A1.1 - Sunnik-SS Catalogue-2020
A1.1 - Sunnik-SS Catalogue-2020
STAINLESS
STEEL GRADE
304/444/316(L)
PANEL TANK
Durable and hygienic water storage that's corrosion resistant,
easy to assemble and low maintenance
Sunnik’s mission is to be the most reliable
name in water storage solutions. We strive
THE ULTIMATE IN
RELIABLE WATER
CONTAINMENT
SINCE 1984
Since 1984, Sunnik has provided Winners of the 2013 Malaysian
Construction Industry Excellence
Addressing environmental impacts
is also a top priority.We seek ways
best-in-class water containment Award and Sunnik was selected
among the 500 companies under
to advance the future of water
storage while protecting natural
systems for projects around the world, the Malaysia Prime Minister's Tun
Dr Mahathr Mohamad Industry
resources and maximizing the
sustainability of our processes and
from high-tech skyscrapers like Burj 4.0 (Industry 4WWRD) 2019
program. We’ve had the honour of
products.
Khalifa and the Petronas Twin Towers partnering to supply water storage
infrastructure for some of the world’s
We use cutting-edge techniques to
design, develop, and construct our
containment worldwide, with our tanks standards. Seeking out and adopting the newest
production technologies is just part
1
–
TRACK RECORD When it comes to water containment
technology, we’re continually raising
the bar. Because where there’s quality
water for the people, there’s Sunnik.
2 3
– –
WHY CHOOSE STAINLESS Water storage tanks come in a range of materials including concrete, metal, LOWER LIFECYCLE COST EASY TO CLEAN 100% RECYCLABLE AND
and plastic - each with advantages and drawbacks. Overall, industry experts While tanks made from other The ultra-smooth surface of Sunnik SUSTAINABLE
STEEL? consider stainless steel tanks to be the optimal choice due to their ease of materials may cost less initially, stainless steel tanks means sludge The environmental impact of
durability, corrosion resistance and environmental friendliness. the longer lifespan and reduced and mold won't stick or accumulate. extracting and producing materials
maintenance and repair costs of To clean, just pressure wash with that go into making storage tanks
Traditionally made carbon steels corrode when exposed to environmental stainless steel tanks mean reduced water. is a critical factor in choosing which
factors – high or low pH, moisture, and the presence of chemicals like total cost of ownership. And steel’s storage tank to invest in.
chlorides. If carbon steel used to construct buildings corrodes, structural strength means the gauge of tank
failures and safety hazards can result. But stainless steel, alloyed with other walls can be thinner. Lighter, thinner Steel is the world’s most recycled
metals like chromium, retains its integrity in temperature extremes and MOST HYGIENIC material - new stainless steel is 60-
panels mean lower costs to transport
severe weather and resists corrosion from water and contaminants. Stainless steel is the most sanitary 70% recycled with no loss of quality,
and construct.
material available for water and it’s energy efficient to produce,
Because stainless steel doesn’t containment, food processing and minimizing its carbon footprint.
need internal or external protective medical uses, making stainless steel
coatings, there is no scratching tanks the most hygienic option for Stainless steel is also a safe metal
during installation, and no problems storing communities’ drinking water. alloy - it doesn’t degrade and leach
from aging or degrading coatings toxins into the environment.
While plastic storage tanks initially
or peeling external paint.
cost less than stainless steel, they
are susceptible to algae, bacteria and
DURABILITY AND LONGEVITY mold growth – as are costly concrete
Concrete tanks are prone to cracks and leaks due to manufacturing flaws, storage tanks that also leach calcium
swelling and shrinking from temperature changes, and moisture - making and can contaminate water supplies.
expensive and time-consuming repairs or even replacement necessary.
Stainless steel’s strength and flexibility make it the water storage solution
for a lifetime. Stainless steel's strength and flexibility mean its structural
integrity stays intact in the face of environmental changes.
Continuous Packaging
Hot rolling Cold rolling Customer
costing and delivery
Outokumpu’s
recycling processes
Recycling
and delivery 100% RECYCLABLE End use of
stainless steel
E ve n
Plastic tank (hairline crack)
ove
r 10
0
0
ye
a rs
Up to 50 years Up to 20 years
OUR AIM IS TO
MAKE STEEL WITH
5% ~90% 90% ~70%
THE GLOBAL GROWTH RECYCLED USE RATE OF ELECTRICITY COMES FROM
ZERO WASTE RATE (CAGR) CONTENT OF SLAG LOW-CARBON SOURCES
https://www.outokumpu.com/en/sustainability/product-stewardship/stainless-steel-life-cycle
Corrosion and Erosion Free
4 5
– –
SELF REPAIR OPTIMIZED WATER COMPARATIVE ADVANTAGES
STORAGE SOLUTION
Height limitation Max. 4 meter Good More than 4 meter high ^ More than 4 meter high ^
ZERO MAINTENANCE Loading factor Good Very high Low Low
Stainless steel forms a “passive layer” that is highly Low maintenance with
stable and provides protection from corrosion and
degradation and reduces reactivity in water.
just water jet to maintain Future capacity upgrade Fair Not possible Very good Very good
stain-free surface Repair externally, Repair internally & Repair externally, Repair externally,
Repair factor
no disruption disruption no disruption no disruption
SUPERIOR HYGIENE Insulation Good Very good Good Good
First choice in domestic
drinking water tank, Tensile strenght Good Very good Very good Good
hospitals, kitchen, food, Logistic Very good / Palletized Not possible Very good / Palletized Very good / Palletized
pharmaceutical and
coastal storage tank. Water quality Good Fair / Need treatment Very good with HDPE Very good
DAMAGE TO PROTECTIVE LAYER
Fire resistance Poor Good Average Good
Mild Steel STANDS UP TO HARSH
Stainless Steel Lifespan Good Very good Very good with HDPE Excellent
CONDITIONS
Passive film Multi-layer Coating Its corrosion-resistant Base support tolerance 5.0mm (+-) Nil 10-15mm (+-) 10-15mm (+-)
passive layer, stainless
Steel base support Compulsory Nil Not necessary Not necessary
steel withstands even
the most challenging Corrossion Nil Fair Very good with HDPE Nil
environments like coastal
areas.
^ Subject to manufacturer's approval
NOTE:
1) The above information is given to the best of our knowledge based on laboratory tests and practical experience. However,
ASSURED QUALITY since we cannot anticipate or control the many conditions under which our products may be used, we can only guarantee the
Meets British (BS), accuracy of our information or the suitability of our products in any given condition. We reserve the right to alter the given
data without notice
Singapore (SS) and 2) *manufacturing specifications can be customized subject to arrangement with buyers
Self Repair Corrosion Products American (AISI) iron
and steel standards
6 7
– –
SUNNIKʼS STAINLESS OUR STAINLESS STEEL
PANEL MANUFACTURING
STEPS
Producing the highest quality stainless steel panels
takes exacting manufacturing practices – including
using only equipment designed for stainless steel
ENGINEERED FOR
SUPERIOR QUALITY
AND PERFORMANCE
Just as all steels aren’t created equal, neither are all 1 As the first step in the process, each 2 Panels are cut using a fibre laser,
raw stainless steel plate is quality which gives precise (with tolerance
3 To meet our quality standards,
each panel is molded on a high-
stainless steels. Sunnik offers three stainless steel grades controlled for proper thickness
and covered with a film to protect
of 0.5mm), burr-free
cuts needing no further refinement
power press (1000MT to 1500MT)
using scrupulously clean molds.
for clients to choose from based on conditions of use and against scratches and foreign
particles.
such as grinding, which can
contaminate the steel’s outer layer.
Our embossed design adds to the
stainless steel’s panel rigidity.
budget: ss304, ss444 and ss316. — — —
FINITE ELEMENT ANALYSIS • Grade ss304 resists corrosion from ALL SUNNIKʼS STAINLESS STEEL IS
a wide range of chemicals and is
15 Max
13.44
formulated for general liquid storage
and fresh water environments. It’s
11.09 • NSF61/ANSI certified
10.33
the least costly option but more
8.70
prone to oxidation over its service • considered food-safe by the U.S.
7.53
life than ss316 and ss444. Food and Drug Administration
5.6
• Grade ss444 has a lower price • compliant with American Iron and
4.12
point but with the same corrosion Steel Institute (AISI) standards
0.00
resistance as ss316 due to low
0.00
nickel content. However, ss444 is • Sunnik’s stainless steel was also
specially produced and a minimum the first in Malaysia to receive
order quantity is required. SPAN (National Water Services 4 The panels are welded at each 5 The final step is pickling and 6 Hydrostatic Test
Commission) approval for use in corner to form flanges. Welding is passivation following ASTM A380 —
• Grade ss316 maximizes corrosion municipal water applications performed robotically for consistent Standard Practice for Cleaning,
resistance due to its high quality (poor welding can result in Descaling and Passivation of
molybdenum content - suitable for leaking). A three-step dye penetrant Stainless Steel Parts, Equipment
harsh environments like seawater inspection is then performed to and Systems. Pickling and
treatment plants with high chloride detect any pinholes formed and passivation are chemical
levels. rewelding is done if needed. treatments that remove surface
— contaminants and promote
formation of a protective film
(continuous chromium-oxide
passive film).
—
8 9
– –
MODULAR STAINLESS Sunnik stainless steel water tanks are modular - built from panels that are SUNNIK PANEL
either 1m x 1m (3.28 ft. x 3.28 ft.) or 1.22m x 1.22 m (approx. 4 ft. x 4 ft.)
STEEL WATER TANKS – panels, making them easy to install. (larger panels are more efficient for
DESIGN
FLEXIBLE AND EASY larger-size tanks) A tank's size, shape, and location are highly flexible, both
TO INSTALL at time of installation and later if needs have changed. They are watertight PANEL THICKNESS
4m/
thanks to a state-of-the-art nontoxic sealant between the panels. 4.88m(h)
Tank panels are easily transported in CKD (complete-knocked-down) form
in pallets of up to 25 per bundle (equating to one 24,000 liter tank). This
portability enables a range of transportation options, minimizes transportation
costs, and facilitates transportation to rural areas in CKD (complete-knocked-
down). each pallet of up to 25 panels per bundle into containers
3m/
Each pallet weighs less than 1000 kg and can be unloaded separately. No
special skills or tools are needed to assemble – the bolting system requires 3.66m(h)
only an electrical or pneumatic impact wrench. With panel tanks only affected
panels need to be replaced if there's a problem - not the whole tank. Problems
with plastic, concrete, and non-modular steel tanks can mean the entire tank
has to be replaced.
2m/
2.44m(h)
1m/
1.22m(h)
0m
1 tier 2 tiers 3 tiers 4 tiers
NOTE:
i. Thickness of panels is to manufacturing specifications and can be adjusted per customer-manufacturer agreement
to suit the tank's purpose and environment assuming applicable standards and safety factors are met.
Threaded Socket Welded
ii. Manufacturing specifications and design are subject to change without prior notice
Detail of Inlet Detail of Outlet Flange Welded to Tank Panel
into Tank Plate iii. Service water temperature and pH shall be at ambient temperature (38ÅãC) and neutral and constantly maintained
& Overflow flange flange connection
connection at its intended water level.
iv. For tank finish selection and suitability, please seek manufacturer advice.
10 11
– –
CAPACITY TABLE: 1.00 METER X 1.00 METER PANEL (METRIC SIZE PANEL) CAPACITY TABLE: 1.22 METER X 1.22 METER PANEL (IMPERIAL SIZE PANEL)
Table of sizes, approximate weights and nominal capacity of tanks with external flanges-B.S. 1564:1975 (revised) Table of sizes, approximate weights and nominal capacity of tanks with external flanges-B.S. 1564:1975 (revised)
Height of Tank 1,000MM Height of Tank 2,000MM Height of Tank 1220mm (4 feet) Height of Tank 2440mm (8 feet)
Length x Breath Nominal Capacity **
Length x Breath Nominal Capacity **
Length x Breath Nominal Capacity **
Length x Breath Nominal Capacity**
Approx. empty tank Approx. empty tank Plates* Approx. empty tank Plates* Approx. empty tank
mm Plates* M3 Gallons** mm Plates* M3 Gallons** mm Feet M3 Gallons** mm Feet M3 Gallons**
Wt. MT Wt. MT 5mm Wt. MT 5mm Wt. MT
2000 x 1000 8 2 440 0.41 2000 x 1000 14 4 880 0.76 1220 x 1220 4x4 5 1.82 400 0.40 2440 x 1220 8x4 14 7.27 1600 1.15
3000 x 1000 11 3 660 0.56 3000 x 1000 19 6 1320 1.07 2440 x 1220 8x4 8 3.64 800 0.65 3660 x 1220 12 x 4 19 10.91 2400 1.60
4000 x 1000 14 4 880 0.76 4000 x 1000 24 8 1760 1.32 3660 x 1220 12 x 4 11 5.45 1200 0.85 4880 x 1220 16 x 4 24 14.55 3200 2.05
2000 x 2000 12 4 880 0.66 2000 x 2000 20 8 1760 1.12 2440 x 2440 8x8 12 7.27 1600 0.95 2440 x 2440 8x8 20 14.55 3200 1.65
3000 x 2000 16 6 1320 0.87 3000 x 2000 26 12 2640 1.43 3660 x 2440 12 x 8 16 10.91 2400 1.25 3660 x 2440 12 x 8 26 21.82 4800 2.15
4000 x 2000 20 8 1760 1.06 4000 x 2000 32 16 3520 1.73 4880 x 2440 16 x 8 20 14.55 3200 1.55 4880 x 2440 16 x 8 32 29.09 6400 2.65
5000 x 2000 24 10 2200 1.27 5000 x 2000 38 20 4400 2.19 3660 x 3660 12 x 12 21 16.36 3600 1.65 3660 x 3660 12 x 12 33 32.73 7200 2.70
3000 x 3000 21 9 1980 1.12 3000 x 3000 33 18 3960 1.87 6100 x 2440 20 x 8 24 18.18 4000 1.90 6100 x 2440 20 x 8 38 36.36 8000 3.10
4000 x 3000 26 12 2640 1.37 4000 x 3000 40 24 5280 2.25 4880 x 3660 16 x 12 26 21.82 4800 2.05 4880 x 3660 16 x 12 40 43.64 9600 3.25
5000 x 3000 31 15 3300 1.63 5000 x 3000 47 30 6600 2.63 6100 x 3660 20 x 12 31 27.27 6000 2.45 6100 x 3660 20 x 12 47 54.55 12000 3.85
6000 x 3000 36 18 3960 1.88 6000 x 3000 54 36 7920 3.11 4880 x 4880 16 x 16 32 29.09 6400 2.55 4880 x 4880 16 x 16 48 58.18 12800 3.95
4000 x 4000 32 16 3520 1.67 4000 x 4000 48 32 7040 2.75 7320 x 3660 24 x 12 36 32.73 7200 2.85 7320 x 3660 24 x 12 54 65.45 14400 4.40
5000 x 4000 38 20 4400 1.98 5000 x 4000 56 40 8800 3.17 6100 x 4880 20 x 16 38 36.36 800 3.00 6100 x 4880 20 x 16 56 72.73 16000 4.60
6000 x 4000 44 24 5280 2.29 6000 x 4000 64 48 10560 3.61 8540 x 3660 28 x 12 41 38.18 8400 3.30 8540 x 3660 28 x 12 61 76.36 16800 5.00
7000 x 4000 50 28 6160 2.64 7000 x 4000 72 56 12320 4.08 7320 x 4880 24 x 16 44 43.64 9600 3.45 7320 x 4880 24 x 16 64 87.27 19200 5.30
8000 x 4000 56 32 7040 2.95 8000 x 4000 80 64 14080 4.45 6100 x 6100 20 x 20 45 45.45 10000 3.55 6100 x 6100 20 x 20 65 90.91 20000 5.45
5000 x 5000 45 25 5500 2.34 5000 x 5000 65 50 11000 3.58 8540 x 4880 28 x 16 50 50.91 11200 4.00 8540 x 4880 28 x 16 72 101.82 22400 6.00
6000 x 5000 52 30 6600 2.75 6000 x 5000 74 60 13200 4.07 7320 x 6100 24 x 20 52 54.55 12000 4.10 7320 x 6100 24 x 20 74 109.09 24000 6.05
6000 x 6000 60 36 7920 3.15 6000 x 6000 84 72 15840 4.65 9760 x 4880 32 x 16 56 58.18 12800 4.60 9760 x 4880 32 x 16 80 116.36 25600 6.70
7000 x 6000 68 42 9240 3.58 7000 x 6000 94 84 18480 5.17 7320 x 7320 24 x 24 60 65.45 14400 4.65 7320 x 7320 24 x 24 84 130.91 28800 6.95
7000 x 7000 77 49 10780 4.08 7000 x 7000 105 98 21560 5.74 8540 x 8540 28 x 28 77 89.09 19600 6.05 8540 x 8540 28 x 28 105 178.18 39200 8.60
Height of Tank 3,000MM Height of Tank 4,000MM Height of Tank 3660mm (12 feet) Height of Tank 4880mm (16 feet)
Length x Breath Nominal Capacity **
Length x Breath Nominal Capacity ** Length x Breath Nominal Capacity** Length x Breath Plates* Nominal Capacity**
Approx. empty tank Approx. empty tank Plates* Approx. empty tank Approx. empty tank
mm Plates* M3 Gallons** mm Plates* M3 Gallons** mm Feet M3 Gallons** mm Feet 5mm 6mm M3 Gallons**
Wt. MT Wt. MT 5mm Wt. MT Wt. MT
3660 x 3660 12 x 12 45 49.09 10800 4.50 3660 x 3660 12 x 12 36 21 65.45 14400 6.25
3000 x 3000 45 27 5940 2.98 3000 x 3000 57 36 7920 4.01
4800 x 3660 16 x 12 54 65.45 14400 5.45 4800 x 3660 16 x 12 42 26 87.27 19200 7.60
4000 x 3000 54 36 7920 3.61 4000 x 3000 68 48 10560 4.78
4800 x 4800 16 x 16 64 87.27 19200 6.45 4800 x 4800 16 x 16 48 32 116.36 25600 8.75
4000 x 4000 64 48 10560 4.27 4000 x 4000 80 64 14080 5.69
6100 x 4880 20 x 16 74 109.09 24000 7.50 6100 x 4880 20 x 16 54 38 145.45 32000 10.05
5000 x 4000 74 60 13200 4.98 5000 x 4000 92 80 17600 6.56
6100 x 6100 20 x 20 85 136.36 30000 8.55 6100 x 6100 20 x 20 60 45 181.82 40000 11.50
5000 x 5000 85 75 16500 5.74 5000 x 5000 105 100 22000 7.47
7320 x 6100 24 x 20 96 163.64 36000 9.80 7320 x 6100 24 x 20 66 52 218.18 48000 13.00
6000 x 5000 96 90 19800 6.51 6000 x 5000 118 120 26400 8.38
7320 x 7320 24 x 24 108 196.36 43200 10.95 7320 x 7320 24 x 24 72 60 261.82 57600 14.60
6000 x 6000 108 108 23760 7.32 6000 x 6000 132 144 31680 9.39
8540 x 7320 28 x 24 120 229.09 50400 12.30 8540 x 7320 28 x 24 78 68 305.45 67200 16.10
7000 x 6000 120 126 27720 8.18 7000 x 6000 146 168 36960 10.42
8540 x 8540 28 x 28 133 267.27 58800 13.65 8540 x 8540 28 x 28 84 77 356.36 78400 17.75
8000 x 6000 132 144 31680 8.99 8000 x 6000 160 192 42240 11.43
9760 x 8540 32 x 28 146 305.45 67200 15.00 9760 x 8540 32 x 28 90 86 407.27 89600 19.50
7000 x 7000 133 147 32340 9.09 7000 x 7000 161 196 43120 11.54
10980 x 8540 36 x 28 159 343.64 75600 16.35 10980 x 8540 36 x 28 96 95 458.18 100800 21.10
8000 x 7000 146 168 36960 9.97 8000 x 7000 176 224 49280 12.6
9760 x 9760 32 x 32 160 349.09 76800 16.45 9760 x 9760 32 x 32 96 96 465.45 102400 21.30
9000 x 7000 159 189 41580 10.88 9000 x 7000 191 252 55440 13.72
10980 x 9760 36 x 32 174 392.73 86400 17.95 10980 x 9760 36 x 32 102 106 523.64 115200 23.20
8000 x 8000 160 192 42240 10.98 8000 x 8000 192 256 56320 13.81
12200 x 9760 40 x 32 188 436.36 96000 19.40 12200 x 9760 40 x 32 108 116 581.82 128000 24.90
9000 x 8000 174 216 47520 11.94 9000 x 8000 208 288 63360 14.94
10980 x 10980 36 x 36 189 441.82 97200 19.50 10980 x 10980 36 x 36 108 117 589.09 129600 25.30
10000 x 8000 188 240 52800 12.96 10000 x 8000 224 320 70400 16.16
12200 x 10980 40 x 36 204 490.91 108000 21.05 12200 x 10980 40 x 36 114 128 654.55 144000 26.95
9000 x 9000 189 243 53460 13.01 9000 x 9000 225 324 71280 16.25
12200 x 12200 40 x 40 220 545.45 120000 22.80 12200 x 12200 40 x 40 120 140 727.27 160000 29.00
10000 x 10000 220 300 66000 15.19 10000 x 10000 260 400 88000 18.8
13420 x 12200 44 x 40 236 600.00 132000 24.45 13420 x 12200 44 x 40 126 152 800.00 176000 31.00
11000 x 10000 236 330 72600 16.31 11000 x 10000 278 440 96800 20.36
13420 x 13420 44 x 44 253 660.00 145200 26.35 13420 x 13420 44 x 44 132 165 880.00 193600 33.25
11000 x 11000 253 363 79860 17.53 11000 x 11000 297 484 106480 21.73
14640 x 13420 48 x 44 270 718.18 158400 28.10 14640 x 13420 48 x 44 138 178 960.00 211200 35.35
12000 x 11000 270 396 87120 18.75 12000 x 11000 316 528 116160 22.98
14640 x 14640 48 x 48 288 785.45 172800 30.05 14640 x 14640 48 x 48 144 192 1047.27 230400 37.60
12000 x 12000 288 432 95040 19.98 12000 x 12000 336 576 126720 24.67
15860 x 14640 52 x 48 306 850.91 187200 31.90 15860 x 14640 52 x 48 150 206 1134.55 249600 39.90
13000 x 12000 306 468 102960 21.34 13000 x 12000 356 624 137280 26.15
15860 x 15860 52 x 52 325 921.82 202800 33.95 15860 x 15860 52 x 52 156 221 1229.09 270400 42.30
13000 x 13000 325 507 115400 22.76 13000 x 13000 377 676 148720 27.65
Note: *Number of plates does not include partition plates and tank covers.
Note: *Number of plates does not include partition plates and tank covers. Thickness subject to finishes & type of tank.
**a) Nominal capacity are without allowance for freeboad. (Basing on 6.25imp. gallon per cu.ft).
**a) Nominal capacity are without allowance for freeboad. (Basing on 6.25imp. gallon per cu.ft).
**b) To estimate net capacity a reduction from 12.5% on smaller tanks to 2.5% on larger tank should be allowed.
**b) To estimate net capacity a reduction from 12.5% on smaller tanks to 2.5% on larger tank should be allowed.
TYPICAL TANK SUPPORT @ 1.00M C/C TYPICAL TANK SUPPORT @ 1.22M C/C
- All measurement in mm.
200 or Varies
150
support to ensure proper leveling and uniform
150
450
max
under each bottom plate’s flange in one direction
450
flat 150-300
150-300 @ 1000mm centres exceeding 150mm the length @ 1220mm centres exceeding 150mm the length
500
Min
Concrete or breath of tank. Tolerance of ±6.0mm for level
Beam 1000 C/C
Joint or breath of tank. Tolerance of ±6.0mm for level Beam 1220 C/C
Support
and diagonals between each row of support. and diagonals between each row of support.
500
min
12 13
– –
INTERNALLY EXTERNALLY
REINFORCED REINFORCED
BRACING SYSTEM BRACING SYSTEM
Partition OP Truss
OP Truss with
c/w 1 Cleat A Welded
Cleat A Welded
3/8" x 3"
Bolt, Nut + 2 Washer
14 15
– –
PERFORMANCE PERFORMANCE OF
STAINLESS STEEL
Strength vs. corrosion resistance
Proof strength, MPa
650 850
Grade Y ield Tensile Elongation
Yield strength (Rp0.2)
FDX 25TM 1.4635 S82012 ≤ 0.05 0.16-0.26 19.0-20.5 0.8-1.5 0.1-0.6 2.0-4.0Mn
60
Supra 316/4401
FDX 27TM 1.4637 S82031 ≤ 0.04 0.14-0.24 19.0-22.0 2.0-4.0 0.6-1.4 ≤ 2.5Mn
Supra 316L/4404
55 Core 304/4301
Core 304L/4307 Supra 316Ti/4571
LDX 2101® 1.4162 S32101 0.03 0.22 21.5 1.5 0.3 5Mn
Core 304L/4306
Core 305/4303
50 2304 1.4362 S32304 0.02 0.10 23.0 4.8 0.3 Cu
Core Supra 316L/4432
201/4372 Supra 316/4436
45 4307 1.4307 304L 0.02 18.1 8.1
Core Core
Core
347/4550 304LN/4311 Supra 316L/4435 Ultra 725LN Ultra 6XN 4404 1.4404 316L 0.02 17.2 10.1 2.1
40 321/
4541 Core Forta FDX 27 Ultra 654 SMO
301/4310
Ultra 317L Ultra 4439 Ultra 254 SMO
1
For FDX 25TM and FDX 27 TM the range in chemical composition is given.
35 Supra 2
Also available as EDX 2304TM with modified composition for enhanced properties.
Core 316plus
Forta Ultra 904L
Moda 430Ti/4520 301LN/4318 FDX 25 Ultra 4565
30 Moda 439M Forta
Core 4622
Moda EDX
Moda 401S/4000 409/4512 2304 Forta SDX 100
Moda
25 4511
Core
Moda 439/4510
Supra
444/
Forta
DX
Mechanical properties, room temperature Table 2
347/
4550 Core 321/4541 4521 2205 Forta SDX 2507
20
Moda
TYPICAL VALUES1 (1mm) MINIMUM VALUES2
Moda Forta Forta Forta
430/ LDX
410L/
4016 Core Core DX LDX
2404 Outokumpu
15 4003 441/ 434/ 2304 2101
Rp0.2 Rm A50 Rp0.2 Rm A50
Moda 4509 4113 Steel name
S42035/
4589 MPa MPa % MPa MPa %
0
0 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 FDX 25TM 600 800 40 500 700 35
Corrosion resistance (PRE)
FDX 27TM 620 810 38 500 700 35
Moda – Mildly corrosive environments (PRE up to 17) Values for Rp 0.2 yield strength and the A80 for LDX 2101® 610 810 30 530 700 30
elongation are according to EN 10088-2 min.
Core – Corrosive environments (PRE 17 to 22)
values for cold rolled strip. 2304 620 790 27 400 600 25
Supra – Highly corrosive environments (PRE 22 to 27)
Chemical compositions and PRE calculations 4307 300 600 52 170 485 40
Forta – Duplex and other high strength (PRE 18 to 43) are based on Outokumpu typical values.
Ultra – Extremely corrosive environments (PRE > 27)
4404 290 590 46 170 485 40
Please see values for other product forms at
steelfinder.outokumpu.com 1
Typical values for FDX 25TM and FDX 27 TM are in the process of being established.
2
Minimum values according to ASTM A 240, for coil and strip ≤5mm.
Note: No stainless steel survives more than 8% HCI Source: Outokumpu
concentration at room temperature.
16 17
– –
WHICH GRADE IS Salt spray fog test puts materials in a very harsh MANUFACTURING
SUITABLE? environment of high-chloride test medium. Results TECHNICAL
below are based on chloride concentration of 3.0% SPECIFICATIONS
(concentration in seawater is 1.8% and a max of
0.025% in drinking water.) Chromium and molybdenum
(particularly for pitting and intergranular corrosion) are
the most critical stainless steel alloying elements for
corrosion resistance.
General potable water and food grade quality for water
A T ank support I -Beam or R.C. tank support shall be effectively
Application storage or corrosive liquid. Stainless steel tank is (by others) supported continuously under each bottom panel
also suitable for corrosive or seaside environment flange in one direction @ 1000mm or 1220mm centres
exceeding 150mm the length or breath of tank
Approvals & BS1564:1975
Certifications Suruhanjaya Perkhidmatan Air Negara (SPAN) in. 500mmH from ground level and min. clearance of
M
NSF61 500mm shall be provided all around tank perimeter for
Type Grade Cr Ni Mo Ti Nb Application Corrosion resistance TUV SUD PSB Singapore to SS22 : 1979v erection and maintenance purpose
Austenitic SS304 18.1 8.1 0 0 0 i) general purpose grade ood general resistance to atmospheric
G Type ‘ SUNNIK’ stainless steel grade 304, 444 and 316 (L) teel capping flat shall be provided on tank plinth for
S
ii) g
ood resistance to corrosion. Sufficient resistant in most low carbon tank above 3mH
atmospheric corrosion environments, with the exception of marine
iii) food processing and coastal areas. In heavy industrial or Dimension ach panel steel of size 1.0m X 1.0mm or
E Packing ach panel shall be protected with protective sheet to
E
iv) food storing and polluted areas, washing is important to 1.22m X 1.22m square bolted in multiple to suit avoid contamination during handling. Wooden pallet
transporting prevent the formation of deposits, which may storage capacity or size packing and strapping are provided for protection
v) good formability cause corrosion.
Material tainless steel material according to EN 10088-1:2005
S
leaning and
C T he welded area at panel 45º & 90º or 90º on all four
specifications & ASTM A240. Steel plates shall be manufactured
Ferritic SS444 18.50 0 1.8 0.12 0.25 i) heat exchangers and hows better pitting corrosion resistance than
S Sterilization sides shall be tested with Dye Penetrant test to avoid
according to BS EN 10204. The tank panels, stays,
hot water appliances conventional ferritic and austenitic stainless pinholes. All welded area shall be cleaned with pickling
cleats and pads shall be manufactured according
ii) food industry steel. Intergranular corrosion resistance is acid and passivated to protect against contamination
to BS1564:1975 or SS22:1979. Material shall be of
iii) solar panels improved by double stabilization (titanium and and corrosion. Panel handling and sterilization of finish
local or European mills
iv) automotive elements niobium). It is not sensitive to stress corrosion panel shall conform to American Iron & Steel Institute
v) decoration and cracking. Panel ydraulically pressed with a combined double
H (AISI) procedures
architecture flanges welding at an angle of 45º & 90º or 90º
to the face of the panel on all four sides complete Thickness of Tank Panels size(s) : 1M x 1M or 1.22M x 1.22M)
Austenitic SS316 17.2 10.1 2.1 0 0 i) C hemical and how higher resistance than Cr-Ni grades with
S with bolts holes Tank Height: 1m/1.22m : Bottom, sides walls – 2.0mm
petrochemical corrosion rate <0.10mm/year when in contact Tank Height: 2m/2.44m : Bottom, 1 st tier – 2.5mm; side walls – 2.0mm
industries with the following media Reinforcement Tank is supported either internally bracing (stays) Tank Height: 3m/3.66m : B ottom, 1 st tier – 3.0mm; 2nd tier – 2.5mm;
ii) food, pharmaceutical and i) 20% phosphoric acid at boiling and cleats (brackets) or externally by cold-formed 3rd tier – 2.0mm
textile industries temperature hollow sections or I-Beam to ensure rigidity of tank Tank Height:4m/4.88m : B ottom, 1 st tier – 4.0mm; 2nd tier – 3.0mm;
iii) architectural decoration ii) 2 0% sulphuric acid at room temperature up to maximum operating level. The internal 3rd tier – 2.5mm; 4th tier – 2.0mm
iii) 60% tartaric acid at 80°C accessories i.e stays and cleats shall of equivalent
Roof Cover(s) : Min 1.0mm
iv) 50% acetic acid at boiling temperature stainless steel grade of panel with double washer
v) 100% formic acid at 60°C at bottom tier of tank for 4.88M height tank
vi) Beer Tank installation T ank shall be installed in accordance to manufacturer’s
vii) Milk Seismic Up to 1.5G with external reinforcement installation manual, specifications, standards &
viii) 100% oleic acid at 180°C (Earthquake) (upon request) drawings provided or supervise by manufacturer
ix) Petrol authorized person
olts, Nuts &
B Hexagonal shaped and shall be of similar grade of
Washers panel Leak test Leak test with water filling at intermediate level of 1m
Table: Elements in corrosion resistance EN10088. % of Wt
or 1.22m left for 24hours and to be repeated until it
Sealant on-toxic and non-contaminating PVC Foam strips
N reaches the intended water level
is supplied for jointing between flanges of panel and
cleats for water tightness. Sealant shall be tested
Panel ydraulically pressed with a combined double flanges
H
to BS6920:2000 and NSF61 approved
welding at an angle of 45º & 90º or 90º to the face of
oof Cover
R Hydraulically pressed panel cover of 1m X 1m or the panel on all four sides complete with bolts holes
& Airvent 1.22m X 1.22m of similar to size and type (material),
fabricated with 610mm lockable manhole access Reinforcement Tank is supported either internally bracing (angle stays)
and insect proof vent for each compartment of tank. and cleats (brackets) or externally by cold-formed hollow
Min. clearance of 750mm at roof top for ease of sections or I-Beam to ensure rigidity of tank up to
access via manhole hatch. 50Ø or 100Ø Air vent maximum operating level. The internal accessories
shall be rust and vermin proof. i.e stays and cleats shall be equivalent stainless steel
grade of panel with double washer at bottom tier of
Ladders tandard internal of similar height and finishes of
S tank for 4.88M height tank
panel. External ladder(s) can be of similar finish with
tank or hot dipped galvanized to ISO 1461. Safety
cage for external ladder as optional for tank height i. Manufacturing specifications & design are subject to change without
above 3mH prior notice
ii. Manufacturing specifications can be customised subject to mutual
ater Level
W tainless steel or Hot dip galvanized to ISO 1461:2009
S agreement, manufacturer standards and safety factors
Indicator indirect reading mechanical level indicator (ruler type) iii. Service water temperature and pH shall be at ambient temperature (38°C)
and neutral and constantly maintained at its intended water level
O ther Option(s)- PVC transparent tube direct reading iv. For tank finish selection and suitability, kindly seek manufacturer advice
indicator calibrate in meter with float and valves can
be supplied on request
ipe connections
P lange material connected to tank shall be equivalent
F
& nozzles to tank finish and all piping connected to tank must
have its own support and vibration free to tank
18 19
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THE HIGHEST QUALITY IS A TOP PRIORITY
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OUR OFFICE:
PRODUCT CERTIFICATION:
Standards State of Qatar National SPAN National Brunei Water Authority SIRIM Water Regulatory
Organisation Ministry of Science Water Services Hong Kong BS1564:1975 Advisory Scheme,
of Nigeria Interior Foundation Commission UK (WRAS)
Malaysia
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