Triumph Bonneville Service Manual
Triumph Bonneville Service Manual
FOREWORD
This handbook contains information on the Triumph Bonneville, Bonneville SE, Bonneville T100
including the Steve McQueen™ Edition, Bonneville 110th Edition, Thruxton and Scrambler
motorcycles. Always store this owner's handbook with the motorcycle.
1
Foreword
2
Foreword
Owner's Handbook
Thank you for choosing a Triumph Warning
motorcycle. This motorcycle is the product of
Triumph's use of proven engineering, This owner's handbook, and all other
exhaustive testing, and continuous striving for instructions that are supplied with your
superior reliability, safety and performance. motorcycle, should be considered a
permanent part of your motorcycle and
Please read this owner's handbook before
should remain with it even if your
riding in order to become thoroughly familiar
motorcycle is subsequently sold.
with the correct operation of your
motorcycle's controls, its features, capabilities All riders must read this owner's handbook
and limitations. and all other instructions which are
supplied with your motorcycle, before
This handbook includes safe riding tips, but
riding, in order to become thoroughly
does not contain all the techniques and skills
familiar with the correct operation of your
necessary to ride a motorcycle safely.
motorcycle's controls, its features,
Triumph strongly recommends that all riders
capabilities and limitations.
undertake the necessary training to ensure
safe operation of this motorcycle. Do not lend your motorcycle to others as
riding when not familiar with your
This handbook is also available from your
motorcycle's controls, features, capabilities
local dealer in:
and limitations can lead to an accident.
• Brazillian Portuguese;
• Dutch;
• French; Talk to Triumph
• German; Our relationship with you does not end with
• Italian; the purchase of your Triumph. Your feedback
• Japanese; on the buying and ownership experience is
• Spanish; very important in helping us develop our
products and services for you. Please help us
• Swedish.
by ensuring your dealership has your e-mail
address and registers this with us. You will
then receive an online customer satisfaction
survey invitation to your E-mail address
where you can give us this feedback.
Your Team Triumph
3
Foreword
Information
The information contained in this publication is based on the latest information available at the
time of printing. Triumph reserves the right to make changes at any time without prior notice, or
obligation.
Not to be reproduced wholly or in part without the written permission of Triumph Motorcycles
Limited.
© Copyright 12.2014 Triumph Motorcycles Limited, Hinckley, Leicestershire, England.
Publication part number 3851861-IN issue 1.
Table of Contents
This handbook contains a number of different sections. The table of contents below will help
you find the beginning of each section where, in the case of the major sections, a further table
of contents will help you find the specific subject required.
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Parts Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Serial Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
How to Ride the Motorcycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Accessories, Loading and Passengers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Maintenance and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
4
Foreword - Safety First
The Motorcycle
Warning
Warning This motorcycle is designed for use as a
two-wheeled vehicle capable of carrying a
This motorcycle is designed for on-road
rider on his/her own, or a rider and one
use only. It is not suitable for off-road use.
passenger (subject to a passenger seat
Off-road operation could lead to loss of being fitted).
control of the motorcycle resulting in an
The total weight of the rider, and any
accident causing injury or loss of life.
passenger, accessories and luggage must
not exceed the maximum load limit of
200 kg (440 lbs).
Warning
This motorcycle is not designed to tow a
trailer or be fitted with a sidecar. Fitting a
sidecar and/or a trailer may result in loss of
control and an accident.
5
Foreword - Safety First
Warning
Never start your engine or let it run for any
length of time in a closed area. The
exhaust fumes are poisonous and may
cause loss of consciousness and death
within a short time. Always operate your
motorcycle in the open-air or in an area
with adequate ventilation.
6
Foreword - Safety First
Riding
Warning
Warning This Triumph motorcycle should be
operated within the legal speed limits for
Never ride the motorcycle when fatigued
the particular road travelled.
or under the influence of alcohol or other
drugs. Operating a motorcycle at high speeds can
be potentially dangerous since the time
Riding when under the influence of alcohol
available to react to given traffic situations
or other drugs is illegal.
is greatly reduced as road speed increases.
Riding when fatigued or under the
Always reduce speed in potentially
influence of alcohol or other drugs reduces
hazardous driving conditions such as bad
the rider's ability to maintain control of the
weather or heavy traffic.
motorcycle and may lead to loss of control
and an accident.
Warning
Warning Continually observe and react to changes
in road surface, traffic and wind conditions.
All riders must be licenced to operate the
All two-wheeled vehicles are subject to
motorcycle. Operation of the motorcycle
external forces which may cause an
without a licence is illegal and could lead to
accident. These forces include but are not
prosecution.
limited to:
Operation of the motorcycle without
• Wind draft from passing vehicles;
formal training in the correct riding
techniques that are necessary to become • Potholes, uneven or damaged
licenced is dangerous and may lead to loss road surfaces;
of motorcycle control and an accident. • Bad weather;
• Rider error.
7
Foreword - Safety First
cbma
8
Foreword - Safety First
Warning Warning
The rider must maintain control of the Always turn off the engine and remove the
vehicle by keeping hands on the ignition key before leaving the motorcycle
handlebars at all times. unattended. By removing the key, the risk
The handling and stability of a motorcycle of use of the motorcycle by unauthorised
will be adversely affected if the rider or untrained persons is reduced.
removes his hands from the handlebars, When parking the motorcycle, always
resulting in loss of control or an accident. remember the following:
Engage first gear to help prevent the
motorcycle from rolling off the stand.
Warning The engine and exhaust system will be hot
after riding. DO NOT park where
Footrests provided must always be used by pedestrians, animals and/or children are
the rider and passenger during operation likely to touch the motorcycle.
of the vehicle.
Do not park on soft ground or on a steeply
By using the footrests, both rider and inclined surface. Parking under these
passenger will reduce the risk of conditions may cause the motorcycle to fall
inadvertent contact with any motorcycle over.
components and will also reduce the risk of
For further details, please refer to the 'How
injury from entrapment of clothing.
to Ride the Motorcycle' section of this
owner's handbook.
9
Foreword - Safety First
Warning Warning
Owners should be aware that the only Consult your authorised Triumph dealer
approved parts, accessories and whenever there is doubt as to the correct
conversions for any Triumph motorcycle or safe operation of this Triumph
are those which carry official Triumph motorcycle.
approval and are fitted to the motorcycle Remember that continued operation of an
by an authorised dealer. incorrectly performing motorcycle may
In particular, it is extremely hazardous to fit aggravate a fault and may also
or replace parts or accessories whose fitting compromise safety.
requires the dismantling of, or addition to,
either the electrical or fuel systems and any
such modification could cause a safety
hazard. Warning
The fitting of any non-approved parts, Use of a motorcycle with bank angle
accessories or conversions may adversely indicators worn beyond the maximum
affect the handling, stability or other aspect limit (when 10 mm or more of the
of the motorcycle operation that may result radiused tip of either front footrest is worn
in an accident causing injury or death. away) will allow the motorcycle to be
banked to an unsafe angle.
Triumph does not accept any liability Never change the setting of the brake
whatsoever for defects caused by the fitting pedal adjustment pushrod as this may
of non-approved parts, accessories or adversely affect the bank angle at which
conversions or the fitting of any approved the bank angle indicators contact the
parts, accessories or conversions by ground.
non-approved personnel. Banking to an unsafe angle may cause
instability, loss of control and an accident
causing injury or death.
10
Foreword - Safety First
Warning Warning
Ensure all equipment that is required by If the motorcycle is involved in an accident,
law is installed and functioning correctly. collision or fall, it must be taken to an
The removal or alteration of the authorised Triumph dealer for inspection
motorcycle’s lights, silencers, emission or and repair. Any accident can cause
noise control systems can violate the law. damage to the motorcycle that, if not
Incorrect or improper modification may correctly repaired, may cause a second
accident that may result in injury or death.
adversely affect the handling, stability or
other aspect of the motorcycle operation,
which may result in an accident causing
injury or death.
11
Warning Labels
WARNING LABELS
b b
T908002
12
Warning Labels
WARNING LABELS
T908003
5
4
3
2
N Gear Position
1
(page 48)
13
Parts Identification
PARTS IDENTIFICATION
1 11 10 12 3
2
4
5
T908004 8 9 15 7 16 6 14 13
14
Parts Identification
PARTS IDENTIFICATION
22
T908005
24 23 17 18 19 21 20
15
Parts Identification
1 2 11 10 16 12 3 5
8 9 4 15 6 7 14 13
i
16
Parts Identification
23 18 20 22
24 17 19 21
ccih
17
Parts Identification
1 2 11 10 16 12 3 5
cdnd
8 9 4 15 7 6 14 13
18
Parts Identification
23 20 22
cdnc
24 17 18 19 21
19
Parts Identification
See Below
14 4 5 13 12 10
6 7 6 7 11
20
Serial Numbers
SERIAL NUMBERS
1
1
ccil
1. Engine serial number
ccik
The engine serial number is stamped on the
1. VIN number stamping crankcase, immediately above the drive chain
sprocket cover.
Record the vehicle identification number in
the space below.
21
Serial Numbers
22
General Information
GENERAL INFORMATION
Table of Contents
Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Odometer/Trip Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Trip Meter Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Clock Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Tachometer (where fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Warning Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Direction Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
High Beam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Engine Management System Malfunction Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . 28
Low Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Low Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Ignition Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Switch Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Switch Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Ignition Switch Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Steering Lock Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Steering Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Right Handlebar Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Engine Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Starter Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Left Handlebar Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Headlight Dip Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Direction Indicator Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Horn Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Pass Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Brake and Clutch Lever Adjusters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Heat Shield (Thruxton only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
23
General Information
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fuel Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fuel Tank Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Side Cover (all models except Scrambler) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Right Hand Side Cover (Scrambler only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Left Hand Side Cover (Scrambler only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Seat Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Side Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Owner’s Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Running-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Daily Safety Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
24
General Information
Instruments
Bonneville
9 1
11 10
7 6
2 5 4
Bonneville SE, Bonneville T100, Steve McQueen™ Edition, Bonneville 110th Edition,
Scrambler and Thruxton
11 9
10 6
8
1 5
3 7
2
cayb
1. Speedometer 8. Tachometer location (if fitted)
2. Odometer 9. Engine management malfunction
3. Reset button indicator light (MIL)
4. Low oil pressure warning light 10.Low fuel level indicator light
5. Neutral indicator light 11. Alarm status indicator light (alarm is
6. High beam indicator light an accessory fit)
7. Direction indicator light
25
General Information
Speedometer
The speedometer indicates the road speed of Warning
the motorcycle.
Do not attempt to switch between
odometer and trip meter display modes or
Odometer/Trip Meter reset the trip meter with the motorcycle in
motion as this may lead to loss of
motorcycle control and an accident.
26
General Information
27
General Information
Engine Management
System Malfunction
Indicator Light
The malfunction indicator light for the engine
management system illuminates when the
ignition is switched on (to indicate that it is
working) but should not become illuminated
when the engine is running.
If the malfunction indicator light becomes
illuminated when the engine is running, this
indicates that a fault has occurred in one or
more of the systems controlled by the engine
management system. In such circumstances,
the engine management system will switch to
'limp-home' mode so that the journey may
be completed, if the fault is not so severe that
the engine will not run.
28
General Information
Note:
• If the malfunction indicator light
flashes when the ignition is
switched on, contact an authorised
Triumph dealer as soon as possible
to have the situation rectified. In
these circumstances the engine
will not start.
Low Fuel
The low fuel indicator will
illuminate when there is
approximately 3.5 litres of fuel remaining in
the tank.
29
General Information
4
2
1 1
ceom T908011
30
General Information
Warning T908012
Caution
Do not store the spare key with the
motorcycle as this will reduce all aspects of
security.
31
General Information
1
1
2
ccmh
2
T908013
1. Steering lock cover 1. Engine stop switch (Scrambler
2. Steering lock shown)
This is a two position, key operated lock. The 2. Starter button
key can be removed in either the engaged or
disengaged positions. Engine Stop Switch
To engage the lock, insert the key and push In addition to the ignition switch
the complete lock inwards while turning being turned to the ON position,
anti-clockwise. At the same time turn the the engine stop switch must be in the RUN
handlebars fully left until the lock engages (at position for the motorcycle to operate.
which point the lock will turn and move The engine stop switch is for emergency use.
inwards). If an emergency arises which requires the
To disengage the steering lock, insert the key, engine to be stopped, move the engine stop
turn the handlebars slightly to relieve any switch to the STOP position.
weight on the lock and turn the key further Note:
anti-clockwise until the lock springs outwards.
Remove the key. • Although the engine stop switch
stops the engine, it does not turn
off all the electrical circuits.
Warning Ordinarily, the ignition switch
should be used to stop the engine.
Always disengage the steering lock before
riding as, with the steering lock engaged, it
will not be possible to turn the handlebars
or steer the motorcycle.
Riding without motorcycle steering control
will lead to loss of control and an accident.
32
General Information
Starter Button
The starter button operates the
electric starter. For the starter to 1
operate, the clutch lever must be pulled to
the handlebar. 2
ccmg 3
Note:
1. Headlight dip switch
• Even if the clutch lever is pulled to 2. Direction indicator switch
the handlebar, the starter will not 3. Horn button
operate if the side stand is down 4. Passing button (if fitted)
and a gear is engaged.
• Light switches are no longer fitted Headlight Dip Switch
to any Triumph model. Instead, the High or low beam can be selected
head and tail lights automatically with the headlight dip switch. To select high
come on when the ignition is in beam, push the switch forward. To select low
the ON position. beam, push the switch rearwards. When the
high beam is turned on, the high beam
warning light will illuminate.
33
General Information
PASS
Pass Button
When the pass button is pressed,
1
the headlight main beam will be
switched on. It will remain on as long as the
button is held in and will turn off as soon as
the button is released.
cblc
34
General Information
1. Heat shield
Heat shields are fitted to the cylinder head,
on both sides of the motorcycle. The shields
are fitted in order to protect the rider's knee
from potential contact with the cylinder head
which will be hot whenever the engine is
running and for a period afterwards.
Warning
Never remove the heat shields from the
cylinder head and always repair or replace
the heat shields if they become damaged
or detached.
Removal of either heat shield may lead to
contact of the rider's leg with hot engine
parts. Contact with hot engine parts may
lead to burns and other skin damage.
35
General Information
Fuel Refuelling
Pb Warning
cbny
To help reduce hazards associated with
Fuel Grade fuel handling, always observe the following
Your Triumph engine is designed to use fuel safety instructions:
unleaded fuel and will give optimum Petrol (fuel) is highly flammable and can be
performance if the correct grade of fuel is explosive under certain conditions. When
used. Always use unleaded fuel with an refuelling, turn the ignition switch to the
octane rating of 91 RON minimum. OFF position.
Do not smoke.
Caution Do not use a mobile telephone.
Make sure the refuelling area is well
In many countries, the exhaust systems for
ventilated and free from any source of
these models are fitted with catalytic
flame or sparks. This includes any
converters to help reduce exhaust emission
appliance with a pilot light.
levels. The catalytic converters can be
permanently damaged if the motorcycle is Never fill the tank such that fuel level rises
allowed to run out of fuel or if the fuel level into the filler neck. Heat from sunlight or
is allowed to get very low. Always ensure other sources may cause the fuel to
you have adequate fuel for your journey. expand and overflow creating a fire
hazard.
After refuelling always check that the fuel
filler cap is correctly closed.
Caution Because petrol (fuel) is highly flammable,
The use of leaded petrol is illegal in some any fuel leak or spillage, or any failure to
countries, states or territories. Use of observe the safety advice given above will
leaded fuel will damage the catalytic lead to a fire hazard which could cause
converter. damage to property, injury to persons or
death.
36
General Information
Caution
Contaminated fuel may cause damage to
fuel system components.
1
Fill the fuel tank slowly to help prevent
spillage. Do not fill the tank to a level above
the bottom of the filler neck. This will ensure
there is enough air space to allow for fuel
expansion if the fuel inside the tank expands
1. Fuel tank cap through absorption of heat from the engine
or from direct sunlight.
To open the fuel tank cap, rotate the cap
anti-clockwise and lift clear of the tank filler
neck.
To close the cap, align the cap to the tank
1 2 3
filler neck and rotate the cap clockwise until
the cap seals against the filler neck. In the
fully closed position, a ratchet mechanism
prevents over-tightening of the cap by
allowing the outer part of the cap to turn
independently of the internal part.
cbdf
1. Fuel level
2. Filler neck
3. Air space
37
General Information
death.
1. Side cover
Petrol (fuel) spilled near to or on the tyres
2. Fastener
will reduce the tyre's ability to grip the
3. Seat removal tool
road. This will result in a dangerous riding
condition causing loss of motorcycle The right hand side cover can be removed to
control and an accident. gain access to the fuse box, seat removal tool,
rear brake fluid reservoir etc.
To remove the side cover, release the cover's
threaded fastener using a coin.
Lift the cover until it clears its retaining
dowels and then remove the cover from the
motorcycle.
To refit, position the cover over its locating
dowels, fit the threaded fastener and tighten
with a coin.
Finally, grasp the cover and ensure that it is
fully retained.
38
General Information
2
1 3
cdnf
T908018
39
General Information
Caution
To prevent damage to the seat or seat
cover, care must be taken not to drop the
3 seat. Do not lean the seat against the
3 2 motorcycle or any surface which may
damage the seat or seat cover. Instead,
place the seat, with the seat cover facing
upwards, on a clean, flat surface which is
covered with a soft cloth.
1. Seat
2. Fixing Do not place any item on the seat which
3. Stepped sleeve may cause damage or staining to the seat
cover.
The seat can be removed to gain access to
the battery, owner's handbook etc. An Allen To refit, locate the seat to the frame ensuring
key, located beneath the right hand side the locating tongue is correctly positioned
panel on Bonneville, Bonneville SE, beneath the fuel tank bridge.
Bonneville T100 and Thruxton models, and Finally, refit the stepped sleeves, and tighten
beneath the left hand side panel on the seat retaining screws.
Scrambler, is provided to allow removal of
Store the Allen key in the space provided and
the seat fasteners.
refit the right/left hand side cover.
To locate the Allen key, remove the right
hand side cover (left hand side cover on
Scrambler) as described earlier in this section.
On all models except Scrambler, the
Allen key is located in a retainer, beneath the
fuse box. On Scrambler models, the Allen
key is located in a retainer between the two
rearmost relays.
Remove the fixings from the rear of the seat,
collecting the stepped sleeves, and lift the
seat clear of the frame.
40
General Information
Stand
Side Stand
Warning
The motorcycle is fitted with an interlock
system to prevent it from being ridden
with the side stand in the down position.
Never attempt to ride with the side stand
down or interfere with the interlock
mechanism as this will cause a dangerous
riding condition leading to loss of
motorcycle control and an accident.
1
Note:
• When using the side stand, always
turn the handlebars fully to the left
and leave the motorcycle in first
T908020
gear.
1. Side stand
The motorcycle is equipped with a side stand Owner’s Handbook
on which the motorcycle can be parked. The motorcycle owner's handbook is stored
Whenever the stand is used, before riding, in the space between the rear mudguard and
always ensure that the stand is fully up after the seat.
first sitting on the motorcycle. Access to the handbook can be gained by
For instructions on safe parking, refer to the removing the seat.
'How to Ride the Motorcycle' section.
41
General Information
42
General Information
43
General Information
Clutch: Smooth operation and correct cable Engine Stop: Stop switch turns the engine
free play (page 72). off (page 32/46).
Electrical Equipment: All lights and horn Stand: Returns to the fully up position by
function correctly (page 25). spring tension. Return springs not weak or
damaged (page 41).
44
How to Ride the Motorcycle
Table of Contents
To Stop the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
To Start the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Moving Off/Changing Gears. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Considerations For High-Speed Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Luggage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Tyres. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
45
How to Ride the Motorcycle
3 5
4
1
ccjh 2
1. Engine stop switch To Start the Engine
2. Starter button
• Release the steering lock.
3. Neutral indicator light
4. Choke • Check that the engine stop switch is
5. Ignition switch in the RUN position.
• Insert the ignition key and turn the
ignition switch to the ON position.
To Stop the Engine
• Ensure that the transmission is in
• Close the throttle completely.
neutral.
• Select neutral.
• Pull the clutch lever fully into the
• Turn the ignition switch off. handlebar.
• Select first gear. • If the engine is cold, pull out the
• Support the motorcycle on a firm choke, noting the following: Above
and level surface with the side stand. 25°C air temperature, pull out the
• Withdraw the ignition key from the choke to the first position. Below
ignition switch. 25°C air temperature, pull out the
• Engage the steering lock (see choke fully.
page 32). • If the engine is partly warm, pull out
the choke to the first position.
• Leaving the throttle completely
Caution closed, push the starter button until
the engine starts.
The engine should normally be stopped by
• Release the clutch lever slowly.
turning the ignition switch to the OFF
position. The engine stop switch is for • During warm-up, gradually push the
emergency use only. Do not leave the choke in a little at a time as
ignition switched on with the engine necessary to prevent the engine
stopped. Electrical damage may result. from racing or stalling.
46
How to Ride the Motorcycle
Caution
Do not operate the starter continuously for
more than 5 seconds as the starter motor
will overheat and battery power will drop.
Wait 15 seconds between each operation
of the starter to allow for cooling and
recovery of battery power.
47
How to Ride the Motorcycle
T908023 Note:
1. Gear change pedal - all models • The gear change mechanism is the
'positive stop' type. This means
• Pull in the clutch lever and select first
that, for each movement of the
gear. Open the throttle slightly and
gear change pedal, you can only
let out the clutch lever slowly. As the
select each gear, one after the
clutch starts to engage, open the
other, in ascending or descending
throttle a little more, allowing
order.
enough engine speed to avoid
stalling.
• Close the throttle while pulling in the Warning
clutch lever. Change into the next
higher or lower gear. Open the Do not change to a lower gear at speeds
throttle part way, while releasing the which will cause excessive engine rpm
clutch lever. Always use the clutch (r/min). This can lock the rear wheel
when changing gear. causing loss of control and an accident.
Engine damage may also be caused.
Changing down should only be at
moderate engine speeds for each gear.
48
How to Ride the Motorcycle
Braking
Warning
WHEN BRAKING, OBSERVE THE
FOLLOWING:
Close the throttle completely, leaving the
clutch engaged to allow the engine to help
slow down the motorcycle.
Change down one gear at a time such that
1 the transmission is in first gear when the
motorcycle comes to a complete stop.
When stopping, always apply both brakes
at the same time. Normally the front brake
should be applied a little more than the
T908024
rear.
1. Rear brake pedal - all models Change down or fully disengage the clutch
as necessary to keep the engine from
stalling.
1 Never lock the brakes, as this may cause
loss of control of the motorcycle and an
accident.
Warning
For emergency braking, disregard down
changing, and concentrate on applying the
front and rear brakes as hard as possible
without skidding. Riders should practice
T908025
emergency braking in a traffic-free area.
1. Front brake lever - all models Triumph strongly recommend that all
riders take a course of instruction which
includes advice on safe brake operation.
Incorrect brake technique could result in
loss of control and an accident.
49
How to Ride the Motorcycle
Warning Warning
For your safety, always exercise extreme When descending a long, steep gradient,
caution when braking, accelerating or use engine braking by down changing and
turning as any incautious action can cause use the brakes intermittently. Continuous
loss of control and an accident. brake application can overheat the brakes
Independent use of the front or rear brakes and reduce their effectiveness.
reduces overall braking performance. Riding with your foot on the brake pedal
Extreme braking may cause either wheel or your hands on the brake lever may
to lock, reducing control of the motorcycle actuate the brake light, giving a false
and causing an accident. indication to other drivers. It may also
When possible, reduce speed or brake overheat the brake, reducing braking
before entering a turn as closing the effectiveness.
throttle or braking in mid-turn may cause Do not coast with the engine switched off,
wheel slip leading to loss of control and an and do not tow the motorcycle. The
accident. transmission is pressure-lubricated only
When riding in wet or rainy conditions, or when the engine is running. Inadequate
on loose surfaces, the ability to manoeuvre lubrication may cause damage or seizure
and stop will be reduced. All of your of the transmission which can lead to
actions should be smooth under these sudden loss of motorcycle control and an
conditions. Sudden acceleration, braking or accident.
turning may cause loss of control and an
accident.
50
How to Ride the Motorcycle
Warning
Do not park on a soft or on a steeply
inclined surface. Parking under these
conditions may cause the motorcycle to fall
over causing damage to property and
personal injury.
cciu
Warning
Select neutral and turn the ignition switch to
the OFF position. Petrol is extremely flammable and can be
explosive under certain conditions. If
Lock the steering to help prevent theft.
parking inside a garage or other structure,
Always park on a firm, level surface to be sure it is well ventilated and the
prevent the motorcycle from falling. motorcycle is not close to any source of
When parking on a hill, always park facing flame or sparks. This includes any
uphill to prevent the motorcycle from rolling appliance with a pilot light.
off the stand. Failure to follow the above advice may
On a lateral (sideways) incline, always park cause a fire resulting in damage to
such that the incline naturally pushes the property or personal injury.
motorcycle towards the side stand.
Do not park on a lateral (sideways) incline of
greater than 6° and never park facing
downhill.
Warning
The engine and exhaust system will be hot
Note:
after riding. DO NOT park where
• When parking near traffic at night, pedestrians and children are likely to touch
or when parking in a location the motorcycle.
where parking lights are required Touching any part of the engine or exhaust
by law, leave the tail, licence plate system when hot may cause unprotected
and position lights on by turning skin to become burnt.
the ignition switch to P (PARK).
51
How to Ride the Motorcycle
Considerations For
High-Speed Operation Warning
The handling characteristics of a
Warning motorcycle at high speed may vary from
those you are familiar with at legal road
This Triumph motorcycle should be speeds. Do not attempt high-speed
operated within the legal speed limits for operation unless you have received
the particular road travelled. Operating a sufficient training and have the required
motorcycle at high speeds can be skills as a serious accident may result from
potentially dangerous since the time incorrect operation.
available to react to given traffic situations
is greatly reduced as road speed increases.
Always reduce speed in consideration of
weather and traffic conditions. Warning
The items listed are extremely important
and must never be neglected. A problem
Warning which may not be noticed at normal
operating speeds may be greatly
Only operate this Triumph motorcycle at exaggerated at high speeds.
high speed in closed-course on-road
competition or on closed-course racetracks.
High-speed operation should only then be
attempted by riders who have been
instructed in the techniques necessary for
high-speed riding and are familiar with the
motorcycle's characteristics in all
conditions.
High-speed operation in any other
circumstances is dangerous and will lead to
loss of motorcycle control and an accident.
52
How to Ride the Motorcycle
General
Ensure the motorcycle has been maintained Caution
according to the scheduled maintenance
chart. The exhaust system is fitted with a catalytic
converter to help reduce exhaust emission
Steering levels. The catalytic converter can be
Check that the handlebar turns smoothly permanently damaged if the motorcycle is
without excessive free play or tight spots. allowed to run out of fuel or if the fuel level
Ensure that the control cables do not restrict is allowed to get very low. Always ensure
the steering in any way. you have adequate fuel for your journey.
Tyres Miscellaneous
High-speed operation is hard on tyres, and Make certain that all fixings are tight and that
good tyres are crucial for riding safely. all safety related parts are in good condition.
Examine their overall condition, inflate to the
correct pressure (when the tyres are cold),
and check the wheel balance. Securely fit the
valve caps after checking tyre pressures.
Observe the information given in the
Maintenance and Specification sections on
tyre checking and tyre safety.
Fuel
Have sufficient fuel for the higher
consumption experienced during high-speed
operation.
53
How to Ride the Motorcycle
54
Accessories and Loading
Warning
Incorrect loading may result in an unsafe
Warning
riding condition leading to an accident.
Always ensure any loads carried are evenly Never ride an accessory equipped
distributed on both sides of the motorcycle. motorcycle, or a motorcycle carrying a
Ensure that the load is correctly secured payload of any kind, at speeds above
such that it will not move around while the 80 mph (130 km/h). In either/both of
motorcycle is in motion. these conditions, speeds in excess of
80 mph (130 km/h) should not be
Always check the load security regularly
attempted even where the legal speed
(though not while the motorcycle is in
limit permits this.
motion) and ensure that the load does not
extend beyond the rear of the motorcycle. The presence of accessories and/or
payload will cause changes in the stability
Never exceed the maximum vehicle
and handling of the motorcycle.
loading weight of: 200 kg (440 lbs).
Failure to allow for changes in motorcycle
This maximum loading weight is made up
stability may lead to loss of control or an
from the combined weight of the rider,
accident.
passenger and any load carried.
Remember that the 80 mph (130 km/h)
absolute limit will be reduced by the fitting
of non-approved accessories, incorrect
Warning loading, worn tyres, overall motorcycle
condition and poor road or weather
This model is designed for use as a two-
wheeled vehicle capable of carrying a rider conditions.
on his/her own. Operation of this model
with a passenger is dangerous and could
lead to loss of control and an accident.
55
Accessories and Loading
Warning Warning
This motorcycle must not be operated Your passenger should be instructed that
above the legal road speed limit except in he or she can cause loss of motorcycle
authorised closed-course conditions. control by making sudden movements or
by adopting an incorrect seated position.
The rider should instruct the passenger as
follows:
Warning
• It is important that the passenger
Only operate this Triumph motorcycle at sits still while the motorcycle is in
high speed in closed-course on-road motion and does not interfere
competition or on closed-course racetracks. with the operation of the
High-speed operation should only then be motorcycle.
attempted by riders who have been
• To keep his or her feet on the
instructed in the techniques necessary for
passenger footrests and to firmly
high-speed riding and are familiar with the
hold onto the seat strap or the
motorcycle's characteristics in all
rider's waist or hips.
conditions.
• Advise the passenger to lean with
High-speed operation in any other
the rider when travelling around
circumstances is dangerous and will lead to
corners and not to lean unless the
loss of motorcycle control and an accident.
rider does so.
Warning Warning
The handling and braking capabilities of a
Do not carry animals on your motorcycle.
motorcycle will be affected by the presence
of a passenger. The rider must make An animal could make sudden and
allowances for these changes when unpredictable movements that could lead
operating the motorcycle with a passenger to loss of motorcycle control and an
and should not attempt such operation accident.
unless trained to do so and without
becoming familiar and comfortable with
the changes in motorcycle operating
characteristics that this brings about.
Motorcycle operation without making
allowances for the presence of a passenger
could lead to loss of motorcycle control
and an accident.
56
Accessories and Loading
Warning Warning
Do not carry a passenger unless he or she If the passenger seat is used to carry small
is tall enough to reach the footrests objects, they must not exceed 5 kg in
provided. weight, must not impair control of the
A passenger who is not tall enough to motorcycle, must be securely attached and
reach the footrests will be unable to sit must not extend beyond the rear or sides
securely on the motorcycle and may cause of the motorcycle.
instability leading to loss of control and an Carriage of objects in excess of 5 kg in
accident. weight, that are insecure, impair control or
extend beyond the rear or sides of the
motorcycle may lead to loss of motorcycle
control and an accident.
Warning
Even if small objects are correctly loaded
Never attempt to store any items between onto the rear seat, the maximum speed
the frame and the steering equipment. limit must be reduced to 80 mph
This can restrict the steering and will cause (130 km/h).
loss of control leading to an accident.
Weight attached to the handlebar or front
fork will increase the mass of the steering
assembly and can result in loss of steering
Warning
control leading to an accident. The maximum safe load for the luggage
rack, fitted to a single seat motorcycle is
5 kg (11 lbs). Never exceed this loading
limit as it may cause instability leading to
loss of control and an accident.
57
Accessories and Loading
58
Maintenance and Adjustment
Table of Contents
Scheduled Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Recording Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Oil Level Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Oil and Oil Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Disposal of Used Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Oil Specification and Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Throttle Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Drive Chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Chain Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Chain Free-Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Chain Wear Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Brake Pad Wear Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Breaking-in New Brake Pads and Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Brake Pad Wear Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Brake Light Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Front Brake Fluid Level Inspection and Adjustment - Bonneville T100 including the
Steve McQueen™ Edition, Bonneville 110th Edition and Thruxton . . . . . . . . . . . . . . . . . 80
Front Brake Fluid Level Inspection and Adjustment - Bonneville, Bonneville SE and
Scrambler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Rear Brake Fluid Level Inspection and Adjustment - Bonneville, Bonneville SE,
Bonneville T100 including the Steve McQueen™ Edition, Bonneville 110th Edition
and Thruxton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Rear Brake Fluid Level Inspection and Adjustment - Scrambler . . . . . . . . . . . . . . . . . . . . 82
59
Maintenance and Adjustment
Steering/Wheel Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Steering Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Wheel Bearings Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Front Fork Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Suspension Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Front Suspension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Rear Suspension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Suggested Suspension Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Tyre Inflation Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Tyre Wear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Minimum Recommended Tread Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Tyre Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Battery Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Battery Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Battery Discharge During Storage and Infrequent Use of the Motorcycle . . . . . . . . . . . . 95
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Fuse Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Fuse Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Headlight Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Headlight/Position Light Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Rear Light/Licence Plate Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Rear Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Direction Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
60
Maintenance and Adjustment
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Preparation for Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Where to be Careful . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
After Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Seat Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Unpainted Aluminium Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Cleaning of Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Accessory Windscreen Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
61
Maintenance and Adjustment
Scheduled Maintenance
To maintain the motorcycle in a safe and Warning
reliable condition, the maintenance and
adjustments outlined in this section must be Special tools, knowledge and training are
carried out as specified in the schedule of required in order to correctly carry out the
daily checks, and also in line with the maintenance items listed in the scheduled
scheduled maintenance chart. The maintenance chart. Only an authorised
information that follows describes the Triumph dealer will have this knowledge
procedures to follow when carrying out the and equipment.
daily checks and some simple maintenance Since incorrect or neglected maintenance
and adjustment items. can lead to a dangerous riding condition,
always have an authorised Triumph dealer
carry out the scheduled maintenance of
this motorcycle.
62
Maintenance and Adjustment
63
Maintenance and Adjustment
64
Maintenance and Adjustment
65
Maintenance and Adjustment
Engine Oil
1 4
2
3
T908027
66
Maintenance and Adjustment
Warning
If the engine has recently been running,
the exhaust system will be hot. Before
working on or near the exhaust system,
allow sufficient time for the exhaust system
to cool as touching any part of a hot
exhaust system could cause burn injuries.
T908028 1
1. Oil drain plug
Warning
Prolonged or repeated contact with engine
oil can lead to skin dryness, irritation and
dermatitis. In addition, used engine oil
contains potentially harmful contaminants
which can cause cancer. Wear suitable
clothing and avoid skin contact.
67
Maintenance and Adjustment
Warning Warning
The oil may be hot to the touch. Avoid If the engine has recently been running,
contact with the hot oil by wearing suitable the exhaust system will be hot. Before
protective clothing, gloves, eye protection working on or near the exhaust system,
etc. Contact with hot oil may cause the skin allow sufficient time for the exhaust system
to be scalded or burned. to cool as touching any part of a hot
exhaust system could cause burn injuries.
68
Maintenance and Adjustment
69
Maintenance and Adjustment
1
2
1
cciq
ccqc
70
Maintenance and Adjustment
Note: ccip
71
Maintenance and Adjustment
Clutch
Warning
Ensure that both the adjuster locknuts of 1
both cables are tightened as a loose
locknut could result in a sticking throttle.
An incorrectly adjusted, sticking or stuck
throttle can lead to loss of motorcycle
control and an accident.
72
Maintenance and Adjustment
Inspection Adjustment
2 1
1
3 T908034
T908033
73
Maintenance and Adjustment
Warning
A loose or worn chain, or a chain that
breaks or jumps off the sprockets could
catch on the engine sprocket or lock the
rear wheel.
A chain that catches on the engine
sprocket will injure the rider and lead to
loss of motorcycle control and an accident.
Similarly, locking the rear wheel will lead to
loss of motorcycle control and an accident.
74
Maintenance and Adjustment
75
Maintenance and Adjustment
1
3
T908036 2
1. Rear wheel spindle nut
2. Adjusters
3. Wheel alignment markings
10-20
KG
• When the correct amount of chain
free-movement has been set, tighten 2
the rear wheel spindle nut to T908037
85 Nm.
• Tighten the adjusters, anti-clockwise, 1. Measure across 20 links
to 5 Nm. 2. Weight
76
Maintenance and Adjustment
77
Maintenance and Adjustment
Warning
1. Lining material thickness
2. 1.5 mm (0.06 in) groove thickness Brake pads must always be replaced as a
wheel set. At the front, where two calipers
Brake Pad Wear Inspection may be fitted on the same wheel, replace
Brake pads must be inspected in accordance all the brake pads in both calipers.
with the scheduled maintenance Replacing individual pads will reduce
requirements and replaced if worn to, or braking efficiency and may cause loss of
beyond, the minimum service thickness. motorcycle control and an accident.
If the lining thickness of any pad (front or rear After replacement pads have been fitted,
brakes) is less than 1.5 mm (0.06 in), that is, if ride with extreme caution until the new
the pad has worn down to the bottom of the pads have 'broken in'.
grooves, replace all the pads on the wheel.
78
Maintenance and Adjustment
Warning
Riding the motorcycle with defective brake
lights is illegal and dangerous.
An accident causing injury to the rider and
other road users may result from use of a
motorcycle with defective brake lights.
79
Maintenance and Adjustment
Warning 2
Brake fluid is hygroscopic which means it
will absorb moisture from the air. T908040
Any absorbed moisture will greatly reduce
the boiling point of the brake fluid causing 1. Upper level line, front brake
a reduction in braking efficiency. 2. Lower level line, front brake
Because of this, always replace brake fluid
• To inspect the front fluid level, check
in accordance with the scheduled
the level of fluid visible in the
maintenance requirements.
window at the front of the reservoir
Always use new brake fluid from a sealed body.
container and never use fluid from an
• The brake fluid level must be kept
unsealed container or from one which has
between the upper and lower level
been previously opened.
lines (reservoir held horizontal).
Do not mix different brands or grades of
• To adjust the fluid level, release the
brake fluid.
cap screws and detach the cover
Check for fluid leakage around brake noting the position of the sealing
fittings, seals and joints and also check the diaphragm.
brake hoses for splits, deterioration and
• Fill the reservoir to the upper level
damage.
line using new DOT 4 fluid from a
Always rectify any faults before riding. sealed container.
Failure to observe and act upon any of • Refit the cover, ensuring that the
these items may cause a dangerous riding diaphragm seal is correctly
condition leading to loss of motorcycle positioned between the cap and
control and an accident. reservoir body.
• Tighten the cap retaining screws.
80
Maintenance and Adjustment
Front Brake Fluid Level Inspection Rear Brake Fluid Level Inspection
and Adjustment - Bonneville, and Adjustment - Bonneville,
Bonneville SE and Scrambler Bonneville SE, Bonneville T100
including the Steve McQueen™
Edition, Bonneville 110th Edition and
Thruxton
1
3
2 1
UPPE
R
LOW
ER
jajc
2
3. Safety clip
• The brake fluid level in the reservoirs 1. Upper level, rear brake
must be kept between the upper 2. Lower level, rear brake
and lower level lines (reservoir held • To inspect the rear brake fluid level,
horizontal). remove the right hand side cover as
• Remove the safety clip. described in the General Information
• Remove the reservoir cap. section.
• Fill the reservoir to the upper level • The brake fluid level in the rear
line using new DOT 4 fluid from a reservoir must be kept between the
sealed container. upper and lower level lines.
• Refit the reservoir cap ensuring that • To adjust the fluid level, release the
the diaphragm seal is correctly fitted. reservoir from the airbox without
• Refit the safety clip. detaching the connecting hose.
• Release the cap screws and detach
the cover noting the position of the
sealing diaphragm.
• Fill the reservoir to the upper level
line using new DOT 3 or DOT 4
fluid from a sealed container.
81
Maintenance and Adjustment
• Refit the reservoir cap ensuring that reservoir cover to the frame and
the diaphragm seal is correctly detach the reservoir cover.
positioned between the cap and • Remove the cap noting the position
reservoir body. Tighten the cap of the diaphragm inside.
retaining screws.
• Fill the reservoir to the upper level
• Retain the reservoir to the airbox by line using DOT 4 fluid from a sealed
tightening the original fixing. container, with the motorcycle
• Refit the right hand side cover. supported in an upright position.
• Refit the reservoir cap ensuring that
Rear Brake Fluid Level Inspection the diaphragm seal is correctly
and Adjustment - Scrambler positioned between the cap and
reservoir body.
• Position the reservoir cover to the
frame and secure with the two
fixings previously removed. Tighten
the fixings to 7 Nm.
3
1
cdng
82
Maintenance and Adjustment
Steering/Wheel Bearings
Steering Inspection
Lubricate and inspect the condition of the
headstock (steering) bearings in accordance
with scheduled maintenance requirements.
Note:
• Always inspect the wheel bearings
at the same time as the steering
bearings.
Warning T908042
Warning
Riding the motorcycle with incorrectly
adjusted or defective steering bearings
may cause loss of motorcycle control and
an accident.
83
Maintenance and Adjustment
Warning Warning
Operation with worn or damaged wheel Riding the motorcycle with defective or
bearings may cause impaired handling and damaged suspension can damage the
instability leading to loss of motorcycle motorcycle, cause loss of motorcycle
control and an accident. If in doubt, have control and an accident.
the motorcycle inspected by an authorised
Triumph dealer before riding.
84
Maintenance and Adjustment
cbkx1
85
Maintenance and Adjustment
Warning
T908043
Ensure that the correct balance between
front and rear suspension is maintained.
1. Rear suspension pre-load adjusters - Suspension imbalance could significantly
all models change handling characteristics leading to
The standard rear suspension pre-load loss of control and an accident. Refer to the
settings provide a comfortable ride and good chart for further information or consult
handling characteristics for general, solo your Triumph dealer.
riding. The table (overleaf) shows suggested
settings for rear suspension pre-load under
differing load conditions.
To change the rear suspension spring
pre-load setting, insert a suitable tool into the
hole provided in the adjuster ring.
Turn the adjuster ring clockwise to increase
spring pre-load, and anti-clockwise to
decrease spring pre-load.
Warning
Ensure that the adjusters are set to the
same setting on both rear suspension
units. Settings which vary from left to right
may affect handling and stability resulting
in loss of motorcycle control, and an
accident.
86
Maintenance and Adjustment
87
Maintenance and Adjustment
Tyres
Warning
Do not install tube-type tyres on tubeless
cboa
rims. The bead will not seat and the tyres
could slip on the rims, causing rapid tyre
deflation that may result in a loss of vehicle
control and an accident. Never install an
inner tube inside a tubeless tyre. This will
cause friction inside the tyre and the
resulting heat build-up may cause the tube
to burst resulting in rapid tyre deflation,
loss of vehicle control and an accident.
T908044
Typical Tyre Marking
Wheel Marking -
Tubeless Wheel
88
Maintenance and Adjustment
ON
TUB
FIT E TYP
AT
UB E RIM
E
89
Maintenance and Adjustment
Tyre Wear
Warning
Only operate this Triumph motorcycle at
high speed in closed-course on-road
As the tyre tread wears down, the tyre competition or on closed-course racetracks.
becomes more susceptible to punctures. It is High-speed operation should only then be
estimated that 90% of all tyre problems occur attempted by riders who have been
during the last 10% of tread life (90% worn). instructed in the techniques necessary for
It is therefore not recommended to use tyres high-speed riding and are familiar with the
until they are worn to their minimum. motorcycle's characteristics in all
conditions. High-speed operation in any
Minimum Recommended other circumstances is dangerous and will
Tread Depth lead to loss of motorcycle control and an
In accordance with the periodic maintenance accident.
chart, measure the depth of the tread with a
depth gauge, and replace any tyre that has
worn to, or beyond, the minimum allowable
tread depth specified in the table below: Warning
Operation with excessively worn tyres is
hazardous and will adversely affect
Under 130 km/h 2 mm (0.08 in)
traction, stability and handling which may
(80 mph)
lead to loss of control and an accident.
Over 130 km/h Rear 3 mm (0.12 in) When tyres become punctured, leakage is
(80 mph) Front 2 mm (0.08 in) often very slow. Always inspect tyres very
closely for punctures. Check the tyres for
cuts, embedded nails or other sharp
objects. Operation with punctured or
Warning damaged tyres will adversely affect stability
This motorcycle must not be operated and handling which may lead to loss of
above the legal road speed limit except in control or an accident.
authorised closed-course conditions. Check the rims for dents or deformation
and spokes for looseness and damage.
Operation with damaged or defective
wheels, spokes or tyres is dangerous and
loss of control or an accident could result.
Always consult your authorised Triumph
dealer for tyre replacement, or for a safety
inspection of the wheels, spokes and tyres.
90
Maintenance and Adjustment
91
Maintenance and Adjustment
Warning Warning
When replacement tyres or inner tubes are Tyres and inner tubes that have been used
required, consult your authorised Triumph on a rolling road dynamometer may
dealer who will arrange for the tyres and become damaged. In some cases, the
inner tubes to be selected, in a correct damage may not be visible on the external
combination, from the approved list and surface of the tyre.
fitted according to the tyre and inner tube Tyres and inner tubes must be replaced
manufacturer's instructions. after such use as continued use of a
When tyres and inner tubes are replaced, damaged tyre or inner tube may lead to
allow time for the tyres and inner tubes to instability, loss of motorcycle control and
seat to the rim (approximately 24 hours). an accident.
During this seating period, ride cautiously
as an incorrectly seated tyre or inner tube
could cause instability, loss of motorcycle
control and an accident. Warning
Initially, the new tyres and inner tubes will Accurate wheel balance is necessary for
not produce the same handling safe, stable handling of the motorcycle. Do
characteristics as the worn tyres and inner not remove or change any wheel balance
tubes and the rider must allow adequate weights. Incorrect wheel balance may
riding distance (approximately 100 miles) cause instability leading to loss of control
to become accustomed to the new and an accident.
handling characteristics. When wheel balancing is required, such as
24 hours after fitting, the tyre pressures after tyre or inner tube replacement, see
must be checked and adjusted, and the your authorised Triumph dealer.
tyres and inner tubes examined for correct Only use self-adhesive weights. Clip on
seating. Rectification must be carried out as weights may damage the wheel, tyre or
necessary. inner tube resulting in tyre deflation, loss of
The same checks and adjustments must motorcycle control and an accident.
also be carried out when 100 miles have
been travelled after fitting.
Use of a motorcycle with incorrectly seated
tyres or inner tubes, incorrectly adjusted
tyre pressures, or when not accustomed to
its handling characteristics may lead to loss
of motorcycle control and an accident.
92
Maintenance and Adjustment
Battery
Warning
The battery contains harmful materials.
Always keep children away from the
d
battery whether or not it is fitted in the
Warning motorcycle.
Do not jump start the battery, touch the
Under some circumstances, the battery can battery cables together or reverse the
give off explosive gases; keep sparks, polarity of the cables as any of these
flames and cigarettes away. Provide actions may cause a spark which would
adequate ventilation when charging or ignite battery gases causing a risk of
using the battery in an enclosed space. personal injury.
The battery contains sulphuric acid (battery
acid). Contact with skin or eyes may cause Battery Disposal
severe burns. Wear protective clothing and
a face shield.
If battery acid gets on your skin, flush with
water immediately.
If battery acid gets in your eyes, flush with
water for at least 15 minutes and SEEK
MEDICAL ATTENTION IMMEDIATELY.
If battery acid is swallowed, drink large
quantities of water and SEEK MEDICAL
ATTENTION IMMEDIATELY.
KEEP BATTERY ACID OUT OF THE
REACH OF CHILDREN.
93
Maintenance and Adjustment
Battery Removal
Warning
3 1
Ensure that the battery terminals do not
touch any part of the motorcycle as this
may cause a short circuit or spark which
would ignite battery gases causing a risk of
personal injury and damage to the
4 motorcycle.
2 Battery Maintenance
Clean the battery using a clean, dry cloth. Be
sure that the cable connections are clean.
T908045
1. Battery
2. Negative (-) terminal Warning
3. Positive (+) terminal The battery acid is corrosive and poisonous
4. Engine control module (ECM) and will cause damage to unprotected
skin. Never swallow battery acid or allow it
• Remove the seat as described in the
to come into contact with the skin. To
General Information section.
prevent injury, always wear eye and skin
• Disconnect the battery leads, protection when handling the battery.
negative (black) lead first.
• Remove the battery strap. The battery is a sealed type and will not
• Take the battery out of the case. require any maintenance other than checking
the Voltage and routine recharging, such as
Note: during storage.
• The Engine Control Module (ECM) It is not possible to adjust the battery acid
is located at the rear of the battery level in the battery; the sealing strip must not
tray and is secured to the be removed.
motorcycle by the battery. Ensure
the ECM is not disturbed during
the battery removal or installation
process.
94
Maintenance and Adjustment
95
Maintenance and Adjustment
96
Maintenance and Adjustment
Warning
Always replace blown fuses with new ones
of the correct current rating (as specified
on the fuse box cover) and never use a
fuse of higher rating.
Use of an incorrectly rated fuse could lead
to an electrical problem, resulting in
motorcycle damage, loss of motorcycle
control and an accident.
T908046
1
1. Fuse box
97
Maintenance and Adjustment
1 Not Used -
10
10
10
30
30
2 Alarm, Diagnostic 10
10
20
10
10
15
1 2 3 5
Connector
4
4 Not Used -
5 Engine Management 20
System
8 Position Light 5
9 Dip/Main Beam 10
10 Position Lights 5
Note:
• Only 30, 20 and 10 amp. spare
fuses are provided in the fuse box.
A spare 5 amp. fuse must also be
carried on the motorcycle.
98
Maintenance and Adjustment
Warning Note:
T908047 1
1. Horizontal adjustment screw
2. Vertical adjustment fixings
99
Maintenance and Adjustment
2
3
1 T908049
T908048
1. Wire retainer
1. Headlight rim screws (1 of 2)
2. Headlight bulb
2. Headlight bowl
3. Position light
• Disconnect the battery, negative
(black) lead first.
• Remove the headlight rim screws. Warning
• Detach the headlight and rim Do not reconnect the battery until the
assembly from the headlight bowl. assembly process has been completed.
• While supporting the light unit, Premature battery reconnection could
disconnect the multi-pin electrical result in ignition of the battery gases
connector from the headlight bulb causing risk of injury.
and the two spade connectors from
the position light.
• Remove the rubber dust cover.
Warning
• Unhook the headlight bulb's wire
retainer. The bulb becomes hot during use. Always
allow sufficient time for the bulb to cool
• The headlight bulb can now be
before handling.
removed.
• To remove the position light bulb,
detach the bulb holder from the
headlight body and release the bulb. Caution
When reconnecting the battery, connect
the positive (red) lead first.
100
Maintenance and Adjustment
2 1
T908051
101
Maintenance and Adjustment
102
Maintenance and Adjustment
Caution
Use of chemicals or high-pressure spray
washers is not recommended for cleaning
the seat. When using chemicals or pressure
washers the seat cover may get damaged.
103
Maintenance and Adjustment
Drying
• Dry the exhaust system completely
with a soft cloth. Do not run the
engine to dry the system or spotting
will occur.
Protecting
• When the exhaust system is dry, rub
'Motorex 645 Clean and Protect'
into the surface.
104
Maintenance and Adjustment
105
Maintenance and Adjustment
106
Storage
STORAGE
Preparation for Storage Spray rust inhibiting oil (there are a host of
products on the market and your dealer will
Clean the entire vehicle thoroughly.
be able to offer you local advice) on all
Fill the fuel tank with the correct grade of unpainted metal surfaces to prevent rusting.
unleaded fuel and add a fuel stabiliser (if Prevent oil from getting on rubber parts,
available), following the fuel stabiliser brake discs or in the brake calipers.
manufacturer’s instructions.
Lubricate and if necessary adjust the drive
chain (see page 75).
Warning Remove the battery, and store it where it will
not be exposed to direct sunlight, moisture,
Petrol (fuel) is extremely flammable and or freezing temperatures. During storage it
can be explosive under certain conditions. should be given a slow charge (one ampere
Turn the ignition switch off. Do not smoke. or less) about once every two weeks (see
Make sure the area is well ventilated and page 93).
free from any source of flame or sparks;
this includes any appliance with a pilot
light. Preparation after Storage
Install the battery (if removed) (see page 93).
Remove the spark plug from each cylinder If the motorcycle has been stored for more
and put several drops (5 ml) of engine oil into than four months, change the engine oil (see
each cylinder. Cover the spark plug holes page 66).
with a piece of cloth or rag. With the engine
Check all the points listed in the Daily Safety
stop switch in the RUN position, push the
Checks section (see page 43).
starter button for a few seconds to coat the
cylinder walls with oil. Install the spark plugs, Before starting the engine, remove the spark
tightening to 20 Nm. plugs from each cylinder.
Change the engine oil and filter (see Put the side stand down.
page 66). Crank the engine on the starter motor several
Check and if necessary correct the tyre times until the oil pressure light goes out.
pressures (see page 116). Replace the spark plugs, tightening to
Set the motorcycle on a stand so that both 20 Nm, and start the engine.
wheels are raised off the ground. (If this Check and if necessary correct the tyre
cannot be done, put boards under the front pressures (see page 116).
and rear wheels to keep dampness away Check the brakes for correct operation.
from the tyres.) Test ride the motorcycle at low speeds.
107
Storage
108
Specifications
SPECIFICATIONS
Performance
Maximum Power (IS: 14599) . . . . . . . . . 44.7 kW (60.7 PS) 44.7 kW (60.7 PS)
at 7,500 rpm at 7,500 rpm
Dimensions
109
Specifications
Engine
Bore x Stroke . . . . . . . . . . . . . . . . . . . . . 90 x 68 mm 90 x 68 mm
Lubrication
110
Specifications
Thruxton Scrambler
Performance
Maximum Power (IS: 14599) . . . . . . . . . 44.7 kW (60.7 PS) 43.4 kW (59 PS)
at 7,500 rpm at 6,800 rpm
Dimensions
111
Specifications
Thruxton Scrambler
Engine
Bore x Stroke . . . . . . . . . . . . . . . . . . . . . 90 x 68 mm 90 x 68 mm
Lubrication
112
Specifications
All Models
Fuel System
Fuel
Ignition
113
Specifications
Transmission
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . Chain DID 525 VM2 Chain DID 520 VM2
104 Link Endless 104 Link Endless
or or
Chain DID 520 VM2 Chain DID 525 VM2
104 Link Endless 104 Link Endless
Gear Ratio:
114
Specifications
Thruxton Scrambler
Transmission
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . Chain DID 525 VM2 Chain DID 525 VM2
106 Link Endless 106 Link Endless
or or
Chain DID 520 VM2 Chain DID 520 VM2
106 Link Endless 106 Link Endless
Gear Ratio:
115
Specifications
Tyres
Front
Rear
Option 1
Option 2
Warning
Use recommended tyre options ONLY in the combinations given. Do not mix tyres from
different manufacturers or mix different specification tyres from the same manufacturers.
116
Specifications
Thruxton Scrambler
Tyres
Front
Rear
Option 1
Warning
Use recommended tyre options ONLY in the combinations given. Do not mix tyres from
different manufacturers or mix different specification tyres from the same manufacturers.
117
Specifications
Electrical Equipment
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V 10 Ah 12 V 10 Ah
Frame
Tightening Torques
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Nm 10 Nm
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm 20 Nm
118
Specifications
119
Specifications
Thruxton Scrambler
Electrical Equipment
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V 10 Ah 12 V 10 Ah
Frame
Trail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 mm 105 mm
Tightening Torques
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Nm 10 Nm
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm 20 Nm
120
Index
INDEX
A D
Accessories & Loading . . . . . . . . . . . . . . . 55 Daily Safety Checks. . . . . . . . . . . . . . . . . . 43
Accessory Windscreen Cleaning . . . . . . 105 Direction Indicator Lights . . . . . . . . . . . . 101
Bulb Replacement . . . . . . . . . . . . . . 101
B Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . 74
Battery Adjustment. . . . . . . . . . . . . . . . . . . . . 76
Disposal . . . . . . . . . . . . . . . . . . . . . . . 93 Chain Free-movement . . . . . . . . . . . . 75
Maintenance . . . . . . . . . . . . . . . . . . . 94 Chain Lubrication. . . . . . . . . . . . . . . . 75
Removal . . . . . . . . . . . . . . . . . . . . . . . 94 Chain Wear Inspection . . . . . . . . . . . 76
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Inspection . . . . . . . . . . . . . . . . . . . . . . 75
Brake and Clutch Lever Adjusters . . 34
Brake Fluid . . . . . . . . . . . . . . . . . . . . . 79 E
Brake Light Switches . . . . . . . . . . . . . 79 Engine
Brake Pad Wear Compensation . . . . 79 Engine Stop Switch . . . . . . . . . . . . . . 32
Brake Pad Wear Inspection . . . . . . . . 78 Serial Number . . . . . . . . . . . . . . . . . . 21
Braking. . . . . . . . . . . . . . . . . . . . . . . . 49 To Start The Engine . . . . . . . . . . . . . . 46
Front Brake Fluid Level . . . . . . . . . . . 80 To Stop the Engine . . . . . . . . . . . . . . 46
Rear Brake Fluid Level. . . . . . . . . 81, 82 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . 66
Disposal of Used Engine Oil . . . . . . . 69
C Level Inspection . . . . . . . . . . . . . . . . . 66
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 102 Oil & Oil Filter Change . . . . . . . . . . . 67
After Washing . . . . . . . . . . . . . . . . . 103 Oil and Oil Filter Change . . . . . . . . . 67
Exhaust System . . . . . . . . . . . . . . . . 104 Oil Specification & Grade . . . . . . . . . 69
Preparation for Washing . . . . . . . . . 102
Unpainted Aluminium Items. . . . . . 103
Where to be Careful . . . . . . . . . . . . 102
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Adjustment . . . . . . . . . . . . . . . . . . . . 73
Inspection. . . . . . . . . . . . . . . . . . . . . . 73
121
Index
F L
Filling the Fuel Tank . . . . . . . . . . . . . . . . . 37 Left Handlebar Switches . . . . . . . . . . . . . . 33
Front Suspension . . . . . . . . . . . . . . . . . . . 84 Direction Indicator Switch . . . . . . . . . 33
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 113 Headlight Dip Switch . . . . . . . . . . . . . 33
Filling the Fuel Tank . . . . . . . . . . . . . 37 Horn Button . . . . . . . . . . . . . . . . . . . . 34
Fuel Grade . . . . . . . . . . . . . . . . . . . . . 36 Pass Button. . . . . . . . . . . . . . . . . . . . . 34
Fuel System . . . . . . . . . . . . . . . . . . . . 113
Fuel Tank Cap . . . . . . . . . . . . . . . . . . 37
O
Refuelling . . . . . . . . . . . . . . . . . . . . . . 36 Owner’s Handbook. . . . . . . . . . . . . . . . . . 41
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 P
Fuse Identification . . . . . . . . . . . . . . . 98
Fuse Location. . . . . . . . . . . . . . . . . . . 97 Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Parts Identification
Fuse Replacement . . . . . . . . . . . . . . . 97
Bonneville, Bonneville SE,
G Bonneville T100, Bonneville T100
Gears Steve McQueen™ Edition and
Moving Off/Changing Gears . . . . . . 48 Bonneville 110th Edition . . . . . . . . . 14
Scrambler . . . . . . . . . . . . . . . . . . . . . . 18
H Thruxton. . . . . . . . . . . . . . . . . . . . . . . 16
Headlight . . . . . . . . . . . . . . . . . . . . . 99, 100
Adjustment . . . . . . . . . . . . . . . . . . . . 99
R
Position Light Bulb Replacement . . 100 Rear Light . . . . . . . . . . . . . . . . . . . . . . . . 101
Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . 35 Bulb Replacement . . . . . . . . . . . . . . 101
High Speed Operation . . . . . . . . . . . . . . . 52 Recording Scheduled Maintenance . . . . . 65
Right Handlebar Switches. . . . . . . . . . . . . 32
I Engine Stop Switch . . . . . . . . . . . . . . 32
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Starter Button . . . . . . . . . . . . . . . . . . . 33
Key . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Running-In. . . . . . . . . . . . . . . . . . . . . . . . . 42
Steering Lock. . . . . . . . . . . . . . . . . . . 32
Steering Lock Key . . . . . . . . . . . . . . . . 31
Switch. . . . . . . . . . . . . . . . . . . . . . . . . 30
Instruments
Clock . . . . . . . . . . . . . . . . . . . . . . . . . 27
Instrument Panel Layout . . . . . . . . . . 25
Odometer/Trip Meter . . . . . . . . . . . . 26
Speedometer . . . . . . . . . . . . . . . . . . . 26
Tachometer . . . . . . . . . . . . . . . . . . . . 28
Warning Lights . . . . . . . . . . . . . . . . . 28
122
Index
S T
Safe Operation . . . . . . . . . . . . . . . . . . . . . 43 Throttle
Safety First. . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Adjustment. . . . . . . . . . . . . . . . . . . . . 71
Fuel & Exhaust Fumes. . . . . . . . . . . . . . 6 Inspection . . . . . . . . . . . . . . . . . . . . . . 70
Handlebars & Footrests . . . . . . . . . . . . . 9 Throttle Grip. . . . . . . . . . . . . . . . . . . . 70
Helmet & Clothing . . . . . . . . . . . . . . . . 8 Throttle Grip . . . . . . . . . . . . . . . . . . . . . . . 70
Maintenance/Equipment. . . . . . . . . . . 10 Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 88
Parking. . . . . . . . . . . . . . . . . . . . . . . . . . 9 Minimum Recommended
Parts & Accessories . . . . . . . . . . . . . . . 10 Tread Depth . . . . . . . . . . . . . . . . . . . 90
Riding. . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Tyre Inflation Pressures . . . . . . . . . . . 89
The Motorcycle . . . . . . . . . . . . . . . . . . . 5 Tyre Pressures . . . . . . . . . . . . . 116, 117
Scheduled Maintenance. . . . . . . . . . . . . . 62 Tyre Replacement . . . . . . . . . . . . . . . 91
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Tyre Wear. . . . . . . . . . . . . . . . . . . . . . 90
Side Covers. . . . . . . . . . . . . . . . . . . . . . . . 38
Specifications. . . . . . . . . . . . . . . . . . . . . . 109
V
Dimensions . . . . . . . . . . . . . . . 109, 111 Vehicle Identification Number (V.I.N.) . . . 21
Electrical Equipment . . . . . . . . 118, 120 W
Emissions Control Equipment . . . . . . 113
Engine . . . . . . . . . . . . . . . . . . . 110, 112 Warning Labels . . . . . . . . . . . . . . . . . . . . . . 2
Warning Lights
Fluids & Lubricants . . . . . . . . . 119, 120
Direction Indicators . . . . . . . . . . . . . . 28
Frame . . . . . . . . . . . . . . . . . . . . 118, 120
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 113 High Beam . . . . . . . . . . . . . . . . . . . . . 28
Low Oil Pressure . . . . . . . . . . . . . . . . 29
Fuel System . . . . . . . . . . . . . . . . . . . . 113
Neutral . . . . . . . . . . . . . . . . . . . . . . . . 28
Ignition . . . . . . . . . . . . . . . . . . . . . . . . 113
Lubrication . . . . . . . . . . . . . . . . 110, 112 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Information. . . . . . . . . . . . . . . . . . . . . . 3
Performance . . . . . . . . . . . . . . 109, 111
Maintenance . . . . . . . . . . . . . . . . . . . . 2
Tightening Torques . . . . . . . . . 118, 120
Transmission . . . . . . . . . . . . . . 114, 115 Owner’s Handbook . . . . . . . . . . . . . . . 3
Warning Label Location. . . . . . . . . . . 12
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . 117
Warning Lights. . . . . . . . . . . . . . . . . . 28
Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Steering/Wheel Bearings Warnings, Cautions & Notes . . . . . . . . 1
Wheel Bearings Inspection . . . . . . . . 84
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Preparation after Storage . . . . . . . . 107
Preparation for Storage . . . . . . . . . . 107
Suspension
Front Fork Inspection. . . . . . . . . . . . . 84
Front Suspension Adjustment . . . . . . 85
Rear Suspension Adjustment . . . . . . 86
Suggested Settings . . . . . . . . . . . . . . 86
Suspension Setting . . . . . . . . . . . . . . 85
123
Index
124