Hidrocontrol Valvula Hyva - V - MDCV - HC-D4 - Catalogue - HC-D4 - Sectional - Valves
Hidrocontrol Valvula Hyva - V - MDCV - HC-D4 - Catalogue - HC-D4 - Sectional - Valves
HC-D4 Series
Sectional Directional Control Valve
INSERIRE
HOW ORDERITALIANO - INSERIRE TITOLO INGLESE
TO TITOLO
Order example:
HC-D4/1 IR 001 (150) A G04 W001A H001 F001A RP G04 01PA(120) 05PB TJ A G04
A B C D
OUTLET
WORK SECTION
INLET
D: OUTLET ARRANGEMENT
TJ = outlet type
A G04 = outlet and thread position
Tie rod kit allows the correct assembling of HC-D4. Tie rods length depends on number of sections.
Tie-rod kit
35 Nm
Tie-rod clamping torque
3,6 Kgf
NOTE: each valve is assembled with N° 4 tie rod kits including a tie rod, two nuts and two washers.
D
INSERIRE
IMENSIONS
TITOLO ITALIANO - INSERIRE TITOLO INGLESE
Standard thread
OUTLET (T)
PNEUMATIC PILOT
INLET (P)
HYDRAULIC PILOT
Thread (BSP)
PORTS
ISO-228
G 1/4
Hydraulic pilot G 1/4
G 1/8
Pneumatic pilot
G 1/8
Ordering codes
1/2” BSP 3/4”-16 UNF 7/8”-14 UNF M18 x 1,5 M22 x 1,5
Sectional Valve
Dimensional drawing:
101.5 155
87 37.5 40 40 37.5
45
32
φ 8.5
φ 8.5
D4
237.5
108
81
130
P
HC
φ 8.5
φ 8.5
47.5
65.5
15
15
19.5 19.5
14
floating
7.5 X 7.5
57.5 26 32
115.5 Y
VARIABLE DIMENSIONS
WEIGHTS
Type D4/1 D4/2 D4/3 D4/4 D4/5 D4/6 D4/7 D4/8 D4/9 D4/10 D4/11 D4/12
Kg 8 10,8 13,7 16,5 19,4 22,3 25,2 28 30,8 33,7 36,6 39,5
lb 17,6 23,8 30,2 36.4 42,8 49,2 55,6 61,8 67,9 74,3 80,7 87,1
INSERIRE
H TITOLO
YDRAULIC ITALIANO - INSERIRE
SPECIFICATIONS TITOLO INGLESE
Parallel circuit A B A B A B
Parallel-Tandem circuit A B A B A B
When the spool is operated it intercepts the switch gallery by
diverting the flow of oil to service ports A or B.
T P
The tandem circuit is powered by the switch gallery thus per-
mitting the use of just one work section at a time. The sec-
tion downstream from the tandem section that has been
actuated does not operate, the upstream section has priority.
RP RT RP
Series circuit
AB AB AB
When the spool is operated it intercepts the switch gallery by
diverting the flow of oil to service ports A or B. The oil that
flows back from the actuator is carried to the switch gallery T P
thus making it available to the service ports downstream
from the series section. The pressure drop downstream is
added to the pressure drop of the section itself.
RP RS RP
Carry-over connection (HPCO)
T AB AB AB
This option, available on all HC-D4, allows the monoblock to
feed a second valve, by extending the free flow channel.
In this configuration, the valve needs a separated port for
the connection to tank. P
HPCO
IT IS POSSIBLE TO TRANSFORM SECTIONAL VALVE
FROM STANDARD TO HPCO VERSION JUST BY ORDE-
RING THE APPROPRIATE CONIC PLUG 1/4” x 13 (CODE
413010203)
HPCO P
T
INSERIRE TITOLO ITALIANO - INSERIRE
YPICAL CURVES TITOLO INGLESE
Pressure drop (P - T)
OUT IN
∆p
psi bar
580 40
D4/12
435 30 D4/9
290 20 D4/6
D4/3
145 10
D4/1
0 0
0 20 40 60 80 100 110 l/min
Qp
0 5.3 10.6 15.9 21.2 26.5 29 US-GPM
OUT IN
∆p
psi bar
232 16
D4/12
174 12 D4/1
116 8
58 4
0 0
0 20 40 60 80 100 110 l/min
Qp
0 5.3 10.6 15.9 21.2 26.5 29 US-GPM
OUT IN
p
psi bar
362 25
D4/12
275 19 D4/9
D4/6
188 13 D4/3
D4/1
101 7
0 0
0 20 40 60 80 100 110 l/min
Qp
0 5.3 10.6 15.9 21.2 26.5 29 US-GPM
NOTE: indicated values have been tested with standard sectional valve and W001A spools.
∆p
psi bar
5800 400
0 0
0 10 20 30 40 50 60 70 80 l/min
Qp
0 2.6 5.2 7.9 10.5 13.2 15.8 18.5 21.1 US-GPM
∆p
psi bar
5800 400
Setting ranges
4350 300
(A) = 30/350 bar
2900 200
1450 100
0 0
0 10 20 30 40 50 60 70 80 l/min
Qp
0 2.6 5.2 7.9 10.5 13.2 15.8 18.5 21.1 US-GPM
∆p
psi bar
5800 400
Setting ranges
TINSERIRE TITOLO
YPICAL CURVES ITALIANO - INSERIRE TITOLO INGLESE
∆p
psi bar
145 10
116 8
87 6
58 4
29 2
0 0
0 10 20 30 40 50 60 70 80 l/min
Qp
0 2.6 5.2 7.9 10.5 13.2 15.8 18.5 21.1 US-GPM
p
psi bar
261 18
232 16
174 12
116 8
58 4
0 0
0 10 20 30 40 50 60 70 80 l/min
Qp
0 2.6 5.2 7.9 10.5 13.2 15.8 18.5 21.1 US-GPM
Stroke
in mm
0.24 6
0.20 5
0.16 4
0.12 3
0.08 2
0.04 1
0 0
0 4 8 12 16 20 22 bar
∆p
0 101.6 203.2 304.8 406.4 508 558.8 psi
NOTE: the graphic show the spool stroke as a function of the pressure operating.
Order example:
PLUG KIT
IR inlet side
Inlet side
IL
IR
INLET
NSERIRE TITOLO ITALIANO - INSERIRE
ARRANGEMENT TITOLO INGLESE
Valves identification
TYPE DESIGN DIAGRAM DESCRIPTION TYPE DESIGN DIAGRAM DESCRIPTION
1 7
Direct acting Solenoid dump
T P
pressure relief
valve (12 Vdc)
valve
2 8
Pilot operated Solenoid dump
T P pressure relief T P
valve (24 Vdc)
valve
3 9
Relief valve Solenoid dump
T P
plugged valve (26 Vdc)
4 10
Hydraulic lock or
T P Main anticavitation brake valve
check valve T
P X
5 11
2 stage pilot Plug with pressure
P
T P operated relief x
gauge connection
valve
6
x Externally piloted
T P valve
B
Valve arrangement on inlet section
Valves combination
001 002 003 004 005 006 007 008 009 010 011 012 013 014
1A-3B 1A-4B 1A-6B 1A-7B 1A-8B 1A-9B 1A-10B 1A-11B 2A-3B 2A-4B 2A-6B 2A-7B 2A-8B 2A-9B
015 016 017 018 019 020 021 022 023 024 025 026 027 028
2A-10B 2A-11B 3A-1B 3A-2B 3A-3B 3A-4B 3A-5B 3A-6B 3A-7B 3A-8B 3A-9B 3A-10B 3A-11B 4A-1B
029 030 031 032 033 034 035 036 037 038 039 040 041 042
4A-2B 4A-3B 4A-5B 4A-6B 4A-7B 4A-8B 4A-9B 4A-10B 4A-11B 5A-3B 5A-4B 5A-6B 5A-7B 5A-8B
043 044 045 046 047 048 049 050 051 052 053 054 055 056
5A-3B 5A-10B 5A-11B 6A-1B 6A-2B 6A-3B 6A-4B 6A-5B 6A-10B 6A-11B 7A-1B 7A-2B 7A-3B 7A-4B
057 058 059 060 061 062 063 064 065 066 067 068 069 070
7A-5B 7A-10B 7A-11B 8A-1B 8A-2B 8A-3B 8A-4B 8A-5B 8A-10B 8A-11B 9A-1B 9A-2B 9A-3B 9A-4B
071 072 073 074 075 076 077 078 079 080 081 082 083 084
9A-5B 9A-10B 9A-11B 10A-1B 10A-2B 10A-3B 10A-4B 10A-5B 10A-6B 10A-7B 10A-8B 10A-9B 10A-11B 11A-1B
P
Upper inlet
A
M01 G04 U03 U04
P
Upper inlet - P1 with pressure-gauge connection 1/4” BSP
B
M01 G04 U03 U04 P1
C P
M01 G04 U03 U04
P1
D
Central side inlet - P1 with pressure-gauge connection 1/4” BSP
INSERIRE
W TITOLO
ORK SECTION ITALIANO - INSERIRE TITOLO INGLESE
Order example:
VALVE PLUGGED
ANTISHOCK VALVE
PROTECTED LEVER
SPOOL
Spools identification
B o A
3 positions double-acting W001
T P
B o A
3 positions double-acting A and B to tank W002
T P
B o A
3 positions double-acting A to tank B blocked W003
T P
B o A
3 positions double-acting A blocked B to tank W004
T P
Spools identification
o A
3 positions single-acting on A W005
T P
B o
NOTE: W012, W013 and W014 spools need a special machining on the valve body.
INSERIRE
A
S LLESTIMENTO
POOL TITOLOENTRATA
TYPE -A
ITALIANO - LLESTIMENTO
INSERIRE TITOLO
ENTRATA
INGLESE
Spool type
STANDARD METERED
A B
W001A
Spool 3 positions double-acting
STANDARD
W001B
Spool 3 positions double-acting
METERED
Order example
W002A J10
M10
M10
83.5
72.5
Protected lever
H001
D.8
8
45.5
53.5
Allen wrench 4 - 6 Nm
Allen wrench 4 - 6 Nm
75 75
280
S
INSERIRE
T POOL
IPOLOGIA
ACTUATION
TITOLO
CURSORE - TIPOLOGIA
ITALIANO - INSERIRE
CURSORE
TITOLO INGLESE
69 Allen wrench 4 - 6 Nm
Allen wrench 4 - 6 Nm
30
90
274
Allen wrench 4 - 6 Nm
Allen wrench 4 - 6 Nm
56 90
276
Allen wrench 4 - 6 Nm
INSERIRE
S TITOLO ITALIANO - INSERIRE
POOL ACTUATION TITOLO INGLESE
83
Fulcrum side
RIGHT SIDE INLET, FULCRUM ON 1st SECTION RIGHT SIDE INLET, FULCRUM ON 2nd SECTION
(compulsory code for second section: H120) (compulsory code for first section: H120)
2A 2B 1B 1A
H120 1A
H009 H010 2A
H120
second section first section second section first section
LEFT SIDE INLET, FULCRUM ON 1st SECTION LEFT SIDE INLET, FULCRUM ON 2nd SECTION
(compulsory code for second section: H120) (compulsory code for first section: H120)
1B 2B
2B 2A 1A 1B
H011 1A
H120 H120 2A
H012
first section second section first section second section
K2(N)
Preloading
K1(N)
End of stroke Stroke
0 100%
A B C
Preloading Preloading Preloading
117,7 N 101 N 172,6 N
End of stroke End of stroke End of stroke
145,2 N 117,7 N 246,2 N
F001A
3 positions spring-centred spool
(standard spring)
F001B
3 positions spring-centred spool
(soft spring)
F001C
3 positions spring-centred spool
(heavy spring)
Allen wrench 4 - 6 Nm
42
Allen wrench 4 - 6 Nm
70
B
3 positions spring-centred spool B A F002A
detent in A and B 0
A
3 positions spring-centred spool
0
B0 A F003A
detent in A
B
3 positions spring-centred spool B A F004A
detent in B 0
4
4 positions spring-centred spool
0
B 0 A 4 F005A
detent in 4th position
(only for W012)
4
4 positions spring-centred spool
0
B 0 A 4 F006A
detent in 4th position
(only for W014)
Allen wrench 4 - 6 Nm
42
Allen wrench 4 - 6 Nm
70
2 positions detent in A A
spring-centred spool 0
0 A F011A F011B F011C
2 positions detent in B B
spring-centred spool
B0 F012A F012B F012C
0
Allen wrench 4 - 6 Nm
75
SINSERIRE TITOLO
POOL RETURN ITALIANO - INSERIRE
ACTION TITOLO INGLESE
53.5 61.5
1/8"G
Allen wrench 4 - 6 Nm
26
Allen wrench 4 - 6 Nm
128.5 29
Stroke (%)
The graphic shows the spool stroke as a function of the pneumatic pressure operating.
x x
128.5 29
B 0 A
A1 B1
Allen wrench 4 - 6 Nm
60 1/4"G
x
86 29
B 0 A Allen wrench 4 - 6 Nm
A1
62.5 1/4"G
x
99 29
B 0 A
B1 Allen wrench 4 - 6 Nm
INSERIRE
S ITALIANO - INSERIRE
TITOLOACTION
POOL RETURN TITOLO INGLESE
128.5 x x
29
B A
A1 B1
Allen wrench 4 - 6 Nm
60 1/4"G
M8
86 29 x
B 0 A
A1
Allen wrench 4 - 6 Nm
62.5 1/4"G
M8
99 29 x
B 0 A
B1
Allen wrench 4 - 6 Nm
12 VDC 3A
IP 65 da -25°C a +90°C
24 VDC 1,5 A
P
PIN 1 PIN 4
B A
1 4 2 3 1 4 2 3
1 4 2 3
63
27.5
Allen wrench 4 - 6 Nm
100
INSERIRE
S ITALIANO - INSERIRE
TITOLOACTION
POOL RETURN TITOLO INGLESE
It is suitable to have an 8 bar backpressure on the free flow channel to make the system working.
P1
Insert 1 mm orifice
T
P
It is suitable to have an 8 bar backpressure on the free flow channel to make the system working.
P1
Insert 1 mm orifice
T P
T = 1/4” BSP
Connector
DIN 43650
Allen wrench 4 - 6 Nm
145
P
49.5
T
26.5
Allen wrench 4 - 6 Nm
73
79
117
T = 1/4” BSP
Connector
DIN 43650
Allen wrench 4 - 6 Nm
140,5
P
45,5
T
25,5
81,5
87,5
128,5
Allen wrench 4 - 6 Nm
Electrohydraulic ON-OFF control stackable with electrohydraulic proportional control (F2600 = F2610)
Control kit already includes orfices to make spool displacement more gradual.
T = 1/4” BSP
Connector
DIN 43650
Allen wrench 4 - 6 Nm
154,5
P
45,5
T
25,5
81,5
87,5
128,5
Allen wrench 4 - 6 Nm
Proportional control kit, mechanically retrooperated, allows the maximum precision of positioning, limiting the
hysteresis.
The control is operated with PWM control of the current. PWM frequency suggested: 60-80 Hz
CURRENT REGULATIONS
DIMENSIONS
P P
F0500 F0520
F0510 F0530
T T
P - T = 1/4” BSP
DIMENSIONS
P P
F0500 F0520
F0510 F0530
T T
P - T = 1/4” BSP
Tie rod
Connection port
Spacer
ORDER EXAMPLE:
Complete valves with 3 sections F1600 requires a comple-
te tie-rod kit /3
Complete valves with 2 sections F1600 and 1 section with
F1500 (reducing valve) requires a complete tie-rod kit /4
SINSERIRE TITOLO
POOL RETURN ITALIANO - INSERIRE
ACTION TITOLO INGLESE
Allen wrench 4 - 6 Nm
104
A
Detent in A-B
kick-out for centre return F0170
0
Detent in A
kick-out for centre return F0180
0
Detent in B
kick-out for centre return F0190
0
Thread type
SERVICE PORTS (A - B)
A
INSERIRE VALVESITALIANO - INSERIRE
UXILIARYTITOLO TITOLO INGLESE
01 PA 01 PB
port (A) port (B)
ANTICAVITATION VALVE
02 PA 02 PB
port (A) port (B)
VALVE PLUGGED
05 PA 05 PB
port (A) port (B)
NOTE: sections designed to house auxiliary valve option require double choice on work ports A and B.
Always indicate setting value when using antishock auxiliary valves and combination valves:
Order example:
INTERMEDIATE INLET SECTION
Inlet side
Inlet (P1)
Outlet (T) Inlet (P) INTERMEDIATE INLET
SECTION
T P
P1
BE
BV*
(*) Omit the code for inlet positioning and type of thread
IINTERMEDIATE
NSERIRE TITOLO ITALIANO - INSERIRE
SECTIONS TITOLO INGLESE
TYPE E TYPE V
The intermediate inlet section is driven by two pumps The intermediate inlet section and the elements are driven
(P+P1). by a single pump (P).
The downstream elements can be set to a lower pressure The downstream elements can be set to a lower pressure
than those the upstream one by adjusting the pressure relief than those the upstream one by adjusting the pressure relief
valve of the intermediate section in question. valve of the intermediate section in question.
Valves identification
1 4
Direct acting
T P T P Main anticavitation
pressure relief
check valve
valve
2 11
Pilot operated
P Plug with pressure
T P pressure relief x gauge connection
valve
3
Relief valve
T P
plugged
Valve arrangement
009 = 2A-3B
B
Pressure relief valve in port A side
A
Plug replaces pressure relief valve in port B side
INLET SIDE
Valves combination
001 002 008 009 010 016 017 018 019 020 027 028 029 030
1A-3B 1A-4B 1A-11B 2A-3B 2A-4B 2A-11B 3A-1B 3A-2B 3A-3B 3A-4B 3A-11B 4A-1B 4A-2B 4A-3B
Inlet (P)
Upper inlet
A
M01 G04 U03 U04
Complete configuration samples for HC-D4 with intermediate inlet section (BE)
Intermediate section
Outlet Section
Inlet Section
Working Section
Working Section
HC-D4/2
IR 001 150 A G04 ....................................... Right inlet section
W001A H001 F001A RP GO4 ............................. Working section
BE 009 120 A G04 ........................... Intermediate inlet section
W001A H001 F001A RP GO4 ............................ Working section
TJ A GO4 .................................................... Outlet section
IINTERMEDIATE
NSERIRE TITOLO ITALIANO - INSERIRE
SECTIONS TITOLO INGLESE
Order example:
INTERMEDIATE OUTLET SECTION
PLUG KIT
PLUG KIT
Inlet side
Outlet (T)
T Inlet (P1) Inlet (P) INTERMEDIATE OUTLET
SECTION WITH SINGLE TANK
RETURN
P P
BF
T Outlet (T)
Inlet (P1) Inlet (P)
HPCO
Outlet (HPCO) INTERMEDIATE OUTLET SECTION
WITH TWO TANK RETURNS
P P
Outlet (HPCO)
BG
T
TYPE G
The section in question allows the flow of oil of the two
pumps to be piped in two outlets:
- HPCO for powering another directionale control valve
- T for discharge of the work ports
In order to obtain this, the two T need to be linked.
BF
Outlet (T)
Upper inlet
BG
Outlet (HPCO)
Upper outlet HPCO - front side A and rear side B to T
Outlet (T)
Complete configuration samples for HC-D4 with intermediate outlet section (BF)
Intermediate section
Intlet Section
Inlet Section
Working Section
Working Section
HC-D4/2
IR 009 150 A G04 ....................................... Right inlet section
W001A H001 F001A RP GO4 ............................. Working section
BF A G05 .................................. Intermediate inlet section
W001A H001 F001A RP GO4 ............................. Working section
IL 009 150 A G04 .......................................... Left inlet section
IINTERMEDIATE
NSERIRE TITOLO ITALIANO
FLOW - INSERIRE
DIVIDERS TITOLO INGLESE
Order example:
C001 C002
HYDRAULIC DIAGRAM
T P
Operating principle
The intermediate section of the flow divider allows sections of the divider itself to be powered, with a flow rate set by the
user and independent of the downstream load.
The excess flow may power another directional control valve be returned direct to tank.
Inlet Section
Working Section
Working Section
HC-D4/2
IR 001 150 A G04 ....................................... Right inlet section
W001A H001 F001A RP GO4 ............................. Working section
C 001 ............................... Intermediate inlet flow divider
W001A H001 F001A RP GO4 ............................. Working section
TJ A GO4 ............................................................... Outlet section
Order example:
1 outlet
PLUG KIT
PLUG KIT
PLUG KIT
Order example:
HPCO version outlet
PLUG KIT
PLUG KIT
PLUG KIT
CONIC PLUG
INSERIRE
O TITOLO ITALIANO - INSERIRE
UTLET SECTION TITOLO INGLESE
OUTLET SECTION
WITH SINGLE RETURN (T)
T P
RIGHT-SIDE INLET (P)
TJ
OUTLET SECTION
WITH SINGLE RETURN (T)
P T
LEFT-SIDE INLET (P)
TK
A
M02 G04 U03 U04
Central outlet
C
M02 G04 U03 U04 T
G
M02 G04 U03 U04 T
H
Rear outlet side B
Outlet (T)
T Outlet (HPCO) Inlet (P)
OUTLET SECTION
WITH TWO RETURN
P RIGHT-SIDED INLET (P)
HPCO
TM
Outlet (T)
T Inlet (P) Outlet (HPCO)
OUTLET SECTION
P WITH TWO RETURNS
HPCO LEFT-SIDED INLET (P)
TN
M
M02 G04 U03 U04
HPCO
HPCO upper outlet T (TANK) front outlet side A
N
M02 G04 U03 U04 T
P
M02 G04 U03 U04 T
Q
HPCO central outlet T (TANK) front outlet side A
IFNSERIRE
EATURESTITOLO ITALIANO - INSERIRE TITOLO INGLESE
Lever identification
M10
10
M10
10
L (mm) = 250
L (in) = 9,8
L
ZC
Lever with knob for joystick control
Order example
ZA M10 190
Lever length mm
Lever thread
Lever type
F A
D C
TABLE (X)
50 Nm 50 Nm
Assembly instructions
Since our directional control valve casings have symmetrical galleries, they can be converted from right-side inlet (IR) to
left-side inlet (IL) simply by turning the spool and relative controls through 180°.
This operation is not possible when using spool types: 012 - 013 - 014.
Recommended curve for our standard directional control valves A01 ( see remote controls catalogue).
Directional control valve with left inlet (IL) Directional control valve with right inlet (IR)
Product identification
An identification plate is put on every HC-D4 sectional valve.
SERIAL NUMBER
ORDERING CODE