Catálogo Termoweld
Catálogo Termoweld
Here is your new thermOweld® Master Catalog, our largest-ever reference source for the world’s premier line of
grounding products! We are constantly developing new products and you can expect more from thermOweld® in the near
future, as we strive to provide you with the best and easiest-to-apply grounding products in the industry.
Today, we provide superior quality thermOweld® products in more than 55 countries worldwide with the industry’s
shortest lead times, highest on-time delivery and industry-leading Same Day Service. thermOweld® is part of Continental
Industries, Tulsa, Oklahoma, USA. Our company is ISO 9001 Certified with over 50 years of continuous success.
We listen to our customers and we welcome your comments and suggestions to make sure we support you by calling us
at 800-558-1373 in North America or +1(918)6275210 International. It’s no wonder we are called The Contractor’s Choice!
To our customers of many years, we thank you for your loyalty and for honoring us with your business. Without you, we
would not be the successful company thermOweld® is today. If you are new with us, we will work hard to welcome you and
trust that you too will experience the thermOweld® difference in products, service and people.
From all the good people of thermOweld®, we thank you for specifying, buying and installing with us!
Section 2 Connections\Molds for use with AWG Conductors & Bus Bar���������������31-82
Section 14 Index����������������������������������������������������������������������������������������������������������������������294-322
Due to our continuous improvement efforts, all thermOweld® products and specifications are subject to change without notice.
NOTE: thermOweld, EZ Lite, EZ Lite Remote, Contact GM, SDS & Ci thermOcap are registered trademarks of Continental Industries.
14. Limitation of Liability - No claim of any kind, including patent infringement, 19. Applicable Law - Jurisdiction – Any legal claims shall be controlled under the laws
whether as to goods or services delivered or for non-delivery of goods or services, shall of the State of New York. Seller and Buyer agree to accept and be bound by the exclusive
be greater in amount than the purchase price of the goods or services in respect of which jurisdiction of the federal and state courts of the State of Delaware. Terms and Conditions
such damages are claimed, except as otherwise stated herein, seller will not, under any February 2013
Technical Information
Section 1
Section 1
Technical Information
Description............................................................................................ Page #
1.3 Grounding...................................................................................................................................9
Substation
2
9
Buildings
8
3 4 5 7
Technical Information
Section 1
Nuclear Plant
4
9
7
7 8 9
Technical Information
IMPORTANT? CHARACTERISTICS OF A GOOD
GROUNDING SYSTEM
Section 1
Good grounding (earthing) starts with a robust, durable,
low-resistance connection between the earth and electrical
equipment or electrical circuit ground. This necessary • Good electrical conductivity
low-resistance connection insures the proper ground • Conductors capable of withstanding high fault
path for personnel safety and the proper functioning of
currents
electrical and electronic devices. Whether to present a
good reference ground, direct a faulty circuit’s potential • Long life - at least 40 years
to ground, or to dissipate an electrical surge or lightning
strike, a uniform ground with the earth is essential in • Low ground resistance and impedance
today’s infrastructure.
The basic philosophy of any grounding installation
Many factors, including soil resistivity, installation should be an attempt to maximize the surface area
accessibility, layout and surrounding physical features must of electrodes or conductors with the surrounding
be taken into consideration when establishing a superior
soil. Not only does this help to lower the earth
grounding system. On this page we highlight some key
areas to consider in your grounding system and remind you resistance of the grounding system, but it also
that all electrical systems must be built in accordance with greatly improves the impedance of the grounding
applicable codes and standards for your area. system under lightning surge conditions.
Low impedance is the key. All grounding connections Equipotential bonding helps ensure that
should be as short and direct as possible to minimize hazardous potential differences do not occur
inductance and reduce peak voltages induced in the
between different incoming conductors such
connections. The ground electrode system must efficiently
couple the ground by maximizing capacitive coupling to as metallic water services, power systems,
the soil. The resistance of the ground itself must also be telecommunications systems and the local
minimized. ground, and also minimizes step and touch
potentials.
Ground Impedance
• Good corrosion resistance
Soil resistivity is an important design consideration. It
varies markedly for different soil types, moisture content The ground electrode system should be corrosion
and temperatures and gives rise to variations in ground
impedances. resistant, and compatible with other conductors
that are buried and bonded to the ground system.
SHORT, DIRECT GROUND CONNECTIONS Copper is by far the most common material used
for grounding conductors. In general, some form
The voltage generated, especially by a lightning surge
of maintenance or inspection procedure should
depends primarily on the rise time of the surge current
and the impedance (primarily inductance of the path be adopted to ensure the long-term effectiveness
to ground). Extremely fast rise times result in significant of a grounding system.
voltage rises due to any series inductance resulting from
long, indirect paths, or sharp bends in the routing of • Electrically and mechanically robust and reliable
ground conductors.
Mechanical coupling can be used to join ground
COUPLING FROM THE ELECTRODE conductors, but suffers from corrosion effects
SYSTEM TO THE GROUND when dissimilar metals are involved. As well as
mechanical strength, thermOweld® connections
The efficiency of a ground electrode system is dependent provide excellent low impedance, long life
on a number of factors, including the geometry of the
ground electrode system, the shape of the conductors and electrical connections with excellent corrosion
the effective coupling into the soil. resistance.
SINGLE SHOTS
thermOweld® single shot molds are an economical way to make
cable connections onto the top of a ground rod or rebar. The
single shot is a disposable single use ceramic mold that comes
complete with everything required except the flint ignitor.
This innovative process eliminates the need for a mold, handle
clamps, and frames.
Technical Information
PROTECTION PRODUCTS
Regardless of the requirements, thermOweld®
Section 1
provides a long list of products for your grounding
needs. thermOweld® has the quickest lead-time in
the industry. You may be surprised by what you find
in this catalog to solve your grounding needs!
This system is designed with a special mold that utilizes a graphite felt filter (included in the weld metal
package) in the lid of the mold; the emissions pass through and in turn create a semi closed system.
Our Low Emission System uses our EZ Lite Remote® (see page 180 ) for ignition and our high quality
thermOweld® weld powder less the standard starting powder. With all of these components, most of
the visible smoke from the reacting weld powder is eliminated.
This system is currently available in all of thermOweld®’s standard configurations that use 200 gram or
smaller cartridges. To order molds: replace the “M” in the mold number with “LE” (ex M-241 becomes
LE-241). To order weld metal, place prefix “LE” in front of cartridge size (ex #115 becomes LE#115). For
other sizes contact factory. The EZ Lite Remote®' is our standard remote for this application.
This system is an excellent choice when welding is to be done in areas where minimal smoke and sparks
are a necessity such as clean rooms, vaults, tunnels, computer rooms, and telecommunication facilities.
The thermOweld® connection is a molecular weld. The weld has the same melting point as
copper. This factor, along with the increased cross sectional area of the connection and insure
the following:
• thermOweld® connections are not affected by a high current surge. Tests have shown that
the electrical conductor will melt before the thermOweld® connection, when subjected to
high short circuit current. Consult IEEE Standard 837.
• thermOweld® connections will not loosen or corrode at the point of weld. There are no
contact surfaces or mechanical pressures involved.
• thermOweld® connections have a current-carrying capacity equal to or greater than that of
the conductors.
INSTALLATION IS EASY!
Making a thermOweld® Connection
1 2 3
4 5 6
Place a small amount of Ignite the starting powder Remove weld and clean mold
starting powder in the with the Flint Ignitor. before making next connection.
ignition pocket.
Visit www.thermOweld.com for training videos
12 +1 (918) 627-5210 • 1-800-558-1373 • WWW.THERMOWELD.COM
TECHNICAL INFORMATION
Technical Information
INSTALLATION IS EASY!
Section 1
Making a thermOweld® Connection using the
EZ Lite Remote® Electric Start System
1 2 3 4
Position cleaned Place metal disc in Pour powder into Insert the EZ Lite®
conductors in mold. bottom of mold crucible. Ignitor in the
crucible. connector.
5 6 7 8
Insert the EZ Lite® Turn the power button Press the "Operate" Remove weld and
Ignitor in the top to the "ON" position. button until the clean mold before
opening of the EZ exothermic reaction is making next connection.
Lite® Lid. initiated.
thermOweld’s EZ Lite Remote® is the latest technological advance for thermOweld® exothermic
products and the entire industry! For over 50 years, thermOweld® has been developing and
inventing products and practical solutions that have become
“The Contractor’s Choice” worldwide.
Visit www.thermOweld.com for training videos or scan the QR Code at the top of this page.
WWW.THERMOWELD.COM • 1-800-558-1373 • +1 (918) 627-5210 13
TECHNICAL INFORMATION
Technical Information
Section 1
1 2 3
4 5 6
Pour weld metal into Close lid and place Remove and clean
mold. starting powder on mold before making
top. Ignite starting next connection.
powder with Flint
Ignitor.
Technical Information
Section 1
INSTALLATION IS EASY!
Making a thermOweld® Low Emission Connection
using the EZ Lite Remote® Electric Start System
1 2 3
Position cleaned Place filter pad into lid. Place metal disc in
conductors in mold. bottom of mold
crucible.
4 5 6
7 8 9 10
Close lid and secure with Turn the power button Press the "Operate" Remove weld and
latch. to the "ON" position. button until the clean mold before
exothermic reaction making next connection.
is initiated.
Visit www.thermOweld.com for training videos
WWW.THERMOWELD.COM • 1-800-558-1373 • +1 (918) 627-5210 15
TECHNICAL INFORMATION
Technical Information
Technical Information
GROUND RODS STEEL PIPE SIZES
Section 1
Body Thread ASTM A53-92-B
Size Material Type Standard Weight
Diameter Size ANSI/ASME
(Schedule 40)
Copperclad Sectional .505” 9/16” B36.10M-1985
1/2” Copperclad Plain .475” Nominal Size Wall Thickness
O.D. Inches
Steel* Plain .500” Inches Inches
Copperclad Sectional .563” 5/8” 1” 1.315 .133
5/8” Copperclad Plain .563” 1 1/4” 1.660 .140
Steel* Plain .625” 1 1/2” 1.900 .145
Copperclad Sectional .682” 3/4” 2” 2.375 .154
3/4” Copperclad Plain .682” 2 1/2” 2.875 .203
Steel* Plain .750” 3” 3.500 .216
Copperclad Sectional .914” 1” 3 1/2” 4.000 .226
1” Copperclad Plain .914” 4” 4.500 .237
Steel* Plain 1.00” 5” 5.563 .258
* Plain Steel, Stainless Steel, Stainless Clad Rods or Galvanized Steel 6” 6.625 .280
8” 8.625 .322
10” 10.750 .365
Technical Information
Section 1
How to Order thermOweld® Molds
The most common exothermic connections for concentric and solid copper conductors are listed in
this thermOweld® catalog. Save Time and Money by using molds listed in this catalog. If you cannot
find the necessary connection please contact thermOweld® at 1-800-558-1373 or visit our web site at
www.thermoweld.com and go to the Mold Selection Wizard for assistance.
Please Check to make sure you have the following to make a proper weld:
1) Mold that fits your application.
2) Weld Metal required for the connection.
3) Handle Clamps or frame.
4) Flint Ignitor or EZ Lite Remote®- (Low emission molds require the use of the EZ Lite
Remote®).
5) Sleeves, packing or other accessories required or suggested.
Mold Availability:
The mold availability is listed under the lead-time column in the catalog.
• SDS – Same Day Service (Orders placed by 5:00 pm Central time can ship Same Day)
• 2 - Ships 2 days following the date the order is placed.
• 4 - Will ship in 4 days ARO (Design molds will take up to 4 days to ship after receipt of order.)
NOTE: Highlighted weld types may be found in this catalog. Contact thermOweld® for more information about
these and other weld types not listed.
Cable to Cable connections
Section 1
CC-2 CC-4
CC-1 CC-12 TEE / HORIZONTAL CC-3 CROSS (X) / HORIZONTAL
SPLICE / HORIZONTAL SPLICE / HORIZONTAL Pages: 34, 35, 86, 87, 88, TEE / VERTICAL TAP CABLE CUT CC-5
Pages: 33, 85, 105, 137, 176 3/4" TO 5" CLEARANCE BEHIND CABLE 106, 138, 177 TAP DOWN Pages: 36, 37, 89, 107, 139 SPLICE / VERTICAL
CC-32
CC-31 PARALLEL / VERTICAL CC-33
CC-26 CC-27 CC-28 PARALLEL / VERTICAL TAP UP (SIDE-BY-SIDE) PARALLEL / VERTICAL
ELL / HORIZONTAL ELL / TAP DOWN ELL / TAP UP TAP UP (SIDE-BY-SIDE) 3/4" TO 5" CLEARANCE BEHIND CABLE TAP DOWN (SIDE-BY-SIDE)
CC-34 CC-37
PARALLEL / VERTICAL CC-29 CC-30 CC-35 CC-36 SPLICE / HORIZONTAL
RUN & TAP (SIDE-BY-SIDE) DEAD END / HORIZONTAL DEAD END / HORIZONTAL DEAD END / VERTICAL DEAD END / VERTICAL MULTIPLE TAPS
Page: 40 (STACKED) (SIDE-BY-SIDE) (SIDE-BY-SIDE) (SIDE-BY-SIDE) (SIDE-BY-SIDE)
CC-43
CC-38 CC-39 CC-42 TEE / HORIZONTAL
SPLICE / VERTICAL SPLICE / VERTICAL CC-40 CC-41
TEE / HORIZONTAL TWO OR MORE RUN CABLES
MULTIPLE TAPS UP MULTIPLE TAPS DOWN TEE / HORIZONTAL TEE / HORIZONTAL TWO OR MORE RUN CABLES TWO OR MORE TAP CABLES
(SIDE-BY-SIDE) (SIDE-BY-SIDE) TWO OR MORE TAP CABLES TWO OR MORE RUN CABLES TWO OR MORE TAP CABLES 3/4" TO 5" CLEARANCE BEHIND CABLE
CC-50
TEE / VERTICAL
TWO OR MORE RUN CABLES
Technical Information
NOTE: Higlighted weld types may be found in this catalog. Contact thermOweld® for more information about
these and other weld types not listed.
Section 1
Cable to steel or cast iron connections
CS-18
HORIZONTAL CABLE CS-21
VERTICAL STEEL HORIZONTAL CABLE CS-12 CS-13 CS-14 CS-15
CABLE ON SURFACE VERTICAL CAST IRON VERTICAL CABLE DOWN HORIZONTAL CABLE VERTICAL CABLE THRU HORIZONTAL CABLE THRU
SPECIFY RIGHT OR LEFT HAND MOLD CABLE ON SURFACE 45° STEEL 45° STEEL 45° STEEL 45° STEEL
Pages: 60, 100, 148 SPECIFY RIGHT OR LEFT HAND MOLD CABLE ON SURFACE CABLE ON SURFACE CABLE ON SURFACE CABLE ON SURFACE
CS-32 CS-33
CS-27 CS-31 FOR CATHODIC PROTECTION FOR CATHODIC PROTECTION
CS-29 CS-26 HORIZONTAL CABLE THRU HORIZONTAL CABLE HORIZONTAL CABLE HORIZONTAL CABLE
VERTICAL CABLE DOWN VERTICAL CABLE THRU VERTICAL STEEL VERTICAL STEEL HORIZONTAL STEEL PIPE HORIZONTAL CAST IRON PIPE
VERTICAL CAST IRON VERTICAL STEEL CABLE ON SURFACE CABLE OFF SURFACE CABLE ON SURFACE CABLE ON SURFACE
CABLE ON SURFACE CABLE ON SURFACE Pages: 98, 118, 149 SPECIFY RIGHT OR LEFT HAND MOLD Pages: 119, 164 Pages: 119, 166
NOTE: Higlighted weld types may be found in this catalog. Contact thermOweld® for more information about
these and other weld types not listed.
Section 1
BB-16 BB-7
BB-11 BB-6 HORIZONTAL TEE HORIZONTAL SPLICE BB-9
BB-4 VERTICAL TEE / TAP UP HORIZONTAL TEE BARS ON EDGE BARS FLAT VERTICAL TEE / TAP DOWN
VERTICAL TEE / TAP UP 3/4" TO 5" CLEARANCE BEHIND BAR BARS ON EDGE 3/4" TO 5" CLEARANCE BEHIND BAR Page: 125 MULTIPLE BARS
BB-18 BB-19
BB-13 BB-14 VERTICAL TEE VERTICAL TEE
HORIZONTAL TEE HORIZONTAL TEE BB-17 TAP HORIZONTAL TAP HORIZONTAL
BB-12 BARS ON EDGE BARS FLAT VERTICAL TEE RIGHT HAND LEFT HAND
VERTICAL TEE / TAP DOWN MULTIPLE BARS Page: 126 TAP HORIZONTAL 3/4" TO 5" CLEARANCE BEHIND BAR 3/4" TO 5" CLEARANCE BEHIND BAR
BB-15 BB-23
HORIZONTAL TEE BB-21 BB-22 HORIZONTAL ELL BB-24
BARS FLAT BB-20 HORIZONTAL ELL HORIZONTAL ELL BARS FLAT VERTICAL ELL / TAP DOWN
MULTIPLE BARS VERTICAL ELL / TAP UP BARS ON EDGE BARS FLAT MULTIPLE BARS MULTIPLE BARS
BB-46
HORIZONTAL BUTTON WELD
BB-45 CROSS
VERTICAL BUTTON WELD FOR COPPER STRIP ONLY
FOR COPPER STRIP ONLY Page: 226
Technical Information
NOTE: Higlighted weld types may be found in this catalog. Contact thermOweld® for more information about
these and other weld types not listed.
Section 1
Cable to GROUND ROD OR ROD connections
CR-1
HORIZONTAL CABLE CR-2 CR-3
DEAD END HORIZONTAL CABLE THRU HORIZONTAL CABLE THRU CR-4 CR-5 CR-6
VERTICAL GROUND ROD VERTICAL GROUND ROD VERTICAL GROUND ROD HORIZONTAL CABLE CROSS VERTICAL CABLE UP VERTICAL CABLE DOWN
Pages: 42, 43, 92, 110, 140, 178 Pages: 44, 45, 93, 111, 141, 178 Pages: 46, 94, 112, 142 VERTICAL GROUND ROD VERTICAL GRD ROD DOWN VERTICAL GRD ROD UP
CR-7-AT
HORIZONTAL CABLE THRU CR-11
CR-7 HORIZONTAL GRD ROD, AIR CR-8 CR-9 HORIZONTAL CABLE CR-12
HORIZONTAL CABLE TERMINAL HORIZONTAL CABLE THRU HORIZONTAL CABLE THRU CROSS (UNCUT) VERTICAL CABLE THRU UP
HORIZONTAL GRD ROD Pages 145 HORIZONTAL GRD ROD VERTICAL GRD ROD UP VERTICAL GROUND ROD HORIZONTAL GRD ROD
CR-17
HORIZONTAL PARALLEL CABLE CR-18
CR-13 CR-14 CR-15 CR-16 (STACKED) VERTICAL CABLE UP
HORIZONTAL CABLE VERTICAL CABLE UP VERTICAL CABLE DOWN HORIZONTAL CABLE VERTICAL GROUND ROD VERTICAL GRD ROD THRU
HORIZONTAL GRD ROD THRU HORIZONTAL GRD ROD THRU HORIZONTAL GRD ROD THRU VERTICAL GRD ROD THRU Page: 47 Pages: 49, 143
CR-24
CR-21 CR-22 CR-23 HORIZONTAL PARALLEL
CR-19 CR-20 HORIZONTAL CABLE HORIZONTAL CABLE THRU HORIZONTAL CABLE THRU CABLE THRU (STACKED)
VERTICAL CABLE THRU VERTICAL CABLE DOWN HORIZONTAL GRD ROD THRU HORIZONTAL GRD ROD THRU HORIZONTAL GRD ROD THRU VERTICAL GROUND ROD
VERTICAL GRD ROD THRU VERTICAL GRD ROD THRU (STACKED) (STACKED) (SIDE-BY-SIDE)D Page: 48
CR-28 CR-33
CR-25 CR-26 HORIZONTAL CABLE HORIZONTAL CABLE THRU CR-34 CR-35
HORIZONTAL CABLE TEE HORIZONTAL CABLE THRU HORIZONTAL CHEMICAL HORIZONTALCHEMICAL VERTICAL CABLES UP VERTICAL CABLE 45° DOWN
VERTICAL GROUND ROD HORIZONTAL GRD ROD THRU GROUND ROD GROUND ROD VERTICAL GRD ROD DOWN VERTICAL GRD ROD THRU
NOTE: Higlighted weld types may be found in this catalog. Contact thermOweld® for more information about
these and other weld types not listed.
Section 1
CB-13
CB-5 CB-12 MULTIPLE
HORIZONTAL CABLE THRU CB-8 CB-9 CB-11 MULTIPLE HORIZONTAL CABLES
HORIZONTAL BAR HORIZONTAL CABLE VERTICAL CABLE DOWN VERTICAL CABLE UP HORIZONTAL CABLES MULTIPLE HORIZONTAL
Pages: 70, 124 HORIZONTAL BAR ON EDGE VERTICAL BAR UP VERTICAL BAR DOWN HORIZONTAL LUGS OR BARS LUGS OR BARS
CB-14
HORIZONTAL CABLE CB-15 CB-16 CB-17 CB-18 CB-19
MULTIPLE HORIZONTAL CABLE VERTICAL CABLE UP VERTICAL CABLE DOWN HORIZONTAL CABLE HORIZONTAL CABLE
HORIZONTAL LUGS OR BARS VERTICAL BAR UP HORIZONTAL BAR ON EDGE HORIZONTAL BAR ON EDGE VERTICAL BAR UP VERTICAL BAR DOWN
CB-29
CB-26 CB-27 CB-28 VERTICAL CABLE THRU CB-30 CB-31
HORIZONTAL CABLE THRU HORIZONTAL CABLE VERTICAL CABLE DOWN HORIZONTAL BAR ON EDGE HORIZONTAL CABLE THRU HORIZONTAL CABLE THRU
HORIZONTAL BAR ON EDGE VERTICAL BAR UP HORIZONTAL BAR ON EDGE Page: 69 VERTICAL BAR UP VERTICAL BAR DOWN
CB-34
CB-33 HORIZONTAL CABLE CB-35
CB-32 HORIZONTAL CABLE HORIZONTAL COPPER HORIZONTAL CABLE THRU CB-36 CB-37
VERTICAL CABLE THRU HORIZONTAL LUG STRIP THRU HORIZONTAL COPPER VERTICAL CABLE DOWN HORIZONTAL CABLE
HORIZONTAL BAR ON EDGE Pages: 63, 101, 122 Page: 40, 225 STRIP THRU HORIZONTAL BAR ON EDGE HORIZONTAL BAR
CB-38
VERTICAL CABLE DOWN
HORIZONTAL BAR
Technical Information
NOTE: Higlighted weld types may be found in this catalog. Contact thermOweld® for more information about
these and other weld types not listed.
Section 1
Cable to REBAR connections
CRE-1
PARALLEL / HORIZONTAL CRE-2 CRE-3 CRE-4 CRE-6
CABLE HORIZONTAL CABLE HORIZONTAL CABLE THRU HORIZONTAL CABLE THRU CRE-5 HORIZONTAL CABLE
HORIZONTAL REBAR THRU HORIZONTAL REBAR THRU VERTICAL REBAR THRU HORIZONTAL REBAR THRU VERTICAL CABLE THRU VERTICAL REBAR THRU
Pages: 75, 133 Page: 76 Pages: 77, 133 Page:78 HORIZONTAL REBAR THRU Pages: 79, 134
BRE-8
BRE-3 BRE-6 HORIZONTAL BAR
HORIZONTAL BAR THRU BRE-4 BRE-5 HORIZONTAL BAR BRE-7 BAR ON EDGE
BAR ON EDGE HORIZONTAL BAR THRU HORIZONTAL BAR BAR ON EDGE VERTICAL BAR THRU VERTICAL REBAR THRU
VERTICAL REBAR THRU HORIZONTAL REBAR THRU HORIZONTAL REBAR THRU HORIZONTAL REBAR THRU HORIZONTAL REBAR THRU Page: 134
BRE-17 BRE-20
BRE-13 BRE-15 BRE-16 HORIZONTAL BAR THRU BRE-18 VERTICAL BAR UP
HORIZONTAL BAR FLAT VERTICAL BAR DOWN HORIZONTAL BAR FLAT BAR ON EDGE VERTICAL BAR DOWN BAR ON EDGE
HORIZONTAL REBAR HORIZONTAL REBAR THRU VERTICAL REBAR THRU HORIZONTAL REBAR THRU VERTICAL REBAR THRU VERTICAL REBAR THRU
Selector Chart
NOTE: Higlighted weld types may be found in this catalog. Contact thermOweld® for more information about
these and other weld types not listed.
Section 1
BS-4
BS-1 BS-2 BS-3 HORIZONTAL BAR THRU BS-5 BS-6
VERTICAL BAR DOWN HORIZONTAL BAR HORIZONTAL BAR THRU BAR ON EDGE VERTICAL BAR THRU HORIZONTAL BAR
VERTICAL STEEL HORIZONTAL STEEL HORIZONTAL STEEL VERTICAL STEEL VERTICAL STEEL BAR ON EDGE
Pages: 73, 128 Pages: 73, 128 Pages: 74, 129 Page:74 Page: 74 HORIZONTAL STEEL
BS-17 BS-19
BS-14 BS-15 BS-16 HORIZONTAL 45° LUG BS-18 HORIZONTAL BAR
VERTICAL BAR UP HORIZONTAL 45° LUG VERTICAL 45° LUG LUG ON EDGE HORIZONTAL BAR BAR ON EDGE
VERTICAL STEEL HORIZONTAL STEEL VERTICAL STEEL VERTICAL STEEL VERTICAL STEEL VERTICAL STEEL
BS-20
VERTICAL BAR UP
BAR ON EDGE
VERTICAL STEEL
Technical Information
NOTE: Higlighted weld types may be found in this catalog. Contact thermOweld® for more information about
these and other weld types not listed.
Section 1
GROUND ROD TO GROUND ROD CONNECTIONS
BR-2 BR-3
BR-1 HORIZONTAL BAR THRU HORIZONTAL BAR THRU BR-6
HORIZONTAL BAR BAR ON EDGE BAR ON EDGE (UNCUT) BR-4 BR-5 HORIZONTAL BAR THRU
VERTICAL ROD VERTICAL ROD VERTICAL ROD THRU HORIZONTAL BAR THRU HORIZONTAL BAR BAR ON EDGE
Page: 130 Page: 131 Page: 132 HORIZONTAL ROD HORIZONTAL ROD THRU VERTICAL ROD UP
BR-19
BR-17 HORIZONTAL BAR THRU
BR-14 BR-15 BR-16 HORIZONTAL BAR BR-18 BAR ON EDGE
VERTICAL BAR UP VERTICAL BAR DOWN HORIZONTAL LUG OR BAR BAR ON EDGE HORIZONTAL BAR THRU VERTICAL ROD UP
HORIZONTAL ROD HORIZONTAL ROD HORIZONTAL ROD HORIZONTAL ROD VERTICAL ROD THRU 3/4" TO 5" CLEARANCE BEHIND BAR
BR-25
HORIZONTAL BAR
VERTICAL ROD
NOTE: Higlighted weld types may be found in this catalog. Contact thermOweld® for more information about
these and other weld types not listed.
Section 1
ACRE-1 ACRE-2
ARE-1 HORIZONTAL CABLE HORIZONTAL CABLE THRU
AIRCRAFT GROUNDING RECEPTACLE AIRCRAFT GROUNDING RECEPTACLE AIRCRAFT GROUNDING RECEPTACLE
VERTICAL REBAR VERTICAL REBAR VERTICAL REBAR
CR-31 CR-32
CR-27 CR-30 HORIZONTAL CABLE HORIZONTAL CABLE THRU
HORIZONTAL CABLE CR-29 HORIZONTAL CABLE THRU VERTICAL GROUND PLATE VERTICAL GROUND PLATE BR-29
HORIZONTAL GROUND PLATE HORIZONTAL CABLE HORIZONTAL GROUND PLATE W/ RISER FOR PIPE W/ RISER FOR PIPE HORIZONTAL BAR
Page: 157 INVERTED GROUND PLATE Page: 157 Page:157 Page: 157 INVERTED GROUND PLATE
CRS-1 CRS-2
RS-3 VERTICAL CABLE DOWN VERTICAL CABLE UP
HORIZONTAL GROUND PLATE HORIZONTAL GROUND PLATE HORIZONTAL GROUND PLATE RR-8 RR-9 RR-11
VERTICAL STEEL VERTICAL STEEL VERTICAL STEEL HORIZONTAL ROD THRU VERTICAL GROUND PLATE UP HORIZONTAL GROUND PLATE
Page: 156 Page: 156 Page: 156 HORIZONTAL GROUND PLATE VERTICAL ROD DOWN HORIZONTAL ROD
RT-1 RT-2
HORIZONTAL TUBE HORIZONTAL TUBE THRU
VERTICAL GROUND ROD VERTICAL GROUND ROD
Technical Information
NOTE: Higlighted weld types may be found in this catalog. Contact thermOweld® for more information about
these and other weld types not listed.
Section 1
CABLE TO COPPER TUBE CONNECTIONS
TB-5 TB-6
TB-2 TB-3 TB-4 HORIZONTAL BAR THRU HORIZONTAL BAR THRU
TB-1 SPLICE / HORIZONTAL HORIZONTAL BAR VERTICAL BAR DOWN BAR ON EDGE BAR ON EDGE
SPLICE / HORIZONTAL BAR ON EDGE HORIZONTAL TUBE THRU HORIZONTAL TUBE THRU VERTICAL TUBE UP VERTICAL TUBE DOWN
TB-7
HORIZONTAL BAR THRU TB-8 TB-9 TB-11 TB-12
BAR ON EDGE VERTICAL BAR THRU HORIZONTAL BAR THRU HORIZONTAL BAR THRU HORIZONTAL BAR THRU
HORIZONTAL TUBE HORIZONTAL TUBE HORIZONTAL TUBE VERTICAL TUBE UP VERTICAL TUBE DOWN
TT-9 TT-11
TEE / VERTICAL TEE / VERTICAL TT-12 TT-13
TAP UP TAP HORIZONTAL CROSS (X) / HORIZONTAL SPLICE / VERTICAL
The thermOweld® process is a simple way of welding copper to copper and copper
to steel. The reaction takes place in a semi-permanent graphite mold and uses high
temperature reactions of copper oxide and aluminum.
The thermOweld® connections are solid molecular bonds; they will not loosen or corrode
throughout the life of the weld.
Features
• All thermOweld® molds come with our
patented EZ Lite® lid.
Patent # 6,776,386
Section 2
Molds
for use with
Section 2 - Molds
AWG Conductors
AWG Conductors & Bus Bar
Description........................................................................................ Page #
CC-2 34-35
BB-2 72 CS-1 53
CC-4 36-37
BB-3 72 CS-2 54
CC-6 38
CS-3 55-56
BS-1 73
Section 2 - Molds
AWG Conductors
CC-7 39
CS-4 59
BS-2 73
CC-11 41
BS-3 74 CS-5 59
CC-14 33
BS-4 74 CS-6 60
CC-34 40
BS-5 74 CS-7 61
CR-1 42-43
CB-1 62 CS-8 53
CR-2 44-45
Rebar
CB-29 69 CRE-3 77 Single 80
Shots
Single
CB-33 63 50
CRE-4 78 Shots
Section 2 - Molds
AWG Conductors
Cable
Price Weld Handle Lead Price Weld Handle Lead
Mold # Mold #
Key Metal* Clamps Time Key Metal Clamps Time
#8 M-6021 4 15 B-106 2 M-6021-H 4 32 B-106 4
#6 M-200 4 25 B-106 2 M-200-H 4 45 B-106 4
#4 M-201 4 25 B-106 2 M-201-H 4 45 B-106 2
#2 M-203 4 32 B-106 SDS M-203-H 4 65 B-106 2
#1 M-204 4 32 B-106 4 M-204-H 4 65 B-106 4
1/0 M-205 4 45 B-106 2 M-205-H 4 90 B-106 2
2/0 M-206 4 65 B-106 SDS M-206-H 4 115 B-106 2
3/0 M-207 4 90 B-106 2 M-207-H 4 150 B-106 2
4/0 M-208 4 90 B-106 SDS M-208-H 4 150 B-106 2
250 MCM M-209 4 115 B-106 2 M-209-H 4 200 B-106 2
300 MCM M-210 4 115 B-106 2 M-210-H 4 200 B-106 2
350 MCM M-211 4 150 B-106 2 M-211-H 4 250 B-106 2
500 MCM M-213 4 200 B-106 2 M-213-H 5 2-150 B-107 2
750 MCM M-214 5 2-150 B-107 2 M-214-H 5 500 B-107 2
1000 MCM M-215 5 2-200 B-107 2 M-215-H 5 3-250 B-107 4
CC-14
TYPE MOLDS
Horizontal Parallel through Cables
For AWG Conductors
CC-2
TYPE MOLDS
Horizontal Cable Tap to Horizontal Cable Run
For AWG Conductors
TAP
RUN
TAP
RUN
Section 2 - Molds
AWG Conductors
Price Weld Handle Lead Price Weld Handle Lead
Run Tap Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
300 MCM M-254 4 200 B-106 2 M-254-H 5 2-150 B-107 2
250 MCM M-255 4 150 B-106 2 M-255-H 4 250 B-106 4
4/0 M-256 4 150 B-106 2 M-256-H 4 250 B-106 4
300 3/0 M-257 4 150 B-106 2 M-257-H 4 250 B-106 4
MCM 2/0 M-258 4 90 B-106 2 M-258-H 4 150 B-106 4
1/0 M-259 4 90 B-106 2 M-259-H 4 150 B-106 4
#1 M-260 4 90 B-106 2 M-260-H 4 150 B-106 4
#2 M-261 4 90 B-106 2 M-261-H 4 150 B-106 4
350 MCM M-262 4 200 B-106 2 M-262-H 5 2-150 B-107 4
300 MCM M-263 4 200 B-106 2 M-263-H 5 2-150 B-107 4
250 MCM M-264 4 200 B-106 2 M-264-H 5 2-150 B-107 4
4/0 M-265 4 150 B-106 2 M-265-H 4 250 B-106 2
350
3/0 M-266 4 150 B-106 2 M-266-H 4 250 B-106 4
MCM
2/0 M-267 4 90 B-106 2 M-267-H 4 150 B-106 4
1/0 M-268 4 90 B-106 2 M-268-H 4 150 B-106 2
#1 M-269 4 90 B-106 2 M-269-H 4 150 B-106 4
#2 M-270 4 90 B-106 2 M-270-H 4 150 B-106 4
500 MCM M-280 4 2-150 B-106 SDS M-280-H 5 500 B-107 2
350 MCM M-282 4 200 B-106 2 M-282-H 5 2-150 B-107 4
300 MCM M-283 4 200 B-106 2 M-283-H 5 2-150 B-107 4
250 MCM M-284 4 200 B-106 2 M-284-H 5 2-150 B-107 2
500 MCM 4/0 M-285 4 150 B-106 2 M-285-H 4 250 B-106 2
2/0 M-286 4 90 B-106 2 M-286-H 4 150 B-106 2
1/0 M-287 4 90 B-106 2 M-287-H 4 150 B-106 2
#1 M-288 4 90 B-106 2 M-288-H 4 150 B-106 4
#2 M-289 4 90 B-106 2 M-289-H 4 150 B-106 2
750 MCM M-290 5 500 B-107 2 M-290-H 5 3-250 B-107 2
500 MCM M-291 5 2-200 B-107 2 M-291-H 5 3-200 B-107 4
350 MCM M-293 4 250 B-106 2 M-293-H 5 2-200 B-107 4
300 MCM M-294 4 200 B-106 2 M-294-H 5 2-150 B-107 4
750 MCM
250 MCM M-295 4 200 B-106 2 M-295-H 5 2-150 B-107 4
4/0 M-296 4 150 B-106 2 M-296-H 4 250 B-106 4
2/0 M-297 4 150 B-106 2 M-297-H 4 250 B-106 4
1/0 M-298 4 150 B-106 2 M-298-H 4 250 B-106 4
CC-4
TYPE MOLDS
Horizontal to Horizontal Cable Cross
For AWG Conductors
Tap cable is cut
Section 2 - Molds
AWG Conductors
Cable Standard Connection Heavy Duty Connection
Price Weld Handle Lead Price Weld Handle Lead
Run Tap Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
300 MCM M-456 4 250 B-106 2 M-456-H 5 2-200 B-107 4
250 MCM M-457 4 250 B-106 4 M-457-H 5 2-200 B-107 4
4/0 M-458 4 200 B-106 4 M-458-H 5 2-150 B-107 4
3/0 M-459 4 200 B-106 2 M-459-H 5 2-150 B-107 4
300 MCM
2/0 M-460 4 150 B-106 4 M-460-H 4 250 B-106 4
1/0 M-461 4 150 B-106 4 M-461-H 4 250 B-106 4
#1 M-462 4 115 B-106 4 M-462-H 4 200 B-106 4
#2 M-463 4 115 B-106 2 M-463-H 4 200 B-106 4
350 MCM M-464 4 250 B-106 2 M-464-H 5 2-200 B-107 4
300 MCM M-465 4 250 B-106 4 M-465-H 5 2-200 B-107 4
250 MCM M-466 4 250 B-106 2 M-466-H 5 2-200 B-107 4
4/0 M-467 4 200 B-106 2 M-467-H 5 2-150 B-107 4
350 MCM 3/0 M-468 4 200 B-106 4 M-468-H 5 2-150 B-107 4
2/0 M-469 4 200 B-106 2 M-469-H 5 2-150 B-107 2
1/0 M-470 4 200 B-106 4 M-470-H 5 2-150 B-107 4
#1 M-471 4 150 B-106 4 M-471-H 4 250 B-106 4
#2 M-472 4 150 B-106 4 M-472-H 4 250 B-106 4
500 MCM M-483 5 500 B-107 2 M-483-H 5 3-250 B-107 2
350 MCM M-485 5 2-200 B-107 4 M-485-H 5 3-200 B-107 4
300 MCM M-486 5 2-200 B-107 2 M-486-H 5 3-200 B-107 4
250 MCM M-487 5 2-150 B-107 4 M-487-H 5 500 B-107 4
4/0 M-488 5 2-150 B-107 2 M-488-H 5 500 B-107 2
500 MCM
3/0 M-489 5 2-150 B-107 4 M-489-H 5 500 B-107 4
2/0 M-490 4 250 B-106 2 M-490-H 5 2-200 B-107 4
1/0 M-491 4 250 B-106 2 M-491-H 5 2-200 B-107 4
#1 M-492 4 200 B-106 4 M-492-H 5 2-150 B-107 4
#2 M-493 4 200 B-106 2 M-493-H 5 2-150 B-107 2
CC-6
TYPE MOLDS MOLDS FOR AWG CONDUCTORS
Horizontal Parallel Tap Cable Price Weld Handle Lead
For AWG Conductors Run Tap
Mold #
Key Metal Clamps Time
#6 Sol #6 Sol M-1270 4 25 B-106 2
#6 #6 M-1271 4 25 B-106 2
#4 M-1272 4 32 B-106 2
#6 M-1273 4 32 B-106 2
#4
#6 Sol M-1274 4 32 B-106 4
#8 Sol M-1275 4 32 B-106 2
TAP #2 M-1276 4 65 B-106 2
#2 M-1276-S 4 65 B-106 SDS
Section 2 - Molds
AWG Conductors
#4 M-1277 4 45 B-106 4
#2
#6 M-1278 4 32 B-106 2
#6 Sol M-1279 4 32 B-106 2
#8 Sol M-1280 4 32 B-106 2
#1 M-1281 4 65 B-106 2
#2 M-1282 4 65 B-106 2
#4 M-1283 4 45 B-106 4
#1
#6 M-1284 4 45 B-106 4
#6 Sol M-1285 4 45 B-106 4
#8 Sol M-1286 4 46 B-106 4
1/0 M-1287 4 90 B-106 2
#1 M-1288 4 90 B-106 4
#2 M-1289 4 65 B-106 2
1/0 #4 M-1290 4 65 B-106 2
RUN #6 M-1291 4 45 B-106 2
#6 Sol M-1292 4 45 B-106 2
#8 Sol M-1293 4 45 B-106 4
2/0 M-1294 4 115 B-106 2
1/0 M-1295 4 115 B-106 2
#1 M-1296 4 90 B-106 4
#2 M-1297 4 90 B-106 2
2/0
#4 M-1298 4 65 B-106 2
#6 M-1299 4 65 B-106 2
#6 Sol M-1300 4 65 B-106 2
#8 Sol M-1301 4 65 B-106 2
4/0 M-1302 4 150 B-106 2
2/0 M-1303 4 115 B-106 2
1/0 M-1304 4 115 B-106 2
#1 M-1305 4 115 B-106 2
4/0 #2 M-1306 4 115 B-106 2
#4 M-1307 4 90 B-106 2
#6 M-1308 4 90 B-106 2
#6 Sol M-1309 4 90 B-106 2
#8 Sol M-1310 4 90 B-106 2
• For sizes not listed, contact thermOweld®.
• Molds listed are for concentric stranded cable. Add suffix “-S” to
mold number for solid conductors.
• For heavy duty connections, contact thermOweld®.
• For molds with wear plates, see page 185.
• For expedited service, contact thermOweld®.
• To order weld metal for use with EZ Lite Remote® insert TW before
and EZ after weld metal number.
• Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
38-0330-00 ~ Cable Clamp
Section 2 - Molds
AWG Conductors
#2 Sol M-1313-S 4 65 B-106 SDS
#4 M-1314 4 65 B-106 2
#2 #6 M-5631 4 45 B-106 2
#6 Sol M-5632 4 45 B-106 2
#8 M-5634 4 45 B-106 2
RUN
#8 Sol M-5635 4 45 B-106 4
#1 M-1315 4 65 B-106 2
#2 M-1316 4 65 B-106 2
MOLDS FOR AWG CONDUCTORS
#4 M-1317 4 65 B-106 4
#1 #6 M-5636 4 65 B-106 4 Cable Price Weld Handle Lead
Mold #
#6 Sol M-5637 4 65 B-106 4 Run Tap Key Metal Clamps Time
#8 M-5638 4 45 B-106 4 300 MCM M-1344 5 2-150 B-107 2
#8 Sol M-5639 4 45 B-106 4 250 MCM M-1345 4 250 B-106 4
1/0 M-1318 4 90 B-106 2 4/0 M-1346 4 200 B-106 2
#1 M-1319 4 65 B-106 4 300 MCM 2/0 M-1348 4 150 B-106 4
#2 M-1320 4 65 B-106 2 1/0 M-1349 4 150 B-106 2
#4 M-1321 4 65 B-106 2 #1 M-1350 4 150 B-106 4
1/0
#6 M-5642 4 65 B-106 2 #2 M-1351 4 150 B-106 4
#6 Sol M-1208 4 65 B-106 2 350 MCM M-1352 5 2-150 B-107 2
#8 M-5644 4 65 B-106 4 300 MCM M-1353 5 2-150 B-107 2
#8 Sol M-5645 4 65 B-106 2 250 MCM M-1354 4 250 B-106 2
2/0 M-1322 4 115 B-106 SDS 4/0 M-1355 4 200 B-106 2
1/0 M-1323 4 115 B-106 2 350 MCM
2/0 M-1357 4 150 B-106 4
#1 M-1324 4 90 B-106 2 1/0 M-1358 4 150 B-106 4
#2 M-1325 4 90 B-106 2 #1 M-1359 4 150 B-106 4
2/0 #4 M-5659 4 90 B-106 2 #2 M-1360 4 150 B-106 2
#6 M-5342 4 90 B-106 2 500 MCM M-1371 5 2-200 B-107 2
#6 Sol M-5652 4 90 B-106 2 350 MCM M-1373 5 2-150 B-107 2
#8 M-5668 4 65 B-106 4 300 MCM M-1374 5 2-150 B-107 2
#8 Sol M-5943 4 65 B-106 2 250 MCM M-1375 4 250 B-106 2
4/0 M-1331 4 200 B-106 SDS 500 MCM 4/0 M-1376 4 200 B-106 2
3/0 M-1332 4 200 B-106 2 2/0 M-1378 4 150 B-106 2
2/0 M-1333 4 150 B-106 2 1/0 M-1379 4 150 B-106 2
1/0 M-1334 4 150 B-106 2 #1 M-1380 4 150 B-106 4
#1 M-1335 4 150 B-106 2 #2 M-1381 4 150 B-106 2
4/0 #2 M-1336 4 150 B-106 2
#4 M-5340 4 150 B-106 2 • For sizes not listed, contact thermOweld®.
#6 M-5684 4 90 B-106 2 • Molds listed are for concentric stranded cable. Add suffix “-S”
#6 Sol M-6552 4 90 B-106 2 to mold number for solid conductors.
• For heavy duty connections, contact thermOweld®.
#8 M-5686 4 90 B-106 4 • For molds with wear plates, see page 185.
#8 Sol M-5688 4 90 B-106 2 • For expedited service, contact thermOweld®.
250 MCM M-1337 4 250 B-106 2 • To order weld metal for use with EZ Lite Remote® insert TW
4/0 M-1338 4 200 B-106 2 before and EZ after weld metal number.
2/0 M-1340 4 150 B-106 2 • Required Tools;
250 MCM Handle Clamps w/ Flint Ignitor (see chart for correct handles)
1/0 M-1341 4 150 B-106 2
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
#1 M-1342 4 150 B-106 4
• Other recommended accessories;
#2 M-1343 4 150 B-106 2 40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
38-0330-00 ~ Cable Clamp
#1
#2 Sol M-10506 17 90 B-106 4
#4 M-10507 17 90 B-106 4
1/0 M-5 17 150 B-106 2
#1 M-10508 17 115 B-106 4
1/0 #2 M-10509 17 115 B-106 4
#2 Sol M-10510 17 115 B-106 4
#4 M-10511 17 115 B-106 4
2/0 M-6494 17 150 B-106 2
1/0 M-10512 17 150 B-106 4
#1 M-10513 17 150 B-106 4
2/0
#2 M-10514 17 150 B-106 4
#2 Sol M-6683 17 150 B-106 2
#4 M-10515 17 115 B-106 4
4/0 M-6596 6 2-200 B-107 2
2/0 M-7050 17 250 B-106 2
1/0 M-6716 17 250 B-106 2
4/0
#1 M-10517 17 250 B-106 4
#2 M-10518 17 200 B-106 4
#2 Sol M-10519 17 200 B-106 4
250 MCM 250 MCM M-10520 6 500 B-107 4
500 MCM 500 MCM M-6915 8 3-250 B-107 2
TAP is the cable that is closest to the crucible
RUN is the cable that is farthest from the • For sizes not listed, contact thermOweld®.
crucible • Molds listed are for concentric stranded cable. Add suffix “-S” to
mold number for solid conductors.
• For heavy duty connections, contact thermOweld®.
• For expedited service, contact thermOweld®.
• To order weld metal for use with EZ Lite Remote® insert TW before
and EZ after weld metal number.
• Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
38-0330-00 ~ Cable Clamp
Section 2 - Molds
AWG Conductors
1/0
#2 M-2696 22 115 B-106 2
#4 M-2697 22 115 B-106 2
2/0 M-2698 22 200 B-106 2
1/0 M-2699 22 200 B-106 2
2/0
#1 M-2700 22 150 B-106 4
#2 M-2701 22 150 B-106 2
3/0 M-2702 22 250 B-106 2
2/0 M-2703 22 200 B-106 4
3/0 1/0 M-2704 22 200 B-106 2
#1 M-2705 22 150 B-106 2
#2 M-2706 22 150 B-106 4
4/0 M-2707 22 250 B-106 SDS
3/0 M-2708 22 250 B-106 2
RUN
2/0 M-2709 22 200 B-106 2
4/0
1/0 M-2710 22 200 B-106 2
#1 M-2711 22 150 B-106 4
#2 M-2712 22 150 B-106 2
250 MCM M-2713 22 2-150 B-106 2
4/0 M-2714 22 2-150 B-106 2
3/0 M-2715 22 2-150 B-106 4
250 MCM 2/0 M-2716 22 250 B-106 2
1/0 M-2717 22 150 B-106 2
#1 M-2718 22 200 B-106 4
#2 M-2719 22 150 B-106 4
500 MCM M-2747 23 3-250 B-107 2
250 MCM M-2751 23 500 B-107 4
4/0 M-2752 23 500 B-107 2
3/0 M-2753 23 500 B-107 4
500 MCM
2/0 M-2754 23 2-200 B-107 2
1/0 M-2755 22 2-150 B-106 2
#1 M-2756 22 250 B-106 4
#2 M-2757 22 250 B-106 4
CR-1
TYPE MOLDS
Horizontal Cable Terminal to Ground Rod
For AWG Conductors
Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
#6 M-5858 4 45 B-106 2 M-5858-H 4 65 B-106 4
#4 M-6448 4 65 B-106 2 M-6448-H 4 90 B-106 4
#2 M-495 4 65 B-106 2 M-495-H 4 90 B-106 4
#1 M-496 4 65 B-106 4 M-496-H 4 90 B-106 4
1/0 M-497 4 90 B-106 2 M-497-H 4 115 B-106 4
1/2”
2/0 M-498 4 90 B-106 2 M-498-H 4 115 B-106 4
3/0 M-499 4 90 B-106 2 M-499-H 4 150 B-106 4
4/0 M-500 4 90 B-106 2 M-500-H 4 150 B-106 2
250 MCM M-501 4 90 B-106 2 M-501-H 4 150 B-106 4
300 MCM M-502 4 90 B-106 2 M-502-H 4 150 B-106 4
#6 M-5799 4 45 B-106 2 M-5799-H 4 65 B-106 4
#4 M-5197 4 65 B-106 2 M-5197-H 4 90 B-106 4
#2 M-503 4 65 B-106 2 M-503-H 4 90 B-106 2
#2 Sol M-503-S 4 65 B-106 SDS M-503HS 4 90 B-106 2
#1 M-504 4 65 B-106 2 M-504-H 4 90 B-106 4
1/0 M-505 4 90 B-106 2 M-505-H 4 115 B-106 2
5/8” 2/0 M-506 4 90 B-106 SDS M-506-H 4 115 B-106 2
3/0 M-507 4 90 B-106 2 M-507-H 4 150 B-106 2
4/0 M-508 4 90 B-106 SDS M-508-H 4 150 B-106 2
250 MCM M-509 4 90 B-106 2 M-509-H 4 150 B-106 4
300 MCM M-510 4 115 B-106 2 M-510-H 4 200 B-106 4
350 MCM M-511 4 115 B-106 2 M-511-H 4 200 B-106 4
500 MCM M-513 4 150 B-106 2 M-513-H 4 250 B-106 4
NOTES
1. Molds listed are for copper clad steel ground rods: ½” rods are 0.475” diameter, 5/8” rods are 0.563” diameter, ¾”
rods are 0.682” diameter, and 1” rods are 0.914” diameter.
2. Molds are available for galvanized steel, stainless steel, and solid copper rods that are sold by actual diameter.
The suffix “-N” is added to the mold number, i.e. M-XXX-N is for full sized rods.
3. Molds are available for sectional/threaded copper clad steel ground rods. The suffix “-T” is added to the mold
number, i.e. M-XXX-T is for a sectional/threaded ground rod.
Section 2 - Molds
AWG Conductors
Rod Size Size Price Weld Handle Lead Price Weld Handle Lead
Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
#6 M-5878 4 45 B-106 2 M-5878-H 4 65 B-106 2
#4 M-5593 4 90 B-106 2 M-5593-H 4 115 B-106 4
#2 M-5781 4 90 B-106 2 M-5781-H 4 115 B-106 2
#1 M-514 4 90 B-106 2 M-514-H 4 115 B-106 4
1/0 M-515 4 90 B-106 2 M-515-H 4 150 B-106 2
2/0 M-516 4 90 B-106 2 M-516-H 4 150 B-106 2
3/4” 3/0 M-517 4 90 B-106 2 M-517-H 4 150 B-106 2
4/0 M-518 4 90 B-106 SDS M-518-H 4 150 B-106 2
250 MCM M-519 4 90 B-106 2 M-519-H 4 150 B-106 4
300 MCM M-520 4 115 B-106 2 M-520-H 4 200 B-106 4
350 MCM M-521 4 115 B-106 2 M-521-H 4 200 B-106 4
500 MCM M-523 4 150 B-106 2 M-523-H 4 250 B-106 2
750 MCM M-524 4 250 B-106 2 M-524-H 5 2-200 B-107 4
1/0 M-525 4 150 B-106 2 M-525-H 4 200 B-106 4
2/0 M-526 4 150 B-106 2 M-526-H 4 200 B-106 4
3/0 M-527 4 150 B-106 2 M-527-H 4 250 B-106 4
4/0 M-528 4 150 B-106 2 M-528-H 4 250 B-106 4
250 MCM M-529 4 150 B-106 2 M-529-H 4 250 B-106 4
1”
300 MCM M-530 4 200 B-106 4 M-530-H 5 2-150 B-107 4
350 MCM M-531 4 200 B-106 2 M-531-H 5 2-150 B-107 4
500 MCM M-533 4 200 B-106 2 M-533-H 5 2-150 B-107 2
750 MCM M-534 4 250 B-106 4 M-534-H 5 2-200 B-107 4
1000 MCM M-535 5 2-150 B-107 4 M-535-H 5 500 B-107 4
NOTES
1. Molds listed are for copper clad steel ground rods: ½” rods are 0.475” diameter, 5/8” rods are 0.563” diameter, ¾”
rods are 0.682” diameter, and 1” rods are 0.914” diameter.
2. Molds are available for galvanized steel, stainless steel, and solid copper rods that are sold by actual diameter.
The suffix “-N” is added to the mold number, i.e. M-XXX-N is for full sized rods.
3. Molds are available for sectional/threaded copper clad steel ground rods. The suffix “-T” is added to the mold
number, i.e. M-XXX-T is for a sectional/threaded ground rod.
CR-2
TYPE MOLDS
Horizontal Cable to Ground Rod
For AWG Conductors
NOTES
1. Molds listed are for copper clad steel ground rods: ½” rods are 0.475” diameter, 5/8” rods are 0.563” diameter, ¾”
rods are 0.682” diameter, and 1” rods are 0.914” diameter.
2. Molds are available for galvanized steel, stainless steel, and solid copper rods that are sold by actual diameter.
The suffix “-N” is added to the mold number, i.e. M-XXX-N is for full sized rods.
3. Molds are available for sectional/threaded copper clad steel ground rods. The suffix “-T” is added to the mold
number, i.e. M-XXX-T is for a sectional/threaded ground rod.
Section 2 - Molds
AWG Conductors
Ground Cable
Rod Size Size Price Weld Handle Lead Price Weld Handle Lead
Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
#6 M-5787 4 65 B-106 2 M-5787-H 4 115 B-106 4
#4 M-6201 4 90 B-106 2 M-6201-H 4 150 B-106 4
#2 M-556 4 90 B-106 2 M-556-H 4 150 B-106 2
#1 M-557 4 90 B-106 2 M-557-H 4 150 B-106 4
1/0 M-558 4 115 B-106 2 M-558-H 4 200 B-106 2
2/0 M-559 4 115 B-106 SDS M-559-H 4 200 B-106 2
3/4” 3/0 M-560 4 115 B-106 2 M-560-H 4 200 B-106 4
4/0 M-561 4 115 B-106 SDS M-561-H 4 200 B-106 2
250 MCM M-562 4 150 B-106 2 M-562-H 4 250 B-106 2
300 MCM M-563 4 200 B-106 2 M-563-H 5 2-150 B-107 4
350 MCM M-564 4 200 B-106 2 M-564-H 5 2-150 B-107 4
500 MCM M-566 4 250 B-106 2 M-566-H 5 2-200 B-107 4
750 MCM M-567 5 2-200 B-107 2 M-567-H 5 3-200 B-107 4
1/0 M-569 4 150 B-106 2 M-569-H 4 250 B-106 4
2/0 M-570 4 150 B-106 2 M-570-H 4 250 B-106 4
3/0 M-571 4 150 B-106 2 M-571-H 4 250 B-106 4
4/0 M-572 4 150 B-106 2 M-572-H 4 250 B-106 2
250 MCM M-573 4 200 B-106 2 M-573-H 5 2-150 B-107 4
1”
300 MCM M-574 4 200 B-106 4 M-574-H 5 2-150 B-107 4
350 MCM M-575 4 200 B-106 2 M-575-H 5 2-150 B-107 4
500 MCM M-577 4 250 B-106 2 M-577-H 5 2-200 B-107 4
750 MCM M-578 5 2-200 B-107 4 M-578-H 5 3-200 B-107 4
1000 MCM M-579 5 500 B-107 4 M-579-H 6 3-250 B-107 4
NOTES
1. Molds listed are for copper clad steel ground rods: ½” rods are 0.475” diameter, 5/8” rods are 0.563” diameter, ¾”
rods are 0.682” diameter, and 1” rods are 0.914” diameter.
2. Molds are available for galvanized steel, stainless steel, and solid copper rods that are sold by actual diameter.
The suffix “-N” is added to the mold number, i.e. M-XXX-N is for full sized rods.
3. Molds are available for sectional/threaded copper clad steel ground rods. The suffix “-T” is added to the mold
number, i.e. M-XXX-T is for a sectional/threaded ground rod.
#4 M-2157 24 90 B-106 2
#2 M-2158 24 90 B-106 2
#1 M-2159 24 115 B-106 2
5/8” 1/0 M-1586 24 115 B-106 2
2/0 M-1587 24 115 B-106 SDS
4/0 M-1588 24 150 B-106 SDS
250 MCM M-1589 24 150 B-106 2
500 MCM M-1593 13 2-200 B-107 2
#6 M-6630 24 65 B-106 2
#4 M-2160 24 90 B-106 2
#2 M-2161 24 90 B-106 2
#1 M-2162 24 115 B-106 4
1/0 M-1594 24 115 B-106 2
3/4”
2/0 M-1595 24 115 B-106 2
4/0 M-1596 24 150 B-106 SDS
250 MCM M-1597 24 200 B-106 2
500 MCM M-1601 13 500 B-107 2
750 MCM M-1602 13 3-250 B-107 2
#6 M-6906 24 90 B-106 4
#4 M-2163 24 90 B-106 2
#2 M-2164 24 90 B-106 2
#1 M-2165 24 115 B-106 4
1/0 M-1603 24 115 B-106 4
1”
2/0 M-1604 24 115 B-106 2
4/0 M-1605 24 150 B-106 2
250 MCM M-1606 24 200 B-106 2
500 MCM M-1610 13 500 B-107 2
750 MCM M-1611 13 3-250 B-107 2
NOTES
• For sizes not listed, contact thermOweld®.
1. Molds listed are for copper clad steel ground rods: ½” rods are 0.475” • Molds listed are for concentric stranded cable. Add suffix “-S”
diameter, 5/8” rods are 0.563” diameter, ¾” rods are 0.682” diameter, to mold number for solid conductors.
and 1” rods are 0.914” diameter. • Molds listed are for copper clad ground rods. For welding to
steel, stainless steel or galvanized steel ground rods add suffix
2. Molds are available for galvanized steel, stainless steel, and solid “-N” to mold number.
copper rods that are sold by actual diameter. The suffix “-N” is added • For heavy duty connections, contact thermOweld®.
to the mold number, i.e. M-XXX-N is for full sized rods. • For molds with wear plates, see page 185.
• For expedited service, contact thermOweld®.
3. Molds are available for sectional/threaded copper clad steel ground
• To order weld metal for use with EZ Lite Remote® insert TW
rods. The suffix “-T” is added to the mold number, i.e. M-XXX-T is for a
before and EZ after weld metal number.
sectional/threaded ground rod.
• Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
38-0304-00 ~ File
38-0330-00 ~ Cable Clamp
Section 2 - Molds
AWG Conductors
#1 M-5699 4 115 B-106 2
1/0 M-5746 4 150 B-106 2
5/8”
2/0 M-5963 4 200 B-106 2
3/0 M-5734 4 250 B-106 2
4/0 M-5732 4 250 B-106 2 TAP
250 MCM M-5722 5 2-150 B-107 2
#4 M-5698 4 90 B-106 2
#2 M-5294 4 115 B-106 2
#1 M-5390 4 115 B-106 2 RUN
1/0 M-6025 4 150 B-106 2
2/0 M-5738 4 200 B-106 2
3/4” 3/0 M-6003 4 250 B-106 2
4/0 M-2566 4 250 B-106 2
250 MCM M-5904 5 2-150 B-107 2
300 MCM M-5857 5 2-200 B-107 4
350 MCM M-5777 5 2-200 B-107 2
500 MCM M-5961 5 3-200 B-107 2
#4 M-5556 4 115 B-106 4
#2 M-5555 4 150 B-106 2
#1 M-6048 4 150 B-106 4
1/0 M-5992 4 200 B-106 4
2/0 M-5877 4 250 B-106 4
3/0 M-5821 5 2-150 B-107 4
1”
4/0 M-5820 5 2-150 B-107 2
250 MCM M-5807 5 2-200 B-107 4
300 MCM M-5803 5 500 B-107 4
350 MCM M-5561 5 500 B-107 4
500 MCM M-5515 6 3-250 B-107 4
750 MCM M-5513 6 2-500 B-107 4
NOTES
• For sizes not listed, contact thermOweld®.
• Molds listed are for concentric stranded cable. Add suffix “-S” 1. Molds listed are for copper clad steel ground rods: ½” rods are 0.475”
to mold number for solid conductors. diameter, 5/8” rods are 0.563” diameter, ¾” rods are 0.682” diameter,
• Molds listed are for copper clad ground rods. For welding to and 1” rods are 0.914” diameter.
steel, stainless steel or galvanized steel ground rods add suffix
2. Molds are available for galvanized steel, stainless steel, and solid
“-N” to mold number.
• For heavy duty connections, contact thermOweld®. copper rods that are sold by actual diameter. The suffix “-N” is added
• For expedited service, contact thermOweld®. to the mold number, i.e. M-XXX-N is for full sized rods.
• To order weld metal for use with EZ Lite Remote® insert TW 3. Molds are available for sectional/threaded copper clad steel ground
before and EZ after weld metal number. rods. The suffix “-T” is added to the mold number, i.e. M-XXX-T is for a
• Required Tools; sectional/threaded ground rod.
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
38-0304-00 ~ File
38-0330-00 ~ Cable Clamp
NOTES
• For sizes not listed, contact thermOweld®.
1. Molds listed are for copper clad steel ground rods: ½” rods are 0.475” • Molds listed are for concentric stranded cable. Add suffix “-S”
diameter, 5/8” rods are 0.563” diameter, ¾” rods are 0.682” diameter, to mold number for solid conductors.
and 1” rods are 0.914” diameter. • Molds listed are for copper clad ground rods. For welding to
steel, stainless steel or galvanized steel ground rods add suffix
2. Molds are available for galvanized steel, stainless steel, and solid “-N” to mold number.
copper rods that are sold by actual diameter. The suffix “-N” is added • For heavy duty connections, contact thermOweld®.
to the mold number, i.e. M-XXX-N is for full sized rods. • For expedited service, contact thermOweld®.
3. Molds are available for sectional/threaded copper clad steel ground • To order weld metal for use with EZ Lite Remote® insert TW
rods. The suffix “-T” is added to the mold number, i.e. M-XXX-T is for a before and EZ after weld metal number.
sectional/threaded ground rod. • Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
38-0304-00 ~ File
38-0330-00 ~ Cable Clamp
Section 2 - Molds
AWG Conductors
(1) flint ignitor, (1) mold cleaner, (1) wire brush for
cleaning the cable and ground rod, (1) mold cleaning
brush and a metal tool box to keep everything in.
Refill Kits come complete with (1) replacement mold
and (60) weld metal cartridges.
Section 2 - Molds
AWG Conductors
Continue the instructions steps 12 through 14 in the Welding Instructions "Weld Procedures"
that comes with the Single Shot Mold to complete weld.
RR-1
TYPE MOLDS Ground
Mold #
Price Weld Handle Lead
Ground Rod to Ground Rod Rod Size Key Metal Clamps Time
1/2” M-581-H 4 250 B-106 2
5/8” M-582-H 5 2-150 B-107 2
3/4” M-583-H 5 2-200 B-107 2
1” M-584-H 6 3-250 B-107 2
metal number.
• Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
38-3922-00 ~ Mold Cleaning Brush
38-0304-00 ~ File
NOTES
1. .475" actual diameter. For full 1/2" (.500) ground rod and roll-threaded rod, add suffix "-N"
to mold number, i.e. M-581-HN is full 1/2" diameter ground rod or roll-threaded rod to 4/0
Str cable.
2. .563" actual diameter. For full 5/8" (.625) ground rod and roll-threaded rod, add suffix
"-N" to mold number, i.e. M-582-HN is full 5/8" diameter ground rod or roll-threaded
rod to 4/0 Str cable.
3. .682" actual diameter. For full 3/4" (.750) ground rod and roll-threaded rod, add suffix
"-N" to mold number, i.e. M-583-HN is full 3/4" diameter ground rod or roll-threaded
rod to 4/0 Str. cable.
4. .914" actual diameter. For full 1" (1.00) ground rod and roll-threaded rod, add suffix
"-N" to mold number, i.e. M-584-HN is full 1" diameter ground rod or roll-threaded rod
to 4/0 Str. cable.
RS-1/RS-2
TYPE MOLDS Stud
Size
Type
RS-1
Type
RS-2
Price
Key
Weld
Metal
Handle
Clamps
Lead
Time
Horizontal and Vertical Stud to Steel 1/4” M-1880 M-1886 4 25 B-106 2
5/16” M-1881 M-1887 4 25 B-106 4
3/8” M-1882 M-1888 4 45 B-106 2
1/2” M-1883 M-1889 4 65 B-106 2
3/4” M-1884 M-1890 4 150 B-106 2
1” M-1885 M-1891 4 250 B-106 2
RS-2
52 +1 (918) 627-5210 • 1-800-558-1373 • WWW.THERMOWELD.COM
AWG Conductors MOLDS
CS-1
TYPE MOLDS
Horizontal Cable to Horizontal Steel Surface
For AWG Conductors
Note that the cable is OFF the surface
Section 2 - Molds
AWG Conductors
Cable
Size Price Weld Handle Lead Price Weld Handle Lead
Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
1/0 M-644 4 90 B-106 2 M-644-H 4 150 B-106 2
2/0 M-645 4 90 B-106 2 M-645-H 4 150 B-106 2
3/0 M-646 4 115 B-106 2 M-646-H 4 200 B-106 2
4/0 M-647 4 115 B-106 2 M-647-H 4 200 B-106 2
250 MCM M-648 4 115 B-106 2 M-648-H 4 200 B-106 2
300 MCM M-649 4 150 B-106 2 M-649-H 4 250 B-106 2
350 MCM M-650 4 200 B-106 2 M-650-H 5 2-150 B-107 4
500 MCM M-652 4 200 B-106 2 M-652-H 5 2-150 B-107 2
750 MCM M-653 5 2-150 B-107 2 M-653-H 5 500 B-107 4
1000 MCM M-654 5 2-200 B-107 4 M-654-H 5 3-200 B-107 4
CS-2
TYPE MOLDS
Horizontal Thru Cable to Horizontal Steel Surface
For AWG Conductors
Note that the cable is OFF the surface
Cable
Size Price Weld Handle Lead Price Weld Handle Lead
Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
1/0 M-616 4 90 B-106 2 M-616-H 4 150 B-106 4
2/0 M-617 4 115 B-106 2 M-617-H 4 200 B-106 4
3/0 M-618 4 115 B-106 2 M-618-H 4 200 B-106 4
4/0 M-619 4 150 B-106 2 M-619-H 4 250 B-106 2
250 MCM M-620 4 150 B-106 2 M-620-H 4 250 B-106 4
300 MCM M-621 4 200 B-106 2 M-621-H 5 2-150 B-107 4
350 MCM M-622 4 250 B-106 4 M-622-H 5 2-200 B-107 4
500 MCM M-624 5 2-150 B-107 2 M-624-H 5 500 B-107 4
750 MCM M-625-H 5 3-250 B-107 4
Use Heavy Duty Connection
1000 MCM M-626-H 5 2-500 B-107 4
CS-9
TYPE MOLDS
Horizontal Thru Cable to Horizontal Steel Surface MOLDS FOR AWG CONDUCTORS
Cable Price Weld Handle Lead
For AWG Conductors Size
Mold #
Key Metal Clamps Time
Note that the cable is ON the surface #6 M-602 3† 45 Included 2
#4 M-603 3† 45 Included 2
#2 M-604 3† 45 Included 2
#1 M-605 3† 65 Included 4
1/0 M-8379 4 90 B-106 2
2/0 M-5331 4 115 B-106 2
3/0 M-8381 4 115 B-106 2
4/0 M-7192 4 150 B-106 2
250 MCM M-8413 4 150 B-106 4
300 MCM M-8423 4 200 B-106 4
350 MCM M-8410 4 250 B-106 4
500 MCM M-5065 5 2-150 B-107 2
Section 2 - Molds
AWG Conductors
MOLDS FOR AWG CONDUCTORS
Standard Connection Heavy Duty Connection
Cable
Size Price Weld Handle Lead Price Weld Handle Lead
Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
#6 M-585 4 45 B-106 2 M-585-H 4 65 B-106 2
#4 M-586 4 45 B-106 2 M-586-H 4 65 B-106 2
#2 M-588 4 45 B-106 SDS M-588-H 4 90 B-106 2
#1 M-589 4 65 B-106 2 M-589-H 4 115 B-106 2
1/0 M-590 4 90 B-106 SDS M-590-H 4 150 B-106 2
2/0 M-591 4 90 B-106 SDS M591-H 4 150 B-106 2
3/0 M-592 4 115 B-106 2 M-592-H 4 200 B-106 4
4/0 M-593 4 115 B-106 SDS M-593-H 4 200 B-106 2
250 MCM M-594 4 115 B-106 2 M-594-H 4 200 B-106 2
300 MCM M-595 4 150 B-106 2 M-595-H 4 250 B-106 4
350 MCM M-596 4 200 B-106 2 M-596-H 4 250 B-106 4
500 MCM M-598 4 200 B-106 2 M-598-H 5 2-150 B-107 2
750 MCM M-599 5 2-150 B-107 2 M-599-H 5 500 B-107 4
1000 MCM M-600 5 2-200 B-107 2 M-600-H 5 3-200 B-107 4
CS-3
TYPE MOLDS MOLDS FOR AWG CONDUCTORS
Price Weld Handle Lead
Angular Cable Drop to Vertical Steel Pipe Cable Size Pipe Size Mold #
Key Metal Clamps Time
For AWG Conductors 1 1/4” to 4” M-2476 4 45 B-106 2
4” to 6” M-2477 4 45 B-106 2
#4
6” to 10” M-2478 4 45 B-106 2
12” & up M-586 ‡ 4 45 B-106 2
1 1/4” to 4” M-9233-S 4 45 B-106 SDS
4” to 6” M-2480-S 4 45 B-106 2
#2 Sol
6” to 10” M-2583-S 4 45 B-106 2
12” & up M-588-S ‡ 4 45 B-106 SDS
1 1/4” to 4” M-9233 4 45 B-106 SDS
Section 2 - Molds
AWG Conductors
4” to 6” M-2480 4 45 B-106 2
#2
6” to 10” M-2583 4 45 B-106 2
12” & up M-588 ‡ 4 45 B-106 SDS
1 1/4” to 4” M-2482 4 65 B-106 2
4” to 6” M-2483 4 65 B-106 2
#1
6” to 10” M-2484 4 65 B-106 2
12” & up M-589 ‡ 4 65 B-106 2
1 1/4” to 4” M-2486 4 90 B-106 2
4” to 6” M-2487 4 90 B-106 2
1/0
6” to 10” M-2488 4 90 B-106 2
12” & up M-590 ‡ 4 90 B-106 SDS
1 1/4” to 4” M-8833 4 90 B-106 SDS
4” to 6” M-2490 4 90 B-106 2
2/0
6” to 10” M-2491 4 90 B-106 2
12” & up M-591 ‡ 4 90 B-106 SDS
1 1/4” to 4” M-2493 4 115 B-106 2
4” to 6” M-2494 4 115 B-106 2
3/0
6” to 10” M-2495 4 115 B-106 2
12” & up M-592 ‡ 4 115 B-106 2
1 1/4” to 4” M-9021 4 115 B-106 SDS
4” to 6” M-2497 4 115 B-106 2
4/0
6” to 10” M-2498 4 115 B-106 2
12” & up M-593 ‡ 4 115 B-106 SDS
Section 2 - Molds
AWG Conductors
MOLDS FOR AWG CONDUCTORS
Standard Connection Heavy Duty Connection
Cable
Size Price Weld Handle Lead Price Weld Handle Lead
Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
#6 M-5389 4 45 B-106 2 M-5389-H 4 90 B-106 4
#4 M-5359 4 65 B-106 2 M-5359-H 4 115 B-106 2
#2 M-2781 4 65 B-106 2 M-2781-H 4 115 B-106 2
#2 Sol M-2781-S 4 65 B-106 SDS M-2781-HS 4 115 B-106 2
#1 M-5361 4 90 B-106 2 M-5361-H 4 150 B-106 4
1/0 M-2189 4 115 B-106 2 M-2189-H 4 200 B-106 2
2/0 M-2540 4 115 B-106 SDS M-2540-H 4 200 B-106 2
3/0 M-5362 4 150 B-106 2 M-5362-H 4 250 B-106 2
4/0 M-8718 4 150 B-106 SDS M-8718-H 4 250 B-106 2
250 MCM M-8165 4 200 B-106 2 M-8165-H 17 2-150 B-106 4
300 MCM M-5363 4 200 B-106 2 M-5363-H 17 2-150 B-106 4
350 MCM M-9029 4 250 B-106 2 M-9029-H 5 2-200 B-107 4
500 MCM M-8512 17 2-150 B-106 2 M-8512-H 6 500 B-107 2
CS-23
TYPE MOLDS MOLDS FOR AWG CONDUCTORS
Vertical Cable Drop to Vertical Steel Pipe Cable
Pipe Size Mold #
Price Weld Handle Lead
Size Key Metal Clamps Time
For AWG Conductors 1 1/4” to 4” M-8591 4 65 B-106 2
Note that the cable is OFF the surface 4” to 6” M-10521 4 65 B-106 4
#4
6” to 10” M-10523 4 65 B-106 4
12” & up M-10524 ‡ 4 65 B-106 4
1 1/4” to 4” M-6199-S 4 65 B-106 SDS
4” to 6” M-10528-S 4 65 B-106 4
#2 Sol
6” to 10” M-10529-S 4 65 B-106 4
12” & up M-10530-S ‡ 4 65 B-106 4
1 1/4” to 4” M-6199 4 65 B-106 4
Section 2 - Molds
AWG Conductors
4” to 6” M-10528 4 65 B-106 4
#2
6” to 10” M-10529 4 65 B-106 4
12” & up M-10530 ‡ 4 65 B-106 2
1 1/4” to 4” M-10531 4 90 B-106 2
4” to 6” M-10532 4 90 B-106 4
#1
6” to 10” M-10533 4 90 B-106 4
12” & up M-10534 ‡ 4 90 B-106 4
1 1/4” to 4” M-10535 4 115 B-106 2
4” to 6” M-1147 4 115 B-106 4
1/0
6” to 10” M-10536 4 115 B-106 4
12” & up M-10537 ‡ 4 115 B-106 4
1 1/4” to 4” M-10538 4 115 B-106 4
4” to 6” M-10539 4 115 B-106 4
2/0
6” to 10” M-10540 4 115 B-106 4
12” & up M-10541 ‡ 4 115 B-106 4
1 1/4” to 4” M-5622 4 150 B-106 2
4” to 6” M-7381 4 150 B-106 2
4/0
6” to 10” M-10365 4 150 B-106 2
12” & up M-10542 ‡ 4 150 B-106 4
MOLDS FOR AWG CONDUCTORS DO NOT use Type CS-5 molds on Soil Pipe (ASTM
Cable Price Weld Handle Lead A74-82). A test weld should be made on a section of
Mold #
Size Key Metal Clamps Time the pipe being used to determine the possibility of
Section 2 - Molds
AWG Conductors
#6 Sol M-1613 3† 25Cl Included 2 detrimental metallugical effects.
#6 M-1614 3† 25Cl Included 2
#4 Sol M-1615 3† 45Cl Included 2
#4 M-1616 3† 45Cl Included 2 Welding to Horizontal Pipe: To weld to horizontal cast iron pipe,
#2 Sol M-1617 3† 45Cl Included 2 add pipe size to mold number. Example: To weld #1 STR cable to 6"
#2 M-1618 3† 45Cl Included 2 horizontal cast iron pipe, the mold number would be M-1620-6. To
#1 Sol M-1619 3† 65Cl Included 4 weld #1 cable or smaller to pipe 14" and larger, use flat surface mold.
#1 M-1620 3† 65Cl Included 4
CS-4
TYPE MOLDS
Vertical Thru Cable to Vertical Steel Surface
For AWG Conductors
Note that the cable is OFF the surface
MOLDS FOR AWG CONDUCTORS
Standard Connection Heavy Duty Connection
Cable
Size Price Weld Handle Lead Price Weld Handle Lead
Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
#6 M-1215 4 90 B-106 2 M-1215-H 17 200 B-106 4
#4 M-1216 4 90 B-106 2 M-1216-H 17 200 B-106 4
#2 M-1218 4 115 B-106 2 M-1218-H 17 250 B-106 4
#1 M-1219 4 115 B-106 2 M-1219-H 17 250 B-106 4
1/0 M-1220 17 200 B-106 2 M-1220-H 6 2-200 B-107 4
2/0 M-1221 17 200 B-106 2 M-1221-H 6 2-200 B-107 2
3/0 M-1222 17 250 B-106 2 M-1222-H 6 500 B-107 4
4/0 M-1223 17 250 B-106 2 M-1223-H 6 500 B-107 2
250 MCM M-1224 17 250 B-106 2 M-1224-H 6 500 B-107 4
300 MCM M-1225-H 6 500 B-107 2
350 MCM Use Heavy Duty Molds M-1226-H 6 3-200 B-107 2
500 MCM M-1228-H 6 3-250 B-107 2
CS-6
TYPE MOLDS
Horizontal Thru Cable to Vertical Steel Surface
For AWG Conductors MOLDS FOR AWG CONDUCTORS
Note that the cable is OFF the surface Price Weld Handle Lead
Cable Size Mold #
Key Metal Clamps Time
#6 M-1626 4 65 B-106 2
#4 M-1627 4 65 B-106 2
#2 M-1628 4 65 B-106 2
#1 M-1629 4 90 B-106 2
1/0 M-1630 4 115 B-106 2
Section 2 - Molds
AWG Conductors
CS-18
TYPE MOLDS MOLDS FOR AWG CONDUCTORS
Horizontal Tap Cable to Vertical Steel Surface Price Weld Handle Lead
Cable Size Mold #†
For AWG Conductors Key Metal Clamps Time
#6 M-5910 4 45 B-106 2
Note that the cable is ON the surface #4 M-2761 4 45 B-106 2
#2 M-2569 4 45 B-106 2
#1 M-6060 4 65 B-106 2
1/0 M-5419 4 90 B-106 2
2/0 M-2567 4 90 B-106 2
3/0 M-6072 4 115 B-106 2
4/0 M-9253 4 115 B-106 2
250 MCM M-2568 4 115 B-106 2
300 MCM M-6061 4 150 B-106 4
350 MCM M-6067 4 200 B-106 2
500 MCM M-8359 4 200 B-106 2
† Add (-R) to mold number for right hand mold or (-L) for
left hand mold. Right hand (-R) mold will be furnished if not
specified.
Section 2 - Molds
AWG Conductors
MOLDS FOR AWG CONDUCTORS
Standard Connection Heavy Duty Connection
Cable
Size Price Weld Handle Lead Price Weld Handle Lead
Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
#6 M-1635 4 65 B-106 2 M-1635-H 4 90 B-106 4
#4 M-1636 4 65 B-106 2 M-1636-H 4 115 B-106 2
#2 M-1638 4 65 B-106 2 M-1638-H 4 115 B-106 2
#1 M-1639 4 90 B-106 2 M-1639-H 4 150 B-106 4
1/0 M-1640 4 150 B-106 2 M-1640-H 17 200 B-106 4
2/0 M-1641 4 150 B-106 2 M-1641-H 17 200 B-106 2
3/0 M-1642 17 200 B-106 2 M-1642-H 17 250 B-106 4
4/0 M-1643 17 200 B-106 2 M-1643-H 17 250 B-106 2
250 MCM M-1644 17 200 B-106 2 M-1644-H 6 2-150 B-107 4
300 MCM M-1645 17 250 B-106 2 M-1645-H 6 2-200 B-107 4
350 MCM M-1646 6 2-150 B-107 4 M-1646-H 6 500 B-107 4
500 MCM M-1648 6 2-200 B-107 2 M-1648-H 6 3-200 B-107 4
750 MCM M-1649 6 500 B-107 2
Not Available
1000 MCM M-1650 6 3-200 B-107 2
Welding to Vertical Pipe: To weld to vertical pipe, add pipe size to mold number. Example: To weld 4/0
str cable to 6" vertical pipe, the mold number would be M-1643-V6. To weld #1 cable or smaller to pipe
14" and larger, use flat surface mold. For 1/0 cable and larger, use flat surface mold only on pipe 30" and
larger.
Section 2 - Molds
AWG Conductors
#4 1/8 X 1 M-2035 4 32 B-106 2
#2 Sol 1/8 X 1 M-2036-S 4 32 B-106 2
#2 1/8 X 1 M-2036 4 32 B-106 2
#1 1/8 X 1 M-2037 4 32 B-106 2
1/0 1/8 X 1 M-2038 4 45 B-106 2
2/0 1/8 X 1 M-2039 4 45 B-106 2
4/0 3/16 X 1 M-2041 4 65 B-106 2
250 MCM 3/16 X M-2042 4 65 B-106 2
300 MCM 1/4 X 1 M-2043 4 90 B-106 2
350 MCM 1/4 X 1 M-2044 4 90 B-106 4
500 MCM 1/4 X 1-1/2 M-2045 4 150 B-106 4
Section 2 - Molds
AWG Conductors
350 MCM M-838 4 150 B-106 1
#2 M-7167 17 90 B-106 4
1/0 M-839 4 150 B-106 2
2/0 M-840 4 150 B-106 2
4/0 M-841 4 150 B-106 2
1/4 X 1
250 MCM M-842 4 150 B-106 2
300 MCM M-843 4 200 B-106 4
350 MCM M-844 4 200 B-106 4
500 MCM M-846 4 2-150 B-106 4
#2 M-6366 17 90 B-106 2
1/0 M-847 4 150 B-106 2
2/0 M-848 4 150 B-106 2
4/0 M-849 4 150 B-106 2
1/4 X 1-1/2
250 MCM M-850 4 150 B-106 2
& WIDER
300 MCM M-851 4 200 B-106 2
350 MCM M-852 4 200 B-106 2
500 MCM M-854 4 2-150 B-106 2
750 MCM M-855 5 2-200 B-107 2
1/0 M-857 4 150 B-106 2
2/0 M-858 4 150 B-106 2
4/0 M-859 4 150 B-106 4
250 MCM M-860 4 150 B-106 4
3/8 X 1
300 MCM M-861 4 200 B-106 4
350 MCM M-862 4 200 B-106 4
500 MCM M-864 4 250 B-106 4
750 MCM M-865 5 2-200 B-107 4
1/0 M-867 4 150 B-106 2
2/0 M-868 4 150 B-106 2
4/0 M-869 4 150 B-106 2
3/8 X 1-1/2 250 MCM M-870 4 150 B-106 4
& WIDER 300 MCM M-871 4 200 B-106 4
350 MCM M-872 4 200 B-106 4
500 MCM M-874 4 250 B-106 4
750 MCM M-875 5 2-200 B-107 4
1/0 M-877 4 200 B-106 4
2/0 M-878 4 200 B-106 4
4/0 M-879 4 200 B-106 4
250 MCM M-880 4 200 B-106 4 • For sizes not listed, contact thermOweld®.
1/2 X 1 • Molds listed are for concentric stranded cable. Add suffix “-S”
300 MCM M-881 4 250 B-106 4
to mold number for solid conductors.
350 MCM M-882 4 250 B-106 4
• For heavy duty connections, contact thermOweld®.
500 MCM M-884 5 2-150 B-107 4 • For expedited service, contact thermOweld®.
750 MCM M-885 5 500 B-107 4 • To order weld metal for use with EZ Lite Remote® insert TW
1/0 M-887 4 200 B-106 2 before and EZ after weld metal number.
2/0 M-888 4 200 B-106 2 • Required Tools;
4/0 M-889 4 200 B-106 2 Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
1/2 X 1-1/2 250 MCM M-890 4 200 B-106 4
• Other recommended accessories;
& WIDER 300 MCM M-891 4 250 B-106 4 38-3922-00 ~ Mold Cleaning Brush
350 MCM M-892 4 250 B-106 4 38-0135-00 ~ Cable Cleaning Brush
500 MCM M-894 5 2-150 B-107 2
750 MCM M-895 5 500 B-107 4
CB-6
TYPE MOLDS MOLDS FOR AWG CONDUCTORS
Bus Bar Cable Price Weld Handle Lead
Vertical Overhead Tap to Horizontal Bus Size Size
Mold #
Key Metal Clamps Time
For AWG Conductors 1/0 M-898 7† 115 B-106 4
CB-6 Type Molds are use where there are 1/8 X 1 2/0 M-899 7† 115 B-106 4
4/0 M-900 7† 115 B-106 4
space restrictions such as another surface #2 M-5198 7† 65 B-106 2
³⁄₄” to 5” from the bus bar. 1/0 M-901 7† 115 B-106 4
2/0 M-902 7† 115 B-106 4
1/8 X 1-1/2
4/0 M-903 7† 115 B-106 4
& WIDER
250 MCM M-904 7† 115 B-106 4
300 MCM M-905 7† 150 B-106 4
Section 2 - Molds
AWG Conductors
Section 2 - Molds
AWG Conductors
Bus Bar Cable Price Weld Handle Lead Bus Bar Cable Price Weld Handle Lead
Mold # Mold #
Size Size Key Metal Clamps Time Size Size Key Metal Clamps Time
1/0 M-656 4 90 B-106 4 1/0 M-702 4 115 B-106 4
1/8 X 1 2/0 M-657 4 90 B-106 4 2/0 M-703 4 115 B-106 4
4/0 M-658 4 115 B-106 2 4/0 M-704 4 150 B-106 4
1/0 M-659 4 90 B-106 4 250 MCM M-705 4 150 B-106 4
2/0 M-660 4 90 B-106 4 3/8 X 2 300 MCM M-706 4 200 B-106 4
4/0 M-661 4 115 B-106 2 350 MCM M-707 4 200 B-106 4
1/8 X 2
250 MCM M-662 4 115 B-106 4 500 MCM M-709 4 250 B-106 2
300 MCM M-663 4 150 B-106 2 750 MCM M-710 5 2-200 B-107 4
350 MCM M-664 4 150 B-106 2 1000 MCM M-711 5 500 B-107 4
#2 M-6694 4 90 B-106 4 1/0 M-712 4 115 B-106 2
1/0 M-665 4 115 B-106 2 2/0 M-713 4 115 B-106 4
2/0 M-666 4 115 B-106 4 4/0 M-714 4 150 B-106 2
4/0 M-667 4 150 B-106 2 250 MCM M-715 4 150 B-106 4
1/4 X 1 3/8 X 2
250 MCM M-668 4 150 B-106 4 300 MCM M-716 4 200 B-106 4
& WIDER
300 MCM M-669 4 200 B-106 4 350 MCM M-717 4 200 B-106 4
350 MCM M-670 4 200 B-106 4 500 MCM M-719 4 250 B-106 4
500 MCM M-672 4 250 B-106 2 750 MCM M-720 5 2-200 B-107 4
#2 M-6658 4 90 B-106 2 1000 MCM M-721 5 500 B-107 4
1/0 M-673 4 115 B-106 4 1/0 M-722 4 150 B-106 4
2/0 M-674 4 115 B-106 2 2/0 M-723 4 150 B-106 4
4/0 M-675 4 150 B-106 2 4/0 M-724 4 200 B-106 4
1/4 X 1-1/2 250 MCM M-676 4 150 B-106 4 250 MCM M-725 4 200 B-106 4
300 MCM M-677 4 200 B-106 4 1/2 X 2 300 MCM M-726 4 250 B-106 4
350 MCM M-678 4 200 B-106 4 350 MCM M-727 4 250 B-106 4
500 MCM M-680 4 250 B-106 4 500 MCM M-729 4 2-150 B-106 4
750 MCM M-681 5 2-200 B-107 2 750 MCM M-730 5 500 B-107 4
#2 M-5567 4 90 B-106 2 1000 MCM M-731 5 3-200 B-107 4
1/0 M-682 4 115 B-106 2 1/0 M-732 4 150 B-106 4
2/0 M-683 4 115 B-106 2 2/0 M-733 4 150 B-106 4
4/0 M-684 4 150 B-106 2 4/0 M-734 4 200 B-106 2
250 MCM M-685 4 150 B-106 4 250 MCM M-735 4 200 B-106 4
1/4 X 2 1/2 X 3
300 MCM M-686 4 200 B-106 2 300 MCM M-736 4 250 B-106 4
& WIDER
350 MCM M-687 4 200 B-106 4 350 MCM M-737 4 250 B-106 4
500 MCM M-689 4 250 B-106 2 500 MCM M-739 5 2-150 B-107 2
750 MCM M-690 5 2-200 B-107 4 750 MCM M-740 5 500 B-107 4
1000 MCM M-691 5 500 B-107 4 1000 MCM M-741 5 3-200 B-107 4
#2 M-5944 4 90 B-106 2
• For sizes not listed, contact thermOweld®.
1/0 M-692 4 115 B-106 2 • Molds listed are for concentric stranded cable. Add suffix “-S” to
2/0 M-693 4 115 B-106 2 mold number for solid conductors.
4/0 M-694 4 150 B-106 2 • For heavy duty connections, contact thermOweld®.
1/4 X 3 250 MCM M-695 4 150 B-106 2 • For expedited service, contact thermOweld®.
& WIDER 300 MCM M-696 4 200 B-106 2 • To order weld metal for use with EZ Lite Remote® insert TW before
350 MCM M-697 4 200 B-106 2 and EZ after weld metal number.
• Required Tools;
500 MCM M-699 4 250 B-106 2
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
750 MCM M-700 5 2-200 B-107 2 38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
1000 MCM M-701 5 500 B-107 4 • Other recommended accessories;
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
CB-7
TYPE MOLDS
Vertical Drop Tap to Horizontal Bus
For AWG Conductors
CB-7 Type Molds are used where there are
space restrictions such as another surface
³⁄₄” to 5” from the bus bar.
Bus Bar Cable Price Weld Handle Lead Bus Bar Cable Price Weld Handle Lead
Mold # Mold #
Size Size Key Metal Clamps Time Size Size Key Metal Clamps Time
1/0 M-743 7† 90 B-106 4 1/0 M-789 7† 115 B-106 4
1/8 X 1 2/0 M-744 7† 90 B-106 4 2/0 M-790 7† 115 B-106 4
4/0 M-745 7† 115 B-106 2 4/0 M-791 7† 150 B-106 4
1/0 M-746 7† 90 B-106 4 250 MCM M-792 7† 150 B-106 4
2/0 M-747 7† 90 B-106 4 3/8 X 2 300 MCM M-793 7† 200 B-106 4
4/0 M-748 7† 115 B-106 4 350 MCM M-794 7† 200 B-106 4
1/8 X 2
250 MCM M-749 7† 115 B-106 4 500 MCM M-796 7† 250 B-106 4
300 MCM M-750 7† 150 B-106 4 750 MCM M-797 8† 2-200 B-107 4
350 MCM M-751 7† 150 B-106 4 1000 MCM M-798 8† 500 B-107 4
#2 STR M-8550 7† 90 B-106 4 1/0 M-799 7† 115 B-106 4
1/0 M-752 7† 115 B-106 4 2/0 M-800 7† 115 B-106 4
2/0 M-753 7† 115 B-106 4 4/0 M-801 7† 150 B-106 2
4/0 M-754 7† 150 B-106 4 250 MCM M-802 7† 150 B-106 4
1/4 X 1 3/8 X 2
250 MCM M-755 7† 150 B-106 4 300 MCM M-803 7† 200 B-106 4
& WIDER
300 MCM M-756 7† 200 B-106 4 350 MCM M-804 7† 200 B-106 4
350 MCM M-757 7† 200 B-106 4 500 MCM M-806 7† 250 B-106 2
500 MCM M-759 7† 250 B-106 4 750 MCM M-807 8† 2-200 B-107 4
#2 M-8551 7† 90 B-106 4 1000 MCM M-808 8† 500 B-107 4
1/0 M-760 7† 115 B-106 4 1/0 M-809 7† 150 B-106 4
2/0 M-761 7† 115 B-106 4 2/0 M-810 7† 150 B-106 4
4/0 M-762 7† 150 B-106 4 4/0 M-811 7† 200 B-106 4
1/4 X 1-1/2 250 MCM M-763 7† 150 B-106 4 250 MCM M-812 7† 200 B-106 4
300 MCM M-764 7† 200 B-106 4 1/2 X 2 300 MCM M-813 7† 250 B-106 4
350 MCM M-765 7† 200 B-106 4 350 MCM M-814 7† 250 B-106 4
500 MCM M-767 7† 250 B-106 4 500 MCM M-816 7† 2-150 B-106 4
750 MCM M-768 8† 2-200 B-107 4 750 MCM M-817 8† 500 B-107 4
#2 M-5469 7† 90 B-106 2 1000 MCM M-818 8† 3-200 B-107 4
1/0 M-769 7† 115 B-106 4 1/0 M-819 7† 150 B-106 4
2/0 M-770 7† 115 B-106 4 2/0 M-820 7† 150 B-106 4
4/0 M-771 7† 150 B-106 2 4/0 M-821 7† 200 B-106 4
250 MCM M-772 7† 150 B-106 2 250 MCM M-822 7† 200 B-106 4
1/4 X 2 1/2 X 3
300 MCM M-773 7† 200 B-106 4 300 MCM M-823 7† 250 B-106 4
& WIDER
350 MCM M-774 7† 200 B-106 4 350 MCM M-824 7† 250 B-106 4
500 MCM M-776 7† 250 B-106 4 500 MCM M-826 8† 2-150 B-107 4
750 MCM M-777 8† 2-200 B-107 4 750 MCM M-827 8† 500 B-107 4
1000 MCM M-778 8† 500 B-107 4 1000 MCM M-828 8† 3-200 B-107 4
#2 M-8396 7† 90 B-106 2
1/0 M-779 7† 115 B-106 2 • For sizes not listed, contact thermOweld®.
• Molds listed are for concentric stranded cable. Add suffix “-S” to
2/0 M-780 7† 115 B-106 4 mold number for solid conductors.
4/0 M-781 7† 150 B-106 2 • For heavy duty connections, contact thermOweld®.
1/4 X 3 250 MCM M-782 7† 150 B-106 4 • For expedited service, contact thermOweld®.
& WIDER 300 MCM M-783 7† 200 B-106 4 • To order weld metal for use with EZ Lite Remote® insert TW before
350 MCM M-784 7† 200 B-106 4 and EZ after weld metal number.
500 MCM M-786 7† 250 B-106 2 • Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
750 MCM M-787 8† 2-200 B-107 4
† ~ Sold complete with frame
1000 MCM M-788 8† 500 B-107 4 38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
Section 2 - Molds
AWG Conductors
1/4 X 2 2/0 M-6363 8 2-200 B-107 2
& Wider 4/0 M-6184 8 500 B-107 2
250 MCM M-9937 8 500 B-107 2
500 MCM M-6183 8 500 B-107 2
750 MCM M-10543 8 3-200 B-107 4
#2 M-10544 7 250 B-106 4
#2 Sol M-10545 7 250 B-106 4
1/0 M-10546 8 2-200 B-107 4
3/8 X 2 2/0 M-10547 8 2-200 B-107 4
& WIDER 4/0 M-10548 8 500 B-107 4
250 MCM M-10549 8 500 B-107 4
500 MCM M-10550 8 500 B-107 4
750 MCM M-10551 8 3-200 B-107 4
#2 M-10552 8 2-150 B-107 4
#2 Sol M-10553 8 2-150 B-107 4
1/0 M-10554 8 500 B-107 4
1/2 X 2 2/0 M-10555 8 500 B-107 4
& WIDER 4/0 M-10556 8 3-200 B-107 4
250 MCM M-10557 8 3-200 B-107 4
500 MCM M-10558 8 3-200 B-107 4
750 MCM M-10559 8 3-250 B-107 4
CB-5
TYPE MOLDS
Horizontal Bus Tap to Horizontal Cable Run
For AWG Conductors
2/0
1/4 X 1 M-1685 4 115 B-106 2
3/16 X 1 M-1690 4 150 B-106 2
1/4 X 1 M-1691 4 150 B-106 2
4/0
1/4 X 1-1/2 M-1692 4 200 B-106 4
1/4 X 2 M-1693 4 250 B-106 2
1/4 X 1 M-1694 4 150 B-106 2
250 MCM 1/4 X 1-1/2 M-1695 4 200 B-106 4
1/4 X 2 M-1696 4 250 B-106 4
1/4 X 1 M-1697 4 200 B-106 2
300 MCM 1/4 X 1-1/2 M-1698 4 250 B-106 4
1/4 X 2 M-1699 5 2-150 B-107 4
1/4 X 1 M-1700 5 200 B-107 4
1/4 X 1-1/4 M-1701 5 200 B-107 4
350 MCM
1/4 X 1-1/2 M-1702 5 250 B-107 4
1/4 X 2 M-1703 5 2-150 B-107 4
1/4 X 1 M-1707 5 250 B-107 2
500 MCM 1/4 X 1-1/2 M-1708 5 2-150 B-107 4
1/4 X 2 M-1709 5 2-200 B-107 4
1/4 X 1-1/2 M-1710 5 2-200 B-107 4
1/4 X 2 M-1711 5 500 B-107 4
750 MCM
3/8 X 1-1/2 M-1712 5 500 B-107 4
3/8 X 2 M-1713 5 3-200 B-107 4
1/4 X 1-1/2 M-1714 5 500 B-107 4
1/4 X 2 M-1715 5 3-200 B-107 4
1000 MCM
3/8 X 1-1/2 M-1716 5 3-200 B-107 4
3/8 X 2 M-1717 5 3-250 B-107 4
Section 2 - Molds
AWG Conductors
1/4 X 1 M-1122 4 90 B-106 2
1/4 X 1-1/4 M-1123 4 115 B-106 2
1/4 X 1-1/2 M-1124 4 150 B-106 2
1/4 X 2 M-1125 4 200 B-106 2
1/4 X 3 M-1126 5 2-200 B-107 2
1/4 X 4 M-1127 5 500 B-107 2
3/8 X 1 M-1130 4 150 B-106 4
3/8 X 1-1/2 M-1131 4 250 B-106 4
3/8 X 2 M-1132 5 2-150 B-107 2
3/8 X 3 M-1133 5 500 B-107 4
3/8 X 4 M-1134 5 3-200 B-107 2
1/2 X 1 M-1135 4 200 B-106 4
1/2 X 2 M-1136 5 2-200 B-107 4
1/2 X 3 M-1137 5 3-200 B-107 4
1/2 X 4 M-1138 6 2-500 B-107 2
BB-2
TYPE MOLDS
Horizontal to Vertical at Right Angle
BB-3
TYPE MOLDS
Vertical Drop Tap to Horizontal Run
Bus Bar Size Price Weld Handle Lead
Mold #
Key Metal Clamps Time
Run Tap
1/8 X 1 1/8 X 1 M-1098 4 90 B-106 2
1/8 X 2 & WIDER 1/8 X 2 M-1099 4 200 B-106 4
3/16 X 1 3/16 X 1 M-1100 4 115 B-106 2
3/16 X 2 & WIDER 3/16 X 2 M-1101 4 200 B-106 2
1/4 X 1 1/4 X 1 M-1102 4 150 B-106 2
1/4 X 1-1/4 1/4 X 1-1/4 M-1103 4 200 B-106 4
1/4 X 1-1/2 1/4 X 1-1/2 M-1104 4 250 B-106 2
1/4 X 2 & WIDER 1/4 X 2 M-1105 5 2-200 B-107 2
3/8 X 1 3/8 X 1 M-1108 4 250 B-106 4
3/8 X 1-1/2 3/8 X 1-1/2 M-1109 5 2-200 B-107 4
3/8 X 2 & WIDER 3/8 X 2 M-1110 5 500 B-107 4
1/2 X 1 1/2 X 1 M-1113 5 2-150 B-107 4
1/2 X 2 & WIDER 1/2 X 2 M-1114 5 3-250 B-107 4
Section 2 - Molds
AWG Conductors
1/4 X 2 M-1048 5 2-150 B-107 2
3/8 X 1 M-1049 4 200 B-106 4
3/8 X 2 M-1050 5 2-200 B-107 4
1/2 X 1 M-1051 4 250 B-106 4
1/2 X 2 M-1052 5 500 B-107 4
BS-2
TYPE MOLDS
Horizontal Tap to Horizontal Steel Surface
Bus Bar Price Weld Handle Lead
Mold #
Size Key Metal Clamps Time
1/8 X 1 M-1072 4 115 B-106 2
1/8 X 1-1/2 M-1073 4 150 B-106 2
1/8 X 2 M-1074 4 200 B-106 4
3/16 X 1 M-1075 4 150 B-106 2
3/16 X 2 M-1076 4 250 B-106 4
1/4 X 1 M-1077 4 150 B-106 4
1/4 X 1-1/4 M-1078 4 200 B-106 4
1/4 X 1-1/2 M-1079 4 250 B-106 4
1/4 X 2 M-1080 5 2-150 B-107 2
3/8 X 1 M-1081 4 200 B-106 2
3/8 X 1-1/2 M-1082 4 250 B-106 2
3/8 X 2 M-1083 5 2-200 B-107 2
1/2 X 1 M-1084 4 250 B-106 4
1/2 X 1-1/2 M-1085 5 2-200 B-107 4
1/2 X 2 M-1086 5 500 B-107 4
BS-3
TYPE MOLDS
Horizontal Thru Bar to Horizontal Steel Surface
BS-4 / BS-5
TYPE MOLDS
Horizontal or Vertical Thru Bar to
Vertical Steel Surface
Mold # Mold # Price Weld Handle Lead
Bus Bar Size
BS-4 BS-5 Key Metal Clamps Time
1/8 X 1 M-1054 M-1063 4 115 B-106 4
1/8 X 2 & WIDER M-1055 M-1064 4 200 B-106 4
1/4 X 1 M-1056 M-1065 4 150 B-106 2
1/4 X 2 & WIDER M-1057 M-1066 5 2-150 B-107 2
3/8 X 1 M-1058 M-1067 4 200 B-106 4
3/8 X 2 & WIDER M-1059 M-1068 5 2-200 B-107 4
1/2 X 1 M-1060 M-1069 4 250 B-106 4
1/2 X 2 & WIDER M-1061 M-1070 5 500 B-107 4
BS-4 BS-5
Section 2 - Molds
AWG Conductors
#2 M-7502 38-0329 4 45 B-106 2
#1 M-7503 38-0329 4 65 B-106 2
#3
1/0 M-7504 38-0329 4 90 B-106 2
2/0 M-7505 38-0329 4 90 B-106 2
3/0 M-7506 38-0329 4 115 B-106 2
4/0 M-7507 38-0329 4 115 B-106 2
#6 M-7508 38-4061 3† 25 Included 2
#4
#4 M-7509 38-4061 3† 32 Included 2
&
#2 M-7510 38-4061 3† 45 Included 2
Larger
#1 M-7511 38-4061 3† 65 Included 2
1/0 M-7512 38-0329 4 90 B-106 2
2/0 M-7513 38-0329 4 90 B-106 2
#4
3/0 M-7514 38-0329 4 115 B-106 2
4/0 M-7515 38-0329 4 115 B-106 2
1/0 M-7520 38-0329 4 90 B-106 2
2/0 M-7521 38-0329 4 90 B-106 2
#5
3/0 M-7522 38-0329 4 115 B-106 2
4/0 M-7523 38-0329 4 115 B-106 2
1/0 M-7528 38-4062 14† 90 Included 2
#6
2/0 M-7529 38-4062 14† 90 Included 2
&
3/0 M-7530 38-4062 14† 115 Included 2
Larger
4/0 M-7531 38-4062 14† 115 Included 2
CRE-2
TYPE MOLDS MOLDS FOR AWG CONDUCTORS
Packing
Horizontal Cable Tap to Horizontal Rebar Run Rebar Cable
Mold # Mat’l #
Price Weld Handle Lead
Size Size Key Metal Clamps Time
For AWG Conductors See Note
Section 2 - Molds
AWG Conductors
#6 M-7628 38-0329 24 90 B-106 2
#4 M-7629 38-0329 24 90 B-106 2
#2 M-7630 38-0329 24 90 B-106 2
#1 M-7631 38-0329 24 115 B-106 4
#4
1/0 M-7632 38-0329 24 115 B-106 2
2/0 M-7633 38-0329 24 115 B-106 2
3/0 M-7634 38-0329 24 150 B-106 2
4/0 M-7635 38-0329 24 150 B-106 2
#6 M-7636 38-0329 24 90 B-106 2
#4 M-7637 38-0329 24 90 B-106 2
#2 M-7638 38-0329 24 90 B-106 2
#1 M-7639 38-0329 24 115 B-106 4
#5
1/0 M-7640 38-0329 24 115 B-106 2
2/0 M-7641 38-0329 24 115 B-106 2
3/0 M-7642 38-0329 24 150 B-106 2
4/0 M-7643 38-0329 24 150 B-106 2
#6 M-7644 38-0329 24 90 B-106 2
#4 M-7645 38-0329 24 90 B-106 2
#2 M-7646 38-0329 24 90 B-106 2
#1 M-7647 38-0329 24 115 B-106 4
#6
1/0 M-7648 38-0329 24 115 B-106 2
2/0 M-7649 38-0329 24 115 B-106 2
3/0 M-7650 38-0329 24 150 B-106 2
4/0 M-7651 38-0329 24 150 B-106 2
#6 M-7652 38-4063 4 90 B-106-41 2
#4 M-7653 38-4063 4 90 B-106-41 2
#2 M-7654 38-4063 4 90 B-106-41 2
#7
#1 M-7655 38-4063 4 115 B-106-41 4
&
1/0 M-7656 38-4063 4 115 B-106-41 2
Larger
2/0 M-7657 38-4063 4 115 B-106-41 2
3/0 M-7658 38-4063 4 150 B-106-41 2
4/0 M-7659 38-4063 4 150 B-106-41 2
CRE-4
TYPE MOLDS MOLDS FOR AWG CONDUCTORS
Horizontal thru Cable to Horizontal Rebar Rebar Cable
Mold #
Packing Price Weld Handle Lead
Size Size Mat’l # Key Metal Clamps Time
For AWG Conductors See Note
Section 2 - Molds
AWG Conductors
#6 M-7892 38-0329 4 90 B-106 2
#4 M-7893 38-0329 4 90 B-106 2
#2 M-7894 38-0329 4 90 B-106 2
#1 M-7895 38-0329 4 115 B-106 4
#4
1/0 M-7896 38-0329 4 115 B-106 2
2/0 M-7897 38-0329 4 115 B-106 2
3/0 M-7898 38-0329 4 150 B-106 2
4/0 M-7899 38-0329 4 150 B-106 2
#6 M-7900 38-0329 4 90 B-106 2
#4 M-7901 38-0329 4 90 B-106 2
#2 M-7902 38-0329 4 90 B-106 2
#1 M-7903 38-0329 4 115 B-106 2
#5
1/0 M-7904 38-0329 4 115 B-106 2
2/0 M-7905 38-0329 4 115 B-106 2
3/0 M-7906 38-0329 4 150 B-106 2
4/0 M-7907 38-0329 4 150 B-106 2
#6 M-7908 38-0329 4 90 B-106 2
#4 M-7909 38-0329 4 90 B-106 2
#2 M-7910 38-0329 4 90 B-106 2
#1 M-7911 38-0329 4 115 B-106 2
#6
1/0 M-7912 38-0329 4 115 B-106 2
2/0 M-7913 38-0329 4 115 B-106 2
3/0 M-7914 38-0329 4 150 B-106 2
4/0 M-7915 38-0329 4 150 B-106 2
#6 M-7916 38-4063 4 90 B-106-32 4
#4 M-7917 38-4063 4 90 B-106-32 2
#2 M-7918 38-4063 4 90 B-106-32 2
#7
#1 M-7919 38-4063 4 115 B-106-32 2
&
1/0 M-7920 38-4063 4 115 B-106-32 2
Larger
2/0 M-7921 38-4063 4 115 B-106-32 2
3/0 M-7922 38-4063 4 150 B-106-32 2
4/0 M-7923 38-4063 4 150 B-106-32 2
CRE-25
Section 2 - Molds
AWG Conductors
Replace step 11 in the Welding Instructions "Weld Procedures" with the following;
11. Discard ceramic lid included with mold. Slide EZ Lite Remote® Single Shot Adapter over
mold as shown.
Continue the instructions steps 12 through 14 in the Welding Instructions "Weld Procedures"
that comes with the Single Shot Mold to complete weld.
SAME(Grounding
DAY SMarket)
ERVICE
JUST LIKE HAVING IT ON THE SHELF
Section 2 - Molds
AWG Conductors
Single
MOLDS Shots Weld Metal Accessories
M-203 M-516 M-1313-S M-2006 #15 Standard Weld Metal B-106 Handle Clamp
M-206 M-518 M-1322 M-2008 #25 Standard Weld Metal B-106 Vertical Handle Clamp
M-208 M-545 M-1331 M-2012 #32 Standard Weld Metal Mini-Handle Clamp
M-221 M-545-S M-1587 M-2013 #45 Standard Weld Metal Flint Ignitors
M-223 M-547 M-1588 M-2014 #65 Standard Weld Metal Steel Disc
M-223-S M-548 M-1596 M-2015 #90 Standard Weld Metal Mold Cleaner
M-228 M-549 M-2189 M-2017 #115 Standard Weld Metal Natural Bristle Brush
M-232 M-550 M-2540 M-2018 #150 Standard Weld Metal Shim Stock
M-235 M-556-S M-2707 M-2021 #200 Standard Weld Metal 1 lb Packing Material
M-236 M-559 M-2781-S M-2027 #250 Standard Weld Metal Ceramic Fiber Packing
M-241 M-560 M-5059 M-2029 #500 Standard Weld Metal 1/8” x 1” Offset Copper Lug 1 Hole
M-243 M-561 M-5105 M-2032 #65 EZ Lite Remote® Weld Metal 1/8” x 1” Offset Copper Lug 2 Hole
M-244 M-588 M-5415-S M-2107 #45 EZ Lite Remote® Weld Metal 1/4” x 1” Offset Copper Lug 1 Hole
M-246 M-588-S M-5472 #90 EZ Lite Remote® Weld Metal 1/4” x 1” Offset Copper Lug 2 Hole
M-247 M-590 M-6199 #115 EZ Lite Remote® Weld Metal 1/4” x 1 1/2” Offset Copper Lug 1 Hole
M-280 M-591 M-6199-S #150 EZ Lite Remote® Weld Metal 1/4” x 1 1/2” Offset Copper Lug 2 Hole
M-434 M-593 M-6618-S #200 EZ Lite Remote® Weld Metal Tin Plated Straight Lug
M-443 M-630-S M-8718 #250 EZ Lite Remote® Weld Metal Ez-Lite Remote® Ignitors
M-503 M-645 M-8833 Ez Lite Remote® Unit
M-503-S M-647 M-9021 Ez Lite Remote® Starter Kit
M-506 M-1276-S M-9233 EZ Lite Remote® Single Shot Graphite
M-508 M-1313 M-9233-S Adapter
6 ft Cable Assembly for EZ Lite Remote®
Call Today
Ship Today!
*SDS is not a guaranteed service.
Section 3
Molds
for use with
Copper-Clad Steel Conductors
Description........................................................................................ Page #
Section 3 - Molds
5.3 Cable to Steel or Cast Iron Connections......................................................... 95-100
CC-4 89 CS-7 99
Copper-Clad Steel Conductors
Section 3 - Molds
CC-6 85 CS-8 95
CC-7 90 CS-9 96
CR-1 92 CS-23 99
CR-2 93 CS-27 98
Rebar
CR-3 94 Single 94
Shot
Single
CS-1 95 94
Shot
CC-6
CC-2 RUN
TYPE MOLDS
Horizontal Cable Tap to Horizontal Cable Run
For Copper-Clad Steel Conductors
TAP
MOLDS FOR COPPER-CLAD STEEL CONDUCTORS
Cable Standard Connection Heavy Duty Connection
Price Weld Handle Lead Price Weld Handle Lead
Run Tap Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
7/#10 7/#10 M-9020 4 45 B-106 4 M-9020-H 4 90 B-106 4
7/#8 M-9060 4 65 B-106 2 M-9060-H 4 115 B-106 4
7/#10 M-9197 4 45 B-106 4 M-9197-H 4 90 B-106 4
7/#8
2/0 M-9061 4 90 B-106 4 M-9061-H 4 150 B-106 4
4/0 M-9062 4 90 B-106 4 M-9062-H 4 200 B-106 4
7/#7 M-9198 4 90 B-106 2 M-9198-H 4 150 B-106 4
7/#8 M-9022 4 90 B-106 4 M-9022-H 4 150 B-106 4
7/#7 7/#10 M-9290 4 45 B-106 4 M-9290-H 4 90 B-106 4
2/0 M-9201 4 90 B-106 2 M-9201-H 4 150 B-106 4
4/0 M-9202 4 115 B-106 4 M-9202-H 4 200 B-106 4
Copper-Clad Steel Conductors
TAP
Section 3 - Molds
7/#8 M-9070 4 90 B-106 4 M-9070-H 4 150 B-106 4
2/0 M-9071 4 90 B-106 4 M-9071-H 4 150 B-106 4
4/0 M-9042 4 150 B-106 4 M-9042-H 4 250 B-106 4
19/#7 M-9073 4 200 B-106 4 M-9073-H 5 2-200 B-107 4
19/#8 M-9034 4 200 B-106 4 M-9034-H 5 2-150 B-107 4
19/#9 M-9204 4 200 B-106 4 M-9204-H 5 2-150 B-107 4
7/#5 M-9442 4 150 B-106 4 M-9442-H 5 2-150 B-107 4
7/#6 M-9035 4 150 B-106 4 M-9035-H 4 250 B-106 4
19/#7
7/#7 M-9074 4 90 B-106 4 M-9074-H 4 150 B-106 4
7/#8 M-9036 4 90 B-106 4 M-9036-H 4 150 B-106 4
2/0 M-9147 4 90 B-106 4 M-9147-H 4 150 B-106 4
4/0 M-9148 4 150 B-106 2 M-9148-H 4 250 B-106 4
500 MCM M-9075 4 250 B-106 4 M-9075-H 5 2-200 B-107 4
19/#6 M-9076 4 2-150 B-106 4 M-9076-H 5 500 B-107 4
19/#7 M-9149 4 200 B-106 4 M-9149-H 5 2-200 B-107 4
19/#8 M-9038 4 200 B-106 4 M-9038-H 5 2-150 B-107 4
19/#9 M-9077 4 200 B-106 4 M-9077-H 5 2-150 B-107 4
19/#6 7/#5 M-9393 4 150 B-106 4 M-9393-H 5 2-150 B-107 4
7/#6 M-9289 4 115 B-106 4 M-9289-H 4 250 B-106 4
2/0 M-9039 4 90 B-106 4 M-9039-H 4 150 B-106 4
4/0 M-9078 4 150 B-106 2 M-9078-H 5 2-150 B-107 4
500 MCM M-9011 4 2-150 B-106 4 M-9011-H 5 500 B-107 4
CC-2 RUN
TYPE MOLDS
Horizontal Cable Tap to Horizontal Cable Run
For Copper-Clad Steel Conductors
TAP
Section 3 - Molds
7/#5 M-9256 4 200 B-106 4 M-9256-H 5 2-150 B-107 4
19/#9 7/#6 M-9257 4 200 B-106 4 M-9257-H 5 2-150 B-107 4
7/#7 M-9274 4 150 B-106 2 M-9274-H 4 250 B-106 4
7/#8 M-9279 4 150 B-106 4 M-9279-H 4 250 B-106 4
19/#8 M-9094 4 250 B-106 4 M-9094-H 5 2-200 B-107 4
19/#9 M-9300 4 250 B-106 4 M-9300-H 5 2-200 B-107 4
7/#5 M-9258 4 250 B-106 4 M-9258-H 5 2-200 B-107 4
19/#8
7/#6 M-9301 4 200 B-106 4 M-9301-H 5 2-150 B-107 4
7/#7 M-9302 4 150 B-106 4 M-9302-H 4 250 B-106 4
7/#8 M-9303 4 150 B-106 4 M-9303-H 4 250 B-106 4
19/#7 M-9163 5 2-150 B-107 4 M-9163-H 5 500 B-107 4
19/#8 M-9306 5 2-150 B-107 4 M-9306-H 5 500 B-107 4
19/#9 M-9389 5 2-150 B-107 4 M-9389-H 5 500 B-107 4
19/#7 7/#5 M-9307 5 2-150 B-107 4 M-9307-H 5 500 B-107 4
7/#6 M-9421 4 250 B-106 4 M-9421-H 5 2-200 B-107 4
7/#7 M-9308 4 200 B-106 4 M-9308-H 5 2-150 B-107 4
7/#8 M-9310 4 200 B-106 4 M-9310-H 5 2-150 B-107 4
19/#6 M-9284 5 500 B-107 4 M-9284-H 5 3-250 B-107 4
19/#7 M-9313 5 500 B-107 4 M-9313-H 5 3-250 B-107 4
19/#8 M-9314 5 2-200 B-107 4 M-9314-H 5 3-200 B-107 4
19/#9 M-9344 5 2-150 B-107 4 M-9344-H 5 500 B-107 4
19/#6
7/#5 M-9345 5 2-150 B-107 4 M-9345-H 5 500 B-107 4
7/#6 M-9348 5 2-150 B-107 4 M-9348-H 5 500 B-107 4
7/#7 M-9350 4 250 B-106 4 M-9350-H 5 2-200 B-107 4
7/#8 M-9358 4 250 B-106 4 M-9358-H 5 2-200 B-107 4
CC-7
TAP
TYPE MOLDS
Horizontal Parallel through Cables
For Copper-Clad Steel Conductors
RUN
MOLDS FOR COPPER-CLAD STEEL CONDUCTORS
Cable Standard Connection Heavy Duty Connection
Price Weld Handle Lead Price Weld Handle Lead
Run Tap Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
7/#10 7/#10 M-9437 4 65 B-106 2 M-9437-H 4 115 B-106 4
7/#8 M-9138 4 90 B-106 2 M-9138-H 4 150 B-106 4
7/#8
7/#10 M-9464 4 65 B-106 4 M-9464-H 4 115 B-106 4
7/#7 M-9433 4 115 B-106 2 M-9433-H 4 200 B-106 4
7/#7 7/#8 M-9465 4 115 B-106 4 M-9465-H 4 200 B-106 4
7/#10 M-9466 4 90 B-106 4 M-9466-H 4 150 B-106 4
7/#6 M-9408 4 150 B-106 2 M-9408-H 4 250 B-106 4
7/#7 M-9467 4 150 B-106 4 M-9467-H 4 250 B-106 4
7/#6
7/#8 M-9468 4 115 B-106 4 M-9468-H 4 200 B-106 4
7/#10 M-9469 4 115 B-106 4 M-9469-H 4 200 B-106 4
7/#5 M-9470 4 200 B-106 2 M-9470-H 5 2-150 B-107 4
7/#6 M-9471 4 200 B-106 4 M-9471-H 5 2-150 B-107 4
7/#5
7/#7 M-9472 4 150 B-106 4 M-9472-H 4 250 B-106 4
Copper-Clad Steel Conductors
RUN
MOLDS FOR COPPER-CLAD STEEL CONDUCTORS • For sizes not listed, contact thermOweld®.
Cable Price Weld Handle Lead • For heavy duty connections or molds with wear plates, contact
Mold # thermOweld®.
Run Tap Key Metal Clamps Time
• For expedited service, contact thermOweld®.
7/#10 7/#10 M-9494 22 90 B-106 4 • To order weld metal for use with EZ Lite Remote® insert TW before
7/#8 M-9133 22 150 B-106 4 and EZ after weld metal number.
7/#8
7/#10 M-9495 22 115 B-106 4 • Required Tools;
7/#7 M-9443 22 200 B-106 2 Handle Clamps w/ Flint Ignitor (see chart for correct handles)
7/#7 7/#8 M-9702 22 200 B-106 4 38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
7/#10 M-9496 22 150 B-106 4 • Other recommended accessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65
7/#6 M-9245 22 250 B-106 4 40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500
7/#7 M-9497 22 200 B-106 2 38-3922-00 ~ Mold Cleaning Brush
7/#6
7/#8 M-9498 22 200 B-106 2 38-0135-00 ~ Cable Cleaning Brush
7/#10 M-9499 22 150 B-106 4 38-0330-00 ~ Cable Clamp
Section 3 - Molds
7/#6 M-9500 22 250 B-106 4
7/#5
7/#7 M-9394 22 200 B-106 4
7/#8 M-9135 22 200 B-106 4
19/#9 M-9186 22 2-150 B-106 2
7/#5 M-9501 22 2-150 B-106 4
19/#9 7/#6 M-9502 22 2-150 B-106 4
7/#7 M-9503 22 250 B-106 4
7/#8 M-9504 22 250 B-106 4
19/#8 M-9043 23 2-200 B-107 2
19/#9 M-9505 23 2-200 B-107 4
7/#5 M-9048 22 2-150 B-106 4
19/#8
7/#6 M-9506 22 2-150 B-106 4
7/#7 M-9507 22 250 B-106 4
7/#8 M-9508 22 250 B-106 4
19/#7 M-9444 23 500 B-107 4
19/#8 M-9509 23 500 B-107 4
19/#9 M-9510 23 500 B-107 4
19/#7 7/#5 M-9511 23 2-200 B-107 4
7/#6 M-9512 23 2-200 B-107 4
7/#7 M-9513 22 2-150 B-106 4
7/#8 M-9514 22 2-150 B-106 4
19/#6 M-9515 23 3-250 B-107 4
19/#7 M-9516 23 3-200 B-107 4
19/#8 M-9517 23 3-200 B-107 4
19/#9 M-9518 23 500 B-107 4
19/#6
7/#5 M-9395 23 500 B-107 4
7/#6 M-9519 23 500 B-107 4
7/#7 M-9520 23 2-200 B-107 4
7/#8 M-9521 22 2-150 B-106 4
CR-1
TYPE MOLDS
Horizontal Cable Terminal to Ground Rod
For Copper-Clad Steel Conductors
Section 3 - Molds
19/#9 M-9105 4 150 B-106 2 M-9105-H 4 250 B-106 4
19/#8 M-9106 4 200 B-106 2 M-9106-H 5 2-150 B-107 4
19/#7 M-9172 4 250 B-106 2 M-9172-H 5 2-200 B-107 4
19/#6 M-9107 4 250 B-106 4 M-9107-H 5 2-200 B-107 4
7/#10 M-9552 4 90 B-106 4 M-9552-H 4 150 B-106 4
7/#8 M-9108 4 115 B-106 2 M-9108-H 4 200 B-106 4
7/#7 M-9287 4 115 B-106 2 M-9287-H 4 200 B-106 4
7/#6 M-9380 4 115 B-106 2 M-9380-H 4 200 B-106 4
3/4” 7/#5 M-9109 4 150 B-106 2 M-9109-H 4 250 B-106 4
19/#9 M-9110 4 150 B-106 2 M-9110-H 4 250 B-106 4
19/#8 M-9111 4 200 B-106 4 M-9111-H 5 2-150 B-107 4
19/#7 M-9320 4 250 B-106 4 M-9320-H 5 2-200 B-107 4
19/#6 M-9291 4 250 B-106 4 M-9291-H 5 2-200 B-107 2
7/#10 M-9554 4 150 B-106 4 M-9554-H 4 250 B-106 4
7/#8 M-9699 4 150 B-106 4 M-9699-H 4 250 B-106 4
7/#7 M-9555 4 150 B-106 4 M-9555-H 4 250 B-106 4
7/#6 M-9556 4 150 B-106 4 M-9556-H 4 250 B-106 4
1” 7/#5 M-9557 4 200 B-106 4 M-9557-H 5 2-150 B-107 4
19/#9 M-9558 4 200 B-106 4 M-9558-H 5 2-150 B-107 4
19/#8 M-9559 4 200 B-106 4 M-9559-H 5 2-150 B-107 4
19/#7 M-9560 4 250 B-106 4 M-9560-H 5 2-200 B-107 4
19/#6 M-9561 4 250 B-106 4 M-9561-H 5 2-200 B-107 4
NOTES • For sizes not listed, contact thermOweld®.
• Molds listed are for copper clad ground rods. For welding to
1. Molds listed are for copper clad steel ground rods: ½” rods are 0.475”
steel, stainless steel or galvanized steel ground rods add suffix
diameter, 5/8” rods are 0.563” diameter, ¾” rods are 0.682” diameter, “-N” to mold number.
and 1” rods are 0.914” diameter. • For molds with wear plates, see page 185.
2. Molds are available for galvanized steel, stainless steel, and solid • For expedited service, contact thermOweld®.
copper rods that are sold by actual diameter. The suffix “-N” is added • To order weld metal for use with EZ Lite Remote® insert TW before
to the mold number, i.e. M-XXX-N is for full sized rods. and EZ after weld metal number.
• Required Tools;
3. Molds are available for sectional/threaded copper clad steel ground Handle Clamps w/ Flint Ignitor (see chart for correct handles)
rods. The suffix “-T” is added to the mold number, i.e. M-XXX-T is for a 38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
sectional/threaded ground rod. • Other recommended accessories;
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
38-0304-00 ~ File
38-0330-00 ~ Cable Clamp
3. Molds are available for sectional/threaded copper clad steel ground • For sizes not listed, contact thermOweld®.
rods. The suffix “-T” is added to the mold number, i.e. M-XXX-T is for a • Molds listed are for copper clad ground rods. For welding to
sectional/threaded ground rod. steel, stainless steel or galvanized steel ground rods add suffix
“-N” to mold number.
• For heavy duty connections, contact thermOweld®.
• For molds with wear plates, see page 185.
• For expedited service, contact thermOweld®.
• To order weld metal for use with EZ Lite Remote® insert TW
before and EZ after weld metal number.
• Required Tools;
Single Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
38-3922-00 ~ Mold Cleaning Brush
Shot Molds
38-0135-00 ~ Cable Cleaning Brush
38-0304-00 ~ File
38-0330-00 ~ Cable Clamp
Rebar Lead
Cable Size Type Mold #
Size Time
#4 7/#10 CRE-16 M-8946 4
CS-8
• For sizes not listed, contact thermOweld®. Welding to Horizontal Pipe: To weld to
• For molds with wear plates, see page 185.
horizontal pipe, add pipe size to mold number.
• For expedited service, contact thermOweld®.
Example: To weld 7/#6 copper-clad steel cable
• To order weld metal for use with EZ Lite Remote® insert TW before and EZ after weld
to 6" horizontal pipe, the mold number would
metal number.
be M-9584-6. To weld 7/#8 copper-clad steel
• Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles) cable or smaller to pipe 14" and larger, use flat
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote® surface mold. For 7/#7 copper-clad steel cable
• Other recommended accessories; and larger, use flat surface mold only on pipe
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65 (Price Key 3, CS-8 Molds Only) 30" and larger.
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
38-0101-00 ~ Rasp
38-4129-00 ~ Packing Material for 7/#8 & Larger Molds (CS-8 Molds Only)
CS-2
TYPE MOLDS
Horizontal Thru Cable to Horizontal Steel Surface
For Copper-Clad Steel Conductors
Note that the cable is OFF the surface
CS-9
Copper-Clad Steel Conductors
Section 3 - Molds
TYPE MOLDS
Horizontal Thru Cable to Horizontal Steel Surface
For Copper-Clad Steel Conductors
Note that the cable is ON the surface
Welding to Vertical Pipe: To weld to vertical pipe, add pipe size to mold number. Example: To weld
7/#6 copper-clad steel cable to 6" vertical pipe, the mold number would be M-9114-V6. To weld 7/#8
Section 3 - Molds
CS-3
TYPE MOLDS
Angular Cable Drop to Vertical Steel Pipe
For Copper-Clad Steel Conductors
CS-6
TYPE MOLDS
Horizontal Thru Cable to Vertical Steel Surface
For Copper-Clad Steel Conductors
Note that the cable is OFF the surface
CS-27
larger.
Section 3 - Molds
TYPE MOLDS
Horizontal Thru Cable to Vertical Steel Surface
For Copper-Clad Steel Conductors
Note that the cable is ON the surface
Section 3 - Molds
TYPE MOLDS
Overhead Vertical Tap Cable to Vertical Steel Surface
For Copper-Clad Steel Conductors
Note that the cable is ON the surface
CS-4
TYPE MOLDS
Horizontal Thru Cable to Vertical Steel Surface
For Copper-Clad Steel Conductors
Welding to Vertical Pipe: To weld to vertical pipe, add pipe size to mold number. Example: To weld
7/#6 copper-clad steel cable to 6" vertical pipe, the mold number would be M-9119-V6. To weld 7/#8
copper-clad steel cable or smaller to pipe 14" and larger, use flat surface mold. For 7/#7 copper-clad
steel cable and larger, use flat surface mold only on pipe 30" and larger.
Copper-Clad Steel Conductors
Section 3 - Molds
Section 3 - Molds
MOLDS FOR COPPER-CLAD STEEL CONDUCTORS
Cable Price Weld Handle Lead
Lug Size Mold #
Size Key Metal Clamps Time
7#10 1/8 X 1 M-9365 4 32 B-106 4 TYPE MOLDS
7/#8 1/8 X 1 M-9366 4 45 B-106 4 Horizontal Cable Tap to Horizontal Lug or Bus
7/#7 1/8 X 1 M-9367 4 45 B-106 4
7/#6 1/8 X 1 M-9368 4 65 B-106 4
For Copper-Clad Steel Conductors
7/#5 1/8 X 1 M-9369 4 65 B-106 4 See page 209 for Lug part numbers.
19/#9 3/16 X 1 M-9370 4 65 B-106 4
19/#8 3/16 X 1 M-9371 4 90 B-106 4
19/#7 3/16 X 1 M-9372 4 90 B-106 4
19/#6 1/4 X 1 M-9373 4 115 B-106 4
thermOweld ®
The Contractor's
Choice
Copper-Clad Steel Conductors
Section 3 - Molds
Globally
Section 4
Molds
for use with
Metric Conductors
Description....................................................................................... Page #
Metric Conductors
Section 4 - Molds
9.7 Cable to Copper Bus Bar Connections...........................................................123-124
BB-41 127
CC-11 108 CS-33 119
BR-1 130
CC-14 105 CS-34 120
CS-37 121
Metric Conductors
Section 4 - Molds
50 M-10707 4 90 B-106 4
70
35 M-10708 4 90 B-106 4
25 M-10709 4 90 B-106 4
95 M-3126 4 200 B-106 4
70 M-10710 4 150 B-106 4
95
50 M-3127 4 150 B-106 4
35 M-10711 4 115 B-106 4
120 M-8677 4 200 B-106 2
95 M-10239 4 200 B-106 4
120
70 M-10712 4 200 B-106 4
50 M-10238 4 150 B-106 4
Metric Conductors
Section 4 - Molds
185 M-3199 5 500 B-107 2
300
150 M-3200 5 500 B-107 4
120 M-3201 5 2-200 B-107 2
95 M-3202 5 2-200 B-107 2
CC-6
TYPE MOLDS MOLDS FOR METRIC CONDUCTORS
Horizontal Parallel Tap Cable (mm²) Price Weld Handle Lead
Mold #
For Metric Conductors Run Tap Key Metal Clamps Time
10 10 M-10783 4 25 B-106 4
16 16 M-9993 4 32 B-106 2
25 25 M-2971 4 45 B-106 4
30 30 M-3269 4 65 B-106 4
35 M-3432 4 65 B-106 4
35
25 M-4254 4 65 B-106 4
50 M-4260 4 90 B-106 2
RUN TAP 50 35 M-4290 4 65 B-106 4
25 M-4291 4 65 B-106 4
70 M-3234 4 115 B-106 2
50 M-4292 4 115 B-106 2
70
35 M-3237 4 90 B-106 4
25 M-3238 4 90 B-106 2
95 M-4302 4 150 B-106 2
70 M-4303 4 115 B-106 2
95
50 M-4311 4 115 B-106 2
35 M-4319 4 115 B-106 4
120 M-4325 4 200 B-106 2
95 M-4337 4 200 B-106 2
120
70 M-4338 4 150 B-106 2
50 M-4347 4 115 B-106 2
CC-11
TYPE MOLDS MOLDS FOR METRIC CONDUCTORS
Horizontal to Horizontal Cable Cross
Cable (mm²) Price Weld Handle Lead
For Metric Conductors Mold #
Key Metal Clamps Time
Run Tap
25 25 M-8762 4 65 B-106 4
TAP
35 35 M-4980 4 90 B-106 2
50 50 M-4981 22 150 B-106 2
70 70 M-4060 22 200 B-106 2
Metric Conductors
Section 4 - Molds
Metric Conductors
120 M-3301 4 250 B-106 2
Section 4 - Molds
300 M-3304 5 500 B-107 2
240 M-3305 5 500 B-107 2
300
185 M-3306 5 2-200 B-107 4
150 M-3307 5 2-150 B-107 2
CR-1
TYPE MOLDS MOLDS FOR METRIC CONDUCTORS
Horizontal Cable Terminal to Ground Rod Ground
Cable Size Price Weld Handle Lead
Rod Size Mold #
For Metric Conductors (mm)
(mm²) Key Metal Clamps Time
10 M-10786 4 45 B-106 4
16 M-10787 4 65 B-106 4
25 M-3321 4 65 B-106 4
5.6 mm Ø M-4351 4 65 B-106 4
30 M-4352 4 65 B-106 4
12.8 35 M-3322 4 65 B-106 2
50 M-3323 4 65 B-106 2
8 mm Ø M-4644 4 65 B-106 4
70 M-3325 4 90 B-106 4
95 M-3327 4 90 B-106 4
120 M-3328 4 90 B-106 4
5.6 mm Ø M-4381 4 65 B-106 4
25 M-3336 4 65 B-106 2
30 M-4392 4 65 B-106 4
35 M-3337 4 65 B-106 2
50 M-3338 4 90 B-106 2
8 mm Ø M-4412 4 90 B-106 2
14.3
70 M-3340 4 90 B-106 2
95 M-3342 4 90 B-106 2
120 M-3343 4 90 B-106 2
150 M-3344 4 115 B-106 2
185 M-3345 4 115 B-106 2
240 M-3346 4 150 B-106 2
25 M-3354 4 90 B-106 2
30 M-4413 4 90 B-106 4
35 M-3355 4 90 B-106 2
50 M-3356 4 90 B-106 2
8 mm Ø M-4414 4 90 B-106 4
70 M-3358 4 90 B-106 2
17.2
95 M-3360 4 90 B-106 2
120 M-3361 4 90 B-106 2
150 M-3362 4 115 B-106 2
185 M-3363 4 115 B-106 2
240 M-3364 4 150 B-106 2
Metric Conductors
Section 4 - Molds
Metric Conductors
Section 4 - Molds
300 M-3416 5 2-150 B-107 2
CR-3
TYPE MOLDS MOLDS FOR METRIC CONDUCTORS
Horizontal Thru Cable to Ground Rod Ground
Cable Size Price Weld Handle Lead
Rod Size Mold #
For Metric Conductors (mm)
(mm²) Key Metal Clamps Time
10 M-10790 24 65 B-106 4
16 M-10791 24 90 B-106 4
25 M-2804 24 90 B-106 2
5.6 mm Ø M-2805 24 90 B-106 4
30 M-2808 24 90 B-106 4
12.8 35 M-2813 24 90 B-106 2
50 M-2815 24 115 B-106 2
8 mm Ø M-2816 24 115 B-106 4
70 M-2818 24 115 B-106 2
95 M-2819 24 115 B-106 2
120 M-2821 24 150 B-106 4
5.6 mm Ø M-2823 24 90 B-106 4
30 M-2824 24 90 B-106 4
35 M-2826 24 115 B-106 2
50 M-2827 24 115 B-106 2
8 mm Ø M-2828 24 115 B-106 4
14.3 70 M-2829 24 115 B-106 2
95 M-2831 24 115 B-106 2
120 M-2837 24 150 B-106 2
150 M-2838 24 150 B-106 2
185 M-2839 24 250 B-106 4
240 M-2840 13 2-200 B-107 2
30 M-2841 24 90 B-106 4
35 M-2844 24 90 B-106 2
50 M-2845 24 115 B-106 2
8 mm Ø M-2846 24 115 B-106 4
70 M-2847 24 150 B-106 2
17.2 95 M-2848 24 150 B-106 2
120 M-4882 24 200 B-106 2
150 M-2850 24 250 B-106 2
185 M-2851 13 2-200 B-107 2
240 M-2852 13 500 B-107 2
300 M-2853 13 3-200 B-107 2
RR-1
Metric Conductors
Section 4 - Molds
Ground
Cable Size Lead
Rod Size Type Mold #
(mm²) Time
(mm)
2.5-6 CR-1 M-8968 4
10-16 CR-1 M-8969 4
25-35 CR-1 M-8970 4
12.8
2.5-6 CR-2 M-8971 4
10-16 CR-2 M-8972 4
25-35 CR-2 M-8973 4
Ground
Cable Size Lead
Rod Size Type Mold #
(mm²) Time
CR-1 CR-2 (mm)
2.5-6 CR-1 M-8974 4
10-16 CR-1 M-8975 4
25-35 CR-1 M-8976 4
50 CR-1 M-8977 4
2.5-6 CR-2 M-8979 4
14.3 10-16 CR-2 M-8980 4
25-35 CR-2 M-8981 4
50 CR-2 M-8982 4
10-16 CR-25 M-8984 4
25-35 CR-25 M-8985 4
50 CR-25 M-8986 4
Metric Conductors
Section 4 - Molds
Ground
Cable Size Lead
Rod Size Type Mold #
(mm²) Time
(mm)
2.5-6 CR-1 M-8987 4
10-16 CR-1 M-8988 4
25-35 CR-1 M-8989 4
50 CR-1 M-8990 4
70 CR-1 M-8991 4
2.5-6 CR-2 M-8992 4
17.2 10-16 CR-2 M-8993 4
25-35 CR-2 M-8994 4
50 CR-2 M-8995 4
2.5-6 CR-25 M-8996 4
CR-25
10-16 CR-25 M-8997 4
25-35 CR-25 M-8998 4
50 CR-25 M-8999 4
8 mm Ø M-4527 4 90 B-106 4
50 M-3419 4 90 B-106 2
10 mm Ø M-4529 4 90 B-106 4
70 M-3421 4 90 B-106 2
95 M-3423 4 115 B-106 2
120 M-3424 4 115 B-106 2
150 M-3425 4 150 B-106 2
185 M-3426 4 200 B-106 4
240 M-3427 4 200 B-106 2
300 M-3428 4 250 B-106 4
CS-8
TYPE MOLDS
Horizontal Cable to Horizontal Steel Surface
For Metric Conductors
MOLDS FOR METRIC CONDUCTORS Note that the cable is ON the surface
Cable Size Price Weld Handle Lead
Mold #
(mm²) Key Metal Clamps Time
10 M-10792 3† 45 Included 2
16 M-10264 3† 45 Included 2
25 M-3479 3† 45 Included 2
30 M-4530 3† 45 Included 4
35 M-3480 3† 45 Included 2
8 mm Ø M-4534 3† 45 Included 4
Metric Conductors
Section 4 - Molds
50 M-3481 3† 45 Included 2
10 mm Ø M-4536 3† 65 Included 4
70 M-3483 3† 65 Included 2
95 M-3485 4 90 Included 2
120 M-3486 4 115 B-106 2
150 M-3487 4 150 B-106 4
185 M-3488 4 200 B-106 2
240 M-3489 4 200 B-106 2
300 M-3490 4 250 B-106 4
CS-2
TYPE MOLDS
Horizontal Thru Cable to Horizontal Steel Surface
For Metric Conductors
Note that the cable is OFF the surface
MOLDS FOR METRIC CONDUCTORS
Cable Size Price Weld Handle Lead
Mold #
(mm²) Key Metal Clamps Time
8 mm Ø M-4537 4 90 B-106 2
50 M-4538 4 90 B-106 2
10 mm Ø M-4551 4 115 B-106 4
70 M-4552 4 115 B-106 2
95 M-4560 4 115 B-106 2
120 M-4585 4 150 B-106 2
150 M-4592 4 200 B-106 4
185 M-4602 4 250 B-106 4
240 M-4617 5 2-150 B-107 4
300 M-4622 5 2-200 B-107 4
CS-9
TYPE MOLDS
Horizontal Thru Cable to Horizontal Steel Surface
For Metric Conductors
Note that the cable is ON the surface MOLDS FOR METRIC CONDUCTORS
Cable Size Price Weld Handle Lead
Mold #
(mm²) Key Metal Clamps Time
10 M-10793 3† 45 Included 4
16 M-10794 3† 45 Included 4
25 M-3496 3† 45 Included 2
30 M-4638 3† 45 Included 4
35 M-3497 3† 45 Included 4
8 mm Ø M-4641 4 90 B-106 4
Metric Conductors
Section 4 - Molds
50 M-3498 4 90 B-106 2
10 mm Ø M-4653 4 115 B-106 4
70 M-3500 4 115 B-106 2
95 M-3502 4 115 B-106 2
120 M-3503 4 150 B-106 4
150 M-3504 4 200 B-106 4
185 M-3505 4 250 B-106 4
240 M-3506 5 2-150 B-107 4
300 USE TYPE CS-2
10 M-10795 4 45 B-106 4
16 M-10796 4 45 B-106 4
25 M-3445 4 45 B-106 2
30 M-4670 4 45 B-106 4
35 M-3446 4 45 B-106 2
8 mm Ø M-4672 4 90 B-106 2
50 M-3447 4 90 B-106 2
10 mm Ø M-4691 4 115 B-106 2
70 M-3449 4 90 B-106 2
95 M-3451 4 115 B-106 2 For connections to pipe,
contact thermOweld®.
120 M-3452 4 115 B-106 2
150 M-3453 4 115 B-106 4
185 M-3454 4 200 B-106 2
240 M-3455 4 200 B-106 2
300 M-3456 4 250 B-106 4
CS-23
TYPE MOLDS
Vertical Cable Drop to Vertical Steel Surface
For Copper-Clad Steel Conductors
Note that the cable is OFF the surface
MOLDS FOR METRIC CONDUCTORS
Cable Size Price Weld Handle Lead
Mold #
(mm²) Key Metal Clamps Time
10 M-3070 4 45 B-106 4
16 M-10797 4 65 B-106 4
25 M-4679 4 65 B-106 2
Metric Conductors
Section 4 - Molds
30 M-10798 4 65 B-106 4
35 M-4114 4 65 B-106 2
8 mm Ø M-10799 4 65 B-106 4
50 M-3140 4 115 B-106 2
70 M-4678 4 115 B-106 2
95 M-4601 4 150 B-106 2
120 M-3747 4 200 B-106 2
150 M-3080 4 200 B-106 4
185 M-9823 4 250 B-106 2
240 M-10800 17 2-150 B-106 4
300 M-10801 17 2-150 B-106 4
CS-7
TYPE MOLDS
Overhead Vertical Tap Cable to Vertical Steel Surface
For Metric Conductors
MOLDS FOR METRIC CONDUCTORS
Cable Size Price Weld Handle Lead
Mold #
(mm²) Key Metal Clamps Time
10 M-10802 4 65 B-106 4
16 M-10803 4 65 B-106 4
25 M-3462 4 65 B-106 4
30 M-4701 4 65 B-106 4
35 M-3463 4 65 B-106 4
8 mm Ø M-4752 4 90 B-106 4
50 M-3464 4 90 B-106 2
10 mm Ø M-4769 17 150 B-106 4
70 M-3466 17 150 B-106 2
95 M-3468 17 200 B-106 2
120 M-3469 17 200 B-106 2
150 M-3470 17 250 B-106 2
185 M-3471 6 2-150 B-107 2
240 M-3472 6 2-150 B-107 2
TYPE MOLDS
Horizontal Thru Cable to Vertical Steel Surface
For Metric Conductors
Note that the cable is ON the surface MOLDS FOR METRIC CONDUCTORS
Cable Size Price Weld Handle Lead
Mold #
(mm²) Key Metal Clamps Time
10 M-10804 4 45 B-106 4
16 M-3522 4 45 B-106 4
25 M-3523 4 45 B-106 2
30 M-4779 4 45 B-106 4
35 M-3524 4 45 B-106 2
Metric Conductors
Section 4 - Molds
8 mm Ø M-4780 4 65 B-106 4
50 M-3525 4 65 B-106 2
10 mm Ø M-4833 4 115 B-106 4
70 M-3527 4 115 B-106 2
95 M-3529 4 150 B-106 2
120 M-3530 4 150 B-106 4
150 M-4757 17 200 B-106 4
185 M-4834 5 250 B-107 4
240 M-4835 5 2-150 B-107 4
300 M-2803 5 2-200 B-107 4
Optional: Magnetic Mold Support, Catalog Number 40-7202-00, See Page 146
2.5, 4 & 6 over 125 M-4147‡ 3† 15CP 2
up to 125 M-4148 3† 15CP 2
10
over 125 M-4149 3† 15CP 2
up to 125 M-4146 3† 15CP 2
16
over 125 M-4147 3† 15CP 2
up to 70 M-4152 3† 25CP 2
25 70 to 165 M-4153 3† 25CP 2
over 165 M-4154 3† 25CP 2
up to 70 M-2833 3† 32CP 4
70 to 165 M-2834 3† 32CP 4
30
165 to 250 M-2835 3† 32CP 4
Included
over 250 M-2836 3† 32CP 4
up to 70 M-4155 3† 32CP 2
70 to 165 M-4156 3† 32CP 2
35
CP Kit
165 to 250 M-4157 3† 32CP 2
over 250 M-4158 3† 32CP 2
up to 70 M-4159 3† 45CP 4
70 to 165 M-4160 3† 45CP 2 CP Kit Contains
50
165 to 250 M-4161 3† 45CP 2
Flat to 125mm & Larger Pipe
over 250 M-4162 3† 45CP 2
up to 70 M-4163 3† 65CP 2 (1) M-4147 Mold
70 to 165 M-4164 3† 65CP 2 (80) 15PS Cartridges*
70
165 to 250 M-4165 3† 65CP 2
Flint Ignitor
over 250 M-4166 3† 65CP 2
‡ 38-4590 Sleeve/Weld Req'd Mold Cleaner
Part #
38-4518-00
* Sleeves are included with the
weld metal.
Cable
MOLDS FOR METRIC CONDUCTORS
Pipe Dia. Price Weld Lead
CS-33
Size Mold # Handle Clamps TYPE MOLDS
Metric Conductors
in mm Key Metal Time
Section 4 - Molds
(mm²)
2.5, 4 & 6 Flat M-4188‡ 3† 25CI 2
Cathodic Protection
Included
10 Surface M-10024 3† 25CI Optional: 2 Horizontal Cable to Horizontal Cast Iron Pipe
16 or M-10805 3† 45CI Magnetic Mold 4 For Metric Conductors
25 750 Dia M-4191 3† 45CI Support, Catalog 4
35 and M-4192 3† 45CI Number 2
50 above M-4193 3† 45CI 40-7202-00, See 4
70 pipe M-2868 3† 65CI Page 146 4
‡ 38-4590 Sleeve/Weld Req'd
CS-34
TYPE MOLDS
Cathodic Protection
Horizontal Thru Cable to Horizontal Steel Pipe
For Metric Conductors
MOLDS FOR METRIC CONDUCTORS
Cable Size Pipe Dia. Price Weld Handle Lead
Mold #
(mm²) in mm Key Metal Clamps Time
Included
over 165 M-4175 3† 32CP 4
up to 70 M-4176 3† 45CP 2
70 to 165 M-4177 3† 45CP 2
35
165 to 250 M-4178 3† 45CP 2
over 250 M-4179 3† 45CP 2
up to 70 M-4180 3† 65CP 4
70 to 165 M-4181 3† 65CP 4
50
165 to 250 M-4182 3† 65CP 4
TYPE MOLDS
Cathodic Protection
Horizontal Thru Cable to Horizontal Cast Iron Pipe
For Metric Conductors
MOLDS FOR METRIC CONDUCTORS
Cable Size Pipe Dia. Price Weld Lead
Mold # Handle Clamps
(mm²) in mm Key Metal Time
Metric Conductors
Section 4 - Molds
CS-37
TYPE MOLDS
Cathodic Protection
Angular Cable Drop to Vertical Cast Iron Surface
For Metric Conductors
MOLDS FOR METRIC CONDUCTORS
Cable Size Price Weld Handle Lead
Mold #
(mm²) Key Metal Clamps Time
Metric Conductors
Section 4 - Molds
10 M-10726 18 45CI 40-4565-00 4
16 M-10727 18 45CI 40-4565-00 4
25 M-10728 18 45CI 40-4565-00 4
30 M-10729 18 45CI 40-4565-00 4
35 M-10730 18 45CI 40-4565-00 4
8 mm Ø M-10731 18 65CI 40-4565-00 4
50 M-10732 18 65CI 40-4565-00 4
10 mm Ø M-10733 18 65CI 40-4565-00 4
For connections to pipe,
70 M-10734 18 2-45CI 40-4565-00 4 contact thermOweld®.
CB-1
TYPE MOLDS MOLDS FOR METRIC CONDUCTORS
Horizontal Cable Tap to Horizontal Lug or Bus
Cable Size Lug Size Price Weld Handle Lead
For Metric Conductors (mm²) (mm)
Mold #
Key Metal Clamps Time
See page 207-208 for Lug part numbers. 10 2 X 20 M-10812 4 32 B-106 4
16 2 X 20 M-10813 4 32 B-106 4
25 2 X 20 M-3534 4 32 B-106 4
35 2 X 20 M-3535 4 32 B-106 4
30 2 X 25 M-3536 4 45 B-106 4
2 X 25 M-3537 4 45 B-106 4
50
3 X 25 M-3538 4 65 B-106 2
2 X 25 M-3539 4 45 B-106 2
8 mm Ø
3 X 25 M-3540 4 65 B-106 2
3 X 25 M-3541 4 65 B-106 2
70
4 X 25 M-3544 4 65 B-106 2
3 X 25 M-3545 4 65 B-106 4
10 mm Ø
4 X 25 M-3548 4 65 B-106 4
4 X 25 M-3549 4 90 B-106 4
95
5 X 25 M-3550 4 90 B-106 4
5 X 25 M-3551 4 90 B-106 2
120
5 X 30 M-3552 4 115 B-106 2
5 X 30 M-3553 4 115 B-106 4
150
5 X 40 M-3554 4 150 B-106 4
5 X 40 M-3555 4 150 B-106 2
185
5 X 50 M-3556 5 200 B-107 4
5 X 50 M-3557 5 200 B-107 4
240
6 X 50 M-3558 5 2-150 B-107 2
6 X 50 M-3559 5 2-150 B-107 2
300
8 X 50 M-3560 5 2-200 B-107 4
CB-33
TYPE MOLDS
Horizontal Cable Tap to Horizontal Lug or Bus
For Metric Conductors
See page 209 for Lug part numbers.
Metric Conductors
Section 4 - Molds
10 2 X 20 M-10814 4 25 B-106 4
16 2 X 20 M-10815 4 32 B-106 4
25 2 X 20 M-3563 4 25 B-106 2
35 2 X 20 M-3565 4 32 B-106 2
30 2 X 25 M-3566 4 45 B-106 4
2 X 25 M-3567 4 45 B-106 2
50
3 X 25 M-3568 4 45 B-106 2
2 X 25 M-3569 4 45 B-106 4
8 mm Ø
3 X 25 M-3570 4 45 B-106 2
3 X 25 M-3571 4 65 B-106 2
70
4 X 25 M-3572 4 65 B-106 2
3 X 25 M-3575 4 65 B-106 2
10 mm Ø
4 X 25 M-3576 4 65 B-106 2
4 X 25 M-3579 4 90 B-106 2
95
5 X 25 M-3580 4 90 B-106 4
5 X 25 M-3581 4 90 B-106 2
120
5 X 30 M-3582 4 115 B-106 2
5 X 30 M-3583 4 115 B-106 2
150
5 X 40 M-3584 4 115 B-106 2
5 X 40 M-3585 4 150 B-106 4
185
5 X 50 M-3586 4 150 B-106 2
5 X 50 M-3587 4 200 B-106 2
240
6 X 50 M-3588 4 250 B-106 2
6 X 50 M-3589 5 2-150 B-107 2
300
8 X 50 M-3590 5 2-200 B-107 2
Metric Conductors
Section 4 - Molds
• For sizes not listed, contact thermOweld®.
• Molds listed are for concentric stranded cable.
• For heavy duty connections, contact thermOweld®.
• For expedited service, contact thermOweld®.
• To order weld metal for use with EZ Lite Remote® insert TW
before and EZ after weld metal number.
• Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
CB-5
TYPE MOLDS
Horizontal Bus Tap to Horizontal Cable Run
For Metric Conductors
10 2 X 20 M-10816 4 45 B-106 4
16 2 X 20 M-10817 4 45 B-106 4
25 2 X 20 M-3595 4 45 B-106 4
35 2 X 20 M-3596 4 45 B-106 2
30 2 X 25 M-3597 4 65 B-106 4
2 X 25 M-3598 4 65 B-106 4
50
3 X 25 M-3599 4 65 B-106 2
2 X 25 M-3600 4 65 B-106 4
8 mm Ø
3 X 25 M-3601 4 65 B-106 4
3 X 25 M-3602 4 90 B-106 2
70
4 X 25 M-3603 4 115 B-106 2
3 X 25 M-3606 4 115 B-106 4
10 mm Ø
4 X 25 M-3607 4 150 B-106 4
4 X 25 M-3610 4 150 B-106 4
95
5 X 25 M-3611 4 150 B-106 4
5 X 25 M-3612 4 150 B-106 4
120
5 X 30 M-3613 4 200 B-106 4
5 X 30 M-3614 4 200 B-106 4
150
5 X 40 M-3615 4 250 B-106 4
5 X 40 M-3616 4 250 B-106 4
185
5 X 50 M-3617 5 2-150 B-107 4
5 X 50 M-3618 5 2-150 B-107 2
240
6 X 50 M-3619 5 2-200 B-107 2
6 X 50 M-3620 5 2-250 B-107 2
300
8 X 50 M-3621 5 2-250 B-107 2
Metric Conductors
Section 4 - Molds
2 X 20 M-3628 4 45 B-106 4
2 X 25 M-3629 4 65 B-106 4
2 X 30 M-3630 4 65 B-106 2
3 X 20 M-3631 4 45 B-106 4
3 X 25 M-3632 4 65 B-106 2
3 X 30 M-3633 4 90 B-106 4
3 X 40 M-3634 4 115 B-106 4
4 X 25 M-3635 4 90 B-106 4
4 X 30 M-3636 4 115 B-106 4
4 X 40 M-3637 4 150 B-106 4
5 X 30 M-3638 4 115 B-106 2
5 X 40 M-3639 4 150 B-106 2
5 X 50 M-3640 4 200 B-106 2
6 X 40 M-3641 4 200 B-106 2
6 X 50 M-3642 4 250 B-106 2
6 X 60 M-3643 4 250 B-106 4
6 X 80 M-3644 5 2-200 B-107 4
8 X 50 M-3645 5 2-150 B-107 2
8 X 60 M-3646 5 2-200 B-107 4
8 X 80 M-3647 5 500 B-107 4
10 X 60 M-3648 5 500 B-107 4
10 X 80 M-3649 5 3-200 B-107 4
Metric Conductors
2 X 30 M-3806 4 65 B-106 2
Section 4 - Molds
3 X 20 M-3807 4 45 B-106 2
3 X 25 M-3808 4 65 B-106 2
3 X 30 M-3809 4 65 B-106 2
3 X 40 M-3810 4 65 B-106 4
3 X 50 M-3811 4 90 B-106 2
4 X 20 M-3812 4 65 B-106 4
4 X 25 M-3813 4 90 B-106 4
4 X 30 M-3814 4 90 B-106 2
4 X 40 M-3815 4 115 B-106 2
5 X 20 M-3816 4 90 B-106 4
5 X 25 M-3817 4 90 B-106 4
5 X 30 M-3818 4 115 B-106 2 • For sizes not listed, contact thermOweld®.
5 X 40 M-3819 4 150 B-106 2 • For heavy duty connections, contact thermOweld®.
5 X 50 M-3820 5 200 B-107 2 • For expedited service, contact thermOweld®.
6 X 25 M-3821 4 115 B-106 2 • To order weld metal for use with EZ Lite Remote® insert TW before and EZ
6 X 30 M-3822 4 150 B-106 4 after weld metal number.
• Required Tools;
6 X 40 M-3823 4 200 B-106 2 Handle Clamps w/ Flint Ignitor (see chart for correct handles)
6 X 50 M-3824 5 250 B-107 2 38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
6 X 60 M-3825 5 2-150 B-107 4 • Other recommended accessories;
8 X 50 M-3826 5 2-150 B-107 2 40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65 (BB-7 Molds Only)
8 X 60 M-3827 5 2-200 B-107 4 40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500 (BB-7 Molds Only)
38-3922-00 ~ Mold Cleaning Brush
10 X 50 M-3828 5 2-200 B-107 4
38-0305-00 ~ Card Cloth Brush
10 X 60 M-3829 5 500 B-107 4
BB-3
TYPE MOLDS MOLDS FOR METRIC CONDUCTORS
Vertical Drop Tap to Horizontal Run Bus Bar Size Price Weld Handle Lead
Mold #
For Metric Conductors (mm) Key Metal Clamps Time
2 X 20 M-3703 4 45 B-106 4
2 X 25 M-3704 4 65 B-106 4
2 X 30 M-3705 4 65 B-106 2
3 X 20 M-3706 4 65 B-106 2
3 X 25 M-3707 4 65 B-106 2
3 X 30 M-3708 4 90 B-106 4
3 X 40 M-3709 4 115 B-106 4
4 X 25 M-3710 4 90 B-106 2
4 X 30 M-3711 4 115 B-106 2
4 X 40 M-3712 4 150 B-106 4
5 X 30 M-3713 4 115 B-106 2
5 X 40 M-3714 4 150 B-106 4
5 X 50 M-3715 4 200 B-106 4
6 X 40 M-3716 4 200 B-106 2
6 X 50 M-3717 4 250 B-106 2
6 X 60 M-3718 5 2-150 B-107 4
6 X 80 M-3719 6 2-200 B-107 4
8 X 50 M-3720 4 2-150 B-106 2
8 X 60 M-3721 5 2-200 B-107 4
8 X 80 M-3722 6 500 B-107 4
10 X 60 M-3723 5 500 B-107 4
10 X 80 M-3724 6 3-200 B-107 4
BB-14
TYPE MOLDS MOLDS FOR METRIC CONDUCTORS
Horizontal Flat Bus Run and Tap
Bus Bar Size Price Weld Handle Lead
For Metric Conductors (mm)
Mold #
Key Metal Clamps Time
2 X 20 M-3831 4 45 B-106 4
2 X 25 M-3832 4 45 B-106 4
2 X 30 M-3833 4 65 B-106 2
3 X 20 M-3834 4 45 B-106 4
Metric Conductors
3 X 25 M-3835 4 65 B-106 2
Section 4 - Molds
3 X 30 M-3836 4 65 B-106 2
3 X 40 M-3837 4 90 B-106 4
4 X 20 M-3838 4 65 B-106 2
4 X 25 M-3839 4 90 B-106 2
4 X 30 M-3840 4 90 B-106 2
4 X 40 M-3841 4 115 B-106 2
5 X 20 M-3842 4 90 B-106 4
5 X 25 M-3843 4 90 B-106 2
5 X 30 M-3844 4 115 B-106 2
5 X 40 M-3845 4 150 B-106 2
5 X 50 M-3846 5 200 B-107 2
• For sizes not listed, contact thermOweld®. 6 X 40 M-3847 4 200 B-106 2
• For heavy duty connections, contact thermOweld®. 6 X 50 M-3848 5 250 B-107 2
• For expedited service, contact thermOweld®.
6 X 60 M-3849 5 2-150 B-107 4
• To order weld metal for use with EZ Lite Remote® insert TW before and EZ
8 X 50 M-3850 5 2-150 B-107 2
after weld metal number.
• Required Tools; 8 X 60 M-3851 5 2-200 B-107 4
Handle Clamps w/ Flint Ignitor (see chart for correct handles) 10 X 60 M-3852 5 500 B-107 4
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65 (BB-41 Molds Only)
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500 (BB-41 Molds Only)
38-3922-00 ~ Mold Cleaning Brush
38-0305-00 ~ Card Cloth Brush
BB-40
10 X 80 M-10847 6 3-200 B-107 4
Metric Conductors
Section 4 - Molds
3 X 25 M-4935 4 65 B-106 2
3 X 30 M-9798 4 90 B-106 4
3 X 40 M-10848 4 115 B-106 4
3 X 50 M-4123 4 115 B-106 4
4 X 20 M-9811 4 115 B-106 2
4 X 25 M-9800 4 90 B-106 4
4 X 30 M-9801 4 90 B-106 2
4 X 40 M-9802 4 150 B-106 2
5 X 20 M-10849 4 115 B-106 4
5 X 25 M-6902 4 115 B-106 4
5 X 30 M-9803 4 115 B-106 2
5 X 40 M-9804 4 150 B-106 4
• For sizes not listed, contact thermOweld®.
5 X 50 M-9805 5 200 B-106 2 • For heavy duty connections, contact thermOweld®.
6 X 25 M-9386 4 200 B-106 2 • For expedited service, contact thermOweld®.
6 X 30 M-10850 4 200 B-106 4 • To order weld metal for use with EZ Lite Remote® insert TW before and EZ
6 X 40 M-9767 4 200 B-106 2 after weld metal number.
6 X 50 M-3370 5 250 B-107 2 • Required Tools;
6 X 60 M-10851 5 2-150 B-107 4 Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
8 X 50 M-10852 5 2-200 B-107 4
• Other recommended accessories;
8 X 60 M-10853 5 500 B-107 4 40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65 (BB-41 Molds Only)
10 X 50 M-10854 5 500 B-107 4 40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500 (BB-41 Molds Only)
10 X 60 M-10855 5 3-200 B-107 4 38-3922-00 ~ Mold Cleaning Brush
38-0305-00 ~ Card Cloth Brush
BS-1
TYPE MOLDS
Vertical Tap to Vertical Steel Surface MOLDS FOR METRIC CONDUCTORS
For Metric Conductors Bus Bar Size Price Weld Handle Lead
Mold #
(mm) Key Metal Clamps Time
2 X 20 M-4066 4 65 B-106 4
2 X 25 M-4067 4 90 B-106 4
2 X 30 M-4068 4 90 B-106 2
3 X 20 M-4069 4 65 B-106 4
3 X 25 M-4070 4 90 B-106 2
3 X 30 M-4071 4 90 B-106 4
3 X 40 M-4072 4 150 B-106 4
4 X 25 M-4073 4 90 B-106 2
4 X 30 M-4074 4 115 B-106 4
4 X 40 M-4075 4 200 B-106 4
5 X 30 M-4076 4 150 B-106 2
5 X 40 M-4077 4 200 B-106 2
5 X 50 M-4078 4 250 B-106 2
6 X 40 M-4079 4 250 B-106 4
6 X 50 M-4080 5 2-150 B-107 4
6 X 60 M-4081 5 2-200 B-107 4
6 X 80 M-4082 5 500 B-107 4
8 X 50 M-4083 5 2-200 B-107 4
8 X 60 M-4084 5 500 B-107 4
8 X 80 M-4085 5 3-200 B-107 4
10 X 60 M-4086 5 3-200 B-107 4
10 X 80 M-4087 5 3-250 B-107 4
BS-2
TYPE MOLDS
Horizontal Tap to Horizontal Steel Surface MOLDS FOR METRIC CONDUCTORS
For Metric Conductors
Bus Bar Size Price Weld Handle Lead
Mold #
(mm) Key Metal Clamps Time
Metric Conductors
Section 4 - Molds
2 X 20 M-4090 4 65 B-106 4
2 X 25 M-4091 4 90 B-106 4
3 X 20 M-4092 4 90 B-106 4
3 X 25 M-4093 4 90 B-106 2
3 X 30 M-4094 4 115 B-106 4
3 X 40 M-4095 4 115 B-106 4
4 X 25 M-4096 4 90 B-106 4
4 X 30 M-4097 4 150 B-106 4
4 X 40 M-4098 4 200 B-106 4
5 X 30 M-4099 4 200 B-106 4
5 X 40 M-4100 4 200 B-106 2
5 X 50 M-4101 5 2-150 B-107 4
6 X 40 M-4102 4 250 B-106 4
• For sizes not listed, contact thermOweld®.
• For heavy duty connections, contact thermOweld®. 6 X 50 M-4103 5 2-150 B-107 4
• For expedited service, contact thermOweld®. 8 X 50 M-4104 5 2-200 B-107 4
• To order weld metal for use with EZ Lite Remote® insert TW before and EZ
after weld metal number.
• Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
38-3922-00 ~ Mold Cleaning Brush
38-0306-00 ~ Card Cloth Brush
38-0101-00 ~ Rasp
2 X 20 M-2892 4 65 B-106 4
2 X 25 M-2893 4 90 B-106 4
3 X 20 M-2909 4 90 B-106 4
3 X 25 M-2911 4 115 B-106 2
3 X 30 M-2912 4 115 B-106 2
3 X 40 M-2913 4 150 B-106 4
4 X 25 M-2939 4 115 B-106 4
4 X 30 M-2940 4 150 B-106 4
4 X 40 M-2954 4 200 B-106 4
5 X 30 M-2985 4 200 B-106 4
5 X 40 M-2986 4 250 B-106 4
5 X 50 M-2989 4 250 B-106 2
6 X 50 M-2990 4 250 B-106 4 • For sizes not listed, contact thermOweld®.
• For heavy duty connections, contact thermOweld®.
8 X 60 M-4257 5 2-150 B-107 4 • For expedited service, contact thermOweld®
10 X 60 M-4266 5 2-200 B-107 4 • To order weld metal for use with EZ Lite Remote® insert TW before and
EZ after weld metal number.
• Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
38-3922-00 ~ Mold Cleaning Brush
38-0306-00 ~ Card Cloth Brush
38-0101-00 ~ Rasp
RS-1/RS-2
TYPE MOLDS
Horizontal and Vertical Stud to Steel
MOLDS FOR METRIC CONDUCTORS
Metric Conductors
Section 4 - Molds
Stud Size Type Type Price Weld Handle Lead
(mm) RS-1 RS-2 Key Metal Clamps Time
BR-1
TYPE MOLDS
Horizontal Bus Terminal to Ground Rod
MOLDS FOR METRIC CONDUCTORS
For Metric Conductors
Ground Bus Bar
Price Weld Handle Lead
Rod Size Size Mold #
Key Metal Clamps Time
(mm) (mm)
2 X 20 M-3912 4 65 B-106 4
2 X 25 M-3913 4 65 B-106 4
2 X 30 M-3914 4 90 B-106 4
3 X 20 M-3915 4 90 B-106 4
3 X 25 M-3916 4 90 B-106 4
12.8
3 X 30 M-3917 4 90 B-106 4
3 X 40 M-3918 4 90 B-106 4
3 X 50 M-3919 4 115 B-106 4
4 X 20 M-3920 4 90 B-106 4
4 X 25 M-3921 4 90 B-106 4
2 X 30 M-3922 4 115 B-106 4
3 X 20 M-3923 4 90 B-106 4
3 X 25 M-3924 4 90 B-106 2
3 X 30 M-3925 4 115 B-106 4
3 X 40 M-3926 4 115 B-106 4
3 X 50 M-3927 4 150 B-106 4
4 X 20 M-3928 4 90 B-106 4
4 X 25 M-3929 4 115 B-106 2
14.3
5 X 25 M-3930 4 115 B-106 4
5 X 30 M-3931 4 150 B-106 2
5 X 40 M-3932 4 150 B-106 4
5 X 50 M-3933 4 200 B-106 4
6 X 25 M-3934 4 150 B-106 2
6 X 30 M-3935 4 150 B-106 2
6 X 40 M-3936 4 200 B-106 4
6 X 50 M-3937 5 200 B-107 4
2 X 30 M-3938 4 150 B-106 4
3 X 20 M-3939 4 115 B-106 4
3 X 25 M-3940 4 150 B-106 2
3 X 30 M-3941 4 150 B-106 4
3 X 40 M-3942 4 200 B-106 4
3 X 50 M-3943 5 2-150 B-107 4
Metric Conductors
Section 4 - Molds
Metric Conductors
Section 4 - Molds
4 X 25 M-3982 4 200 B-106 4
17.2
5 X 25 M-3983 4 150 B-106 4
5 X 30 M-3984 4 200 B-106 2
5 X 40 M-3985 4 200 B-106 4
5 X 50 M-3986 5 2-150 B-107 4
6 X 25 M-3987 4 200 B-106 2
6 X 30 M-3988 4 250 B-106 2
6 X 40 M-3989 4 250 B-106 4
6 X 50 M-3858 5 2-150 B-107 4
BR-7
TYPE MOLDS
Horizontal Bus to Ground Rod
For Metric Conductors
MOLDS FOR METRIC CONDUCTORS
Ground Bus Bar
Price Weld Handle Lead
Rod Size Size Mold #
Key Metal Clamps Time
(mm) (mm)
12.8 M-10818 4 115 B-106 4
14.3 2 X 30 M-10819 4 115 B-106 4
17.2 M-10820 4 115 B-106 4
12.8 M-10821 4 150 B-106 4
14.3 3 X 25 M-4851 4 150 B-106 2
17.2 M-9311 4 200 B-106 4
12.8 M-10822 4 150 B-106 4
6 X 50
14.3 M-9747 5 200 B-107 4
& Wider
17.2 M-9781 5 200 B-107 4
BR-3
TYPE MOLDS
Horizontal Thru Bus to Ground Rod
For Metric Conductors
MOLDS FOR METRIC CONDUCTORS
Ground Bus Bar
Price Weld Handle Lead
Rod Size Size Mold #
Key Metal Clamps Time
(mm) (mm)
12.8 3 X 25 M-10778 24 200 B-106 4
Metric Conductors
Section 4 - Molds
CRE-3
TYPE MOLDS
Horizontal thru Cable to Vertical Rebar
For Metric Conductors
MOLDS FOR AWG CONDUCTORS
Rebar Cable Packing Price Weld Handle Lead
Size Size Mold # Mat’l # Key Metal Clamps Time
(mm) (mm²) See Note
Metric Conductors
Section 4 - Molds
95 M-10827 38-0329 24 150 B-106 4
25 M-10828 38-0329 24 90 B-106 4
35 M-9892 38-0329 24 90 B-106 2
16 50 M-10829 38-0329 24 115 B-106 4
70 M-3297 38-0329 24 115 B-106 2
95 M-3302 38-0329 24 150 B-106 2
35 M-10830 38-4063 4 115 B-106 4
22
50 M-9998 38-4063 4 115 B-106 2
&
70 M-9285 38-4063 4 115 B-106 2
Larger
95 M-9288 38-4063 4 150 B-106 2
CRE-6
TYPE MOLDS
Horizontal Cable Tap to Vertical Rebar
For Metric Conductors MOLDS FOR AWG CONDUCTORS
Rebar Cable Packing Price Weld Handle Lead
Size Size Mold # Mat’l # Key Metal Clamps Time
(mm) (mm²) See Note
BRE-8
TYPE MOLDS
Horizontal Bus Tap to Vertical Rebar
For Metric Conductors MOLDS FOR AWG CONDUCTORS
Rebar Bus Bar Packing Price Weld Handle Lead
Size Size Mold # Mat’l # Key Metal Clamps Time
(mm) (mm) See Note
Section 5
Molds
for use with
Lightning Protection Conductors
Description......................................................................................... Page #
CR-7-AT 145
CS-7 151
AC-2 152 CR-18 143
CS-8 146
CS-27 149
CC-4 139 CS-3 147
Rebar
CR-1 140 211
CS-4 150 Bond
See page 20 -29 for additional
CR-2 141 configurations.
CS-4-AT 150
Use the chart below to determine the cable code. Then select the weld connection type needed and
then find the corresponding cable code to acquire the mold number, price key and cartridge size.
CABLE EAST
THOMPSON ROBBINS INDEPENDENT AC HEARY HARGER® PREFERRED ERICO®
CODE COAST
A 14 11A, 10 22 C-150 C14 HB6C 14 C61, C63
B 509 11 C-152 HB4C 10 C62
LPC120,
C50, C50T, C51, LPC121,
C-122, HB29-17C,
C 29X, 32 1 32S C29, C32 29, 30, 32, 33 C52, C52T, C53, LPC122,
C-122L HB32-17C
C56-19 LPC120L,
LPC122L
LPC125,
C-125,
HB24-14C, LPC126,
D 32S, 505, 28R 601, 603 20, 500 C-126, C385 25, 35, 28 C54, C55, C58
HB28-14C LPC126L,
C-128
LPC128
E 604 40, G1
Lightning Protection Conductors
CC-2 RUN
TYPE MOLDS
Horizontal Cable Tap to Horizontal Cable Run
For Lightning Protection Conductors
TAP
MOLDS FOR LIGHTNING PROTECTION CONDUCTORS MOLDS FOR LIGHTNING PROTECTION CONDUCTORS
Cable Code Price Weld Handle Lead Cable Code Price Weld Handle Lead
Mold # Mold #
Run Tap Key Metal Clamps Time Run Tap Key Metal Clamps Time
A A M-5050 4 45 B-106 4 K M-2247 4 200 B-106 2
B M-5056 4 65 B-106 4 J M-2248 4 200 B-106 4
B H M-2249 4 200 B-106 4
A M-2183 4 45 B-106 4
C M-5048 4 115 B-106 2 G M-2250 4 150 B-106 2
C B M-2186 4 90 B-106 4 F M-2251 4 150 B-106 4
A M-2184 4 65 B-106 2 K E M-2252 4 150 B-106 2
D M-5287 4 115 B-106 2 D M-2253 4 150 B-106 2
C M-5040 4 90 B-106 2 C M-2254 4 150 B-106 2
D B M-2255 4 115 B-106 4
B M-2185 4 90 B-106 4
A M-5288 4 65 B-106 2 A M-2256 4 115 B-106 4
E M-5023 4 150 B-106 2 Q M-2257 4 150 B-106 4
D M-5284 4 150 B-106 2 L M-2258 4 250 B-106 4
E C M-2187 4 115 B-106 2 K M-2259 4 200 B-106 4
B M-2192 4 90 B-106 4 J M-2260 4 200 B-106 4
A M-5286 4 90 B-106 4 H M-2261 4 200 B-106 4
F M-2193 4 150 B-106 2 G M-2262 4 200 B-106 4
E M-5014 4 150 B-106 2 F M-2263 4 200 B-106 4
L
D M-5015 4 115 B-106 2 E M-2264 4 150 B-106 2
F C M-2194 4 115 B-106 2 D M-2265 4 150 B-106 4
B M-5019 4 90 B-106 2 C M-2266 4 150 B-106 4
A M-5017 4 90 B-106 2 B M-2267 4 115 B-106 4
Q M-5018 4 150 B-106 4 A M-2268 4 115 B-106 4
G M-2195 4 150 B-106 2 Q M-2269 4 200 B-106 4
F M-2197 4 150 B-106 4 Q M-5283 4 150 B-106 2
E M-2222 4 150 B-106 4 F M-5033 4 150 B-106 2
D M-2223 4 115 B-106 4 E M-5035 4 150 B-106 2
G Q D M-5036 4 115 B-106 2
C M-2224 4 115 B-106 4
B M-2225 4 90 B-106 4 C M-5020 4 115 B-106 2
A M-2226 4 90 B-106 4 B M-2270 4 90 B-106 4
Q M-2227 4 150 B-106 4 A M-5037 4 90 B-106 2
H M-2228 4 150 B-106 4
G M-2229 4 150 B-106 4
F M-2230 4 150 B-106 4
E M-2231 4 150 B-106 4 • For sizes not listed, contact thermOweld®.
• For heavy duty connections, contact thermOweld®.
H D M-2232 4 115 B-106 4 • For molds with wear plates, see page 185.
C M-2233 4 115 B-106 4 • For expedited service, contact thermOweld®.
B M-2234 4 90 B-106 4 • To order weld metal for use with EZ Lite Remote® insert TW
A M-2843 4 90 B-106 4 before and EZ after weld metal number.
Q M-2236 4 150 B-106 4 • Required Tools;
Lightning Protection Conductors
J M-2237 4 200 B-106 4 Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
H M-2238 4 150 B-106 4
Section 5 - Molds
MOLDS FOR LIGHTNING PROTECTION CONDUCTORS MOLDS FOR LIGHTNING PROTECTION CONDUCTORS
Cable Code Price Weld Handle Lead Cable Code Price Weld Handle Lead
Mold # Mold #
Run Tap Key Metal Clamps Time Run Tap Key Metal Clamps Time
A A M-2271 4 65 B-106 4 K M-2318 4 250 B-106 2
B M-2272 4 90 B-106 4 J M-2319 4 250 B-106 4
B
A M-2273 4 65 B-106 4 H M-2855 4 250 B-106 4
C M-2274 4 150 B-106 2 G M-2321 4 200 B-106 4
C B M-2275 4 115 B-106 4 F M-2322 4 200 B-106 4
A M-2276 4 90 B-106 4 K E M-2323 4 200 B-106 4
D M-5231 4 150 B-106 2 D M-2324 4 200 B-106 4
C M-2277 4 150 B-106 2 C M-2325 4 200 B-106 4
D
B M-2278 4 115 B-106 4 B M-2326 4 150 B-106 4
A M-2279 4 90 B-106 4 A M-2327 4 150 B-106 4
E M-2280 4 200 B-106 2 Q M-2328 4 200 B-106 4
D M-2281 4 200 B-106 4 L M-2329 5 2-150 B-107 4
E C M-2282 4 150 B-106 4 K M-2330 4 250 B-106 4
B M-2283 4 115 B-106 4 J M-2331 4 250 B-106 4
A M-2284 4 115 B-106 4 H M-2332 4 250 B-106 4
F M-5232 4 200 B-106 2 G M-2333 4 250 B-106 4
E M-2285 4 200 B-106 4 F M-2334 4 250 B-106 4
L
D M-2286 4 150 B-106 4 E M-2335 4 200 B-106 4
F C M-2287 4 150 B-106 4 D M-2336 4 200 B-106 4
B M-2288 4 115 B-106 4 C M-2337 4 200 B-106 4
A M-2289 4 115 B-106 4 B M-2338 4 150 B-106 4
Q M-2290 4 200 B-106 4 A M-2339 4 150 B-106 4
G M-2291 4 200 B-106 2 Q M-2340 4 250 B-106 4
F M-2292 4 200 B-106 4 Q M-5201 4 200 B-106 2
E M-2293 4 200 B-106 4 F M-2341 4 200 B-106 4
D M-2294 4 150 B-106 4 E M-2342 4 200 B-106 4
G
C M-2295 4 150 B-106 4 Q D M-2343 4 150 B-106 2
B M-2296 4 115 B-106 4 C M-2344 4 150 B-106 2
A M-2297 4 115 B-106 4 B M-2345 4 115 B-106 4
Q M-2298 4 200 B-106 4 A M-2346 4 115 B-106 4
H M-2299 4 200 B-106 4
G M-2300 4 200 B-106 4
F M-2301 4 200 B-106 4
E M-2302 4 200 B-106 4
H D M-2303 4 150 B-106 4 • For sizes not listed, contact thermOweld®.
• For heavy duty connections, contact thermOweld®.
C M-2304 4 150 B-106 4 • For expedited service, contact thermOweld®.
B M-2305 4 115 B-106 4 • To order weld metal for use with EZ Lite Remote® insert TW
A M-2306 4 115 B-106 4 before and EZ after weld metal number.
Lightning Protection Conductors
CR-1
TYPE MOLDS
Horizontal Cable Terminal to Ground Rod
For Lightning Protection Conductors
CR-3
TYPE MOLDS
Horizontal Thru Cable to Ground Rod
For Lightning Protection Conductors
CR-36
TYPE MOLDS
30° Up Cable to Ground Rod
For Lightning Protection Conductors
CS-1
TYPE MOLDS
Horizontal Cable to Horizontal Steel Surface
For Lightning Protection Conductors
Note that the cable is OFF the surface
MOLDS FOR LIGHTNING PROTECTION CONDUCTORS
Cable Price Weld Handle Lead
Mold #
Code Key Metal Clamps Time
D M-5134 4 115 B-106 2
E M-5135 4 115 B-106 4
F M-5136 4 115 B-106 4
G M-2430 4 115 B-106 4
H M-2431 4 115 B-106 4
J M-2432 4 150 B-106 4
K M-2433 4 200 B-106 4
L M-2434 4 250 B-106 4
Q M-5290 4 115 B-106 2
metal number.
• Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
† ~ Sold complete with frame
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65 (Price Key 3, CS-8 Molds Only)
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
38-0101-00 ~ Rasp
38-4129-00 ~ Packing Material for cable code "C" & Larger Molds (CS-8 Molds Only)
CS-8
TYPE MOLDS
Horizontal Cable to Horizontal Steel Surface
For Lightning Protection Conductors
Note that the cable is ON the surface
CS-2
TYPE MOLDS
Horizontal Thru Cable to Horizontal Steel Surface
For Lightning Protection Conductors
Note that the cable is OFF the surface
MOLDS FOR LIGHTNING PROTECTION CONDUCTORS
Cable Price Weld Handle Lead
Mold #
Code Key Metal Clamps Time
D m-5141 4 150 B-106 2
E m-5142 4 150 B-106 4
F m-5143 4 150 B-106 2
G m-2435 4 150 B-106 4
H m-2436 4 150 B-106 4
J M-2437 4 200 B-106 4
K M-2438 4 200 B-106 4
L M-2439 4 250 B-106 4
Q M-5137 4 150 B-106 2
CS-3
Q M-10672 4 150 B-106 4
TYPE MOLDS
Angular Cable Drop to Vertical Steel Surface
For Lightning Protection Conductors
• To order weld metal for use with EZ Lite Remote® insert TW before and
EZ after weld metal number.
Section 5 - Molds
• Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
• Other recommended accessories;
40-0319-01 ~ Mold Cleaner for Cart. Size #15-#65 (PK-3 Molds Only)
40-4431-00 ~ Magnetic Handle Clamp w/ B-106 Handles
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
38-0101-00 ~ Rasp
38-4129-00 ~ Packing Material for cable code "C" & Larger Molds
(CS-9 Molds Only)
CS-18
TYPE MOLDS
Horizontal Tap Cable to Vertical Steel Surface
For Lightning Protection Conductors
Note that the cable is ON the surface
38-0101-00 ~ Rasp
38-4129-00 ~ Packing Material for cable code "C" & Larger Molds
(CS-18 Molds Only)
CS-27
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500
(CS-6 Molds Only)
40-4431-00 ~ Magnetic Handle Clamp w/ B-106 Handles
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
38-0101-00 ~ Rasp
TYPE MOLDS
38-4129-00 ~ Packing Material for cable code "C" & Larger Horizontal Thru Cable to Vertical Steel Surface
Molds (CS-18 Molds Only)
For Lightning Protection Conductors
Note that the cable is ON the surface
B M-5169 4 90 B-106 4
C M-5168 4 115 B-106 2
Section 5 - Molds
CS-4
TYPE MOLDS
Vertical Thru Cable to Vertical Steel Surface
For Lightning Protection Conductors
Note that the cable is OFF the surface
CS-4-AT
TYPE MOLDS
Vertical SS Multi Wire Air Terminal with Sleeve to SS Ground Rod
For Lightning Protection Air Terminals
to manufacture Spline Balls
NOTES
1. .475" actual diameter. For full 1/2" (.500) ground rod and roll-
• For sizes not listed, contact thermOweld®.
Lightning Protection Conductors
2. .563" actual diameter. For full 5/8" (.625) ground rod and • For expedited service, contact thermOweld®.
roll-threaded rod, add suffix "-N" to mold number, i.e. • To order weld metal for use with EZ Lite Remote® insert TW before
M-10628-N is full 5/8" diameter ground rod or roll-threaded and EZ after weld metal number.
rod to "D" cable. • Required Tools;
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
3. .682" actual diameter. For full 3/4" (.750) ground rod and 38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote®
roll-threaded rod, add suffix "-N" to mold number, i.e. • Other recommended accessories;
M-10640-N is full 3/4" diameter ground rod or roll-threaded 40-4431-00 ~ Magnetic Handle Clamp w/ B-106 Handles
rod to "D" cable. 38-3922-00 ~ Mold Cleaning Brush
4. .914" actual diameter. For full 1" (1.00) ground rod and roll- 38-0135-00 ~ Cable Cleaning Brush
threaded rod, add suffix "-N" to mold number, i.e. M-10652-N 38-0101-00 ~ Rasp
is full 1" diameter ground rod or roll-threaded rod to "D" cable.
150 +1 (918) 627-5210 • 1-800-558-1373 • WWW.THERMOWELD.COM
Lightning Protection Conductors MOLDS
CS-7
TYPE MOLDS
Overhead Vertical Tap Cable to Vertical Steel Surface
For Lightning Protection Conductors
Note that the cable is ON the surface
CB-1
TYPE MOLDS
Horizontal Cable Tap to Horizontal Lug or Bus
For Lightning Protection Conductors
See pages 207-208 for Lug part numbers.
AC-1 / AC-2
TYPE MOLDS
Horizontal Cable to
Aircraft Grounding Receptacle
Types AC-1 and AC-2 are made with the receptacle
in an inverted position. The resulting riser is then
used to position the receptacle on top of 1/2”
IPS pipe. See page 158 for Aircraft Grounding
Receptacle part numbers.
AC-1 AC-2
Description........................................................................................ Page #
Aircraft
Grd 158 CRS-2 156
Recpt
Grd
AR-1 159 155
Plates
Section 6
GROUND PLATES
When cast into concrete structures, these offer grounding
points for equipment, machinery, etc. They are made from
high quality copper alloy and can be thermOwelded easily
to copper cable.
NEMA
NEMA
GROUND PLATES
GROUND PLATES
Section 6
RS-3
CRS-2 CRS-1
Section 6
GROUND PLATE ASSEMBLY
thermOweld® Pre-fabricated Ground Plate Assemblies
come ready to splice into your grounding system. Types
CR-31 and CR-32 are welded in an inverted position and
the resulting riser is used to place the ground plate on top
of 1/2” pipe. This helps position the ground plate flush with
a floor slab.
L2
L1
CR-27 CR-30
Ground Plate Type CR-27 Assy.
For the complete part number replace
Ground Plate Type CR-30 Assy.
with corresponding number for cable size
38-2864-00 38-4529-†‡ 38-2864-00 38-4534-†‡
and corresponding letter for cable length.
38-2999-00 38-4531-†‡ 38-2999-00 38-4536-†‡
38-4051-00 38-4532-†‡
Contact thermOweld® for cable sizes and
38-4051-00 38-4537-†‡
38-4178-00 38-4533-†‡ lengths not shown.
38-4178-00 38-4538-†‡
Example: 38-4524-5C would be a CR-32
type with a 38-2864-00 ground plate and a
4/0 str pigtail, 18” (L1) + 18" (L2) long for a
total length of 36".
† = CABLE SIZE
1 = #4 STR 5 = 4/0 STR
2 = #2 STR 6 = 250 MCM L2
L 3 = 1/0 STR 7 = 350 MCM
4 = 2/0 STR 8 = 500 MCM
L1
‡ = LENGTH IN INCHES
A = 6” D = 24”
CR-31 CR-32
B = 12” E = 36”
Ground Plate Type CR-31 Assy. C = 18” F = 48” Ground Plate Type CR-32 Assy.
38-2864-00 38-4519-†‡ G = 10" H = 96" 38-2864-00 38-4524-†‡
38-2999-00 38-4521-†‡ J = 60" K = 72" 38-2999-00 38-4526-†‡
38-4051-00 38-4522-†‡ 38-4051-00 38-4527-†‡
L = 144" M = 30"
38-4178-00 38-4523-†‡ 38-4178-00 38-4528-†‡
N = 120" P = 240"
R = 180"
AIRCRAFT GROUNDING
RECEPTACLE
Section 6
AC-1, AC-2
AC TYPE MOLDS
Horizontal Cable to Aircraft Grounding Receptacle
AC-1 Type Molds are used to terminate a horizontal copper cable to a ground receptacle. AC-2 Type Molds are used to
connect a horizontal through copper cable to a ground receptacle. thermOweld® types AC-1 and AC-2 are made with
the receptacle in an inverted position. The resulting riser is then used to position the receptacle on top of 1/2” IPS pipe.
Size range is #2 through 4/0 solid, ropelay or concentric stranded conductors.
Section 6
MOLDS FOR AWG CONDUCTORS AR & ACR TYPE MOLDS
ACR-1 Horizontal Cable and Aircraft Grounding
Ground Cable
Mold #
Price Weld Handle Lead Receptacle to Ground Rod
Rod Size Size Key Metal Clamps Time
1/0 M-6305 8 2-200 B-107 4 Type AR-1 molds are used to weld a ground receptacle to the
2/0 M-6306 8 2-200 B-107 2
5/8” top of a ground rod. Types ACR-1 and ACR-2 are used to weld a
3/0 M-6307 8 2-200 B-107 2
4/0 M-6309 8 2-200 B-107 4
horizontal cable and ground receptacle to the top of a ground
1/0 M-6310 8 2-200 B-107 2 rod.
2/0 M-6311 8 2-200 B-107 2
3/4”
3/0 M-6312 8 2-200 B-107 2
4/0 M-6313 8 2-200 B-107 2
1/0 M-6314 8 500 B-107 4
2/0 M-6315 8 500 B-107 4
1”
3/0 M-6316 8 500 B-107 4
4/0 M-6317 8 500 B-107 4
ACR-2
SAME D AY SERVICE
(Cathodic Protection Market)
Section 7 - Products for
Cathodic Protection
Section 7
Products for
Cathodic Protection
7.6 Ci thermOcaps.................................................................................................................174
7.7 thermOprime...................................................................................................................174
CS-36 167
Adapter Sleeves 175
CS-37 167
CB-1 177
Section 7 - Products for
CS-48 168
Cathodic Protection
CC-1 176
CS-49 169
CC-2 177
CC-14 173
Jumper Bonds 170-171
CP
164
KIT Magnetic Mold
163
Support
CR-1 178
Ci thermOCap® 174
CS-32 164
CS-33 166
thermOprime 174
CS-34 165
APPLICATION NOTES:
When specifying and applying thermOweld® products for cathodic protection of buried piping systems, it is
the specifier and buyer’s responsibility to respect the following ASME guidelines in conjunction with ASTM,
NACE and applicable country, state, municipality and local guidelines:
New magnetic mold support is adaptable to all thermOweld® price key 3 molds.
• Designed for remote welding use with the thermOweld® EZ Lite Remote® ignition system
• Strong, 55 lb. Magnet Holds Mold in Place and Prevents Leakage
Cathodic Protection
• Works on Both Cast Iron and Steel Pipe as well as Flat Surfaces
• Available as an accessory which can be attached to any existing thermOweld® Price Key 3
mold in your stock, on your truck, or at the jobsite
Catalog # Description
40-7202-00 Price Key 3 Mold Magnet Assembly
To order molds complete with Magnet Assembly,
add suffix -M to mold number. Ex. M-100-M
Patented
CS-32
TYPE MOLDS MOLDS FOR AWG CONDUCTORS
Cathodic Protection Cable Price Weld Handle Lead
Surface Mold #
Horizontal Cable to Size Key Metal Clamps Time
Flat (4” & Larger pipe) M-100 3 15CP SDS
Horizontal Steel Surface #6 Sol‡
3/4” to 3 1/2” pipe M-101 3 15CP SDS
For AWG Conductors Flat (4” & Larger pipe) M-102 3 15CP SDS
Optional: Magnetic Mold Support, Catalog Number 40-7202-00, See Page 163
#6
3/4” to 3 1/2” pipe M-103 3 15CP 2
Flat (6” & Larger pipe) M-104 3 15CP SDS
#4 Sol 3/4” to 3 1/2” pipe M-105 3 15CP 2
4” to 5” pipe M-130 3 15CP 2
Section 7 - Products for
Included
1” to 3 1/2” pipe M-113 3 32CP 2
#2
4” to 8” pipe M-114 3 32CP 2
NOTE 10” to 14” pipe M-115 3 32CP 2
Welding To Ductile Iron Pipe: When welding Flat (16” & Larger pipe) M-116 3 45CP 2
to ductile iron pipe, use weld metal and molds 1 1/2” to 3 1/2” pipe M-117 3 45CP 2
designated for cast iron. #1
4” to 8” pipe M-118 3 45CP 2
10” to 14” pipe M-119 3 45CP 2
• For sizes not listed, contact thermOweld®. Flat (20” & Larger pipe) M-120 3 65CP 2
• Molds listed are for concentric stranded cable. Add 2 1/2” to 3 1/2” pipe M-121 3 65CP 2
suffix 1/0
4” to 8” pipe M-122 3 65CP 2
“-S” to mold number for solid conductors.
• For expedited service, contact thermOweld®. 10” to 18” pipe M-123 3 65CP 2
• To order weld metal for use with EZ Lite Remote® insert Flat (20” & Larger pipe) M-124 3 65CP 2
TW before and EZ after weld metal number. 2 1/2” to 3 1/2” pipe M-125 3 65CP 2
2/0
• Required Tools; 4” to 8” pipe M-126 3 65CP 2
Handle Clamps w/ Flint Ignitor (see chart for correct 10” to 18” pipe M-127 3 65CP 2
handles)
† ~ Sold complete with frame If frame not required, ‡ For Wire Size #14 to #10 Solid, 38-0200-00 Sleeve/Weld Req'd
specify MOLD NUMBER followed by suffix "-G"
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite
Remote®
• Other recommended accessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-
#65
38-3922-00 ~ Mold Cleaning Brush
38-0135-00 ~ Cable Cleaning Brush
38-0101-00 ~ Rasp
38-4129-00 ~ Packing Material for 1/0 & Larger Molds
CP Kit
Each CP Kit Contains
Flat to 4" & Larger Pipe 3/4" to 3 1/2" & Larger Pipe Flat 4" & Larger Pipe
(1) M-100 Mold (1) M-101 Mold (1) M-102
(80) 15CPS Cartridges* (80) 15CPS Cartridges* (80) 15CPS Cartridges*
Flint Ignitor Flint Ignitor Flint Ignitor
Mold Cleaner Mold Cleaner Mold Cleaner
Part # Part # Part #
38-4350-00 38-4351-00 38-7280-00
* Sleeves are included in weld metal.
Specialty kits are available for other infrastructure applications and unique contractor
needs. The NACE-trained staff at thermOweld® is ready to help you with your cathodic
protection project.
Cathodic Protection
Flat (12” & Larger pipe) M-1956 3 25CP 4
3/4” to 2” pipe M-1957 3 25CP 2
#4 Sol
2 1/2” to 5” pipe M-1958 3 25CP 2
6” to 10” pipe M-1966 3 25CP 4
Flat (12” & Larger pipe) M-6000 3 25CP 2
3/4” to 2” pipe M-1967 3 25CP 2
#4
2 1/2” to 5” pipe M-5501 3 25CP 2
6” to 10” pipe M-5503 3 25CP 2
Flat (14” & Larger pipe) M-5505 3 32CP 4
2” to 3 1/2” pipe M-5507 3 32CP 4
#2 Sol
Included
4” to 8” pipe M-5510 3 32CP 2 NOTE
10” to 16” pipe M-5514 3 32CP 2 Welding To Ductile Iron Pipe: When welding
Flat (14” & Larger pipe) M-5518 3 45CP 2 to ductile iron pipe, use weld metal and molds
2” to 3 1/2” pipe M-5986 3 45CP 2 designated for cast iron.
#2
4” to 8” pipe M-5605 3 45CP 2
10” to 16” pipe M-5988 3 45CP 4
Flat (18” & Larger pipe) M-5519 3 45CP 4
2” to 3 1/2” pipe M-5520 3 45CP 4
#1
4” to 8” pipe M-5521 3 45CP 4
10” to 16” pipe M-5523 3 45CP 4
Flat (30” & Larger pipe) M-5524 3 65CP 4
3” to 4” pipe M-5525 3 65CP 4
1/0 5” to 6” pipe M-5526 3 65CP 4
8” to 10” pipe M-5527 3 65CP 2
12” to 28” pipe M-5529 3 65CP 4
Flat (30” & Larger pipe) M-6251 3 65CP 4
3” to 4” pipe M-5530 3 65CP 4
2/0 5” to 6” pipe M-5531 3 65CP 4
8” to 10” pipe M-5532 3 65CP 2
12” to 28” pipe M-5533 3 65CP 4
‡ For Wire Size #14 to #10 Solid, (2) 38-0200-00 Sleeves/Weld Req'd
CS-33
TYPE MOLDS
Cathodic Protection MOLDS FOR AWG CONDUCTORS
Horizontal Cable to Cable
Surface Mold #
Price Weld Handle Lead
Size Key Metal Clamps Time
Horizontal Cast Iron Surface
Included
Cathodic Protection
CS-35 Cable
MOLDS FOR AWG CONDUCTORS
Surface Mold #
Price Weld Handle Lead
TYPE MOLDS Size Key Metal Clamps Time
Cathodic Protection
Included
#4 Flat (30” & larger pipe) M-5537 3 45CI 2
‡ For Wire Size #14 to #10 Solid, (2) 38-0200-00 Sleeves/Weld Req'd
Welding To Horizontal Pipe: To weld to 4” to 24” horizontal pipe, add pipe size
to mold number. Example: To weld #1 str cable to 6” horizontal pipe, the mold
number would be M-163-6. To weld to pipe 30” and larger, use flat surface mold.
DO NOT use Type CS-33 or CS-35 molds on Soil Pipe (ASTM A74-82). A test weld should be made on a
section of the pipe being used to determine the possibility of detrimental metallurgical effects.
Cathodic Protection
3/4” to 1 1/2” pipe M-189 18 † 25CP 40-4565-00 2
#4
2” to 4” pipe M-190 18 † 25CP 40-4565-00 2
5” to 10” pipe M-191 18 † 25CP 40-4565-00 2
Flat (14” & Larger pipe) M-147 18 † 25CP 40-4565-00 2
1” to 1 1/2” pipe M-192 18 † 25CP 40-4565-00 2
#2 Sol
2” to 4” pipe M-193 18 † 25CP 40-4565-00 2
5” to 12” pipe M-194 18 † 25CP 40-4565-00 2
Flat (14” & Larger pipe) M-148 18 † 32CP 40-4565-00 2
1” to 1 1/2” pipe M-195 18 † 32CP 40-4565-00 2
#2 2” to 3” pipe M-196 18 † 32CP 40-4565-00 2
4” to 6” pipe M-197 18 † 32CP 40-4565-00 2
8” to 12” pipe M-198 18 † 32CP 40-4565-00 2
Flat (18” & Larger pipe) M-6117 19 † 45CP 40-4565-00 4
1 1/2” to 2 1/2” pipe M-6118 19 † 45CP 40-4565-00 2
#1 3” to 4” pipe M-6119 19 † 45CP 40-4565-00 2
5” to 10” pipe M-6120 19 † 45CP 40-4565-00 2
12” to 16” pipe M-6121 19 † 45CP 40-4565-00 2
‡ For Wire Size #14 to #10 Solid, 38-0200-00 Sleeve/Weld Req'd
CS-48
TYPE MOLDS
Cathodic Protection
Field Made Bond to Horizontal Steel Surface
For AWG Conductors
Section 7 - Products for
Cathodic Protection
Copper
Price Weld Hammer Handle Lead
Bond Size Surface Mold # Adapter
Key Metal Die Clamps Time
Sleeves
4” pipe M-11379 3† 15CP 4
Optional: Magnetic Mold Support, Catalog Number 40-7202-00, See Page 163
#8 6” to 8” pipe M-11380 3† 15CP 38-0201-00 38-6019-00 4
10” & Larger pipe M-7339 3† 15CP 4
4” pipe M-7343 3† 15CP 4
#6 6” to 8” pipe M-7344 3† 15CP 38-0202-00 38-6020-00 4
10” & Larger pipe M-7342 3† 15CP 2
4” pipe M-7346 3† 25CP 4
#4 6” to 8” pipe M-7347 3† 25CP 38-0204-00 38-4859-00 2
10” & Larger pipe M-7345 3† 25CP 2
4” pipe M-7336 3† 25CP 2
Included
#2 6” to 8” pipe M-131 3† 25CP 38-0203-00 38-0310-00 2
10” & Larger pipe M-129 3† 25CP 2
4” pipe M-7349 3† 32CP 4
#1 6” to 8” pipe M-7350 3† 32CP 38-0209-00 38-0392-00 4
10” & Larger pipe M-7348 3† 32CP 2
4” pipe M-7337 3† 32CP 4
1/0 6” to 8” pipe M-134 3† 32CP 38-0205-00 38-0311-00 4
10” & Larger pipe M-132 3† 32CP 2
4” pipe M-7338 3† 45CP 4
2/0 6” to 8” pipe M-137 3† 45CP 38-0240-00 38-0312-00 4
10” & Larger pipe M-135 3† 45CP 4
DO NOT use Type CS-49 molds on Soil Pipe (ASTM A74-82). A test weld should be made on a section of
the pipe being used to determine the possibility of detrimental metallurgical effects.
Included
4” to 24” pipe: Replace P.S. with Pipe Size (Ex. M-0175-4 for 4” Pipe) M-175-P.S. 3† 32CI 4
#2 38-0203-00 38-0310-00
30” & Larger pipe M-175 3† 32CI 2
4” to 24” pipe: Replace P.S. with Pipe Size (Ex. M-7354-4 for 4” Pipe) M-7354-P.S. 3† 45CI 4
#1 38-0209-00 38-0392-00
30” & Larger pipe M-7354 3† 45CI 4
4” to 24” pipe: Replace P.S. with Pipe Size (Ex. M-5809-4 for 4” Pipe) M-5809-P.S. 3† 45CI 2
1/0 38-0205-00 38-0311-00
30” & Larger pipe M-5809 3† 45CI 2
4” to 24” pipe: Replace P.S. with Pipe Size (Ex. M-7355-4 for 4” Pipe) M-7355-P.S. 3† 45CI 4
2/0 38-0240-00 38-0312-00
30” & Larger pipe M-7355 3† 45CI 4
DO NOT use Type CS-49 molds on Soil Pipe (ASTM A74-82). A test weld should be made on a section of
the pipe being used to determine the possibility of detrimental metallurgical effects.
JUMPER BONDS
Factory made jumper bonds come in multiple wire gauge,
length, and end configurations; without sleeves, rounded
sleeves, and formed sleeves. See page 168 and 169 for the
appropriate molds for connecting jumper bonds to steel or
cast iron services.
Section 7 - Products for
Cathodic Protection
Cathodic Protection
27-6540-18 #6 AWG HMW.PE x 18" Long w/ Formed Sleeves
27-6540-24 #6 AWG HMW.PE x 24" Long w/ Formed Sleeves
27-6540-36 #6 AWG HMW.PE x 36" Long w/ Formed Sleeves
27-6540-48 #6 AWG HMW.PE x 48" Long w/ Formed Sleeves
27-6570-18 #8 AWG HMW.PE x 18" Long w/ Formed Sleeves
27-6570-24 #8 AWG HMW.PE x 24" Long w/ Formed Sleeves
Flat
27-6570-36 #8 AWG HMW.PE x 36" Long w/ Formed Sleeves
27-6570-48 #8 AWG HMW.PE x 48" Long w/ Formed Sleeves End View of Bond
27-7100-18 #10 AWG HMW.PE x 18" Long w/ Formed Sleeves
27-7100-24 #10 AWG HMW.PE x 24" Long w/ Formed Sleeves
27-7100-36 #10 AWG HMW.PE x 36" Long w/ Formed Sleeves
27-7100-48 #10 AWG HMW.PE x 48" Long w/ Formed Sleeves Jumper Bond with Formed Sleeve
• For sizes not listed, contact thermOweld®.
27-6412-00 Shown
CS-48 MOLD INFORMATION CS-32 MOLD FOR PIGTAIL CS-49 MOLD INFORMATION CS-33 MOLD FOR PIGTAIL
FOR STEEL PIPE TO STEEL PIPE BOND FOR CAST IRON PIPE TO CAST IRON PIPE
Price Weld Price Weld SIZE Price Weld Price Weld
Surface Mold # Mold # Surface Mold # Mold #
Key Metal Key Metal Key Metal Key Metal
4” pipe M-7336 3 25CP M-100 3 15CP 4” to 24” pipe M-175-P.S. 3 32CI M-156-P.S. 3 25CI
6” to 8” pipe M-131 3 25CP M-100 3 15CP #2 Str 30” & Larger pipe M-175 3 32CI M-156 3 25CI
10” & Larger pipe M-129 3 25CP M-100 3 15CP Replace P.S. with Pipe Size (Ex. M-156-4 for 4” Pipe)
• For sizes not listed, contact thermOweld®.
DO NOT use Type CS-32 or CS-48 molds on Soil Pipe (ASTM A74-82). A test weld should be made on a
section of the pipe being used to determine the possibility of detrimental metallurgical effects.
STRAP BONDS
The Strap Bond is a method of bonding across joints. It is particularly suited for providing electrical contact across
Dresser® Couplers. The strap is made of soft copper strip available in size equivalent to 1/0 str. copper and supplied
to desired length. The soft copper allows easy hand forming of the strap to the coupler contour. Normal application
requires 5 welds, 2 on the pipe and 3 on the coupler. Welds are made with mold M-128 sold complete with handle,
cleaning tool and flint ignitor. Requires #15CP cartridge for each weld.
Section 7 - Products for
5/8"
1 1/4"
A B C C B A
5 HOLE BOND
5/8"
1 1/4"
A B C A
4 HOLE BOND
5/8"
1 1/4"
2 HOLE
FOR INFORMATION ON 2 HOLE BOND
A CONTACT FACTORY A
Cathodic Protection
CC-14
TYPE MOLDS
Horizontal Parallel through Cables
For AWG Conductors
Ci thermOcap®
Ci thermOcap®
thermOweld's Ci thermOcap® is designed to cover your
exothermically welded connections.
• Elongated wire inlet allows the cap to conform
easier to the pipe.
• Outer shell designed to prevent crushing.
• Butyl rubber filled dome.
• Easier field application.
Section 7 - Products for
delivery available.
Ci thermOcap® PC
thermOweld®s Ci thermOcap® PC is designed to cover your
exothermically welded connections. The Ci thermOcap® Patent # D580,859
PC is our pre primed cap and requires no spray primer.
You simply “Peel and Stick”!
thermOprime
To be used with 38-6687-00 thermOcaps only.
Elastomeric Adhesive
Release Paper
thermOprime liquid adhesive systems consist
Butyl Rubber Fill of butyl based elastomers blended with
polymeric resin dissolved on an organic
solvent system. They are
Properties: thermOcap® Ci thermOcap® PC
non-toxic and non-
Molded plastic dome filled with corrosion resistant polluting, and conform
Construction
compound on a base of thick elastomeric tape.
to local and national
Overall: 4" x 4" Sheet Thickness: 21 mils
Dimensions standards. In addition to
Plastic Dome: 1 5/8" x 5/8"
the excellent adhesion
Application
35° F to 170° F 40° F to 100° F to the pipe substrate and
Temperature
cathodic disbondment
Service
Temperature
-20° F to 225° F -20° F to 150° F resistance, the pipe
surface is protected
Height 3/4"
against stress corrosion
Adhesive cracking with industry
1/8"
Thickness
proven SCC inhibitors.
Approximately 100 Ci
thermOcap® applications
per can.
Part Number
38-6769-00
Cathodic Protection
cable until the diameter is about equal
to the cable opening. A tight fit is not
necessary as the shim stock will unwrap
slightly and prevent leakage of weld
metal.
To order shim stock use part # 38-0329-00.
Shim stock comes 100 pieces per box.
HAMMER DIES
HAMMER DIES
Bonds can be made in the field using your own cable, a
copper adapter sleeve and a hammer die.
Adapter
Hammer Die For Use On
Sleeve
Catalog # Cable Size
Catalog #
38-6019-00 #8 Str 38-0201-00
38-6020-00 #6 Str 38-0202-00
38-4859-00 #4 Str 38-0204-00
38-0310-00 #2 Str 38-0203-00
38-0392-00 #1 Str 38-0209-00
38-0311-00 1/0 Str 38-0205-00
38-0312-00 2/0 Str 38-0240-00
38-7292-00 #10 Str 38-0208-00
CC-1
TYPE MOLDS
Horizontal End to End
For AWG Conductors
MOLDS FOR AWG CONDUCTORS
Price Weld Handle Lead
Cable Mold #
Key Metal Clamps Time
#12 Sol M-8224-S 18 15 40-4565-00 4
#10 Sol M-8225-S 18 15 40-4565-00 2
#8 Sol M-8228-S 18 15 40-4565-00 2
Section 7 - Products for
#6 M-8229 18 25 40-4565-00 2
#4 Sol M-8232-S 18 25 40-4565-00 4
#4 M-8232 18 25 40-4565-00 2
#2 Sol M-8235-S 18 32 40-4565-00 2
#2 M-8235 18 32 40-4565-00 2
#1 M-8239 18 32 40-4565-00 4
1/0 M-8242 19 45 40-4565-00 2
2/0 M-8244 19 65 40-4565-00 2
CC-6
TYPE MOLDS MOLDS FOR AWG CONDUCTORS
Horizontal Parallel Tap
Cable Price Weld Handle Lead
For AWG Conductors Run Tap
Mold #
Key Metal Clamps Time
#6 M-8261 18 25 40-4565-00 2
#6 Sol M-8264 18 25 40-4565-00 4
#6
#8 M-8265 18 25 40-4565-00 2
#8 Sol M-8266 18 25 40-4565-00 4
#4 M-8267 18 32 40-4565-00 4
RUN #6 M-8268 18 32 40-4565-00 2
#4 #6 Sol M-8269 18 32 40-4565-00 4
TAP #8 M-8274 18 32 40-4565-00 4
#8 Sol M-8275 18 32 40-4565-00 4
#2 M-8276 18 65 40-4565-00 2
#4 M-8280 18 45 40-4565-00 4
#6 M-8281 18 32 40-4565-00 4
#2
#6 Sol M-8283 18 32 40-4565-00 4
#8 M-8284 18 32 40-4565-00 4
#8 Sol M-8285 18 32 40-4565-00 4
#2 M-8286 19 65 40-4565-00 4
#4 M-8287 19 45 40-4565-00 4
#6 M-8288 19 45 40-4565-00 4
#1
#6 Sol M-8291 19 45 40-4565-00 4
#8 M-8292 19 45 40-4565-00 4
#8 Sol M-8293 19 45 40-4565-00 4
#2 M-8295 19 65 40-4565-00 4
#4 M-8297 19 65 40-4565-00 4
• For sizes not listed, contact thermOweld®. #6 M-8299 19 45 40-4565-00 4
1/0
• For expedited service, contact thermOweld®. #6 Sol M-8300 19 45 40-4565-00 4
• To order weld metal for use with EZ Lite Remote® insert TW before #8 M-8301 19 45 40-4565-00 4
and EZ after weld metal number. #8 Sol M-8304 19 45 40-4565-00 4
• Required Tools;
#2 M-8306 19 2-45 40-4565-00 4
Handle Clamps w/ Flint Ignitor (see chart for correct handles)
38-0309-00 ~ Flint Ignitor or 38-EZLT-RU EZ Lite Remote® #4 M-8307 19 65 40-4565-00 4
• Other recommended accessories; #6 M-8310 19 65 40-4565-00 2
2/0
38-3922-00 ~ Mold Cleaning Brush #6 Sol M-8311 19 65 40-4565-00 4
38-0135-00 ~ Cable Cleaning Brush #8 M-8313 19 65 40-4565-00 4
38-0330-00 ~ Cable Clamp #8 Sol M-8316 19 65 40-4565-00 4
Cathodic Protection
1/0 #2 M-8251 20 45 40-4565-00 2
#4 M-8252 20 45 40-4565-00 4
#1 M-8253 20 45 40-4565-00 4
2/0 #2 M-8256 20 45 40-4565-00 2
#4 M-8260 20 45 40-4565-00 2
CB-1
MOLDS FOR AWG CONDUCTORS TYPE MOLDS
Cable
Lug Size
Lug
Mold #
Price Weld Handle Lead Cathodic Protection
Size Part # Key Metal Clamps Time
Cable to Lug
#6 Sol‡ 1/16” x 1/2” M-8391-S 18 † 25 40-4565-00 4
#6 1/16” x 1/2” M-8391 18 † 25 40-4565-00 4 For AWG Conductors
#4 Sol 1/16” x 1/2” M-8393-S 18 † 25 40-4565-00 4
#4 1/16” x 1/2” M-8393 18 † 25 40-4565-00 4
38-4709-00
#2 Sol 1/16” x 1/2” M-8395-S 18 † 32 40-4565-00 4
#2 1/16” x 1/2” M-8395 18 † 32 40-4565-00 4
#1 1/16” x 1/2” M-8397 18 † 32 40-4565-00 4
1/0 1/16” x 1/2” M-8398 19 † 45 40-4565-00 4
2/0 1/8” x 1” 38-4200-00 M-8399 19 † 45 40-4565-00 4
‡ For Wire Size #14 to #10 Solid, 38-0200-00 Sleeve/Weld Req'd
CR-1 / CR-2
TYPE MOLDS
Horizontal Cable to Ground Rod
For AWG Conductors
Section 7 - Products for
Cathodic Protection
CR-1 CR-2
MOLDS FOR AWG CONDUCTORS
CR-1 Molds CR-2 Molds
Ground Cable
Rod Size Size Price Weld Handle Lead Price Weld Handle Lead
Mold # Mold #
Key Metal Clamps Time Key Metal Clamps Time
#6 Sol‡ M-1960-S 18 25 40-4565-00 4 M-1984-S 18 32 40-4565-00 4
#6 M-1960 18 25 40-4565-00 4 M-1984 18 32 40-4565-00 4
#4 Sol M-1961-S 18 25 40-4565-00 4 M-1985-S 18 32 40-4565-00 4
#4 M-1961 18 25 40-4565-00 4 M-1985 18 32 40-4565-00 4
1/2” #2 Sol M-1962-S 18 32 40-4565-00 4 M-1986-S 19 45 40-4565-00 4
#2 M-1962 18 32 40-4565-00 2 M-1986 19 45 40-4565-00 4
#1 M-1963 19 45 40-4565-00 4 M-1987 19 65 40-4565-00 4
1/0 M-1964 19 65 40-4565-00 4 M-1988 19 65 40-4565-00 4
2/0 M-1965 19 65 40-4565-00 4 M-1989 19 65 40-4565-00 4
#6 Sol‡ M-1968-S 18 32 40-4565-00 2 M-1992-S 19 45 40-4565-00 2
#6 M-1968 18 32 40-4565-00 2 M-1992 19 45 40-4565-00 2
#4 Sol M-1969-S 18 32 40-4565-00 2 M-1993-S 19 65 40-4565-00 4
#4 M-1969 18 32 40-4565-00 2 M-1993 19 65 40-4565-00 4
5/8” #2 Sol M-1970-S 19 45 40-4565-00 4 M-1994-S 19 65 40-4565-00 2
#2 M-1970 19 45 40-4565-00 2 M-1994 19 65 40-4565-00 2
#1 M-1971 19 45 40-4565-00 4 M-1995 19 65 40-4565-00 4
1/0 M-1972 19 65 40-4565-00 4 M-1996 20 2-45 40-4565-00 2
2/0 M-1973 19 65 40-4565-00 2 M-1997 20 2-45 40-4565-00 2
#6 Sol‡ M-1976-S 18 32 40-4565-00 2 M-2000-S 19 45 40-4565-00 2
#6 M-1976 18 32 40-4565-00 4 M-2000 19 45 40-4565-00 2
#4 Sol M-1977-S 19 45 40-4565-00 2 M-2001-S 19 65 40-4565-00 4
#4 M-1977 19 45 40-4565-00 2 M-2001 19 65 40-4565-00 4
3/4” #2 Sol M-1978-S 19 45 40-4565-00 4 M-2002-S 19 65 40-4565-00 4
#2 M-1978 19 45 40-4565-00 4 M-2002 19 65 40-4565-00 2
#1 M-1979 19 45 40-4565-00 4 M-2003 19 65 40-4565-00 4
1/0 M-1980 19 65 40-4565-00 4 M-2004 20 2-45 40-4565-00 2
2/0 M-1981 19 65 40-4565-00 2 M-2005 20 2-45 40-4565-00 2
‡ For wire size #14 to #10 Solid, order (1) 38-0200-00 Sleeve for CR-1 Type Molds or (2) 38-0200-00 Sleeves for CR-2 Type Molds
Section 8
Weld Metal, Tools & Accessories
Description........................................................................................ Page #
Section 8
3.3 Tools & Accessories...............................................................................................183-184
38-EZLT-RU EZ Lite Remote® Unit, ready to use with batteries installed at the factory SDS
38-EZLT-15 EZ Lite Remote® Unit with 15 ft lead, ready to use with batteries installed at the factory 3
(10) 38-EZLT-IG EZ Lite Remote® Ignitors for use with existing thermOweld® EZ Lite® Molds
38-EZLT-IG SDS
and weld metal on your shelf, in your truck or at the job site.
Starter Kit complete with;
(1) 38-EZLT-RU EZ Lite Remote® Unit, ready to use with batteries installed at the factory
38-EZLT-SK SDS
(20) 38-EZLT-IG EZ Lite Remote® Ignitors for use with existing thermOweld® EZ Lite® Molds
and weld metal on your shelf, in your truck or at the job site
38-EZLT-SS EZ-Lite Remote adapter for Single Shot Molds SDS
38-EZLT-CA 6 ft. Replacement lead 3
38-EZLT-CX 15 ft. Replacement lead 3
38-EZLT-CY 20 ft. Replacement lead 3
38-EZLT-CW Cold Weather Kit 2
QR Code to YouTube
EZ Lite Remote® video
Pats. 7,946,466B1, 7,975,900B2, D623,261S and pats. pending
Section 8
TW15EZ — TW15CPEZ 20
TW25EZ TW25CIEZ TW25CPEZ 20
TW32EZ TW32CIEZ TW32CPEZ 10
TW45EZ TW45CIEZ TW45CPEZ 20
TW65EZ TW65CIEZ TW65CPEZ 20
TW90EZ TW90CIEZ — 10
TW115EZ TW115CIEZ — 10
TW150EZ — — 10
TW200EZ — — 10
TW250EZ — — 10
TW500EZ — — 10
thermOweld® Weld Metal is sold in box quantities only
12 CM
(Weld Metal)
4) cathodic protection
Cathodic
Standard Low Emission Cast Iron Packed
Section 8
Protection
Cartridge Cartridge* Cartridge Per
Cartridge
Size Size Size Box
Size
#15 LE#15 — #15CP, 15CPS** 20
#25 LE#25 #25CI #25CP 20
#32 LE#32 #32CI #32CP 10
#45 LE#45 #45CI #45CP 20
#65 LE#65 #65CI #65CP 20
#90 LE#90 #90CI — 10
#115 LE#115 #115CI — 10
#150 LE#150 — — 10
#200 LE#200 — — 10
#250 LE#250 — — 10
— LE#300 — — 4*
— LE#300 — — 4*
#500 LE#500 — — 10
— LE#600 — — 4*
thermOweld® Weld Metal is sold in box quantities only
*Low Emission Weld Metal cartons contain four (4) cartridges; four (4) ignitors; (4)
gasket, and one (1) filter. ** 15CPS includes: 20 sleeves.
Section 8
38-0101-00 RASP
This tempered steel, curved Rasp is recommended for
removing rust and mill scale from steel and cast iron
surfaces. The blade is replaceable.
Specify part # 38-0101-01.
Not recommended for use on galvanized surfaces.
PACKING MATERIAL
Packing Material is used to
prevent the molten weld
metal from leaking
out of the mold.
When cable opening
becomes worn
from heavy use, the
packing material may
REBAR PACKING be used to prolong mold use. It is also
Packing Material is either copper shim stock or ceramic used around 7 strand cable to prevent leaking. Packing
fiber pad and can be used for one connection only. material comes in a 1 lb or a 5 lb package.
MOLD CLEANERS
Mold Cleaners are used to clean the slag from molds that
are not split through the crucible.
40-0319-01..............................for cartridge sizes #15 thru #65
40-0319-03..............................for cartridge sizes #90 thru #500
Section 8
2.5, 6 mm2 2.5 mm 38-4590-00 16 mm2 .203 .140 1.00
10 mm2 4 mm 38-4588-00 25 mm2 .250 .200 1.00
#7, #8, #10 #6, #8 38-0201-00 #4 .227 .177 1.00
#6 #5 38-0202-00 #2 .292 .198 1.00
#4, #5 #3, #4 38-0207-00 #2 .287 .246 1.00
16 mm2 38-4589-00 32 mm2 .303 .209 1.00
#4 #2 38-0204-00 #1 .328 .265 1.00
#2 #1 38-0203-00 1/0 .370 .307 1.00
#1 1/0 38-0209-00 2/0 .420 .359 1.00
1/0, #1 2/0 38-0205-00 3/0 & 4/0 Sol .452 .389 1.00
2/0, 1/0 3/0 38-0240-00 4/0 .524 .437 1.50
WEAR PLATES
WEAR PLATES
The average life of a mold is 50 plus welds depending on the care and treatment it receives. The maximum wear on
a mold takes place at the mold openings due to forcing the mold shut over "out-of-round" conductors, hitting and
then chipping openings with ends of conductors, etc. To increase the mold life, "Wear Plates" can be factory installed
around the mold openings. They can be supplied for all molds for cable sizes; 1/0 AWG through 500 MCM and Copper-
Clad Steel cable 7/#10 through 19/#6. To order, simply add the suffix "-W" to the
mold catalog number such as M-241-W.
Weld No. Wear Weld No. Wear Weld No. Wear Weld No. Wear
Type Plates Req'd Type Plates Req'd Type Plates Req'd Type Plates Req'd
AC-1 1 CS-1 1 CC-1 2 CR-1 1
AC-2 2 CS-2 2 CC-2 3 CR-2 2
ACR-1 1 CS-3 1 CC-6† 3 CR-3 2
ACR-2 2 CS-4 1 CC-7† 4 CRE-3 2
CB-1 1 CS-6 2 CC-11 4 CRE-4 2
CB-5 2 CB-33 1
†
Wear plates only available on 1/0 Str or 7/#10 and larger cable.
both cast iron and steel and can be used to weld to both
pipe as well as flat surfaces. Designed for remote welding,
using our thermOweld® EZ Lite Remote® ignition system.
See page 145 for more information.
Part # 40-3657-00
Section 8
thermOweld® Handle Clamps. 20” Chain Extension part #40-0106-27.
Fits Molds
Catalog #
w/ Price Key
40-4565-00 18, 19, 20
40-4565-00
40-6640-00
40-6642-00
Section 9
Grounding Products
Description..................................................................................... Page #
9.1 Ground Rods and Accessories.......................................................................190-191
9.2 Copper Ground Plates...............................................................................................192
9.3 Pole Plates.....................................................................................................................193
9.4 T-Wrap.............................................................................................................................194
9.5 Contact-GM..........................................................................................................195-196
9.6 Chemical Ground Rod Kits.............................................................................197-198
9.7 Ground Access Wells.........................................................................................199-200
9.8 Ground Bars.........................................................................................................201-205
9.9 Standoff Insulators & Mounting Brackets..........................................................206
9.10 Copper Lugs........................................................................................................207-209
9.11 Prefabricated Lug Bonds.................................................................................210-211
9.12 Rebar Bonds..................................................................................................................211
9.13 Prefabricated Copper Ground Mesh: UL Listed......................................212-214
Grounding Products
9.14 CC-14 Cable to Cable Connection........................................................................214
Section 9
9.15 Pipe Clamps, Universal Pipe Clamps & Fence Clamp Assemblies....215-217
9.16 Fence Fabric Ground Clamps.................................................................................218
9.17 Flexible Gate Jumpers & Fence Gate Assemblies...................................219-222
9.18 Signal Reference Grid (SRG)....................................................................................223
9.19 Low Impedence Risers (L.I.R.) ................................................................................224
9.20 Cable to Floor Pedestal Connections..................................................................224
9.21 Cable to (SRG) Connections....................................................................................225
9.22 Cable to Steel Connections.....................................................................................225
9.23 Cable to Copper Lug Connections.......................................................................225
9.24 Computer Room Ground Clamps.........................................................................226
Listed
Copper Bonded Ground Rods
Copper
Catalog # Rod Dia Length
Thickness
38-4635-06 1/2" 8' 10 mils
38-4635-01 5/8" 8' 10 mils
38-4635-70‡ 5/8" 8' 13 mils
38-4635-00 5/8" 10' 10 mils
38-4635-03 3/4" 8' 10 mils
38-4635-04 3/4" 10' 10 mils
‡ This rod meets UL and RUS requirements
copper thickness of 10 mils. The rods are threaded by rolling threading process.
Section 9
Listed
Copper Bonded Ground Rods
Compression Coupling
Compression couplings are made of high grade material
for higher strength.
Grounding Products
Driving Stud
Section 9
38-6607-03 5/8"
38-6607-04 3/4"
Rod Dia
Catalog #
(in)
APPLICATION NOTES:
• Copper Ground Plates are used in areas having little or no top soil.
• Can also be used to enhance ground grid systems.
• Can be used in conjunction with earth enhancement material such as Contact.
Features
• No need to drive a ground rod when installed as directed.
• Reduces strain and injuries.
• Reduces installation time.
• Reduces grounding errors.
• 100% Copper plate with thermOweld® pigtail.
• Saves time and money.
• Used for grounding Class 5 and larger poles.
• Different configurations available to fit smaller diameter holes.
• Meets the NESC 1997 94.c for ground plates
Utility Pole
Grounding Products
Copper Ground Plate Section 9
w/10' Cu Wire
Catalog Number Pigtail Size (Specify wire size & type)
38-5955-00 10 ft of #6 Solid
38-5955-03 10 ft of #4 Solid
38-5955-04 10 ft of #2 Stranded
CONTACT GF
Backfill 6"
6"
With the T-Wrap you can satisfy this requirement without the problems of driving a ground rod. Just place the plate in
the pole hole with 6 inches of Contact GF back fill material below and on top of the T-Wrap. Set the pole on top of the
T-Wrap and attach the #6 wire to the pole above the ground line.
• Does not require a larger auger than the one needed to fit pole
• Reduces impedance
CONTACT GF 8 1/2 “
Backfill
34”
CONTACT GM
thermOweld
®
CONTACT-GM
GROUND ENHANCEMENT MATERIAL
CONTACT-GF
thermOweld® CONTACT-GF is an economical
solution for areas with very difficult grounding issues.
CONTACT-GF Advantages:
• Easy to install
CONTACT-GF is highly conductive in a wet or dry
application and does not require moisture to lower the • Electrically Conductive
resistance of your grounding system. • Environmentally Friendly
CONTACT-GF contains a corrosion inhibitor which • Will not leech into the ground
forms a film on copper creating a barrier against • Positive low resistance, electrical connection to earth
corrosion.
• Does not contain any hazardous chemicals
CONTACT-GF can be poured in dry or pumped in
• Compatible with all copper
slurry form. No tamping required. It is very contractor
grounding systems
friendly. No special tools required.
• Contains a corrosion inhibitor to
protect copper
Type Part #
CONTACT - GF 25Ib 38-6501-25 • Will not expand or shrink
CONTACT - GF 50Ib 38-6501-50 • Not affected by freezing
• Excellent shelf life
• Typical resistivity <10 Ohm-cm
4 6 8 10 12 14 16 18 20 22 24
2 4.1 6.2 8.1 10.1 12.1 14.1 16.2 18.2 20.2 22.2 24.2
Grounding Products
3 6.2 9.3 12.1 15.2 18.2 21.2 24.2 27.3 30.3 33.3 36.4
4 8.2 12.3 16.2 20.2 24.2 28.3 32.3 36.4 40.4 44.5 48.5
Section 9
5 10.3 15.4 20.2 25.3 30.3 35.4 40.4 45.5 50.5 55.6 60.6
6 12.3 18.5 24.2 30.3 36.4 42.4 48.5 54.6 60.6 66.7 72.7
7 14.4 21.6 28.3 35.4 42.4 49.5 56.6 63.7 70.7 77.8 84.9
8 16.4 24.7 32.3 40.4 48.5 56.0 64.7 72.7 80.8 88.9 97.0
9 18.5 27.8 36.4 45.5 54.6 63.7 72.7 81.8 90.9 100.0 109.1
10 20.6 30.8 40.4 50.5 60.6 70.7 80.8 90.9 101.0 111.1 121.2
2 3.6 5.4 7.2 9.0 10.8 12.6 14.4 16.2 18.0 19.7 21.5
3 5.4 8.1 10.8 13.5 16.2 18.8 21.5 24.2 26.9 29.6 32.3
Grounding Products
4 7.2 10.8 14.4 18.0 21.5 25.1 28.7 32.3 35.9 39.5 43.1
5 9.0 13.5 18.0 22.4 26.9 31.4 35.9 40.4 44.9 49.4 53.9
Section 9
6 10.8 16.3 21.5 26.9 32.3 37.7 43.1 48.5 53.9 59.2 64.6
7 12.6 19.0 25.1 31.4 37.7 44.0 50.3 56.5 62.8 69.1 75.4
8 14.4 21.7 28.7 35.9 43.1 50.3 57.4 64.6 71.8 79 86.2
9 16.3 24.4 32.3 40.4 48.5 56.5 64.6 72.7 80.8 88.9 96.9
10 18.1 27.1 35.9 44.9 53.9 62.8 71.8 80.8 89.8 98.7 107.7
To calculate the lbs of material required to-fill a trench
1. Determine desired thickness Example:
2. Move to the right until you are under the Depth of CONTACT-GS = 6 inches
known width of the trench. This number will
Width of trench = 18 inches
be the weight of the material lbs/linear ft.
Length of trench = 25 ft.
3. Take this number and multiply by the length
of the trench in feet. Your answer will be the Answer = 1,212 lbs
amount of CONTACT-GS material required to of CONTACT-GS
fill the trench to the desired level in lbs.
1,212 lbs. = 48.5 lbs* per linear ft. or 24 (50 lb) bags of CONTACT-GF
* From chart above.
Length
Inspection Contact GF
Catalog Number Length Pigtail
Well 25# Bag
38-6050-01 5' No ~ 5' - 4/0 STR
Grounding Products
38-6050-31 5’ Yes 2 5’ - 4/0 STR
38-6050-02 10' No ~ 5' - #2 SOL (Tinned)
38-6050-32 10’ Yes 4 5’ - #2 SOL (Tinned)
Section 9
38-6050-03 10’ No ~ 5’ - 2/0 STR
38-6050-33 10’ Yes 4 5’ - 2/0 STR
38-6050-04 10’ No ~ 5’ - 4/0 STR
38-6050-34 10’ Yes 4 5’ - 4/0 STR
38-6050-05 20’ No ~ 5’ - #2 SOL (Tinned)
38-6050-35 20’ Yes 8 5’ - #2 SOL (Tinned)
38-6050-06 20’ No ~ 5’ - 2/0 STR
38-6050-36 20’ Yes 8 5’ - 2/0 STR
38-6050-07 20’ No ~ 5’ - 4/0 STR
38-6050-37 20’ Yes 8 5’ - 4/0 STR
• Other sizes and conductor types available. Contact the factory for details.
APPLICATION NOTES:
• Supplied Pre-Filled.
• Chemical Ground Rods are used in high resistivity soil conditions and when low
resistance ground electrode systems are critical.
• Conductor is welded 18" down from the top.
• Outside diameter of copper tube is 2-1/8".
"
28
h
ngt
Le
Inspection Contact GF
Catalog Number Length Pigtail
Well 25# Bag
38-6051-02 2’ X 10’ No ~ 5’ - #2 SOL (Tinned)
Grounding Products
APPLICATION NOTES:
• Supplied Pre-Filled.
• Chemical Ground Rods are used in high resistivity soil conditions and when low
resistance ground electrode systems are critical.
• L-shaped Chemical ground rods are used when proper depth cannot be achieved
due to physical conditions such as bedrock.
• Conductor is welded 18" down from the top.
• Outside diameter of copper tube is 2-1/8".
Grounding Products
Section 9
Heavy Duty Well with Cast Iron Cover
Catalog Number Diameter Length Cover Type
38-6344-12 12” 12” Cast Iron
38-6344-18 12" 18" Cast Iron
38-6344-24 12" 24" Cast Iron
38-6344-30 12” 30” Cast Iron
38-6344-36 12" 36" Cast Iron
• 12" diameter Schedule 80 PVC well.
• Cast iron cover fits into cast iron ring for extra support.
• For use in traffic areas.
APPLICATION NOTES:
• Provides ready access to ground electrode for testing and inspection purposes.
• To prevent displacement by frost, the access well must be longer than the frost line is deep.
eld
Ow
• Hex Head Bolts (Penta Head Bolts Available) t he
rm
• Lightweight
Grounding Products
• Non-Conductive
thermOweld® proudly announces our new Ground Bars and bus bars product range. UL approved and
produced on our new state-of-the-art automated production line to give you thermOweld’s famous rapid
shipment and excellent quality. Virtually endless sizes and configurations, hole and slot patterns, unplated
copper or tin plated, as well as stainless steel and other options with and without brackets and insulators.
Customers worldwide are taking advantage of thermOweld’s new Ground Bars for a wide range of applications
and unique requirements, from telecom sites to energy facilities. Please contact us with your specific needs!
Grounding Products
Section 9
Grounding Equipment
12 CM
CB14412JP:
Ground Bar with Plexiglas Cover
.75”
2.00”
1.00”
2.00”
4.00” 2.00” 1.00”
7/16" - TYP
7/16" - TYP
Pattern A Pattern B
.75” 2.00”
.75” 1.00”
2.00”
.75”
4.00”
2.00” 1.00”
1.00”
7/16" - TYP
7/16" - TYP
Pattern C Pattern D
1.125” .75”
0.25" - 20
TAPPED HOLES 1.00”
.75”
4.00”
2.00” 1.00”
1.00”
7/16" TYP
7/16" TYP
1.125”
Grounding Products
Pattern F Pattern G
Section 9
.75” 1.00”
1.00”
2.00” .75”
4.00”
1.00”
7/16” TYP
7/16” TYP
Pattern H Pattern J
NOTES:
• All holes are 7/16" unless specified differently. To order threaded holes, specify hole size.
The standard tapped hole size is 1/4-20 unless specified differently.
• Above bar patterns represent a 12" ground bar.
• All bars are available with electro-tin plating.
.75”
.875”
4.00”
7/16" TYP
2.00”
.875” 4.00”
.875”
7/16" TYP
Pattern Q
.75” 5/16" TYP 2.25” 2.25”
11/16" TYP - 4 PLCS
1.00”
.63” 1.00”
.81”
4.00” 4.00”
1.75”
3.00”
7/16" TYP
.75” .63”
Grounding Products
4.00”
.75” 1.00”
Section 9
7/16" TYP
7/16” TYP 5/16” TYP
1/4" TYP
Pattern T Pattern V
.75” 1.00”
7/16" TYP
1.00”
1.50”
.75”
5/16" TYP
.75”
7/16" TYP
Pattern X
Pattern W
.75” 1.00”
2.00” .75”
7/16" TYP
Pattern Z
WWW.THERMOWELD.COM • 1-800-558-1373 • +1 (918) 627-5210 203
GROUNDING PRODUCTS
GROUND BARS
Below is a guide on how to understand thermOweld's ground bar numbering system. Each digit of the catalog num-
ber represents specific details of our ground bars. Please note that other sizes are available. Contact thermOweld for
details.
B 5'
Pigtail Pigtail Cable size -Refer to Pigtail Cable Size Chart C 10'
Tinned Pigtail T = Pigtail tinned, Blank = not tinned D 15'
Stranding L = Solid Pigtail, Blank = Stranded E 20'
Pigtail Length See Pigtail Cable Length Chart F 25'
G 30'
H 35'
*Custom lengths available upon
request, contact thermOweld for
details.
Grounding Products
Bar w/ Insulators & Brackets
TCB14424MK Yes 1/4” X 4” X 24” 112
Hole Pattern "M"
• Mounting holes not included in total.
Section 9
• Accommodates two hole lugs spaced 3/4" and 1" on center.
• 12" bar pictured. Holes are 7/16" diameter and slots are 7/16" x 11/16".
• Bars available electro-tin plated.
• Tamper proof bolts available.
• Plexiglas cover available.
• Other sizes available. Contact factory for details.
Pattern “P”
Catalog Number Kit Tinned Bar Size # of Holes
CB14212P No 1/4” X 2” X 12” 26
Bar Only
TCB14212P Yes 1/4” X 2” X 12” 26
CB14212PK No 1/4” X 2” X 12” 26
Bar w/ Insulators & Brackets
TCB14212PK Yes 1/4” X 2” X 12” 26
• Mounting holes not included in total.
12CM
• Accommodates two hole lugs spaced 3/8" and 1" on center.
Hole Pattern "P" • 12" bar pictured. Holes are 7/16" diameter and slots are 7/16" x 11/16".
• Bars available electro-tin plated.
• Tamper proof bolts available.
• Plexiglas cover available.
• Other sizes available. Contact factory for details.
A A
Hexagon Round Octagon
MOUNTING BRACKETS
Grounding Products
Section 9
6.625" 4"
38-7228-00
Catalog Number Mounting Hole Size “H” Kit
38-7230-00 7/16” 1” Yes
38-7228-00 7/16” 1” No
• Manufactured from 304 series stainless steel.
• Kit includes two of the assembly (pictured) plus the 3/8" hardware required to mount to a
ground bar.
• Mounting Kit uses 38-6333-00 insulators
A A
Grounding Products
Section 9
W
A 1 3/4” A 1 3/4”
1 3/4”
1 3/4”
W
A 1 3/4” A 1 3/4”
B
T
# Of
Lug Size 45° Lug Part # Bolt Size T W A B
Holes
A
Section 9
A 1 3/4”
1 3/4”
W
A 1 3/4”
45°
T
A A 1 3/4”
Grounding Products
Section 9
T
T
Figure 1
Figure 2
Figure 3
Figure 4
Grounding Products
Section 9
Figure 5
Figure 6
LUG BONDS
One Hole Two Hole
Cable Lug One Hole Two Hole One Hole 45° Two Hole 45°
Offset Offset
Size Size Figure 1 Figure 2 Figure 3 Figure 4
Figure 5 Figure 6
#4 1/8 X 1 38-5672-"L" 38-5673-"L" 38-5674-"L" 38-5675-"L" 38-7311-"L" TBD
#2 1/8 X 1 38-5676-"L" 38-5677-"L" 38-5678-"L" 38-5679-"L" TBD TBD
#1 1/8 X 1 38-5680-"L" 38-5681-"L" 38-5682-"L" 38-5683-"L" TBD TBD
1/0 1/8 X 1 38-5684-"L" 38-5685-"L" 38-5686-"L" 38-5687-"L" TBD TBD
2/0 1/8 X 1 38-5688-"L" 38-5689-"L" 38-5690-"L" 38-5691-"L" TBD TBD
4/0 3/16 X 1 38-5692-"L" 38-5693-"L" 38-5694-"L" 38-5695-"L" TBD TBD
250 MCM 3/16 X 1 38-5696-"L" 38-5697-"L" 38-5698-"L" 38-5699-"L" TBD TBD
"L" = Length of Bond in inches
For sizes not listed, contact thermOweld®
Grounding Products
250 MCM 3/16 X 1 38-5724-"L" 38-5725-"L" 38-5726-"L" 38-5727-"L"
"L" = Length of Bond in inches
For sizes not listed, contact thermOweld®
Prefabricated wire mesh is a simple and cost effective method of enhancing ground systems. Our
Prefabricated wire mesh is used in the telecommunication industry to improve grounding and
reduce electromagnetic interference. It is also used in power plants and sub-station facilities to
reduce potential injury due to electrical discharge.
We manufacture our ground mesh from solid copper or copper clad steel wire. The wire size range
from #10 AWG to #4 AWG. We offer ground mesh with no overhang and overlapping ends typical .
Overlapping Ends
This configuration is designed to allow for side by side connections of adjoining mats; thus
providing the easiest method of joining two mesh sections. Adding 2” to one half the conductor
spacing provides the overlapping ends. For example, if the mesh size is 6” square, the overlapping
end length is 5”.
Grounding Products
Section 9
Column Description
Width Width in Feet
Length Length in Feet
O.C. Spacing On Center Spacing in Inches
6 #6 Solid Copper
8 #8 Solid Copper
Conductor A #6 Copper Clad Steel 30% Conductivity
B #6 Copper Clad Steel 40% Conductivity
C #10 Solid Copper
C Conductor Location: Center
Pigtail Option 1
No Over Hang Leave Blank
1/0 1/0
Pigtail Option 2
2/0 2/0
Pigtail Option 3 S Wire Type (ie: S = Solid, Blank = Stranded)
01 Overlapping One End
Grounding Products
Other Options 1 02 Overlapping Two Ends
No Over Hang Leave Blank
Section 9
Catalog No. Description
GM4666C1/0S 4' x 6' x 6" On Center - #6 Solid Copper - Center Conductor 1/0 Solid Pigtail
GM4666 4' x 6' x 6" On Center - #6 Solid Copper
GM468B 4' x 6' x 8" On Center - #6 Copper Clad Steel 40% Conductivity
GM105012801 10' x 50' x 12" On Center - #8 Solid Copper - with Over Hang One End
GM1230126 12' x 30' x 12" On Center - #6 Solid Copper
*Custom sizes and options available upon request, contact thermOweld for details.
NOTES:
• Overlapping ends are equal to 1/2 the spacing plus 2" Don't count overhang for total dimensions.
• Center wire conductors overhang 6" on each end.
• Typical Sizes: 4' x 4', and 4' x 6', Mesh is also available on rolls. Contact factory for details
• Silver Solder Brazed
• Minimum spacing available is 2". UL467 allows 4" to 24" spacing for listing
W'
1/0 Solid
OC"
L'
OC"
GM4666C1/0S
O.C.
Type Width (W) Length (L) Conductor Pigtail Options
Spacing
G M 4 6 6 6 C 1 / 0 S
On Center Conductor
Ground Width in Length in Pigtail Conductor Location,
Spacing in Size and
Mesh Feet Feet Size and Type
Inches Type
CC-14
TYPE MOLDS
Horizontal Parallel through Cables
For AWG Conductors
Grounding Products
Grounding Products
Section 9
Pipe Range 0.5" - 0.75" Pipe Range 1" - 1.25" Pipe Range 1.5", 2" - 6"
38-6352-00
Grounding Products
Section 9
38-6353-XX
Grounding Products
sizes and combinations not listed, contact factory.
Section 9
Chart A (†)
Chart B (‡)
Ground Conductor Conductor Length Codes
Size Codes
A = 6" G = 10"
1 = #2 AWG Tinned Solid B = 12" H = 96"
2 = #2 AWG Concentric C = 18" J = 60"
3 = #1 AWG Concentric
D = 24" K = 72"
4 = 1/0 Concentric
E = 36" L = 144"
5 = 2/0 Concentric
F = 48" M = 30"
6 = 4/0 Concentric
7 = 250 MCM Concentric
8 = 300 MCM Concentric
9 = 350 MCM Concentric
Grounding Products
CB-1 Weld Type CS-23 Weld Type
Section 9
Weld
Cable Size Lug Size Mold # Price Key Cable Size Mold # Weld Metal Price Key
Metal
#2 Sol 1/4” X 1” M-6667-S #65 4 #2 Sol M-2781-SV(P.S.) #65 4
2/0 1/4” X 1” M-981 #65 4 2/0 M-2540-V(P.S.) #115 4
4/0 1/4” X 1” M-985 #90 4 4/0 M-8718-V(P.S.) #150 4
(P.S.) = ADD PIPE SIZE
(EX. M-8718-V3 = 4/0 STR TO 3" VERTICAL PIPE)
0000-38-5990-C0
4" Fence Post
1.5" Gate Post
Fence Post is on the Right
4/0 Welding Cable Jumper x 18" long
No Ground Conductor
Follow the steps outlined below to specify the Fence Clamp Assembly (Exothermically Welded) you need. Replace (†)
with the appropriate code from Chart A to specify the length of the flexible jumper and replace (‡) with the appropriate
code from Chart B to specify the flexible jumper size. Contact factory for sizes not listed.
Follow the steps outlined below to specify the Fence Clamp Assembly
(Exothermically Welded) you need. Replace (†) with the appropriate code
from Chart A to specify the size of the ground conductor and replace
(‡) with the appropriate code from Chart B to specify the length of the
ground conductor.
38-6358-7F
3" Fence Post
1.5" Gate Post
Fence Post is on the Left
4/0 Jumper x 24" long
250 MCM Ground Conductor x 48" long
Grounding Products
Fits 1 1/2” to 2” Gate Post & 3/4” to 1 1/4” Gate Frame
38-7361-†‡ Right Hand
38-6362-†‡ Left Hand Chart B (‡)
Fits 2 1/2” to 3” Gate Post & 3/4” to 1 1/4” Gate Frame
Section 9
38-7362-†‡ Right Hand
Ground Conductor
38-6363-†‡ Left Hand
2/0 W/C Fits 2 1/2” to 3” Gate Post & 1 1/2” to 2” Gate Frame Length Codes
38-7363-†‡ Right Hand
A = 6" G = 10"
38-6364-†‡ Left Hand
Fits 3 1/2” to 4” Gate Post & 3/4” to 1 1/4” Gate Frame B = 12" H = 96"
38-7364-†‡ Right Hand
38-6365-†‡ Left Hand C = 18" J = 60"
Fits 3 1/2” to 4” Gate Post & 1 1/2” to 2” Gate Frame
38-7365-†‡ Right Hand D = 24" K = 72"
38-6366-†‡ Left Hand
Fits 1 1/2” to 2” Gate Post & 3/4” to 1 1/4” Gate Frame E = 36" L = 144"
38-7366-†‡ Right Hand
F = 48" M = 30"
38-6367-†‡ Left Hand
Fits 2 1/2” to 3” Gate Post & 3/4” to 1 1/4” Gate Frame
38-7367-†‡ Right Hand
NOTE:
38-6368-†‡ Left Hand A l l t h e l i s t e d Fe n c e G a t e
#2 W/C Fits 2 1/2” to 3” Gate Post & 1 1/2” to 2” Gate Frame
38-7368-†‡ Right Hand Assemblies on this page come
38-6369-†‡ Left Hand with a 24" long flexible jumper.
Fits 3 1/2” to 4” Gate Post & 3/4” to 1 1/4” Gate Frame
38-7369-†‡ Right Hand For Fence Gate Assemblies with
38-6370-†‡ Left Hand Jumpers other than 24" long,
Fits 3 1/2” to 4” Gate Post & 1 1/2” to 2” Gate Frame
38-7370-†‡ Right Hand contact factory.
Ell
Field made
Cross
exothermic
weld
Grounding Products
The same thermOweld® mold used to connect Adjoining sections of SRG are to be exothermically
adjoining SRG's may be used to make splices, welded by installer using thermOweld® molds and
Section 9
tees, ells or crosses powder
CS-27
Bonding conductor exothermically welded to
round and square floor pedestals
CABLE TO VERTICAL
STEEL CONNECTIONS
MOLDS FOR AWG CONDUCTORS
Weld Weld Handle Lead
Cable Size Mold # Price Key
Type Metal Clamps Time
#6 CS-3 M-8848 † 18 #25 40-4565-00 2
#6 CS-3 LE-8848 † 19 LE#25 40-4565-00 2
#4 CS-3 M-586 4 #45 B-106 2
#4 CS-3 LE-586 4 LE#45 B-106 2
#2 CS-3 M-588 4 #45 B-106 2
#2 CS-3 LE-588 4 LE#45 B-106 2
Grounding Products
† Requires 38-0202-00 copper adapter sleeve
Section 10
UL Lightning Protection Products
Description....................................................................................... Page #
UL Lightning Protection
Section 10
UL Lightning Protection
Section 10
Diameter Length
Catalog # Product Description Material
(in) (in)
38-7237-00 Air Terminal 1/2" 12" Aluminum
38-7237-01 Air Terminal 1/2" 24" Aluminum
38-7321-01 Air Terminal 1/2" 12" Copper
38-7321-00 Air Terminal 1/2" 24" Copper
38-7321-02 Air Terminal 1/2" 40" Copper
38-7425-00 Air Terminal 5/8" 40" Copper
38-7425-01 Air Terminal 5/8" 20" Copper
38-7347-01 Safety Tipped Air Terminal 1/2" 12" Copper
38-7347-00 Safety Tipped Air Terminal 1/2" 24" Copper
38-7238-00 Safety Tipped Air Terminal 3/8" 24" Copper
38-7347-02 Safety Tipped Air Terminal 1/2" 40" Copper
Other lengths available; Contact thermOweld.
UL Lightning Protection
Section 10
Product Diameter
Catalog # Material
Description (in)
38-7590-"L" Extension Rod 1/2" Aluminum
38-7591-"L" Extension Rod 5/8" Aluminum
38-7592-"L" Extension Rod 1" Aluminum
38-7593-"L" Extension Rod 3/8" Copper
38-7594-"L" Extension Rod 1/2" Copper
38-7595-"L" Extension Rod 5/8" Copper
38-7596-"L" Extension Rod 3/4" Copper
"L" = Length of Extension Rod in Feet.
38-7600-00 1/2” Female To 1/2” Female Coupling Aluminum 38-7601-00 3/8” Female To 3/8” Female Coupling Brass
38-7600-01 1/2” Female To 1/2” Male Coupling Aluminum 38-7601-01 3/8” Female To 3/8” Male Coupling Brass
38-7600-02 1/2” Female To 5/8” Female Coupling Aluminum 38-7601-02 3/8” Female To 1/2” Female Coupling Brass
38-7600-03 1/2” Female To 5/8” Male Coupling Aluminum 38-7601-03 3/8” Female To 1/2” Male Coupling Brass
UL Lightning Protection
38-7600-04 1/2” Male To 5/8” Female Coupling Aluminum 38-7601-04 3/8” Male To 1/2” Female Coupling Brass
38-7600-05 5/8” Female To 5/8” Female Coupling Aluminum 38-7601-05 1/2” Female To 1/2” Female Coupling Brass
Section 10
38-7600-06 5/8” Female To 5/8” Male Coupling Aluminum 38-7601-06 1/2” Female To 1/2” Male Coupling Brass
38-7601-07 1/2” Female To 5/8” Female Coupling Brass
38-7601-08 1/2” Female To 5/8” Male Coupling Brass
38-7601-09 1/2” Male To 5/8” Female Coupling Brass
38-7601-10 5/8” Female To 5/8” Female Coupling Brass
38-7601-11 5/8” Female To 5/8” Male Coupling Brass
Suitable for use with lightning protection cable range of approximately 29,000 to 212,000 circular mils.
Suitable for use with lightning protection cable range of approximately 29,000 to 212,000 circular mils.
38-7498-12* Copper Narrow Surface Base - for 5/8" Air Terminal Copper
Section 10
38-7506-30 Round Rod Base - Hex Rod - for 3/8" Air Terminal Brass
Section 10
38-7506-31 Round Rod Base - Hex Rod - for 1/2" Air Terminal Brass
38-7506-32 Round Rod Base - Hex Rod - for 5/8" Air Terminal Brass
38-7506-33 Round Rod Base - Hex Rod with Set Screw- for 3/8" Air Terminal Brass
38-7506-34 Round Rod Base - Hex Rod with Set Screw- for 1/2" Air Terminal Brass
38-7506-35 Round Rod Base - Hex Rod with Set Screw- for 5/8" Air Terminal Brass
UL Listed UL Listed
Top Mount Pipe Bases Side Mount Pipe Bases
38-7247-10 Side Mount Pipe Base (1.750"-2.500" OD Pipe) - for 3/8" Air Terminal Bronze
38-7247-11 Side Mount Pipe Base (1.750"-2.500" OD Pipe) - for 1/2" Air Terminal Bronze
Section 10
38-7247-12 Side Mount Pipe Base (1.750"-2.500" OD Pipe) - for 5/8" Air Terminal Bronze
Suitable for use with lightning protection cable range of approximately 29,000 to 212,000 circular mils.
Suitable for use with lightning protection cable range of approximately 29,000 to 212,000 circular mils.
38-7300-00 Cast Parallel Splicers (Double Carriage Bolts, 4" of contact) Aluminum
38-7300-10 Cast Parallel Splicers (Double Carriage Bolts, 4" of contact) Bronze
UL Lightning Protection
Section 10
Suitable for use with lightning protection cable range of approximately 29,000 to 212,000 circular mils.
38-7301-00 Cast Parallel Splicers (Single Carriage Bolt, 2" of contact) Aluminum
38-7301-10 Cast Parallel Splicers (Single Carriage Bolt, 2" of contact) Bronze
UL Lightning Protection
Section 10
Suitable for use with lightning protection cable range of approximately 29,000 to 212,000 circular mils.
UL Lightning Protection
Section 10
UL Lightning Protection
Section 10
Section 11
Metric Earthing/Grounding Products
Description..................................................................................... Page #
ACCESSORIES
Stainless Steel Ground Rod
(Internally Threaded)
Stainless Steel Ground Rods are used where galvanic corrosion is likely to affect
the ground rods due to dissimilar metals buried in close proximity, as copper
ground rods are more vulnerable to galvanic corrosion. Stainless Steel Rods are
more anodic than copper and are more effective against corrosion problems.
These rods are manufactured from austenitic stainless steel to BS 970, Grade
316 S12.
Driving Stud
Suitable for both manual and power hammering. Can be reused.
Driving Stud
38-8006-01 9/16"
38-8006-02 5/8"
38-8006-03 3/4"
Eye Bolt
These eye Bolts can be directly screwed onto rods, thereby offering a static discharge unit.
Eye Bolt
38-8007-01 9/16"
38-8007-02 5/8"
38-8007-03 3/4"
Driving Head
OD
Catalog # Thread Dia
(mm)
38-8008-01 M10 15
38-8008-02 M10 20
Driving Spike
Driving Spikes enable the rod to be driven easily and
prevents damaging the copper rods.
Driving Spike
OD
Catalog # Thread Dia Internal/External
(mm)
38-8010-01 M10 15 External
38-8010-02 M10 20 External
38-8010-03 5/8" 20 Internal
38-8010-04 3/4" 25 Internal
Catalog #
38-8011-01
320mm
175mm
75mm
190mm
140mm
Earth Plate
Earth Lattice
Lattice earth mats are used as an alternative to earth plates
Earth Lattice
thermOweld® offers a variety of ground rod clamps suitable for different applications. Conductivity, Mechanical strength
and corrosion resistance are important considerations in clamp design to ensure the earthing system is perfect for the
life time of the system. All clamps are made of high strength copper alloy bodies and screws of aluminum bronze,
phosphor bronze, and stainless steel etc... (commercial Brass is never used)
Rod Dia
Catalog #
(mm)
38-8039-01 12 - 20
Rod Dia
Catalog #
(mm)
38-8040-01 12.7
38-8040-02 14.2
38-8040-03 15.0
38-8040-04 16.0
38-8040-05 17.2
38-8040-06 20.0
RWP Bond
Rainwater Pipe Bonds are used for bonding tapes to rainwater pipes and hand rails, etc...
RWP Bond
Tape Width
Catalog # Bolt Size
(mm)
38-8041-01 25.0 M10
Tape Width
Catalog #
(mm)
38-8042-01 25.0
B Bond
B Bonds are used for bonding tape to metal structure.
B Bond
Tape
Bolt
Catalog # Width
Size
(mm)
38-8045-01 25 M10
Earth Boss
thermOweld® Earth Boss are welded to steel vessels, tanks and structures to provide an earth point to connect to
the main earthing system. Wrap the bond and connection with Petrolatum Tape. Continuous fillet weld of 5 mm is
recommended.
Earth Boss
Crimp Connections
Type 'C'
"C" Crimp Connectors are used to produce very robust joints. They are ideal for use in situations where exothermic
welding is not appropriate and periodic disconnection is not required. These are used for parallel or Tap Connections
of Copper Cables. Hydraulic Crimping tool with special dies are required for installation.
FLEXIBLE CLAMPS
Earth Clamps
Earth Clamps are used to warn the open/close circuit of an earthing system. These are also used during maintenance
work. The label contains "SAFETY ELECTRICAL CONNECTION SIZE 12mm - 330mm, BS: 951 DO NOT REMOVE". It has a
provision for attaching earthing cable terminal to the clamp.
Label in other languages can be made to order
Earth Clamps
75mm
H
38-8056-01 38-8058-01
38-8057-01
Earth Bars
W H L L L
Terminals Catalog # Catalog # Catalog #
(mm) (mm) (Link-0) (Link-1) (Link-2)
6 90 48 400 38-8056-01 475 38-8057-01 550 38-8058-01
8 90 48 500 38-8056-02 575 38-8057-02 650 38-8058-02
10 90 48 650 38-8056-03 725 38-8057-03 800 38-8058-03
12 90 48 750 38-8056-04 825 38-8057-04 900 38-8058-04
14 90 48 850 38-8056-05 925 38-8057-05 1000 38-8058-05
16 90 48 950 38-8056-06 1025 38-8057-06 1100 38-8058-06
18 90 48 1050 38-8056-07 1125 38-8057-07 1200 38-8058-07
20 90 48 1200 38-8056-08 1275 38-8057-08 1350 38-8058-08
22 90 48 1300 38-8056-09 1375 38-8057-09 1450 38-8058-09
24 90 48 1400 38-8056-10 1475 38-8057-10 1550 38-8058-10
26 90 48 1500 38-8056-11 1575 38-8057-11 1650 38-8058-11
28 90 48 1650 38-8056-12 1725 38-8057-12 1800 38-8058-12
30 90 48 1750 38-8056-13 1825 38-8057-13 1900 38-8058-13
38-8056-01 38-8057-01
L L
38-8058-01
L
Disconnection Links
L W H
Catalog #
(mm) (mm) (mm)
38-8059-01 152 14-1 12 - 32
L W 38-8059-01
Section 12
Metric Lightning Protection Products
Lightning Protection Products
Section 12 - Metric
Description....................................................................................... Page #
12.1 Taper Pointed Air Rods, Air Terminals & Attachments ............................270-271
12.3 Conductors..............................................................................................................275-277
12.8 Clamps...............................................................................................................................285
MultiPoint - Taper
Suitable only with copper taper pointed air rods.
MultiPoint - Taper
Catalog #
38-8062-00
MultiPoint
Section 12 - Metric
MultiPoint
Thread
Catalog # Material
Dia
Elevation Rod
Elevation Rod
Rod Rod
Thread
Catalog # Length Dia Material
Dia
(mm) (mm)
38-8063-01 500 15 16 mm Copper
38-8063-02 1000 15 16 mm Copper
38-8063-03 1300 15 16 mm Copper
38-8063-04 800 17.2 3/4" Copper
38-8063-05 1300 17.2 3/4" Copper
38-8063-06 500 15 16 mm Aluminum
38-8063-07 1000 15 16 mm Aluminum
38-8063-08 1300 15 16 mm Aluminum
38-8063-09 800 17.2 3/4" Aluminum
38-8063-10 1300 17.2 3/4" Aluminum
Ridge Saddle
These are also air rod bases mainly used for attaching air rods to Ridges and to accommodate circular conductors and
cables to the protection system. The threads are suitable for air rods.
Ridge Saddle
Rod Maximum
Thread
Catalog # Dia Tape Size
Dia
(mm) (mm)
38-8070-01 15.0 M16 30 x 6
38-8070-02 14.2 5/8" 30 x 6
38-8070-03 17.2 3/4" 30 x 6
Catalog # Size
(A x B) mm
Section 12 - Metric
38-8071-01 25 x 3
38-8071-02 25 x 6
38-8071-03 38 x 6
38-8071-04 50 x 6
B
38-8071-05 50 x 10
38-8071-06 75 x 6
38-8071-07 100 x 6
(A x B) mm
Section 12 - Metric
38-8075-01 25 x 3 B
38-8075-02 25 x 6
38-8075-03 30 x 5
38-8075-04 50 x 6
• Sold by the coil.
A
Puddle Flange
W
L
DC Tape Clip
Conductor
Catalog # Size
mm
38-8083-01 25 x 3
38-8083-02 25 x 6
38-8083-03 30 x 2
38-8084-04 31 x 3
38-8085-05 31 x 6
38-8086-06 38 x 3
38-8087-07 38 x 6
38-8087-08 50 x 3
38-8087-09 50 x 6
Catalog #
38-8084-01
Tape Clip
These are used to mount tape flush with the building surface. These are attached using two screws and plugs.
Tape Clip
Conductor
Catalog # Size Material
(mm)
38-8087-01 25 x 3 Copper
38-8087-02 25 x 6 Copper
38-8087-03 50 x 3 Copper
38-8087-04 50 x 6 Copper
38-8088-02
Conductor
Catalog # Size
(mm)
38-8097-01 8 Dia or 35 - 50 sq
Test Clamp
Test Clamps are for end to end joints of circular conductors.
Test Clamp
Conductor
Catalog # Size
(mm2)
38-8100-01 35
38-8100-02 50 - 70
38-8100-03 95
38-8093-01 8 Dia or 35 - 50 sq 25 x 3
38-8093-02 10 Dia or 70 - 90 sq 25 x 3
Jointing Clamp
Jointing Clamps are used for forming straight through joints of circular conductors.
Jointing Clamp
Conductor
Catalog # Size
(mm)
38-8099-01 8 Dia or 35 - 50 sq
Tee Clamp
Tee Clamps are suitable for forming tee joints of circular conductors.
Tee Clamp
Conductor
Catalog # Size
(mm)
38-8098-01 8 Dia or 35 - 50 sq
Rebar Clamp
Rebar clamps are suitable for bonding circular conductors to reinforced bars, steam pipes, hand rails, etc..
Rebar Clamp
Conductor Rebar
Catalog # Size Dia
(mm) (mm)
38-8105-01 8 Dia or 35 - 50 sq 8 - 18
38-8105-02 8 Dia or 35 - 50 sq 18 - 38
Petrolatum Tape
This is a waterproof tape for wrapping joints to provide protection against corrosion.
Petrolatum Tape
Catalog # Pack
38-8106-01 Roll
Weight of mold not supported Use locking pliers on ground rod under mold
during reaction causing mold to to support the weight of the mold during the
slip when cable melts. reaction.
Poor weld to ground rod.
Section 13
or ground rod.
residue left on conductors.
Good Weld
Trouble Shooting Tips
Section 13
Acceptable Welds
Image 2: Fill is lower than normal, Image 3: A worn or incorrect Image 4: Weld is too high. This
but still sufficient. mold was used, allowing leakage makes it difficult to remove the
around conductor. The fill in this weld from the mold.
connection is sufficient to make it
as acceptable. Continued on next page
Weld metal does not Check the battery level indicator; if yellow or
Batteries need to be replaced.
ignite. red replace with 4 D alkaline batteries.
Ignitor not inserted in the connector Make sure the ignitor is inserted such that it
properly. snaps in the connector.
Cold weather has effected the Use our Cold Weather kit page 89, or keep EZ
batteries. Lite Remote warm.
ALPHABETICAL INDEX
A
Access Wells........................................................................ 199-200 Contact-GM���������������������������������������������������������������� 11, 195-196
AC Mitigation Mats������������������������������������������������������������������ 173 Contact-GF............................................................................ 195
Adapter Sleeves................................................................175, 185 Contact-GS............................................................................ 196
Aircraft Grounding Receptacle............................................. 158 Copper-Clad Steel Conductors.......................................83-102
Air Terminals & Attachments Copper Ground Plates............................................................. 192
Metric............................................................................. 272-273 Copper Ground Mesh..................................................... 212-214
UL Listed........................................................................ 230-254 Copper Lugs....................................................................... 207-209
Anti Vandal Guard..................................................................... 280 45˚ lugs................................................................................... 208
AWG Conductors Molds...................................................... 31-82 CB-33 Style............................................................................ 209
Offset....................................................................................... 207
B Straight................................................................................... 207
Bases, Air Terminals, UL Listed..................................... 231-242 CP Kit.....................................................................................119, 164
Bi Metallic Connectors............................................................. 247 Crimp Connections................................................................... 269
Bonding Lugs, Air Terminals, UL Listed ����������������������������� 251 D
Bonding Plates, Air Terminals, UL Listed.................. 249-250
Brushes................................................................................. 183-184 Disconnection Links................................................................. 270
Cable Cleaning..................................................................... 184 E
Card Cloth.............................................................................. 184
Mold Cleaning...................................................................... 184 Earth Bars..................................................................................... 270
Wire Cleaning Brush.......................................................... 183 Earth Bonds........................................................................ 267-268
Bus Bars................................................................................ 201-206 Earth Lattice................................................................................ 262
Mounting Brackets............................................................. 206 Earth Plate.................................................................................... 262
Standoff Insulators............................................................. 206 EZ Lite® ................................................................................ 8, 12, 30
EZ Lite Remote®����������������������������������������13, 15, 163, 180-181
C EZ Lite Remote® for Single Shot............................. 51, 81, 114
Cable Clamp................................................................................ 184 F
Cathodic Protection........................................................ 160-178
Application Notes............................................................... 162 Fasteners, Air Terminals, UL Listed...................................... 254
Jumper Bonds............................................................. 170-171 Fence Gate Assemblies................................................... 220-222
Strap Bonds........................................................................... 172 Flexible Gate Jumpers............................................................. 219
thermOcap, thermOcap PC.............................11, 162, 174 Flint Ignitor.................................................................................. 183
Chain Clamps..................................................................... 187-188 Flint Ignitor Extension............................................................. 183
Section 14
Chemical Ground Rods.................................................. 197-198 G
Indexes
Clamps
Bonding Air Terminal, UL Listed.......................... 252-253 Ground Access Wells....................................................... 199-200
Cable........................................................................................ 184 Ground Bars........................................................................ 201-206
Computer Room Ground................................................. 226 Mounting Brackets............................................................. 206
Fence Assemblies................................................................ 217 Standoff Insulators............................................................. 206
Fence Fabric Ground Clamps.......................................... 218 Ground Enhancement Material................................... 195-196
Pipe Clamps.......................................................................... 215 Ground Mesh: Prefabricated Copper........................ 212-214
Universal Pipe Clamps....................................................... 216 Grounding Products........................................................ 189-226
Concrete Inspection Pit........................................................... 261 Ground Plates............................................................................. 192
Conductor Attachments: Metric - Lightning��������� 281-284 Ground Rod Clamps����������������������������������������������191, 263-266
Conductors: Metric Ground Rod Driving Sleeves................................................. 184
Bare Aluminum Tape......................................................... 279 Ground Rods
Bare Copper Tape................................................................ 277 Accessories���������������������������������������������������������191, 259-260
Flexible Copper Braids...................................................... 278 Copper Bonded UL Listed................................................ 190
Hard Drawn Copper Bar................................................... 277 Sectional Copper Bonded: UL Listed �������������������������� 190
PVC Covered Aluminum Tape........................................ 279 Solid Copper: Metric.......................................................... 258
PVC Covered Tape............................................................... 278 Stainless Steel: Metric........................................................ 259
Tinned Copper Tape........................................................... 278
Section 14
CB-2.......................................................................................24, 32, 65 CS-34������������������������������������������������������������21, 104, 120, 162, 165
Indexes
CB-3.......................................................................................24, 32, 67 CS-35������������������������������������������������������������21, 104, 120, 162, 166
CB-4�������������������������������������������������������������������24, 32, 64, 104, 123 CS-36������������������������������������������������������������21, 104, 121, 162, 167
CB-5�������������������������������������������������������������������24, 32, 70, 104, 124 CS-37������������������������������������������������������������21, 104, 121, 162, 167
CB-6.......................................................................................24, 32, 66 CS-48................................................................................21, 162, 168
CB-7.......................................................................................24, 32, 68 CS-49................................................................................21, 162, 169
CB-29 ....................................................................................24, 32, 69
Ground Rod to Ground Rod
CB-33������������������������������������������������ 24, 32, 63, 84, 101, 104, 122
RR-1...........................................................................27, 52, 104, 112
CB-34......................................................................................... 24, 225
Stud to Cable to Steel
Cable to Cable
CRS-1................................................................................28, 154, 156
CC-1��������������� 20, 32, 33, 84, 85, 104, 105, 136, 137, 162, 176
CRS-2................................................................................28, 154, 156
CC-2......................................................... 20, 32, 34, 35, 84, 86, 87,
88,104, 106, 136, 138, 162, 177 Threaded Stud or Rod to Steel
CC-4��������������������������� 20, 32, 36, 37, 84, 89, 104, 107, 136, 139 RS-1��������������������������������������������������������������������26, 32, 52, 104, 129
CC-6���������������������������������� 20, 32, 38, 84, 85, 104, 108, 162, 176 RS-2��������������������������������������������������������������������26, 32, 52, 104, 129
CC-7�����������������������������������������������������20, 32, 39, 84, 90, 104, 109 RS-3 ���������������������������������������������������������������������������������28, 154, 156
CC-11����������������������������������������������������20, 32, 41, 84, 91,104, 108
CC-14�������������������������������������20, 32, 33, 104, 105, 162, 173, 214
CC-34.....................................................................................20, 32, 40
WWW.THERMOWELD.COM • 1-800-558-1373 • +1 (918) 627-5210 297
INDEX
Section 14
38-4533-†‡ �����������������������������157 38-5703-"L" ����������������������������211 38-6050-03 �����������������������������197 38-6342-24 �����������������������������192
Indexes
38-4534-†‡ �����������������������������157 38-5704-"L" ����������������������������211 38-6050-33 �����������������������������197 38-6343-36 �����������������������������199
38-4536-†‡ �����������������������������157 38-5705-"L" ����������������������������211 38-6050-04 �����������������������������197 38-6343-42 �����������������������������199
38-4537-†‡ �����������������������������157 38-5706-"L" ����������������������������211 38-6050-34 �����������������������������197 38-6344-12 �����������������������������199
38-4538-†‡ �����������������������������157 38-5707-"L" ����������������������������211 38-6050-05 �����������������������������197 38-6344-30 �����������������������������199
38-4588-00 �����������������������������185 38-5708-"L" ����������������������������211 38-6050-35 �����������������������������197 38-6349-00 �����������������������������215
38-4589-00 �����������������������������185 38-5709-"L" ����������������������������211 38-6050-06 �����������������������������197 38-6350-00 �����������������������������215
38-4590-00 �����������������������������185 38-5710-"L" ����������������������������211 38-6050-36 �����������������������������197 38-6350-01 �����������������������������215
38-4635-00 �����������������������������190 38-5711-"L" ����������������������������211 38-6050-07 �����������������������������197 38-6351-00 �����������������������������215
38-4635-01 �����������������������������190 38-5712-"L" ����������������������������211 38-6050-37 �����������������������������197 38-6351-01 �����������������������������215
38-4635-03 �����������������������������190 38-5713-"L" ����������������������������211 38-6051-02 �����������������������������198 38-6351-02 �����������������������������215
38-4635-04 �����������������������������190 38-5714-"L" ����������������������������211 38-6051-32 �����������������������������198 38-6351-03 �����������������������������215
38-4635-06 �����������������������������190 38-5715-"L" ����������������������������211 38-6051-03 �����������������������������198 38-6351-04 �����������������������������215
38-4635-21 �����������������������������190 38-5716-"L" ����������������������������211 38-6051-33 �����������������������������198 38-6351-05 �����������������������������215
38-4635-23 �����������������������������190 38-5717-"L" ����������������������������211 38-6051-04 �����������������������������198 38-6351-06 �����������������������������215
38-4635-24 �����������������������������190 38-5718-"L" ����������������������������211 38-6051-34 �����������������������������198 38-6351-07 �����������������������������215
38-4635-70 �����������������������������190 38-5719-"L" ����������������������������211 38-6051-05 �����������������������������198 38-6352-00 �����������������������������216
38-4635-71 �����������������������������190 38-5720-"L" ����������������������������211 38-6051-35 �����������������������������198 38-6353-00 �����������������������������216
Section 14
38-7506-23 �����������������������������238 38-7528-00 �����������������������������243 38-8002-03 �����������������������������258 38-8018-03 �����������������������������263
Indexes
38-7506-24 �����������������������������238 38-7528-01 �����������������������������243 38-8002-04 �����������������������������258 38-8018-04 �����������������������������263
38-7506-25 �����������������������������238 38-7529-00 �����������������������������247 38-8002-05 �����������������������������258 38-8019-01 �����������������������������263
38-7506-30 �����������������������������238 38-7530-00 �����������������������������247 38-8002-06 �����������������������������258 38-8019-02 �����������������������������263
38-7506-31 �����������������������������238 38-7530-10 �����������������������������247 38-8002-07 �����������������������������258 38-8019-03 �����������������������������263
38-7506-32 �����������������������������238 38-7531-00 �����������������������������248 38-8002-08 �����������������������������258 38-8019-04 �����������������������������263
38-7506-33 �����������������������������238 38-7531-10 �����������������������������248 38-8003-01 �����������������������������258 38-8019-05 �����������������������������263
38-7506-34 �����������������������������238 38-7532-00 �����������������������������249 38-8003-02 �����������������������������258 38-8020-01 �����������������������������264
38-7506-35 �����������������������������238 38-7532-10 �����������������������������249 38-8003-03 �����������������������������258 38-8020-02 �����������������������������264
38-7507-00 �����������������������������239 38-7533-00 �����������������������������250 38-8003-04 �����������������������������258 38-8021-01 �����������������������������264
38-7507-01 �����������������������������239 38-7533-10 �����������������������������250 38-8004-01 �����������������������������259 38-8021-02 �����������������������������264
38-7507-02 �����������������������������239 38-7534-00 �����������������������������249 38-8004-02 �����������������������������259 38-8021-03 �����������������������������264
38-7507-10 �����������������������������239 38-7534-10 �����������������������������249 38-8004-03 �����������������������������259 38-8021-04 �����������������������������264
38-7507-11 �����������������������������239 38-7535-00 �����������������������������251 38-8004-04 �����������������������������259 38-8022-01 �����������������������������264
38-7507-12 �����������������������������239 38-7535-01 �����������������������������251 38-8004-05 �����������������������������259 38-8022-02 �����������������������������264
38-7508-00 �����������������������������240 38-7535-02 �����������������������������251 38-8004-06 �����������������������������259 38-8023-01 �����������������������������265
38-7508-01 �����������������������������240 38-7535-03 �����������������������������251 38-8006-01 �����������������������������259 38-8024-01 �����������������������������265
38-7508-02 �����������������������������240 38-7535-10 �����������������������������251 38-8006-02 �����������������������������259 38-8024-02 �����������������������������265
Section 14
38-8087-01 �����������������������������282 38-8104-01 �����������������������������285 LE#32 �������������������������������������182 M-116 �������������������������������������164
Indexes
38-8087-02 �����������������������������282 38-8105-01 �����������������������������287 LE#45 �������������������������������������182 M-117 �������������������������������������164
38-8087-03 �����������������������������282 38-8105-02 �����������������������������287 LE#65 �������������������������������������182 M-118 �������������������������������������164
38-8087-04 �����������������������������282 38-8106-01 �����������������������������287 LE#90 �������������������������������������182 M-119 �������������������������������������164
38-8087-07 �����������������������������281 38-EZLT-15 ������������������������������181 LE#115 ������������������������������������182 M-120 �������������������������������������164
38-8087-08 �����������������������������281 38-EZLT-CA ������������������������������180 LE#150 ������������������������������������182 M-121 �������������������������������������164
38-8087-09 �����������������������������281 38-EZLT-CX ������������������������������180 LE#200 ������������������������������������182 M-122 �������������������������������������164
38-8088-01 �����������������������������282 38-EZLT-CY ������������������������������180 LE#250 ������������������������������������182 M-123 �������������������������������������164
38-8088-02 �����������������������������282 38-EZLT-IG �������������������������������180 LE#300 ������������������������������������182 M-124 �������������������������������������164
38-8088-03 �����������������������������282 38-EZLT-RU �����������������������������180 LE#300 ������������������������������������182 M-125 �������������������������������������164
38-8089-01 �����������������������������283 38-EZLT-SK...........82, 160, 163, 180 LE#500 ������������������������������������182 M-126 �������������������������������������164
38-8089-02 �����������������������������283 38-EZLT-SS �������������������51, 81, 114 LE#600 ������������������������������������182 M-127 �������������������������������������164
38-8089-03 �����������������������������283 40-0106-27 �����������������������������187 LE-586 ������������������������������������225 M-128 �������������������������������������172
38-8089-04 �����������������������������283 40-0106-32 �����������������������������187 LE-588 ������������������������������������225 M-129 ������������������������������168, 171
38-8089-05 �����������������������������283 40-0106-37 �����������������������������187 LE-2763 ����������������������������������225 M-130 �������������������������������������164
38-8089-06 �����������������������������283 40-0106-41 �����������������������������187 LE-5454 ����������������������������������225 M-131 ������������������������������168, 171
38-8089-07 �����������������������������283 40-0106-75 �����������������������������186 LE-6124 ����������������������������������224 M-132 �������������������������������������168
38-8089-08 �����������������������������283 40-0106-76 �����������������������������187 LE-6125 ����������������������������������224 M-134 �������������������������������������168
Section 14
M-455 ���������������������������������������36 M-493-H �����������������������������������37 M-523-H �����������������������������������43 M-552-H �����������������������������������44
Indexes
M-455-H �����������������������������������36 M-495 ���������������������������������������42 M-524 ���������������������������������������43 M-553 ���������������������������������������44
M-456 ���������������������������������������37 M-495-H �����������������������������������42 M-524-H �����������������������������������43 M-553-H �����������������������������������44
M-456-H �����������������������������������37 M-496 ���������������������������������������42 M-525 ���������������������������������������43 M-555 ���������������������������������������44
M-457 ���������������������������������������37 M-496-H �����������������������������������42 M-525-H �����������������������������������43 M-555-H �����������������������������������44
M-457-H �����������������������������������37 M-497 ���������������������������������������42 M-526 ���������������������������������������43 M-556 ���������������������������������������45
M-458 ���������������������������������������37 M-497-H �����������������������������������42 M-526-H �����������������������������������43 M-556-H �����������������������������������45
M-458-H �����������������������������������37 M-498 ���������������������������������������42 M-527 ���������������������������������������43 M-557 ���������������������������������������45
M-459 ���������������������������������������37 M-498-H �����������������������������������42 M-527-H �����������������������������������43 M-557-H �����������������������������������45
M-459-H �����������������������������������37 M-499 ���������������������������������������42 M-528 ���������������������������������������43 M-558 ���������������������������������������45
M-460 ���������������������������������������37 M-499-H �����������������������������������42 M-528-H �����������������������������������43 M-558-H �����������������������������������45
M-460-H �����������������������������������37 M-500 ���������������������������������������42 M-529 ���������������������������������������43 M-559 ��������������������������������� 45, 82
M-461 ���������������������������������������37 M-500-H �����������������������������������42 M-529-H �����������������������������������43 M-559-H �����������������������������������45
M-461-H �����������������������������������37 M-501 ���������������������������������������42 M-530 ���������������������������������������43 M-560 ���������������������������������������45
M-462 ���������������������������������������37 M-501-H �����������������������������������42 M-530-H �����������������������������������43 M-560-H �����������������������������������45
M-462-H �����������������������������������37 M-502 ���������������������������������������42 M-531 ���������������������������������������43 M-561 ��������������������������������� 45, 82
M-463 ���������������������������������������37 M-502-H �����������������������������������42 M-531-H �����������������������������������43 M-561-H �����������������������������������45
M-463-H �����������������������������������37 M-503 ���������������������������������������42 M-533 ���������������������������������������43 M-562 ���������������������������������������45
M-588.................. 55, 56, 82, & 225 M-645-H �����������������������������������53 M-697 ���������������������������������������67 M-759 ���������������������������������������68
Indexes
Section 14
M-820 ���������������������������������������68 M-885 ���������������������������������������65 M-952 ���������������������������������������66 M-1050 �������������������������������������73
Indexes
M-821 ���������������������������������������68 M-887 ���������������������������������������65 M-953 ���������������������������������������66 M-1051 �������������������������������������73
M-822 ���������������������������������������68 M-888 ���������������������������������������65 M-955 ���������������������������������������66 M-1052 �������������������������������������73
M-823 ���������������������������������������68 M-889 ���������������������������������������65 M-956 ���������������������������������������66 M-1054 �������������������������������������74
M-824 ���������������������������������������68 M-890 ���������������������������������������65 M-957 ���������������������������������������66 M-1055 �������������������������������������74
M-826 ���������������������������������������68 M-891 ���������������������������������������65 M-958 ���������������������������������������66 M-1056 �������������������������������������74
M-827 ���������������������������������������68 M-892 ���������������������������������������65 M-959 ���������������������������������������66 M-1057 �������������������������������������74
M-828 ���������������������������������������68 M-894 ���������������������������������������65 M-960 ���������������������������������������66 M-1058 �������������������������������������74
M-830 ���������������������������������������65 M-895 ���������������������������������������65 M-962 ���������������������������������������66 M-1059 �������������������������������������74
M-831 ���������������������������������������65 M-898 ���������������������������������������66 M-963 ���������������������������������������66 M-1060 �������������������������������������74
M-832 ���������������������������������������65 M-899 ���������������������������������������66 M-966 ���������������������������������������62 M-1061 �������������������������������������74
M-833 ���������������������������������������65 M-900 ���������������������������������������66 M-967 ���������������������������������������62 M-1063 �������������������������������������74
M-834 ���������������������������������������65 M-901 ���������������������������������������66 M-968 ���������������������������������������62 M-1064 �������������������������������������74
M-835 ���������������������������������������65 M-902 ���������������������������������������66 M-969 ���������������������������������������62 M-1065 �������������������������������������74
M-836 ���������������������������������������65 M-903 ���������������������������������������66 M-970 ���������������������������������������62 M-1066 �������������������������������������74
M-837 ���������������������������������������65 M-904 ���������������������������������������66 M-971 ���������������������������������������62 M-1067 �������������������������������������74
M-838 ���������������������������������������65 M-905 ���������������������������������������66 M-974 ���������������������������������������62 M-1068 �������������������������������������74
M-839 ���������������������������������������65 M-906 ���������������������������������������66 M-975 ���������������������������������������62 M-1069 �������������������������������������74
Section 14
M-1651 �������������������������������������64 M-1717 �������������������������������������70 M-1985 �����������������������������������178 M-2038 �������������������������������������63
Indexes
M-1652 �������������������������������������64 M-1880 �������������������������������������52 M-1985-S ��������������������������������178 M-2039 �������������������������������������63
M-1653 �������������������������������������64 M-1881 �������������������������������������52 M-1986 �����������������������������������178 M-2041 �������������������������������������63
M-1654 �������������������������������������64 M-1882 �������������������������������������52 M-1986-S ��������������������������������178 M-2042 �������������������������������������63
M-1655 �������������������������������������64 M-1883 �������������������������������������52 M-1987 �����������������������������������178 M-2043 �������������������������������������63
M-1656 �������������������������������������64 M-1884 �������������������������������������52 M-1988 �����������������������������������178 M-2044 �������������������������������������63
M-1657 �������������������������������������64 M-1885 �������������������������������������52 M-1989 �����������������������������������178 M-2045 �������������������������������������63
M-1659 �������������������������������������64 M-1886 �������������������������������������52 M-1992 �����������������������������������178 M-2068 �������������������������������������50
M-1660 �������������������������������������64 M-1887 �������������������������������������52 M-1992-S ��������������������������������178 M-2069 �������������������������������������50
M-1661 �������������������������������������64 M-1888 �������������������������������������52 M-1993 �����������������������������������178 M-2070 �������������������������������������50
M-1662 �������������������������������������64 M-1889 �������������������������������������52 M-1993-S ��������������������������������178 M-2084 �������������������������������������48
M-1663 �������������������������������������64 M-1890 �������������������������������������52 M-1994 �����������������������������������178 M-2105 �������������������������������������50
M-1664 �������������������������������������64 M-1891 �������������������������������������52 M-1994-S ��������������������������������178 M-2106 �������������������������������������50
M-1665 �������������������������������������64 M-1915 �������������������������������������62 M-1995 �����������������������������������178 M-2107 ������������������������������� 50, 82
M-1666 �������������������������������������64 M-1916 �������������������������������������62 M-1996 �����������������������������������178 M-2108 �������������������������������������50
M-1668 �������������������������������������64 M-1917 �������������������������������������62 M-1997 �����������������������������������178 M-2109 �������������������������������������50
M-1669 �������������������������������������64 M-1918 �������������������������������������62 M-2000 �����������������������������������178 M-2110 �������������������������������������50
M-1670 �������������������������������������64 M-1920 �������������������������������������62 M-2000-S ��������������������������������178 M-2132 �����������������������������������142
M-1671 �������������������������������������64 M-1921 �������������������������������������62 M-2001 �����������������������������������178 M-2138 �����������������������������������143
Section 14
M-2451 �����������������������������������149 M-2567 �������������������������������������60 M-2781-S ���������������������������� 57, 82 M-2911 �����������������������������������129
Indexes
M-2452 �����������������������������������149 M-2568 �������������������������������������60 M-2781-H ���������������������������������57 M-2912 �����������������������������������129
M-2453 �����������������������������������149 M-2569 �������������������������������������60 M-2781-SV(P.S.) ����������������������219 M-2913 �����������������������������������129
M-2454 �����������������������������������149 M-2583 �������������������������������������56 M-2803 �����������������������������������118 M-2914 �����������������������������������106
M-2455 �����������������������������������146 M-2583-S ����������������������������������56 M-2804 �����������������������������������112 M-2915 �����������������������������������106
M-2456 �����������������������������������146 M-2594 �����������������������������������167 M-2805 �����������������������������������112 M-2916 �����������������������������������106
M-2457 �����������������������������������146 M-2594-S ��������������������������������167 M-2808 �����������������������������������112 M-2919 �����������������������������������132
M-2458 �����������������������������������146 M-2595 �����������������������������������167 M-2813 �����������������������������������112 M-2926 �����������������������������������107
M-2459 �����������������������������������146 M-2595-S ��������������������������������167 M-2815 �����������������������������������112 M-2928 �����������������������������������107
M-2460 �����������������������������������146 M-2596 �����������������������������������167 M-2816 �����������������������������������112 M-2939 �����������������������������������129
M-2461 �����������������������������������149 M-2596-S ��������������������������������167 M-2818 �����������������������������������112 M-2940 �����������������������������������129
M-2462 �����������������������������������149 M-2597 �����������������������������������167 M-2819 �����������������������������������112 M-2949 �����������������������������������106
M-2463 �����������������������������������149 M-2687 �������������������������������������41 M-2821 �����������������������������������112 M-2950 �����������������������������������107
M-2464 �����������������������������������149 M-2689 �������������������������������������41 M-2822 �����������������������������������129 M-2954 �����������������������������������129
M-2465 �����������������������������������149 M-2690 �������������������������������������41 M-2823 �����������������������������������112 M-2971 �����������������������������������108
M-2466 �����������������������������������151 M-2691 �������������������������������������41 M-2824 �����������������������������������112 M-2985 �����������������������������������129
M-2467 �����������������������������������151 M-2692 �������������������������������������41 M-2826 �����������������������������������112 M-2986 �����������������������������������129
M-2468 �����������������������������������151 M-2693 �������������������������������������41 M-2827 �����������������������������������112 M-2989 �����������������������������������129
Section 14
M-3556 �����������������������������������122 M-3630 �����������������������������������125 M-3811 �����������������������������������125 M-3919 �����������������������������������130
Indexes
M-3557 �����������������������������������122 M-3631 �����������������������������������125 M-3812 �����������������������������������125 M-3920 �����������������������������������130
M-3558 �����������������������������������122 M-3632 �����������������������������������125 M-3813 �����������������������������������125 M-3921 �����������������������������������130
M-3559 �����������������������������������122 M-3633 �����������������������������������125 M-3814 �����������������������������������125 M-3922 �����������������������������������130
M-3560 �����������������������������������122 M-3634 �����������������������������������125 M-3815 �����������������������������������125 M-3923 �����������������������������������130
M-3563 �����������������������������������123 M-3635 �����������������������������������125 M-3816 �����������������������������������125 M-3924 �����������������������������������130
M-3565 �����������������������������������123 M-3636 �����������������������������������125 M-3817 �����������������������������������125 M-3925 �����������������������������������130
M-3566 �����������������������������������123 M-3637 �����������������������������������125 M-3818 �����������������������������������125 M-3926 �����������������������������������130
M-3567 �����������������������������������123 M-3638 �����������������������������������125 M-3819 �����������������������������������125 M-3927 �����������������������������������130
M-3568 �����������������������������������123 M-3639 �����������������������������������125 M-3820 �����������������������������������125 M-3928 �����������������������������������130
M-3569 �����������������������������������123 M-3640 �����������������������������������125 M-3821 �����������������������������������125 M-3929 �����������������������������������130
M-3570 �����������������������������������123 M-3641 �����������������������������������125 M-3822 �����������������������������������125 M-3930 �����������������������������������130
M-3571 �����������������������������������123 M-3642 �����������������������������������125 M-3823 �����������������������������������125 M-3931 �����������������������������������130
M-3572 �����������������������������������123 M-3643 �����������������������������������125 M-3824 �����������������������������������125 M-3932 �����������������������������������130
M-3575 �����������������������������������123 M-3644 �����������������������������������125 M-3825 �����������������������������������125 M-3933 �����������������������������������130
M-3576 �����������������������������������123 M-3645 �����������������������������������125 M-3826 �����������������������������������125 M-3934 �����������������������������������130
M-3579 �����������������������������������123 M-3646 �����������������������������������125 M-3827 �����������������������������������125 M-3935 �����������������������������������130
M-3580 �����������������������������������123 M-3647 �����������������������������������125 M-3828 �����������������������������������125 M-3936 �����������������������������������130
Section 14
Indexes
M-5064 �����������������������������������140 M-5136 �����������������������������������145 M-5331 �������������������������������������54 M-5529 �����������������������������������165
M-5065 �������������������������������������54 M-5137 �����������������������������������146 M-5332 �������������������������������������48 M-5530 �����������������������������������165
M-5066 �����������������������������������140 M-5138 �����������������������������������147 M-5333 �������������������������������������48 M-5531 �����������������������������������165
M-5069 �����������������������������������140 M-5141 �����������������������������������146 M-5334 �������������������������������������48 M-5532 �����������������������������������165
M-5070 �����������������������������������140 M-5142 �����������������������������������146 M-5335 �������������������������������������48 M-5533 �����������������������������������165
M-5071 �����������������������������������140 M-5143 �����������������������������������146 M-5336 �������������������������������������48 M-5535 �����������������������������������166
M-5072 �������������������������������������34 M-5145 �����������������������������������147 M-5337 �������������������������������������48 M-5536 �����������������������������������166
M-5072-H ���������������������������������34 M-5146 �����������������������������������147 M-5338 �������������������������������������48 M-5537 �����������������������������������166
M-5073 �����������������������������������140 M-5147 �����������������������������������147 M-5340 �������������������������������������39 M-5538 �����������������������������������166
M-5079 �����������������������������������140 M-5148 �����������������������������������147 M-5341 �������������������������������������48 M-5540 �����������������������������������166
M-5081 �����������������������������������140 M-5149 �����������������������������������147 M-5342 �������������������������������������39 M-5542 �����������������������������������166
M-5083 �����������������������������������140 M-5150 �����������������������������������147 M-5348 �������������������������������������34 M-5555 �������������������������������������47
M-5084 �����������������������������������140 M-5153 �����������������������������������150 M-5351 �������������������������������������48 M-5556 �������������������������������������47
M-5085 �����������������������������������140 M-5154 �����������������������������������150 M-5352 �������������������������������������48 M-5560 �������������������������������������48
M-5086 �����������������������������������140 M-5156 �����������������������������������150 M-5359 �������������������������������������57 M-5561 �������������������������������������47
M-5089 �����������������������������������140 M-5158 �����������������������������������150 M-5359-H ���������������������������������57 M-5567 �������������������������������������67
M-5090 �����������������������������������141 M-5159 �����������������������������������150 M-5361 �������������������������������������57 M-5573 �������������������������������������48
M-5091 �����������������������������������141 M-5160 �����������������������������������150 M-5361-H ���������������������������������57 M-5574 �������������������������������������34
Section 14
Indexes
M-7530 �������������������������������������75 M-7642 �������������������������������������77 M-7890 �������������������������������������79 M-8248 �����������������������������������177
M-7531 �������������������������������������75 M-7643 �������������������������������������77 M-7891 �������������������������������������79 M-8249 �����������������������������������177
M-7588 �������������������������������������76 M-7644 �������������������������������������77 M-7892 �������������������������������������79 M-8250 �����������������������������������177
M-7589 �������������������������������������76 M-7645 �������������������������������������77 M-7893 �������������������������������������79 M-8251 �����������������������������������177
M-7590 �������������������������������������76 M-7646 �������������������������������������77 M-7894 �������������������������������������79 M-8252 �����������������������������������177
M-7591 �������������������������������������76 M-7647 �������������������������������������77 M-7895 �������������������������������������79 M-8253 �����������������������������������177
M-7592 �������������������������������������76 M-7648 �������������������������������������77 M-7896 �������������������������������������79 M-8256 �����������������������������������177
M-7593 �������������������������������������76 M-7649 �������������������������������������77 M-7897 �������������������������������������79 M-8260 �����������������������������������177
M-7594 �������������������������������������76 M-7650 �������������������������������������77 M-7898 �������������������������������������79 M-8261 �����������������������������������176
M-7595 �������������������������������������76 M-7651 �������������������������������������77 M-7899 �������������������������������������79 M-8264 �����������������������������������176
M-7596 �������������������������������������76 M-7652 �������������������������������������77 M-7900 �������������������������������������79 M-8265 �����������������������������������176
M-7597 �������������������������������������76 M-7653 �������������������������������������77 M-7901 �������������������������������������79 M-8266 �����������������������������������176
M-7598 �������������������������������������76 M-7654 �������������������������������������77 M-7902 �������������������������������������79 M-8267 �����������������������������������176
M-7599 �������������������������������������76 M-7655 �������������������������������������77 M-7903 �������������������������������������79 M-8268 �����������������������������������176
M-7600 �������������������������������������76 M-7656 �������������������������������������77 M-7904 �������������������������������������79 M-8269 �����������������������������������176
M-7601 �������������������������������������76 M-7657 �������������������������������������77 M-7905 �������������������������������������79 M-8274 �����������������������������������176
M-7602 �������������������������������������76 M-7658 �������������������������������������77 M-7906 �������������������������������������79 M-8275 �����������������������������������176
M-7603 �������������������������������������76 M-7659 �������������������������������������77 M-7907 �������������������������������������79 M-8276 �����������������������������������176
Section 14
Indexes
M-9094-H ���������������������������������89 M-9133 �������������������������������������91 M-9174-H ���������������������������������97 M-9220 �������������������������������������88
M-9095 �������������������������������������92 M-9134 �������������������������������������91 M-9175 �������������������������������������97 M-9220-H ���������������������������������88
M-9095-H ���������������������������������92 M-9135 �������������������������������������91 M-9175-H ���������������������������������97 M-9221 �������������������������������������88
M-9096 �������������������������������������92 M-9136 �������������������������������������90 M-9176 �����������������������������������100 M-9221-H ���������������������������������88
M-9096-H ���������������������������������92 M-9136-H ���������������������������������90 M-9176-H �������������������������������100 M-9222 �������������������������������������88
M-9097 �������������������������������������92 M-9138 �������������������������������������90 M-9177 �����������������������������������100 M-9222-H ���������������������������������88
M-9097-H ���������������������������������92 M-9138-H ���������������������������������90 M-9177-H �������������������������������100 M-9223 �������������������������������������88
M-9098 �������������������������������������92 M-9140 �������������������������������������96 M-9178-H �������������������������������100 M-9223-H ���������������������������������88
M-9098-H ���������������������������������92 M-9140-H ���������������������������������96 M-9181 �����������������������������������101 M-9224 �������������������������������������88
M-9099 �������������������������������������92 M-9141 �������������������������������������96 M-9182 �����������������������������������101 M-9224-H ���������������������������������88
M-9099-H ���������������������������������92 M-9141-H ���������������������������������96 M-9185 �����������������������������������101 M-9226 �������������������������������������94
M-9100 �������������������������������������92 M-9142 �������������������������������������94 M-9186 �������������������������������������91 M-9228 �����������������������������������101
M-9100-H ���������������������������������92 M-9143 �������������������������������������94 M-9191 �������������������������������������95 M-9233 ������������������������������� 56, 82
M-9101 �������������������������������������92 M-9144 �������������������������������������95 M-9191-H ���������������������������������95 M-9233-S ���������������������������� 56, 82
M-9101-H ���������������������������������92 M-9144-H ���������������������������������95 M-9192 �������������������������������������95 M-9241 �������������������������������������88
M-9102 �������������������������������������93 M-9147 �������������������������������������87 M-9192-H ���������������������������������95 M-9241-H ���������������������������������88
M-9102-H ���������������������������������93 M-9147-H ���������������������������������87 M-9193 �������������������������������������95 M-9243 �������������������������������������89
M-9103 �������������������������������������93 M-9148 �������������������������������������87 M-9193-H ���������������������������������95 M-9243-H ���������������������������������89
M-9341 �������������������������������������95
Indexes
Section 14
Indexes
M-9492-H ���������������������������������90 M-9539-H ���������������������������������92 M-9585 �������������������������������������95 M-9637 �������������������������������������96
M-9493 �������������������������������������90 M-9540 �������������������������������������92 M-9585-H ���������������������������������95 M-9637-H ���������������������������������96
M-9493-H ���������������������������������90 M-9540-H ���������������������������������92 M-9586 �������������������������������������96 M-9638 �����������������������������������100
M-9494 �������������������������������������91 M-9543 �������������������������������������93 M-9586-H ���������������������������������96 M-9639 �����������������������������������100
M-9495 �������������������������������������91 M-9543-H ���������������������������������93 M-9587 �������������������������������������96 M-9640 �����������������������������������100
M-9496 �������������������������������������91 M-9544 �������������������������������������93 M-9587-H ���������������������������������96 M-9641 �����������������������������������100
M-9497 �������������������������������������91 M-9544-H ���������������������������������93 M-9588 �������������������������������������96 M-9642 �����������������������������������100
M-9498 �������������������������������������91 M-9545 �������������������������������������93 M-9588-H ���������������������������������96 M-9643 �����������������������������������100
M-9499 �������������������������������������91 M-9545-H ���������������������������������93 M-9589 �������������������������������������96 M-9644 �������������������������������������99
M-9500 �������������������������������������91 M-9546 �������������������������������������93 M-9589-H ���������������������������������96 M-9644-H ���������������������������������99
M-9501 �������������������������������������91 M-9546-H ���������������������������������93 M-9590 �������������������������������������96 M-9645 �������������������������������������99
M-9502 �������������������������������������91 M-9550 �������������������������������������93 M-9590-H ���������������������������������96 M-9645-H ���������������������������������99
M-9503 �������������������������������������91 M-9550-H ���������������������������������93 M-9591 �������������������������������������96 M-9646 �������������������������������������99
M-9504 �������������������������������������91 M-9552 �������������������������������������93 M-9591-H ���������������������������������96 M-9646-H ���������������������������������99
M-9505 �������������������������������������91 M-9552-H ���������������������������������93 M-9592 �������������������������������������96 M-9647 �������������������������������������99
M-9506 �������������������������������������91 M-9554 �������������������������������������93 M-9592-H ���������������������������������96 M-9647-H ���������������������������������99
M-9507 �������������������������������������91 M-9554-H ���������������������������������93 M-9594 �����������������������������������100 M-9648 �������������������������������������99
M-9508 �������������������������������������91 M-9555 �������������������������������������93 M-9594-H �������������������������������100 M-9648-H ���������������������������������99
Section 14
M-10833 ���������������������������������127 TW90CIEZ ��������������������������������181
Indexes
M-10702 ���������������������������������105 M-10778 ���������������������������������132 M-10834 ���������������������������������127 TW90EZ ����������������������������������181
M-10703 ���������������������������������105 M-10779 ���������������������������������132 M-10835 ���������������������������������127 TW90REZ ��������������������������������181
M-10704 ���������������������������������105 M-10780 ���������������������������������106 M-10836 ���������������������������������127 TW115CIEZ ������������������������������181
M-10705 ���������������������������������105 M-10781 ���������������������������������106 M-10837 ���������������������������������127 TW115EZ ��������������������������������181
M-10706 ���������������������������������105 M-10782 ���������������������������������107 M-10838 ���������������������������������127 TW115REZ ������������������������������181
M-10707 ���������������������������������105 M-10783 ���������������������������������108 M-10839 ���������������������������������127 TW150EZ ��������������������������������181
M-10708 ���������������������������������105 M-10784 ���������������������������������109 M-10840 ���������������������������������127 TW150REZ ������������������������������181
M-10709 ���������������������������������105 M-10785 ���������������������������������109 M-10841 ���������������������������������127 TW200EZ ��������������������������������181
M-10710 ���������������������������������105 M-10786 ���������������������������������110 M-10842 ���������������������������������127 TW200REZ ������������������������������181
M-10711 ���������������������������������105 M-10787 ���������������������������������110 M-10843 ���������������������������������127 TW250EZ ��������������������������������181
M-10712 ���������������������������������105 M-10788 ���������������������������������111 M-10844 ���������������������������������127 TW250REZ ������������������������������181
M-10721 ���������������������������������121 M-10789 ���������������������������������111 M-10845 ���������������������������������127 TW500EZ ��������������������������������181
M-10722 ��������������������������������121 M-10790 ���������������������������������112 M-10846 ���������������������������������127 TW500REZ ������������������������������181
M-10723 ���������������������������������121 M-10791 ���������������������������������112 M-10847 ���������������������������������127
M-10724 ���������������������������������121 M-10792 ���������������������������������115 M-10848 ���������������������������������127
M-10725 ���������������������������������121 M-10793 ���������������������������������116 M-10849 ���������������������������������127
M-10726 ���������������������������������121 M-10794 ���������������������������������116 M-10850 ���������������������������������127
M-10727 ���������������������������������121 M-10795 ���������������������������������117 M-10851 ���������������������������������127
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