Company’s Document Number: Revision: Page 1 of 8

FC-80300-W09-F04-EN 0

WBS (package) No.: Tag no.: System No.: Area Code:

Contractor Document No.: Revision: Document type

Document Title:

Inspection and Test Plan (ITP) for Structural

EN 1090-2 projects only

Company Revisions:

Rev.No Issue Date Revision Description Made by Checked by Approved By Acceptance code

Contractor Company

Contract No.:
Document title: Document no.: Rev.:
Inspection and Test Plan (ITP) for Structural FC-80300-W09-F04-EN 0

TABLE OF CONTENTS

1 Introduction 3

1.1 Scope 3

2 Abbreviations and Definitions 3

2.1 Definitions 3

3 References 4

4 Inspection and test plan table (separate)

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Document title: Document no.: Rev.:
Inspection and Test Plan (ITP) for Structural FC-80300-W09-F04-EN 0

1 Introduction
1.1 Scope
This Inspection and Test Plan (ITP) shall be used for the control of structural steel fabrication and installation at Aker
Solutions Egersund and Sandnessjøen for the project.

2 Abbreviations and Definitions

2.1 Definitions

Monitor Point
M Activity subject to ongoing routine surveillance during the progress of the work, in accordance with
approved procedure(s). No notification required. (Spot check activity)

Review of Document.
R
A review of documentation or records. No notification required

Approval of Document
A
Approval of documents or records required. No notification.

Witness
W The verifying party shall be notified as stated in the contract or otherwise formally agreed. The
absence of a verifying party does not suspend the continuation of the execution process.

Hold
H The verifying party shall be notified as stated in the contract or otherwise formally agreed. Work
shall not proceed beyond a Hold point without authorisation from the verifying party

pWPS Preliminary Welding Procedure Specification

WPS Welding Procedure Specification

WPQR Welding Procedure Qualification Record

SAP System Applications Products in data processing

PED Pressure Equipment Directive

MRR Material Receive Report

OS&D Over, Short & Damage Reporting

PWHT Post Weld Heat Treatment

NDT Non Destructive Testing

MC Mechanical Completion

WSL Weld summary List / Weld Log

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Document title: Document no.: Rev.:
Inspection and Test Plan (ITP) for Structural FC-80300-W09-F04-EN 0

3 References

See ITP Table

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Document title: Document no.: Rev.:
Inspection and Test Plan (ITP) for Structural according to EN 1090-2 FC-80300-W09-F04-EN

Reference to governing documents, instructions and

Documentation of Level of Inspection / inspected by
standards Verifications
Step Activity / Description Activity owner Execution
documents
Contractor governing Clients specifications and (Ref)
Contractor Company
documents relevant standards
0.0 Pre Production Meeting
0.1 Pre Production/Kick-off Meeting Construction Lead Contract Call for Meeting Minutes of Meeting H
1.0 Control prior to start welding activity
Check of Drawing and design according
1.1 Contruction Manager A015-N01 EN 1090-2 / Eurocode 3 Shop Drawings H
to EN 1090-2
pWPS
Schedule of welding
1.2 Qualification of welding procedures Welding coordinator FC-50100-W29-000-EN EN 1090-2 Weldeye H
procedures
Material certificates
WI/ WPS / WPQR Schedule of welding
1.3 Approval of (WI), WPS, WPQR Welding coordinator FC-50100-W29-000-EN EN 1090-2 H
Weldeye procedures
Certification
Register
1.4 Welders qualifications Welding coordinator FC-50100-W61-000-EN EN 1090-2 Register H
MIPS
Weldeye PQ
Review of Site test Procedure towards Register / SAP
1.5 Welding coordinator FC-50100-W61-000-EN Internal requirements Spread sheet R
contract requirements WSL
Register / SAP
1.6 Site test for all new hired welders/fitters Welding coordinator FC-50100-W53-000-EN Internal requirements Spread sheet H
WSL
Certification
1.7 NDT operator’s qualifications NDT Manager FC-80100-W21-000-EN EN 1090-2 Register H
Register
Certification
Acceptance of welding
1.8 Welding consumable Welding coordinator FC-50100-W18-000-EN EN 1090-2 Temperature/ R
consumables
Humidity Log
FC-00040-G03-000-NO
Area manager M
1.9 Calibration of welding equipment FC-00040-G04-000-NO ISO 3834-2 chapter 16 Log Weekly reports
maintenance and Electro Welder
FC-00040-W40-000-EN
pWPS / WPS / Production test
1.10 Production Test plan establishment Welding coordinator FC-50100-W30-000-EN EN 1090-1 R
WPQR / Drawing program
Performance of production tests
pWPS / WPS / Production test
1.11 (if not recently performed on another Welding coordinator FC-50100-W30-000-EN EN 1090-1 R
WPQR / Drawing program
project or as requested by Company)
Production tests previously performed pWPS / WPS / Production test
1.12 Welding coordinator FC-50100-W30-000-EN EN 1090-2 R
on same material on different project WPQR / Drawing program
WPS / WPQR Register
1.13 Repair procedure Welding coordinator FC-50100-W15-000-EN EN 1090-2 R
Weldeye MIPS
Ensure separate handling and
Norsok M-101 Annex G (G.5) M
1.14 fabrication of carbon steel and stainless Fabrication manager FC-50100-W51-000-EN Weekly Reports
M-601 Chapter 5.1 Weld inspector
steel.
M
1.15 Thermal Straightening Steel Fabrication manager FC-50100-W15-000-EN EN 1090-2
Weld Inspector

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Document title: Document no.: Rev.:
Inspection and Test Plan (ITP) for Structural according to EN 1090-2 FC-80300-W09-F04-EN

Reference to governing documents, instructions and

Documentation of Level of Inspection / inspected by
standards Verifications
Step Activity / Description Activity owner Execution
documents
Contractor governing Clients specifications and (Ref)
Contractor Company
documents relevant standards
M
1.16 Cold Forming of Steel Welding Coordinator FC-50100-W48-000-EN EN 1090-2
QC Department

Page 6 of 9
Document title: Document no.: Rev.:
Inspection and Test Plan (ITP) for Structural according to EN 1090-2 FC-80300-W09-F04-EN

Reference to governing documents, instructions and

Documentation of Level of Inspection / inspected by
standards Verifications
Step Activity / Description Activity owner Execution
documents
Contractor governing Clients specifications and (Ref)
Contractor Company
documents relevant standards
2.0 Material Reception activities

M
Certificate
MRR
Area Manager logistic and FC-30101-W32-000-EN Controller,
2.1 Material Reception activities EN 1090-2 Material certificate Weekly reports
storage FC-70300-W01-000-NO Package Engineer,
MTO
Warehouse
Foreman

3.0 Cutting/preparations
Check that the materials are traceable
M
after cutting. The heat number shall be Area manager cutting and Drawing
3.1 FC-30101-W32-000-EN EN 1090-2 Weekly reports Production
transferred to the material returned to preparation Material certificate
Foreman
stock.
Area manager cutting and FC-00090-000-A17-NO Drawing M
3.2 Visually check of edge preparation EN 1090-2 Weekly reports
preparation FC-50100-W50-000-EN WI/WPS Weld inspector
4.0 Fit up
FC-00092-W04-000-EN Drawing M
4.1 Alignment and fit-up of welded Joints Construction manager EN 1090-2 Weekly reports
FC-50100-W15-000-EN WI/WPS Weld inspector
5.0 Before welding
FC-00092-W04-000-EN
Drawing M
5.1 Welding inspection before welding Welding coordinator FC-50100-W15-000-EN EN 1090-2 Weekly reports
WI/WPS Weld inspector
FC-50100-W50-000-EN
6.0 During welding
FC-00092-W04-000-EN
Heat input report M
6.1 Welding inspection during welding Welding coordinator FC-50100-W15-000-EN EN 1090-2 Weekly reports
WI/WPS Weld inspector
FC-50100-W50-000-EN

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Document title: Document no.: Rev.:
Inspection and Test Plan (ITP) for Structural according to EN 1090-2 FC-80300-W09-F04-EN

Reference to governing documents, instructions and

Documentation of Level of Inspection / inspected by
standards Verifications
Step Activity / Description Activity owner Execution
documents
Contractor governing Clients specifications and (Ref)
Contractor Company
documents relevant standards
7.0 After welding
FC-50100-W15-000-EN WPS
FC-50100-W50-000-EN Drawing M
7.1 Welding inspection after welding Welding coordinator EN 1090-2 Weekly reports
FC-80100-W01-000-EN WSL Weld inspector
FC-80100-W10-000-EN Visual report
H
7.2 Weld Repair Welding Coordinator FC-50100-W11-000-EN EN 1090-2 NDT Reject Report NDT Report
Weld Inspector

H
7.2 Bolt tightening – Structural Installation Manager FC-00093-W07-000-EN EN 1090-2 MCC Report
MC Inspector

8.0 NDE control

FC-80100-W04-000-EN WSL M
8.1 Radiography testing NDT Manager EN 1090-2 Weekly reports
Inspection reports NDT lvl 3 resp
FC-80100-W05-000-EN
FC-80100-W09-000-EN WSL M
8.2 Ultrasonic testing NDT Manager EN 1090-2 Weekly reports
FC-80100-W11-000-EN Inspection reports NDT lvl 3 resp

WSL M
8.3 Magnetic Particle Testing NDT Manager FC-80100-W02-000-EN EN 1090-2 Weekly reports
Inspection reports NDT lvl 3 resp
WSL M
8.4 Penetrant testing NDT Manager FC-80100-W03-000-EN EN 1090-2 Weekly reports
Inspection reports NDT lvl 3 resp
WSL M
8.5 PMI Testing NDT Manager FC-80100-W10-000-EN EN 1090-2 Weekly reports
Inspection reports NDT lvl 3 resp
Ultrasonic testing of duplex and WSL M
8.6 NDT Manager FC-80100-W09-000-EN EN 1090-2 Weekly reports
austenitic stainless steel Inspection reports NDT lvl 3 resp
M
WSL Case reporting as
8.7 Radiation Protection NDT Manager FC-80100-W13-000-NO EN 1090-2 Radiation
Inspection reports required in procedure
Protection Officer
WPS
M
Visual inspection of final welding on Drawing
8.8 NDT Manager FC-80100-W01-000-EN EN 1090-2 Weekly reports Weld inspector
Structural Steel and Piping WSL
NDT resp
Visual report
M
8.9 Storage of radiographic films NDT Manager FC-80100-W14-000-EN EN 1090-2 Electronic archive
NDT lvl 3 resp

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Document title: Document no.: Rev.:
Inspection and Test Plan (ITP) for Structural according to EN 1090-2 FC-80300-W09-F04-EN

Reference to governing documents, instructions and

Documentation of Level of Inspection / inspected by
standards Verifications
Step Activity / Description Activity owner Execution
documents
Contractor governing Clients specifications and (Ref)
Contractor Company
documents relevant standards
9.0 Dimensional control
M
Dimensional Control Drawing Area manager
9.1 Dimensional control of structural steel FC-80200-W02-000-EN EN 1090-2 Dimensional reports
Manager Reports Dimensional
Control
FC-80200-W02-000-EN M
Dimensional control of critical points Dimensional Control Critical Dimension drawing Drawing Area manager
9.2 EN 1090-2 Dimensional reports
- Installation Manager Tolerance budget Reports Dimensional
Method Description Control
10.0 NDE Documentation
Documentation to be completed in
H
10.1 accordance with the specified NDT Manager FC-80100-W06-000-EN EN 1090-2 Final documentation Weekly reports
QC Log
requirement
11.0 Release for painting
Part realease for painting of structural FC-30101-000-000-EN
11.1 Project Manager H
steel FC-30101-W31-000-EN
12.0 Preservation, Final Inspection and Mechanical Completion
FC-60500-000-000-EN
M
Completion Manager FC-60500-000-A02-EN Supplier Preservation dossier
12.1 Preservation Preservation
Logistics Operator FC-60500-W01-A02-EN Documentation (when requirered)
Coordinator
Applicable codes and Final MC doc.
12.2 MC Final Inspection before handover Completion Manager All H
specifications According to DD

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