The document outlines the Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR) for Advanced Rig Services, detailing the welding processes, materials, and testing methods used for structural welding. It includes information on joint designs, base metals, filler metals, and preheat requirements, ensuring compliance with the American Welding Society standards. The document also contains test results and certifications confirming the qualifications of the welding procedures and operators.
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Test Procedures
The document outlines the Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR) for Advanced Rig Services, detailing the welding processes, materials, and testing methods used for structural welding. It includes information on joint designs, base metals, filler metals, and preheat requirements, ensuring compliance with the American Welding Society standards. The document also contains test results and certifications confirming the qualifications of the welding procedures and operators.
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
You are on page 1/ 10
05/01/2003 10:01 FAX
INC,
PREQUALIFLED
Company Nor
yma_AQVANCE RIG SERVICES L1G
‘Welding Procase(es) SHIELDED METAL ARC WELDING Type(e)- Manual (x )
oorvor0
ee eee
TESTING,
502 West 13th Street Deer Park, TX 77536
Phone -(281)930-9966 Fax -(281)478-0010
AWS Di.1- STRUCTUAL WELDING CODE - STEEL
WELDING PROCEDURE SPECIFICATION (WPS) YES ( X)
QUALIFIED BY TESTING
or PROCEDURE QUALIFICATION RECORD
R)__XES
‘Idantification #, MEO
Revision 08 by Wn
Authored by ata.
‘Semi-Automatic (_)
Supporting POR No S078 acing futomate (}
JONT DESIGN USED POSTION
he Poston of Groove AlBostiang
Shale (0 ovo waa (> Vera Progression: Up (.) Down
Betrg Yes (_) No (xc) manager eh ree
Backing Nae oct i
RoxGemg. Anaane ASF Gane | ElecrmoaL cuwnnereReTios
toove Ania ZO. 75* eds (-U),-NA lance of weld =u
Back owing ¥on( _) Ho(X) Mothod NA | ranwornoce (GMAW) ShortOreuting ( -)
‘cub (). Spry)
BASE METALS
aiefal Spec.ALGmun Lor llmaterais may be joined
‘Type or Grade See aos
Curent: AC (_) OCEP (_) DCEN (X) Pulsed (_)
(Opps cece se eC eevee
‘Thickness Groove 187" = Unlimited — Five Ualinied
Diameter (Pipe nps Barger
FILLER METALS
‘AWS Specification AB
AWS Classifeaton £6010 E7018. EE
‘SHIELDING
Fhux_N/A. Ges N/A sass a
‘Compostion N/A
TECHNIQUE
‘Stinger or Weave Bess.
Mult-pe0e or Single Pass (ner side) Shiingerar Weave
‘Number of oloetrodes_____
Electrode Spacing Longitudinal WA
ateral_Ny
‘Angle QUA.
Contact Tube to Wers Distance NMA
Preheat Temp. Min IC (Over 2° 250%
Imerpass Temp, , Min&&ahoue Wax 00%
Blectrode Fue(Ciass) Flow Rete_WA__ | Peening _ NONE eee
wi Ges Cup Size Ni Intorpass Cleaning! Wire brushing andlor grinding
PREHEAT __ POSTWELD HEAT TREATMENT
‘Temp. No Post Weld Heal Treatment
ings cavern cee tte eet
WELDING PROCEDURE
Flor Male Current J Joint Dean
Tempe or “bint es delaled abv
Pess or wire a
Wed types | Feed tee |=:
yore) | Process eo ee Speed von vt S| pe TE gee EES
Lavoro) | oy ct Diam clay real
2 swaw. eso 1 _| newyoversa ) as-tan__| 22.28. _|at2_ fy tanec iil
ie — an econ ——
zB Pee - designs as defined by—
7 AWE DLA
Form Eo (Front05/01/2009 10:01 FAX
WELDER TESTING,
AMERICAN WELDING SOCTETY
D1 STRUCTURAL WEI eee eee
Wading Prcedre Quaeston Go
Boo2vo10
502 West 13th Street Deer Park, TX 77536
Phone -(281)930-9966 Fax -(281)478.0010
Test Rerord
Company Name
WPS Number: “ARS-AWS-SM.1
Date FEBRUARY 29,2008
Procedure Qusttcaon Recor Ne =
‘rho METAL ARS WEL — = Moe OWN
Types Manse, Automat, pete MAR
Peete ge ana
Root Opn
ons should shew tne included angle, the root epacing, root face and
the detail of the wal.
Thickness Tested_600" — Renge:_487" UNLIMITED.
Diameter Tested 8.625" OD Range: 4" RLARGER
‘Backing: Yee__No_X_Materlal N/A
JOINTS :
ane
Jolt Design YI
T
Ststches, Production Drawings, Welsing Symbis or Witten Das
ane AEF ee
BASE METALS POSTWELD HEAT TREATMENT
TS APL
‘Type ot Grade_ X52 Ne gaoteds eeecseecenat
Grp _2___Yield_52K_t0 Grp _2. ‘Vie Gok Temperature NA
a
500"
Wa
Interpass Temp. Mex 280°
ote.
Other. cas
J Procarsts) = SAW
Shieaing i
FILLER METALS Sey
rocasaes SMAW SMAW Purge SNA caer eee
a Flow Rete A
Weld Beed Number 1:2 BALANCE oa
Dia. ofElectods 1/8" 082.118
Filer Metal No.3 4 ELECTRICAL
AWS Specification _AS.1 ASL MAWES MAW-F4
AWS Ciaseicaton EG070 E7018 “DIRECT
Tamera shonin |Pty,Bevet ——— Saysae
ots Ran - %
Fux Trade Name.N/A___Dosgnaton_WA | ianae, = pa ao
Other. Other_9/92"=80.80 AMPS) 1/8" 110-120 AMPS:
TECHNIQUE
POSITION
Postion ofTestGreoveGG | rags) -SMAW-F3___SMAW-E4
Weld Progression (Up, Down, Fst) Travel Speed B.oiPM 5.6\PM
Root Down HotPass.Down FileUp cap Up |Back Gouging "NONE —— “NONE ——
uit or Single Pac (oor ste) MULT MUL
PREHEAT AND INTERPASS Singie or Mut “SINGLE “singie
Pr Reguirements of Tabla ‘Angle Electrode Dir of Travel 7 7
‘Angle Elactode Normal Dirof = WANA
Fowdored or Granular Fileror Gut NWA WA
Preheat Temp. 254 Cleaning ~Brushing —— “& Grinding —95/01/2003 10:01 FAX
Booavor0
Procedure Qualification Record No.90g79
Tensile Tost
Utimate Unimete Character or
otal Loz Unit Strees Faure &
es bai Location
{28.200 82.808 =
29.000 BASE
Guided Bend Tet
eee
‘Speci Specmen
Ne, Type. he Ne. Type. Results
[Set UDE BEND SATISEACTOR'
[s2 ‘SIDE BEND
[S-3 ‘SATISEACTOR)
Se
Toughness Teot Radlographic- ultrasonic
5 Note
peciman Specimen | Teet | impact vew A rR Roma
No. Location Sze} Tem. | values Accopt | Reject ce
a
5 }SLAG
t fa [POROSITY
—————
‘Average fi forts siea,
Minimum fi for thle ze
Flot Weld Test
Minimum Size Mutiple Pase Macro Etch Maximum Sze Single Pass Macro
1 2 8 4 1 2, 2. 4
Fracture Test for Performance Test ‘Macro Etch for Performance Test
1 2 3 4 1 3. 4
=
‘Visual inapecton (9.28.1)
‘Appesrnce SATISFACTORY
r
All Weld Metal Tension Test
Tensile Strength, PS.
Undereut_NONE Yield Polt SL,
Pising NONE: [_Eevsrton ni
Welvers Nome EVARISTOVILLARREAL
Winessed by_ WELDER TESTING. INC
Teot Conducted by_ WELDER TESTING INC,
‘We certify that the Siatements In this record are comect ang that
section 4 of ANSVAWSD1.1, 2008 Structural Welding Ct
Year
Mar
Oate FEBRUARY 29 2008 by
Veoviication No, XKXG19BI5
Laboratory-Teet No, 90379
he test welds are prepared, welded and lesled in ancordence with he requirements ot
od - Steal,
nufacturer ADVANCED RIGGING SERVICE ING05/01/:
ron.
Gooesor0
2009 10:01 FAK tanean
INC EK TESTING, 502 West 13th Street Deer Park TX 77536
Phone -(281)930-9966 Fax -(281)478-0010
AMERICAN WELDING SOCIETY
D141 STRUCTURAL WELDING CODE
‘Suggested Form For Weng Procedure & Welding Operator Test
WELDER, WELDING OPERATOR OR TACK WELDER QUALIFICATION TEST
Teese pete VaR Md ea actrees
(lune ARISTON LARP caeti No XXX 18615
Welsing Procedure Specitcatio No, ARS-AVIS-SMLT Rev 0 Date 32-08
Record Actual Values vase! in
uaitfeation Qualifcation Range
SHIELDED METAL ARC WELDING
Elecirode (single or mutpie) SINGLE
(CurrenuPoiatty -DIRECT/REVERSE
Poation 6G }ALLPOSITIONS ____
Wit Progression £0010 DOWN, Evafg UB]
Backing (YES or NO) -R8010 NO. E7010 VES <2 W OR WII
NotetalSpee APIELXS2 iq -APLELXED
oe ese Pte
ore Na 187" - UNLIMITED
Fite UNLIMITED |
Thettess Ppetbo eT
Seoeremer 500887 unuinteD
Puce MA NLIMITED
ler:
Groove 8" NPS 4" & LARGER
Filet NA, UNLIMITED
Flt Metal
Spec. No ABA
Clase Tor
No. FA F2, F3,
Gani Type im,
Other es
VISUAL INSPECTION
Acceplable YES or NOYES.
Guided Bend Tost Results
ype Result Type Result
-SIDEBEND 7 SATISFACTORY [SIDE BEND SATISEARIORY
INE REND: SATISEACTOR [SIDE REND 4 SEACIOR'
Fillet Test Results
Appearance let Size
Fracture Teat Root Penetration Macreeteh
(Describe he location, nature and size of any crack or tearing ofthe spacimen,)
Inepacteé ty_ DAVID PELOQUIN. “Test Number
‘Organization WELDER TE: Date.
RADIOGRAPHIC TEST RESULTS
Fim Fim
entiation Results Remares entiation Results Romarke
Number Number
Interpreted by “Test Number
Onpanization|
Ja, the undone, cert thatthe salmon nh ocr are corel ad that the test als wee prepared, wee, an este
ih Sedan mi he ogorarint of Seclan 4 ot AWS Bis, C2005 1 Sul Webing Coss Seat
Manufacturer or Contraco ADVANCE RIGSERVICES 11C 0000
Authored
Cae FEBRUARY 78,2009005/010
05/01/2008 10:01 FAX
Advance Rig Services, LLC
‘Welding Procedure Specifeation (WPS)
WPS No. Date: s/sr2008 Page tof 2
Supporti: PQR(s): 9080, ee eee eee z
Welding Proces(es)/Typels): eee eee
Joint Design (QW-402)
Weld Type: _ Groove und filet wel
Joint Type wm Baekig >
ingle-V groove Ne backing pM" mag,
Single bevel Nobacking Tj Ee ee eee ty
Singe-V groove jouged de back welded | ;
Double bevel _” “Gowged & back welded as '
Double-¥ groove ged & back weld
Saums groove Toi a
ere groove No bucking B32" max
Fillet Welds All Gillet sizes om al bsge metal thicknesses and all
Resainers: None ae aie gu
WELD JOINT DESCRIPTIONS SIIOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOR. WELD JOINT DESIGN
REFERENCE IN AN ENGINEERING SPECIFICATION OR A DESICN DRAWING SHALL TAKE PRECEDENCE OVER wee
IOINTS SHOWN IN THIS WES. '
‘ase Metals (QW-403)
P-No. 1. Thickness Range:
to PeNo. |
Preheat (QW-406)
Minimum Preheat Temperture
1625 in, to 0.4360 in,
‘Maximum Interpass Temperature: PWHT Temperature:
Pretent Maintenances None _— | PWAT Holding Time:
‘nal and Interpass Cleaning: With wire brush clean 1 inch (25 mm on oth sides of weld joint
Method of Back Gouging: When required, grind until all dafets are romoved, ae
Minimum preheat must be maintained during thermal cutting, tacking, and welding operations.
‘Welds shall be cleaned between each pass. When completed, remove all slag and projections.
‘We cenfy tna the statements inthis specification are vorrect and in accordance with the requirements of Section IX of the ASME Code,
Pert, Lut. sas
WELDER TESTING Cewek eC. wew TLE108/010
05/01/2008 10:01 FAX
Advance Rig Services, LLC
‘Welding Procedure Specification (WPS)
Rev. Noz 0. Page 2 of 2
raw ‘Type: Manual
Filler Metal (QW-404)
‘Weld Deposit Limits:
AWS Classification: SFA Specification: 5.18. No:
‘A-No. or Chemical Composition: |
Filler Metal Produ Form: Bare (solid)
Consumable Insert: None GtaWris a
Position (QW-405) i ‘Technique (QW-10)
Position of Jolt All Positio _. Singer oF Weave Beads
‘Weld Progression: Vertical yp ‘Nozzle ! Gus Cup Size et
Ges (Qw-408) Peening:
Shielding 99.99% Argon ‘Multiple / Single Pass (pr side Single oF ultioess
Backing: "None
Telling: _. “None I
trical Characteristes (QW-109)
(Current Type and Polarity:
Pulsed Curren:
Tungsten Type:
Max. Heat Input iin}
yeti | Tan
andlor AWS | Sas] ype ana i
assis) Classifeation | Gn) Polaity | Range!
any BROS 7 DGEN (sali), 50-150.
any _BRS-2,_ DCEN (eraiaht) “| 60-180.
any ERMS-2~ Ug” [CEN (svaight) 40-225"95/01/2003 10:01 FAX Boorsor0
Advance Rig Services, LLC
Procedure Qualiffation Record (FOR)
POR Nos 90380 Date: 27972008 WPSNos_ARSGT-L _ age 1062
Weidng Proces(es)/ Types): (0). CTAW
Joint Design (QW-402) Tse Metals (QW-403)
Weld Type | Speciation Type and Grade:
Groove Type: rade t _SA-106, G
Backing: _— GroupNo. 1 to P-No,_ J
Root Opening
Groove Angle:
ik tks aie
| Dante
Prohent (QW-406)
Minimum Preheat Tempersture: _
Preheat Maintenance:
Type: _ No PWHT performed — .!
PWIIT Temperatare None
| PWHT Holding Time: None tn
|| |
SINGLE VEE GROOVE
etyoetnecresnae gt HET a
Fist Proce ciaw — ‘aaa |
Filer met (QW-404) lee Characters (QW09)
AWSClastienion Caner Type end Poly:
SEA Seritecton 5.1877 Tingn pe
AcNo. oF Chemical Composition
ler Metal Trade Name:
Filler Metal Product Form:
Pulsed Curren
Welding Details
Filler Metal Size (in:
Consumable Insert: ‘Amperage Used:
GYAW Fux Voltage Used:
Weld Deposit "fin ‘Travel Speed (In/min}: Ee
Positions (QW-408) ‘Max. Heat Input (Win)
Position of Joint: Technique (QW-#10)
Weld Progression: 2 Tn Thermal Provesses:
Gas (QW-408) Stringer oF Weave Be:
Shielding 9.99% Argon 130 CHT Nozzle Gus Cup Size:
" Brckings None : (CHIT Multiple / Single Pass (per side)
Tralling Nor
‘ING
WELDER @S (TEs008/010
05/01/2008 10:01 FAX a
Advance Rig Services, LLC
Procedure Qualification Record (PQR)
POR No 90380 age 2
wai ce Teal | Uline Uni Fai type
seecinense,, tno Load) |, Siete)
1 0330, fpat toa ase
8 0335 Tas $5300
Guided Bend Tests (QW-160)
‘Tipe and Flaite NS = | type and igure," ena
QW-462.3(0) Foce bend | _ Agceprable |__ QW:#62.3(6) Root hend__ ‘Ascepmbig
(QVisk60 a) Face ben ‘Acceinble [ow 462.39 Root bend ‘ccepable
$e elie See eee eee eae —
IDs OKKE1-9815 Samp No
Welders Name: Villareal, Erne
PQR was done and weiding ofcoupon was wimessed by: Advance Rig Services, LLC / Welder Testing, In,
Tab Test No. 90380
‘Test conducted by: Welder Testing, 1
We certify thatthe statements in this record are coret und thatthe tet welds were prepured, welded, and tested in accordance withthe
requirements of Section IX of the ASME Code,
repre By: eget ta 31972008 Welder Texting. ne.
ona %
coe By: Se aa C Manager
WELDER TESTING PQREN-C.Wow an
inte easy05/01/2008 10:02 FAX
Advance Rig Services, LLC
‘Welder or Weldiog Operator Performance Qualification (WPQ)
Welders Nome: Villarreal, Ernesto Stamp: Welder 1D: XXX
Test WPS Nos ARS-GT-1, Rev.0 WPQNo: 90340 _
Welding processes) / type(s) used: GTAW/ Menual
ype of joint welded:
Welder Variables (QW-350)
Bor S-Numiber to P- or $-Number
Base metal thickness (in.)
Pipe diameter (in)
Backing
AWS classification
Filler metal specification (SIA)
Filler metal No,
Fillr metal product form
Consumable insert
Deposit thickness (in) |
Date meta eared
Without insert oniy.
043
008/010
Date: 2729/2008
‘Welding postion é All Postion,
Weta progression Veriical up Verte up (ney ~
Bocking gas [NO Backing gas used Without backing gis
GTAW welding eurent/polurty =" DCEN Gieighny _-_DCEN Gemigh) = E
Machine Welding Variables (QW-360) ‘Actual Vatuos Used ange Qualified
Ditect/remote visual control as _ WA
Automatic voltage control NA 2
‘Automatic joint racking z J NA
Weiging postion a WA :
Consumable inser ean ‘
‘Backing ** eae NA.
Single/ multiple pes per sige __ awa
Qua iy size om all base material thicknesses and pipe diameters of any size,
“+ Welds with backing include fillets and double-welded groove welds,
NNotes:_ (nf) The root pass, when remuved to sound weld metal in preperation for welding the second side,
upordovn,
Guided Bend Test (QW-160)
[Figure Numbor and Type
[| 9W-462.3(@) Root bend
--—| —-2W-462,3(0) Root bend
Figure Number and Type
QW-462.3(9) Face bend,
QW-462.3(e) Feselbend
Welding test condusted by: Welder Testing, Ine.
Mechanical Radiographic tests conducted by, Weider Testing, Ine —
and the eover or wash pass may be
“Lab tes nos 90380,
‘We certify that he statement inthis record are correct and tha the tes coupons were prcpared, welded, and tested in wecordance with the
‘equitements of Section IX of the ASME code,
Organization: Advance Rig Serves, LLC.
Cemtifed By: is oe. ly. 32008, Welder Testing. ne
Accepted By:
wea x-c. Ew
‘oon Ro0,
95/01/2008 10:02 FAX 107010
Advance Rig Services, LLC
‘AWS 1.1 Prequalified Welding Procedure Spefcation (WES)
WPS No. ARS-AWS- Pate 22172008. Rev.No. 0.
Page 1 of t
‘Authorized By: pea eae eee Date
‘Welding Process ECAW._ Welding Method Semigute
Joint Design Used Joint Designation B-2.GF
Weld Type CUP Groove welds
Joint Type But joint
Groove Type v. eae eee
Double Welded Yes, pees
Bucking No” Material NA
Root Opening 0 1/8jn, Root Fave @= U8 in
Groove Angle 6 Radius Nia.
Back Gouging Yes Method Grind or Alf Carbon Are Guams
See note I elow i
Base Metals
Base Metal ASTMA36 (<= 3/4 in. (20. mm))
Thickness: Groove 1 i, min,
Thickness: Filet NIA. Postion
Pipe Diameter 3/8 jn, ‘Weld Position: Groove All Positions
Seancts bal Weld Position: Filler N/A
ae Vertical Progression Vert
Filler Metals, warac i
AWS Speciation $20 — | Gore Potty ee even
AWS Classit | 5
7 4 Transfer Mode Spray arg
Shielding [ Tungsten Bletrode: Type N/A
Gas 75% Argon, 25% C02 Flow Rate 30.50 CLL cai
Stringer or Weave Bead Stringer or weave bead
aaa ‘Malt-pass or Single PasS (per side) Single orn
Number of Electrodes. 1
ee NAT
Etcctrods-Flx (Clas) N/A“
| Fux Trade Name N/A
Prohent | Blestrode Spacing: Longitidinal N/A
Preheat Temperature, Min, 32° | Tateral NIA ‘Angle WA
Inteqpess Temperature, Min, 32°F Max. 600%" | Contact Tube to Work Distance 3/4" 1 1/4"
‘Minimum Preheat and interpass Terapcratures for given thickness: | Peeniag_None
WB" thns 3/4" incl: 32°F (70°F if less than 32°F) ‘Interpass Che i :
Over 3/4” thaw 1-12" nel: SOF Postweld Hent Treatinent
Over 1-172" tis 2-1/2" incl: 150° ‘Temperature None
Over 2-172": 225°
__.Welding Procedure.
Pass | = Fier Mul | nave
cor Weld : AWS Sie} Typed | Speed
Layets) - Process. Clagifenion (in) |_ Poly |. ivi,
IL. FCAW.EYTTIM "does {BCE (my (Age
Additional Notes
"Note !-Joint configurations other than the one detailed above, that comply with AWS DI.1 3.8, 3.12, or 3.13, also have prequalified status
‘and may be used with this procedure.
[Note 2- All Group | or 2 material, as defined in AWS 11.1 table 3.1, have prequalified status, und any combination ofthese materials may be
welded with this procedure
[Note 3- A constant voltage power supply shall be used.
JOINT NOTES:
WELDER @S\ TESTING
‘Ban d30.966