Issued Aug. 2016 • Index No. AY/37.
0
™
Weldcraft Automation Series Machine-Held TIG
Welding Torches
Models Type Rated Output Duty Cycle Electrode Range
A-150 Automation Air-cooled DC: 150 A, AC: 120 A 60% .040–3/32 in. (1.0–2.4 mm)
Quick W-250 Automation Water-cooled DC: 250 A, AC: 180 A 100% .040–1/8 in. (1.0–3.2 mm)
Specs W-500 Pencil Automation Water-cooled DC: 500 A, AC: 350 A 100% .020–5/32 in. (0.5–4.0 mm)
W-500 Series Automation Water-cooled DC: 500 A, AC: 350 A 100% .040–1/4 in. (1.0–6.4 mm)
W-900 Automation Water-cooled DC: 900 A, AC: 630 A 100% .040–1/4 in. (1.0–6.4 mm)
Automation Series TIG torches
The Automation Series is designed for mechanized welding applications.
Ready for high- and low-amperage mechanized applications, these automation
torches are engineered to meet your stringent and continuous demands.
Note: Torches delivered may vary
slightly from images shown.
Minimize downtime associated with tungsten changeover by using the front
or back tungsten loading areas.
Pencil-style model offers outstanding durability on mechanized applications
(W-500 Pencil Automation).
Built-in gas lens improves gas coverage to minimize shielding gas turbulence
and improve weld quality (W-500A Automation, W-500B Automation).
Handle the most demanding high-amperage applications with the
W-900 Automation torch.
Miller Electric Mfg. Co. Equipment Sales US and Canada MillerWelds.com
An ITW Welding Company Phone: 866-931-9730
1635 West Spencer Street FAX: 800-637-2315
P.O. Box 1079 International Phone: 920-735-4554
Appleton, WI 54912-1079 USA International FAX: 920-735-4125
A-150 Automation Torch
Applications Automated welding, robots, tube mills, seamers
Type Rated Output Duty Cycle Electrode Range A-150
Air-cooled DC: 150 A, AC: 120 A 60% .040–3/32 in. (1.0–2.4 mm) Automation
(WP-23A)
A-150 Automation Torch Packages
1-Piece Power Cable 2-Piece Power Cable
Models Rubber Rubber
Old Model New Name 12.5 ft. (3.8 m) 25 ft. (7.6 m) 12.5 ft. (3.8 m)
WP-23A A-150 Automation WP-23A-12-R WP-23A-25-R WP-23A-12-2
Torch packages include torch body and power cable.
W-250 Automation Torch
Applications Automated welding, robots, tube mills, seamers
Type Rated Output Duty Cycle Electrode Range W-250
Automation
Water-cooled DC: 250 A, AC: 180 A 100% .040–1/8 in. (1.0–3.2 mm)
(WP-22A)
W-250 Automation Torch Packages
Models Rubber Vinyl
Old Model New Name 25 ft. (7.6 m) 3 ft. (0.9 m) 6 ft. (1.8 m) 12.5 ft. (3.8 m) 25 ft. (7.6 m)
WP-22A W-250 Automation WP-22A-25-R WP-22A-3 WP-22A-6 WP-22A-12 WP-22A-25
Torch packages include torch body, power cable, gas hose and water hose.
W-500 Pencil Automation Torch
Applications Automated welding, robots, tube mills, seamers
W-500 Pencil
Type Rated Output Duty Cycle Electrode Range Automation
Water-cooled DC: 500 A, AC: 350 A 100% .020–5/32 in. (0.5–4.0 mm) (WP-18P)
W-500 Pencil Automation Torch Packages
Models Vinyl
Old Model New Name 12.5 ft. (3.8 m) 25 ft. (7.6 m)
WP-18P W-500 Pencil Automation WP-18P-12 WP-18P-25
Torch packages include torch body, power cable, gas hose and water hose.
2
W-500 Series Automation Torch
Applications Automated welding, robots, tube mills, seamers
Type Rated Output Duty Cycle Electrode Range W-500A W-500B
Water-cooled DC: 500 A, AC: 350 A 100% .040–1/4 in. (1.0–6.4 mm) Automation Automation
(WP-27A) (WP-27B)
W-500 Series Automation Torch Packages
Models Rubber
Old Model New Name 3 ft. (0.9 m) 12.5 ft. (3.8 m) 25 ft. (7.6 m)
WP-27A W-500A Automation WP-27A-3 WP-27A-12 WP-27A-25
WP-27B W-500B Automation WP-27B-3 WP-27B-12 WP-27B-25
Torch packages include torch body, power cable, gas hose, and water hose. 3-foot cable packages also include bracket assembly.
W-900 Automation Torch
Applications Automated welding, robots, tube mills, seamers
Type Rated Output Duty Cycle Electrode Range W-900
Water-cooled DC: 900 A, AC: 630 A 100% .040–1/4 in. (1.0–6.4 mm) Automation
(WP-27BHD)
W-900 Automation Torch Package
Models Rubber
Old Model New Name 3 ft. (0.9 m)
WP-27BHD W-900 Automation WP-27BHD-3
Torch package includes torch body, gas hose, water hose and bracket assembly. Power cable not included.
3
Automation Series Connectors
Air-cooled torch 1-piece power cable connectors Air-cooled torch
2-piece power cable connector
194722 195378 105Z57 129527
50 mm Dinse-style gas thru 50 mm Dinse-style for Power cable adapter for 50 mm Dinse-style for two-piece
for one-piece air-cooled torch. one-piece air-cooled torch. one-piece air-cooled torch. cable air-cooled torch.
Water-cooled torch 1-piece power cable connectors
195380 195377 45V11 225028
50 mm Dinse-style gas thru 50 mm Dinse-style with water Power cable adapter for 50 mm thread-lock-style
with gas and water return lines return line for water-cooled torch. water-cooled torch. for water-cooled torch.
for water-cooled torch.
Air-Cooled Torch Air-Cooled Torch Water-Cooled Torch
1-Piece Power 2-Piece Power 1-Piece Power
Machines Connection Type Cable Connectors Cable Connectors Cable Connectors
TIG Machines
Syncrowave® 200/210 50 mm Dinse-style gas thru 194722 129527* 195380
Syncrowave 250 DX/350 DX (Dinse)
® 50 mm Dinse-style 195378 129527 195377
Syncrowave® 250 DX/350 DX (stud) 1/2 in. stud 105Z57 N/A 45V11
Maxstar® 150 STL/STH 25 mm Dinse-style gas thru 273483 127836* N/A
Dynasty® 200/210/280/350, 50 mm Dinse-style 195378 129527 195377
Maxstar® 200/210/280/350
Dynasty® 700, Maxstar® 700 50 mm thread-lock N/A N/A 225028
Multiprocess Machines
Multimatic™ 200 25 mm Dinse-style gas thru 273483 127836* N/A
Dimension™ 302/452/NT 450/652 1/2 in. stud 105Z57 N/A 45V11
PipeWorx 1/2 in. stud 105Z57 N/A 45V11
XMT® 304/350 50 mm Dinse-style 195378 129527 195377
XMT® 450 1/2 in. stud 105Z57 N/A 45V11
Engine-Driven Machines
Most Big Blue®, Trailblazer®, Bobcat™, 1/2 in. stud 105Z57 N/A 45V11
Blue Star® and Wildcat® models
Big Blue® 450 Duo CST 50 mm Dinse-style 195378 129527 195377
General Reference
25 mm Dinse-style gas thru 273483 N/A N/A
50 mm Dinse-style 195378 129527 195377
50 mm Dinse-style gas thru 194722 N/A 195380
50 mm thread-lock N/A N/A 225028
1/2 in. stud 105Z57 N/A 45V11
Other Adapter
Stud to Dinse-style adapter 232728 N/A 232728
*2-piece power cable connector is not gas thru.
4
A-150/W-250 Automation Consumables (Refer to Owner’s Manual for additional replacement parts.)
1 1
2 2
3 5
4 6
Non-Gas Lens
Electrode Size — inch (mm) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 22-10 22-10 22-10 22-10
2 Collet & Tube Assembly 22N21A 22N22A 22N23A 22N24A
(WP-22A/23A)
3 Collet Body 13N26 13N27 13N28 13N29
Nozzle Size — size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
4 Alumina 13N08 13N09 13N10 13N11 13N12 13N13 — —
* Lava 13N14 13N15 13N16 13N17 13N18 13N19 — —
* Long Lava 796F71 796F72 796F73 — — — — —
* X-Long Lava 796F75 796F76 796F77 — — — — —
Gas Lens
Electrode Size — inch (mm) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 22-10 22-10 22-10 22-10
2 Collet & Tube Assembly 22N21A 22N22A 22N23A 22N24A
(WP-22A/23A)
5 Gas Lens 45V42 45V43 45V44 45V45
Nozzle Size — size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
6 Alumina Gas Lens 53N58 53N59 53N60 53N61 53N61S — — —
Knob
* 22-7
*Not shown.
5
W-500 Pencil Automation Consumables (Refer to Owner’s Manual for additional replacement parts.)
5 8
1
2 2 2
11 15
3 6 9 12 12
13 16
4 7 10 14 17
Non-Gas Lens
Electrode Size — inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
1 Insulator (required) 18CG 18CG 18CG 18CG 18CG 18CG
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
3 Collet Body 10N29 10N30 10N31 10N32 10N28 406488
Nozzle Size — size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
4 Alumina 10N50 10N49 10N48 10N47 10N46 10N45 10N44 —
* Long Alumina — 10N49L 10N48L 10N47L — — — —
* Lava 105Z43 105Z42 105Z44 105Z45 08N78 08N79 08N80 —
* Long Lava 12N03 105Z60 12N02 105Z61 — — — —
Gas Lens
Electrode Size — inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
5 Insulator (required) 54N01 54N01 54N01 54N01 54N01 54N01
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
6 Gas Lens 45V29 45V24 45V25 45V26 45V27 45V28
Nozzle Size — size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
7 Alumina Gas Lens 54N18 54N17 54N16 54N15 54N14 — — 54N19
* Long Gas Lens — 54N17L 54N16L 54N15L — — — —
Large Diameter Gas Lens
Electrode Size — inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
8 Insulator (required) 54N63 54N63 54N63 54N63 54N63 54N63
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
9 Large Diameter Gas Lens 45V0204 45V0204 45V116 45V64 995795 45V63
Nozzle Size — size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
10 Large Dia. Gas Lens — — 57N75 — 57N74 53N88 53N87 53N89
* Large Dia. Gas Lens-L — — 57N75L — 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL — — 57N75XL — 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL — — 57N75XXL — 57N74XXL 53N88XXL 53N87XXL —
Stubby Non-Gas Lens
Electrode Size — inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
11 Insulator (required) 18CG20 18CG20 18CG20 18CG20 18CG20
12 Stubby Collet — 10N22S 10N23S 10N24S 10N25S
13 Stubby Collet Body 17CB20 17CB20 17CB20 17CB20 17CB20
Nozzle Size — size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
14 Stubby Alumina 13N08 13N09 13N10 13N11 13N12 13N13 — —
Stubby Gas Lens
Electrode Size — inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
15 Insulator (required) 17GLG20 17GLG20 17GLG20 17GLG20 17GLG20
12 Stubby Collet — 10N22S 10N23S 10N24S 10N25S
16 Stubby Gas Lens — 17GL040 17GL116 17GL332 17GL18
Nozzle Size — size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
17 Alumina Gas Lens 53N58 53N59 53N60 53N61 53N61S — — —
*Not shown.
6
W-500 Series/W-900 Automation Consumables
(Refer to Owner’s Manual for additional replacement parts.)
2
4
3 5
Gas Lens
Electrode Size — inch (mm) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 1/4 (6.4)
1 Collet — 57N46 57N47 57N48 57N49 57N50 57N51
2 Gas Lens — 49V23 49V24 49V25 49V26 49V27 49V28
Nozzle Size — size # (inch) 6 (3/8) 8 (1/2) 10 (5/8) 12 (3/4) Short
3 Large Dia. Gas Lens 57N75 57N74 53N88 53N87 53N89
* Large Dia. Gas Lens-L 57N75L 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL 57N75XL 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL 57N75XXL 57N74XXL 53N88XXL 53N87XXL —
Gas Lens — Metal Nozzle Setup
Electrode Size — inch (mm) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 1/4 (6.4)
1 Collet — 57N46 57N47 57N48 57N49 57N50 57N51
2 Gas Lens — 49V23 49V24 49V25 49V26 49V27 49V28
4 Metal Nozzle Adapter 57N76 57N76 57N76 57N76 57N76 57N76 57N76
(required)
Nozzle Size — size # (inch) 6 (3/8) 8 (1/2) 10 (5/8) 12 (3/4) Short
5 Metal — — 57N78 — —
*Not shown.
7
Tungsten
Tungsten for the most demanding TIG welding applications!
Available in four types and industry-standard diameters, our line of Weldcraft™ tungsten electrodes has undergone rigorous testing to ensure the highest
quality and durability. Color-coded packages include ten 7-inch (175 mm) tungsten electrodes.
Note: Refer to manufacturer SDS sheets for proper preparation and safety. Use proper ventilation/capture during preparation. Refer to manufacturer warning regarding ventilation.
Diameter Diameter
Type in. (mm) Part # Type in. (mm) Part #
2% Ceriated (EWCe-2) Pure (EWP)
Performs well in 0.040 (1.0) WC040X7 Forms a clean, balled 0.040 (1.0) —
DC welding and arc 1/16 (1.6) WC116X7 end when heated and 1/16 (1.6) WP116X7
starting at low-current provides good arc stability
3/32 (2.4) WC332X7 3/32 (2.4) WP332X7
settings, and offers for AC welding with a
excellent performance 1/8 (3.2) WC018X7 balanced or unbalanced 1/8 (3.2) WP018X7
in AC processes. 5/32 (4.0) WC532X7 squarewave or sine wave. 5/32 (4.0) —
2% Lanthanated (EWLa-2) Rare Earth (EWG)
Provides excellent arc 0.040 (1.0) WL2040X7 Combines the best of 0.040 (1.0) —
starting, arc stability 1/16 (1.6) WL2116X7 all alloying elements, 1/16 (1.6) WG116X7
and re-ignition, and less and provides excellent
3/32 (2.4) WL2332X7 3/32 (2.4) WG332X7
tip erosion in AC or DC arc stability in AC or DC
welding. Can substitute 1/8 (3.2) WL2018X7 welding. 1/8 (3.2) WG018X7
for 2% Thoriated. 5/32 (4.0) WL2532X7 5/32 (4.0) —
Genuine Miller Accessories ®
Low-Conductivity
TIG Coolant
043810
Sold in multiples
of four in 1-gallon
recyclable plastic
bottles. Miller
Cable Covers coolants contains
WC-3-10 10 ft. (3 m) a base of ethylene
WC-3-22 22 ft. (6.7 m) glycol and deionized water to protect against
WC-4-10 10 ft. (3 m) freezing to -37° Fahrenheit (-38°C) or boiling to
WC-4-22 22 ft. (6.7 m) 227° Fahrenheit (108°C).
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© 2016 Miller Electric Mfg. Co.
