CALCULATION

CONTENT

1.0 TANK STRUCTURE DESIGN

1.1 DESIGN DATA

1.2 APPLICABLE DATA
1.3 MATERIAL SELECTION
1.4 SHELL PLATE
1.5 BOTTOM ANNULAR PLATES
1.6 BOTTOM SKETCH PLATES
1.7 ROOF PLATES
1.8 CURB ANGLE SIZING
1.9 FRANGIBILTY CHECK

2.0 WIND ANALYSIS

2.1 SHELL STABILITY CHECK AGAINST WIND LOAD

2.2 OVERTURNING MOMENT DUE TO WIND LOAD
2.3 ANCHORAGE REQUIREMENT DUE TOWIND LOAD
2.4 INTERMEDIATE WIND GIRDER SIZING

3.0 SEISMIC ANALYSIS

3.1 DESIGN APPROACH

3.2 IS 1893 + API 650
3.2.1 INPUT DATA
3.2.2 TIME PERIOD
3.2.3 SEISMIC COEFFICIENT
3.2.4 BASE SHEAR
3.2.5 OVERTURNING MOMENT
3.2.6 VERTICAL EXCITATION
3.2.7 ANCHORAGE
3.2.8 SHELL COMPRESSION
3.2.9 HYDRODYNAMIC STRESS
3.2.10 FREEBOARD
3.2.11 SLIDING RESISTANCE
4.0 FOUNDATION LOADING DATA
5.0 OPEN TYPE VENT DESIGN CALCULATION
6.0 TANK STRUCTURE DESIGN
1.1 DESIGN DATA

Capacity of tank : 21.2 cu.m. 2,647 ft3

75 m3

Type of Tank Roof. : fixed tank roof

Diameter of Tank (D): 3.38 m dia 12.57 f

Height of Tank (H) 6.5 m ht. 21.33 ft

dH. : p/12 g. 0 feet. Design check : dH not applicable as per f 2

HHLL : 6350 m ht 2426 ft Design check : freeboard adequate

Design Liquid Level “h” :6.5 m ht 21.33.

Design Code

Project Documents

Product Stored

Product Specific gravity

Design Specific Gravity “g”

Design Pressure

Design Vacuum

Test Pressure

Design Metal Temperature

Operating Temperature

Pumping Rate

Roof Live Load

Basic Wind Speed@10m

Wind Design / Zone

Seismic Design

Seismic Design Code / Zone

Zone Factor

Anchorage

Reduction Factor

Soil Profile Type

SUG

Imp Factor le

Reduction Factor

Tank Material of Construction

Insulation

Insulation THK

Corrosion Allowance

Nominal Radius of the Tank, r

Number of Courses

Course Width

Height of Bottom Course

Roof Slope
Height of Roof

Centroid Height of Roof

APPLICABLE APPENDICES

CL. 1.1.10 a) Annex C Not Applicable

CL. 1.1.12 b) Annex E Applicable

CL. 1.1.13 c) Annex F Not Applicable since Internal Pressure Does not exceed weight of roof

CL. 1.1.15 d) Annex H Not Applicable

CL.1.1.20 e) Annex M Not Applicable

CL.1.1.23. f) annex p is not applicable (unless specified by purchase)

CL.1.1.24. g) annex s not applicable

CL.1.1.28. H) annex v not applicable

CL.1.1.17. I) annex j is required

1.3 MATERIAL SELECTION

COURSE MATERIAL YIELD TENSILE Sd St COURSE WIDTH

PSI PSI PSI PSI (M / FT)
1 A 283 Gr C KILLED 30000 55000 20000 22500 2.3 / 7.55
SHELL 2
3

BOTTOM A 283 Gr C KILLED 30000 55000 20000 22500

ROOF A 283 Gr C KILLED 30000 55000 20000 22500
1.4 SHELL PLATES

CL.1.1.1 UPLIFT DUE TO INTERNAL PRESSURE = Design pressure X Area

W = Weight of roof

Internal pressure does not exceed weight of roof, hence design as per basic API 650
provision

CL.F.1.2 As per API 650 Annex F (Fig-1)

Uplift due to internal pressure = Design pressure X Area

W = Weight of shell, roof & framing

Design as per Annex F.2-F.6 not applicable

CL.F.2 As per API 650 Annex F.2

In calculating shell thickness for Annex F tanks that are to be anchored to resisted uplift due

to internal pressure, H shall be increased by the factor P/(12G)

As per F.2, Factor to be added to H:

P/12G =

Where

P = Design pressure in inch of water

G = Design specific gravity

Design as per F.7 not applicable

CLj .3.3, shell plated shall be designed In accordance with the formula given in A.4,1 but the nominal
thickness of shell plates shall not be less than following

A)

B)

Cl a.4.1 al 650 the nominal thickness of shell plates shall not less Than that computed from the stress on
the vertical joints using the following formula:

CL 5.6.3.2 The minimum thickness of shell plates shall be

td = ((2.6D (H-1) G / Sd) + C.A

tt = (2.6 D (H-1))/ St

Where

td = Design shell thickness, in inches

tt = Hydrostatic test shell thickness, in inches

D = Nominal tank diameter, in feet

H = Design liquid level, in feet

G = Design specific gravity of the liquid to be stored, as specified by the Purchaser

C.A = Corrosion allowance, in inches

Sd = Allowable stress for the design condition, in pounds per square inches

St = Allowable stress for the hydrostatic test condition, in pounds per square inches

Thickness calculation for the first course(t)

=
=

Thickness calculation for first shell course (td)

td = ((2.6D (H-1) G / Sd) + C.A

Thickness calculation for first shell course (tt)

tt = (2.6 D (H-1))/ St

Course Material Height Td Tt Treq Tprovided Shell weight

mm mm mm mm mm MT
1
2
3
4

Top shell courses =

Radiography will be taken as per ci.8.1.2 of abi 650

(1.5) bottom annular plates

Ci.5.5.3, api 650 as per Ci.5.5.3, api 650. =

 Hence, ci.5.5.3 is applicable =

Note b, table 5-1b. Hydrostatic test stress in first shell course :

Thickness as constructed of first shell course. Tas constructed =

Required plate thickness of first shell course of hydrostatic test design tt =

Hydrostatic test stress (st) =

Hydrostatic test stress in first shell course =(tt/t) x st =

Product stress in first shell :

Corroded plate thickness of first shell course =

Required corroded plate thickness of first shell course for product design t d =

Product design stress (sd) =

Product stress in first shell course =(td/t) x sd =

Governing stress in first shell course =

Governing thickness in first shell course =

1.tank structure design

Table s -1b, api 650 Governing stress in first shell course is less than

Plate thickness of first shell course is less than

Minimum thickness of annular plate excluding the corrosion allowance =

Minimum thickness required including corrosion allowance =

Thickness provided tb. =

Ci.5.5.2, api 650. The minimum radial width of the annular plate at any point around circumstance off
the tank shell be either AW1OR AW2 whichever is greater

AW1 =Wr + tbot +Aproj +Atap

Where, = minimum radial width between the inside of the shell and any lap welded joint in the =
Tbot = thickness of the bottom shell course =

Aproj. = projection of annular plate outside the shell =

Atap. = annual sketch plate lap =

Aw1 =

Aw2 =

Where,

Tb = thickness Of annual plate =

H =design liquid level

G = design specific gravity of product =

Aw2 =

Note 3, ci.e.6.2.1.1.2,api Annular plate thickness = bottom sketch plate thickness , henpecked aw3 may not
be governing

AW3 = LS + TBOT + TPROJ + ATAB =

Where;

Ls = the minimum projection (L) of the supplied thicker annular ring inside the wall shall be the greater of

L1. =

L2. =

L3. =

Ls. =
Therefore, minimum radial width of annular plate at any points around the circumstance of the tank
shell shall be

Provide annular plate with min . Radial width =

(1.6) bottom sketch plates

As per ci 5.4.1, Thickness of sketch plates :

Minimum. Nominal thickness required (excel.c.a). =

Corrosion allowance. =

Minimum required thickness. =

Thickness provided. =

Weight of tank bottom (excluding of annular plates) (corroded). =

Weight of annular plates (corroded). =

Weight of tank bottom (corroded) =

(1.7) roof plates

As per ci 5.10.2.2, Fixed roof

Minimum nominal thickness required (excel c.a ). =

Corrosion allowance =

Minimum thickness required =

Thickness provided =

Weight of tank roof plates. ( corroded ). =

Weight of tank roof structure. =

Fixed roof plate shall have minimum 5 mm thickness

As per ci.5.10.2.2, increased thickness may required for supported cone roofs (see 5.10.4.4)

As per ci 5.10.4.4, Rafters shall be spaced to satisfy :

B=t(1.5 fy/p)”

B=max allowable roof plate span measured circumferentially from center to center of rafters

Fy= specified minimum yields of roof plate

T= corroded roof thickness

P= uniform pressure as determined from load combination given off ci 5.2.2, api 650

T= greater of load combination (e)(1) et (e)(2)

1) DL+(LROR SU OR SB)+ 0.4 PE =( Uniform roof plate weight +misc wt)

2) DL+Pe+0.4(LR OR SU OR SB)

Where,

DL (dead load). =

Lr (roof live road). =

Pr (external pr)

B=

B.=

The provided rafter span and roof plate thickness plate

(1.8) curb angel size

As per

Cl 5.1.9 (e).Top curb angel shall be minimum size as indicated below or of alternate size with
equivalent section modules

Required as per code

Provided
Unit weight

Weight

Provided curb angel size is adequate

(1.9) frangibility check

As per cI 5.10.2.6, For a frangible joint, cross sectional area of roof shell connection “a”, shall not exceed the
following

A=

DLS =

A=

Where,

dLS (or) w = total weight of the shell Et any framing ( but not roof plates )

Supported by he shell ET roof , in lbs = ws + wrs

Ws = weight of shell
Wrs = weight of roof structure + miscellaneous items on shell

Tan 0 =roof slope

Corrosion allowance considered Shell. =

Shell. =

Roof =

Area of top angel plus the participating roof ET shell

Ac = cross sectional area of top angles =

As per flg f.2 notes Wc = maximum width of participating shell =

Where,

Rc = inside radius of tank shell

=
Tc =thickness of shell plates (provided ). =

Tc = thickness of shell plates ( corroded). =

As per flg f.2 notes. Wh = maximum width of participating roof =

Where,

As per flg .2 notes R2 length of the normal to the roof , measured from the vertical centerline of the tank =

Th = the thickness of the roof plate =

Participating area of shell plate= as =

Participating area of roof plate =ar =

Therefore, total area “at” of roof shell injection =

As per cI .5.10.2.6. As. =

CI .5.10.2.6. Frangible roof :

A) For tank 15mm (50 ft) in diameter or greater , the tank shall meet all the following
1) The slope of the roof at the top angle attachment does not exceed 2:12

Provided attachment is 1:12 = hence safe

2) The roof supported members shall not attached to the roof plate
Since roof support members are attached to the roof plate, the roof is non frangible