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Standard Theory Test Questions A41 A66 Tcm17 10107

The document outlines a technical test for various construction machinery, including loaders, crushers, and concrete pumps, detailing questions related to safety, operation, and regulations. It covers topics such as risk assessments, health and safety duties, environmental impact, and operational procedures. Each section includes specific questions that assess the knowledge required for safe and effective machinery operation in construction settings.

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0% found this document useful (0 votes)

17 views146 pages

Standard Theory Test Questions A41 A66 Tcm17 10107

Uploaded by

john.woosey48

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

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Technical Test – Questions

Contents

A41 Loader Compressor

A42 Crusher
A43 Screener
A44 Concrete Pump – Trailer Mounted
A45 Piling Rig – Driven below 15 tonnes
A46 Piling Rig – Driven above 15 tonnes
A47 Piling Rig – Bored below 15 tonnes
A48 Piling Rig – Bored above 15 tonnes
A49 Loader/Securer – Non-STGO
A50 Loader/Securer STGO
A56 Dump Truck – Articulated Chassis
A57 Dump Truck – Rigid Chassis
A58 Excavator 360° below 10 tonnes
A59 Excavator 360° above 10 tonnes
A60 Mobile Crane
A61 Appointed Person – Lifting Operations
A62 Crane/Lifting Operations Supervisor
A63 Pedestrian Operated Tower Crane
A65 Demolition Plant
A66 Compact Crane

CPCS Technical Test – Questions Contents

1. What is the definition of, or how can a hazard be described?

2. What is the purpose of a risk assessment?

3. List SIX typical subject areas that should be covered in a site induction.

A
Roles and responsibilities

4. What THREE main duties of The Health and Safety at Work Act must employees follow?

5. What does The Health and Safety at Work Act require employers to do with regards
specifically to plant?

6. a) What is the purpose of a Method Statement and b) what is required of the operator?

7. Name FOUR different types or levels of sanctions that can be applied (by employers and
judicial bodies) to plant operators who do not comply with, or follow legislation and
regulations.

8. Plant operators are generally regarded as ‘safety-critical’ workers. What does this mean?

continued…

CPCS Technical Test – A41 Theory Q

9. Name THREE ways in which an operator can minimise their impact upon the environment
whilst using the machine.

10. In what situation does a hard hat NOT need to be worn when operating a loader
compressor?

A
Roles and responsibilities continued

11. The operator has to fit and use a new bucket using a quick-hitch coupler that they are
unfamiliar with. What do Regulations (i.e. PUWER 98) and other guidance require the
operator to have?

12. What are the possible outcomes if being prosecuted (by judicial bodies) for not complying
with legislation and regulations?

13. How can a qualification or card benefit a plant operator?

14. Name THREE ways that a plant operator can contribute in ensuring repeat business with
the client or main contractor.

15. Where should the machine’s Operator’s Manual be kept and why?

A
Preparing for work

16. If the operator has to refill the fuel tank, state TWO precautions to ensure cleanliness of the
system.

17. What is the purpose of a roll or ROPS frame?

continued…

CPCS Technical Test – A41 Theory Q

For questions 18 and 19 the Operator’s Manual for the machine being used for the test
MUST be available for reference by the candidate

18. Using the Operator’s Manual, state the figure for the tyres’ operating pressure.

19. Using the Operator’s Manual, state the cold-starting procedure for the machine.

20. What is a possible consequence of using a tyre with a deep cut in the sidewall?

21. If checking the oil level using a dipstick, why must gloves be worn?
Preparing for work continued

22. How is a compressor output calculated?

23. What is the typical working pressure of an air operated breaker?

24. Apart from the operator, who else may need to use the machine’s Operator’s Manual?

25. When air is compressed, what fluid is produced?

26. What is the purpose of the compressor’s pressure relieve valve?

27. During work, the engine starts to overheat. Explain the danger if someone tries to remove
the radiator or expansion tank cap.

CPCS Technical Test – A41 Theory Q

28. An operator has to travel the machine on the public highway. List SIX requirements that
must be followed.

29. If the loader compressor is being travelled or working on the public highway, including
adjacent pavement and verges, The Road Traffic Act applies. a) What type of licence and
which classes should the operator hold and b) what is the minimum age allowed?

A
Travelling and manoeuvring

30. Name THREE conditions that mirrors must be in, on the machine.

31. Why must the seat belt be worn, even with the cab door closed?

32. What problems and hazards can soft ground cause to a loaded loader compressor?

33. Give FOUR reasons that may cause the loader compressor to tip over sideways.

34. Whenever possible, who should decide the positioning of a vehicle to be loaded?

A
Setting up for work

35. Explain ALL visual checks that must be carried out on all types of quick-hitch bucket
attaching systems before use.

CPCS Technical Test – A41 Theory Q

36. On a semi-automatic quick-hitch bucket attaching system: a) what is the purpose of the
safety pin and b) what checks MUST be made to the pin before use?

37. Why should air hosing length be kept to a minimum?

38. Give THREE possible reasons why loader compressors should not stray off the designated
haul routes.

39. Describe ONE physical method of checking that the attachment is fully secured to the
coupler prior to work.

A
Setting up for work continued

40. a) What is meant by ‘white finger’ and b) name TWO methods of reducing the effect?

41. If setting up to work in a pedestrianised area, state THREE factors that need to be taken
into account?

42. If using a compressed air tool to break up a concrete type surface, list FIVE items of PPE
that must be worn.

43. What is regarded as the most productive position for a vehicle to be loaded to be in when
being loaded from a stockpile?

44. Before manually changing any bucket: a) where should the bucket be positioned (in relation
to the ground) before removing the final pin and b) why?

continued…

CPCS Technical Test – A41 Theory Q

45. Give TWO reasons why the loader compressor operator should have an understanding of
Setting up for work

the type of material being loaded.

continued

46. The operator is asked to tip material into a trench. State FIVE different requirements that
must be considered or implemented before tipping commences.

47. Who should determine the maximum load that should be placed into the body of a vehicle
being loaded?

48. If a load has to be tipped on a slope, what may happen if the load is tipped downhill and
why?
Working tasks

49. When working in a confined area or space, name THREE hazards that can occur.

50. a) What is the recommended minimum distance to be kept away from overhead power
lines mounted on wooden poles when tipping loads and b) explain why a distance should
be kept.

51. State TWO requirements of using a stop block or earth bank (berm) at a trench discharging
point.

A
Completing work

52. Before leaving the cab for a rest break, after parking and switching off the machine, what
final action must be carried out?

CPCS Technical Test – A41 Theory Q

53. When parking the machine at the end of the shift, name THREE places where the machine
should NOT be parked.

54. The operator has been asked to drive the machine onto a transporter/trailer. a) Who is
responsible for the loading operations and b) state FOUR actions to be considered by the
operator before loading commences.

A
Shutdown

55. If the operator has loaded the machine onto a transporter/trailer on behalf of a driver, what
checks must be carried out before they leave the cab?

56. Why should a loader compressor be re-fuelled at the end of the day?

CPCS Technical Test – A41 Theory Q

1. What is the definition of, or how can a hazard be described?

2. What is the purpose of a risk assessment?

3. List SIX typical subject areas that should be covered in a site induction.

A
Roles and responsibilities

4. What THREE main duties of the Health and Safety at Work Act must employees follow?

5. What does the Health and Safety at Work Act require employers to do with regards
specifically to plant?

6. a) What is the purpose of a Method Statement and b) what is required of the operator?

7. Name FOUR different types or levels of sanctions that can be applied (by employers and
judicial bodies) to plant operators who do not comply with, or follow legislation and
regulations.

8. Plant operators are generally regarded as ‘safety-critical’ workers. What does this mean?

continued…

CPCS Technical Test – A42 Theory Q

9. Name THREE ways in which an operator can minimise their impact upon the environment
whilst using the machine.

10. In what situation does a hard hat NOT need to be worn when operating a crusher?

11. The operator has to use a new type of crusher that they are unfamiliar with. What do
Regulations (i.e. PUWER 98) and other guidance require the operator to have?
Roles and responsibilities continued

12. What are the possible outcomes if being prosecuted (by judicial bodies) for not complying
with legislation and regulations?

13. Give TWO examples of where The Work at Height Regulations 1995 may apply to crusher
operations.

14. How can a qualification or card benefit a plant operator?

15. Name THREE ways that a plant operator can contribute in ensuring repeat business with
the client or main contractor.

16. Where should the crusher’s Operator’s Manual be kept and why?

A
Preparing for work

17. If the operator has to top-up the hydraulic oil, state TWO precautions to ensure cleanliness
of the system.

continued…

CPCS Technical Test – A42 Theory Q

For questions 18 and 19 the Operator’s Manual for the machine being used for the test
MUST be available for reference by the candidate

18. Using the Operator’s Manual, state the procedure for adjusting conveyor belt tension.

19. Using the Operator’s Manual, state the cold-starting procedure for the machine.

20. If checking the oil level using a dipstick, why must gloves be worn?

21. Apart from the operator, who else may need to use the machine’s Operator’s Manual?

A
Preparing for work continued

22. What is the purpose of the sizing bars on the crusher feed?

23. Name a) THREE differences between ‘cone’ and ‘jaw ‘type crushers and b) ONE suitable
application for each.

24. Name THREE requirements of the Noise at Work Act 1994 that apply to crusher
operations.

25. Name FIVE items of specific PPE applicable to crusher operations.

26. What are the THREE actions or stages that a crusher operator undertakes during pre-use
inspections?

continued…

CPCS Technical Test – A42 Theory Q

27. Name the FOUR key causes of accidents that occur during crushing operations.

28. When would a harness be used?

29. a) What is the purpose of a magnetic separator and b) where would it be located?

30. During work, the engine starts to overheat. Explain the danger if someone tries to remove
the radiator or expansion tank cap.
Preparing for work continued

31. For mobile crushers, when MUST a banksman/signaller be used before moving a mobile
crusher?

32. What problems and hazards can soft ground cause when travelling a mobile unit across a
site?

33. a) What is the minimum distance allowed near open trenches when travelling with a mobile
crusher and b) explain why.

34. Give THREE reasons that may cause a mobile crusher to tip over sideways during travel.

35. Give TWO reasons why the operator should have an understanding of the type of material
being loaded for crushing.
Setting up for work

36. Explain SIX requirements to be taken into account when positioning a crusher prior to work.

continued…

CPCS Technical Test – A42 Theory Q

37. Describe ONE method of how to adjust a cone type crusher to produce the desired
aggregate size.

38. a) Which part of the crusher applies loading or pressure to the ground and b) name ONE
way that pressure can be reduced.

39. As far as is reasonably practical, where should crushing operations be kept clear of?
Setting up for work continued

40. What are the requirements for the ramps that are to be used by loading shovels loading the
crusher?

41. What are the requirements for the standing for loading excavators?

42. If setting up to work near a pedestrianised area, state THREE factors that need to be taken
into account.

43. a) What is the recommended minimum distance to be kept away from overhead power
lines mounted on wooden poles when setting up the machine and b) explain why a
distance should be kept.

44. If a trench has a depth of 2.0 metres: a) what is the minimum distance to maintain from the
edge of the trench when forming stockpiles and b) explain why.

45. What FOUR steps should initially be taken should a crusher be blocked before remedial
Working tasks

work starts?

46. Why should the engine speed be set to the manufacturer’s recommendations on magnet
equipped machines?

continued…

CPCS Technical Test – A42 Theory Q

47. Name FOUR possible causes for blockages in crushers.

48. Why is it recommended to leave a layer of material in the feed hopper during loading?

49. A previous, traditional method of clearing blockages was the use of a wedge or mouse.
Explain why this method must not be used.

50. If radios are to be used during the crushing operations, what FOUR actions and checks
must be made by the loading and crusher operators before use?

A
Working tasks continued

51. When using water suppression, where should the water be applied?

52. Apart from water, name THREE other methods that can be used to minimise dust.

53. Name TWO things that can cause ‘bridging’.

54. Name FIVE possible dangers to health if operating the crusher from the platform.

55. During an unblocking activity, even though the crusher may be switched off: a) what else
must be done and b) why?

56. When is it permitted to enter the crushing chamber area?

continued…

CPCS Technical Test – A42 Theory Q

57. What TWO problems can wet weather cause?

A
Working tasks continued

58. If a crusher has appeared to stall, what are the THREE initial steps to take before remedial
work starts?

59. What is the meaning of this hand signal (being demonstrated by the Tester)?

60. What checks should be made to stockpiled materials at the end of a working day?
Completing work

61. Before leaving the machine for a rest break, after switching off the machine, what final
action must be carried out?

62. If parking a mobile unit away from the working area, name THREE places where the
machine should NOT be parked.

63. The crusher operator has been asked to drive a mobile crusher onto a transporter/trailer.
a) Who is responsible for the loading operations and b) state FOUR actions to be
Shutdown

considered by the operator before loading commences.

64. Why should a crusher be re-fuelled at the end of the day?

CPCS Technical Test – A42 Theory Q

1. What is the definition of, or how can a hazard be described?

2. What is the purpose of a risk assessment?

3. List SIX typical subject areas that should be covered in a site induction.

A
Roles and responsibilities

4. What THREE main duties of the Health and Safety at Work Act must employees follow?

5. What does the Health and Safety at Work Act require employers to do with regards
specifically to plant?

6. a) What is the purpose of a Method Statement and b) what is required of the operator?

7. Name FOUR different types or levels of sanctions that can be applied (by employers and
judicial bodies) to plant operators who do not comply with, or follow legislation and
regulations.

8. Plant operators are generally regarded as ‘safety-critical’ workers. What does this mean?

continued…

CPCS Technical Test – A43 Theory Q

9. Name THREE ways in which an operator can minimise their impact upon the environment
whilst using the machine.

10. In what situation does a hard hat NOT need to be worn when operating a screener?

11. The operator has to use a new type of screener that they are unfamiliar with. What do
Regulations (i.e. PUWER 98) and other guidance require the operator to have?
Roles and responsibilities continued

12. What are the possible outcomes if being prosecuted (by judicial bodies) for not complying
with legislation and regulations?

13. Give TWO examples of where The Work at Height Regulations may apply to screener
operations.

14. How can a qualification or card benefit a plant operator?

15. Name THREE ways that a plant operator can contribute in ensuring repeat business with
the client or main contractor.

16. Where should the screener’s Operator’s Manual be kept and why?

A
Preparing for work

17. If the operator has to top-up the hydraulic oil, state TWO precautions to ensure cleanliness
of the system.

continued…

CPCS Technical Test – A43 Theory Q

For questions 18 and 19 the Operator’s Manual for the machine being used for the test
MUST be available for reference by the candidate

18. Using the Operator’s Manual, state the procedure for adjusting conveyor belt tension.

19. Using the Operator’s Manual, state the cold-starting procedure for the machine.

20. If checking the oil level using a dipstick, why must gloves be worn?

21. Apart from the operator, who else may need to use the machine’s Operator’s Manual?

A
Preparing for work continued

22. What is the purpose of the sizing bars on the hopper feed?

23. How does a trommel type screener segregate material?

24. Name THREE requirements of the Noise at Work Act 1994 that apply to screener
operations.

25. Name FIVE items of specific PPE applicable to screener operations.

26. What are the THREE actions or stages that a screener operator undertakes during pre-use
inspections?

27. Name the FOUR key causes of accidents that could occur during screening operations.

CPCS Technical Test – A43 Theory Q

28. When would a harness be used?

29. Name THREE types of conveyor that may be used on a screener.

30. a) Where is the spreader located and b) what is its purpose?

31. During work, the engine starts to overheat. Explain the danger if someone tries to remove
the radiator or expansion tank cap.
Preparing for work continued

32. For mobile screeners, when MUST a banksman/signaller be used before moving a
screener?

33. What problems and hazards can soft ground cause when travelling a mobile unit across a
site?

34. a) What is the minimum distance allowed near open trenches when travelling with a mobile
screener and b) explain why.

35. Give THREE reasons that may cause a mobile screener to tip over sideways during travel.

36. Give TWO reasons why the operator should have an understanding of the type of material
being loaded for screening.
Setting up for work

37. Explain SIX requirements to be taken into account when positioning a screener prior to
work.

continued…

CPCS Technical Test – A43 Theory Q

38. How should the screener be set up to meet the production output specification?

39. a) Which part of the screener applies loading or pressure to the ground and b) name ONE
ways that pressure can be reduced.

40. As far as is reasonably practical, where should screening operations be kept clear of?

A
Setting up for work continued

41. What are the requirements for the ramps that are to be used by loading shovels loading the
screener?

42. What are the requirements for the standing for loading excavators?

43. If setting up to work near a pedestrianised area, state THREE factors that need to be taken
into account

44. a) What is the recommended minimum distance to be kept away from overhead power
lines mounted on wooden poles when setting up the machine and b) explain why a
distance should be kept.

45. If a trench has a depth of 2.0 metres: a) what is the minimum distance to maintain from the
edge of the trench when forming stockpiles and b) explain why.

46. What FIVE steps should be initially taken should a screener be blocked before remedial
Working tasks

work starts?

47. Give THREE possible causes of screen box overload.

continued…

CPCS Technical Test – A43 Theory Q

48. What is the effect on the screening operation if the screen box is raised?

49. a) What is meant by roll back and b) how can it be prevented?

50. If radios are to be used during the screening operations, what FOUR actions and checks
must be made by the loading and screener operators before use?

51. If fitted, when using water suppression, where should the water be applied?

A
Working tasks continued

52. Apart from water, name THREE other methods that can be used to minimise dust.

53. Why should discharge stockpiles not be allowed to reach conveyor height?

54. During an unblocking activity, even though the screener may be switched off: a) what else
must be done and b) why?

55. When is it permitted to enter the screening chamber area?

56. What TWO problems can wet weather cause?

57. What is the meaning of this hand signal (being demonstrated by the Tester)?

CPCS Technical Test – A43 Theory Q

58. What checks should be made to stockpiled materials at the end of the working day?
Completing work

59. Before leaving the machine for a rest break, after switching off the machine, what final
action must be carried out?

60. If parking a mobile unit away from the working area, name THREE places where the
machine should NOT be parked.

61. The screener operator has been asked to drive a mobile screener onto a transporter/trailer.
a) Who is responsible for the loading operations and b) state FOUR actions to be
Shutdown

considered by the operator before loading commences.

62. Why should a screener be re-fuelled at the end of the day?

CPCS Technical Test – A43 Theory Q

© Construction Industry Training Board 2008 Page 7 of 7 11-07-2008
Concrete Pump A44
Trailer Mounted Technical Test – Theory

1. What is the definition of, or how can a hazard be described?

2. What is the purpose of a risk assessment?

3. List SIX typical subject areas that should be covered in a site induction.

A
Roles and responsibilities

4. What THREE main duties of The Health and Safety at Work Act must employees follow?

5. What does The Health and Safety at Work Act require employers to do with regards
specifically to plant?

6. a) What is the purpose of a Method Statement and b) what is required of the operator?

7. Name FOUR different types or levels of sanctions that can be applied (by employers and
judicial bodies) to plant operators who do not comply with, or follow legislation and
regulations?

8. Concrete pump operators are generally regarded as ‘safety-critical’ workers. What does
this mean?

continued…

CPCS Technical Test – A44 Theory Q

© Construction Industry Training Board 2008 Page 1 of 6 11-07-2008
Concrete Pump A44
Trailer Mounted Technical Test – Theory

9. Name THREE ways in which an operator can minimise their impact upon the environment
whilst using the machine.

10. If required, in what situation does a hard hat NOT need to be worn when operating a
concrete pump?
Roles and responsibilities continued

11. The operator has to use a new type of pump that they are unfamiliar with. What do Regulations
(i.e. PUWER 98) and other guidance require the operator to have?

12. What are the possible outcomes if being prosecuted for not complying with legislation and
regulations?

13. How can a qualification or card benefit a concrete pump operator?

14. Name THREE ways that a concrete pump operator can contribute in ensuring repeat
business with the client or main contractor.
A

15. Where should the User’s Manual be kept and why?

16. What are the THREE actions or stages that a concrete pump operator undertakes during
pre-use inspections?
A
Preparing for work

For questions 17 and 18 the Operator’s Manual for the machine being used for the test
MUST be available for reference by the candidate
17. Using the Operator’s Manual, state the tyres’ operating pressure.

18. Using the Operator’s Manual, state the cold starting procedure for the pump.

19. If checking the oil level using a dipstick, why must gloves be worn?

continued…

CPCS Technical Test – A44 Theory Q

© Construction Industry Training Board 2008 Page 2 of 6 11-07-2008
Concrete Pump A44
Trailer Mounted Technical Test – Theory

20. Apart from the operator, who else may need to use the machine’s User’s Manual?

21. What is the purpose of stabilisers on the concrete pump?

22. What is the purpose of the blanking piece?

23. What are the main component parts of a concrete mix?

24. What is the difference between: a) a placement hose and b) a delivery hose?
Preparing for work continued

25. What piece of information would a client need from pump hirer/owner before a hire?

26. What is the function, if fitted, of the mixer paddles?

27. On a piston type pump, what is the purpose of the water bow?

28. Why must the thickness of steel pipelines be checked on a regular basis?

29. During work, the engine starts to overheat. Explain the danger if someone tries to remove
the radiator or expansion tank cap.

30. a) Which part of the concrete pump applies loading or pressure to the ground and b) how
can that pressure be reduced?
Setting up for work

31. If setting up to pump concrete in a pedestrianised area, state THREE factors that need to
be taken into account.

continued…

CPCS Technical Test – A44 Theory Q

© Construction Industry Training Board 2008 Page 3 of 6 11-07-2008
Concrete Pump A44
Trailer Mounted Technical Test – Theory

32. What is the purpose of pumping grout through the pipeline?

33. When setting up to work, what should be taken into account for the mixer vehicles?

34. If pipelines have to be connected to scaffolding, what TWO items must be ensured?

35. On what basis are pipelines and couplers selected?

36. Name THREE possible underground hazards that may affect the stability of the trailer when
in operation.

37. If the pump has to be lifted into the required position, name SIX factors to be taken into
Setting up for work continued

account prior to the lift taking place.

38. What checks should be made to the couplers?

39. What checks should be made to the transmitter of a remote-controlled pump before work?

40. Before the start for work: a) how should signallers be identified and b) what should be
agreed between the pump operator and a signaller?

41. Before towing a trailer mounted pump into position, name SIX factors to be taken into
account.

continued…

CPCS Technical Test – A44 Theory Q

© Construction Industry Training Board 2008 Page 4 of 6 11-07-2008
Concrete Pump A44
Trailer Mounted Technical Test – Theory

42. What can occur if the placement hose is longer than specified?
Setting up for work continued

43. a) What is the recommended minimum distance to be kept away from overhead power
lines mounted on wooden pylons when setting up the machine and b) explain why a
distance should be kept.

44. If radios are to be used during the lifting operations, what FIVE actions and checks must be
made by the concrete pump operator before use?

45. During the pumping operation, part of the task cannot be carried out as detailed in the
method statement. a) What initially must happen to the operation and b) who authorises
any changes?

46. Describe at least THREE causes of blockages that may occur within the pipeline.

A
Working tasks

47. During pumping, if the operator (using a remote control) needs to leave the pump, what
TWO things need to be ensured?

48. When working in a confined area or space, name THREE dangers that can be present.

49. a) What is considered as the danger zone around the placement hose and b) what is
regarded as the safe minimum?

50. If the words STOP NOW are given to the concrete pump operator by radio during the lift,
what action must the operator take?

continued…

CPCS Technical Test – A44 Theory Q

© Construction Industry Training Board 2008 Page 5 of 6 11-07-2008
Concrete Pump A44
Trailer Mounted Technical Test – Theory
Working tasks continued

51. If a blockage occurs, what actions must be taken by the operator?

52. What is the meaning of this hand signal (being demonstrated by the Tester)?

53. a) What additional items (over and above standard site wear) of PPE are required when
cleaning out concrete pumps and b) explain why?
Completing work

54. Before leaving the pump for a rest break, after switching off the pump, what final action
must be carried out?

55. Name THREE places where the trailer should NOT be parked after completion of the
pumping operation.

56. When is it acceptable to use compressed air to clean out pipelines?

A
Shutdown

57. Before cleaning a pipeline with compressed air, what must be removed from the line itself?

58. What is the maximum allowable air pressure to clean out the pipes?

59. Where must waste from the cleaning process be deposited?

CPCS Technical Test – A44 Theory Q

© Construction Industry Training Board 2008 Page 6 of 6 11-07-2008
Piling Rig A45
Driven below 15 tonnes Technical Test – Theory

1. What is the definition of, or how can a hazard be described?

2. What is the purpose of a risk assessment?

3. List SIX typical subject areas that should be covered in a site induction.

A
Roles and responsibilities

4. What THREE main duties of The Health and Safety at Work Act must employees follow?

5. What does The Health and Safety at Work Act require employers to do with regards
specifically to plant?

6. a) What is the purpose of a Method Statement and b) what is required of the operator?

7. Name FOUR different types or levels of sanctions that can be applied (by employers and
judicial bodies) to plant operators who do not comply with, or follow legislation and
regulations?

8. Rig operators are generally regarded as ‘safety-critical’ workers. What does this mean?

continued…

CPCS Technical Test – A45 Theory Q

© Construction Industry Training Board 2008 Page 1 of 6 11-07-2008
Piling Rig A45
Driven below 15 tonnes Technical Test – Theory

9. Name THREE ways in which an operator can minimise their impact upon the environment
whilst using the machine.

10. In what situation does a hard hat NOT need to be worn when operating a piling rig?

11. The operator has to use a new model of rig that they are unfamiliar with. What do Regulations
Roles and responsibilities continued

(i.e. PUWER 98) and other guidance require the operator to have?

12. What are the possible outcomes if being prosecuted for not complying with legislation and
regulations?

13. Give TWO examples of where The Work at Height Regulations may apply to piling rig
operations.

14. How can a qualification or card benefit a rig operator?

15. Name THREE ways that a rig operator can contribute in ensuring repeat business with the
client or main contractor.

16. Where should the Operator’s Manual be kept and why?

A
Preparing for work

17. What is the purpose of a roll or ROPS frame?

18. What are the THREE actions or stages that a rig operator undertakes during pre-use
inspections?

continued…

CPCS Technical Test – A45 Theory Q

© Construction Industry Training Board 2008 Page 2 of 6 11-07-2008
Piling Rig A45
Driven below 15 tonnes Technical Test – Theory

For questions 19 and 20 the Operator’s Manual for the machine being used for the test
MUST be available for reference by the candidate

19. Using the Operator’s Manual, state the figure for setting the track tension.

20. Using the Operator’s Manual, state the cold-starting procedure for the machine.

21. A piling rig has been delivered to site, assembled and configured for work. What must be
carried out before piling starts and by whom?

22. If checking the oil level using a dipstick, why must gloves be worn?

23. List FIVE checks that should be made to the tracks and running gear.
Preparing for work continued

24. Name THREE different types of driven hammers.

25. Where would you find the dolly on a percussive driven hammer?

26. Name THREE different types of driven pile.

27. What is the purpose of a cofferdam?

28. Apart from the operator, who else may need to use the machine’s Operator’s Manual?

29. What is the purpose of counterweight(s) on the rig?

30. During work, the engine starts to overheat. Explain the danger if someone tries to remove
the radiator or expansion tank cap.

CPCS Technical Test – A45 Theory Q

© Construction Industry Training Board 2008 Page 3 of 6 11-07-2008
Piling Rig A45
Driven below 15 tonnes Technical Test – Theory

31. If both travel levers are pushed forwards when the track motors are in front of the cab, in
which direction would the machine move?

32. If the rig has to cross the public highway, the Road Traffic Act applies. a) What type of
licence and which classes should the operator hold and b) what is the minimum age
allowed?
Travelling and manoeuvring

33. a) What is the minimum distance allowed near open trenches when travelling the rig and b)
explain why.

34. When MUST a banksman or signaller be used before moving a rig?

35. Why must the seat belt be worn when travelling, even with the cab door closed?

36. a) Which part of the rig applies loading or pressure to the ground and b) name TWO ways
that pressure can be reduced.

37. What checks and procedures need to be made before a ‘permit to dig’ can be issued?

A
Setting up for work

38. Wind speeds can be variable throughout the working day. What action must be taken to
ensure safe working conditions are maintained?

39. When working in a confined area or space: a) what danger can be present with regards to
the counterweight of the machine, b) what is the recommended minimum distance and c)
what measures must be implemented if the gap is less?

CPCS Technical Test – A45 Theory Q

© Construction Industry Training Board 2008 Page 4 of 6 11-07-2008
Piling Rig A45
Driven below 15 tonnes Technical Test – Theory

40. If setting up to pile near a pedestrianised area, state THREE factors that need to be taken
Setting up for work continued

into account.

41. a) What is the recommended minimum distance to be kept away from overhead power
lines mounted on metal pylons when setting up the machine and b) explain why a distance
should be kept.

42. What is meant by ‘toeing in’ when referring to the piling activity?

43. What does ‘backdriving’ mean?

44. What is meant by the term ‘refusal’?

45. What is meant by ‘splicing’?

46. What is meant by the term ‘raking angle’?

A
Working tasks

47. What is a ‘driven cast in-situ’ pile?

48. Give THREE reasons that may cause the rig to overturn.

49. If radios are to be used during the piling operations, what FIVE actions and checks must be
made by the rig operator before use?

50. During the piling operation, part of the task cannot be carried out as detailed in the lift plan.
a) What initially must happen to the piling operation and b) who authorises any changes?

continued…

CPCS Technical Test – A45 Theory Q

© Construction Industry Training Board 2008 Page 5 of 6 11-07-2008
Piling Rig A45
Driven below 15 tonnes Technical Test – Theory

51. In driven piling, what is meant by the ‘drop height’?

52. How can the noise level of the hammering operation be reduced on: a) pre-cast types and
b) cast in-situ types?

53. Why are driven piles generally used on contaminated sites?

Working tasks continued

54. What is the function of the shoe as used in cast in-situ piling?

55. What are pre-cast piles most suitable for?

56. If the words STOP NOW are given to the rig operator by radio during the lift, what action
must the operator take?

57. a) What is meant by the lifting capacity of the rig and b) who determines it?

58. Before leaving the cab for a rest break, after parking and switching off the machine, what
Completing

final action must be carried out?

work

59. When parking the machine at the end of the shift, name THREE places where the machine
should NOT be parked.

60. The operator has been asked to drive the machine onto a transporter/trailer. a) Who is
responsible for the loading operations and b) state FOUR actions to be considered by the
operator before loading commences.

A
Shutdown

61. If the operator has loaded the machine onto a transporter/trailer on behalf of a driver, what
checks must be carried out before they leave the cab?

62. Why should the rig be re-fuelled at the end of the day?

CPCS Technical Test – A45 Theory Q

© Construction Industry Training Board 2008 Page 6 of 6 11-07-2008
Piling Rig A46
Driven above 15 tonnes Technical Test – Theory

1. What is the definition of, or how can a hazard be described?

2. What is the purpose of a risk assessment?

3. List SIX typical subject areas that should be covered in a site induction.

A
Roles and responsibilities

4. What THREE main duties of The Health and Safety at Work Act must employees follow?

5. What does The Health and Safety at Work Act require employers to do with regards
specifically to plant?

6. a) What is the purpose of a Method Statement and b) what is required of the operator?

7. Name FOUR different types or levels of sanctions that can be applied (by employers and
judicial bodies) to plant operators who do not comply with, or follow legislation and
regulations?

8. Rig operators are generally regarded as ‘safety-critical’ workers. What does this mean?

continued…

CPCS Technical Test – A46 Theory Q

© Construction Industry Training Board 2008 Page 1 of 6 11-07-2008
Piling Rig A46
Driven above 15 tonnes Technical Test – Theory

9. Name THREE ways in which an operator can minimise their impact upon the environment
whilst using the machine.

10. In what situation does a hard hat NOT need to be worn when operating a piling rig?

11. The operator has to use a new model of rig that they are unfamiliar with. What do Regulations
Roles and responsibilities continued

(i.e. PUWER 98) and other guidance require the operator to have?

12. What are the possible outcomes if being prosecuted for not complying with legislation and
regulations?

13. Give TWO examples of where The Work at Height Regulations may apply to piling rig
operations.

14. How can a qualification or card benefit a rig operator?

15. Name THREE ways that a rig operator can contribute in ensuring repeat business with the
client or main contractor.

16. Where should the Operator’s Manual be kept and why?

A
Preparing for work

17. What is the purpose of a roll or ROPS frame?

18. What are the THREE actions or stages that a rig operator undertakes during pre-use
inspections?

continued…

CPCS Technical Test – A46 Theory Q

© Construction Industry Training Board 2008 Page 2 of 6 11-07-2008
Piling Rig A46
Driven above 15 tonnes Technical Test – Theory

For questions 19 and 20 the Operator’s Manual for the machine being used for the test
MUST be available for reference by the candidate

19. Using the Operator’s Manual, state the figure for setting the track tension.

20. Using the Operator’s Manual, state the cold-starting procedure for the machine.

21. A piling rig has been delivered to site, assembled and configured for work. What must be
carried out before piling starts and by whom?

22. If checking the oil level using a dipstick, why must gloves be worn?

23. List FIVE checks that should be made to the tracks and running gear.
Preparing for work continued

24. Name THREE different types of driven hammers.

25. Where would you find the dolly on a percussive driven hammer?

26. Name THREE different types of driven pile.

27. What is the purpose of a cofferdam?

28. Apart from the operator, who else may need to use the machine’s Operator’s Manual?

29. What is the purpose of counterweight(s) on the rig?

30. During work, the engine starts to overheat. Explain the danger if someone tries to remove
the radiator or expansion tank cap.

CPCS Technical Test – A46 Theory Q

© Construction Industry Training Board 2008 Page 3 of 6 11-07-2008
Piling Rig A46
Driven above 15 tonnes Technical Test – Theory

31. If both travel levers are pushed forwards when the track motors are in front of the cab, in
which direction would the machine move?

32. If the rig has to cross the public highway, the Road Traffic Act applies. a) What type of
licence and which classes should the operator hold and b) what is the minimum age
allowed?

A
Travelling and manoeuvring

33. a) What is the minimum distance allowed near open trenches when travelling the rig and b)
explain why.

34. When MUST a banksman or signaller be used before moving a rig?

35. Why must the seat belt be worn when travelling, even with the cab door closed?

36. a) Which part of the rig applies loading or pressure to the ground and b) name TWO ways
that pressure can be reduced.

37. What checks and procedures need to be made before a ‘permit to dig’ can be issued?

A
Setting up for work

38. Wind speeds can be variable throughout the working day. What action must be taken to
ensure safe working conditions are maintained?

CPCS Technical Test – A46 Theory Q

© Construction Industry Training Board 2008 Page 4 of 6 11-07-2008
Piling Rig A46
Driven above 15 tonnes Technical Test – Theory

40. If setting up to pile near a pedestrianised area, state THREE factors that need to be taken
Setting up for work continued

into account.

41. a) What is the recommended minimum distance to be kept away from overhead power
lines mounted on metal pylons when setting up the machine and b) explain why a distance
should be kept.

42. What is meant by ‘toeing in’ when referring to the piling activity?

43. What does ‘backdriving’ mean?

44. What is meant by the term ‘refusal’?

45. What is meant by ‘splicing’?

46. What is meant by the term ‘raking angle’?

A
Working tasks

47. What is a ‘driven cast in-situ’ pile?

48. Give THREE reasons that may cause the rig to overturn.

49. If radios are to be used during the piling operations, what FIVE actions and checks must be
made by the rig operator before use?

50. During the piling operation, part of the task cannot be carried out as detailed in the lift plan.
a) What initially must happen to the piling operation and b) who authorises any changes?

continued…

CPCS Technical Test – A46 Theory Q

© Construction Industry Training Board 2008 Page 5 of 6 11-07-2008
Piling Rig A46
Driven above 15 tonnes Technical Test – Theory

51. In driven piling, what is meant by the ‘drop height’?

A
52. How can the noise level of the hammering operation be reduced on: a) pre-cast types and
b) cast in-situ types?
A
53. Why are driven piles generally used on contaminated sites?
Working tasks continued

A
54. What is the function of the shoe (end-cap) as used in cast in-situ piling?

A
55. What are pre-cast piles most suitable for?
A
56. If the words STOP NOW are given to the rig operator by radio during the lift, what action
must the operator take?
A
57. a) What is meant by the lifting capacity of the rig and b) who determines it?

58. Before leaving the cab for a rest break, after parking and switching off the machine, what
Completing

final action must be carried out?

work

59. When parking the machine at the end of the shift, name THREE places where the machine
should NOT be parked.

A
Shutdown

61. If the operator has loaded the machine onto a transporter/trailer on behalf of a driver, what
checks must be carried out before they leave the cab?

62. Why should the rig be re-fuelled at the end of the day?

CPCS Technical Test – A46 Theory Q

© Construction Industry Training Board 2008 Page 6 of 6 11-07-2008
Piling Rig A47
Bored below 15 tonnes Technical Test – Theory

1. What is the definition of, or how can a hazard be described?

2. What is the purpose of a risk assessment?

3. List SIX typical subject areas that should be covered in a site induction.

A
Roles and responsibilities

4. What THREE main duties of The Health and Safety at Work Act must employees follow?

5. What does The Health and Safety at Work Act require employers to do with regards
specifically to plant?

6. a) What is the purpose of a Method Statement and b) what is required of the operator?

7. Name FOUR different types or levels of sanctions that can be applied (by employers and
judicial bodies) to plant operators who do not comply with, or follow legislation and
regulations?

8. Rig operators are generally regarded as ‘safety-critical’ workers. What does this mean?

continued…

CPCS Technical Test – A47 Theory Q

© Construction Industry Training Board 2008 Page 1 of 7 11-07-2008
Piling Rig A47
Bored below 15 tonnes Technical Test – Theory

9. Name THREE ways in which an operator can minimise their impact upon the environment
whilst using the machine.

10. In what situation does a hard hat NOT need to be worn when operating a piling rig?

11. The operator has to use a new model of rig that they are unfamiliar with. What do Regulations
Roles and responsibilities continued

(i.e. PUWER 98) and other guidance require the operator to have?

12. What are the possible outcomes if being prosecuted for not complying with legislation and
regulations?

13. Give TWO examples of where The Work at Height Regulations may apply to piling rig
operations.

14. How can a qualification or card benefit a rig operator?

15. Name THREE ways that a rig operator can contribute in ensuring repeat business with the
client or main contractor.

16. Where should the Operator’s Manual be kept and why?

17. List FIVE checks that should be made to the tracks and running gear.
Preparing for work

18. What is the purpose of a roll or ROPS frame?

19. What are the THREE actions or stages that a rig operator undertakes during pre-use
inspections?

continued…

CPCS Technical Test – A47 Theory Q

© Construction Industry Training Board 2008 Page 2 of 7 11-07-2008
Piling Rig A47
Bored below 15 tonnes Technical Test – Theory

For questions 20 and 21 the Operator’s Manual for the machine being used for the test
MUST be available for reference by the candidate

20. Using the Operator’s Manual, state the figure for setting the track tension.

21. Using the Operator’s Manual, state the cold-starting procedure for the machine.

22. A piling rig has been delivered to site, assembled and configured for work. What must be
carried out before piling starts and by whom?

23. If checking the oil level using a dipstick, why must gloves be worn?

A
Preparing for work continued

24. When using a CFA type, what is the purpose of the leaders?

25. How is drive transmitted to the short auger?

26. Why is bored piling more suitable for use within urban areas?

27. What is the purpose of a cofferdam?

28. Apart from the operator, who else may need to use the machine’s Operator’s Manual?

29. What is the purpose of counterweight(s) on the rig?

30. During work, the engine starts to overheat. Explain the danger if someone tries to remove
the radiator or expansion tank cap.

CPCS Technical Test – A47 Theory Q

© Construction Industry Training Board 2008 Page 3 of 7 11-07-2008
Piling Rig A47
Bored below 15 tonnes Technical Test – Theory

31. If both travel levers are pushed forwards when the track motors are in front of the cab, in
which direction would the machine move?

33. a) What is the minimum distance allowed near open trenches when travelling the rig and b)
explain why.

34. When MUST a banksman or signaller be used before moving a rig?

35. Why must the seat belt be worn when travelling, even with the cab door closed?

36. a) Which part of the rig applies loading or pressure to the ground and b) name TWO ways
that pressure can be reduced.

37. What checks and procedures need to be made before a ‘permit to dig’ can be issued?

A
Setting up for work

38. Wind speeds can be variable throughout the working day. What action must be taken to
ensure safe working conditions are maintained?

continued…

CPCS Technical Test – A47 Theory Q

© Construction Industry Training Board 2008 Page 4 of 7 11-07-2008
Piling Rig A47
Bored below 15 tonnes Technical Test – Theory

40. If setting up to pile near a pedestrianised area, state THREE factors that need to be taken
Setting up for work continued

into account.

41. a) What is the recommended minimum distance to be kept away from overhead power
lines mounted on metal pylons when setting up the machine and b) explain why a distance
should be kept.

42. Name THREE different types of bored piling methods.

43. Give THREE reasons that may cause the rig to overturn.

44. If radios are to be used during the piling operations, what FIVE actions and checks must be
made by the rig operator before use?

45. During the piling operation, part of the task cannot be carried out as detailed in the method
statement. a) What initially must happen to the piling operation and b) who authorises any
Working tasks

changes?

46. What is the function of the shoe (end-cap) as used in CFA piling?

47. How is a rotary auger of a bored rig cleaned?

48. What size is the controlled or restricted zone around a CFA drilling operation?

49. What is the purpose of a double rotary head?

50. What is meant by a ‘contiguous pile line’?

continued…

CPCS Technical Test – A47 Theory Q

© Construction Industry Training Board 2008 Page 5 of 7 11-07-2008
Piling Rig A47
Bored below 15 tonnes Technical Test – Theory

51. Explain the purpose of the casings when piling.

52. What is the purpose of an oscillator?

53. When are the auger gates allowed to be opened in the middle of a CFA operation?

A
Working tasks continued

54. What is the purpose of a ‘Tremie’ pipe?

55. On CFA rigs, at what height should the auger be stopped when cleaning spoil from the
auger?

56. If the words STOP NOW are given to the rig operator by radio during the lift, what action
must the operator take?

57. a) What is meant by the lifting capacity of the rig and b) who determines it?

58. Before leaving the cab for a rest break, after parking and switching off the machine, what
Completing

final action must be carried out?

work

59. When parking the machine at the end of the shift, name THREE places where the machine
should NOT be parked.

A
Shutdown

CPCS Technical Test – A47 Theory Q

© Construction Industry Training Board 2008 Page 6 of 7 11-07-2008
Piling Rig A47
Bored below 15 tonnes Technical Test – Theory

61. If the operator has loaded the machine onto a transporter/trailer on behalf of a driver, what
checks must be carried out before they leave the cab?
Shutdown continued

62. Why should the rig be re-fuelled at the end of the day?

CPCS Technical Test – A47 Theory Q

© Construction Industry Training Board 2008 Page 7 of 7 11-07-2008
Piling Rig A48
Bored above 15 tonnes Technical Test – Theory

1. What is the definition of, or how can a hazard be described?

2. What is the purpose of a risk assessment?

3. List SIX typical subject areas that should be covered in a site induction.

A
Roles and responsibilities

4. What THREE main duties of The Health and Safety at Work Act must employees follow?

5. What does The Health and Safety at Work Act require employers to do with regards
specifically to plant?

6. a) What is the purpose of a Method Statement and b) what is required of the operator?

7. Name FOUR different types or levels of sanctions that can be applied (by employers and
judicial bodies) to plant operators who do not comply with, or follow legislation and
regulations?

8. Rig operators are generally regarded as ‘safety-critical’ workers. What does this mean?

continued…

CPCS Technical Test – A48 Theory Q

© Construction Industry Training Board 2008 Page 1 of 7 11-07-2008
Piling Rig A48
Bored above 15 tonnes Technical Test – Theory

9. Name THREE ways in which an operator can minimise their impact upon the environment
whilst using the machine.

10. In what situation does a hard hat NOT need to be worn when operating a piling rig?

11. The operator has to use a new model of rig that they are unfamiliar with. What do Regulations
Roles and responsibilities continued

(i.e. PUWER 98) and other guidance require the operator to have?

12. What are the possible outcomes if being prosecuted for not complying with legislation and
regulations?

13. Give TWO examples of where The Work at Height Regulations may apply to piling rig
operations.

14. How can a qualification or card benefit a rig operator?

15. Name THREE ways that a rig operator can contribute in ensuring repeat business with the
client or main contractor.

16. Where should the Operator’s Manual be kept and why?

17. List FIVE checks that should be made to the tracks and running gear.
Preparing for work

18. What is the purpose of a roll or ROPS frame?

19. What are the THREE actions or stages that a rig operator undertakes during pre-use
inspections?

continued…

CPCS Technical Test – A48 Theory Q

© Construction Industry Training Board 2008 Page 2 of 7 11-07-2008
Piling Rig A48
Bored above 15 tonnes Technical Test – Theory

For questions 20 and 21 the Operator’s Manual for the machine being used for the test
MUST be available for reference by the candidate

20. Using the Operator’s Manual, state the figure for setting the track tension.

21. Using the Operator’s Manual, state the cold-starting procedure for the machine.

22. A piling rig has been delivered to site, assembled and configured for work. What must be
carried out before piling starts and by whom?

23. If checking the oil level using a dipstick, why must gloves be worn?

A
Preparing for work continued

24. When using a CFA type, what is the purpose of the leaders?

25. How is drive transmitted to the short auger?

26. Why is bored piling more suitable for use within urban areas?

27. What is the purpose of a cofferdam?

28. Apart from the operator, who else may need to use the machine’s Operator’s Manual?

29. What is the purpose of counterweight(s) on the rig?

30. During work, the engine starts to overheat. Explain the danger if someone tries to remove
the radiator or expansion tank cap.

CPCS Technical Test – A48 Theory Q

© Construction Industry Training Board 2008 Page 3 of 7 11-07-2008
Piling Rig A48
Bored above 15 tonnes Technical Test – Theory

31. If both travel levers are pushed forwards when the track motors are in front of the cab, in
which direction would the machine move?

33. a) What is the minimum distance allowed near open trenches when travelling the rig and b)
explain why.

34. When MUST a banksman or signaller be used before moving a rig?

35. Why must the seat belt be worn when travelling, even with the cab door closed?

36. a) Which part of the rig applies loading or pressure to the ground and b) name TWO ways
that pressure can be reduced.

37. What checks and procedures need to be made before a ‘permit to dig’ can be issued?

A
Setting up for work

38. Wind speeds can be variable throughout the working day. What action must be taken to
ensure safe working conditions are maintained?

continued…

CPCS Technical Test – A48 Theory Q

© Construction Industry Training Board 2008 Page 4 of 7 11-07-2008
Piling Rig A48
Bored above 15 tonnes Technical Test – Theory

40. If setting up to pile near a pedestrianised area, state THREE factors that need to be taken
Setting up for work continued

into account.

41. a) What is the recommended minimum distance to be kept away from overhead power
lines mounted on metal pylons when setting up the machine and b) explain why a distance
should be kept.

42. Name THREE different types of bored piling methods.

43. Give THREE reasons that may cause the rig to overturn.

44. If radios are to be used during the piling operations, what FIVE actions and checks must be
made by the rig operator before use?

changes?

46. What is the function of the shoe (end-cap) as used in CFA piling?

47. How is a rotary auger of a bored rig cleaned?

48. What size is the controlled or restricted zone around a CFA drilling operation?

49. What is the purpose of a double rotary head?

50. What is meant by a ‘contiguous pile line’?

continued…

CPCS Technical Test – A48 Theory Q

© Construction Industry Training Board 2008 Page 5 of 7 11-07-2008
Piling Rig A48
Bored above 15 tonnes Technical Test – Theory

51. Explain the purpose of the casings when piling.

52. What is the purpose of an oscillator?

53. When are the auger gates allowed to be opened in the middle of a CFA operation?

A
Working tasks continued

54. What is the purpose of a ‘Tremie’ pipe?

55. On CFA rigs, at what height should the auger be stopped when cleaning spoil from the
auger?

56. If the words STOP NOW are given to the rig operator by radio during the lift, what action
must the operator take?

57. a) What is meant by the lifting capacity of the rig and b) who determines it?

58. Before leaving the cab for a rest break, after parking and switching off the machine, what
Completing

final action must be carried out?

work

59. When parking the machine at the end of the shift, name THREE places where the machine
should NOT be parked.

A
Shutdown

CPCS Technical Test – A48 Theory Q

© Construction Industry Training Board 2008 Page 6 of 7 11-07-2008
Piling Rig A48
Bored above 15 tonnes Technical Test – Theory

61. If the operator has loaded the machine onto a transporter/trailer on behalf of a driver, what
checks must be carried out before they leave the cab?

A
Shutdown continued

62. Why should the rig be re-fuelled at the end of the day?

CPCS Technical Test – A48 Theory Q

1. What is the definition of, or how can a hazard be described?

2. What is the purpose of a risk assessment?

3. List SIX typical subject areas that should be covered in a site induction.

A
Roles and responsibilities

4. What THREE main duties of the Health and Safety at Work Act must employees follow?

5. What does the Health and Safety at Work Act require employers to do with regards
specifically to vehicles and equipment?

6. a) What is the purpose of a Method Statement and b) what is required of the driver?

7. Name FOUR different types or levels of sanctions that can be applied to transport drivers
who do not comply with, or follow legislation and regulations.

8. Transport drivers are generally regarded as ‘safety-critical’ workers. What does this mean?

continued…

CPCS Technical Test – A49 Theory Q

9. Name THREE ways in which transport drivers can minimise their impact upon the
environment whilst using the vehicle.

10. In what situation does a hard hat need to be worn when driving a transporter?

11. The transport driver has to drive a new type of plant that they are unfamiliar with. What do
Roles and responsibilities continued

Regulations (i.e. PUWER 98) and other guidance require the transport driver to have?

12. What are the possible outcomes if being prosecuted for not complying with legislation and
regulations?

13. Give TWO examples of where The Work at Height Regulations may apply to transporters.

14. How can a qualification or card benefit a transport driver?

15. Name THREE ways that a transport driver can contribute in ensuring repeat business with
the client or main contractor.

16. Where should the vehicle’s manual be kept and why?

A
Preparing for work

17. What is a possible consequence of using a tyre with a deep cut in the sidewall?

18. If the transport driver has to top-up the engine oil, state TWO precautions to ensure
cleanliness of the system.

continued…

CPCS Technical Test – A49 Theory Q

For questions 19 and 20 the Operator’s Manual for one of the items of plant being used
for the test MUST be available for reference by the candidate

19. Using the machine’s Operator’s Manual, state the procedure for preparing and loading the
machine onto a transporter.

20. Using the machine’s Operator’s Manual, state how the machine must be secured for
transport.

A
Preparing for work continued

21. If checking the oil level using a dipstick, why must gloves be worn?

22. What is the difference between a low loader and a semi-trailer?

23. Name ONE example of ‘road friendly’ suspension.

24. On start up, the air pressure on the vehicle is low. What actions must the transport driver
carry out before work and during work?

25. During work, the engine starts to overheat. Explain the danger if someone tries to remove
the radiator or expansion tank cap.

26. Before setting off to retrieve a machine from site, in terms of arrival, what THREE things
should be checked before leaving?

A
Travelling and manoeuvring

27. What problems and hazards can soft ground cause to a loaded transporter?

28. a) What is the minimum distance allowed near open trenches when travelling with a
transporter and b) explain why.

continued…

CPCS Technical Test – A49 Theory Q

29. When are the most likely times that loads may move during transit in the transporter?
Travelling and manoeuvring

A
continued

30. Give THREE possible reasons why transporters should not stray off the designated travel
routes.

31. If setting up to work in a pedestrianised area, state THREE factors that need to be taken
into account.

32. Name SIX safety considerations when selecting a site for loading or unloading plant.

33. Once the transporter is positioned, state SIX actions to be considered before loading
commences.
Setting up for work

34. Where and why would packing be used?

35. When is loading and unloading allowed on verges or footpaths?

36. Whenever possible, who should decide the positioning of the transporter for loading?

37. When working in a confined area or space, name THREE hazards that can occur.
Working
tasks

continued…

CPCS Technical Test – A49 Theory Q

38. a) What is the recommended minimum distance to be kept away from overhead power
lines mounted on wooden poles when loading and b) explain why a distance should be
kept.

39. What is the maximum distance that the end marker board must be from the edge of a
projection?

40. What checks should be made to flat webbing slings before use?

41. Under what conditions can lashing chains be used for lifting operations?

42. a) What type of lashing should be used when securing a 360 excavator fitted with rubber
tracks and b) explain why.
Working tasks continued

43. Why should the centre of gravity of a load be in front of the rear axle of an articulated semi
trailer?

44. What effect does chocking timber (dunnage) have on carrying capacity?

45. If loading a smooth drum ride-on roller, how can friction between the drums and the
transporter ramps/bed be increased?

46. When a long load on a short rigid vehicle results in excessive overhang over the rear of the
vehicle, what are TWO possible dangers?

47. What is the definition of a ‘long load’?

48. What is the maximum width of a load before it becomes classed as a ‘wide load’?

A 2

continued…

CPCS Technical Test – A49 Theory Q

49. State three instances when marker boards must be fitted.

50. Give FIVE instances where lights should be fitted to an overhanging load both widthways
and lengthways.

51. What THREE pieces of information are needed to calculate axle loadings?

52. How is the kerbside weight of a vehicle determined?

53. Before loading or unloading on the public highway, what specific measures must be
Working tasks continued

considered?

54. During the loading process, in terms of the load, what is the transporter driver responsible
for?

55. When loading, where is the optimum, or best position to place an item of plant?

56. What is the recommended maximum pull on a restraining or lashing chain?

57. In general: a) what is the maximum angle that lashings should be restricted to and b) why?

58. When securing machines having hydraulically operated booms (e.g. 360 excavators etc),
what should be ensured when restraining?

continued…

CPCS Technical Test – A49 Theory Q

59. On articulated-steered plant, what should be engaged after loading?

60. If an item of plant is being loaded where it is known that the parking brake is not fully
effective, what action must be taken?

A
Working tasks continued

61. State: a) at what distance a rear overhang should be identified and b) how.

62. What checks should be made to cabbed machines after loading?

63. What is the meaning of this hand signal (being demonstrated by the Tester)?

64. After loading and securing plant for transit: a) when should the lashings or securing
equipment be re-checked and b) why?
Completing work

65. Before leaving the cab for a rest break, after parking and switching off the vehicle, what
final action must be carried out?

66. When parking the vehicle at the end of the shift, name THREE places where the
transporter should NOT be parked.

A
Shutdown

67. Many transporters have a turbo-charged engine. a) What is the normal procedure before
switching off the engine after working and b) what happens if the procedure is not followed?

68. What is meant by Maximum Authorised Mass?

CPCS Technical Test – A49 Theory Q

69. What is the maximum gross train weight of vehicle movement allowed under the current
Construction and Use Regulations on: a) Road Friendly Suspension and b) non Road
Friendly Suspension?

70. a) How many mirrors are required on a rigid LGV transporter over 7.5 tonnes and b) where
should they be positioned?

71. State the maximum allowed speeds of a transporter loaded with a 13 tonne 360 degree
excavator which is travelling on: a) Motorway, b) Dual Carriageway (unrestricted) and c)
Single carriageway (unrestricted).

72. When a pick-up/transit type vehicle is over 3 tonnes in weight, what is required with regard
to testing requirements?

A
Shutdown continued

73. Where should the vehicle plating certificate be positioned on the vehicle?

74. If a vehicle is carrying an item of plant that gives a total height of over three metres, what
must be available to the driver en route?

75. Name FOUR items that must be displayed on a DoT approved plating certificate.

76. What does the (new) driver Certificate of Professional Competence (CPC) require a driver
to undertake every five years?

77. a) What type of licence and which class should a transport driver hold and b) what is the
minimum age allowed?

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CPCS Technical Test – A49 Theory Q

78. Under the Road Traffic Act 1998, state ONE instance when an overloaded vehicle may
travel on the public highway
Shutdown continued

79. If towing a trailer, what class of licence is required?

CPCS Technical Test – A49 Theory Q

1. What is the definition of, or how can a hazard be described?

2. What is the purpose of a risk assessment?

3. List SIX typical subject areas that should be covered in a site induction.

A
Roles and responsibilities

4. What THREE main duties of the Health and Safety at Work Act must employees follow?

5. What does the Health and Safety at Work Act require employers to do with regards
specifically to vehicles and equipment?

6. a) What is the purpose of a Method Statement and b) what is required of the driver?

7. Name FOUR different types or levels of sanctions that can be applied to transport drivers
who do not comply with, or follow legislation and regulations.

8. Transport drivers are generally regarded as ‘safety-critical’ workers. What does this mean?

continued…

CPCS Technical Test – A50 Theory Q

9. Name THREE ways in which transport drivers can minimise their impact upon the
environment whilst using the vehicle.

10. In what situation does a hard hat need to be worn when driving a transporter?

11. The transport driver has to drive a new type of plant that they are unfamiliar with. What do
Roles and responsibilities continued

Regulations (i.e. PUWER 98) and other guidance require the transport driver to have?

12. What are the possible outcomes if being prosecuted for not complying with legislation and
regulations?

13. Give TWO examples of where The Work at Height Regulations may apply to transporters.

14. How can a qualification or card benefit a transport driver?

15. Name THREE ways that a transport driver can contribute in ensuring repeat business with
the client or main contractor.

16. Where should the vehicle’s manual be kept and why?

A
Preparing for work

17. What is a possible consequence of using a tyre with a deep cut in the sidewall?

18. If the transport driver has to top-up the engine oil, state TWO precautions to ensure
cleanliness of the system.

continued…

CPCS Technical Test – A50 Theory Q

For questions 19 and 20 the Operator’s Manual for one of the items of plant being used
for the test MUST be available for reference by the candidate

19. Using the machine’s Operator’s Manual, state the procedure for preparing and loading the
machine onto a transporter.

20. Using the machine’s Operator’s Manual, state how the machine must be secured for
transport.

A
Preparing for work continued

21. If checking the oil level using a dipstick, why must gloves be worn?

22. What is the difference between a low loader and a semi-trailer?

23. Name ONE example of ‘road friendly’ suspension.

24. On start up, the air pressure on the vehicle is low. What actions must the transport driver
carry out before work and during work?

25. During work, the engine starts to overheat. Explain the danger if someone tries to remove
the radiator or expansion tank cap.

26. Before setting off to retrieve a machine from site, in terms of arrival, what THREE things
should be checked before leaving?
Travelling and manoeuvring

27. What problems and hazards can soft ground cause to a loaded transporter?

28. a) What is the minimum distance allowed near open trenches when travelling with a
transporter and b) explain why.

continued…

CPCS Technical Test – A50 Theory Q

29. When are the most likely times that loads may move during transit in the transporter?
Travelling and manoeuvring

30. Give THREE possible reasons why transporters should not stray off the designated travel
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routes.

31. If setting up to work in a pedestrianised area, state THREE factors that need to be taken
into account.

32. Name SIX safety considerations when selecting a site for loading or unloading plant.

33. Once the transporter is positioned, state SIX actions to be considered before loading
commences.
Setting up for work

34. Where and why would packing be used?

35. When is loading and unloading allowed on verges or footpaths?

36. Whenever possible, who should decide the positioning of the transporter for loading?

A
Working tasks

37. When working in a confined area or space, name THREE hazards that can occur.