’LL EVER SEE)
Since a white paper wouldn’t be complete without some equations, a bit of background is given. The
analysis starts with forming the differential stiffness matrix for the structure. In general FEA, the first
order stiffness matrix is only used. This formulation assumes, e.g., that sin(ϴ)= ϴ. It is a small
displacement formulation. The differential stiffness matrix assumes large displacement and takes into
account “stiffening” or “weakening” effects with the geometry experiences large deformation. What is
large deformation? A simple answer is not easy to give and “rules-of-thumb” often lead to
embarrassing traps. The best approach is to use your intuition and explore a bit with simple models. It
is somewhat intuitive that as a column is heavy loaded and starts to bow, its load carrying capacity
becomes greatly compromised. This is your clue.

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Mathematically, one can look at the NX Nastran User Guide or any number of mechanics textbooks to
see the mathematical foundation. But let’s do a really brief tour to see how the Eigenvalue
formulation is developed.

Equation 1: The total stiffness of the system is a combination of the linear stiffness [Ka] matrix and the
differential stiffness matrix [Kd].

Equation 2: The energy of the system can be written above. This is a standard FEA approach since
once you have the energy equation, it can be differentiated to arrive at an equilibrium point.

Equation 3: The energy equation is differentiated and if set to 0.0 defines a point of static equilibrium
or maximum load carry capacity since the structure is at its tipping point.

Equation 4: The prior equation 3 can be rewritten in this other form (don’t ask me how…but I’m sure it
can be done).

Equation 5: This substitution shows how the buckling load factor (λ) is used in the analysis against the
applied load (Pa) used in the analysis.

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Equation 6: At this point we have the Eigenvalue equation which can be readily solved for its roots and
its mode shapes. Since a buckling analysis is typically only concerned with the first sign of collapse, the
analysis stops at the first mode.

3.5 INTERPRETATION OF EIGENVALUE BUCKLING RESULTS


Figure 5 and Figure 6 show the two output sets generated from the analysis run. The first set (Figure 5)
is the linear static result of the applied load. The second set (Figure 6) is the Eigenvalue buckling result
and provides the λ load factor as given in Equation 5: This substitution shows how the buckling load
factor (λ) is used in the analysis against the applied load (Pa) used in the analysis.

Figure 5: The Eigenvalue buckling approach returns two output sets. The first output set is NX Nastran
Case 1 is a linear analysis.

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Figure 6: The first Eigenmode is shown deflected with a λ = 5.751.

The peak deflection is meaningless and is given at a unit value of 1.0. Likewise the stresses generated
from the Eigenmode analysis are not significant. It should be noted, as with the equations given in the
prior section, only the critical load is predicted.
This limitation with the Eigenvalue buckling approach indicates the often time requirement for a more
thorough investigation.

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4. GEOMETRIC NONLINEAR ANALYSIS OF SIMPLE COLUMN


A geometric nonlinear solution, as the name implies, only looks at the effects of large deformation on
the FEA model and ignores all material nonlinearities. The general approach is that the regular and
differential stiffness matrices are generated and the solution is solved in an incremental approach.
That is, as load is applied and the structure deforms, the stiffness matrix is reformed to account for the
deformation within individual elements. This is a robust approach and captures all of the relevant
physics of the buckling approach except for that of material instability. However, we’ll show how to
address material nonlinearity within a geometry buckling analysis and determine whether the analysis
must include this extra nonlinearity or not.

4.1 GEOMETRIC NONLINEAR BUCKLING ANALYSIS SETUP


Femap provides a simple way to setup up a NX Nastran nonlinear analysis. Figure 7 shows the major
cards. The analysis is told to solve within 10 time steps. In NX Nastran format, time equals 1.0 is the
maximum applied load. The analysis is shown to diverge at a time step of 0.5755 and would translate
into a total applied load of 57,550 lbf. This result correlates well with the Eigenvalue buckling result of
57,510 lbf.

Figure 7: The same column model is leveraged with a change of analysis setup.

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If this analysis is refined a bit by turning on the Arc-Length method (non-standard in the nonlinear
setup), one can see how the column would behave as it snaps through. These results are shown in
Figure 8.

Figure 8: The vertical deflection is plotted as a function of load. The close-up view shows the results
from the Arc-Length analysis method.

4.2 ADDITIONAL EXAMPLES OF GEOMETRIC NONLINEAR BUCKLING


The NX Nastran Handbook of Nonlinear Analysis provides an interesting reference to a more complex
buckling analysis along with some experimental results. This example is shown in Figure 9.

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Figure 9: Example of complex nonlinear geometric buckling from the NX Nastran Nonlinear Handbook.

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5. ADVANCED EIGENVALUE AND NONLINEAR BUCKLING


A more advanced example of linear and nonlinear buckling is provided here. A simple thin walled
aluminum cylinder (i.e. beer can) is modeled with plate elements. The load case is an equally
distributed axial force. The beer can is carefully constrained to avoid end effects.
The reason why this example was chosen is that it presents several nice buckling modeling challenges
and good examples such as these are very difficult to find. Which leads to the phrase: “Elegant
simplicity is deceptively difficult to achieve.”

5.1 EIGENVALUE AND GEOMETRIC NONLINEAR BEER CAN BUCKLING


Figure 10 shows our starting point for this analysis work. The end conditions were defined to mimic a
perfect cylinder sitting on top of a perfectly frictionless counter top. A perfectly aligned axial load was
applied to the top edge of the cylinder of 1,000 lbf.

Figure 10: The buckling FEA model is shown above. The buckled mode is very sensitive to end
conditions.

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With a perfect cylinder, the Eigenvalue buckling solution indicates that the cylinder should buckle at a
load of 73 lbf (0.073*1,000 lbf). The nonlinear solution just compresses the cylinder. In the perfect
numerical world, this makes perfect sense.

Figure 11: The Eigenvalue solution is shown on the left and that for the geometric nonlinear solution
on the right.

5.2 PERTURBATION OF PERFECT GEOMETRY WITH EIGENMODE SHAPE


A common trick to initiate buckling in perfect geometry (i.e., perfect mesh), is to take the buckled
mode shape and map it onto the mesh. This process is shown schematically in Figure 12. This can be
done using a Femap API within the Custom Tools > PostProcessing > Nodes Move By Deform with
Options. We have scaled the mode shape by 0.001. The concept is that you just want to perturb the
perfect geometry ever so slightly such that it will correctly start to buckle. It should be noted that the
two solutions correlate within 2%.

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Figure 12: The Eigenmode deformation is scaled by 0.001 and used to update the nodal positions. A
geometric nonlinear analysis is then performed and shown to correlate within 2%.

5.3 BOUNDARY CONDITION SENSITIVITY IN BUCKLING ANALYSIS


If we adjust the constraints to restrict horizontal movement on the top edge and to pin the bottom
edge, the buckling force increases to around 200 lbf. This result is shown in Figure 13. These
constraints simulate a real beer can a bit more closely since the pinned conditions simulated the top
and bottom lids of the beer can. At first glance, the 200 lbf buckling load limit seems reasonable for
our idealized beer can.

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Figure 13: If the end conditions are pinned (think beer can lid), the buckled shape changes.

5.4 BUCKLING ANALYSIS MESH SENSITIVITY


There is only one problem with the prior analysis, it is wrong. How do we know it is wrong? In the NX
Nastran User’s Guide (User.pdf), Chapter 22.4 Linear Buckling Assumptions and Limitations: “A
minimum of five grid points per half sine wave (buckled shape) is recommended.” In the prior model it
seems to fit this description but what this recommendation is really saying is that buckling behavior
can be mesh sensitive and if you are unsure of the result, one should perform a convergence study. In
Figure 14, a re-meshed model is shown and the calculated Eigenvalue drops to 0.165. This yields a
buckling load of 165 lbf. When compared to the prior, coarser mesh model, the difference is almost
20%.

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Figure 14: When the cylinder is re-meshed, a new buckled mode shape appears and the buckled load
drops by 20% as compared to the more coarsely meshed cylinder shown in Figure 13.

This result was then confirmed using an analytical solution and is shown in Figure 15.

Figure 15: Analytical solution for cylinder with pinned ends.

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5.5 NONLINEAR MATERIAL ASSESSMENT IN BUCKLING ANALYSIS


A nonlinear analysis provides the buckling stress at the point of collapse. The utility of the
geometrically nonlinear approach is that one can gain insight into the structure prior to its buckled
condition. The image on the left shows the can with a load of 159 lbf while the image on the right
shows the buckled condition is at 162 lbf. In this example, if the yield stress of the material was higher
than 14,000 psi, it would indicate that the buckling instability was independent of any material
nonlinearity. This is a very useful observation and allows the analyst to confidently move forward with
their design without any side worries about the possibility of plastic collapse.

Figure 16: As the buckling instability load is approached, a geometric nonlinear analysis will indicate
the on-set of instability by a notable jump in the stresses. Note: Deflections shown above have been
scaled by 100x. The actual deflection prior to buckling instability is imperceptible.

Another example uses LS-DYNA as the solver. The model setup is shown in Figure 17 and is directly
analyzed with LS-DYNA from the Femap environment. In this solution sequence, the aluminum
cylinder is given a yield stress of 40,000 psi.

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Figure 17: LS-DYNA model within Femap. All analysis parameters were set within Femap.

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Figure 18: LS-DYNA analysis results indicate good agreement with the NX Nastran results where
material nonlinearity was not considered.

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Figure 19: The above plot shows that the cylinder buckles at around 0.0165 or 165 lbf (the LS-DYNA
analysis applies full load at 0.1 second). The three elements are located equidistant along the vertical
length of the cylinder.

Figure 19 shows that the buckling behavior of the cylinder is completely independent of any material
nonlinearity since its behavior is linear up to the point of its collapse.
The completely nonlinear analysis procedure is shown in Figure 20 as the beer can is allowed to
completely collapse.

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Figure 20: This sequence of images shows how buckling progresses in a completely nonlinear analysis.

5.6 MONTE CARLO GEOMETRIC PERTURBATION


In this example, the nodes of the can were tweaked, or perturbed, to create a completely random
surface. This operation was done within LS-DYNA and allows one to specify a completely random
displacement of the nodes. Results shown in Figure 21 indicate that the can would buckle right around
97 lbf.

Figure 21: With the beer can slightly perturbed, the buckling load drops by 40%

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In the first image, on the far left in Figure 21, very small ripples can be seen in the beer can. These
small ripples represent the very small perturbation of the can’s original geometry. With only these
slight modifications, the buckling load changed significantly. This result indicates that even given a
theoretical calculation of 164 lbf, a more engineering appropriate buckling load would be 95 lbf given
the possibility of very real manufacturing defects in the structure. This lower load also is a bit more
realistic given that many of us have most likely tried to stand on a beer can at one time or another and
noted the difficulty of getting the can to support our weight.

5.7 ANALYST COMMENTARY ON THE BUCKLING OF VERY THIN STRUCTURES


It should be mentioned that this example is a bit forced. That is, the reason that the beer can is so
extremely sensitive to perturbation is that the wall of the can is very thin at 0.002”. Hence, it provides
a very stark example about the sensitivities of boundary conditions, mesh and perturbation. One can
imagine that in more typical engineering structures there isn’t quite as much of drama.

6. FLANGE CRIPPLING
6.1 INTRODUCTION TO CRIPPLING AND BASIC MECHANICS
Flange crippling is something that is often encountered in the design of highly loaded aerospace
structures where paper-thin flange sections are the standard. Crippling is a localized buckling
mechanism that is driven by high compressive loads. Figure 22 provides some background on the
crippling mechanism. As Figure 22 shows on the far left, the main portion of the extruded section
might be stable but its collapse or global buckling is initiated by a localized buckle at its weakest point.
These types of structures are outside the realm of hand calculations; however experimentally derived
charts exist that allow the designer to make safe design choices about section thicknesses. One
designer suggestion is that, if it is not detrimental to the overall design, one can just specify that all
flange sections have a b/t < 5 and then be free of any crippling consideration.
Figure 23 a simple example is presented that illustrates the challenge of making a direct and easy
crippling prediction. From a linear stress analysis perspective, the beam is well designed to handle the
applied load with a maximum von Mises stress of 22,000 psi. This linear elastic stress is well below the
yield stress of the material at 38,000 psi (2024-T3 from Figure 22).
The Free-Body-Diagram (FBD) in Figure 24 shows a resolved force of 3,000 lbf across the top of the
flange. The Fcr is calculated as 3,000 lbf / (4”*0.0333”) = 22,500 psi given a flange width edge-to-edge
of 4” and the flange thickness is 0.033”. If we take the Eigenvalue buckling critical load factor of
0.17x22,500 psi, the resulting Eigen-Fcr = 3,800 psi.
To see if this numerical buckling value is relevant, one can use Figure 22 to calculate the Fcr for the I-
beam. For the section of interest, the t/b ratio is 60 and for 2024-T3 with a yield stress of 38,000 psi,
curve 1 would estimate a Chart-Fcr = 10,000 psi.

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Unfortunately, we are not even close with the Eigenvalue buckling solution (Eigen-Fcr = 3,800 versus
Chart-Fcr = 10,000 psi) and although it is conservative we could be adding significant weight to the
structure that would be completely underutilized.

Figure 22: An experimental chart from M. Niu, Airframe Stress Analysis and Sizing, 2nd Ed., can be used
to determine the crippling load pressure (Fcr) of a flange section. The crippling load is the average
compressive stress across the flange.

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Figure 23: A simple supported beam is given an evenly distributed load across its top flange. The yield
stress of the material is 38,000 psi (2024-T3 from Figure 22). A static analysis shows no problems but a
buckling analysis indicates it would fail at 0.17x of the applied load.

6.2 GEOMETRIC NONLINEAR ANALYSIS FOR CRIPPLING ANALYSIS

Figure 24: A simply supported I-Beam structure is shown above at its crippling load point.

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The free-body-diagram in Figure 24 shows a resolved force of 1564 lbf across the top of the flange.
The Nonlinear Geometric-Fcr is calculated as 1564 lbf / (4”*0.0333”) = 11,700 psi.
The difference between Chart-Fcr = 10,000 psi and Nonlinear Geometric-Fcr = 11,700 psi is within the
expected limits between experimental and numerical results for nonlinear behavior. As such, the
difference of 17% is not overly worrisome.

6.3 ANALYST COMMENTARY ON CRIPPLING


Crippling analysis is nothing special in the world of mechanics; it is just a localized buckling
phenomenon. What makes it a topic of concern for many aerospace analysts is that it can be easily
overlooked since it is not a global buckling mechanism. A checklist for crippling might look like this:
 Perform overall check on all flanges and webs to see if their b/t values are greater than 5.
 For flanges/webs with a b/t greater than 5, determine the Pcr.
 Check Pcr values against experimentally tabulated values (e.g., see Figure 22).
 For regions close to the design limit, perform geometric nonlinear analysis to further define
crippling behavior.

7. BUCKLING ANALYSIS OF DEEP-DIVING, EIGHT PASSENGER SUBMARINE


Perhaps the most important analysis requirement of a submarine is the determination of the buckling
load for the structure. Since underwater craft are subjected to near perfectly hydrostatic pressure
loading, buckling will often occur prior to any other type of structural failure.
The following example presents some results from a deep-diving, eight passenger submarine.
Additional details on this submarine can be found at www.PredictiveEngineering.com.

7.1 SUBMARINE MODEL AND EIGENVALUE BUCKLING ANALYSIS


Figure 25 shows the pressure hull of the submarine. The hull and battery pods and other general
flanges and supports were meshed with plate elements. The main hatches were meshed with brick
elements. The pressure load is then applied over all wetted surfaces with load adjustments made to
account for the hatches and viewports. When correctly adjusted, the net force is 0.0 over the
complete structure.
Figure 26 shows the Eigenvalue buckling prediction of 2.6x. The Eigenmode seems quite reasonable
but given the sensitivity of this work, a complete nonlinear analysis is performed.

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Figure 25: Deep-diving, eight passenger luxury submarine. The FEA work was validated against strain
gauged data. The full report on this work can be seen at www.PredictiveEngineering.com.

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Figure 26: The NX Nastran Eigenvalue buckling analysis predicts a buckling factor of 2.6x.

7.2 NONLINEAR BUCKLING ANALYSIS OF SUBMARINE


The full nonlinear results shown in Figure 27 indicate that the onset of buckling is near 2.75x of the
applied load. This is somewhat close to the Eigenvalue results at 2.6x.
It is interesting to note that the full nonlinear model indicates an early buckling onset (Figure 28) of the
main hatch at a load factor closer to 2.5x. What is perhaps more important is that the results are
nicely bracketed and one can have a high confidence that the buckling behavior has been captured.

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Linear and Nonlinear Buckling White Paper
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Figure 27: Submarine hull undergoing buckling. The hull starts to buckle at a load factor of 2.7x.

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Figure 28: Plastic strain around the main hatch indicates the start of buckling collapse at 2.5x load
factor.

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8. WHAT WE DO AT PREDICTIVE ENGINEERING

We are a small, specialized engineering software


consultancy that dedicates itself to providing the
best possible engineering service to our clients.
Our work process is defined by listening to our
clients and being honest brokers about our abilities,
schedules and engineering software that we
represent.
During our sixteen years of business, every client
can be considered a reference client. Equally
important, we have successful completed over 800+
projects with not one analysis failure. In the
briefest possible terms, let us say that we stand by
our work and take each project very seriously.
If you would like to talk to us about your next
analysis project or look into buying Femap, NX
Nastran of LS-DYNA, please give us a call.
Sincerely,
Predictive Engineering, Inc.
503 | 206 | 5571

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