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Test Procedures

The document outlines the Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR) for Advanced Rig Services, detailing the welding processes, materials, and testing methods used for structural welding. It includes information on joint designs, base metals, filler metals, and preheat requirements, ensuring compliance with the American Welding Society standards. The document also contains test results and certifications confirming the qualifications of the welding procedures and operators.
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0% found this document useful (0 votes)
14 views10 pages

Test Procedures

The document outlines the Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR) for Advanced Rig Services, detailing the welding processes, materials, and testing methods used for structural welding. It includes information on joint designs, base metals, filler metals, and preheat requirements, ensuring compliance with the American Welding Society standards. The document also contains test results and certifications confirming the qualifications of the welding procedures and operators.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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05/01/2003 10:01 FAX INC, PREQUALIFLED Company Nor yma_AQVANCE RIG SERVICES L1G ‘Welding Procase(es) SHIELDED METAL ARC WELDING Type(e)- Manual (x ) oorvor0 ee eee TESTING, 502 West 13th Street Deer Park, TX 77536 Phone -(281)930-9966 Fax -(281)478-0010 AWS Di.1- STRUCTUAL WELDING CODE - STEEL WELDING PROCEDURE SPECIFICATION (WPS) YES ( X) QUALIFIED BY TESTING or PROCEDURE QUALIFICATION RECORD R)__XES ‘Idantification #, MEO Revision 08 by Wn Authored by ata. ‘Semi-Automatic (_) Supporting POR No S078 acing futomate (} JONT DESIGN USED POSTION he Poston of Groove AlBostiang Shale (0 ovo waa (> Vera Progression: Up (.) Down Betrg Yes (_) No (xc) manager eh ree Backing Nae oct i RoxGemg. Anaane ASF Gane | ElecrmoaL cuwnnereReTios toove Ania ZO. 75* eds (-U),-NA lance of weld =u Back owing ¥on( _) Ho(X) Mothod NA | ranwornoce (GMAW) ShortOreuting ( -) ‘cub (). Spry) BASE METALS aiefal Spec.ALGmun Lor llmaterais may be joined ‘Type or Grade See aos Curent: AC (_) OCEP (_) DCEN (X) Pulsed (_) (Opps cece se eC eevee ‘Thickness Groove 187" = Unlimited — Five Ualinied Diameter (Pipe nps Barger FILLER METALS ‘AWS Specification AB AWS Classifeaton £6010 E7018. EE ‘SHIELDING Fhux_N/A. Ges N/A sass a ‘Compostion N/A TECHNIQUE ‘Stinger or Weave Bess. Mult-pe0e or Single Pass (ner side) Shiingerar Weave ‘Number of oloetrodes_____ Electrode Spacing Longitudinal WA ateral_Ny ‘Angle QUA. Contact Tube to Wers Distance NMA Preheat Temp. Min IC (Over 2° 250% Imerpass Temp, , Min&&ahoue Wax 00% Blectrode Fue(Ciass) Flow Rete_WA__ | Peening _ NONE eee wi Ges Cup Size Ni Intorpass Cleaning! Wire brushing andlor grinding PREHEAT __ POSTWELD HEAT TREATMENT ‘Temp. No Post Weld Heal Treatment ings cavern cee tte eet WELDING PROCEDURE Flor Male Current J Joint Dean Tempe or “bint es delaled abv Pess or wire a Wed types | Feed tee |=: yore) | Process eo ee Speed von vt S| pe TE gee EES Lavoro) | oy ct Diam clay real 2 swaw. eso 1 _| newyoversa ) as-tan__| 22.28. _|at2_ fy tanec iil ie — an econ —— zB Pee - designs as defined by— 7 AWE DLA Form Eo (Front 05/01/2009 10:01 FAX WELDER TESTING, AMERICAN WELDING SOCTETY D1 STRUCTURAL WEI eee eee Wading Prcedre Quaeston Go Boo2vo10 502 West 13th Street Deer Park, TX 77536 Phone -(281)930-9966 Fax -(281)478.0010 Test Rerord Company Name WPS Number: “ARS-AWS-SM.1 Date FEBRUARY 29,2008 Procedure Qusttcaon Recor Ne = ‘rho METAL ARS WEL — = Moe OWN Types Manse, Automat, pete MAR Peete ge ana Root Opn ons should shew tne included angle, the root epacing, root face and the detail of the wal. Thickness Tested_600" — Renge:_487" UNLIMITED. Diameter Tested 8.625" OD Range: 4" RLARGER ‘Backing: Yee__No_X_Materlal N/A JOINTS : ane Jolt Design YI T Ststches, Production Drawings, Welsing Symbis or Witten Das ane AEF ee BASE METALS POSTWELD HEAT TREATMENT TS APL ‘Type ot Grade_ X52 Ne gaoteds eeecseecenat Grp _2___Yield_52K_t0 Grp _2. ‘Vie Gok Temperature NA a 500" Wa Interpass Temp. Mex 280° ote. Other. cas J Procarsts) = SAW Shieaing i FILLER METALS Sey rocasaes SMAW SMAW Purge SNA caer eee a Flow Rete A Weld Beed Number 1:2 BALANCE oa Dia. ofElectods 1/8" 082.118 Filer Metal No.3 4 ELECTRICAL AWS Specification _AS.1 ASL MAWES MAW-F4 AWS Ciaseicaton EG070 E7018 “DIRECT Tamera shonin |Pty,Bevet ——— Saysae ots Ran - % Fux Trade Name.N/A___Dosgnaton_WA | ianae, = pa ao Other. Other_9/92"=80.80 AMPS) 1/8" 110-120 AMPS: TECHNIQUE POSITION Postion ofTestGreoveGG | rags) -SMAW-F3___SMAW-E4 Weld Progression (Up, Down, Fst) Travel Speed B.oiPM 5.6\PM Root Down HotPass.Down FileUp cap Up |Back Gouging "NONE —— “NONE —— uit or Single Pac (oor ste) MULT MUL PREHEAT AND INTERPASS Singie or Mut “SINGLE “singie Pr Reguirements of Tabla ‘Angle Electrode Dir of Travel 7 7 ‘Angle Elactode Normal Dirof = WANA Fowdored or Granular Fileror Gut NWA WA Preheat Temp. 254 Cleaning ~Brushing —— “& Grinding — 95/01/2003 10:01 FAX Booavor0 Procedure Qualification Record No.90g79 Tensile Tost Utimate Unimete Character or otal Loz Unit Strees Faure & es bai Location {28.200 82.808 = 29.000 BASE Guided Bend Tet eee ‘Speci Specmen Ne, Type. he Ne. Type. Results [Set UDE BEND SATISEACTOR' [s2 ‘SIDE BEND [S-3 ‘SATISEACTOR) Se Toughness Teot Radlographic- ultrasonic 5 Note peciman Specimen | Teet | impact vew A rR Roma No. Location Sze} Tem. | values Accopt | Reject ce a 5 }SLAG t fa [POROSITY ————— ‘Average fi forts siea, Minimum fi for thle ze Flot Weld Test Minimum Size Mutiple Pase Macro Etch Maximum Sze Single Pass Macro 1 2 8 4 1 2, 2. 4 Fracture Test for Performance Test ‘Macro Etch for Performance Test 1 2 3 4 1 3. 4 = ‘Visual inapecton (9.28.1) ‘Appesrnce SATISFACTORY r All Weld Metal Tension Test Tensile Strength, PS. Undereut_NONE Yield Polt SL, Pising NONE: [_Eevsrton ni Welvers Nome EVARISTOVILLARREAL Winessed by_ WELDER TESTING. INC Teot Conducted by_ WELDER TESTING INC, ‘We certify that the Siatements In this record are comect ang that section 4 of ANSVAWSD1.1, 2008 Structural Welding Ct Year Mar Oate FEBRUARY 29 2008 by Veoviication No, XKXG19BI5 Laboratory-Teet No, 90379 he test welds are prepared, welded and lesled in ancordence with he requirements ot od - Steal, nufacturer ADVANCED RIGGING SERVICE ING 05/01/: ron. Gooesor0 2009 10:01 FAK tanean INC EK TESTING, 502 West 13th Street Deer Park TX 77536 Phone -(281)930-9966 Fax -(281)478-0010 AMERICAN WELDING SOCIETY D141 STRUCTURAL WELDING CODE ‘Suggested Form For Weng Procedure & Welding Operator Test WELDER, WELDING OPERATOR OR TACK WELDER QUALIFICATION TEST Teese pete VaR Md ea actrees (lune ARISTON LARP caeti No XXX 18615 Welsing Procedure Specitcatio No, ARS-AVIS-SMLT Rev 0 Date 32-08 Record Actual Values vase! in uaitfeation Qualifcation Range SHIELDED METAL ARC WELDING Elecirode (single or mutpie) SINGLE (CurrenuPoiatty -DIRECT/REVERSE Poation 6G }ALLPOSITIONS ____ Wit Progression £0010 DOWN, Evafg UB] Backing (YES or NO) -R8010 NO. E7010 VES <2 W OR WII NotetalSpee APIELXS2 iq -APLELXED oe ese Pte ore Na 187" - UNLIMITED Fite UNLIMITED | Thettess Ppetbo eT Seoeremer 500887 unuinteD Puce MA NLIMITED ler: Groove 8" NPS 4" & LARGER Filet NA, UNLIMITED Flt Metal Spec. No ABA Clase Tor No. FA F2, F3, Gani Type im, Other es VISUAL INSPECTION Acceplable YES or NOYES. Guided Bend Tost Results ype Result Type Result -SIDEBEND 7 SATISFACTORY [SIDE BEND SATISEARIORY INE REND: SATISEACTOR [SIDE REND 4 SEACIOR' Fillet Test Results Appearance let Size Fracture Teat Root Penetration Macreeteh (Describe he location, nature and size of any crack or tearing ofthe spacimen,) Inepacteé ty_ DAVID PELOQUIN. “Test Number ‘Organization WELDER TE: Date. RADIOGRAPHIC TEST RESULTS Fim Fim entiation Results Remares entiation Results Romarke Number Number Interpreted by “Test Number Onpanization| Ja, the undone, cert thatthe salmon nh ocr are corel ad that the test als wee prepared, wee, an este ih Sedan mi he ogorarint of Seclan 4 ot AWS Bis, C2005 1 Sul Webing Coss Seat Manufacturer or Contraco ADVANCE RIGSERVICES 11C 0000 Authored Cae FEBRUARY 78,2009 005/010 05/01/2008 10:01 FAX Advance Rig Services, LLC ‘Welding Procedure Specifeation (WPS) WPS No. Date: s/sr2008 Page tof 2 Supporti: PQR(s): 9080, ee eee eee z Welding Proces(es)/Typels): eee eee Joint Design (QW-402) Weld Type: _ Groove und filet wel Joint Type wm Baekig > ingle-V groove Ne backing pM" mag, Single bevel Nobacking Tj Ee ee eee ty Singe-V groove jouged de back welded | ; Double bevel _” “Gowged & back welded as ' Double-¥ groove ged & back weld Saums groove Toi a ere groove No bucking B32" max Fillet Welds All Gillet sizes om al bsge metal thicknesses and all Resainers: None ae aie gu WELD JOINT DESCRIPTIONS SIIOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOR. WELD JOINT DESIGN REFERENCE IN AN ENGINEERING SPECIFICATION OR A DESICN DRAWING SHALL TAKE PRECEDENCE OVER wee IOINTS SHOWN IN THIS WES. ' ‘ase Metals (QW-403) P-No. 1. Thickness Range: to PeNo. | Preheat (QW-406) Minimum Preheat Temperture 1625 in, to 0.4360 in, ‘Maximum Interpass Temperature: PWHT Temperature: Pretent Maintenances None _— | PWAT Holding Time: ‘nal and Interpass Cleaning: With wire brush clean 1 inch (25 mm on oth sides of weld joint Method of Back Gouging: When required, grind until all dafets are romoved, ae Minimum preheat must be maintained during thermal cutting, tacking, and welding operations. ‘Welds shall be cleaned between each pass. When completed, remove all slag and projections. ‘We cenfy tna the statements inthis specification are vorrect and in accordance with the requirements of Section IX of the ASME Code, Pert, Lut. sas WELDER TESTING Cewek eC. wew TLE 108/010 05/01/2008 10:01 FAX Advance Rig Services, LLC ‘Welding Procedure Specification (WPS) Rev. Noz 0. Page 2 of 2 raw ‘Type: Manual Filler Metal (QW-404) ‘Weld Deposit Limits: AWS Classification: SFA Specification: 5.18. No: ‘A-No. or Chemical Composition: | Filler Metal Produ Form: Bare (solid) Consumable Insert: None GtaWris a Position (QW-405) i ‘Technique (QW-10) Position of Jolt All Positio _. Singer oF Weave Beads ‘Weld Progression: Vertical yp ‘Nozzle ! Gus Cup Size et Ges (Qw-408) Peening: Shielding 99.99% Argon ‘Multiple / Single Pass (pr side Single oF ultioess Backing: "None Telling: _. “None I trical Characteristes (QW-109) (Current Type and Polarity: Pulsed Curren: Tungsten Type: Max. Heat Input iin} yeti | Tan andlor AWS | Sas] ype ana i assis) Classifeation | Gn) Polaity | Range! any BROS 7 DGEN (sali), 50-150. any _BRS-2,_ DCEN (eraiaht) “| 60-180. any ERMS-2~ Ug” [CEN (svaight) 40-225" 95/01/2003 10:01 FAX Boorsor0 Advance Rig Services, LLC Procedure Qualiffation Record (FOR) POR Nos 90380 Date: 27972008 WPSNos_ARSGT-L _ age 1062 Weidng Proces(es)/ Types): (0). CTAW Joint Design (QW-402) Tse Metals (QW-403) Weld Type | Speciation Type and Grade: Groove Type: rade t _SA-106, G Backing: _— GroupNo. 1 to P-No,_ J Root Opening Groove Angle: ik tks aie | Dante Prohent (QW-406) Minimum Preheat Tempersture: _ Preheat Maintenance: Type: _ No PWHT performed — .! PWIIT Temperatare None | PWHT Holding Time: None tn || | SINGLE VEE GROOVE etyoetnecresnae gt HET a Fist Proce ciaw — ‘aaa | Filer met (QW-404) lee Characters (QW09) AWSClastienion Caner Type end Poly: SEA Seritecton 5.1877 Tingn pe AcNo. oF Chemical Composition ler Metal Trade Name: Filler Metal Product Form: Pulsed Curren Welding Details Filler Metal Size (in: Consumable Insert: ‘Amperage Used: GYAW Fux Voltage Used: Weld Deposit "fin ‘Travel Speed (In/min}: Ee Positions (QW-408) ‘Max. Heat Input (Win) Position of Joint: Technique (QW-#10) Weld Progression: 2 Tn Thermal Provesses: Gas (QW-408) Stringer oF Weave Be: Shielding 9.99% Argon 130 CHT Nozzle Gus Cup Size: " Brckings None : (CHIT Multiple / Single Pass (per side) Tralling Nor ‘ING WELDER @S (TEs 008/010 05/01/2008 10:01 FAX a Advance Rig Services, LLC Procedure Qualification Record (PQR) POR No 90380 age 2 wai ce Teal | Uline Uni Fai type seecinense,, tno Load) |, Siete) 1 0330, fpat toa ase 8 0335 Tas $5300 Guided Bend Tests (QW-160) ‘Tipe and Flaite NS = | type and igure," ena QW-462.3(0) Foce bend | _ Agceprable |__ QW:#62.3(6) Root hend__ ‘Ascepmbig (QVisk60 a) Face ben ‘Acceinble [ow 462.39 Root bend ‘ccepable $e elie See eee eee eae — IDs OKKE1-9815 Samp No Welders Name: Villareal, Erne PQR was done and weiding ofcoupon was wimessed by: Advance Rig Services, LLC / Welder Testing, In, Tab Test No. 90380 ‘Test conducted by: Welder Testing, 1 We certify thatthe statements in this record are coret und thatthe tet welds were prepured, welded, and tested in accordance withthe requirements of Section IX of the ASME Code, repre By: eget ta 31972008 Welder Texting. ne. ona % coe By: Se aa C Manager WELDER TESTING PQREN-C.Wow an inte easy 05/01/2008 10:02 FAX Advance Rig Services, LLC ‘Welder or Weldiog Operator Performance Qualification (WPQ) Welders Nome: Villarreal, Ernesto Stamp: Welder 1D: XXX Test WPS Nos ARS-GT-1, Rev.0 WPQNo: 90340 _ Welding processes) / type(s) used: GTAW/ Menual ype of joint welded: Welder Variables (QW-350) Bor S-Numiber to P- or $-Number Base metal thickness (in.) Pipe diameter (in) Backing AWS classification Filler metal specification (SIA) Filler metal No, Fillr metal product form Consumable insert Deposit thickness (in) | Date meta eared Without insert oniy. 043 008/010 Date: 2729/2008 ‘Welding postion é All Postion, Weta progression Veriical up Verte up (ney ~ Bocking gas [NO Backing gas used Without backing gis GTAW welding eurent/polurty =" DCEN Gieighny _-_DCEN Gemigh) = E Machine Welding Variables (QW-360) ‘Actual Vatuos Used ange Qualified Ditect/remote visual control as _ WA Automatic voltage control NA 2 ‘Automatic joint racking z J NA Weiging postion a WA : Consumable inser ean ‘ ‘Backing ** eae NA. Single/ multiple pes per sige __ awa Qua iy size om all base material thicknesses and pipe diameters of any size, “+ Welds with backing include fillets and double-welded groove welds, NNotes:_ (nf) The root pass, when remuved to sound weld metal in preperation for welding the second side, upordovn, Guided Bend Test (QW-160) [Figure Numbor and Type [| 9W-462.3(@) Root bend --—| —-2W-462,3(0) Root bend Figure Number and Type QW-462.3(9) Face bend, QW-462.3(e) Feselbend Welding test condusted by: Welder Testing, Ine. Mechanical Radiographic tests conducted by, Weider Testing, Ine — and the eover or wash pass may be “Lab tes nos 90380, ‘We certify that he statement inthis record are correct and tha the tes coupons were prcpared, welded, and tested in wecordance with the ‘equitements of Section IX of the ASME code, Organization: Advance Rig Serves, LLC. Cemtifed By: is oe. ly. 32008, Welder Testing. ne Accepted By: wea x-c. Ew ‘oon Ro 0, 95/01/2008 10:02 FAX 107010 Advance Rig Services, LLC ‘AWS 1.1 Prequalified Welding Procedure Spefcation (WES) WPS No. ARS-AWS- Pate 22172008. Rev.No. 0. Page 1 of t ‘Authorized By: pea eae eee Date ‘Welding Process ECAW._ Welding Method Semigute Joint Design Used Joint Designation B-2.GF Weld Type CUP Groove welds Joint Type But joint Groove Type v. eae eee Double Welded Yes, pees Bucking No” Material NA Root Opening 0 1/8jn, Root Fave @= U8 in Groove Angle 6 Radius Nia. Back Gouging Yes Method Grind or Alf Carbon Are Guams See note I elow i Base Metals Base Metal ASTMA36 (<= 3/4 in. (20. mm)) Thickness: Groove 1 i, min, Thickness: Filet NIA. Postion Pipe Diameter 3/8 jn, ‘Weld Position: Groove All Positions Seancts bal Weld Position: Filler N/A ae Vertical Progression Vert Filler Metals, warac i AWS Speciation $20 — | Gore Potty ee even AWS Classit | 5 7 4 Transfer Mode Spray arg Shielding [ Tungsten Bletrode: Type N/A Gas 75% Argon, 25% C02 Flow Rate 30.50 CLL cai Stringer or Weave Bead Stringer or weave bead aaa ‘Malt-pass or Single PasS (per side) Single orn Number of Electrodes. 1 ee NAT Etcctrods-Flx (Clas) N/A“ | Fux Trade Name N/A Prohent | Blestrode Spacing: Longitidinal N/A Preheat Temperature, Min, 32° | Tateral NIA ‘Angle WA Inteqpess Temperature, Min, 32°F Max. 600%" | Contact Tube to Work Distance 3/4" 1 1/4" ‘Minimum Preheat and interpass Terapcratures for given thickness: | Peeniag_None WB" thns 3/4" incl: 32°F (70°F if less than 32°F) ‘Interpass Che i : Over 3/4” thaw 1-12" nel: SOF Postweld Hent Treatinent Over 1-172" tis 2-1/2" incl: 150° ‘Temperature None Over 2-172": 225° __.Welding Procedure. Pass | = Fier Mul | nave cor Weld : AWS Sie} Typed | Speed Layets) - Process. Clagifenion (in) |_ Poly |. ivi, IL. FCAW.EYTTIM "does {BCE (my (Age Additional Notes "Note !-Joint configurations other than the one detailed above, that comply with AWS DI.1 3.8, 3.12, or 3.13, also have prequalified status ‘and may be used with this procedure. [Note 2- All Group | or 2 material, as defined in AWS 11.1 table 3.1, have prequalified status, und any combination ofthese materials may be welded with this procedure [Note 3- A constant voltage power supply shall be used. JOINT NOTES: WELDER @S\ TESTING ‘Ban d30.966

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