STARTUP

TST WUI

Important !
You must read the function description before operating,
connecting or starting up door controller.
preliminary
public (B)
2005-09-07
WUI_Inbetriebnahme2_GB.doc
TST Startup WUI

Notes

© Copyright 2004 by
FEIG ELECTRONIC GmbH
Lange Straße 4
D-35781 Weilburg-Waldhausen
Tel.: +49 6471 3109-0
http://www.feig.de
This edition replaces all earlier versions.
The specifications contained in this document may be changed without prior notice.
Transmission and reproduction of this document, use and revealing of its contents are not permitted without
express consent. Violations will result in liability for damages. All rights reserved in case of patent granting or
utility model listing.
This Manual is directed especially at persons involved with starting up / commissioning the TST WUI
controller of FEIG ELECTRONIC GmbH. Starting up the controller must be carried out only by officially
trained electrical experts who are familiar with the safety standards of electrical drive and automation
technology.
The entity which has placed the TST WUI controller in service is solely responsible for the completeness of
the startup manual.
This Manual shows only a small range of the controller functions. Further functions and descriptions for
individual door functions as well as more exact specifications for the controller and hazard notes can be
found in the main description.
The collecting of information in this document has been done to the best of our knowledge and with due
diligence. FEIG ELECTRONIC GmbH does not warrant the correctness and completeness of the information
in this document. In particular, FEIG ELECTRONIC GmbH cannot be held liable for following damages due
to faulty or incomplete information.
Since mistakes can never be completely avoided in spite of our best efforts, we always welcome feedback.
The installation recommendations contained in this document presume favorable surrounding conditions.
FEIG ELECTRONIC GmbH assumes no liability for perfect function in environments alien to the system.
FEIG ELECTRONIC GmbH provides no warranty that the information in this document is free of foreign
copyrights. FEIG ELECTRONIC GmbH does not grant any licenses for its own or foreign patents or other
copyrights in connection with this document. Warranty claims against FEIG ELECTRONIC GmbH are the
right of the direct contractual partner only and are not transferable. Warranty is assumed only for the
products supplied by FEIG ELECTRONIC GmbH. There is no warranty for the overall system.
The description of products, their use, possibilities and performance data are not to be taken as assured
properties and are subject to technical changes.

General notes concerning this document

The following symbols are used in this function description to alert the user to various hazards and useful
tips.

WARNING alerts to a possible hazard to IMPORTANT alerts to information which is

persons if the procedure is not performed as important to the function of the door controller
described. or door.

ATTENTION alerts to possible damage to ) refers to useful information which is useful but
not absolutely necessary for using the TST WUI
the controller. controller

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TST Startup WUI

Table of Contents
1 Safety information 4
2 Technical data 5
3 Installation of the control system 7
4 Electrical connection 8
4.1 Power supply connection............................................................................................................8
4.2 3-Phase Motor connection ..........................................................................................................9
4.3 1-Phase Motor connection ..........................................................................................................9
4.4 Safety edge connection.............................................................................................................10
4.5 Limit switch connection ............................................................................................................10

5 Putting into operation 11

6 Other connection possibilities 12
6.1 Photo eye ....................................................................................................................................12
6.2 External control device..............................................................................................................12

7 Inputs overview 12
8 Outputs overview 13
8.1 Outputs of TST WUI ...................................................................................................................13
8.2 Outputs of TST RWUI.................................................................................................................13

9 General operating instructions for parameterisation 14

10 Functions 15
11 Messages overview 16
11.1 Error messages ..........................................................................................................................16
11.2 Information messages ...............................................................................................................19

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1 Safety information
ATTENTION: IMPORTANT SAFETY INSTRUCTIONS
IT IS IMPORTANT FOR THE SAFETY OF PERSONS TO OBSERVE THESE INSTRUCTIONS. THESE
INSTRUCTIONS MUST BE KEPT:

- All work concerning installation, set-up and maintenance must be carried out exclusively by qualified
staff. You must specifically pay attention to the following regulations : VDE0100, EN 50110
(VDE0105), EN 60204 (VDE0113), EN 50178 (VDE0160), EN 60335 (VDE0700), fire prevention
regulations, accident prevention regulations and the regulations relevant to industrial gates
(ZH1/494, EN12453, EN12978)
- The control system should only be opened when the power supply is completely switched off.
- If the potential-free contacts of the relay outputs or other contact points are operated with external
power. i.e. with a dangerous voltage which can still be live after switching off the control system or
when the mains plug is disconnected, an appropriate warning sticker must be clearly visible on the
control system casing. ("ATTENTION! all mains electricity circuits must be switched off before
accessing the connecting terminals.")
- The control system must never be operated when it is open.
- The control system should only be operated with dismantled CEE connector if the mains supply can
be completely disconnected from the control system by means of a corresponding switch. The mains
plug or the switch used as a substitute must be easily accessible.
- If the connecting cable of this appliance is damaged, it must be replaced by the manufacturer or his
after-sales service or by a similarly qualified person in order to avoid dangers.
- Even after switching off the power supply, there are still dangerous voltages for up to ½ a minute on
the DC-bus capacitors. The discharge time until the voltage values are less than 60 V DC is a
maximum of 1 minute. Touching internal control system components during this discharge time is
dangerous.
- If the switching power supply is defective, the discharge time for the DC-bus capacitors to reach less
than 60 V DC can increase significantly. Here, discharge times of up to 2 minutes can occur.
- If the 24 V control system is short-circuited or extremely overloaded, the switching power supply
does not start although the DC-bus capacitors are charged. The display and LEDs remain dark. It is
not possible to start the power supply unit until after the short-circuit or extreme overload has been
resolved.
- After switching off the power, the power supply unit is still supplied for several seconds by the DC-
bus capacitors and still maintains the power supply function for a certain time depending on the
power supply unit loading.
- The control system must not be operated without a connected protection earth. The absence of
protection earth results in dangerous high voltages, caused by discharge capacities, on the control
system housing. The protection earth connection must be carried out in accordance with EN50178
Section 5.2.11.1 for increased leakage currents >3,5mA.
- The system must not be switched on or operated when wet. This can result in destruction of the
control system.
- If the control systems are used outside the specified temperature range, it must be ensured, using a
regulated and monitored heating system, that the specified operating temperature range is
maintained when the power supply is switched on and during operation of the control system.
- It is prohibited to operate the control system if the keypad or screen is damaged.. Damaged keypads
and screens must be replaced. Touching the keypad with sharp objects must be avoided in order to
avoid damaging the keypad. The keypad is basically only intended to be touched with the fingers.
- Before switching on the control system for the first time, it must be ensured that the plug connectors
and evaluation cards (plug-in modules) are in the correct position. Misplaced or skewed plugging-in
the cards can result in damage to the control system as can installing unauthorised third-party cards.
- When the gate is operated in dead-man operating mode, it must be ensured that the gate area can
be viewed by the operator as safety equipment such as safety rail and light barrier are not effective
in this mode.
- It is forbidden to operate the contactors manually. If the protective foil is destroyed, the guarantee is
void.

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- The parameter setting and operation of the safety equipment must be checked. The adjustment of
the parameters, bridges and other operating elements must only be carried out by qualified staff.

WARNING Disregarding the safety information can be detrimental to health or damage the
control system.

We do not claim to have fully covered the safety information. Please contact your supplier for further
information about the product.

The manufacturer has carefully tested the appliance hardware and software and the product documentation,
however cannot make any guarantee of complete correctness.

Appliance identification (type plate with information about the name and address of the manufacturer, serial
number, type description, power supply and temperature range) must be done by the user.

2 Technical data
Housing dimensions (W x H x D): ca.: 182 x 320 x 93mm (without emergency stop button)
Mounting: upright
Power supply range for 3-phase 3 x 200 ... 415V ±10% / 50 .. 60Hz
current with N corresponds to mains power supply voltage of
115 ... 240V ±10% / 50 .. 60Hz
Power supply range for 3-phase 3 x 115 ... 240V ±10% / 50 .. 60Hz
current without N corresponds o mains power supply voltage of
115 ... 240V ±10% / 50 .. 60Hz
IMPORTANT N must be connected with L2.
Power supply range for 3-phase 3 x 360 ... 400V ±10% / 50 .. 60Hz
current without N in connection with
the option
TST WU-0.0-A –
Supply adjustment 400V
Required fuse 3x 10A Type K
Power consumption max. 30W
Power supply unit without motor
Power consumption 400V 230V 115V
Power supply unit with AC3 motor at Max. 2.2 kW Max. 1.5 kW Max. 0.75 kW
External power supply (230 V): 230 VAC ±10%, 50...60 Hz
(fused on the printed circuit board: 2 AT)
Control voltage / external power 24 VDC ±5%
supply 2: max. 500 mA including all plug-in modules and 12 V connections
fused via self-resetting semiconductor fuse
External power supply 12V: 11.3 VDC ±5%, regulated, max. 150 mA
Control inputs: 24 VDC / typ.15 mA
min. signal duration for input control commands: > 100 ms
all inputs must be connected potential-free or:
IN1 ... IN8: < 2 V: inactive Æ logical 0
> 17 V: active Æ logical 1
IN9 ... IN10: < 5 V: inactive Æ logical 0
>16 V: active Æ logical 1
Safety chain / emergency stop All inputs must be connected potential-free
< 15 V: inactive Æ logical 0
>17 V: active Æ logical 1
Contact load capacity: ≥ 35 VDC / ≥ 200 mA
If the safety chain is interrupted, no movement of the drive is
possible, not even in deadman

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Safety edge input for electric safety edges with 1.2kΩ or 8.2kΩ terminal resistance
and for dynamic optical systems
Relay outputs if inductive loads are switched (e.g. further relays or brakes), they
must be equipped with corresponding noise suppresion
measures (free-wheeling diodes, varistors, RC elements)
Relays K1, K2: ⇒ 24VDC / 500 mA Contacts which have been
⇒ 230 VAC / min. 0.1 A / max. used once for power switching
80 W can no longer switch extra-low
potential-free switching, change- voltage
over contact
Relays K3, ... K14: ⇒ 24VDC / 1A Contacts which have been
⇒ 120 VAC / 0,5A used once for power switching
potential-free switching, N.O. can no longer switch extra-low
contact voltage
Drive output: 3x 400VAC, max. 2.2 kW for AC-3
Reversing contactor is prepared for operating three-phase drives
Max. length of the motor cable: 30m
electromechanical brake 230 VAC-control via switched motor phase and N
Operating temperature range: -10...+50°C
Storage temperature range -20...+70°C
Air humidity up to95% not condensating
Mains cable installation Y, the mains cable must only be replaced by the manufacturer or
his after-sales service or by another qualified person
Equipment mobility stationary
Protection class Protection class I
Equipment type Motor appliance, external motor is not part of the delivery from
FEIG ELECTRONIC GMBH
Vibration low vibration installation, e.g. on a brick wall
Protection class IP54 (IP65 by replacing CEE connection and sealing cable
entries)
All unused cable entries must be closed.
Weight ca. 2.8 kg
Directives Standards:
EMV-Directive: 89/336/EWG EN 50081-1 / 03.93: interference emissions, residential
modified by: 91/263/EWG area
92/031/EWG EN 50081-2 / 03.94: interference emissions, industrial area
93/068/EWG
EN 61000-6-2 / 2001: interference resistance, industrial area
Low voltage directive: EN 60335-1 / 2003: Safety of electrical appliances for
73/023/EWG domestic use and similar purposes /
modified by: 93/068/EWG Part 1
Prototype tested according to: EN12453 / 2001: Usage safety of power-operated gates
– requirements
EN12445 / 2001: Usage safety of power-operated gates
– test methods
Applied national technical EN12978 / 2003: Gates – safety equipment –
specifications concerning the requirements and test methods
directives mentioned above

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3 Installation of the control system

ATTENTION: IMPORTANT INFORMATION FOR SAFE INSTALLATION.
OBSERVE ALL INSTRUCTIONS; WRONG INSTALLATION CAN RESULT IN SERIOUS INJURIES.

WARNING ATTENTION
During install of control system, system • Before installation, the control system must be
must be disconnected from the mains. checked to make sure it does not show any
signs of transport or other damage. Damage
inside the control system can result in
significant consequential damages to the
control system and risk of injury to the user.
• Touching the electronic parts, especially the
components of the processor circuit, is
forbidden.
Electronic components can be damaged or
destroyed by electrostatic discharge.
• Before opening the casing cover, it must be
ensured there are no drill filings lying on the
cover which can fall inside the casing.
• It must be ensured the system is disconnected
from the mains during installation.
• Unused cable entries must be sealed using
Figure 1: Cover installation suitable measures in order to guarantee the
Keypad connection protection class IP54 of the casing.
• The cable entries must not be subjected to any
mechanical loads, especially tensile loads.

Min. 100mm
300

50°C

-10°C

80
Ca. 1300

3x400VAC,
N, PE 160
Min. 100mm

Figure 3: Drilling plan

Figure 2: Installation of the control system

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4 Electrical connection
• All control voltage inputs are galvanically
WARNING isolated from the power supply by means of a
reinforced insulation. We recommend at least
• Connection, testing and maintenance work on one additional isolation with a nominal voltage
the open control system must only be carried > 230 V (according to EN 60335-1) for all
out in a voltage-free state. You must pay components which are to be connected to the
particular attention to the points mentioned in control system.
the safety information. • Very high electrostatic charges take place
• There are still up to 2 minutes of dangerous especially for fast-operating rollup plastic
voltage after switching off the control system. gates. Damage to the control system can result
• Touching the electronic components is from this voltage discharge. Therefore, suitable
dangerous due to residual voltages. countermeasures must be taken to prevent
electrostatic charging.
• The control system must never be operated
while the housing cover is open. • Maximum cross sections for connection of the
printed circuit board terminals.:
ATTENTION Single Fine strand
wire (with/without
(rigid) wire end
• Before switching on the system for the first
ferrule)
time after completing the wiring, it must be
Screw terminals 2.5 1.5
checked whether all motor connections on the
control system and on the motor are tightened Plug-in terminals 1.5 1.0
and the motor is switched to star or delta Motor terminals 2.5 2.5
correctly. Mains connection 2.5 1.5

4.1 Power supply connection

L3 L2 L1

L3 L2 L1 13 +A1 L1 L2 L3 13 +A1

1
41 42 43

X28
X22
K500

K501

T1 T2 T3 14 -A2 T1 T2 T3 14 -A2
31 32 33 34 35 36

L3.1
extern

PE PE PE N T1 T2 T3
X20

L1.3 N
X10 N X13 10 11
X14
12 20 21 22
X15

N
PE

CEE plug Fuse L3

5 pole, 16A, red 10 A / Type K
IMPORTANT
L2
The mains plug must be L1
visible and accessible N
from the control system. PE
Figure 4: Mains cable connection

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4.2 3-Phase Motor connection

L1 L2 L3 13 +A1 L1 L2 L3 13 +A1
-L3

-L2

-L1 1
X28

K 2 0 0 - C lo s e K 200 - O pen

K500

K501

31 32 33 34 35 36
T1 T2 T3 14 +A T1 T2 T3 14 +A1

PE PE PE N T1 T2 T3

X20
L 3 .1 N N 10 11 12 20 21 22
X10 X13 X14 X15

K1 Com
K1 NO

K2 Com
K1 NC

K2 NO

K2 NC
rotating flashing light 1
Magnet voltage
T1 T2 T3

PE
L 1 -3 N PE
400 VAC M

3~

Figure 5: 3-Phase Motor connection

4.3 1-Phase Motor connection

L1 L2 L3 13 +A1 L1 L2 L3 13 +A1
-L3

-L2

-L1

1
X 28

K 200 - C lose K 200 - O pen

K500

K501

T1 T2 T3 14 -A 2 T1 T2 T3 14 -A2
31 32 33 34 35 36

PE PE PE N T1 T2 T3
X20

L3.1 N N 10 11 12 20 21 22
X10 X13 X14 X15
K1 Com
K1 NO

K2 Com
K1 NC

K2 NO

K2 NC
Rotating flashing light 1
Magnet voltage

U1 V1 U2 W2

PE
N L PE

230VAC

M 1~

Fig. 6: 1-Phase motor connection

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4.4 Safety edge connection

„electric“ safety
41 42 43 44 45 51 52 53
X23 edge
X22 41 42 43 44 45 51 52 53
X23
X22
Dynamic optical
J400 system e
43 44 J 400: 1 - 2 3 1 J400

brown white 1,2K 8,2K J 400: 1 - 2 3 1

Safety 1,2K 8,2K

edge Green

Receiver W hite
Brown
Term inal
8k2

resistor
OFF S300 ON
The Jumper
J 400 is
J400 placed in the Trans-
Inside 3 1
upper right mitter
(brown) corner of the
1,2K 8,2K
PCB
Outside
(white)

Figure 7: Safety edge connection

Different types of safety edges can be connected, such as e.g.:
• Electrical safety edge with 1.2kΩ or 8.2kΩ terminal resistor.
• Dynamic optical systems.
If one of these types of safety edges is connected when the TST WU gate control system is switched on, it
will be recognised automatically.
IMPORTANT If no safety edge is connected, automatic closing of the door is not possible.
It is possible to connect other types of safety edges. Please contact the gate manufacturer for this.

4.5 Limit switch connection

43 44 45 54 71
41 42 61 62 63 64 65 66
X24
X22
Limit switch CLOSE
Limit switch OPEN
+24V
Emergency stop circuit

thermopill

Figure 8: Cam limit switch

Figure 9: Cam limit switch connection

IMPORTANT
Check the electrical connection again before operating the control system.
The appliance can be damaged by wrong connections.

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5 Putting into operation

1. Move the barrier to ca. 10 cm before the closed position with the À DOWN key.

IMPORTANT Distance is very much dependent on the type of barrier and the speed, increase the
value for fast gates.
If the movement direction is wrong, the motor rotating field is incorrect: switch off the control
system and change 2 motor connections.

2. Set the bottom limit switch so that it just activates.

IMPORTANT Limit switch in the end positions must not be run over!

3. Move the barrierto ca. 10 cm before the open position with the ¿ UP key.

IMPORTANT Distance is very much dependent on the type of barrier and the speed, increase the
value for fast gates.

4. Set the top limit switch so that it just activates.

IMPORTANT Limit switch in the end positions must not be run over!

5. If required for the type of barrier: set the top and bottom EMERGENCY limit switches.
)Connect N.C. contacts e.g. in the safety circuit in series with thermopile.
6. Go to parameterisation mode by pressing the Å STOP and ¿ UP keys and select parameter P.980
"Service Mode", open this and set parameter value "2" to "0" (automatic mode)

7. Leave the parameterisation mode by pressing the Å STOP key for a long time (3 sec.).

8. If necessary correct the OPEN and CLOSED limit switch positions by fine adjustment of the stop
positions in automatic mode.

WARNING In order to avoid unintended operation of the barrier, only carry out the
adjustment of the limit switches when EMERGENCY STOP is pressed or the control system is
switched off !

9. Barrier can now be operated in automatic mode.

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6 Other connection possibilities

6.1 Photo eye 6.2 External control device

61
X23 51 52 53 54
64 65 66 71 72 73
X25 74 75 76 X24

CLOSE
STOP
+24V
OPEN
GND

+24V

STOP

CLOSE
OPEN
Figure 10: Photo eye connection Figure 11: External control device

7 Inputs overview

1 2 3 8 9 10 4 5 6 7
31 32 33 34 35 36 41 42 43 44 45 51 52 53 54 61 62 63 64 65 66 71 72 73 74 75 76 81 82 83 84 85 86
X20 X22 X23 X24 X25 X26
GND
Si-Lei

Open Ext. 1
GND
+12V

+24V
Pull switch OSCS

GND

GND

GND
Dead man / Auto
+24V

+24V
Pull switch EO

GND

+24V

Arm blocked
GND
Close Ext.

GND
Arm broken / Crash

+24V

Photo eye
Limit CLOSE
Limit OPEN
E-Stop ext. 11
E-Stop ext. 12
E-Stop ext. 21
E-Stop ext. 22
Door switch

Thermopill

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8 Outputs overview

8.1 Outputs of TST WUI

K500

K501
T1 T2 T3 14 -A2 T1 T2 T3 14 -A2

35 36
33 34
31 32
PE PE PE N T1 T2 T3

X20
L3.1 N N
X10 X13 X14 10 11 12 20 21 22 X15

K1 Com

K2 Com
K2 NO

K2 NC
K1 NO

K1 NC
T1 T2 T3
Magnet Rotating
PE
voltage flashing light
M
3~

Abbildung 12: Outputs TST WUI

8.2 Outputs of TST RWUI

K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14

211 212 213 214 215 216 217 218 221 222 223 224 225 226 227 228 231 232 233 234 235 236 237 238
Stop synchrone barrier
Transmission Det. 2 (N)

Counter +
Transmission Det. 1 (V)

Counter -
Barrier Closed
Open synchrone barrier

Barrier Open

Green traffic light from outside

Green traffic light from Inside

Close synchrone barrier

Fault

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9 General operating instructions for parameterisation

Starting parameterisation mode

1. the first decimal position flashes
Switch on the when service mode is active
gate control
system
Switch on control system
Content of the display depends on .‘ . . .
the status of the control system
2. STOP Press Stop button and keep it pending messages are displayed,
Å (permanent) pressed e.g.;: E. 2 0 1
¿
3. Up Press Up key and keep it after ca. 2 seconds waiting:
(permanent) pressed In parameterisation mode P. 0 0 0
Parameter selection when parameterisation mode is active
select desired parameter

¿ UPor A T T E N T I O N:
Not all parameters are directly
the parameter value can be displayed
or modified (see below)
P. . . .
À DOWN visible or modifiable depending display varies according to the
selection
on password and type of
security level set
Parameter editing for selected parameter
1. Control system in Display of the desired parameter
parameterisation mode name P. 0 1 0
2. the current parameter value is
Å STOP (short) Open the parameter displayed:
if the current parameter value in force
5
3. Up key for increasing
¿ Up parameter value
is changed, the decimal positions
flash 6 ‘
or Down key for reducing the
À Down parameter value 4 ‘
4. the parameter counts as saved when

or
Å STOP (long) save amended parameter
discard amended parameter
value no positions are flashing any more
cancellation, the original parameter
6
STOP (short)
value value is displayed again 4
5. for changing to the display of
Å STOP (short) the parameter name
Display parameter name
P. 0 1 0
Leaving parameterisation mode
STOP (long) parameterisation mode is The last saved value is obtained
Å stopped immediately, gate automatically ....
operation is active again
Reset the control system
Å+¿+À press simultaneously and keep pressed for ca. 3 seconds.

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10 Functions
IMPORTANT
Not all parameters are always avaiable and visible. This depends on parametersetting and the used
software version.
Changes of the software and of the parameterfunction can be done without previous announcement.

[Unit] Gate functions Factory

P. Adjustment setting
range
[Cycles] Display cycles counter
000 Display: 1234567 ⇒ 1234. À-press .567
Display: 67 ⇒ 67
[Cycles] Display the number of cycles still operable until maintenance is necessary. -1
005 Display: 1234567 ⇒ 1234. À-press .567
Display: 67 ⇒ 67
[s] Forced closing time: 0
012 0 ... 200 Closing starts after this time has run out. The time starts when open or
close travel has stopped. Hold open time and clearance time have higher
priority, means if one of these times is running the forced closing time is
not running. This is also the case if the barrier is in the upper position
while switching on the controller.

[Unit] Diagnostics Factory

P. Adjustment setting
range
Display error memory / faults
920 ⇒ Open by pressing STOP key again,
⇒ Scroll with UP / DOWN keys
⇒ Close by pressing STOP key.
⇒ Leave with Cancel "EB-". Eb 1
Eb 1 • Eb 1 → Error messages 1 (most recent) or. Er--
Eb 2 • Eb 2 → Error messages 2 or Er--
... ...
Eb 7
• Eb 7 → Error messages 3 or. Er--
Eb 8
• Eb 8 → Error messages 4 or. Er--
Ebcl
Eb - • Ebcl → delete complete failure memory
• Eb - → Cancel
(Display noEr: no errors)
Display the software version
925
) You will find more parameters and functions in the main handbook of the controller TST WUI

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11 Messages overview

11.1 Error messages

Improper end positions

Position too far up • Too small a parameter value for upper emergency limit switch
F.000 • Upper limit switch range (limit switch band) too small
• Mechanical brake defective or improperly set
•
F.005 Position too far down •
Too small a parameter value for lower emergency limit switch
Lower limit switch range (limit switch band) too small
• Mechanical brake defective or improperly set

Implausibilities in door movement

Run time exceeded (during • current motor run time has exceeded set maximum run time, door
F.020 opening, closing or deadman) may be sticking or is blocked
• If using mechanical limit switches, one may not have tripped
Lag error (position change of • Barrier or motor is blocked
F.030 the door is less than expected) • Too little power for lift torque
• To little speed
• Mechanical limit switch was not left or is defective
•
F.043 Pre-limit
barrier)
switch fault (light The pre-limit switch for the light barrier remains activated even in
the middle end position or upper end position.

Maintenance counter exceeded

Fault: Maintenance is required • Service counter has expired
F.080

Parameters not set

Controller not parameterized • The basic parameters (P.205) for the TST WUI controller have not
F.090 yet been set.

Safety chain faults

Internal E-Stop „push-button“ • E-Stop chain was interrupted starting at input „internal E-Stop“
F.201 tripped without parameterizing mode having been selected
• Internal parameter or EEPROM checks defective, pressing the
or Watchdog (computer STOP key provides additional information about the cause
monitor)
External E-Stop 1 tripped • E-Stop chain was interrupted starting at Input 1 (terminals 1 and 2)
F.211
External E-Stop 2 tripped • E-Stop chain was interrupted starting at Input 2 (terminals 3 and 4)
F.212

Faults in the safety chain

Short circuit detected on edge • Short circuit detected on edges with normally closed contact
F.360 input
Number of edge trips for • Parameterized, maximum number of safety edge trips during a
F.361 closing has reached set limit door cycle was exceeded

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Faults in the safety chain

Redundancy failure at • One of the two channels of the shortcut evaluation is not working
F.362 shortcut or is not the same with the second one Æ control board defective
• Dynamic optical systeme connected but not programmed
with parameter P.460.
Interruption on edge input • Connection cable defective or not connected
F.363 • Termination resistor incorrect or missing
• Jumper J600 incorrectly set
Safety edge testing failed • Safety edge was not activated as expected when
F.364 requesting a test.
• The time between request for testing and actual testing not
in agreement
Redundancy failure at • One of the two channels of the interruption evaluation is not
F.365 interruption working or is not the same with the second one Æ control board
defective
• Dynamic optical systeme connected but not programmed
with parameter P.460.
Too high a pulse frequency • Defective optical safety edge
F.366 for optical safety edge • Defective input for internal safety edge
•
Internal safety edge • An internal safety edge is connected but deactivated
F.369 incorrectly parameterized
Safety bar testing failed • Pre-limit switch for safety edge incorrectly set or defective
F.374 • Processing module defective
• Safety edge defective
Fault in pre-limit switch for • Pre-limit switch for turning off the safety edge or reversing after
F.385 safety edge safety edge tripping remains tripped even in the upper end
position.

General hardware faults

Controller hardware reset • Excessive noise on supply voltage
F.400 detected • Internal watchdog tripped
• RAM error

Positioning system faults

Position sensing defective For mechanical limit switches:
F.700 • At least one limit switch does not correspond to the
configured active status.
• An implausible combination of at least 2 active limit
switches

Internal system faults

Internal 2.5 V reference • Hardware defect
F.920 voltage incorrect
Internal 15 V voltage incorrect • Hardware defect
F.921
E-Stop chain not complete • Not all E-STOP inputs are separately jumpered although
F.922 the entire E-Stop chain is jumpered
• Redundant checking of the E-Stop chain tripped
External watchdog incorrect • Defective hardware or noise-saturated environment
F.930
ROM error • Wrong EPROM code
F.931 • Defective hardware or noise-saturated environment
RAM error • Defective hardware or noise-saturated environment
F.932

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Internal system faults

Stack error • UserSTack or SystemStack overflowed
F.935 • Possible software error due to recursive invocations (e.g.
profile)
Wrong parameter checksum • New EPROM version with different parameters
F.960 • Controller not yet initialized
Checksum from calibration • New EPROM version with different EEPROM structure
F.961 values etc. • Controller not yet initialized
Converter parameters not • New EPROM version
F.962 plausible • Controller not yet initialized
F.963 Ramp parameters not • New EPROM version
plausible • Controller not yet initialized
Program version / • New EPROM version
F.964 manufacturer code • Controller not yet initialized
Plausibility Param.block error • New EPROM version
F.970 • Controller not yet initialized
• Some parameter is implausible

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11.2 Information messages

General messages
STOP Stop / Reset state, wait for next incoming command
_Eu_ End position Lower Eu
≡Eu≡ End position Lower locked → no raising possible (e.g., lock-door)
ZUF@ Closing active
-Eo- End position Upper Eo
≡Eo≡ End position Upper locked → no closing possible (e.g., safety edge)
@AUF Opening active
-E1- End position middle E1 (intermediate stop position)
≡E1≡ End position middle locked → no closing possible (e.g., safety edge)
FAIL Fault → only deadman travel is possible, possibly automatic opening
≡NA≡ E-Stop → No travel possible, hardware safety chain interrupted
NOTF E-travel → Deadman travel without taking into account safeties, etc.
'Hd' Manual → Deadman mode
ParA Parameterizing
'Au' Automatic → indicates change from „Manual“ to „Automatic“ status
'Hc' Semi-automatic → indicates change from „Manual“ to „Semi-automatic“
WU Initial display after power up (Power Up and self-test)
Status messages during deadman
Hd.cL Deadman close (membrane key: CLOSE)
Hd.oP Deadman open (membrane key: OPEN)
Hd.Eu End position Lower reached, no further deadman close possible
Hd.Eo End position Upper reached, no further deadman open possible
Hd.Ao Outside of permitted Eo position (no deadman open possible)
Information messages during Automatic mode
I.080 Maintenance required soon / service counter nearly expired
I.100 Speed by reaching the upper limit switch is to high
I.150 Speed by reaching the lower limit switch is to high
I.160 Continuous CLOSED still active
I.170 Forced opening being performed
I.180 Waiting for Foil key pad command
I.185 Reset necessary (P.408)
I.199 Door cycle not plausible (re-initialize Æ Parameters)
I.310 Open-command on Door2 being issued
Information messages while parameterizing
noEr Error memory: no error saved
Er-- Error memory: if error but no associated message found
Prog Programming message while carrying out original parameter or default set
General inputs
E.000 OPEN key on membrane keypad
E.050 STOP key on membrane keypad
E.090 CLOSE key on membrane keypad
E.101 Input 1
E.102 Input 2
E.103 Input 3
E.104 Input 4
E.105 Input 5
E.106 Input 6
E.107 Input 7
E.108 Input 8
E.109 Input 9
E.110 Input 10
Safety/Emergency stop chain

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E.201 Internal E-Stop „pushbutton“ tripped

E.211 External E-Stop 1 tripped
E.212 External E-Stop 2 tripped
Safety edge, general
E.360 Activation of internal safety edge
E.363 Fault in internal safety edge
E.370 Activation of external safety edge
E.373 Fault in external safety edge
E.379 External safety edge activated but not yet plugged in
RC plug-in module
E.401 RC Channel 1
E.402 RC Channel 2
Induction loop processor plug-in module
E.501 Detector Channel 1
E.502 Detector Channel 2

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