MCR-A5C2-E - 14a - 100 Sep2024
MCR-A5C2-E - 14a - 100 Sep2024
[5-Face Machining]
Double-Column Machining Center
[5-Face Machining]
A space-saving, high-performance
machine for large parts of all kinds
Photographs and images used in this brochure may include optional equipment.
Not showing full-enclosure shielding and other items.
1 2
Highly efficient machining of large parts
Improved productivity with higher Spindles and attachment heads to Machining capacity (Material: S50C)
machining capacity handle a huge variety of workpieces
■ Rapid traverse ■ A wide variety of attachment heads can be changed Extension head (spindle bore dia. ø100 L150) 90˚angular head (spindle bore dia. ø100 L150)
●
●
X-axis: 30 m/min
Y-axis: 32 m/min
automatically to achieve highly efficient machining
● 4-station AAC (Auto Attachment Changer) is optionally available
710 cm /min 3
600 cm /min 3
● Z-axis: 20 m/min
● W-axis: 3 m/min ■ Highly rigid ram-type spindlehead
● Ram size 350 x 350 mm
Figures may vary depending on kit specs and machine size.
● Spindle taper 7/24 taper No. 50
■ High accuracy and dimensional stability ● Spindle speed 4,000 min-1
● Thermo-Friendly Concept structure ● Spindle output 26/22 kW
● Z-axis: High level of straightness and smooth movements ● Z-axis travel 800 mm
with double ball-screw drive system
● W-axis: NC control
● Hyper-Surface (High Speed Contouring)
Auto machining data compensation for highly accurate and
fast machining of 3D curved surfaces (option)
ø160 face mill 8-blade ø160 face mill 8-blade Note: The “actual data”
referred to above for
● Cutting speed 221 m/min ● Cutting speed 221 m/min this brochure represent
● Cutting depth x width 5 x 112 mm ● Cutting depth x width 5 x 112 mm examples, and may not
● Feedrate 1,267 mm/min ● Feedrate 1,071 mm/min be obtained due to
differences in
(0.36 mm/blade) (0.30 mm/blade) specifications, tooling,
● Z-axis extension 800 mm ● Z-axis extension 800 mm cutting condition, and
others.
Spindle torque
22 kW (cont)
Motor output
100 10
50 5
350 mm 350 mm
N-m kW
10 1
3 4
Accurate, rigid, and reliable machine structure that
exceeds expectations
Highly rigid and accurate guide system Roller guideways Square double-column construction Powerful cross beam used
X-axis
■ Bed and table remain completely steady even The bridged double-column structure with square, Simple designing is achieved with a powerful structure that
with heavy workpieces Table prismatic design has great rigidity to withstand axial, combines top beam and cross beam in a single piece.
(X-axis: table front/back)
lateral, and torsional loads from heavy-duty cutting—and Stable quality is achieved over the long term.
The table has a roller guide system. The weight of the table and
provide superb accuracies.
workpiece is supported by four rows of roller bearings to
enable smooth and light movement and accurate positioning. Bed
5 6
Space-saving, fully automatic and fast,
multi-face machining
Fast ATC (Automatic Tool Changer)
250
ø220
Space-saving AAC (Automatic Attachment Changer)
ø330 ø220
ø330
250
262
ø220
With AAC cover closed With AAC cover opened 90° angular head and station
367
112
219 204 219 204 1,000 735 N-m (30 min) 100 1,000 100
143 N-m (30 min)
500 622 N-m (cont) 50 500 18.5 kW (30 min) 50
26 kW (30 min) 305 N-m (30 min) 30 kW (30 min)
Spindle torque
Spindle torque
Motor output
Motor output
100 10 100 10
15 kW (cont)
525
415
160
50 5 50 5
280
765
120
R168
168
240
N-m N-m 10
240
405 464
°
°
50 100 500 1,000 5,000 10,000 50 100 500 1,000 5,000 10,000
Spindle speed min-1 Spindle speed min-1
Note: A variety of attachment heads with extensions 350 mm or longer are available. Please inquire for information on special heads
7 8
High accuracy is enabled in normal factory
environments
Okuma’s Thermo-Friendly Concept achieves high dimensional stability not only when the
Machining restart
Thermo Active Stabilizer – Table (TAS-T) Thermo Active Stabilizer –
room temperature changes, but also at machine startups or when machining is resumed. Deformation from thermal expansion of table is accurately Construction for large machines (TAS-C2)
Environmental controlled. TAS-C2: Thermo Active Stabilizer – Table
The warm-up operation time to stabilize thermal deformation is shortened, and the burden Room temp change thermal deformation Thermo Active Stabilizer – Construction
of dimensional correction when resuming machining is reduced. control technology In addition to TAS-T at the left, the machine is optimally
controlled to maintain machining accuracy even when ambient
temperatures change.
High dimensional stability
* X-Y-Z axes AbsoScale specs required.
Control technology
[Accurate control] ■ Thermo Active Stabilizer – Spindle (TAS-S)
1 2 3 Thermal deformation of the spindle from high spindle speeds is
Coolant
Sensor information
Spindle operation
TAS-S accurately controlled (X-Y-Z axes). Accurate control is also
TAS-T
Minimal Manageable Accurate information
performed in cases of frequent spindle speed changes, and
TAS-C2 temperature thermal compensation Calculation
thermal deformation of attachment heads are also controlled.
deformation deformation
Highly Accurate Dimension
compensation
Compensation Technology command
Ram
Thermo Active Stabilizer X-axis Y-axis Z-axis
Thermo-Friendly – Spindle (TAS-S) Attachment
Concept for head
No tilt, natural thermal
Double Columns
Simple machine Machine designs deformation design
construction that equalize ambient
temperatures
Machine covers
Symmetrically built Peripheral equipment placement Thermo Active Stabilizer ■ Thermo Active Stabilizer – Table (TAS-T)
thick walls Machine “hot spots” diffused – Table (TAS-T) In machining large workpieces, things like hole pitch deviation may become
larger due to thermal expansion. Thermo Active Stabilizer – Table controls
dimensional changes from thermal expansion of the table to obtain stable
Machine design
[Manageable thermal deformation] dimensional accuracies of even large components. Control of
dimensional
Machining dimensional change over time changes
minimized with outstanding dimensional stability
9 10
Highly accurate, productive and eco-friendly
Okuma has worked to reduce energy consumption in order to achieve carbon neutrality at the three factories in Japan which are our
main production bases.
ECO Idling Stop ECO Power Monitor
Accuracy ensured, cooler off Confirming energy savings and analyzing reductions
We have realized high productivity through automation and process-intensive machining, in addition to high-accuracy machining, and
we then introduced the use of green energy to transform the three domestic factories into carbon-neutral factories.
“Green-Smart Machines” is our definition of Okuma’s intelligent machine tools, which autonomously achieve stable dimensional All auxiliary equipment when not needed (most of factory Power is shown individually for spindle, feed axes, and
accuracy and reduced energy consumption, to support environmentally friendly production. Our policy is to deploy “Green-Smart power consumption), can be turned off. The cooling system auxiliaries on the OSP operation screen. In addition to
Machines” fully, to help achieve a carbon-free society. necessary for maintaining accuracy uses Thermo-Friendly regenerative power, the energy-saving benefits from auxiliary
Concept technology, and the machine itself decides when to equipment stopped with ECO Idling Stop can be confirmed on
Starting with products manufactured at those carbon-neutral factories and supplying them all over the world, we will work together
cool and stop idling while maintaining high accuracy. the spot.
with our customers to help solve the social issues faced by the manufacturing industry.
With ECO suite plus, the machine automatically detects the [On-the-spot checks of operating status, power
Green-Smart Machines are environmentally friendly operating status, eliminating the need to push buttons while consumption, and carbon dioxide emissions]
reducing carbon dioxide emission as much as possible without
products that autonomously achieve stable dimensional accuracies and reduced energy consumption. Three phases of visualization (view, record, and analyze) and
operator awareness.
energy-saving functions, which make it possible to analyze
■ The machine monitors the cooling level when not machining, even the operating status of each device, support the
and proactively turns off the cooler while maintaining high decarbonization cycle.
accuracy conditions.
Thermo-Friendly Concept
The Okuma Intelligent Technology that A system for an energy-saving society
enables machines to autonomously
maintain high accuracy stability ECO Operation
Peripheral equipment runs only when needed [Analyze carbon dioxide emissions and improve machine
tool operation]
Thermo-Friendly Concept By using only the required peripherals (chip conveyor, mist With ECO suite plus, detailed data analysis of carbon dioxide
The Okuma Intelligent Technology that enables machines collector), energy-saving operations that also maintain high emissions for each device is possible on a PC.
to autonomously maintain high accuracy stability productivity are possible. ECO suite plus enables more [Example of auxiliary power display using One-Touch
detailed tuning of “operation patterns” to thoroughly reduce Spreadsheet (option)]
The unique concept of accepting temperature changes ■ The Okuma way to cool
carbon dioxide emission.
achieves consistent high accuracy without special
coolers or excessive air conditioning.
Spindle Spindle cooler
■ Reduction of warm-ups and dimensional
compensation
Reduce the time needed for daily warm-ups and
dimensional compensation to adjust to ambient Cooling
temperature changes. Constant
temperature
■ Reduction of power used for air conditioning (always)
Maintain high stability of dimensional accuracy even if Note: The spreadsheet file for data analysis needs to be prepared by
the air conditioning temperature range is expanded. By always setting a constant coolant supply temperature, the customer.
the cooler power consumption is reduced.
■ Reduction of machine body coolers
Achieve outstanding dimensional accuracy without any
special machine body cooling being required to
maintain accuracy.
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Technology for high-speed, high-accuracy machining
■ Any operator can easily calibrate machine accuracy There is no need to modify machining data. Ridgelines and uneven surface edges are reduced, the machined surface quality is
Factory floor surface deformation over the long term affects machine improved, and hand-polishing time is eliminated.
accuracy. Hyper-Surface automatically compensates for fluctuations in the CAM machining data, and for positional misalignment between
The 3D Smart Calibration System checks and calibrates the machine Touch probe edges and adjacent cutter paths, while maintaining the required shape accuracy. In addition, SMART finishing suppresses vibration
accuracy (positioning, straightness, perpendicularity) by automatically without reducing the speed at the corners, reduces the cycle time and improves the surface quality.
measuring the accuracy master (the absolute accuracy reference) Notes: Please contact us for 5-axis specifications.
The effect varies depending on the machining shape.
using an easy-to-operate touch probe.
By calibrating accuracy at the right time, high accuracy is maintained Smooths minor fluctuations and variations Consistent passing speeds to align Comparison of machined
throughout the machining space over the long term. In command points corner paths surface quality
Notes: The machine accuracy that can be calibrated differs depending on the No compensation Compensation No compensation Compensation
machine specifications and type of accuracy master (option) used. Accuracy master (option) Cornering speed: Cornering speed: Hyper-Surface No compensation
The floor deformation of the customer’s machine shop foundation may Inconsistent Constant
■ Rotation compenstion that used to take half day to a full day now done automatically in twenty minutes* Y'' Drilling
Auto Attachment Head Compensation is a function that is Y'
Straight-line
command
automatically sets attachment head rotation compensation Arc command X''
Y
values. It is quick, easy and can be used by anyone. By setting Z''
the compensation values, the program commands can be made Sloped X'
Sloped coordinate
coordinate system
for tool tip position even with different attachment head type and system Slopes are programmed as
The datum sphere is fixed
rotation tilt. Creation of NC programs and machine operation X straight X-Y planes.
to the table and
becomes much easier. measurement preparations
Z'
Auto Attachment Head Compensation performs this rotation are completed by simply
compensation work automatically, enabling automatic setting in positioning the attachment
head with attached touch
20 minutes* for a task that used to take an experienced operator probe near the top of the
a half to full day with three attachment heads. High machining datum sphere.
accuracy can also be maintained with regular measurements.
* The time needed for automatic settings differs with the ahment head. Note: AAHC requires Okuma’s auto gauging and auto zero offset functions
(with touch probe).
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Okuma Intelligent Technology exhibits Smooth discharge of large amounts of chips
powerful effect on machine shop floors
■ Recommended chip conveyors (Please contact an Okuma sales representative for details.) : Recommended
Collision Avoidance System (option) Aluminum/ Mixed Special blank
Collision prevention Workpiece material Steel, stainless steel Cast iron
non-ferrous metal (general) materials
SERVONAVI
Gutters In-machine chip conveyors In-machine chip conveyors Gutters
Optimized Servo Control
■ Off-machine chip discharge
Achieves long term accuracy and surface quality
● Chip pan ● Collection conveyor ● Chip buckets
■ SERVONAVI AP (Automatic Parameter setting) ■ SERVONAVI SF (Surface Fine-tuning)
● Work Weight Auto Setting ● Reversal Spike Auto Adjustment
Cycle time shortened with faster acceleration Maintains machining accuracy and surface quality
Slide resistance changes with length of time machine tools are Chip pan Collection Chip
On table travel type machining centers, the table feed accelera- conveyor buckets
tion with the previous system was the same regardless of weight, utilized, and discrepancies occur with the servo parameters that
were the best when the machine was first installed. This may Gutters In-machine chip conveyors In-machine chip conveyors (with lift-up)
such as workpieces and fixtures loaded on the table.
produce crease marks at motion reversals and affect machining Note: Conveyor chip discharge direction (rear), off-machine chip conveyor discharge direction (operation side, magazine side), chip coolant tank position, etc.
Work Weight Auto Setting estimates the weight of the accuracy (part surface quality). can be combined to match space. Please consult with your Okuma sales representative to confirm final arrangements.
workpiece and fixture on the table and automatically sets the
Reversal Spike Auto Adjustment maintains machining accuracy
linear axis servo parameters, including acceleration, to the by switching servo parameters to the optimum values matched
optimum values. Cycle times are shortened with no changes to to changes in slide resistance. ■ Collection conveyor chip discharge (lift-up conveyors) ■ Lift-up conveyors + chip buckets (rear discharge)
machining accuracy.
● Vibration Auto Adjustment Type Shape
Acceleration Contributes to longer machine life
High When aging changes machine performance, noise, vibration,
Relationship between workpiece
weight and acceleration
crease marks, or fish scales may appear.
Vibration Auto Adjustment can quickly eliminate noise and Hinge + scraper
SERVONAVI vibration even from machines with years of operation. with drum filter
Higher ● Deflection Auto Adjustment*
acceleration,
shorter cycle Maintaining high quality machined surfaces on dies/molds
time With fast accleration/deceleration in the machining of dies and
Low
molds, etc, positioning error due to bending (ball screw
Previous control Workpiece
weight expansion/contraction) can affect the machined surface quality.
Heavy Light Deflection Auto Adjustment maintains the surface quality of
die/mold machined surfaces by automatically adjusting the
servo parameters to match the amount of bending, even when Hinge
the amount of bending of the ball screw has changed and
positioning error has occurred as a result of changes over time.
* X-Y axes AbsoScale detection specs are needed.
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■ Machine Specifications
MCR-A5C 20 MCR-A5C 25 MCR-A5C 30 MCR-A5C 35
Item 20 × 30 20 × 40 20 × 50 25 × 30 25 × 40 25 × 50 25 × 65 25 × 80 30 × 40 30 × 50 30 × 65 30 × 80 30 × 100 35 × 50 35 × 65 35 × 80 35 × 100 35 × 120
Travel
X-axis (table front / back) mm (in) 3,200 (125.98) 4,200 (165.35) 5,200 (204.72) 3,200 (125.98) 4,200 (165.35) 5,200 (204.72) 6,700 (263.78) 8,200 (322.83) 4,200 (165.35) 5,200 (204.72) 6,700 (263.78) 8,200 (322.83) 10,200 (401.57) 5,200 (204.72) 6,700 (263.78) 8,200 (322.83) 10,200 (401.57) 12,200 (480.31)
Y-axis (spindlehead left/right) mm (in) 2,600 (102.36) 3,100 (122.05) 3,600 (141.73) 4,100 (161.42)
Z-axis (ram up/down) mm (in) 800 (31.50) 800 (31.50)
W-axis (crossrail up/down) mm (in) 800 (31.50) 1,000 (39.37) 1,200 (47.24)
Effective width between columns mm (in) 2,150 (84.65) 2,650 (104.33) 3,150 (124.02) 3,650 (143.70)
Table to spindle nose mm (in) 0 to 1,450 [0 to 1,350]*1 (0 to 57.09 [0 to 53.15]*1) 0 to 1,650 [0 to 1,550]*1 (0 to 64.96 [0 to 61.02]*1) 0 to 1,850 [0 to 1,750]*1 (0 to 72.83 [0 to 68.90]*1) 0 to 1,800 [0 to 1,700]*1 (0 to 70.87 [0 to 66.93]*1)
Table
Working surface mm (in) 1,500 × 3,000 1,500 × 4,000 1,500 × 5,000 2,000 × 3,000 2,000 × 4,000 2,000 × 5,000 2,000 × 6,500 2,000 × 8,000 2,500 × 4,000 2,500 × 5,000 2,500 × 6,500 2,500 × 8,000 2,500 × 10,000 3,000 × 5,000 3,000 × 6,500 3,000 × 8,000 3,000 × 10,000 3,000 × 12,000
(59.06 × 118.11) (59.06 × 157.48) (59.06 × 196.85) (78.74 × 118.11) (78.74 × 157.48) (78.74 × 196.85) (78.74 × 255.91) (78.74 × 314.96) (98.43 × 157.48) (98.43 × 196.85) (98.43 × 255.91) (98.43 × 314.96) (98.43 × 393.70) (118.11 × 196.85) (118.11 × 255.91) (118.11 × 314.96) (118.11 × 393.70) (118.11 × 472.44)
Maximum load kg (lb) 12,000 (26,400) 16,000 (35,200) 20,000 (44,000) 18,000 (39,600) 22,000 (48,400) 27,000 (59,400) 34,000 (74,800) 42,000 (92,400) 29,000 (63,800) 33,000 (72,600) 43,000 (94,600) 52,000 (114,400) 66,000 (145,200) 29,500 (64,900) 37,000 (81,400) 47,000 (103,400) 61,000 (134,200) 65,000 (143,000)
T-slots Width x No. mm (in) 24H7 × 11 24H7 × 11 24H7 × 13 24H7 × 15
<center pitch> <center: 140 (5.51), both ends: 100 (3.94)> <center: 200 (7.87), both ends: 130 (5.12)> <center: 200 (7.87), both ends: 180 (7.09)> <200> (7.87)
Height from machine bottom mm (in) 850*8 (33.46*8) 900*8 (35.43*8) 950*8 (37.40*8)
[Pallet]*2
Working surface mm (in) 1,500 × 2,700 1,500 × 3,700 1,500 × 4,700 2,000 × 2,700 2,000 × 3,700 2,000 × 4,700 2,000 × 6,200 2,000 × 7,700 2,500 × 3,700 2,500 × 4,700 2,500 × 6,200 2,500 × 7,700 2,500 × 9,700 3,000 × 4,700 3,000 × 6,200 3,000 × 7,700 3,000 × 9,700
—
(59.06 × 106.30) (59.06 × 145.67) (59.06 × 185.04) (78.74 × 106.30) (78.74 × 145.67) (78.74 × 185.04) (78.74 × 244.09) (78.74 × 303.15) (98.43 × 145.67) (98.43 × 185.04) (98.43 × 244.09) (98.43 × 303.15) (98.43 × 381.89) (118.11 × 185.04) (118.11 × 244.09) (118.11 × 303.15) (118.11 × 381.89)
Maximum load kg (lb) 5,000 (11,000) 6,000 (13,200) 8,000 (17,600) 6,000 (13,200) 8,000 (17,600) 10,000 (22,000) 13,000 (28,600) 15,000 (33,000) 10,000 (22,000) 12,000 (26,400) 15,000 (33,000) 20,000 (44,000) 24,000 (52,800) 14,000 (30,800) 18,000 (39,600) 21,000 (46,200) 25,000 (55,000) —
T-slots Width x No. mm (in) 24H7 × 9 24H7 × 11 24H7 × 13 24H7 × 15
—
<center pitch> <center: 140 (5.51), both ends: 100 (3.94)> <center: 200 (7.87), both ends: 130 (5.12)> <center: 200 (7.87), both ends: 180 (7.09)> <200> (7.87)
Height from machine bottom mm (in) 1,170 (46.06) 1,200 (47.24) 1,250 (49.21) 1,350 (53.15) —
Spindle (Extension head)
Speed range min-1 30 to 4,000 [30 to 6,000, 30 to 10,000]*2 30 to 4,000 [30 to 6,000, 30 to 10,000]*2
Taper bore 7/24 taper No.50 7/24 taper No.50
Bearing diameter mm (in) ø100 [ø85]*3 (ø3.94 [ø3.35]*3) ø100 [ø85]*3 (ø3.94 [ø3.35]*3)
Feed rate
Rapid traverse m/min (ipm) X: 30, Y: 32, Z: 20*4 X: 30, Y: 32*5, Z: 20*4 X: 20, Y: 32*4, Z: 20 X: 30, Y: 32*5, Z: 20*4 X: 20, Y: 32*5, Z: 20 X: 30, Y: 30*5, Z: 20*4 X: 20, Y: 30*5, Z: 20
(X: 1,181, Y: 1,260, Z: 787*4) (X: 1,181, Y: 1,260*5, Z: 787*4) (X: 787, Y: 1,260*4, Z: 787) (X:1,181, Y: 1,260*5, Z: 787*4) (X: 787, Y: 1,260*4, Z: 787) (X: 1,181, Y: 1,181*5, Z: 787*4) (X: 787, Y: 1,181*5, Z: 787)
Cutting feed rate mm/min (ipm) 1 to 10,000 (0.04 to 394) 1 to 10,000 (0.04 to 394)
W-axis travel rate m/min (ipm) 3 (118) 3 (118)
Automatic Tool Changer
Tool shank MAS BT50 MAS BT50
Pull stud MAS2 MAS2
Tool magazine capacity tools 50 [80, 100, 120, 180] 50 [80, 100, 120, 180]
Max tool diameter mm (in) w/ adjacent tools: ø135 (5.31); w/o adjacent tools: ø230 (9.06) w/ adjacent tools: ø135 (5.31); w/o adjacent tools: ø230 (9.06)
Max tool length mm (in) 400 (15.75) 400 (15.75)
Max tool mass kg (lb) 25 (55) 25 (55)
Tool selection Fixed adress Fixed adress
Motors
Spindle drive kW (hp) 26/22 (35/30) (30 min/cont) [30/22 (40/30) (30 min/cont)]*6 26/22 (35/30) (30 min/cont) [30/22 (40/30) (30 min/cont)]*6
Axis feed drives kW (hp) X: 9.4, Y: 6.4, Z: 5.2 × 2 (X: 12.5, Y: 8.5, Z: 6.9 × 2) X: 14.0, Y: 6.4, Z: 5.2 × 2 (X: 18.7, Y: 8.5, Z: 6.9 × 2) X: 14.0, Y: 6.4, Z: 5.2 × 2 (X: 18.7, Y: 8.5, Z: 6.9 × 2)
Crossrail elevating kW (hp) W: 4.6 (6.1) × 2 W: 4.6 (6.1) × 2
Power Sources
Electrical power supply kVA 60*7 60*7
L/min
Compressed air supply (ANR) 690 <0.5 MPa or more>*7 690 <0.5 MPa or more>*7
Machine Size
Height mm (in) 5,820*8 (229.13*8) 6,020*8 (237.01*8) 6,300*8 (248.03*8)
Floor space (machine only) mm (in) 6,180 × 8,430 6,180 × 10,730 6,180 × 12,830 6,680 × 8,430 6,680 × 10,730 6,680 × 12,830 6,680 × 16,430 6,680 × 19,430 7,280 × 10,730 7,280 × 12,830 7,280 × 16,430 7,280 × 19,430 7,280 × 23,930 7,780 × 12,830 7,780 × 16,430 7,780 × 19,430 7,780 × 23,930 7,780 × 27,930
(243.31 × 331.89) (243.31 × 422.44) (243.31 × 505.12) (262.99 × 331.89) (262.99 × 422.44) (262.99 × 505.12) (262.99 × 646.85) (262.99 × 764.96) (286.61 × 422.44) (286.61 × 505.12) (286.61 × 646.85) (286.61 × 764.96) (286.61 × 942.13) (306.30 × 505.12) (306.30 × 646.85) (306.30 × 764.96) (306.30 × 942.13) (306.30 × 1,099.61)
Mass (machine only)*9 kg (lb) 32,000 (70,400) 36,000 (79,200) 40,000 (88,000) 33,000 (72,600) 39,000 (85,800) 44,000 (96,800) 52,000 (114,400) 58,000 (127,600) 44,000 (96,800) 50,000 (110,000) 59,000 (129,800) 67,000 (147,400) 78,000 (171,600) 56,000 (123,200) 65,000 (143,000) 79,000 (173,800) 87,000 (191,400) 101,000 (222,200)
CNC OSP-P500M OSP-P500M
[ ]: Option *4. 20 m/min on each axis with die/mold kit. *7. Standard spec
*1. With 250 mm long extension head *5. Deceleration near both ends of Y-axis travel *8. Height increases 40 mm with use of chemical anchors.
*2. In the case of APC specs (option), please also consider the high column because the *6. High-speed 10,000 min-1 aluminum machining spec *9. With 50-tool magazine, 2-station AAC
distance from the end of the spindle to the top of the pallet will be shorter.
*3. 6,000 min-1, 10,000 min-1 spec
17 18
■ MCR-A5C Standard Specifications and Accessories ■ MCR-A5C Optional Specifications and Accessories
Spindle speed 30 to 4,000 min-1 ATC magazine safety fence Automatic pallet changer (APC) 2-pallet side shuttle Attachment heads Please consult
(X-axis 2.0 m travel extension)
Spindle cooler Oil temperature controller Seesaw pendant operation panel Elevation: 600 mm Thermo-Friendly specifications Premium (includes TAS-S)
Average continuous cutting X, Y, Z: 6 m/min Dust-proofing
Thermo-Friendly specifications TAS-S, TAS-T Tapered bore cleaning bar
with limited upper feedrate
NC rotary tables NC rotary table, inclined rotary table
Synchronized W-axis NC (NC crossrail) Absoscale detection (W-axis) Full-length gutters Front discharge
Coolant system Mist collector
Z-axis double ball screw Work lamp LED
Coolant tank 500 L, 1,000 L, 1,500 L, 2,000 L Dust collector
Auto Tool changer (ATC) 50 tools Table shape T slots (24H7)
Coolant heater/cooler Full-enclosure shielding Column front/back covers
Hydraulic unit Crossrail screw cover
Oil skimmer w/o ceiling
ATC air blower and spindle air curtain Air blower (blast) Crossrail clamp Filtration system With ceiling
Column guideway cover Ladder and platform Semi-dry machining Thru-spindle, nozzle Auto Attachment Head Compensation
ATC tool magazine loader/unloader Tool kit Thru-spindle coolant*1 3D Smart Calibration System Includes linear axis error measurement,
Door interlock Tool box Coolant pump 0.75 kW, 1.1 kW spatial compensation and accuracy
Oil mist coolant Insert nozzle stability diagnosis
Oil-hole coolant system Simple system, High/low pressure switch AbsoScale detection*3 X-Y-Z axes, X-Y axes
■ MCR-A5C Kit Specifications (2 MPa) Auto tool length compensation & Touch sensor, laser sensor
5C 5CP*3 M MP*3 BC2000 BC2000P*3 BC6000 BC6000P*3 Die/mold Die/mold P*3 Chip air blower (blast) breakage detection
Spindle speed 4,000 min-1 6,000 min-1 ATC tool magazine capacity 80, 100, 120, 180 tools Auto gauging & auto zero offset Touch probe
ATC tools Heavy tool: (35 kg × 120 mm) In-machine chip conveyors Full length, lift-up type
Head index angle 5° B-axis: 1°, C-axis: 1° 5°
Tool shank CAT 50, DIN 50 Half length, lift-up type
Auto attachment changer (AAC)*1 2-station AAC storage stations not available 2-station
Spindle speeds 30 to 6,000 min-1, 30 to 10,000 min-1 Chip flushers Crossrail shower (L/R column front),
Extension head —
L150 4,000 min-1
● Pull stud MAS1 front/back gutters with telescopic
Table T-slot width 20H7, 22H7, 28H7 covers, workpiece wash gun
Extension head
— ●
L250 6,000 min-1
Attachment heads
Table cross slot width Please consult for width depth, pitch Collection chip conveyors Hinged, hinge + scraper (w/ drum filter),
90° angular head Optional table width +300 mm hinged + magnetic separator
● — ●
L150 3,000 min-1*2
High column specs 200 mm increments Chip buckets L type, H type
Vertical/horizontal swivel (please inquire for +400 mm or higher)
— ● — Pendant arms Parallel linked, manual, electric, floor
head 3,000 min-1
Optional W-axis travel*2 mounted, Above the duct
Universal index head Standard travel +200 mm
— ● — (please inquire for +400 mm or higher)
(B-/C-axis) 2,000 min-1 Foundation methods Foundation bolt (800 mm, 500 mm),
Universal index head Work lamp Spotlight chemical anchor, no foundation bolts
— ● —
(B-/C-axis) 6,000 min-1 Ram oil pan slush collector (foundation blocks only)
ATC auto cover ● Attachment head accelerator preps Machine foundation pit work 50 to 1,400 mm
AAC safety cover ● — ● Angle head preps Optional control cabinet positions
Auto attachment changer (AAC) 3 stations, 4 stations
X-axis 2.0 m travel extension — — — — —
(side-shuttle APC)
● ● ● ● ● *1. Dedicated Okuma pull studs required for thru-spindle coolant
*2. Depending on the spec conditions, certain applications may not be possible.
Auto pallet changer preparations — ● — ● — ● — ● — ● *3. X-axis linear scale required for n × 65 and larger machines (X-axis travel larger than 6,700 mm)
AbsoScale (X, Y, Z axes) — ●
Hyper-Surface Type A — ● ■ Auto attachment changer (AAC)
*1. One or two stations can be added. Additional stations can be equipped with an extension head, 90° angular head, and B-/C-axis universal
angular head. (Please inquire about special heads.)
*2. L250 mm head length required when using thru-spindle coolant
*3. P kits comes with auto pallet changer
19 20
A next-generation CNC that makes manufacturing ■ OSP-P500M standard specifications
DX (digital transformation) a reality
Basic Specs Control X, Y, Z, W, simultaneous 4 axis, spindle control (1 axis)
Position feedback OSP full range absolute position feedback (zero point return not required)
Coordinate functions Machine coordinate system (1 set), work coordinate system (20 sets)
Min / Max command ±99999.999 mm, ±9999.9999° 8-digit decimal, command units: 0.001 mm, 0.01 mm, 1 mm, 0.0001°, 0.001°, 1°
Feed Cutting feed override: 0 to 200%, rapid traverse override 0 to 100%
Spindle control Direct spindle speed commands, override 30 to 300%, multi-point indexing
Tool compensation No. of registered tools: Max 999 sets, tool length/radius compensation: 3 sets per tool
Simulation using the latest machine information can be achieved with an office PC and OSP-P500 ■ OSP-P500M kit specifications/optional specifications
installed on the physical machine. This enables preparation for machining in advance in the office NML AOT DT DT AOT NML AOT DT DT AOT
Kit Specs Kit Specs
environment (front loading). Preparing machining for the next part while continuing machining can Item E D E D E D E D Item E D E D E D E D
reduce the preparation time for the physical machine. When a problem occurs on the shop floor, it Digital Twin Monitoring
can be solved quickly on site without going back to the office. Virtual Machining ● ● ● ● One-Touch Spreadsheet
15-inch operation panel (VE) (VD) (VE) (VD) Collision Avoidance System
Simulate shop machines in the office Simulating the CNC of a real machine OSP API KIT
Interactive functions
● ● ● ● Status indicator
Operation end buzzer
Front loading is performed with the actual status matched with the Super-fast and super-accurate machining simulations are performed with the Advanced One-Touch IGF-M (w/ Real 3-D Simulation) ● ● ● ● Workpiece counters on machine
data on the office PC to further improve productivity. CNC of a real machine on-site to minimize machining preparation work. Interactive MAP (I-MAP) ● ● Tool breakage no-load detection ● ● ● ●
Highly accurate pre-verification minimizes trial and error in first part Actual machining can be started immediately, greatly improving the operating Smart OSP Operation ● ● ● ● ● ● MOP-TOOL Adaptive control, overload monitor
machining, and reduces machine downtime to the minimum. rate of the machine. Programming AI machine diagnostics* Feed axes
Operation buffer 10MB ● ● ● ● ● ● ● ● Machine Status Logger
* The PC software is to be used with one package for one machine.
Program notes (MSG) ● ● ● ● ● ● ● ● Cutting Status Monitor
Auto scheduled program update ● ● ● ● ● ● ● ● Machining Navi M-gII (cutting condition search)
Front loading Verification of setup Block skip; 9 sets Feed axis retraction
Program branch; 9 sets Tool retract cycle
Reducing work on the Verifying the setup status in a
Using the results confirmed Coordinate system 100 sets ● ● ● ● Automation / unattended operation
physical machine to increase virtual space on the machine select (Std: 20 sets)
by the office simulator on 200 sets ● ● ● ● Warm-up (calendar timer)
the operating rate the actual machine 400 sets External program Button, rotary switch
Helical cutting (within 360 degrees) ● ● ● ● ● ● ● ● BCD (2-digit, 4-digit)
IIoT gets the latest 3-D circular interpolation High-speed, high-precision
Virtual machine data Virtual Skip Auto Attachment Head Compensation
space space Synchronized Tapping II ● ● ● ● ● ● ● ● Thermo-Friendly Premium
Arbitrary angle chamfering ● ● ● ● ● ● ● ● AbsoScale detection X-Y axes, X-Y-Z axes
Cylindrical side facing Straightness compensation
Tool max rotational speed setting Dynamic displacement compensation ● ● ● ● ● ● ● ●
F1-digit feed External switch type, parameter type 0.1 µm control (linear axis commands)
Programmable travel limits (G22, G23) Hyper-SurfaceII 3-axis, Type A, Type B
Real
● ● ● ● ● ● ● ●
Slope machining Type I, Type II 3D Smart Calibration System
space Information check, actual Axis name designation Accuracy Stability Diagnosis
machining by simulator 3-D tool compensation ECO suite plus
Coordinate change and Programmable mirror image (G62) ● ● ● ● ECO Power Monitor On-machine wattmeter
drawing conversion Enlarge/reduce (G50, G51) ● ● ● ● Spindle Power Peak Limiter
User task Common variables 1,000, 2,000 pcs Energy-saving hydraulic unit ECO Hydraulics
Actual machining G code macros: 80 sets added External output interface of consumed electricity
I/O variables (16 each) Other
Using the latest machine data
Note: The screens above are examples of the Collision Sequence stop ● ● ● ● ● ● ● ● Circuit breaker
in the office simulators Avoidance System (option). Sequence return Mid-block sequence return ● ● ● ● OSP-VPSII-EX (Virus Protection System)
Tool wear compensation Includes input restriction ● ● ● ● ● ● ● ● Pulse handles 2 pcs, 3 pcs
Tool life management Includes warning ● ● ● ● ● ● ● ● External M codes [4 sets, 8 sets]
Get Connected, Get Started, and Get External I/O communication Notes: NML: Normal kit, AOT: Advanced One-Touch IGF-M kit, DT: Digital Twin kit,
Innovative with Okuma “Monozukuri” RS-232C connector DT AOT: Digital Twin Advanced One-Touch IGF-M, E: Economy, D: Deluxe
Machine tool and PC DNC connection DNC-T3, DNC-B, DNC-DT VE and VD kits are also equipped with the Digital Twin on PC function, allowing running from a PC.
Connect, Visualize, Improve DNC-C/Ethernet Specifications, etc. are subject to change without notice.
Connect Gauging * With AbsoScale detection specs, ball-screw wear detection is possible.
Auto tool length offset/breakage detection
Okuma’s Connect Plan is a system that provides analytics for improved
Auto Workpiece Gauging/Auto zero offset
utilization by connecting machine tools and visual control of factory Manual gauging (w/o sensor) ● ● ● ● ● ● ● ●
operation results and machining records. Simply connect the OSP and Interactive gauging (touch sensor, touch probe required)
a PC and install Connect Plan on the PC to see the machine operation
status from the shop floor, from an office, from anywhere. The Connect
Plan is an ideal solution for customers trying to raise their machine utilization.
21 22
■ Working ranges Machinable area (5C kit uses extension head, 90° angular head. Tool length = 300 mm)
Unit: mm
■ ATC tool dimensions Unit: mm
X-axis travel: E
150
The maximum tool size is determined by the neighboring tool size
Crossrail: H
Y-axis: F
ø69.85
C B
ø135
Effective width
J
Z-axis: G
I
between columns: A
46
140
*1
400
Table width: L Table working surface: K
■ Table dimensions
ø69.85
X-axis travel: E
ø230
ø183
30°
N
*1 46 40
24H7
400
between columns: A
24
Effective width
M
L
+2
0
42 +30
18
Unit: mm
Size A B C D E F G H I J K L M N 245 N (25 kg) Tool mass moment: 29.4 N-m
120
20 × 30 2,240 3,200 3,000
0~
20 × 40 2,150 3,240 1,640 4,200 2,600 800 1,150 1,338 4,000 1,500 8×140 100
1,450
20 × 50 4,240 5,200 5,000
25 × 30 2,240 3,200 3,000
● Maximum ATC tool with high speed movement
25 × 40 3,240 4,200 4,000 19.6 N-m (25 kg × 80 mm)
0~
25 × 50 2,650 4,240 2,140 5,200 3,100 1,000 1,350 1,538 5,000 2,000 8×200 130
1,650
25 × 65 5,740 6,700 6,500
25 × 80 7,240 8,200 8,000
30 × 40 3,240 4,200 4,000
800
30 × 50 4,240 5,200 5,000
0~
30 × 65 3,150 5,740 2,640 6,700 3,600 1,550 1,738 6,500 2,500 10×200 180
1,850 245 N (25 kg) Tool mass moment: 19.6 N-m
30 × 80 7,240 8,200 8,000 80
23 24
Dimensional Drawing Installation Drawing
1,109
Crossrail travel
680
585
AAC, ATC
auto cover
910
Full-length
Max (approx) P
gutter
V
Max (approx) N
Y
H
W
Table width T
Z-axis
travel
Machine center
800
3,910
Max D
M
2,200 ±300
Swing
1,650 ±300
radius AA
W
X
E
Full-length gutter
U
30
Pendant height
35
500 700
columns G
Table length B X-axis travel C cabinet
Step stool Pendant operation
Y-axis travel F
Margin
A panel
(please prepare at your company)
450 J K
Air inlet Rc1/2, 2 places
L
For air blower 1,140 mm from floor Power inlets ø50
For clean air 1,045 mm from floor Z 2,270 1,275 mm from floor on control cabinet side cover
Q R 1,980 mm from floor on control cabinet top cover
This drawing show outline of standard machine. These dimensions will change if optional specifications are selected.
And depending on the destination country or region, full enclosure or safety fences are required.
Unit : mm Unit : mm
Size A B C D E F G H J K L M N P Size Q R S T U V W X Y Z AA
25 26
mentioned in the instruction manual and attached to the product.
When using Okuma products, always read the safety precautions
● The specifications, illustrations, and descriptions in this brochure vary in different markets and
Pub.No.MCR-A5C2-E-(14a)-100 (Sep 2024)
are subject to change without notice.
Oguchi-cho, Niwa-gun,
Aichi 480-0193, Japan
TEL: +81-587-95-7825 FAX: +81-587-95-6074
This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to
security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.