KM 30
KM 30
2012 Replaces: K 04 T A
Hydraulic gear
pumps and
Headquarters:
motors
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
IP Videoconferencing
E-mail: [email protected]
www.casappa.com
Kappa
FEATURES
Tab. 1
( ) N= Buna N (standard) - N-H= Buna N and high back pressure shaft seals - V= Viton
N Bz= Buna N and Bronze thrust plates - V Bz= Viton and Bronze thrust plates
GENERAL NOTES
Available with different inlet and outlet ports. If you use fire resistant fluids specify the type of them at the
order. For more information please consult our technical sales department.
D006-003 003 1
Kappa
PRESSURE DEFINITION
2 003 D006-003
Kappa
Max. pressure
Displacement Max. speed Min. speed
Motor type p1 p2 p3
in3/rev psi
min -1
(cm3/rev) (bar)
p1= Max. continuous pressure p2= Max. intermittent pressure p3= Max. peak pressure
01/03.2002
02/06.2005
76 003 D006-012
Kappa
P HP (kW) Power
n min -1 Speed
Q theor.
O Q =
ηv
[l/min]
V (cm3/rev) • n (min-1)
Qtheor. =
1000
M = M theor. • ηhm
[Nm]
Δp (bar) • V (cm3/rev)
Mtheor. =
62,83
Δp (bar) • Q (l/min)
PIN =
600 [kW]
05/03.2012
02/06.2005
POUT = PIN • ηt
Note: Diagrams providing approximate selection data will be found on subsequent pages.
D006-012 003 77
Kappa 30
KM 30
KM 30•27 KM 30•34
01/03.2002
02/06.2005
D006-014 003 81
Kappa 30
KM 30•38 KM 30•43
KM 30•51 KM 30•56
01/03.2002
02/06.2005
82 003 D006-014
Kappa 30
KM 30•61 KM 30•73
01/03.2002
02/06.2005
D006-014 003 83
Kappa 30
70 ±7 (558 ÷ 682)
A B C D E F G H I
Motor type mm mm mm mm mm mm mm mm mm
(in) (in) (in) (in) (in) (in) (in) (in) (in)
133 85
KM 30•27 (5.236) (3.346)
138 90
KM 30•34 (5.433) (3.543)
141 93
KM 30•38 (5.551) (3.661)
S 144 96
M 10
27 51
M8
19 40 130
KM 30•43 D 0-83 E3-L EB/ED-N (5.669) (3.780)
Depth 17
(1.063) (2.008)
Depth 17
(0.748) (1.575) (5.118)
02/06.2005
(0.669) (0.669)
L 149 93
KM 30•51 (5.866) (3.661)
R
B 152 97
KM 30•56 (5.984) (3.819)
155 100
KM 30•61 (6.102) (3.937)
M 12 M 10
163 108 33 62 27 51 135
KM 30•73 0-83 E3-L ED/EF-N (6.417) (4.252)
Depth 17
(1.299) (2.441)
Depth 17
(1.063) (2.008) (5.315)
(0.669) (0.669)
Rotation: S=left - D=right - L=reversible side drain - R=reversible rear drain - B=reversible internal drain
How to order:
D006-016 003 95
Kappa 30
70 ±7 (558 ÷ 682)
A B C D
Motor type
mm mm mm mm
(in) (in) (in) (in)
KM 30•27 133 (5.236) 85 (3.346)
S G1
130
KM 30•43 D 0-83 E3-L GF/GF-N 144 (5.669) 96 (3.780) Depth 22
(5.118)
(0.866)
KM 30•51 L 149 (5.866) 93 (3.661)
Rotation: S=left - D=right - L=reversible side drain - R=reversible rear drain - B=reversible internal drain
How to order:
96 003 D006-016
Kappa 30
70 ±7 (558 ÷ 682)
Rear ports version (P)
A B
Motor type
mm mm
(in) (in)
KM 30•27 148 (5.827)
D006-016 003 97
Kappa 30
70 ±7 (558 ÷ 682)
A B C D E F G H I
Motor type mm mm mm mm mm mm mm mm mm
(in) (in) (in) (in) (in) (in) (in) (in) (in)
133 85
KM 30•27 (5.236) (3.346)
138 90
KM 30•34 (5.433) (3.543)
141 93
KM 30•38 (5.551) (3.661)
S 144 96
M 10
27 51
M8
19 40 130
KM 30•43 D 0-83 E3-L ED/EB-N (5.669) (3.780)
Depth 17
(1.063) (2.008)
Depth 17
(0.748) (1.575) (5.118)
02/06.2005
(0.669) (0.669)
L 149 93
KM 30•51 (5.866) (3.661)
R
B 152 97
KM 30•56 (5.984) (3.819)
155 100
KM 30•61 (6.102) (3.937)
M 12 M 10
163 108 33 62 27 51 135
KM 30•73 0-83 E3-L EF/ED-N (6.417) (4.252)
Depth 17
(1.299) (2.441)
Depth 17
(1.063) (2.008) (5.315)
(0.669) (0.669)
Rotation: S=left - D=right - L=reversible side drain - R=reversible rear drain - B=reversible internal drain
How to order:
98 003 D006-016
Kappa 30
70 ±7 (558 ÷ 682)
A B C D E F
02/06.2005
Motor type
mm mm mm mm mm mm
(in) (in) (in) (in) (in) (in)
M 10
150 94 27 51 130
KM 30•51 S 0-84 E4-L ED/ED-N (5.906) (3.701)
Depth 17
(1.063) (2.008) (5.118)
(0.669)
D
156 101
KM 30•61 R (6.142) (3.976) M 12
33 62 135
B 0-84 E4-L ED/EF-N Depth 17
(1.299) (2.441) (5.315)
164 109 (0.669)
KM 30•73 (6.457) (4.291)
D006-016 003 99
Kappa 30
70 ±7 (558 ÷ 682)
A B C D
Motor type
02/06.2005
mm mm mm mm
(in) (in) (in) (in)
G1
150 94 130
KM 30•51 S 0-84 E4-L GF/GF-N (5.906) (3.701)
Depth 22
(5.118)
(0.866)
D
156 101
KM 30•61 R (6.142) (3.976) G 1 1/4
135
B 0-84 E4-L GF/GG-N Depth 24
(5.315)
164 109 (0.945)
KM 30•73 (6.457) (4.291)
70 ±7 (558 ÷ 682)
A B C D E F
02/06.2005
Motor type
mm mm mm mm mm mm
(in) (in) (in) (in) (in) (in)
M 10
150 94 27 51 130
KM 30•51 S 0-A8 E4-L ED/ED-N (5.906) (3.701)
Depth 17
(1.063) (2.008) (5.118)
(0.669)
D
156 101
KM 30•61 R (6.142) (3.976) M 12
33 62 135
B 0-A8 E4-L ED/EF-N Depth 17
(1.299) (2.441) (5.315)
164 109 (0.669)
KM 30•73 (6.457) (4.291)
70 ±7 (558 ÷ 682)
A B C D E F
Motor type
02/06.2005
mm mm mm mm mm mm
(in) (in) (in) (in) (in) (in)
M 10
150 94 27 51 130
KM 30•51 S 0-A5 E4-L ED/ED-N (5.906) (3.701)
Depth 17
(1.063) (2.008) (5.118)
(0.669)
D
156 101
KM 30•61 R (6.142) (3.976) M 12
33 62 135
B 0-A5 E4-L ED/EF-N Depth 17
(1.299) (2.441) (5.315)
164 109 (0.669)
KM 30•73 (6.457) (4.291)
70 ±7 (558 ÷ 682)
To order see page 104 e 105
A B C D E Ports code
Motor type
mm mm mm
IN OUT
(in) (in) (in)
164 115
KM 30•27 (6.457) (4.528)
1-5/16-12 UN-2B 1-1/16-12 UN-2B OD OF
169 120
KM 30•34 (6.654) (4.724)
02/06.2005
Replaces: 01/03.2002
Version for applications Version for applications with Special version with indepen-
without radial and axial load on low radial load and without dent shaft for applications with
the drive shaft. axial load on the drive shaft. low radial load and without
axial load on the drive shaft.
MAX 2921 lbf in (330 Nm) MAX 1770 lbf in (200 Nm)
MAX 4426 lbf in (500 Nm) MAX 2478 lbf in (280 Nm)
For “2” version whichever end shaft, the max. torque applicable is M= 1505 lbf in (170 Nm)
1 2 3 4 5 6 7 8
Motor Drive Mounting Ports Ports
Rotation Version – – – Seals
type shaft flange positon IN/OUT
KM30•27 S 0 – 04 S3 – L OF/OD – N
ORDER EXAMPLE
70 ±7 (558 ÷ 682)
A B
Motor type
mm mm
02/06.2005
(in) (in)
198
KM 30•27 (7.795)
203,5
KM 30•34 (8.012) 143
R5-42 Z0-P GF/GF-N (5.630)
206,5
KM 30•38 (8.130)
209,5
KM 30•43 (8.248)
INSTRUCTIONS
INSTALLATION
Pump
The direction of rotation of single-rotation pumps must be the same as that of the drive shaft. Check that the coupling
flange correctly aligns the transmission shaft and the pump shaft. Flexible couplings should be used (never rigid
fittings) wich will not generate an axial or radial load on the pump shaft.
Motor
The direction of rotation of single-rotation motors must match circuit connections. Check that the coupling flange
correctly aligns the transmission shaft and the motor shaft. Flexible couplings should be used (never rigid fittings)
wich will not generate an axial or radial load on the motor shaft.
TANK
Tank capacity must be sufficient for the system’s operating conditions ( ~ 3 times the amount of oil in circulation) to
avoid overheating of the fluid. A heat exchanger should be installed if necessary. The intake and return lines in the
tank must be spaced apart (by inserting a vertical divider) to prevent the return-line oil from being taken up again
immediately.
LINES
The lines must have a major diameter which is at least as large as the diameter of pump or motor ports, and must be
perfectly sealed. To reduce loss of power, the lines should be as short as possible, reducing the sources of hydraulic
resistance (elbow, throttling, gate valves, etc.) to a minimum. A length of flexible tubing is
recommended to reduce the transmission of vibrations. All return lines must end below the minimum oil level, to
prevent foaming. Before connecting the lines, remove any plugs and make sure that the lines are perfectly clean.
FILTERS
We recommend filtering the entire system flow. Filters on suction and return line must be fitted in according to the
contamination class as indicated in the first pages of the catalogue. Casappa recommends to use its own production
filters:
HYDRAULIC FLUID
Use hydraulic fluid conforming to ISO/DIN standards, having viscosity as specified in the first pages of the catalogue.
Avoid using mixtures of different oils which could result in decomposition and reduction of the oil’s lubricating
power.
STARTING UP
Check that all circuit connections are tight and that the entire system is completely clean. Insert the oil in the tank,
02/06.2005
using a filter. Bleed the circuit to assist in filling. Set the pressure relief valves to the lowest possible setting. Turn on
the system for a few moments at minimum speed, then bleed the circuit again and check the level of oil in the tank.
In the difference between pump or motor temperature and fluid temperature exceeds 50 °F (10 °C), rapidly switch the
system on and off to heat it up gradually. Then gradually increase the pressure and speed of rotation until the pre-set
operating levels as specified in the catalogue are attained.
INSTRUCTIONS
1 _ Mountig flange
01/03.2002
02/06.2005
2 _ Gear
3 _ Body
4 _ Thrust plate
5 _ Seal
6 _ Shaft seal
Hydraulic gear
pumps and
Headquarters:
motors
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
IP Videoconferencing
E-mail: [email protected]
www.casappa.com