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PS00035124 - QZJ100000146 SRC1000T SOM Manual (NEW BOM) (C) .En - A.1

The SRC1000T Rough Terrain Crane Safety, Operation and Maintenance Manual provides essential safety guidelines, operational instructions, and maintenance procedures for the crane. It emphasizes the importance of adhering to safety precautions to prevent serious injury, death, or property damage. The manual also outlines the responsibilities of operators and authorized personnel, and the necessity of using original spare parts and tools for maintenance.

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0% found this document useful (0 votes)

76 views482 pages

PS00035124 - QZJ100000146 SRC1000T SOM Manual (NEW BOM) (C) .En - A.1

Uploaded by

garantiascentenario

We take content rights seriously. If you suspect this is your content, claim it here.

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Download as PDF, TXT or read online on Scribd

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Quality Changes the World

Rough Terrain Crane

SRC1000T

Safety, Operation and Maintenance Manual

SRC1000T Rough Terrain Crane

Safety, Operation and Maintenance Manual

WARNING
Failure to do so can cause serious injury, death or property damage. Keep this manual with the
machine for reading and future reference.
Read and follow the safety precautions and instructions in this manual and on the machine
decals.

Safety, Operation and Maintenance Manual-January, 2023 1

SRC1000T Rough Terrain Crane

Sany Group
Sany Automobile Hoisting Machinery Co., Ltd.
No.168, Jinzhou Avenue, Jinzhou Development Zone, Changsha, Hunan, China

Tel: 0086-4006098318
E-mail:[email protected]
Website: www.sanyglobal.com

Scan here to download the Service Cloud APP

Android iOS

2021 by Sany Group. All rights reserved. No part of this publication may be reproduced, used, distributed
or disclosed except during normal operation of the machine as described herein. All information included
within this publication was accurate at the time of publication. Product improvements, revisions, etc., may
result in differences between your machine and what is presented here. Sany Group assumes no liability.
For more information, contact Sany Group.

Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane

Exemption Clauses

Truck crane, all terrain crane and rough terrain crane are designed and manufactured according to
existing technology and recognized technical safety regulations. The crane may only be used in
flawless technical condition according to its task, as well as with constant awareness of safety and
dangers. Any issues that could affect safety must be fixed immediately.

This SOM manual is intended to put you in a position to operate the crane safely and utilize the
functions that it provides. The instructions also introduce the function of important components
and systems.

This SOM manual has been translated to the best of one’s knowledge. Sany assumes no liability
for translation errors. The Chinese version is solely applicable for factual accuracy. If you find any
errors or any misunderstandings when reading this SOM manual, contact Sany immediately.

Modifications to the crane may only be made with the prior written approval of Sany. Do not weld
any crack without permission from Sany. Sany assumes no liability for any accident, damage or in-
jury due to the modifications and welding without authorization.

Only use original spare parts and tools from Sany or approved by Sany or provided by component
manufacturer (such as engine, etc.), to maintain or repair the crane. Sany assumes no liability for
any accident, damage or injury due to the use of unauthorized spare parts or tools.

This SOM manual provides basic guidelines for safe operations to all authorized personnel. Sany
is unable to foresee all risks at the work sites, so workers, operators and owners must confirm if
there are other safety concerns that must be addressed in specific job situations.

Sany assumes no liability for any accident, damage or injury due to force majeure like natural or
geologic disasters (such as earthquake, tsunami, tornado, typhoon, hurricane, etc.), and social
events(such as war, strike, turmoil, etc.).

This machine complies with all applicable regulations and standards of the country to which the
machine is shipped.

If this machine was purchased in another country or from someone in another country, it may lack
certain safety features and specifications that are necessary for use in your country. Follow and
observe superior safety standards between local regulations and this manual.

If you find any questions or any misunderstandings, contact Sany immediately.

Safety, Operation and Maintenance Manual-January, 2023 1

SRC1000T Rough Terrain Crane

2 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Table of Contents

Table of Contents
1 Introduction........................................................................................................................1-1
1.1 About This Manual ................................................................................................................1-3
1.2 Your Documentation Package.............................................................................................1-3
1.3 Organization of This Manual................................................................................................1-4
1.4 Serial Number Location........................................................................................................1-5
1.4.1 General ..........................................................................................................................1-5
1.4.2 Product Identification Plate .........................................................................................1-6
1.4.3 Record of Serial Number and Distributor Information .............................................1-8
1.5 Correction Request Form.....................................................................................................1-9

2 Safety.....................................................................................................................................2-1
2.1 General Safety.......................................................................................................................2-5
2.1.1 General ..........................................................................................................................2-5
2.1.2 Hazard Alerts in This Manual......................................................................................2-6
2.1.3 Machine Safety ............................................................................................................2-7
2.1.4 Supervisor .....................................................................................................................2-7
2.1.5 Owner and Other Authorized Personnel ...................................................................2-8
2.1.6 Operator.........................................................................................................................2-8
2.1.6.1 General ...................................................................................................................2-8
2.1.6.2 Responsibilities .....................................................................................................2-9
2.1.6.3 Operator is Important............................................................................................2-9
2.1.6.4 Operator Qualifications ..................................................................................... 2-10
2.1.6.5 Operator Safety Information ............................................................................. 2-10
2.1.7 Signal Person..............................................................................................................2-11
2.1.7.1 Responsibilities ...................................................................................................2-11
2.1.7.2 Communications Between Operator and Signal Person...............................2-11
2.1.7.3 Hand Signals....................................................................................................... 2-12
2.1.8 Job Site Safety........................................................................................................... 2-22
2.1.8.1 General ................................................................................................................ 2-22
2.1.8.2 Permissible Ground Pressure .......................................................................... 2-23
2.1.8.3 Slopes and Ditches ............................................................................................ 2-25
2.1.8.4 Crush or Pinch-Point Precautions ................................................................... 2-26
2.1.9 Job Safety................................................................................................................... 2-27
2.1.10 Wind .......................................................................................................................... 2-28
2.1.11 High Altitude ............................................................................................................. 2-29
2.1.12 Electrocution Hazard .............................................................................................. 2-29
2.1.13 High Voltage Areas ................................................................................................. 2-31
Safety, Operation and Maintenance Manual-January, 2023 I
Table of Contents SRC1000T Rough Terrain Crane

2.1.14 Transmitter/Communication Towers..................................................................... 2-32

2.1.15 Fire Safety ................................................................................................................ 2-32
2.1.15.1 Fire Safety......................................................................................................... 2-32
2.1.15.2 Fuel and Oil Fires............................................................................................. 2-32
2.1.15.3 Hydraulic Fires ................................................................................................. 2-33
2.1.15.4 Electrical Fires and Explosions...................................................................... 2-34
2.1.15.5 Accumulation of Flammable Material............................................................ 2-34
2.1.15.6 In Case of Fire .................................................................................................. 2-34
2.1.15.7 Extinguisher and First Aid Kit ......................................................................... 2-34
2.1.16 Dust Hazards ........................................................................................................... 2-35
2.1.17 Environmental Precautions.................................................................................... 2-35
2.2 Product-Specific Safety..................................................................................................... 2-36
2.2.1 Authorized Use of the Machine ............................................................................... 2-36
2.2.2 Unauthorized Use of the Machine........................................................................... 2-36
2.2.3 Travel Precautions .................................................................................................... 2-37
2.2.3.1 General ................................................................................................................ 2-37
2.2.3.2 Snow or Frozen Surfaces ................................................................................. 2-38
2.2.4 Crane Stability and Structural Integrity................................................................... 2-38
2.3 Operational Aids................................................................................................................. 2-40
2.3.1 General ....................................................................................................................... 2-40
2.3.2 Escape Tool................................................................................................................ 2-41
2.3.3 Seat Belt ..................................................................................................................... 2-41
2.3.4 Load Charts Manual.................................................................................................. 2-41
2.3.5 Load Moment Indicator (LMI) Systems .................................................................. 2-42
2.4 Personal Protective Equipment........................................................................................ 2-42
2.5 Safety During Operation.................................................................................................... 2-43
2.5.1 Cold Weather Operation........................................................................................... 2-43
2.5.2 Keeping the Cabs Clean........................................................................................... 2-43
2.5.3 Mounting and Dismounting the Machine................................................................ 2-44
2.5.4 Inside the Operator’s Cab ........................................................................................ 2-44
2.5.5 Start-Up Safety .......................................................................................................... 2-45
2.5.6 Hoisting a Load Safely.............................................................................................. 2-46
2.5.7 Wire Rope Safety ...................................................................................................... 2-49
2.5.8 Swingaway Boom Extension Safety ....................................................................... 2-50
2.5.9 Counterweight............................................................................................................ 2-50
2.6 Interruption of Crane Work ............................................................................................... 2-50
2.7 Resumption of Crane Operation ...................................................................................... 2-51
2.8 Ending Crane Operation ................................................................................................... 2-52
2.9 Parking the Crane .............................................................................................................. 2-52
2.10 Lockout/Tagout Procedures ........................................................................................... 2-53

II Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Table of Contents

2.10.1 General ..................................................................................................................... 2-53

2.10.2 Locking Out of Service ........................................................................................... 2-53
2.10.3 Returning to Service ............................................................................................... 2-54
2.11 Maintenance Safety ......................................................................................................... 2-55
2.11.1 General ..................................................................................................................... 2-55
2.11.2 Cold Weather Maintenance ................................................................................... 2-55
2.11.3 Preparing for Maintenance..................................................................................... 2-56
2.11.4 Using the Correct Tools .......................................................................................... 2-56
2.11.5 Rotating Parts .......................................................................................................... 2-57
2.11.6 Jacking up the Machine .......................................................................................... 2-57
2.11.7 Optional Attachments ............................................................................................. 2-57
2.11.8 Weld, Drill, Cut or Grind on the Machine.............................................................. 2-58
2.11.9 High-pressure Fluid Lines ...................................................................................... 2-58
2.11.10 Accumulator ........................................................................................................... 2-58
2.11.11 Refueling................................................................................................................. 2-59
2.11.12 Adding Fluids to the Machine .............................................................................. 2-59
2.11.13 Battery Safety ........................................................................................................ 2-59
2.12 Towing or Lifting the Machine......................................................................................... 2-60
2.13 Decals................................................................................................................................ 2-61

3 System Functions...........................................................................................................3-1
3.1 Overview of the Crane..........................................................................................................3-3
3.2 Terms and Definitions of the Crane ....................................................................................3-6
3.3 Operator’s Cab ....................................................................................................................3-11
3.3.1 Operator’s Cab ...........................................................................................................3-11
3.3.2 Overview of the Operator’s Cab.............................................................................. 3-13
3.3.3 Right Control Panel ................................................................................................... 3-14
3.3.4 Left Control Panel...................................................................................................... 3-17
3.3.5 Control Panel Overhead........................................................................................... 3-21
3.3.6 Front Control Panel ................................................................................................... 3-25
3.3.7 Ignition Switch............................................................................................................ 3-29
3.3.8 Rocker Switches........................................................................................................ 3-31
3.3.9 Multipurpose Levers.................................................................................................. 3-33
3.3.10 Joystick Controls ..................................................................................................... 3-35
3.3.11 Cigarette Lighter ...................................................................................................... 3-37
3.3.12 Operator’s Seat ....................................................................................................... 3-39
3.3.13 Adjusting the Seat ................................................................................................... 3-40
3.3.14 Pedals ....................................................................................................................... 3-46
3.3.15 Hoist Monitor............................................................................................................ 3-47
3.4 Load Moment Indicator (LMI) System............................................................................. 3-47
3.4.1 General Instruction of the Load Moment Indicator System ................................. 3-47

Safety, Operation and Maintenance Manual-January, 2023 III

Table of Contents SRC1000T Rough Terrain Crane

3.4.2 Overview of the Homepage ..................................................................................... 3-49

3.4.3 Auxiliary Operation Page.......................................................................................... 3-57
3.4.4 Setting Page............................................................................................................... 3-62
3.4.5 Information Page ....................................................................................................... 3-66
3.4.6 Work Condition Page ................................................................................................ 3-75
3.4.7 Password Input Page................................................................................................ 3-79
3.5 Description of the Carrier .................................................................................................. 3-80
3.5.1 Description of the Carrier ......................................................................................... 3-80
3.5.2 Outriggers................................................................................................................... 3-80
3.5.2.1 Outriggers............................................................................................................ 3-80
3.5.2.2 Beams and Jacks............................................................................................... 3-81
3.5.3 Engine System........................................................................................................... 3-81
3.5.4 Transmission.............................................................................................................. 3-82
3.5.5 Axles and Suspension .............................................................................................. 3-82
3.5.6 Steering....................................................................................................................... 3-83
3.5.7 Brake ........................................................................................................................... 3-84
3.5.8 Electrical System ....................................................................................................... 3-85
3.5.8.1 Electrical Box ...................................................................................................... 3-85
3.5.9 Tire and Air Pressure ................................................................................................ 3-85

IV Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Table of Contents

4.3.5 Interior ......................................................................................................................... 4-18

4.3.5.1 Seat Belt .............................................................................................................. 4-18
4.3.5.2 Signal, Running Lights and Warning Devices................................................ 4-19
4.3.5.3 Foot and Parking Brakes................................................................................... 4-19
4.3.5.4 Joystick Controls ................................................................................................ 4-20
4.3.5.5 Fire Extinguisher ................................................................................................ 4-20
4.4 Crane Operation Planning ................................................................................................ 4-21
4.5 Inspection and Test before Travel.................................................................................... 4-22
4.6 Inspection and Test before Lifting .................................................................................... 4-23
4.7 Crane Access ..................................................................................................................... 4-26
4.7.1 Climbing up and down the Crane Superstructure................................................. 4-26
4.7.2 Walking and Stepping Surfaces .............................................................................. 4-27
4.7.3 Entering and Exiting the Operator's Cab................................................................ 4-28
4.7.4 Operation of the Windows........................................................................................ 4-30
4.8 Engine Procedures ............................................................................................................ 4-32
4.8.1 ENGINE PROCEDURES ......................................................................................... 4-32
4.8.2 Staring the Engine..................................................................................................... 4-33
4.8.3 Idling the Engine ........................................................................................................ 4-34
4.8.4 Shutting off the Engine ............................................................................................. 4-35
4.9 Transmission....................................................................................................................... 4-36
4.9.1 Operation of the Transmission ................................................................................ 4-36
4.9.2 Moving the Transmission to the Neutral Position ................................................. 4-37
4.9.3 Selecting the Transmission Operating Mode ........................................................ 4-37
4.9.4 Selecting the Travel Direction.................................................................................. 4-38
4.10 Steering ............................................................................................................................. 4-39
4.10.1 Adjusting the Steering Wheel ................................................................................ 4-39
4.10.2 Overview of the Steering Mode............................................................................. 4-39
4.10.3 Operation of the Steering ....................................................................................... 4-41
4.11 Brake.................................................................................................................................. 4-43
4.11.1 Operation of the Service Brake ............................................................................. 4-43
4.11.2 Operation of the Parking Brake ............................................................................. 4-44
4.12 Crane Set-Up.................................................................................................................... 4-45
4.12.1 Install Wire Rope onto a Hoist ............................................................................... 4-45
4.12.2 Reeve Wire Rope .................................................................................................... 4-47
4.12.2.1 Reeving Procedure.......................................................................................... 4-47
4.12.2.2 Parts of line ....................................................................................................... 4-51
4.12.2.3 Anti-Two Block Installation.............................................................................. 4-53
4.12.3 Set Up Outrigger...................................................................................................... 4-54
4.12.3.1 Outrigger Operation......................................................................................... 4-54
4.12.3.2 Outrigger Cribbing Support ............................................................................ 4-54

Safety, Operation and Maintenance Manual-January, 2023 V

Table of Contents SRC1000T Rough Terrain Crane

4.12.3.3 Outrigger Placement ....................................................................................... 4-55

4.12.4 Outrigger Operation ................................................................................................ 4-57
4.12.4.1 Outrigger Operation......................................................................................... 4-57
4.12.4.2 Outrigger Floats ............................................................................................... 4-57
4.12.4.3 Outrigger Pins................................................................................................... 4-58
4.12.4.4 Outrigger Beams.............................................................................................. 4-59
4.12.4.5 Outrigger Jacks ................................................................................................ 4-61
4.12.4.6 Extending the Outriggers ................................................................................ 4-62
4.12.4.7 Stowing the Outriggers.................................................................................... 4-66
4.12.5 Adjust the Offset (From Lesser to Higher)........................................................... 4-69
4.12.6 Adjust the Offset (From Higher to Lesser)........................................................... 4-70
4.13 Boom Operation ............................................................................................................... 4-72
4.13.1 General ..................................................................................................................... 4-72
4.13.2 Raise and Lower the Hook Blocks........................................................................ 4-74
4.13.3 Hoist Speed Selection ............................................................................................ 4-75
4.13.4 Swing the Boom ...................................................................................................... 4-76
4.13.5 Raise and Lower the Boom.................................................................................... 4-78
4.13.6 Boom Telescopic System....................................................................................... 4-79
4.13.6.1 Overview of the Telescopic Mechanism ....................................................... 4-79
4.13.6.2 Precautions for the Telescoping Operation .................................................. 4-80
4.13.6.3 Telescoping Cylinders Switch ........................................................................ 4-81
4.13.6.4 Telescope Disable Switch............................................................................... 4-81
4.13.6.5 Boom Telescoping Operation......................................................................... 4-81
4.13.7 Preload Check ......................................................................................................... 4-83
4.14 Folding jib.......................................................................................................................... 4-84
4.14.1 Overview of the Folding Jib.................................................................................... 4-84
4.14.2 Overview of the Bracket ......................................................................................... 4-85
4.14.3 Overview of the Fixed Support .............................................................................. 4-87
4.14.4 Precautions for Folding Jib Operation.................................................................. 4-87
4.14.5 Folding Jib - Swing out ........................................................................................... 4-88
4.14.6 Folding Jib - Swing in.............................................................................................. 4-93
4.14.7 Adjustment of the Offset Angle.............................................................................. 4-97
4.15 Travel ............................................................................................................................... 4-100
4.15.1 Precautions for the Travel .................................................................................... 4-100
4.15.2 Travel on the Job Site/Highway........................................................................... 4-100
4.15.3 Direction of Travel ................................................................................................. 4-101
4.15.4 Gear Selection ....................................................................................................... 4-102
4.15.5 Steering .................................................................................................................. 4-102
4.15.6 Travel on the Slope ............................................................................................... 4-104
4.15.7 Travel with the Loads............................................................................................ 4-104

VI Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Table of Contents

4.16 Transportation of the Crane.......................................................................................... 4-105

4.16.1 Loading the Crane................................................................................................. 4-105
4.16.2 Unloading the Crane............................................................................................. 4-106
4.16.3 Lifting the Crane .................................................................................................... 4-107
4.16.4 Transporting the Crane......................................................................................... 4-109
4.17 Storage of the Crane ......................................................................................................4-110
4.17.1 Short-term Storage ................................................................................................4-110
4.17.2 Long-term Storage .................................................................................................4-110

5 Maintenance.......................................................................................................................5-1
5.1 Maintenance Information .....................................................................................................5-5
5.1.1 General ..........................................................................................................................5-5
5.1.2 Checks Before Maintenance.......................................................................................5-5
5.1.3 Checks After Maintenance or Repairs.......................................................................5-5
5.1.4 Hours and Mileage Reading .......................................................................................5-6
5.1.5 Genuine Sany Replacement Parts ............................................................................5-6
5.1.6 Sany-Approved Lubricants..........................................................................................5-6
5.1.7 Inventory Your Tools and Parts...................................................................................5-6
5.1.8 Covers and Locks.........................................................................................................5-6
5.1.9 Hydraulic Fluid Inspection ...........................................................................................5-6
5.1.10 Inspection and Maintenance in Adverse Environments .......................................5-7
5.1.10.1 General.................................................................................................................5-7
5.1.10.2 Mud, Rain or Snow Conditions .........................................................................5-7
5.1.10.3 Near Ocean (Salt Air) Environments................................................................5-7
5.1.10.4 Dusty Environments ...........................................................................................5-7
5.1.10.5 Rocky Ground Surface.......................................................................................5-7
5.1.10.6 Cold Environments .............................................................................................5-8
5.1.10.7 Other Weather Environments ...........................................................................5-8
5.2 Environmental Protection.....................................................................................................5-8
5.3 Maintenance Overview.........................................................................................................5-8
5.3.1 Maintenance Intervals..................................................................................................5-8
5.3.1.1 Maintenance Interval for Carrier .........................................................................5-8
5.3.1.2 Maintenance Interval for Superstructure ........................................................ 5-15
5.3.2 Lubricants and Fluids................................................................................................ 5-20
5.3.2.1 Lubricants and Fluids ........................................................................................ 5-20
5.3.2.2 Fuel ...................................................................................................................... 5-21
5.3.2.3 Engine Oil Viscosity/Temperature Data .......................................................... 5-22
5.3.2.4 Lubricating Grease/Temperature Data ........................................................... 5-22
5.3.2.5 Gear Oil (Swing, Main&Aux Hoist Drive)/Temperature Data ....................... 5-23
5.3.2.6 Gear Oil (Axle)/Temperature Data ................................................................... 5-23

Safety, Operation and Maintenance Manual-January, 2023 VII

Table of Contents SRC1000T Rough Terrain Crane

5.3.2.7 Hydraulic Oil/Ambient Temperature Data ....................................................... 5-23

5.3.3 Secure Machine for Maintenance ........................................................................... 5-24
5.4 Description of Maintenance Work on the Carrier .......................................................... 5-25
5.4.1 General ....................................................................................................................... 5-25
5.4.2 Carrier Overall Condition.......................................................................................... 5-25
5.4.2.1 Check Engine Model and Serial Number ....................................................... 5-25
5.4.2.2 Crane – Clean..................................................................................................... 5-26
5.4.3 Maintenance for Engine............................................................................................ 5-27
5.4.3.1 Fuel ...................................................................................................................... 5-27
5.4.3.2 Fuel Level and Quality–Check ......................................................................... 5-28
5.4.3.3 Fuel – Add ........................................................................................................... 5-29
5.4.3.4 Fuel – Drain and Change .................................................................................. 5-30
5.4.3.5 Fuel Filters–Replace.......................................................................................... 5-32
5.4.3.6 Fuel Water Separator – Drain Moisture .......................................................... 5-36
5.4.3.7 Fuel Water Separator – Replace ..................................................................... 5-37
5.4.3.8 Engine Oil Level and Quality–Check............................................................... 5-39
5.4.3.9 Engine Oil - Drain and Change ........................................................................ 5-41
5.4.3.10 Engine Oil Filter – Replace............................................................................. 5-45
5.4.3.11 Air Cleaner ........................................................................................................ 5-48
5.4.3.12 Air Cleaner – Check......................................................................................... 5-48
5.4.3.13 Service the Air Cleaner Cap........................................................................... 5-49
5.4.3.14 Primary Air Filter Element – Service ............................................................. 5-50
5.4.3.15 Secondary Air Filter Element – Service........................................................ 5-52
5.4.3.16 Engine Coolant Level and Quality - Examine .............................................. 5-53
5.4.3.17 Engine Coolant - Drain and Change ............................................................. 5-54
5.4.3.18 Engine Shock Pads – Check.......................................................................... 5-57
5.4.3.19 Engine Belt - Examine..................................................................................... 5-57
5.4.3.20 Engine Belt – Adjust ........................................................................................ 5-59
5.4.4 Maintenance for Axles .............................................................................................. 5-60
5.4.4.1 Axles – Check..................................................................................................... 5-60
5.4.4.2 Level and Quality of the Axle Center Drive – Check ..................................... 5-61
5.4.4.3 Axle Center Drive Gear Oil – Drain and Change........................................... 5-63
5.4.4.4 Check Gear Oil Level and Quality ................................................................... 5-67
5.4.4.5 Gear Oil–Drain and Change ............................................................................. 5-68
5.4.4.6 Axles – Lubricate................................................................................................ 5-70
5.4.5 Maintenance for Wheels and Tires ......................................................................... 5-71
5.4.5.1 Wheels and Tires–Check.................................................................................. 5-71
5.4.6 Maintenance for Steering System........................................................................... 5-73
5.4.6.1 Steering Function - Examine ............................................................................ 5-73

VIII Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Table of Contents

5.4.6.2 Steering System–Lubricate .............................................................................. 5-74

5.4.7 Maintenance for Transmission ................................................................................ 5-75
5.4.7.1 Transmission-gear-oil Level and Quality - Examine ..................................... 5-75
5.4.7.2 Transmission Gear Oil - Drain and Change ................................................... 5-77
5.4.7.3 Transmission Gear Oil Filter - Replace........................................................... 5-80
5.4.8 Maintenance for Driveline ........................................................................................ 5-83
5.4.8.1 Drivelines – Check ............................................................................................. 5-83
5.4.8.2 Drivelines – Lubricate ........................................................................................ 5-84
5.4.9 Carrier Electrical System.......................................................................................... 5-85
5.4.9.1 Function for Electrical Components of Carrier – Check ............................... 5-85
5.4.9.2 Batteries – Check............................................................................................... 5-86
5.4.10 Other Maintenance Work ....................................................................................... 5-88
5.4.10.1 Outrigger Beams – Lubricate ......................................................................... 5-88
5.4.10.2 Suspension System – Lubricate .................................................................... 5-88
5.5 Description of Maintenance Work on the Superstructure ............................................ 5-89
5.5.1 General ....................................................................................................................... 5-89
5.5.2 Wire Rope................................................................................................................... 5-90
5.5.2.1 General ................................................................................................................ 5-90
5.5.2.2 Environmental Conditions................................................................................. 5-90
5.5.2.3 Precautions and Recommendations During Inspection or
Replacement ..................................................................................................... 5-90
5.5.2.4 Wire Rope (Hoist Wire Ropes) – Inspect........................................................ 5-91
5.5.2.5 Wire Rope (Boom Extend and Retract Wire Ropes) – Inspect ................... 5-92
5.5.2.6 Wire Rope (All Wire Ropes) – Replace........................................................... 5-93
5.5.2.7 Wire Ropes – Lubricate..................................................................................... 5-94
5.5.3 Hook Blocks ............................................................................................................... 5-95
5.5.3.1 General ................................................................................................................ 5-95
5.5.3.2 Main Hook Block – Check................................................................................. 5-96
5.5.3.3 Headache Ball – Check..................................................................................... 5-97
5.5.3.4 Hook Block – Lubricate ..................................................................................... 5-98
5.5.4 Main Boom and Boom Extension............................................................................ 5-99
5.5.4.1 Boom and Boom Extension – Check............................................................... 5-99
5.5.4.2 Boom Sections – Align .................................................................................... 5-100
5.5.4.3 Extend Wire Ropes – Adjust........................................................................... 5-102
5.5.4.4 Retract Wire Ropes – Adjust .......................................................................... 5-105
5.5.4.5 Main Boom and Boom Extension – Lubricate.............................................. 5-108
5.5.5 Swing Mechanism ....................................................................................................5-115
5.5.5.1 Check the Gear Oil Level and Quality............................................................5-115
5.5.5.2 Drain and Change the Gear Oil.......................................................................5-116

Safety, Operation and Maintenance Manual-January, 2023 IX

Table of Contents SRC1000T Rough Terrain Crane

5.5.5.3 Check Swing System Mounting Bolts ............................................................5-118

5.5.5.4 Swing Gear and Drive Pinion – Check.......................................................... 5-120
5.5.5.5 Swing Drive Braking – Check......................................................................... 5-120
5.5.5.6 Swing Mechanism – Lubricate ....................................................................... 5-121
5.5.6 Hoist .......................................................................................................................... 5-122
5.5.6.1 Hoist Mounting Bolts – Check ........................................................................ 5-122
5.5.6.2 Gear oil level and quality – Check ................................................................. 5-122
5.5.6.3 Gear Oil – Drain and Change ......................................................................... 5-124
5.5.6.4 Hoist – Lubricate .............................................................................................. 5-126
5.5.7 Hydraulic System..................................................................................................... 5-127
5.5.7.1 Hydraulic Oil Level and Quality – Check ...................................................... 5-127
5.5.7.2 Hydraulic Oil – Drain and Change ................................................................. 5-128
5.5.7.3 Air in Hydraulic System – Remove ................................................................ 5-134
5.5.7.4 Reservoir Breather – Replace........................................................................ 5-136
5.5.7.5 Hydraulic Filter – Replace............................................................................... 5-137
5.5.7.6 Main Valve Body – Check ............................................................................... 5-140
5.5.7.7 Check Hydraulic Hoses................................................................................... 5-140
5.5.8 Superstructure Electrical System.......................................................................... 5-142
5.5.8.1 Electrical Components of Superstructure – Check ..................................... 5-142
5.5.9 Torque Values .......................................................................................................... 5-142
5.5.9.1 Torque Values ................................................................................................... 5-142
5.5.9.2 Specific Torque Values .................................................................................... 5-143
5.5.9.3 General Torque Values.................................................................................... 5-143
5.5.9.4 Hardware........................................................................................................... 5-144
5.5.9.5 Hoses................................................................................................................. 5-145
5.5.9.6 Fittings .............................................................................................................. 5-145

6.4.1.1 General ................................................................................................................ 6-10

6.4.1.2 Removal .............................................................................................................. 6-10
6.4.1.3 Installation ........................................................................................................... 6-12
6.4.1.4 Test....................................................................................................................... 6-12
6.4.1.5 Check Hoist Motor Internal Leak...................................................................... 6-12
6.4.2 Swing Motor ............................................................................................................... 6-14
6.4.2.1 Swing Motor ........................................................................................................ 6-14
6.4.2.2 Removal .............................................................................................................. 6-14
6.4.2.3 Installation ........................................................................................................... 6-15
6.4.2.4 Test....................................................................................................................... 6-16
6.5 Wiper and Washer Repair................................................................................................. 6-16
6.5.1 Windshield Wiper....................................................................................................... 6-16
6.5.1.1 General ................................................................................................................ 6-16
6.5.1.2 Removal .............................................................................................................. 6-16
6.5.1.3 Inspection ............................................................................................................ 6-18
6.5.1.4 Installation ........................................................................................................... 6-18
6.5.1.5 Check................................................................................................................... 6-18
6.5.2 Windshield Washer ................................................................................................... 6-18
6.5.2.1 Removal .............................................................................................................. 6-18
6.5.2.2 Inspection ........................................................................................................... 6-19
6.5.2.3 Installation ........................................................................................................... 6-19
6.5.2.4 Check................................................................................................................... 6-19
6.5.3 Skylight Wiper ............................................................................................................ 6-19
6.5.3.1 General ................................................................................................................ 6-19
6.5.3.2 Removal .............................................................................................................. 6-20
6.5.3.3 Inspection ............................................................................................................ 6-22
6.5.3.4 Installation ........................................................................................................... 6-22
6.5.3.5 Check................................................................................................................... 6-22
6.6 Electrical Components ...................................................................................................... 6-22
6.6.1 Third Wrap Protector................................................................................................. 6-22
6.6.1.1 Check................................................................................................................... 6-22
6.6.1.2 Removal .............................................................................................................. 6-23
6.6.1.3 Installation ........................................................................................................... 6-23
6.6.1.4 Adjustment .......................................................................................................... 6-24
6.6.2 Anti-two Block Switch Replacement ....................................................................... 6-25
6.6.2.1 Overview of the Anti-two Block Assembly ...................................................... 6-25
6.6.2.2 Anti-two Block Assembly Installation............................................................... 6-26
6.6.2.3 Anti-two Block Assembly Removal.................................................................. 6-29
6.6.3 Battery Replacement ................................................................................................ 6-32

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Table of Contents SRC1000T Rough Terrain Crane

6.6.3.1 General ................................................................................................................ 6-32

6.6.3.2 Removal .............................................................................................................. 6-33
6.6.3.3 Installation ........................................................................................................... 6-34
6.6.4 Outrigger Length Sensor Replacement ................................................................. 6-34
6.6.4.1 General ................................................................................................................ 6-34
6.6.4.2 Removal .............................................................................................................. 6-35
6.6.4.3 Installation ........................................................................................................... 6-37

7 Specifications ...................................................................................................................7-1
7.1 General Machine Dimensions .............................................................................................7-3
7.2 Main Technical Parameters .................................................................................................7-4
7.2.1 Basic Information..........................................................................................................7-4
7.2.2 Steering Mode...............................................................................................................7-5
7.2.3 Hook Block ....................................................................................................................7-5
7.2.4 Hoist and Wire Rope ....................................................................................................7-5

XII Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Introduction

Introduction
1.1 About This Manual ................................................................................................................1-3
1.2 Your Documentation Package.............................................................................................1-3
1.3 Organization of This Manual................................................................................................1-4
1.4 Serial Number Location........................................................................................................1-5
1.4.1 General .........................................................................................................................1-5
1.4.2 Product Identification Plate........................................................................................1-6
1.4.3 Record of Serial Number and Distributor Information............................................1-8
1.5 Correction Request Form.....................................................................................................1-9

Safety, Operation and Maintenance Manual-January, 2023 1-1

Introduction SRC1000T Rough Terrain Crane

1-2 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Introduction

1.Introduction
1.1 About This Manual
This manual provides safety, operation, main-
tenance and technical specification informa-
tion. A copy must be kept in the cab at all
times. If you sell the machine, a copy of this
manual must be provided to the new owner.

Fig 1-1

It is important to read this manual carefully be-

fore beginning any operation or maintenance.
All personnel involved with this machine must
read this manual periodically to remain knowl-
edgeable about its operation and
maintenance.

Fig 1-2

Items addressed in this manual are designed to help you:

• Understand the different systems and performance of your machine.

• Reduce improper operation.
• Point out possible hazardous situations when operating and maintaining the machine.
• Increase machine efficiency during operation.
• Prolong the service life of your machine.
• Reduce maintenance costs.
Continuing improvements in the design of this machine can lead to changes in detail which may
not be covered in this manual. Always consult your Sany dealer for the latest available information
on your machine or if you have questions regarding information in this manual.

1.2 Your Documentation Package

This documentation applies only to this machine and should not be used with any other machines.
The documentation for this machine includes the following items:

Safety, Operation and Maintenance Manual-January, 2023 1-3

Introduction SRC1000T Rough Terrain Crane

Safety, Operation & Maintenance Manual

A copy of this Safety, Operation & Maintenance manual must always remain in the operator cab at
all times. A copy of this manual should be made available to maintenance personnel when main-
taining the machine.

Load Charts Manual

The Load charts is found in the crane operator cab. The Load charts contains information, which
must be thoroughly understood by the operator. Never remove the Load charts from the crane.

Parts Book

The Parts book consists of parts lists and matching drawings used for ordering spare parts as
needed. The Parts book is best left in the workshop area or office. It should always be available to
the maintenance and service personnel.

Maintenance Log

The Maintenance Log lists regularly scheduled maintenance to be performed by the operator or
maintenance personnel. All maintenance performed upon the machine must be recorded in the
Maintenance Log.

Service Troubleshooting Manual

The Service Troubleshooting Manual provides safety and troubleshooting instructions. It also in-
cludes hydraulic and electrical schematics.The Service Troubleshooting Manual is best left in the
workshop area or office. It should always be available to the maintenance and service personnel.

1.3 Organization of This Manual

Table of Contents

List of the general topics that are contained in this manual along with the page number each starts
on.

NOTE：
There is also a table of contents at the start of each section in this manual.

Introduction

Overview of what is covered in the rest of this manual, what is the organization of SOM manual
and whole documentation package. It also introduces how to check the serial number information
and how to contact with Sany.

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SRC1000T Rough Terrain Crane Introduction

Safety

General and product-specific safety information relating to this machine. It describes what the haz-
ard alerts mean that are used throughout the manual. Decals used on the machine by location,
type and meaning are also addressed in this section.

System Functions

Overview of all controls and operating systems. It describes the function of operation components
on carrier and superstructure, as well as load moment indicator (LMI) system.

Operation

Detailed operating information, including pre-start checks, engine operation procedures, lifting op-
erations (PTO, outrigger, movable counterweight, crane operation, crane preparation, swing away
boom extension), travelling operations, storage and transportation information

Maintenance

Described the maintenance work on the carrier and superstructure. Routine maintenance proce-
dures and intervals, lubricant & fluid specifications, and torque values.

Troubleshooting

This section provides some common faults and fault diagnosis procedures on operation system of
such crane. Besides, troubleshooting for mechanical, hydraulic and electrical systems are also
included.

Specifications

This section provides dimensions and technical parameters of such crane. Continuing improve-
ments in the design of this machine can lead to changes in part of this information.

1.4 Serial Number Location

1.4.1 General

The serial numbers and model numbers on the components are the only numbers that your SANY
distributor will need when ordering replacement parts or for requiring assistance. Record this infor-
mation in this manual for future reference. Below are the locations of the data plates.

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Introduction SRC1000T Rough Terrain Crane

1.4.2 Product Identification Plate

Product Data Plate

Fig 1-3 Location of product data plate

It is stamped on the left side of the operator’s cab.

Product Type: ___________________

Product Serial Number: ___________________

Engine Identification Plate

Model: _______________________

Power (kw): ___________________

Serial Number: _____________________

Fig 1-4 Location of engine identification plate

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SRC1000T Rough Terrain Crane Introduction

Swing Motor Data Plate

It is stamped on the top of swing motor.

Model: ___________________

Serial Number: _____________________

Fig 1-5 Location of swing motor data plate

Hoist Motor Data Plates

Each hoist (Main hoist and Aux hoist) has its

own data plate.

Model: _______________________

Serial Number: Main hoist ______________

Serial Number: Aux hoist _______________

Fig 1-6 Location of hoist motor data plate

Safety, Operation and Maintenance Manual-January, 2023 1-7

Introduction SRC1000T Rough Terrain Crane

Hydraulic Pump Data Plate

They are stamped on the pumps. a

Pump 1: Model: _______________________

Pump 1: Serial Number: ________________

Pump 2: Model: _______________________

Pump 2: Serial Number: ________________

Fig 1-7 Location of hydraulic pump data plate

a. Pump 1
b. Pump 2

1.4.3 Record of Serial Number and Distributor Information

This location is for you to record information relating to your machine. It is advised that you keep
this manual with your machine at all times for reference.

Machine Serial No.

Carrier VIN No.
Engine Model
Engine Serial No.
Swing Motor Model
Swing Motor ID No.
Hoist Motor Model
Main Hoist ID No.
Aux Hoist ID No.
Main Pump Model
Main Pump ID No.
Gear Pump Model
Gear Pump ID No.

1-8 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Introduction

Distributor Name:

Address:

Phone Numbers:

1.5 Correction Request Form

If you find a problem with this manual, please make a copy of this page, fill out the blanks and send
it to Sany attention Technical Publications Department.

Date of This Request

Your Name
Company Name
Your Department
Street Address
City, State & ZIP
Phone
E-mail
Machine Model & Serial No.

Description of Problem (wrong information, unclear or erroneous procedure, etc.)

Correction Suggestion ( (if any)

Safety, Operation and Maintenance Manual-January, 2023 1-9

Introduction SRC1000T Rough Terrain Crane

1-10 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Safety

Safety

2 Safety.....................................................................................................................................2-1
2.1 General Safety.......................................................................................................................2-5
2.1.1 General .........................................................................................................................2-5
2.1.2 Hazard Alerts in This Manual ....................................................................................2-6
2.1.3 Machine Safety ...........................................................................................................2-7
2.1.4 Supervisor ....................................................................................................................2-7
2.1.5 Owner and Other Authorized Personnel..................................................................2-8
2.1.6 Operator .......................................................................................................................2-8
2.1.6.1 General..................................................................................................................2-8
2.1.6.2 Responsibilities ....................................................................................................2-9
2.1.6.3 Operator is Important ..........................................................................................2-9
2.1.6.4 Operator Qualifications .................................................................................... 2-10
2.1.6.5 Operator Safety Information............................................................................ 2-10
2.1.7 Signal Person ............................................................................................................2-11
2.1.7.1 Responsibilities ..................................................................................................2-11
2.1.7.2 Communications Between Operator and Signal Person .............................2-11
2.1.7.3 Hand Signals ..................................................................................................... 2-12
2.1.8 Job Site Safety.......................................................................................................... 2-22
2.1.8.1 General............................................................................................................... 2-22
2.1.8.2 Permissible Ground Pressure......................................................................... 2-23
2.1.8.3 Slopes and Ditches........................................................................................... 2-25
2.1.8.4 Crush or Pinch-Point Precautions .................................................................. 2-26
2.1.9 Job Safety ................................................................................................................. 2-27
2.1.10 Wind......................................................................................................................... 2-28
2.1.11 High Altitude............................................................................................................ 2-29
2.1.12 Electrocution Hazard ............................................................................................. 2-29
2.1.13 High Voltage Areas ................................................................................................ 2-31
2.1.14 Transmitter/Communication Towers ................................................................... 2-32
2.1.15 Fire Safety............................................................................................................... 2-32
Safety, Operation and Maintenance Manual-January, 2023 2-1
Safety SRC1000T Rough Terrain Crane

2.1.15.1 Fire Safety ....................................................................................................... 2-32

2.1.15.2 Fuel and Oil Fires ........................................................................................... 2-32
2.1.15.3 Hydraulic Fires ................................................................................................ 2-33
2.1.15.4 Electrical Fires and Explosions..................................................................... 2-34
2.1.15.5 Accumulation of Flammable Material .......................................................... 2-34
2.1.15.6 In Case of Fire................................................................................................. 2-34
2.1.15.7 Extinguisher and First Aid Kit........................................................................ 2-34
2.1.16 Dust Hazards.......................................................................................................... 2-35
2.1.17 Environmental Precautions .................................................................................. 2-35
2.2 Product-Specific Safety..................................................................................................... 2-36
2.2.1 Authorized Use of the Machine .............................................................................. 2-36
2.2.2 Unauthorized Use of the Machine ......................................................................... 2-36
2.2.3 Travel Precautions ................................................................................................... 2-37
2.2.3.1 General............................................................................................................... 2-37
2.2.3.2 Snow or Frozen Surfaces ................................................................................ 2-38
2.2.4 Crane Stability and Structural Integrity ................................................................. 2-38
2.3 Operational Aids................................................................................................................. 2-40
2.3.1 General ...................................................................................................................... 2-40
2.3.2 Escape Tool............................................................................................................... 2-41
2.3.3 Seat Belt .................................................................................................................... 2-41
2.3.4 Load Charts Manual ................................................................................................ 2-41
2.3.5 Load Moment Indicator (LMI) Systems................................................................. 2-42
2.4 Personal Protective Equipment........................................................................................ 2-42
2.5 Safety During Operation.................................................................................................... 2-43
2.5.1 Cold Weather Operation ......................................................................................... 2-43
2.5.2 Keeping the Cabs Clean ......................................................................................... 2-43
2.5.3 Mounting and Dismounting the Machine .............................................................. 2-44
2.5.4 Inside the Operator’s Cab....................................................................................... 2-44
2.5.5 Start-Up Safety ......................................................................................................... 2-45
2.5.6 Hoisting a Load Safely............................................................................................. 2-46
2.5.7 Wire Rope Safety ..................................................................................................... 2-49
2.5.8 Swingaway Boom Extension Safety...................................................................... 2-50
2.5.9 Counterweight .......................................................................................................... 2-50
2.6 Interruption of Crane Work ............................................................................................... 2-50
2.7 Resumption of Crane Operation ...................................................................................... 2-51
2.8 Ending Crane Operation ................................................................................................... 2-52
2.9 Parking the Crane .............................................................................................................. 2-52
2.10 Lockout/Tagout Procedures ........................................................................................... 2-53
2.10.1 General.................................................................................................................... 2-53
2.10.2 Locking Out of Service .......................................................................................... 2-53
2.10.3 Returning to Service .............................................................................................. 2-54
2-2 Safety, Operation and Maintenance Manual-January, 2023
SRC1000T Rough Terrain Crane Safety

2.11 Maintenance Safety ......................................................................................................... 2-55

2.11.1 General .................................................................................................................... 2-55
2.11.2 Cold Weather Maintenance .................................................................................. 2-55
2.11.3 Preparing for Maintenance ................................................................................... 2-56
2.11.4 Using the Correct Tools ......................................................................................... 2-56
2.11.5 Rotating Parts ......................................................................................................... 2-57
2.11.6 Jacking up the Machine......................................................................................... 2-57
2.11.7 Optional Attachments ............................................................................................ 2-57
2.11.8 Weld, Drill, Cut or Grind on the Machine ............................................................ 2-58
2.11.9 High-pressure Fluid Lines ..................................................................................... 2-58
2.11.10 Accumulator.......................................................................................................... 2-58
2.11.11 Refueling ............................................................................................................... 2-59
2.11.12 Adding Fluids to the Machine ............................................................................. 2-59
2.11.13 Battery Safety ....................................................................................................... 2-59
2.12 Towing or Lifting the Machine......................................................................................... 2-60
2.13 Decals................................................................................................................................ 2-61

Safety, Operation and Maintenance Manual-January, 2023 2-3

Safety SRC1000T Rough Terrain Crane

2-4 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Safety

2.Safety

2.1 General Safety

2.1.1 General

This section of your manual provides detailed information on basic safety precautions and preven-
tative measures, during operation and maintenance of this machine.

Safe operation is very important. Prior to operation and maintenance, you must carefully read and
understand all contents in this section of this manual. Only after completely understanding the con-
tents in this manual, can you safely and expertly operate and service the machine. Following are
some of the benefits of doing this:

• Avoid personal injury or machine damage caused by improper operation.

• Increase the reliability of the machine.
• Prolong the service life of the machine.
• Reduce repair cost and downtimes.
The safety information in this manual provides a basic guide line for safe operation and service for
all authorized personnel. Sany is unable to forecast all risks on work sites, so workers, operators
and owners must consider if there are other safety concerns that must be addressed for specific
job situation.

Local governments or authorities may have more strict standards. If some stipulations in this man-
ual disagree with the local laws or regulations, the stricter prevails.

WARNING
Make sure the precautions described in this manual and the safety decals on the machine are
fully understood before operating or maintaining this machine. Read and follow all safety
precautions. Failure to do this could result in death or serious injury.

This manual must be kept on the machine for reference and periodically reviewed by all personnel
involved with operation or maintenance of this machine.

Some actions involved in the operation or maintenance of this machine could cause a serious acci-
dent if they are not performed in the manner described in this manual.

All procedures and precautions outlined in this manual apply only to intended use of this machine.
If you use your machine for any unintended use that is not specifically prohibited, you must be sure
that it is safe for you and others to do so. In no event should you or others engage in prohibited
uses or actions as described in this manual.

This machine complies with all applicable regulations and standards of the country to which the
machine has been shipped. If this machine was purchased in another country or purchased from

Safety, Operation and Maintenance Manual-January, 2023 2-5

Safety SRC1000T Rough Terrain Crane

someone in another country, it may lack certain safety features and specifications that are neces-
sary for use in your country. If there is any question about whether your machine complies with the
applicable standards and regulations of your country, contact your SANY distributor before operat-
ing this machine.

2.1.2 Hazard Alerts in This Manual

Most accidents are usually caused by the failure to follow fundamental safety rules for the opera-
tion and maintenance of the machine. To avoid accidents, it is important that all personnel involved
with the operation or maintenance of this machine must read this manual before operating or per-
forming maintenance on this machine.

Improper operation or maintenance of this machine could result in death or serious injury.

Carelessness or neglect by operators, job supervisors, maintenance staff, and job site workers
can result in their death or injury and costly damage to the machine and property.

To alert operators, job supervisors, maintenance staff, and job site workers to hazardous operating
practices and maintenance procedures, hazard alerts are used throughout this manual. Each haz-
ard alert contains a hazard alert symbol and a signal word to identify the hazard’s degree of conse-
quence if the message is ignored.

The following (ANSI/ISO) signal words are used to inform that there is a potentially hazardous sit-
uation that may lead to damage, personal injury or even death. In this manual and on the machine
decals, different signal words or illustrations are used to express the potential level of hazard.

Sany cannot foresee every circumstance that might involve a potential hazard in operation or
maintenance. Therefore, some hazard alerts in this manual and on the machine may not include
all possible safety precautions.

If any procedure or action not specified, recommended or allowed in this manual is used, be sure
that such procedures and actions can be safely performed without damaging the machine or caus-
ing injury. When unsure about the safety of some procedures, contact your Sany distributor.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious
injury.

2-6 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Safety

CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate
injury.

NOTICE
NOTICE indicates a situation which can cause damage to the machine, personal property and/or
the environment, or cause the machine to operate improperly.

2.1.3 Machine Safety

Do the following:

• Be sure all guards and covers are in place, especially after performing maintenance on the
machine.
• If guards or covers are damaged, have them repaired or replaced immediately.
• Use all operator aids properly.
• Never remove or modify operator aids. Always keep them in good condition.
• Always secure the machine in a safe location when job operations are done.
• Unauthorized modifications may adversely affect the machine’s performance and strength. If this
machine is modified without authorization from Sany, there is also a danger that performance
and safety problems may occur.
• Select the correct reeving of the hoist wire rope to the load case.

WARNING
Diesel engine exhaust and some of its constituents could cause cancer, birth defects, and other
reproductive harm.
Wash hands after handling. Failure to do these could result in death or serious injury.

2.1.4 Supervisor

This person is the legal representative of the machine owner and has overall responsibility for the
safe and proper use of the machine. They are required to be at the machine during inspection,
preparation for operations and postwork procedures.

The supervisor also has overall responsibility for personnel and safety matters. This means they
must ensure that:

• Only qualified or properly instructed persons work on or with the machine.

Safety, Operation and Maintenance Manual-January, 2023 2-7

Safety SRC1000T Rough Terrain Crane

• This Safety, Operation & Maintenance (SOM) manual and other instructions are always avail-
able and have been read and understood by the work crew.
In addition, the supervisor is responsible for producing operating procedures unique to the job at
hand and which may not be included in this technical publication but are of national import. These
procedures must cover the duties involved in supervising and notifying special organizational fea-
tures, e.g., organization of work, working procedures or the personnel entrusted with the work.

Also, there must be reference to other general, valid, legal and also required regulations regarding
accident prevention and environmental protection. These may also include how to handle hazard-
ous substances (for instance, Safety Data Sheets), distribution and proper wearing of personal
protective equipment or with national road traffic regulations.

Refer to “Personal Protective Equipment”.

Familiarize yourself with the job site and learn how to operate fire extinguishers. Observe the fire
alarm and fire fighting procedures.

Refer to “Fire safety”.

Finally, the supervisor must be aware of and follow regulations as issued by legal authorities in the
job site county, national supervisory bodies, and the responsible commercial liability insurance
company.

2.1.5 Owner and Other Authorized Personnel

Only those personnel who have read and understand the instructions in the Safety section of this
manual can be allowed to operate and maintain this machine. All operating and maintenance per-
sonnel must be periodically tested on machine and safety knowledge to maintain their qualifica-
tions to use the machine.

Operations must cease if any safety defect is found, and any accident, especially those concerning
serious injury and/or property damage, must be reported to Sany Group.

The machine must be maintained and repaired in accordance with maintenance intervals indicated
in this manual. Inspections mandated by the manufacturers must be performed as stated in this
manual in addition to other inspections mandated by relevant national and local regulations.

2.1.6 Operator

2.1.6.1 General

This individual is trained in and responsible for the safe and correct operation of the machine. The
operator reports directly to the supervisor.

The machine can only be operated by:

2-8 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Safety

• An operator who is physically capable, has passed the exam for this machine and holds a valid
operator certificate.
• Maintenance and operating personnel needing to operate the machine for their tasks.

2.1.6.2 Responsibilities

It is impossible to compile a list of safety precautions covering every situation. The operator must
be followed when operating this machine.

• Reject the work site if they have doubts regarding safety.

• Do not operate a damaged or poorly maintained machine.
• Become familiar with the work area and surroundings before beginning work.
• Read and completely understand the instructions in this manual prior to first-time operation.
• Know and obey the operating procedures, relevant laws, standards and regulations.
• Know and follow the requirements for safe operation.
• Know and use the required safety precautions and protective devices.
• Know basic information about the systems of this machine.
• Know and use the correct hand signals between the machine operator and a signal person.
• Select tackle according to the weight of the load, the type of attachment and the incline angle.
Bear in mind the weight and the wind exposure surface of the load.
• The operator must concentrate solely on machine operation when using the machine.
• Stop machine operations in case any defects endangering safety are found.
• The operator must control the machine to protect the personnel or other facilities in the vicinity of
the machine.
• Ensure that all control devices are set to neutral or idle position before supplying power to the
drive components.
• Ensure that the control devices are set to neutral or idle position and the power supply is shut off
before leaving the operator’s cab.
• The operator must give warning signals when necessary.
• The operator must be provided with necessary personal protective equipment.

2.1.6.3 Operator is Important

The operator’s responsibility is not lessened by the addition of operator aids. The operator must
guard against a false sense of security when using them. Operator aids and warning devices as-
sist, but do not direct, the operation. They are subject to failure or misuse and should not be relied
upon in place of good operating practices.

NOTE：
The operator’s first priority is to ensure his safety and the safety of those around him.
Report all accidents, malfunctions and machine damages to your Sany distributor immediately.
Your Sany distributor must be immediately advised of the incident and consulted on necessary in-
spections and repairs following an accident or damage to machine.

Safety, Operation and Maintenance Manual-January, 2023 2-9

Safety SRC1000T Rough Terrain Crane

If the distributor is not immediately available, contact Sany Group directly. The machine must not
be returned to operation until it is thoroughly inspected following all accidents, malfunctions and
machine damage. All damaged parts must be repaired or replaced as authorized by your Sany dis-
tributor or Sany Group.

2.1.6.4 Operator Qualifications

No one should operate this machine unless they comply with the following:

• They have been trained on this specific machine. Controls and design may vary among models;
therefore, it is important that they have specific training on the specific machine they will be oper-
ating. Training is essential for proper machine operation and safety.
• They have read and understand this Safety section, the operating recommendations in the re-
mainder of this Safety, Operation & Maintenance manual, and any other manuals provided with
this machine, the employer’s work rules, and applicable industry standards and government
regulations.
• They are sure that the machine is operating properly and has been inspected and maintained in
accordance with this manual’s stated requirements.
• They are sure that all safety decals, guards, and other operating features are in place and in
proper condition.
• They are mentally and physically fit to operate this machine.

Do not operate the crane under the influence

of medication, narcotics, or alcohol. Do not
operate the machine after taking drugs that
could impair physical, visual and mental reac-
tions, and capabilities.
a b c
Fig 2-1

1. No alcohol 3. No medicine
2. No narcotics

2.1.6.5 Operator Safety Information

• Only qualified personnel who have been specially trained are permitted to operate and/or work
on this machine.
• Operator aids such as warning lights, horns, or buzzers, along with displays on the monitors are
designed to alert the operator to potential problems. Sole reliance on these operator aids, in
place of good operating practices, can lead to an accident. Inspect the operator aids of this ma-
chine daily and make sure each operator aid is in normal working condition. Any faults found
shall be reported to your Sany distributor. Stop all work immediately if any operator aid is found
to not be working properly.

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• All accident prevention guidelines, operating instructions, etc., are based on authorized use of
the machine.
• SOM manual must be readily available to the operator at all times and must remain in the cab
while the machine is in use.
• Ensure that all personnel in the working area around the machine are thoroughly familiar with
safe operating practices as stated in this manual.
• Review the local and national regulations and standards regarding this machine and its opera-
tion. Work practice requirements may vary among government regulations, industry standards,
and employer policies. A thorough knowledge of all such relevant work rules is required before
operating this machine or performing maintenance on it.
• No one besides the operator is to be anywhere on the machine while it is in operation.

2.1.7 Signal Person

2.1.7.1 Responsibilities

If the crane operator’s view is restricted preventing sight of the working devices (and danger
zones) from the cab, a signal person should be appointed. A signal person is also needed where
verbal communication is not practical due to loud noise. The signal person must:

• Be able to communicate with the operator effectively.

• Help the operator with effective and safe work, be familiar with these marks and signs, and be
responsible and reliable.
• Stand at a safe location where all work places are viewable and that position is viewable by all
working personnel.
• Use standard command signals, unless otherwise methods such as walkie-talkie, intercom and
banner are permitted.

2.1.7.2 Communications Between Operator and Signal Person

Clear communications for operator and signalman are an effective means for avoiding accidental
contact with nearby structures or objects. In addition to voice communication systems, hand sig-
nals are an excellent method for communicating with crane operators.

1. A qualified signal person shall be used at all times when:

• Working in the vicinity of power lines
• The crane operator cannot clearly see the load at all times
• Moving the crane in an area or direction in which the operator cannot clearly see the path of
travel

2. Tips for safe signaling:

• Repeat signal to each other to verify accuracy.
• Maintain a clear load/crane pathway.
• Have the signal person wear distinctive clothing.

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• Post the signal chart inside the operator’s cab.

• When in doubt, stop and ask for clarification.

3. When a signalman is used:

• Never begin operations until all signals are clearly understood. If non-standard signals are to be
used, be sure the operator and signalman agree on them before operations are to begin.
• Keep your attention focused on crane operation. Stop all crane movement if you become
distracted.
• If communication with the signal person is obstructed in any way, crane movement must be
stopped until communications are restored.
• Keep your attention focused on the crane’s operation. If for some reason you must look in anoth-
er direction, first stop all crane movement.
• Obey a signal to stop from the signal person.
• A crane operator should always move loads according to the established code of signals using a
signal person.
• There should be only one designated person at a time giving crane signals.
• A crane operator should move loads only on crane signals from a designated signalman.
• There should be only one designated person at a time giving crane signals.
• A crane operator should move loads only on crane signals from a designated signalman.
• The person giving crane signals must have a clear view of the load and machine at all times.
• The person giving crane signals must keep all personnel outside the crane’s operating area.
Any requests or questions should be addressed to the signal person only.
• The person giving crane signals should never direct a load over a person.
• Always maintain the proper clearances from power lines and towers.

NOTE：
Each crane operator should be held directly responsible for the safe operation of the crane. When-
ever there is any doubt as to safety, the crane operator should stop the crane and refuse to handle
loads until safety has been assured.

2.1.7.3 Hand Signals

These 18 distinct signals show the position of the signal person’s hands, fingers, arms and body to
communicate. The main signals include the following.

NOTE：
Always stand in clear view of your signal person. Be sure to stay a safe distance from hook, block
or boom.
At all times use standardized hand signals - previously agreed upon and completely understood by
the operator and signal person. If communication with the signal person is lost, crane movement
must be stopped until communications are restored. Keep your attention focused on the crane’s

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operation. If for some reason you must look in another direction, stop all crane movement first.
Obey a signal to stop from anyone.

WARNING
Always operate the crane slowly and cautiously, avoiding sudden, rapid movements. Failure to
follow this warning could result in loss of control of the machine which could cause death, serious
injury or equipment damage.

HOIST UP

With forearm vertical and index finger pointing

up, move the hand in a small horizontal circle.

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HOIST DOWN

With arm extended downward and index fin-

ger pointing down, move hand in small hori-
zontal circle.

USE MAIN HOIST

Tap fist on the head, then use regular signals.

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USE WHIP LINE (AUXILIARY HOIST)

Tap the elbow with one hand then use regular

signals.

RAISE BOOM

Arm extended, fingers closed and thumb

pointing upward.

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LOWER BOOM

Arm extended, fingers closed, thumb pointing

downward.

MOVE SLOWLY

Use one hand to give any motion signal and

place other hand motionless in front of the
hand giving the motion signal. (Hoist slowly
shown as example)

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RAISE THE BOOM AND LOWER THE

LOAD

With arm extended and thumb pointing up,

flex the fingers in and out as long as load
movement is desired.

LOWER THE BOOM AND RAISE THE

LOAD

With the arm extended and thumb pointing

down, flex fingers in and out as long as load
movement is desired.

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SWING

Arm extended point with finger in direction of

swing of boom.

STOP

Arm extended, palm down, move arm back

and forth horizontally.

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EMERGENCY STOP

Both arms extended, palms down, move arms

back and forth horizontally.

TRAVEL

Arm extended forward, hand open and slightly

raised, make pushing motion in direction of
travel.

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DOG EVERYTHING

Clasp hands in front of body

EXTEND BOOM (TELESCOPING BOOMS)

Both fists in front of body with thumbs pointing

outward.

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RETRACT BOOM (TELESCOPING BOOMS)

Both fists in front of body with thumbs pointing

toward each other.

EXTEND BOOM (TELESCOPING BOOMS) -

ONE HAND SIGNAL

One fist in front of chest with thumb tapping

chest.

RETRACT BOOM (TELESCOPING BOOMS)

- ONE HAND SIGNAL

One fist in front of chest, thumb pointing out-

ward and heel of fist tapping chest.

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2.1.8 Job Site Safety

2.1.8.1 General

Within the job site (also called “construction site”) is the “work area” (where the actual job function
is being performed). Within the work area are “hazard areas”, that is, areas immediately surround-
ing the machine where personnel may be at risk due to machine operation or movement.

With the machine operator or service staff being responsible for the safe and correct operation of
the machine, he/she is responsible for safety within the hazard zones while the machine is in use.
Immediate work stoppage and machine shutdown by the machine operator is required if unauthor-
ized personnel enter any of the hazard areas.

NOTE：
The safety of all personnel within the work area is the responsibility of the machine operator.
All hazard areas must be clearly identified, marked and secured to prevent access by unauthorized
personnel and must be visible to the machine operator at all times and under all circumstances. Be
sure everyone is clear of the crane and hazard areas before making any lifts. If these are not possi-
ble, a signal person must be assigned to supervise activities within hazard areas. Personnel within
a hazard area must use increased caution and wear suitable personal protective equipment as
required.

The guard line of hazard area represent obstacles (i.e. buildings, towers, poles, etc.) in the crane’s
working radius. They are marked by defining points along the outer limits of the working range with
the tip of the boom. Always keep a safe working distance to any obstacles. Never make the crane
work outside hazard area as defined by common practice, standards, and manuals.

Contact all utility departments in your area to have them identify and mark any underground sys-
tem locations, (gas lines, water lines, electrical lines, sewer lines, etc.). Check your work area for
any unusual ground conditions and be sure the ground surface is stable enough to support the
machine.

If possible, never set up or operate near excavated sites. Always use extreme caution when near
the edge of a cut, ditch, water way or similar areas, as the edge may give way causing the machine
to slide or roll over.

It is very important to choose an appropriate location for crane operation in order to minimize
safety risks. When selecting the placement location of the crane, observe the following:

• Be sure there are no obstructions in your working area spaces. Always keep a safety distance of
0.5 m. If this is not possible, secure the danger zone.
• Do not operate where there is a hazard of landslides or falling objects.
• Make sure your work area is a level as possible and you will be able to maneuver your work
equipment or machine easily.

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• If you will be working near a high-traffic area (pedestrians or cars), have a dedicated worker
available to direct traffic or install safety fencing around your work site.
• Always be aware of all your work site dangers or distractions.
• Select the placement location in such a way that crane movements can be carried out without
collision, and that the outrigger jacks can be extended to the support base stipulated in the Load
Charts manual.
• Support the crane correctly and support the outrigger pads according to the load bearing ca-
pacity of the ground on the placement location.
• Keep a safety distance to basements or similar. Keep a safety distance to slopes or embank-
ments or similar.
• Keep the radius to a minimum. Never utilize the crane 100%. Select the correct boom length to
the load case.
• Keep sufficient distance to electrical overhead wiring.

DANGER
Risk of accidents due to ground with insufficient load bearing capacity. If the crane is supported
on ground with insufficient load bearing capacity, then it can topple over and kill personnel.
Support the crane only on ground with sufficient load bearing capacity. Failure to observe and
follow this warning could result in death or serious injury.

2.1.8.2 Permissible Ground Pressure

When the crane is supported, the outrigger jacks transmit significant forces to the ground. In cer-
tain cases, a single outrigger jack has to transmit almost the entire weight of the crane, plus the
load weight, to the ground.

The ground must be able to safely absorb this pressure every time. If the outrigger pad area is in-
adequate, then it must be supported from below according to the load bearing capacity of the
ground.

The required support area can be calculated from the load bearing capacity of the ground and the
crane support force. Machine owners and operators should ensure that machine is properly set-up
with outrigger pads supported by firm stable footings.

NOTE：
Consider that the support force, due to the counterweight, can be higher without a load than with a
load.

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Safety SRC1000T Rough Terrain Crane

CAUTION
The crane may tip if incorrectly supported from below. Only strong materials may be used for the
outrigger pad bases; for example properly dimensioned wooden timbers. In order to ensure that
pressure is evenly distributed over the base surface, the outrigger pads must be positioned in the
center of the support base.

Permissible Ground Pressure

Soil Type N/cm2
1 Organic ground: peat, sludge, muck 0
2 Uncompacted fill: construction debris 0~10
Non-cohesive ground: sand, gravel, rocks and
3 20
mix
Cohesive soil:
a)clayed silt, mixed with topsoil 12
b)silt, consisting of poor clay and coarse clay 13
c)plastic clay, consisting of potter’s clay and fill
stiff 9

4 semi-solid 14
solid 20
d)mixed granular ground, clay to sand, gravel
and rocky areas
stiff 15
semi-solid 22
solid 33
Rock in evenly solid condition:
5 a)brittle, with traces of decomposition 150
b)not brittle 400

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2.1.8.3 Slopes and Ditches

The crane may not be set up too close to

slopes or ditches. Depending on the type of A
ground, ensure an adequate safety clearance
A and safety clearance B as well as a corre-
sponding load entry angle α and slope angle
β.

T
Fig 2-2

A. Distance to bottom of excavation

T. Depth of excavation

α. Load entry angle

β. Slope angle

The minimum safety clearance B from a

slope:

Outrigger pressure ≤ 12t, B=1m; Outrigger

pressure ＞ 12t, B=2m; B

45°

Fig 2-3 Minimum safety clearance B

B. Distance to excavation

NOTE：
Without calculated proof of safe placement, the slope angles of β given in the chart may not be
exceeded.

Ground Slope Angle

for non-cohesive and soft cohesive ground β=45º
for stiff or semi-sold cohesive ground β=60º
for rock β=80º

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Safety SRC1000T Rough Terrain Crane

Calculation Safety Distance A:

A>=2T A>=T
Soil Required Load
Formula
Type Entry Angle α
soft A A
α≤30º A≥2 x T
ground

T
solid
α≤45º A≥1 x T
ground
Fig 2-4 Calculation safety distance A

A. Distance to bottom of excavation

T. Depth of excavation

DANGER
The edge of the slope or excavation can break in if safety distance A or safety distance B is too
small. If the edge of the slope or excavation breaks in, the crane can topple over and kill
personnel.
An authorized and trained specialist should perform calculations to verify the load bearing
capacity of the ground.
Safety distance A and safety distance B should be calculated by an authorized and trained
specialist.
Always maintain the calculated safety distance A and safety distance B.
Support the sides of the slope or ditch.

2.1.8.4 Crush or Pinch-Point Precautions

Never place any body part out the windows or door during operation. The movement of the boom
or hook could result in injury.

Keep all guards on the machine in place.

Never remove the side window of the machine. If this window becomes damaged or broken, re-
place it immediately.

Block off the area where the machine is working and keep all unnecessary personnel out of the
work area.

Before initiating a boom swing or any other equipment function, sound the horn and verify that all
personnel are clear of rotating and moving parts.

Watch the path of the boom when in motion to avoid lowering or swinging the boom into personnel,
equipment, or other objects.

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2.1.9 Job Safety

Review each of these carefully:

• Only trained and authorized personnel shall be allowed to operate and service the machine.
• Keep SOM manual with your machine at all times for ease of reference and study it to become
familiar with all controls and safety decals before operating this machine.
• It is the owner and or operator’s responsibility to replace any safety, warning or caution decals if
they are defaced or removed from the machine.
• Never operate equipment that is unsafe or in poor operating condition.
• Always perform a pre-operational check on your machine before operating it. Never operate a
machine that is in need of repair, damaged or unsafe.
• Never use your machine for tasks it was not designed for; damage to the machine or injury to
the operator and other personnel may result.
• Never leave your machine running and unattended. Instead, always park the machine in a stable
level area, lower any work equipment to a safe position, set the parking brake, lock the controls
to secure the machine prevent tampering by unauthorized personnel and turn the engine off be-
fore exiting the work site even for a moment.
• When leaving the job site, always lower all work equipment to a safe position and secure it prop-
erly to avoid tampering by unauthorized personnel.
• Before starting any work operations, travel or maintenance and repair procedures, be sure all
personnel are at a safe distance away from any point on the machine. Never allow anyone to
stand near the machine while in operation or under maintenance or repair. Remember, the larger
the machine, the more restricted your visibility will be.
• If pedestrians are in the area, proceed slowly and sound your horn. Keep in mind, pedestrians
have the right of way; a loaded or smaller machine has the right away over a larger or unloaded
machine.
• Always study the job site carefully.
• The operator of this machine must be alert, physically fit and free from the influences of alcohol,
drugs or medications that might affect eyesight, hearing, reaction or judgment.
• Follow all rules relating to safety as outlined in this manual and by your company. Never get in-
volved in horseplay.
• Know your location to report an accident or fire. In case of an emergency, have a local emer-
gency phone number available.
• Keep all safety equipment and job-related warning equipment in good working condition. Re-
place them if they should become damaged.
• Conduct periodic safety training and familiarize all personnel with emergency procedures.
• Never drive up to anyone standing in your path of travel. Always be sure all personnel are stand-
ing to the side when you approach them and they acknowledge your approach.
• When working with another person on a work site, insure all personnel involved understand all
hand signals that are to be used.

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• The operator shall respond to operating signals from the proper signal person only but shall
obey a stop signal at any time from anybody.
• Take action to prevent unauthorized personnel from entering or approaching the job site area.
• As an operator, you must always be able to see the point of work location. If this is not possible
then a spotter must be used. If visibility should become blocked for any reason, stop operation
immediately.

2.1.10 Wind

Wind can have a significant effect on loads that may be lifted by a crane. Wind forces act differently
on a crane, depending upon the direction from which the wind is blowing (e.g., wind on the rear of
the boom can result in decreased forward stability, wind on the underside of the boom can result in
decreased backward stability, and wind on the side of the boom can result in structural damages,
etc.).

Sany Group recommends that if the wind speed (velocity) is between 32 km/h to 48 km/h, that the
load capacities be reduced to account for the size and shape of the load and the wind direction in
relation to the machine for all boom, and swingaway boom extension lengths.

Sany Group also recommends that operation of the crane in wind velocities over 48 km/h be pro-
hibited. To assist you in determining prevailing wind conditions.

Wind Velocities and Their Effects:

Wind force Wind speed

Descrip- Effect of the wind in the inland
Beaufort [m/s] [km/h]
tion
Zero (0) Calm 0-0.2 1 No wind, smoke rises straight up
Slight air Wind direction is shown only by observing the
1 0.3-1.5 1-5
(draft) trail of smoke, not by the wind sock
Light Wind can be felt on the face, the leaves rustle,
2 1.6-3.3 6-11
breeze wind sock moves slightly
Gentle Leaves and thin twigs move, wind extends a
3 3.4-5.4 12-19
breeze small breeze flag
Moderate Swirls up dust and loose paper, moves twigs
4 5.5-7.9 20-28
breeze and thin branches
Reduce crane load ratings and operating parameters at 32 km/h.
Fresh Small deciduous trees begin to sway, foam
5 8-10.7 29-38
breeze forms at sea
Strong Thicker branches move; telephone lines begin
6 10.8-13.8 39-49
breeze to whistle, umbrellas are difficult to use
Cease all craning operations at 48 km/h; lower and retract boom.

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Wind force Wind speed

Descrip- Effect of the wind in the inland
Beaufort [m/s] [km/h]
tion
7 Stiff wind 13.9-17.1 50-61 Entire trees swaying; difficult to walk into wind
Gale
Breaks twigs off trees, walking becomes
8 force 17.2-20.7 62-74
difficult
wind
Minor damage to property (chimney tops and
9 Gale 20.8-24.4 75-88
roofing tile are blown off)
Severe Trees are uprooted, significant damage to
10 24.5-28.4 89-102
gale property
Violent
11 28.5-32.6 103-117 Extensive, widespread storm damage
storm
12 Hurricane 32.7-36.9 118-133 Major destruction

2.1.11 High Altitude

The maximum working altitude is 3500m for this crane.

If need this crane to work on a location over this working altitude, specify it in the contract. Sany
provide optional design to make the crane working on a place up to 5000m.

The crane power performance is reduced by high altitude as below:

Reductions of crane power performance by

Altitude(m)
every 1000 metres altitude increase
0-2500 2%-5%
2500-3500 8%-16%
＞3500 Sharply

2.1.12 Electrocution Hazard

Keep all parts of this machine away from all electrical power lines and other electrical power sour-
ces as shown on the following table:

Minimum Distances Between Machine and Power Lines

Cable voltage, kV (kilovolts) Minimum required clearance, m

350 or less 6.10
Over 350 - 500 7.62
Over 500 - 750 10.67
Over 750 - 1,000 13.72

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Contact the power utility company for assurance that the power has been turned off before operat-
ing this machine in the vicinity of electrical power lines or any electrical power sources. This ma-
chine is not insulated. Treat all overhead power lines as being energized and not insulated, unless
reliable information to the contrary from the utility company or owner is available.

NOTE：
The requirements stated in this manual must be followed at all times, even if the electrical power
lines or electrical power source have been turned off.

NOTE：
The operator is responsible for alerting all personnel of dangers associated with electrical power
lines and electrical power source. Do not allow unnecessary personnel in the vicinity during opera-
tion. The operator must prevent everyone from touching the machine.
It is not always necessary to contact a power line or power source to become electrocuted. De-
pending on magnitude, electricity can arc or jump to any part of the machine if it comes too close
to an electrical power source. The use of electrocution hazard devices (insulated links, insulated
boom cages/guards, proximity warning devices or mechanical limit stops) do not assure that elec-
trical contact will not occur.

Grounding of the machine affords little or no protection from electrical hazards. The effectiveness
of grounding is limited by the size of the conductor (wire) used, the condition of the ground, the
magnitude of the voltage and current present, and numerous other factors.

Because of the voltages involved, overhead power lines present an extremely high risk of fatal
electric shock. If contact occurs, proper safety procedures should be followed. The danger posed
by overhead power lines at the job site is often compounded by other factors, such as uneven
ground that could cause the machine to weave or bob into power lines, and windy conditions that
can make the power lines sway, reducing clearance.

1. To address these risks:

• Identify overhead power lines and mark safe area.
• Operate the machine at a slower-than-normal speed in the vicinity of power lines.
• De-energize and ground overhead power lines or take other protective measures such as guard-
ing or insulating the lines.
• If the power lines are not de-energized, operate the machine in the area ONLY if a safe minimum
clearance is maintained.
• If maintaining safe clearance by visual means is difficult, designate a person to observe the
clearance and to give immediate warning when the machine approaches the limits of safe
clearance.
• All personnel should keep away from the machine whenever it is close to power lines.
• Do not touch the machine until a signal person indicates that it is safe to do so.
• The use of electrocution hazard devices is not a substitute for de-energizing lines, or maintaining
safe clearance.

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2. If the machine or any of its components contacts an energized power source:

• Remain calm and do not panic.
• Immediately warn personnel in the vicinity to stay away.
• If in the cab, stay there until the power company has been contacted and the power source has
been de-energized. No one must attempt to come close to the machine until the power has been
turned off.
Following any contact with an energized electrical source, your Sany distributor must be immedi-
ately advised of the incident and consulted on necessary inspections and repairs. Should the dis-
tributor not be immediately available, contact Sany Group. The machine must not be returned to
operation until it is thoroughly inspected for any damage and all damaged parts are repaired or re-
placed as authorized by Sany Group or your Sany distributor.

2.1.13 High Voltage Areas

WARNING
If you will be working in an area where overhead power lines pose a hazard, it is important to be
aware of the dangers involved with these systems. High humidity may pose an even greater
hazard even if your machine clears the overhead power lines. Always use extra caution when
working near overhead power lines. Failure to follow the information listed below could result in
serious injury or death.

Operating equipment near high frequency towers (for instance, cell phone towers) may pose an
electrical hazard. Ask the company to shut this system down until your work is finished.

Always be aware of the dangers when working around overhead electrical lines; high humidity
may pose an electrical hazard even if your machine clears the overhead power lines.

If your machine should come in contact with overhead electrical lines, stop the machine and re-
main on the machine until the power company clears the lines and it is safe to get off or move the
machine.

If you must exit the machine, keep both feet and legs together, your arms and hands at your side.
Jump clear from the machine; maintain balance and land with both feet, legs, arms and hands still
together. Your hands, arms or any part of your body should not touch the machine during the jump.
Once on the ground continue to bunny hop away from the affected area as far as possible.

If you are not sure of your clearances, request the aid of another person who can guide or warn
you if you maneuver the machine too close to objects.

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2.1.14 Transmitter/Communication Towers

When working near transmitter/communica-

tion towers where the machine is close
enough for an electrical charge to be induced
in the machine or materials being handled,
the transmitter must be de-energized or the
following precautions must be taken:
• The machine must be provided with an
electrical ground.
• If tag lines are used, they must be non-
conductive.

2.1.15 Fire Safety

2.1.15.1 Fire Safety

Fuel, oil, electrical and various types of substances are flammable. Always observe the following:

• Keep open flames, airborne sparks or burning embers away from the machine.
• Stop the engine and do not smoke when refueling or servicing the machine.
• Refueling or adding oil should be done in a well-ventilated area.
• Clean up any spilled fluids immediately.
• Check the machine daily for excess debris buildup.

WARNING
Fuel, oil, electrical and other flammable material can pose a serious hazard when using lifting
equipment on the job, especially when working in areas where flammable debris could build up
around hot engine systems. The following points can help reduce the chance of incidents of fire
or explosion on your machine. Failure to be aware if these alerts could result in an unexpected
fire or explosion causing possible injury or death.

2.1.15.2 Fuel and Oil Fires

Fuel and oil are particularly flammable and can be hazardous. Pay close attention to the following:

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• Do not smoke or bring open flames or

sparks near fuel or oil. Always stop the en-
gine before refueling.
• Never use fuel starting aids or other unap-
proved cleaning solvents to clean the ma-
chine or parts.
• Never leave the machine while in the proc-
ess of adding oils or fuel.
• Tighten all fuel and oil caps securely.
• Always inspect the machine for fuel or oil
leakage during a pre-operational check. If Fig 2-5 Never weld, cut or drill nearby oil and
any leakage is found, have it repaired im- fluid
mediately. Never operate a machine that is
leaking fuel or oil.
• Be careful not to spill fuel or oil, especially
not on hot parts, machine surfaces or elec-
trical components. Clean up fuel or oil spills
immediately.
• Never overfill the oil or fuel tanks. During
operation, hot fuel or oil could be spewed
out onto hot components, causing a fire or
explosion.
• When adding fuel or oil to the machine, al-
ways perform these operations in a well-
ventilated area.

2.1.15.3 Hydraulic Fires

Excess oil accumulation, leaks or spurting hydraulic components can cause a fire on your ma-
chine. Always be aware of these situations and have them repaired immediately. Always observe
and obey the following:

• Never weld, cut, drill or modify hydraulic components in any manner.

• When performing pre-operational checks, always inspect hoses and tubing clamps for leaks and
that they are properly secured. If they are loose, they may vibrate during operation and rub
against other parts. This may lead to damage to the hoses and cause high-pressure oil to spurt
out, leading to fire damage or serious injury.
• Check the machine for oil leaks daily. Never operate a machine that is leaking oil in any manner.
Doing so could cause an explosion or a fire.

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Safety SRC1000T Rough Terrain Crane

2.1.15.4 Electrical Fires and Explosions

Short circuits in the Electric System, damage or overcharging batteries can cause fires. Adhere to
the following:

• Never use a welder or a machine of a higher voltage to jump-start your machine.

• Check the wiring on the machine for damage when doing a pre-operational check. Repair or re-
place any damaged wiring.
• Never install aftermarket electrical equipment without approval from your Sany distributor.

2.1.15.5 Accumulation of Flammable Material

Flammable material can build up within the machine’s operating systems. Dry leaves, wood debris
and trash could ignite when coming into contact with hot parts.

Listed below is some information to help prevent fires from occurring during continuous operation
in areas where the machine is exposed to these types of environments:

• Always inspect and remove any dry leaves, wood chips, paper or any flammable material accu-
mulated or affixed around the engine, exhaust system, battery or under covers on the machine.
• Operations such as logging, land-clearing, mulching or landfill work may cause trash and debris
to accumulate on the machine.
• Always inspect and remove debris accumulation daily.
• Clean the machine after maintaining the hydraulic, engine or fuel system.
• Operating near burn piles or any type of open burning could cause airborne sparks or glowing
embers to land on the machine and ignite any accumulated debris or oil residue.
• Never place any part of the machine in direct contact with open flames or fire. Damage to the
machine or a fire on the machine may result.

2.1.15.6 In Case of Fire

If a fire occurs on your machine, escape from the machine as follows:

• Immediately turn the ignition switch to the OFF position to stop the engine and shut the machine
down. Never attempt to move or continue operating the machine.
• Exit the area immediately and remain clear of the machine until the fire department gives you
permission to come near the machine.
• Immediately call for help.
• If you will be using a fire extinguisher, always aim the extinguisher nozzle at the base of the fire.
• Have a list of emergency phone numbers available in case of fire or an accident.

2.1.15.7 Extinguisher and First Aid Kit

As a precaution for fire or injury to personnel, always keep a fire extinguisher and first aid kit in your
machine and on the job. Also, do the following:

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• Be sure the fire extinguisher is in good condition and all personnel know how to use it.
• Be sure the fire extinguisher is at least a threepound “A, B, C” fire-rated extinguisher (NFPA 10
Standard for Portable Fire Extinguishers).
• Keep a first aid kit in the storage area and inspect it periodically.
• Keep a list of emergency phone numbers handy in case of an accident.

2.1.16 Dust Hazards

WARNING
Performing machine operations and/or encountering hazardous materials on the job site often
releases substances that could pose a hazard. Exposure to hazardous chemicals or dusts poses
a serious danger if they are released or mishandled. All workers involved should use approved
personal protective equipment and follow all environmental safety regulations. Serious injury or
death may result unless proper precautions are observed while working with these materials.

Dust in the air from the job operation could cause lung damage if inhaled. If there is danger of in-
haling these dusts when working on the job sites, always observe the following:

• Spray water to keep down the dust when cleaning. Do not use compressed air for cleaning.
• If there is danger that there may be asbestos dust or similar dusts in the air, always operate the
machine from an upwind position. All workers should use approved respirators.
• Always observe the rules and regulations for work site and environmental standards.
• Never allow unauthorized or improperly protected personnel in the work area.
• Sany machines do not contain asbestos, but there is a possibility that imitation or aftermarket
parts may contain asbestos. Always use genuine Sany replacement parts.

2.1.17 Environmental Precautions

When you carry out maintenance work on the crane you will occasionally work with substances
which are considered to be harmful to the environment according to the current national and local
regulations.

The oil and fluid poured onto the ground, into storm drains or tossed into trash cans (even in a
sealed container) can contaminate and pollute the soil, groundwater, streams, and rivers (and it is
illegal.). Recycling used oil, fluid or filters reduces this pollution threat and conserves a natural
resource.

NOTE：
Never dump waste oil or fluids into a sewer system, on the ground, in rivers, etc.

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Safety SRC1000T Rough Terrain Crane

NOTICE
Always drain oil and fluids from your machine into an appropriate container and dispose of
properly. Failure to do so could result in damage to the environment.

NOTICE
Dispose of the used filters & batteries & parts, drained oils & fuel & fluids in accordance with local
environmental laws and regulations. Failure to do so could result in damage to the environment.

2.2 Product-Specific Safety

2.2.1 Authorized Use of the Machine

The authorized use of the crane consists solely in vertical lifting and lowering of freely suspended
loads, whose weight and center of gravity are known.

To do so, a aux hook or hook block approved by Sany must be mounted on the wire rope, and it
may only be operated within the permissible working range.

The crane must be operated according to the configurations and safety conditions prescribed in
the corresponding operating instructions.

Any other use or any operation beyond the specified working range is not authorized use.

To be considered authorized, any use must also comply with the required safety regulations, condi-
tions, preconditions, crane configurations and working steps as noted throughout the Safety, Oper-
ation & Maintenance manual.

2.2.2 Unauthorized Use of the Machine

The crane may not be used for the following:

1. Working outside the permissible projection radius and swinging range in the Load Charts
manual.

2. Working with load values which do not match the actual crane configuration.

3. Working with LMI settings which do not match the actual crane configuration.

4. Working with load moment indicator or hoist limit switch which is shut off.

5. Increasing the projection radius of the lifted load after a LMI shut-off, for example by diagonally
pulling the load.

6. Using equipment or attached parts which are not approved for the crane.

7. Using the crane as sports and recreational events, especially for “Bungee” jumps.
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SRC1000T Rough Terrain Crane Safety

8. Driving on a public road in a non-permissible driving condition (axle load and dimension).

9. Driving with the machine in a place in a non-permissible driving condition.

10.Pushing, pulling or lifting loads with the outrigger jacks or the outrigger beams.

11.Pushing, pulling or lifting loads by actuating the swing motor, the boom lifting cylinder or the tel-
escoping cylinder.

12.Diagonal pulling or lifting loads.

13.Ripping stuck objects loose with the crane.

14.Releasing the crane suddenly (grapple or dumping operation).

15.Putting the crane into service when the weight of the load, which is the suspended load not the
crane, is changed, for example by filling a container suspended on the load hook.

16.Moving a stuck load for which the weight and center of gravity are not known and which has
been released first, for example with a cutting torch.

17.Transporting personnel in the operator’s cab while driving.

18.Transporting personnel with the lifting equipment and on the load.

19.Letting persons ride along outside the operator’s cab.

20.Transporting loads on the carrier

21.Two hooks operation without auxiliary equipment.

22.Extended material handling operation or high duty cycle operations that may result in overheat-
ing the hydraulic system.
This safety section must be read and used by all persons who are involved in use, operation, as-
sembly and maintenance of the crane.

2.2.3 Travel Precautions

2.2.3.1 General

Traveling with the machine may pose some hazards. When traveling with the machine, always
travel in a safe, controllable manner and remain alert at all times. Be sure all of your work equip-
ment and areas are clearly visible. Remember a safety-conscious operator is the most important
insurance when traveling with the machine.

When traveling over rough ground, travel at low speed and steer carefully since there is a danger
of loss of control. Be sure the work equipment does not hit the ground surface and cause a loss of
balance or machine damage.

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Safety SRC1000T Rough Terrain Crane

If the machine has an auto-deceleration function, be sure the function is disabled (off). If the auto-
deceleration function is enabled, the engine speed may accelerate and the travel speed may sud-
denly increase.

Always avoid traveling over obstacles or raised areas if possible. Traveling over obstacles or
raised areas could result in loss of control or damage to the machine. When traveling over raised
areas, always travel at a slow speed with the work equipment as close the ground as possible.
Avoid any sharp turns or sudden stops.

During travel, always maintain a safe distance from people or surrounding objects.

Always check to be sure surface areas will support the weight of the machine.

Always be careful when traveling in tunnels, under bridges, near utility lines or in places with lim-
ited weight, height or where clearance is a problem. Operate slowly and be extremely careful not
to let the machine or work equipment come in contact with anything.

2.2.3.2 Snow or Frozen Surfaces

Be careful when traveling or operating the machine on frozen or snowy surfaces. Snow-covered or
frozen surfaces are slippery. The ability to maneuver the machine is seriously affected. The ma-
chine may not respond as expected when turning:

• Always travel at a slow speed and gently operate the controls.

• Avoid any rapid movement, acceleration or quick stopping. Always be aware of the increased
stopping distance required on these surfaces. Allow ample distance to stop the machine.
• Avoid deep snow or frozen bodies of water. The machine could get easily trapped in these
areas.
• Keep in mind, even a slight slope may cause the machine to slip out of control. Be extra careful
when driving on a sloped surface covered with snow or ice.

2.2.4 Crane Stability and Structural Integrity

1. To avoid death or serious injury, ensure that the crane is on a firm and stable surface before lift-
ing a load.

2. Use adequate cribbing under the outrigger pads to distribute weight over a greater area.

3. Ensure that the load and crane configuration are within capacity as shown in the Load Charts
manual and any other notes.

4. Strictly adhere to the guidelines and restrictions in the Load Charts manual for operations.

5. Test the LMI and control lock-out system daily for proper operation. Never interfere with the
proper functioning of operational aids or warning devices.

6. Before swinging the superstructure over the side of the crane with the outrigger beams re-
tracted, check the Load Charts manual for backwards stability.
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7. The boom can create a tipping condition when in an extended position and lowered without re-
traction. Retract the boom proportionally with reference to the capacity of the applicable load chart.
If a tipping condition starts to occur, immediately lower the load with the hoist line and then retract
or elevate the boom to decrease the load radius. Never lower or extend the boom, this will aggra-
vate the condition. Reducing the load radius is the answer to this problem.

8. Ensure that the load is properly rigged and attached to the hook. Re-check the Load Charts
manual against the weight of the load. Lift the load slightly off the ground and re-check the stability
before proceeding with the lift.

9. Remember that all rigging (slings, etc.) and lifting devices (hook block, swingaway boom exten-
sion, etc.) must be considered part of the load. Always determine the weight of the total lifting load
correctly before beginning lifting operations.

10.Take boom deflection into account before lifting a load. When a load is raised, the boom will de-
flect downward increasing the load radius. Ensure the rated loading capacity is not exceeded when
this occurs.

11.Be sure the hoist wire rope is vertical, hanging down from the nose of the boom, before lifting.
Do not subject the crane to side-loading. A side load can tip the crane or cause it to fail structurally.

12.Avoid sudden starts and stops when moving the load. The inertia and an increased load radius
could tip the crane over or cause it to fail structurally.

13.Loading capacity is based on freely suspended loads. Do not pull posts, pilings, or submerged
articles. Be sure the load is not frozen or otherwise attached to the ground before lifting.

14.Ensure all boom related pins are properly installed and outrigger beams are properly extended
and pinned before lifting on outrigger beams.

15.Carefully follow the procedures in SOM manual when positioning the outrigger beams for lifting
and when stowing the outrigger beams. Death or serious injury could result from improper crane
setup on outrigger beams.

16.All four outrigger beams must be equally extended to the fully extended position before begin-
ning operation. If any outrigger beams must be used in a configuration other than equally ex-
tended, you are required to use the next lower outrigger beam position (or no outrigger beams)
when choosing a load chart for a given lift.

17.The crane carrier must be level before any lifting operations or swinging of the superstructure
occurs.

18.The operator must select the proper load chart and LMI system program for the outrigger beam
position selected.

19.The crane can tip over or fail structurally if:

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Safety SRC1000T Rough Terrain Crane

• The lifting load and crane’s configuration is not within the capacity as shown on the applicable
load chart and notes.
• The ground is soft and/or the surface conditions are poor.
• Outrigger beams are not properly extended, pinned and set.
• Cribbing under the outrigger pads is inadequate.
• The crane is improperly operated.

2.3 Operational Aids

2.3.1 General

The manuals that Sany Group provides are specific for each crane and must be followed carefully.
If an operational aid should stop working properly, the machine user or owner must see that repairs
or recalibrations are accomplished as soon as is reasonably possible.

Operational aids include, but are not limited to the following:

• This Safety, Operation & Maintenance manual

• The Load Charts manual
• Load Moment Indicator (LMI)
• Escape tool
• Seat belt
• Anti-Two Block Prevention/Warning Device
• Load Indicator
• Rated Capacity Indicator
• Boom Angle Indicator
• Crane Level Indicator
• Boom Length Indicator
• Radius Indicator
If any operational aid is inoperative or malfunctioning, contact your Sany distributor immediately to
resolve the problem.

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2.3.2 Escape Tool

Check that the escape tool (a) is located in

the cab to the right of the operator.

Fig 2-6

2.3.3 Seat Belt

Always wear the seat belt when operating the machine.

WARNING
The seat belt is designed to protect the operator from danger, especially when the machine is
traveling. Failure to wear a seat belt when operating the machine could result in death or serious
injury.

2.3.4 Load Charts Manual

Load Charts manual state the maximum al-

lowable lifting loads, which are based on ei-
ther stability or structural limitations of the
crane under specific set-up conditions. Know-
= +
ing the precise lifting weight, load radius,
boom length, and boom angle should be a 2
3
part of your daily planning and operational
preparations. Actual lifting loads, including al- 1
lowances for hook block, wire rope, etc., must
1. Total weight 3. Lifting weight
be kept below the capacity shown on the ap-
plicable load chart. 2. Weight of hook
block
You must use the correct load chart when determining the capability of the crane in the set-up con-
figuration required to perform the lift.

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Safety SRC1000T Rough Terrain Crane

Maximum lifting capacity is available at the shortest radius, minimum boom length, and highest
boom angle.

Death or serious injury could result from the crane tipping over or failing structurally if the wrong
load chart is chosen for a given lifting load and crane configuration. Do not rely on the tipping of
the crane and your ability to stop it to determine your lifting capacity.

Never remove the Load Charts manual from the crane.

2.3.5 Load Moment Indicator (LMI) Systems

Under no condition should an LMI system be relied upon to replace the use of Load Charts manual
and operating instructions. Sole reliance upon this operator aid in place of good operating practi-
ces can cause an accident.

Know the weight of all loads and always check the Load Charts manual before making any lifts.

Never exceed the rated capacity shown in the Load Charts manual.

Always check the Load Charts manual to ensure the load to be lifted at the desired radius is within
the rated capacity of the crane.

2.4 Personal Protective Equipment

Your safety is important so read and understand the following:

• If your machine is equipped with safety equipment, Sany requires this equipment to be used
when operating your machine.
• Avoid any loose fitting clothing, jewelry and loose long hair. These can get caught in moving
parts or on the controls and could cause serious injury.
• If required, wear a hard hat, safety glasses, safety shoes, face mask and gloves when operating
or maintaining the equipment.
• Before using personal protective equipment, be sure it is in good condition and will be able to
perform its task.
• Wear hearing protection if you will be near loud noises.

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2.5 Safety During Operation

2.5.1 Cold Weather Operation

The working range of ambient temperature is -20°C~46°C for this crane.

If need this crane to work in the temperature out of this working range, claim it in the contract. Sany
provide optional design to make crane working in an ambient temperature range from -40°C to 60°
C.

Cold weather operation requires additional caution:

1. Check operating procedures in SOM manual or the engine manual for cold weather starting.

2. Do not touch metal surfaces that could cause you to be frozen to them.

3. Keep the machine clear of all ice and snow.

4. Allow time for the hydraulic oil to warm up.

5. Park the crane in an area where it cannot become frozen to the ground.

6. Drain moisture from fuel water separator to prevent from freezing.

7. Refill the fuel the maximum level. In case, the fuel level go down with ambient temperature drops
off.

2.5.2 Keeping the Cabs Clean

Observe the following:

1. When entering the cabs, always remove all mud, oils or any debris from the soles of your shoes.
If you operate the pedals with mud, oils or any debris on your shoes, your foot may slip and you
could cause a possible accident.

2. Always keep the cabs clean. Never leave tools or obstacles lying in the cabs.

3. Do not stick objects on the window glass. These may restrict your view.

4. Do not use cell phones inside the cabs when traveling or operating the machine.

5. Never bring dangerous objects or fluids into the cabs. These could spill, ignite or explode.

6. Keep the windows clean and free of mud or film build-up. Clean the windows daily before start-
ing your work operations.

7. If the windows are broken or cracked, replace them immediately. Never operate the machine
with broken or cracked windows.

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Safety SRC1000T Rough Terrain Crane

8. Never modify any cabs components, systems or surfaces. Any modification without authoriza-
tion from Sany can create a hazard. Sany will not be responsible for any injury or damage caused
by any unauthorized modifications.

2.5.3 Mounting and Dismounting the Machine

Due to the size of this machine, mounting or dismounting could pose some hazards. Observe the
following:

1. Always maintain a three-point contact (both feet and one hand or one foot and both hands) with
the handrails, steps, catwalks and platforms to help keep your balance, if you will be walking on
the deck surface of the crane.

2. Do not walk on a surface of the crane if slip-resistant material is missing or excessively worn. Do
not step on surfaces of the crane that are not approved or suitable for walking and working. Keep
all walking and working surfaces of the crane clean, dry and slip-resistant.

3. Wear shoes with a highly slip-resistant sole material. Clean any mud or debris from shoes before
entering the crane cab or climbing onto the crane superstructure.

4. Always keep handrails, step plates and walkway areas clean and clear of mud, oil, grease or
similar debris. If these areas are damaged, have them repaired or replaced immediately.

5. Never leave tools or similar objects on the machine catwalks or service areas. These could fall
and get caught in the machine operating systems. Never climb on or off the machine with tools or
similar objects in your hands.

6. Never climb on areas of the machine that are not designated walk areas. You could lose your
balance, slip and fall from the machine. Always enter and exit the surface of the crane using the
steps (a, typical) provided on the crane.

7. When entering the operator’s cab, open the door by sliding it to the rear of the cab until it is se-
curely latched and held in position. Use the hand rails on the operator’s cab and door while enter-
ing or exiting the operator’s cab.

8. Use a ladder or aerial work platform to access the boom head if necessary.
• Do not use the top of the boom as a walkway.
• Do not step on the outrigger beams or outrigger pads to enter or exit the crane.
• Do not modify the crane’s access system in any way that has not been evaluated and approved
by Sany.

2.5.4 Inside the Operator’s Cab

Once inside the operator’s cab, observe the following:

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1. Be seated in a comfortable position before operating the machine. Adjust the seat and console
so you can easily access all controls from a seated position and be sure your vision is clear in all
directions as viewed from the seated position.

2. Never allow other personnel to ride with you inside the operator’s cab regardless of the situation
and never bring objects into the operator’s cab that could restrict your movement or vision in any
manner.

3. Close or latch all doors or windows in place.

4. Fasten the seat belt snuggly around your waist and prepare to start the machine for work
operations.

5. Check the work area to be sure all personnel and equipment are clear from your machine. Be-
fore starting the machine, sound your horn to warn others you are about to start the machine.

6. Start the crane, check all gauges and allow the engine ample warm-up time before traveling or
performing any type of work operations.

2.5.5 Start-Up Safety

Never start the crane by tampering with or shorting the terminals. Accidental movements of the
crane may result and lead to injury or possibly death.

Always start the crane from a seated position in the driver’s seat using the ignition switch.

CAUTION
Never use starting aids to start the engine. Starting aids are explosive and will damage the
engine or possible injury may result.

Before starting operations observe the following:

• Ask for inspection and maintenance records and verity that the appropriate SOM manual and
Load Charts manual are inside the cab.
• Walk around the machine and check for nearby and unauthorized personnel and objects.
• Do not start the machine if warning tags have been attached to the control levers.
• Sound your horn to warn others in the area before starting the engine, moving the machine or
starting any machine operation.
• Operate the machine in the proper position only.
• Never allow anyone else inside the cab or on the machine during operation.
• Check your view. Be sure you can see all work areas around your crane clearly.
If using jumper cables to start the machine, connect the positive (+) jumper first, then the negative
(-) jumper to a remote location on the carrier away from the battery.

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Safety SRC1000T Rough Terrain Crane

WARNING
Never use a welder or a machine with a higher voltage system to jump-start the machine. Using a
higher voltage to jump-start a machine may damage the machine’s Electric System or cause an
unexpected explosion or fire. Always jump-start a machine with equal voltages.

2.5.6 Hoisting a Load Safely

1. Be sure the hoist brake is working correctly before lifting. Check the hoist brake by raising the
load slightly off the ground, stopping the hoist and holding the load.

2. When lowering a load always slow the descent before coming to a complete stop.

3. Lift one load at a time. Do not lift two or more separately rigged loads at the same time, even if
the loads are within the crane’s stated loading capacity.

4. Do not leave the cab of the crane with a load suspended. Lower the load to the ground and stop
the engine before leaving the cab.

5. Remember: Each piece of rigging equipment must be considered as part of the load when figur-
ing lifting capacities from the Load Charts manual. Lifting capacities vary with working areas and
when swinging from one working area to another the operator must ensure that the loading capaci-
ties are not exceeded.

6. Stop the hook block from swinging before unhooking a load. Swing the load slowly and with
great care. Keep the load lines vertical: Swinging rapidly can cause the load to swing out and in-
crease the load radius.

7. Keep everyone away from suspended loads allowing no one to walk under a load. If someone
approaches the lift area or machine during lifting operations, stop all operations immediately and
signal them not to approach until all lifting operations are complete and the boom and area is safe.

NOTE：
Be sure everyone is clear of the crane and work area before making any lifts.

8. Ensure that all slings, ties, and hooks are correctly placed and secured before raising or lower-
ing the load. Use only slings or other rigging devices rated for the lift to be made and use them
properly.

9. Be sure the load is secured properly and attached to the hook block with rigging of proper size
and in good condition. Check the load slings before lifting.

NOTE：
Refuse to use faulty tackle, hardware and slings for any lift.

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SRC1000T Rough Terrain Crane Safety

NOTE：
Do not wrap the hoist wire rope around a load.

10.Always maintain control of the load at all times, especially when swinging with a load. Use tag
lines (as appropriate) for positioning and restraining loads. Personnel using tag lines must be on
the ground.

NOTE：
Never attach or wrap the line around any part of your body in any manner if you will be using a tag
line to steady a load during lifting operations. Loss of load control or unexpected load drift may
cause the tag line to be unexpectedly pulled.

NOTE：
Always have the tag line in a position where it can be easily released and clear of any part of your
body if the load should suddenly drift.

11.Never operate the crane when darkness, fog, or other visibility restrictions make such opera-
tions unsafe.

12.For the first 100 hours of crane operation during the running-in period of a new crane, you must
keep the working load and speed at the medium or low level, and not lift loads more than 75% of
the rated lifting capacity.

13.Control the loads within the rated capacity. In order to control the crane properly, there should
be no barrier obstructing the passage of the crane and the load. Always keep in mind a crane is de-
signed for lifting objects only. Do not drag or lift weight diagonally. Do not lift objects from an inter-
laced pile. Do not lift any object embedded in the earth or frozen on the ground.

NOTE：
Dragging or pulling a load with the crane mechanism in any manner may cause the machine to tip
or roll-over.

14.Concentrate on your work. Do not look around or carry on conversations with others. Pay atten-
tion to the circumstances around the crane in operation. When the load is being lifted, never leave
your working position.

15.Constantly check the temperature of hydraulic fluid. If the oil temperature exceeds 80°C (176°
F) allow the oil to cool before resuming crane operations.

16.Before performing any lifting operations, be sure there are no obstructions before raising the
boom and always be aware of your working range and area spaces during lifting operations.

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Safety SRC1000T Rough Terrain Crane

17.Always check weather conditions. Wind speeds in excess of standard ratings and thunder-
storms could cause injury or even death. Lower the boom to ground level immediately and take
shelter if the stormy weather occurs during lifting operations.

NOTE：
Do not operate the crane in thunderstorms or when darkness, fog or mother visibility restrictions
make operation unsafe.

NOTE：
Excessive wind speeds can cause loss of control or a roll over.

18.Never drive up to anyone standing in your path of travel. Always be sure all personnel are
standing to the side when you approach them and they acknowledge your approach.

19.Do not reach in the cab window or cab door of the crane to operate any controls. Operate the
crane slowly and with great care, looking carefully in the direction of movement. A good practice is
to make a “dry run” without a load before making the first lift. Become familiar with all factors spe-
cific to each job site.

20.Ensure that the wire rope is properly installed on the hook block and the boom head and that all
wire rope guards are in place. Use enough parts of line for all lifts and check all slings, chains and
lines for correct attachment.

NOTE：
To obtain maximum lifting capacities, the hook block must be set up with enough parts of line.

21.Before hoisting a load, be sure that the hook block is above the center of gravity on the load.
Never lift unstable or uneven loads. Doing so may result in loss of control. Only certified rigging
personnel shall be allowed to rig loads.

22.Rigging equipment shall be inspected on a regular basis before use on the job.

23.All crane operations shall be carried out within a radius as small as possible.

24.Avoid multiple operations of the crane controls. Performing more than one task at the same
time could lead to loss of control, unstable load or damage. Always lift and move the load in single
sequence operations.

25.If the load becomes unstable, leave the area immediately and lower the load back down to the
ground. Never stand near the load.

26.No less than three wraps of wire rope should remain on the hoist drum.

27.Use extreme caution when near the edge of a cut, ditch, waterway or similar areas as the edge
may give way causing the machine to slide or roll over. When working in these areas, the safe dis-
tance shall be measured from the ditch bottom, and:

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• Distance on soft, backfilled soil is equal to two times the ditch depth (A2 = 2xT)
• Distance on solid soil is equal to one time the ditch depth is (A1 = 1xT)

28.Never exceed the lifting capacity of the machine. Doing so may result in damage to the ma-
chine or object being lifted, loss of control or a roll-over.

2.5.7 Wire Rope Safety

1. Use only wire rope specified by Sany Group as indicated in the Load Charts manual. Substitu-
tion of an alternate wire rope may require the use of a different permissible line pull and, therefore,
require different reeving.

2. Always make daily inspections of the wire rope, keeping in mind that all wire rope will eventually
deteriorate to a point where it is no longer usable. A wire rope shall be taken out of service when
any of the following conditions exist:
• For rotation-resistant running ropes, more than two broken wires in a length of wire rope equal
to six times the wire rope diameter, or more than four broken wires in a length of wire rope equal
to thirty times the wire rope diameter.
• For running ropes other than rotation resistant, six broken wires in one wire rope lay or three bro-
ken wires in one strand.
• One valley break where the wire fractures between strands in a running wire rope is cause for
removal.
• Abrasion of the wire rope resulting in wear of the individual outside wires of 1/3 of the original
wire diameter.
• Any kinking, bird caging, crushing, corrosion, or other damage resulting in distortion of the wire
rope structure.
• Wire rope that has been in contact with a live power line or has been used as a ground in an
electric circuit (e.g., welding) may have wires that are fused or annealed and must be removed
from service.
• In standing ropes, more than three breaks in one wire rope lay in sections beyond the end con-
nection or more than two broken wires at an end connection.
• Core deterioration is usually observed as a rapid reduction in wire rope diameter and is cause
for immediate removal of the wire rope.

3. Operators must not work with worn or damaged wire rope.

4. Never handle the wire rope with bare hands.

5. Periodic wire rope inspection records are required by law. Make sure these records have been
reviewed and are up-to-date.

6. When installing a new wire rope, do the following:

• Follow proper instructions for removing wire rope from a reel.

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Safety SRC1000T Rough Terrain Crane

• Apply back tension to the storage/payoff reel of the new wire rope to ensure tight, even spooling
onto the hoist drum.
• Operate the new wire rope, first through several cycles at light load and then through several
cycles at intermediate load, to allow the wire rope to adjust to operating conditions.

7. When using a wedge socket, do the following:

• Always inspect socket, wedge, and pin for correct size and condition.
• Do not use parts that are damaged, cracked, or modified.
• Assemble the wedge socket with live end of wire rope aligned with the centerline of pin and as-
sure proper length of tail (dead end) protrudes beyond the socket.

8. Never overload or shock-load a wire rope.

9. Lubricate the wire rope periodically as the lubricant becomes depleted.

10.Inspect the boom head and hook block sheaves for wear. Damaged sheaves cause rapid dete-
rioration of wire rope.

11.For maximum wire rope life and minimized hook block rotation, it is recommended that even
numbers of parts-of-line be used in multiple-part reeving whenever possible.

2.5.8 Swingaway Boom Extension Safety

Follow the proper procedures during erection, stowage, and use of the swingaway boom extension
to avoid death or serious injury.

• Install and secure all pins properly as stated in this manual.

• Control the movement of the swingaway boom extension at all times.

2.5.9 Counterweight

To reduce the crushing hazard, which could cause death or serious injury, always clear all person-
nel from the counterweight and superstructure area before rotating the superstructure.

Do not add material to the counterweight to increase capacity.

Prohibit modification or additions which affect the capacity or safe operation of the machine without
the manufacturer’s written approval.

2.6 Interruption of Crane Work

If the crane operator leaves the equipped crane during crane operation, then it must be ensured
that no danger to crane or surrounding area can occur in case of an unforeseen event.

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DANGER
Situations may occur which could cause the crane to become unsafe if left unsupervised. This
could cause the crane to topple over, resulting in major personal injury and property damage.
Always keep the crane under full control.

1. Incidents which could occur (for example):

• The ground giving way due to severe rain
• Melting ice under the supports
• Bad weather, storms, thunderstorms
• Landslides
• Wash outs
• Outrigger jack failure
• Boom lift cylinder failure
• Vandalism

2. Make sure that the following prerequisites are met:

• There is no load on the hook
• The crane poses no traffic obstacle

NOTICE
If crane work must be interrupted if the crane is equipped, then it must be ensured that measures
are initiated in time by trained, qualified personnel, to bring the crane into a safe condition in case
something happens.

DANGER
If it is not possible to maintain full control over a rigged crane, the machinery and boom must be
taken down.

2.7 Resumption of Crane Operation

Upon resumption of crane operation, the crane operator is required to check the state of the crane
and its safety systems.

Check operating mode settings and reset, if necessary.

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Safety SRC1000T Rough Terrain Crane

DANGER
If the crane operator leaves the cab, even for a short time, the operating mode setting must be
checked and reset, if necessary, before resuming crane operation.

2.8 Ending Crane Operation

Before the crane operator may leave the crane, the following prerequisites must be met:

• Remove the load on the crane hook or place it on the ground.

• Telescope the telescopic boom all the way in and place the boom down.
• Turn the heater off.
• Apply the parking brake on the crane carrier.
• Turn the engine off and pull the ignition key.
• Bring the control lever or joystick to neutral position.
• Secure the mobile crane to prevent unauthorized use. Close all control platforms with a lock, if
they are not used at the time or if they are not occupied.
• Secure the mobile crane to prevent it from rolling off.

2.9 Parking the Crane

Make sure that the following prerequisites are met:

• The vehicle is standing on level ground of sufficient load carrying capacity

• The parking brake is applied
Under the following conditions, the vehicle must be secured against rolling away by using the
specified number of wheel chocks or wedges - in addition to the parking brake:

• The vehicle is being parked on an uphill or downhill slope.

• The vehicle is being parked and not guarded.
• The vehicle is defective, especially if the brake system is defective.

DANGER
Danger of accidents if the vehicle rolls away. If the following points are not observed by the crane
operator, personnel can be killed. It is prohibited to park the vehicle at a slope or an incline of
more than 18%. The parking brake must always be applied when parking the vehicle. The ground
where the vehicle is parked must be of sufficient load carrying capacity and level, so that the
wedges will not slip away under load or be pushed into the soil.

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DANGER
Vehicle rolling uncontrollably away. The vehicle may roll away uncontrollably if all the specified
chocks are not placed directly behind the wheels. This may result in fatal injuries. All wedges
must be placed in such a way that they act against the downdrift force. Place all stipulated
wedges tightly directly under the wheel. Place all stipulated wedges tightly so that they have an
immediate braking action and keep the vehicle in parking position.

2.10 Lockout/Tagout Procedures

2.10.1 General

Only authorized employees performing repairs on the machine shall perform Lockout/Tagout in ac-
cordance with the procedure listed below.

If the employee performing repairs to the machine is issued a lock and key, the employee shall not
share the lock or key with other employees until all repair procedures are complete and the ma-
chine is ready to put back into service.

The following steps shall be performed in the sequence listed when the machine is to be locked-
out and tagged-out for service or repair.

2.10.2 Locking Out of Service

1. Notify all employees who may be potentially affected by the repair or maintenance on the
machine.

2. Secure the machine in a safe position. If so equipped, set the parking brake or hydraulic lock lev-
er in the parked (or locked) position.

3. Identify, remove or disconnect all power or energy sources and be sure to install a Lockout/Tag-
out device on them.

4. If the machine is equipped with a Maintenance Alert Tag, attach it to the machine controls.

5. Be sure all employees involved in the repairs have installed their own locks on the power source
before performing any repairs. Each employee who completes a repair must remove his own lock
and not access the machine further.

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2.10.3 Returning to Service

1. The authorized person who performed the

Lockout/Tagout procedure shall check the
area around the machine to ensure that no
one is exposed to any hazard before start-up.

Fig 2-7 Maintenance alert tag

2. The authorized person who performed the

Lockout/Tagout shall ensure that all guards
have been properly reinstalled to their respec-
tive locations, all tools, equipment and locks
have been removed.

Fig 2-8 Lockout tag

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3. The authorized person who performed the Lockout/Tagout shall verify that all controls are in the
neutral or “off” position and that all personnel are aware of the time the machine will be back in
service.

4. Remove the Lockout/Tagout mechanisms and all tags and re-energize the machine for return to
service.

2.11 Maintenance Safety

2.11.1 General

The machine must be inspected prior to each work shift that it will be used. The owner, user, and
operator must ensure that required routine maintenance and lubrication tasks have been per-
formed as stated in this manual by a qualified person(s).

• Never operate a damaged or poorly maintained machine.

• Perform function checks after maintenances or repairs have been made to ensure proper
operation.
• Complete the required maintenance record form.
• Direct any questions to your local authorized Sany distributor.

WARNING
All maintenance to be performed on this machine must be performed by trained and authorized
personnel only. When performing maintenance, it is important to follow all outlined maintenance
or repair procedures and safety information as outlined in this manual. Failure to do so may result
in possible injury or death.

2.11.2 Cold Weather Maintenance

In extremely cold weather (32° F (0° C)), Sany recommends to use only lubricants and materials
identified in this manual.

Refer to “Lubricants and fluids”

Prior to starting the engine, ensure that the battery is fully charged and that the battery case and
the cables have not cracked.

Contact your Sany distributor for assistance if the machine will be operated in subzero tempera-
tures where the aid of an auxiliary heating device is needed.

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Safety SRC1000T Rough Terrain Crane

NOTICE
To prevent damage to the hydraulic system, perform the following warm-up procedure in ambient
temperatures below 32° F (0° C): Start the engine and run it at idle speed for 7 - 10 minutes; then
increase the engine speed to 1,200 rpm till the hydraulic oil temperature is at least 68° F (20° C).
Proceed with normal operation only after completing warm-up as described above or else adjust
the warm-up period according to the ambient temperature. During normal construction operation,
take care to operate the controls slowly and observe the traveling system for any signs of trouble.
Operation with oil temperature of 68° F (20° C) or below may damage the hydraulic system.

2.11.3 Preparing for Maintenance

Select an area where there is no danger of falling objects or interference with other equipment,
personnel or pedestrian traffic.

1. Before performing any work on the machine:

• The boom should be fully retracted and lowered to the travel position. (Crane: All loads lowered
to the ground.)
• Stop the engine and disconnect the battery.
• Controls, and power source, should be properly tagged. During all maintenance or repair, Lock-
out/Tagout procedures must be used to ensure the safety of service personnel involved in the
maintenance process of the machine. All power sources must be disabled, locked and tagged
with a warning label.
• Recognize and avoid pinch-points while performing maintenance.

2. After maintenance or repairs:

• Fill out the required maintenance record form. See maintenance section of SOM manual for in-
formation about this.
• Replace all guards and covers that have been removed.
• Remove all tags, connect the battery, and perform a function check of all operating controls.

2.11.4 Using the Correct Tools

Always use the proper tools for the job. Using tools that are incorrect, defective or damaged could
cause serious injury.

Keep your tools clean, and when the job is complete, take inventory of the tools you were using to
be sure no tools were left in the machine.

NOTE：
Be careful when working in tight areas to prevent injury to yourself.
Always put shop tools back in there proper storage location when finished.

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2.11.5 Rotating Parts

Run the machine during maintenance procedures ONLY if directed to do so in this manual. If the
machine must be run when making repairs, it is important to follow some basic safety rules:

1. Always be aware of rotating components.

2. During maintenance operations while the engine is running, one worker must remain in the oper-
ator seat of the machine with clear contact with the person performing the repairs on the machine
at all times.

3. If equipped, all lock levers must be in the LOCK position or the parking brake must be in the
PARK position.

4. Never touch any controls. If a control lever must be operated, always maintain a clear view to
the person doing the repair and signal them when you are about to move the control lever.

2.11.6 Jacking up the Machine

If you will be working under the machine, always use approved jack stands that will support the
weight of the machine you are working on. It is also necessary to place woods to support the ma-
chine for secondary protection.

NOTE：
Never rely on the hydraulics of the machine or a hydraulic jack to support the machine during
repairs.
Always lower any work equipment to the ground and check the stability of the machine before
going under the machine.

2.11.7 Optional Attachments

When installing and using optional attachments, read the instruction manual for the attachment
and information related to the attachment.

Do not use attachments that are not authorized by your Sany distributor. Use of unauthorized at-
tachments could create a safety problem and adversely affect proper operation and useful life of
the machine. Any injuries, accidents, product failures resulting from the use of unauthorized at-
tachments will not be the responsibility of Sany.

If removing large, heavy attachments, always be sure to use the correct lifting equipment rated for
the capacity of the load you will be lifting. After the attachment or part has been removed, store it
where it cannot fall or move. Be sure the attachment is stable on a solid surface and clear of all
walkways or fire exits.

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2.11.8 Weld, Drill, Cut or Grind on the Machine

Contact your Sany distributor for proper guidance on any welding being attempted.

Personnel welding on the machine must be fully qualified and certified to use the processes and
equipment they may operate in making these repairs. Owners are responsible for the structural in-
tegrity of any completed repair.

Sany strongly recommends against welding on connectors and fine grain hi-strength steels. Com-
ponents should be replaced if they are damaged.

NOTE：
Contact with your Sany distributor for proper guidance on any welding being attempted.

CAUTION
Disconnect the battery prior to welding. Failure to do it could result in damage to the machine,
personal property, or cause the machine to operate improperly.

2.11.9 High-pressure Fluid Lines

During normal operations, it may be necessary to replace a hydraulic hose if a leak is found or fail-
ure occurs. Always remember that this system is highly pressurized.

Always do as follows:

1. Check for cracks in the piping or hoses and for swelling in the hoses. If there is any leakage from
a line or hose, the surrounding area will be wet.

2. Never perform inspections or replace items while the system is under pressure. Working on a
system still under pressure could lead to serious injury.

3. Never use any part of your body to check or feel for leaks. Always wear safety glasses and leath-
er gloves when checking for leaks and use a piece of wood or cardboard when checking leaks
from small holes.

4. If high-pressure fluids penetrate your skin or get into your eyes, seek medical attention
immediately.

2.11.10 Accumulator

This machine is equipped with an accumulator charged with high-pressure nitrogen gas. Do not
disassemble the accumulator.

• Never expose the accumulator to high heat or open flames.

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• Never weld on the accumulator.

• Never drill or cut on the accumulator.
• Never strike the accumulator.
If the accumulator should need maintenance, contact your Sany distributor.

2.11.11 Refueling

Before adding fluids, shut the machine down and allow the systems to cool to outdoor ambient
temperature before removing any caps. Failure to do so may result in serious burns or a sudden
loss of fluid. Read and understand the following:

1. Refueling the machine could pose some hazards. Grease, fuel, oil or coolant spills pose a haz-
ard if not cleaned up immediately.

2. When refueling or adding any fluids to the machine, be sure you are in a well-ventilated area.
Never smoke or allow open flames near you while you are refueling the machine.

3. Never mix gasoline with diesel fuel. Gasoline is extremely flammable and could cause an
explosion.

4. Always allow room for the fuel to expand when filling the fuel tank.

2.11.12 Adding Fluids to the Machine

If fluids must be added to the machine during operation, always be aware that these systems are
under high pressure and hot.

2.11.13 Battery Safety

Always clean the Electric System using only approved electrical cleaners. Never use caustic
soaps, high-pressure water or steam cleaners to clean the Electric System, as these could dam-
age the system or cause intermittent system failures.

When working with batteries, always work in a well-ventilated area. Batteries pose a hazard, espe-
cially when they have been in use for a long period of time. Listed below are some basic precau-
tions to be aware of when working around batteries:

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Safety SRC1000T Rough Terrain Crane

1. Always wear personal protective

equipment.

2. Battery gases are extremely explosive.

Smoking, sparks or open flames could cause
an explosion. When opening a battery com-
partment always allow ample time for the
gases to escape.

3. If the battery is corroded, flush the area with Fig 2-9 Prevent skin and eyes from battery
a baking soda and warm water mix. acid

4. If battery acid gets on skin or in eyes, flush

the area immediately with fresh water and
seek medical attention.

Check battery condition only with proper test equipment. Batteries should be charged in an open,
well-ventilated area that is free of flame, smoking, sparks, and fire.

WARNING
The battery posts, terminals, and related accessories contains chemical lead and lead
compounds, chemicals could cause cancer, birth defects or other reproductive harm. Wash
hands after handling. Failure to do these could result in death or serious injury.

2.12 Towing or Lifting the Machine

Serious injury or death could result if a disabled machine is towed or lifted incorrectly or if there is
a mistake in the selection of cable or towing locations. Adhere to the following:

• Use only the designated lift points to lift the machine and designated tow points to tow the ma-
chine. Be sure the lift and tow points are undamaged and in good working order.
• Always tow or lift in the direction indicated by the decal. If the decal is missing or damaged, con-
tact your Sany distributor for the proper procedures.
• Be sure the transmission is in the neutral and release the parking brake during towing operation.
• Always wear leather gloves when handling cable.
• During the towing operation, never stand between the towing machine and the machine being
towed.
• Never tow a machine on a slope.
• Never use towing equipment that is damaged, stretched or overstressed.

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2.13 Decals
Ensure that all personnel working around the crane are thoroughly familiar with the location and
content of all placards and decals on the crane. Decals provide important instructions and warn-
ings and must be read prior to any operational or maintenance function.

Sany reminds crane owners to ensure that all safety decals are in place and legible. Do not re-
move any decal from this crane.

Refer to the Parts Manual for this crane for the locations of all safety decals.

All safety, alert and warning decals are safety signs, which warn of a risk or danger. For that rea-
son, all warning signs on the crane must be complete and always legible.

Your SANY distributor can supply new replacement decals if needed. Never modify or change ex-
isting decal information unless authorized by your SANY. Additional safety decals may be added to
the machine if necessary.

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Safety SRC1000T Rough Terrain Crane

4 6 7 9 10 12 13

3
2
1

5 8 14 11
17 16 15

26.27.28 30.31.32.33.34
25 29 43 19.20

23 42 18 24
21 22
35.36
38 37 39

44 45

Fig 2-10 Decals arrangement

1. Decal, Warning, Keep Hands Clear of Mov- 24. Decal, Caution, Hot Surface
ing Parts
2. Decal, Warning, Hot Pressurized Oil 25. Decal, Caution, Swing Lock
3. Decal, Danger, Counterweight Crush 26. Decal, Danger, Tipping Hazard
Hazard
4. Decal, Danger, Entanglement Hazard 27. Decal, Danger, Electrocution Hazard
5. Decal, Danger, Explosion Hazard 28. Decal, Caution, Neutral Travel
6. Decal, Warning, Do Not Walk 29. Decal, Load Chart

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7. Decal, Danger, Boom Hazard 30. Decal, Safety Instruction

8. Decal, Hydraulic Oil Level 31. Decal, Safety Instruction
9. Decal, Danger, Pressurized Oil Leak 32. Decal, Safety Instruction
10. Decal, Warning, Boom Extension 33. Decal, Safety Instruction
Installation
11. Decal, Hydraulic Oil 34. Decal, Caution, Read Operation Manual
12. Decal, Grease 35. Decal, Lock Pin Alignment
13. Decal, Danger, Boom Extension Hazard 36. Decal, Lock Pin Alignment
14. Decal, Danger, Lifting Height 37. Decal, Warning, Fall Hazard
15. Decal, Boom Extension Offset 38. Decal, Warning, Engine Oil Fill
16. Decal, Boom Extension Offset 39. Decal, Lifting Lug, Counterweight
17. Decal, Boom Extension Offset 40. Decal, Warning, Coolant Fill
18. Decal, Notice, Diesel Fuel Only 41. Decal, Caution, Fill Coolant Reservoir
19. Nameplate, Crane 42. Decal, Battery Disconnect
20. Rivet 43. Decal, Warning, LMI Bypass
21. Decal, Lifting Operation 44. Decal, Outrigger Mid Extend
22. Decal, Tire Pressure 45. Decal, Notice, Towing Lug
23. Decal, Caution, Welding Forbidden

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System Functions

3 System Functions...........................................................................................................3-1
3.1 Overview of the Crane..........................................................................................................3-3
3.2 Terms and Definitions of the Crane ....................................................................................3-6
3.3 Operator’s Cab ....................................................................................................................3-11
3.3.1 Operator’s Cab ..........................................................................................................3-11
3.3.2 Overview of the Operator’s Cab............................................................................. 3-13
3.3.3 Right Control Panel.................................................................................................. 3-14
3.3.4 Left Control Panel .................................................................................................... 3-17
3.3.5 Control Panel Overhead.......................................................................................... 3-21
3.3.6 Front Control Panel.................................................................................................. 3-25
3.3.7 Ignition Switch........................................................................................................... 3-29
3.3.8 Rocker Switches....................................................................................................... 3-31
3.3.9 Multipurpose Levers ................................................................................................ 3-33
3.3.10 Joystick Controls.................................................................................................... 3-35
3.3.11 Cigarette Lighter..................................................................................................... 3-37
3.3.12 Operator’s Seat ...................................................................................................... 3-39
3.3.13 Adjusting the Seat.................................................................................................. 3-40
3.3.14 Pedals...................................................................................................................... 3-46
3.3.15 Hoist Monitor........................................................................................................... 3-47
3.4 Load Moment Indicator (LMI) System............................................................................. 3-47
3.4.1 General Instruction of the Load Moment Indicator System................................ 3-47
3.4.2 Overview of the Homepage .................................................................................... 3-49
3.4.3 Auxiliary Operation Page ........................................................................................ 3-57
3.4.4 Setting Page ............................................................................................................. 3-62
3.4.5 Information Page...................................................................................................... 3-66
3.4.6 Work Condition Page............................................................................................... 3-75
3.4.7 Password Input Page .............................................................................................. 3-79
3.5 Description of the Carrier .................................................................................................. 3-80
3.5.1 Description of the Carrier ........................................................................................ 3-80
Safety, Operation and Maintenance Manual-January, 2023 3-1
System Functions SRC1000T Rough Terrain Crane

3.5.2 Outriggers.................................................................................................................. 3-80

3.5.2.1 Outriggers .......................................................................................................... 3-80
3.5.2.2 Beams and Jacks.............................................................................................. 3-81
3.5.3 Engine System ......................................................................................................... 3-81
3.5.4 Transmission............................................................................................................. 3-82
3.5.5 Axles and Suspension............................................................................................. 3-82
3.5.6 Steering ..................................................................................................................... 3-83
3.5.7 Brake.......................................................................................................................... 3-84
3.5.8 Electrical System...................................................................................................... 3-85
3.5.8.1 Electrical Box..................................................................................................... 3-85
3.5.9 Tire and Air Pressure............................................................................................... 3-85

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SRC1000T Rough Terrain Crane System Functions

3.System Functions
3.1 Overview of the Crane
The crane consists of the crane carrier and the crane superstructure.

Main components of the crane carrier

1 2 3 4

5 6 7 8 9 10 11 12 13 14

15 16
Fig 3-1

1. Rearview mirrors 6. Front wheels and 10.Fuel water 14.Rear outriggers

tires separator
2. Carrier electrical 15.Hydraulic reservoir
control box 7. Front axle 11.Batteries
16.Muffler
3. Air filter 8. Access ladder to op- 12.Rear wheels and
erator’s cab tires
4. Exhaust tail pipe
9. Fuel tank 13.Rear axle
5. Front outriggers

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System Functions SRC1000T Rough Terrain Crane

Main components of the crane superstructure

1 2 3 4 5 6 7

8 9

10 11 12
Fig 3-2

1. Auxiliary boom nose 4. Operator’s cab 7. Main hoist motor 10.Main boom
2. Hook block 5. Boom pivot pin 8. Turntable lock pin 11.Auxiliary hoist drum
3. Boom lift cylinder 6. Auxiliary hoist motor 9. Counterweight 12.Main hoist drum

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SRC1000T Rough Terrain Crane System Functions

The telescopic boom and the swingaway boom extension (jib)

Fig 3-3

1. Base boom section 3. Tele 2 boom section 5. Tele 4 boom section 7. Fly section
2. Tele 1 boom section 4. Tele 3 boom section 6. Lattice section

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System Functions SRC1000T Rough Terrain Crane

3.2 Terms and Definitions of the Crane

Directional name Definition
Travel forward Go with the operator’s cab on the front.
Travel backward Go with the taillights of the carrier on the front.
The front, rear, right side,
left side of the operator’s The engine is on the rear side.
cab

Example:

5 6 72 8 9 10 11 12 13 14

1 3

Fig 3-4

1. Forward 2. Right side 3. Backward 4. Left side

Boom length

The vertical distance between the boom pivot

pin and the connection line of the two boom
head sheaves center.

Fig 3-5

a. Boom length

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SRC1000T Rough Terrain Crane System Functions

Boom angle

The angle between the horizontal plane and

the bottom line of the boom.

Fig 3-6

b. Boom angle

Load radius

The horizontal distance between the slewing

axis of the turntable and the vertical axis of
the load.

Fig 3-7

c. Work radius

Tip height

The vertical distance between the level of

supporting plane and the bottom of the lower
boom head sheave.

Fig 3-8

d. Tip height

Safety, Operation and Maintenance Manual-January, 2023 3-7

System Functions SRC1000T Rough Terrain Crane

Load-lifting height

The vertical distance from the level of the sup-

porting plane to the hook bottom (hook above
the supporting plane).

Load-lowering height

The vertical distance between the level of the

supporting plane and the hook bottom (hook
below the supporting plane).

Fig 3-9

d1. Load-lifting height d2. Load-lowering

height

Outrigger transverse span

The horizontal distance between the centers

of the right and left outrigger floats at the
same low.

Fig 3-10

e. Outrigger transverse
span

Swingaway boom extension offset angle

f
The angle between the swingaway boom ex-
tension and the top line of the main boom.
Fig 3-11

f. Offset angle

3-8 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane System Functions

Swingaway boom extension length

The vertical distance between the connection

line of the two boom head sheaves center and
swingaway boom extension head sheave
center.

Fig 3-12

g. Swingaway boom
extension length

Minimum turning radius

The radius of circumference circumscribed

with the outer front wheel of the crane when
the wheels are on full lock.

Fig 3-13

h. Minimum turning
radius

Load moment (M)

M = c * j, the product of radius (c) and its re-

lated load (j).

Fig 3-14

c. Load radius j. Load

Safety, Operation and Maintenance Manual-January, 2023 3-9

System Functions SRC1000T Rough Terrain Crane

Rated lifting capacity

The maximum load allowed to be lifted under

specific load radius and boom length.

Actual load

The weight of the load being lifted. The rated

lifting capacity includes the actual load, hook
assembly and lifting accessories..

Fig 3-15

Movements

Lifting / lowering of load block (hook

block, headache ball)

The displacement of the load block in the ver-

tical direction with the operation of hoist.

Fig 3-16

Boom lifting / lowering

The angular movement of the boom in a verti-

cal plane.

Fig 3-17

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SRC1000T Rough Terrain Crane System Functions

Slewing

The angular movement of the boom (turnta-

ble) in the horizontal plane .

Fig 3-18

Telescoping

The extending / retracting movement for one

or more sections of telescopic boom.

Fig 3-19

Travelling

The movement of the crane with the crane in

its transportation position.

Fig 3-20

3.3 Operator’s Cab

3.3.1 Operator’s Cab

The operator’s cab features all-steel construction, optimum visibility, tinted safety glass throughout,
rubber floor and is mounted on vibration-absorbing pads.

Safety, Operation and Maintenance Manual-January, 2023 3-11

System Functions SRC1000T Rough Terrain Crane

A sliding door is located on the left side for operator entrance and exit.

A framed sliding window on the right side and a top hatch are included for optimum visibility. Foam
padding insulates against sound and weather.

To tilt up/down the cab: Press cab tilt switches

on overhead control panel to extend/retract
cab tilt cylinder. Switches for cab tilting up /
a
down are optional.

Fig 3-21 Switches for cab tilting up / down

a. Cab tilt up
b. Cab tilt down

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SRC1000T Rough Terrain Crane System Functions

3.3.2 Overview of the Operator’s Cab

1. Hoist monitor 8. Emergency stop 15.Left multipurpose 22.Steering column an-

(optional) switch switch gle adjuster
2. Overhead control 9. Level meter 16.Steering wheel an- 23.Boom telescoping
panel gle adjuster pedal
10.Right joystick
3. Dome light 17.USB port 24.Seat
11.Right control panel
4. Load moment 18.Throttle pedal 25.Fan
12.Steering wheel
indicator
19.Service brake pedal
13.Right multipurpose
5. Ignition switch
switch 20.Left joystick
6. Cigarette lighter
14.Rocker switches 21.Left control panel
7. Front control panel

Safety, Operation and Maintenance Manual-January, 2023 3-13

System Functions SRC1000T Rough Terrain Crane

3.3.3 Right Control Panel

Fig 3-22

The switches and knob 1–5 are for the load moment indicator operation. Make sure that the load
moment indicator is on before use these switches and knob.

Position Icon Name Function description

Setting page
1 Push the switch to get access to the setting page.
switch

Homepage
2 Push the switch to get access to the homepage.
switch

Auxiliary func-
Push the switch to get access to the auxiliary functions
3 tions page
page.
switch

Information
4 Push the switch to get access to the information page.
page switch

Push the middle of the knob to confirm the selection,

5 Knob or to shift between lifting information display and trav-
elling information display on the homepage.

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SRC1000T Rough Terrain Crane System Functions

Position Icon Name Function description

Turn the knob counterclockwise/clockwise to move the

cursor to different option icon in the same area, or
change the value after confirmation.

Push the knob up/down/left/right to change among the

option icons of different level as the movement direc-
tion indicates.

Switch panel
Position Icon Name Function description
indicator
To switch on: push and hold the

switch down, icon flashes on

the LMI screen, to override the anti-
two block protection, 360 ° swing
On (red)
lock, turntable lock, and left armrest
disconnection. Corresponding re-
stricted operation can be carried out
while pushing and holding the switch
down.
To switch off: release the switch,
Off
override function is canceled.
6 Override switch

WARNING
Risk of the accidents!
Use override switch during normal operation will
cause damage to the crane and can lead to
accidents.
Never use override switch during normal operation,
Sany is exempt from responsibility caused by
improper use of override switch.
Only use override switch when needed during work
of maintenance, service or troubleshooting.

Safety, Operation and Maintenance Manual-January, 2023 3-15

System Functions SRC1000T Rough Terrain Crane

Switch panel
Position Icon Name Function description
indicator

occurs on the LMI screen. On (red)

Boom lift dis-
7 The boom lifting is disabled. Boom
able switch
can not be lifted or lowered.
To switch off: push the switch again.
Off
Boom can be lifted and lowered.
To switch on: push the switch, icon

On (red)
Main hoist dis- occurs on the LMI screen.
8 Main hoist operation is disabled.
able switch
To switch off: push the switch again.
Off
Main hoist is operable.
To switch on: push the switch, icon

flashes on the LMI screen. On (red)

After 5 seconds of alarm, the alarm
stops for 5 minutes temporarily.

Alarm muting To switch off: push the switch again

9 within alarm muting period. Alarm
switch
recovers.

NOTE： Off
Or to wait for 5 minutes after alarm
muting is activated, the alarm would
recover automatically.

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SRC1000T Rough Terrain Crane System Functions

3.3.4 Left Control Panel

Fig 3-23

Posi- Switch Panel

Icon Name Function description
tion* indicator
To switch on: push the switch to se-
lect the superstructure mode, icon
On (green)

occurs on the LMI screen.

To switch off: push the switch again
to select the carrier mode, icon
Off

occurs on the LMI screen.

• The superstructure mode: enable the operation of

hoist, boom (telescope, lift and swing), outrigger
Superstructure (telescope), and cab (tilt). Crane can travel at slow
1a
mode switch speed under superstructure mode (around 2.49
mph).
• Carrier mode: disable the operation of hoist, boom
(telescope and lift), turntable (swing), outrigger (tele-
scope), and cab (tilt). Crane can travel at higher
speed under superstructure mode (not to exceed
24.85 mph).

NOTE：
Turn off the superstructure mode switch for road travel
to avoid misoperation.

Safety, Operation and Maintenance Manual-January, 2023 3-17

System Functions SRC1000T Rough Terrain Crane

Posi- Switch Panel

Icon Name Function description
tion* indicator

1b / This function is not available. /

To switch on: push and hold the

switch down, icon flashes on

WARNING
Risk of the accidents!
1c Override switch Use override switch during normal operation will
cause damage to the crane and can lead to
accidents.
Never use override switch during normal operation,
Sany is exempt from responsibility caused by
improper use of override switch.
Only use override switch when needed during work
of maintenance, service or troubleshooting.

NOTE：
Alarm sound occurs when pushing and holding down
the override switch.
The override switch is invalid for load moment protec-
tion ( load moment over 100%). Use the override key
switch in the superstructure electrical control box to
override load moment protection ( load moment over
100%).
To engage the lock pin: push and
Switch for turn- hold the switch down. Turntable lock
2a On (green)
table lock pin in pin cylinder keeps extending until
limit to lower the lock pin into carrier

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SRC1000T Rough Terrain Crane System Functions

Posi- Switch Panel

Icon Name Function description
tion* indicator

socket, then icon stays on the

LMI screen, and superstructure is
locked with cab facing directly to the
front.
To stop the operation: release the
switch, then turntable lock pin cylin- Off
der stops extending.

NOTICE
Risk of the property damage!
Failure to engage the turntable lock pin before
travelling can cause damage to the swing
mechanism.
Fully engage the turntable lock pin before travelling.

NOTE：
Lock pin engaging is only effective when cab is facing
directly to the front within the error range of ±0.5°)

The icon will flash on the LMI prompt area if the

pin is not in locking place during locking operation.

2b / This function is not available. /

To switch on: push the switch , icon

occurs on the LMI screen. On (red)

Swing disable Boom swing is disabled. Boom can
2c
switch not swing left or right.
To switch off: push the switch again.
Off
Boom can swing left and right.
To release the lock pin: push and
hold the switch down. Turntable lock
Switch for turn-
pin cylinder keeps retracting until
3a table lock pin On (green)
limit to raise the lock pin out of car-
out

rier socket, then icon stays on

Safety, Operation and Maintenance Manual-January, 2023 3-19

System Functions SRC1000T Rough Terrain Crane

Posi- Switch Panel

Icon Name Function description
tion* indicator
the LMI screen, and superstructure
is unlocked.
To stop the operation: release the
switch, then turntable lock pin cylin- Off
der stops retracting.

NOTICE
Risk of the property damage!
Failure to release the turntable lock pin before boom
slewing can cause damage to the swing mechanism.
Fully release the turntable lock pin before boom
slewing.

NOTE：

The icon will flash on the LMI prompt area if the

pin is not in unlocking place during unlocking
operation.
To switch on: push the switch to se-
lect the telescope cylinder #2, icon

On (green)
occurs on the LMI screen, for
telescope operation of the boom
Switch for the
sections tele 2, tele 3 and tele 4.
3b telescope cylin-
To switch off: push the switch again
der #1 / #2
to select the telescope cylinder #1,

Off
icon occurs on the LMI
screen, for operation of boom sec-
tion tele 1.
To switch on: push the switch, icon

occurs on the LMI screen. On (red)

Telescope dis-
3c Boom telescoping is disabled. Boom
able switch
can not extend or retract.
To switch off: push the switch again.
Off
Boom can extend and retract.
4a / / This function is not available. /

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SRC1000T Rough Terrain Crane System Functions

Posi- Switch Panel

Icon Name Function description
tion* indicator
To switch on: push the switch to se-
lect the high gear for operation of
hoist and boom (telescope and lift),
On (green)

icon occurs on the LMI

screen.
To switch off: push the switch again
to select the low gear for operation
of hoist and boom (telescope and
Off

lift), icon occurs on the LMI

screen.
Operation high
4b
gear switch
NOTICE
Risk of Crane damage!
Shift between high and low gear during lifting
operation can cause damage to the hydraulic system
of crane.
Only shift between high and low gear when no lifting
operation is performed.

NOTE：
High gear: Recommended for a single movement op-
eration with higher operation speed.
Low gear: Recommended for a combined movement
operation with stable operation speed.
To switch on: push the switch, icon

On (red)
Auxiliary hoist occurs on the LMI screen.
4c Auxiliary hoist operation is disabled.
disable switch
To switch off: push the switch again.
Off
Auxiliary hoist is operable.
* The position of a switch is determined by a number column and a letter row. For example, "3b"
refers to the switch located in the column (3) and row (b) of the above picture.

3.3.5 Control Panel Overhead

Fig 3-24

Safety, Operation and Maintenance Manual-January, 2023 3-21

System Functions SRC1000T Rough Terrain Crane

TOP

Posi- Function description Switch panel

Icon Name
tion* indicator
To switch on: push the switch. On (green)
Switch for the To switch off: push the switch again. Off
1a
marker lights The marker lights include the boom head light, the air-
craft warning light and the counterweight warning light.
1b / / This function is not available. /
To switch on: push the switch. On (green)
Switch for the To switch off: push the switch again. Off
2a superstructure The superstructure work lights include the work lamps,
work lights the tricolor beacon light (both ends) and the boom
light.

Switch for the To switch on: push the switch down. On (green)
2b outrigger work
To switch off: push the switch up. Off
lights

3a / This function is not available. /

3b / / This function is not available. /

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SRC1000T Rough Terrain Crane System Functions

Posi- Function description Switch panel

Icon Name
tion* indicator
To switch on: push the switch. On (green)
Switch for the To switch off: push the switch again. Off
4a rotating warn-
ing beacon NOTE：
The rotating warning beacon is on the operator’s cab.
4b / / This function is not available. /
Switch for the
5a 360° swing lock This function is not available. /
pin in
Switch for the
5b 360° swing lock This function is not available. /
pin out
To tilt up cab: push and hold the
switch down. Keeps tilting up the On (green)
cab until 20° above horizontal..
To stop the operation: release the
switch. Cab tilting up movement Off
Switch for cab stops.
6a
tilt up This operation is to improve vertical visibility and help
to reduce operator fatigue due to neck strain when the
load is high overhead.

NOTE：
Engage the park brake before the tilting operation.
To tilt down cab: push and hold the
switch down. Keeps tilting down the On (green)
cab until 0°.
To stop the operation: release the
Switch for cab switch. Cab tilting down movement Off
6b
tilt down stops.

NOTE：
• Engage the park brake before the tilting operation.
• Tilt the cab completely down before travelling.

Switch for cab To extend the foothold: push and

7a foothold hold the switch down. Keeps extend- On (green)
extending ing the foothold until limit.

Safety, Operation and Maintenance Manual-January, 2023 3-23

System Functions SRC1000T Rough Terrain Crane

Posi- Function description Switch panel

Icon Name
tion* indicator
To stop the operation: release the
switch. Foothold extending move- Off
ment stops.
To retract the foothold: push and
hold the switch down, Keeps retract- On (green)
ing the foothold until limit.
Switch for the To stop the operation: release the
7b cab foothold switch. Foothold retracting move- Off
retracting ment stops.

NOTE：
Fully retract the foothold before travelling.
8a / / This function is not available. /
To switch on: push the switch. Back-
On (green)
light of all switch panel turns on.
Backlight
8b To switch off: push the switch again.
switch
Backlight of all switch panel turns Off
off.
To switch on: push the switch. Sky-
On (green)
Switch for the light wiper woks.
9a
skylight wiper To switch off: push the switch again.
Off
Skylight wiper stops working.
To switch on: push the switch. Air
On (green)
conditioner is on.
Air conditioner To switch off: push the switch again.
9b Off
switch Air conditioner is off.
Air conditioner mode will be the same as the previous
setting after switching-on.
* The position of a switch is determined by a number column and a letter row. For example, "3b"
refers to the switch located in the column (3) and row (b) of the above picture.

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SRC1000T Rough Terrain Crane System Functions

3.3.6 Front Control Panel

Fig 3-25

The switches 1–9 are for the outrigger operation.

Switch panel
Position Icon Name Description
indicator
To switch on: push the switch to se-
On (green)
Switch for right lect the 1# (right-rear) outrigger.
1 rear outrigger To switch off: push the switch again. Off
#1 selection When the switch for all outriggers selection is on, the
operation of this switch is invalid.
To switch on: push the switch to se-
On (green)
Switch for right lect the 2# (right-front) outrigger.
2 front outrigger To switch off: push the switch again. Off
#2 selection When the switch for all outriggers selection is on, the
operation of this switch is invalid.

Switch for left To switch on: push the switch to se-

On (green)
3 front outrigger lect the 3# (left-rear) outrigger.
#3 selection To switch off: push the switch again. Off

Switch for left To switch on: push the switch to se-

On (green)
4 rear outrigger lect the 4# (left-front) outrigger.
#4 selection To switch off: push the switch again. Off

Safety, Operation and Maintenance Manual-January, 2023 3-25

System Functions SRC1000T Rough Terrain Crane

Switch panel
Position Icon Name Description
indicator
To switch on: push the switch to se-
Switch for all lect the all outriggers. The switch
On (green)
5 outriggers panel indicator for switch 1–4 turns
selection on at the same time.
To switch off: push the switch again. Off
To extend the outrigger beams: push
and hold the switch down, the se-
On (green)
Switch for the lected outrigger beams keep extend-
6 outrigger beam ing until limit.
extending To stop the operation: release the
switch. Outrigger beam extending Off
movement stops.
To retract the outrigger beams: push
and hold the switch down, the se-
On (green)
Switch for the lected outrigger beams keep retract-
7 outrigger beam ing until limit.
retracting To stop the operation: release the
switch .Outrigger beam retracting Off
movement stops.
To extend the outrigger jacks: push
and hold the switch down, the se-
On (green)
Switch for the lected outrigger jacks keep extend-
8 outrigger jack ing until limit.
extending To stop the operation: release the
switch. Outrigger jack extending Off
movement stops.
To retract the outrigger jacks: push
and hold the switch down, the se-
On (green)
Switch for the lected outrigger jacks keep retract-
9 outrigger jack ing until limit.
retracting To stop the operation: release the
switch. Outrigger jack retracting Off
movement stops.

The switches 10a—10c are for the transmission operation.

3-26 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane System Functions

Posi- Switch panel

Icon Name Function description
tion* light
To switch on: push the switch to se-
lect the transmission automatic On (green)
mode.
To switch off: push the switch again
Transmission
to select the transmission manual Off
10a* automatic
mode.
mode switch

NOTE：
Only shift between high gear and low gear when the
crane is stationery and on transmission neutral gear.

10b* / This function is not available. /

To switch on: push the switch to se-

On (green)
lect the high gear of transmission
To switch off: push the switch again
Transmission to select the low gear of Off
10c* high gear transmission
switch
NOTE：
Only shift between high gear and low gear when the
crane is stationery and on transmission neutral gear.
10d* / / This function is not available. /
* The position of a switch is determined by a number column and a letter row. For example,
"10a" refers to the switch located in the column (10) and row (a) of the above picture.

The switches 11a—11d are for the steering mode selection. Only one steering mode can be se-
lected at a time. Steering mode will be the same as the previous setting after start of crane.

Posi- Switch panel

Icon Name Function description
tion* light
To switch on: push the switch to se-
On (green)
Switch for the lect the front-wheel steering mode.
11a* front-wheel To switch off: push another steering
steering mode mode switch to shift to another Off
steering mode.

Safety, Operation and Maintenance Manual-January, 2023 3-27

System Functions SRC1000T Rough Terrain Crane

Posi- Switch panel

Icon Name Function description
tion* light

NOTE：
Use this steering mode for traveling at higher speeds
(not to exceed 24.85 mph).
Rear wheels should be aligned before shifting to front-
wheel steering mode. The rear wheels are not aligned

If the alarm icon occurs on the travelling informa-

tion display of LMI screen.
Push the switch to select the rear-
On (green)
wheel steering mode .
To switch off: push another steering
mode switch to shift to another Off
Switch for the steering mode.
11b* rear-wheel
steering mode NOTE：
Use this steering mode for slow speed job site travel
only.
Front wheels better be aligned before shifting to rear-
wheel steering mode.
Push the switch to select the all-
On (green)
wheel steering mode.
To switch off: push another steering
mode switch to shift to another Off
Switch for the
steering mode.
11c* four-wheel
steering mode
NOTE：
Use this steer mode for slow speed job site travel only.
This mode allows the crane to turn or maneuver in
close, restricted areas.

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SRC1000T Rough Terrain Crane System Functions

Posi- Switch panel

Icon Name Function description
tion* light
Push the switch to select the crab
On (green)
steering mode.
To switch off: push another steering
mode switch to shift to another Off
Switch for the steering mode.
11d*
crabbing mode
NOTE：
Use this steering mode for slow speed job site travel
only. This mode permits driving the crane forward or
backward in a crabbing manner.
* The position of a switch is determined by a number column and a letter row. For example,
"11a" refers to the switch located in the column (11) and row (a) of the above picture.

3.3.7 Ignition Switch

Use the ignition switch to turn on or turn off the engine. The ignition switch has four positions:
ACC, OFF, ON and START.

OFF position: insert or take out the ignition

key.

The power supply in the cab will be cut off, ex-

OFF
O
CC
cept for the signal lights, such as the emer-
N
A

gency light, and the memory function of the

S TA R T

clock. And the lights go off in 10 minutes.

Fig 3-26

Safety, Operation and Maintenance Manual-January, 2023 3-29

System Functions SRC1000T Rough Terrain Crane

ACC position: supply power to on-board aux-

iliary equipment in the control room, such as
audio-visual system, instrument lights, lights,
OFF
O
etc. CC

N
A

S TA R T
Fig 3-27

ON position: perform ignition operation on

the basis of ACC power supply.
OFF
O
CC

N
A

S TA R T

Fig 3-28

START position: provide power for the en-

gine starting system.
OFF
After starting the engine, the ignition key auto- O
CC
N

matically returns to the ON position.

S TA R T

Fig 3-29

3-30 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane System Functions

3.3.8 Rocker Switches

a b c d

2 3 4 5 6

Fig 3-30

Position Icon Name Function description

Left blinker
a Flashes when the left blinker is on.
indicator

Service brake
Turns on when the oil pressure of the service brake is
b warning
low, check the service brake before travelling.
indicator

Park brake
c Turns on when the park brake is engaged.
indicator

Right blinker
d Flashes when the right blinker is on.
indicator

Safety, Operation and Maintenance Manual-January, 2023 3-31

System Functions SRC1000T Rough Terrain Crane

Position Icon Name Function description

The safe lock engages automatically when the park
brake is engaged.
This lock need to be released before turn off the park
Safety lock for brake switch.
1 To release the safety lock:
the park brake
• Move and hold the lock towards switch bottom.
• After turning off park brake switch, release hand
from lock, lock moves back automatically.
To switch on: push down the top end of switch to en-
Park brake gage the parking brake. The indicator (c) is on.
2
switch To switch off: release the safety lock, and then push
down the bottom end of switch. The indicator (c) is off.
To switch on: push down the bottom end of switch to
select 4–wheel drive mode. Must select 4–wheel drive
mode.
To switch off: push down the top end of the switch to
select 2–wheel drive mode. Can select 2–wheel drive
mode and .
Drive axle
3 NOTE：
switch
Only shift between 2-wheel and 4-wheel drive mode
when crane is stationary and on transmission neutral
gear.
When on transmission low gears, only select 4–wheel
drive mode.
when on transmission high gears, can select 2-wheel
and 4-wheel drive mode.
To switch on: push down the bottom end of switch.
The indicators (a) and (d) flash, and backlight of haz-
Hazard light
4 ard light switch is on. All blinkers flash to warn the haz-
switch
ard when in emergency situation.
To switch off: push down the top end of the switch .

3-32 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane System Functions

Position Icon Name Function description

Transverse dif-
5 ferential lock This function is not available.
switch
This is a three-position rocker switch: OFF/backlight/
headlight (low beam).
To switch on the rocker switch backlight: push the
switch to the middle position to turn on the rocker
switch backlight except hazard light switch.
Headlight
6 To switch on the headlight: push down the bottom end
switch
of switch to the lowest position, the low beam head-
lights are on. Adjust the highlights with left multipur-
pose lever.
To switch off: push down the top end of the switch to
the lowest position.

3.3.9 Multipurpose Levers

The left multipurpose lever controls the horns, the windshield washer and the windshield wiper.

The right multipurpose lever controls the gear shift and the travel direction.

a b c

2
k
f
e m

n
h g
1

Fig 3-31

1. Left multipurpose 2. Right multipurpose

lever lever

Safety, Operation and Maintenance Manual-January, 2023 3-33

System Functions SRC1000T Rough Terrain Crane

Switch/
Position Description
Operation
a Horn switch To switch on: push the switch to sound the horn.
Windshield To switch on: push the switch to spray the windshield washer fluid,
b
washer switch and the wiper will also be activated to work for few seconds.
To switch on: rotate the knob to position (J/Ⅰ/Ⅱ) to turn on the wind-
shield wiper:
• J： intermittent operation. The wiper operation starts and stops
at intervals of few seconds.
Knob for the • Ⅰ：operates the wiper at low speed.
c windshield • Ⅱ：operates the wiper at high speed.
wiper operation To switch off: rotate the knob to position (0) to turn off the wind-
shield wiper motor. The wiper returns to parked position.

NOTE：
Judge the position by position marker (d).

• Move the left multipurpose lever forward to turn on the left

Operation for blinkers.
e
left blinkers • Move the left multipurpose lever to the neutral position to turn
off left blinkers.
Before operation of highlights, push the headlight switch to posi-
tion of highlight (low beam).
Operation for
Move the left multipurpose lever down to turn on high beam
f high beam
highlights.
headlights
Move the left multipurpose lever back to the neutral position to turn
off high beam highlights.

• Move the left multipurpose lever backward to turn on the right

Operation for blinkers.
g
right blinkers • Move the left multipurpose lever to the neutral position to turn
off right blinkers.
Before operation of highlights, push the headlight switch to posi-
tion of highlight (low beam).
Operation for
h Move the left multipurpose level up and then release it, the lever
headlights flash
backs to neutral position automatically. Headlights flash (high
beam highlights on and off) for warning purpose.
To actuate forward: lift up and push the right multipurpose lever
forward.
j
Operation for The right multipurpose lever automatically moves down to neutral
travel direction position when pull it back to the middle position.
Transmission neutral gear. Shift among forward/neutral/reverse
Neutral
gears when the crane is stationary. If during travelling, engage the

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SRC1000T Rough Terrain Crane System Functions

Switch/
Position Description
Operation
service to slow the crane to stationery status, then shift among for-
ward/neutral/reverse gears after confirming the safety of surround-
ing environment.
To actuate reverse: lift up and pull the right multipurpose lever
backward. The buzzer will sound then.
k
The right multipurpose lever automatically moves down to neutral
position when push it back to the middle position.
To select the gears of the transmission: rotate the knob to gear po-
sition (Ⅰ/Ⅱ/Ⅲ):
• Ⅰ：select the 1st gear

Switch for the

• Ⅱ：select the 2nd gear

m transmission
• Ⅲ： select the 3rd gear

gears NOTE：
Judge the position by position marker (n).
The transmission high/low gear is selected by the transmission
high gear switch on the front control panel.

Speed ratio

Forward gear 6.35/3.87/2.81/1.72/1.24/0.76

Reverse gear 6.35/2.81/1.24

3.3.10 Joystick Controls

High-speed auxiliary hoist, high-speed main hoist, free swing and horn buttons are mounted on
joysticks on the armrests.

To activate the joystick function, click the trigger on the back side of either joystick. Then if keeping
the joystick on the neutral position, the joysticks are activated for a short while; If keeping operation
of joystick, the joystick are activated in its whole operation time.

Each armrest can be raised and locked in place for improved access and operator comfort.

Safety, Operation and Maintenance Manual-January, 2023 3-35

System Functions SRC1000T Rough Terrain Crane

High-speed auxiliary hoist, high-speed main e

hoist, turntable free swing and horn buttons
are mounted on joysticks on the armrests.

The joystick enable switch (a) must be hold d

during the whole operation time of corre- a
sponding joystick to avoid misoperation.

Each armrest can be raised and locked in

place for better access and operator comfort.

Click the button (b) to enable or disable the

free swing of turntable.
c
Click the button (c) to shift between high and
low speed for auxiliary hoist.
b
Click the button (d) to shift between high and
a
low speed for main hoist.
Fig 3-32 Joystick control switch
Click the button (e) to ring the horn.

a. Enable switch
b. Turntable free swing switch

c. Switch for high/low speed (auxiliary hoist)

d. Switch for high/low speed (main hoist)

e. Horn switch

The hook blocks are controlled by moving the joysticks forward or backward. The main hook is
raised and lowered using the right joystick. The auxiliary hook is raised and lowered using the left
joystick.

The swing of the boom is controlled by moving the left joystick to the left or right.

The boom is raised or lowered by moving the right joystick to the left or right.

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SRC1000T Rough Terrain Crane System Functions

c c
a b

a2 b2

a1 a3 b1 b3

a4 b4

Fig 3-33 Joystick controls

a. Left b. Right
a1. Swing left b1. Raise the boom
a2. Lower the auxiliary hook block b2. Lower the main hook block
a3. Swing right b3. Lower the boom
a4. Raise the auxiliary hook block b4. Raise the main hook block
c. Front of crane

3.3.11 Cigarette Lighter

CAUTION
Risk of burn!
Touch the non-handle portion can cause burn.
Never touch the non-handle portion(heating element end).

NOTICE
Risk of property damage!
Conductive foreign matters falling into the lighter socket can cause short circuit, burn the fuse,
and even heat up the circuit, which can result in the fire on the crane.
Do not expose the cigarette lighter socket.

Prerequisites

• Make sure cigarette lighter is clean.

• Never shake the cigarette lighter.
• Make sure that the electrical components is powered in the cab, the ignition key is on the ACC
position or the ON position.

Safety, Operation and Maintenance Manual-January, 2023 3-37

System Functions SRC1000T Rough Terrain Crane

Cigarette lighter

1. Press the cigarette lighter until hearing a

locking sound.

Fig 3-34

2. Take out the cigarette lighter from the

socket when the cigarette lighter pop up
automatically.

Fig 3-35

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SRC1000T Rough Terrain Crane System Functions

3. Use the heating end to light the cigarette

within 10 s.

Fig 3-36

4. Put the cigarette lighter back into socket right away after cigarette lighting.

3.3.12 Operator’s Seat

Fig 3-37

1. Headrest 3. Right armrest 5. Seat base 7. Left armrest

2. Backrest 4. Cushion 6. Seat slide 8. safety belt

Safety, Operation and Maintenance Manual-January, 2023 3-39

System Functions SRC1000T Rough Terrain Crane

Fig 3-38

a. Cushion extension adjuster b. Cushion tilt adjuster c. Armrest adjuster

d. Horizontal slide adjuster e. Horizontal slide adjuster f. Suspension adjuster
g. Backrest angle adjuster

3.3.13 Adjusting the Seat

WARNING
Risk of personnel injury!
Improper seat height and position can cause death or serious injury.
Adjust the driver seat only when the crane is stationary.
Inspect and adjust the seat position before driving. Adjust the seat to effectively operate the
joystick, pedals, switches, and so on.

NOTICE
Risk of property damage!
Incorrect or improper adjustment can cause damage to seat adjustment function.
Make sure that the operating lever is in place and fully suspended before adjusting. After
adjustment, make sure that the operating lever is back in place and the stop lock is reliable.

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SRC1000T Rough Terrain Crane System Functions

Headrest height adjustment

Lift the headrest to a desired position, and re-

lease it to lock the position.

The adjustable height is 4.72 in (120 mm). 6

steps to select, the space between each step
is 0.79 in (20 mm).

Fig 3-39

Safety belt adjustment

WARNING
Risk of personnel injury!
No fastening or improper fastening of the safety belt can cause death or serious injury in
accident.
• Make sure the safety belt is functional. Fastening the safety belt in a correct way and make sure
that the belt slack is no more than 0.98 in (25 mm).
• Always wear the safety belt during operation.

Safety, Operation and Maintenance Manual-January, 2023 3-41

System Functions SRC1000T Rough Terrain Crane

Lock: Pull out the safety belt, put it round your

waist, hold the lock catch (a) and insert it into
lock dog (b) until you hear a locking sound.

Release: Push the release button (c) and take

out the lock catch. After release the safety
belt, it will go back to the original position
automatically.

Fig 3-40

a. Lock catch c. Release button

b. Lock dog

Backrest angle adjustment

Pull the handle (d), and apply the weight on

the backrest to move the backrest backward.
Pull the handle, and the backrest can move
forward automatically.

Release the lever to lock the angle of the

backrest.

The adjustable angle is 136.5º.

Fig 3-41

d. Handle

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SRC1000T Rough Terrain Crane System Functions

Operator weight adjustment

Turn the adjuster (e) to the desired adjustment

for the operators weight.

The maximum stroke of the suspension is

3.54 in (90 mm) The adjuster is stepless for
the body weight 110.23 lbs to 286.6 lbs (50 kg
—130 kg).

Fig 3-42

e. Adjuster

Front/rear position adjustment

Pull the lever (f), apply weight and move the

seat back and forth to a desired position.

Release the lever to lock position of the seat.

The adjustable range is 11.42 in (290 mm).

Fig 3-43

f. Adjuster lever

Safety, Operation and Maintenance Manual-January, 2023 3-43

System Functions SRC1000T Rough Terrain Crane

Pull the lever (g), apply weight and move the

seat base back and forth to a desired position.

Release the lever to lock position of the seat

base.

Fig 3-44

g. Adjuster lever

Cushion extension adjustment

Pull up the handle (h) and move the cushion

to a desired position.

Release the handle to lock the position of the

cushion.

The adjustable depth is 2.01 in (51 mm). 3

steps to select, the depth between each step
is 0.67 in (17 mm).

Fig 3-45

h. Handle

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SRC1000T Rough Terrain Crane System Functions

Cushion tilt adjustment

Pull up the handle (j), tilt the cushion up or

down to a desired angle.

Release the handle to lock the tilt angle of the

cushion.

The adjustable tilt is 5.1º. 3 steps to select,

the angle between each step is 1.7º.

Fig 3-46

j. Handle

Left armrest adjustment

Pull up the handle (k), the left armrest tilts up,

and the power of armrest is off at the same
time. Push down the armrest to its original po-
sition, and the power of the armrest is turned
on.

Left armrest can be raised and locked in place

for better access, power is off when left arm-
rest gets raised.

Fig 3-47

g. Handle

Safety, Operation and Maintenance Manual-January, 2023 3-45

System Functions SRC1000T Rough Terrain Crane

3.3.14 Pedals

3
a
b

Fig 3-48

Position Name Description

1 Throttle pedal
• Depress the pedal to increase the travel speed as per the foot
pressure.

2
Service brake • Depress the pedal to apply the service brake as per the foot
pedal pressure.

3
Boom telescop- • Depress the end (a) of the pedal to extend the boom.
ing pedal • Depress the end (b) of the pedal to retract the boom.

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SRC1000T Rough Terrain Crane System Functions

3.3.15 Hoist Monitor

Fig 3-49

Position Name Description

Day / Night
1 Adjust day / night model
switch

• Brightness: Adjust the brightness of the screen.

• Contrast ratio: Adjust the contrast ratio of the screen.

2 Menu
• Tones: Adjust the tone of the screen.
• Languages: English/ Chinese.
• Versions: The different versions of the screen code.
• Exit: Log out of the menu.
3 － Press the switch to adjust the parameters
4 ＋ Press the switch to adjust the parameters
Erect/ Mirror
5 Press the switch to adjust the erect or mirror image of the camera
image
Press the switch to select the channel, up to 2 seconds to turn off
6 Power
or turn on the monitor screen

3.4 Load Moment Indicator (LMI) System

3.4.1 General Instruction of the Load Moment Indicator System

The load moment indicator (LMI) system is a computer system for controlling and monitoring the
mobile crane. It utilizes the superstructure controller, the display, and the limit moment sensors

Safety, Operation and Maintenance Manual-January, 2023 3-47

System Functions SRC1000T Rough Terrain Crane

(length sensor, angle sensor, pressure sensor, third wrap protector and anti-two block switch) to
achieve protective functions.

NOTE：
The illustrations in this chapter are only the examples. The numerical values in the illustrations do
not necessarily match exactly with the crane.
When the ignition switch is on the ACC position (or when engine gets started), the LMI is automati-
cally turned on with the homepage (travelling information display) appearing on the screen. Two
ways to operate the LMI:

• LMI touch screen.

• Switches on the right control panel.

Fig 3-50

1. LMI touch screen 2. Right control panel

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SRC1000T Rough Terrain Crane System Functions

Overview of the pages

Auxiliary Work condi- Password

Setting Information Homepage
operation tion setting input
↓ ↓ ↓ ↓ ↓ ↓
Travelling in- Angle &
Air
Virtual wall LMI formation Boom length
conditioner
display calibration
Lifting infor-
Auxiliary Idle load
Brightness System mation Outriggers
functions calibration
display
Radio Bus and Counter- Operation
Calender time
(optional) monitoring weight time
Language Engine Parts of line
Work time Hoist
Swingaway
Fault query boom exten-
sion (jib)

General symbol icons in these pages:

Function Function Function

Icon Icon Icon
description description description

To confirm the se-

Sample value To cancel /stop
lection/start

To shift to the next To shift to the pre-

Reset
page vious page

3.4.2 Overview of the Homepage

3 methods to get access to the homepage.

1. Touch the icon .

2. Turn the knob to move the cursor to the icon .

3. Push the button on the right control panel to get quick access.

Safety, Operation and Maintenance Manual-January, 2023 3-49

System Functions SRC1000T Rough Terrain Crane

Homepage shows differently in lifting information display and travelling information display. Push

the knob or touch the icon to shift the display.

Icons on the homepage have specific meanings, which are described by function area as below.

2
11 3

4
9

10 8 6

Fig 3-51

1. Area 1 (prompt area) 2. Area 2 (date and time) 3. Area 3 (work condition
configuration)
4. Area 4 (load status) 5. Area 5 (operation 6. Area 6 (travelling
parameters) information)
7. Area 7 8. Area 8 (lifting information) 9. Area 9 (wind speed)
10. Area 10 (lifting 11. Area 11 (alarm display
information) area)

Area 1 (prompt area)

The prompt icons display in this area. Not all the icons will show at the same time but for the fea-
tures in use.

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SRC1000T Rough Terrain Crane System Functions

Icon Feature in use Icon Feature in use Icon Feature in use

Superstructure No boom
Carrier mode
mode telescoping

No boom lifting No swinging Free swing

No lifting/lowering
No lifting/lowering L Main hoist with
by the auxiliary
by the main hoist low speed
hoist

L Auxiliary hoist with H Main hoist with H Auxiliary hoist with

low speed high speed high speed

Operation with Operation with low Turntable lock pin

high gear gear out

Turntable lock pin 360° swing lock

Suspension lock
in pin out

360° swing lock

Bluetooth Cylinder 1#
pin in

Cylinder 2#

Area 2 (date and time)

This area shows the date and time of the LMI system. To set it : Setting page → Time setting

page .

Area 3 (work condition configuration)

This area shows the current work condition configuration. Set it on work condition page . The
value will change as per different work condition setting.

Safety, Operation and Maintenance Manual-January, 2023 3-51

System Functions SRC1000T Rough Terrain Crane

Icon Work condition Icon Work condition Icon Work condition

Main boom Outrigger Counterweight

1 configuration 50% configuration 0.0 configuration

Swingaway boom
Parts of line extension (jib)
9 0.0 configuration

Area 4 (load status)

This area shows the load status.

a. Load moment status bar

a
b. Actual load
Act Max
c. Load moment percentage
8.7 t 80% 10.9t
d. Maximum rated load capacity
b c d

Fig 3-52

The Load moment status bar shows with different colors as per the load moment percentage.

• When the load moment percentage <90%, the bar shows green.
• When the load moment percentage within 90%-100%, the bar shows yellow. The early warning

shows on the LMI screen. An intermittent buzzer alarm sounds at the same time.

• When the load moment percentage>100%, the bar shows red. The stop warning shows
on the LMI screen. A continuous buzzer alarm sounds at the same time.

Area 5 (operation parameters)

This area shows the current operation parameters of the crane. There are dots with different color
on the screen. When the dot is white, the virtual wall is off. When the dot is green, the virtual wall is
on, the relevant operation is within the limit. When the dot is red, the virtual wall is on, the relevant
operation is beyond the limit.

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SRC1000T Rough Terrain Crane System Functions

a. Boom length
b
b. Boom head angle

c. Boom tip height a

d. Boom tail angle c
d
e. Load radius

Fig 3-53

Area 6 (travelling information)

This area shows the travelling concerned parameters. Some values come after the icons.

5 2

4 3
Fig 3-54

1. Travel mode 3. Transmission gear 4. Transmission gear 5. Engine speed

oil pressure oil temperature
2. Travel speed
Travel mode: D (drive forward with 1/2/3 gear), N (neutral), R(drive reverse with 1/2/3 gear).

Safety, Operation and Maintenance Manual-January, 2023 3-53

System Functions SRC1000T Rough Terrain Crane

Icon Mode Icon Mode Icon Mode

All-wheel steering Rear-wheel steer-

Crab mode
mode ing mode

Front-wheel steer- Transmission low Transmission high

ing mode gear gear

Auto shift mode Manual shift mode

(transmission (transmission
gear) gear)

Icon Value Icon Value Icon Value

Engine coolant Engine oil

Odometer
temperature pressure

Fuel level (%) DEF level (%) Battery voltage

Area 7

This area are the access to the pages. 6 pages are available. Touch or move the cursor to get ac-
cess to the corresponding page.

Icon Description Icon Description Icon Description

Auxiliary operation
Setting page Information page
page

Work condition Password input

Homepage
setting page page

Area 8 (lifting information)

This area shows the parameters in lifting information display.

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SRC1000T Rough Terrain Crane System Functions

a. Temperature of engine intake air

b. Hydraulic oil temperature h 42 °F a

c. Engine oil pressure

g 32 °F b
d. Battery voltage
f 100.4 °F 0.0 PSI c
e. Engine speed

f. Engine coolant temperature

g. Fuel level (%)

h. Accumulated operation hours

e d

Fig 3-55

Area 9 (wind speed)

This area shows the current wind speed. When the wind speed is more than 18.57 mph (8.3 m/s),

the warning occurs on the LMI screen.

Area 10 (lifting information)

This area shows the current swing angle of the boom (superstructure) and the telescoping status
of the outrigger beams.

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System Functions SRC1000T Rough Terrain Crane

a. Swing angle
a
b. Extending percentage of the 3# outrigger
(left-front)

c. Extending percentage of the 4# outrigger 335.4

(left-rear)

d. Extending percentage of the 1# outrigger

(right-rear)
3 2

e. Extending percentage of the 2# outrigger b 100% 100% e

(right-front)
4 1

c 100% 100% d
100%

Fig 3-56

Area 11 (alarm display area)

The alarm display area shows the possible risks of the crane. Also the icons in the wind speed
area and information display area will flash red for alarm. Stop the operation of crane until the
alarms are cleared.

NOTE：
The following table includes alarm icons in the alarm display area, wind speed area and informa-
tion display area.

Icon Warning type Icon Warning type Icon Warning type

90% ≤load Overload （load

CAN bus fault
moment≤100% moment＞100%）

Over-release
Overwind Over-release
(auxiliary hoist)
(A2B) (3 wrap protector)
(3 wrap protector)

Low angle Large angle Virtual wall limit

protection protection exceeded

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SRC1000T Rough Terrain Crane System Functions

Icon Warning type Icon Warning type Icon Warning type

Wind speed warn- Battery voltage

Low fuel level (＜
ing (＞ 18.57 mph warning (＜22V or
12.5% )
/ 8.3m/s) ＞30V)

Service brake low

Park brake Engine warning
oil pressure (＜
engaged (light fault)
2030psi/140bar)

High coolant tem-

Shutdown the en-
Low coolant level perature (＞
gine (serious fault)
212℉/100℃)

High hydraulic oil

Low engine oil
temperature Buzzer mute
pressure
(≥194℉/90℃)

Override operation
Hazard lights on Override operation
(button or key
(4 blinkers flash) (key switch)
switch)

Low DEF level (＜ Rear wheel not Low fuel level (＜

10%） aligned 12.5% )

Transmission gear
High transmission
oil pressure warn-
gear oil tempera-
ing (≥333.5psi/
ture (≥248℉/
23bar or
120℃)
≤275.5psi/19bar))

3.4.3 Auxiliary Operation Page

Auxiliary operation page gets access to air conditioner page, radio page (not available) and auxili-
ary function page.

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System Functions SRC1000T Rough Terrain Crane

1 2
Fig 3-57

1. Air conditioner page 2. Auxiliary function page

3 ways to get access to the auxiliary operation page.

1. Touch the icon .

2. Turn the knob to move the cursor to the icon .

3. Push the button on the right control panel to get quick access.

Air Conditioner Page

2 ways to switch on/off the air conditioner.

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SRC1000T Rough Terrain Crane System Functions

1. The A/C switch on the overhead control

panel

Fig 3-58

2. The power switch icon on the air conditioner page.

• With cursor on the auxiliary operation page icon , there are 2 ways to get to the air condi-
tioner page.

1. Touch the icon .

2. Push the knob up to move the cursor to the icon .

3 control modes are available for the air conditioner: the refrigerating mode , the heating

mode , and the fresh air mode (the automatic mode only controls the fan speed
and air outlet automatically after the AC mode selection).

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System Functions SRC1000T Rough Terrain Crane

a1 a1
a1

Fig 3-59

AC temperature and fan speed adjustment

a. To decrease the temperature

b. To increase the temperature

a b
c. To decrease the fan speed

d. To increase the fan speed

Temperature setting range: 64.4℉– 89.6℉ c d

(18°C–32°C). The temperature adjustment is
invalid in the fresh air mode. Fig 3-60

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Table 3–1 Circulation, windshield defrost and air outlet

Icon Air vent mode Icon Air vent mode Icon Air vent mode
Internal circulation External circula-
mode tion mode
for internal fast for clean air intro- Windshield defrost
cooling and duction and
heating defogging

Air outlet to the Air outlet to the Air outlet to the

face floor foot and the face

Air outlet to the

floor and wind-
shield defrost

Auxiliary function page

• With cursor on the auxiliary operation page icon , there are 2 ways to get to auxiliary func-
tions page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .
•
Touch the icons or use the knob to control the
bluetooth and volume. a b c d

a. To switch on bluetooth

b. To increase volume

c. To switch off bluetooth

e
d. Volume level (%)

e. To decrease volume Fig 3-61

Touch the icons or use the knob to control the cylinder of the swingaway boom extension.

Safety, Operation and Maintenance Manual-January, 2023 3-61

System Functions SRC1000T Rough Terrain Crane

Icon Function Icon Function Icon Function

To extend the To retract the push
To extend the pin
push cylinder (lat- cylinder (lattice
cylinder (pin in)
tice section out) section in)

To retract the pin

cylinder (pin out)

Table 3–2 Other operations

Icon Function Icon Function Icon Function

Engine speed Manually start the
To Interchange the hand control(with fan for cooling
joysticks functions engine speed down the trans-
shows in rpm) mission oil
Manually start the
To enable the re- To disable the re-
fan for cooling
generation generation
down the hydraul-
function function
ic oil

3.4.4 Setting Page

The setting page gets access to virtual wall setting page, brightness setting page, time setting
page, and language/unit setting page.

Fig 3-62

3 ways to get access to the setting page.

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SRC1000T Rough Terrain Crane System Functions

1. Touch the icon .

2. Turn the knob to move the cursor to the icon .

3. Push the button on the right control panel to get quick access.

Virtual Wall Setting Page

With cursor on the setting page icon , there are 2 ways to get to the virtual wall setting page.

1. Touch the icon .

2. Push the knob up , to move the cursor to the icon .

There are dots on the screen. When the dot is white, the virtual wall is off. When the dot is green,
the virtual wall is on, the relevant operation is within the limit. When the dot is red, the virtual wall is
on, the relevant operation is beyond the limit.

The way to set the virtual walls:

1. Move the cursor to the desired option icon.

2. Operate the crane to meet the required limit.

3. Push the knob to open the corresponding limit set function, the color of dot changes from white
to green.

a1. Maximum boom angle. Raise the boom

until the maximum angle to get the value. a4
a1
a2. Minimum boom angle. Lower the boom
until the minimum angle to get the value.

a3. Maximum load radius. Raise and extend a2

the boom until the maximum load radius to
get the value.

a4. Maximum tip height. Raise and extend the

boom until the maximum tip height to get the
a3
value.
Fig 3-63

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System Functions SRC1000T Rough Terrain Crane

a5. Right swing angle limit. Swing the super-

structure until the right limit position to get the
value.

a6. Left swing angle limit. Swing the super- a5 a6

structure until the left limit position to get the
value.

Fig 3-64

Brightness Setting Page

With cursor on the setting page icon , there are 2 ways to get to the brightness setting page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .
Touch the icons or use the knob to adjust the screen brightness.

b1. To decrease the brightness of the screen

b2. To increase the brightness of the screen b1 b2

Fig 3-65

Time Setting Page

With cursor on the setting page icon , there are 2 ways to get to the time setting page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .

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SRC1000T Rough Terrain Crane System Functions

Touch value column to choose date and time value or use the knob to set the date and time for the
system.

c1. Year

c2. Month

c3. Day

c4. AM/PM

c5. Hour c1 c2 c3

c6. Minute

c7. Confirm (save)

c4 c5 c6

Fig 3-66

Language and Units Setting Page

With cursor on the setting page icon , there are 2 ways to get to the language and units set-
ting page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .
Touch the icons or use the knob to select the display language and unit for the system.

Safety, Operation and Maintenance Manual-January, 2023 3-65

System Functions SRC1000T Rough Terrain Crane

d1. Chinese

d2. English d1
d3. Russian
d2
d4. Spanish
d3

Fig 3-67

e1. Metric unit

e2. Imperial unit Unit / 单位

e1 Unit：km/h Unit：mph e2

Fig 3-68

3.4.5 Information Page

The information page get access to LMI page (1), system page (2), engine page (3), fault query
page (4), bus and monitoring page (5), and work time page (6).

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SRC1000T Rough Terrain Crane System Functions

1 2 3

Fig 3-69

1. LMI page 2. System page 3. Engine page

4 5 6

Fig 3-70

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System Functions SRC1000T Rough Terrain Crane

4. Fault query page 5. Bus and monitoring page 6. Work time page

3 ways to get access to the information page.

1. Touch the icon .

2. Turn the knob to move the cursor to the icon .

3. Push the button on the right control panel to get quick access.

LMI Page

With cursor on the information page icon , there are 2 ways to get to the LMI information
page.

1. Touch the icon .

2. Push the knob up , to move the cursor to the icon .

Examine the information of load moment indicator through the LMI information page.

a. Actual angle for the boom head and boom

tail
0
b. Maximum/minimum angle for the boom
a
0
head and boom tail Min
0
Max 0
c. Actual length for the extended boom and b
Min 0
the base boom + extended tele 1 boom Max 0.0° 0
d. Length for base boom, base boom+fully ex- Main 11.3m 0
c
2nd 11.3m 0
tended tele 1 boom, fully extended boom
Pressure Up: 0.0MPa 0
The (a) and (c) are the real time value of the Pressure Down: 0.0MPa 0
crane. The (b) and (d) are the calibrated val- Main 2nd

ues, they are fixed value, and can only be cali- Min 0 0
brated by Sany service staff or technician. d Middle 0 0
Max 3300

Fig 3-71

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SRC1000T Rough Terrain Crane System Functions

System Page

With cursor on the information page icon , there are 2 ways to get to the system information
page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .

Bus and Monitoring Page

With cursor on the information page icon , there are 2 ways to get to the bus and monitoring
page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .
6 subpages are available: the CAN-bus page (1), the analog input page (2), the pulse width modu-
lation page (3), the digital output page (4), the digital input page (5), and the joystick page (6).

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System Functions SRC1000T Rough Terrain Crane

1 2 3

Fig 3-72

1. CAN-bus page 2. Analog input page 3. Pulse width modulation

page

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SRC1000T Rough Terrain Crane System Functions

4 5 6

Fig 3-73

4. Digital output page 5. Digital input page 6. Joystick page

There are 2 pages for the digital output page.

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System Functions SRC1000T Rough Terrain Crane

Fig 3-74

Use the joysticks information page to examine

the condition of the joystick functions. a b

a. Indicator group shows the left switches

press condition. When a switch is pressed
% %
down, the corresponding indicator should be
% % % %
green.
% %
b. Indicator group shows the right switches
c d
press condition. When a switch is pressed
down, the corresponding indicator should be
green. Fig 3-75

c. Indicator group shows the left joystick

movement condition. When the joystick is

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SRC1000T Rough Terrain Crane System Functions

moved toward a direction, the indicator shows

corresponding movement percentage.

d. Indicator group shows the right joystick

movement condition. When the joystick is
moved toward a direction, the indicator shows
corresponding movement percentage.

Engine Page

With cursor on the information page icon , there are 2 ways to get to the engine page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .

a. Fuel level

b. Coolant temperature
a
c. Engine oil pressure
b f
d. Battery voltage
c
e. Hydraulic oil temperature d
f. DEF level e

Fig 3-76

a. Boom telescoping speed

b. Boom (superstructure) swinging speed

a
c. Boom lifting speed
b
d. Lifting/lowing speed (main hoist)
c
e. Lifting/lowing speed (Auxiliary hoist) d
e

Fig 3-77

Adjust the operation speed of crane in superstructure working status:

• Touch the “+” option icon to adjust the corresponding operation speed.
Safety, Operation and Maintenance Manual-January, 2023 3-73
System Functions SRC1000T Rough Terrain Crane

• The same to adjust the corresponding operation speed by pressing multifunction knob after
moved the cursor to desired “+” option icon.
• 20% of the operation speed is increased for each adjustment. When the speed reaches 100%,
one more adjustment will change the operation speed back to 20%.

Work Time Page

With cursor on the information page icon , there are 2 ways to get to the work time information
page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .
Work time information page records the accumulated work time of different crane operations:

a. Main hoist operation time

b. Auxiliary hoist operation time

a Hour Min

c. Boom lifting/lowering time

b Hour Min

d. Boom telescoping time c Hour Min

e. Boom (superstructure) swing time d Hour Min

e Hour Min

Fig 3-78

Fault Query Page

With cursor on the information page icon , there are 2 ways to get to the fault code informa-
tion page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .
To preview the fault code:

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SRC1000T Rough Terrain Crane System Functions

• Touch the “Previous” icon to shift to the previous page, touch the “Next” icon to shift to next
page, Touch “Clear” icon to clear the history record of fault code.
• The same to adjust the fault display by pressing multifunction knob after moved the cursor to de-
sired option icon to activate corresponding function.

3.4.6 Work Condition Page

The work condition page gets access to boom page (1), the outrigger page (2), the counterweight
page (3), the parts of line page (4), the hoist page (5), and the swingaway boom extension page
(6).

2 ways to get access to the work condition page.

1. Touch the icon .

2. Turn the knob to move the cursor to the icon .

1 2 3

Fig 3-79

1. Boom page 2. Outrigger page 2. Counterweight page

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System Functions SRC1000T Rough Terrain Crane

4 5 6

Fig 3-80

4. Parts of line page 5. Hoist page 6. Swingaway boom extension

page

Boom Page

With cursor on the work condition page icon , there are 2 ways to get to the boom work con-
dition page.

1. Touch the icon .

2. Push the knob up , to move the cursor to the icon .

8 options are available.

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SRC1000T Rough Terrain Crane System Functions

a. Boom with hook block

b. Boom with headache ball a b

c. Fly section with offset angle 0°

d. Fly section with offset angle 20°

h c

e. Fly section with offset angle 40°

g 15° d
f. Lattice section with offset angle 40°

g. Lattice section with offset angle 20° f e

h. Lattice section with offset angle 0°
Fig 3-81

Outriggers Page

With cursor on the work condition page icon , there are 2 ways to get to the outriggers work
condition page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .
6 options are available.

a. Outriggers extended 100%

b. Outriggers extended 0% 100%

a 50%
f
c. Travel with load

d. Stationary on tires with load b 0% e

e. Outriggers extended percentage (not
available)
c d
f. Outriggers extended 50%

Fig 3-82

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System Functions SRC1000T Rough Terrain Crane

Counterweight Page

With cursor on the work condition page icon , there are 2 ways to get to the counterweight
work condition page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .

a. With counterweight

b. Without counterweight (not available) a b

Fig 3-83

Parts of Line Page

With cursor on the work condition page icon , there are 2 ways to get to the parts of line work
condition page .

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .
Touch value selection box or use the knob to select parts of line. The available parts of line is from
1 to 12.

Hoist Page

With cursor on the work condition page icon , there are 2 ways to get to the hoist work condi-
tion page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .

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SRC1000T Rough Terrain Crane System Functions

Adjust the hoist work condition as per actual situation, the weight of hook block (or headache ball)
can affect the load lifting capacity.

3 options for are available.

a. Main hoist (hook block exists)

b. Auxiliary hoist (headache ball exists) a 1 2 c

c. Main hoist and auxiliary hoist (hook block

and headache ball both exist) b 1+2

Fig 3-84

Swingaway Boom Extension (Jib) Page

With cursor on the work condition page icon , there are 2 ways to get to the jib condition
page.

1. Touch the icon .

2. Push the knob up , then turn the knob to move the cursor to the icon .
Adjust the jib work condition as per actual situation, the weight of jib can affect the load lifting ca-
pacity. 2 options are available when operates with boom for lifting operation.

a. Without the Jib

b. Jib stowed on the boom a b

Fig 3-85

3.4.7 Password Input Page

The password input page gets access to idle load calibration page, length and angle calibration
page and so on.

Password page can only be accessed by Sany America personnel or Sany Dealers.

Contact your Sany America representative for assistance.

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System Functions SRC1000T Rough Terrain Crane

3.5 Description of the Carrier

3.5.1 Description of the Carrier

The Sany-designed, four-wheel drive and four-wheel steering (4x4) carrier is of box-type construc-
tion with reinforcing crossmembers, a precision-machined turntable bearing mounting plate and in-
tegrally welded outrigger boxes. The decking is equipped with anti-skid surfaces.

Fig 3-86 Carrier

3.5.2 Outriggers

3.5.2.1 Outriggers

The outrigger system includes the outrigger jacks, outrigger beams and outrigger controls.

Refer to “Outrigger controls”.

The extending & retracting of outrigger is controlled by electronical controls in the cab, and main-
tained by integrated holding valve design.

The outriggers should be stowed in the following 2 situations:

• Traveling
• Lifting on tires

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SRC1000T Rough Terrain Crane System Functions

3.5.2.2 Beams and Jacks

During operation, a hydraulic cylinder is used

d
to extend/retract the outrigger beams to in-
crease the support width of carrier and keep
the machine balanced during a 360° free-
swing. Outrigger beams can be extended to
a
full or mid positions. The full extending length
is 2250 mm.

The outrigger beams must be extended, when b

the weight exceeds the allowable range for c
“On Tire” lifting. The outrigger beams may re-
main stowed and unused for jobs with low- Fig 3-87 Outrigger
weight loads.
a. Outrigger jack c. Outrigger float
cylinder
NOTE： d. Outrigger pin
Set the outrigger properly as per the Load b. Outrigger beam
Charts working condition before lifting.

Outrigger jack cylinders are used to support

and level the crane.

Easily removable outrigger floats, each with an area of 2616 cm2, are stowed on the outrigger
boxes.

Outrigger pins are used to ensure beams are in the correct locations.

3.5.3 Engine System

The engine system is made up of the following

component assemblies:

• Cooling system
• Exhaust system
• Air intake system
• Engine
• Fuel supply system

NOTE：
Refer to the original equipment manufacturer
(OEM) engine manual for complete details of
the engine.
Fig 3-88 Engine system

a. Engine

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System Functions SRC1000T Rough Terrain Crane

3.5.4 Transmission

The range-shift-type, power-shift transmission

provides 6 forward speeds and 3 reverse
speeds across a low gear range and a high
gear range. Starting is enabled only in neutral
(neutral safety start).

Fig 3-89 Transmission

3.5.5 Axles and Suspension

Fig 3-90 Axles

a. Rear axle b. Front axle

The front axle is rigidly connected with carrier frame to enhance the stability.

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SRC1000T Rough Terrain Crane System Functions

The rear axle is connected with carrier frame through middle rotating mechanism and oscillation
cylinder. The oscillation stroke of cylinder is 130 mm.

Automatic oscillation lockouts engage when the superstructure turntable rotates more than ± 6°
during travelling (boom over the front).

3.5.6 Steering

Hydraulic, full power steering at either the front or rear axles is controlled by the steering wheel in-
side the cab.

Four steering modes are available as shown below:

Left turn

Front axle steering

Right turn

Left turn

Four-wheel(Cordinated)
steering

Right turn

Left turn

Rear axle steeing

Right turn

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System Functions SRC1000T Rough Terrain Crane

Left turn

Four-wheel(Crab) steeing

Right turn

3.5.7 Brake

The service braking system consists of fully hydraulic actuated disc/caliper brakes at each of the
four wheels.

Each front and rear wheel has dual calipers.

The service braking system is actuated by a

foot pedal inside the operator’s cab.

The hydraulic pump charges the accumulator

through a prefill valve. When the accumulator
pressure reaches maximum, the prefill valve
will stop the charging. When the driver steps
on the brake pedal, the hydraulic pressure of
accumulator is distributed to all four of the
wheel brakes. When the brake pedal is re-
leased, the hydraulic pressure is released and
the prefill valve again charges the accumula-
tor. This is a continuous working cycle.

Fig 3-91

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SRC1000T Rough Terrain Crane System Functions

3.5.8 Electrical System

3.5.8.1 Electrical Box

e
a b

Fig 3-92 Carrier electrical control box

No Name Description
a “Off” position “Off” position of battery switch.
b “On” position “On” position of battery switch.
The electrical control box is located between the
c Electrical control box diesel fuel tank and the rear wheel on the left side
of the carrier.
The battery switch is located on the left rear of
the electrical box above the battery compartment.
d Battery switch
Turn the switch to the off position when securing
the crane or as-needed for maintenance tasks.
The batteries are located below the electrical box
e Battery compartment
on the left side of the carrier.

3.5.9 Tire and Air Pressure

The use of heavy construction machinery

29.5-25 vacuum tire ensures longer service
life and higher load rate of crane, and also
provides stronger wear resistance of tire. The
tire inflation pressure is 0.525 MPa under nor-
mal use.

Fig 3-93 Tire and Air Pressure

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System Functions SRC1000T Rough Terrain Crane

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SRC1000T Rough Terrain Crane Operation

Operation

4 Operation.............................................................................................................................4-1
4.1 Basic Lifting Terminology .....................................................................................................4-5
4.1.1 Boom Length................................................................................................................4-5
4.1.2 Tip Height .....................................................................................................................4-5
4.1.3 Boom Angle..................................................................................................................4-6
4.1.4 Working Radius ...........................................................................................................4-6
4.1.5 Rated Load (Maximum Load)....................................................................................4-7
4.1.6 Actual Load (Working Load) ......................................................................................4-7
4.2 Using a Load Chart ...............................................................................................................4-7
4.2.1 General Instruction of the Load Charts ....................................................................4-7
4.2.2 Overview of Load Charts and Work Range.......................................................... 4-10
4.3 Pre-start Checks................................................................................................................. 4-14
4.3.1 General ...................................................................................................................... 4-14
4.3.2 Manuals ..................................................................................................................... 4-14
4.3.3 Daily Maintenance Record...................................................................................... 4-14
4.3.4 Exterior ...................................................................................................................... 4-15
4.3.4.1 Mirrors ................................................................................................................ 4-15
4.3.4.2 Battery Switch ................................................................................................... 4-15
4.3.4.3 Fuel Supply........................................................................................................ 4-16
4.3.4.4 Cab and Deck Area .......................................................................................... 4-16
4.3.5 Interior........................................................................................................................ 4-18
4.3.5.1 Seat Belt............................................................................................................. 4-18
4.3.5.2 Signal, Running Lights and Warning Devices .............................................. 4-19
4.3.5.3 Foot and Parking Brakes ................................................................................. 4-19
4.3.5.4 Joystick Controls............................................................................................... 4-20
4.3.5.5 Fire Extinguisher ............................................................................................... 4-20
4.4 Crane Operation Planning ................................................................................................ 4-21
4.5 Inspection and Test before Travel.................................................................................... 4-22
4.6 Inspection and Test before Lifting .................................................................................... 4-23
Safety, Operation and Maintenance Manual-January, 2023 4-1
Operation SRC1000T Rough Terrain Crane

4.7 Crane Access ..................................................................................................................... 4-26

4.7.1 Climbing up and down the Crane Superstructure ............................................... 4-26
4.7.2 Walking and Stepping Surfaces............................................................................. 4-27
4.7.3 Entering and Exiting the Operator's Cab .............................................................. 4-28
4.7.4 Operation of the Windows....................................................................................... 4-30
4.8 Engine Procedures ............................................................................................................ 4-32
4.8.1 ENGINE PROCEDURES........................................................................................ 4-32
4.8.2 Staring the Engine.................................................................................................... 4-33
4.8.3 Idling the Engine....................................................................................................... 4-34
4.8.4 Shutting off the Engine ............................................................................................ 4-35
4.9 Transmission....................................................................................................................... 4-36
4.9.1 Operation of the Transmission ............................................................................... 4-36
4.9.2 Moving the Transmission to the Neutral Position ................................................ 4-37
4.9.3 Selecting the Transmission Operating Mode ....................................................... 4-37
4.9.4 Selecting the Travel Direction ................................................................................ 4-38
4.10 Steering ............................................................................................................................. 4-39
4.10.1 Adjusting the Steering Wheel............................................................................... 4-39
4.10.2 Overview of the Steering Mode............................................................................ 4-39
4.10.3 Operation of the Steering...................................................................................... 4-41
4.11 Brake.................................................................................................................................. 4-43
4.11.1 Operation of the Service Brake ............................................................................ 4-43
4.11.2 Operation of the Parking Brake............................................................................ 4-44
4.12 Crane Set-Up.................................................................................................................... 4-45
4.12.1 Install Wire Rope onto a Hoist.............................................................................. 4-45
4.12.2 Reeve Wire Rope................................................................................................... 4-47
4.12.2.1 Reeving Procedure......................................................................................... 4-47
4.12.2.2 Parts of line...................................................................................................... 4-51
4.12.2.3 Anti-Two Block Installation ............................................................................ 4-53
4.12.3 Set Up Outrigger .................................................................................................... 4-54
4.12.3.1 Outrigger Operation ....................................................................................... 4-54
4.12.3.2 Outrigger Cribbing Support ........................................................................... 4-54
4.12.3.3 Outrigger Placement ...................................................................................... 4-55
4.12.4 Outrigger Operation............................................................................................... 4-57
4.12.4.1 Outrigger Operation ....................................................................................... 4-57
4.12.4.2 Outrigger Floats .............................................................................................. 4-57
4.12.4.3 Outrigger Pins ................................................................................................. 4-58
4.12.4.4 Outrigger Beams............................................................................................. 4-59
4.12.4.5 Outrigger Jacks............................................................................................... 4-61
4.12.4.6 Extending the Outriggers............................................................................... 4-62
4.12.4.7 Stowing the Outriggers .................................................................................. 4-66
4.12.5 Adjust the Offset (From Lesser to Higher).......................................................... 4-69
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SRC1000T Rough Terrain Crane Operation

4.12.6 Adjust the Offset (From Higher to Lesser).......................................................... 4-70

4.13 Boom Operation ............................................................................................................... 4-72
4.13.1 General.................................................................................................................... 4-72
4.13.2 Raise and Lower the Hook Blocks....................................................................... 4-74
4.13.3 Hoist Speed Selection........................................................................................... 4-75
4.13.4 Swing the Boom ..................................................................................................... 4-76
4.13.5 Raise and Lower the Boom .................................................................................. 4-78
4.13.6 Boom Telescopic System ..................................................................................... 4-79
4.13.6.1 Overview of the Telescopic Mechanism ...................................................... 4-79
4.13.6.2 Precautions for the Telescoping Operation................................................. 4-80
4.13.6.3 Telescoping Cylinders Switch ....................................................................... 4-81
4.13.6.4 Telescope Disable Switch ............................................................................. 4-81
4.13.6.5 Boom Telescoping Operation ....................................................................... 4-81
4.13.7 Preload Check........................................................................................................ 4-83
4.14 Folding jib.......................................................................................................................... 4-84
4.14.1 Overview of the Folding Jib .................................................................................. 4-84
4.14.2 Overview of the Bracket........................................................................................ 4-85
4.14.3 Overview of the Fixed Support............................................................................. 4-87
4.14.4 Precautions for Folding Jib Operation ................................................................ 4-87
4.14.5 Folding Jib - Swing out .......................................................................................... 4-88
4.14.6 Folding Jib - Swing in ............................................................................................ 4-93
4.14.7 Adjustment of the Offset Angle ............................................................................ 4-97
4.15 Travel ............................................................................................................................... 4-100
4.15.1 Precautions for the Travel................................................................................... 4-100
4.15.2 Travel on the Job Site/Highway ......................................................................... 4-100
4.15.3 Direction of Travel................................................................................................ 4-101
4.15.4 Gear Selection...................................................................................................... 4-102
4.15.5 Steering ................................................................................................................. 4-102
4.15.6 Travel on the Slope.............................................................................................. 4-104
4.15.7 Travel with the Loads .......................................................................................... 4-104
4.16 Transportation of the Crane.......................................................................................... 4-105
4.16.1 Loading the Crane ............................................................................................... 4-105
4.16.2 Unloading the Crane............................................................................................ 4-106
4.16.3 Lifting the Crane................................................................................................... 4-107
4.16.4 Transporting the Crane ....................................................................................... 4-109
4.17 Storage of the Crane ......................................................................................................4-110
4.17.1 Short-term Storage ...............................................................................................4-110
4.17.2 Long-term Storage................................................................................................4-110

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SRC1000T Rough Terrain Crane Operation

4.Operation

4.1 Basic Lifting Terminology

4.1.1 Boom Length

The axial distance between the boom pivot

pin and the center line of the lower boom head b
load sheaves.

Fig 4-1 Boom length

a. Boom pivot pin

b. Boom head load sheaves

4.1.2 Tip Height

The measurement between the surface (a) to

b
the center line of the boom head load sheaves
(b).

NOTE：
Not to be used for overhead clearance
measurements.

a
Fig 4-2

a. Surface
b. Center line of the boom head load sheaves

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Operation SRC1000T Rough Terrain Crane

4.1.3 Boom Angle

The angle measured from the horizontal plane

0° (a) to the bottom of the boom section 1 (b).

Fig 4-3

a. Horizontal plane
b. The bottom of the boom section 1

4.1.4 Working Radius

The measurement between the cranes axis of

rotation (center line of rotation), to the center
of the vertical hoist line or tackle with load
applied.

Fig 4-4

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SRC1000T Rough Terrain Crane Operation

4.1.5 Rated Load (Maximum Load)

The maximum load value shown on the appli-

cable load chart for a particular configuration
(boom length, boom angle, outrigger beam
spread, counterweight set-up, etc.).
RATED LIFTING CAPACITIES IN POUNDS
40 FT.-125FT.BOOM
ON OUTRIGGERS FULLY EXTENDED-360°
#0001
Redlus
In Main Boom Length In Feet
Feet
40 45 55 65 75 65 95 105 115 125
140,000 105,000
10
(70) (72.5)
123,500 105,000 94,600
12 (67) (70) (74)
108,000 104,000 88,250 71,050
15 (61.5) (65.5) (70.5) (74)

20 78,400 78,850 76,350 60,400 55,250 48,150

(52.5) (56) (65) (69) (72.5) (75)
59,450 58,950 58,250 56,100 47,950 41,700 38,000 33,350
25
(41.5) (49.5) (58.5) (64.5) (68.5) (71.5) (73.5) (75.5)

30 46,950 46,550 45,900 45,400 41,950 36,700 33,300 30,750 24,550 23,700
(26) (39.5) (52) (59) (64) (67.5) (70.5) (72.5) (75) (76.5)
37,700 37,150 36,700 36,250 32,600 29,550 27,300 21,700 21,900
35 (26) (445) (53.5) (59.5) (64) (67) (69.5) (72) (74)
See 30,300 30,100 30,750 29,000 26,450 24,450 19,350 20,300
40
Noto 16 (35.5) (47.5) (54.5) (60) (63.5) (66.5) (69.5) (71.5)

Fig 4-5 Rated load

4.1.6 Actual Load (Working Load)

The weight of the load being lifted added to

the additional equipment used for lifting the
load (hook block, additional parts of line,
slings, etc.).

Fig 4-6

4.2 Using a Load Chart

4.2.1 General Instruction of the Load Charts

The load charts are important to assist in crane setup. It gives the maximum allowable capacity in
different work conditions of the crane. For detail information refer to the Load Charts Manual.

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Operation SRC1000T Rough Terrain Crane

WARNING
Risk of personal injury!
Working outside of the load chart can cause death or serious injury.
• Make sure that read and understand the load charts manual before operating the crane.
• Strictly adhere to the load chart during crane use.

Terminology

360 ° 2 360 °
1

Fig 4-7

Position Name Description

This is the operational area in the front of the crane. Its perform-
ance is listed in the rated lifting capacity table. In case of a heavy
Front area
load, it is advised not to hoist the load in the front area to ensure
1 high stability of the whole crane.
Front working Perform hosting operation within the rated lifting capacity in the
performance front area.
This is the operational area at the back of the crane. Its perform-
Back area
ance is listed in the rated lifting capacity table.
2
Back working The back working performance refers to the rated lifting capacity
performance in the back area.
Side area This operational area excludes the front and back areas.
3 Side working The side working performance refers to the rated lifting capacity in
performance the side area.

Stable area: The lifting weight indicated in the rated lifting capacity table is determined by the
stability of the crane. The part indicated below the bold line depends on the stability of the crane.

4-8 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Operation

Strength area: The lifting weight indicated in the rated lifting capacity table is determined by the
strength of the crane structure. The part indicated above the bold line depends on the strength of
the crane.

All-area applicable hoisting performance; The rated lifting capacity that is applicable to all work-
ing areas including the front, back, and side area.

Load lifting principle

The fulcrum points for the crane are the outrigger jacks (stabilizers) nearest the load (except for
the lifting on tires). In this case the front two stabilizers are the fulcrum point. Load is all the objects
in front of the fulcrum point. Counterweight is all the objects behind the fulcrum. The counterweight
is what is counterbalancing the load in front of the fulcrum point.

The methods to lift more weight:

• move the counterweight further from the fulcrum point.

• move the load closer to the fulcrum point.
• add more removable counterweights.
• increase the outrigger beam span.
• get a longer lever.
As we require greater leverage to lift heavier loads, the strength of crane and the crane’s compo-
nents becomes a vital part of the design process. Thus greater capacities are limited by two ele-
ments: the stability of the crane and the strength of the crane components.

Load radius

The radius is changed by the load on hook blocks due to the deflection of the boom.

Fig 4-8

1. Radius without load 2. Radius with load

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Operation SRC1000T Rough Terrain Crane

4.2.2 Overview of Load Charts and Work Range

The load charts and the working range diagram are also located on the window of the cab.

NOTE：
Refer to the load charts manual for the actual load charts of the crane.
The load charts gives the weight reductions for Sany load handling devices that must be taken into
consideration as part of the load. The weight of any load handling devices must be added to the
weight of the load. The capacities in the load charts are for the total weight including all load han-
dling devices. If you are unsure how to figure a lifting weight, contact your supervisor before at-
tempting a lift.

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SRC1000T Rough Terrain Crane Operation

Fig 4-9 Load chart (only for reference)

The lifting capacity table is based on boom length and load radius. The load charts contain notes
for load capacities. Read and understand all the notes concerning load capacities.

Safety, Operation and Maintenance Manual-January, 2023 4-11

Operation SRC1000T Rough Terrain Crane

NOTE：
Rated lifting capacity is the figure on their cross corner.

The left column is the load radius, which is the distance from the center of crane rotation to the load
center of gravity. The top row lists various boom lengths ranging from fully retracted to fully ex-
tended. The number at the intersection of the left column and top row is the total load capacity for
that load radius and boom length. The number in parentheses below the total load capacity is the
required boom angle (in degrees) for that load. Boom lengths between increments should always
be treated as if it were the next longer length.

The working range diagram shows the load radius and tip height that can be achieved at a given
boom length and angle. If the operator knows the radius and tip height required for a specific lift,
the angle and boom length can be quickly determined from the range diagram. Alternatively, if the
boom length and angle are known, the tip height and operating radius can be quickly determined.

4-12 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Operation

Fig 4-10 Working range diagram

Safety, Operation and Maintenance Manual-January, 2023 4-13

Operation SRC1000T Rough Terrain Crane

4.3 Pre-start Checks

4.3.1 General

Always complete a walk-around visual inspection of the machine with special attention to structural
damage, loose equipment, leaks or other conditions that require immediate correction for safe
operation.

4.3.2 Manuals

CAUTION
Perform this inspection and have needed issues resolved before operation. Failure to observe
and follow this caution could result in minor or moderate injury.

Fig 4-11

Ensure that the Safety, Operation & Maintenance manual and the Load Charts manual are in oper-
ator’s cab.

4.3.3 Daily Maintenance Record

Check the maintenance section in this manual to verify that all required maintenance checks have
been performed before operating the machine. If these checks and actions have not been per-
formed, notify your supervisor.

Checking oils and fluids level and quality is an operator’s daily duty.

• Engine oil, refer to “Check engine oil level and quality”

• Engine coolant, refer to “Check engine coolant level and quality”
• Hydraulic oil, refer to “Check the hydraulic oil level and quality”
• Windshield washer fluid, refer to “Windshield washer fluid”

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SRC1000T Rough Terrain Crane Operation

• Fuel water separator, refer to “Drain moisture from fuel water separator”
• Fuel, refer to “Check fuel level and quality”

4.3.4 Exterior

4.3.4.1 Mirrors

Adjust and clean mirrors for maximum visibil-

ity and safe driving before operation or after
changing the operator.

Fig 4-12 Mirrors

4.3.4.2 Battery Switch

Turn the battery switch to “ON” position to connect the batteries.

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Operation SRC1000T Rough Terrain Crane

a b

Fig 4-13 Battery Switch

a. “Off” position of battery switch b. “On” position of battery switch

4.3.4.3 Fuel Supply

Check the fuel level and make sure the cap

(a) is on tight.

If fuel level is low, refer to “Add fuel”

Fig 4-14 Filler cap

a. Filler cap

4.3.4.4 Cab and Deck Area

Clean the following places thoroughly after each shift:

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Windows

Clean the windows for clear sight.

Fig 4-15 Windows

Cab

Remove all trash inside the cab to avoid its in-

terfering with operation.

Fig 4-16 Cab

Ladders

Clean all mud and debris from the ladders for

safe entrance and exit from the cab.

Fig 4-17 Ladders

Deck area

Clean all mud and debris from the ladders for

safe entrance and exit from the cab.

Fig 4-18 Deck area

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Operation SRC1000T Rough Terrain Crane

Handrails

Wipe the handrails to remove grease or dirt to ensure a firm grip when entering or exiting the cab
area.

4.3.5 Interior

4.3.5.1 Seat Belt

1. Check the seat belt by fastening it snuggly

around your waist.

Ensure the latch plate and the buckle connect

together and click. b
a

Fig 4-19 Fasten seat belt

a. Latch plate
b. Buckle

2. Check that the belt fits securely and that

there is no slack in the belt .

Ensure that the belt releases when the red d

button is pressed at the end of the buckle. c
NOTE：
Seat belt assemblies are maintenance-free;
however, they should be inspected every 500
hours to ensure that they are not damaged Fig 4-20 Check seat belt slack
and are in proper operating condition, espe-
c. Red button
cially if they have been subjected to severe
d. Belt
stress.

WARNING
Keep any belt slack to no more than 1 in. (25 mm). Belt slack beyond this amount could
significantly reduce your protection in an accident. Failure to heed this warning could result in
death or serious injury.

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SRC1000T Rough Terrain Crane Operation

WARNING
Contact your Sany dealer if the seat belt fails any of these checks or fails to fasten or unfasten.
Failure to heed this warning could result in death or serious injury.

4.3.5.2 Signal, Running Lights and Warning Devices

With ignition key in the “On” position. Check

all functions for proper operation.

Refer to “Operator’s cab”

Fig 4-21 Ignition key in the “On” position

4.3.5.3 Foot and Parking Brakes

With ignition key in the “On” position. Check the foot and parking brakes for proper operation.

Refer to “Foot pedals”and “Left dashboard switches”.

Safety, Operation and Maintenance Manual-January, 2023 4-19

CONT
TABL
With ignition key in the “On” position. Check the foot and parking brakes for proper operation.
Operation SRC1000T Rough Terrain Crane
NOTE: Refer to “Foot pedals” on page 3-24 and “Left dashboard switches” on page 3-25.

INTRODUCTION
4.3.5.4 Joystick Controls

With ignition
Joystick key in the “Off” position. Check
Controls
the joystick controls for smooth operation.
a b

SAFETY
Joystick should return to neutral freely. There
should not be any excessive play in the
the joystick controls for smooth operation.
joystick.
Joystick should return to neutral freely. There
should not be any excessive play in the

FUNCTIO NS
joystick.

SYSTEM
OPERATION
Fig.4-28
Fig Joystick controls
4-22 Joystick controls
a. Left joystick b. Right joystick
a. Left joystick
b. Right joystick

MAINTENANCE
Fire Extinguisher
4.3.5.5 Fire Extinguisher a

WARNING

TROUBLESHOOTING
Risk of personal
the stanchion on injury!
the right behind the operator
Fire accident could
seat in the cab. result in personal death or severe injury.
Do not move the fire extinguisher unless it is used for fire fighting. The operator must know the
NOTE and number of fire extinguishers and ensure that they are placed at the specified
location
position before starting crane operation. Do not operate the crane without a fire extinguisher.
extinguisher.
SPECIFICATIONS

The
NOTE fire extinguisher should be purchased
and equipped
on page 2-27. as per the local fire fighting
code. Be familiar with its location and opera-
tion method. Fig.4-29 Fire EXtinguisher
• At least a portable fire extinguisher, with a
Safety, Operation and Maintenance Manual-November 15, 2019
basic minimum rating of 10 BC, shall be in- 4-21

stalled in the cab behind the seat.

• Make sure that the fire extinguishers are in
good condition. Once damaged, replace for
new ones immediately. Fig 4-23

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SRC1000T Rough Terrain Crane Operation

• Make sure that the fire extinguishers are

within effective period. Once expired, re-
place for new ones immediately.

4.4 Crane Operation Planning

Crane operation planning is a prerequisite to operate the crane safely.

DANGER
Risk of personal injury!
Lack of the necessary information increases the risk of accidents, which will cause death or
serious injury.
Obtain the required information before operating the crane.

Before crane operation, develop travel plan, job site plan, lifting plan, crane configuration plan and
manpower plan. Make sure all plans are compliant with local laws and regulations.

Plans Required information

• Travel distance and route

Travel plan
• Travel space height and side clearance
• Travel laws and regulations
• Crane travel parameter: load, weight, approach angle, departure angle...

• Weather data and forecasts

• Space limitation in the workplace
• Required space for assembly and disassembly of the crane
• Overhead power lines (and voltage)
Job site plan • Restriction of surrounding buildings on machine movement
• Any underground water pipe and gas pipe
• Geological conditions of the job site or load bearing capacity of the surface
• Work area and dangerous area
• Site to lift and unload the weight
Select the following accessories to assemble the crane according to the
above information:
• Hook block/headache ball
Crane configura-
• Boom/swingaway boom extension
tion plan
• Slings
• Counterweight
• Outrigger floats

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Operation SRC1000T Rough Terrain Crane

Plans Required information

• Weight and dimensions of lifting object

• Extension of outriggers and pontoons and mats

Lifting plan
• Required lifting height and range
• Load weight
• Setting place, work steps, hook installation method, rope installation meth-
od, and so on.

• Communication signals between people

• All operation-related personnel, including site manager, hook installers
Manpower plan and signalman
• Emergency contact information, contact person, and safety and heath
technician

4.5 Inspection and Test before Travel

WARNING
Risk of personal injury!
Inoperable functions of the crane can cause death or serious injury.
Inspect and test components, missing quantities and so on, rectify the defect before travel.

Examine the following items before travel. If there is any defects, repair it in a timely manner:

Sl.
Parts Items
No.

• Examine the pressure, making sure that it meets the require-

ment. Refer to the Technical Data.
1 Tire
• Examine the tire appearance, making sure that it is not
damaged.

• Examine the coolant level, making sure that it is normal.

• Examine the engine oil level, making sure that it is sufficient.
• Examine the fuel oil level, making sure that it is sufficient.
2 Engine • Examine the air filter indicator, making sure that it is green. If
the indicator is red, clean or replace the filter element
• Examine the bottom of the filter, making sure that it is clean
and without dust and dirt.

• Examine whether the battery terminal is firm and reliable,

3 Electric equipment whether the appearance of the terminal and the height of the
electrolyte level meet the requirements.

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SRC1000T Rough Terrain Crane Operation

Sl.
Parts Items
No.

• Examine gauges, switches, lights, signals, and wipers are

working properly.
• Examine whether the wiring terminal is loose and whether
the wire is damaged.

• Examine the pipe appearance, making sure that it is not

damaged.
4 Pipelines
• Examine the pipelines, making sure that there is no leaking
point on the oil, water, and fuel pipelines.

• Examine the rotary mechanism to make sure that each part

of the rotary and brake system is easy to operate, safe, and
5 Rotary mechanism reliable.
• Examine the rotary mechanism to make sure that the liquid
level of the oil tank and clutch liquid cup is normal.

• Check whether the drive shaft bolts, axel bolts, hub bolts,
6 Bolt and wheel nuts are tight, and whether there is damage or
breakage.

• Do not stick anything to the glass, which may hinder your

vision.
7 Window • Keep the glass of the window clean.
• Make sure the window glass is intact. Replace it immediately
if there is cracks or damage.

• Hook is correctly fixed or stored.

• Main boom is fully retracted.
8 Transport position • Lock the turntable with lock mechanism to prevent it from
rotating.
• Outrigger are stowed properly.

4.6 Inspection and Test before Lifting

Always make a walk-around visual check of the crane. Pay special attention to conditions like
structural damage, loose equipment and leaks that require immediate maintenance for safe
operation.

• Make sure that the SOM Manual and the Load Charts Manual are in place.
• Read the maintenance log to verify that all required maintenance inspections are performed be-
fore operating the machine. If these inspections are not documented, do not operate the crane
but inform the supervisor.

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Operation SRC1000T Rough Terrain Crane

• Inspect the oil and fluids.

• Inspect that the fastening parts are reliable and tight.
• Inspect that the connecting pieces are complete and unbroken.
• Inspect the fuel level, and make sure to tighten up the cap.
• Inspect the overall condition and pressure of the tires.
• Inspect all of instruments, switches, lights, lamps and wipers.
• Inspect all of safety and warning devices.
• Inspect the air pressure and inflation of brake compressed air reservoir.
• Inspect the function of service brake pedal and parking brake lever.
• Inspect the crane operation control levers for smooth operation. Make sure that the control lev-
ers return freely.
• Inspect the fire extinguisher to make sure that it has a minimum weight of three pounds, includ-
ing “A, B, C” fire-rated extinguisher.
Preload test

Run the engine at or near governed rpm during preload check of crane functions.

1. Set the transmission control to the neutral, and engage the parking brake.

2. Extend the outrigger, disconnect the hook block.

3. Select the superstructure operation mode.

4. Lift the boom at least 45° and lower the boom to level.

Fig 4-24

5. Swing the boom at least 45° to the right and to the left.

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SRC1000T Rough Terrain Crane Operation

Fig 4-25

6. Extend and retract the boom sections.

Fig 4-26

7. Lift and lower the hook block several times at various boom lengths and ensure there is no
kinking.

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Operation SRC1000T Rough Terrain Crane

Fig 4-27

4.7 Crane Access

4.7.1 Climbing up and down the Crane Superstructure

WARNING
Risk of personal injury!
Walking on the slippery surfaces or loosing balance can cause you to fall, which can result in
death or serious injury.
• Keep the steps or step surfaces free of oil, heavy dirt, snow and ice.
• Keep the handrails free of oil and heavy dirt.
• Make sure to tighten the mounting bolts.
• Climb up the crane step by step with clean shoes, and grasp handrail with clean hands.

NOTICE
Risk of property damage.
Overloading the handrails can cause deformation.
Do not overload the handrails.

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SRC1000T Rough Terrain Crane Operation

2 2 2
2
1
1 1
Fig 4-28

1. Steps 2. Handrails
Prerequisites

• Maintain three-point contact when climbing onto the crane:

– Two legs are standing safely and one hand has a safe hold.

– Two hands have a safe hold and one leg is standing safely.

• No jumping when getting on or off the crane.

Climb up or down the superstructure via the steps.

4.7.2 Walking and Stepping Surfaces

WARNING
Risk of personal injury!
Slippery surfaces and lack of stability can cause you to fall down, which can cause death or
serious injury.
• Keep the surfaces free of oil, mud, snow, ice, and so on.
• Keep your shoes clean before stepping on the walking surfaces.
• Do not get on or off a crane in motion.
• Do not step on the roof of the operator’s cab and the counterweight plates.
• Do not step on the engine panel unless the boom is luffed up and the engine is cold.

Safety, Operation and Maintenance Manual-January, 2023 4-27

Operation SRC1000T Rough Terrain Crane

Fig 4-29 Walking and stepping surfaces

Prerequisites

• Do not skip or jump on the walking and stepping surfaces.

4.7.3 Entering and Exiting the Operator's Cab

WARNING
Risk of personal injury!
Slippery surfaces or losing balance can cause falling down, which can cause death or serious
injury.
• Keep the steps or step surfaces free of oil, heavy dirt, snow and ice.
• Keep the handrails free of oil and heavy dirt.
• Make sure that the mounting bolts are not loose.
• Only step on step with clean shoes, and grasp handrail with clean hands.

NOTICE
Risk of property damage.
Overloading the handrails can cause deformation.
Do not overload the handrails.

Prerequisites

• Maintain three-point contact when climbing onto the crane:

– Two legs are standing safely and one hand has a safe hold.

– Two hands have a safe hold and one leg is standing safely.

• No jumping when entering or exiting the cab.

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SRC1000T Rough Terrain Crane Operation

To enter the cab

1. Insert the key to the keyhole (a), and turn

the key clockwise to release the lock.

Fig 4-30

a. Keyhole c. Handrail
b. Handlebar d. Foothold

2. Pull and hold the handlebar (b) slightly to open the door.

3. Grip the handrail (c) to enter the cab. Use the foothold (d) when necessary.

NOTE：
Lock the door before a travel.

To exit the cab

1. Pull up to release the lock (e).

NOTE：
Push in to lock it.

Fig 4-31

e. Lock f. Handlebar

Safety, Operation and Maintenance Manual-January, 2023 4-29

Operation SRC1000T Rough Terrain Crane

2. Hold the handle (f) down and pull the door rearward slightly.

3. Grip the handrail to exit the cab.

4. Close the door, turn the key anti-clockwise to lock the door outside.

4.7.4 Operation of the Windows

CAUTION
Risk of crushing!
Pinch points can cause death or serious injury.
Keep your hands and body away from the gaps of the window, use the handles to move the
movable window. Do not remove hands until the automatic latch bolt is locked.

Use the front as an emergency access.

Front window

1. Stop the crane on the level ground, fully

lower the boom, and then stop the engine.

Fig 4-32

a. Lock c. Front window

b. Handle

2. Push the both locks (a) down to release/ lock the window.

3. Hold the two handles (b) and push/ pull the window (c) out/in.

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SRC1000T Rough Terrain Crane Operation

Side window

To open the side window: Push down the latch

to unlock it. Hold the handle to slide the side
window.

To close the side window: Hold the handle to

slide the side window. Close the side window
and lock the latch is completely.

Fig 4-33

Safety, Operation and Maintenance Manual-January, 2023 4-31

Operation SRC1000T Rough Terrain Crane

4.8 Engine Procedures

4.8.1 ENGINE PROCEDURES

Check the work area to be sure all personnel

and equipment are clear from your machine.
Before starting the machine, sound your horn
to warn others you are going to start the
a b
machine.

Start-up and shut-down procedures for most

diesel engines are generally the same. There- Fig 4-34 Turn on battery
fore, use the following procedures except
where specific differences are noted. a. “Off” position of battery switch
b. “On” position of battery switch
Refer to the engine manual for more details.

NOTE：
If the crane is inactive for over 24 hours and
DA
the batteries are disconnected, make sure to NG
connect the batteries before proceeding with ER
start-up procedure. DO
OP NO
ER T
AT
E

Fig 4-35 Do not operate

WARNING
Failure to follow this can cause damage to the machine, and could result in death or serious
injury.
Never attempt to start the machine if it has been locked-out by maintenance personnel. If in
doubt, contact the maintenance supervisor.

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SRC1000T Rough Terrain Crane Operation

WARNING
Failure to heed this warning could result in death or serious injury.
Diesel engine exhaust can be harmful to your health or even fatal. Operate the engine only in a
well-ventilated area or vent the exhaust outside.

4.8.2 Staring the Engine

WARNING
Risk of personnel injury!
Never attempt to start the engine when the crane is locked out / tagged out by maintenance
personnel.
Operate the engine only in a well-ventilated area.

NOTICE
Risk of the engine damage!
Use of an auxiliary device to ignite the engine can result in engine damage or casualties.
Never use the auxiliary device to start up the engine.

NOTICE
Risk of the engine starter damage!
More than three start attempts in a short time can cause damage to the starter.
Never crank the engine for more than 15 seconds. If the engine fails to start after 15 seconds,
stop and allow the starter motor to cool for at least 10 seconds before attempting another start. If
the engine fails to start after five attempts, contact Sany America dealer.
If the engine fails to start after three attempts, stop and let starter cool for least 20 minutes before
attempting to restart.

Prerequisites

• Set the battery connect switch to the ON position.

• Engage the parking brake.
• Set the transmission control to neutral.

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Operation SRC1000T Rough Terrain Crane

Procedures

1. Insert the key.

2. Rotate the ignition key from OFF position

to ON position, and you will hear “Wait to
start”. O FF
C O
AC

N
S TA R T

Fig 4-36

3. When the voice prompt ends, rotate the ignition key to the START position and release it imme-
diately after the engine starts. After releasing the key, it will automatically return to ON position.

4.8.3 Idling the Engine

Idle the engine for warm-up. In cold weather, the crane needs more time to warm up.

NOTICE
Engine damage hazard!
Improper operation can cause damage to the engine.
Unnecessarily idling for a long time can waste fuel and harm injector nozzles.

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SRC1000T Rough Terrain Crane Operation

Prerequisites

• Engage the parking brake.

• Set the transmission control to the neutral position.

Procedures

Start the engine and keep the transmission control in neutral to idle the engine. The idling speed is
automatically regulated.

4.8.4 Shutting off the Engine

WARNING
Risk of personal injury!
Operating the crane with engine trouble can cause death or serious injury.
In case of malfunction, turn the engine off immediately. Except for emergencies, never shut off
the engine while the engine is running at high speed.

Common malfunctions include:

• Oil pressure is too low or oil temperature is too high.

• Coolant temperature or the charge air temperature is too high.
• Engine coolant level is too low.
• The fuel level is too low.
• Abnormal engine noise.
• Abnormal exhaust gases.

Prerequisites

• Stop the crane at a solid ground, and engage the parking brake.
• Set the transmission control to the neutral position.

Safety, Operation and Maintenance Manual-January, 2023 4-35

Operation SRC1000T Rough Terrain Crane

Procedures

1. Operate the engine at fast idle for about 5

minutes.

NOTE： OFF
O
In hot weather, it needs more time. CC

N
A

S TA R T
Fig 4-37

2. Rotate the ignition key to the OFF position.

3. Take out the ignition key, and keep it in a safe place.

NOTE：
Wait two minutes before turning off battery connect switch.

4.9 Transmission
4.9.1 Operation of the Transmission

2 operation ways to control the transmission of crane: to change gear automatically or manually.

When set the ignition switch to on position,

the current state of the transmission shows on
the homepage of the load moment indicator
display.
15
N 0 48
• If the parking brake was engaged the10
last 20 32 64
time the ignition was switched off, the trans- 95 ℃
5 25 16 80
mission will be in the neutral position N.
• If the parking brake was released, the gear
200kPa
0 30 0 96
will be in the last gear selected. ODO0.0kft
6 x100 rpm km/h

93 13
56 121 7 20
Fig 4-38 0.0%
16.3V
38 148 0 27
x100
5 0% Kpa

4
4-36 Safety, Operation and Maintenance Manual-January, 2023
SRC1000T Rough Terrain Crane Operation

4.9.2 Moving the Transmission to the Neutral Position

Move the right multipurpose lever to the mid-

dle position, and it will return to its neutral
position.

Fig 4-39

a. Forward b. Backward

The neutral position is activated when the N

symbol shows on the load moment indicator
display. Only start the engine when the trans-
mission is in the neutral position.

N 0
Fig 4-40

4.9.3 Selecting the Transmission Operating Mode

Push the switch on the front control

panel to select one of two operating modes
for the transmission.
• Push the switch down, the switch panel light
is on with green. The transmission auto-
matic operating mode is active.
• Push the switch up, the switch panel light is
off. The transmission manual operation
mode is active.

Fig 4-41

Safety, Operation and Maintenance Manual-January, 2023 4-37

Operation SRC1000T Rough Terrain Crane

The current mode of the transmission shows

on the homepage of the load moment indica-
tor display.

In the automatic operating mode, use the

switch to select the high/low gear for

the transmission. Fig 4-42

In the manual operating mode, use the right

multipurpose lever to selector the gear (Ⅰ/Ⅱ/Ⅲ).

Fig 4-43

4.9.4 Selecting the Travel Direction

Prerequisites:

• The engine is on.

• Fully stop the crane, engage the parking brake.

Lift up and push the right multipurpose lever

forward to select the forward travel mode.

Fig 4-44

a. Forward b. Reverse

Lift up and pull the right multipurpose lever backward to select the reverse travel mode. The the
alarm buzzer rings out at the time.

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SRC1000T Rough Terrain Crane Operation

4.10 Steering
4.10.1 Adjusting the Steering Wheel

WARNING
Risk of personal injury!
Improper or loose steering wheel can cause an accident.
Do not adjust the steering wheel unless the crane is parked. After the steering wheel is adjusted
to a suitable position for operation, lock the steering wheel.

1. Push and hold down the adjuster handle

(a), adjust the steering wheel with the upper
end of the column to the desired position, and
then release it to lock the position.

Fig 4-45

a. Handles b. pedal

2. Press the pedal (b), adjust the entire steering column to the desired position, and then release
the pedal to lock the position.

NOTE：
The specific standard of adjustment: for natural sitting state, put one hand on the top of the steer-
ing wheel, and make sure your arm is basically straight rather than bent.

4.10.2 Overview of the Steering Mode

The crane can travel with four different steering modes in order to provide maximum maneuver-
ability on the job site: front wheel, rear wheel, four-wheel, and crab steering.

Safety, Operation and Maintenance Manual-January, 2023 4-39

Operation SRC1000T Rough Terrain Crane

Front wheel steering mode: the front wheels

can turn in either direction and the rear wheels
remain stationary. Use this steering mode for
all extended or high speed travel.

Fig 4-46

Rear wheel steering mode: the rear wheels

can turn in either direction and the front
wheels remain stationary. Use this steering
mode for job site travel only, but not for ex-
tended or highway travel.

Fig 4-47

Four-wheel steering mode: this steering mode

allows the crane to move with all four wheels.
The front wheels turn in one direction and the
rear wheels turn in the opposite direction. Use
this steering mode at the job site travel only,
but not for extended or highway travel.

Fig 4-48

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SRC1000T Rough Terrain Crane Operation

Crab steering mode: this steer mode allows

the crane to move with all four wheels. The
front and rear wheels turn simultaneously in
the same direction which moves the crane in
the diagonal path of travel. Use this steering
mode for travelling at the job site only, but not
for extended or highway travel.

Fig 4-49

4.10.3 Operation of the Steering

The steering mode indicator light shows on the homepage of the load moment indicator screen.

Fig 4-50

1. Load moment 2. Steering wheel 3. Steering control

indicator panel

NOTICE
Risk of the steering performance damage!
Faulty operation can cause damage to the steering system.
Do not turn the steering wheel to a limit position for too long.

Prerequisites

• Completely stop the crane, select the transmission neutral gear and engage the parking brake.

Safety, Operation and Maintenance Manual-January, 2023 4-41

Operation SRC1000T Rough Terrain Crane

• Turn the steering wheel to straighten all wheels.

• Select steering mode to the real condition.

Procedure

1. Use the steering wheel to control the crane

for straight-line traveling or steering. Turn the
steering wheel to control the driving direction.
• counterclockwise to turn left
• clockwise to turn right
.

Fig 4-51

2. Push the buttons to select a desired steer-

ing mode.

Fig 4-52

a. Front wheel c. Four-wheel

c. Rear wheel d. Crab

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SRC1000T Rough Terrain Crane Operation

4.11 Brake
4.11.1 Operation of the Service Brake

When the parking brake is released, the crane will start to move immediately.

WARNING
Risk of personnel injury!
Defective service brake can cause death or serious injury.
Make sure that the service brake is safe and effective before travel.

Procedures

1. Push and hold the service pedal to fully

apply the service brake.

Fig 4-53

2. Release the service pedal slowly to release bake.

WARNING
Risk of accident!
Excessive use of the service brake can lead to overheated service brake and reduced braking
power, which damage to the brake system. It can cause death, severe bodily injury, and property
damage.
• Reduce the speed on long descending gradients.
• Discharge the heat: Release the service brake often.
When the braking system is used intensely or for a long period of time:
• Let the braking system cool down as long as possible.

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Operation SRC1000T Rough Terrain Crane

4.11.2 Operation of the Parking Brake

WARNING
Risk of personnel injury!
Unexpected rolling off of the crane can cause death or serious injury.
Make sure that the parking brake is correctly applied.
Make sure that it is safe to release the parking brake, including safe distance and machine
safety.

To release the parking brake

Press on service brake before releasing parking break to prevent crane from rolling unexpectedly.

1. Move and hold the brake lock button (b),

and push down the rocker switch (a) to re-
lease the parking brake.

NOTE：
The rocker switch can not be pressed down
without unlocking the switch with the button
first.

Fig 4-54

a. Rocker switch b. Brake lock button

To apply parking brake

If the parking brake is engaged incorrectly, the crane can roll off.

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SRC1000T Rough Terrain Crane Operation

1. Push down the brake lock button (b) to en-

gage the parking brake. The parking brake in-
dicator light is on. b

Fig 4-55

b. Brake lock button

4.12 Crane Set-Up

4.12.1 Install Wire Rope onto a Hoist

NOTE：
Straighten the wire rope before installing it onto the hoist drum.
Refer to “Wire rope safety”.

NOTE：
Carefully read and heed the recommendations of the wire rope manufacturer.

1. Position the wire rope over the boom head

sheave, then route it to the hoist drum.

NOTE：
Figure is shown in the completed stage.
Fig 4-56 Position the wire rope

Safety, Operation and Maintenance Manual-January, 2023 4-45

Operation SRC1000T Rough Terrain Crane

2. Rotate and position the hoist drum with the

slot holes on the top, for convenience of wire
rope installation.
a

Fig 4-57 Slot holes on the top

a. Slot inlet
b. Slot outlet

c. Hoist drum

Fig 4-58 Wire rope wrapping

3. Wrap the installation end of wire rope tightly with material like iron wire or ethylene plastic belt,
to prevent wire rope from loosening.

4. Insert wire rope through the slot and wrap

d
wire rope installation end around anchor c
wedge.

The end of the wire rope wrapping the anchor

wedge should be even.
e
The anchor wedge should be smaller than slot
outlet, bur larger than slot inlet.
Fig 4-59 Insert wire rope through the slot

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SRC1000T Rough Terrain Crane Operation

5. Position the anchor wedge properly suit

the slot outlet, then pull the wire rope free end
firmly, wire rope installation end is secured be- a
tween slot and anchor wedge.

Carefully tap the wedge with the mallet and

steel tube from slot outlet if the wedge does b
not seat securely in the slot. d

a
c
b

Fig 4-60 Secure wire rope

6. Rotate the hoist drum clockwise slowly,

ensuring the first layer of wire rope is evenly
wound onto the drum.

Repeat the rotating step to install the remain-

der of the wire rope.

Keep tension on the wire rope as wire rope

wound onto the drum.

Fig 4-61 Rotate the hoist drum

4.12.2 Reeve Wire Rope

4.12.2.1 Reeving Procedure

WARNING
Risk of personal injury!
Non qualified personnel performing this function could result in major equipment damage, death
or serious injury.
Only a qualified Sany technician, or a qualified rigger, should reeve this crane.

Safety, Operation and Maintenance Manual-January, 2023 4-47

Operation SRC1000T Rough Terrain Crane

CAUTION
Risk of personal injury!
Maintaining the wire rope barehanded can cause moderate injury.
Always wear protective equipment when handling wire rope, like leather gloves, protective glass
and so on.

NOTICE
Risk of property damage!
Failure to do this could result in damage to the machine and personal property, or cause the
machine to operate improperly.
Do not lower the hook block on the ground with the operation of hoist.

1. Place a piece of 4 m2 rubber plate beneath

the hook block to prevent the wire rope; then
lower the boom to let the hook block fall onto
the center of rubber plate.

NOTE：
Do not lower the hook block on the ground
with the operation of hoist.

Fig 4-62 Let the hook block fall onto the center
of rubber plate

2. Dismantle the rope socket:

A. Odd number parts of line: on the hook

block.

B. Even number parts of line: on the boom

head.

A B

Fig 4-63 Rope socket

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SRC1000T Rough Terrain Crane Operation

3. Separate the wire rope from the rope

socket: a
• Loosen and remove the clamps (c).
b
• Remove the additional short section of wire
rope (d).
e
c
• Pull out the shorter end of wire rope (e) from d
rope socket (a). c
Fig 4-64 Separate wire rope from rope socket

a. Rope socket d. Additional wire rope

b. Longer wire rope e. Shorter wire rope
c. Clamp

4. Pull out the wire rope from the anti-two

block weight.

b
Fig 4-65 Pull out wire rope from A2B weight

b. Wire rope f. A2B weight

5. Reeve the wire rope through the boom

head sheave.

Fig 4-66 Reeve the wire rope through the

boom head sheave

6. Reeve the wire rope through hook block as per appropriate parts of line.

The parts of line should ensure the most efficient operation, consider the boom length, load weight,
hoisting speed and other conditions like wire rope capacity.

Safety, Operation and Maintenance Manual-January, 2023 4-49

Operation SRC1000T Rough Terrain Crane

Refer to Lad Chart Manual for further information.

f
f

A B

Fig 4-67 Reeve the wire rope through hook block

A. Odd number of parts of line B. Even number of parts of line

a. Rope socket f. A2B weight

7. Reeve the wire rope through the anti-two

block weight.

Fig 4-68 Reeve the wire rope through A2B

weight

e
c
d
c
Fig 4-69 Mount rope socket onto the wire rope

a. Rope socket b. Longer wire rope

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SRC1000T Rough Terrain Crane Operation

8. Mount rope socket and rope clamp onto c. Clamp e. Shorter wire rope
the wire rope. d. Additional wire rope

• Route wire rope (b) through socket (a).

• Pull the shorter end of wire rope (e) as per

the picture.

• Put the additional short section of wire rope

(d) together with shorter end of wire rope (e)

• Secure clamp (c) onto additional wire rope

(d) with shorter wire rope (e).

9. Attach the rope socket onto the boom head or hook block.

10. Raise the boom to get the hook block be off the ground.

4.12.2.2 Parts of line

• The lower boom head sheave number: 6

Fig 4-70 Lower boom head sheave

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Operation SRC1000T Rough Terrain Crane

• The hook block sheave number: 5/6

Headache ball 8t
Hook Block: 5 Sheaves 70 t
Hook Block (Optional): 90 t
6 Sheaves

Fig 4-71 Hook block sheave

• Parts of line for hook block with 5 sheaves

a b c d

e f g h

k m

Fig 4-72 Parts of line

Sl. No. a b c d e f g h k m
Parts of line 2 3 4 5 6 7 8 9 10 11

• Parts of line for hook block with 6 sheaves

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SRC1000T Rough Terrain Crane Operation

a b c d

e f g h

k m n

Fig 4-73 Parts of line

Sl. No. a b c d e f g h k m n
Parts of line 2 3 4 5 6 7 8 9 10 11 12

4.12.2.3 Anti-Two Block Installation

The cable length from anti-two block weight to the main boom head should be set so that the
weight contacts the hook block when the hook block is 2.8m from the center of the lower boom
head sheave. The cable length from the anti-two block weight to the swingaway boom extension

Safety, Operation and Maintenance Manual-January, 2023 4-53

Operation SRC1000T Rough Terrain Crane

head or auxiliary boom nose should be set so that the weight contacts the headache ball when the
ball hook is 1.7m from the center of the sheave.

4.12.3 Set Up Outrigger

4.12.3.1 Outrigger Operation

Refer to “Front Control Panel”.

WARNING
When operating the crane on outriggers, the outrigger beams may be fully extended and locked/
pinned in position, or locked/pinned in the mid-extend position or fully retracted position. Always
consult the appropriate load chart for the outrigger position being used before attempting any
other operation.
Crane may be operated without the outriggers if done according to the Load Chart guidelines.
Failure to heed these warnings could result in a tipover situation with major equipment damage,
death or serious injury.

4.12.3.2 Outrigger Cribbing Support

Carefully distribute the load evenly when posi-

tioning the outrigger beams and any custom-
ersupplied cribbing (supporting pads) to
prevent tipovers caused by heavy loads on
soft ground surfaces.

An example of a two-layer customer-supplied

cribbing is shown here. The size of your crib-
bing (if any) is dependent on the soil classifi-
cation, weight of the machine and other
factors.

Refer to “Permissible ground pressure”

Fig 4-74 Ground surfaces

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SRC1000T Rough Terrain Crane Operation

Walk around the unit during outrigger set-up

and center any outrigger cribbing directly
under each outrigger jack.

Fig 4-75 Two-layer customer-supplied cribbing

WARNING
Consult with a soil specialist to determine if your outrigger cribbing is sufficient before completing
outrigger set-up. Failure to do so could result in a tipover situation with major equipment damage,
death or serious injury.

4.12.3.3 Outrigger Placement

1. The minimum distance A from a slope:

Outrigger pressure ≤ 12t, A=1m;

Outrigger pressure ＞ 12t, A=2m;

45°

Fig 4-76 The minimum distance A from a slope

A. Minimum distance

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Operation SRC1000T Rough Terrain Crane

2. Safe distance A from a scallop:

A>=2T A>=T
Loose and backfilling ground, A ≥ 2T (T is
depth of pit);
A A
Solid ground, A ≥ T (T is depth of pit)

T
Fig 4-77 Safe distance A from a scallop

A. Safe distance
T. Depth of pit

3. No matter what the ground condition is,

the supporting ground must be horizontal. If ! ! !

necessary, the user must make a horizontal

supporting surface and make sure it is not
supported on a cavity.

Fig 4-78 Make sure it is not supported on a

cavity

4. The maximum gradient of the horizontal

surface around crane should not exceed
±0.5%. The stability of the supporting ground
should be checked during crane operation.

Fig 4-79 Maximum gradient of the horizontal

surface

5. If any factor of reducing stability appears on the ground, the boom bracket must be retracted in
time. Re-support it according to the requirements after the factors are eliminated. Main factors
of reducing stability are:

• Rain, snow and other water sources that cause ground condition to change.
• Ground sinking at one side of the outriggers.
• Leakage of supporting cylinders.

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SRC1000T Rough Terrain Crane Operation

• Not checking if there is a barrier or not before setting the outriggers.

• Not observing the bubble tube on the chassis when setting the outriggers to make sure the work-
ing crane has been adjusted horizontal. The swing support plane gradient exceed over ±0.5%.

4.12.4 Outrigger Operation

4.12.4.1 Outrigger Operation

4.12.4.2 Outrigger Floats

1. Remove the outrigger pads (a) from their

stowed positions

Fig 4-80 Outrigger float

a. Outrigger float

2. Position the outrigger pads on the end of the outrigger jacks and secure in place with the retain-
ing clips.

3. Position cribbing where the outrigger jack cylinders will be located.

NOTE：
Before extending the outrigger beams and jacks read the following sections of this manual to en-
sure correct outrigger pad placements.

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Operation SRC1000T Rough Terrain Crane

• “Outrigger general location”

• “Outrigger cribbing support”
• “Outrigger placement”

4.12.4.3 Outrigger Pins

The crane has 4 outrigger pins. Use the out-

rigger pins to secure the outrigger beams. En-
gaged all outrigger pins when outriggers are
extended or stowed in position. Release the
outrigger pins when extending or retracting
the outriggers.

Fig 4-81

To engage the outrigger pin

Put the pin hook off the guide tube.

b
a

Fig 4-82

a. Pin hook b. Guide tube

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SRC1000T Rough Terrain Crane Operation

To release the outrigger pin

Put the pin hook onto the guide tube.

The outrigger beams have 3 work condition b

a
setting. Use any one of the 3 positions: fully
retracted, mid-extended, fully extended. Fully
retract the outriggers for traveling and lifting
on tires situations.

Fig 4-83

a. Pin hook b. Guide tube

4.12.4.4 Outrigger Beams

To extend the outrigger beams

1. Push the switch to select the outrigger.

The indicator on the switch is on. Push the
switch again to deselect the outrigger.

NOTE：
Deselect the outrigger which is not in
operation.
• The switch (1) is for the right rear outrigger 8
1#.
• The switch (2) is for the right front outrigger
Fig 4-84
2#.
• The switch (3) is for the left front outrigger
3#.
• The switch (4) is for the left rear outrigger
4#.
• The switch (ALL) is for the all outriggers.

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Operation SRC1000T Rough Terrain Crane

2. Push and hold the switch (8) to extend the

outrigger beam to the desired position, then
release the switch.

Fig 4-85

To retract the outrigger beams

1. Push the switch to select the outrigger.

The indicator on the switch is on. Push the
switch again to deselect the outrigger.

NOTE：
Deselect the outrigger which is not in
operation.
• The switch (1) is for the right rear outrigger
1#.
7
• The switch (2) is for the right front outrigger
Fig 4-86
2#.
• The switch (3) is for the left front outrigger
3#.
• The switch (4) is for the left rear outrigger
4#.
• The switch (ALL) is for the all outriggers.

2. Push and hold the switch (7) to retract the

outrigger beam to the desired position, then
release the switch.

Fig 4-87

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SRC1000T Rough Terrain Crane Operation

4.12.4.5 Outrigger Jacks

To extend the outrigger jacks

1. Push the switch to select the outrigger.

The indicator on the switch is on.

NOTE：
Deselect the outrigger which is not in opera-
tion. Push the switch again to deselect the
outrigger.
• The switch (1) is for the right rear outrigger
1#.
• The switch (2) is for the right front outrigger
Fig 4-88
2#.
• The switch (3) is for the left front outrigger
3#.
• The switch (4) is for the left rear outrigger
4#.
• The switch (ALL) is for the all outriggers.

2. Push and hold the switch (6) to extend the

outrigger jack to the desired position, then re-
lease the switch.

Fig 4-89

To retract the outrigger jacks

1. Push the switch to select the outrigger.

The indicator on the switch is on.

NOTE：
Deselect the outrigger which is not in opera-
tion. Push the switch again to deselect the
outrigger.
• The switch (1) is for the right rear outrigger
1#.
• The switch (2) is for the right front outrigger
Fig 4-90
2#.
Safety, Operation and Maintenance Manual-January, 2023 4-61
Operation SRC1000T Rough Terrain Crane

• The switch (3) is for the left front outrigger

3#.
• The switch (4) is for the left rear outrigger
4#.
• The switch (ALL) is for the all outriggers.

2. Push and hold the switch (5) to retract the

outrigger jack to the desired position, then re-
lease the switch.

Fig 4-91

4.12.4.6 Extending the Outriggers

Use the switches on the front control panel to extend the outriggers.

Fig 4-92

NOTE：
1–8 are to identify the outrigger control switches.

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Prerequisites

WARNING
Risk of personal injury!
Crushing of the outriggers can cause death or serious injury.
Keep clear of the outrigger work path, make sure that there is no unauthorized person in the
working area.

• Park crane in the desired location. Engage the park brake and shutdown the engine.
• Set all the control levers to the neutral position.
• Keep the boom in front of the crane (travel direction).

Procedures

1. Release all the outrigger pins (a). Start the

engine.

Fig 4-93

a. Outrigger pin

2. Install outrigger floats on the outrigger

jacks (ignore this step if the outrigger floats al-
ready installed).

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Operation SRC1000T Rough Terrain Crane

3. Secure outrigger floats with pins and clips

(ignore this step if the outrigger floats already
installed).

4. Push and hold the outrigger beam extend-

ing switch (8) to extend all the outrigger
beams to the desired position.

Fig 4-94

8. Outrigger beam ex-

tending switch

Fig 4-95

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5. Push and hold the outrigger jack extending

switch (6) to extend all the outrigger jacks to
desired position. Make sure that all the wheels
is off the ground and each outrigger stands
firmly on the ground.

Fig 4-96

6. Outrigger jack ex-

tending switch

Fig 4-97

6. Observe the level meter. When the air

bubble stays at the center of the level meter,
the outrigger is leveled. Otherwise extend or
retract the outrigger jacks until the air bubble
moves to the center.

Fig 4-98

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Operation SRC1000T Rough Terrain Crane

7. Engage the outrigger pins to secure the

outriggers.

Fig 4-99

a. Outrigger pin

8. Select the desired outrigger work condition form the LMI display.

4.12.4.7 Stowing the Outriggers

Use the switches on the front control panel to stow the outriggers.

Fig 4-100

NOTE：
1–8 are to identify the outrigger control switches.
Prerequisites

• Set all the control levers to the neutral position.

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• Keep the boom in front of the crane (travel direction).

Procedures

1. Release all the outrigger pins (a).

Fig 4-101

a. Outrigger pin

2. Push and hold the outrigger jack retracting

switch (5) to fully retract all the outrigger
jacks.

Fig 4-102

5. Outrigger jack re-

tracting switch

Fig 4-103

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Operation SRC1000T Rough Terrain Crane

3. Remove all the outrigger floats from the outrigger jacks. Then put the outrigger floats to the
stowed position.

4. Push and hold the outrigger beam retract-

ing switch (7) to fully retract all the outrigger
beams.

7
Fig 4-104

7. Outrigger beam re-

tracting switch

Fig 4-105

5. Engage all the outrigger pins (a) to secure

the outriggers.

Fig 4-106

a. Outrigger pin

6. Select the desired outrigger work condition form the LMI display.

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4.12.5 Adjust the Offset (From Lesser to Higher)

1. Extend and set the outrigger beams.

Refer to “Outrigger operation”.

2. Swing the boom over the front of the crane.

Refer to “Swing the boom”.

3. Slowly lower the boom until the swingaway boom extension head rests on the ground and the
pressure on the offset link pins is relieved.
Refer to “Raise and lower the boom”.

WARNING
Only a qualified Sany technician, or a qualified rigger, should operate the swingaway boom
extension. Non-qualified personnel performing this function could result in major equipment
damage, death or serious injury.

WARNING
No personnel or obstructions are allowed beneath the boom.
Failure to observe and follow this warning could result in death or serious injury.

4. Remove the offset link pins and clips.

Fig 4-107 Remove the offset link pins and clips

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Operation SRC1000T Rough Terrain Crane

a. Offset link pins and clips

NOTICE
Do not overload the swingaway boom extension anchor fittings or the swingaway boom extension
itself when lowering the boom.
Failure to observe and follow this notice could result in equipment damage.

NOTICE
Do not raise the boom until ensure the offset link pins removed.
Failure to observe and follow this notice could result in equipment damage.

5. Slowly raise the boom until the holes for the higher degree offset position align with the offset
links.

NOTE：
There are three different swingaway boom extension offset angles: 0°, 20°, 40°.

6. Install the offset pins and their clips.

7. Slowly raise the boom until the offset links take the full weight of the swingaway boom
extension.

8. Reeve the wire rope as described under erecting procedures.

Refer to “Reeve wire rope”.

9. On the LMI, select the proper “Boom” configuration.

4.12.6 Adjust the Offset (From Higher to Lesser)

1. Extend and set the outrigger beams.

Refer to “Outrigger operation”.

2. Swing the boom over the front of the crane.

Refer to “Swing the boom”.

3. Slowly lower the boom until the swingaway boom extension head rests on the ground and pres-
sure is relieved from the offset links.
Refer to “Raise and lower the boom”.

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WARNING
No personnel or obstructions are allowed beneath the boom.
Failure to observe and follow this warning could result in death or serious injury.

4. Remove the offset link pin clips, then remove the pins.

5. Slowly lower the boom until the holes for the lesser degree offset position align with the offset
links
There are three different swingaway boom extension offset angles: 0°, 20°, 40°.

NOTICE
Do not lower the boom until ensure the offset link pins removed.
Failure to observe and follow this notice could result in equipment damage.

WARNING
Always wear personal protective equipment, including a hard hat, eye protection, gloves and
work shoes as required. Failure to observe and follow these warnings could result in death or
serious injury or equipment damage.

6. Install the offset pins and their clips.

7. Slowly raise the boom until the offset links take the full weight of the swingaway boom
extension.

8. Reeve the wire rope as described under erecting procedures.

Refer to “Reeve wire rope”.

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Operation SRC1000T Rough Terrain Crane

9. On the LMI, select the proper “Boom” configuration.

4.13 Boom Operation

4.13.1 General

Control buttons are mounted on joystick controllers on the armrests.

Move the joysticks forward or backward to control the hook blocks.

Move the left joystick to the left or right to control the swing of the boom.

Move the right joystick to the left or right to raise or lower the boom.

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SRC1000T Rough Terrain Crane Operation

c c
a b

a2 b2

a1 a3 b1 b3

a4 b4

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Operation SRC1000T Rough Terrain Crane

4.13.2 Raise and Lower the Hook Blocks

WARNING
No personnel or obstructions are allowed beneath the boom, especially with a load attached.
Failure to heed this warning could result in death or serious injury.

NOTICE
It is the responsibility of the machine operator to check the load chart for the maximum load at a
given radius, boom angle and length prior to extending the boom with a load attached.
Do not pull or push the joystick through neutral and to the opposite position to stop or slow hoist
operation.
Always use a slow, even pressure when moving the joystick.
Failure to heed these notices may result equipment damage.

NOTE：
The automatic brake will hold the suspended load at the stopped position as long as the joystick
remains at the neutral position.

NOTE：
Refer to “Crane stability and structural integrity”

1. Press the superstructure mode switch

(A1) to make green indicator illuminate.

Fig 4-108

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SRC1000T Rough Terrain Crane Operation

2. Click the trigger on the back side of either

joystick. Move the right joystick to raise or low-
a b
er the main hook block.

• Lower main hook block —Push and hold

the right joystick to the forward position until
the main hook block is at the desired posi-
tion, then release the joystick, and the joy-
stick will return to the neutral position
automatically.
• Raise main hook block — Pull and hold
the right joystick back to the rear position
until the main hook block is at the desired
position, then release the joystick, and the
joystick will return to the neutral position
automatically.
Fig 4-109

a. Left joystick
b. Right joystick

3. Click the trigger on the back side of either joystick. Move the left joystick to raise or lower the
auxiliary hook block.

• Lower auxiliary hook block — Push and hold the left joystick to the forward position until the
auxiliary hook block is at the desired position, then release the joystick, and the joystick will re-
turn to the neutral position automatically.
• Raise auxiliary hook block —Pull and hold the left joystick back to the rear position until the
auxiliary hook block is at the desired position, then release the joystick, and the joystick will re-
turn to the neutral position automatically.

4.13.3 Hoist Speed Selection

Buttons on the left and right joysticks are used to select high speed hoist operation.

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Operation SRC1000T Rough Terrain Crane

Buttons on the left and right joysticks are used

to select high speed hoist operation.
a b

• Main hoist — Press the left button at the

right joystick for high-speed operation be-
fore raising or lowering the main hook
block.
• Auxiliary hoist — Press the right button at
the left joystick for high-speed operation be-
fore raising or lowering the auxiliary hook
block.

Fig 4-110

a. Right button at the left joystick

b. Left button at the right joystick

NOTICE
Do not change the hoist hi/low speed selection while the hook block is being raised or lowered.
Failure to heed this notice may result equipment damage.

4.13.4 Swing the Boom

WARNING
To prevent a crushing hazard, sound the horn and ensure that no personnel are in the swing area
before proceeding with this procedure.
No personnel or obstructions are allowed beneath the boom, especially with a load attached.
Failure to heed these warnings could result in death or serious injury.

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NOTICE
It is the responsibility of the machine operator to use the correct load chart and LML program for
current crane configuration.
Do not pull or push the joystick through neutral and to the opposite position to stop or slow boom
swing.
Always use a slow, even pressure when moving the joystick.
Failure to heed these notices may result equipment damage.

1. Ensure that the turntable pin lock is

released.

Fig 4-111

A3. Turntable lock pin out

2. Ensure that the swing disable switch is

disengaged.

Fig 4-112

C2. Swing disable

3. Press the superstructure mode switch to make green indicator illuminate.

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Operation SRC1000T Rough Terrain Crane

4. Click the trigger on the back side of either

joystick. Move the left joystick to swing the
a b
machine.

• Swing left — Move the left joystick to the

left and hold it until the boom is at the de-
sired position, then place the joystick at the
neutral position.
• Swing right — Move the left joystick to the
right and hold it until the boom is at the de-
sired position, then place the joystick at the
neutral position.

NOTE：
Free swing is controlled by the button on the
joystick.

Fig 4-113

a. Control button for free swing

b. Left joystick

5. Press the swing brake button switch to prevent further movement.

NOTE：
Engage single-position swing lock pin before engaging the swing brake switch when it is to be
used.

4.13.5 Raise and Lower the Boom

WARNING
No personnel or obstructions are allowed beneath the boom, especially with a load attached.
Failure to heed this warning could result in death or serious injury.

NOTICE
Do not pull or push the joystick quickly through neutral and to the opposite position to stop or slow
boom movement. Always use a slow, even pressure when moving the joystick.
Failure to heed this notice may result equipment damage.

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1. Press the superstructure mode switch

(A1) to make green indicator illuminate.

Fig 4-114

2. Click the trigger on the back side of either

a
joystick. Move the right joystick to raise and
lower the boom.

• Raise boom — Move the right joystick to

the left and hold it until the boom is at the
desired position, then place the joystick at
the neutral position.
• Lower boom — Move the right joystick to
the right and hold it until the boom is at the
desired position, then place the joystick at
the neutral position.

Fig 4-115 Right joystick

a. Right joystick

4.13.6 Boom Telescopic System

4.13.6.1 Overview of the Telescopic Mechanism

The crane has five section full power boom with U shape. The five section boom consists of a
base, Tele 1, Tele 2, Tele 3, and a Tele 4 section. The telescoping system consists of two internal
telescope cylinders and synchronization wire ropes.

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Operation SRC1000T Rough Terrain Crane

Use the boom telescope cylinder #1/#2 switch to select the telescopic cylinder. Then use the boom
telescoping pedal in the operator's cab to extend or retract the boom to the desired length.

g
a b c d e

Fig 4-116

a. Tele 4 boom section d. Tele 1 boom section 1. Boom tele cylinder 2. Boom tele cylinder
1# 2#
b. Tele 3 boom section e. Base boom section
c. Tele 2 boom section

4.13.6.2 Precautions for the Telescoping Operation

WARNING
Risk of personal injury!
Unexpected movement of the boom or falling object can cause death or serous injury.
No personnel or obstructions are allowed beneath the boom, especially with a load attached.

NOTICE
Risk of property damage!
When the hoist line is tied off to the crane or any solid object, the hoist system can be overloaded
causing major winch, wire rope, or crane damage.
Do not extend boom, raise or lower the boom, or raise the crane on outriggers unless wire rope is
spooled off the drum to prevent tension on the wire rope.

Always obey the operation rules following:

• Follow the load charts and set up the LMI as the correct information before extending or retract-
ing the boom.
• Make sure that the load chart for the maximum load at a given radius, boom angle and length
prior to extending the boom with a load attached.
• Do not pull or push the joystick quickly through neutral and to the opposite position to stop or
slow boom movement.

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• Always use a slow, even pressure when moving the joystick.

4.13.6.3 Telescoping Cylinders Switch

Use the telescoping cylinders switch to select

the telescoping operation for the cylinders.
The indicator will show on the LMI when the
function is engaged.

Fig 4-117

To select the telescoping cylinder: Push the switch to select the 1#/2# cylinder.
• 1#: control the tele 1. The indicator on the switch is off
• 2#: control the tele 2., the tele 3, and the tele 4. The indicator on the switch will illuminate.

4.13.6.4 Telescope Disable Switch

The telescope disable switch is on left control

panel. The telescope disable switch prevents
the inadvertent operation of the boom tele-
scoping while using the joysticks to perform
other operations. The indicator on the LMI dis-
play illuminates when the function is engaged.

Fig 4-118

To disable the boom telescoping: Push the boom lift disable switch to the disable the boom tele-
scoping. The indicator on the switch illuminates.

Push again to cancel the function, the indicator on the switch goes off.

4.13.6.5 Boom Telescoping Operation

Use the pedal to extend or retract the boom.

Prerequisites

• Make sure that no personnel stand in the lifting area/below the boom and the load.

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Operation SRC1000T Rough Terrain Crane

• Start the engine and select the lifting mode.

• Fully extend the outriggers, and configure the crane setting. Refer to the Load Charts Manual.

To extend/retract the boom

Fig 4-119

To extend the boom: Push the enable switch. Push the front end of the pedal with the forefoot
within 30 s to extend the boom.

To stop the telescoping: Release the pedal, and the pedal will return to the neutral position
automatically.

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Fig 4-120

To retract the boom: Push the enable switch. Push the rear end of the pedal with the heel within
30 s to extend the boom.

4.13.7 Preload Check

NOTE：
Carefully read and become familiar with all crane operating instructions before attempting a pre-
load check or operating the crane under load.

NOTE：
Run the engine at or near governed rpm during preload check of crane functions.

1. Extend and set all four outriggers.

Refer to “Outrigger operation” .

2. Ensure that the transmission control is in

neutral. Forwar d

Neutra l

Reverse
III

Fig 4-121 Transmission control

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Operation SRC1000T Rough Terrain Crane

3. Press the parking brake switch to engage

parking brake as well as red indicator
illuminated.
A
NOTE：
The button switch has a unlocking button (c)
to prevent accidental activation.
B

4. Press the superstructure mode switch (A1) to make green indicator illuminate.

5. Raise the boom at least 45° and lower the boom to level.

Refer to “Raise and lower the boom”.

6. Swing the boom at least 45° to the right, then same angle to the left.

Refer to “Swing the boom”.

7. Telescope the boom sections in and out.

Refer to “Extend and retract the main boom”.

8. Raise and lower the wire rope several times at various boom lengths and ensure there is no
kinking.

Refer to “Raise and lower the hook blocks”.

4.14 Folding jib

4.14.1 Overview of the Folding Jib

The crane has a mechanical folding jib. The manual offset angles are 0°, 20°, and 40°.

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4
2
3

Fig 4-122

1. Telescopic boom 2. Folding jib 3. Bracket 4. Fixed support

3 working conditions of the folding jib:

• Stow the folding jib on the telescopic boom.

• Erect the folding jib 1 on the telescopic boom.
• Erect the folding jib 1 and 2 on the telescopic boom.

Fig 4-123

4.14.2 Overview of the Bracket

The bracket is installed on the telescopic boom.

2 working conditions of the bracket:

• Stow the bracket on the telescopic boom.

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Operation SRC1000T Rough Terrain Crane

• Erect the bracket on the telescopic boom.

Erect the bracket on the telescopic boom

1. Remove clip (a). Pull down and hold the

spring pin (b).

d
a
b
c

Fig 4-124 Unfold the folding ramp

a. Clip c. Lug 1
b. Spring pin d. Folding ramp

2. Swing the folding ramp (d) outwards. Release the spring pin (b) when it is out of the lug (c).

3. Unfold the folding ramp (d) and fix it with

the pin (b) into the lug (e). Lock the pin (b) with
the clip (a).
a

e
d b

Fig 4-125

a. Clip d. Folding ramp

b. Spring pin e. Lug 2

Stow the bracket on the telescopic boom

1. Remove clip (a). Pull down and hold the

spring pin (b).

e
d b

Fig 4-126 Fold the folding ramp

a. Clip d. Folding ramp

b. Spring pin e. Lug 2

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2. Swing the folding ramp (d) inwards. Release the spring pin (b) when it is out of the lug (e).

3. Fold the folding ramp (d) and fix it with the

pin (b) into the lug (c). Lock the pin (b) with
the clip (a).

d
a
b
c

Fig 4-127

a. Clip d. Folding ramp

b. Spring pin e. Lug 2

4.14.3 Overview of the Fixed Support

The fixed support is installed on the telescopic boom.

1. 1 working condition of the support. When

the folding jib is extended or folded back, it is
fixed by inserting and pulling the pin and clip.
1
2

Fig 4-128

1. Pin 2. Clip

4.14.4 Precautions for Folding Jib Operation

Obey the following points while doing the folding jib operation.

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Operation SRC1000T Rough Terrain Crane

WARNING
Risk of falling!
Falling from the boom/jib can cause death or serious injury.
• Do not stand inside, on top of the folding jib at any time while assembling or disassembling the
folding jib.
• Do not climb, stand, or walk on the folding jib. Use a ladder or similar device and a safety belt to
reach areas as necessary.

WARNING
Risk of crushing!
Crushing of the boom/jib can cause death or serious injury.
• Make sure that there is no unauthorized person in the swing area. Keep a safe distance with the
swing path.
• Fully assemble the folding jib before installing it on the boom.
• Adequately support each folding jib section before attempting to disassemble the folding jib.

CAUTION
Risk of personal injury!
The pinch points can cause moderate injury.
Stay clear of pinch points when aligning the connecting points of the folding jib sections. Never
place your fingers in the connecting pin holes.

NOTICE
Risk of property damage!
Damage that occurs during the operation can go undetected and result in the failure of the
attachment, once subjected to loading.
Do not attach slings to the lattices when lifting the folding jib, as slings can be bent. It is
recommended that the lifting lugs be used as the lifting points.

4.14.5 Folding Jib - Swing out

CAUTION
Risk of personal injury!
Unexpected swinging of the lattice section can result in minor or moderate injury.
Always secure the lattice section with a tag line before removing any connections. Make sure that
the tag line can prevent the lattice section from swinging outwards.

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Prerequisites

• Park the crane on a firm, level surface. Shift the transmission to neutral and engage the parking
brake.
• Level the crane on fully extended outriggers with all tires off the ground.
• Select the correct boom working condition.
• Fully retract all the boom sections and lower the boom to 0° to permit ease of installation of pins
and access to the boom head and boom tail. If the auxiliary boom head remains installed, re-
move the wire rope from the auxiliary boom sheave before operation.
• Move the boom to leave clearance in the front and sides of the boom to complete the erecting
steps.
• Ensure that the hoisting wire rope does not stretch out and is completely wound on the winch.

Tools

• hammer

Procedures

1. Attach a tag line (a) to the tip of the lattice

section (b).

a
Fig 4-129

a. Tag line b. Lattice section

2. Remove clip (d). Pull down and hold the

spring pin (c).

d c
Fig 4-130

c. Spring pin d. Clip

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Operation SRC1000T Rough Terrain Crane

3. Unfold the folding ramp (e). Release the

spring pin (c) when it is out of the lug. Lock
the pin (c) with the clip (d). Refer to “Overview
of the Bracket” on page 4-85.

e
Fig 4-131

d. Clip e. Folding ramp

4. Remove the clip (g) and pull out the stow-

f
ing pin (f).

g
Fig 4-132

f. Stowing pin g. Clip

5. Insert the stowing pin (f) into attachment

fittings and secure it by clip (g).

f
g

Fig 4-133

6. Pull the tag line to move the folding jib onto

the folding ramp.

Make sure to align the attachment fittings (h) j

with the anchor fittings (j). Slightly raise or
lower the boom for alignment if necessary.

h
Fig 4-134

h. Attachment fitting j. Anchor fitting

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7. Install the pins (k). Lock the pins with the

clips (m).
k

m
Fig 4-135

k. Pin m. Clip

8. Remove the pins (n) and clips (p), then put

them away.

Fig 4-136

n. Pin p. Clip

9. Pull the tag line to unfold the folding jib

fully.

Make sure the attachment fittings (q) are

aligned with the anchor fittings (r). Extend or r
q
retract the boom to fully engage them if
necessary.

Fig 4-137

q. Attachment fitting r. Anchor fitting

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Operation SRC1000T Rough Terrain Crane

10. Extend or retract the boom head about 50

mm, and install the pins (k). Lock the pins with k
the clips (m).

Fig 4-138

k. Pin m. Clip

11. Attach a tag line (a) to the tip of the fly sec-
tion (s).

s
a
Fig 4-139

a. Tag line s. Fly section

12. Remove the pin (t) and clip (u).

t
u

Fig 4-140

t. Pin u. Clip

13. Remove the clip (g) and stowing pin (f)

away. Pull the tag line to move the fly section b
(s) onto the lattice section (b). s
f
Make sure to align the attachment fittings to
the anchor fittings. Slightly raise or lower the
g
boom for alignment if necessary.
Fig 4-141

b. Lattice section g. Clip

f. Stowing pin s. Fly section

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14. Install the pin (f). Lock the pins with the
clips (g). f

g
Fig 4-142

f. Stowing pin g. Clip

15. Fold the folding ramp (e) and install the pin
(c). Lock the pin with the clip (d). Refer to
“Overview of the Bracket” on page 4-85.

e
Fig 4-143

e. Folding ramp

16. Remove the tag line.

4.14.6 Folding Jib - Swing in

Prerequisites

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Tools

• hammer

Procedures

1. Disconnect all electrical plugs and remove the anti-two block.

2. Remove the hook block and remove the hoist wire rope from the folding jib.

3. Attach a tag line (a) to the tip of the fly sec-

tion (b).

Fig 4-144

a. Tag line b. Fly section

4. Remove clip (d). Pull down and hold the spring pin (c).

5. Unfold the folding ramp (e). Then install

the pin and clip. Refer to “Overview of the
Bracket” on page 4-85.

e
d
c

Fig 4-145

c. Spring pin e. Folding ramp

d. Clip

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6. Remove the stowing pin (f) and clip (g).

Fig 4-146

f. Stowing pin g. Clip

7. Pull the tag line to move the fly section (b)

to the other side. b h

Fig 4-147

b. Fly section h. Lattice section

8. Screw the pin (j) and clip (k).

j
k

Fig 4-148

j. Pin k. Clip

9. Attach a tag line (a) to the tip of the lattice

section (h).

a
Fig 4-149

a. Tag line h. Lattice section

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Operation SRC1000T Rough Terrain Crane

10. Remove the pins (m) and clips (n). And

keep them in the pin holders. m

Fig 4-150

m. Pin n. Clip

11. Pull the tag line to move the lattice section

onto the fly section.

Align the fittings, and install the pins (p). Lock

p
the pins with the clips (q).

Fig 4-151

p. Pin q. Clip

12. Remove the pins (m) and clips (n). And

keep them in the pin holders. m

n
Fig 4-152

m. Pin n. Clip

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13. Fold the folding ramp and install the pin (c)
and clip (d). Refer to “Overview of the
Bracket” on page 4-85.

d c
Fig 4-153

c. Pin d. Clip

14. Insert the stowing pin (f) and secure it by

f
clip (g).

Fig 4-154

4.14.7 Adjustment of the Offset Angle

WARNING
Risk of personal injury!
Failure to obey safety instructions can cause death, serious injury or equipment damage.
• No personnel or obstructions are allowed beneath the boom.
• Only qualified personnel can operate the folding jib.

NOTICE
Risk of property damage!
Failure to obey the safety instructions can cause equipment damage.
• Do not overload the folding jib anchor fittings or the folding jib itself when lowering the boom.
• Do not lift the boom until the offset link pins are removed.

Prerequisites

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Operation SRC1000T Rough Terrain Crane

• Fully retract all the boom sections and lower the boom to 0° to permit ease of installation of pins
and access to the boom head and boom tail. If the auxiliary boom head remains installed, re-
move the wire rope from the auxiliary boom sheave before operation.
• Move the boom to leave clearance in the front and sides of the boom to complete the erecting
steps.
• Pass the wire rope through the jib and fix it on the jib head.

Tools

• hammer

Procedures

1. Remove the hook block, and fix the wedge

socket on the plate (a) of the folding jib.

Fig 4-155

a. Plate

2. Slowly lower the boom until the pressure

c
on the offset pins (b, c) is relieved.
b

Fig 4-156

b. Offset pin 1 c. Offset pin 2

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3. Remove the offset pin (d) and clip (e).

d
e

Fig 4-157

d. Pin e. Clip

4. Slowly lower the boom until the holes for the higher degree offset position are aligned with the
offset links .

NOTE：
There are three different folding jib offset angles: 0°, 20°, 40°.

5. Assemble the offset pin 1 and offset pin 2

b c
to the position shown in the figure. At this
time, the angle of the jib is 20 degrees.

Fig 4-158

b. Offset pin 1 c. Offset pin 2

6. Assemble the offset pin 1 and offset pin 2

to the position shown in the figure. At this b c
time, the angle of the jib is 40 degrees.

Fig 4-159

b. Offset pin 1 c. Offset pin 2

7. Slowly lift the boom until the offset links take the full weight of the folding jib.

8. Remove the wedge socket from the tip of the folding jib and reeve it back.

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Operation SRC1000T Rough Terrain Crane

9. Re-install the hook.

10. Configure folding jib setting through the load moment indicator.

4.15 Travel
4.15.1 Precautions for the Travel

WARNING
Risk of tipping over!
Violation of the travelling rules can cause tipping over of the crane, which can cause death or
serious injury.
• Make sure that the travel conditions comply with the travelling rules and local laws.
• Only use the front-wheel steering mode for travel on the highway, and do not use other steering
modes.

NOTE：
Before the travel, confirm whether the crane is allowed to drive on the highway by the law first.

Prerequisites

• Fully engage the swing lock.

• Fully retract the outriggers and engage the lock pins.
• Attach the hook block and/or headache ball to prevent excessive swinging.
• Fully retract the boom.
• Fully stow the swingaway boom extension.
• Make sure that the cab is in horizontal position (0°).
• Inflate the tires to the pressure listed on the tire inflation label.
• Fill the hydraulic reservoir and the fuel tank to the recommended level.
• Remove all cribbing and all nonstandard accessories from the crane.

4.15.2 Travel on the Job Site/Highway

NOTE：
Obey the local law for travel.

1. Inspect the crane to make sure that the crane complies with the travel conditions.

2. Adjust the mirrors and seat to a position that has a good view and is comfortable for the operator.
Fasten the safety belt.

3. Fully apply the service brake, and then start the engine.

4. Set the boom angle between 25°—40°, making sure that the boom does not obstruct the view.

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5. Select the travel mode. Release the brakes to start a travel.

6. Travel within the speed specified in “Technical Data”. Maintain a safe distance from all obstruc-
tions, structures, and power lines.

7. Move the transmission to neutral and apply the park brake when reaching the destination.

4.15.3 Direction of Travel

1. Set the steering column right multipurpose

switch lever to the proper position for the de- a
sired direction of travel.
b
• Up - Forward

III
• Center - Neutral (no travel motion)
c
• Down - Reverse

Fig 4-160 Direction control

2. Press the button (d), then Press the button

d
(e) to disengage park brake.

The button (d) is to prevent accidental release

of park brake.

Fig 4-161 Steering Column

d. Park brake lock button

e. Switch for park brake

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Operation SRC1000T Rough Terrain Crane

3. Use the foot control pedals to move and

stop the crane.

Fig 4-162 Foot control pedals

f. Service brake pedal g. Throttle pedal

4.15.4 Gear Selection

Select the correct gear for traveling by using

the three position rotating collar on the arm on
III

the right steering column lever.

3 different gear position: I, 1st; II, 2nd; III, 3rd.

Fig 4-163 Gear selection control
High
12.64 6.11 2.25
Gear
Low
4.30 2.08 0.76
Gear

4.15.5 Steering

Steering is accomplished by following:

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1. Using the steering wheel.

Fig 4-164 Steering wheel

2. Press the button switches on the left dash-

board for the desired steering mode. 1 2
• Front-wheel steering — Press button a re-
peatedly to turn off its green indicator, then A
press button b to make its left green indica-
tor illuminate.
• Rear-wheel steering — Press button a re- B
peatedly to turn off its green indicator, then
press button b to make its right green indi-
cator illuminate. C
• Four-wheel coordinated steering —
Press button a to make its left green indica-
tor illuminate. D
• Crabbing — Press button a to make its
right green indicator illuminate.

Fig 4-165

A2: Front-wheel steering

B2: Rear-wheel steering

C2: Four-wheel coordinated steering

D2: Crabbing

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4.15.6 Travel on the Slope

For a crane to drive on a slope, it has to obey the following rules:

1. The slope does not exceed 8.5°.

2. No loads on the hook or on the crane.

3. Set the boom to 0°.

4. The surface or on hard-packed, dry earth has a minimum 0.5 coefficient of adhesion.

5. Only move forward at the speed no more than 1.5 km/h.

6. Appoint a signal person for bad driving view or condition.

7. Avoid holes, rocks, extremely soft surfaces, and other obstacles that can cause the tipping over
of the crane.

4.15.7 Travel with the Loads

WARNING
Risk of tipping over!
The crane tipping over can cause death or serious injury.
Strictly obey the requirements of “Travel with Load” working conditions in the Load Charts
Manual. Travel speed is no more than 4 km/h. Creep on a firm, level surface.

NOTICE
Risk of the damage of the swing speed reducer!
Failure to release the swing park brake and the 360° swing lock during the travel can cause
damage to the swing speed reducer.
Release the swing park brake and the 360° swing lock if equipped.

Do not move the crane with a suspended load. For a travel with a load, always obey the following
rules:

1. Inflate the tires to the required pressure refer to the section “Main Components Parameters”.

2. Do not exceed capacities refer to the “Travel with Load” in the Load Charts Manual.

3. Engage the swing pin lock, release the swing park brake and the 360° swing lock if equipped.

4. Extend the boom in according with the “Travel with Load” in the Load Charts Manual.

5. Load is carried by boom. Carry loads as close to the ground as possible.

6. The travel speed is no more than 4 km/h.

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7. Use a hand line to control the load to reduce load swing and prevent the side swing of the load.

8. Select a smooth and flat route. If a smooth and route is not available, do not travel with a sus-
pended load.

9. Keep all personnel clear of the crane and the load. Be prepared to lay down the load quickly at
any time.

10.Once the desired destination is reached, shift the transmission to neutral and apply the park
brake.

4.16 Transportation of the Crane

4.16.1 Loading the Crane

Prerequisites

• For a trailer transportation, only load on a solid and flat ground, and keep a safe distance from
the roadside.
• Make sure that the maximum slope of the access board is 15° for loading.
• Make sure that the access board is clean to prevent the crane from slipping.
• Make sure to use the “low speed” mode to drive the crane on the trailer.

Procedures

1. Apply brake to the trailer and place cush-

ion blocks (a) under the tires to prevent the
trailer from moving.

Fig 4-166

a. Cushion blocks b. Access ramp

2. Put an access ramp (b) with enough length, strength, and width to support the crane.

3. Position the crane so that the centerline of the crane matches the centerline of the trailer.

Safety, Operation and Maintenance Manual-January, 2023 4-105

Operation SRC1000T Rough Terrain Crane

4. Drive the crane forward into proper posi-

tion on the trailer.

Fig 4-167

Make sure that the boom is 0°. Watch up at

the junction of the ramp and the trailer. The
crane can shift suddenly due to change in the
center of gravity.

Fig 4-168

5. Park the crane and shut down the engine. Use chocks to keep the wheels from rolling.

6. Turn the battery connect switch to the OFF position.

7. Tie down the crane to the trailer. Make sure that the tie-down is tighten. The tow lugs are the rec-
ommended tie down points. If the tow lugs cannot use to tie the crane down, use the chains to
loop around the outrigger boxes or the axle housings.

4.16.2 Unloading the Crane

Prerequisites

• For a trailer transportation, only load on a solid and flat ground, and keep a safe distance from
the roadside.
• Make sure that the maximum slope of the access board is 15° for unloading.
• Make sure that the access board is clean to prevent the crane from slipping.
• Make sure that use the “low speed” mode to drive the crane down the trailer.

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SRC1000T Rough Terrain Crane Operation

Procedures

1. Chock the trailer wheels to make sure that

the trailer will not move during unloading.

Fig 4-169

2. Remove all tie-downs and blocks securing the crane to the trailer.

3. Turn the exterior rear view mirrors so that the operator has a clear view to the front and rear of
the crane.

4. Turn the battery connect switch to ON position. Unlock and start the crane and allow it to warm-
up fully.

5. Put an access ramp with enough length, strength, and width to properly support the crane. The
ramp grade should not exceed 15°.

6. Drive the crane back off the trailer.

7. Park the crane at the desired location. Shut down the engine.

4.16.3 Lifting the Crane

The entire crane can be lifted or the components may be removed from the crane and lifted individ-
ually. Removal of any component (s) from the crane will shift the center of gravity of the entire
crane. Adjust hoist line to account for the removal of any component(s).

WARNING
Risk of personal injury!
The crane can fall down, which can cause major equipment damage, death or serious injury.
• Only qualified personnel can perform the operation.
• Make sure that the lifting locations and lifting equipment are sufficient and in a perfect
condition.
• Make sure that the method is correct.

NOTICE
Risk of property damage!
The hoist lines to contact boom can cause damage to the boom during the lifting operation.
Do not allow the hoist lines to contact boom while lifting crane.

Safety, Operation and Maintenance Manual-January, 2023 4-107

Operation SRC1000T Rough Terrain Crane

Prerequisites

• Use the lifting equipment, shackles, slings, chains, and so on of suitable size and strength. In-
spect all the lifting equipment before lifting the crane. Never use a damaged lifting equipment.
The inspection must be recorded and dated in accordance with current OSHA regulations.
• Make sure that the identifications for lifting locations are complete and clear. Lift the crane by
spreader on the designated lifting locations.
• Park the crane on a firm level surface. Engage the swing lock pin and release the swing park
brake and 360° swing lock, if equipped.
• Fold the guard rails in the stored/travel position. For example the hooks, the auxiliary boom
nose.

Procedures

Fig 4-170 Crane lifting diagram ( only for reference)

1. Identify the lifting locations.

2. Extend the outrigger beams fully. Engage the outrigger pins.

3. Remove the rubber covers.

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SRC1000T Rough Terrain Crane Operation

4. Put wear pads on the lifting locations to prevent the crane from scratching.

5. Use pins to prevent the lifting locations from moving.

6. Let the crane become stable to prevent it from moving.

7. Attach the spreader or slings on the lifting locations.

NOTE：
Make sure that the slings do not touch the body of the crane.

8. Lift the crane off the ground 10 cm to balance the crane.

9. Lift the crane to designated location.

4.16.4 Transporting the Crane

Use a trailer, a train or a ship to transport the crane. When transporting the crane, precautions
should be taken in securing the crane to the trailer, barge, or other means of conveyance. The tow
lugs are the recommended tie down points. If the tow lugs cannot be used to tie the crane down,
chains may be looped around the outrigger boxes or the axle housings to secure the crane down.

Always exercise safety and follow all local codes when loading, unloading, or transporting the
crane.

WARNING
Risk of personal injury!
Improper ways to load or unload can lead the crane to tip over, which can cause death or serious
injury.
Obey the local regulations and laws. Chose a proper transportation solution.

Usually obey the rules following:

• Fully engage the swing lock pin. Release the swing park brake and 360° swing lock if equipped.
• Attach the hook block and/or hook ball to the lugs. Wind the hoist ropes to the winches properly.
• Fully retract the boom and/or jib and put it on the bracket. Lower the boom at a 0° angle.
• Engage the park brake and shift the transmission to neutral.
• Fully retract the outriggers and put the outrigger floats to the transport position. Engage the out-
rigger pins.
• Set all the control levers to the neutral position.
• Shutdown the engine and remove the keys from the crane. Lock all windows and doors.
• Securely cover the exhaust to prevent air being forced into the exhaust.
• Turn the outside mirrors inward.
• Retract the upper cab walk to its stored position.
Speak to the SANY dealer for proper cab protection and other transportation details.

Safety, Operation and Maintenance Manual-January, 2023 4-109

Operation SRC1000T Rough Terrain Crane

4.17 Storage of the Crane

4.17.1 Short-term Storage

For a storage period of 30 days or less: Do not leave crane where it will be a traffic hazard. Keep
the crane in the ventilated, moisture proof garage, or cover the crane with canvas to avoid
corrosion.

WARNING
Risk of personal injury!
The battery liquid can release flammable gas which can cause fire and death or serious injury.
Make sure adequate ventilation to prevent asphyxiation. Never operate the crane inside a
building.

1. Make sure that no loads on the crane.

2. Clean the crane and keep the crane dry.

3. Fully engage the swing lock pin.

4. Attach the hook block and/or hook ball to the lugs. Wind the hoist ropes to the winches properly.

5. Fully retract the boom and/or jib and put it on the bracket. Boom down to 0°.

6. Fully retract the outriggers and put outrigger floats to the transport position. Engage the outrig-
ger pins.

7. Set all the control levers and the transmission shift to the neutral position.

8. Engage the parking brake, and shutdown the engine. Use chocks to keep the wheels from
rolling.

9. Turn the outside mirrors inward.

10.Remove the keys from the crane. Lock all windows and doors.

11.Turn the battery connect switch to the OFF position. Take down and properly keep the batteries
when the storage period is more than two weeks.

12.Set a safety area for the storage, no unauthorized person is permitted to get access to.

4.17.2 Long-term Storage

For a storage period of more than 30 days: keep the crane in the ventilated, moisture proof garage,
or cover the crane with canvas to avoid corrosion.

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SRC1000T Rough Terrain Crane Operation

1. Make sure that no loads on the crane.

2. Thoroughly clean the crane and keep the crane dry. Repair the painted surface if possible.

3. Fully engage the swing lock pin.

4. Attach the hook block and/or hook ball to the lugs. Wind the hoist ropes to the winches properly.

5. Fully retract the boom and/or jib and put it on the bracket.

6. Fully retract the outriggers and put outrigger floats to the transport position. Engage the outrig-
ger pins.

7. Set all the control levers and the transmission shift to the neutral position.

8. Engage the parking brake, and shutdown the engine. Inflate the tires to the proper pressure.
Use chocks to keep the wheels from rolling.

9. Turn the outside mirrors inward.

10.Fully lubricate the crane. Apply lubricant to the exposed cylinder rods, hoist ropes.

11.Remove the keys from the crane. Lock all windows and doors.

12.Take down and properly keep the batteries.

13.Set a safety area for the storage, no unauthorized person is permitted to get access to.
During storage

For every month:

• Start the engine, idle each mechanism for more than 30 minutes.
• Drive the crane for a short distance.
• Cycle each cylinder a few times to coat cylinder rods with oil and exercise the seals.
• Coat the exposed parts of the cylinder rods with spray lubricant to prevent corrosion.
• Turn on the air condition and keep it running for 3 to 5 minutes to lubricate the compressor and
related parts.
• Return the crane to the proper storage location and condition.

Return to operation

• Thoroughly clean the crane before operation.

Safety, Operation and Maintenance Manual-January, 2023 4-111
Operation SRC1000T Rough Terrain Crane

• Thoroughly examine the condition of the parts of the crane: all filters... Replace It as necessary.
• Examine the fuel and engine oil for moisture contamination. Drain moisture or replace fluids as
necessary.
• Examine the exterior of the crane for signs of rust or damage and repair it as necessary.
• Start the crane and test for all operations.

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SRC1000T Rough Terrain Crane Maintenance

Maintenance
5 Maintenance.......................................................................................................................5-1
5.1 Maintenance Information .....................................................................................................5-5
5.1.1 General .........................................................................................................................5-5
5.1.2 Checks Before Maintenance .....................................................................................5-5
5.1.3 Checks After Maintenance or Repairs .....................................................................5-5
5.1.4 Hours and Mileage Reading ......................................................................................5-6
5.1.5 Genuine Sany Replacement Parts ...........................................................................5-6
5.1.6 Sany-Approved Lubricants ........................................................................................5-6
5.1.7 Inventory Your Tools and Parts .................................................................................5-6
5.1.8 Covers and Locks .......................................................................................................5-6
5.1.9 Hydraulic Fluid Inspection..........................................................................................5-6
5.1.10 Inspection and Maintenance in Adverse Environments ......................................5-7
5.1.10.1 General ...............................................................................................................5-7
5.1.10.2 Mud, Rain or Snow Conditions ........................................................................5-7
5.1.10.3 Near Ocean (Salt Air) Environments ..............................................................5-7
5.1.10.4 Dusty Environments ..........................................................................................5-7
5.1.10.5 Rocky Ground Surface .....................................................................................5-7
5.1.10.6 Cold Environments ............................................................................................5-8
5.1.10.7 Other Weather Environments ..........................................................................5-8
5.2 Environmental Protection.....................................................................................................5-8
5.3 Maintenance Overview.........................................................................................................5-8
5.3.1 Maintenance Intervals ................................................................................................5-8
5.3.1.1 Maintenance Interval for Carrier ........................................................................5-8
5.3.1.2 Maintenance Interval for Superstructure ....................................................... 5-15
5.3.2 Lubricants and Fluids .............................................................................................. 5-20
5.3.2.1 Lubricants and Fluids ....................................................................................... 5-20
5.3.2.2 Fuel ..................................................................................................................... 5-21
5.3.2.3 Engine Oil Viscosity/Temperature Data......................................................... 5-22
5.3.2.4 Lubricating Grease/Temperature Data .......................................................... 5-22

Safety, Operation and Maintenance Manual-January, 2023 5-1

Maintenance SRC1000T Rough Terrain Crane

5.3.2.5 Gear Oil (Swing, Main&Aux Hoist Drive)/Temperature Data...................... 5-23

5.3.2.6 Gear Oil (Axle)/Temperature Data.................................................................. 5-23
5.3.2.7 Hydraulic Oil/Ambient Temperature Data...................................................... 5-23
5.3.3 Secure Machine for Maintenance.......................................................................... 5-24
5.4 Description of Maintenance Work on the Carrier .......................................................... 5-25
5.4.1 General ...................................................................................................................... 5-25
5.4.2 Carrier Overall Condition ........................................................................................ 5-25
5.4.2.1 Check Engine Model and Serial Number ...................................................... 5-25
5.4.2.2 Crane – Clean ................................................................................................... 5-26
5.4.3 Maintenance for Engine .......................................................................................... 5-27
5.4.3.1 Fuel ..................................................................................................................... 5-27
5.4.3.2 Fuel Level and Quality–Check........................................................................ 5-28
5.4.3.3 Fuel – Add.......................................................................................................... 5-29
5.4.3.4 Fuel – Drain and Change................................................................................. 5-30
5.4.3.5 Fuel Filters–Replace ........................................................................................ 5-32
5.4.3.6 Fuel Water Separator – Drain Moisture......................................................... 5-36
5.4.3.7 Fuel Water Separator – Replace .................................................................... 5-37
5.4.3.8 Engine Oil Level and Quality–Check ............................................................. 5-39
5.4.3.9 Engine Oil - Drain and Change ....................................................................... 5-41
5.4.3.10 Engine Oil Filter – Replace............................................................................ 5-45
5.4.3.11 Air Cleaner ....................................................................................................... 5-48
5.4.3.12 Air Cleaner – Check ....................................................................................... 5-48
5.4.3.13 Service the Air Cleaner Cap.......................................................................... 5-49
5.4.3.14 Primary Air Filter Element – Service............................................................ 5-50
5.4.3.15 Secondary Air Filter Element – Service....................................................... 5-52
5.4.3.16 Engine Coolant Level and Quality - Examine............................................. 5-53
5.4.3.17 Engine Coolant - Drain and Change............................................................ 5-54
5.4.3.18 Engine Shock Pads – Check ........................................................................ 5-57
5.4.3.19 Engine Belt - Examine ................................................................................... 5-57
5.4.3.20 Engine Belt – Adjust ....................................................................................... 5-59
5.4.4 Maintenance for Axles............................................................................................. 5-60
5.4.4.1 Axles – Check.................................................................................................... 5-60
5.4.4.2 Level and Quality of the Axle Center Drive – Check.................................... 5-61
5.4.4.3 Axle Center Drive Gear Oil – Drain and Change.......................................... 5-63
5.4.4.4 Check Gear Oil Level and Quality .................................................................. 5-67
5.4.4.5 Gear Oil–Drain and Change............................................................................ 5-68
5.4.4.6 Axles – Lubricate .............................................................................................. 5-70
5.4.5 Maintenance for Wheels and Tires........................................................................ 5-71
5.4.5.1 Wheels and Tires–Check................................................................................. 5-71
5.4.6 Maintenance for Steering System ......................................................................... 5-73
5.4.6.1 Steering Function - Examine........................................................................... 5-73
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SRC1000T Rough Terrain Crane Maintenance

5.4.6.2 Steering System–Lubricate ............................................................................. 5-74

5.4.7 Maintenance for Transmission ............................................................................... 5-75
5.4.7.1 Transmission-gear-oil Level and Quality - Examine .................................... 5-75
5.4.7.2 Transmission Gear Oil - Drain and Change.................................................. 5-77
5.4.7.3 Transmission Gear Oil Filter - Replace.......................................................... 5-80
5.4.8 Maintenance for Driveline ....................................................................................... 5-83
5.4.8.1 Drivelines – Check............................................................................................ 5-83
5.4.8.2 Drivelines – Lubricate....................................................................................... 5-84
5.4.9 Carrier Electrical System ........................................................................................ 5-85
5.4.9.1 Function for Electrical Components of Carrier – Check.............................. 5-85
5.4.9.2 Batteries – Check.............................................................................................. 5-86
5.4.10 Other Maintenance Work...................................................................................... 5-88
5.4.10.1 Outrigger Beams – Lubricate........................................................................ 5-88
5.4.10.2 Suspension System – Lubricate................................................................... 5-88
5.5 Description of Maintenance Work on the Superstructure ............................................ 5-89
5.5.1 General ...................................................................................................................... 5-89
5.5.2 Wire Rope ................................................................................................................. 5-90
5.5.2.1 General............................................................................................................... 5-90
5.5.2.2 Environmental Conditions ............................................................................... 5-90
5.5.2.3 Precautions and Recommendations During Inspection or
Replacement ............................................................................................. 5-90
5.5.2.4 Wire Rope (Hoist Wire Ropes) – Inspect ...................................................... 5-91
5.5.2.5 Wire Rope (Boom Extend and Retract Wire Ropes) – Inspect .................. 5-92
5.5.2.6 Wire Rope (All Wire Ropes) – Replace ......................................................... 5-93
5.5.2.7 Wire Ropes – Lubricate ................................................................................... 5-94
5.5.3 Hook Blocks .............................................................................................................. 5-95
5.5.3.1 General............................................................................................................... 5-95
5.5.3.2 Main Hook Block – Check................................................................................ 5-96
5.5.3.3 Headache Ball – Check ................................................................................... 5-97
5.5.3.4 Hook Block – Lubricate .................................................................................... 5-98
5.5.4 Main Boom and Boom Extension .......................................................................... 5-99
5.5.4.1 Boom and Boom Extension – Check ............................................................. 5-99
5.5.4.2 Boom Sections – Align ................................................................................... 5-100
5.5.4.3 Extend Wire Ropes – Adjust ......................................................................... 5-102
5.5.4.4 Retract Wire Ropes – Adjust......................................................................... 5-105
5.5.4.5 Main Boom and Boom Extension – Lubricate ............................................ 5-108
5.5.5 Swing Mechanism...................................................................................................5-115
5.5.5.1 Check the Gear Oil Level and Quality...........................................................5-115
5.5.5.2 Drain and Change the Gear Oil .....................................................................5-116
5.5.5.3 Check Swing System Mounting Bolts ...........................................................5-118
5.5.5.4 Swing Gear and Drive Pinion – Check ........................................................ 5-120
Safety, Operation and Maintenance Manual-January, 2023 5-3
Maintenance SRC1000T Rough Terrain Crane

5.5.5.5 Swing Drive Braking – Check........................................................................ 5-120

5.5.5.6 Swing Mechanism – Lubricate...................................................................... 5-121
5.5.6 Hoist ......................................................................................................................... 5-122
5.5.6.1 Hoist Mounting Bolts – Check....................................................................... 5-122
5.5.6.2 Gear oil level and quality – Check ................................................................ 5-122
5.5.6.3 Gear Oil – Drain and Change........................................................................ 5-124
5.5.6.4 Hoist – Lubricate ............................................................................................. 5-126
5.5.7 Hydraulic System ................................................................................................... 5-127
5.5.7.1 Hydraulic Oil Level and Quality – Check ..................................................... 5-127
5.5.7.2 Hydraulic Oil – Drain and Change................................................................ 5-128
5.5.7.3 Air in Hydraulic System – Remove............................................................... 5-134
5.5.7.4 Reservoir Breather – Replace....................................................................... 5-136
5.5.7.5 Hydraulic Filter – Replace ............................................................................. 5-137
5.5.7.6 Main Valve Body – Check.............................................................................. 5-140
5.5.7.7 Check Hydraulic Hoses.................................................................................. 5-140
5.5.8 Superstructure Electrical System ........................................................................ 5-142
5.5.8.1 Electrical Components of Superstructure – Check.................................... 5-142
5.5.9 Torque Values ......................................................................................................... 5-142
5.5.9.1 Torque Values.................................................................................................. 5-142
5.5.9.2 Specific Torque Values................................................................................... 5-143
5.5.9.3 General Torque Values .................................................................................. 5-143
5.5.9.4 Hardware.......................................................................................................... 5-144
5.5.9.5 Hoses................................................................................................................ 5-145
5.5.9.6 Fittings ............................................................................................................. 5-145

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SRC1000T Rough Terrain Crane Maintenance

5.Maintenance

5.1 Maintenance Information

5.1.1 General

Do not perform any maintenance and/or repairs not authorized in this Safety, Operation & Mainte-
nance manual. Always observe and follow all safety precautions.

NOTICE
Failure to perform the safety rules when and how directed could result in machine damage and
improper machine operation.

5.1.2 Checks Before Maintenance

Read and understand the Safety section of this manual, including the Lockout/Tagout procedure,
before proceeding with any inspection or maintenance procedures. Refer to “Lockout/Tagout
procedures”.

Review the maintenance log and follow these points to ensure your safety:
• Do not perform any maintenance not authorized in this manual. If maintenance is required that
is not listed in this manual, contact your Sany dealer before proceeding.
• Avoid working on the machine while the engine is running unless required to do so in the proce-
dure. If the engine must remain running during a procedure, always have a person in the cab
who can correctly operate the machine and who is in clear contact with you at all times.
• Contact your Sany dealer if you are unable to perform the procedures listed in this manual or if
additional procedures are required.
• Always use the proper tools when performing any maintenance procedures.

5.1.3 Checks After Maintenance or Repairs

Always do the following after performing any maintenance to the machine.

1. With the engine off:

• Ensure all steps listed in this book have been followed.
• If necessary, have a coworker inspect your work for correct and proper completion.
• Complete the maintenance log for this machine and return it to its storage location.
• Follow the Lockout/Tagout procedure for returning the unit to operation.

2. With the machine running:

• Check for leaks in the system you have maintained.
• Be sure there are no abnormal sounds coming from the engine or hydraulic system.
• Check for any loose or abnormal movement in the system you have maintained.

Safety, Operation and Maintenance Manual-January, 2023 5-5

Maintenance SRC1000T Rough Terrain Crane

• Check for any overheating in the system you have maintained

5.1.4 Hours and Mileage Reading

1. Keep track of the crane operation hours reading on a daily basis. This hour meter is on the LMI
main screen in operator’s cab.

2. Keep track of the mileage reading on a daily basis. This odometer is on the status display in driv-
er’s cab.

3. Keep track of the engine hours reading on a daily basis. This hour meter is on the status display
in driver’s cab.
Confirm meter readings with the required maintenance intervals listed in this manual.

5.1.5 Genuine Sany Replacement Parts

Use genuine Sany replacement parts when repairing or replacing a part on the machine. Failure to
do so may result in premature system or part failure.

5.1.6 Sany-Approved Lubricants

Always use Sany-approved lubricants and materials. Never mix lubricants of different types. The
use of unapproved lubricants and materials or mixing different types of lubricants may result in
shortened service life or system failure of the machine. Refer to “Lubricants and fluids”.

5.1.7 Inventory Your Tools and Parts

After performing maintenance or repairs to the machine, always take time to inventory your tools,
parts used (including nuts and bolts) to be sure none of these items were left on or inside the ma-
chine. Failure to do so could result in unexpected failure or damage to the machine.

5.1.8 Covers and Locks

When servicing the machine with the covers open, be sure they are properly supported in place.
Also be sure the covers close tightly and latch securely in place. If a lock is present, be sure the
lock is properly latched for security.

5.1.9 Hydraulic Fluid Inspection

Inspect hydraulic fluid for any signs of contamination. Contact your SANY dealer for an oil analysis
or replacement if any abnormality is found. Inspect the filters for signs of metal particles and for-
eign material and replace the abnormal ones.

5-6 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

NOTICE
Failure to inspect hydraulic fluid for contamination may damage the hydraulic system or cause the
machine to operate improperly.

5.1.10 Inspection and Maintenance in Adverse Environments

5.1.10.1 General

If the machine will be operating under adverse conditions:

• Check and clean any electrical components to avoid any accumulated corrosion.
• Check and clean any areas where extreme heat is present, such as the exhaust system, mani-
fold and turbocharger.

5.1.10.2 Mud, Rain or Snow Conditions

Before operating the machine, inspect each connector for looseness.

After operating the machine, clean the machine, inspect for missing or loose bolts and nuts. Add
oil and lubricating grease as needed.

Refer to “Driving precautions”.

5.1.10.3 Near Ocean (Salt Air) Environments

Before operating the machine, inspect each plug and pin for looseness. Apply grease where rust is
found, especially at cylinder rods and control levers.

After operating the machine, thoroughly wash away the salt residue, apply grease where rust is
found, and perform maintenance carefully on the electric components to prevent corrosion.

5.1.10.4 Dusty Environments

• Clean the following components: Refer to “Clean or replace air filter elements” in this manual.
• Clean the radiator core frequently to prevent blockage.
• Replace the filters frequently.
Refer to filters replacing procedure in this manual.

5.1.10.5 Rocky Ground Surface

Inspect the wheels and tires for damage, such as cracks, abrasions, scars, and loose or missing
bolts or nuts.

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Maintenance SRC1000T Rough Terrain Crane

5.1.10.6 Cold Environments

In extremely cold environments (32° F (0° C)), Sany recommends to use only lubricants and mate-
rials identified in this manual. Refer to “Lubricants and fluids”.

Prior to starting the engine, ensure that the battery is fully charged and that the battery case and
the cables have not cracked.

Contact your Sany dealer for assistance if the machine will be operated in subzero temperatures
where the aid of an auxiliary heating device is needed.

NOTICE
Dispose of the used filters, drained oil and fluid in accordance with local environmental
regulations. Failure to do so could result in damage to the environment.

5.1.10.7 Other Weather Environments

NOTE：
If there is evidence of overheating of bearings or bushings, loose parts or rust during regular in-
spection, increase the frequency of lubrication.
Based on past experience and suggestions by lubricating oil suppliers, the lubricating intervals
listed in the following tables apply only to normal operating conditions. In harsh environments, in-
cluding dusty and corrosive air, abnormal external temperature, extremely heavy overload, fre-
quent operating times, longtime duty cycle, etc., lubricating intervals should be shortened.

5.2 Environmental Protection

NOTICE
Failure to do so could result in damage to the environment.
Dispose of the used filters, drained oil and fluid in accordance with local environmental
regulations.

5.3 Maintenance Overview

5.3.1 Maintenance Intervals

5.3.1.1 Maintenance Interval for Carrier

Carry out the maintenance interval for carrier according to the crane operation hours as below.

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SRC1000T Rough Terrain Crane Maintenance

NOTE：
The long-term maintenance interval always include the short-term ones.

NOTE：
The maintenance more than 1200 h follows the regulation of maintenance interval table as below.
Refer to “Hours and mileage reading”.

Always proceed with maintenance tasks when the machine is secured.

Refer to “Secure machine for maintenance”.

WARNING
Do not remove the Lockout/Tagout tags from the machine when you connect the battery.
These tags notify others that the machine is not to be used during maintenance. Failure to keep
the tags in place could create a hazardous situation that could result in death or serious injury.

NOTICE
Dispose of the drained oil or fluid in accordance with local environmental regulations. Failure to
do so could result in damage to the environment.

NOTICE
Clean the oil inlet and outlet port before changing oil; Replace the filters after changing oil; Clean
grease fitting before lubrication; Clean the surface of the parts to avoid the dust or dirt after
lubrication. Failure to do this could result in damage to the machine or cause the machine to
operate improperly.

Maintenance interval for each components of carrier/ crane operation hours

Initial 3 mon./ 6 mon./ 9 mon./ 12 mon./

Reference Daily
100h 300h 600h 900h 1,200h
Overall Condition
“Check
Engine
Check ma-
Model and
chine Check machine identification (include crane model, serial number,
Serial
identifica- etc.) before contacting with local Sany dealer
Number”
tion
on page 5-
25

Safety, Operation and Maintenance Manual-January, 2023 5-9

Maintenance SRC1000T Rough Terrain Crane

Initial 3 mon./ 6 mon./ 9 mon./ 12 mon./

Reference Daily
100h 300h 600h 900h 1,200h
“Crane –
Clean the
Clean” on ●
machine
page 5-26
Engine
Check fuel
“Fuel Level
level and
and
quality, re-
Quality– ●
fill or
Check” on
change it if
page 5-28
needed
Check en-
gine oil “Engine Oil
level and Level and
quality, re- Quality– ●
fill or Check” on
change it if page 5-39
needed
Check en- “Engine
gine cool- Coolant
ant level Level and
and qual- Quality - ●
ity, refill or Examine”
change it if on page 5-
needed 53
“Fuel –
Drain and Drain and
change Change” Whenever finding serious deterioration, dilution, etc
fuel on page 5-
30
“Fuel
Drain Water
moisture Separator
from fuel – Drain ●
water Moisture”
separator on page 5-
36
Check air “Air
●
cleaner Cleaner –

5-10 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

Initial 3 mon./ 6 mon./ 9 mon./ 12 mon./

Reference Daily
100h 300h 600h 900h 1,200h
Check” on
page 5-48
“Engine Oil
Drain and - Drain and
change Change” ● ● ● ● ●
engine oil on page 5-
41
“Engine Oil
Replace Filter –
engine oil Replace” ● ● ● ● ●
filter on page 5-
45
“Fuel
Filters–
Replace
Replace” ● Every 500h
fuel filters
on page 5-
32
“Fuel
Water
Replace
Separator
fuel water Every 500h
– Replace”
separator
on page 5-
37
Clean or
Clean it every 300h;
replace air
● Replace it every 1,500h.
filter
Clean it more frequently in dusty area.
elements
“Engine
Drain and Coolant -
change Drain and
Every 2,000h
engine Change”
coolant on page 5-
54
“Engine
Belt -
Check en-
Examine” ●
gine belt
on page 5-
57

Safety, Operation and Maintenance Manual-January, 2023 5-11

Maintenance SRC1000T Rough Terrain Crane

Initial 3 mon./ 6 mon./ 9 mon./ 12 mon./

Reference Daily
100h 300h 600h 900h 1,200h
Adjust en-
● ● ●
gine belt
Lubricate
alternator ●
bearing
Axles
“Axles –
Check the
Check” on ● ● ● ●
axles
page 5-60
Check the
gear oil
“Level and
levels and
Quality of
quality in
the Axle
the axle
Center ● ● ● ●
centre
Drive –
drives, re-
Check” on
fill or
page 5-61
change it if
need
Check the
gear oil
levels and “Check
quality in Gear Oil
the axle fi- Level and ● ● ● ●
nal drives, Quality” on
refill or page 5-67
change it if
need
“Axle
Drain and Center
change Drive Gear
gear oil in Oil – Drain
● Every 1,000h or 1 year whichever comes first
axle and
centre Change”
drives on page 5-
63
Drain and “Gear Oil–
change Drain and ● Every 1,000h or 1 year whichever comes first
gear oil in Change”

5-12 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

Initial 3 mon./ 6 mon./ 9 mon./ 12 mon./

Reference Daily
100h 300h 600h 900h 1,200h
axle final on page 5-
drives 68
“Axles –
Lubricate Lubricate”
● Every 500h
axles on page 5-
70
“Wheels
Check
and Tires–
wheels ●
Check” on
and tires
page 5-71
Steering System
“Steering
Check Function -
steering Examine” ●
function on page 5-
73
“Steering
Lubricate System–
steering Lubricate” Every 100h
system on page 5-
74
Transmission
Check
gear oil “Transmis-
level and sion-gear-
quality in oil Level
the trans- and Quality ●
mission, - Examine”
refill or on page 5-
change it if 75
need
“Transmis-
Drain and sion Gear
change Oil - Drain
gear oil in and Every 1,000h
transmis- Change”
sion on page 5-
77

Safety, Operation and Maintenance Manual-January, 2023 5-13

Maintenance SRC1000T Rough Terrain Crane

Initial 3 mon./ 6 mon./ 9 mon./ 12 mon./

Reference Daily
100h 300h 600h 900h 1,200h
“Transmis-
sion Gear
Replace
Oil Filter -
transmis- ● Every 500h
Replace”
sion filter
on page 5-
80
Driveline
“Drivelines
Check – Check”
●
drivelines on page 5-
83
“Drivelines
–
Lubricate
Lubricate” Every 100h
drivelines
on page 5-
84
Electrical System
Check the
“Mainte-
function
nance
for electri-
Interval for ●
cal com-
Carrier” on
ponents of
page 5-8
carrier
“Batteries
Check the – Check”
● ● ● ●
batteries on page 5-
86
Other Maintenance Work
Check the
oil and flu- ●
id leaks
“Outrigger
Lubricate Beams –
outrigger Lubricate” Every 100h
beams on page 5-
88

5-14 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

Initial 3 mon./ 6 mon./ 9 mon./ 12 mon./

Reference Daily
100h 300h 600h 900h 1,200h
“Suspen-
sion
Lubricate
System –
suspen- Every 100h
Lubricate”
sion
on page 5-
88

NOTE：
Mark “●” stands for maintenance demanded.

5.3.1.2 Maintenance Interval for Superstructure

Carry out the maintenance interval for superstructure according to the crane operation hours as
below.

NOTE：
The long-term maintenance interval always include the short-term ones.

NOTE：
The maintenance more than 1000h follows the regulation of maintenance interval table as below.

Refer to “Hours and mileage reading”.

Always proceed with maintenance tasks when the machine is secured.

Refer to “Secure machine for maintenance”.

WARNING
These tags notify others that the machine is not to be used during maintenance.
Failure to keep the tags in place could create a hazardous situation which, could result in death
or serious injury.
Do not remove the Lockout/Tagout tags from the machine when you connect the battery.

NOTICE
Failure to do so could result in damage to the environment.
Dispose of the drained oil or fluid in accordance with local environmental regulations.

Safety, Operation and Maintenance Manual-January, 2023 5-15

Maintenance SRC1000T Rough Terrain Crane

Maintenance interval for each components of superstructure/ crane operation hours

Initial 1 12
3 month/ 6 month/ 9 month/
Reference Daily month/ month/
250h 500h 750h
100h 1,000h
Wire Ropes
“Wire Rope
(Hoist Wire
Inspect hoist
Ropes) – ●
wire ropes
Inspect” on
page 5-91
“Wire Rope
Inspect (Boom
boom ex- Extend and
tend and re- Retract Wire ●
tract wire Ropes) –
ropes Inspect” on
page 5-92
“Wire Ropes
Lubricate – Lubricate”
● ● ● ● ●
wire ropes on page 5-
94
Adjust ex-
tend wire ● ● ● ●
ropes
Adjust re-
tract wire ● ● ● ●
ropes
Hook Blocks
Check main
“” on page ●
hook block
Check head-
“” on page ●
ache ball

5-16 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

Initial 1 12
3 month/ 6 month/ 9 month/
Reference Daily month/ month/
250h 500h 750h
100h 1,000h
Lubricate
“” on page ● ● ● ● ●
hook block
Main Boom and Boom Extension
“Boom and
Check boom Boom
and boom Extension – ●
extension Check” on
page 5-99
“Boom
Align boom Sections –
● ● ● ●
sections Align” on
page 5-100
“Main Boom
Lubricate and Boom
main boom Extension –
Every 100h
and boom Lubricate”
extension on page 5-
108
Swing Mechanism
Check the
gear oil level “Check the
and quality Gear Oil
in swing Level and ● ● ● ● ●
drive, refill Quality” on
or change it page 5-115
if needed
Drain and “Drain and
change the Change the
● ● ● ●
gear oil in Gear Oil” on
swing drive page 5-116
“Check
Check swing Swing
system System
● ● ● ●
mounting Mounting
bolts Bolts” on
page 5-118
Check the
● ● ● ●
swing gear
Safety, Operation and Maintenance Manual-January, 2023 5-17
Maintenance SRC1000T Rough Terrain Crane

Initial 1 12
3 month/ 6 month/ 9 month/
Reference Daily month/ month/
250h 500h 750h
100h 1,000h
and drive
pinion
Check the
● ●
swing brake
“Swing
Lubricate Mechanism
swing – Lubricate” Every 100h
mechanism on page 5-
121
Hoist
“Hoist
Check hoist Mounting
mounting Bolts – ● ● ● ●
bolts Check” on
page 5-122
Check the
gear oil level
and quality
in hoist “” on page ● ● ● ● ●
drive, refill
or change it
if needed
Drain and
change the
“” on page ● ● ● ●
gear oil in
hoist drive
Lubricate
hoist bear- Every 100h
ing carrier
Hydraulic System
Check the
hydraulic oil
level and
“” on page ●
quality, refill
or change it
if needed

5-18 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

Initial 1 12
3 month/ 6 month/ 9 month/
Reference Daily month/ month/
250h 500h 750h
100h 1,000h
Drain and
change the “” on page ● Every 24 months or 2,000h
hydraulic oil
“Reservoir
Replace res-
Breather –
ervoir Every 24 months or 2,000h
Replace” on
breather
page 5-136
“Hydraulic
Replace hy- Filter –
● Every 6 months or 500h
draulic filter Replace” on
page 5-137
Check main
“” on page ● ● ● ●
valve
Check hy-
“” on page ●
draulic lines
Electrical System
“Electrical
Check the
Components
function for
of
electrical
Superstruc- ●
components
ture –
of super-
Check” on
structure
page 5-142
Air Conditioner
Check
● ● ● ●
refrigerant
Check cool-
● ● ● ●
ing fan
Check ho-
ses and ● ● ● ●
connections
Check the
refrigerant ● ● ● ●
compressor
Check cool-
Run the A/C in cooling mode for 10 minutes every month
ing function

Safety, Operation and Maintenance Manual-January, 2023 5-19

Maintenance SRC1000T Rough Terrain Crane

Initial 1 12
3 month/ 6 month/ 9 month/
Reference Daily month/ month/
250h 500h 750h
100h 1,000h
Other Maintenance Work
Check the
oil and fluid
leaks, and ●
A/C refriger-
ant leaks
Check wind-
shield wash-
●
ing fluid
level
Check wind-
shield ●
washer

NOTE：
Mark “●” stands for maintenance demanded.

5.3.2 Lubricants and Fluids

5.3.2.1 Lubricants and Fluids

Always use Sany-approved lubricants, fluids and filters. Sany is not responsible for damage
caused by using unauthorized lubricants, fluids and filters.

NOTICE
Failure to follow these standards can cause damage to the machine or cause the machine to
operate improperly.
Never mix fluids of different brands or viscosities (weights) and never overfill the system you are
servicing.

Approximate
Location Lubricant/Coolant
Capacity*
No. 0 diesel or No. –10/ No. –20 diesel in cold
Fuel system 300 L
weather conditions.
Sany recommends CF-4 (GB III), CH-4 (GB IV),
CI-4 (GB V) and CK-4 (GB VI) 15W40 engine
Engine oil 15 L
oil, or 0W40, 5W40 and 10W40 engine oil in
cold weather conditions.
Engine cooling system 12.5kg Sany recommends –45°C ethanediol coolant.

5-20 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

Approximate
Location Lubricant/Coolant
Capacity*
Sany recommends long-acting and antiwear
Hydraulic reservoir 711 L
HM46 hydraulic oil or equivalent.
Sany recommends L-CKD 220 (85W-140 GL-5)
Swing drive 4.5 L
gear oil or equivalent.
Main hoist drive Sany recommends L-CKD 220 (85W-140 GL-5)
1.2–1.5 L ea.
Auxiliary hoist drive gear oil or equivalent.
Front axle centre drive Sany recommends 80W-90 GL-5 gear oil or
32 L ea.
Rear axle centre drive equivalent.
Front axle final drive Sany recommends 80W-90 GL-5 gear oil or
6.5 L ea.
Rear axle final drive equivalent.
SANY recommends ATF DEXRON III transmis-
Transmission unit (include
35 L sion oil or equivalent for
torque converter)
DANA3410FTMG14601.
Sany recommends lithium-based grease (Ex-
Grease N/A
treme Pressure) EP 2 or equivalent.
Type II odorless mineral spirits and/or Class 1
Mineral spirits N/A
(high flashpoint)
Windshield washer fluid 2L Automotive windshield washer fluid.

NOTE：
The capacities in the above table are approximate volumes permitted in actual fluids/lubricants
adding. For exact capacities, use the inspection points, inspection plugs, dipsticks, and sight
gauge.

5.3.2.2 Fuel

DANGER
Never maintain the fuel system near an open flame or while smoking. Failure to heed this danger
will result in death or serious injury.

Sany recommends the use of No. 0 fuel for all normal operations. Use of No. –10/No. –20 diesel
fuel is permitted in cold weather environments (below 32°F (0°C)).

NOTE：
Sany does not recommend the use of any diesel fuel with a cetane level less than 40.

Safety, Operation and Maintenance Manual-January, 2023 5-21

Maintenance SRC1000T Rough Terrain Crane

NOTE：
Do not use gasoline, kerosene or any unapproved fuels in the fuel system.
Be sure that there is no water or any foreign material in the fuel.

Take appropriate precautions to prevent fuel contamination during refueling.

NOTE：
Never dilute fuels. Damage to the injection system can result which causes the machine to operate
improperly.

5.3.2.3 Engine Oil Viscosity/Temperature Data

Temperature °f (°C) –22 –4 5 32 50 68 86 104 122

Oil Type (–30) (–20) (–15) (0) 10. (20) (30) (40) (50)
SAE 15W-40
SAE 10W-30
SAE 5W-30
SAE 5W-40
SAE 40W

NOTE：
Due to its comparatively better lubricating characteristics (including improved oil consumption,
engine operation in frigid climates, and continued lubrication in high temperatures), SAE 5W-40
is recommended for a majority of climates. In some circumstances, short-term use of low-viscos-
ity engine oil in cold temperatures (below 23°F/–5°C) is acceptable; however, long- term use can
reduce engine life.

5.3.2.4 Lubricating Grease/Temperature Data

Temperature
–58 –40 –22 –4 14 32 50 68 86 104 122
°f (°C)
(–50) (–40) (–30) (–20) (–10) (0) 10. (20) (30) (40) (50)
Oil Type
NGLI #2 molybde-
num disulfide lith-
ium-based grease
FT-2269A lithium-
based grease

NOTE：
Always use clean EP (extreme pressure) grease when greasing the machine. Avoid using low
viscosity greases. Selection of the proper lubricating grease is based on local operating climate
and conditions.

5-22 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

5.3.2.5 Gear Oil (Swing, Main&Aux Hoist Drive)/Temperature Data

Temperature °f
–22 –4 14 32 50 68 86 104 122
(°C)
(–30) (–20) (–10) (0) 10. (20) (30) (40) (50)
Oil Type
L-CKD 220
(85W-140)

L-CKT 220

NOTE：
Any brand meeting AGMA standard 9005-D94, ISO 3448 grade 220 is acceptable. Selection of
the proper gear oil is based on local operating climate and conditions.

5.3.2.6 Gear Oil (Axle)/Temperature Data

Temperature °f (°
–22 –4 14 32 50 68 86 104 122
C)
(–30) (–20) (–10) (0) 10. (20) (30) (40) (50)
Oil Type
80W-90 GL-5
75W-90 GL-5

NOTE：
Selection of the proper gear oil is based on local operating climate and conditions.

5.3.2.7 Hydraulic Oil/Ambient Temperature Data

Temperature °F (°C) –22 –4 14 32 50 68 86 104 122

Oil Type (–30) (–20) (–10) (0) 10. (20) (30) (40) (50)
L-HM46 antiwear hy-
draulic oil
TellusArctic 32 low tem-
perature antiwear hy-
draulic oil

Safety, Operation and Maintenance Manual-January, 2023 5-23

Maintenance SRC1000T Rough Terrain Crane

Temperature °F (°C) –22 –4 14 32 50 68 86 104 122

Oil Type (–30) (–20) (–10) (0) 10. (20) (30) (40) (50)
L-HV68 high tempera-
ture antiwear hydraulic
oil

NOTE：
Selection of the proper hydraulic oil is based on local operating climate and conditions:
• Use L-HM46 antiwear hydraulic oil in generally temperate climates.
• Use TellusArctic 32 low-temperature antiwear hydraulic oil (pour point is –43.6°F (–42°C)) in
generally arctic areas where ambient temperatures can reach – 22° F (– 30° C) during
operation.
Use L-HV68 high temperature antiwear hydraulic oil in tropical zone, such as the Middle East
or India.

NOTICE
To prevent damage to the hydraulic system, perform the following warm-up procedure in ambient
temperatures below 32°F (0°C):
Start the engine and run it at idle speed for 7– 10 minutes; then increase the engine speed to
1,200 rpm and perform only no-load traveling for at least 30 minutes or until the hydraulic oil
temperature is at least 68°F (20°C).
Proceed with normal operation only after completing warm-up as described above or else adjust
the warm-up period according to the ambient temperature. During normal construction operation,
take care to operate the controls slowly and observe the traveling system for any signs of trouble.
Operation with oil temperature of 68°F (20°C) or below may damage the hydraulic system.

5.3.3 Secure Machine for Maintenance

1. Obtain the maintenance log for this machine and complete it at the close of all maintenance
tasks.

2. Read and understand the tasks for the maintenance interval.

3. Follow the Lockout/Tagout procedure.

Refer to “Lockout/Tagout procedure” in Chapter 2.

NOTE：
Allow the systems to cool down before proceeding with any maintenance.

NOTE：
If you need to start the engine for a maintenance task, follow the procedures in Operation section
for safety precautions.
Refer to “Engine Start Procedure”.

5-24 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

4. When the machine is secured, precede with the maintenance tasks.

WARNING
Do not remove the Lockout/Tagout tags from the machine when you connect the battery. These
tags notify others that the machine is not to be used during maintenance. Failure to keep the tags
in place could create a hazardous situation which, could result in death or serious injury

5.4 Description of Maintenance Work on the Carrier

5.4.1 General

WARNING
Failure to keep the tags in place could create a hazardous situation which, could result in death
or serious injury.
Do not remove the Lockout/Tagout tags from the machine when you connect the battery. These
tags notify others that the machine is not to be used during maintenance.

5.4.2 Carrier Overall Condition

5.4.2.1 Check Engine Model and Serial Number

1. Open the engine access cover on the rear

deck.

Fig 5-1 Open the engine access cover

Safety, Operation and Maintenance Manual-January, 2023 5-25

Maintenance SRC1000T Rough Terrain Crane

2. Check the engine model and serial num-

ber on the top of engine.

Fig 5-2 Check the engine model and serial

number

3. Close the engine access cover.

5.4.2.2 Crane – Clean

Clean the machine at the end of workday.

Refer to “Maintenance interval for overall condition of carrier” before proceeding with this
procedure.

Secure the machine before clean the machine.

Refer to “Secure machine for maintenance” in this manual..

Refer to “Environmental precautions” before proceeding with this procedure.

1. Avoid flushing the electrical terminals, electrical components, electronic equipment, plugs and
horns directly with high pressure water. Failure to do this will cause the electrical issues.

2. Do not spray water to an electrical components and air intake of the engine. Failure to do this will
cause engine starting failed or electrical components damaged.

3. Do not clean the inside of cab by spraying water. Failure to do this will cause electrical compo-
nents damaged.

4. Do not clean the inside of the cab with organic solvent, and never bleach or colorize it; Some
common cleaning fluid may contain organic solvent.

5. Clean the machine immediately after driving on the road with salt water or chemicals.

6. Do not clean the machine with sharp tools. Failure to do this will cause the paint damaged.

7. Check the service brake and electrical components after cleaning the machine.

5-26 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

NOTICE
Failure to protect the electrical system when cleaning the machine may damage the machine or
cause it to operate improperly.

5.4.3 Maintenance for Engine

5.4.3.1 Fuel

Refer to “Maintenance interval for engine of carrier” before proceeding with these procedures.

DANGER
Risk of fire or explosion!
Failure to follow these rules will get fire or explosion, result in death or serious injury.
• Do not use a match or a cigarette lighter in the gas station.
• Leave the crane far away and follow safety directions if get a fire during the fueling process.
• Shut down the engine before fueling.

WARNING
Risk of personal injury!
Failure to do so could get fire or explosion and result in burns or other serious injury.
• Read and observe all the warning items at the gas station.
• Before touching the fuel tank, touch other metal parts of the crane and keep a certain distance
from the neck of the fuel filler, petrol nozzle, or other gas sources.
• Once starting the filling operation, do not return into the crane, and do not touch, rub, or glide
over any article or textile (polyester, damask, nylon, etc.).
• Make the fuel container touch on the ground first when using a portable fuel container.
• Do not use any cellular mobile phone when fueling.

Safety, Operation and Maintenance Manual-January, 2023 5-27

Maintenance SRC1000T Rough Terrain Crane

5.4.3.2 Fuel Level and Quality–Check

1. Turn the ignition switch to the on position.

Fig 5-3 Ignition switch

2. Check the fuel level display on main

screen

Fig 5-4 Main screen 2

a. Fuel level display

5-28 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

3. Add fuel as necessary.

Refer to “Refueling”for safety information.

DANGER
Never open the filler cap of fuel tank near an open flame or while smoking. Failure to follow this
rule will result in death or serious injury.

5.4.3.3 Fuel – Add

1. Locate the fuel tank on the left side of the

machine.

a b

Fig 5-5

a. Fuel tank
b. Fuel tank cap

2. Remove the fuel tank cap.

3. Add fuel as necessary.

4. Close the fuel tank cap tightly.

CAUTION
• The fuel is toxic, always keep it away from children and pets.
• The fuel may harm physical health and environment, so it should be avoided to let fuel into eyes
or onto skin. If any fuel comes into eyes, do flush them with clean water immediately for at least
15 mins and then get medical help; If your clothes are stained with fuel, wash the clothes
immediately; If eat fuel by mistake, get medical help immediately.
Failure to do this could result in minor or moderate injury.

Safety, Operation and Maintenance Manual-January, 2023 5-29

Maintenance SRC1000T Rough Terrain Crane

5.4.3.4 Fuel – Drain and Change

Drain and change the fuel if finding serious deterioration, dilution, etc.

Choose the specified type of fuel according to ambient temperature in different seasons.

Refer to “Lubricants and fluids”.

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

If the fuel filter has been blocked because metal or abrasive particles entered the system, all fuel
systems must be thoroughly checked, drained, and flushed.

1. Shut down the engine. Turn the ignition switch off two minutes before proceeding to the next
step.

2. Set the battery disconnect switch to the

OFF position.

a b

Fig 5-6 Remove the filler cap

a. Fuel tank cap

b. Battery disconnect switch

3. Remove the filler cap from the top of the fuel tank.

5-30 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

4. Place a suitable container under the drain

plug at the bottom of fuel tank.

a
Fig 5-7 Remove the drain plug at bottom of fuel
tank

a. Drain plug

5. Remove the drain plug. Allow about three minutes after water and contaminants stops flowing
from the drain port for the side walls to drain.

NOTE：
Do not drain any fuel on the ground.

NOTE：
Dispose of the contaminated fuel in accordance with local environmental regulations.

6. Clean and install the drain plug.

7. Fill the fuel tank with mineral spirits, to clean and flush the tank.

Choose the mineral spirits refer to “Lubricants and fluids”

8. Agitate the fluid inside the tank to loosen and remove any remaining residue.

9. Remove the drain plug of fuel tank, to drain the mineral spirits into a suitable container.

10. Replace the seals and install the drain plug.

11. Fill fuel to the fuel tank as necessary.

Safety, Operation and Maintenance Manual-January, 2023 5-31

Maintenance SRC1000T Rough Terrain Crane

NOTICE
Dispose of the contaminated fuel and mineral spirits in accordance with local
environmental regulations. Failure to do so could result in damage to the environment.

12. Replace the fuel filter.

Refer to “Replace fuel filter”.

13. Replace the fuel filter.

Refer to “Replace fuel water separator“.

14. Loosen the priming pump of fuel water separator. Use the priming pump to fill both fuel filters
with diesel and remove the air. Then tighten the priming pump.

15. Start the engine and keep it running at an idle speed.

16. Check for fuel leaks in the primary fuel system.

5.4.3.5 Fuel Filters–Replace

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for engine of carrier” before proceeding with these procedures.

5-32 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Maintenance

1. Open the engine access cover on the rear

deck. a

Fig 5-8 Open the engine access cover

a. Engine access cover

2. Place a fuel collection container with appropriate size below the fuel filter.

Safety, Operation and Maintenance Manual-January, 2023 5-33

Maintenance SRC1000T Rough Terrain Crane

3. Using the belt wrench, remove and discard

the used fuel filters.

NOTE：
Do not drain fuel on the ground or dispose of a
used filters improperly.

Fig 5-9 Replace the fuel filter

a. Filter bracket
b. Filter

c. Filter cup

NOTICE
Dispose of the used filters and fuel in accordance with local environmental regulations. Failure to
do so could result in damage to the environment.

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4. Position the new fuel filter upright as

shown in the illustration and plug in the center
a
hole of the filter, fill the filter with fresh clean
diesel fuel through inlet holes until the filter is
completely full. b
NOTE：
Leave plug in place until the filter has been
filled with fresh fuel and you are ready to in-
stall it on the filter support.

Fig 5-10 The center hole of filter

a. Inlet holes
b. Plug

5. Remove plug from the center hole of the filter, then install the filter on the filter support as shown
in the illustration.

6. Follow the directions on the fuel filter body when installing the new fuel filter onto the filter
bracket.

7. Start the engine and allow it to run at an idle speed.

Refer to “Engine procedures”.

NOTE：
Check for fuel leaks in the primary fuel system.

DANGER
Never replace the fuel filters near an open flame or while smoking. Failure to follow this rule will
result in death or serious injury.

CAUTION
•The fuel is toxic, always keep it away from children and pets.
•The fuel may harm physical health and environment, so it should be avoided to let fuel into eyes
or onto skin. If any fuel comes into eyes, do flush them with clean water immediately for at least
15 mins and then get medical help; If your clothes are stained with fuel, wash the clothes
immediately; If eat fuel by mistake, get medical help immediately.
Failure to do this could result in minor or moderate injury.

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Maintenance SRC1000T Rough Terrain Crane

5.4.3.6 Fuel Water Separator – Drain Moisture

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for engine of carrier” before proceeding with these procedures.

An fuel water separator is an equipment to separate moisture from the fuel system, which can
avoid engine failure caused by moisture contained in fuel.

While draining fuel water separator, drain and change the fuel if finding serious deterioration, dilu-
tion or other problems.

Refer to “Drain and change fuel“.

1. Place a fuel collection container with ap-

propriate size below the fuel water separator.

Fig 5-11 Open the drain cock to allow all water

or contaminated fuel to drain

a. Priming pump
b. Fuel water separator

c. Drain cock

2. Open the drain cock to allow all water or contaminated fuel to be drained from the fuel water
separator.

NOTE：
Do not drain any fuel on the ground.

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3. Close the drain cock when the flow from fuel water separator is free of water and contamination.

4. Properly dispose of the contaminated fuel.

5. Loosen the priming pump of fuel water separator.

Use the priming pump to fill both fuel filters with diesel and remove the air.

Tighten the priming pump.

6. Start the engine and keep it running at an idle speed.

Refer to “Engine start procedure”.

NOTICE
Avoid draining the fuel water separator completely to prevent air entering the fuel system.
Failure to do this could result in damage to the machine and personal property, or cause the
machine to operate improperly.

5.4.3.7 Fuel Water Separator – Replace

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for engine of carrier” before proceeding with these procedures.

DANGER
Never replace the fuel water separator near an open flame or while smoking. Failure to follow this
rule will result in death or serious injury.

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Maintenance SRC1000T Rough Terrain Crane

1. Locate the fuel/water separator at the left

side of the crane.

Fig 5-12

a. Fuel/water separator

2. Place an appropriate size container under the primary fuel/water separator.

3. Open the drain cock and drain the fuel lev-

el below the collar (see the fuel level at bottom
bowl), then close the drain cock.
a

c
d
e
Fig 5-13 Replace the fuel water separator

a. Priming pump
b. Fuel water separator

c. Collar

d. Bottom bowl

e. Drain cock

4. Loosen the priming pump.

5. Disconnect the electrical leads of water-infuel (WIF) sensor.

6. Using the belt wrench, remove and discard the used fuel water separator.

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NOTE：
Do not drain fuel on the ground or dispose of used filters improperly.

NOTICE
Dispose of the used fuel water separator in accordance with local environmental regulations.
Failure to do so could result in damage to the environment.

7. Fill the fuel water separator with fresh

clean fuel through inlet holes until the filter is b
completely full.

NOTE：
Leave plug in place until the fuel water sepa-
rator has been filled with fresh fuel, then you
are ready to install it.
a

Fig 5-14 Fill the fuel water separator with fresh

clean fuel

a. Fuel water separator

b. Fueling nozzle

8. Install the new fuel water separator on the filter bracket.

9. Plug the electrical leads of WIF sensor.

10. Loosen the priming pump of fuel water separator.

Use the priming pump to fill both fuel filters with diesel and remove the air. Tighten the priming
pump.

11. Start the engine and keep it running at an idle speed.

Refer to “Engine start procedure”.

12. Check for fuel leaks in the primary fuel system.

5.4.3.8 Engine Oil Level and Quality–Check

Secure the machine before doing this maintenance.

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Maintenance SRC1000T Rough Terrain Crane

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure. .

Refer to “Maintenance interval for engine of carrier” before proceeding with these procedures.

Park the machine on a flat ground. Keep the

engine running up to normal working tempera-
ture. Check the warning lamp for engine oil
pressure in driver’s cab. Then check the en-
gine oil as following steps.

Fig 5-15 Rotate the superstructure so that the

boom is over the side

1. Rotate the superstructure so the boom is over the side.

2. Shut down the engine and wait for a few minutes (about 5min) till oil returns to the oil pan.

Refer to “Engine shutdown procedure”.

3. Open the engine access covers on the

deck.

Fig 5-16 Open the engine access covers

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4. Pull out engine oil dipstick, then check the

quality of engine oil.

Drain and change the engine oil if finding

badly black color or serious deterioration, dilu-
tion, etc while checking.

Refer to “Drain and change engine oil” .

Fig 5-17 Pull out engine oil dipstick

5. Reinsert engine oil dipstick after wiping it up with a clean rag.

6. Pull out the level dipstick again, and check

the oil level.

FULL
Oil level mark lines at the bottom of dipstick.

The oil level shall be within oil level mark area, a

if not:

• Above the maximum mark: oil is more.

Drain out excess oil via the oil drain plug.
• Below the minimum mark: oil is less. Add
engine oil via the oil filling inlet. b
ADD

Fig 5-18 Dipstick oil lever mark

a. Min. mark b. Max. mark

NOTICE
Do not overfill the engine with oil. This could result in machine damage and improper machine
operation.

7. Reinsert and lock the dipstick in place, then close the engine access cover.

5.4.3.9 Engine Oil - Drain and Change

Drain and change the engine oil if it is contaminated, diluted , or in accordance with regular mainte-
nance interval.

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Maintenance SRC1000T Rough Terrain Crane

Choose the specified type of engine oil according to ambient temperature in different seasons.

WARNING
Risk of burns!
The hot engine oil or the hot engine surface can cause serious burns.
• Make sure the components or fluids cool down before touching them.
• Use the protective equipment. Do not touch the hot surfaces or fluids without it.

CAUTION
Risk of dangerous chemical ingredient!
Dangerous chemical can cause moderate injury or property damage.
Use the protective grooves, do not contact the engine oil with unprotected skin.

NOTICE
Risk of pollution!
Improper disposal of waste engine oil can cause environmental pollution.
Dispose of waste fuel properly. Never drain engine oil onto the ground, or into the river, the lakes,
and low lying areas.

Prerequisites

• Properly extend the outriggers and support the crane, and swing the boom over the side.
• Make sure that the crane is level. Secure the crane for maintenance.
• Stop the crane, and set the battery switch to the OFF position.
• The crane is standstill for at least 5 minutes, make sure that the parts and fluids have cooled
down.

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Procedures

1. Open the access cover (a) on the rear

deck. a

Fig 5-19

2. Open the filler cap (b) on the top of engine.

Fig 5-20

b. Filler cap

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Maintenance SRC1000T Rough Terrain Crane

3. Place a engine oil collection container with

appropriate size below the drain plug.

Fig 5-21 Drain plug

4. Remove the drain plug at the bottom of engine oil pan to drain the engine oil into container.

NOTE：
Do not drain any engine oil on the ground.

5. Clean and reinstall the drain plug after the engine oil is completely drained. Replace a new seal
on the plug.

6. Replace the engine oil filter.

7. Fill engine oil as need via oil filling inlet (c).

Then secure the filler cap.

Fig 5-22

c. Oil filling inlet

8. Start the engine.

9. Check the engine oil level again.

10. Close the access cover.

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5.4.3.10 Engine Oil Filter – Replace

CAUTION
Risk of dangerous chemical ingredient!
Dangerous chemical can cause moderate injury or property damage.
Use the protective grooves, glass, do not contact the engine oil with unprotected skin.

NOTICE
Risk of environment pollution!
Improper disposal of waste engine oil can cause environmental pollution.
Dispose of waste oil properly.
Never drain the engine oil on the ground.
Dispose of used filters properly as per the local laws.

Prerequisites

• Properly extend the outriggers and support the crane, and swing the boom over the side.
• Make sure that the crane is level. Secure the crane for maintenance.
• Make sure that the crane is level. Secure the crane for maintenance.
• The crane is standstill for at least 5 minutes, make sure that the parts and fluids have cooled
down.

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Maintenance SRC1000T Rough Terrain Crane

Procedures

Fig 5-23 Engine oil filter

1. Put a oil collection container with appropriate size below the engine oil filter.

NOTE：
Do not drain engine oil on the ground or dispose of used filters improperly.

2. Remove the oil filter (b) off the bracket (a)

with a belt wrench.
a

Fig 5-24

a. Bracket b. Oil filter

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3. Position the new oil filter (b) upright and

put a plug in the center hole of the filter, fill the
filter with same fresh clean diesel fuel through
c
inlet holes (c) until the filter is completely full.

Fig 5-25

b. Oil filter d. Plug

c. Inlet hole

4. Remove the plug, install a light coat of oil

on the gasket, install the fuel filter (b) onto the
a
filter bracket (a) and tighten.

NOTE：
Follow the directions on the engine oil filter
body (if any) when installing the new fuel filter
onto the bracket.

Fig 5-26

a. Bracket b. Oil filter

5. Start the engine.

6. Run the engine at idle speed for about 10 minutes to check for engine oil leaks.

7. Stop the engine.

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Maintenance SRC1000T Rough Terrain Crane

5.4.3.11 Air Cleaner

The engine air filtering system has two areas that require attention especially if the machine has
been operating in unusually dusty conditions or conditions where debris could clog the system.

• A screen-type prefilter located on top of the air cleaner housing intake stack.
• A dual-element air filter system located inside the air cleaner housing.

5.4.3.12 Air Cleaner – Check

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance” .

Refer to “Maintenance interval for engine of carrier” before proceeding with these procedures.

1. Inspect the inlet holes under the air

a
cleaner cap for any accumulation of dirt or de-
bris build-up.

NOTE： d
If dirt or debris is found, remove the air
cleaner cap and clean it using the proper
cleaning solvent.

b
c

Fig 5-27 Air cleaner

a. Air cleaner cap

b. Dual-element air cleaner

c. Dust evacuator

d. Air cleaner condition indicator

2. Ensure the mounting clamps of the air cleaner are tight and the air cleaner cap is not loose on
the stack after re-installation.

3. Open the dust evacuator by pinching the sides and releasing any dirt.

4. Check the condition of the dust evacuator and replace if required.

5. Check the air cleaner condition indicator. Make sure it is not plugged.

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Clean or replace air cleaner elements if a red prompt appears in the indicator.

6. Check all mounting hardware for security to eliminate possible vibration of intake piping. Such
vibration leads to early failure of hoses, clamps, and mounting parts, and can cause hoses to
slip off the connecting pipes, allowing non-filtered air into the engine air intake.

7. Ensure all inlet accessories are the correct size and are not plugged by any foreign object.

8. Check hoses for cracks, chafing, or deterioration, and replace at the first sign of probable
failure.

5.4.3.13 Service the Air Cleaner Cap

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance” .

Refer to “Maintenance interval for engine of carrier” before proceeding with these procedures.

Inspect the inlet holes for any accumulation of dirt or debris build-up.

Remove the air cleaner cap and clean using the proper solvent as necessary.

Ensure that the mounting clamps are tight and the air cleaner cap is not loose on the stack.

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Maintenance SRC1000T Rough Terrain Crane

a b c

d e f
Fig 5-28 Air intake system

a. Muffler b. Charge air cooler (CAC) c. Exhaust tail pipe

d. Turbocharger e. Air cleaner f. Air cleaner cap

5.4.3.14 Primary Air Filter Element – Service

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance” .

Refer to “Maintenance interval for engine of carrier” before proceeding with these procedures.

engine of carrier” before proceeding with these procedures.

To inspect or replace the primary air filter element:

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1. Loosen the mounting clamps of the filter

housing.

Fig 5-29 Filter housing

2. Remove the housing cover and clean the inside of the cover, place it in a safe place for
reinstallation.

3. Visually inspect the outside condition of the primary air filter element.

4. Pull the dirty primary air filter element out

of the air cleaner housing.

Fig 5-30 Pull the dirty primary air filter element

out of the air cleaner housing

5. Discard the dirty primary air filter element properly.

NOTE：
Do not strike the element against anything or clean with pressurized air. Doing so will damage the
element and reduce the efficiency of the air cleaner system. If the air cleaner element is dirty or
looks abnormal, it is at the end of its service life. Replace the element with a new one. Always read
and follow the air cleaner manufacture instructions on the air cleaner when servicing the air
cleaner.

NOTE：
If the primary air filter element shows no signs of excess dirt accumulation or if no abnormalities
are found, leave the primary air filter element in place.

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Maintenance SRC1000T Rough Terrain Crane

6. Clean the inside of the air cleaner housing and cover.

7. Install new primary air filter element if the old one needs to be replaced.

8. Open the dust evacuator by pinching the sides and releasing any dirt.

9. Check the condition of the dust evacuator and replace if required.

NOTE：
If the dust evacuator is cracked, torn, remains open or is missing, dust particles that are normally
expelled can deposit themselves onto the filter and will shorten air cleaner service life.

10. Install the front housing cover and secure the mounting clamps.

5.4.3.15 Secondary Air Filter Element – Service

Service the secondary air filter element refer to the maintenance procedure of primary air filter
element.

Refer to “Service the primary air filter element“ .

Inspect the secondary air filter element for any excess accumulation of dust if the primary air filter
element is removed.

If excess accumulation of dust or any abnormality is found, perform these steps to replace the sec-
ondary air filter element:

1. Remove the primary air filter element.

Fig 5-31 Remove the secondary air filter

element

2. Remove the secondary air filter element.

3. Install a new secondary air cleaner filter element.

4. Install new primary air filter element.

5. Install the front housing cover and secure the mounting clamps.

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5.4.3.16 Engine Coolant Level and Quality - Examine

Prerequisites

Procedures

1. Open the access cover on the rear deck

and find the surge tank.

Fig 5-32

2. Examine the coolant level through inspec-

tion hole on the surge tank.

The coolant level shall be within inspection

hole area, if not:
• Above inspection hole, drain coolant to
proper level via radiator drain.
• Below inspection hole, add coolant to prop-
er level via the surge tank filling inlet. Fig 5-33 Coolant level inspection hole

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Maintenance SRC1000T Rough Terrain Crane

3. Put a coolant collection container with ap-

propriate size below the coolant outlet (c).

On the bottom of radiator (a), turn the drain

switch lever (b) 90° counterclockwise to “on”
position and drain small quantity of coolant
sample through coolant outlet (c) into
container.
Check the engine coolant quality. Drain and
change the engine coolant if finding serious
deterioration, dilution.
Fig 5-34
NOTE：
Do not drain coolant on the ground, connect a a. Radiator c. Coolant outlet
rubber hose to coolant outlet to control the b. Drain switch lever
coolant flow.

5.4.3.17 Engine Coolant - Drain and Change

WARNING
Risk of fire or explosion!
The engine coolant is inflammable, which can cause death or serious injury.
• Never drain or change engine coolant near an open flame or while smoking.
• Stop the engine before draining or filling.

WARNING
Risk of burns!
The hot coolant can spray out, and cause death or serious injury.
Do not remove the filler cap while the engine is hot. Wait for the engine to cool down to outdoor
ambient temperature before proceeding.

NOTICE
Risk of the pollution.
Improper disposal of coolant can cause environmental damage.
Dispose of the contaminated engine coolant in accordance with local environmental regulations.

Prerequisites

• Make sure that the crane is in the service status.

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• Make sure that the engine is stop and at a standstill for at least 5 minutes.
• Park the machine on a flat ground.
• Stop the engine and wait for a few minutes till the engine cools down.

Procedures

1. Open the access cover on the rear deck

and find the surge tank (or to open a small
coolant filling access cover on the engine ac-
cess cover only to fill the coolant.

Fig 5-35

2. Remove the filler cap of surge tank.

Fig 5-36 Filler cap

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Maintenance SRC1000T Rough Terrain Crane

3. Put a coolant collection container with ap-

propriate size below the coolant outlet (c).

On the bottom of radiator, turn the drain switch

lever 90° counterclockwise to “on” position
and drain out coolant through coolant outlet
(c) into container.
Close the drain switch lever (b) after coolant is
drained out.

NOTE：
Do not drain coolant on the ground, connect a
Fig 5-37
rubber hose to coolant outlet (c) t to control
the coolant flow if needed. a. Radiator c. Coolant outlet
b. Drain switch lever

Fig 5-38

d. Filling inlet

4. Fill engine coolant via the filling inlet (d) of surge tank slowly to prevent air entering.

5. Reinstall the filler cap over filling inlet of surge tank.

6. Start the engine and wait for a few minutes till engine coolant reaches normal working tempera-
ture range. It pushes out air from the engine cooling system.

7. Examine for the leaks in the engine cooling system.

8. Stop the engine.

9. Check the engine coolant level and ensure the level is within normal area.

10. Close access cover.

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5.4.3.18 Engine Shock Pads – Check

1. Check the condition of the shock pads,

mounting brackets and bolts.

a b c

Fig 5-39 Check the engine shock pads

a. Bolt
b. Shock pads

c. Mounting bracket

2. Check that bolts are torqued to specifications.

“Torque Values”.

5.4.3.19 Engine Belt - Examine

Various factors such as the incorrect tension/size, misaligned pulleys, the incorrect installation
method, and oil/grease/hydraulic oil on the belt can cause damage or poor performance.

CAUTION
Risk of entanglement!
Rotating pulley can cause moderate injury or property damage.
Use the protective grooves. Do not contact the belt when the engine is running.

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Maintenance SRC1000T Rough Terrain Crane

Prerequisites

• Stop the crane, and turn the battery switch to the OFF position.
• The crane is standstill for at least 5 minutes, make sure that the parts have cooled down.
• Secure the crane for maintenance.

Procedures

1. Open the access cover and find the belt.

Fig 5-40

2. Inspect the engine belt (a) for cracks,

frayed areas, and glazed or shiny surfaces. A
drive belt that is glazed or shiny indicates belt
slippage.

Fig 5-41 Engine belt

a. Engine belt b. Belt tensioner

3. Examine the tension of engine belt (a). Tighten or adjust the engine belt if it is loose.

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5.4.3.20 Engine Belt – Adjust

NOTICE
Risk of property damage!
Pivoting in the wrong direction can result in damage to the belt tensioner.
The belt tensioner is spring-loaded and must be pivoted away from the drive belt. The belt
tensioner winds in the direction that the spring tang is bent over the tensioner body.

The proper operation of engine belt-driven components such as the alternator, Refrigerant com-
pressor and fan clutch depend on the proper tension of the engine belt.

NOTE：
Belt tension is maintained with an automatic belt tensioner.
Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance”.

Refer to “Maintenance interval for engine of carrier” before proceeding with these procedures.

1. To loosen the tensioner on the belt, rotate

the tensioner to wind the spring tighter.

Fig 5-42

2. Pivot the tensioner in the direction of the

spring tang, to remove the engine belt.

3. Remove the dirt with a suitable tool.

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Maintenance SRC1000T Rough Terrain Crane

4. Remove the debris from the grooves of the

pulley.

NOTE：
If the pulley has been deformed as a result of
embedded foreign material, the pulley must
be replaced.

5. Pivot the tensioner in the direction of the spring tang and install the drive belt, slipping the belt
over the coolant pump pulley last. Slowly release the tensioner to apply tension to the drive
belt.

6. Check the alignment of the belt with the

tensioner and the rest of the front end acces-
sory drive.

7. Close the engine access door

8. Set the battery disconnect switch to the ON position.

5.4.4 Maintenance for Axles

5.4.4.1 Axles – Check

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance”.

Refer to “Maintenance interval for axles of carrier” before proceeding with these procedures.

1. Clean away mud and dust from the plugs of the axle drives.

2. Check the oil filling bolts and the drain plugs. The seals should be replaced if oil leakage exists.

3. Clean the vent plugs.

4. Inspect the front and rear axle mounting bolts for loose or missing bolts, cracks or any abnormal
condition.
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SRC1000T Rough Terrain Crane Maintenance

Refer to “Torque values”.

5. Inspect the front and rear axle mounting bolts for loose or missing bolts, cracks or any abnormal
condition.

NOTE：
If any abnormal condition is found, contact your Sany dealer for repairs.

a b c d

Fig 5-43 Check the axles

a. Wheel and tire b. Rear axle assembly c. Transmission d. Front axle

gearbox assembly

5.4.4.2 Level and Quality of the Axle Center Drive – Check

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for axles of carrier” before proceeding with these procedures.

Park the machine on a flat ground. Then check the gear oil as following steps.

1. Shut down the engine. Refer to “Engine shutdown procedure” .

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2. Place a gear oil collection container with appropriate size below the oil level plug.

3. Remove the oil level plug.

WARNING
Always wait for the gear oil cool down to ambient outdoor temperature before proceeding. Failure
to do so could result in unexpected spurting of hot oil which could result in death or serious injury.

Fig 5-44 Remove the oil level plug at center drive of front axle

a. Oil level plug (also the filling

plug)

Fig 5-45 Remove the oil level plug at center drive of rear axle

a. Oil level plug (also the filling

plug)

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4. Check the quality of gear oil.

Drain and change the gear oil if finding badly black color or serious deterioration, dilution, etc while
checking.

5. Check whether the gear oil is level with the bottom of oil level hole.

• If less, refill gear oil via the oil filling inlet;

• If more, drain out gear oil via the oil level

hole.
a

Fig 5-46 The gear oil is level with the bottom

of oil level hole

a. Oil level hole

6. Replace the seal ring of plug. Clean and close opening if oil level is correct.

7. Repeat these steps above for the other axles.

NOTICE
Dispose of the contaminated gear oil in accordance with local environmental regulations.
Failure to do so could result in damage to the environment.

5.4.4.3 Axle Center Drive Gear Oil – Drain and Change

NOTICE
Dispose of the contaminated gear oil in accordance with local environmental regulations. Failure
to do so could result in damage to the environment.

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Maintenance SRC1000T Rough Terrain Crane

CAUTION
• The gear oil is toxic, always keep it away from children and pets.
• The gear oil may harm physical health and environment, so it should be avoided to let gear oil
into eyes or onto skin. If any gear oil comes into eyes, do flush them with clean water immediately
for at least 15 mins and then get medical help; If your clothes are stained with gear oil, wash the
clothes immediately; If eat gear oil by mistake, get medical help immediately.
Failure to do this could result in minor or moderate injury.

Drain and change the gear oil if finding badly black color or serious deterioration, dilution, etc, or in
accordance with regular maintenance interval.

Choose the specified type of gear oil according to ambient temperature in different seasons.

Refer to “Lubricants and fluids”

Secure the Machine before doing this maintenance.

Refer to “Secure the machine for maintenance”

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for axles of carrier” before proceeding with these procedures.

1. Shut down the engine.

Refer to “Engine shutdown procedure” .

2. Place a gear oil collection container with appropriate size below the drain plug.

3. Remove the oil level plug.

4. Remove the drain plug at the bottom of center drive of axles to drain the gear oil into container.

NOTE：
Do not drain any gear oil on the ground.

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Fig 5-47 Remove the drain plug at the bottom of center drive of front axle

a. Drain plug

Fig 5-48 Remove the drain plug at the bottom of center drive of rear axle

a. Drain plug

5. Clean and close openings after the gear oil is completely drained. Replace a new seal on the
plugs.

6. Remove the filling plug on the top of center drive of axle.

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Maintenance SRC1000T Rough Terrain Crane

7. Fill gear oil as need via oil filling inlet by the gear oil filling nozzle or the funnel. Then secure the
filling plug.

NOTE：
The gear oil is level with the bottom of oil level hole.

8. Start the engine and drive the machine to operate axles for a while.
Refer to “Engine start procedures”.

9. Check the gear oil level again.

Fig 5-49 Open the filling plug and vent plug on the top of center drive of axle

a. Front axle b. Rear axle c. Filling plug of center d. Filling plug of cen-
drive ter drive

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NOTICE
Do not overfill the gear oil. Failure to do this could result in machine damage and improper
machine operation.

5.4.4.4 Check Gear Oil Level and Quality

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for axles of carrier” before proceeding with these procedures.

Park the machine on a flat ground. Then

check the gear oil as following steps.

b a
Fig 5-50 Drive the machine to rotate the wheel

a. Oil filling point & Oil b. Oil drain point

inspection point

1. Drive the machine to rotate the wheel so that the oil filling point is level with the ground.

2. Place a gear oil collection container with appropriate size below the oil level inspection point.

3. Remove the oil level plug.

4. Check the quality of gear oil.

Drain and change the gear oil if finding badly black color or serious deterioration, dilution, etc while
checking.

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Maintenance SRC1000T Rough Terrain Crane

NOTICE
Dispose of the contaminated gear oil in accordance with local environmental regulations. Failure
to do so could result in damage to the environment.

5. Check whether the gear oil is level with the

bottom of oil level hole.
• If less, refill gear oil via the oil filling inlet; Oil level hole
• If more, drain out gear oil via the oil level
hole. Oil level
Bottom of
oil level hole

Fig 5-51 The gear oil is level with the bottom of

oil level hole

6. Replace the seal ring of plug. Clean and close opening if oil level is correct.

7. Repeat these steps above for the other axles.

5.4.4.5 Gear Oil–Drain and Change

Drain and change the gear oil if finding badly black color or serious deterioration, dilution, etc, or in
accordance with regular maintenance interval.

Choose the specified type of gear oil according to ambient temperature in different seasons.

Refer to “Lubricants and fluids”.

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for axles of carrier” before proceeding with these procedures.

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b a

Fig 5-52 Drive the machine to rotate the wheel

a. Oil filling point & Oil b. Oil drain point

inspection point

1. Drive the machine to rotate the wheel so that the oil filling point is level with the ground.

2. Place a gear oil collection container with appropriate size below the drain plug.

3. Remove the drain plug to drain the gear oil into container.

NOTE：
Do not drain any gear oil on the ground.

WARNING
Always wait for the gear oil cool down to ambient outdoor temperature before proceeding.
Failure to do so could result in unexpected spurting of hot oil which could result in death or
serious injury.

NOTICE
Dispose of the contaminated gear oil in accordance with local environmental regulations.
Failure to do so could result in damage to the environment.

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4. Clean and close openings after the gear oil is completely drained. Replace a new seal on the
plugs.

5. Repeat the step 1 in “Check gear oil level and quality”, then fill gear oil as need via oil filling inlet
by the gear oil filling nozzle or the funnel.

6. Clean and close opening after filling completely. Replace a new seal on the plug.

NOTE：
The gear oil is level with the bottom of oil level hole.

7. Start the engine and drive the machine to operate axles for a while.

Refer to “Engine start procedure”.

8. Check the gear oil level again.

NOTICE
Do not overfill the gear oil. Failure to do this could result in machine damage and improper
machine operation.

5.4.4.6 Axles – Lubricate

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Choose the specified type of gear oil according to ambient temperature in different seasons.

Refer to “Lubricants and fluids”.

Refer to “Environmental precautions” before proceeding with these procedures.

Refer to “Maintenance interval for axles of carrier” before proceeding with these procedures.

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1. Lubricate tie rod ends of front axle and

rear axle.

a. Take the load off the axle.

b. Clean lubrication points and grease fittings.

NOTE：
Grease fittings are located above or below the
steering knuckle.

c. Press grease into the grease fittings with

the grease gun until grease seeps out.

Lubricate more often if environmental condi-

Fig 5-53 Lubricate tie rod end of axle
tions and/or operating conditions require it.

2. Lubricate king pins of front axle and rear

axle.

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Inject grease into both fittings at the top and

bottom of axle king pin until grease extrudes.

Fig 5-54 Lubricate the king pin

a. King pin

5.4.5 Maintenance for Wheels and Tires

5.4.5.1 Wheels and Tires–Check

WARNING
Risk of personal injury!
Unauthorized personnel charge the tire could result in death or serious injury.
Have authorized personnel to charge the tire.

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Maintenance SRC1000T Rough Terrain Crane

WARNING
Risk of personal injury!
Stand facing the side of tire when charging could result in death or serious injury.
Do not stand facing the side of tire when charging.

Prerequisites

• Crane is on a flat ground. Outriggers are extended and support on the ground.
• The engine is shutdown, and the battery switch is on “OFF” position.
• The equipment and fluid cools down.
• Crane is in the service status, secured and leveled

To examine wheels and tires

1. Examine the tightness of bolts and nuts, If loose, tighten the nuts as per specified torque value.

2. Examine the tire overall condition for damage or deformation etc. Especially for chunking, dents,
areas with uneven wear.

3. Examine the tire pressure by air pressure

gauge.

If insufficient, examine for the air leaks of tires,

then charge it.

Fig 5-55 Check the tire pressure

4. Examine the wheel-bearing clearance.

• Ensure that the carrier supported with outriggers. Release the parking brake.
• Push the bottom of the wheel, try to move the wheel and the bearing at the same time. If get
too much clearance to play, contact with Sany dealer for repairing detail.

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5.4.6 Maintenance for Steering System

5.4.6.1 Steering Function - Examine

WARNING
Risk of the personal injury!
Failure of the steering system can cause a traffic accident, which can cause death or serious
injury.
• Make sure that steering system is functioning normally.
• Never turn the steering wheel excessively for more than 10 seconds.

Prerequisites

• Crane is on a flat ground. Outriggers are extended and support on the ground. No load on the
crane.
• The boom is fully retracted and lowered to 0° .
• Crane is in the service status, secured and leveled.
• The parking brake is engaged, and the shift lever is on the neutral gear.

To examine the steering system

1. Start the engine and run at idle speed.

2. Examine the spinning of the steering

wheel.

When the tires do not move, turn the steering

wheel to the left and right:
• At front/rear wheel steering mode: the spin-
ning range of steering wheel should keep
on reducing in the process of lowering down
the boom.
• At four wheel steering mode: steering wheel
should not be able to be turned.

Fig 5-56

3. Examine the tightness of steering wheel.

Make sure that the operation is comfortable and smooth.

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Maintenance SRC1000T Rough Terrain Crane

Do troubleshooting and repairing if find any issues.

5.4.6.2 Steering System–Lubricate

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Choose the specified type of grease according to ambient temperature in different seasons.

Refer to “Lubricants and fluids”.

Refer to “Environmental precautions” before proceeding with these procedures.

Refer to “Maintenance interval for steering system of carrier” before proceeding with these
procedures.

1. Lubricate steering cylinders

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

a. Take the load off the axle.

b. Locate the steering relay cylinders.

c. Clean lubrication points and grease fittings.

Fig 5-57 Locate the steering relay cylinders

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d. Inject grease into the grease fitting with the

grease gun until grease seeps out. a

Fig 5-58 Inject grease into grease fitting

a. Grease fitting

5.4.7 Maintenance for Transmission

5.4.7.1 Transmission-gear-oil Level and Quality - Examine

WARNING
Risk of burn injury!
Gear oil can be hot, which can cause death or serious injury.
Always wait for the gear oil cool down to ambient outdoor temperature before proceeding.

NOTICE
Risk of environment pollution!
Improper disposal of waste oil can lead to environment pollution.
Never drain the gear oil on the ground or dispose improperly. Dispose of the contaminated gear
oil in accordance with local environmental regulations.

Prerequisites

• Crane is on a flat ground. Outriggers are extended and support on the ground and boom is ro-
tated over the side.
• The engine is stop, and the battery switch is set on “OFF” position after transmission gear oil
pressure reading.
• The equipment and fluid cool down.
• Crane is in the service status, secured and leveled.

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To examine the oil level and quality

1. Start the engine. Keep the engine running

at idle speed for 2 minutes.

13
7 20

0 27
x100

Fig 5-59 Transmission oil pressure

2. Examine the transmission gear oil pressure on the LMI screen.

NOTE：
Ensure the transmission oil pressure is safe before examining.

3. Turn off the engine.

4. Put a collection container with appropriate size below the two oil level taps.

5. Check oil level by rotating tap (a) and (b).

a b c
Fig 5-60 Transmission gearbox

a. Oil level tap (higher) c. Oil drain hole

b. Oil level tap (lower)

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a Oil level tap (higher)

b Oil level tap (lower)

Oil level

a
b
a. Oil level tap (higher) b. Oil level tap (lower)
6. Rotate (a) anti-clockwise first, if no oil runs out, then rotate tap (b) anti-clockwise. If oil comes
out of (b), level is correct.
• If oil is below (b), add oil till it is to the bottom of (a).
• If oil is above (a), drain until the level is between (a) and (b).

Make sure that oil level is in correct state.

NOTE：
Do not drain any gear oil on the ground.

7. Examine the quality of gear oil.

NOTE：
Drain and change the transmission oil if it is contaminated or diluted.

8. Rotate the two taps clockwise and clean them.

5.4.7.2 Transmission Gear Oil - Drain and Change

WARNING
Risk of burn injury!
Gear oil can be hot, which can cause death or serious injury
Always wait for the gear oil cool down to ambient outdoor temperature before proceeding.

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CAUTION
Risk of personal injury!
The gear oil is toxic, which can cause minor or moderate injury.
Keep the gear oil away from children and pets.
Use the protective equipment to avoid gear oil get into eyes or onto skin.

NOTICE
Risk of property damage!
Overfilling of the gear oil can cause damage and improper operation of parts.
Do not overfill the gear oil.

Prerequisites

• Crane is on a flat ground. Outriggers are extended and support on the ground and boom is ro-
tated over the side.
• Transmission oil pressure reading is within safe range.
• The engine is stop, and the battery switch is set on “OFF” position after transmission oil pressure
reading.
• The equipment and fluid cool down.
• Crane is in the service status, secured and leveled.
• Drain and change the gear oil if it is contaminated, diluted.
• Choose gear oil according to ambient temperature in different seasons.

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To drain and change the gear oil

1. Open the access cover (a) on the rear

deck and find the converter breather (c) on
the torque converter (b).
c

a
b
Fig 5-61 Locate the converter breather

a. Access cover c. Converter breather

b. Torque converter

2. Put collection container with appropriate

size below the oil drain hole (d).

d
Fig 5-62 Locate the oil drain hole

d. Oil drain hole

3. Remove plug (d) at the bottom of transmission gearbox to drain the gear oil into container.

NOTE：
Do not spill any gear oil on the ground.

4. Clean and install the oil drain plug back after the gear oil is completely drained. Replace a new
seal on the plugs.

5. Remove the plug of converter breather (b).

6. Fill gear oil via the converter breather (b) until the gear oil level is in correct state.

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NOTE：
Do not leak any gear oil on the ground.

7. Clean and install the plug of converter breather back.

8. Start the engine and drive the crane to operate transmission for a while, check and ensure no
transmission gear oil leakage. Then stop the engine and turn off the battery switch.

9. After equipment and fluid cool down, check the transmission gear oil level. If lower, fill gear oil
again to ensure gear oil level is in correct state.

10. Clean and install the plug of converter breather back.

5.4.7.3 Transmission Gear Oil Filter - Replace

WARNING
Risk of burn injury!
Gear oil can be hot, which can cause death or serious injury.
Always wait for the gear oil cool down to ambient outdoor temperature before proceeding.

CAUTION
Risk of personal injury!
The gear oil is toxic, it can cause minor or moderate injury.
Keep the gear oil away from children and pets.
Use the protective equipment to avoid gear oil get into eyes or onto skin.

NOTICE
Risk of environment pollution!
improper disposal of waste oil can lead to environment pollution.
Never drain the gear oil on the ground or dispose improperly. Dispose of the contaminated gear
oil in accordance with local environmental regulations.

NOTICE
Use of unapproved filters may cause harm. Only use authorized filters.
Failure to do this could cause damage to the crane, and could cause the crane to operate
improperly. Dispose of the used filters in accordance with local environmental regulations. Failure
to do so could result in damage to the environment.

Prerequisites

• Crane is on a flat ground. Outriggers are extended and support on the ground and boom is ro-
tated over the side.
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• Transmission oil pressure reading is within safe range.

• The engine is stop, and the battery switch is set on “OFF” position after transmission oil pressure
reading.
• The equipment and fluid cool down.
• Crane is in the service status, secured and leveled.

To replace the transmission gear oil filter

1. Open the converter access cover on the

rear deck and find the transmission filter.

Fig 5-63

2. Put collection container with appropriate size below the transmission gear oil filter.

NOTE：
Do not drain gear oil on the ground or dispose of used filters improperly.

3. Rotating the transmission gear oil filter (b)

off the supporting bracket (a) with a belt
wrench.
a

Fig 5-64

a. Filter bracket b. Transmission gear

oil filter

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4. Position the new filter upright and put plug

in the center hole of the filter, fill the filter with
same fresh clean gear oil through inlet holes
c
(c) until the filter is completely full.

Fig 5-65

b. Transmission gear d. Plug

oil filter
c. Inlet holes

5. Remove plug, then rotating the transmis-

sion gear oil filter (b) onto the filter bracket
with a belt wrench.
a
NOTE：
Follow the directions on the transmission gear
oil filter body (if have) when installing the new
filter onto the supporting bracket.

Fig 5-66

a. Filter bracket b. Transmission gear

oil filter

6. Start the engine.

7. Run the engine at idle speed for about 10 minutes to check for transmission gear oil leaks in the
transmission system.

8. Stop the engine.

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5.4.8 Maintenance for Driveline

5.4.8.1 Drivelines – Check

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance” .

Refer to “Maintenance interval for driveline of carrier” before proceeding with these procedures.

1. Check the bolts and nuts on drivelines. Clean and tighten them as the required torque.
Refer to “Tightening torques”.

2. Inspect the driveline slip yoke for loose conditions, rust, damage or extensive wear.

NOTE：
If any abnormal condition is found, contact your Sany dealer for repairs.

3. Check the cardan bearings and carrier bearings on drivelines.

4. Check the cardan bearings and carrier bearings on drivelines.

NOTE：
Ensure complete dynamic balance test after disassemble & assemble the driveline or repalce any
parts of driveline. Contact with Sany dealer for more details.
.

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a b c

Fig 5-67 Check drivelines

a. Front driveline b. Intermediate driveline c. Rear driveline

5.4.8.2 Drivelines – Lubricate

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Choose the specified type of grease according to ambient temperature in different seasons.

Refer to “Lubricants and fluids” .

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for driveline of carrier” before proceeding with these procedures.

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1. Lubricate steering pump driveline. Lubri-

cate more often if environmental conditions
and/or operating conditions require it.

Inject grease into fitting until grease extrudes.

Fig 5-68 Front driveline

2. Lubricate front driveline.

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Inject grease into fitting until grease extrudes.

Fig 5-69 Intermediate driveline

3. Lubricate rear driveline.

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Inject grease into fitting until grease extrudes.

Fig 5-70 Rear driveline

5.4.9 Carrier Electrical System

5.4.9.1 Function for Electrical Components of Carrier – Check

Secure the machine before doing this maintenance.

Refer to “Secure the machine for maintenance” .

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Maintenance SRC1000T Rough Terrain Crane

Refer to “Maintenance interval for brake system of carrier” before proceeding with these
procedures.

5.4.9.2 Batteries – Check

Refer to “Environmental precautions” before proceeding with this procedure.

CAUTION
Before proceeding with any battery maintenance procedure, follow and remember these points:
Battery gases are explosive. Never smoke around batteries or expose them to sparks or open
flames.
Wear personal protective equipment when working with batteries.
Work in a well-ventilated area.
If battery acid contacts your skin or your eyes, flush the area immediately with fresh water and
Refer tok medical attention.
Failure to heed this caution could result in minor or moderate injury.

1. Turn the battery disconnect switch to the

off position. a

Fig 5-71

a. Battery disconnect switch

2. Remove the battery cover.

Allow several minutes for any accumulated battery gases to clear before servicing the batteries.

Refer to “Battery safety”.

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3. Check the top surfaces and all the battery

connections for signs of corrosion or dirt build- a b c d e f g
up. Use a clean rag to wipe any dirt from the
batteries.
- -
NOTE： + +
If corrosion is found, flush the area with a mix
of baking soda and warm water.

h h
Fig 5-72 Check the top surfaces and all the
battery connections

a. Positive battery cable

b. Positive terminal

c. Negative terminal

d. Transfer battery cable

e. Positive terminal

f. Negative terminal

g. Negative battery cable

h. Studs securing the batten of battery

4. Remove any trash, tools, parts or debris from the battery compartment.

5. Once the battery service procedures are complete, turn the battery disconnect switch to the on
position.

DANGER
The battery acid is toxic, keep it away from children and pets. Failure to do this will result in death
or serious injury.

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5.4.10 Other Maintenance Work

5.4.10.1 Outrigger Beams – Lubricate

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Choose the specified type of grease according to ambient temperature in different seasons.

Refer to “Lubricants and fluids” .

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for other maintenance work of carrier” before proceeding with these
procedure.

1. Lubricate outrigger beam.

a
Lubricate more often if environmental condi-
tions and/or operating conditions require it.

a. Fully extend the outrigger beam. b

b. Apply the lubricating grease with a brush or Fig 5-73 Lubricate outrigger beam
spatula to the four slide faces of beam and
two wear pads on the bottom. a. Slide face of outrig- b. Wear pads
ger beam
c. Extend and retract the outrigger beam sev-
eral times in order to improve the lubrication
effect.

d. Repeat these steps to lubricate the rest of

outrigger beams.

5.4.10.2 Suspension System – Lubricate

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Choose the specified type of grease according to ambient temperature in different seasons.

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Refer to “Lubricants and fluids” .

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for other maintenance work of carrier” before proceeding with these
procedures.

1. Lubricate front suspension on left / right.

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Inject grease into the fittings at the front side

and rear side of the oscillation bar.

Fig 5-74 Oscillation bearing fittings

a. Oscillation bearing fittings

2. Lubricate rear suspension on left / right.

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Inject grease into the fittings at the top and

bottom of both oscillation cylinders located
above the rear axle.

Fig 5-75 Oscillation cylinders

a. Oscillation cylinders

5.5 Description of Maintenance Work on the Superstructure

5.5.1 General

WARNING
Do not remove the Lockout/Tagout tags from the machine when you connect the battery. These
tags notify others that the machine is not to be used during maintenance. Failure to keep the tags
in place could create a hazardous situation which, could result in death or serious injury.

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5.5.2 Wire Rope

5.5.2.1 General

The inspection interval shall be determined by a qualified person and shall be based on such fac-
tors as expected rope life as determined by experience on the particular installation or similar in-
stallations, severity of environment, percentage of capacity lifts, frequency rates of operation, and
exposure to shock loads.

Periodic Inspections need not be at equal calendar intervals and should be performed at shorter
time intervals as the wire rope approaches the end of its useful life. A periodic inspection shall be
performed at least once a year.

The following provides inspection and maintenance procedures for wire ropes used on SANY prod-
ucts (for example, wire rope used as load lines [hoist wire ropes], boom extend and retract wire
ropes).

5.5.2.2 Environmental Conditions

The life expectancy of wire rope may vary due to the degree of environmental hostility and other
conditions to which these mechanical devices are subjected. Variation in temperature, continuous
excessive moisture levels, exposure to corrosive chemicals or vapors or subjecting the wire rope
to abrasive material may shorten normal wire rope life. Frequent/periodic inspections and mainte-
nance of your wire rope is recommended for preventing premature wear and to insure long-term
satisfactory performance.

5.5.2.3 Precautions and Recommendations During Inspection or Replacement

• Always lock out equipment power when removing or installing wire rope assemblies.
• Always use safety glasses for eye protection.
• Wear protective clothing, gloves, and safety shoes as appropriate.
• Use supports and clamps to prevent uncontrolled movement of wire rope, parts, and equipment.
• When replacing fixed length wire rope assemblies having permanently attached end fittings use
only pre-assembled lengths of wire rope as supplied from SANY Crane Care. Do not build
lengths from individual components.
• Replace an entire wire rope assembly. Do not attempt to rework damaged wire rope or wire rope
ends.
• Never electroplate wire rope assemblies.
• Do not weld any wire rope assembly or component unless welding is recommended by the wire
rope manufacturer. Welding spatter shall never be allowed to come in contact with the wire rope
or wire rope ends. In addition, be sure that the wire rope is not an electrical path during other
welding operations.
• Wire ropes are manufactured from special steels. If heating a wire rope assembly is absolutely
necessary for removal, the entire wire rope assembly shall be discarded.

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• On systems equipped with two or more wire rope assemblies operating as a matched set, they
shall be replaced as an entire set.
• Do not paint or coat wire ropes with any substance except approved lubricants.

CAUTION
Always wear leather gloves when handling wire rope. Failure to do so could result in minor or
moderate injury.

5.5.2.4 Wire Rope (Hoist Wire Ropes) – Inspect

Wire rope should be inspected frequently/daily and periodically/yearly in accordance with the fol-
lowing information excerpted from a National Consensus Standard as referenced by Federal Gov-
ernment Agencies. Recommended inspection intervals may vary from crane to crane and may
vary based on environmental conditions, frequency of lifts, and exposure to shock loads. The in-
spection time intervals may also be predetermined by state and local regulatory agencies.

Any deterioration observed in the wire rope should be noted in the equipment inspection log and
an assessment concerning wire rope replacement should be made by a qualified person.

Secure the machine before doing this maintenance.

Refer to “Secure Machine for Maintenance”..

Refer to “Maintenance interval for hoist wire ropes of superstructure” before proceeding with these
procedures.

NOTE：
Any suspected changes in the condition of the wire rope must be reported.

NOTE：
Always use left-lay wire rope.

NOTE：
The highest working temperature of wire rope shall not exceed 180° F (82° C).
Frequent Inspection

A frequent daily visual inspection is recommended for all hoist wire ropes in service. This inspec-
tion should be made on all wire rope which can be expected to be in use during the day’s opera-
tion. This inspection should be used to monitor progressive degradation and to discover severe
damages necessitating wire rope replacement such as:

• Distortion, Kinking, Crushing, Un-stranding, Bird caging, Reduction of diameter, etc.

• General corrosion.

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• Broken or cut strands.

• Number, distribution and type of broken wires.
• Evidence of core failure.
• End fitting wear/abrasion.

Periodic Inspection

Wire rope should be inspected periodically/annually or at a shorter time interval if necessitated by

environmental or other adverse conditions, and shall cover the entire length of the wire rope. Only
the outer surface of the wire rope need be inspected, and no attempt should be made to open the
rope. Periodic inspection should include all items listed under frequent inspection plus the
following:

1. Inspect for reduction of rope diameter below nominal diameter.

2. Inspect for severely corroded or broken wires at end connections.

3. Inspect for severely corroded, cracked, bent, worn, or improperly applied end connections.

4. Inspect wire rope in areas subjected to rapid deterioration such as:

5. Inspect boom nose sheaves, hook block sheaves, swingaway boom extension and its sheaves,
auxiliary boom nose sheaves, and hoist drums for wear. Damaged sheaves or hoist drums can ac-
celerate wear and cause rapid deterioration of the wire rope.

5.5.2.5 Wire Rope (Boom Extend and Retract Wire Ropes) – Inspect

It is recommended that a periodic inspection of all boom extend and retract wire ropes be per-
formed using the following guidelines. This inspection shall cover the entire length of the extend
and retract wire ropes. This inspection should be used to monitor progressive degradation and to
discover severe damages necessitating wire rope replacement or equipment repair.

Secure the machine before doing this maintenance.

Refer to “Secure Machine for Maintenance”.

Refer to “Maintenance interval for hoist wire ropes of superstructure” before proceeding with these
procedures.

NOTE：
Any suspected changes in the condition of the wire rope must be reported.

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SRC1000T Rough Terrain Crane Maintenance

NOTE：
Always use left-lay wire rope.

NOTE：
The highest working temperature of wire rope shall not exceed 180° F (82° C).
Inspection criteria are as follows:

1. Inspect for reduction of rope diameter below nominal diameter.

2. Inspect for severely corroded or broken wires at end connections.

3. Inspect for severely corroded, cracked, bent, worn, or improperly applied end connections.

4. Inspect wire rope in areas subjected to rapid deterioration such as:

• Sections in contact with saddles, equalizer sheaves, or other sheaves where wire rope travel is
limited.
• Sections of wire rope at or near terminal ends where corroded or broken wires may protrude.
• Sections of wire rope in contact with stationary surfaces where abrasion or chafing may take
place as a result of equipment vibration.

5. Inspect for damaged or wobbly boom and retract sheaves that may cause rapid deterioration of
the wire rope.

6. Inspect for unusual cable sag/stretch and be sure cables used in sets all have an equal tension
applied. Repeated need for adjustment of an individual cable is evidence of cable stretch and indi-
cates the need for additional and more thorough inspection in order to determine and correct the
cause.

5.5.2.6 Wire Rope (All Wire Ropes) – Replace

No precise rules can be given for determination of the exact time for replacement of wire rope
since many variable factors are involved. Determination regarding continued use or replacement
of wire rope depends largely upon the good judgement of an appointed and qualified person who
evaluates the remaining strength in a used rope after allowance for any deterioration disclosed by
inspection.

Wire rope replacement should be determined by the following information excerpted from a Na-
tional Consensus Standard as referenced by local government agencies and as recommended by
SANY Crane Group. All wire rope will eventually deteriorate to a point where it is no longer usable.

Wire rope shall be taken out of service when any of the following conditions exist:

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Maintenance SRC1000T Rough Terrain Crane

Wire rope should be replaced immediately

under the following conditions: 1 2
• One broken strand
• Wire breaks within a limited range
• The number of broken wire reaches a 3 4
specified quantity
• Corkscrew deformation reaches 1/3 of rope
diameter (figure 1)
• Vault (figure 2) 5 6
• Hair-shaped wire and wire strand protrud-
ing from rope (figure 3)
• Diameter reduced by 15% or 10% of 7 8
nominal
• Corrosion and / or wear appears (figure 4)
• Rope appears loose (figure 4)
• Retraction occurs (figure 5) Fig 5-76
• Reeling and Compression occurs (figure 6
+ 8) 1. Corkscrew deformation reaches 1/3 of rope
• Deformation occurs (figure 7) diameter
2. Vault

3. Hair-shaped wire and wire strand protruding

from rope

4. Corrosion and / or wear appears

5. Retraction occurs

6. Reeling occurs

7. Deformation occurs

8. Compression occurs

5.5.2.7 Wire Ropes – Lubricate

Secure the machine before doing this maintenance.

Refer to “Secure Machine for Maintenance”.

Choose the specified type of grease according to ambient temperature in different seasons. .

Refer to “Lubricants and fluids”

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Refer to “Maintenance interval for hoist wire ropes of superstructure” before proceeding with this
procedure.

A wire rope cannot be lubricated sufficiently during manufacture to last its entire life. Therefore,
new lubricant must be added throughout the life of a rope to replace factory lubricant which is used
or lost. It is important that lubricant applied as part of a maintenance program shall be compatible
with the original lubricant, and to this end, the rope manufacturer should be consulted. Lubricant
applied shall be of the type which does not hinder visual inspection. Those sections of rope which
are located over sheaves or otherwise hidden during inspection and maintenance procedures re-
quire special attention when lubricating rope. The object of rope lubrication is to reduce internal
friction and to prevent corrosion.

During fabrication, ropes receive lubrication; the kind and amount depends on the rope’s size,
type, and anticipated use. This in-process treatment will provide the finished rope with ample pro-
tection for a reasonable time if it is stored under proper conditions. But, when the rope is put into
service, the initial lubrication may be less than needed for the full useful life of the rope. Because
of this possibility, periodic applications of a suitable rope lubricant are necessary.

The following are important characteristics of a good wire rope lubricant:

• It should be free from acids and alkalis.

• It should have sufficient adhesive strength to remain on the ropes.
• It should be of a viscosity capable of penetrating the interstices between wires and strands.
• It should not be soluble in the medium surrounding it under the actual operating conditions (that
is, water).
• It should have a high film strength.
• It should resist oxidation.
Before applying lubrication, accumulations of dirt or other abrasive material should be removed
from the rope. Cleaning can be accomplished by using a stiff wire brush and solvent, compressed
air, or live steam. Immediately after the wire rope is cleaned, it should be lubricated. Many techni-
ques may be used; these include bath, dripping, pouring, swabbing, painting or pressure spray
methods. Whenever possible, the lubricant should be applied at the top of a bend in the rope, be-
cause at that point the strands are spread by bending and are more easily penetrated. There
should be no load on the rope while it is being lubricated. It should be noted, the service life of wire
rope will be directly proportional to the effectiveness of the method used and amount of lubricant
reaching the working parts of the rope.

5.5.3 Hook Blocks

5.5.3.1 General

Sany recommends that all hooks be removed and checked before operating. Contact with Sany
dealer if any hook failure occurs. The owner or operator should take the responsibility for the result
of not checking the hooks regularly.

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Maintenance SRC1000T Rough Terrain Crane

Refer to “Operation of hoist” .

The hook shall be replaced if any single problem occurs as below (defects of the hook cannot be
repaired by welding).

• Cracks and crevasse exist on the surface of the hook.

• The opening degree of the hook exceeds 10% of the original size.
• The wear of the dangerous section reaches 10% of the original size.
• The wear of the roping section is up to 10% of the original height.
• The twisted deformation of the hook exceeds 10°.
• There is deformation on the dangerous section as the hook end, the screw thread and the rope
stop bars.

NOTE：
The hooks must be replaced annually. (If the hooks are frequently used at overload, replace them
every three months.) Inspection can detect failure in time to prevent accidents. The failures and re-
placements must be recorded.

5.5.3.2 Main Hook Block – Check

Secure the machine before doing this maintenance.

Refer to “Secure Machine for Maintenance”.

Refer to “Maintenance interval for hook blocks of superstructure” before proceeding with these
procedures.

WARNING
Never use a faulty main hook block. Failure to observe and follow this warning could result in
death or serious injury.

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• Check the lifting lug for deformation or

cracks. a
b
• Check the sheaves and bearings for com-
pleteness, fit, smooth rotation or lack of c
m
lubrication. d
• Check the lock plates and mounting bolts n
for fit and locked.
• Check the tie bars and securing bolts for e
loose, missing or damaged. f
• Check the hook beam and swivel bearing p
g
for aging.
• Check the latch for completeness and fit.
• Check the hook and side plates for cracks h
or deformation.

Fig 5-77

a. Lifting lug
b. Side plates

c. Sheaves

d. Tie bars

e. Tie bars

f. Swivel bearing

g. Hook beam

h. Latch

k. Hook

m. Lock plates and mounting bolts

n. Side plates

p. Lock plates and mounting bolts

5.5.3.3 Headache Ball – Check

Secure the machine before doing this maintenance.

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Maintenance SRC1000T Rough Terrain Crane

Refer to “Secure Machine for Maintenance” on page 5-24.

Refer to “Maintenance interval for hook blocks of superstructure” before proceeding with these
procedures.

WARNING
Never use a faulty headache ball. Failure to observe and follow this warning could result in death
or serious injury.

• Check the lifting lug for deformation or

cracks.
• Check the bolts for loose, missing or a
damaged.
• Check the hook nut and swivel bearing for
aging.
b
• Check the latch for completeness and fit.
• Check the hook and ball for cracks or
deformation. c

d e

Fig 5-78

a. Lifting lug
b. Ball

c. Bolts

d. Latch

e. Hook

5.5.3.4 Hook Block – Lubricate

Secure the machine before doing this maintenance.

Refer to “Secure Machine for Maintenance”.

Refer to “Lubricants and fluids”

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Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for hook blocks of superstructure” before proceeding with these
procedures.

1. Lubricate hook block trunnion.

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Inject grease into fitting until grease extrudes. a

a b

Fig 5-79

a. Grease fitting for hook block trunnion

b. Grease fitting for hook block swivel bearing

2. Lubricate hook block swivel bearing.

Lubricate more often if environmental conditions and/or operating conditions require it.

Inject grease into fitting until grease extrudes.

5.5.4 Main Boom and Boom Extension

5.5.4.1 Boom and Boom Extension – Check

Secure the machine before doing this maintenance.

Refer to “Secure Machine for Maintenance”.

Refer to “Maintenance interval for main boom and boom extension of superstructure” before pro-
ceeding with these procedures.

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CAUTION
Do not insert fingers into holes in the boom. This could result in minor or moderate injury.

1. Start the engine. Then extend the outriggers and support the crane properly.
Refer to “Engine Start Procedure”.

2. Activate the hydraulic system and check for proper operation and any leaks.
• Check the boom extend and retract properly.
• Check the lift cylinder will not allow the boom to drift down until the operator lowers it.

3. Check all electrical cables and components are operating properly.

4. Check all visible parts of the entire boom and boom extension with following criteria:

• Crack, bend or damage;

• Bolts get loose; a
• Scratch on the wear surface; 1
b
• Deformation or crack on the boom section;
• Bad lubricating condition;
• Damage, dents, crack or deformation on
the sheave. 2

Fig 5-80

a. Channel gauge
b. Sheave channel1. Correct2. Too tight3. Too
loose

5. Check all of sheaves for security and freedom of movement.

Then check the channel radius of sheave with gauge.
The channel radius for roller and sheave should be 0.595×rope rated diameter. Due attention
should be paid on any change in rope condition.

5.5.4.2 Boom Sections – Align

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance” .

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Refer to “Maintenance interval for main boom and boom extension of superstructure” before pro-
ceeding with these procedures.

1. Start the engine. Then extend the outrig-

gers and support the crane properly. a a a b

Refer to “Engine start procedure” .

a c a c a c
Fig 5-81 Adjust the align devices at the bottom
of boom tele sections

a. Align devices
b. Boom sections

c. Align plates

2. Attach a weight and extend the boom full length. Check for side deflection.

Example: If the boom deflects to the left, the top left wear pad would have shims added and the
top right wear pad would have shims removed.

3. Retract all of the boom tele sections.

NOTE：
When extending and retracting the boom during alignment, movement should be stopped if a re-
striction is encountered.

4. Adjust the align devices at the bottom of boom tele sections, so that each align plate go through
the align devices with 1 - 2 mm from the wear pad surfaces of both align devices.

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5.5.4.3 Extend Wire Ropes – Adjust

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Refer to “Maintenance interval for main boom and boom extension of superstructure” before pro-
ceeding with these procedures.

NOTE：
Do not twist the wire rope. Failure to do this will result in damage or failure of wire rope.

NOTE：
The extend wire ropes must be adjusted properly before the retract wire ropes can be adjusted.

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1. Start the engine. Then extend the outrig-

gers and support the crane properly.

Refer to “Engine start procedure”.

Fig 5-82 Wire ropes adjustment

a. Boom tele 3 section

b. Boom tele 2 section

c. Boom tele 1 section

d. Boom base section

e. Stop blocks 3

f. Stop blocks 2

g. Stop blocks 1

2. Extend boom tele 3 and tele 4 sections about several centimeters.

3. Retract the boom tele cylinder 1 to the original position. Measure the clearance between the
heads of boom base and tele 1 sections = Δ1. Thus, the thickness of stop blocks 1 = Δ1 + (1~2
mm).

Install the stop blocks 1 with proper thickness between the heads of boom base and tele 1
sections.

4. Retract the boom tele cylinder 2 to the original position. Measure the clearance between the
heads of boom tele 1 and tele 2 sections = Δ2. Thus, the thickness of stop blocks 2 = Δ2 +
(1~2 mm).

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Install the stop blocks 2 with proper thickness between the heads of boom tele 1 and tele 2
sections.

5. Retract the boom tele cylinder 2 again, making the clearance between the stop blocks at the
heads of boom tele1 and tele 2 sections = 0.

6. Adjust the tele 3 retract wire ropes.

Refer to “Adjust retract wire ropes”.

CAUTION
Overtightening the retract wire rope will damage the wire rope. Be careful when fully retracting
the boom for wire rope adjustment to avoid damage.

7. Measure the clearance between the heads of boom tele 2 and tele 3 sections = Δ3. Thus, the
thickness of stop blocks 3 = Δ3 ± 1 mm.

8. Install the stop blocks 3 with proper thickness between the heads of boom tele 2 and tele 3
sections.

9. Retract the boom tele cylinder 2 again, making the clearance between the stop blocks at the
heads of boom tele 2 and tele 3 sections = 0.

10. Adjust the tele 4 retract wire ropes.

Refer to “Adjust retract wire ropes”.

CAUTION
Overtightening the retract wire rope will damage the wire rope. Be careful when fully retracting
the boom for wire rope adjustment to avoid damage.

11. Measure the clearance between the heads of boom tele 3 and tele 4 sections = Δ4. Thus, the
thickness of stop blocks 4 = Δ4 ± 1 mm.

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12. Install the stop blocks 4 with proper thick-

ness between the heads of boom tele 3 and
tele 4 sections.

a b c d e
Fig 5-83 Recheck the clearance

a. Boom tele section head

b. Align device

c. The clearance

d. Stop block

e. Next boom tele section head

13. Retract the boom tele cylinder 2 again, making the clearance between the stop blocks at the
heads of all boom sections = 0.

14. Extend and retract all boom sections for 3 time.

Then recheck the clearance between boom tele section head and stop block of next section head.
If the clearance is less than 2 mm, the adjustment is successful.

15. If the adjustment is failed, remove all the tension in the retract and extend wire ropes and re-
peat all of the steps above.

5.5.4.4 Retract Wire Ropes – Adjust

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance” .

Refer to “Maintenance interval for main boom and boom extension of superstructure” before pro-
ceeding with these procedures.

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Maintenance SRC1000T Rough Terrain Crane

1. Start the engine. Then extend the outrig-

gers and support the crane properly.

Refer to “Engine start procedure”.

Fig 5-84

a. Capscrews and washers

b. Cover plate

c. Access to tele 4 retract wire rope anchors

d. Boom tele 4 section

2. Rotate the superstructure so the main boom is positioned directly over the front of the machine.

3. Lower the boom at horizontal position (boom angle elevation 0 degrees or lower).

4. Extend the boom approximately 200 mm to relieve tension in the boom retract wire ropes.

5. Remove the capscrews and washers securing cover plate at the head of boom tele 4 section.

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6. Check the slack of tele 4 retract wire

a
ropes.

Use the adjustment nuts on retract wire rope

anchors to remove slack evenly as needed.

b
Fig 5-85

a. Adjustment nuts
b. Locknuts

7. Secure the adjustment nuts with the locknuts.

8. Extend the boom tele 3 section part way till can reach the window of tele 3 retract wire rope
anchor.

CAUTION
Hold the wire rope stationary and turn the nuts during the adjustment process. Turning wire rope
while adjusting will result in damage to or failure of wire rope.

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b c
Fig 5-86

a. Boom tele 3 section

b. Tele 3 retract wire rope anchor

c. Boom tele 2 section

9. Check the slack of tele 3 retract wire ropes.

Use the adjustment nuts on retract wire rope anchors to remove slack evenly as needed at both
side of boom tele 3 section.

10. Secure the adjustment nuts with the locknuts.

CAUTION
Hold the wire rope stationary and turn the nuts during the adjustment process. Turning wire rope
while adjusting will result in damage to or failure of wire rope.

5.5.4.5 Main Boom and Boom Extension – Lubricate

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Choose the specified type of grease according to ambient temperature in different seasons.

Refer to “Lubricants and fluids”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for main boom and boom extension of superstructure” before pro-
ceeding with these procedures.

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Refer to “Maintenance interval for main boom and boom extension of superstructure” before pro-
ceeding with these procedures.

1. Start the engine. Then extend the outriggers and support the crane properly.

Refer to “Engine start procedure”.

2. Rotate the superstructure so the main boom is positioned directly over the front of the machine.

3. Lower the boom at horizontal position (boom angle elevation 0 degrees or lower).

CAUTION
Do not insert fingers into holes in the boom. This could result in minor or moderate injury.

4. Lubricate boom sections a

Lubricate more often if environmental condi-

tions and/or operating conditions require it.
Grease for each one boom section include top
wear pads, bottom wear pads, telescopic slide
faces and grease fitting of telescope lock pin.

a. Remove the hook block or headache ball.

b. Wind all the hoist wire ropes onto the hoist

drum.

c. Extend the boom tele 1 section to line up

the hole on the base section and get access
Fig 5-87 Extend the boom tele 1 section to line
to the grease fitting of telescope lock pin.
up the hole on the base section
d. Lubricate the telescope lock pin.
a. Access hole
Inject grease into fitting through access hole
until grease extrudes.

e. Apply the lubricating grease with a brush or

spatula to the top and bottom wear pads of
boom tele 1 section.

f. Thoroughly spread grease on telescopic

slide faces of boom tele 1 section.

g. Raise boom to 70° and retract boom tele 1

section.

h. Repeat these steps above to lubricate each

boom tele sections.

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Fig 5-88 Lubricate the telescope lock pin

a. Grease fitting

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a b c

d e f g h
Fig 5-89 Apply the lubricating grease

a. Top wear pads

b. Top wear pads

c. Bottom wear pads

d. Telescopic slide face of boom tele 1 section

e. Keeper plates

f. Keeper plates

g. Keeper plates

h. Boom base section

5. Lubricate upper lift cylinder pivot pin.

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Inject grease into fitting until grease extrudes

a
Fig 5-90 Lubricate upper lift cylinder pivot pin

a. Grease fitting

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6. Lubricate lower lift cylinder pivot pin.

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Inject grease into fitting until grease extrudes

Fig 5-91 Lubricate lower lift cylinder pivot pin

a. Grease fitting

7. Lubricate boom pivot pin.

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Inject grease into fitting until grease extrudes

Fig 5-92 Lubricate boom pivot shaft

a. Grease fitting

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8. Lubricate upper boom nose sheaves.

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Inject grease into fitting until grease extrudes

Fig 5-93 Lubricate the boom head

a. Auxiliary boom nose sheave

b. Lower boom head sheaves

c. Grease fitting

d. Upper boom head sheaves

9. Lubricate lower boom nose sheaves.

Lubricate more often if environmental conditions and/or operating conditions require it.

Inject grease into fitting until grease extrudes

10. Lubricate auxiliary boom nose sheaves.

Lubricate more often if environmental conditions and/or operating conditions require it.

Inject grease into fitting until grease extrudes

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11. Lubricate swingaway boom extension

ramp. a b c

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Thoroughly spread grease on swingaway

boom extension ramp with brush.

d e
Fig 5-94 Lubricate swingaway boom extension
ramp

a. Main boom
b. Swingaway boom extension-fly section

c. Swingaway boom extension sheave 1

d. Swingaway boom extension ramp

e. Swingaway boom extension-lattice section

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12. Lubricate swingaway boom extension

sheave 1 and 2. a b c

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Inject grease into fitting until grease extrudes

d
Fig 5-95 Lubricate swingaway boom extension
sheave 2

a. Main boom
b. Swingaway boom extension sheave 2

c. Swingaway boom extension-fly section

d. Swingaway boom extension-lattice section

5.5.5 Swing Mechanism

5.5.5.1 Check the Gear Oil Level and Quality

Secure the machine before doing any lubrication maintenances.

Refer to “Secure Machine for Maintenance” on page 5-24.

Refer to “Environmental Precautions” on page 2-35.

Refer to “Maintenance interval for swing mechanism of superstructure” before proceeding with
these procedures.

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1. Shut down the engine. a

b
Refer to “Engine shutdown procedure”.
c
d
e

Fig 5-96 Remove the oil filling plug

a. Turntable
b. Swing motor

c. Oil filling plug

d. Swing drive

e. Drain plug

2. Remove the oil filling plug.

3. Check the quality of gear oil.

Drain and change the gear oil if finding badly black color or serious deterioration, dilution, etc while
checking.

4. Check the oil level through the filling inlet. The gear oil must be visible in the oil filling inlet.

• If less, refill gear oil via the oil filling inlet;

• If more, drain out gear oil via the oil drain hole.

5. Replace the seal ring of plug. Clean and close opening if oil level is correct.

5.5.5.2 Drain and Change the Gear Oil

Choose the specified type of gear oil according to ambient temperature in different seasons.

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Refer to “Lubricants and fluids” .

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for swing mechanism of superstructure” before proceeding with
these procedures.

1. Shut down the engine.

a
Refer to “Engine shutdown procedure”. b

c
d
e

Fig 5-97 Remove the drain plug

a. Turntable
b. Swing motor

c. Oil filling plug

d. Swing drive

e. Drain plug

2. Place a gear oil collection container with appropriate size below the drain plug

3. Remove the oil level plug.

4. Remove the drain plugs at the bottom of center drive of axles to drain the gear oil into container.

NOTE：
Do not drain any gear oil on the ground.

5. Clean and close openings after the gear oil is completely drained. Replace a new seal on the
plugs.

6. Fill gear oil as need via oil filling inlet by the gear oil filling nozzle or the funnel.

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NOTICE
Dispose of the contaminated gear oil in accordance with local environmental regulations. Failure
to do so could result in damage to the environment.

CAUTION
The gear oil is toxic, always keep it away from children and pets.
The gear oil may harm physical health and environment, so it should be avoided to let gear oil
into eyes or onto skin. If any gear oil comes into eyes, do flush them with clean water immediately
for at least 15 mins and then get medical help; If your clothes are stained with gear oil, wash the
clothes immediately; If eat gear oil by mistake, get medical help immediately.
Failure to do this could result in minor or moderate injury.

7. Clean and close opening after filling completely. Replace a new seal on the plug.

NOTE：
The gear oil must be visible in the oil filling inlet.

8. Start the engine and drive the machine to operate axles for a while.

Refer to “Engine start procedure”.

9. Check the gear oil level again.

NOTICE
Do not overfill the gear oil. Failure to do this could result in machine damage and improper
machine operation.

5.5.5.3 Check Swing System Mounting Bolts

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Refer to “Maintenance interval for swing mechanism of superstructure” before proceeding with
these procedures.

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1. Extend the outriggers and lower the out-

rigger jacks.

Refer to “Set up outrigger”.

a b c d

Fig 5-98 Check swing system mounting bolts

a. Swing drive
b. Swing drive mounting bolts

c. Turntable bolts

d. Swing gear mounting bolts

2. Rotate the superstructure so there is plenty of room to work on the swing drive.

Refer to “Swing the boom”.

3. Check the swing system mounting bolts torque, tighten the bolts if needed.

Refer to “Torque values”.

4. Check for damage, loose or missing bolts. Look for signs of cracking.

5. Start the engine and rotate the superstructure to align the opening with each of the rotating bear-
ing bolts and check the torque of each bolt.

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5.5.5.4 Swing Gear and Drive Pinion – Check

1. Check the swing gear and pinion for loos-

a b
ing or missing bolts, cracks or any abnormal
condition

Fig 5-99

a. Swing drive pinion

b. Swing gear

2. Check the gear clearance between swing gear and drive pinion.

NOTE：
If any abnormal condition is found, contact with your Sany dealer for repairs.

5.5.5.5 Swing Drive Braking – Check

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for swing mechanism of superstructure” before proceeding with
these procedures.

1. Set up the machine in a clear area for normal operations.

Refer to “Outrigger operation”.

2. Extend the boom.

Refer to “Boom operation”.

3. Carefully swing the boom in both directions while monitoring the brake function stopping
distance.
• If the stopping distance is unusually long or slow to stop, the swing drive reducer braking system
may be at the end of its life cycle.
• If the stopping distance is normal the rotary reducer braking system is functioning properly.

4. After testing procedures are complete, retract the boom.

Refer to “Boom operation”.

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5. Remove the drain plug from the swing drive and capture a sample of the fluid and refill as
necessary.
• Dark colored fluid with a strong, unusual odor indicates the fluid is probably burned. As a result,
the braking system has been overheated and should be replaced.
• Chunks or small fragments of braking material in the fluid indicates that the braking material is
failing or the brakes are simply worn out and in need of replacement.

NOTE：
Contact your Sany dealer if issues are found.

5.5.5.6 Swing Mechanism – Lubricate

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance”

Choose the specified type of grease according to ambient temperature in different seasons. Refer
to “Lubricants and fluids”.

Refer to “Lubricants and fluids”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for swing mechanism of superstructure” before proceeding with this
procedure.

1. Lubricate swing gear and drive pinion.

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Apply the lubricating grease with a brush or

spatula to all teeth of gear and pinion.

Fig 5-100

a. Swing drive pinion

b. Swing gear

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2. Lubricate swing bearing.

Lubricate more often if environmental condi-

tions and/or operating conditions require it.

Inject grease into each fittings around the

edge of the swing bearing, Until grease ex-
trudes the whole circumference of the bear-
ing, To reach the grease fittings shown in a
photos, the access cover must be removed.
Fig 5-101

a. Swing bearing

5.5.6 Hoist

5.5.6.1 Hoist Mounting Bolts – Check

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance” .

Refer to “Maintenance interval for hoist of superstructure” before proceeding with this procedure.

1. Pin railings in the up position.

2. Check the main and auxiliary hoist mountings for loosing or missing bolts, cracks or any abnor-
mal condition.

NOTE：
If any abnormality is found, contact your Sany dealer for repairs.

3. Check the hoist mounting bolt torque, tighten the bolts if need.
Refer to “Tightening torques”.

5.5.6.2 Gear oil level and quality – Check

Secure the machine before doing this maintenance.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for hoist of superstructure” before proceeding with these
procedures.

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WARNING
Always wait for the gear oil cool down to ambient outdoor temperature before proceeding.
Failure to do so could result in unexpected spurting of hot oil which could result in death or
serious injury.

NOTICE
Dispose of the contaminated gear oil in accordance with local environmental regulations.
Failure to do so could result in damage to the environment.

Park the machine on a flat ground. Then check the gear oil as following steps.

1. Shut down the engine.

Refer to “Engine shutdown procedure”.

b a

Fig 5-102 Remove the oil level plug

a. Hoist motor
b. Oil level plug / Oil filling inlet

2. Locate a gear oil collection container with appropriate size below the oil level plug.

3. Remove the oil level plug.

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4. Check the quality of gear oil.

Drain and change the gear oil if finding badly

black color or serious deterioration, dilution,
etc while checking. a

Fig 5-103 The gear oil is level with the bottom

of oil level hole

a. Oil level hole

5. Check whether the gear oil is level with the bottom of oil level hole.
• If less, refill gear oil via the oil filling inlet;
• If more, drain out gear oil via the oil level hole.

6. Replace the seal ring of plug. Clean and close opening if oil level is correct.

7. Repeat these steps above for other hoist drive.

5.5.6.3 Gear Oil – Drain and Change

Drain and change the gear oil if finding badly black color or serious deterioration, dilution, etc, or in
accordance with regular maintenance interval.

Choose the specified type of gear oil according to ambient temperature in different seasons.

Refer to “Lubricants and fluids” .

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for swing mechanism of superstructure” before proceeding with
these procedures.

1. Shut down the engine.

Refer to “Engine shutdown procedure”.

2. Place a gear oil collection container with appropriate size below the drain plug.

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3. Remove the oil level plug.

4. Remove the drain plugs at the bottom of a b

center drive of axles to drain the gear oil into
container.

NOTE：
Do not drain any gear oil on the ground.

Fig 5-104 Remove the drain plug

a. Drain plug
b. Hoist motor

5. Clean and close openings after the gear oil is completely drained. Replace a new seal on the
plugs.

6. Fill gear oil as need via oil filling inlet by the gear oil filling nozzle or the funnel.

NOTICE
Do not overfill the gear oil. Failure to do this could result in machine damage and improper
machine operation.

NOTICE
Dispose of the contaminated gear oil in accordance with local environmental regulations. Failure
to do so could result in damage to the environment.

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7. Clean and close opening after filling completely. Replace a new seal on the plug.

NOTE：
The gear oil is level with the bottom of oil level hole.

8. Start the engine and drive the machine to operate axles for a while.

Refer to “Engine start procedure”.

9. Check the gear oil level again.

5.5.6.4 Hoist – Lubricate

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance” .

Choose the specified type of grease according to ambient temperature in different seasons.

Refer to “Lubricants and Fluids”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for hoist of superstructure” before proceeding with this procedure.

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1. Lubricate hoist drum bearing.

a b a b
Lubricate more often if environmental condi-
tions and/or operating conditions require it.

Inject grease into fitting until grease extrudes.

Fig 5-105

a. Third wrap protector of main hoist

b. Grease fitting

c. Third wrap protector of aux hoist

d. Grease fitting

5.5.7 Hydraulic System

5.5.7.1 Hydraulic Oil Level and Quality – Check

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Refer to “Maintenance interval for hydraulic system of superstructure” before proceeding with
these procedures.

NOTE：
The maximum operating temperature of hydraulic oil is 80°C.

1. Park the machine on a flat ground

2. Return the crane to its stowed position, lower the boom all the way down and turn the front
wheels to the extreme left.

3. Shut down the engine and wait for the hydraulic system to cool down sufficiently.
Refer to “Engine shutdown procedure”.

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4. Locate the hydraulic reservoir at the right

side of carrier.

Fig 5-106 Check the hydraulic oil through the

level sight glass

a. Hydraulic oil level sight glass

b. Hydraulic reservoir

5. Check the hydraulic oil level and quality through the level sight glass on hydraulic reservoir.

The hydraulic oil level must be between the Min. and Max. marks at level sight glass on hydraulic
reservoir.

• If less, refill hydraulic oil via the hydraulic oil filling inlet;
• If more, drain out hydraulic oil.

Drain and change the hydraulic oil if finding serious deterioration, dilution, etc while checking.

5.5.7.2 Hydraulic Oil – Drain and Change

Drain and change the hydraulic oil if finding serious deterioration, dilution, etc, or in accordance
with regular maintenance interval.

NOTE：
If a component has been changed because of a failure that might allow metal or abrasive particles
to enter the system, all systems must be thoroughly checked, drained, and flushed.
Choose the specified type of hydraulic oil according to ambient temperature in different seasons.

Refer to “Lubricants and fluids”.

Secure the machine before doing this maintenances.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

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Refer to “Maintenance interval for hydraulic system of superstructure” before proceeding with
these procedures.

If a component has been changed because of a failure that might allow metal or abrasive particles
to enter the system, all systems must be thoroughly checked, drained, and flushed.

1. Return the crane to its stowed position,

lower the boom all the way down and turn the
front and rear wheels to the extreme left.

Fig 5-107

a. Battery disconnect switch

2. Shut down the engine. Turn the ignition switch off two minutes before proceeding to the next
step.

3. Set the battery disconnect switch to the OFF position.

CAUTION
When hydraulic oils are changed or added, ensure that hydraulic oils of different manufacturers
are of the same specifications, however, discoloration (milkiness) may occur.

4. Place a suitable container under the drain

plug at the bottom of reservoir.

Fig 5-108 Remove the reservoir drain plug

a. Drain plug

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5. Remove the reservoir drain plug. Allow about three minutes after hydraulic oil stops flowing from
the drain port for the side walls to drain.

6. Clean and install the reservoir drain plug.

WARNING
Always wait for the hydraulic oil cool down to ambient outdoor temperature before proceeding.
Failure to do so could result in unexpected spurting of hot oil which could result in death or
serious injury.

a
Fig 5-109 Remove the hydraulic reservoir filler
cap access cover

a. Access cover

NOTICE
Dispose of the contaminated hydraulic oil in accordance with local environmental regulations.
Failure to do so could result in damage to the environment.

7. Remove the hydraulic reservoir filler cap

access cover.

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8. Remove two mounting covers on the top

b a
of the reservoir.

Fig 5-110 Remove two mounting covers on the

top of the reservoir

a. Hydraulic reservoir
b. Filter mounting cover

NOTICE
Prevent water and foreign material entering hydraulic reservoir during draining or filling. Failure to
do this could result in hydraulic oil failure or cause the machine operate improperly.

9. Remove the hydraulic filter. a

Fig 5-111 Remove the hydraulic filter

a. Hydraulic filter

10. Fill the reservoir with a mineral spirits, to clean and flush the hydraulic reservoir.

Choose the mineral spirits refer to “Lubricants and fluids“.

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11. Agitate the fluid inside the tank to loosen and remove any remaining residue.

12. Remove the reservoir drain plug, to drain the mineral spirits into a suitable container.

13. Clean and install the drain plug and fill the reservoir to the level as necessary with clean hy-
draulic oil.

14. Install the new hydraulic filter.

15. Install the mounting cover on the top of filter.

NOTICE
Do not operate the machine with mineral spirits in the reservoir. This could damage the machine
or cause it to operate improperly.

16. Disconnect the return line from the boom lift cylinder to drain the oil into a suitable container.
Then reconnect it and raise the boom to maximum elevation.

CAUTION
Hydraulic oil supply lines must be connected to the cylinders when flushing the system.

NOTICE
Draining the various components will be aided by connecting a drain line in place of the
disconnected return line.

17. Lower the boom to its stowed position. Replenish the reservoir hydraulic oil level as required.

18. Disconnect the return line from an outrigger beam cylinder to drain the oil into a suitable con-
tainer. Then reconnect it and fully extend the outrigger beam.

19. Retract the outrigger beam. Replenish the reservoir hydraulic oil level as necessary.

20. Repeat Steps 18 and 19 for the remaining outriggers.

CAUTION
When draining the outrigger cylinders, always operate either both front or both rear cylinders
together to prevent twisting the crane.

21. Disconnect the return lines from a pair of outrigger stabilizer cylinders to drain the oil into a suit-
able container. Then reconnect them and activate the cylinders to their maximum down
positions.
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22. Raise the outrigger stabilizer cylinders to the stowed position. Replenish the reservoir hydraulic
oil level as necessary.

23. Repeat Steps 21 and 22 for the remaining two outrigger stabilizer cylinders.

24. Disconnect the return line from the boom tele cylinder to drain the oil into a suitable container.
Then reconnect it and fully extend the boom.

25. Retract the boom to the stowed position. Replenish the reservoir hydraulic oil level as
necessary.

26. Disconnect the return lines from both front steering cylinders to drain the oil into a suitable con-
tainer. Then reconnect them and turn the front wheels to the extreme right.

27. Turn the front wheels to the extreme left and then back to center. Replenish the reservoir hy-
draulic oil level as necessary.

28. Repeat Steps 26 and 27 for the both rear steering cylinders.

29. Disconnect the return line from the main hoist motor to drain the oil into a suitable container.
Then reconnect it and fully hoist up the hoist.

30. Fully hoist down the hoist, then hoist up again. Replenish the reservoir hydraulic oil level as
necessary.

31. Repeat Steps 29 and 30 for the auxiliary hoist as necessary.

32. Disconnect one of the lines from the swing motor to drain the oil into a suitable container. Then
reconnect it and drive the motor in the direction it will go.

33. Drive the swing motor in the opposite direction until the boom is centered and forward. Replen-
ish the reservoir hydraulic oil level as necessary.

34. Operate all circuits and recheck the reservoir sight gauge. Add hydraulic oil as required.

NOTE：
Ensure the crane is level when the hydraulic system is being filled. The system must be filled with
all cylinders retracted. Fill the reservoir to the full mark on the reservoir sight gauge.

NOTICE
Do not overfill the hydraulic reservoir. This could result in machine damage and improper
machine operation.

35. Install the hydraulic reservoir filler cap and its mounting cover.

36. Install the access cover.

37. Remove air from the hydraulic system.

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Refer to “Removing air from the hydraulic system“ on next section.

CAUTION
When hydraulic oils are changed or added, ensure that hydraulic oils of different manufacturers
are of the same specifications, however, discoloration (milkiness) may occur.

CAUTION
• The hydraulic oil is toxic, always keep it away from children and pets.
• The hydraulic oil may harm physical health and environment, so it should be avoided to let
hydraulic oil into eyes or onto skin. If any hydraulic oil comes into eyes, do flush them with clean
water immediately for at least 15 mins and then get medical help; If your clothes are stained with
hydraulic oil, wash the clothes immediately; If eat hydraulic oil by mistake, get medical help
immediately.
Failure to do this could result in minor or moderate injury.

5.5.7.3 Air in Hydraulic System – Remove

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for hydraulic system of superstructure” before proceeding with
these procedures.

Air entering the hydraulic oil will normally be removed automatically by passage of the hydraulic oil
over the baffles in the hydraulic reservoir. If a component has been replaced, the reservoir level is
too low, or a leak develops in the suction lines to the pumps, air can enter the system. If air be-
comes entrapped in the hydraulic oil, it may be detectable in pumps and motor operated compo-
nents such as the swing mechanism and hoist (s), because it can cause these units to become
noisy during operation. If noisy operation occurs, first check the level of the hydraulic reservoir and
replenish as necessary. Then inspect for leaks in the suction lines leading to the pumps.

Small leaks may be hard to locate. If a leak is not readily detectable, use the following way to check
for it:

1. Seal all normal openings in the hydraulic system and the reservoir. Using a positive means to
control the pressure (like a regulator), pressurize the hydraulic system to 0.14 to 0.28 bar and in-
spect all connectors and fittings for evidence of leaks. A soap solution applied to the fittings and
connectors may also prove helpful in detecting minute leaks while the system is pressurized.

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Remove the pressure, repair any leaks found, and reopen any openings (such as a vent) closed
for inspection. Refill the reservoir after completing any repairs or service. Operate all hydraulic cir-
cuits several times in both directions.

2. This action should return any entrapped air to the reservoir where it can be removed from the hy-
draulic oil by the baffles.

3. To remove entrapped air from boom tele cylinder, lower the boom to below horizontal and fully
telescope the boom in and out several times.

4. If the air is not readily removed, lower the boom to below horizontal, extend the boom tele cylin-
der as far as practicable, and allow the boom to remain in this position overnight. This should allow
entrapped air to find its way to the holding valve so that telescoping the boom IN the next morning
should force the air back to the reservoir. Ensure the boom is first telescoped IN (not OUT) in the
morning. Telescoping OUT may cause air to be forced back into a cylinder.

WARNING
Locate the machine on a firm supporting surface and position the boom over the front on
outriggers when extending the boom at low angles.

5. Entrapped air may be removed from cylinders having wet rods by cycling. On certain cylinders,
a plugged port is provided on the rod end to bleed off entrapped air.

WARNING
Extreme care must be used when removing any plugs or restrictions from a hydraulic system
suspected to have entrapped air that may be pressurized.

WARNING
Do not attempt to loosen fittings in pressurized lines or while the hydraulic pumps are in
operation.

6. In the event that air entrapment should persist, bleeding of air by loosening various clamp and
screw type fittings may become necessary.

7. If the above procedures fail to eliminate air entrapment, contact your authorized SANY
Distributor.

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5.5.7.4 Reservoir Breather – Replace

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for hydraulic system of superstructure” before proceeding with
these procedures.

WARNING
Always allow the oil ample time to cool down to ambient temperature before troubleshooting.
Failure to do so could result in unexpected spurting of hot oil which could result in death or
serious injury.

1. Shut down the engine and wait for the hy-

draulic system to cool down sufficiently.

Refer to “Engine shutdown procedure” .

a
Fig 5-112 Remove the hydraulic reservoir
breather access cover

a. Hydraulic reservoir breather access cover

2. Remove the hydraulic reservoir breather access cover.

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3. Wipe any dirt from the reservoir breather. a b

Fig 5-113 Remove the reservoir breather

a. Reservoir breather
b. Hydraulic reservoir

4. Remove the reservoir breather from the top of hydraulic reservoir.

5. Screw the replacement reservoir breather on the top of hydraulic reservoir.

6. Reinstall the hydraulic reservoir breather access cover.

5.5.7.5 Hydraulic Filter – Replace

Replace the hydraulic filter whenever changing the hydraulic oil, or in accordance with regular
maintenance interval.

Secure the machine before doing any lubrication maintenances.

Refer to “Secure machine for maintenance”.

Refer to “Environmental precautions” before proceeding with this procedure.

Refer to “Maintenance interval for hydraulic system of superstructure” before proceeding with
these procedures.

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1. Shut down the engine and wait for the hy-

draulic system to cool down sufficiently.

Refer to “Engine shutdown procedure” .

a
Fig 5-114 Remove the access cover

a. Hydraulic reservoir breather access cover

2. Remove the access covers on the deck.

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3. Remove the filter mounting cover on the

a
top of reservoir.

Fig 5-115 Remove the filter mounting cover on

the top of reservoir

a. Filter mounting cover

NOTICE
Prevent water and foreign material from entering hydraulic reservoir while replacing the filter.
Failure to do this could result in hydraulic oil failure or cause the machine operate improperly.

4. Pull out and discard the used hydraulic a

filter

NOTE：
Do not drain hydraulic oil on the ground or dis-
pose of used filters improperly

Fig 5-116 Pull out and discard the used hy-

draulic filter

a. Hydraulic filter

5. Install a new hydraulic filter after filling the filter with fresh clean hydraulic oil.

6. Install the filter mounting cover.

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7. Install the access covers on the deck.

5.5.7.6 Main Valve Body – Check

Check the condition of the main valve body to

be sure it is not leaking, damaged, loose or
cracked.

NOTE：
If any abnormal condition is found, contact
your Sany dealer for repairs.
Fig 5-117

a. Main valve body

5.5.7.7 Check Hydraulic Hoses

Refer to “High-pressure fluid lines”.

1. Check all hoses regularly for possible leakage and replace damaged or leaking hoses immedi-
ately, even slight damage.

NOTE：
Any hydraulic pump lines and connectors connected to the engine chamber must be replaced if
they are damaged due to mechanical /thermal or other effects.

2. Ensure that there is a sufficient distance from all lines and hoses to the high temperature engine
components (e.g., the exhaust system) and that there is no friction between them.

NOTE：
Possible hose defects are as follows:
• The couplings slip in the hose
• Damage, cuts or abrasions in the external rubber layer
• Hardening, chapping or burning of hose
• Any cracks, damage or serious corrosion on the couplings
• Any leakage at the hose couplings
• Any twisted, broken, flat or distorted hose
• Blisters or softness in the external hose layer

3. Look for these signs of problems when doing the visual inspection:
• Oil leakage at the oil orifice of the engine block.
• Clogging by debris

NOTE：
Possible hose defects are as follows:

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4. Check hoses under and around all sides of the crane.

5. Check hoses under the boom end and at the right side of the boom support.

Fig 5-118

6. Check hoses at the left side behind the operator’s cab and boom support.

7. Remove access covers to expose the engine and transmission area and check all hoses in the
area.

Fig 5-119

a. Transmission access covers

b. Engine access covers

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5.5.8 Superstructure Electrical System

5.5.8.1 Electrical Components of Superstructure – Check

Secure the machine before doing this maintenance.

Refer to “Secure Machine for Maintenance”.

Refer to “Maintenance interval for electrical system of superstructure” before proceeding with
these procedures.

1. Check the function of warning and indicator lamps, They should illuminate or flash properly;

2. Check the function of the horn, It should make sound properly;

3. Check all lamps, They should have no damages, no discoloration,. no dust and no water inside.
• If dust, clean it in time;
• If water inside, disconnect the wire connector first, then drain water, and fix the water leaking.

4. Check the function of Anti-Two-Block switch.

Raise the hook block and overhaul ball slowly to hit with ATB weight. It should shut down the func-
tion immediately.
Refer to “Operation of hoist”.

5. Check all the LMI functions in operator’s cab. Every screens should work properly.
The reading deviation of boom angle, length and load should not exceed ±5% of actual value.
Refer to “Load moment indicator (LMI) system”.

6. Contact with your Sany dealer if any electrical components lose function.

WARNING
Do not remove the Lockout/Tagout tags from the machine when you connect the battery. These
tags notify others that the machine is not to be used during maintenance. Failure to keep the tags
in place could create a hazardous situation which, could result in death or serious injury.

5.5.9 Torque Values

5.5.9.1 Torque Values

NOTICE
Nuts, bolts or other parts not tightened to specific torque values may lead to loose or damaged
parts. This situation can cause damage to the machine, personal property, or cause the machine
to operate improperly.

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5.5.9.2 Specific Torque Values

NOTE：
Tightening torque is the maximum permissible screw preload.

Bolts Thread Size (mm) Torque (N•m)

Lug Nut of Wheel M22 600-660
Mounting Bolt between Axle and M24 1005-1089
Suspension
Mounting Bolt of Torque Converter M10 65±2
Mounting Bolt of Transmission Gearbox M20 520±10
Mounting Bolt of Engine M12 110
Mounting Bolt of Drive Line 3/8-24UNF 70±5
1/20UNF 145±5
Slewing Bearing and Turntable Bolt M27 1350-1500
Mounting Bolt of Swing Motor M10 115±10
Mounting Bolt of Swing Drive M12 90-110
Mounting Bolt of Hoist Motor M16 260±10
Mounting Bolt of Hoist M20 480–520
Mounting Bolt of Swivel M16 110±10
Mounting Bolt of Outrigger Stabilizer M20 560

5.5.9.3 General Torque Values

Always refer to the chart on this page if the tightening torque value is not listed in the table of spe-
cific torque values.

Unless specified otherwise, the nuts and bolts shall be tightened to the values given in the follow-
ing table. The tightening torque is determined by the width of the screw cap or nut. In replacement
of the bolts or nuts, use genuine Sany parts of equivalent size.

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5.5.9.4 Hardware

Unless specified otherwise, the nuts and bolts

shall be tightened to the values given in the
a
following table. The tightening torque is deter-
mined by the width of the screw cap or nut. In
replacement of the bolts or nuts, use genuine b
Sany parts of equivalent size.
Fig 5-120
NOTE：
a. Thread Size
Tightening torque is the maximum permissible
b. Hex Size
screw preload.

Thread Hex Size Tightening Torques (N•m)

Size “a” “b” (mm) 8.8 Steel 8.8 Alumi- 10.9 Steel 10.9 Alu- 12.9 Steel
(mm) Bolt nium Bolt Bolt minium Bolt
Bolt
M6 10 10±1 7 15±2 8 20±2
M8 13 25±3 18 35±5 18 45±5
M10 16 50±5 32 75±5 32 90±10
M12 18 90±10 60 120±10 60 150±15
M14 22 150±15 100 190±15 100 250±20
M16 24 220±20 145 300±20 145 400±25
M18 27 300±30 190 420±30 190 500±50
M20 30 450±50 \ 600±50 \ 700±50
M22 32 600±60 \ 800±60 \ 1000±100
M24 36 800±60 \ 1000±100 \ 1200±200
M27 41 1100±100 \ 1500±100 \ 1900±200
M30 46 1500±100 \ 1850±150 \ 2500±300
M36 55 2600±300 \ 3000±300 \ 4500±500
M39 60 3500±400 \ 5000±500 \ 5500±600

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5.5.9.5 Hoses

Hydraulic hoses are tightened according to

the torque values shown below:

NOTE：
Tightening torque is the maximum permissible
screw preload. Fig 5-121

a. Thread Size
b. Hex Size

Tighten- Tighten-
Thread Thread
Hex Size ing Tor- Hex Size ing Tor-
Series Size “a” Series Size “a”
“b” (mm) que “b” (mm) que
(mm) (mm)
(N•m) (N•m)
M10×1 15±1 M12×1.5 17 25±2
M12×1.5 17 18±1 M14×1.5 19 30±2
M14×1.5 19 20±2 M16×1.5 22 45±3
M16×1.5 22 30±2 M18×1.5 24 60±5
M18×1.5 24 40±3 M20×1.5 27 70±5
M20×1.5 27 45±3 M22×1.5 27 85±5
L M22×1.5 27 55±3 S M24×1.5 90±5
M24×1.5 70±5 M27×2.0 32 115±10
M26×2.0 32 95±5 M30×2.0 41 135±10
M27×2.0 32 105±5 M33×2.0 41 150±10
M30×2.0 41 125±10 M36×2.0 46 180±10
M33×2.0 41 140±10 M42×2.0 50 270±15
M36×2.0 46 150±10 M48×2.0 55 330±15
M42×2.0 50 200±10 S M52×2.0 370±15
M45×2.0 240±15
L
M48×2.0 55 300±15
M52×2.0 350±15

5.5.9.6 Fittings

NOTE：
Tightening torque is the maximum permissible screw preload.

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Maintenance SRC1000T Rough Terrain Crane

Series Thread Tightening Torque (N•m)

Size Adapter Fitting Elbow ED Plug Plug
(mm) Type A Type B Type E Type F & Tee (4MN- (4H)
Fitting WD)
L M10×1 10±1 20±1 20±1 20±1 15±1 12±1 15±1
M12×1.- 20±2 30±2 30±2 30±2 25±2 25±2 25±2
5
M14×1.- 35±2 45±3 45±3 35±2 35±2 35±2 35±2
5
M16×1.- 45±3 65±5 55±3 40±3 40±3 55±3 40±3
5
M18×1.- 55±3 80±5 70±5 45±3 45±3 65±5 45±3
5
M22×1.- 65±5 140±10 125±10 60±5 60±5 90±5 60±5
5
M27×2 90±5 190±10 180±10 100±5 100±5 135±10 100±5
M33×2 150±10 340±15 310±15 160±10 160±10 225±15 150±10
M42×2 240±15 500±20 450±20 210±15 210±15 360±15 210±15
M48×2 290±15 630±25 540±20 260±15 260±15 360±15 260±15
S M12×1.- 20±2 35±2 35±2 35±2 35±2 20±2 35±2
5
M14×1.- 35±2 55±3 55±3 45±3 45±3 35±2 45±3
5
M16×1.- 45±3 70±5 70±5 55±3 55±3 45±3 55±3
5
M18×1.- 55±3 110±10 90±5 70±5 70±5 55±3 70±5
5
M20×1.- 60±5 150±10 125±10 80±5 80±5 60±5 80±5
5
M22×1.- 65±5 170±10 135±10 100±5 100±5 65±5 100±5
5
M27×2 90±5 270±15 180±10 170±10 170±10 90±5 170±10
M33×2 150±10 410±20 310±15 310±15 310±15 150±10 310±15
M42×2 240±15 540±20 450±20 330±15 330±15 240±15 330±15
M48×2 290±15 700±30 540±20 420±20 420±20 290±15 420±20

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SRC1000T Rough Terrain Crane Troubleshooting

Troubleshooting

6 Troubleshooting ..............................................................................................................6-1
6.1 Emergency Operation ..........................................................................................................6-3
6.1.1 Emergency Troubleshooting During Crane Operation ..........................................6-3
6.1.2 Jump-start the Engine ................................................................................................6-4
6.2 Wheel Change.......................................................................................................................6-5
6.2.1 General .........................................................................................................................6-5
6.2.2 Dismount the Wheel from Axle..................................................................................6-6
6.2.3 Mount the Wheel on Axle ...........................................................................................6-7
6.3 Oil and Fluid ...........................................................................................................................6-8
6.3.1 Hydraulic Noise ...........................................................................................................6-8
6.3.2 Oil and Fluid Leaks ....................................................................................................6-9
6.4 Motors Repair ..................................................................................................................... 6-10
6.4.1 Hoist Motor................................................................................................................ 6-10
6.4.1.1 General............................................................................................................... 6-10
6.4.1.2 Removal ............................................................................................................. 6-10
6.4.1.3 Installation.......................................................................................................... 6-12
6.4.1.4 Test...................................................................................................................... 6-12
6.4.1.5 Check Hoist Motor Internal Leak .................................................................... 6-12
6.4.2 Swing Motor .............................................................................................................. 6-14
6.4.2.1 Swing Motor....................................................................................................... 6-14
6.4.2.2 Removal ............................................................................................................. 6-14
6.4.2.3 Installation.......................................................................................................... 6-15
6.4.2.4 Test...................................................................................................................... 6-16
6.5 Wiper and Washer Repair................................................................................................. 6-16
6.5.1 Windshield Wiper ..................................................................................................... 6-16
6.5.1.1 General............................................................................................................... 6-16
6.5.1.2 Removal ............................................................................................................. 6-16
6.5.1.3 Inspection........................................................................................................... 6-18
6.5.1.4 Installation.......................................................................................................... 6-18
Safety, Operation and Maintenance Manual-January, 2023 6-1
Troubleshooting SRC1000T Rough Terrain Crane

6.5.1.5 Check.................................................................................................................. 6-18

6.5.2 Windshield Washer .................................................................................................. 6-18
6.5.2.1 Removal ............................................................................................................. 6-18
6.5.2.2 Inspection.......................................................................................................... 6-19
6.5.2.3 Installation.......................................................................................................... 6-19
6.5.2.4 Check.................................................................................................................. 6-19
6.5.3 Skylight Wiper........................................................................................................... 6-19
6.5.3.1 General............................................................................................................... 6-19
6.5.3.2 Removal ............................................................................................................. 6-20
6.5.3.3 Inspection........................................................................................................... 6-22
6.5.3.4 Installation.......................................................................................................... 6-22
6.5.3.5 Check.................................................................................................................. 6-22
6.6 Electrical Components ...................................................................................................... 6-22
6.6.1 Third Wrap Protector ............................................................................................... 6-22
6.6.1.1 Check.................................................................................................................. 6-22
6.6.1.2 Removal ............................................................................................................. 6-23
6.6.1.3 Installation.......................................................................................................... 6-23
6.6.1.4 Adjustment......................................................................................................... 6-24
6.6.2 Anti-two Block Switch Replacement...................................................................... 6-25
6.6.2.1 Overview of the Anti-two Block Assembly..................................................... 6-25
6.6.2.2 Anti-two Block Assembly Installation ............................................................. 6-26
6.6.2.3 Anti-two Block Assembly Removal................................................................. 6-29
6.6.3 Battery Replacement ............................................................................................... 6-32
6.6.3.1 General............................................................................................................... 6-32
6.6.3.2 Removal ............................................................................................................. 6-33
6.6.3.3 Installation.......................................................................................................... 6-34
6.6.4 Outrigger Length Sensor Replacement ................................................................ 6-34
6.6.4.1 General............................................................................................................... 6-34
6.6.4.2 Removal ............................................................................................................. 6-35
6.6.4.3 Installation.......................................................................................................... 6-37

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SRC1000T Rough Terrain Crane Troubleshooting

6.Troubleshooting

6.1 Emergency Operation

6.1.1 Emergency Troubleshooting During Crane Operation

If an issue occurs:

1. Keep calm.

2. If possible put down the load immediately. You may override the LMI (Load Moment Indicator) to
set down the load if the LMI issue occur. Observe the warning and safety information in the section
LMI overriding when doing so.

3. Retract the main boom completely and set it down on the boom support. Refer to “Operation of
boom”.

4. Secure the danger zone using cordons and assigned personnel if the load cannot be lower.

5. Lockout/Tagout in the operator’s cab to prevent unauthorized use of the crane. Remove the igni-
tion key. Refer to “Lockout/Tagout procedures”.

6. Inform your supervisor.

7. Try to repair the issue. Notify your local Sany service if you cannot repair the problem yourself.

WARNING
Failure to do these warnings could result in death or serious injury.
• Do not carry out the repair work when the load is suspended.
• Do not perform any crane movements that may increase the size of the load moment when a
load is on the hook block and the LMI is overriden.
• Only trained, qualified personnel may carry out an inappropriate emergency operation.

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Troubleshooting SRC1000T Rough Terrain Crane

6.1.2 Jump-start the Engine

1. Ensure that the ignition switches of both

machines are in the OFF position.

Fig 6-1

a. b. c. d are the order of the procedures.

1. Booster cable

2. Service vehicle battery

3. Disabled vehicle battery

4. Frame

2. Clamp one end of a jumper cable to the positive red terminal (+) of the drained battery.

3. Clamp the other end of the same jumper cable to the positive red terminal (+) of the charged
battery.

4. Clamp one end of a second jumper cable to the ground black terminal (-) of the charged battery.

5. Clamp the other end of the second jumper cable to the ground black terminal (-) of the drained
battery.

6. Start the engine of the machine with the charged battery and run it at a medium engine speed.
Refer to “Engine start procedure”.

7. Attempt to start the engine of the machine with the drained battery. Retry after 3 minutes if the
engine will not start.

8. Disconnect the jumper cables from the machine that had the drained battery in reverse order as
shown above.

9. Then disconnect the cables from the machine with the charged battery in the same way. The dis-
connection order is from c to b to a.

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SRC1000T Rough Terrain Crane Troubleshooting

WARNING
When working with any open electrical power circuit, ensure that your hands are free of any
metal objects (rings, watches, jewelry, etc.) that could come in contact with electrical power
points. Failure to observe and follow this warning could result in death or serious injury

CAUTION
Failure to observe and follow this caution could result in minor or moderate injury.
• Before proceeding with any battery maintenance procedure, remember and follow these points:
• Battery gases are explosive. Never smoke around batteries or expose them to sparks or open
flames.
• Wear personal protective equipment when working with batteries. Work in a well-ventilated
area. If battery acid contacts your skin or your eyes, flush the area immediately with fresh water
and seek medical attention.

NOTICE
Failure to observe and follow this notice can result in damage to the machine or cause the
machine to operate improperly.
• The starting system voltage and the battery voltage in the boosting machine should be no more
than 24 VDC. Never use a welder or equipment with a higher voltage system to jump-start the
machine. Using a higher voltage to jump-start the engine may damage the electrical system or
cause an unexpected explosion or fire. Always jump-start the engine with equal voltages.
• The jumper cables and their clamps must be undamaged, have no corrosion and be suitable for
the battery amperage. All clamps must be securely attached to their jumper cable ends.
• Set all controls to their neutral positions.
• Never allow the jumper cable clamps to touch each other.
• Ensure that all jumper cables are clamped to their connections securely.

6.2 Wheel Change

6.2.1 General

The following tire size is available for the axles:

• Front / Rear axle; size 29.5–25

NOTE：
Tire diameter, width, and weight may vary slightly depending upon the manufacturer.

CAUTION
Do not mix tires or rims from different manufacturers.

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Troubleshooting SRC1000T Rough Terrain Crane

Tires are designed to operate with a certain sidewall deflection or bulge. Correct air pressures en-
sures proper deflection which, in turn ensures proper traction, flotation, support of load and pre-
vents excessive flexing of the tire. Overinflation increases rim stresses which results in lower rim
life.

Inflate tires to the pressure specified on the tire inflation decal on the crane.

CAUTION
Do not install the largest tires on one driving axle and the smallest on the other driving axle. This
will cause axle "fight” and high lubricant temperatures resulting in premature lubricant breakdown
and costly axle service.

In addition to matching individual tire rolling radii and circumference, match the total tire circumfer-
ence of one driving axle should match the other driving axle.The result will be satisfactory axle lu-
bricant temperatures.

Tire failure condition as below

1. If the tire’s cord can be seen from the rubber, please repair or scrap it.

2. If the tire’s tread or sidewall was cut deeply to the cord, please repair or scrap it.

3. If the tire has depression, bumps or avulsion, please repair or scrap it.

4. Please stop using the tire when the pattern goes down to the tread wear mark.

6.2.2 Dismount the Wheel from Axle

DANGER
Do not dismount or mount tires on rims without proper training. High pressures can cause tire
and rim parts to fly apart with explosive force and cause injury or death.

CAUTION
Secure the wheel against falling or tipping over when replacing it. Be careful the wheel can slip
off the hub and tip in your direction when unscrewing the last wheel nuts. Failure to observe and
follow this caution could result in serious injury.

NOTE：
Do not lubricate the wheel studs or lug nuts or the wheel face or the hub. On aluminum wheels, lu-
bricate the wheel pilot or hub pads only with an antiseize compound or synthetic lubricant with tef-
lon. Do not lubricate wheel or axle faces.

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SRC1000T Rough Terrain Crane Troubleshooting

1. Secure the machine before doing this

maintenance.

Refer to “Secure machine for maintenance”.

Fig 6-2 Remove the lug nuts

a. Lug nuts

2. Raise the crane on outriggers so the wheels are off the ground.

3. Remove the lug nuts.

4. Use a adequate lifting device to remove the wheel assembly from the mounting studs. Take care
not to damage the studs.

5. Set the wheel on blocking properly that will not allow it to tilt or roll.

6.2.3 Mount the Wheel on Axle

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Troubleshooting SRC1000T Rough Terrain Crane

1. Raise the crane on outriggers so the

wheels will be off the ground while mounting.

Fig 6-3 Tighten the lug nuts in proper

sequence

2. Generously coat the wheel pilot with antiseize compound. Do not apply antiseize compound to
the face of the wheel or the hub.

3. Use a adequate lifting device to place the wheel assembly on the mounting studs. Take care not
to damage the studs.

4. Install the lug nuts and tighten them until they are just snug. Do not lubricate the nuts or studs.

5. Tighten and torque the lug nuts in proper sequence to the target value.

Refer to “Torque values”

6. Lower the crane onto its tires. Retract and stow the outrigger assemblies and the floats.

7. Travelling test the tire, then retorque the lug nuts in proper sequence to the target value.

Refer to “Torque values”

Maintain proper torque on wheel lugs and check for proper wheel mounting. Check and retorque
the wheel lugs as specified after the first 50 km of travel when the wheels are removed and rein-
stalled. This will reseat the lug nuts.

6.3 Oil and Fluid

6.3.1 Hydraulic Noise

If hear noise during steering or crane hydraulic operation:

1. Fix hydraulic oil lines if find anything cracked.

2. Fill hydraulic oil if find hydraulic oil level is too low. Refer to “Hydraulic oil”.

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SRC1000T Rough Terrain Crane Troubleshooting

3. Check hydraulic oil suction lines whether there’s air leakage, because the air may enter into hy-
draulic pumps. Refer to “Oil and fluid leaks”.

1) Fix the oil leaks.

2) Drain all of air from the hydraulic lines.

• Loosen the screws or plugs or caps or fittings in this hydraulic oil suction lines.
• Start the engine.
• Keep the machine running till all of air go out from those loosened parts in the lines.
• Tighten loosened screws or plugs or caps or fittings.

4. Check hydraulic filters and lines whether they are blocked. Replace the filters or clean the hy-
draulic lines if yes. Refer to “Hydraulic filter”.

5. Check the hydraulic pump pressures. Replace it if find anything wrong.

NOTICE
Failure to do so could result in damage to the environment.
Dispose of the drained oil in accordance with local environmental regulations.

6.3.2 Oil and Fluid Leaks

Refer to “High-pressure fluid lines”.

1. Have an oil collection container ready. Always use oil containers to collect leaking oil. Wipe up
and clean the leaked oil;

2. Inspect the leaking location and find out the issues;

3. If find anything cracked:

• If the crack is small, then clean the surface and use seal glue to fix it;.
• If the crack is impossible to be fixed, then replace it with a new one.

4. If find any screws/plugs/caps/fittings loosened;

• Take off the screws/plugs/caps/fittings loosened;
• Clean them;
• Replace the O-rings or seals with new one;
• Screw back the screws/plugs/caps/fittings and tighten them.

DANGER
Oil is toxic, keep it away from children and pets. If not avoided, this will result in death or serious
injury.

5. If find any O-rings or seals damaged; Replace the O-rings or seals damaged. Refer to step
No.4.

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Troubleshooting SRC1000T Rough Terrain Crane

6. If find any leaking from contact surface.

• Take apart the contact surface;
• Clean each parts of them;
• Replace the O-rings or seals with new one;
• Smear contact surface with seal glue;
• Install every parts back and tighten them regularly.

7. Wipe up and clean the oil and check it again while machine running.

8. Repeat the procedure above till no oil leaking anymore.

NOTICE
Failure to do so could result in damage to the environment.
Dispose of the drained oil in accordance with local environmental regulations.

6.4 Motors Repair

6.4.1 Hoist Motor

6.4.1.1 General

The hoist motor is a bent axis, bidirectional, variable displacement heavy-duty motor. The motor is
bolted to the hoist and is geared directly to the hoist planetary. The motor control valve is bolted to
the motor.

6.4.1.2 Removal

WARNING
Failure to do so can result in serious injury or death
Read and understand all safety precautions and instructions in the Safety section of this manual
before continuing.

1. Thoroughly clean the external surfaces of the drum and motor with steam or clean solvent and
blow dry.

2. Place a suitable container under the motor.

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SRC1000T Rough Terrain Crane Troubleshooting

3. Unscrew the nuts that secure hydraulic

lines and fittings of different parts respectively.

Fig 6-4 Hydraulic lines and fittings

4. Tag and disconnect the hydraulic lines respectively.

5. Plug the openings to prevent oil leak respectively.

6. Remove the bolts securing counterbal-

ance valve.

b c

Fig 6-5 Remove the counterbalance valve and

hoist motor

a. Mounting bolts of c. Counterbalance

hoist motor valve
b. Hoist motor

7. Remove the counterbalance valve from hoist motor.

8. Plug the openings to prevent oil leak.

9. Remove the mounting bolts and washers securing the hoist motor.

10. Remove the hoist motor using adequate lifting device.

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Troubleshooting SRC1000T Rough Terrain Crane

11. Place the hoist motor, counterbalance valve, hydraulic lines and other accessories in a clean,
dry suitable work area.

6.4.1.3 Installation

WARNING
Read and understand all safety precautions and instructions in the Safety section of this manual
before continuing. Failure to do so can result in serious injury or death.

NOTE：
Read and understand all safety precautions and instructions in the Safety section of this manual
before continuing. Failure to do so can result in serious injury or death.

1. Clean the motor shaft (the part that needed installed inside).

2. Install a new O-ring on the motor pilot then lubricate with gear oil. Install the hoist motor into
place.

3. Apply Loctite® No. 243 to the mounting bolts, and install the bolts and washers securing hoist
motor. Tighten and torque the mounting bolts.

4. Install the counterbalance valve onto hoist motor and secure it with bolts.

5. Connect the hydraulic line of counterbalance valve. Tighten and mark it.

6. Connect the hydraulic line of manifold block. Tighten and mark it.

7. Connect the hydraulic line of oil drain. Tighten and mark it.

8. Attach the hydraulic line with the brake fitting. Tighten and mark it.

9. Fill the hoist drum with gear oil.

6.4.1.4 Test

1. Test the hoist function in each direction. Stop and start hoist several times.

2. Inspect for hydraulic leaks and repair as necessary.

6.4.1.5 Check Hoist Motor Internal Leak

WARNING
Read and understand all safety precautions and instructions in the Safety section of this manual
before continuing. Failure to do so can result in serious injury or death.

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SRC1000T Rough Terrain Crane Troubleshooting

WARNING
Ensure that both the ignition key switch and the battery disconnect switch are set to the off
position before continuing with this procedure. Working on a system with input power still active
could result in serious injury or death.

NOTICE
Do not drain fluids on the ground. Environmental laws require the proper recovery and disposal of
fluids and filters. Failure to do so may result in fines or punishment.

1. Shut down the engine

2. Set the battery disconnect switch to the OFF position.

3. Locate the affected hydraulic motor on the main hoist or auxiliary hoist

4. Disconnect the hydraulic line from the drain port of the faulty hydraulic motor and block it to pre-
vent drainage.

NOTE：
Do not disconnect the drain line from the other hydraulic motor.

c b

Fig 6-6 Disconnect the hydraulic line from the

drain port

a. Hydraulic line of oil drain

b. Aux hoist motorc. Main hoist motor

5. Connect a new hose to the motor drain port.

6. Direct the open end of the new hose into an empty container to catch the hydraulic oil.

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Troubleshooting SRC1000T Rough Terrain Crane

7. Set the battery disconnect switch to ON.

8. Start the engine.

9. Lower the hook while checking the flow from the new drain hose.

10.Replace the motor if the flow of draining hydraulic oil exceeds 9.5 L per minute.

6.4.2 Swing Motor

6.4.2.1 Swing Motor

The swing motor is mounted on the swing brake housing and drives the swing gearbox through the
brake assembly. The swing motor is a hydraulic piston type. The motor has two ports for connec-
tion to the hydraulic system.

6.4.2.2 Removal

CAUTION
Pull straight up on the motor assembly to avoid damaging the splined shaft.

CAUTION
Lock pin must be engaged or superstructure free swing will occur when brake or gearbox is
removed.

1. Ensure the swing brake and swing lock are engaged.

2. Clean the port area around the motor. Tag and disconnect the hydraulic hoses from the motor
assembly. Cap or plug all openings.

NOTE：
Hydraulic oil can be hot and cause burns.

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SRC1000T Rough Terrain Crane Troubleshooting

3. Remove mounting 4 capscrews and wash-

ers between swing motor and swing gearbox
assembly.

Fig 6-7 Capscrew and washer

4. Lift the swing motor free of the motor sup-

port plate.

Fig 6-8

6.4.2.3 Installation

CAUTION
Use care when engaging the swing motor drive gear, do not force the shaft to engage.

1. Clean the splined shaft of motor and fitting bore on the input shaft of swing brake assembly and
ensure no dirt, dust, etc., gets into the fitting bore before mounting.

2. Position the swing motor on the swing brake assembly, engaging the shaft with the brake input
shaft.

3. Apply Loctite® 243 to the capscrew threads. Install the capscrews and secure the motor to the
brake housing. Tighten the capscrews.

4. Connect the hydraulic lines to the swing motor as tagged during removal.

Safety, Operation and Maintenance Manual-January, 2023 6-15

Troubleshooting SRC1000T Rough Terrain Crane

6.4.2.4 Test

1. Test swing of superstructure in each direction. Stop and start swing several times.

2. Inspect for hydraulic leaks and repair as necessary

6.5 Wiper and Washer Repair

6.5.1 Windshield Wiper

6.5.1.1 General

WARNING
Read and understand all safety precautions and instructions in the Safety section of this manual
before continuing. Failure to do so can result in serious injury or death.

6.5.1.2 Removal

CAUTION
To prevent possible engine fault codes and undesirable operation, in order: Ensure keyswitch
has been off 2 minutes, Battery disconnect is in the off position.

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SRC1000T Rough Terrain Crane Troubleshooting

1. Ensure that the key switch has been off for

2 minutes. f

b
a

Fig 6-9

a. Motor
b. Capscrews

c. Capscrews

d. Screw

e. Wiper arm

f. Wiper blade

2. Turn the battery disconnect switch to the OFF position.

3. Open the cover of motor under the dashboard.

4. Tag and disconnect the electrical leads from the motor.

5. Remove the capscrews scuring the motor braket.

6. Remove the capscrews securing the spacer

7. Remove the motor from the operator’s cab interior.

8. Remove the screw securing the wiper arm.

9. Remove the wiper arm from the operator’s cab exterior.

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Troubleshooting SRC1000T Rough Terrain Crane

10. Remove the wiper blade from the wiper arm.

6.5.1.3 Inspection

1. Visually check the motor housing for evidence of cracks or other damage. Check for excessive
shaft end play indicating worn or damaged bearings. Replace motor if damaged.

2. Inspect the wiper blade for serviceability. Replace wiper blade when worn.

3. Inspect the wiper arm and parts of the linking component kits (pantograph adapter kit, pivot shaft
kit, wiper motor kit link and crank, wiper motor bracket) for damage. Replace as needed.

6.5.1.4 Installation

1. Put the motor bracket in place and secure it with the attaching capscrews.

2. Put the motor and spacer in place and secure them with the attaching capscrews.

3. Connect the electrical leads to the motor as tagged during removal.

4. Install the wiper blade on the wiper arm.

5. Install the wiper arm from the operator’s cab exterior and secure it with attaching screw.

6. Turn the battery disconnect switch to the ON position.

6.5.1.5 Check

1. Squirt some cleaning fluid onto the windshield with the windshield washer.

2. Operate the windshield wiper. Verify it works. (Replace wiper blade as needed if it streaks or oth-
erwise wipes poorly.

6.5.2 Windshield Washer

6.5.2.1 Removal

CAUTION
To prevent possible engine fault codes and undesirable operation, in order: Ensure keyswitch
has been off 2 minutes, Battery disconnect is in the off position.

1. Turn the battery disconnect switch to the off position.

2. Locate the windshield washer container and pump.

3. Tag and disconnect the pump’s electrical lead and ground wire.

4. Disconnect the hose from the windshield washer pump. Point it so it won’t spill cleaning fluid.
Catch cleaning fluid from the windshield washer container with a suitable container.
6-18 Safety, Operation and Maintenance Manual-January, 2023
SRC1000T Rough Terrain Crane Troubleshooting

5. Remove attaching hardware securing the windshield washer container. Remove the windshield
washer container.

6. Remove pump and pump seal.

6.5.2.2 Inspection

1. Visually check the pump for evidence of cracks, leaks, or other damage. Replace pump if
damaged.

2. Inspect the container for leaking. Replace pump seal if it is leaking. Replace container if it is
damaged and leaking.

3. Inspect spray nozzle on the wiper arm. As needed, clean the nozzle with a fine piece of wire and
compressed air.

6.5.2.3 Installation

CAUTION
To prevent possible engine fault codes and undesirable operation, in order: Ensure key switch
has been off 2 minutes, Battery disconnect is in the off position.

1. Install pump and pump seal.

2. Install windshield washer container. Secure the container with attaching hardware.

3. Attach the hose to the windshield washer pump.

4. Connect the pump’s electrical lead and ground wire as tagged during removal.

5. Turn the battery disconnect switch to the on position.

6. Fill the container with cleaning fluid.

6.5.2.4 Check

1. Squirt some cleaning fluid onto the windshield with the windshield washer.

2. Make repairs if windshield washer doesn’t work.

6.5.3 Skylight Wiper

6.5.3.1 General

WARNING
Read and understand all safety precautions and instructions in the Safety section of this manual
before continuing. Failure to do so can result in serious injury or death.

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6.5.3.2 Removal

1. Ensure that the key switch has been off for

2 minutes. a b c

Fig 6-10

a. Skylight wiper
b. Wiper motor

c. Cover

2. Turn the battery disconnect switch to the OFF position.

3. Open the cover of wiper motor on the roof of operator’s cab.

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SRC1000T Rough Terrain Crane Troubleshooting

4. Tag and disconnect the electrical leads

f
from the wiper motor.

b
a

Fig 6-11 Skylight wiper

a. Motor
b. Capscrews

c. Capscrews

d. Capscrews

e. Wiper arm

f. Wiper blade

5. Remove the capscrews scuring the motor braket.

6. Remove the capscrews securing the spacer

7. Remove the motor from the operator’s cab interior.

8. Remove the screw securing the wiper arm.

9. Remove the wiper arm from the operator’s cab exterior.

10. Remove the wiper blade from the wiper arm.

Safety, Operation and Maintenance Manual-January, 2023 6-21

Troubleshooting SRC1000T Rough Terrain Crane

6.5.3.3 Inspection

1. Visually check the motor housing for evidence of cracks or other damage. Check for excessive
shaft end play indicating worn or damaged bearings. Replace motor if damaged.

2. Inspect the wiper blade for serviceability. Replace wiper blade when worn.

3. Inspect the wiper arm and parts of the linking component kits (pantograph adapter kit, pivot shaft
kit, wiper motor kit link and crank, wiper motor bracket) for damage. Replace as needed.

6.5.3.4 Installation

1. Put the motor braket in place and secure it with the attaching capscrews.

2. Put the motor and spacer in place and secure them with the attaching capscrews.

3. Connect the electrical leads to the motor as tagged during removal.

4. Install the wiper blade on the wiper arm.

5. Install the wiper arm from the operator’s cab exterior and secure it with attaching screw.

6. Turn the battery disconnect switch to the ON position.

6.5.3.5 Check

1. Squirt some cleaning fluid onto the windshield with the windshield washer.

2. Operate the windshield wiper. Verify it works. (Replace wiper blade as needed if it streaks or oth-
erwise wipes poorly.)

6.6 Electrical Components

6.6.1 Third Wrap Protector

6.6.1.1 Check

1. Start the engine and verify if its function works.

2. As needed, troubleshoot further any system or circuit malfunction not corrected by repair or re-
placement of the switch or associated wiring.

6-22 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Troubleshooting

6.6.1.2 Removal

1. Shut down the engine. Turn the ignition

switch off two minutes before proceeding to
the next step.

b a

Fig 6-12

a. Electrical leads
b. Screws

2. Turn the battery disconnect switch to OFF.

3. Tag and disconnect the electrical leads from the third wrap protector.

4. Remove the screws securing third wrap protector.

5. Remove the third wrap protector.

6.6.1.3 Installation

1. Put the third wrap protector in place and secure it with the attaching screws.

2. Connect the electrical leads to the third wrap protector as tagged during removal.

3. Turn the battery disconnect switch to ON.

4. Start the engine and verify that if the third wrap protector works.

Safety, Operation and Maintenance Manual-January, 2023 6-23

Troubleshooting SRC1000T Rough Terrain Crane

6.6.1.4 Adjustment

1. Start the engine. a

Fig 6-13

a. Screws

2. Extend and set the outriggers.

3. Operate the crane to pull the wire ropes out of hoist drum, and leave 3 loops of rope on the hoist
drum.

4. Remove the screws securing the shield cover of the third wrap protector.

5. Remove the shield cover.

6-24 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Troubleshooting

6. Rotate the cam clockwise to press the

a
switch slightly until the switch is turned on mo-
mently. Then tighten the cam to hold this
b
position.

Fig 6-14 Third wrap protector

a. Cam
b. Switch

7. Attach the shield cover to the top of third wrap protector.

6.6.2 Anti-two Block Switch Replacement

6.6.2.1 Overview of the Anti-two Block Assembly

Fig 6-15

Safety, Operation and Maintenance Manual-January, 2023 6-25

Troubleshooting SRC1000T Rough Terrain Crane

The main component of the anti-two block assembly is the A2B switch and the A2B weight.

The anti-two block assembly has 4 work condition.

• For the boom work condition, the anti-two block assembly is on the boom head.
• For the auxiliary boom head work condition, the anti-two block assembly is on the auxiliary boom
nose.
• For the lattice section work condition, the anti-two block assembly is on the lattice section head.
• For the fly section work condition, the anti-two block assembly is on the fly section head.

6.6.2.2 Anti-two Block Assembly Installation

NOTE：
When the electric lead is installed, the A2B switch is inactive. Any one of the boom, the auxiliary
boom nose, the lattice section, or the fly section for standby, remove the electric lead and the A2B
weight on it. And keep it in the desired position.
To install anti-two block assembly to the auxiliary boom nose

1. Install the A2B switch (c) to the auxiliary

boom nose.
a

c
d
e

f
Fig 6-16

a. A2B switch d. Hold end

b. Electric lead e. Clip
c. A2B switch f. A2B weight

2. Install the A2B weight (f) : install the clip (e) on the A2B switch hold end (d).

3. Disconnect the electric lead from the A2B switch (a) on the boom head and connect it to the aux-
iliary boom nose electric lead (b).

6-26 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Troubleshooting

To install anti-two block assembly to the lattice section

1. Disconnect the electric lead and remove

the A2B weight from the auxiliary boom nose,
or the fly section.

Fig 6-17

2. Connect the boom electrical lead with lattice section electrical lead for A2B switch.

3. Install the A2B switch to the lattice section.

Fig 6-18

Safety, Operation and Maintenance Manual-January, 2023 6-27

Troubleshooting SRC1000T Rough Terrain Crane

4. Install the A2B weight (f) : install the clip

(e) on the A2B switch hold end (d).

c
b
d
e

f
Fig 6-19

b. Electric lead e. Clip

c. A2B switch f. A2B weight
d. Hold end

5. Connect the A2B switch electrical lead (b) with the lattice section electrical lead.

To install anti-two block assembly to the fly section

1. Disconnect the electric lead and remove

the A2B weight from the auxiliary boom nose,
or the lattice section.

b
c
d
e

f
Fig 6-20

b. Electric lead e. Clip

c. A2B switch f. A2B weight
d. Hold end
6-28 Safety, Operation and Maintenance Manual-January, 2023
SRC1000T Rough Terrain Crane Troubleshooting

2. Connect the boom electrical lead with fly section electrical lead for A2B switch.

3. Install the A2B switch (c) to the fly section.

4. Install the A2B weight (f) : install the clip (e) on the A2B switch hold end (d).

5. Connect the A2B switch electrical lead (b) with the lattice section electrical lead.

6.6.2.3 Anti-two Block Assembly Removal

WARNING
Risk of falling!
The location of the anti-two block assembly is high, fall from the height can cause death or
serious injury.
Never stand on the boom or the swingaway boom extension to do the anti-two block assembly
operation, use a ladder and the safety protective equipment.

Prerequisites

• Park the crane on a level ground. Engage the parking brake and set the transmission to neutral.
• Swing the superstructure over the side the of the carrier.
• Retract the boom.
• Lower the boom and/or extend the boom as required to ease access to the anti-two block
assembly.
• Ensure the power is off before removing A2B switch.

Safety, Operation and Maintenance Manual-January, 2023 6-29

Troubleshooting SRC1000T Rough Terrain Crane

To remove the anti-two block assembly from the auxiliary boom nose

1. Disconnect the electric lead (a) for the

A2B switch from the auxiliary boom nose.

a
b
c
d
e
Fig 6-21 Disconnect the electrical leads of A2B
switch

a. Electric lead d. Clip

b. A2B switch e. A2B weight
c. Hold end

2. Remove the clip (d) and the A2B weight

(e) from the hold end (c) and the auxiliary
boom nose.

a
b
c
d
e
Fig 6-22

a. Electric lead d. Clip

b. A2B switch e. A2B weight
c. Hold end

6-30 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Troubleshooting

3. Remove the A2B switch (b) from the auxiliary boom nose.

To remove the anti-two block assembly from the lattice section

1. Disconnect the electric lead (a) for the

A2B switch from the lattice section.

b a
c
d

Fig 6-23

a. Electric lead d. Clip

b. A2B switch e. A2B weight
c. Hold end

2. Remove the clip (d) and the A2B weight (e) from the hold end (c) and the lattice section head.

3. Remove the A2B switch (b) from the lattice section.

Safety, Operation and Maintenance Manual-January, 2023 6-31

Troubleshooting SRC1000T Rough Terrain Crane

To remove the anti-two block assembly from the fly section

1. Disconnect the electric lead (a) for the

A2B switch from the fly section.

b a
c
d

Fig 6-24

a. Electric lead d. Clip

b. A2B switch e. A2B weight
c. Hold end

2. Remove the clip (d) and the A2B weight (e) from the hold end (c) and the fly section head.

3. Remove the A2B switch (b) from the fly section.

6.6.3 Battery Replacement

6.6.3.1 General

CAUTION
To avoid possible engine fault codes and undesirable operation, ensure the keyswitch has been
off 2 minutes before disconnecting batteries. Disconnect batteries, if machine will be inactive for
over 24 hours.

CAUTION
To prevent damage to electronics, in order: Ensure keyswitch has been off 2 minutes, Battery
disconnect is in the off position, Remove ECU power fuse, Remove negative cables, Remove
positive cables

6-32 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Troubleshooting

6.6.3.2 Removal

1. Turn the battery disconnect switch to the a b c d e f g

OFF position.
- -
+ +

h h
Fig 6-25 Battery connections

a. Positive battery cable

b. Positive terminal

c. Negative terminal

d. Transfer battery cable

e. Positive terminal

f. Negative terminal

g. Negative battery cable

h. Studs securing the batten of battery

2. Locate the battery box.

Refer to “Battery”

3. Remove the capscrews securing the cover of battery box.

4. Remove the battery cables.

Remove negative battery cables first.

Remove positive battery cables next.

Tag and disconnect leads from the battery terminals starting with the positive terminals.

5. Release the nut and washer securing the batten of battery.

6. Remove the screw and washer securing the battery box.

7. Remove and place the battery at a proper location.

Safety, Operation and Maintenance Manual-January, 2023 6-33

Troubleshooting SRC1000T Rough Terrain Crane

6.6.3.3 Installation

1. Position the battery on mounting bracket.

2. Install the screw and washer securing the battery box.

3. Install the screws securing the batten of battery.

4. Install the battery cables.

• Connect leads from the battery terminals starting with the positive terminals.
• Install positive battery cables first.
• Install negative battery cables next.

5. Install the capscrew securing the cover of battery box.

6. Turn the battery disconnect switch to ON.

7. Verify replacement batteries work by starting crane’s engine and operating various crane
components.

6.6.4 Outrigger Length Sensor Replacement

6.6.4.1 General

WARNING
Read and understand all safety precautions and instructions in the Safety section of this manual
before continuing. Failure to do so can result in serious injury or death.

6-34 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Troubleshooting

6.6.4.2 Removal

1. Fully retract the outrigger beams if they a

are extended.

a b
Fig 6-26 Remove the beam cover plate

a. Hex head bolts

b. Beam cover plate

2. Remove the hex head bolts.

3. Remove the beam cover plate to access the outrigger beam cylinder mounting pin and outrigger
length sensor.

The cover plate is on the opposite side of the crane from the stabilizer cylinder to be removed.

Safety, Operation and Maintenance Manual-January, 2023 6-35

Troubleshooting SRC1000T Rough Terrain Crane

4. Unplug the outrigger length sensor.

a
c

Fig 6-27 Unplug the outrigger length sensor

a. Outrigger beam cylinder

b. Outrigger length sensor

c. Outrigger beam cylinder mounting pin

5. Cut the stay-tie securing the outrigger length sensor harness.

6. Remove the setscrews from the bottom of

outrigger length sensor.

a
b

Fig 6-28 Remove the outrigger length sensor

a. Outrigger length sensor

b. Outrigger length sensor cable

c. Outrigger length sensor cable anchor

7. Remove the outrigger length sensor.

6-36 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Troubleshooting

8. Remove the outrigger length sensor cable anchor and disconnect the sensor cable from the out-
rigger beam.

Avoid free-release of cable to prevent from damage to outrigger length sensor caused by over-
range of cable.

The outrigger length sensor may be easily removed to avoid damage during outrigger beam cylin-
der removal.

6.6.4.3 Installation

1. Install the outrigger length sensor and secure it with setscrews.

2. Attach the outrigger length sensor cable anchor on the outrigger beams.
Avoid free-release of cable to prevent from damage to the outrigger length sensor caused by over-
range of cable.

3. Plug the outrigger length sensor and attach the stay-tie securing the outrigger length sensor
harness.

4. Install the beam cover plate and secure it in place with four hex head bolts.

5. Start the engine and test the operation of the outrigger beam and stabilizer cylinders.

Safety, Operation and Maintenance Manual-January, 2023 6-37

Troubleshooting SRC1000T Rough Terrain Crane

6-38 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Specifications

Specifications

7 Specifications ...................................................................................................................7-1
7.1 General Machine Dimensions .............................................................................................7-3
7.2 Main Technical Parameters .................................................................................................7-4
7.2.1 Basic Information ........................................................................................................7-4
7.2.2 Steering Mode .............................................................................................................7-5
7.2.3 Hook Block ...................................................................................................................7-5
7.2.4 Hoist and Wire Rope...................................................................................................7-5

Safety, Operation and Maintenance Manual-January, 2023 7-1

Specifications SRC1000T Rough Terrain Crane

7-2 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Specifications

7.Specifications
7.1 General Machine Dimensions
The data presented here are the dimensions and weights necessary for general operating proce-
dures with only the standard boom and work equipment.

This data is not for shipping purposes.

Fig 7-1 Outline and dimensions of machine

Item Dimension (mm)

a Overall Length 14540
b Overall height 3830
c Wheel base 4264
d Overall width 3340

Safety, Operation and Maintenance Manual-January, 2023 7-3

Specifications SRC1000T Rough Terrain Crane

7.2 Main Technical Parameters

7.2.1 Basic Information

Category Item Unit Parameter

Capacity Max. lifting capacity t 100
Gross weight kg 54000
Weight Front axle load kg 27200
Rear axle load kg 26800
QSB6.7 C260
Engine model \
31

Power Rated power of engine kw/rpm 194/2400

Rated torque of engine N·m/rpm 990/1500
Emission standard \ EU Stage Ⅲ
Max. traveling speed km/h 35
Min. turning radius (4 wheels) m 7.5
Min. ground clearance mm 530
Travel
Max. gradeability % 75
Approach angle ° 20
Departure angle ° 19
Air Heating &
In operator’s cab
Conditioner Cooling
Full extension/retraction time of boom s 120/125
Full boom lift time (up/down) s 90/95
Operation
Max. swing speed r/min 1.8
Speed
Full extension/retraction time of outrigger beam s 30/25
Full extension/retraction time of outrigger jack s 35/40
Working temperature range °C -20~46
Min. working radius m 2.5
Outrigger span Longitudinal×Transverse m 7.52×7.6
Max. rated load Base boom kN·m 2940
Main moment Fully extended boom kN·m 1442
Performance Base boom m 13
Max. hook Fully extended boom m 47.5
block height Fully extended boom + swing- 65.5
m
away boom extension
Boom length Base boom m 12.2

7-4 Safety, Operation and Maintenance Manual-January, 2023

SRC1000T Rough Terrain Crane Specifications

Category Item Unit Parameter

Fully extended boom m 47
Fully extended boom+ swing- 65
m
away boom extension
Offset angle of swingaway boom extension ° 0/20/40

7.2.2 Steering Mode

Steering Mode
Front wheel steering Rear wheel steering Four wheel steering Crabbing

7.2.3 Hook Block

Load Capacity (t) Number of sheaves Parts of line Weight (kg)

90 (Optional) 6 12 830
70 5 10 690
8 0 1 160

7.2.4 Hoist and Wire Rope

Item Max.single rope lift- Rope diameter/ Max. single line pull
ing speed (empty length
load)
Main hoist 150 m/min 20 mm/250 m 8.3 t
Auxiliary hoist 150 m/min 20 mm/145 m 8.3 t

Safety, Operation and Maintenance Manual-January, 2023 7-5

Specifications SRC1000T Rough Terrain Crane

7-6 Safety, Operation and Maintenance Manual-January, 2023

www.sanyglobal.com

Sany Automobile Hoisting Machinery Co., Ltd.

No.168, Jinzhou Avenue, Jinzhou Development Zone, Changsha, Hunan, China

Tel: 0086-4006098318
E-mail: [email protected]
Website: www.sanyglobal.com

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