Modeling and Simulation of Heat Pipes
Modeling and Simulation of Heat Pipes
1007/s12206-024-0437-x
Correspondence to: Abstract Heat pipes have been extensively studied using various methods, such as
Seok-Ho Rhi MATLAB, AMESIM, and commercial CFD software. Early numerical models employed the
[email protected]
thermal conductance approach, which oversimplified the characteristics and performance of
heat pipes. Newer models comprise the thermal resistance model, which emphasizes two-
Citation: phase heat transfer, AI-based approaches for predicting flow patterns and thermal characteris-
Lee, J.-S., Rhi, S.-H., Kim, S. K. (2024).
Modeling and simulation of heat pipes: tics, and the CFD model, which accounts for phase changes and two-phase flow utilizing the
review. Journal of Mechanical Science VoF and phase change models. Although the thermal resistance model demands fewer com-
and Technology 38 (5) (2024) 2591~2612. puting resources, it has limited visualization of the flow pattern and wick structure. In contrast,
http://doi.org/10.1007/s12206-024-0437-x
CFD models offer advantages in visualizing the flow pattern and thermal characteristics but
have limitations in terms of consuming computing resources and considering heat transfer from
Received April 11th, 2023 wick structures and mass transfer rates caused by phase changes. Consequently, most simu-
Revised December 30th, 2023 lations are validated with experimental results. Innovative approaches for phase changes in
Accepted January 29th, 2024 heat pipes and wick structures are necessary to address these challenges.
† Recommended by Editor
Tong Seop Kim
1. Introduction
Heat pipes, known for their exceptional heat transfer efficiency, are extensively employed to
dissipate high heat flux generated from various sources, including CPUs, LED modules, and
power devices. These devices leverage a two-phase flow of the working fluid, involving proc-
esses like boiling, evaporation, and condensation, as depicted in Fig. 1 [1].
The intricate working mechanism of heat pipes involves loading heat at the evaporator's sur-
face, boiling and evaporating the working fluid, transferring vapor bubbles to the condenser
section, and efficiently transporting heat through a two-phase process. This continuous cycle,
driven by the phase change of the working fluid, makes heat pipes highly effective for manag-
ing and dissipating high heat fluxes [1-3].
Design considerations such as the shape of the flow channel, exterior design, and method of
returning condensed fluid distinguish various types of heat pipes as shown in Table 1. Tradi-
tionally, fluid return is achieved through capillary force, where the wick structure aids in fluid
movement, or gravity-driven processes, with specialized designs like rotating heat pipes and
innovative systems such as magnetohydrodynamic and electrohydrodynamic heat pipes further
expanding their applicability [2, 4-7].
Beyond thermosyphons and standard heat pipes, there are specifically modified heat pipe
designs to meet specific engineering requirements. An exemplary instance is the rotating heat
pipe, commonly deployed in rotor applications, where centrifugal force is harnessed to ensure
the efficient return of the condensed working fluid to the evaporator. This astute design choice
guarantees reliable heat transfer performance even in dynamically challenging environments,
making it invaluable for diverse industrial applications [1, 2, 5].
Furthermore, the progression of heat pipe technology has given rise to innovative systems
that leverage distinct physical forces for efficient fluid return. Magneto-hydrodynamic heat pipes
© The Korean Society of Mechanical
Engineers and Springer-Verlag GmbH seamlessly integrate the phase change behavior of the working fluid with the dynamic Lorentz
Germany, part of Springer Nature 2024 force. This force is generated through electric currents induced within the fluid and an external
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Journal of Mechanical Science and Technology 38 (5) 2024 DOI 10.1007/s12206-024-0437-x
Fig. 2. Operating limits of heat pipes [7-9]. Melting point Boiling point Latent heat
Working Useful range
at atmosphere at atmosphere of vaporization
fluid (°C)
(°C) (°C) (kJ/kg)
magnetic field, synergistically enhancing fluid movement and Helium -271 -269 21 -271 to -269
promoting the migration of vapor while facilitating the return of
Nitrogen -210 -196 198 -210 to -160
condensed liquid. The Lorentz force, a constituent of the Lor-
Ammonia -78 -33 1360 -60 to 100
entz equation involving particle charge, velocity, and magnetic
Acetone -95 57 518 0 to 120
field strength, drives this augmented circulation. Electrohydro-
dynamic heat pipes exploit the interplay between an electric Methanol -98 64 1093 10 to 130
field and conductive fluid. The electric field prompts orches- Ethanol -112 78 850 0 to 130
trated motion of charged particles, enhancing convective heat Water 0 100 2260 30 to 200
transfer through intricate fluid flow patterns. This phenomenon Mercury -39 361 298 250 to 650
leverages charge-field interactions to optimize fluid dynamics, Cesium 29 670 490 450 to 900
significantly boosting heat transfer rates. Osmotic heat pipes Potassium 62 774 1938 500 to 1000
speculate a mechanism where fluid motion is powered by os- Sodium 98 895 3913 600 to 1200
motic pressure gradients across a semi-permeable membrane.
Utilizing solvent migration from areas of low to high solute con-
centration [1, 4-7]. [1, 2, 4, 7-9].
The choice of working fluid significantly influences the oper- To ensure structural suitability, critical aspects of heat pipe
ating temperature and maximum heat transfer rate, and various design and optimization include considerations such as ther-
heat pipe designs cater to specific engineering needs. Table 2 modynamic state, geometrical parameters, and adherence to
shows the operating temperature and thermal characteristics of limits defined by factors like the viscous, sonic, entrainment,
working fluids. As shown in Fig. 2, those material properties and boiling limits [1, 2, 4, 7-10]. These considerations play a
contribute consisting various operating limits of heat pipes such pivotal role in determining the performance and efficiency of
as the capillary, viscous, sonic, entrainment and boiling limits heat pipes, guiding researchers in developing effective design
which make harder to define operating limits of working fluids methodologies. In particular, understanding and addressing
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Journal of Mechanical Science and Technology 38 (5) 2024 DOI 10.1007/s12206-024-0437-x
challenges related to the viscous limit, sonic limit, and entrain- making it one of the most common types. Its simple shape and
ment limit are paramount in achieving optimal structural con- flexibility make it suitable for diverse devices and operating
figurations for heat pipes. conditions. Loop heat pipes (Fig. 4(b)) transfer heat from the
Ensuring compatibility between the material of the heat pipe evaporator to the condenser through circulation of working fluid.
and the working fluid is imperative for optimizing performance. Pulsating heat pipes (PHPs) which is shown in Fig. 4(c) contain
Incompatibility between the working fluid and the materials of working fluid within a turned pipe, and the vapor bubble forma-
the case or wick may induce chemical reactions, leading to tion in slug/plug flow pattern rapidly pulsates in the internal
internal corrosion and the release of non-condensable gases. region to facilitate efficient heat transfer. Variable conductance
The internal corrosion results in a reduction in the thermal con- heat pipes (VCHPs) which is shown in Fig. 4(d) are filled with
ductivity of the case or wick material, thereby impeding heat working fluid and non-condensable gas. The region of the con-
transfer. Furthermore, the generation of non-condensable gas- denser varies according to the heat input capacity that controls
es complicates the circulation of the working fluid, posing chal- the volume of the non- condensable gas inside the heat pipe.
lenges in interrupting the flow of vapor from the evaporator to Vapor chambers and heat pipes for solar energy collectors
the condenser. Thus, the compatibility of the working fluid (Figs. 4(e) and (f)) represent other specialized heat pipe de-
stands as a pivotal design consideration. Basilulis and Busse signs, with vapor chambers commonly applied to smart de-
conducted comprehensive compatibility tests, and the out- vices for heat transfer and heat pipes designed specifically for
comes are delineated in Table 3 [11]. solar energy collection [7-9].
These phase changing behaviors of the working fluid inside The paper extensively explores the theoretical underpinnings
the heat pipe are significant clues in predicting thermal charac- of heat pipes, emphasizing sophisticated modeling and simula-
teristics as the heat transfer quantity and efficiency can be tion techniques. As illustrated in Fig. 5, the modeling of heat
improved via two-phase flow patterns. For this reason, many pipes encompasses the thermal conductance model using
experiments on the working fluid’s behavior, with various vari- thermal resistance, an AI-based model, and a two-phase mod-
ables, have been conducted. The flow patterns in vertical wick- el based on phase change [12-14].
less heat pipes are shown in Fig. 3. Which can be applied to Traditionally, the modeling of heat pipes heavily relied on
other types of heat pipes [8, 9]. thermal resistance models, widely used but exhibiting limita-
In Fig. 3, the bubbly flow occurs at the beginning of evapora- tions in accurately predicting subtle variations and capturing
tion, showing a large number of small bubbles. The bubbles the nuanced behavior of working fluids. Recognizing these
rise due to buoyancy force, grow, and coalesce. After the bub- limitations, there is a growing interest in utilizing numerical
bly flow, large and bullet-shaped bubbles are observed in the simulations as a powerful alternative [15, 16].
flow region, typically referred to as a slug/plug flow. The churn In recent years, the landscape of heat pipe research has
flow represents the transition process from slug/plug flow to been significantly improved by numerical methods, especially
annular flow. In annular flow, a liquid film occurs at the wall, with the aid of advancing computing resources. This shift to-
and the vapor core forms in the middle [7]. wards numerical simulations represents a departure from the
Furthermore, heat pipes are also designed based on their resource-intensive nature of traditional experimental ap-
shapes and purposes of use, catering to diverse engineering proaches. The integration of numerical simulations into the
needs and applications. Fig. 4 [1-4] illustrates a range of heat analytical framework provides a more comprehensive under-
pipe designs according to their shapes and purposes. The standing of the complex interplay between heat transfer, fluid
conventional heat pipe (Fig. 4(a)) is widely recognized for its
straightforward manufacturing process and affordable price,
Table 3. Compatibility data between the working fluids and the materials
[11].
Working fluid
Materials
Water Acetone Ammonia Methanol
Copper RU RU NU RU
Aluminium GNC RL RU NR
Stainless steel GNT PC RU GNT
Nickel PC PC RU RL
Refrasil fibere RU RU RU RU
RU, recommended by past successful usage; RL, recommended by litera-
ture; PC, probably compatible; NR, not recommended; GNC, generation of
gas at all temperatures; GNT, generation of gas at elevated temperatures, Fig. 3. The schematic representation of flow patterns of vertical wickless
when oxide present. heat pipes [7, 9].
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Journal of Mechanical Science and Technology 38 (5) 2024 DOI 10.1007/s12206-024-0437-x
(a) Conventional heat pipe (b) Loop heat pipe (c) Pulsating heat pipe
(d) Variable conductance heat pipe (e) Vapor chamber (f) Heat pipe for solar energy collector
Fig. 4. Type of heat pipe according to their shapes and purpose of use [1-4].
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Journal of Mechanical Science and Technology 38 (5) 2024 DOI 10.1007/s12206-024-0437-x
The numerical analysis model of the working fluid is based through CFD has emerged as a powerful tool. By simulating
on continuity equations and the Navier–Stokes equation (Eqs. the complex two-phase flow and phase change processes
(1) and (2)). However, for heat pipe analysis, the energy equa- within heat pipes, CFD simulations enable researchers to gain
tion (Eq. (3)), the evaporation-condensation relationship, and deeper insights into the intricate fluid dynamics and heat trans-
the heat transfer relationship according to the phase of the fluid fer phenomena [12, 25].
are also required. Analyzing the two-phase flow in a closed In the pursuit of accuracy, researchers are continually explor-
system poses numerous issues, making numerical studies of ing novel techniques to overcome the challenges associated
heat pipes challenging [12, 16, 22, 23]: with the wick structure and phase change simplification in the
phase change model. Advancements in numerical methods,
∂ρ ∂ optimization algorithms, and parallel computing hold promise in
+ ( ρu i ) = 0 , (1)
∂t ∂x i reducing the computational burden while retaining the neces-
∂p ∂τ sary level of detail for reliable predictions [12, 26].
∂
∂t
∂
( ρu i ) + ( ρu i u j ) = − + ij + gi + Fi +
∂x i ∂x i ∂x j
∂
∂x j
( )
−ρu i 'u j' (2) To address the limitations of both approaches, a multidisci-
plinary approach that combines the strengths of different nu-
∂
( ρE ) + ∇i( v ( ρE + p ) ) merical methods is gaining traction. For instance, researchers
∂t
(3) may utilize the thermal resistance model for initial estimations
⎛ ⎞
⎝ j
( )
= ∇ ⎜ k eff ∇T − ∑h j J j + τ eff • v ⎟ + Sh .
⎠
and then validate and refine the results using the phase
change model with CFD. This integrated approach allows for a
more comprehensive understanding of heat pipe behavior
In early attempts, heat pipes were analyzed based on ther- while optimizing computational resources [12, 27, 28].
mal conductance obtained from experiments. In this approach, Despite the ongoing challenges, the field of heat pipe model-
the heat pipe was modeled as a solid with thermal conduc- ing and simulation continues to evolve rapidly. Researchers
tance, validated through experimental results. Although this are encouraged to push the boundaries of existing methodolo-
method yielded accurate results, it had limitations in investigat- gies and embrace emerging technologies to unlock new possi-
ing the sensitivity and characteristics of the heat pipe. The bilities in understanding and optimizing the performance of
methodologies for the modeling and simulation of heat pipes heat pipes. With collaborative efforts from experts in numerical
are illustrated in Fig. 5 [12-14]. modeling, fluid dynamics, and thermal engineering, the heat
pipe's full potential can be harnessed to address the ever-
2.1.1 Computational methodologies growing demands of efficient heat transfer in various applica-
Thermal resistance with the two-phase heat transfer model tions [12].
played a significant role in the early days of heat pipe analysis,
primarily because of the limitations in computing resources. 2.1.2 AI based analysis
While this approach provided a simpler and computationally The artificial neural network (ANN) is the first AI algorithm to
more efficient solution, it also introduced certain challenges in be applied for the modeling and optimization of heat pipes. As
accurately predicting thermal characteristics and overall heat depicted in Fig. 6, a network resembling the neural structure of
pipe performance [10, 13, 24]. the brain is constructed by the ANN to generate output condi-
On the other hand, the phase change model utilizing compu- tions for multiple input scenarios. These models are catego-
tational fluid dynamics (CFD) represents another numerical rized based on various training algorithms, notably including
method extensively employed for investigating heat pipes. CFD
possesses the capability to solve complex phase change and
multiphase flow phenomena, but it comes at the cost of sub-
stantial time and computing resources. To manage these re-
source demands, researchers often resort to simplifying the
geometry of the simulation, opting for two-dimensional or sym-
metry models. Although advancements in the phase change
model have led to improvements in time consumption and com-
puting efficiency, challenges still persist due to the inherent sim-
plification of the wick structure and phase change dynamics [12].
As computational technology continues to advance, re-
searchers are keen to strike a balance between accuracy and
efficiency in heat pipe analysis. The thermal resistance model,
despite its limitations, still holds relevance in certain scenarios
where computational resources are constrained, and a quick
estimation of thermal behavior is necessary. However, for
comprehensive and detailed analysis, the phase change model Fig. 6. Basic artificial neural network architecture [13].
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Journal of Mechanical Science and Technology 38 (5) 2024 DOI 10.1007/s12206-024-0437-x
Table 4. AI based modeling in heat pipe research. pulsating heat pipes using artificial neural network (ANN) and
regression/correlation analysis (RCA). The ANN achieves R2
Approach description Author/year Methodology overview
of 0.89, RCA with dimensional parameters has lower accuracy
Demonstrated promising
Simulated a vertical Khandeka (R2 = 0.38), and a third model using a dimensionless Kutate-
simulation results with
copper PHP using ANN et al. [13]/2002 ladze number shows high accuracy (R2 = 0.95).
secured data
Applied ANN for Reported a 4 % relative
Wang et al. [30] presents a novel artificial neural network
Li et al. (ANN) model for predicting closed pulsating heat pipe (PHP)
simulating and error between modeling
[19]/2011
experimenting on PHPs and experiment performance, achieving high accuracy. Using input parameters,
ANN achieved R2 of 0.89, it covers various working fluids and operational conditions. The
RCA with dimensional study introduces a lumped parameter method to evaluate
Introduced thermal parameters had lower accu- evaporation and condensation temperatures, contributing valu-
Patel et al.
performance models using racy (R2 = 0.38), third model
[30]/2018 able insights for PHP applications.
ANN and RCA using Kutateladze number
showed high accuracy Wang et al. [31] propose an artificial neural network (ANN)
(R2 = 0.95) model to predict thermal resistance in closed vertical meander-
Adopted various algorithms TLBO demonstrated more ing pulsating heat pipes (PHPs) using water. The model ad-
Rao et al.
for heat pipe design, reliable results in optimizing dresses shortcomings in existing correlations. With optimized
[20]/2015
emphasizing TLBO heat pipe design parameters, the ANN achieves high accuracy, exhibiting good
Achieved high accuracy agreement with experimental data. This model provides a
with various working fluids promising tool for predicting PHP performance under various
Presented a novel ANN
Wang et al. and operational conditions, conditions, thereby enhancing thermal management in high-
model for predicting closed
[30]/2019 introduced lumped parameter
PHP performance
method for temperature
tech applications.
evaluation Wang et al. [21] conducted the optimization of the heat pipes'
Addressed shortcomings in performance based on big-data/machine-learning techniques,
Proposed an ANN model and their report proposed the unidentified data-driven algorithm
Wang et al. existing correlations,
for predicting thermal
resistance in closed PHPs
[31]/2019 achieved high accuracy to predict the performance of heat pipes.
with optimized parameters Rao et al. [20] undertook a comprehensive investigation in-
Optimized heat pipe Introduced an unidentified volving a variety of algorithms to attain the optimal design of
performance using Wang et al. data-driven algorithm for heat pipes. Within the scope of their research, the teaching–
big-data/machine-learning [21]/2021 predicting heat pipe
learning-based optimization (TLBO) algorithm emerged as a
techniques performance
pivotal element, substantially enhancing the reliability of the
obtained results. The outcomes derived from the application of
the multilayer perceptron neural network (MLPNN), radial basis the TLBO algorithm for optimizing heat pipe design underwent
function (RBF) neural network, and convolutional neural net- a comparative analysis with results obtained from alternative
work (CNN), and are operated using supervised learning. ANN algorithms, namely, NPGA (niched pareto genetic algorithm),
is primarily employed in prediction, control, modeling, and pat- GEM (grenade explosion method), and GEO (generalized
tern classification. Due to these factors, artificial neural net- external optimization). The comparative assessment discerned
works (ANNs) hold a favorable position in predicting heat pipe superior results achieved through the TLBO algorithm when
behavior. By training the ANN through supervised learning with contrasted with those obtained from the NPGA, GEM, and
diverse variables like dimensions, working fluid types, wick GEO algorithms.
characteristics, materials, and more, it can effectively predict
performance metrics of heat pipes, including thermal resis- 2.2 Difficulties of modeling and simulation for
tance and temperature distribution, showcasing outstanding heat pipes
performance [13, 29].
Table 4 demonstrates examples of heat pipe modeling The numerical analysis of heat pipes poses several formida-
through the application of artificial neural network (ANN). Fur- ble challenges [12, 13, 22, 32]:
ther elaboration on each case is provided below. Khandeka et 1) Multifaceted nature of phase change: Heat pipes involve
al. [13] presented this approach and simulated vertical copper complex phase change phenomena, including boiling, evapo-
PHP. They reported the simulation result using the ANN ap- ration, and condensation, within a closed system. To compre-
proach, which seems to be very promising if sufficient data are hensively analyze heat pipes, it becomes imperative to handle
secured. the intricate interactions and transitions between these phases.
Li et al. [19] simulated and experimented on the heat transfer This complexity demands significant computing resources and
performance of PHPs using ANN, and they obtained the result intricate mathematical formulations to accurately simulate
that the relative error between the modeling and experiment pressure gradients, temperature distributions, and heat transfer
was 4 %. during the phase change processes [17].
Patel et al. [30] proposes thermal performance models for 2) Modeling wick structure: The wick structure in heat pipes
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Journal of Mechanical Science and Technology 38 (5) 2024 DOI 10.1007/s12206-024-0437-x
plays a crucial role in generating capillary forces that facilitate the performance of the AI model is heavily dependent on the
fluid flow and phase change. However, accurately modeling quality and diversity of the data it has been exposed to during
the intricate geometry and behavior of the wick structure pre- the training phase [20, 21].
sents significant challenges. It often requires a separate im- Another factor that warrants attention is the relatively limited
plementation of heat transfer analysis and the capillary function, availability of meta-models and comprehensive research con-
further adding to the complexity of the numerical analysis [33]. cerning heat pipes. While AI has showcased its transformative
3) Incorporating boiling mechanisms: Boiling is a critical potential across various domains, its application in the context
process in heat pipes, leading to the generation of vapor bub- of heat pipes requires meticulous validation and calibration. As
bles, which significantly impact the heat transfer characteristics. the field continues to evolve, more efforts are needed to de-
Incorporating these boiling mechanisms into analytical meth- velop sophisticated meta-models that can further enhance the
ods can be quite challenging. Due to the complexity and com- predictive accuracy of AI-based systems [13, 19, 20].
putational intensity involved in simulating bubble generation, it Given the complex and ever-evolving nature of heat pipes
is common for certain numerical models to simplify the analysis and related phenomena, continuous validation becomes a
by focusing solely on evaporation and condensation phenom- paramount consideration. Validation serves as a crucial step in
ena. Consequently, such simplifications might limit the accu- assessing the reliability and performance of AI-based predic-
racy of predictions, especially in cases where boiling signifi- tive models. Regularly verifying the model's outputs against
cantly influences heat pipe performance [12]. real-world observations allows researchers and practitioners to
4) Complexity and experimentation: Despite considerable identify potential discrepancies and fine-tune the AI algorithms
advancements in numerical modeling, the inherent complexity accordingly. This iterative process of validation and refinement
of heat pipes often necessitates experimental validation. The is vital in ensuring the long-term viability and usefulness of AI-
numerical analysis must cope with a wide range of parameters based predictions in practical applications [13].
and conditions, making it difficult to create all-encompassing
models. As a result, experimental verification remains a key
component of the overall analysis process, bridging the gap
3. Thermal resistance models with two-
between theory and real-world application [12].
phase heat transfer in heat pipes
Over the years, various numerical methodologies have been The utilization of numerical and mathematical analyses em-
employed for heat pipe analysis, ranging from local analysis to ploying thermal resistance models confers significant advan-
one-dimensional and two-dimensional simulations of thermo- tages, providing a direct and pragmatic approach to predicting
syphons without wick structures and pulsating heat pipes outcomes for commercial heat pipes. The thermal resistance
(PHPs). With the advent of multi-core computing, researchers model, owing to its simplicity and reliability, has garnered wide-
have expanded their efforts to include three-dimensional PHPs, spread application as an effective tool for heat pipe design.
thermosyphons, and loop heat pipes. Utilizing the volume of Nonetheless, it is not without limitations, particularly in its inca-
fluid (VoF) model, current numerical models can analyze entire pacity to account for the phase change phenomenon occurring
heat pipes, yet challenges persist in precisely modeling the within the heat pipe. For these reasons, in this paper, we aim to
wick structure, which significantly affects the overall heat pipe briefly address the thermal resistance with a two-phase model.
performance. Despite the computational complexities and in- Utilizing the thermal resistance models, certain studies have
herent assumptions in numerical analysis, it remains a valuable attempted to calculate the thermal properties of heat pipes by
tool, often supplemented and validated through experimental incorporating the two-phase heat transfer model. In this ap-
investigations [12, 13, 22, 32]. proach, the pipe and wick structures are modeled using ther-
AI-based predictive models offer a promising edge by ena- mal resistances, while the inner region of the heat pipe is ana-
bling rapid predictions for a wide array of heat pipes and vari- lyzed with respect to two-phase flow heat transfer using corre-
ables, given that they have undergone proper training. This lations listed in Table 5. The implementation of this modeling
advantage stems from the inherent ability of AI systems to and simulation can be easily achieved through numerical engi-
process vast amounts of data and discern patterns that might neering tools [23, 24, 34].
not be immediately apparent through conventional methods. Several researchers have explored the thermal resistance
The potential efficiency gains are particularly enticing in indus- model with two-phase heat transfer in the context of heat pipe
tries and fields where timely and accurate predictions are of analysis:
utmost importance [13]. Ali [34] and Lee et al. [23] utilized AMESim 1D modeling
Nevertheless, the quest for precise and reliable predictions software to study and model heat pipes AMESim provides a
demands considerable efforts. Developing a robust AI model convenient method for modeling systems through its integrated
necessitates an extensive collection of data and exhaustive components. In their study, they utilized thermal conduction
training on diverse cases representative of real-world scenarios. and a two-phase pipe model to simulate a heat pipe. They
Each unique case demands its own tailored model to ensure simplified the wick structure using effective thermal conductivity,
optimal results. As such, the process of training these models while implementing the internal phase change and heat trans-
can be resource-intensive and time-consuming. Additionally, fer model within the heat pipe using the program's two-phase
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Journal of Mechanical Science and Technology 38 (5) 2024 DOI 10.1007/s12206-024-0437-x
Table 5. Two-phase heat transfer correlations [35]. Ghajar et al. [24] proposed a hybrid CFD-mathematical
model. They employed the CFD model to calculate the heat
Condition Name Application Tested fluids No.
leak in the compensation chamber arising from two-phase heat
Shah
Vertical tubes Water, CfCs, HCs 1 transfer. Additionally, the thermal resistance model was math-
(1979)
ematically utilized for the other region of the heat pipe.
Cavalini and
Condensation zecchin
Horizontal CFCs, HCFCs,
2
Arabnejad et al. [36] conducted a numerical analysis of U-
tubse HFCs shaped PHPs, deriving the governing equations (continuity,
(1974)
Traviss Horizontal R12 (CFD), R22 momentum, and energy) analytically. They solved the charac-
3 teristics of two-phase flow within PHPs using an implicit solver,
(1973) tubes (HCFC)
Chen Water, ethylene demonstrating precise predictions of heat transfer rates within
Vertical tubes 4
(1966) glycol, etc. an accurate range.
More than 13000 Noh et al. [9] studied the thermal optimization of PHPs with a
Vertical tubes
Boiling “VDI” steiner data sets developed one-dimensional model that considered two-phase
and taborek tubes 5 flows. Analytically calculating the two-phase flow using govern-
(1992) Horizontal More than 13000 ing equations for liquid slugs (incompressible) and vapor plugs
data sets (compressible), their model was validated against experimental
data.
No Equations Hansel et al. [28] investigated conventional heat pipes using
⎡ ⎛ x0.76 (1 − x )
0.04
⎞⎤ the Sockeye code. The code solved governing equations dis-
hTP = hLO ⎢(1 − x ) + ⎜ 3.8 ⋅
0 .8
⎟⎥
⎜ ( Pred )
0.38
⎟⎥ cretized by the finite volume scheme, considering capillary
1 ⎣⎢ ⎝ ⎠⎦
pressure and heat transfer. The study successfully obtained
λl
hLO = 0.023 ⋅ ReLO 0.8 ⋅ Prl 0.4 ⋅ void fraction, pressure profiles, and temperature distribution,
Dh
0.8
validating the results by comparing them with analytical solu-
hTP = hLO ⋅ ⎡⎣1 − x + x ρl / ρ g ⎤⎦ tions and experimental data.
2 The thermal resistance model with two-phase heat transfer
λl
hLO = 0.05 ⋅ ReLO 0.8 ⋅ Prl1/3 ⋅
Dh offers the advantage of considering two-phase heat transfer
F1 with relatively fewer computing resources. However, it still fac-
hTP = hLO ( Prl ) [1 − x ]
2/ 3 0.9
−2.2
tion model and heat transfer model. For instance, Kaya et al.
5 ⎡ 0.37
⎤
0.01 ⎛ ρ ⎞ [8] conducted an analysis of a loop heat pipe by modeling the
A1 = ⎢(1 − x ) + 1.9 x0.6 ⋅ (1 − x ) ⋅ ⎜ l ⎥
1 .5
⎜ρ ⎟⎟
⎢ ⎝ g ⎠ ⎥ wick's effective thermal properties and simplifying the heat
⎣ ⎦
⎡⎛ h ⎞
−2.0 transfer and flow of the working fluid. Solomon et al. [33] mod-
⎡ 0.7 ⎛ ρ ⎞
0.67
⎤⎤
A2 = ⎢⎜ VO ⎟ ( x ) ⋅ ⎢1 + 8 (1 − x ) ⎜ l
0.01
⎟⎟ ⎥⎥ eled a nano-fluid heat pipe using a screen mesh as the wick,
⎢⎝ hLO ⎠ ⎜ ⎥⎥
⎣
⎢
⎣ ⎝ ρg ⎠ ⎦⎦ where the wick was modeled with effective thermal properties,
and the liquid and gas phases were separated to analyze the
flow and heat transfer mechanism of the working fluid.
pipe component. The thermal conduction model is essentially In this manner, the modeling of heat pipes has advanced
applied to both the wick and the heat pipe case. The internal based on the relatively straightforward thermal resistance with
phase change is computed based on internal pressure and two phase model, and to date, many assumptions and model-
temperature. The heat transfer model between the working ing are still being carried out using this technique. Therefore,
fluid and the wall is determined using the equation provided in the thermal resistance with two phase model holds a crucial
Table 5 [35]. Additionally, the internal mass flow rate of the position in heat pipe modeling methods.
working fluid is modeled using the program's internal function, The utilization of thermal resistance and mathematical models
taking into account latent heat at that pressure. This approach in analyzing heat pipes presents several challenges and limita-
allows for a comprehensive consideration of internal circulation tions that warrant careful consideration [8, 10-14, 27, 31-33]:
and heat transfer. Inadequate modeling of two-phase flow: One of the primary
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Journal of Mechanical Science and Technology 38 (5) 2024 DOI 10.1007/s12206-024-0437-x
challenges lies in the accurate representation of the complex neering applications [13].
two-phase flow behavior within the heat pipe. The fundamental
limitations of simplified models often hinder a comprehensive
understanding of the intricate fluid dynamics involved.
4. CFD modeling analysis in heat pipes
Limited visualization of two-phase flow: While thermal char- 4.1 CFD modeling and two-phase flow analy-
acteristics, thermal resistance, and maximum heat transfer can sis for heat pipes
be effectively simulated, visualizing the two-phase flow poses
additional difficulties. Expressing the profile of void fraction The investigation of numerical studies concerning two-phase
obtained through simulations requires additional efforts and heat transfer in heat pipes has yielded insightful findings. As
techniques to enable a comprehensive visualization of the flow early as 1973, Rohani and Tien [37] developed a two-phase
patterns. numerical analysis model for gas-loaded heat pipes based on
Time-intensive implementation of analysis models: Develop- the energy balance equation. The study revealed that the flow
ing the analysis model demands significant time and effort, as results were remarkably similar to those observed in simple
each governing equation must be meticulously incorporated heat pipes. Subsequently, Harley and Faghri [38] presented a
into the computational program. The complexity of the model transient numerical solution for rotating heat pipes, uncovering
can lead to computational overhead, impacting the overall complex vapor flow patterns that exhibited significant differ-
simulation time. ences from conventional heat pipes.
Divergence risks in simulation: The simulation process is The advent of enhanced computing resources and computa-
susceptible to divergence, particularly when the solver strug- tional fluid dynamics (CFD) has facilitated numerous attempts to
gles to accurately capture the significant density difference explore the two-phase heat transfer phenomena. These simula-
between the liquid and vapor phases. To mitigate such issues, tions have been conducted under specific assumptions [12, 39]:
relaxation factors are often applied, but this may introduce 1) All phases of the working fluid are incompressible.
uncertainties in the results. 2) The phase change inside the heat pipe is an interaction
Necessity of experimental validation: To ensure the reliability between evaporation and condensation.
and accuracy of the thermal resistance model and its predic- 3) Evaporation and condensation occur at the saturation
tions, experimental validation is essential. While simulations temperature.
can provide valuable insights into thermal characteristics and 4) The boiling process is neglected.
heat transfer, experimental investigation is obligatory to cor- In line with these assumptions, numerical analysis can be
roborate the model's performance with real-world data. performed using the multi-phase model, with many studies
Addressing these critical points in the thermal resistance employing the volume of fluid (VoF) model—a popular ap-
model requires a multidisciplinary approach and the integration proach to analyze multiphase fluid flows [30]. The VoF model
of advanced techniques. Incorporating more sophisticated two- assumes that each phase is a permeable continuum, and it
phase flow models and visualization methods can enhance the has been widely applied to the analysis of evaporation and
accuracy of predictions and offer a deeper understanding of condensation in heat pipes.
heat pipe behavior. Furthermore, efforts to optimize the imple- The CFD simulation for heat pipes is divided into three main
mentation of the analysis model can lead to more efficient and stages: pre-processing, solver, and post-processing (Fig. 7).
streamlined simulations, reducing computational overhead. During pre-processing, the user generates a grid from the
To overcome the challenges related to divergence risks, re-
searchers can explore alternative solver approaches and cou-
pling strategies. By refining solver settings and implementing
robust numerical techniques, the accuracy and stability of the
simulations can be improved.
Collaboration between numerical modelers and experimental
researchers is paramount in advancing the field of heat pipe
analysis. Experimental validation not only establishes the cred-
ibility of the thermal resistance model but also enables re-
searchers to gain insights into real-world phenomena that
might be challenging to simulate accurately [23, 24].
As technology continues to advance, the integration of cut-
ting-edge computational methods, such as machine learning
and artificial intelligence, may offer new avenues to enhance
the accuracy and efficiency of thermal resistance models for
heat pipes. Embracing these emerging technologies will un-
doubtedly drive innovation and facilitate the development of
highly efficient and reliable heat pipe systems for various engi- Fig. 7. Flow chart of the CFD simulation for heat pipes.
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Table 6. Definition of the volume fraction in the VoF model [38]. Table 7. Mass transfer rate of evaporation and condensation [21].
α q (volume fraction) State of fluid Process Condition Phase Mass transfer rate
0 Empty
ml→v = −0.1⋅ α lρl
( Tl − Tsat )
Liquid
0 < αq < 1 One or more other fluids Tsat
Evaporation Tl > Tsat
1 Full
ml→v = 0.1⋅ α lρl
( Tl − Tsat )
Vapor
Tsat
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(a) Eulerian VOF SLIC (simple line interface calculation) method (b) Eulerian VOF PLIC (piecewise linear interface calculation) method
Fig. 8. Interface between the liquid and vapor of the VOF model [12].
(a) Failure to chase bubble generation (b) Succeeds in chasing bubble generation
Fig. 9. Problem of CFD for vapor generation caused by the grid size [12].
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Fig. 11. The number of CFD analytical papers according to the types of Fig. 12. The comparison of temperature distributions and thermal resis-
HPs. tance between the experiment and simulation [43].
56]. They used the 2D model and simulated a two-phase flow and
Similarly, the pulsating heat pipe (PHP) shares the advan- phase change using the VoF model and the evapora-
tage of being wickless, presenting an opportunity for efficient tion/condensation model (UDF). Then, they validated the simu-
and focused CFD modeling. With no wick structure to consider, lation results by comparing the experimental results which
the simulation can emphasize the dynamics of fluid flow and were the thermal resistances of the thermosyphon according to
phase change, enabling a deeper understanding of the heat the heating power. As shown in Fig. 12, Tevap is the tempera-
transfer processes within the PHP. This advantage becomes ture in the evaporator, Tadiabatic is the temperature in the adia-
particularly valuable in PHPs, known for their intricate flow batic section, Tcond is the temperature in the condenser, and
patterns and pulsating behavior. By concentrating on the es- subscripts of CFD and EXP mean the CFD simulation and
sential physics involved in these wickless heat pipes, CFD experiment respectively. Their results showed simulation mod-
simulations of PHPs can yield valuable insights into their per- el had good agreement with the experimental data within 1.93
formance and potential areas for improvement [40-48]. ~ 13.07 % error and the simulation results could show the two-
The prevalence of analysis and simulation efforts centered phase flow pattern inside the thermosyphon.
around thermosyphons and PHPs can be attributed to the con- Asmaie et al. [44] developed a simulation model for heat
venience and accuracy offered by wickless heat pipes in the pipes using water and CuO/water nanofluid. They employed
CFD context. Engineers and researchers can efficiently study the phase change model through user defined functions (UDF).
the thermal characteristics and behavior of these heat pipes The simulation and experimentation were carried out on the
without the additional complexities introduced by wick struc- heat pipes using water and nanofluid. Subsequently, the au-
tures, which are present in other types of heat pipes [24, 33, 36, thors compared the simulation results to the experimental data
40-62]. and found that they exhibited a high degree of agreement. The
Fig. 11 further highlights this trend, showing a notable con- maximum temperature difference observed was approximately
centration of research activities around thermosyphons and 11 °C at the end of the evaporator. Following the investigation,
PHPs in the context of CFD modeling. This visualization un- the researchers utilized the simulation to optimize thermosy-
derscores the practicality and effectiveness of analyzing wick- phons. The outcomes revealed that the maximum heat flux
less heat pipes through CFD, as evidenced by the significant achieved with CuO/water nanofluid was around 46 % higher
body of work focused on these two types of heat pipes [24, 33, than that attained with water.
36, 40-62]. Seo et al. [45] modeled and experimented on the conven-
tional thermosyphon which is 1000 mm in length, 20 mm in
4.2.1 CFD modeling of thermosyphons outer diameter and 16 mm in inner diameter. To simulate the
The CFD analysis for thermosyphons has been conducted thermosyphon, they used the VoF model and phase change
with various boundary conditions. Cases in which analyses of model by UDF. The experiment was also conducted to visual-
thermosyphons were conducted are shown in Table 8. As ize the flow patterns in the thermosyphon. After the simulation
shown in Table 8, in the early days of the simulations of ther- and experiment, the results of both flow patterns were com-
mosyphons, the evaporation/condensation model was applied pared, and it showed that the patterns of the bubbly flow and
for the analysis by the user-defined function (UDF), and then the slug/plug flow were observed at the evaporator section and
the Lee model was adopted as the phase change model after the churn flow was dominated at the adiabatic and condenser
being embedded in the program. section.
Fadhl et al. [43] carried out a numerical simulation of a Zhongchao et al. [46] experimented on and simulated the
closed thermosyphon which used water as the working fluid. conventional thermosyphon which was 9.52 mm in external
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Fig. 15. The results between the experiment and simulation according to
turns [59].
Fig. 17. Temperature distribution and difference between the experiment
and simulation [39].
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mesh wick with a thickness of 1 mm. In the model for the simu- which were applied by the UDF, and the results of the simula-
lation, they used the same methods as Arul Sevan where they tion were validated with the experimental results. Their results
modeled the wick with the liquid and the vapor core separately, showed that the distribution of the wall temperature and liquid
and the simulation validated the previous works. They con- fraction were the key parameters affecting the cooling capac-
ducted a simulation with variables with the supplied heat and ity.
the working fluid. Their results showed that the pressure drop Kurt [62] modeled the flat grooved heat pipe with a phase
and the vapor velocity when the working fluid was Cu-water change heat transfer by COMSOL and MATLAB. The author
was higher than when the DI water had a heat input of 350 W could apply the phase change function in the simulation which
because the nanoparticle was coated in the wick, and it en- was calculated by MATLAB, and then the COMSOL solved the
hanced the nucleation. momentum and energy equations.
Pooyoo et al. [60] conducted a simulation of heat pipes with Wei et al. [63] studied the flow and heat transfer mechanism
screen-mesh wicks, and they used the same method as the of Ω-shaped microchannel heat pipes under zero gravity condi-
above two papers. Their results for the wall temperature were tions that had an outer diameter of 15 mm, a vapor core diame-
in good agreement with the experiment, and they illustrated the ter of 10 mm and a length of 648 mm. To incarnate the analy-
vapor velocity, centerline pressure and wall temperature of sis model, they also used the VoF and Lee model as the two-
heat pipes according to the operating conditions. phase flow and phase change models, respectively. They
Yue et al. [61] studied the microchannel separate heat pipe compared the thermal resistance between the experiment and
with R22 as a working fluid, and they conducted the experi- simulation to validate the results of the simulation, and their
ment and simulation with changes in the filling ratio. In the results could predict the thermal characteristics of the micro-
numerical simulation, they adopted the VoF and Lee model, channel heat pipe well.
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Song et al. [25] and Ahn et al. [26] carried out the simulation phase flow and phase change in heat pipes demands
for special heat pipes that have a short evaporator space with substantial computing resources and time, making the
a large condenser area. To embody their devices in the simula- process computationally expensive [12].
tion, they chose the VoF model and Lee model, and the simu- 3) Boiling process simulation challenges: Simulating the boil-
lation was validated with the experiment. Their results showed ing process within the heat pipe is a formidable task, and
that the circulation of the working fluid could be observed, and in many instances, it is nearly impossible to model effec-
the vapor was well condensed at a large condenser region. tively using CFD [12].
In the case written by Brahim et al. [64], the optimization of 4) Adopting evaporation/condensation model: To address
flat heat pipes which were used for electronic chip cooling was certain challenges, the widely used Lee model, coupled
conducted by COMSOL without an experimental investigation. with the volume of fluid (VoF) model, is adopted. However,
However, in the simulation, they adopted the method wherein accurately defining the magnitude of the evapora-
the thermodynamic properties, phase and flow of the working tion/condensation rate remains a significant challenge [12,
fluid were in the simulation at every time step. 43, 47].
Sanhan et al. [65] conducted a numerical study of flattened 5) Grid dependency and grid independent testing: The analy-
heat pipes for the CPU and GPU cooling that were 2, 3 and 4 sis heavily relies on grid resolution, leading to potential
mm in flattened thickness, 6 mm in diameter and 200 mm in simulation failure or divergence if the solver fails to capture
length. They adopted the VoF and phase change model in the interface between the liquid and vapor phases. As a re-
COMSOL to solve the flow inside the heat pipe. Then, the tem- sult, rigorous grid-independent testing is essential, which
perature profile calculated by the simulation had good agree- consumes additional time and resources [12].
ment compared with the experimental data, with a standard 6) Validation through experimental results: Given the com-
deviation of 1.85 %. Using this model, they found the best flat- plexity and limitations of numerical simulations, research-
tened thickness to be 2.5 mm. ers frequently resort to validating their findings primarily
based on experimental data, which ensures the reliability
and credibility of the results [25, 33, 39, 58].
4.3 Current status and challenge CFD simula-
Addressing these critical points in heat pipe simulations re-
tion for heat pipes
quires continuous advancements in numerical modeling tech-
In the areas of heat pipe simulations, the majority of studies niques, as well as a deeper understanding of the underlying
have focused on wickless heat pipes, such as thermosyphons physics and phenomena at play. Collaborative efforts between
and PHPs. In cases involving wicked heat pipes, researchers experimental investigations and numerical simulations play a
have incorporated effective thermal conductivity and the capil- vital role in refining and validating the simulation models, ulti-
lary function of the wick structure to represent heat transfer and mately leading to more accurate and reliable predictions.
capillary force phenomena [39]. However, a significant chal- Overcoming these challenges will pave the way for the effec-
lenge arises due to the absence of a well-defined magnitude tive application of heat pipes in diverse engineering and ther-
for the evaporation/condensation rate without experimental mal management scenarios, promising innovative solutions to
data. Consequently, simulations demand rigorous validation address complex heat transfer challenges [25, 33, 39, 47, 51,
through comparison with experimental results to ensure accu- 59].
racy and reliability. As a result, the very essence of simulation, The advent of quantum computing offers a potential solution
which revolves around time and cost savings, becomes tar- to these challenges. Quantum computing's unparalleled com-
nished, hindering progress in the modeling and simulation of putational power could accelerate the simulation process and
heat pipes [21]. enable the handling of more intricate models with greater accu-
Nevertheless, with the potential advent of quantum comput- racy. Complex heat transfer phenomena, including heat trans-
ing, a transformative shift in computational power and capabili- fer in wick structures and boiling processes, could be simulated
ties is on the horizon. Quantum computing, with its ability to with unprecedented precision, paving the way for more reliable
perform complex calculations at an exponentially faster pace predictions and design optimizations [66, 67].
than classical computing, holds great promise for addressing Furthermore, quantum computing's capabilities could allevi-
the challenges faced in heat pipe simulations [63, 64]. ate the computational resource and time constraints faced in
Several noteworthy problems impeding the two-phase analy- traditional CFD simulations. Tasks that currently demand ex-
sis for heat pipes using computational fluid dynamics (CFD) tensive computing resources and time could be executed
have been identified: swiftly, leading to significant time and cost savings in the simu-
1) Heat transfer in wick structure: Modeling heat transfer lation process [66, 67].
within the wick structure necessitates additional complexi- As quantum computing technology continues to advance
ties in the simulation. Furthermore, the representation of and become more accessible, its integration into the field of
capillary forces is often highly simplified, potentially limiting heat pipe simulations holds the potential to revolutionize our
the accuracy of the results [33, 39, 63]. understanding of heat transfer phenomena and enhance the
2) Computational resources and time: The simulation of two- performance of heat pipe systems. Collaborative efforts be-
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tween quantum computing experts and researchers in thermal computational power and capabilities that can revolutionize the
management will be instrumental in harnessing this transfor- field of heat pipe simulations and unlock new frontiers in engi-
mative technology to overcome the critical points faced in CFD neering and thermal management applications.
simulations and unlock new frontiers in heat pipe engineering
and design [66, 67].
Acknowledgments
This research was supported by Basic Science Research
5. Conclusions Program through the National Research Foundation of Korea
In this study, we examined various methodologies for the (NRF) funded by the Ministry of Education (grant number:
modeling and simulation of heat pipes, including thermal resis- NRF-2022R1I1A3054588).
tance and mathematical models, and CFD simulations. While
these approaches offer valuable insights into heat pipe behav-
Nomenclature------------------------------------------------------------------
ior, they often rely on simplified methods and are heavily vali-
dated with experimental data. C2 : Inertial resistance factor
The thermal resistance model with the two-phase heat trans- Dh : Hydraulic diameter, m
fer model demonstrates advantages such as lower computa- E : Energy
tional resource requirements compared to CFD simulations, F : Correction factor
while still considering the two-phase heat transfer inside the gi : Gravitational acceleration, m/s2
heat pipe. However, this model faces challenges when at- hv : Specific enthalpy of vapor, J/kg
tempting to visualize the flow pattern and behavior of the work- hl : Specific enthalpy of liquid, J/kg
ing fluid due to its reliance on two-phase heat transfer correla- h : Convective heat transfer coefficient, W/m2-K
tions, which only consider the void fraction. lv : Latent heat of fluid, J/kg
To address the need for verifying flow patterns, the CFD m l →v : Mass transfer rate from the liquid to vapor phase, kg/s
model is employed to analyze the flow pattern and thermal m v →l : Mass transfer rate from the vapor to liquid phase, kg/s
characteristics of heat pipes. Initially, applying the evapora- Pr : Prandtl number (dimensionless)
tion/condensation model in the simulation required defining the p : Static pressure, N/m2
relationship and equations in the program. Rth : Thermal resistance, °C/W
Despite these attempts, significant challenges persist in the Re : Reynolds number (dimensionless)
modeling and simulation of heat pipes. Simplified effective S : Correction factor
thermal properties are used to represent heat transfer in po- Sh : Volumetric heat source
rous media, requiring separate solution of momentum and heat T : Temperature, °C
transfer in the wick structure. Additionally, simulations often t : Time, sec
require validation through experimental data, as defining the ui : Velocity tensor
evaporation/condensation rate in the program can be complex, v : Velocity of fluid, m/s
and boiling is not adequately embodied in the wick structure. vq : Velocity of fluid in phase q, m/s
Grid-independent testing is crucial, as simulations may fail to v : Specific volume, m3/kg
accurately capture evaporation, condensation, and fluid behav- x : Quality
ior within heat pipes if the grid quality and size are inadequate. xi : Direction tensor
To address these issues, researchers have explored new
methods, such as moving meshes and mixture models. How-
Greek
ever, these methods demand significant computational re-
sources, time, and expertise. Consequently, most modeling α : Permeability, H/m
and simulation attempts have focused on wickless heat pipes, αq : Volume fraction of phase
such as thermosyphons and PHPs. λl : Thermal conductivity of liquid phase, W/m·°C
In conclusion, full modeling and simulation of heat pipes re- μ : Dynamic viscosity, kg/m·s
main challenging, and simulations have often relied on simpli- ν : Kinematic viscosity, m2/s
fied methods. Despite offering valuable insights, they consume ρ : Density, kg/m3
considerable time and computational resources, limiting one of τ ij : Stress tensor
the primary advantages of simulations - saving time in design
and exploration without physical experiments. Thus, compre- Subscripts
hensive analysis of the behavior of working fluid in heat pipes
will likely continue to face challenges unless groundbreaking cv : Convective boiling
methods for phase change in heat pipes and wick structures eff : Effective
are proposed. Advancements in quantum computing hold g : Gas
promise to address these challenges, offering transformative i : Liquid
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