Reinforcement pad

ASME Sec VIII Div I UG-37 & UG 40 add values add if reinforc needed Ignore if no reinforcement needed
Material Temperature
celcius farenheit
nominal od of nozzle 88.90 100
Nominal ID of opening d 82.80 d = 82.80
Total wall thk ( shell ) t 8.00 Rn+tn+t = 52.45 farenheit to celcius
nozzle wall thk tn 3.05 2.5t = 20 FARENHEIT CELCIUS
nominal internal radius of nozzle Rn 41.40 2.5tn + te = 17.63 200 93.33333333
Outside dia of the reinforc. element Dp 155.60 150.00 2.5ti = 7.625
ID of the reinforc. element Di 88.90
Design min req. vessel thk tr 8.00
Corrosion allowance C 0.00
Design min req. nozzlel thk trn 8.00
Nominal thk of internal proj. if any ti 3.05 Per ASME Sec II Part d_Table 1A
THK of Reinforcement te Need reinforcement Enough thk (if needed) 10.00 Allowable Stress for given temp in Farenheit
THK of weld leg 5.60 MATERIAL 100 F 150 F 200 F
Correction factor F 1.00 plate SA 240 304 20000 20000 16000 psi
Allowable stress in nozzle in psi Sn SA 312 TP 304 55.00 131.00 20000.00 Add value from table pipe (TP) SA 312 TP 304 20000 20000 16700 psi
Allowable stress in reinforc element in psi Sp SA 240 304 85.00 185.00 16000.00 flange (F) SA 182 F 304 20000 20000 16700 psi
Allowable stress in Vessel in psi Sv SA 312 TP 304 85.00 185.00 16700.00 plate CS (SA 36 / EN 250) 16600 16600 16600 psi
Strength reduction factor for nozzle fr1 Sn/Sv 1.20
Strength reduction factor for nozzle fr2 Sn/Sv 1.20
Strength reduction factor for reinforc. element fr3 min (Sn,Sp)/Sv 0.96
Strength reduction factor for reinforc. element fr4 Sp/Sv 0.96
Joint efficiency E1 0.90
ineternal proj of nozzle h 7.63

Checking wether reimforc. needed or not A d * tr * F + 2tn + tr + F (1 - fr1) 662.40

d (E1 * t - F * tr) - 2tn (E1 * t - F * tr )(1 - fr1) -79.33 Reinforcement pad calculation reference in UG 36
A1 105.56
2(t + tn)(E1 * t -F * tr) - 2tn (E1 * t - F * tr)(1-fr1) 105.56 ASME Sec VIII Div I UG-36 if opening < 3.5" or 89 mm, no reinforcement required if shell thickness < 10mm
5* ( tn - trn ) * fr2 * t -237.13 if shell thickness > 10 mm: opening < 60 mm, no reinforcement required
A2 -237.13
5* ( tn - trn ) * fr2 * tn -90.40
Need reinforcement
( As per UG-36(c)(3) : there is no need to perform reinforcement for small openings )
5 * t * ti * fr2 146.11
A3 5 * ti * ti * fr2 55.70 55.70
2 * h * ti * fr2 55.70
A41 leg * leg * fr2 37.56 37.56
A43 leg * leg * fr3 37.56 37.56

If needed 5* ( tn - trn ) * fr2 * t -237.13

A2 -237.13
2* ( tn - trn ) *( 2.5tn + te) * fr2 -208.97
A41 leg * leg * fr3 30.05 30.05
Enough thk (if needed)
A42 leg * leg * fr4 30.05 30.05
A43 leg * leg * fr2 37.56 37.56
A5 (Dp - d - 2tn ) * te * fr4 585.39 585.39
Reinforcement pad
 Shell thickness

Project: Vessel
Working Pressure 14 barg
Design Pressure 18.4 barg

Shell Thickness:

ASME Sec VIII Div 1 UG-27 Thickness of shell MOC Units units

Shell side pressure P ( design) 18.75 kgs/cm2 267 psi 14.223 1 kg/cm2 is 14.223 psi
As per UG-99 (1.3*P.design) Shell side pressure P ( hydrotest) 24.37 kgs/cm2 347 psi 1 Bar is 1.019kg/cm2
Shell inside Radius R 400.00 mm 15.75 in
Wall thickness of shell ts mm 0.00 in
Wall thickness of dish td mm 0.00 in
Working temperature T in celcius 10 50.00 F
ASME Sec.II Part D Table 1A Max Allowable stress for Shell Material S SS 304 20000.00 psi
Max Allowable stress for Dish Material S SS 304 20000.00 psi
Crown Radius L 720.00 mm 28.3 in
Knuckle Radius r 72.00 mm 2.8 in
Joint Efficiency Dish Ed 0.80
Joint Efficiency Shell Es 0.80

Design Hydrotest Design Hydrotest

Longitudinal Stress Calculated Thickness of Shell ts 0.13 0.17 in 3.32 4.31 mm ts = (P*R) / ( (2*S*E)+(0.4*P) )

Circumferential Stress Calculated Thickness of Shell ts 0.27 0.27 in 6.73 6.73 mm ts = (P*R) / ( (S*E)-(0.6*P) )

THICKNESS OF DISH ELLIPSOIDAL td 0.21 0.28 in 5.42 7.05 mm td=( P * D ) / ( ( 2* S * E) - ( 0.2 * P ) )

Per ASME Sec II Part d_Table 1A

Allowable Stress for given temp in Farenheit
MATERIAL 100 F 150 F 200 F
plate SA 240 304 20000 20000 16000 psi
pipe (TP) SA 312 TP 304 20000 20000 16700 psi
flange (F) SA 182 F 304 20000 20000 16700 psi
plate CS (SA 36 / EN 250) 16600 16600 16600 psi

Thickness Selected = 8 mm
 External pressure

Project: Ashok leyland pressure vessel

Working Pressure (internal) 14 barg
Design Pressure (internal) 18.4 barg

As per ASME Sec VIII Div 1 UG-28

Description Symbol Value Unit Input Remarks
Material CS
Design ext. Pressure P 0.1 MPa 1 in bar
Design ext. temperature T 149 F 65 Deg C
Outside Dia Do 816 mm 800 (id)
Length L 1633.33 mm 1500 L=shell ht+2*(h/3)
Allowable stress at ambient temp Sa 138 MPa 20 Table 1A (in ksi)
Allowable stress at Design temp S 138 MPa 20 Table 1A (in ksi)
Yield strength at ambient temp Sya 255 MPa 37 Table Y-1 (in ksi)
Yield strength at Design temp. Sy 255 MPa 37 Table Y-1 (in ksi)

Step by step to calculate thickness of shell under external pressure for Do/t >= 10
Step 1 Assume t & calculate L/Do, Do/t
t 8 mm
L/Do 2.001633987
Do/t 102
Step 2 Go to ASME Sec.II.D Subpart 3 fig. G, define L/Do
L/Do 2.001633987 max 50, min 0.05
Step 3 Define factor A from Fig. G.
A 0.00062
Step 4 Define applicable figure and E to define factor B
Figure CS2
E 199948.04 MPa 29000 ksi 29000000 psi
Step 5 Define factor B from suitable figure
B 8800
Step 6 Calculate eMAWP using factor B
Max allowable ext. working pressure Pa 115.03 MPa 4B / 3 (Do/t)
Step 7 Calculate eMAWP using factor A if factor B can't be determined
Max allowable ext. working pressure Pa 0.8102 MPa 2AE / 3 (Do/t)
Step 8 Iterate t value until eMAWP is equal to or greater than P
Pa>P? feasible
 External pressure

L/Do 2.00
Do/t 102
A 0.00062