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MCR-A5C2-E - 14a - 100 Sep2024

The Double-Column Machining Center is designed for efficient 5-face machining of large parts, featuring a thermo-friendly concept and collision avoidance system. It offers high-speed machining capabilities with a variety of attachment heads, ensuring increased productivity and accuracy. The machine's robust structure and advanced thermal control technologies enhance dimensional stability and operational reliability in various environments.

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0% found this document useful (0 votes)
92 views15 pages

MCR-A5C2-E - 14a - 100 Sep2024

The Double-Column Machining Center is designed for efficient 5-face machining of large parts, featuring a thermo-friendly concept and collision avoidance system. It offers high-speed machining capabilities with a variety of attachment heads, ensuring increased productivity and accuracy. The machine's robust structure and advanced thermal control technologies enhance dimensional stability and operational reliability in various environments.

Uploaded by

son.lehuy110520
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 15

Double-Column Machining Center

[5-Face Machining]
Double-Column Machining Center
[5-Face Machining]

Thermo-Friendly Collision Avoidance Machining


SERVONAVI
Concept System Navi

Hugely expanded range


for powerful 5-face machining

A space-saving, high-performance
machine for large parts of all kinds

■ Machine design that is easy on operators


■ Increased productivity with high-speed machining

Photographs and images used in this brochure may include optional equipment.
Not showing full-enclosure shielding and other items.

1 2
Highly efficient machining of large parts

Improved productivity with higher Spindles and attachment heads to Machining capacity (Material: S50C)
machining capacity handle a huge variety of workpieces

■ Rapid traverse ■ A wide variety of attachment heads can be changed Extension head (spindle bore dia. ø100 L150) 90˚angular head (spindle bore dia. ø100 L150)


X-axis: 30 m/min
Y-axis: 32 m/min
automatically to achieve highly efficient machining
● 4-station AAC (Auto Attachment Changer) is optionally available
710 cm /min 3
600 cm /min 3

● Z-axis: 20 m/min
● W-axis: 3 m/min ■ Highly rigid ram-type spindlehead
● Ram size 350 x 350 mm
Figures may vary depending on kit specs and machine size.
● Spindle taper 7/24 taper No. 50
■ High accuracy and dimensional stability ● Spindle speed 4,000 min-1
● Thermo-Friendly Concept structure ● Spindle output 26/22 kW
● Z-axis: High level of straightness and smooth movements ● Z-axis travel 800 mm
with double ball-screw drive system
● W-axis: NC control
● Hyper-Surface (High Speed Contouring)
Auto machining data compensation for highly accurate and
fast machining of 3D curved surfaces (option)
ø160 face mill 8-blade ø160 face mill 8-blade Note: The “actual data”
referred to above for
● Cutting speed 221 m/min ● Cutting speed 221 m/min this brochure represent
● Cutting depth x width 5 x 112 mm ● Cutting depth x width 5 x 112 mm examples, and may not
● Feedrate 1,267 mm/min ● Feedrate 1,071 mm/min be obtained due to
differences in
(0.36 mm/blade) (0.30 mm/blade) specifications, tooling,
● Z-axis extension 800 mm ● Z-axis extension 800 mm cutting condition, and
others.

A ram-type spindlehead for


super rigidity
The spindlehead is designed with a large 350 mm square ram,
■ Standard main spindle
to provide the solid rigidity required for horizontal-spindle
● Spindle speed 4,000 min-1
applications.
● Spindle output 26/22 kW (30 min/cont)
● Spindle torque 735 N-m

1,000 735 N-m (30 min) 100


500 622 N-m (cont) 50
26 kW (30 min)

Spindle torque
22 kW (cont)

Motor output
100 10

50 5
350 mm 350 mm
N-m kW
10 1

30 338 3,000 4,000

50 100 500 1,000 5,000


Spindle speed min-1

3 4
Accurate, rigid, and reliable machine structure that
exceeds expectations

Highly rigid and accurate guide system Roller guideways Square double-column construction Powerful cross beam used
X-axis
■ Bed and table remain completely steady even The bridged double-column structure with square, Simple designing is achieved with a powerful structure that
with heavy workpieces Table prismatic design has great rigidity to withstand axial, combines top beam and cross beam in a single piece.
(X-axis: table front/back)
lateral, and torsional loads from heavy-duty cutting—and Stable quality is achieved over the long term.
The table has a roller guide system. The weight of the table and
provide superb accuracies.
workpiece is supported by four rows of roller bearings to
enable smooth and light movement and accurate positioning. Bed

Featured in the table support layout are the center guideways


with a narrow width between them, to achieve outstanding
Narrow width between
linear motion straightness and long-term stability. the center guides

■ Crossrail firmly absorbs cutting vibrations


Y-axis
(Y-axis: spindle saddle left/right)
The Y-axis guideway of the spindlehead has a wide, highly rigid,
rectangular cross-sectional configuration. Highly accurate Deadweight
balancer
straightness and excellent damping performance is achieved
with finish-ground slideways. Spindle saddle
The spindlehead weight and forward moment are supported by
a deadweight balancer via crossrail rollers. This ensures high
speed and accuracy for superior quality machined surfaces. Crossrail

■ Spindlehead enables powerful cutting over Operator-friendly machine reduces stress


entire travel range
Spindle ram
(Z-axis: spindle ram up/down)
Crossrail
350 × 350 mm square ram is guided on 4 corners with box
Spindle Saddle guideways ■ Complete handling of chips and coolant with
slideways, enabling powerful cutting along the entire Z-axis
saddle Z-axis full enclosure shielding (option)
travel with effective vibration damping, large cross section, and
long guideway length. ■ Improved chip discharge
In-machine chip discharge uses a full length gutter (standard).
Z-axis straightness is improved with a double ball-screw drive
The optional chip conveyor is wide, for easier chip cleaning
system that has ball screws on the left and right sides of the
and more effective discharge of large amounts of chips from
ram, achieving less following error, smooth vertical movement
steel and aluminum applications.
with good balance, and accurate positioning.
W-axis
■ Crossrail positioning with CNC control
(W-axis: crossrail up/down)
Y-axis
Synchronization with Z-axis is also possible with CNC control.
When machining, solid clamping will support highly rigid and Elevating crossrail guideways
accurate cutting conditions.

5 6
Space-saving, fully automatic and fast,
multi-face machining
Fast ATC (Automatic Tool Changer)

Magazine tools can be changed on the


Full array of attachment heads attachment heads in the shortest time with Ready station
swivel-type ready station. Tools can also be
moved from magazine to ready station during
All kinds of shapes can be machined under the best conditions with the wide variety of attachment heads.
machining operation.
Many different processes can be performed continuously in auto operation with the auto tool changer (ATC) and auto attachment
changer (AAC), greatly increasing productivity. The wide variety of attachment heads are compatible for the MCR-B Series machines ● ATC compatible attachment heads
(MCR-B , MCR-B ). (with some limitations) • Extension head
• 90° angular head
■ Powerful machining on upper and side surfaces: 5C Kits • Vertical/horizontal swivel head
Extension head Unit: mm • B-/C-axis universal index head
■ L150 4,000, 6,000 min-1 ■ L250 (option) 4,000, 6,000, 10,000 min-1
● ATC times (MCR-A5CII 25 × 40 actual data) Extension head change 90° angular head change Next tool readied during
T-T *1 : 6 sec (ready station 0º) (ready station 90º) machining operation
C-C *1 : 25 sec (Extension head)
350
350
: 27 sec (90° angular head)
350 CTC min *2 : 25 sec (Extension head)
*1. MAS standard measurements (formerly JIS B 6013)
: 27 sec (90° angular head) *2. ISO 10791-9 (2001) (JIS B 6336-9) measurements
150

250
ø220
Space-saving AAC (Automatic Attachment Changer)
ø330 ø220
ø330

Attachment heads can be automatically


90˚anglular head changed with the AAC (stocker on the right
■ L150 3,000, 6,000 min-1 ■ L250 (option) 3,000, 6,000 min-1 column).
(C-axis indexing: 5°) (C-axis indexing: 1°, 5°) With auto attach/detach heads and ATC,
Note: Thru-spindle coolant, C-axis 5° indexing
multi-sided machining can be performed
fully automatically.

● AAC compatible attachment heads


• Extension head
• 90° angular head
150

250
262

ø220

With AAC cover closed With AAC cover opened 90° angular head and station
367
112

● AAC times (MCR-A5CII 25 × 40 actual data)


ø220
117

223 180 270 : 36 sec


450 223 180 328
508

Optional spindle speeds


■ Head change unnecessary with upper ■ Slope and multi-sided machining: BC Kit
and side machining: M Kit
Vertical/horizontal swivel head Universal index head (B-/C-axis)
■ High-speed spindle ■ High-speed spindle (recommended for aluminum, etc.)
Unit: mm Unit: mm
Spindle speed 6,000 min-1 (26/22 kW, 735 N-m) Spindle speed 10,000 min-1 (30/22 kW, 305 N-m)
■ 3,000 min-1 ■ 2,000, 6,000 min-1 (Indexing: B1°/C5°, B1°/C1°, B5°/C5°) 10,000 min-1 (26/22 kW, 735 N-m)
Note: B-/C-axis 1° indexing heads Note: Thru-spindle coolant, B-/C-axis 1° indexing [6,000 min-1]

219 204 219 204 1,000 735 N-m (30 min) 100 1,000 100
143 N-m (30 min)
500 622 N-m (cont) 50 500 18.5 kW (30 min) 50
26 kW (30 min) 305 N-m (30 min) 30 kW (30 min)

22 kW (cont) 247 N-m (cont) 22 kW (cont)

Spindle torque

Spindle torque
Motor output

Motor output
100 10 100 10
15 kW (cont)
525
415
160

50 5 50 5
280

765

105 N-m (cont)


655
NT50

120

R168
168
240

N-m N-m 10
240

125 180 284 10 1 kW 1 kW


90
90

405 464
°
°

180 B-axis ø220 180 B-axis ø220 1,365


swing swing
488
range
168 175 502
range
168 171 30 338 3,000 6,000 30 580 2,000

50 100 500 1,000 5,000 10,000 50 100 500 1,000 5,000 10,000
Spindle speed min-1 Spindle speed min-1
Note: A variety of attachment heads with extensions 350 mm or longer are available. Please inquire for information on special heads

7 8
High accuracy is enabled in normal factory
environments

■ Sophisticated thermal displacement control technology


Thermo-Friendly Concept
Manageble Deformation — Accurately Controlled Thermo-Friendly Specifications Thermo-Friendly Premium Specifications (option)*
Spindle thermal Thermo Active Stabilizer – Spindle (TAS-S)
deformation control
■ Eliminate waste with the Thermo-Friendly Concept Machine startup technology Thermal deformation from spindle rotation controlled with high accuracy.

Okuma’s Thermo-Friendly Concept achieves high dimensional stability not only when the
Machining restart
Thermo Active Stabilizer – Table (TAS-T) Thermo Active Stabilizer –
room temperature changes, but also at machine startups or when machining is resumed. Deformation from thermal expansion of table is accurately Construction for large machines (TAS-C2)
Environmental controlled. TAS-C2: Thermo Active Stabilizer – Table
The warm-up operation time to stabilize thermal deformation is shortened, and the burden Room temp change thermal deformation Thermo Active Stabilizer – Construction
of dimensional correction when resuming machining is reduced. control technology In addition to TAS-T at the left, the machine is optimally
controlled to maintain machining accuracy even when ambient
temperatures change.
High dimensional stability
* X-Y-Z axes AbsoScale specs required.

Control technology
[Accurate control] ■ Thermo Active Stabilizer – Spindle (TAS-S)
1 2 3 Thermal deformation of the spindle from high spindle speeds is
Coolant
Sensor information
Spindle operation
TAS-S accurately controlled (X-Y-Z axes). Accurate control is also
TAS-T
Minimal Manageable Accurate information
performed in cases of frequent spindle speed changes, and
TAS-C2 temperature thermal compensation Calculation
thermal deformation of attachment heads are also controlled.
deformation deformation
Highly Accurate Dimension
compensation
Compensation Technology command

Ram
Thermo Active Stabilizer X-axis Y-axis Z-axis
Thermo-Friendly – Spindle (TAS-S) Attachment
Concept for head
No tilt, natural thermal
Double Columns
Simple machine Machine designs deformation design
construction that equalize ambient
temperatures
Machine covers
Symmetrically built Peripheral equipment placement Thermo Active Stabilizer ■ Thermo Active Stabilizer – Table (TAS-T)
thick walls Machine “hot spots” diffused – Table (TAS-T) In machining large workpieces, things like hole pitch deviation may become
larger due to thermal expansion. Thermo Active Stabilizer – Table controls
dimensional changes from thermal expansion of the table to obtain stable
Machine design
[Manageable thermal deformation] dimensional accuracies of even large components. Control of
dimensional
Machining dimensional change over time changes
minimized with outstanding dimensional stability

[Manageable Deformation] [Accurately Controlled]


Integrated machine design and control technology
The Thermo-Friendly Concept plays a principal role in our deformation from room temperature changes, spindle thermal
machine design. With simple machine designs and construction deformation from frequently changing spindle speeds, and ■ Thermo Active Stabilizer – Construction for large machines (TAS-C2) (option)
that equalize ambient temperatures, deformation is predictable, inconsistent thermal deformation from coolant temperature. In addition to Thermo Active Stabilizer – Table (TAS-T), the machine is optimally controlled to
and complex torsion or tilting is controlled. With the Thermo-Friendly Concept (Manageable maintain machining accuracy even when ambient temperatures change.
Highly accurate compensation technology with the OSP Deformation – Accurately Controlled), Okuma products provide
controller developed by Okuma accurately controls thermal unrivaled dimensional stability.

9 10
Highly accurate, productive and eco-friendly

A system for an energy-saving society

Okuma has worked to reduce energy consumption in order to achieve carbon neutrality at the three factories in Japan which are our
main production bases.
ECO Idling Stop ECO Power Monitor
Accuracy ensured, cooler off Confirming energy savings and analyzing reductions
We have realized high productivity through automation and process-intensive machining, in addition to high-accuracy machining, and
we then introduced the use of green energy to transform the three domestic factories into carbon-neutral factories.
“Green-Smart Machines” is our definition of Okuma’s intelligent machine tools, which autonomously achieve stable dimensional All auxiliary equipment when not needed (most of factory Power is shown individually for spindle, feed axes, and
accuracy and reduced energy consumption, to support environmentally friendly production. Our policy is to deploy “Green-Smart power consumption), can be turned off. The cooling system auxiliaries on the OSP operation screen. In addition to
Machines” fully, to help achieve a carbon-free society. necessary for maintaining accuracy uses Thermo-Friendly regenerative power, the energy-saving benefits from auxiliary
Concept technology, and the machine itself decides when to equipment stopped with ECO Idling Stop can be confirmed on
Starting with products manufactured at those carbon-neutral factories and supplying them all over the world, we will work together
cool and stop idling while maintaining high accuracy. the spot.
with our customers to help solve the social issues faced by the manufacturing industry.
With ECO suite plus, the machine automatically detects the [On-the-spot checks of operating status, power
Green-Smart Machines are environmentally friendly operating status, eliminating the need to push buttons while consumption, and carbon dioxide emissions]
reducing carbon dioxide emission as much as possible without
products that autonomously achieve stable dimensional accuracies and reduced energy consumption. Three phases of visualization (view, record, and analyze) and
operator awareness.
energy-saving functions, which make it possible to analyze
■ The machine monitors the cooling level when not machining, even the operating status of each device, support the
and proactively turns off the cooler while maintaining high decarbonization cycle.
accuracy conditions.

Cooling status monitoring

Spindle Determines accuracy


temp sensor
High accuracy Decarbonization impact

and and Thermal deformation


high productivity energy saving estimates with
Thermo Active
Stabilizer
Spindle
cooler
Temperature
measurement

Thermo-Friendly Concept
The Okuma Intelligent Technology that A system for an energy-saving society
enables machines to autonomously
maintain high accuracy stability ECO Operation
Peripheral equipment runs only when needed [Analyze carbon dioxide emissions and improve machine
tool operation]
Thermo-Friendly Concept By using only the required peripherals (chip conveyor, mist With ECO suite plus, detailed data analysis of carbon dioxide
The Okuma Intelligent Technology that enables machines collector), energy-saving operations that also maintain high emissions for each device is possible on a PC.
to autonomously maintain high accuracy stability productivity are possible. ECO suite plus enables more [Example of auxiliary power display using One-Touch
detailed tuning of “operation patterns” to thoroughly reduce Spreadsheet (option)]
The unique concept of accepting temperature changes ■ The Okuma way to cool
carbon dioxide emission.
achieves consistent high accuracy without special
coolers or excessive air conditioning.
Spindle Spindle cooler
■ Reduction of warm-ups and dimensional
compensation
Reduce the time needed for daily warm-ups and
dimensional compensation to adjust to ambient Cooling
temperature changes. Constant
temperature
■ Reduction of power used for air conditioning (always)
Maintain high stability of dimensional accuracy even if Note: The spreadsheet file for data analysis needs to be prepared by
the air conditioning temperature range is expanded. By always setting a constant coolant supply temperature, the customer.
the cooler power consumption is reduced.
■ Reduction of machine body coolers
Achieve outstanding dimensional accuracy without any
special machine body cooling being required to
maintain accuracy.

11 12
Technology for high-speed, high-accuracy machining

3D Smart Calibration System (option) Hyper-Surface (option)


Calibrating the volumetric accuracy of the machine Improving the performance of machining dies and free-form surfaces

■ Any operator can easily calibrate machine accuracy There is no need to modify machining data. Ridgelines and uneven surface edges are reduced, the machined surface quality is
Factory floor surface deformation over the long term affects machine improved, and hand-polishing time is eliminated.
accuracy. Hyper-Surface automatically compensates for fluctuations in the CAM machining data, and for positional misalignment between
The 3D Smart Calibration System checks and calibrates the machine Touch probe edges and adjacent cutter paths, while maintaining the required shape accuracy. In addition, SMART finishing suppresses vibration
accuracy (positioning, straightness, perpendicularity) by automatically without reducing the speed at the corners, reduces the cycle time and improves the surface quality.
measuring the accuracy master (the absolute accuracy reference) Notes: Please contact us for 5-axis specifications.
The effect varies depending on the machining shape.
using an easy-to-operate touch probe.
By calibrating accuracy at the right time, high accuracy is maintained Smooths minor fluctuations and variations Consistent passing speeds to align Comparison of machined
throughout the machining space over the long term. In command points corner paths surface quality
Notes: The machine accuracy that can be calibrated differs depending on the No compensation Compensation No compensation Compensation
machine specifications and type of accuracy master (option) used. Accuracy master (option) Cornering speed: Cornering speed: Hyper-Surface No compensation
The floor deformation of the customer’s machine shop foundation may Inconsistent Constant

be large and require machine level adjustments.

Automatic measurement of ball beam by touch probe

Accuracy Stability Diagnosis Function (option)


Adjust steps errors between adjacent Reproducing edge lines between sides
Self-diagnosis of changes in machine accuracy cutter paths
No compensation Compensation No compensation Compensation
Hyper-Surface Compensation
■ To diagnose mechanical thermal deformation ■ Diagnosing changes in machine accuracy from
due to non-uniform factory temperatures factory floor thermal deformation
On production floors where the machine is exposed to wind or The change in machine accuracy due to thermal deformation of
sunlight, the temperature around the machine becomes uneven, the production floor is also estimated and quantified as a factor
creating an environment in which the thermal deformation of of “accuracy stability”. Notifications of the best timing for
the machine tends to increase. machine accuracy adjustments with 3D Calibration etc, will be
The Accuracy Stability Diagnosis Function estimates the provided.
change in machine accuracy due to non-uniform factory
temperatures, quantifies it as “accuracy stability” and displays
that information on the screen.
If the accuracy is unstable, the operator will be notified by a
message or alarm. More stable machining accuracy can be
Slope machining (option)
achieved by performing accuracy checks and adjustments
Accuracy
when notified. stability calculation The slope surface coordinate system lets you use coordinate change to rotate coordinates to
Temperature Operation
match the cutting plane. Just program sloped surfaces as X-Y planes to machine any surface.
information information The pulse handle feed in the sloped coordinate system can be used to adjust the tool play.
Auto Attachment Head Compensation (option)
Anyone can perform rotation compensation of attachment heads easily
Z

■ Rotation compenstion that used to take half day to a full day now done automatically in twenty minutes* Y'' Drilling
Auto Attachment Head Compensation is a function that is Y'
Straight-line
command
automatically sets attachment head rotation compensation Arc command X''
Y
values. It is quick, easy and can be used by anyone. By setting Z''
the compensation values, the program commands can be made Sloped X'
Sloped coordinate
coordinate system
for tool tip position even with different attachment head type and system Slopes are programmed as
The datum sphere is fixed
rotation tilt. Creation of NC programs and machine operation X straight X-Y planes.
to the table and
becomes much easier. measurement preparations
Z'

Auto Attachment Head Compensation performs this rotation are completed by simply
compensation work automatically, enabling automatic setting in positioning the attachment
head with attached touch
20 minutes* for a task that used to take an experienced operator probe near the top of the
a half to full day with three attachment heads. High machining datum sphere.
accuracy can also be maintained with regular measurements.
* The time needed for automatic settings differs with the ahment head. Note: AAHC requires Okuma’s auto gauging and auto zero offset functions
(with touch probe).

13 14
Okuma Intelligent Technology exhibits Smooth discharge of large amounts of chips
powerful effect on machine shop floors

■ Recommended chip conveyors (Please contact an Okuma sales representative for details.) : Recommended
Collision Avoidance System (option) Aluminum/ Mixed Special blank
Collision prevention Workpiece material Steel, stainless steel Cast iron
non-ferrous metal (general) materials

Significantly reducing setup and trial times


Ceramic,
■ “Concentrate on machining”�without collision worries carbon,
Chip shape
NC controller (OSP) with 3D model data of machine components–– glass,
etc.
workpiece, tool, fixture, attachment head–– performs real time
simulation just ahead of actual machine movements. In both automatic
operation and manual movements, advance checks are made for In-machine Full length gutters (std) —
interference or collisions and the machine movement is stopped. chip discharge Hinge type (Alminum) —
Machinists (novice or pro) will benefit from reduced setup and trial
Hinge + scraper with drum filter
cycle times, and the confidence to focus on making parts. * —
Off-machine
(recommended)
chip discharge
Machining Navi M-gII (option) Hinge type — — —
* Attachment of a magnet separator is recommended
Cutting condition search for milling/machining
Note: The specs recommended above are based on wet machining (including washer specifications). For dry machining, please contact our sales staff.
Longer tool life and shorter machining times by optimizing cutting conditions
■ Maximizing machine tool performance Machining Navi ■ Example of chip conveyor placement
(OSP) provides ■ In-machine chip discharge
Navigates effective measures by detecting and analyzing the answer!
machining chatter with a microphone attached to the machine. ● Full length gutters (std) ● Hinged full-length chip conveyor ● Hinged half-length chip conveyor
Effects are seen mainly on high rotation chatter with M-g II.

SERVONAVI
Gutters In-machine chip conveyors In-machine chip conveyors Gutters
Optimized Servo Control
■ Off-machine chip discharge
Achieves long term accuracy and surface quality
● Chip pan ● Collection conveyor ● Chip buckets
■ SERVONAVI AP (Automatic Parameter setting) ■ SERVONAVI SF (Surface Fine-tuning)
● Work Weight Auto Setting ● Reversal Spike Auto Adjustment
Cycle time shortened with faster acceleration Maintains machining accuracy and surface quality
Slide resistance changes with length of time machine tools are Chip pan Collection Chip
On table travel type machining centers, the table feed accelera- conveyor buckets
tion with the previous system was the same regardless of weight, utilized, and discrepancies occur with the servo parameters that
were the best when the machine was first installed. This may Gutters In-machine chip conveyors In-machine chip conveyors (with lift-up)
such as workpieces and fixtures loaded on the table.
produce crease marks at motion reversals and affect machining Note: Conveyor chip discharge direction (rear), off-machine chip conveyor discharge direction (operation side, magazine side), chip coolant tank position, etc.
Work Weight Auto Setting estimates the weight of the accuracy (part surface quality). can be combined to match space. Please consult with your Okuma sales representative to confirm final arrangements.
workpiece and fixture on the table and automatically sets the
Reversal Spike Auto Adjustment maintains machining accuracy
linear axis servo parameters, including acceleration, to the by switching servo parameters to the optimum values matched
optimum values. Cycle times are shortened with no changes to to changes in slide resistance. ■ Collection conveyor chip discharge (lift-up conveyors) ■ Lift-up conveyors + chip buckets (rear discharge)
machining accuracy.
● Vibration Auto Adjustment Type Shape
Acceleration Contributes to longer machine life
High When aging changes machine performance, noise, vibration,
Relationship between workpiece
weight and acceleration
crease marks, or fish scales may appear.
Vibration Auto Adjustment can quickly eliminate noise and Hinge + scraper
SERVONAVI vibration even from machines with years of operation. with drum filter
Higher ● Deflection Auto Adjustment*
acceleration,
shorter cycle Maintaining high quality machined surfaces on dies/molds
time With fast accleration/deceleration in the machining of dies and
Low
molds, etc, positioning error due to bending (ball screw
Previous control Workpiece
weight expansion/contraction) can affect the machined surface quality.
Heavy Light Deflection Auto Adjustment maintains the surface quality of
die/mold machined surfaces by automatically adjusting the
servo parameters to match the amount of bending, even when Hinge
the amount of bending of the ball screw has changed and
positioning error has occurred as a result of changes over time.
* X-Y axes AbsoScale detection specs are needed.

15 16
■ Machine Specifications
MCR-A5C 20 MCR-A5C 25 MCR-A5C 30 MCR-A5C 35
Item 20 × 30 20 × 40 20 × 50 25 × 30 25 × 40 25 × 50 25 × 65 25 × 80 30 × 40 30 × 50 30 × 65 30 × 80 30 × 100 35 × 50 35 × 65 35 × 80 35 × 100 35 × 120
Travel
X-axis (table front / back) mm (in) 3,200 (125.98) 4,200 (165.35) 5,200 (204.72) 3,200 (125.98) 4,200 (165.35) 5,200 (204.72) 6,700 (263.78) 8,200 (322.83) 4,200 (165.35) 5,200 (204.72) 6,700 (263.78) 8,200 (322.83) 10,200 (401.57) 5,200 (204.72) 6,700 (263.78) 8,200 (322.83) 10,200 (401.57) 12,200 (480.31)
Y-axis (spindlehead left/right) mm (in) 2,600 (102.36) 3,100 (122.05) 3,600 (141.73) 4,100 (161.42)
Z-axis (ram up/down) mm (in) 800 (31.50) 800 (31.50)
W-axis (crossrail up/down) mm (in) 800 (31.50) 1,000 (39.37) 1,200 (47.24)
Effective width between columns mm (in) 2,150 (84.65) 2,650 (104.33) 3,150 (124.02) 3,650 (143.70)
Table to spindle nose mm (in) 0 to 1,450 [0 to 1,350]*1 (0 to 57.09 [0 to 53.15]*1) 0 to 1,650 [0 to 1,550]*1 (0 to 64.96 [0 to 61.02]*1) 0 to 1,850 [0 to 1,750]*1 (0 to 72.83 [0 to 68.90]*1) 0 to 1,800 [0 to 1,700]*1 (0 to 70.87 [0 to 66.93]*1)
Table
Working surface mm (in) 1,500 × 3,000 1,500 × 4,000 1,500 × 5,000 2,000 × 3,000 2,000 × 4,000 2,000 × 5,000 2,000 × 6,500 2,000 × 8,000 2,500 × 4,000 2,500 × 5,000 2,500 × 6,500 2,500 × 8,000 2,500 × 10,000 3,000 × 5,000 3,000 × 6,500 3,000 × 8,000 3,000 × 10,000 3,000 × 12,000
(59.06 × 118.11) (59.06 × 157.48) (59.06 × 196.85) (78.74 × 118.11) (78.74 × 157.48) (78.74 × 196.85) (78.74 × 255.91) (78.74 × 314.96) (98.43 × 157.48) (98.43 × 196.85) (98.43 × 255.91) (98.43 × 314.96) (98.43 × 393.70) (118.11 × 196.85) (118.11 × 255.91) (118.11 × 314.96) (118.11 × 393.70) (118.11 × 472.44)
Maximum load kg (lb) 12,000 (26,400) 16,000 (35,200) 20,000 (44,000) 18,000 (39,600) 22,000 (48,400) 27,000 (59,400) 34,000 (74,800) 42,000 (92,400) 29,000 (63,800) 33,000 (72,600) 43,000 (94,600) 52,000 (114,400) 66,000 (145,200) 29,500 (64,900) 37,000 (81,400) 47,000 (103,400) 61,000 (134,200) 65,000 (143,000)
T-slots Width x No. mm (in) 24H7 × 11 24H7 × 11 24H7 × 13 24H7 × 15
<center pitch> <center: 140 (5.51), both ends: 100 (3.94)> <center: 200 (7.87), both ends: 130 (5.12)> <center: 200 (7.87), both ends: 180 (7.09)> <200> (7.87)

Height from machine bottom mm (in) 850*8 (33.46*8) 900*8 (35.43*8) 950*8 (37.40*8)
[Pallet]*2
Working surface mm (in) 1,500 × 2,700 1,500 × 3,700 1,500 × 4,700 2,000 × 2,700 2,000 × 3,700 2,000 × 4,700 2,000 × 6,200 2,000 × 7,700 2,500 × 3,700 2,500 × 4,700 2,500 × 6,200 2,500 × 7,700 2,500 × 9,700 3,000 × 4,700 3,000 × 6,200 3,000 × 7,700 3,000 × 9,700

(59.06 × 106.30) (59.06 × 145.67) (59.06 × 185.04) (78.74 × 106.30) (78.74 × 145.67) (78.74 × 185.04) (78.74 × 244.09) (78.74 × 303.15) (98.43 × 145.67) (98.43 × 185.04) (98.43 × 244.09) (98.43 × 303.15) (98.43 × 381.89) (118.11 × 185.04) (118.11 × 244.09) (118.11 × 303.15) (118.11 × 381.89)
Maximum load kg (lb) 5,000 (11,000) 6,000 (13,200) 8,000 (17,600) 6,000 (13,200) 8,000 (17,600) 10,000 (22,000) 13,000 (28,600) 15,000 (33,000) 10,000 (22,000) 12,000 (26,400) 15,000 (33,000) 20,000 (44,000) 24,000 (52,800) 14,000 (30,800) 18,000 (39,600) 21,000 (46,200) 25,000 (55,000) —
T-slots Width x No. mm (in) 24H7 × 9 24H7 × 11 24H7 × 13 24H7 × 15

<center pitch> <center: 140 (5.51), both ends: 100 (3.94)> <center: 200 (7.87), both ends: 130 (5.12)> <center: 200 (7.87), both ends: 180 (7.09)> <200> (7.87)
Height from machine bottom mm (in) 1,170 (46.06) 1,200 (47.24) 1,250 (49.21) 1,350 (53.15) —
Spindle (Extension head)
Speed range min-1 30 to 4,000 [30 to 6,000, 30 to 10,000]*2 30 to 4,000 [30 to 6,000, 30 to 10,000]*2
Taper bore 7/24 taper No.50 7/24 taper No.50
Bearing diameter mm (in) ø100 [ø85]*3 (ø3.94 [ø3.35]*3) ø100 [ø85]*3 (ø3.94 [ø3.35]*3)
Feed rate
Rapid traverse m/min (ipm) X: 30, Y: 32, Z: 20*4 X: 30, Y: 32*5, Z: 20*4 X: 20, Y: 32*4, Z: 20 X: 30, Y: 32*5, Z: 20*4 X: 20, Y: 32*5, Z: 20 X: 30, Y: 30*5, Z: 20*4 X: 20, Y: 30*5, Z: 20
(X: 1,181, Y: 1,260, Z: 787*4) (X: 1,181, Y: 1,260*5, Z: 787*4) (X: 787, Y: 1,260*4, Z: 787) (X:1,181, Y: 1,260*5, Z: 787*4) (X: 787, Y: 1,260*4, Z: 787) (X: 1,181, Y: 1,181*5, Z: 787*4) (X: 787, Y: 1,181*5, Z: 787)
Cutting feed rate mm/min (ipm) 1 to 10,000 (0.04 to 394) 1 to 10,000 (0.04 to 394)
W-axis travel rate m/min (ipm) 3 (118) 3 (118)
Automatic Tool Changer
Tool shank MAS BT50 MAS BT50
Pull stud MAS2 MAS2
Tool magazine capacity tools 50 [80, 100, 120, 180] 50 [80, 100, 120, 180]
Max tool diameter mm (in) w/ adjacent tools: ø135 (5.31); w/o adjacent tools: ø230 (9.06) w/ adjacent tools: ø135 (5.31); w/o adjacent tools: ø230 (9.06)
Max tool length mm (in) 400 (15.75) 400 (15.75)
Max tool mass kg (lb) 25 (55) 25 (55)
Tool selection Fixed adress Fixed adress
Motors
Spindle drive kW (hp) 26/22 (35/30) (30 min/cont) [30/22 (40/30) (30 min/cont)]*6 26/22 (35/30) (30 min/cont) [30/22 (40/30) (30 min/cont)]*6
Axis feed drives kW (hp) X: 9.4, Y: 6.4, Z: 5.2 × 2 (X: 12.5, Y: 8.5, Z: 6.9 × 2) X: 14.0, Y: 6.4, Z: 5.2 × 2 (X: 18.7, Y: 8.5, Z: 6.9 × 2) X: 14.0, Y: 6.4, Z: 5.2 × 2 (X: 18.7, Y: 8.5, Z: 6.9 × 2)
Crossrail elevating kW (hp) W: 4.6 (6.1) × 2 W: 4.6 (6.1) × 2
Power Sources
Electrical power supply kVA 60*7 60*7
L/min
Compressed air supply (ANR) 690 <0.5 MPa or more>*7 690 <0.5 MPa or more>*7
Machine Size
Height mm (in) 5,820*8 (229.13*8) 6,020*8 (237.01*8) 6,300*8 (248.03*8)
Floor space (machine only) mm (in) 6,180 × 8,430 6,180 × 10,730 6,180 × 12,830 6,680 × 8,430 6,680 × 10,730 6,680 × 12,830 6,680 × 16,430 6,680 × 19,430 7,280 × 10,730 7,280 × 12,830 7,280 × 16,430 7,280 × 19,430 7,280 × 23,930 7,780 × 12,830 7,780 × 16,430 7,780 × 19,430 7,780 × 23,930 7,780 × 27,930
(243.31 × 331.89) (243.31 × 422.44) (243.31 × 505.12) (262.99 × 331.89) (262.99 × 422.44) (262.99 × 505.12) (262.99 × 646.85) (262.99 × 764.96) (286.61 × 422.44) (286.61 × 505.12) (286.61 × 646.85) (286.61 × 764.96) (286.61 × 942.13) (306.30 × 505.12) (306.30 × 646.85) (306.30 × 764.96) (306.30 × 942.13) (306.30 × 1,099.61)
Mass (machine only)*9 kg (lb) 32,000 (70,400) 36,000 (79,200) 40,000 (88,000) 33,000 (72,600) 39,000 (85,800) 44,000 (96,800) 52,000 (114,400) 58,000 (127,600) 44,000 (96,800) 50,000 (110,000) 59,000 (129,800) 67,000 (147,400) 78,000 (171,600) 56,000 (123,200) 65,000 (143,000) 79,000 (173,800) 87,000 (191,400) 101,000 (222,200)
CNC OSP-P500M OSP-P500M

[ ]: Option *4. 20 m/min on each axis with die/mold kit. *7. Standard spec
*1. With 250 mm long extension head *5. Deceleration near both ends of Y-axis travel *8. Height increases 40 mm with use of chemical anchors.
*2. In the case of APC specs (option), please also consider the high column because the *6. High-speed 10,000 min-1 aluminum machining spec *9. With 50-tool magazine, 2-station AAC
distance from the end of the spindle to the top of the pallet will be shorter.
*3. 6,000 min-1, 10,000 min-1 spec

17 18
■ MCR-A5C Standard Specifications and Accessories ■ MCR-A5C Optional Specifications and Accessories
Spindle speed 30 to 4,000 min-1 ATC magazine safety fence Automatic pallet changer (APC) 2-pallet side shuttle Attachment heads Please consult
(X-axis 2.0 m travel extension)
Spindle cooler Oil temperature controller Seesaw pendant operation panel Elevation: 600 mm Thermo-Friendly specifications Premium (includes TAS-S)
Average continuous cutting X, Y, Z: 6 m/min Dust-proofing
Thermo-Friendly specifications TAS-S, TAS-T Tapered bore cleaning bar
with limited upper feedrate
NC rotary tables NC rotary table, inclined rotary table
Synchronized W-axis NC (NC crossrail) Absoscale detection (W-axis) Full-length gutters Front discharge
Coolant system Mist collector
Z-axis double ball screw Work lamp LED
Coolant tank 500 L, 1,000 L, 1,500 L, 2,000 L Dust collector
Auto Tool changer (ATC) 50 tools Table shape T slots (24H7)
Coolant heater/cooler Full-enclosure shielding Column front/back covers
Hydraulic unit Crossrail screw cover
Oil skimmer w/o ceiling
ATC air blower and spindle air curtain Air blower (blast) Crossrail clamp Filtration system With ceiling
Column guideway cover Ladder and platform Semi-dry machining Thru-spindle, nozzle Auto Attachment Head Compensation
ATC tool magazine loader/unloader Tool kit Thru-spindle coolant*1 3D Smart Calibration System Includes linear axis error measurement,
Door interlock Tool box Coolant pump 0.75 kW, 1.1 kW spatial compensation and accuracy
Oil mist coolant Insert nozzle stability diagnosis
Oil-hole coolant system Simple system, High/low pressure switch AbsoScale detection*3 X-Y-Z axes, X-Y axes

■ MCR-A5C Kit Specifications (2 MPa) Auto tool length compensation & Touch sensor, laser sensor
5C 5CP*3 M MP*3 BC2000 BC2000P*3 BC6000 BC6000P*3 Die/mold Die/mold P*3 Chip air blower (blast) breakage detection

Spindle speed 4,000 min-1 6,000 min-1 ATC tool magazine capacity 80, 100, 120, 180 tools Auto gauging & auto zero offset Touch probe
ATC tools Heavy tool: (35 kg × 120 mm) In-machine chip conveyors Full length, lift-up type
Head index angle 5° B-axis: 1°, C-axis: 1° 5°
Tool shank CAT 50, DIN 50 Half length, lift-up type
Auto attachment changer (AAC)*1 2-station AAC storage stations not available 2-station
Spindle speeds 30 to 6,000 min-1, 30 to 10,000 min-1 Chip flushers Crossrail shower (L/R column front),
Extension head —
L150 4,000 min-1
● Pull stud MAS1 front/back gutters with telescopic
Table T-slot width 20H7, 22H7, 28H7 covers, workpiece wash gun
Extension head
— ●
L250 6,000 min-1
Attachment heads

Table cross slot width Please consult for width depth, pitch Collection chip conveyors Hinged, hinge + scraper (w/ drum filter),
90° angular head Optional table width +300 mm hinged + magnetic separator
● — ●
L150 3,000 min-1*2
High column specs 200 mm increments Chip buckets L type, H type
Vertical/horizontal swivel (please inquire for +400 mm or higher)
— ● — Pendant arms Parallel linked, manual, electric, floor
head 3,000 min-1
Optional W-axis travel*2 mounted, Above the duct
Universal index head Standard travel +200 mm
— ● — (please inquire for +400 mm or higher)
(B-/C-axis) 2,000 min-1 Foundation methods Foundation bolt (800 mm, 500 mm),
Universal index head Work lamp Spotlight chemical anchor, no foundation bolts
— ● —
(B-/C-axis) 6,000 min-1 Ram oil pan slush collector (foundation blocks only)

ATC auto cover ● Attachment head accelerator preps Machine foundation pit work 50 to 1,400 mm
AAC safety cover ● — ● Angle head preps Optional control cabinet positions
Auto attachment changer (AAC) 3 stations, 4 stations
X-axis 2.0 m travel extension — — — — —
(side-shuttle APC)
● ● ● ● ● *1. Dedicated Okuma pull studs required for thru-spindle coolant
*2. Depending on the spec conditions, certain applications may not be possible.
Auto pallet changer preparations — ● — ● — ● — ● — ● *3. X-axis linear scale required for n × 65 and larger machines (X-axis travel larger than 6,700 mm)
AbsoScale (X, Y, Z axes) — ●
Hyper-Surface Type A — ● ■ Auto attachment changer (AAC)
*1. One or two stations can be added. Additional stations can be equipped with an extension head, 90° angular head, and B-/C-axis universal
angular head. (Please inquire about special heads.)
*2. L250 mm head length required when using thru-spindle coolant
*3. P kits comes with auto pallet changer

2-station AAC (Kit Specifications)

AAC stations (option)


(3 stations, 4 stations)

19 20
A next-generation CNC that makes manufacturing ■ OSP-P500M standard specifications
DX (digital transformation) a reality
Basic Specs Control X, Y, Z, W, simultaneous 4 axis, spindle control (1 axis)
Position feedback OSP full range absolute position feedback (zero point return not required)
Coordinate functions Machine coordinate system (1 set), work coordinate system (20 sets)
Min / Max command ±99999.999 mm, ±9999.9999° 8-digit decimal, command units: 0.001 mm, 0.01 mm, 1 mm, 0.0001°, 0.001°, 1°
Feed Cutting feed override: 0 to 200%, rapid traverse override 0 to 100%
Spindle control Direct spindle speed commands, override 30 to 300%, multi-point indexing
Tool compensation No. of registered tools: Max 999 sets, tool length/radius compensation: 3 sets per tool

Improved productivity and stable production


Display 15-inch color LCD + multi-touch panel operations
Security Operator authentication, Lock screen, OSP-VPSII-STD
Programming Program capacity Program storage capacity: 4 GB; operation buffer: 2 MB
Program operations Scheduled program, fixed cycle, G-/M-code macros, arithmetic, logic statements, math functions, variables, branch commands,
As Your Single Source for M-E-I-K (Mechanics - Electronics - IT - Knowledge) merging technology, Coordinate calculate, area machining, coordinate convert, programming help, user task, keyway cycle
Okuma offers this CNC to build an advanced “digital twin” that faithfully reproduces machine Operations OSP suite “suite apps” to graphically visualize and digitize information needed on the shop floor,
control and machining operations and create new value. In addition, Okuma offers productivity “suite operation” enable one-touch access to “suite apps”.
Easy Operation “Single-mode operation” to complete a series of operations. Advanced operation panel/graphics facilitate smooth machine control
improvement and stable production with ease of use that allows customers to use their machining
MacMan plus Machining management: aggregation and display of machining records, operating records and problem information,
know-how, an energy-saving solutions that achieve both high accuracy/productivity and Visualization of power consumption, file output
eco-friendly products, with robust security protection against increasing threats of cyber attacks. Machine operations Operation help, load meter, alarm help, sequence return, manual interrupt/auto return, pulse handle overlap, parameter I/O,
PLC monitor, auto power shut-off
Communications / Networking USB (2 ports), Ethernet, DNC-T1, Smart I/F
Faithful reproduction of machines and processing — Digital support for shop floor work High speed/accuracy specs Thermo-Friendly (TAS-S: Thermo Active Stabilizer – Spindle, TAS-T: Thermo Active Stabilizer – Table), Hi-Cut Pro, Pitch error
compensation, Hi-G control, SERVONAVI*1, Cycle time reduction (operation time reduction, machining time shortening, easy
Digital Twin (option) parameter setting)
Energy-saving ECO suite plus ECO Idling Stop, ECO Operation, oil temperature controller auto control, ECO Power Monitor*2

“Okuma’s two digital twins” made possible by an office PC and a


functions Power Regeneration System Regenerative power is used when the spindle and feed axes decelerate to reduce energy waste.
*1. For Deflection Auto Adjustment included in the specs, X-Y axes AbsoScale detection specs are needed.
next-generation CNC reduce machine downtime and improve machine utilization *2. The power display shows estimated values. When precise electrical values are needed, select the wattmeter option.

Simulation using the latest machine information can be achieved with an office PC and OSP-P500 ■ OSP-P500M kit specifications/optional specifications
installed on the physical machine. This enables preparation for machining in advance in the office NML AOT DT DT AOT NML AOT DT DT AOT
Kit Specs Kit Specs
environment (front loading). Preparing machining for the next part while continuing machining can Item E D E D E D E D Item E D E D E D E D
reduce the preparation time for the physical machine. When a problem occurs on the shop floor, it Digital Twin Monitoring
can be solved quickly on site without going back to the office. Virtual Machining ● ● ● ● One-Touch Spreadsheet
15-inch operation panel (VE) (VD) (VE) (VD) Collision Avoidance System

1 Digital Twin On PC*


2
Quick Modeling ● ● ● ● Real 3-D Simulation ● ● ● ● ● ●
Digital Twin On Machine OPC UA for Machine Tools
(VE) (VD) (VE) (VD)
● ● ● ●
Simple load monitor
NC operation monitor
Spindle overload monitor
Hour meter, workpiece counter















Simulate shop machines in the office Simulating the CNC of a real machine OSP API KIT
Interactive functions
● ● ● ● Status indicator
Operation end buzzer
Front loading is performed with the actual status matched with the Super-fast and super-accurate machining simulations are performed with the Advanced One-Touch IGF-M (w/ Real 3-D Simulation) ● ● ● ● Workpiece counters on machine
data on the office PC to further improve productivity. CNC of a real machine on-site to minimize machining preparation work. Interactive MAP (I-MAP) ● ● Tool breakage no-load detection ● ● ● ●
Highly accurate pre-verification minimizes trial and error in first part Actual machining can be started immediately, greatly improving the operating Smart OSP Operation ● ● ● ● ● ● MOP-TOOL Adaptive control, overload monitor

machining, and reduces machine downtime to the minimum. rate of the machine. Programming AI machine diagnostics* Feed axes
Operation buffer 10MB ● ● ● ● ● ● ● ● Machine Status Logger
* The PC software is to be used with one package for one machine.
Program notes (MSG) ● ● ● ● ● ● ● ● Cutting Status Monitor
Auto scheduled program update ● ● ● ● ● ● ● ● Machining Navi M-gII (cutting condition search)

Front loading Verification of setup Block skip; 9 sets Feed axis retraction
Program branch; 9 sets Tool retract cycle
Reducing work on the Verifying the setup status in a
Using the results confirmed Coordinate system 100 sets ● ● ● ● Automation / unattended operation
physical machine to increase virtual space on the machine select (Std: 20 sets)
by the office simulator on 200 sets ● ● ● ● Warm-up (calendar timer)
the operating rate the actual machine 400 sets External program Button, rotary switch
Helical cutting (within 360 degrees) ● ● ● ● ● ● ● ● BCD (2-digit, 4-digit)
IIoT gets the latest 3-D circular interpolation High-speed, high-precision
Virtual machine data Virtual Skip Auto Attachment Head Compensation
space space Synchronized Tapping II ● ● ● ● ● ● ● ● Thermo-Friendly Premium
Arbitrary angle chamfering ● ● ● ● ● ● ● ● AbsoScale detection X-Y axes, X-Y-Z axes
Cylindrical side facing Straightness compensation
Tool max rotational speed setting Dynamic displacement compensation ● ● ● ● ● ● ● ●
F1-digit feed External switch type, parameter type 0.1 µm control (linear axis commands)
Programmable travel limits (G22, G23) Hyper-SurfaceII 3-axis, Type A, Type B
Real
● ● ● ● ● ● ● ●
Slope machining Type I, Type II 3D Smart Calibration System
space Information check, actual Axis name designation Accuracy Stability Diagnosis
machining by simulator 3-D tool compensation ECO suite plus
Coordinate change and Programmable mirror image (G62) ● ● ● ● ECO Power Monitor On-machine wattmeter
drawing conversion Enlarge/reduce (G50, G51) ● ● ● ● Spindle Power Peak Limiter
User task Common variables 1,000, 2,000 pcs Energy-saving hydraulic unit ECO Hydraulics
Actual machining G code macros: 80 sets added External output interface of consumed electricity
I/O variables (16 each) Other
Using the latest machine data
Note: The screens above are examples of the Collision Sequence stop ● ● ● ● ● ● ● ● Circuit breaker
in the office simulators Avoidance System (option). Sequence return Mid-block sequence return ● ● ● ● OSP-VPSII-EX (Virus Protection System)
Tool wear compensation Includes input restriction ● ● ● ● ● ● ● ● Pulse handles 2 pcs, 3 pcs
Tool life management Includes warning ● ● ● ● ● ● ● ● External M codes [4 sets, 8 sets]
Get Connected, Get Started, and Get External I/O communication Notes: NML: Normal kit, AOT: Advanced One-Touch IGF-M kit, DT: Digital Twin kit,
Innovative with Okuma “Monozukuri” RS-232C connector DT AOT: Digital Twin Advanced One-Touch IGF-M, E: Economy, D: Deluxe
Machine tool and PC DNC connection DNC-T3, DNC-B, DNC-DT VE and VD kits are also equipped with the Digital Twin on PC function, allowing running from a PC.
Connect, Visualize, Improve DNC-C/Ethernet Specifications, etc. are subject to change without notice.
Connect Gauging * With AbsoScale detection specs, ball-screw wear detection is possible.
Auto tool length offset/breakage detection
Okuma’s Connect Plan is a system that provides analytics for improved
Auto Workpiece Gauging/Auto zero offset
utilization by connecting machine tools and visual control of factory Manual gauging (w/o sensor) ● ● ● ● ● ● ● ●
operation results and machining records. Simply connect the OSP and Interactive gauging (touch sensor, touch probe required)
a PC and install Connect Plan on the PC to see the machine operation
status from the shop floor, from an office, from anywhere. The Connect
Plan is an ideal solution for customers trying to raise their machine utilization.

21 22
■ Working ranges Machinable area (5C kit uses extension head, 90° angular head. Tool length = 300 mm)
Unit: mm
■ ATC tool dimensions Unit: mm

X-axis travel: E

● Maximum adjacent tool size

150
The maximum tool size is determined by the neighboring tool size

Crossrail: H
Y-axis: F

ø69.85
C B

ø135
Effective width

J
Z-axis: G

I
between columns: A

46

140
*1
400
Table width: L Table working surface: K

● Maximum non-adjacent tool size


This is the maximum tool size when there are no tools on either side of a tool.

■ Table dimensions

ø69.85
X-axis travel: E

ø230
ø183
30°

N
*1 46 40
24H7
400

between columns: A
24

Effective width
M

L
+2
0

42 +30
18

● Maximum ATC tool


N

29.4 N-m (25 kg × 120 mm)

200 Table working surface: K 200

Unit: mm
Size A B C D E F G H I J K L M N 245 N (25 kg) Tool mass moment: 29.4 N-m
120
20 × 30 2,240 3,200 3,000
0~
20 × 40 2,150 3,240 1,640 4,200 2,600 800 1,150 1,338 4,000 1,500 8×140 100
1,450
20 × 50 4,240 5,200 5,000
25 × 30 2,240 3,200 3,000
● Maximum ATC tool with high speed movement
25 × 40 3,240 4,200 4,000 19.6 N-m (25 kg × 80 mm)
0~
25 × 50 2,650 4,240 2,140 5,200 3,100 1,000 1,350 1,538 5,000 2,000 8×200 130
1,650
25 × 65 5,740 6,700 6,500
25 × 80 7,240 8,200 8,000
30 × 40 3,240 4,200 4,000
800
30 × 50 4,240 5,200 5,000
0~
30 × 65 3,150 5,740 2,640 6,700 3,600 1,550 1,738 6,500 2,500 10×200 180
1,850 245 N (25 kg) Tool mass moment: 19.6 N-m
30 × 80 7,240 8,200 8,000 80

30 × 100 9,240 10,200 10,000


1,200
35 × 50 4,240 5,200 5,000
35 × 65 5,740 6,700 6,500
0~
35 × 80 3,650 7,240 3,140 8,200 4,100 1,500 1,688 8,000 3,000 12×200 200
1,800
35 × 100 9,240 10,200 10,000 Note: Tools with tool mass moments over 29.4 N-m can not be used.
ATC with high speed movement can be done with tools of ≤ 19.6 N-m
35 × 120 11,240 12,200 12,000
*1. Commercially available milling chucks may interefere with ATC arm and other tools.
Prior to use, confirm size dimensions with tool manufacturer documentation.

23 24
Dimensional Drawing Installation Drawing

50-tool magazine 200


Margin 500 or more 1,070 S 3,300 450 400
Magazine tool load/unload device
1,109 1,393 1,607 905
Cooler
Hydraulic unit

Coolant tank 500 L

1,109
Crossrail travel

680
585
AAC, ATC
auto cover

910
Full-length

Max (approx) P
gutter

V
Max (approx) N

Y
H

W
Table width T
Z-axis
travel

Machine center
800

3,910
Max D

M
2,200 ±300

Swing
1,650 ±300

radius AA

W
X
E

Full-length gutter

U
30

Pendant height
35

Effective width between 100 Control

500 700
columns G
Table length B X-axis travel C cabinet
Step stool Pendant operation
Y-axis travel F

Margin
A panel
(please prepare at your company)
450 J K
Air inlet Rc1/2, 2 places
L
For air blower 1,140 mm from floor Power inlets ø50
For clean air 1,045 mm from floor Z 2,270 1,275 mm from floor on control cabinet side cover
Q R 1,980 mm from floor on control cabinet top cover

This drawing show outline of standard machine. These dimensions will change if optional specifications are selected.
And depending on the destination country or region, full enclosure or safety fences are required.

Unit : mm Unit : mm

Size A B C D E F G H J K L M N P Size Q R S T U V W X Y Z AA

8,430 3,400 3,200


20 × 30 5,160
20 × 30 4,370 4,090
1,450
MCR-A5C 20 20 × 40 10,730 4,400 4,200 850 2,600 2,150 800 2,850 2,880 6,180 3,345 5,170 5,820 MCR-A5C 20 20 × 40 6,310 5,520 5,240 1,500 3,100 3,300 1,136 1,900 2,150 2,100 2,850
(1,350)
20 × 50 12,830 5,400 5,200 20 × 50 7,360 6,570 6,290
25 × 30 8,430 3,400 3,200 25 × 30 5,160 4,370 4,090
25 × 40 10,730 4,400 4,200 25 × 40 6,310 5,520 5,240
1,650
MCR-A5C 25 25 × 50 12,830 5,400 5,200 850 3,100 2,650 1,000 3,100 3,130 6,680 3,545 5,370 6,020 MCR-A5C 25 25 × 50 7,360 6,570 6,290 2,000 3,350 3,550 1,386 2,150 2,400 2,100 2,850
(1,550)
25 × 65 16,430 6,900 6,700 25 × 65 9,160 8,370 8,090
25 × 80 19,430 8,400 8,200 25 × 80 10,660 9,870 9,590
30 × 40 10,730 4,400 4,200 30 × 40 6,310 5,520 5,240
30 × 50 12,830 5,400 5,200 30 × 50 7,360 6,570 6,290
1,850
MCR-A5C 30 30 × 65 16,430 6,900 6,700 900 3,600 3,150 1,200 3,400 3,430 7,280 3,825 5,620 6,300 MCR-A5C 30 30 × 65 9,160 8,370 8,090 2,500 3,650 3,850 1,636 2,450 2,650 2,300 3,050
(1,750)
30 × 80 19,430 8,400 8,200 30 × 80 10,660 9,870 9,590
30 × 100 23,930 10,400 10,200 30 × 100 12,910 12,120 11,840
35 × 50 12,830 5,400 5,200 35 × 50 7,360 6,570 6,290
35 × 65 16,430 6,900 6,700 35 × 65 9,160 8,370 8,090
1,800
MCR-A5C 35 35 × 80 19,430 8,400 8,200 950 4,100 3,650 1,200 3,650 3,680 7,780 3,825 5,620 6,300 MCR-A5C 35 35 × 80 10,660 9,870 9,590 3,000 3,900 4,100 1,886 2,700 2,900 2,300 3,050
(1,700)
35 × 100 23,930 10,400 10,200 35 × 100 12,910 12,120 11,840
35 × 120 27,930 12,400 12,200 35 × 120 14,910 14,120 13,840
Note: Dimensions may change depending on coolant tank and other specifications.
Notes: Dimensions, etc. may change depending on specifications. Please refer to delivered machine specifications for final specifications.
Please refer to delivered machine specifications for final specifications.
( ) dimensions for machines with 250 mm long extension head
Height increases 40 mm with the use of chemical anchors

25 26
mentioned in the instruction manual and attached to the product.
When using Okuma products, always read the safety precautions
● The specifications, illustrations, and descriptions in this brochure vary in different markets and
Pub.No.MCR-A5C2-E-(14a)-100 (Sep 2024)
are subject to change without notice.

Oguchi-cho, Niwa-gun,
Aichi 480-0193, Japan
TEL: +81-587-95-7825 FAX: +81-587-95-6074

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to
security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.

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