Pro Technician >>ENGINE OVERHAUL

Outline Outline

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Pro Technician >>ENGINE OVERHAUL
Outline Outline

Intake manifold Partial engine

Exhaust manifold

Auxiliary component (Alternator)

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Pro Technician >>ENGINE OVERHAUL
Disassembly Components

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Pro Technician >>ENGINE OVERHAUL
Disassembly Components

1. Remove Water Pump Pulley

Water pump pulley

SERVICE HINT:
Pulley
(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Components

2. Remove Engine Mounting Bracket

Engine mounting bracket

(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Components

3. Remove Crankshaft Pulley

Crankshaft pulley

(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Remove Crankshaft Pulley

1. Set position of piston

Camshaft timing mark

Crankshaft No.1 cylinder compression TDC

timing mark (Top Dead center)

(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Remove Crankshaft Pulley

2. Remove crank shaft pulley

SST
(Crankshaft pulley
holding tool,
Companion flange
holding tool)

SST (Puller C set)

Crankshaft pulley

SERVICE HINT:
Pulley
Return to question (1/1)
SERVICE HINT:
Parts Pressed in
Pro Technician >>ENGINE OVERHAUL
Disassembly Components

4. Remove Water Pump

Gasket
Water pump

SERVICE HINT:
Bolts
(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Components

5. Remove Timing Chain Cover

Cylinder head cover

Gasket

Timing chain cover

SERVICE HINT:
Bolts
(1/1)
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Disassembly Remove Timing Chain Cover

1. Remove cylinder head cover and gasket 2. Remove timing chain cover

Timing chain cover

Tape

Tape

SERVICE HINT:
Seal Packing/Gasket
(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Components

6. Remove Timing Chain

Timing chain

Chain tensioner
slipper

Chain tensioner

Chain tensioner slipper

(1/2)
Pro Technician >>ENGINE OVERHAUL
Disassembly Remove Timing Chain

1. Remove chain tensioner (auto tensioner) 2. Remove chain tensioner slipper

3. Remove chain vibration damper

REFERENCE:
Timing belt tensioner
(1/2)
Pro Technician >>ENGINE OVERHAUL
Disassembly Remove Timing Chain

4. Remove timing chain 5. Set piston position

Timing chain mark plate

Camshaft sprocket timing mark

Crankshaft timing
sprocket timing
Timing chain mark plate
mark

Return to question (2/2)

Pro Technician >>ENGINE OVERHAUL
Disassembly Components

7. Inspect Timing Chain

Vernier calipers

Timing chain
Spring balance

Bush Pin

(1/1)
Return to question
Pro Technician >>ENGINE OVERHAUL
Disassembly Components

8. Remove Camshaft

Bearing cap

Bearing cap

Camshaft

(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Remove Camshaft

1. Set camshaft position 2. Remove camshaft

Timing mark

to is the removal order of the bearing cap. SERVICE HINT:

Camshaft
SERVICE HINT: (1/1)
Return to question Installation Position/Direction
Pro Technician >>ENGINE OVERHAUL
Disassembly Components

9. Inspect Camshaft Timing Gear (with DVVT)

Oil pressure

Lock Lock pin

Housing
Housing

Vane

Lock pin
Unlock

Housing
Vane

Vane

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Pro Technician >>ENGINE OVERHAUL
Disassembly Inspect Camshaft Timing Gear (with DVVT)

9. Inspect Camshaft Timing Gear (with DVVT)

Retard side

Advance side

Advance side

Retard side

(2/3)
Pro Technician >>ENGINE OVERHAUL
Disassembly Inspect Camshaft Timing Gear (with DVVT)

9. Inspect Camshaft Timing Gear (with DVVT)

Advance side

Retard side

Lock!

(3/3)
Pro Technician >>ENGINE OVERHAUL
Disassembly Components

10. Remove Camshaft Timing Gear/Sprocket

Camshaft timing sprocket (without DVVT)

Camshaft timing gear (with DVVT)

(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Remove Camshaft Timing Gear/Sprocket

1. Remove camshaft timing gear (with DVVT) 2. Remove camshaft timing sprocket (without DVVT)

Aluminum plate

Camshaft
Camshaft timing gear
(with DVVT)

Vise

Unlock

Lock pin
Flange bolt

SERVICE HINT:
Pulley
(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Components

11. Remove Cylinder Head

Cylinder head

(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Remove Cylinder Head

1. Remove cylinder head bolts 2. Remove the cylinder head

to is the removal order of the bearing cap

SERVICE HINT:
Bolts
SERVICE HINT: (1/1)
Return to question Seal Packing/Gasket
Pro Technician >>ENGINE OVERHAUL
Disassembly Components

12. Remove Cylinder Head Gasket

Cylinder head gasket

(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Components

13. Remove Oil Pan

Oil pan No.1

Gasket Oil strainer

Gasket Oil pan No.2

Drain plug

(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Remove Oil Pan

1. Remove oil pan No.2 2. Remove oil pan No.1

Oil pan No.1

Oil pan No.2

SST
(Oil pan seal cutter)

SERVICE HINT:
Bolts
SERVICE HINT: (1/1)
Return to question Seal Packing/Gasket
Pro Technician >>ENGINE OVERHAUL
Disassembly Components

14. Remove Oil Seal

Engine rear oil seal

Timing
chain cover
oil seal

(1/1)
Pro Technician >>ENGINE OVERHAUL
Disassembly Remove Oil Seal

1. Remove timing chain cover oil seal 2. Remove engine rear oil seal

Timing chain
cover oil seal

Cloth
Engine rear oil seal

SERVICE HINT:
Oil Seal
(1/1)
Pro Technician >>ENGINE OVERHAUL
Inspection Components

(1/1)
Pro Technician >>ENGINE OVERHAUL
Inspection Inspect Chain Tensioner

Ratchet pawl Ratchet pawl

Chain tensioner

Stopper plate
Stopper plate
Ratchet pawl

Plunger Plunger

Plunger

(1/1)
Pro Technician >>ENGINE OVERHAUL
Inspection Inspect Camshaft Timing Sprocket

Vernier calipers

Timing chain

Sprocket

(1/1)
Pro Technician >>ENGINE OVERHAUL
Inspection Inspect Chain Tensioner Slipper and Damper

Chain tensioner slipper

Chain vibration
damper

(1/1)
Pro Technician >>ENGINE OVERHAUL
Inspection Inspect Cylinder Head Set Bolt

Vernier calipers

Cylinder head bolt

SERVICE HINT:
Plastic Region Bolt
(1/1)
Return to question
Pro Technician >>ENGINE OVERHAUL
Inspection Inspect Cylinder Head Set Bolt

(1/1)
Pro Technician >>ENGINE OVERHAUL
Inspection REFERENCE

Timing Belt Tensioner

Timing belt tensioner Cloth

(1/1)
Pro Technician >>ENGINE OVERHAUL

Question-1

Mark each of the following statements True or False:

True or Refer to
No. Question
False page
1 For the crankshaft pulley, hit the crankshaft pulley True False
with a hammer to remove it from the crankshaft.
2 For removal of the timing chain on the 3SZ-VE engine, True False
remove it when the piston of No.1 cylinder is at TDC.

3 When turning the camshaft with the timing chain True False
removed, lower the piston of No.1 cylinder a little
from the TDC before turning it.
4 For the bearing cap of the camshaft, remove it from True False
the front side of the engine in order.

5 The plastic region bolts can be used repeatedly with True False
out inspection.
Pro Technician >>ENGINE OVERHAUL

Question-2

Select the one correct illustration about removing

method of the engine oil pan adhered with seal packing.
1 2

3 4

1 2 3 4

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Pro Technician >>ENGINE OVERHAUL
Question-3

The cylinder head is tightened with 10 cylinder head

bolts. Select the one correct illustration of the general
order of removing the cylinder head bolts.
1 2

3 4

1 2 3 4

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Pro Technician >>ENGINE OVERHAUL
Question-4

Which one of the following statements concerning the

plastic region bolt is correct?

1 A plastic region bolt must not be reused in any case.

Tighten a plastic region bolt to the specified torque and retighten it to the
2
specified angle.

3 A plastic region bolt is used for an exhaust manifold mounting bolt.

Stake the screw top of a plastic region bolt to prevent it from becoming
4
loose.

Click answer

Refer to page
Pro Technician >>ENGINE OVERHAUL

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