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Hidrocontrol Valvula Hyva - V - MDCV - HC-D4 - Catalogue - HC-D4 - Sectional - Valves

The HC-D4 Series is a modular sectional directional control valve from Hydrocontrol S.p.A., designed for a maximum flow of 80 litres/min and operating pressure of 350 bar. It features numerous integrated options and configurations, allowing for flexibility in various applications, including parallel, tandem, and series circuits. The document includes specifications, ordering instructions, assembly details, and hydraulic circuit configurations.

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0% found this document useful (0 votes)
76 views47 pages

Hidrocontrol Valvula Hyva - V - MDCV - HC-D4 - Catalogue - HC-D4 - Sectional - Valves

The HC-D4 Series is a modular sectional directional control valve from Hydrocontrol S.p.A., designed for a maximum flow of 80 litres/min and operating pressure of 350 bar. It features numerous integrated options and configurations, allowing for flexibility in various applications, including parallel, tandem, and series circuits. The document includes specifications, ordering instructions, assembly details, and hydraulic circuit configurations.

Uploaded by

carlitosleonv
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CROSS

HC-D4 Series
Sectional Directional Control Valve

IGENERAL ITALIANO - INSERIRE


SPECIFICATIONS
NSERIRE TITOLO TITOLO INGLESE

Universal products and solutions

HC-D4 control valve belongs to the wide range of


Hydrocontrol S.p.A. modular sectional valves and is capable
of working with a maximum flow of 80 litres/min. at an ope-
rating pressure of 350 bar.

Numerous integrated valve features in addition to countless


configuration options make HC-D4 highly flexible and easily
adaptable to the widest applications range.

Sections are equipped with auxiliary valves and a wide


variety of interchangeable spools.

The possibility to make parallel, tandem and series circuit


and different conbinations between them, give an answer to
every requirement.

Standard working conditions Technical specifications

• FLOW RATE . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 GPM • WORKING SECTION NUMBER . . . . . . . . . . . . . . 1 - 12

• PRESSURE RATE . . . . . . . . . . . . . . . . . . . . . 5000 PSI • SPOOL STROKE . . . . . . . . . . . . . . . . . 0,236 + 0,236 in

• MAX PRESSURE ON (T) . . . . . . . . . . . . . . . . . 290 PSI • SPOOLS PITCH . . . . . . . . . . . . . . . . . . . . . . . . 1,576 in

• OPERATING TEMPERATURE . . . . . . . . . -25°C / +80°C

• KINEMATIC VISCOSITY . . . . . . . . . da 10 a 460 mm2/s

• CONTAMINATION LEVEL . . . . . . . . . . . 19/16 ISO 4406

• FILTRATION LEVEL . . . . . . . . . . . . . . . . . . . . 10 > 75

Fluid compatability Unit of measure - Conversion factors


TYPE OF FLUID TEMP. (C°) GASKET Systems / Unit METRIC BSP
(Oil and Solution) min max NBR VITON(*)
LENGTH 1 mm = 0,0394 in 1 in = 25,4 mm
Mineral oil MASS 1 kg = 2,205 lb 1 lb = 0,4536 kg
HPL (DIN 51524) -25 +80 • •
FORCE 1 Nm = 0,1020 kgf 1 kgf = 9,8067 Nm
Oil in water
emulsion HFA(*) +5 +55 • • 1 l = 0,2200 gal UK 1 gal UK = 4,546 l
VOLUME
Water in oil 1 i = 0,2642 gal US 1 gal US = 3,785 l
emulsion HFB(*) +5 +55 • • 1 bar = 100000 Pa 1 Pa = 0,00001 bar
PRESSURE
Polyglycol-based 1 bar = 14,5 psi 1 psi = 0.0689 bar
aqueous sol. HFC(*) -25 +60 •
Ester of phosphoric
acid HCD(*) -20 +150 •
(*) : for this application, please contact our technical sales office.
NBR : nitrile rubber compatible with mineral-bases oils ASTIM 1
VITON : fluorinated elastomer for use at high temperature, compatible with
fluids ASTIM 1 and ASTIM 3 .

www.crosshydraulics.com.au Section 1.258


CROSS
HC-D4 Series
Sectional Directional Control Valve

INSERIRE
HOW ORDERITALIANO - INSERIRE TITOLO INGLESE
TO TITOLO

Order example:

HC-D4/1 IR 001 (150) A G04 W001A H001 F001A RP G04 01PA(120) 05PB TJ A G04

A B C D

OUTLET

WORK SECTION

INLET

A: SECTIONAL CONTROL VALVE TYPE


D4 = product type
/1 = number of sections
B: INLET ARRANGEMENT
IR 001 = inlet side and valve type
150 = setting (bar)
A G04 = inlet and thread position
C: WORK SECTION ARRANGEMENT
W001A = spool
H001 = spool actuation
F001A = spool return action
RP G04 = type and thread section
01PA120 = auxiliary valve (port A)
05PB = auxiliary valve (port B)
NOTE: ordering row C must be repeated for every work
section.

D: OUTLET ARRANGEMENT
TJ = outlet type
A G04 = outlet and thread position

www.crosshydraulics.com.au Section 1.259


CROSS
HC-D4 Series
Sectional Directional Control Valve

Assembly specifications INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Tie rod kit allows the correct assembling of HC-D4. Tie rods length depends on number of sections.

Tie-rod kit

TIE ROD LENGTH (in)


Type /1 /2 /3 /4 /5 /6 /7 /8 /9 /10 /11 /12
mm 140 180 220 260 300 340 380 420 460 500 540 580
in 5,5 7,1 8,7 10,3 11,9 13,5 14,1 16,7 18,3 19,9 21,5 23,1

35 Nm
Tie-rod clamping torque
3,6 Kgf

NOTE: each valve is assembled with N° 4 tie rod kits including a tie rod, two nuts and two washers.

www.crosshydraulics.com.au Section 1.260


CROSS
HC-D4 Series
Sectional Directional Control Valve

D
INSERIRE
IMENSIONS
TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Standard thread

PORT (B) PORT (A)

OUTLET (T)

PNEUMATIC PILOT
INLET (P)

HYDRAULIC PILOT

Thread (BSP) Thread (SAE UN-UNF) Thread (METRIC)


PORTS
ISO-228 ISO-725 ISO-262

Inlet P G 1/2 3/4”-16 UNF / 7/8”-14 UNF M18 x 1,5


Ports A - B G 1/2 3/4”-16 UNF / 7/8”-14 UNF M18 x 1,5
Outlet T G 1/2 3/4”-16 UNF / 7/8”-14 UNF M22 x 1,5
Carry-over HPCO G 1/2 3/4”-16 UNF / 7/8”-14 UNF M22 x 1,5

Thread (BSP)
PORTS
ISO-228

G 1/4
Hydraulic pilot G 1/4

G 1/8
Pneumatic pilot
G 1/8

Ordering codes

1/2” BSP 3/4”-16 UNF 7/8”-14 UNF M18 x 1,5 M22 x 1,5

G04 U03 U04 M01 M02

Sectional Valve

www.crosshydraulics.com.au Section 1.261


CROSS
HC-D4 Series
Sectional Directional Control Valve

DIMENSIONS INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Dimensional drawing:

101.5 155
87 37.5 40 40 37.5
45
32

φ 8.5
φ 8.5
D4

237.5

108
81
130
P

HC

φ 8.5
φ 8.5

47.5
65.5
15
15

19.5 19.5
14

floating
7.5 X 7.5
57.5 26 32
115.5 Y

VARIABLE DIMENSIONS

Type /1 /2 /3 /4 /5 /6 /7 /8 /9 /10 /11 /12


X (mm) 114 154 194 234 274 314 354 394 434 474 514 554
X (in) 4,5 6,1 7,6 9,2 10,8 12,4 14 15,5 17,1 18,7 20,2 21,8
Y (mm) 129 169 209 249 289 329 369 409 449 489 529 569
Y (in) 5,1 6,7 8,2 9,8 11,4 13 14,6 16,1 17,7 19,3 20,8 22,4

WEIGHTS

Type D4/1 D4/2 D4/3 D4/4 D4/5 D4/6 D4/7 D4/8 D4/9 D4/10 D4/11 D4/12
Kg 8 10,8 13,7 16,5 19,4 22,3 25,2 28 30,8 33,7 36,6 39,5
lb 17,6 23,8 30,2 36.4 42,8 49,2 55,6 61,8 67,9 74,3 80,7 87,1

www.crosshydraulics.com.au Section 1.262


CROSS
HC-D4 Series
Sectional Directional Control Valve

INSERIRE
H TITOLO
YDRAULIC ITALIANO - INSERIRE
SPECIFICATIONS TITOLO INGLESE

Parallel circuit A B A B A B

When the spool is operated it intercepts the switch gallery by


diverting the flow of oil to service ports A or B. If two or more
T P
spools are actuated at the same time, the oil will power the
service port that has the lower load by selecting the path
with the least resistance; by throtting the spools, the flow of
oil can be divided between two or more service ports.
RP RP RP

Parallel-Tandem circuit A B A B A B
When the spool is operated it intercepts the switch gallery by
diverting the flow of oil to service ports A or B.
T P
The tandem circuit is powered by the switch gallery thus per-
mitting the use of just one work section at a time. The sec-
tion downstream from the tandem section that has been
actuated does not operate, the upstream section has priority.
RP RT RP

Series circuit
AB AB AB
When the spool is operated it intercepts the switch gallery by
diverting the flow of oil to service ports A or B. The oil that
flows back from the actuator is carried to the switch gallery T P
thus making it available to the service ports downstream
from the series section. The pressure drop downstream is
added to the pressure drop of the section itself.
RP RS RP
Carry-over connection (HPCO)
T AB AB AB
This option, available on all HC-D4, allows the monoblock to
feed a second valve, by extending the free flow channel.
In this configuration, the valve needs a separated port for
the connection to tank. P
HPCO
IT IS POSSIBLE TO TRANSFORM SECTIONAL VALVE
FROM STANDARD TO HPCO VERSION JUST BY ORDE-
RING THE APPROPRIATE CONIC PLUG 1/4” x 13 (CODE
413010203)

INLET SECTION WITH HPCO VERSION

HPCO P

CONIC PLUG POSITION


(413010203)

www.crosshydraulics.com.au Section 1.263


CROSS
HC-D4 Series
Sectional Directional Control Valve

T
INSERIRE TITOLO ITALIANO - INSERIRE
YPICAL CURVES TITOLO INGLESE

Pressure drop (P - T)

OUT IN
∆p
psi bar
580 40
D4/12

435 30 D4/9

290 20 D4/6

D4/3
145 10
D4/1
0 0
0 20 40 60 80 100 110 l/min
Qp
0 5.3 10.6 15.9 21.2 26.5 29 US-GPM

Pressure drop (P - A/B)

OUT IN
∆p
psi bar
232 16
D4/12

174 12 D4/1

116 8

58 4

0 0
0 20 40 60 80 100 110 l/min
Qp
0 5.3 10.6 15.9 21.2 26.5 29 US-GPM

Pressure drop (A/B - T)

OUT IN
p
psi bar
362 25
D4/12
275 19 D4/9
D4/6
188 13 D4/3
D4/1
101 7

0 0
0 20 40 60 80 100 110 l/min
Qp
0 5.3 10.6 15.9 21.2 26.5 29 US-GPM

NOTE: indicated values have been tested with standard sectional valve and W001A spools.

www.crosshydraulics.com.au Section 1.264


CROSS
HC-D4 Series
Sectional Directional Control Valve

TYPICAL CURVES INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Direct relief valve curve

∆p
psi bar
5800 400

4350 300 Setting ranges

(A) = 120/150 bar


2900 200 (B) = 151/200 bar
(C) = 201/250 bar
1450 100 (D) = 251/350 bar

0 0
0 10 20 30 40 50 60 70 80 l/min
Qp
0 2.6 5.2 7.9 10.5 13.2 15.8 18.5 21.1 US-GPM

Pilot operated relief valve curve

∆p
psi bar
5800 400

Setting ranges
4350 300
(A) = 30/350 bar
2900 200

1450 100

0 0
0 10 20 30 40 50 60 70 80 l/min
Qp
0 2.6 5.2 7.9 10.5 13.2 15.8 18.5 21.1 US-GPM

Antishock valve curve

∆p
psi bar
5800 400
Setting ranges

4350 300 (A) = 40/120 - at full flow


(B) = 121/150 - at full flow
2900 200 25-A / 95-A - at minimum flow
(C) = 151/250 - at full flow
96-A / 220-A - at minimum flow
1450 100 (D) = 251/350 - at full flow
221-A / 280-A - at minimum flow
0 0
0 10 20 30 40 50 60 70 80 l/min
Qp
0 2.6 5.2 7.9 10.5 13.2 15.8 18.5 21.1 US-GPM

www.crosshydraulics.com.au Section 1.265


CROSS
HC-D4 Series
Sectional Directional Control Valve

TINSERIRE TITOLO
YPICAL CURVES ITALIANO - INSERIRE TITOLO INGLESE

Main anticavitation valve curve

∆p
psi bar
145 10

116 8

87 6

58 4

29 2

0 0
0 10 20 30 40 50 60 70 80 l/min
Qp
0 2.6 5.2 7.9 10.5 13.2 15.8 18.5 21.1 US-GPM

Anticavitation check valve curve

p
psi bar
261 18
232 16

174 12

116 8

58 4

0 0
0 10 20 30 40 50 60 70 80 l/min
Qp
0 2.6 5.2 7.9 10.5 13.2 15.8 18.5 21.1 US-GPM

Hydraulic pilot control curve

Stroke
in mm
0.24 6
0.20 5
0.16 4
0.12 3
0.08 2
0.04 1
0 0
0 4 8 12 16 20 22 bar
∆p
0 101.6 203.2 304.8 406.4 508 558.8 psi

NOTE: the graphic show the spool stroke as a function of the pressure operating.

www.crosshydraulics.com.au Section 1.266


CROSS
HC-D4 Series
Sectional Directional Control Valve

INLET SECTION INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Order example:

RELIEF VALVE PLUGGED

DIRECT ACTING PRESSURE

PLUG KIT

IR inlet side

001 valve arrangement

(150) setting direct acting pressure valve

A G04 inlet and thread position

Inlet side

HYDRAULIC DIAGRAM LAYOUT DESCRIPTION + CODE

Inlet (P) Outlet (T)

LEFT INLET SECTION


P T

IL

Outlet (T) Inlet (P)

RIGHT INLET SECTION


T P

IR

www.crosshydraulics.com.au Section 1.267


CROSS
HC-D4 Series
Sectional Directional Control Valve

INLET
NSERIRE TITOLO ITALIANO - INSERIRE
ARRANGEMENT TITOLO INGLESE

Valves identification
TYPE DESIGN DIAGRAM DESCRIPTION TYPE DESIGN DIAGRAM DESCRIPTION

1 7
Direct acting Solenoid dump
T P
pressure relief
valve (12 Vdc)
valve

2 8
Pilot operated Solenoid dump
T P pressure relief T P
valve (24 Vdc)
valve

3 9
Relief valve Solenoid dump
T P
plugged valve (26 Vdc)

4 10
Hydraulic lock or
T P Main anticavitation brake valve
check valve T
P X

5 11
2 stage pilot Plug with pressure
P
T P operated relief x
gauge connection
valve

6
x Externally piloted
T P valve

B
Valve arrangement on inlet section

Example: 009 = 2A-3B


A
Pressure relief valve in port A side

Plug replaces pressure relief valve in port B side

The code identifies: with a number, the type of valve;


with a letter, its position on the inlet section.
(A) = spool action side INLET SIDE
(B) = spool return action side

www.crosshydraulics.com.au Section 1.268


CROSS
HC-D4 Series
Sectional Directional Control Valve

INLET ARRANGEMENT INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Valves combination
001 002 003 004 005 006 007 008 009 010 011 012 013 014
1A-3B 1A-4B 1A-6B 1A-7B 1A-8B 1A-9B 1A-10B 1A-11B 2A-3B 2A-4B 2A-6B 2A-7B 2A-8B 2A-9B

015 016 017 018 019 020 021 022 023 024 025 026 027 028
2A-10B 2A-11B 3A-1B 3A-2B 3A-3B 3A-4B 3A-5B 3A-6B 3A-7B 3A-8B 3A-9B 3A-10B 3A-11B 4A-1B

029 030 031 032 033 034 035 036 037 038 039 040 041 042
4A-2B 4A-3B 4A-5B 4A-6B 4A-7B 4A-8B 4A-9B 4A-10B 4A-11B 5A-3B 5A-4B 5A-6B 5A-7B 5A-8B

043 044 045 046 047 048 049 050 051 052 053 054 055 056
5A-3B 5A-10B 5A-11B 6A-1B 6A-2B 6A-3B 6A-4B 6A-5B 6A-10B 6A-11B 7A-1B 7A-2B 7A-3B 7A-4B

057 058 059 060 061 062 063 064 065 066 067 068 069 070
7A-5B 7A-10B 7A-11B 8A-1B 8A-2B 8A-3B 8A-4B 8A-5B 8A-10B 8A-11B 9A-1B 9A-2B 9A-3B 9A-4B

071 072 073 074 075 076 077 078 079 080 081 082 083 084
9A-5B 9A-10B 9A-11B 10A-1B 10A-2B 10A-3B 10A-4B 10A-5B 10A-6B 10A-7B 10A-8B 10A-9B 10A-11B 11A-1B

085 086 087 088 089 090 091 092 093


11A-2B 11A-3B 11A-4B 11A-5B 11A-6B 11A-7B 11A-8B 11A-9B 11A-10B

Inlet and thread available

P
Upper inlet

A
M01 G04 U03 U04

P
Upper inlet - P1 with pressure-gauge connection 1/4” BSP

B
M01 G04 U03 U04 P1

Central side inlet

C P
M01 G04 U03 U04
P1

D
Central side inlet - P1 with pressure-gauge connection 1/4” BSP

M01 G04 U03 U04 P

www.crosshydraulics.com.au Section 1.269


CROSS
HC-D4 Series
Sectional Directional Control Valve

INSERIRE
W TITOLO
ORK SECTION ITALIANO - INSERIRE TITOLO INGLESE

Order example:

VALVE PLUGGED

ANTISHOCK VALVE

3 POSITION SPRING CENTRED


SPOOL

PROTECTED LEVER

SPOOL

W001A spool type

H001 spool actuation type

F001A spool return action type

RP G04 type and thread section

01PA auxiliary valve (port A)

(120) setting (port A)

05PB auxiliary valve (port B)

Spools identification

HYDRAULIC SCHEMATIC CIRCUIT DESCRIPTION CODE

B o A
3 positions double-acting W001
T P
B o A
3 positions double-acting A and B to tank W002
T P
B o A
3 positions double-acting A to tank B blocked W003
T P
B o A
3 positions double-acting A blocked B to tank W004
T P

www.crosshydraulics.com.au Section 1.270


CROSS
HC-D4 Series
Sectional Directional Control Valve

SPOOL TYPE INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Spools identification

o A
3 positions single-acting on A W005
T P
B o

3 positions single-acting on B W006


T P
o A
3 positions single-acting on A (A to tank) W007
T P
B o

3 positions single-acting on B (B to tank) W008


T P
B o A
3 positions double-acting with anticavitation valves W009
T P
B o A
3 positions double-acting switch port closed (A and B blocked) W010
T P
B o A
3 positions double-acting switch port closed (A and B to tank) W011
T P
B o A
4 positions double-acting with float in the 4 th position W012
T P
B o A
3 positions double-acting regenerative W013
T P
B o A
4 position double-acting regenerative in 4th position W014
T P
B o A
3 positions double-acting series W015
T P
B o A
3 positions double-acting series A and B to tank W016
T P
B o A
3 positions double-acting series A to tank B blocked W017
T P
B o A
3 positions double-acting series B to tank A blocked W018
T P

NOTE: W012, W013 and W014 spools need a special machining on the valve body.

www.crosshydraulics.com.au Section 1.271


CROSS
HC-D4 Series
Sectional Directional Control Valve

INSERIRE
A
S LLESTIMENTO
POOL TITOLOENTRATA
TYPE -A
ITALIANO - LLESTIMENTO
INSERIRE TITOLO
ENTRATA
INGLESE

Spool type

STANDARD METERED

A B

Spool identification example:

W001A
Spool 3 positions double-acting
STANDARD

W001B
Spool 3 positions double-acting
METERED

Spools with restricted service ports

HYDRAULIC SCHEMATIC CIRCUIT RESTRICTION ON DIAMETER (MM) CODE SECTION (MM 2)

B o A 0,10 J10 2,82


A-B IN T 0,15 J15 4,22
T P 0,20 J20 5,62

B o A 0,10 K10 2,82


A IN T 0,15 K15 4,22
T P 0,20 K20 5,62

B o A 0,10 Y10 2,82


B IN T 0,15 Y15 4,22
T P 0,20 Y20 5,62

Order example

W002A J10

Restriction on diameter (0,10 mm in A and B)

Spool 3 positions double-acting A and B to tank STANDARD

www.crosshydraulics.com.au Section 1.272


CROSS
HC-D4 Series
Sectional Directional Control Valve

SPOOL ACTUATION INSERIRE TIPOLOGIA


TITOLO ITALIANO - INSERIRE - SPOOL
CURSORETITOLO INGLESE
TYPE

Spool actuation identification


DIMENSIONS CLAMPING TORQUE

M10
M10
83.5
72.5

45.5 Allen wrench 4 - 6 Nm


65.5

DESCRIPTION ORDERING CODE

Protected lever
H001

Protected lever rotated 180° H002

DIMENSIONS CLAMPING TORQUE

D.8
8

45.5
53.5
Allen wrench 4 - 6 Nm

DESCRIPTION ORDERING CODE

Control without lever H004


DIMENSIONS CLAMPING TORQUE
1/4"G
1/4"G

Allen wrench 4 - 6 Nm
75 75
280

DESCRIPTION ORDERING CODE

Hydraulic actuation H005

NOTE: leave out the spool return action code

www.crosshydraulics.com.au Section 1.273


CROSS
HC-D4 Series
Sectional Directional Control Valve

S
INSERIRE
T POOL
IPOLOGIA
ACTUATION
TITOLO
CURSORE - TIPOLOGIA
ITALIANO - INSERIRE
CURSORE
TITOLO INGLESE

DIMENSIONS CLAMPING TORQUE


267
30

69 Allen wrench 4 - 6 Nm

DESCRIPTION ORDERING CODE

Protected vertical safety lever H015

Protected vertical safety lever rotated 180° H016

DIMENSIONS CLAMPING TORQUE


72.5

Allen wrench 4 - 6 Nm
30

90
274

DESCRIPTION ORDERING CODE

Protected horizontal safety lever H017

Protected horizontal safety lever rotated 180° H018

www.crosshydraulics.com.au Section 1.274


CROSS
HC-D4 Series
Sectional Directional Control Valve

SPOOL ACTUATION INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

DIMENSIONS CLAMPING TORQUE

Allen wrench 4 - 6 Nm

Allen wrench 4 - 6 Nm

56 90
276

DESCRIPTION ORDERING CODE

180° rotary control H114


Spool actuation identification
DIMENSIONS CLAMPING TORQUE

DESCRIPTION ORDERING CODE

Male clevis end H117


DIMENSIONS CLAMPING TORQUE

DESCRIPTION ORDERING CODE

Pin hole end H118


DIMENSIONS CLAMPING TORQUE

Allen wrench 4 - 6 Nm

DESCRIPTION ORDERING CODE

Prearrangement actuation cable (fast connection) H128

www.crosshydraulics.com.au Section 1.275


CROSS
HC-D4 Series
Sectional Directional Control Valve

INSERIRE
S TITOLO ITALIANO - INSERIRE
POOL ACTUATION TITOLO INGLESE

Joystick control identification

DIMENSIONS CLAMPING TORQUE

83

M10 Allen wrench 4 - 6 Nm


94

NOTE: lever has to be ordered separately

Fulcrum side

RIGHT SIDE INLET, FULCRUM ON 1st SECTION RIGHT SIDE INLET, FULCRUM ON 2nd SECTION
(compulsory code for second section: H120) (compulsory code for first section: H120)

ORDERING CODE ORDERING CODE


1B 2B

OUTLET INLET OUTLET INLET

2A 2B 1B 1A

H120 1A
H009 H010 2A
H120
second section first section second section first section

LEFT SIDE INLET, FULCRUM ON 1st SECTION LEFT SIDE INLET, FULCRUM ON 2nd SECTION
(compulsory code for second section: H120) (compulsory code for first section: H120)

ORDERING CODE ORDERING CODE

1B 2B

INLET OUTLET INLET OUTLET

2B 2A 1A 1B

H011 1A
H120 H120 2A
H012
first section second section first section second section

www.crosshydraulics.com.au Section 1.276


CROSS
HC-D4 Series
Sectional Directional Control Valve

S POOL RETURN ACTION INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Springs load values


Spool return kits have three different spring types; following the codes depending on spring loads:

K2(N)
Preloading

K1(N)
End of stroke Stroke
0 100%

STANDARD SPRING SOFT SPRING HEAVY SPRING

A B C
Preloading Preloading Preloading
117,7 N 101 N 172,6 N
End of stroke End of stroke End of stroke
145,2 N 117,7 N 246,2 N

Spool return kit identification example

F001A
3 positions spring-centred spool
(standard spring)

F001B
3 positions spring-centred spool
(soft spring)

F001C
3 positions spring-centred spool
(heavy spring)

www.crosshydraulics.com.au Section 1.277


CROSS
HC-D4 Series
Sectional Directional Control Valve

ISNSERIRE ITALIANO - INSERIRE


TITOLOACTION
POOL RETURN TITOLO INGLESE

Spools return identification

DIMENSIONS CLAMPING TORQUE

Allen wrench 4 - 6 Nm

42

DESCRIPTION ORDERING CODES

3 positions spring-centred spool


B 0 A F001A F001B F001C

DIMENSIONS CLAMPING TORQUE

Allen wrench 4 - 6 Nm

70

DESCRIPTION ORDERING CODES

B
3 positions spring-centred spool B A F002A
detent in A and B 0

A
3 positions spring-centred spool
0
B0 A F003A
detent in A

B
3 positions spring-centred spool B A F004A
detent in B 0

4
4 positions spring-centred spool
0
B 0 A 4 F005A
detent in 4th position
(only for W012)

4
4 positions spring-centred spool
0
B 0 A 4 F006A
detent in 4th position
(only for W014)

www.crosshydraulics.com.au Section 1.278


CROSS
HC-D4 Series
Sectional Directional Control Valve

SPOOL RETURN ACTION INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

DIMENSIONS CLAMPING TORQUE

Allen wrench 4 - 6 Nm

42

DESCRIPTION ORDERING CODES

2 positions in A spring-centred spool 0 A F009A F009B F009C

2 positions in B spring-centred spool B 0 F010A F010B F010C

DIMENSIONS CLAMPING TORQUE

Allen wrench 4 - 6 Nm

70

DESCRIPTION ORDERING CODES

2 positions detent in A A
spring-centred spool 0
0 A F011A F011B F011C

2 positions detent in B B
spring-centred spool
B0 F012A F012B F012C
0

DIMENSIONS CLAMPING TORQUE


M8

Allen wrench 4 - 6 Nm

75

DESCRIPTION ORDERING CODES

3 positions spring-centred spool


prearrangement dual command
B 0 A F013A F013B F013C

www.crosshydraulics.com.au Section 1.279


CROSS
HC-D4 Series
Sectional Directional Control Valve

SINSERIRE TITOLO
POOL RETURN ITALIANO - INSERIRE
ACTION TITOLO INGLESE

Pneumatic control classification

DIMENSIONS CLAMPING TORQUE

53.5 61.5
1/8"G
Allen wrench 4 - 6 Nm

26
Allen wrench 4 - 6 Nm
128.5 29

DESCRIPTION ORDERING CODES

Pneumatic control ON - OFF B 0 A F020A

Pneumatic control ON - OFF B 0 A F021A


rotated 180°

Proportional pneumatic control B 0 A F022A

Proportional pneumatic control B 0 A F023A


rotated 180°

PROPORTIONAL PNEUMATIC CONTROL SPECIFICATIONS

Stroke (%)

The graphic shows the spool stroke as a function of the pneumatic pressure operating.

www.crosshydraulics.com.au Section 1.280


CROSS
HC-D4 Series
Sectional Directional Control Valve

SPOOL RETURN ACTION INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

DIMENSIONS SPECIFICATIONS CLAMPING TORQUE

X in A1: it inhibits flow on port A


X in B1: it inhibits flow on port B
40 62.5 1/4"G

P max. = 350 bar


26

x x
128.5 29
B 0 A
A1 B1
Allen wrench 4 - 6 Nm

DESCRIPTION ORDERING CODES

Load limit in A and B F024A F024C

Load limit in A and B rotated 180°


F025A F025C
DIMENSIONS SPECIFICATIONS CLAMPING TORQUE

X in A1: it inhibits flow on port A

60 1/4"G

P max. = 350 bar


26

x
86 29
B 0 A Allen wrench 4 - 6 Nm
A1

DESCRIPTION ORDERING CODES

Load limit in A F026A F026C

Load limit in A rotated 180° F027A F027C


DIMENSIONS SPECIFICATIONS CLAMPING TORQUE

X in B1: it inhibits flow on port B

62.5 1/4"G

P max. = 350 bar


26

x
99 29
B 0 A
B1 Allen wrench 4 - 6 Nm

DESCRIPTION ORDERING CODES

Load limit in B F028A F028C

Load limit in B rotated 180° F029A F029C

www.crosshydraulics.com.au Section 1.281


CROSS
HC-D4 Series
Sectional Directional Control Valve

INSERIRE
S ITALIANO - INSERIRE
TITOLOACTION
POOL RETURN TITOLO INGLESE

DIMENSIONS SPECIFICATIONS CLAMPING TORQUE

X in A1: it inhibits flow on port A


X in B1: it inhibits flow on port B
40 62.5 1/4"G
M8

P max. = 350 bar


26

128.5 x x
29
B A
A1 B1
Allen wrench 4 - 6 Nm

DESCRIPTION ORDERING CODES

Load limit in A and B dual control F030A F030C

Load limit in A and Brotated 180° dual control F031A F031C


DIMENSIONS SPECIFICATIONS CLAMPING TORQUE

X in A1: it inhibits flow on port A

60 1/4"G
M8

P max. = 350 bar


26

86 29 x
B 0 A
A1
Allen wrench 4 - 6 Nm

DESCRIPTION ORDERING CODES

Load limit in A dual control F032A F032C

Load limit in A rotated 180°dual control F033A F033C


DIMENSIONS SPECIFICATIONS CLAMPING TORQUE

X in B1: it inhibits flow on port B

62.5 1/4"G
M8

P max. = 350 bar


26

99 29 x
B 0 A
B1
Allen wrench 4 - 6 Nm

DESCRIPTION ORDERING CODES

Load limit in B dual control F034A F034C

Load limit in B rotated 180°dual control F035A F035C

www.crosshydraulics.com.au Section 1.282


CROSS
HC-D4 Series
Sectional Directional Control Valve

SPOOL RETURN ACTION INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Electrical load limit kit specifications

POWER SUPPLY CONTACTS CAPACITY PROTECTION DEGREE TEMPERATURE RANGE

12 VDC 3A
IP 65 da -25°C a +90°C
24 VDC 1,5 A

Operational diagram Wiring diagram


( NORMALLY CLOSED CONTACTS)

P
PIN 1 PIN 4
B A
1 4 2 3 1 4 2 3
1 4 2 3

PIN 3 PIN 2 CONTROL PORT A NEUTRAL IN 0 CONTROL PORT B


T

In case of inductive loads it is advisable to connect the terminals of the work


port (solenoid) to a 200 VDC - 3A diode.
CONTROL in A e B = connect PIN 1-4 and 2-3
CONTROL in A = connect PIN 2-3
CONTROL in B = connect PIN 1-4

Electrical load limit kit identification


DIMENSIONS CLAMPING TORQUE

63
27.5

Allen wrench 4 - 6 Nm

100

DESCRIPTION ORDERING CODES

Electrical load limit


(normally closed contacts) F0360

Electrical load limit rotated 180°


(normally closed contacts) F0370

Electrical load limit


(normally open contacts) F0450

Electrical load limit rotated 180°


(normally open contacts) F0460

NOTE: A HIRSCHMANN female connector, type G4 W1F, is available on request.


(Code 413000045, to be ordered separately).

www.crosshydraulics.com.au Section 1.283


CROSS
HC-D4 Series
Sectional Directional Control Valve

INSERIRE
S ITALIANO - INSERIRE
TITOLOACTION
POOL RETURN TITOLO INGLESE

Electrohydraulic control specifications

MAX INLET PRESSURE REDUCED PRESSURE BACK PRESSURE ON T

350 bar 16 bar 3 bar

FILTERING DEGREE RECOMMENDED PILOT PIPE SIZE TEMPERATURE RANGE

25 µ absolute Ø 6 mm - 1/4”BSP -20° +80°

Electrohydraulic ON-OFF control with fixed pressure reducing valve

It is suitable to have an 8 bar backpressure on the free flow channel to make the system working.

P1
Insert 1 mm orifice
T
P

F1600 = F1610 F1500 = F1510 = F1520 = F1530

Electrohydraulic Proportional control with fixed pressure reducing valve

It is suitable to have an 8 bar backpressure on the free flow channel to make the system working.

P1
Insert 1 mm orifice
T P

F2600 = F2610 F2500 = F2510 = F2520 = F2530

www.crosshydraulics.com.au Section 1.284


CROSS
HC-D4 Series
Sectional Directional Control Valve

SPOOL RETURN ACTION INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Electrohydraulic control ON-OFF identification

DIMENSIONS CLAMPING TORQUE

T = 1/4” BSP
Connector
DIN 43650

Allen wrench 4 - 6 Nm
145

P
49.5

T
26.5

Allen wrench 4 - 6 Nm
73
79
117

DESCRIPTION ORDERING CODES

(12 VDC) (24 VDC)


3 positions
electrohydraulic control ON - OFF F0600 F0610
19 W - 1,58 A 19 W - 0,81 A

DIMENSIONS CLAMPING TORQUE

T = 1/4” BSP
Connector
DIN 43650

Allen wrench 4 - 6 Nm
140,5

P
45,5

T
25,5

81,5
87,5
128,5

Allen wrench 4 - 6 Nm

DESCRIPTION ORDERING CODES

(12 VDC) (24 VDC)


3 positions electrohydraulic control ON - OFF
(stackable with Proportional control) F1600 F1610
19 W - 1,58 A 19 W - 0,81 A

Electrohydraulic ON-OFF control stackable with electrohydraulic proportional control (F2600 = F2610)
Control kit already includes orfices to make spool displacement more gradual.

www.crosshydraulics.com.au Section 1.285


CROSS
HC-D4 Series
Sectional Directional Control Valve

SPOOL RETURN ACTION

Electrohydraulic control Proportional identification

DIMENSIONS CLAMPING TORQUE

T = 1/4” BSP
Connector
DIN 43650

Allen wrench 4 - 6 Nm
154,5

P
45,5

T
25,5

81,5
87,5
128,5
Allen wrench 4 - 6 Nm

DESCRIPTION ORDERING CODES

(12 VDC) (24 VDC)


3 positions
electrohydraulic control PROPORTIONAL F2600 F2610

Proportional control kit, mechanically retrooperated, allows the maximum precision of positioning, limiting the
hysteresis.
The control is operated with PWM control of the current. PWM frequency suggested: 60-80 Hz

CURRENT REGULATIONS

Nominal voltage (V) Resistance (R20 ) Current (min) Current (max)


(Ohm) (A) (A)
12 VDC 3,7 0,9 1,7
24 VDC 15,5 0,45 0,85

www.crosshydraulics.com.au Section 1.286


CROSS
HC-D4 Series
Sectional Directional Control Valve

SPOOL RETURN ACTION

Electrohydraulic control with fixed pressure reducing valve identification

DIMENSIONS

P P
F0500 F0520
F0510 F0530

T T

P - T = 1/4” BSP

DESCRIPTION ORDERING CODES

(12 VDC) (24 VDC)


Electrohydraulic control ON - OFF
(fixed pressure reducing valve) P-T inlet inside F0500 F0510
19 W - 1,58 A 19 W - 0,81 A

(12 VDC) (24 VDC)


Electrohydraulic control ON - OFF
(fixed pressure reducing valve) P inlet T outlet
F0520 F0530
19 W - 1,58 A 19 W - 0,81 A

Adaptable only F0600 = F0610 control kit

Electrohydraulic control ON - OFF (12 VDC) (24 VDC)


(fixed pressure reducing valve) P-T inlet inside F1500 F1510
19 W - 1,58 A 19 W - 0,81 A

(12 VDC) (24 VDC)


Electrohydraulic control ON - OFF
(fixed pressure reducing valve) P inlet T outlet F1520 F1530
19 W - 1,58 A 19 W - 0,81 A

Electrohydraulic control PROPORTIONAL (12 VDC) (24 VDC)


(fixed pressure reducing valve) P-T inlet inside F2500 F2510

(12 VDC) (24 VDC)


Electrohydraulic control PROPORTIONAL
(fixed pressure reducing valve) P inlet T outlet F2520 F2530

Adaptable only F0600, F0610, F2600, F2610 control kit

NOTE: F0500, F0510, F0520, F0530, F1500, F1510,


F1520, F1530, F2500, F2510, F2520 and F0530 control
kits can be used only with left inlet side monoblocks.

www.crosshydraulics.com.au Section 1.287


CROSS
HC-D4 Series
Sectional Directional Control Valve

SPOOL RETURN ACTION

Electrohydraulic control with fixed pressure reducing valve identification

DIMENSIONS

P P
F0500 F0520
F0510 F0530

T T

P - T = 1/4” BSP

DESCRIPTION ORDERING CODES

(12 VDC) (24 VDC)


Electrohydraulic control ON - OFF
(fixed pressure reducing valve) P-T inlet inside F0500 F0510
19 W - 1,58 A 19 W - 0,81 A

(12 VDC) (24 VDC)


Electrohydraulic control ON - OFF
(fixed pressure reducing valve) P inlet T outlet
F0520 F0530
19 W - 1,58 A 19 W - 0,81 A

Adaptable only F0600 = F0610 control kit

Electrohydraulic control ON - OFF (12 VDC) (24 VDC)


(fixed pressure reducing valve) P-T inlet inside F1500 F1510
19 W - 1,58 A 19 W - 0,81 A

(12 VDC) (24 VDC)


Electrohydraulic control ON - OFF
(fixed pressure reducing valve) P inlet T outlet F1520 F1530
19 W - 1,58 A 19 W - 0,81 A

Electrohydraulic control PROPORTIONAL (12 VDC) (24 VDC)


(fixed pressure reducing valve) P-T inlet inside F2500 F2510

(12 VDC) (24 VDC)


Electrohydraulic control PROPORTIONAL
(fixed pressure reducing valve) P inlet T outlet F2520 F2530

Adaptable only F0600, F0610, F2600, F2610 control kit

NOTE: F0500, F0510, F0520, F0530, F1500, F1510,


F1520, F1530, F2500, F2510, F2520 and F0530 control
kits can be used only with left inlet side monoblocks.

www.crosshydraulics.com.au Section 1.288


CROSS
HC-D4 Series
Sectional Directional Control Valve

SPOOL RETURN ACTION

Control tie rod assembly

The length of the control tie rod, will change depending on


the section numbers; in this way will be easy
install in the right way the sections and avoid any misas-
sembly.

Each kit is composed by 2 tie rods, 2 plug, 2 connection


ports and spacers according to the section number (see
pict.A)

Tie rod

Connection port

Spacer

NOTE: The control tie rod kit has to be always separately


Plug ordered.

Reducing valve, combined with electrohydraulic, electrop-


neumatic and proportional control kit has to be calculated as
a normal working section

ORDER EXAMPLE:
Complete valves with 3 sections F1600 requires a comple-
te tie-rod kit /3
Complete valves with 2 sections F1600 and 1 section with
F1500 (reducing valve) requires a complete tie-rod kit /4

www.crosshydraulics.com.au Section 1.289


CROSS
HC-D4 Series
Sectional Directional Control Valve

SINSERIRE TITOLO
POOL RETURN ITALIANO - INSERIRE
ACTION TITOLO INGLESE

Kick-out control specifications


• Special spool request
• Specify working pressure (50-350) bar

Kick-out control classification

DIMENSIONS CLAMPING TORQUE

Allen wrench 4 - 6 Nm

104

DESCRIPTION ORDERING CODES

A
Detent in A-B
kick-out for centre return F0170
0

Detent in A
kick-out for centre return F0180
0

Detent in B
kick-out for centre return F0190
0

www.crosshydraulics.com.au Section 1.290


CROSS
HC-D4 Series
Sectional Directional Control Valve

WORK SECTION TYPE INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Section work identification

DESCRIPTION ORDERING CODES

Parallel circuit section


RP

Tandem (conventional) circuit section


RT

Series circuit section


RS

Thread type

PORT (A) PORT (B)

SERVICE PORTS (A - B)

G04 U03 U04 M01

www.crosshydraulics.com.au Section 1.291


CROSS
HC-D4 Series
Sectional Directional Control Valve

A
INSERIRE VALVESITALIANO - INSERIRE
UXILIARYTITOLO TITOLO INGLESE

Auxiliary valves identification

ANTISHOCK VALVE (ARV)

HYDRAULIC SCHEMATIC ORDERING CODES

01 PA 01 PB
port (A) port (B)

SETTING RANGES (BAR)

Range (A) Range (B)


40 / 120 - at full flow 121 / 150 - at full flow
25 / 95 - at min. flow

Range (C) Range (D)


151 / 250 - at full flow 251 / 350 - at full flow
96 / 220 - at min. flow 221 / 280 - at min. flow

ANTICAVITATION VALVE

HYDRAULIC SCHEMATIC ORDERING CODES

02 PA 02 PB
port (A) port (B)

VALVE PLUGGED

HYDRAULIC SCHEMATIC ORDERING CODES

05 PA 05 PB
port (A) port (B)

NOTE: sections designed to house auxiliary valve option require double choice on work ports A and B.
Always indicate setting value when using antishock auxiliary valves and combination valves:

SETTING AT FULL FLOW = 01 PA 120


SETTING AT MIN. FLOW = 01 PA 120-A

www.crosshydraulics.com.au Section 1.292


CROSS
HC-D4 Series
Sectional Directional Control Valve

INTERMEDIATE SECTIONS INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Order example:
INTERMEDIATE INLET SECTION

RELIEF VALVE PLUGGED

DIRECT ACTING PRESSURE


RELIEF VALVE

BE intermediate inlet section type

009 valve arrangement

(150) setting direct acting pressure valve

A G04 inlet and thread position

Inlet side

HYDRAULIC DIAGRAM LAYOUT DESCRIPTION + CODE

Inlet (P1)
Outlet (T) Inlet (P) INTERMEDIATE INLET
SECTION
T P

P1
BE

Outlet (T) Inlet (P)


INTERMEDIATE SECTION
WITH PRESSURE RELIEF VALVE
T P

BV*

(*) Omit the code for inlet positioning and type of thread

www.crosshydraulics.com.au Section 1.293


CROSS
HC-D4 Series
Sectional Directional Control Valve

IINTERMEDIATE
NSERIRE TITOLO ITALIANO - INSERIRE
SECTIONS TITOLO INGLESE

Operation of intermediate inlet section

TYPE E TYPE V
The intermediate inlet section is driven by two pumps The intermediate inlet section and the elements are driven
(P+P1). by a single pump (P).
The downstream elements can be set to a lower pressure The downstream elements can be set to a lower pressure
than those the upstream one by adjusting the pressure relief than those the upstream one by adjusting the pressure relief
valve of the intermediate section in question. valve of the intermediate section in question.

Valves identification

TYPE DESIGN DIAGRAM DESCRIPTION TYPE DESIGN DIAGRAM DESCRIPTION

1 4
Direct acting
T P T P Main anticavitation
pressure relief
check valve
valve

2 11
Pilot operated
P Plug with pressure
T P pressure relief x gauge connection
valve

3
Relief valve
T P
plugged

Valve arrangement
009 = 2A-3B
B
Pressure relief valve in port A side

A
Plug replaces pressure relief valve in port B side

The code identifies: with a number, the type of valve;


with a letter, its position on the inlet section.
(A) = spool action side
(B) = spool return action side

INLET SIDE

www.crosshydraulics.com.au Section 1.294


CROSS
HC-D4 Series
Sectional Directional Control Valve

INTERMEDIATE SECTIONS INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Valves combination

001 002 008 009 010 016 017 018 019 020 027 028 029 030
1A-3B 1A-4B 1A-11B 2A-3B 2A-4B 2A-11B 3A-1B 3A-2B 3A-3B 3A-4B 3A-11B 4A-1B 4A-2B 4A-3B

037 084 085 086 087


4A-11B 11A-1B 11A-2B 11A-3B 11A-4B

Inlet and thread avalaible

Inlet (P)
Upper inlet

A
M01 G04 U03 U04

Complete configuration samples for HC-D4 with intermediate inlet section (BE)

Intermediate section
Outlet Section

Inlet Section
Working Section
Working Section

HC-D4/2
IR 001 150 A G04 ....................................... Right inlet section
W001A H001 F001A RP GO4 ............................. Working section
BE 009 120 A G04 ........................... Intermediate inlet section
W001A H001 F001A RP GO4 ............................ Working section
TJ A GO4 .................................................... Outlet section

www.crosshydraulics.com.au Section 1.295


CROSS
HC-D4 Series
Sectional Directional Control Valve

IINTERMEDIATE
NSERIRE TITOLO ITALIANO - INSERIRE
SECTIONS TITOLO INGLESE

Order example:
INTERMEDIATE OUTLET SECTION

PLUG KIT

PLUG KIT

BF intermediate outlet section type

A G04 outlet and thread position

Inlet side

HYDRAULIC DIAGRAM LAYOUT DESCRIPTION + CODE

Outlet (T)
T Inlet (P1) Inlet (P) INTERMEDIATE OUTLET
SECTION WITH SINGLE TANK
RETURN
P P

BF

T Outlet (T)
Inlet (P1) Inlet (P)
HPCO
Outlet (HPCO) INTERMEDIATE OUTLET SECTION
WITH TWO TANK RETURNS
P P

Outlet (HPCO)
BG
T

Operation of intermediate outlet section


TYPE F
The above outlet section allows the flow of oil of the two
pumps and the tank ports to be piped to a single outlet T.

TYPE G
The section in question allows the flow of oil of the two
pumps to be piped in two outlets:
- HPCO for powering another directionale control valve
- T for discharge of the work ports
In order to obtain this, the two T need to be linked.

www.crosshydraulics.com.au Section 1.296


CROSS
HC-D4 Series
Sectional Directional Control Valve

INTERMEDIATE SECTIONS INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Outlet and thread available

BF
Outlet (T)
Upper inlet

A M02 G04 G05 U03 U04

Front outlet side A

G M02 G04 U03 U04


Outlet (T)

Rear outlet side B


Outlet (T)

H M02 G04 U03 U04

BG
Outlet (HPCO)
Upper outlet HPCO - front side A and rear side B to T
Outlet (T)

J M02 G04 U03 U04


Outlet (T)

Complete configuration samples for HC-D4 with intermediate outlet section (BF)

Intermediate section
Intlet Section

Inlet Section
Working Section
Working Section

HC-D4/2
IR 009 150 A G04 ....................................... Right inlet section
W001A H001 F001A RP GO4 ............................. Working section
BF A G05 .................................. Intermediate inlet section
W001A H001 F001A RP GO4 ............................. Working section
IL 009 150 A G04 .......................................... Left inlet section

www.crosshydraulics.com.au Section 1.297


CROSS
HC-D4 Series
Sectional Directional Control Valve

IINTERMEDIATE
NSERIRE TITOLO ITALIANO
FLOW - INSERIRE
DIVIDERS TITOLO INGLESE

Order example:

LAYOUT DESCRIPTION + CODE LAYOUT DESCRIPTION + CODE

INTERMEDIATE WITH INTERMEDIATE WITHHAND


SCREW-ADJUSTABLE WHEEL-ADJUSTABLE
FLOW DIVIDER FLOW DIVIDER

C001 C002
HYDRAULIC DIAGRAM

T P

Operating principle
The intermediate section of the flow divider allows sections of the divider itself to be powered, with a flow rate set by the
user and independent of the downstream load.
The excess flow may power another directional control valve be returned direct to tank.

The flow adjustment range (Q=l/min) change between:


• Minimum Q = 3 l/min
• Maximum Q = 40 l/min

Complete configuration samples for HC-D4 with intermediate flow divider

Flow divider intermediate


Outlet Section

Inlet Section
Working Section
Working Section
HC-D4/2
IR 001 150 A G04 ....................................... Right inlet section
W001A H001 F001A RP GO4 ............................. Working section
C 001 ............................... Intermediate inlet flow divider
W001A H001 F001A RP GO4 ............................. Working section
TJ A GO4 ............................................................... Outlet section

www.crosshydraulics.com.au Section 1.298


CROSS
HC-D4 Series
Sectional Directional Control Valve

OUTLET SECTION INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Order example:
1 outlet

PLUG KIT

PLUG KIT
PLUG KIT

TJ outlet side type

A G04 outlet and thread available

Order example:
HPCO version outlet

PLUG KIT

PLUG KIT
PLUG KIT

CONIC PLUG

TM outlet side type

M G04 outlet and thread available

www.crosshydraulics.com.au Section 1.299


CROSS
HC-D4 Series
Sectional Directional Control Valve

INSERIRE
O TITOLO ITALIANO - INSERIRE
UTLET SECTION TITOLO INGLESE

Outlet with single tank classification

HYDRAULIC DIAGRAM LAYOUT DESCRIPTION + CODE

Outlet (T) Inlet (P)

OUTLET SECTION
WITH SINGLE RETURN (T)
T P
RIGHT-SIDE INLET (P)

TJ

Inlet (P) Outlet (T)

OUTLET SECTION
WITH SINGLE RETURN (T)
P T
LEFT-SIDE INLET (P)

TK

Outlet and thread avalaible


T
Upper outlet

A
M02 G04 U03 U04

Central outlet

C
M02 G04 U03 U04 T

Front outlet side A

G
M02 G04 U03 U04 T

H
Rear outlet side B

M02 G04 U03 U04

www.crosshydraulics.com.au Section 1.300


CROSS
HC-D4 Series
Sectional Directional Control Valve

OUTLET SECTION INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

Outlet with two tanks classification

HYDRAULIC DIAGRAM LAYOUT DESCRIPTION + CODE

Outlet (T)
T Outlet (HPCO) Inlet (P)
OUTLET SECTION
WITH TWO RETURN
P RIGHT-SIDED INLET (P)
HPCO

TM

Outlet (T)
T Inlet (P) Outlet (HPCO)

OUTLET SECTION
P WITH TWO RETURNS
HPCO LEFT-SIDED INLET (P)

TN

Outlet and thread available


HPCO
HPCO upper outlet T (TANK) side outlet B T

M
M02 G04 U03 U04

HPCO
HPCO upper outlet T (TANK) front outlet side A

N
M02 G04 U03 U04 T

HPCO central outlet T (TANK) side outlet B HPCO

P
M02 G04 U03 U04 T

Q
HPCO central outlet T (TANK) front outlet side A

M02 G04 U03 U04 T


HPCO

www.crosshydraulics.com.au Section 1.301


CROSS
HC-D4 Series
Sectional Directional Control Valve

IFNSERIRE
EATURESTITOLO ITALIANO - INSERIRE TITOLO INGLESE

Lever identification

DIMENSIONS AVAILABLE LENGTH

M10
10

L (mm) = 140 - 190 - 240 - 415


L (in) = 5,5 - 7,5 - 9,5 - 16,3
L

DESCRIPTION ORDERING CODES

Asta leva con pomello


ZA
Lever with knob

DIMENSIONS AVAILABLE LENGTH


M10

M10
10

L (mm) = 180 - 230


L (in) = 7,1 - 9,1
L

DESCRIPTION ORDERING CODES

Asta leva con pomello


ZB
Lever with knob

DIMENSIONS AVAILABLE LENGTH


M10
10

L (mm) = 250
L (in) = 9,8
L

DESCRIPTION ORDERING CODES

ZC
Lever with knob for joystick control

Order example

ZA M10 190

Lever length mm

Lever thread

Lever type

www.crosshydraulics.com.au Section 1.302


CROSS
HC-D4 Series
Sectional Directional Control Valve

INSTALLATION AND MAINTENANCE INSERIRE TITOLO ITALIANO - INSERIRE TITOLO INGLESE

F A

D C

General clamping torque

POSITION DESCRIPTION CLAMPING TORQUE (Nm)

A load check valve plug 80

B plug to replace pressure relief valve 80

C pressure relief valve body 80

D pressure relief valve cap 20

G04 = 70 / U03 = 70 / U04 = 90


E fittings in service ports A-B-P-T
M01 = 50 / M02 = 70

F clamping torque auxiliary valve see table (X)

TABLE (X)

ANTISHOCK VALVE PLUG ANTICAVITATION VALVE PLUG PLUG REPLACES VALVE


20 Nm 20 Nm 50 Nm

ANTISHOCK VALVE CAP ANTICAVITATION VALVE CAP

50 Nm 50 Nm

www.crosshydraulics.com.au Section 1.303


CROSS
HC-D4 Series
Sectional Directional Control Valve

INSTALLATION AND MAINTENANCE

Assembly instructions
Since our directional control valve casings have symmetrical galleries, they can be converted from right-side inlet (IR) to
left-side inlet (IL) simply by turning the spool and relative controls through 180°.
This operation is not possible when using spool types: 012 - 013 - 014.
Recommended curve for our standard directional control valves A01 ( see remote controls catalogue).

Inlet (P) Outlet (T) Outlet (T) Inlet (P)

Directional control valve with left inlet (IL) Directional control valve with right inlet (IR)

Product identification
An identification plate is put on every HC-D4 sectional valve.

SERIAL NUMBER

ORDERING CODE

www.crosshydraulics.com.au Section 1.304

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