Illustrated Parts Manual

Model
45HA

P/N
3120824

March 15, 2012

 REVISION LOG

December 1993 - Original Issue Of Manual

March 1995 - Change 1
July 1997 - Revised
March 15, 2001 - Revised (Edited 0010415 to Revision 19)
August 18, 2005 - Revised
June 10, 2009 - Revised
March 15, 2012 - Revised

3120824 A
 REVISION LOG

B 3120824
 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME
1-1 Frame & Steering Installation - 5’-9”/1.75M 2WD Frame (Single Rod Cylinder) . . . . . . . . . . . . . 1-2
1-2 Frame & Steering Installation - 6’-6”/2M 2WD Frame (Double Rod Cylinder) . . . . . . . . . . . . . . . 1-6
1-3 Frame & Steering Installation - 6’-6”/2M 4WD Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 Tire and Wheel Drive Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 Drive Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-6 Drive Hub/Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
1-7 Drive Brake Assembly - Ausco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
1-8 Drive Brake Assembly - Mico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
1-9 Drive Motor Assembly - 2WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
1-10 Drive Motor Assembly - 4WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
1-11 Valves Installations (Frame Mounted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46
1-12 Tow Package Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48

SECTION 2 - TURNTABLE
2-1 Control Valves Installations - Vickers Valves (Ford Gas & Deutz Diesel) . . . . . . . . . . . . . . . . . . 2-2
2-2 Control Valves Installations - Vickers Valves (Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 Accessory Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-4 Valve Assembly - FPS (Steer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-5 Control Valve Assembly (Vickers) (Prior to October 1994) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-6 Control Valve Assembly (Vickers) (October 1994 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-7 Valve Assembly - Single Stack Racine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-8 Valve Assembly - FPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-9 Turntable, Bearing and Swing Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
2-10 Swing Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2-11 Swing Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2-12 Ford Engine Installation (With DIS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
2-13 Dual Fuel Installation (Ford with DIS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
2-14 Generator Installation - 110V (Ford Machines) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
2-15 Deutz Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54
2-16 Generator Installation - 110V (Deutz Machines) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
2-17 Pump Assembly - Barnes (Ford & Deutz Powered Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
2-18 Electric Powered Machines Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
2-19 Pump Assembly - Barnes (Electric Powered Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
2-20 Battery Charger Assembly (Electric Powered Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72
2-21 Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74
2-22 Rotary Oil Coupling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
2-23 Optional Manual Descent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
2-24 Ground Control Box Installation (Gas/Diesel Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
2-25 Ground Control Box Installation (Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88
2-26 Tilt Indicator, Light & Alarms Installation (Turntable Mounted). . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
2-27 Hoods Installation (Gas/Diesel Machines Built Through 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96
2-28 Hoods Installation (Gas/Diesel Machines Built 1993 to Present). . . . . . . . . . . . . . . . . . . . . . . . . 2-98
2-29 Hoods Installation (Electric Machines). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102

3120824 i
 TABLE OF CONTENTS (Continued)

FIGURE NO. TITLE PAGE NO.

SECTION 3 - BOOM
3-1 Booms And Limit Switches Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Main Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 Tower Boom Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-4 Boom Wipers Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

SECTION 4 - PLATFORMS
4-1 Standard Platform and Footswitch Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Low Mount Platform and Footswitch Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 Rotator Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-4 Console Box Assembly (Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-5 Console Box Assembly (Gas, Diesel & Dual Fuel Machines Prior to January 1993) . . . . . . . . . 4-16
4-6 Console Box Assembly (Gas, Diesel & Dual Fuel Machines January 1993 to Present) . . . . . . 4-20
4-7 Optional Common Platform Mounted Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

SECTION 5 - CYLINDERS
5-1 Axle Lockout Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Level Cylinder Assembly (Tower Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Lift Cylinder Assembly (Main Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 Lift Cylinder Assembly (Tower Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 Platform Level Cylinder Assembly (Main Boom) (Prior to October 1992). . . . . . . . . . . . . . . . . . 5-10
5-6 Platform Level Cylinder Assembly (Main Boom) (October 1992 to Present). . . . . . . . . . . . . . . . 5-12
5-7 Steer Cylinder Assembly (2WD Double Acting Rod) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-8 Steer Cylinder Assembly (2WD Single Acting Rod) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-9 Steer Cylinder Assembly (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-10 Telescope Cylinder Assembly (Main Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-11 Telescope Cylinder Assembly (Tower Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-12 Cylinder Bellows Installation (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

SECTION 6 - HYDRAULICS
6-1 Axle Lockout Without Swivel Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Drive Hydraulic Diagram (2WD With Swivel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 Drive Hydraulic Diagram (4WD With Swivel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-4 Lift & Level (Tower Boom) Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-5 Lift & Slave (Main Boom) Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-6 Pump Hydraulic Diagram (Gas & Diesel Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-7 Pump Hydraulic Diagram (Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-8 Rotation Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-9 Steer With Swivel Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6-10 Swing Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6-11 Telescope (Main Boom) Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6-12 Telescope (Tower Boom) Hydraulic Diagram (Ford Gas & Deutz Diesel) . . . . . . . . . . . . . . . . . . 6-32
6-13 Telescope (Tower Boom) Hydraulic Diagram (Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . . 6-34
6-14 Hydraulic Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36

ii 3120824
 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 7 - ELECTRICAL
7-1 Electrical Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

SECTION 8 - DECALS
8-1 Decals Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

3120824 iii
 TABLE OF CONTENTS (Continued)

FIGURE NO. TITLE PAGE NO.

iv 3120824
 SECTION 1 FRAME
S
TABLE OF CONTENTS E
C
FIGURE DESCRIPTION PAGE
T
1-1 Frame & Steering Installation - 5’-9”/1.75M 2WD Frame (Single Rod Cylinder) . . . . . . . . . . . . . 1-2
I
O
1-2 Frame & Steering Installation - 6’-6”/2M 2WD Frame (Double Rod Cylinder) . . . . . . . . . . . . . . 1-6
1-3 Frame & Steering Installation - 6’-6”/2M 4WD Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 Tire and Wheel Drive Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 N
1-5 Drive Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-6 Drive Hub/Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
1-7 Drive Brake Assembly - Ausco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 1
1-8 Drive Brake Assembly - Mico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
1-9
1-10
Drive Motor Assembly - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Motor Assembly - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-38
1-42 F
1-11 Valves Installations (Frame Mounted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46 R
1-12 Tow Package Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
A
M
E

3120824 1-1
 SECTION 1 FRAME
S FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5’-9”/1.75m 2WD FRAME
E (WITH SINGLE ROD CYLINDER)
C
T
I
O
N

F
R
A
M
E

1-2 3120824
 SECTION 1 FRAME
S
FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5’-9”/1.75M 2WD FRAME (WITH SINGLE
ROD CYLINDER)
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
FRAME OPTIONS Ref. T
I
2360288
2360283
Fixed Axle (Standard Stability/Standard Platform)
Oscillating Axle (Standard Stability/Standard Platform
1
1 O
2360322 Fixed Axle (2 to 1 Stability/Low Mount Platform) 1 N
2360321 Oscillating Axle (2 to 1 Stability/Low Mount Platform) 1

0251326 OSCILLATING AXLE INSTALLATION (OPTIONAL) Ref. B 1

1
2
Not Used
4843094 Axle Weldment 1
F
3 Not Used R
4 2160002 Fitting, Grease 1
A
M
5 4842621 Pin, Pivot 1
6 3311601 Nut 3/8”-16NC 1
7 4761600 Lockwasher 3/8” 1 E
8 4751600 Flatwasher 3/8” 1
9 4300034 Stud (Welded on Part) 1
10 1682406 Lockout Cylinder Assembly (See Section 5 for 2
Breakdown)
11 4842622 Pin (Top) 2
12 4842794 Pin (Bottom) 2
13 0641406 Bolt 1/4”-20NC x 3/4” 4
14 4761400 Lockwasher 1/4” 4
4751400 Flatwasher 1/4” 4

0239197 STEERING INSTALLATION Ref. E

101 4130207 Spindle - Right Side 1

0960839 Bushing, Bronze 2
102 4130210 Spindle - Left Side 1
0960839 Bushing, Bronze 2
103 2780153 Hub, Wheel (Includes Item 107) 2
104 2160002 Fitting, Grease 3
105 1682020 Steer Cylinder Assembly (See Section 5 for 1
Breakdown)
106 3840962 Tie-Rod 1
107 0630137 Stud, Wheel (Part of Item 103) 18
108 3300012 Nut, Wheel 18
109 0721003 Bolt #10-24NC x 3/8” 6
110 4761000 Lockwasher #10 6
111 1120019 Cap, Hub 2
112 3450608 Pin, Cotter 3/16” x 2" 2
113 3322603 Nut, Slotted 1"-12NF 2
114 4740001 Washer, Hardened 2
115 0440112 Cup, Bearing 2
116 0440113 Cone, Bearing 2
117 3960373 Seal, Oil 2

3120824 1-3
 SECTION 1 FRAME
S FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5’-9”/1.75M 2WD FRAME (WITH SINGLE
E ROD CYLINDER) (CONTINUED)

C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T
118 3323003 Nut, Slotted 1 1/4”-12NF 2
119 3450609 Pin, Cotter 3/16” x 2 1/4” 2
I 120 3421340 Kingpin 2

O 121
122
0440162
3431622
Washer, Thrust
Pin, Clevis
2
1
N 123 3450608 Pin, Cotter 3/16” x 2" 1
124 4712600 Flatwasher 1" 1

1 125
126
0440091
0642628
Washer, Thrust
Bolt 1"-8NC x 3 1/2”
3
2
127 0560805 Block, Tie-Rod (Right Side) 1

F 128 3312602 Nut, Jam 1"-8NC 2

R
129 3300175 Locknut 1
130 0560804 Block, Tie-Rod (Left Side) 1
A 131 3300229 Nut, Jam (Left Hand Thread) 1

M 132
133
3323002
2160003
Nut, Jam 1 1/4”-12NF
Fitting, Grease - 45°
1
2
E

1-4 3120824
 SECTION 1 FRAME
FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5’-9”/1.75M 2WD FRAME (WITH SINGLE S
ROD CYLINDER) (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
I
O
N

F
R
A
M
E

3120824 1-5
 SECTION 1 FRAME
S FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6’-6”/2m 2WD FRAME
E (WITH DOUBLE ROD CYLINDER)
C
T
I
O
N

F
R
A
M
E

1-6 3120824
 SECTION 1 FRAME
S
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6’-6”/2M 2WD FRAME (WITH DOUBLE ROD
CYLINDER)
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
FRAME OPTIONS Ref. T
2360262 Fixed Axle I
2360274 Oscillating Axle
O
0251327 OSCILLATING AXLE INSTALLATION (OPTIONAL) Ref. — N

1
1 Not Used
2 4842982 Axle Weldment 1
3 0238390 Mounting Block Assembly - Steer Cylinder 2
4
5
2160002
4842621
Fitting, Grease
Pin, Pivot (Axle)
1
1
F
6 3311601 Nut 3/8”-16NC 1 R
7 4761600 Lockwasher 3/8” 1 A
8
9
4751600
4300034
Flatwasher 3/8”
Stud (Welded on Part)
1
1 M
10 1682406 Lockout Cylinder Assembly (See Section 5 for 2 E
Breakdown)
11 4842622 Pin (Top) (Lockout Cylinder) 2
12 4842794 Pin (Bottom) (Lockout Cylinder) 2
13 0641406 Bolt 1/4”-20NC x 3/4” 4
14 4761400 Lockwasher 1/4” 4

0238395 STEERING INSTALLATION Ref. 7

101 4130197 Spindle 2

0960839 Bushing, Bronze 2
102 Steer Cylinder Assembly Options (See Section 5 for 1
Breakdown)
1681814 Prior to S/N 31941
1683511 S/N 31941 to Present
103 4842860 Tie-Rod 2
104 3421340 Kingpin 2
105 0440162 Washer, Thrust 2
106 3300012 Nut, Wheel 1/2”-20NF 18
107 0630137 Bolt, Wheel (Part of Item 115) 18
108 0721004 Bolt #10-24 x 1/2” 6
109 4761000 Lockwasher #10 6
110 1120019 Cap, Hub 2
111 3322603 Nut, Slotted 1"-12NF 2
112 3450608 Pin, Cotter 3/16” x 2" 2
113 4740001 Washer, Hardened 2
114 4842624 Block, Tie-Rod 2
115 2780153 Hub, Wheel
116 0440112 Cup, Bearing 4
117 0440113 Cone, Bearing 4
118 3960373 Seal, Oil 2
119 3312205 Locknut 3/4”-10NC 6
120 Not Used

3120824 1-7
 SECTION 1 FRAME
S FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6’-6”/2M 2WD FRAME (WITH DOUBLE ROD
E CYLINDER) (CONTINUED)

C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T
121 0642224 Bolt 3/4”-10NC x 3" 4
122 Not Used
I 123 2160002 Fitting, Grease - Straight 2

O 124
125
3323003
3450609
Nut, Slotted 1 1/4”-12NF
Pin, Cotter 3/16” x 2 1/4”
2
2
N 126 2160001 Fitting, Grease - 90° 4
127 4740156 Washer, Thrust 2

F
R
A
M
E

1-8 3120824
 SECTION 1 FRAME
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6’-6”/2M 2WD FRAME (WITH DOUBLE ROD S
CYLINDER) (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
I
O
N

F
R
A
M
E

3120824 1-9
 SECTION 1 FRAME
S FIGURE 1-3. FRAME AND STEERING INSTALLATION 6’-6”/2m 4WD FRAME
E
C
T
I
O
N

F
R
A
M
E

1-10 3120824
 SECTION 1 FRAME
S
FIGURE 1-3. FRAME AND STEERING INSTALLATION 6’-6”/2M 4WD FRAME E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
FRAME OPTIONS Ref.
2360277 Fixed Axle (Machines with 8.75" and 9.5" Tires) 1
2360392 Fixed Axle (Machines with 12" Tires) 1 I
2360272
2360393
Oscillating Axle (Machines with 8.75" and 9.5" Tires)
Oscillating Axle (Machines with 12" Tires)
1
1
O
N
0251976 OSCILLATING AXLE INSTALLATION (OPTIONAL) Ref. 3

1 4842930 Axle Weldment 1 1

2 0961003 Bushing, Bronze (Axle Pivot) 2
3
4
0961029
4740158
Bushing, Bronze (Steer Pivot)
Washer, Thrust
4
2
F
5 0641630 Bolt 3/8”-16NC x 3 3/4” 1 R
6 4751600 Flatwasher 3/8” 1 A
7
8
3311605
3421500
Locknut 3/8”-16NC
Pin, Pivot (Axle)
1
1
M
9 Not Used E
10 2160002 Fitting, Grease - Straight 1
11 1682406 Lockout Cylinder Assembly (See Section 5 for 2
Breakdown)
12 4842622 Pin, Attach (Top) (Lockout Cylinder) 2
13 4842794 Pin, Attach (Bottom) (Lockout Cylinder) 2
14 0641406 Bolt 1/4”-20NC x 3/4” 4
15 4761400 Lockwasher 1/4” 4
4751400 Flatwasher 1/4” 4
16 4220115 Stop, Axle 2
17 3311801 Nut 1/2”-13NC 4
18 4761800 Lockwasher 1/2” 4
19 4751800 Flatwasher 1/2” 4
20 4300045 Stud (Welded on Part) 4
21 4070690 Shim A/R
22 0961127 Bushing, Snap 2
23 4712600 Flatwasher A/R

0238637 STEERING INSTALLATION Ref. E

101 4130192 Spindle (Right Side) 1

102 4130190 Spindle (Left Side) 1
103 3300229 Nut, Jam (Left Hand Thread) 1
104 0560714 Block, Tie-Rod (Left Side) 1
105 3840861 Tie-Rod 1
106 1681892 Steer Cylinder Assy (See Section 5 for Breakdown) 1
107 3431622 Pin, Clevis 1
108 4712600 Flatwasher 1" Narrow 1
109 3450606 Pin, Cotter 3/16” x 1 1/2” 1
110 3323002 Nut, Jam 1 1/4”-12NF 1
111 2160002 Fitting, Grease 6
112 0560605 Block, Tie-Rod (Right Side) 1
113 0440091 Washer, Thrust 3

3120824 1-11
 SECTION 1 FRAME
S FIGURE 1-3. FRAME AND STEERING INSTALLATION 6’-6”/2M 4WD FRAME (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 114 0642628 Bolt 1"-8NC x 3 1/2” 2

T 115
116
3312602
Not Used
Nut, Jam 1"-8NC 3

I 117 0630369 Bolt, Special 1

O 118 3421190 Kingpin 4

N
119 0440161 Bearing, Thrust 2
120 Plate, Cover Options: 4
3530244 Prior to August 1992

1 121
3536410
0641404
August 1992 to Present
Bolt 1/4”-20NC x 1/2” (Prior to August 1992) 8
4300106 Drivescrew (August 1992 to Present) 8
F 122 4761400 Lockwasher 1/4” (Prior to August 1992 Only) 8

R
123 0630083 Bolt, Special 8
124 4761600 Lockwasher 3/8” 8
A 125 Not Used

M 126 4920096 Wire, Safety

——————————
4 ft./20cm

E 0100011 Loctite #242 A/R

1-12 3120824
 SECTION 1 FRAME
FIGURE 1-3. FRAME AND STEERING INSTALLATION 6’-6”/2M 4WD FRAME (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N

F
R
A
M
E

3120824 1-13
 SECTION 1 FRAME
S FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
E
C
T
I
O
N

F
R
A
M
E

1-14 3120824
 SECTION 1 FRAME
S
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
WHEEL DRIVE INSTALLATIONS (2WD) Ref.
0238521 Gas/Diesel Machines Built Prior to October 1992 & Ref. C
All Electric Machines Built to Present I
0253630 Gas/Diesel Machines Built October 1992 to Present
(Standard)
Ref. —
O
0270217 Gas/Diesel Machines (Post Production Alternative)
(Standard)
Ref. 1 N
0256126 Gas/Diesel Machines Built October 1992 to Present Ref. —
(15% Maximum Gradability) 1
0250218 Gas/Diesel Machines (Post Production Alternative) Ref. 1
(15% Maximum Gradability)
F
1 Drive Hub Assembly Options (See Figure 1-5 for
Breakdown):
2
R
Electric Machines: A
2780134
See Note
Prior to March 1989 (W1B1 Stamped on ID
Plate) M
Note: When replacing complete hub recommend
using 2780168 Hub Assembly.
E
2780168 March 1989 to Present (W1BF Stamped on ID
Plate)
Gas/Diesel Machines:
2780134 Prior to March 1989 (W1B1 Stamped on ID
See Note Plate)
Note: When replacing complete hub recommend
using 2780168 Hub Assembly.
2780168 March 1989 to October 1992 (W1BF Stamped
on ID Plate)
2780169 October 1992 to Present (Standard)
2780167 October 1992 to Present (15% Max Gradability)
2 3300012 Nut, Wheel 18
3 Drive Brake Assembly Options: 2
0920072 Prior to January 1992 (Ausco) (See Figure 1-7 for
Breakdown)
0920084 January 1992 to S/N 33476 (Mico) (See Figure 1-8
for Breakdown)
0920110 S/N 33476 to Present (Mico) (See Figure 1-8 for
Breakdown)
0920119 Optional Brake (Mico) (May be used as alternative)
(was p/n 0920117)
7018612 Repair Kit - 0920117/0920119 Brake (Includes 1
Case Seal, Piston Inner & Outer O-Rings &
Back-up Rings, Stator Disc, Rotor Disc, Return
Plate, Springs, Oil Seal, Bearing, 2 Retaining
Rings & 2 Mounting Face Gaskets) (1 Per
Assembly)
7000731 Gasket, Mounting Face 2
4 0642016 Bolt 5/8”-11NC x 2" 12
5 4762000 Lockwasher 5/8” 12
6 3311801 Nut 1/2”-13NC 4
7 4761800 Lockwasher 1/2” 4

3120824 1-15
 SECTION 1 FRAME
S FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 8 Use 1001096405 Drive Motor Assembly (See Figure 1-9 for 2

T
Breakdown) (was p/n 3160132)
9 4300092 Stud 1/2” x 5 1/2” 4
I 10 4751800 Flatwasher 1/2” 4

O 0250432 WHEEL DRIVE INSTALLATION (4WD) (REAR DRIVE Ref. C

N HAS SEPARATE HUB AND BRAKE)
0270158 WHEEL DRIVE INSTALLATION (4WD) (POST Ref. 1
PRODUCTION ALTERNATIVE)
1
101 Drive Hub Assembly - Rear Options (See Figure 1-5 for 2
Breakdown):
F 2780175 September 1989 to November 1992
R 2780167 November 1992 to Present

A
102 3300012 Nut, Wheel 36
103 Drive Brake Assembly Options: 2
M 0920072 September 1989 to January 1992 (Ausco) (See

E 0920084
Figure 1-7 for Breakdown)
January 1992 to S/N 33476 (Mico) (See Figure 1-8
for Breakdown)
0920110 S/N 33476 to Present (Mico) (See Figure 1-8 for
Breakdown)
0920119 Optional Brake (Mico) (May be used as alternative)
(was p/n 0920117)
7018612 Repair Kit - 0920117/0920119 Brake (Includes 1
Case Seal, Piston Inner & Outer O-Rings & Back-
up Rings, Stator Disc, Rotor Disc, Return Plate,
Springs, Oil Seal, Bearing, 2 Retaining Rings & 2
Mounting Face Gaskets) (1 Per Assembly)
7000731 Gasket, Mounting Face 2
104 0642014 Bolt 5/8”-11NC x 2" 24
105 4762000 Lockwasher 5/8” 24
106 3311801 Nut 1/2”-13NC 4
107 4761800 Lockwasher 1/2” 8
108 3160130 Drive Motor Assembly (See Figure 1-10 for Breakdown) 4
109 4300092 Stud 1/2”-13NC x 5 1/2” 4
110 4751800 Flatwasher 1/2” 8
111 0641810 Bolt 1/2”-13NC x 1 1/4” 4
112 Drive Hub/Brake Assembly - Front Options (See Figure 2
1-6 for Breakdown)
2780150 September 1989 to August 1992
2780193 August 1992 to November 1992
2780191 November 1992 to Present

TIRE AND WHEEL OPTIONS (2WD) Ref.

201 Tire and Wheel Options (2WD Front) (Not Shown) A/R
0239396 Tire and Wheel Assembly - Pneumatic - 9.50" x 16.5" 2
4520110 Tire - 9.50" x 16.5" (General Jumbo GLT) 2
Use 0253131 Tire and Wheel Assembly - Foam Filled 8.75" x 2
16.5"LT (Goodyear Unisteel) (Prior to S/N 31086)

1-16 3120824
 SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
201 (cont’d) 0253131 Tire and Wheel Assembly - Foam-Filled 8.75" x 16.5" 2 C
T
LT (Galaxy) (S/N 31086 to Present)
0239806 Tire and Wheel Assembly - Foam-Filled 9.5" x 16.5" 2
(General) I
Note: Assemblies may require ballast/foam filling
to manufacture’s specifications prior to installing
Ref.
O
on a machine. Refer to Operation & Safety or Ser-
vice & Maintenance Manuals. Purchase individual
N
tire and /or rim only if able to foam fill tire & wheel
assembly, otherwise, purchase complete assem-
bly. 1
202
0239397
Tire and Wheel Options (2WD Rear)
Tire and Wheel Assembly - Pneumatic 9.5" x 16.5"
A/R
2
F
Rear (Optional) R
4520111 Tire - 9.5" x 16.5" (General Jumbo GLT) 2
A
M
Use 0253131 Tire and Wheel Assembly - Foam-Filled 8.75" x 16.5" 2
LT (Goodyear Unisteel) (Prior to S/N 31086)
0253131 Tire and Wheel Assembly - Foam-Filled 8.75" x 16.5"
LT (Galaxy) (S/N 31086 to Present)
2 E
0239805 Tire and Wheel Assembly - Foam-Filled 9.5" x 16.5" 2
(General)
Note: Assemblies may require ballast/foam filling Ref.
to manufacture’s specifications prior to installing
on a machine. Refer to Operation & Safety or Ser-
vice & Maintenance Manuals. Purchase individual
tire and /or rim only if able to foam fill tire & wheel
assembly, otherwise, purchase complete assem-
bly.
203 Rim Options: 4
4842561 Rim (8.75" Tires)
4842994 Rim (9.5" Tires)
204 4640392 Valve, Air 4

TIRE AND WHEEL OPTIONS (4WD) Ref.

301 Tire and Wheel Options (4WD Front and Rear) A/R
0239397 Tire and Wheel Assembly - Pneumatic 9.5" x 16.5" 4
4520106 Tire - 9.5" x 16.50" (General GLT Traction II) 4
0251260 Tire and Wheel Assembly - LH Side Pneumatic 12" x 2
16.5" (NHS)
0251259 Tire and Wheel Assembly - RH Side Pneumatic 12" x 2
16.5" (NHS)
4520129 Tire - 12" x 16.5" (NHS) 4
Use 0253131 Tire and Wheel Assembly - Foam-Filled 8.75" x 16.50 4
LT (Goodyear Unisteel) (Prior to S/N 31086)
0253131 Tire and Wheel Assembly - Foam-Filled 8.75" x 16.5" 4
LT (Galaxy) (S/N 31086 to Present)
0239806 Tire and Wheel Assembly - Foam-Filled 9.5" x 16.5" 4
(General)

3120824 1-17
 SECTION 1 FRAME
S FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C Note: Assemblies may require ballast/foam filling Ref.

T
to manufacture’s specifications prior to installing
on a machine. Refer to Operation & Safety or Ser-
I vice & Maintenance Manuals. Purchase individual
tire and /or rim only if able to foam fill tire & wheel
O assembly, otherwise, purchase complete assem-

N
bly.

302 Rim Options: 4

1 4842561
4842994
Rim (8.75" Tires)
Rim (9.5" Tires)
4860126 Rim (12" Tires) 4
F 303 4640392 Valve, Air 4

R
A
M
E

1-18 3120824
 SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N

F
R
A
M
E

3120824 1-19
 SECTION 1 FRAME
S FIGURE 1-5. DRIVE HUB ASSEMBLIES
E
C
T
I
O
N

F
R
A
M
E

1-20 3120824
 SECTION 1 FRAME
S
FIGURE 1-5. DRIVE HUB ASSEMBLIES E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
DRIVE HUB ASSEMBLIES Ref.

1 7010428 Hub-Spindle Sub-Assembly (See Items 101-111) 1 I

2
3
7000246 Gear, Internal
Carrier Assembly (See Items 201-207)
1
1
O
4 Gear, Ring (See Item 54 for Options) 1 N
5 7000230 O-Ring 2
6
7
Cover Assembly (Includes Items 301-308)
Input Shaft Assembly (See Item 57 for Options)
1
1 1
8 Gear, Input (See Item 58 for Options) 1
9
10
Spacer, Thrust (See Items 59 for Options)
Spacer, Thrust (See Item 60 for Options) 1
1
F
11 7000253 Washer, Thrust 2 R
7017096 Spacer (Aluminum Cover (Service Replacement)) 1 A
12
7000217
Bolt Options:
Cast Cover (Original Equipment)
12
M
7017067 Aluminum Cover (Service Replacement) E
13 Hardware Options: 4
7000214 Bolt Used on Cast Cover (Original Equipment)
7017080 Dowel Pin Used Aluminum Cover (Service Replace-
ment)
14 7000206 Coupling 1
15 Not Used
16 7007603 Flatwasher 16

DRIVE HUB ASSEMBLIES Ref.

2780168 Electric Machines Ref.
Gas/Diesel Machines Ref.
2780168 2WD Prior To October 1992 Ref. —
2780169 2WD October 1992 to September 1995 Ref. —
2780167 2WD September 1995 to Present Ref. —
2780175 4WD Rear Drive Only September 1989 To Ref. —
November 1992
2780167 4WD Rear Drive Only November 1992 To Present Ref. —

51 to 52 Not Used
53 Carrier Assembly Options (See items 201-207 for 1
Breakdown):
7000202 2780168/2780175 Hubs
7000247 2780167/2780169 Hubs
54 Gear, Ring Options: 1
7007634 2780175 Hubs
7000203 2780168 Hub
7000248 2780167/2780167 Hubs
55 to 56 Not Used
57 Input Shaft Assembly Options (See items 401-404 1
for Breakdown):
7000250 2WD Machines
7007650 4WD Machines

3120824 1-21
 SECTION 1 FRAME
S FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 58 Gear, Input Options: 1

T 7000201
7000201
Electric Machines
2WD Gas/Diesel Machines Prior to October
I 1992

O 7000251 2WD Gas/Diesel Machines October 1992 to

Present
N 7007652 4WD Machines
59 Spacer, Thrust Options: 1
7000252 2WD Machines
1 7007653 4WD Machines
60 Spacer, Thrust Options: A/R

F Not Required
7007654
2WD Machines
4WD Machines
0
1
R
A 7010428 HUB - SPINDLE SUB-ASSEMBLY Ref.

M 101 7001997 Spindle 1

E 102 Use 2900034 Seal 1
103 Use 7010429 Cone, Bearing 1
104 Use 7010429 Cup, Bearing 1
105 7007697 Bolt, Wheel 9
106 7000242 Plug, Pipe 2
107 7007601 Hub 1
108 7000257 Cup, Bearing 1
109 7000258 Cone, Bearing 1
110 Use 2900034 Spacer 1
111 Use 2900034 Ring, Retaining 1

CARRIER ASSEMBLY OPTIONS Ref.

7000202 2780168/2780175 Hubs Ref.
7000247 2780167/2780169 Hubs Ref.

201 7001931 Carrier 1

202 7001911 Shaft 3
203 7001913 Pin, Roll 3
204 7001985 Washer, Thrust 6
205 7001909 Roller, Needle 96
206 7000263 Spacer 3
207 Gear, Cluster Options: 3
7007643 2780168/2780175 Hubs
7001912 2780167/2780169 Hubs

1-22 3120824
 SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
COVER ASSEMBLY Ref. C
See Kit Options
See Kit Options
Cast Cover (Original Equipment)
Aluminum Cover (Service Replacement)
Ref.
Ref.
T
I
301 Cover Options: 1 O
Cast Cover (Original Equipment) 
Use 70001111
(was p/n 7000226) N
Use 70001349 Aluminum Cover (Service Replacement) 

1
(was p/n 7017091)
302 O-Ring Options: 1
Use 70001111 Cast Cover (Original Equipment)
Use 70001349 Aluminum Cover (Service Replacement) 
(was p/n 7017070) F
303 Cap, Cover 1 R
Use 70001111
Not Required
Cast Cover (Original Equipment)
Aluminum Cover (Service Replacement)
A
304 O-Ring Options: 1 M
Use 70001111 Cast Cover (Original Equipment) E
Use 70001349 Aluminum Cover (Service Replacement) 
(was p/n 7017095)
305 Rod, Disconnect Options: 1
Use 70001111 Cast Cover (Original Equipment)
Use 70001349 Aluminum Cover (Service Replacement) 
(was p/n 7017092)
306 Cap, Disconnect 1
Use 70001111 Cast Cover (Original Equipment)
Use 70001349 Aluminum Cover (Service Replacement) 
(was p/n 7017093)
307 Bolt Options: A/R
Use 70001111 Cast Cover (Original Equipment)  4
(was p/n 7017093)
Use 70001349 Aluminum Cover (Service Replacement)  2
(was p/n 7000216)
308 Plug, Pipe Options: A/R
Use 70001111 Cast Cover (Original Equipment)  1
(was p/n 7000243)
Use 70001349 Aluminum Cover (Service Replacement)  2
(was p/n 7017094)

INPUT SHAFT ASSEMBLY Ref.

7000250 2WD Ref.
7007650 4WD Ref.

401 Shaft Options: 1

7000260 2WD
7007651 4WD
402 7000263 Spacer 2
403 7000262 Spring 1
404 7000261 Ring, Retaining 1
——————————

3120824 1-23
 SECTION 1 FRAME
S FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C KIT OPTIONS: Ref.

T 7010429
2900034
Bearing Kit (Includes Items 103 and 104)
Seal Kit (Includes Items 5, 102, 110 and 111)
1
1
I See Note Disconnect and Seal Kit (Includes Items 5, 102, 110, 1

O 111& 302-306) (was p/n 2900137) 

(Note: Use Cover Kit as Replacement)
N Cover Kit Options: (Note: Kit Replaces Items 5, 11 1
(Spacer), 12, 13 (Dowel Pins) & 301-308)
Use 70001111 Cast Cover (Original Equipment) (was p/n 7001989 &
1 p/n 7017099)
Use 70001349 Aluminum Cover (Service Replacement) (was p/n
7017090)
F
R
A
M
E

2901157 DISCONNECT HUB ASSEMBLY (CAST COVER (ORIG- Ref. —

INAL EQUIPMENT) ONLY) (OPTIONAL)

501 7002025 Cover 1

502 7000215 O-Ring 1
503 7007669 Pin, Spring 1
504 7010446 Seal 1
505 7010444 Rod, Disconnect 1
506 7010447 Cap, Dust 1

1-24 3120824
 SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N

F
R
A
M
E

3120824 1-25
 SECTION 1 FRAME
S FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES
E
C
T
I
O
N

F
R
A
M
E

1-26 3120824
 SECTION 1 FRAME
S
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
DRIVE HUB/BRAKE ASSEMBLIES - 4WD (FRONT Ref.
ONLY
I
O
1 Hub/Spindle/Brake Assembly (See items 101-113 for 1
Breakdown)
2 7007691 Gear, Internal 1 N
3 Carrier Assembly (See Item 53 for Options) 1
4 Gear, Ring (See Item 54 for Options) 1
5 7000230 O-Ring 2 1
6 Cover Assembly (Includes Items 301-308) 1

F
7 7007650 Input Shaft Assembly (See Items 401-404 for 1
Breakdown)
8 7007652 Gear, Input 1 R
9
10
7007653
7007654
Spacer, Input
Spacer, Input
1
1 A
11 7000253 Washer, Thrust 2 M
12
7017096 Spacer (Aluminum Cover (Service Replacement)
Bolt Options:
1
12
E
7000217 Cast Cover (Original Equipment)
7017067 Aluminum Cover (Service Replacement)
13 Hardware Options: 4
7000214 Bolt Used on Cast Cover (Original Equipment)
7017067 Dowel Pin Used on Aluminum Cover (Service
Replacement)
14 to 15 Not Used
16 7007603 Flatwasher 16
17 7007692 Gasket 1
18 Not Used
19 Coupling (See Item 55 for Options) 1
20 Not Used
21 Ring, Retainer (See Item 56 for Options) 1
22 Washer, Thrust (See Item 57 for Options) 1

DRIVE HUB/BRAKE ASSEMBLY Ref.

2780193 Prior To November 1992 Ref. —
2780191 November 1992 To Present Ref. —

51 to 52 Not Used
53 Carrier Assembly Options (See Items 201-207 for 1
Breakdown):
7000202 Prior to November 1992
7000247 November 1992 to Present
54 Gear, Ring Options: 1
7000203 Prior to November 1992
7000248 November 1992 to Present
55 7010470 Coupling 1
56 7010459 Ring, Retainer 1
57 7001922 Washer, Thrust Options: 1

3120824 1-27
 SECTION 1 FRAME
S FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C HUB/SPINDLE/BRAKE SUB-ASSEMBLY Ref.

T 101 Brake Assembly Options: 1

I 7010469 2780193 & 2780191 Hubs with I.D. Plate (Item 309)

O Stamped June 1992 or Earlier (See Items 501-514

for Breakdown)
N 7010473 2780193 & 2780191Hubs with I.D. Plate (Item 309)
Stamped July 1992 or Later (See Items 601-604 for
Breakdown)
1 102 Kit Seal, Lip 1
103 7007683 Cup, Bearing 1
104 7007684 Cone, Bearing 1
F 105 7007685 Cup, Bearing 1
R 106 7007686 Cone, Bearing 1

A
107 7007687 Housing 1
108 7007688 Flatwasher, Tanged 1
M 109 7997689 Flatwasher, Tanged 1

E 110
111
7007690
7000242
Nut, Bearing
Plug, Pipe 1/4” NPT
1
2
112 7000241 Stud, Wheel 9
113 7007617 Plug, Pipe 3/8” NPT (Magnetic) 2

CARRIER ASSEMBLY Ref.

7000202 Prior to November 1992 Ref.
7000247 November 1992 to Present Ref.

201 7001931 Carrier 1

202 7001985 Washer, Thrust - Tanged 6
203 7001909 Bearing, Needle 96
204 7000263 Spacer, Thrust 3
205 7001911 Shaft, Planet 3
206 Gear, Cluster Options: 3
7001912 November 1992 to Present
7007643 Prior to November 1992

207 Rollpin Options: 3

7001913 Prior to August 1992
7010474 August 1992 to November 1992
7001913 November 1992 to Present

1-28 3120824
 SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
COVER ASSEMBLY Ref. C
See Kit Options
See Kit Options
Cast Cover (Original Equipment)
Aluminum Cover (Service Replacement)
Ref.
Ref.
T
I
301 Cover Options: 1 O
Cast Cover (Original Equipment) 
Use 70001111
(was p/n 7000226) N
Use 70001349 Aluminum Cover (Service Replacement) 

1
(was p/n 7017091)
302 O-Ring Options: 1
Use 70001111 Cast Cover (Original Equipment)
Use 70001349 Aluminum Cover (Service Replacement) 
(was p/n 7017070) F
303 Cap, Cover 1 R
Use 70001111
Not Required
Cast Cover (Original Equipment)
Aluminum Cover (Service Replacement)
A
304 O-Ring Options: 1 M
Use 70001111 Cast Cover (Original Equipment) E
Use 70001349 Aluminum Cover (Service Replacement) 
(was p/n 7017095)
305 Rod, Disconnect Options: 1
Use 70001111 Cast Cover (Original Equipment) 
(was p/n 7000212)
Use 70001349 Aluminum Cover (Service Replacement) 
(was p/n 7017092)
306 Cap, Disconnect Options: 1
Use 70001111 Cast Cover (Original Equipment) 
(was p/n 7000211)
Use 70001349 Aluminum Cover (Service Replacement) 
(was p/n 7017093)
307 Bolt Options: A/R
Use 70001111 Cast Cover (Original Equipment)  4
(was p/n 7000220)
Use 70001349 Aluminum Cover (Service Replacement)  2
(was p/n 7000216)
308 Plug, Pipe Options: A/R
Use 70001111 Cast Cover (Original Equipment)  1
(was p/n 7000243)
Use 70001349 Aluminum Cover (Service Replacement)  2
(was p/n 7017094)
———————————
Cover Kit Options: (Note: Kit Replaces Items 5, 11 1
(Spacer), 12, 13 (Dowel Pins) & 301-308)
Use 70001111 Cast Cover (Original Equipment) (was p/n
7001989 & p/n 7017099)
Use 70001349 Aluminum Cover (Service Replacement) (was p/n
7017090)

3120824 1-29
 SECTION 1 FRAME
S FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 7007650 INPUT SHAFT ASSEMBLY Ref.

T 401 7007651 Shaft - 4WD Machines 1

I 402 7000261 Ring, Retaining 1

O 403 7000262 Spring 1

N
404 7000263 Spacer, Thrust 2

7010469 BRAKE ASSEMBLY - 2780193 AND 2780191 HUBS Ref.

1
WITH I.D. PLATE (ITEM 309) STAMPED JUNE 1992 OR
EARLIER

F 501
502
7014100
7014101
Spindle
Spacer
1
1
R 503 7014102 Disc, Stationary 7

A 504 7014103 Disc, Rotating 6

M
505 Kit Ring, Back-up 1
506 Kit O-Ring 1
E 507 Kit Ring, Back-up 1
508 Kit O-Ring 1
509 7014108 Piston 1
510 7014109 Spring 6
7014110 Spring 2
511 Kit O-Ring 1
512 7014112 Cover 1
513 Not Available Bolt, Socket Head 3/8”-16NC x 1 1/4” 8
514 7014113 Expander 1
——————————
2900816 Brake O-Ring Kit (Includes Items 505-508 and 511) 1

7010473 BRAKE ASSEMBLY - 2780193 AND 2780191 HUBS Ref.

WITH I.D. PLATE (ITEM 309) STAMPED JULY 1992 OR
LATER

601 7010475 Brake Lining Kit 1

602 7010476 Brake O-Ring Kit 1
603 7010477 Brake Spring Repair Kit 1
604 7010478 Brake Piston Repair Kit 1
——————————
2900754 Seal Kit - Hub (Includes Items 5,17,102,302 & 304)

1-30 3120824
 SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N

F
R
A
M
E

3120824 1-31
 SECTION 1 FRAME
S FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO
E
C
T
I
O
N

F
R
A
M
E

1-32 3120824
 SECTION 1 FRAME
S
FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
0920072 DRIVE BRAKE ASSEMBLY - AUSCO Ref. D

1 7003047 Housing 1 I
2
3
Kit
7003049
Gasket
Bearing
1
1
O
4 Kit Seal, Oil 1 N
5 7003051 Retainer, Spring 1
6
7
7003052
7003070
Spring, Compression
Shaft, Splined
8
1 1
8 7000717 Pin, Torque 2
9
10
7003054
7003006
Disc, Primary
Spring, Separator
1
6
F
11 7003055 Disc, Rotating 3 R
12 7003056 Disc, Stationary 3 A
13
14
7003057
Kit
Piston
Ring, Backup
1
1
M
15 Kit O-Ring 1 E
16 Kit Ring, Backup 1
17 Kit O-Ring 1
18 7000760 Bearing 1
19 7000796 Screw, Bleeder 1
20 7003071 Plate, Power 1
21 7003007 Screw 4
22 7003059 Valve, Pressure 1
23 7000728 Plug 1
24 Kit Gasket 2
——————————
2900662 Seal Kit (Includes Items 2,4,14,15,16,17 and 24) 1

3120824 1-33
 SECTION 1 FRAME
S FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO
E
C
T
I
O
N

F
R
A
M
E

1-34 3120824
 SECTION 1 FRAME
S
FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
DRIVE BRAKE ASSEMBLY - MICO Ref.

1 Kit Seal, Oil 1 I

2
3
Kit
7007977
Bearing
Ring, Retaining
1
1
O
4 Not Used N
5 Not Used
6
7
Not Used
Not Used 1
8 Not Used
9
10
Not Used
Not Used
F
11 Kit Seal, Case 1 R
12 Not Used A
13
14
7007986 Cover
Screw, Bleeder/Plug Options:
1
1
M
7007914 Bleeder - Prior to S/N 33476 E
7018609 Plug - S/N 33476 to Present
15 7011716 Ring, Retainer 1
16 7011717 Guide, Spring 1
17 7007987 Pin, Dowel 2
18 Kit Ring, Back-up 1
19 Kit O-Ring 1
20 Kit Ring, Back-up 1
21 Kit O-Ring 1
22 Kit Rotor 2
23 Kit Stator 2
24 Not Used
25 7007924 Plug, Pipe 1
26 to 27 Not Used
28 Kit O-Ring 2
29 7007933 Gasket 2
——————————
2900766 Seal Kit (Includes Items 1,11,18,19,20,21,28 & 29) 1
2900768 Bearing Kit (Includes Items 1,2,11,28 & 29) 1

DRIVE BRAKE ASSEMBLY - MICO Ref.

0920084 Prior to S/N 33476 Ref. A
0920110 S/N 33476 to Present Ref. C

51 7011712 Shaft 1
52 Spring Options: A/R
7007979 Prior to S/N 33476 Spring (Inner) 6
7007980 Prior to S/N 33476Spring (Outer) 6
Use Item 53 S/N 33476 to Present 0
53 Spring Options: A/R
Use Item 52 Prior to S/N 33476 0
7007970 S/N 33476 to Present Spring (Red) 6
7018602 S/N 33476 to Present Spring (Blue) 3

3120824 1-35
 SECTION 1 FRAME
S FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 54 Housing Options: 1

T 7011713
7018605
Prior to S/N 33476
S/N 33476 to Present
I 55 Bolt, Washer Head Options: 4

O 7007985 Prior to S/N 33476

N
7018607 S/N 33476 to Present
56 Guide, Spring Options: 1
7011717 Prior to S/N 33476

1 57
7018606 S/N 33476 to Present
Piston Options: 1
7007923 Prior to S/N 33476
F 7018603 S/N 33476 to Present

R
58 Return Plate/Separator Options: A/R
Prior to S/N 33476 Components:
A Kit Plate, Return 1

M 7011715
7011714
Separator Assembly
Pin
2
4
E 7007983 Separator 2
7018605 S/N 33476 to Present Components:
Kit Return Plate/Separator Assembly 1
——————————
Lining Kit Options (Includes Items 58, 11, 20, 21, 22, 1
23, 26 & 27):
2900767 Prior to S/N 33476
7018608 S/N 33476 to Present

1-36 3120824
 SECTION 1 FRAME
FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N

F
R
A
M
E

3120824 1-37
 SECTION 1 FRAME
S FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD
E
C
T
I
O
N

F
R
A
M
E

1-38 3120824
 SECTION 1 FRAME
S
SAUER-DANFOSS E
127
C
128 129 T
I
125
124 126 139 137
O
105
136
135 N
123 102 106

1
121
108 F
120
105 122 R
114 A
117 M
115
116 E
109

111
110 113
112
104
107
101

131 131
132 101
132
133

134

118 130

138
119
103
140
141
103
151

3120824 1-39
 SECTION 1 FRAME
S FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 3160132 DRIVE MOTOR ASSEMBLY - VICKERS Ref. B

T 1 7006766 Yoke 1
I 2 7006767 Roll Pin 1

O 3 7006768 Spherical Seat 1

N
4 7006769 Spring Seat 1
5 7006774 Yoke Spring 1
6 7006776 Yoke Stop 1

1 7
8
Use 2900659
7006786
Gasket
Housing
1
1
9 7006787 Washer 6
F 10 7006788 Screw 6

R
11 7006789 Screw 4
12 Shim (Included with Item 18) 1
A 13 7006790 Retaining Ring 1

M 14
15
7006796
7006791
Shaft
Bearing
1
2
E 16 7006792 Pintle Bearing 2
17 Use 2900659 O-Ring 2
18 7006794 Shim Kit (Includes Item 12) 1
19 7006795 Cover 2
20 7006719 Bearing 1
21 7006797 Piston 1
22 7006798 Piston Rod 1
23 7006703 Plug 1
24 Use 2900659 O-Ring 1
25 7009300 Screw 4
26 7009301 Control Block 1
27 Use 2900659 Gasket 1
28 Use 2900659 O-Ring 1
29 Use 2900659 Back-up Ring 1
30 7009305 Retaining Ring 1
31 7009306 Valve Block 1
32 7006706 Pin 1
33 7009307 Pin 2
34 7009308 Shaft 1
35 7006717 Piston and Shoes 9
36 7006716 Shoe Plate 1
37 7006715 Spherical Washer 1
38 7006714 Pin, Retainer 1
39 7006713 Pin 3
40 7006712 Cylinder, Block 1
41 7006711 Spring Washer 1
42 7006710 Spring 1
43 7006709 Spring Washer 1
44 7009309 Retaining Ring 1
45 7006707 Bearing Spacer Kit 1
46 7009310 Wafer Plate 1
47 7006704 Bearing S/A 1

1-40 3120824
 SECTION 1 FRAME
FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
———————————— C
2900659 Seal Kit (Includes 7, 14,17,24,27,28 and 29) 1
T
1001096405 DRIVE MOTOR KIT - SAUER-DANFOSS Ref. 2 I
1001096406 DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS Ref. A O
101 7022302 Bearing 2 N
102 7007446 Pin 1
103
104
7007438
70000794
Ring, Retaining
Swashplate
2
1
1
105 N/S Dowel Locator 2
106 Use Item 51 Gasket 1 F
107
108
7027740
7024862
Cylinder Block Kit (Includes Items 110-117)
Plate, Valve
1
1
R
109 Use 7027740 Cylinder Block A
110 70000856 Guide, Slipper Retainer 1
M
E
111 7021275 Pin, Slipper Hold Down 3
112 7024865 Piston Assembly 9
113 70000857 Retainer, Slipper 1
114 7022311 Ring, Retaining 1
115 7024867 Spring 1
116 7024868 Washer 1
117 7022314 Retainer, Spring 1
118 7023910 Shaft 1
119 7007439 Ring, Retaining 1
120 70000795 Cap, End - Axial 1
121 7022368 Screw 5
122 7021249 Bearing, Needle 1
123 7022321 Plug (Includes Item 124) 1
124 7022322 O-Ring 1
125 7007420 Plug (Includes Item 126) 1
126 7021256 O-Ring 1
127 7007419 Plug (Includes Item 128) 2
128 7007418 O-Ring 2
129 Not Available Seat, Spring 1
130 N/S Housing 1
131 7007420 Plug (Items Item 132) 2
132 7021256 O-Ring 2
133 7022321 Plug (Items Item 134) 1
134 7022322 O-Ring 1
135 7022324 O-Ring 1
136 7022325 Ring, Seal 1
137 7024871 Piston, Servo 1
138 7007437 Bearing 1
139 7022326 Spring 1
140 7007459 Seal, Lip 1
141 7022371 Washer, Support 1
————————————
151 7022328 Seal Kit (Includes Items 106,124,126,128,132, 1
134,135,136 and 140)

3120824 1-41
 SECTION 1 FRAME
S FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD
E
C
T
I
O
N

F
R
A
M
E

1-42 3120824
 SECTION 1 FRAME
S
FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
3160130 DRIVE MOTOR ASSEMBLY - 4WD Ref. A

1 7004938 Screw, Cap, Socket Head 4 I

2
3
7004939
Kit
Control Piston Housing Assembly (Includes Item 3)
O-Ring
1
1
O
4 7004933 Screw, Cap, Hex Head 4 N
5 7004941 Backplate Assembly (Includes Items 6-14) 1
6
7
7004942
Kit
Plug Assembly (Includes Item 7)
O-Ring
1
1 1
8 Not Used
9 7004944 Plug Assembly (Shuttle Spool) (Includes Items 8 and
9)
2
F
10 Kit O-Ring (1 Per Plug) 1 R
11 7004946 Spool, Shuttle 1
A
M
12 Kit O-Ring 1
13 7004918 Washer, Backup 1
14 7004917 Bearing, Needle 1 E
15 Not Used
16 7004937 Ring, Retaining 4
17 7004929 Pin, Connector 2
18 7004948 Control Piston Assembly (Includes Items 19-21) 1
19 Kit Ring, Slippery 1
20 Kit O-Ring 1
21 Not Available Piston, Control 1
22 4100027 Spacer, Piston - .092" A/R
23 4100028 Spacer, Piston - .105" A/R
24 4100029 Spacer, Piston - .110" A/R
25 Kit Gasket, Housing 1
26 7004916 Rotating Kit Assembly (Includes Items 27-36) 1
27 7004936 Ring, Retaining 1
28 7004950 Washer, Machined 2
29 7004951 Spring, Compression 1
30 7004952 Pin, Loading 3
31 7004953 Keeper, Pin 1
32 7004954 Piston, Assembly 9
33 7004955 Spider 1
34 7004956 Pivot 1
35 7004957 Washer, Wave 1
36 Not Available Block, Piston 1
37 7004928 Connector, Camplate 1
38 Kit Ring, Retaining 1
39 Kit Seal, Shaft 1
40 7004906 Washer 1
41 Kit Ring, Retaining 2
42 7004907 Race, Thrust 2
43 7004908 Bearing, Thrust 1
44 7004912 Shaft, Drive 1
45 Kit Ring, Retaining 2
46 7004913 Cover, Trunnion 2

3120824 1-43
 SECTION 1 FRAME
S FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 47 Kit O-Ring 2

T 48
49
7004911
7004914
Race, Inner
Bearing
1
2
I 50 7004927 Camplate 1

O 51 7004959 Housing Assembly (Includes Items 52 and 53) 1

N
52 7004960 Pin, Roll (1/4” Dia. x 1/2” Long) 2
53 7004910 Bearing
——————————

1 2900449 Seal Repair Kit (Includes Items

3,7,10,12,19,20,25,38,39, 1
41,45 and 47).

F
R
A
M
E

1-44 3120824
 SECTION 1 FRAME
FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N

F
R
A
M
E

3120824 1-45
 SECTION 1 FRAME
S FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED)
E
C
T
I
O
N

F
R
A
M
E

1-46 3120824
 SECTION 1 FRAME
S
FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
VALVES INSTALLATION (FRAME MOUNTED) Ref.
1281132 2WD (Standard Parts) Ref. C
1280931 4WD (Standard Parts) Ref. C I
1 4640529 Counterbalance Valve Assembly 1
O
4640729 Cartridge, Valve 2 N
7004293 Seal Kit - 4640729 Cartridge 2
2
3
2220594
2220435
Fitting Straight Swivel
Fitting, Straight
1
1 1
4 4640260 Flow Divider Valve Assembly 1
5
6
0641620
4751600
Bolt 3/8”-16NC x 2 1/2”
Flatwasher 3/8”
A/R
A/R
F
7 4761600 Lockwasher 3/8” A/R R
8 3311601 Nut 3/8”-16NC A/R A
DRIVE VALVES INSTALLATION (MACHINES WITH Ref.
M
VICKERS VALVE) (VARIABLE PARTS) E
0239963 2WD (No Variable Parts Not Required) Ref. A
0238845 4WD Ref. C

100 Flow Divider Valve Assembly Options: A/R

4640260 Flow Divider Machines Built Prior to March 1992 2
Not Available Cartridge (Vickers/Modular Controls Version) 1
7009739 Seal Kit (Vickers/Modular Controls Version) 1
7007321 Cartridge (Fluid Controls Version) 1
7007323 Seal Kit (Fluid Controls Version) 1
4640671 Flow Divider Machines Built March 1992 to 2
Present
7010510 Cartridge (Vickers/Modular Controls Version) 1
7009739 Seal Kit (Vickers/Modular Controls Version) 1
Use 70003445 Cartridge (Fluid Controls Version)  1
(was p/n 7007322
7007323 Seal Kit (Fluid Controls Version) 1

0251310 OSCILLATION LOCKOUT VALVE INSTALLATION Ref. D

201 4640668 Lockout Valve Assembly 1

7012516 Repair Kit - 4640668 Valve 1
202 4843742 Mounting Weldment 1
203 0641620 Bolt 3/8”-16NC x 2 1/2” 2
204 4751600 Flatwasher 3/8” 4
205 4761600 Lockwasher 3/8” 2
206 3311601 Nut 3/8”-16NC 2
207 3931016 Bolt, Socket Head #10-24NC x 1” 4
208 4751000 Flatwasher #10 8
209 4761000 Lockwasher #10 4
210 3311001 Nut #10-24NC 4

3120824 1-47
 SECTION 1 FRAME
S FIGURE 1-12. TOW PACKAGE INSTALLATION
E
C
T
I
O
N

F
R
A
M
E

1-48 3120824
 SECTION 1 FRAME
S
FIGURE 1-12. TOW PACKAGE INSTALLATION E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
TOW PACKAGE INSTALLATION (STANDARD PARTS) Ref.

1 3323002 Nut, Jam 1 1/4”-12NF 2 I

2
3
2880410
0900479
Keystock 1/4” x 1 1/4”
Bracket, Valve Mounting
1
1
O
4 4640261 Select Valve Assembly 1 N
5 0641507 Bolt 5/16”-18NC x 7/8” 2
6
7
4751500
4761500
Flatwasher 5/16”
Lockwasher 5/16”
2
2 1
8 2160001 Fitting, Grease - 90° 1
9
10
3250872
3250840
Nameplate - Tow Select
Nameplate - Instructions
1
1
F
11 3820001 Rivet 8 R
12 0361651 Bar 2 A
13
14
3532649
3420292
Plate
Pin, Quick Release
1
1
M
15 1260017 Chain 8"/20cm E
0238882 TOW PACKAGE INSTALLATION- 2WD 6’-6”/2M Ref. A
FRAME WITHOUT STOP BLOCKS (VARIABLE PARTS)

101 2620029 Hitch 1

102 3040379 Lug 2
103 3421246 Pin, Hitch 1
104 0642234 Bolt 3/4”-10NC x 4 1/4” 1
105 4740032 Washer, Special 4
106 4762200 Lockwasher 2
107 Nut (Use Standard Nut) 1
108 0642220 Bolt 3/4”-10NC x 2 1/2” 1
109 3322202 Nut 3/4”-16NF 2
110 1360122 End, Rod 2
111 3840941 Tie-Rod 1
112 0360016 Tow Bar Assembly (See Items 301-305 for Breakdown) 1

0251060 TOW PACKAGE INSTALLATION- 2WD 6’-6”/2M Ref. A

FRAME WITH STOP BLOCKS (VARIABLE PARTS)

151 2620029 Hitch 1

152 4340597 Support, Tow Hitch 1
153 3421151 Pin, Hitch 1
154 0630432 Bolt, Special 1
155 4712200 Flatwasher, 3/4” Narrow 2
156 Not Used
157 3312202 Nut, Jam 3/4”-10NC 1
158 0642216 Bolt 3/4”-10NC x 2" 1
159 3322202 Nut, Jam 3/4”-16NF 2
160 1360122 End, Rod 2
161 3841065 Tie-Rod 1
162 0361891 Tow Bar Assembly (See Items 351-355 for Breakdown) 1

3120824 1-49
 SECTION 1 FRAME
S FIGURE 1-12. TOW PACKAGE INSTALLATION (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 163 0560898 Block, Stop 2

T 164 2551292 Gusset 2

I TOW PACKAGE INSTALLATIONS - 2WD 5’-9”/11.75M Ref.

O 0239948
FRAME (VARIABLE PARTS)
With Ball Hitch Ref. B
N 0256746 With Pental Hook Ref. —

1
201 2620029 Hitch 1
202 4340575 Plate, Hitch Support 1
203 3421151 Pin 1

F 204
205
0630424
4740032
Bolt, Special
Washer, Special
1
2
R 206 4762200 Lockwasher 3/4” 1
A 207 3312202 Nut, Jam 3/4”-10NC 1

M 208
209
0642216
3322202
Bolt 3/4”-10NC x 2"
Nut, Jam 3/4”-16NF
1
2
E 210 1360122 End, Rod 2
211 3841005 Tie-Rod 1
212 Tow Bar Assembly Options: 1
0360016 Tow Bar with Ball Hitch (See Items 301-305 for
Breakdown)
0361891 Tow Bar with Pental Hook (See Items 351-355 for
Breakdown)
213 Fitting, Grease - 1/8” NPT45° Options: A/R
Not Required With Ball Hitch 0
2160003 With Pental Hook 1

TOW PACKAGE INSTALLATION - 4WD FRAME Ref.

(VARIABLE PARTS)
0252053 With Oscillating Axle Ref. —
0256207 With Fixed Axle Ref. —

251 2620034 Hitch 1

252 Plate, Hitch Support Options: 2
4340625 With Oscillating Axle
4340575 With Fixed Axle
253 Pin, Hitch Options: 1
3421246 With Oscillating Axle
3421151 With Fixed Axle
254 0642636 Bolt 1"-8NC x 4 1/2” 1
255 4712600 Flatwasher 1" 3
256 4562346 Spacer, Tube 1
257 3312605 Locknut 1"-8NC 1
258 0642628 Bolt 1"-8NC x 3 1/2” 1
259 3323002 Nut, Jam 1 1/4”-12NF 2
260 1660114 End, Rod 2
261 3841137 Tie-Rod 1

1-50 3120824
 SECTION 1 FRAME
FIGURE 1-12. TOW PACKAGE INSTALLATION (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
262 0360016 Tow Bar Assembly (See Items 301-305 for 1 C
T
Breakdown)
263 3040520 Lug, Tie-Rod 1
I
0360016 TOW BAR ASSEMBLY (BALL HITCH) Ref. I
O
301 1660009 Coupling, Hitch 1 N
302 3420352 Pin, Towing 1
303
304
4752600
3420158
Flatwasher 1"
Hairpin
1
1
1
305 1260135 Chain A/R
F
R
0361891 TOW BAR ASSEMBLY (PENTAL HOOK) Ref. —

351 9981834 Lug, Hitch 1 A

352
353
3420352
4752600
Pin, Towing
Flatwasher 1"
1
1
M
354 3420158 Hairpin 1 E
355 1260017 Chain A/R

3120824 1-51
 SECTION 1 FRAME
S FIGURE 1-12. TOW PACKAGE INSTALLATION (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C
T
I
O
N

F
R
A
M
E

1-52 3120824
 SECTION 2 TURNTABLE
S
E
TABLE OF CONTENTS C
T
I
FIGURE DESCRIPTION PAGE

2-1
2-2
Control Valves Installations - Vickers Valves (Ford Gas & Deutz Diesel) . . . . . . . . . . . . . . . . . .
Control Valves Installations - Vickers Valves (Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . .
2-2
2-6
O
2-3 Accessory Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 N
2-4 Valve Assembly - FPS (Steer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-5
2-6
Control Valve Assembly (Vickers) (Prior to October 1994) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Valve Assembly (Vickers) (October 1994 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . .
2-14
2-18 2
2-7 Valve Assembly - Single Stack Racine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-8 Valve Assembly - FPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
T
U
2-9 Turntable, Bearing and Swing Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
2-10 Swing Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2-11 Swing Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 R
2-12
2-13
Ford Engine Installation (With DIS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dual Fuel Installation (Ford with DIS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-34
2-44
N
2-14 Generator Installation - 110V (Ford Machines) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46 T
2-15 Deutz Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
A
B
2-16 Generator Installation - 110V (Deutz Machines) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
2-17 Pump Assembly - Barnes (Ford & Deutz Powered Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
2-18 Electric Powered Machines Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64 L
2-19
2-20
Pump Assembly - Barnes (Electric Powered Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Charger Assembly (Electric Powered Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-70
2-72
E
2-21 Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74
2-22 Rotary Oil Coupling Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
2-23 Optional Manual Descent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
2-24 Ground Control Box Installation (Gas/Diesel Machines). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
2-25 Ground Control Box Installation (Electric Machines). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88
2-26 Tilt Indicator, Light & Alarms Installation (Turntable Mounted) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
2-27 Hoods Installation (Gas/Diesel Machines Built Through 1992). . . . . . . . . . . . . . . . . . . . . . . . . . 2-96
2-28 Hoods Installation (Gas/Diesel Machines Built 1993 to Present) . . . . . . . . . . . . . . . . . . . . . . . . 2-98
2-29 Hoods Installation (Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102

3120824 2-1
S SECTION 2 TURNTABLE
E FIGURE 2-1. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS AND
C DEUTZ DIESEL)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-2 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-1. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS AND DEUTZ DIESEL)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
CONTROL VALVES INSTALLATION (STANDARD Ref.
PARTS) I
1 4640716 Accessory Valve Assembly (See Figure 2-3 for Break- 1
O
down) N
2 4640375 Valve Assembly - FPS (Steer) (See Figure 2-4 for 1
for Breakdown)
3 4640543 Solenoid Valve Assembly 1 2
7009745 Coil (Vickers/Modular Controls Version) 1

4
7004368
Not Used
Coil (Hydraforce Version) 1
T
5 0641420 Bolt 1/4”-20NC x 2 1/2” A/R U
6 4751400 Flatwasher 1/4” A/R
R
N
7 4761400 Lockwasher 1/4” A/R
8 3311401 Nut 1/4”-20NC A/R
9 4300034 Stud (Welded on Part) 8 T
10
11
4761600
3311601
Lockwasher 3/8”
Nut 3/8” - 16NC
8
8
A
12 4300098 Stud (Welded on Part) A/R B
13 0641506 Bolt 5/16”-18NC x 3/4” 4 L
E
14 0901455 Bracket, Valve Mounting 2
15 Not Used
16 4640150 Valve, Check 1
17 4300073 Stud (Welded on Part) 2
18 4751500 Flatwasher 5/16” 6
19 3311501 Nut 5/16”-18NC 4
20 4761500 Lockwasher 5/16” 8
21 Not Used
22 4640360 Solenoid Dump Valve Assembly 1
7010637 Seal Kit 1
7003647 Coil (Vickers/Modular Controls Version) 1
7004368 Coil (Hydraforce Version) 1
7004289 Cartridge (Vickers/Modular Controls Version) 1
7010635 Cartridge (Hydraforce Version) 1
7003635 Valve, Check (Vickers/Modular Controls Only) 1
23 0901399 Bracket, Valve Mounting 1
24 Not Used
25 0641708 Bolt 7/16”-14NC x 1" 3
26 4761700 Lockwasher 7/16” 3
27 Not Used
28 4640570 Valve Assembly - Single Stack Bang-Bang (See 1
Figure 2-7 for Breakdown)
29 4751700 Flatwasher 7/16” 3
30 Not Used
31 0641424 Bolt 1/4”-20NC x 3" 2
32 0641416 Bolt 1/4”-20NC x 2" 4
33 0641528 Bolt 5/16”-18NC x 3 1/2” 2
34 to 51 Not Used

3120824 2-3
S SECTION 2 TURNTABLE
E FIGURE 2-1. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS AND DEUTZ DIESEL)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 52 Control Valve Assembly (Vickers) Options: 1

I
4640554 Prior to October 1994 (See Figure 2-5 for
Breakdown)
O 4640914 October 1994 to Present (See Figure 2-6 for Break-
down)
N 53 4640866 Valve, 2-Way Manual (October 1994 to Present Only) 1
2900708 Seal Kit - Cartridge 1

2 54
7012959
0902051
Knob
Bracket, Decal
1
1
55 3311405 Locknut 1/4”-20NC 2

T
U
CONTROL VALVE INSTALLATION (VARIABLE PARTS) Ref.
0239541 With Rotate & Without Noise Reduction Package Ref. C
R Built Through 1992

N
0239542 Without Rotate & Without Noise Reduction Package Ref. C
Built Through 1992
T 0253206 With Rotate & With Noise Reduction Package Built Ref. C

A
1993 to Present
0253207 Without Rotate And Without Noise Reduction Pack- Ref. C
B age Built 1993 to Present

L 101 Valve Assembly - FPS Options (See Figure 2-8 for 1

E Breakdown)
4640556 Machines with Rotate 3 Stack Valve
4640555 Machines without Rotate 2 Stack Valve
102 Pressure Reducing Valve Assembly Options: A/R
4640522 Valve Used Through 1992 1
4640523 Cartridge 1
2900698 Seal Kit - 4640523 Cartridge 1
Not Required Valve Not Required 1993 to Present 0
103 Selector Valve Assembly A/R
4640123 Valve Used Through 1992 1
7004368 Coil Hydraforce Version) 1
7000558 Coil (FPS Version) 1
7012518 Seal Kit (Hydraforce Version) 1
7006075 Seal Kit (FPS Version) 1
4640758 Valve Used 1993 to Present 1
7012906 Coil 1
7012907 Seal Kit 1
104 4060806 Shield, Flex Trim (Not Shown) 7 ft./2m

2-4 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-1. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS AND DEUTZ DIESEL) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120824 2-5
S SECTION 2 TURNTABLE
E FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (ELECTRIC
C MACHINES)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-6 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (ELECTRIC MACHINES)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
CONTROL VALVES INSTALLATION (STANDARD Ref.
PARTS) I
1 Not Used
O
2 4640375 Valve Assembly - FPS (Steer) (See Figure 2-4 for 1 N
Breakdown)

2
3 Not Used
4 Control Valve Assembly Options (Vickers): 1
4640554 Prior to October 1994 (See Figure 2-5 for

4640914
Breakdown)
October 1994 to Present (See Figure 2-6 for Break-
T
down) U
5
6
0641426
4751400
Bolt 1/4”-20NC x 3 1/4”
Flatwasher 1/4”
2
A/R
R
7 4761400 Lockwasher 1/4” A/R N
8 3311401 Nut 1/4”-20NC A/R T
A
9 4300034 Stud (Welded on Part) A/R
10 4761600 Lockwasher 3/8” 10
11 3311601 Nut 3/8”-16NC 6 B
12
13
4300042
0641506
Stud (Welded on Part)
Bolt 5/16”-18NC x 3/4”
A/R
4
L
14 0901455 Bracket, Valve Mounting 2 E
15 Not Used
16 4640150 Valve, Check 1
17 4300073 Stud (Welded on Part) A/R
18 4751500 Flatwasher 5/16” A/R
19 3311501 Nut 5/16”-18NC A/R
20 to 21 Not Used
22 4761500 Lockwasher 5/16” A/R
23 Not Used
24 4640360 Solenoid Dump Valve Assembly 1
7010637 Seal Kit 1
7003647 Coil (Vickers/Modular Controls Version) 1
7004368 Coil (Hydraforce Version) 1
7004289 Cartridge (Vickers/Modular Control Version) 1
7010635 Cartridge (Hydraforce Version) 1
7003635 Valve, Check (Vickers/Modular Controls Only) 1
25 0901489 Bracket, Valve Mounting 1
26 to 27 Not Used
28 0641524 Bolt 5/16”-18NC x 3" 2
29 0641708 Bolt 7/16”-14NC x 1" 3
30 Not Used
31 4640570 Valve Assembly - Single Stack Bang-Bang (See 1
Figure 2-7 for Breakdown)
32 3533508 Plate, Valve Mounting 1
33 4761700 Lockwasher 7/16” 3
34 to 50 Not Used

3120824 2-7
S SECTION 2 TURNTABLE
E FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (ELECTRIC MACHINES)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 51 4640543 Solenoid Valve Assembly 1

I
7009745 Coil (Vickers/Modular Controls Version) A/R
7004368 Coil (Hydraforce Version) A/R
O 52 4640716 Accessory Valve Assembly 1

N See Note Note: 4640716 Accessory Valve is no longer

available as a complete assembly. See Figure 2-3 for
Individual parts.

2 CONTROL VALVE INSTALLATION (VARIABLE PARTS) Ref.

0238897 Electric Machines with Rotate Built Through 1992 Ref. G

T 0253229 Electric Machines with Rotate Built 1993 to Present Ref. A

U
0238899 Electric Machines without Rotate Built Through Ref. G
1992
R 0253230 Electric Machines without Rotate Built 1993 to
Present
Ref. A

N
T 101 Valve Assembly - FPS Options (See Figure 2-8 for 1

A
Breakdown)
4640555 Without Rotate (2 Stack)
B 4640556 With Rotate (3 Stack)

L 102 4640533
7010529
Pilot Valve Assembly
Cartridge
1
1
E 2900698 Seal Kit - 7010529 Cartridge 1
103 Not Used
104 Selector Valve Assembly Options: A/R
4640123 Valve (Electric Machines Built Through 1992) 1
7004368 Coil (Hydraforce Version) 1
7000558 Coil (FPS Version) 1
7012518 Seal Kit (Hydraforce Version) 1
7006075 Seal Kit (FPS Version) 1
4640758 Valve (Electric Machines Built 1993 to Present) 1
7012906 Coil 1
7012907 Seal Kit 1

2-8 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (ELECTRIC MACHINES) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120824 2-9
S SECTION 2 TURNTABLE
E FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-10 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
4640716 ACCESSORY VALVE ASSEMBLY Ref. —
Note: Refer to P/N stamped on cartridge hex nut for Ref. I
identification.
O
1 Cartridge - Sequence Options: 1 N
7012506 Hydraforce PS10-34A

2
7010552 Vickers/Modular Controls PSV7-10V
2 Cartridge - Pressure Reducing Options: 1
7012505 Hydraforce PR10-32A

3
7010553 Vickers/Modular Controls PRV1-10V
Cartridge - Main Relief Options: 1
T
7012507 Hydraforce RV50-26A U
7010554 Vickers/Modular Controls RV5-10V R
4
7004369
Cartridge - Dump Options:
Cartridge Less Coil (Hydraforce SV16-21)
1
N
7010556 Cartridge with Coil (Vickers/Modular Controls SV3- T
5
16V)
Coil Options: 1
A
7004368 Hydraforce 6352012 B
7010555 Vickers/Modular Controls 565966 L
E
——————————
Seal Kit - Sequence Options: 1
7012509 Hydraforce Version
7010557 Vickers/Modular Controls Version
Seal Kit - Pressure Reducing Options: 1
7012510 Hydraforce Version
7010558 Vickers/Modular Controls Version
Seal Kit - Main Relief Options: 1
7012511 Hydraforce Version
7010559 Vickers/Modular Controls Version
Seal Kit - Dump Options: 1
2900709 Hydraforce Version
7010560 Vickers/Modular Controls Version

3120824 2-11
S SECTION 2 TURNTABLE
E FIGURE 2-4. VALVE ASSEMBLY - FPS (STEER)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-12 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-4. VALVE ASSEMBLY - FPS (STEER)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
4640375 VALVE ASSEMBLY - FPS (STEER) Ref. C
I
1 7000585 Nut 6
O
N
2 7000586 Washer 2
3 7006043 Rod, Tie 3
4 7006039 Bracket, Mounting 2
5
6
7000600
Kit
Section, Valve - Outlet
O-Ring
1
5
2
7 7006041 Section, Valve - Complete (Includes Items 8-16) 1
8 Spool (Not Sold Separately) 1 T
U
9 7006037 Retainer, Spring 2
10 7006036 Spring 2
11 7006034 Tube Assembly 2 R
12
13
Kit
Kit
O-Ring
O-Ring
2
2
N
14 4640049 Coil, Solenoid 2 T
15 Nameplate (Not Sold Separately) 2 A
16
17
7006033
Kit
Nut
O-Ring
2
2
B
18 Kit O-Ring 5 L
19
20
7006040
7006053
Section, Valve - Inlet (Includes Items 20)
Relief, Inlet
1
1
E
——————————
7000549 Seal Kit - Single Section (Includes Items 12,13,17 & 18) 4
7006047 Seal Kit - Standard Outlet (Includes Item 6.) 1
7000550 Seal Kit - Inlet Relief 1

3120824 2-13
S SECTION 2 TURNTABLE
E FIGURE 2-5. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER
C 1994)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-14 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-5. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
CONTROL VALVE ASSEMBY (VICKERS) (PRIOR TO
4640554
OCTOBER 1994)
Ref. A
I
1 7006724 Inlet Body 1
O
2 7006725 Setscrew 1 N
3 7006733 Plug 1

2
4 Kit O-Ring 1
5 Kit O-Ring 5
6 Kit O-Ring 1

7 7006760
Working Section - Complete (Drive) (Includes Items 11-
47)
1 T
8 7009327
Working Section - Complete (Main Lift) (Includes Items
1
U
11-47)
Working Section - Complete (Tower Lift) (Includes
R
9 7009327
Items 11-47)
1
N
10 7006763
Working Section - Complete (Swing) (Includes Items
11-47)
1 T
Use 7012325 &
Nut, Retaining (was p/n 7009317) (Note: When A
11
7020361
replacing this nut (7009317) you must order
(7012325 & 7020361).
8
B
12 Kit O-Ring (2 Per Section) 8 L
13
14
7009316
7009315
Core Tube (Includes O-Ring) (2 Per Section)
Coil and Frame (2 Per Section)
8
8
E
15 7009319 Pin (2 Per Section) 8
16 Kit O-Ring (2 Per Section) 8
17 7006744 Spool (2 Per Section) 8
18 7006726 Plug, Torque (2 Per Section) 8
19 7006727 O-Ring (2 Per Section) 8
20 7006728 Shim Kit (2 Per Section) 8
21 7006729 Spring (2 Per Section) 8
22 7006730 Poppet (2 Per Section) 8
23 7006731 Ball (2 Per Section) 8
24 7006745 Screw (8 Per Section) 32
25 Cap, End (Not Sold Separately) (2 Per Section) 8
26 7006746 Ball (2 Per Section) 8
27 Kit O-Ring (2 Per Section) 8
28 7009323 Plug (2 Per Section) 8
29 7006748 Gasket (2 Per Section) 8
30 7009324 Spring (2 Per Section) 8
31 7009325 Retainer (2 Per Section) 8
32 Spool (Not Sold Separately) (1 Per Section) 4
33 7006757 Seat (2 Per Section) 8
34 Kit Ring, Back-Up (2 Per Section) 8
35 Kit O-Ring (2 Per Section) 8
36 7009320 Servo Stem Assembly (2 Per Section) 8
37 7006737 Poppet (2 Per Section) 8
Retainer (13/16”-2.1cm length) (Design A) (1 Per
38 7009321 4
Section)
Retainer (1 3/16”-3cm Length) (Design B) (1 Per
7009363 4
Section)

3120824 2-15
S SECTION 2 TURNTABLE
E FIGURE 2-5. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 38 (cont’d) Not Required Retainer (Design C) 0

I
Kit O-Ring (1 Per Section) 4
39 7006752 Retainer (2 Per Section) 8
O 40 Kit Ring, Back-Up (2 Per Section) 8

N 41
42
Kit
7006773
O-Ring (2 Per Section)
Spring (2 Per Section)
8
8
43 7006756 Poppet (Drive and Swing Sections) (2 Per Section) 6
2 44
7009328
7006771
Poppet (Lift Sections) (2 Per Section)
Plug, Torque (2 Per Section)
2
8
45 Kit O-Ring (2 Per Section) 8
T 46 7006761
Ball (Design A - All Sections Except Swing) (2 Per
6
U 7006761
Section)
Ball (Design A - Swing Section) (4 Per Section) 4
R 7006761 Ball (Design B - All Sections) (8 Per Section) 8

N 7009369 Poppet (Design C - All Sections) (8 Per Section) 8

T
7009368 Spring (Design C - All Sections) (4 Per Section) 4
47 7006777 Pin, Solid (Design A - Swing Section Only) 1
A Not Required Pin, Solid (Design B and Design C) 0

B 48
49
7006780
7006778
Cover, End
Plug, Torque
1
1
L 50 Kit O-Ring 1
E 51
52
7009329
7006782
Rod, Tie
Nut
3
6
——————————
Seal Kit (Includes Items 4,5,6,12,16,27,34,35,38,
7009330
40,41,45, 50 and Servo Stem O-Rings)
7009395 Seal Kit - Valve Face (Includes Items 4,5 and 6) 5

2-16 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-5. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120824 2-17
S SECTION 2 TURNTABLE
E FIGURE 2-6. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO
C PRESENT)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-18 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-6. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
4640914 VICKERS VALVE ASSEMBLY - 4 SECTION Ref. — I
Inlet Section Ref.
O
1 7006724 Inlet Body 1 N
2 7006733 Plug 1

2
3 Kit O-Ring 1
4 Kit O-Ring 1
5 Kit O-Ring 1
6 7006725 Setscrew 1
T
Working Sections (Standard Parts) Ref. U
100 Kit Cap (2 Per Section) A/R R
101
102
7012319
Kit
Screw (2 Per Section)
Nut (2 Per Section)
A/R
A/R
N
103 Kit Plug (2 Per Section) A/R T
104 Kit Packing (2 Per Section) A/R
A
B
105 7012322 Packing (2 Per Section) A/R
106 Kit Piston (2 Per Section) A/R
107 Kit Spring (2 Per Section) A/R L
108
109
7006730
7012325
Poppet (2 Per Section)
Nut, Retaining (2 Per Section)
A/R
A/R
E
110 7012339 Coil (2 Per Section) A/R
111 7009319 Pin (2 Per Section) A/R
112 7012326 Core Tube Sub Assembly (2 Per Section) A/R
113 7012327 Spool A/R
114 7006745 Screw (8 Per Section) A/R
115 7006731 Ball A/R
116 Kit Gasket A/R
117 7006746 Ball A/R
118 7009323 Plug (2 Per Section) A/R
119 7012330 Shim (A/R Per Section) A/R
120 7012329 Retainer (2 Per Section) A/R
121 7012328 Shim (A/R Per Section) A/R
122 7009324 Spring (2 Per Section) A/R
123 7009320 Stem Servo Sub Assembly (2 Per Section) A/R
124 7006737 Poppet (2 Per Section) A/R
125 7006757 Seat (2 Per Section) A/R
126 Not Used
127 7006773 Spring (2 Per Section) A/R
128 Kit O-Ring (2 Per Section) A/R
129 Kit Back-up (2 Per Section) A/R
130 7009398 Retainer (2 Per Section) A/R
131 Kit Back-up Ring (2 Per Section) A/R
132 Kit O-Ring (2 Per Section) A/R
133 7012333 Load Sense (2 Per Section) A/R
134 Kit O-Ring (2 Per Section) A/R
135 Kit O-Ring (2 Per Section) A/R
136 Kit O-Ring (5 Per Section) A/R

3120824 2-19
S SECTION 2 TURNTABLE
E FIGURE 2-6. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT)
C (CONTINUED)

T FIG & ITEM #

137
PART NUMBER
Kit
DESCRIPTION
O-Ring (2 Per Section)
QTY.
A/R
REV.

I 138 Not Serviced Cap, End (2 Per Section) A/R

O —————————

N 7009330
7012383
Seal Kit (1 Per Section)
Piston/Spring Kit (Includes 1 each of items 100, 102,
A/R
A/R
103,106 and 107) (2 Per Section)

2 150 Working Section Options: Ref.

7012332 Drive
T 7012334 Lift

U 7012334
7012335
Lift
Swing
R 151 Spool Options: 1
N 7012331 Spool for Drive & Lift Sections

T
7012340 Spool for Swing Section
152 Poppet Options: 2
A 7009399 Poppet for Drive & Swing Sections

B 153
7009397 Poppet for Lift Sections
Piston Options: A/R
L Not Required Piston for Drive & Lift Sections 0
E 7012300 Piston for Swing Section 2

Outlet Section Ref.

201 7006782 Nut 6
202 7009361 Rod, Tie 3
203 7012337 Cover End 1
204 Kit O-Ring 2
205 7006778 Plug 2
206 7012338 Setscrew Orifice Sub-Assembly 1
207 Kit O-Ring 1
208 7012336 Plug 1

2-20 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-6. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) E
(CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120824 2-21
S SECTION 2 TURNTABLE
E FIGURE 2-7. VALVE ASSEMBLY - SINGLE STACK BANG-BANG
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-22 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-7. VALVE ASSEMBLY - SINGLE STACK BANG-BANG
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
4640570 VALVE ASSEMBLY - SINGLE STACK BANG-BANG Ref. —
I
1 7004894 Drive Section - Complete (Includes Items 2-18) 1
O
N
2 7003825 Seat, Washer 2
3 7002348 Spring 2
4 7003828 Nameplate 2

7004896
——————————
Solenoid Assembly (Includes Items 5-18) 2
2
5 7002339 Screw (4 Per Assembly) 8
6 7002338 Plate, End (1 Per Assembly) 2 T
U
7 7000418 Coil (1 Per Assembly) 2
8 7002335 Case, Solenoid (1 Per Assembly) 2
9 7002336 Sleeve, Outer Flux (1 Per Assembly) 2 R
10
11
7002334
7002333
Spring (1 Per Assembly)
Sleeve, Inner Flux (1 Per Assembly)
2
2
N
12 7004821 Guide Tube Assembly (Includes Items 13-18) 2 T
(1 Per Assembly) A
13
14
7000470
7002344
Tube, Guide (1 Per Assembly)
Plunger (1 Per Assembly)
2
2
B
15 7002346 Pin, Push (1 Per Assembly) 2 L
16 7003830
7002345
Cone Assembly (1 Per Assembly)
Cone (1 Per Assembly)
2
2
E
Kit O-Ring 11/16” OD (1 Per Assembly) 2
Kit O-Ring 3/4” OD (1 Per Assembly) 2
17 7003831 Pin and Guide Assembly (1 Per Assembly) 2
7002340 Guide (1 Per Assembly) 2
Kit O-Ring 11/16” OD (1 Per Assembly) 2
18 7003829 Pin Assembly (1 Per Assembly) 2
Kit Seal, Pin (1 Per Assembly) 2
——————————
O-Ring 3/4” OD (Use Between Sections - Not
7002347 1
Shown)
O-Ring 1 1/16” OD (Use Between Sections - Not
7000448 1
Shown)
7000437 Seal Kit - Valve Section 4

3120824 2-23
S SECTION 2 TURNTABLE
E FIGURE 2-8. VALVE ASSEMBLY - FPS
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-24 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-8. VALVE ASSEMBLY - FPS
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
VALVE ASSEMBLY - FPS Ref.
4640544 4 STACK (Machines with Stepper Valves & Rotate) Ref. C I
4640556 3 STACK (Machines with Stepper Valves & without
Rotate/Machines with Vickers Valves & with Rotate)
Ref. C
O
4640555 2 STACK (Machines with Vickers Valves & without Ref. C N
Rotate)

1 7000585 Nut 6 2
2 7000586 Washer 2
3
7006002
Rod, Tie Options:
4 Stack
3
T
7006059 3 Stack U
7006061 2 Stack
R
N
4 7006039 Bracket, Mounting 2
5 7006058 Section, Valve - Outlet 1
7006055 Plug, Closed Center (Not Shown) 1 T
6
7
Kit O-Ring
Valve Section - Complete Options (Includes 8-16)
5
A/R
A
7006063
Section, Valve - Complete (Main Lift - 4 Stack Used
1
B
7006041
on Stepper Valve Machines)
Section, Valve - Complete (Main Tele, Rotate & 3
L
Level - 4 Stack Used on Stepper Valve Machines) E
7006041 Section, Valve - Complete (Main Lift, Main Tele & 3
Level - 3 Stack Used on Stepper Valve Machines)
7006041 Section, Valve - Complete (Main Tele, Level & 3
Rotate - 3 Stack Used on Vickers Valve Machines)
7006041 Section, Valve - Complete (Main Tele & Level - 3
2 Stack Used on Vickers Valve Machines)
8 Not Available Spool (1 per Valve Section) A/R
9 7006037 Retainer, Spring (2 per Valve Section) A/R
10 7006036 Spring (2 per Valve Section) A/R
11 7006034 Tube Assembly (2 per Valve Section) A/R
12 Kit O-Ring (2 per Valve Section) A/R
13 Kit O-Ring (2 per Valve Section) A/R
14 4640049 Coil, Solenoid (2 per Valve Section) A/R
15 Not Available Nameplate (2 per Valve Section) A/R
16 7006033 Nut (2 per Valve Section) A/R
17 Kit O-Ring (2 per Valve Section) A/R
18 7006060 Port Block Attachment (Level Section Only) 1
19 Kit Bolt 4
20 Kit Washer 4
21 Kit O-Ring (5 per Stack) A/R
22 Inlet Valve Section Options: 1
7006056 1987-1991 (Without Relief Cartridge)
7006074 1992 to Present (With Relief Valve)
—————————
7000549 Seal Kit - Single Section (Includes 12,13,17 & 21) A/R
7006062 Seal Kit - Standard Outlet (Includes Item 6) 1
Seal Kit - Level Section Port Block (Includes Item 17
7000581
and Check Valves O-Rings)

3120824 2-25
S SECTION 2 TURNTABLE
E FIGURE 2-9. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-26 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-9. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
TURNTABLE OPTIONS Ref.
Ford & Deutz Powered Machines: Ref. I
4620051 6’-6”/2m Wide Machines Built through 1992
O
N
4620079 6’-6”/2m Wide Machines Built 1993 to Present
4620105 6’-6”/2m Wide Machines with 12" x 16.5" Tires
6’-6”/2m Wide Machines Built through 1992 and with
4620064
2
2:1 Counterweighting
4620080 6’-6”/2m Wide Machines with Built 1993 to Present
and with 2:1 Counterweighting
4620080
4620080
5’-9”/1.75m Wide Machines
All Australian Machines
T
Electric Machines: Ref. U
4620056 6’-6”/2m Wide Machines Built Prior To December
1992
R
4620082 6’-6”/2m Wide Machines Built December 1992 to N
4620042
Present
5’-9”/1.75m Wide Machines
T
A
TURNTABLE BEARING INSTALLATION Ref. B
0238511
0250860
Machines with 8.75" & 9.5" Tires
Machines with 8.75" & 9.5" Tires
Ref.
Ref.
B
B
L
0255117 Machines with 12" Tires Ref. — E
1 0440067 Bearing, Turntable 1
2 3538437 Spacer, Bearing (Machines with 12" Tires Only) 1
3 0682020 Bolt 5/8”-11NC x 2 1/2” (Grade 8) 14
4 4740004 Washer, Hardened 11
5 3300183 Nut 5/8”-11NC (Grade 8) 14
6 0681820 Bolt 1/2”-13NC x 2 1/2” (Grade 8) (8.75" x 9.5" Tires) 12
0681844 Bolt 1/2”-13NC x 5 1/2” (Grade 8) (12" Tires) 12
7 4740003 Washer, Hardened 12
8 Not Used
9 4740048 Washer, Special 3
10 2160001 Fitting, Grease - 90°
——————————
0100019 Loctite #271 A/R
0100004 Devcon (Not Required on Machines with Milled A/R
Frame and Turntable)

0238523 SWING DRIVE INSTALLATION - MACHINES BUILT Ref. E

THROUGH 1992

101 0920074 Swing Brake Assy (See Figure 2-10 for Breakdown) 1
102 3160147 Swing Motor Assy (See Figure 2-11 for Breakdown) 1
103 2440056 Pinion 1
104 0080148 Adapter 1
105 0560793 Block, Clamp 1
106 4740018 Washer 1
107 0641608 Bolt 3/8”-16NC x 1" 1

3120824 2-27
S SECTION 2 TURNTABLE
E FIGURE 2-9. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 108 Not Used

I
109 3931856 Bolt, Socket Head 1/2”-13NC x 3 1/2” 4
110 4740189 Lockwasher 1/2” Hi-Collar 4
O 111 0641810 Bolt 1/2”-13NC x 1 1/4” 4

N 112
113
4761800
0641610
Lockwasher 1/2”
Bolt 3/8”-16NC x 1 1/4”
4
2
114 4761600 Lockwasher 3/8” 2
2 115
116
4751600
4563923
Flatwasher 3/8”
Spacer
2
1
117 Not Used
T 118 3790045 O-Ring 1

U 0100011
——————————
Loctite #242 A/R
R 0100020 Sealant, Pipe A/R
N
T SWING DRIVE INSTALLATION - MACHINES BUILT
1993 TO PRESENT
Ref.

A 0252578 Machines Built 1993 to May 1994 Ref. D

B 0255010 Machines Built May 1994 to Present Ref. —

L 151 Swing Brake Assembly Options: 1

E 0920089
7012570
Brake Used 1993 to May 1994
Seal Kit - 0920089 Brake (Includes Seals,
1
O-Rings, 1 Back-up Rings & Retaining Ring)
7012571 Rebuild Kit - 0920089 Brake (Includes 7012570
1
Seal Kit, Inner & Outer Discs & Pressure Plate)
0920095 Brake Used May 1994 to Present
7012651 Seal Kit - 0920095 Brake (Includes Seals,
O-Rings, 1 Back-up Rings & Retaining Ring)
7012650 Rebuild Kit - 0920095 Brake (Includes 7012651
1
Seal Kit, Inner & Outer Discs & Pressure Plate)
152 3160183 Swing Motor Assy (See Figure 2-11 for Breakdown) 1
153 3535607 Plate, Mounting 1
154 4300107 Stud 1/2”-13NC x 2" (1993 to May 1994 Only) 4
3311801 Nut 1/2”-13NC 4
155 Lockwasher 1/2” Options: 8
4761800 1993 to May 1994
4740252 May 1994 to Present
156 Not Used
157 0642014 Bolt 5/8”-11NC x 1 3/4” 4
158 4740004 Washer, Hardened 4
159 Not Used
160 Bolt Options: 4
0641830 1993 to May 1994
0641834 May 1994 to Present
161 3790155 O-Ring 1
——————————
0100019 Loctite #271 A/R
0100021 Primer A/R

2-28 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-9. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
TURNTABLE LOCK INSTALLATION Ref.
T
I
0238164 Machines with 8.75" & 9.5" Tires Ref. B
0255148 Machines with 12" Tires Ref. —
O
201
3421452
Pin, Lock Options:
Machines with 8.75" & 9.5" Tires
1
N
3422414 Machines with 12" Tires
202
203
3760215
3421453
D-Ring
Snap-Pin
1
1
2
204 Bushing (Welded on Part) 1
4842998 Machines with 8.75" & 9.5" Tires T
205
0961945
Not Used
Machines with 12" Tires
U
206 3760170 Ring, Quick Release 1 R
207 1260017 Chain 6 in./15cm N
T
A
B
L
E

3120824 2-29
S SECTION 2 TURNTABLE
E FIGURE 2-10. SWING BRAKE ASSEMBLY
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-30 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-10. SWING BRAKE ASSEMBLY E
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0920074 SWING BRAKE ASSEMBLY (MACHINES BUILT Ref. B
THROUGH 1992) I
Note: For Service Parts on Machines Built 1993 to
Present refer to Turntable, Bearing and Swing Drive
Ref.
O
Installation) N
1 7007960 Shaft 1
2 Kit Seal, Oil 1 2
3 Kit Ring, Back-up (Units Built through 1989 only) 1

T
4 Kit Ring, Quad 1
5 7007956 Bearing, Needle 1
6 7007955 Plate, Cover 1 U
7
7007954
Ring, Retaining Options:
Machines Built through 1989
1
R
7007991 Machines Built 1990 to Present N
8 Spline, Outer Options: 1 T
A
7007953 Machines Built through 1989
7007992 Machines Built 1990 to Present
9 7007952 Stator 7 B
10
11
7007951
7007950
Rotor
Piston
6
1
L
12 Kit O-Ring 1 E
13 Kit O-Ring 1
14 Kit O-Ring 1
15 7007946 Plate, Pressure 1
16 7007945 Spring, Belleville 1
17 Kit Ring, Quad 1
18 7007943 Ring, Retaining 1
19 Kit Ring, Back-up (Units Built through 1989 only) 1
20 7007941 Bearing 1
21 7007940 Ring, Retaining 1
22 7007939 Ring, Retaining (Units Built through 1989 only) 1
23 7007938 Pin, Dowel (Units Built through 1989 only) 1
24 Bolt, Socket Head Options: 8
7007937 Machines Built through 1989
7007993 Machines Built 1990 to Present
25 Kit Gasket 1
26 Kit O-Ring 1
——————————
2900774 Seal Kit (Includes Items 2,3,4,12,13,14,17,19,25 &
1
26)

3120824 2-31
S SECTION 2 TURNTABLE
E FIGURE 2-11. SWING MOTOR ASSEMBLY
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-32 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-11. SWING MOTOR ASSEMBLY
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SWING MOTOR ASSEMBLY Ref.
I
1 Kit Seal 3
O
N
2 Kit O-Ring 1
3 7009984 Flange, Mounting 1
4 Not Used
5
6
Not Used
7009905 Drive, Valve 1
2
7 7009983 Plate, Valve 1
8 7009927 Valve 1 T
U
9 7009909 Ring, Balance 1
10 Kit Seal, Face - Inner 1
11 Kit Seal, Face - Outer 1 R
12
13
7009912
7009913
Pin
Spring
2
2
N
14 Not Used T
15 7009930 Housing, Valve 1 A
16 7002157
Kit
Plug Assembly
O-Ring
1
1
B
—————————— L
7009987 Seal Kit (Includes Items 1,2,10,11 and 16 O-Ring) 1
E
3160147 SWING MOTOR ASSEMBLY (MACHINES BUILT Ref. —
THROUGH 1992) (VARIABLE PARTS)

101 7009903 Drive 1

102 7009985 Geroler 1
103 7009986 Bolt 4

3160183 SWING MOTOR ASSEMBLY (MACHINES BUILT 1993 Ref. —

TO PRESENT) (VARIABLE PARTS)

201 7009988 Drive 1

202 7009989 Geroler 1
203 7009990 Bolt 4

3120824 2-33
S SECTION 2 TURNTABLE
E FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION
C SYSTEM
T
I
O
N

T
U
R
N
T
A
B
L
E

2-34 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
FORD ENGINE INSTALLATION - WITH DISTRIBUTOR-
Ref. I
LESS IGNITION SYSTEM
See Section 10 for Ford VSG-413 used August 1998 Ref. O
to Present N
FORD ENGINE ASSEMBLY (STANDARD PARTS) Ref.
1 Engine - Ford VSG-411 Options: 1 2
2000109 March 1990 to August 1992 (Industrial Flywheel)

T
2000117 August 1992 to October 1994 (Automotive
Flywheel & Bosch Alternator)
2000129 October 1994 to March 1995 (Automotive U
R
Flywheel & Prestolite Alternator)
2000130 March 1995 to July 1995 (Automotive Flywheel &
Prestolite Alternator) N
T
2000135 July 1995 to Present (Automotive Flywheel and
Prestolite Alternator)
2 Pump Assembly Options: 1 A
3600152
2900660
Pump Assembly (Vickers)
Shaft Seal Kit (Vickers)
B
3600200 Pump Assembly (Barnes) (1 each of fittings p/n’s L
2220376 & 2210014 are required when replacing
Vickers pump with Barnes pump) (See Figure 2-17 E
for Breakdown)
3 Not Used
4 Bracket, Engine Mounting - Front Options: 1
4843416 Prior to February 1992
4843497 February 1992 to Present
5 3533445 Plate, Mounting - Governor and Carburetor 1
6 0641812 Bolt 1/2”-13NC x 1 1/2” 1
7 2500005 Governor, Precision 1
8 0641410 Bolt 1/4”-20NC x 1 1/4” 4
9 4761400 Lockwasher 1/4” 5
10 3311401 Nut 1/4”-20NC 5
11 4740185 Washer, Hardened 2
12 4761800 Lockwasher 1/2” 1
13 0641610 Bolt 3/8”-16NC x 1 1/4” 2
14 0700814 Bolt, Metric 8mm x 30mm 3
15 4831900 Lockwasher, Metric 8mm 3
16 4300090 Stud 2
17 3321501 Nut 5/16”-24NF 2
18 3533291 Plate 1
19 0701014 Bolt, Metric 10mm x 30mm A/R
0701012 Bolt, Metric 10mm x 25mm A/R
20 4832000 Lockwasher, Metric 10mm 7
21 3200318 Mount, Engine 3
22 3911012 Screw, Machine #10-24NC x 3/4” 2
23 4740273 Washer, Snubbing 3
24 4751700 Flatwasher 7/16” 6

3120824 2-35
S SECTION 2 TURNTABLE
E FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM
C (CONTINUED)

T FIG & ITEM #

25
PART NUMBER
0641728
DESCRIPTION
Bolt 7/16”-14NC x 3 1/2”
QTY.
A/R
REV.

I 0641724 Bolt 7/16”-14NC x 3" A/R

O 26 3311705 Locknut 7/16”-14NC 3

N 27
28
4761000
3311001
Lockwasher #10
Nut #10-24NC
2
2
29 Not Used

2 30
31
0641608
4761600
Bolt 3/8”-16NC x 1"
Lockwasher 38"
6
8
32 3311601 Nut 3/8”-16NC 6
T 33 1060221 Cable, Battery (Engine to Ground) 1

U 34 to 35
36
Not Used
0080182 Adapter, Carburetor 1
R 37 3841049 Rod, Throttle 1
N 38 3321401 Nut, Jam 1/4”-20NC 2

T
39 1660157 Balljoint 2
40 to 42 Not Used
A 43 4360037 Switch, Oil Pressure 1

B 44
45
2220273
2180360
Fitting, Reducer
Fitting, Tee
1
1
L 46 2420131 Sender, Oil Pressure 1
E 47 4564591 Tube, Mounting 2
48 1320014 Clamp, Hose 4
49 Not Used
50 2720341 Hose, Air Cleaner 1
51 1320058 Clamp, Hose 1
52 2420130 Sender, Temperature 1
53 3620027 Radiator 1
54 4751800 Flatwasher 1/2” 1
55 3311801 Nut 1/2”-13NC 1

FORD ENGINE ASSEMBLY (WITHOUT NOISE

0250645 REDUCTION PACKAGE - MACHINES BUILT Ref. H
THROUGH 1992) (VARIABLE PARTS)

60 4031713 Bolt, Metric Socket Head 6mm x 45mm 3

61 4843560 Mount, Engine - Front 1
62 2060016 Fan 1
63 4240096 Strap, Fan 1
64 4564682 Tube, Exhaust 1
65 0080168 Adapter, Fan 1

FORD ENGINE ASSEMBLY (WITH NOISE Ref.

REDUCTION
0252775 MACHINES BUILT 1993 TO JULY 1995 Ref. F
0255762 MACHINES BUILT JULY 1995 TO PRESENT Ref. A

70 2060019 Fan Kit 1

71 4844133 Mount, Engine - Front 1
72 4640750 Valve, Oil Drain 1

2-36 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM E
(CONTINUED) C
FIG & ITEM #
73
PART NUMBER
2750532
DESCRIPTION
Hose, Low Pressure
QTY.
18in/46cm
REV.
T
74 2720264 Hose, Radiator - Upper 1 I
75 2680402 Shroud, Radiator 1 O
76
77
3536015
3941005
Plate, Baffle
Screw, Self-Tapping #10 x 5/8”
1
10
N
78 4761000 Lockwasher #10 10
79
80
4565830
3100073
Tube, Exhaust
Manifold, Exhaust (January 1993 to March 1995
1
1
2
Only)
81 2720042 Hose 1 T
U
82 1320032 Clamp, Hose 3

FORD ENGINE INSTALLATION (STANDARD PARTS) Ref. R

101 3311601 Nut 3/8”-16NC 3
N
102 0641807 Bolt 1/2”-13NC x 7/8” 6 T
103 4751800 Flatwasher 1/2” 6 A
104
105
4761800
0630403
Lockwasher 1/2”
Bolt, Carriage 7/16”-14NC x 1 1/2”
6
2
B
106 4751700 Flatwasher 7/16” 2 L
107
108
3311705
2180104
Locknut 7/16”-14NC
Fitting, Nipple
2
1
E
109 2220273 Bushing, Reducer 1
110 1320022 Clamp 2
111 2720058 Hose, Fuel Line 9ft./2.75m
112 Auxiliary Pump Assembly Options - Vendors Vary: 1
3600050 John S. Barnes Brand Pump Version:
7004248 Motor (Bosch or Prestolite) 1
7004249 Coupling 1
7010923 Pump 1
3600050 Stone Industries Brand Pump Version:
7000482 Motor 1
7004412 Coupling 1
7004414 Pump 1
3600208 Fenner Fluid Power Brand Pump Version:
7013710 Motor 1
7013711 Coupling 1
7013712 Pump 1
113 4761600 Lockwasher 3/8” 3
114 0641612 Bolt 3/8”-16NC x 1 1/2” 3
115 3740067 Relay 1
116 4300081 Stud (Welded on Part) 2
117 4761000 Lockwasher #10 2
118 3311001 Nut #10-24NC 2
119 4751000 Flatwasher #10 2
120 3520046 Plug, Tapered 1
121 0400003 Battery 1
122 3980003 Seat, Battery 1

3120824 2-37
S SECTION 2 TURNTABLE
E FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM
C (CONTINUED)

T FIG & ITEM #

123
PART NUMBER
0400002 Hold-down, Battery
DESCRIPTION QTY.
1
REV.

I 2910479 Replacement Clip Kit for 0400002 1

O 124 0236768 Rod, Hold-down 2

N 125
126
4751600
3300029
Flatwasher 3/8”
Wingnut 3/8”-16NC
4
2
127 1060172 Cable, Battery (Battery to Aux. Relay) 1

2 128
129
1060149
1060103
Cable, Battery (Aux. Relay to Aux. Pump)
Cable, Battery (Aux. Relay to Starter)
1
1
130 1060046 Cable, Battery (Battery to Ground) 1
T 131 4751500 Flatwasher 5/16” 2

U 132
133
3311505
1320026
Locknut 5/16”-18NC
Clamp, Muffler
1
1
R 134 1320031 Clamp, Hose 5
N 135 4300068 Stud (Welded on Part) 4

T
136 4761400 Lockwasher 1/4” 4
137 3311401 Nut 1/4”-20NC 4
A
B 0250646
FORD ENGINE INSTALLATION (WITHOUT NOISE
REDUCTION PACKAGE - BUILT THROUGH 1992) Ref. E
L (VARIABLE PARTS)

E 151 Not Used

152 Not Used
153 3220076 Muffler 1
154 1320020 U-Clamp 1
155 0901387 Bracket, Exhaust 1
156 4843654 Tube, Air Intake 1
157 Not Used
158 2220314 Fitting, Barbed 1
159 2720354 Elbow 1
160 1340051 Air Cleaner Assembly 1
7012661 Element, Filter 1
161 0340016 Band, Air Cleaner 2
162 1120370 Cap, Air Inlet 1
163 4060741 Shield 1
164 3911008 Screw, Machine #10-24NC x 1/2” 3
165 1120218 Cap, Rain - Exhaust 1
166 4300038 Stud (Welded on Part) 2
167 2720042 Hose, Heater 15in/38cm
168 1320032 Clamp, Hose 2

0252776 FORD ENGINE INSTALLATION (WITHOUT NOISE Ref. C

REDUCTION PACKAGE - BUILT 1993 TO JULY 1995)
0254843 EXHAUST INSTALLATION (WITH NOISE REDUC- Ref. —
TION PACKAGE - BUILT 1993 TO JULY 1995)
0255763 EXHAUST INSTALLATION (WITH NOISE REDUC- Ref. 2
TION PACKAGE - BUILT JULY 1995 TO PRESENT)

171 Not Used

2-38 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM E
(CONTINUED) C
FIG & ITEM #
172
PART NUMBER
3220084 Muffler
DESCRIPTION QTY.
1
REV.
T
173 Not Used I
174 0901858 Bracket, Muffler 1 O
175
176
4565829
3220083
Tube, Exhaust
Arrestor, Spark
1
1
N
177 4844209 Stack, Exhaust 1
178
179
4751400
0641406
Flatwasher 1/4”
Bolt 1/4”-20NC x 3/4”
4
4
2
180 3311405 Locknut 1/4”-20NC 4
181 4844211 Intake, Air 1 T
182
183
Not Used
0080046 Elbow 1
U
184 1340020 Air Cleaner Assembly 1 R
7004214 Element, Filter 1 N
T
185 0340002 Band, Mounting - Air Cleaner 2
186 1120161 Cap, Air Inlet 1
187 1320026 Clamp, Muffler 1 A
188
189
3536021
3820001
Plate, Inlet Adapter
Rivet
1
8
B
190 3960483 Seal 15in/38cm L
191 3960418 Seal 5ft/1.5m E
192 1320131 Clamp 1
193 0641508 Bolt 5/16”-18NC x 1" 1
194 4060807 Hose Protection, Trim Flex (S/N 32166 to Present) 4in/9cm

0239972 PUMP COUPLING INSTALLATION - LOVEJOY WITH Ref. —

INDUSTRIAL FLYWHEEL (PRIOR TO AUGUST 1992)

201 1660176 Coupling 1

Not Available Disc, Coupling 1
Not Available Hub, Coupling 1
202 0080169 Adapter, Pump 1
203 0641510 Bolt 5/16”-18NC x 1 1/4” 6
204 4761500 Lockwasher 5/16” 6
205 0641610 Bolt 3/8”-16NC x 1 1/4” 8
206 4761600 Lockwasher 3/8” 8

PUMP COUPLING INSTALLATION - HAYES WITH

0250595 Ref. —
INDUSTRIAL FLYWHEEL (PRIOR TO AUGUST 1992)

211 1660182 Coupling 1

Note: Coupling Internal Spines must be lubed with
Lithium based grease prior to Installation.
212 0080169 Adapter, Pump 1
213 0641507 Bolt 5/16”-18NC x 7/8” 6
214 4761500 Lockwasher 5/16” 6
215 0641610 Bolt 3/8”-16NC x 1 1/4” 8
216 4761600 Lockwasher 3/8” 8
——————————

3120824 2-39
S SECTION 2 TURNTABLE
E FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM
C (CONTINUED)

T FIG & ITEM # PART NUMBER

3020021 Grease, Coupling
DESCRIPTION QTY.
A/R
REV.

I
O PUMP COUPLING INSTALLATION - HAYES WITH

N
0252807 AUTOMOTIVE FLYWHEEL (AUGUST 1992 TO PRES- Ref. —
ENT)

2
221 1660206 Coupling 1
Note: Coupling, Internal Spines must be lubed with
Lithium based grease prior to Installation.

T 222
223
0080169
0700808
Adapter, Pump
Bolt, Metric 8mm x 16mm
1
6
U 224 4831900 Lockwasher, Metric 8mm 6
R 225 0641610 Bolt 3/8”-16NC x 1 1/2” 8

N 226 4761600 Lockwasher 3/8”

——————————
8

T 3020021 Grease, Coupling A/R

A
B
ENGINE COMPONENTS Ref.

L 301 7000892 Carburetor - Ford VSG-411 1

E Use 7019933
Rebuild Kit - Carburetor (All Models) (was p/n
7000878)
1

7012577 Fitting, Carburetor Vacuum Line 1

7012578 Carburetor Vacuum Line Assembly 1
7027607 Gasket, Carburetor (Bottom) 1
7024321 Gasket, Carburetor (Top) 1
70000163 Needle, Spring Load Fuel Valve 1
7027646 Gasket, Carburetor 2
7023471 Float Assembly 1
7000894 Choke, Automatic 1
7000877 Fuel Shut-Off - Has Wire Connection 1
7000884 Fuel Shut-Off - Has Terminal Post 1
7022174 Filter, Fuel 1
7019939 Filter, Fuel 1
2120112 Separator, Fuel 1
7019666 Pump, Fuel 1
7025153 Gasket, Fuel Pump 1
7012564 Engine Wiring Harness 1
Alternator Options: 1
7000893 Alternator - Bosch Version
Use 7019670 Alternator - Prestolite Version (was p/n 7012653)
7019670 Alternator - Leese Nuville Version
7019934 Belt, Alternator 1
7019935 Pulley, Alternator 1
7019936 Pulley, Crankshaft 1
7019951 Pump, Water 1
7019937 Pulley, Water Pump 1
7019938 Outlet, Water 1
7019942 Hose, Water Pump/Intake Inlet 1

2-40 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM E
(CONTINUED) C
FIG & ITEM # PART NUMBER
7019950
DESCRIPTION
Thermostat, 160-Degree
QTY.
1
REV.
T
7019941 Hose, Radiator (Upper) 1 I
7019943 Hose, Radiator (Lower) 1 O
7019945
7019959
Hose, Bypass
Dipstick
1
1
N
7019960 Tube, Dipstick 1
7019917
7014500
Pump, Oil
Oil Filter (Case of 12)
1
1
2
7022173 Oil Filter (Individual Filter) 1
7019949 Oil Filter (Individual Filter) 1 T
7019667
7019668
Cap, Oil Filler
Starter 1
U
Use 7023670 Control, Ignition (was p/n 7019665) 1 R
7019954 Harness, Ignition Module Patch N
T
Spark Plug Wire Set Options: A/R
7019989 Machines Built Through 1999 (Clip-on Style) 1
Use 7019989 #1 Plug Wire (was p/n 7019955) 1 A
Use 7019989
Use 7019989
#2 Plug Wire (was p/n 7019956)
#3 Plug Wire (was p/n 7019957)
1
1
B
Use 7019989 #4 Plug Wire (was p/n 7019958) 1 L
7022176 Machines Built 2000 to Present (Push-on Style) A/R E
7022103 #1 Plug Wire 1
7022101 #2 Plug Wire 1
7022102 #3 Plug Wire 1
7022104 #4 Plug Wire 1
Coil Options: 1
7019987 Machines Built Through 1999 (Wires Clip On)
7019998 Machines Built 2000 to Present (Wires Push On)
7016602 Flywheel 1
7019919 Gear, Ring (Flywheel) 1
7022180 Gear, Ring (132 Teeth) (Flywheel) 1
Block Assembly, 11-Stud Terminal (Located on
7019944 1
Rear of Engine)
7019946 Flange, Exhaust Pipe 1
7019947 Gasket, Exhaust Pipe Flange 1
7019948 Manifold, Exhaust Outlet 1
70000929 Sensor, Crankshaft 1
——————————
7014680 Main Components Kit (Includes 1 each of Carburetor, 1
Fuel and Water Pumps, Bosch Alternator, Starter, &
Ignition Control)
7014687 Main Components Kit (Includes 1 each of Carburetor,
1 Fuel & Water Pumps, Prestolite Alternator, Starter
& Ignition Control)
7014681 Engine Kit (Includes Hoses, Gasket Set, Thermostat, 1
V-Belt & Coil)
Tune-up Kit Options (Includes Oil and Fuel Filters, 1
Plugs & Ignition Wire Set)
7014682 Machines Built Through 1999

3120824 2-41
S SECTION 2 TURNTABLE
E FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM
C (CONTINUED)

T FIG & ITEM # PART NUMBER

7023668
DESCRIPTION
Machines Built 2000 to Present
QTY. REV.

I 7022172 Machines Built 2000 to Present

O
N 0252625 OPTIONAL ENGINE DISTRESS INSTALLATION Ref. 5/E

401 to 402 Not Used

2 403
404
2180360
4360182
Fitting, Tee
Switch, Oil Pressure
1
1
405 0080200 Fitting, Adapter 1
T 406 3960423 Gasket 1

U 407
408
0700819
4831900
Bolt, Metric 8mm x 55mm
Lockwasher 8mm
2
2
R 409 4360157 Switch, Water Temperature 1
N
T
OPTIONAL CATALYST EXHAUST INSTALLATION
0252045 Ref. A
(NOT SHOWN) (PRIOR TO APRIL 1994)
A
B 501
502
3220081
4565298
Muffler, Catalyst
Tube, Exhaust (90°)
1
1
L 503 4565297 Tube, Exhaust (Manifold to Venturi) 1

E 504
505
1320020
4564711
Clamp, Exhaust
Tube, Exhaust (Catalyst to Muffler)
3
1
506 3220076 Muffler 1
507 1320026 Clamp, Exhaust 1

OPTIONAL CATALYST EXHAUST INSTALLATION

0254840 Ref. 2/B
(NOT SHOWN) (APRIL 1994 TO PRESENT)

551 3220081 Muffler, Catalyst 1

552 4566519 Tube, Exhaust (90°) 1
553 Tube, Exhaust (Manifold to Venturi) Options: 1
4566518 Prior to April 1999
4567819 April 1999 to Present
554 1320020 Clamp, Muffler 5
555 4564711 Tube, Exhaust (Catalyst to Muffler) 1
556 3220076 Muffler, Spark Arrester 1
557 1320026 Clamp, Muffler 1
558 1120218 Cap, Rain 1
559 3520034 Plug, Hole (Located on Item 556) 4
560 0641406 Bolt 1/4”-20NC x 3/4” 2
561 4751400 Flatwasher 1/4” 2
562 3311405 Locknut 1/4”-20NC 2

2-42 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM E
(CONTINUED) C
FIG & ITEM # PART NUMBER
0251050
DESCRIPTION
AIR HORN INSTALLATION - STANDARD GAS
QTY.
Ref.
REV.
—
T
Note: See Dual Fuel Installation for Dual Fuel & Ref. I
Straight LP Machines.
O
601 0080175 Adapter, Air Horn 1 N
602 3960388 Gasket 1
603 3840979 Rod, Adapter 1
2

T
U
R
N
T
A
B
L
E

3120824 2-43
S SECTION 2 TURNTABLE
E FIGURE 2-13. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-44 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-13. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1281296 DUAL FUEL INSTALLATION (FORD DISTRIBUTOR- Ref. H
LESS IGNITION - MARCH 1990 TO PRESENT) I
1 3720011 Regulator 1
O
7017516 Kit, Rebuilding 1 N
2 0641405 Bolt 1/4”-20NC x 5/8” 2

2
3 4761400 Lockwasher 1/4” 2
4 0901664 Bracket (Prior to August 1995) 1
0902184 Bracket (August 1995 to Present) 1
5
6
2220364
2180535
Fitting, Adapter
Fitting, Barbed
2
2
T
7 1320032 Clamp 4 U
8 2720042 Hose 32in/82cm R
9
10
2220648
2120077
Fitting, 90°
Filterlock
1
1 N
11 2180418 Fitting, Swivel 1 T
12 2720149 Hose 1
A
B
13 2180387 Fitting, Tank 1
14 2220675 Fitting, 90° Barbed 1
15 1320017 Clamp 2 L
16
17
2720112
0080167
Hose
Adapter
2ft/61cm
1
E
3960388 Gasket 1
18 2180104 Fitting, Nipple 1
19 2180360 Fitting, Tee 1
20 4360188 Switch, Vacuum 1
21 2180536 Fitting, Barbed 1
22 Hose (Supplied with Engine) A/R
23 2180623 Fitting, Tee 1
24 Not Used
25 2220290 Fitting, Tee 1
26 2180389 Fitting, Pressure Relief 1
27 0641608 Bolt 3/8”-16NC x 1" 2
28 4761600 Lockwasher 3/8” 2
29 3311601 Nut 3/8” x 16NC 2

0250939 DUAL FUEL INSTALLATION Ref. F

50 1320022 Clamp 4
51 4640391 Valve, Gas Lock 1
52 1320095 Clamp, Mounting 1
53 2220315 Fitting, Barbed 2
54 2720058 Hose, Fuel Line 6ft/1.8m

0251728 STRAIGHT LP GAS INSTALLATION Ref. E

2901184 Blanking Plate Kit (Cover Fuel Pump Location) (Not 1

3120824 2-45
S SECTION 2 TURNTABLE
E FIGURE 2-14. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-46 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-14. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
GENERATOR INSTALLATION (STANDARD PARTS) Ref.
I
1 2460011 Generator Assembly with Control Box 1
O
N
3580134 Pulley 1
7012558 Generator Assembly Only 1
7020108 Brush 4
7020109
7012513
Holder, Brush
Caps, Brush Holder
4
4
2
7012514 Fan 1
7020193 Cord, Power 1 T
U
7026199 Armature 1
7020110 End Bell, Front 1
7020111 End Bell, Rear 1 R
7020190
7003657
Bearing
Control Box Assembly
2
1
N
Note: Replacement 110V Control Box comes T
with 2 std Receptacles p/n 4460190. Optional
Industrial Twist Lock Receptacles p/n 4460027
Ref. A
must be ordered separately. B
2420203
4360542
Voltmeter
Breaker, Circuit
1
1
L
4460190 Receptacle 2 E
2920162 Lamp 1
7020191 Switch, Toggle 1
3520028 Plug, Hole 1
2 4340569 Support, Adjustable 1
3 Not Used
4 2860012 Key, Woodruff 1
5 4751500 Flatwasher 5/16” A/R
6 4761500 Lockwasher 5/16” A/R
7 4761600 Lockwasher 3/8” A/R
8 3311601 Nut 3/8”-16NC 2
9 0641508 Bolt 5/16”-18NC x 1" 1
10 0721006 Bolt #10-24NC x 3/4” 2
11 3251476 Nametag 1
12 4751000 Flatwasher #10 2
13 4761000 Lockwasher #10 2
14 3311001 Nut #10-24NC 2
15 1060268 Cable, Electrical - 12/3 10ft/3m

GENERATOR INSTALLATION (MACHINES BUILT

0239739 Ref. C
PRIOR TO MAY 1991) (VARIABLE PARTS)

51 0480056 V-Belt 1
52 3311501 Nut 5/16”-18NC 1
53 4843156 Bracket, Mounting - Generator 1
54 0641609 Bolt 3/8”-16NC x 1 1/8” 2
55 4300031 Stud (Welded on Part) 2
56 4761400 Lockwasher 1/4” 2

3120824 2-47
S SECTION 2 TURNTABLE
E FIGURE 2-14. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 57 3311401 Nut 1/4”-20NC 2

I
58 0901584 Bracket, Control Box 1

O 0251950
GENERATOR INSTALLATION (MACHINES BUILT MAY
Ref. 5
N
1991 TO PRESENT) (VARIABLE PARTS)

71 0480057 V-Belt 1

2 72
73
0641511
0901774
Bolt 5/16”-18NC x 1 3/8”
Bracket, Mounting - Generator
1
1
74 0961247 Bushing 1
T 75 4751600 Flatwasher 3/8” 4

U 76 0681610 Bolt 3/8”-16NC x 1 1/4” Grade 8 2

R
N
T
A
B
L
E

2-48 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-14. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120824 2-49
S SECTION 2 TURNTABLE
E FIGURE 2-15. DEUTZ ENGINE INSTALLATION
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-50 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-15. DEUTZ ENGINE INSTALLATION
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
DEUTZ ENGINE ASSEMBLY (STANDARD PARTS) Ref.
I
1 Engine - Deutz F2L-1011 Diesel Options: 1
O
N
2000106 Prior to August 1995
2000137 August 1995 to Present
2 Pump Assembly Options: 1
3600152
2900660
Pump Assembly (Vickers)
Shaft Seal Kit (Vickers)
2
3600200 Pump Assembly (Barnes) (1 each of fittings p/n’s
2220376 & 2210014 are required when replacing
Vickers pump with Barnes pump) (See Figure 2-17
T
for Breakdown) U
3
4
0641509
4761500
Bolt 5/16”-18NC x 1 1/8”
Lockwasher 5/16”
2
2
R
5 2180730 Fitting, Special 1 N
6 to 7 Not Used T
A
8 1060221 Cable, Battery (Engine to Ground) 1
9 4751500 Flatwasher 5/16” 2
10 Adapter, Throttle Options: 1 B
0080172
4460302
Prior to September 1995
September 1995 to Present
L
11 3450203 Pin, Cotter 1/16” x 3/4” 1 E
12 Component Options: 1
3951003 Setscrew #10-24NC x 3/8” (Prior to September 1995)
0902244 Bracket, Throttle (September 1995 to Present)
13 0080177 Adapter Weldment 1
14 3311501 Nut 5/16”-18NC 3
15 4761500 Lockwasher 5/16” 3
16 0641512 Bolt 5/16”-18NC x 1 1/2” 3
17 3960407 Gasket, Intake Adapter 1

DEUTZ ENGINE ASSEMBLY (MACHINES WITHOUT

0250828 NOISE REDUCTION PACKAGE WERE BUILT Ref. B
THROUGH 1992) (VARIABLE PARTS)

51 2420131 Sender, Oil Pressure 1

DEUTZ ENGINE ASSEMBLY (MACHINES WITH NOISE

0252777 REDUCTION PACKAGE WERE BUILT 1993 TO PRES- Ref. G
ENT) (VARIABLE PARTS)

71 2420110 Sender, Oil Pressure 1

72 Not Used
73 0901838 Bracket, Air Cleaner 1
74 0340002 Band, Air Cleaner 2
75 0701010 Bolt, Metric 10mm x 20mm 2
76 4832000 Lockwasher 10mm 2
77 4711600 Flatwasher 3/8” 1
78 4640751 Valve, Oil Drain 1
79 2750532 Hose, Low Pressure 18in/46cm

3120824 2-51
S SECTION 2 TURNTABLE
E FIGURE 2-15. DEUTZ ENGINE INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 80 1340020 Air Cleaner Assembly 1

I
7004214 Element 1
81 1320016 Clamp, Hose 2
O 82 0080039 Adapter, Elbow 1

N 83
84
0641408
4761400
Bolt 1/4”-20NC x 1"
Lockwasher 1/4”
4
4
85 3311401 Nut 1/4”-20NC 4
2 86
87
1320022
4711400
Clamp
Lockwasher 1/4”
1
1
88 0641512 Bolt 6MM x 10MM 2
T 89 2180104 Fitting, Nipple 1

U 90 2200261 Fitting, Coupling 1

R DEUTZ ENGINE INSTALLATION (STANDARD PARTS) Ref.

N
T 151
152
1320041
2720271
Clamp
Line, Fuel Return
1
7 ft./2m
A 153 2720058 Line, Fuel Supply 6 ft./1.8m

B 154 4300032 Stud (Welded on Part) A/R

L
155 4761400 Lockwasher 1/4” A/R
156 3311401 Nut 1/4”-20NC A/R
E 157 1320022 Clamp 4
158 2220317 Fitting, Barbed 1
2220536 Fitting, Barbed 1
159 2220063 Fitting, 90° Swivel 1
2220273 Fitting, Reducer 2
160 4420001 Tape, Sealant A/R
161 Not Used
162 Auxiliary Pump Assembly Options - Vendors Vary: 1
3600050 John S. Barnes Brand Pump Version:
7004248 Motor (Bosch or Prestolite) 1
7004249 Coupling 1
7010923 Pump 1
3600050 Stone Industries Brand Pump Version:
7000482 Motor 1
7004412 Coupling 1
7004414 Pump 1
3600208 Fenner Fluid Power Brand Pump Version:
7013710 Motor 1
7013711 Coupling 1
7013712 Pump 1
163 1060046 Cable, Battery (Battery to Ground) 1
164 0400075 Battery 1
165 Scoop, Air Intake Options: 1
1840005 Prior to April 1995
1840011 April 1995 to Present
166 3960389 Seal, Rubber Grip 51in/1.3m
167 3980007 Seat, Battery 1
168 Not Used

2-52 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-15. DEUTZ ENGINE INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
169 4761600 Lockwasher 3/8” 4
T
I
170 Not Used
171 1060154 Cable, Battery (Battery to Starter) 1
172 1060054 Cable, Battery (Starter to Auxiliary Power Relay) 1 O
173
174
0641628
Not Used
Bolt 3/8”-16NC x 3 1/2” 1
N
175 1320019 Clamp, Exhaust A/R
176
177
4300034
3311601
Stud (Welded on Parts)
Nut 3/8”-16NC
2
2
2
178 0641856 Bolt 1/2”-13NC x 7" 3
179 4761800 Lockwasher 1/2” 4 T
180 to 181
182
Not Used
0641406 Bolt 1/4”-20NC x 3/4” 4
U
183 0080178 Adapter, Engine Mounting 4 R
184 1120161 Cap, Air Inlet 1 N
185
186
Not Used
0361810 Holddown, Battery 1
T
187 4751600 Flatwasher 3/8” 2 A
188 Not Used
B
L
189 0236768 Rod, Holddown 1
190 3300029 Wingnut 3/8”-16NC 2
191 3740067 Solenoid 1 E
192 4300031 Stud (Welded on Part) A/R
193 0641614 Bolt 3/8”-16NC x 1 3/4” 2
194 1320059 Clamp (Prior to March 1995) 1
195 Not Used
196 3311001 Nut #10-24NC 2
197 4300081 Stud (Welded on Parts) 2
198 4751000 Flatwasher #10 2
199 4761000 Lockwasher #10 2
200 0901361 Bracket, Fuel Filter 1
201 0641408 Bolt 1/4”-20NC x 1" (Prior to September 1995) 2
0641418 Bolt 1/4”-20NC x 2 1/4” (September 1995 to Present) 2
202 1060093 Cable, Battery (Auxiliary Relay to Auxiliary Pump) 1
203 0100011 Loctite A/R
204 0641852 Bolt 1/2”-13NC x 6 1/2” 1

3120824 2-53
S SECTION 2 TURNTABLE
E FIGURE 2-15. DEUTZ ENGINE INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 0250829
DEUTZ ENGINE INSTALLATION (MACHINES WITH-
OUT NOISE REDUCTION PACKAGE WERE BUILT Ref. E
I THROUGH 1992) (VARIABLE PARTS)

O Note: See Section 10 for Optional Exhaust

Systems.
Ref.

N
251 4564655 Tube, Air Inlet 1

2
252 0340002 Band, Air Cleaner 2
253 4564656 Tube, Exhaust 1
254 1320031 Clamp, Hose 4

T 255
256
2720351
4843620
Hose, Rubber
Snorkel Weldment
1 Ft./.3m
1
U 257 1340020 Air Cleaner Assembly 1
R 7004214 Element 1

N DEUTZ ENGINE INSTALLATION (MACHINE WITH

T 0252778 NOISE REDUCTION PACKAGE WERE BUILT 1993 TO Ref. F

A
PRESENT) (VARIABLE PARTS)
Note: See Section 10 for Optional Exhaust
B
Ref.
Systems.

L 271 1120405 Cap, Rain 1

E 272 Not Used
273 2720334 Hose 1
274 4565719 Tube, Exhaust 1
275 1320016 Clamp 4
276 4565270 Tube 4
277 Not Available Snorkel, Exhaust 1
278 Not Used
279 4565718 Tube, Extension 1
280 0080046 Adapter, Tube 1
281 1670639 Cover, Base Plate 1
282 1670638 Cover, Hood Support 1
283 1670616 Cover, Side 1
284 4844132 Intake Box Weldment 1
285 2820048 Foam, Acoustical 1
286 2820049 Foam, Acoustical 1
287 3536248 Plate 1
288 1670321 Plate, Adapter 1
289 3820019 Rivet 8
290 3941406 Screw, Self-Tapping 1/4”x 3/4” 2
291 3300151 Nut, Acorn 2
292 4751400 Flatwasher 1/4” 21
293 3536132 Plate, Baffle 1
294 0641412 Bolt 1/4”-20NC x 1 1/2” 2

2-54 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-15. DEUTZ ENGINE INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
0239972 COUPLING INSTALLATION - LOVEJOY OPTION Ref. —
T
301 1660176 Coupling, Lovejoy 1 I
302 0641510 Bolt 5/16”-18NC x 1 1/4” 6 O
303
304
4761500
0080163
Lockwasher 5/16”
Plate, Adapter
6
1
N
305 0641610 Bolt 3/8”-16NC x 1 1/4” 8
306 4761600 Lockwasher 3/8” 8 2
0250595 COUPLING INSTALLATION - HAYES OPTION Ref. —
T
351 1660182 Coupling, Hayes
Note: Coupling Internal Spines must be lubed with
1
U
Lithium based grease prior to installation. R
352 0700810 Bolt, Metric 8mm x 20mm 6 N
353
354
4831900
0080163
Lockwasher, Metric 8mm
Plate, Adapter
6
1
T
355 0641610 Bolt 3/8”-16NC x 1 1/4” 8 A
356 4761600 Lockwasher 3/8” 8
B
0251537 OPTIONAL ENGINE DISTRESS INSTALLATION Ref. D L
0251682 OPTIONAL ENGINE SHUTDOWN INSTALLATION Ref. — E
400 2180360 Fitting, Tee 1
401 Fitting Options: A/R
2180749 Fitting, 45° (Engine Distress) 1
2180693 Fitting, Nipple (Engine Shutdown) 1
2220318 Fitting, 90° (Engine Shutdown) 1
402 Not Used
403 4360065 Switch, Pressure 1

ENGINE COMPONENTS Ref.

Engine 2000106
7000693 Muffler - Deutz F2L1011 1
7000699 Seal, Exhaust (Doughnut) 1
7012598 Fuel Filter 1
7012599 Injector, Fuel 2
7012698 Fuel Pump - Main 1
7016331 Oil Filter 1
7012626 Starter 1
7020465 Cap, Oil Filler 1
Use 3600213 Pump, Drive (was p/n 7012572) 1
Use 3520078 Plug (was p/n 7012573) 1
Use 1670680 Cover, Timing Chain (was p/n 7012574) 1
Use 7012575 Pulley, Crankshaft 1
7016308 Ring, Air Intake 1
Use 7019607 Shutdown Device (was p/n 7016359 1
7020414 V-Belt 1

3120824 2-55
S SECTION 2 TURNTABLE
E FIGURE 2-15. DEUTZ ENGINE INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 7020437 Flywheel 1

I
7020496 Gear, Ring (Flywheel) 1
7020456 Dipstick 1
O ——————————

N 7014683
Oil Change and Gasket Kit (Includes Fuel Line
Washer, or Plug Washer, Oil Filter, Fuel Filter Injector 1
Tip Gasket and Valve Cover Gasket)

2 7020417
Engine 2000137
Alternator 1
7000693 Muffler - Deutz F2L1011 1

T 7000699 Seal, Exhaust (Doughnut) 1

U
Use 8320270 Fuel Filter (was p/n 7016328 1
7012599 Pump, Fuel Injector 1
R 7020426 Injector, Fuel 1

N 7020425
7020424
Nozzle, Injector
Gasket, Injector Tip
1
1
T 7016309 Washer, Sealing (Copper) 1
A 7024413 Fuel Pump - Main 1

B
7020411 Gasket, Lift 1
Use 7016332 Starter (was p/n 7016678) 1
L 7020465 Cap, Oil Filler 1

E 7020467
7016331
Pump, Oil
Oil Filter
1
1
Use 7019607 Shutdown Device (was p/n 7016359 1
7020414 V-Belt 1
7020027 Flywheel/Ring Gear Assembly 1
7020477 Gear, Ring (Flywheel) 1
7020434 Dipstick 1
7020429 Gasket, Vale Cover 1
Gasket, Head Options: 1
70003160 1 Notch
70003161 2 Notch
70003162 3 Notch
7020404 Washer, Oil Pan 1
7020406 Ring, Sealing 1
70001138 Mounting, Motor (Rear) 2
70001136 Mounting Kit, Motor (Front - LH) 1
70001137 Mounting Kit, Motor (Front - RH) 1

2-56 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-15. DEUTZ ENGINE INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120824 2-57
S SECTION 2 TURNTABLE
E FIGURE 2-16. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-58 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-16. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0251880 GENERATOR INSTALLATION - 110 VOLT (DEUTZ) Ref. 9
I
1 4843410 Bracket, Mounting - Generator 1
O
N
2 Not Used
3 2460011 Generator Assembly with Control Box 1
3580134 Pulley 1
7012558
7020108
Generator Assembly Only
Brush
1
4
2
7020109 Holder, Brush 4
7012513 Caps, Brush Holder 4 T
U
7012514 Fan 1
7020193 Cord, Power 1
7026199 Armature 1 R
7020110
7020111
End Bell, Front
End Bell, Rear
1
1
N
7020190 Bearing 2 T
7003657 Control Box Assembly 1 A
Note: Replacement 110V Control Box comes
with 2 std Receptacles p/n 4460190. Optional B
L
Ref.
Industrial Twist Lock Receptacles p/n 4460027
must be ordered separately.
2420203 Voltmeter 1 E
4360542 Breaker, Circuit 1
4460190 Receptacle 2
2920162 Lamp 1
7020191 Switch, Toggle 1
3520028 Plug, Hole 1
4 3251476 Nametag - Generator On/Off 1
5 Use 1060515 Cable, Electrical - 12/4 (was p/n 1060012) 1
6 Not Used
7 4460023 Terminal, Connector 1
8 2860012 Key, Woodruff 1
9 0100011 Loctite A/R
10 4751500 Flatwasher 5/16” 1
11 4761500 Lockwasher 5/16” 2
12 0361815 Arm, Adjustment 1
13 0701414 Bolt, Metric 14mm x 30mm 1
14 0701012 Bolt, Metric 10mm x 25mm 2
15 0480059 V-Belt 1
16 3580158 Pulley 1
17 Not Used
18 0681510 Bolt 5/16”-18NC x 1 1/4” 2
19 3311501 Nut 5/16”-18NC 1
20 0901584 Bracket, Mounting - Control Box 1
21 4300068 Stud (Welded on Part) 2
22 4751400 Flatwasher 1/4” 4
23 4761400 Lockwasher 1/4” 6
24 3311401 Nut 1/4”-20NC 4
25 0641406 Bolt 1/4”-20NC x 3/4” 2

3120824 2-59
S SECTION 2 TURNTABLE
E FIGURE 2-16. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 26 4812000 Flatwasher, Metric 10mm 2

I
27 2180730 Fitting, Adapter (Prior to October 1, 1992 Only) 1
28 2180749 Fitting, 45° 1
O 29 2180537 Fitting, Nipple (Prior to S/N 23307) 1

N 30
2180730
2180360
Fitting, Adapter (S/N 23307 to Present)
Fitting, Tee (Prior to S/N 23307)
1
1
31 2200261 Fitting, Coupling (Prior to S/N 23307) 1
2 32
33
4360037
0681610
Switch, Oil Pressure
Bolt 3/8”-16NC x 1 1/4”
1
2
34 4761600 Lockwasher 3/8” 2
T 35 4751600 Flatwasher 3/8” 2

U
R
N
T
A
B
L
E

2-60 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-16. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120824 2-61
S SECTION 2 TURNTABLE
E FIGURE 2-17. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED
C MACHINES)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-62 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-17. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PUMP ASSEMBLY - BARNES (FORD AND DEUTZ
3600200
POWERED MACHINES)
Ref.
I
1 7010955 Ring, Retaining 1
O
2 Kit Seal, Shaft 1 N
3 7010964 Flange, Mounting 1

2
4 Kit Ring, Backup 6
5 Kit E-Seal 6
6 7010957 Bearing 6
7
8
Kit
7010959
O-Ring
Pin, Dowel
6
12
T
9 7010980 Gear, Idler (Section 1) 1 U
10 7010981 Gear, Idler 1 R
11
12
7010982
7010976
Gear, Idler
Gear, Idler (Section 3)
1
1
N
13 7010954 Gear, Idler 1 T
14 7010979 Gear, Drive 1
A
B
15 7010965 Coupling 2
16 7010960 Cover, End 1
17 7010966 Bolt 4 L
18
19
7010967
7010968
Housing (Section 1)
Housing (Section 2)
1
1
E
20 7010969 Housing (Section 3) 1
21 7010970 Plate, Distance (Section 2) 1
22 7010971 Plate, Distance (Section 3) 1
——————————
7010962 Seal Kit (Includes Items 2,4,5 and 7) 1

3120824 2-63
S SECTION 2 TURNTABLE
E FIGURE 2-18. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-64 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-18. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
Note: See Options - Section 10 for U/L and 440VAC
Machines.
Ref.
I
0258465 MOTOR & PUMP INSTALLATION (STANDARD PARTS) Ref. G
O
N
1 Motor, Electric Options: 1

2
3160145 Flex Coupling Mount (Used Prior to November 1989)
3160153 Direct Mount (Used November 1989 to Present)
7012588 Brush (3160153 Motor) 8

2
7012589
4761500
Spring (3160153 Motor)
Lockwasher 5/16”
8
6
T
3 3311501 Nut 5/16”-18NC 6 U
4 Auxiliary Pump Assembly (Vendors Vary): A/R R
3600050
7004248
John S. Barnes Version:
Motor
1
1
N
7004249 Coupling 1 T
7010923 Pump 1
A
B
3600050 Stone Industries Version: 1
7000482 Motor 1
7004412 Coupling 1 L
7004414
3600208
Pump
Fenner Fluid Power Version:
1
1
E
7013710 Motor 1
7013711 Coupling 1
7013712 Pump 1
5 2880416 Key (Used Prior to November 1989 Only) 1
6 1660166 Coupling, Flex (Used Prior to November 1989 Only) 1
7 Not Used
8 4761600 Lockwasher 3/8” 4
9 0641610 Bolt 3/8”-16NC 4
10 4751600 Flatwasher 3/8” 4
11 Pump Assembly Options: 1
3600142 Pump Assembly - Vickers (Not Field Serviceable) 1
2900660 Shaft Seal Kit - Vickers
3600201 Pump Assembly - Barnes (1 each of fittings p/n’s 1
2220376 & 2210014 are required when replacing
Vickers Pump with Barnes Pump) (See Figure 2-19
for Breakdown)
12 4300032 Stud (Welded on Part) 2
13 4761400 Lockwasher 1/4” 2
14 3311401 Nut 1/4”-20NC 2
15 3740067 Relay 1
16 0400003 Battery 1
17 3980003 Seat, Battery 1
18 0236768 Rod, Hold-down 2
19 0400002 Hold-down, Battery 1
2910479 Replacement Clip Kit for 0400002 1
20 3300029 Wingnut 3/8”-16NC 2
21 0641504 Bolt 5/16”-18NC x 1/2” 2

3120824 2-65
S SECTION 2 TURNTABLE
E FIGURE 2-18. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 22 0100009 Silicone RTV A/R

I
23 Not Used
24 2820030 Tubing, Heat Shrink 12in/30cm
O 25 1060221 Cable, Battery (Motor to Ground) 1

N 26
27
1060146
1060133
Cable, Battery (Negative to Ground & Positive to Relay)
Cable, Battery (Relay to Aux. Pump)
2
1

2 0238522
BATTERIES INSTALLATION (MACHINES BUILT PRIOR
TO NOVEMBER 1991)
Ref. C

T 101 Tray Weldment Options: 1

U 4843427
4842925
January 1990 to November 1991
Prior to January 1990
R 102 0641612 Bolt 3/8”-16NC x 1 1/2” 2

N 103 4761600 Lockwasher 3/8” 2

T
104 3311601 Nut 3/8” - 16NC 2
105 3980003 Seat, Battery 8
A 106 Battery Options; 8

B 0400067
0400113
Battery (Wet) (Standard Equipment)
Battery (Dry) (Optional)
L 107 0236768 Rod, Hold-Down 3
E 108
109
4740273
3300029
Washer, Special
Wingnut 3/8”-16NC
3
3
110 1060084 Cable, Battery 7
111 1060277 Cable Assembly 1
112 0840016 Boot, Terminal 16
113 0100001 Adhesive A/R

BATTERIES INSTALLATION (MACHINES BUILT

0252482 Ref. —
NOVEMBER 1991 TO PRESENT)

151 4844054 Tray Weldment 1

152 0641612 Bolt 3/8”-16NC x 1 1/2” 2
153 4761600 Lockwasher 3/8” 2
154 3311601 Nut 3/8”-16NC 2
155 3980018 Seat, Battery 1
156 Battery Options; 8
0400055 Battery (Wet) (Standard Equipment)
0400107 Battery (Dry) (Optional)
157 0362075 Bar, Tee 1
158 0181554 Angle, Retaining 2
159 0641408 Bolt 1/4”-20NC x 1" 4
160 3311405 Locknut 1/4”-20NC 4
161 4751400 Flatwasher 1/4” 4
162 1060352 Cable, Battery 7
163 1060277 Cable Assembly 1
164 0840031 Boot, Terminal 8
165 0840032 Boot Terminal 8

2-66 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-18. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
BATTERY CHARGER INSTALLATION (STANDARD
PARTS)
Ref. T
I
201 0239003 Contactor Box Assembly (See Items 301-320 for 1
O
N
Breakdown)
202 4300038 Stud (Welded on Part) 4
203 4761500 Lockwasher 5/16” 5
204
205
3311501
Not Used
Nut 5/16”-18NC 5
2
206 1060276 Cable Assembly (Contactor to Batteries to Ground) 1
207 1060197 Cable, Battery (Motor to Contactor) 1 T
208
209
0641504
2820030
Bolt 5/16”-18NC x 1/2”
Tubing, Heat Shrink
1
12in/30cm
U
210 Not Used R
211 3252163 Nameplate - Instruction 1
N
T
212 4751500 Flatwasher 5/16” 4
213 3311401 Nut 1/4”-20NC 4
214 4761400 Lockwasher 1/4” 4 A
BATTERY CHARGER INSTALLATION (VARIABLE Ref.
B
PARTS) L
0238619
0252481
Prior to November 1991
November 1991 to Present
Ref.
Ref.
C
C
E
251 Battery Charger Assembly Options (See Figure 2-20 1
for Breakdown)
0400068 Prior to November 1991
0400077 November 1991 to Present

0239003 CONTACTOR BOX ASSEMBLY Ref. B

301 0901477 Bracket 1

302 3911012 Screw, Machine #10-24NC x 3/4” 1
303 4761000 Lockwasher #10 1
304 3311001 Nut #10-24NC 1
305 3740049 Relay 1
306 0641403 Bolt 1/4”-20NC x 3/8” 4
307 4761400 Lockwasher 1/4” 4
308 3740064 Contactor 1
309 4760600 Lockwasher #6 2
310 3910608 Screw, Machine #6-32NC x 1/2” 2
311 4120002 Socket, Relay 1
312 3740035 Relay - DPDT 1
313 4460052 Connector, Strain Relief 1
314 3300047 Locknut, Conduit 1
315 0960239 Bushing 1
316 4460051 Connector, Strain Relief 2
317 3300048 Locknut, Conduit 2
318 0960238 Bushing 2
319 1670471 Cover 1

3120824 2-67
S SECTION 2 TURNTABLE
E FIGURE 2-18. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 320 3941003 Screw, Self-Tapping #10-24NC x 3/8” 2

I CONVERTOR INSTALLATION (STANDARD PARTS ON

O
0250775 Ref. B
MACHINES BUILT APRIL 1990 TO PRESENT)

N 401 1600119 Convertor Assembly 1

402 0721014 Bolt #10-24NC x 1 3/4” 4

2 403
404
4761000
3311001
Lockwasher #10
Nut #10-24NC
4
4
405 4751000 Flatwasher #10 4
T
U
R
N
T
A
B
L
E

2-68 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-18. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120824 2-69
S SECTION 2 TURNTABLE
E FIGURE 2-19. PUMP ASSEMBLY - BARNES (ELECTRIC POWERED MACHINES)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-70 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-19. PUMP ASSEMBLY - BARNES (ELECTRIC POWERED MACHINES)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PUMP ASSEMBLY - BARNES (ELECTRIC POWERED
3600201
MACHINES)
Ref.
I
O
1 7010955 Ring, Retaining 1 N
2 Kit Seal, Shaft 1

2
3 7010956 Flange, Mounting 1
4 Kit Ring, Backup 6
5 Kit E-Seal 6
6
7
7010957
Kit
Bearing
O-Ring
6
6
T
8 7010959 Pin, Dowel 12 U
9 7010954 Gear, Idler 3 R
10
11
7010975
7010976
Gear, Idler (Section 1)
Gear, Idler (Section 3)
1
1
N
12 7010977 Gear, Drive 2 T
13 7010965 Coupling 2
A
B
14 7010960 Cover, End 1
15 7010972 Bolt 4
16 7010958 Housing (Section 1) 1 L
17
18
7010974
7010969
Housing (Section 2)
Housing (Section 3)
1
1
E
19 7010970 Plate, Distance (Section 2) 1
20 7010971 Plate, Distance (Section 3) 1
——————————
7010962 Seal Kit (Includes Items 2,4,5 and 7) 1

3120824 2-71
S SECTION 2 TURNTABLE
E FIGURE 2-20. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-72 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-20. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
BATTERY CHARGER ASSEMBLY Ref.
0400068 Manual Timer (Prior to November 1991) Ref. — I
0400077 Automatic Timer (November 1991 to Present) Ref. —
O
1 7005955 Case Assembly 1 N
2 7005956 Transformer Assembly 1
3
4
7005957
7005958
Heat Sink Assembly
Diode
2
4
2
5 7005959 Ammeter 2
6 Not Used T
U
7 Not Used
8 7005928 Capacitor 1
9 7005935 Bushing 3 R
10
11
7005960
7005937
Bushing
Cord Set, AC
2
1
N
12 7005961 Cord Set, 12VDC 1 T
13 7005962 Auxiliary Relay Cable Assembly 48VDC 1 A
14
15 to 50
7005963
Not Used
Fuse Assembly 2
B
51 Timer Options: 1 L
7005951
7005941
Timer (Manual Timer - Prior to November 1991)
Knob (Manual Timer - Prior to November 1991)
E
7005969 Timer (Automatic Timer - November 1991 to Pres-
ent)

3120824 2-73
S SECTION 2 TURNTABLE
E FIGURE 2-21. TANKS INSTALLATION
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-74 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-21. TANKS INSTALLATION
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
FUEL & HYDRAULIC TANKS INSTALLATION (GAS, Ref.
DUAL FUEL, LP ONLY & DIESEL) I
0238534
Note: For Electric Machines See Items 75-85.
Tanks With Sight Level Gages & Without Heaters
Ref.
Ref. 3
O
0239334 Tanks With Mechanical Fuel Level Gage/Hydraulic Ref. 3 N
Sight Level Gage & Without Heaters
0238977 Tanks With Sight Level Gages & With Heaters Ref. 3
0255603 Tanks With Low Fuel Indicator & 10 Micron Return Ref. 2 2
Filter

T
0239437 Tanks for LP Only Machines Ref. 2/B

1 to 2 Not Used U
3
4
4300078
4751500
Stud (Welded on Part)
Flatwasher 5/16”
8
8
R
5 4761500 Lockwasher 5/16” 8 N
6 3311501 Nut 5/16”-18NC 8 T
A
7 4070679 Shim 1/16”- 1.6mm 4
8 4070410 Shim 1/16”- 1.6mm A/R
9 4070411 Shim 1/8”- 3.2mm A/R B
10
11
4070412
2180644
Shim 3/16”-4.8mm
Fitting, Nipple
A/R
1
L
12 Filter Assembly Options: A/R E
2120109 Filter Assembly (Standard - 25 Micron) 1
2120110 Element, Filter - 25 Micron 1
2120151 Filter Assembly (Optional - 10 Micron) 1
2120129 Element, Filter - 10 Micron 1
13 0100020 Sealant, Pipe A/R
14 1340046 Breather (Not Shown) (S/N 32921 to Present) A/R
15 to 50 Not Used
51 Hydraulic Tank Assembly Options (See Items 101- 1
153 for Breakdown):
4400289 Tanks Without Heaters
4400253 Tanks With Heaters
52 Fuel Tank Assembly (See Items 201-255 for 1
Breakdown)
4400239 Tanks With Sight Level Gages & Without Heaters
0239331 Tanks With Mechanical Fuel Level Gage/Hydraulic
Sight Level Gage & Without Heaters
4400239 Tanks With Sight Level Gages & With Heaters
4400379 Tanks With Low Fuel Indicator & 10 Micron Return
Filter
0239437 Tanks for LP Only Machines (Filler Panel) (Not
Shown)
Hardware to Install Filler Panel:
3300151 Nut, Acorn 1/4”-20NC (Not Shown) 2
4300031 Stud (Welded on Part) (Not Shown) 2
4761400 Lockwasher 1/4” (Not Shown) 2

3120824 2-75
S SECTION 2 TURNTABLE
E FIGURE 2-21. TANKS INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 0238465 HYDRAULIC TANK INSTALLATION (ELECTRIC

MACHINES)
Ref F

I Note: See Section 10 - Options for Electric U/L

Ref.
O Machines.

N 75 4751500 Flatwasher 5/16” 3

76 3311501 Nut 5/16”-18NC 3

2 77
78
4761500
0641512
Lockwasher 5/16”
Bolt 5/16”-18NC x 1 1/2”
3
3
79 4400241 Hydraulic Tank Assembly (See Items 171-185 for 1

T Breakdown)

U
80 Not Used
81 2200447 Fitting, 90° 1
R 82 2180644 Fitting, Nipple 1

N 83 2120109
2120110
Filter Assembly
Element, Filter
1
1
T 84 0100020 Sealant, Pipe A/R
A 85 1340046 Breather 1

B HYDRAULIC TANK ASSEMBLY Ref.

L 4400289 Tank without Heaters Ref. B

E 4400253 Tank with Heaters Ref. A

101 Not Used

102 1670446 Lid, Tank 1
103 3960369 Gasket, Lid 1
104 2180467 Fitting, 90° 2
105 1320022 Clamp 2
106 4562516 Tube, Sight 19in/48cm
107 0100020 Sealant, Pipe A/R
108 3520022 Plug, Magnetic 1
109 4751400 Flatwasher 1/4” 12
110 4761400 Lockwasher 1/4” 12
111 3311401 Nut 1/4”-20NC 12
112 1340045 Cap, Fill 1
113 4740338 Washer, Sealing 6
114 2120106 Filter, Suction 1
115 2220242 Fitting, Plug 1
116 to 150 Not Used
151 Tank Weldment Options: 1
4400276 Tank without Heaters
4400254 Tank with Heaters
152 Element, Heater Options: A/R
Not Required Tank without Heaters 0
2580018 Tank with Heaters 1
153 Controller, Thermostat A/R
Not Required Tank without Heaters 0
1600043 Tank with Heaters 1

2-76 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-21. TANKS INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
4400241 HYDRAULIC TANK ASSEMBLY - ELECTRIC
MACHINES
Ref. D
T
I
171 4400242 Tank Weldment 1
O
N
172 3532064 Lid, Tank 1
173 3960372 Gasket, Lid 1
174 2120120 Filter, Suction 1
175
176
0100020
3520022
Sealant, Pipe
Plug, Magnetic
A/R
1
2
177 4751400 Flatwasher 1/4” 12
178 4761400 Lockwasher 1/4” 12 T
179
180
3311401
4562516
Nut 1/4”-20NC
Tube, Sight
12
8in/20cm
U
181 1320022 Clamp 2 R
182 2180467 Fitting, 90° 2
N
T
183 4740338 Washer, Sealing 6
184 1340047 Fill Cap/Breather 1
A
FUEL TANK ASSEMBLY (STANDARD PARTS) Ref.
B
201 Tank Weldment Options: 1 L
4400240
4400380
Standard Tank
Tank with Low Level Indicator
E
202 Not Required
203 2200052 Plug, Pipe 1
204 0100020 Sealant, Pipe A/R

FUEL TANK ASSEMBLY - WITH SIGHT LEVEL GAGE

4400239 Ref. A
(VARIABLE PARTS)
FUEL TANK ASSEMBLY - WITH SIGHT GAGE & LOW
4400379 Ref. —
LEVEL INDICATOR KIT (VARIABLE PARTS)

251 2180467 Fitting, 90° 2

252 1320022 Clamp 2
253 4562516 Tube, Sight 8in/20cm
254 Not Required
255 Not Required

FUEL TANK ASSEMBLY - WITH MECHANICAL GAGE

0239331 Ref. A
(VARIABLE PARTS)

251 to 253 Not Required

254 2180043 Coupling 1
255 2420002 Gage, Mechanical 1

3120824 2-77
S SECTION 2 TURNTABLE
E FIGURE 2-21. TANKS INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T OPTIONAL COLD WEATHER PACKAGE

INSTALLATION (GAS AND DIESEL MACHINES)
Ref.

I 0250439 Ford Engine Ref. B

O 0256384 Deutz Engine Ref. —

N 301 0231756 Junction Box Assembly 1

302 4300031 Stud (Welded on Part) 4

2 303
304
4761400
3311401
Lockwasher 1/4”
Nut 1/4”-20NC
4
4
305 Not Used
T 306 2580001 Heater, Battery (Not Shown) 1

U 307 to 308
309
Not Used
3251243 Decal 1
R 310 to 350 Not Used

N 351 Nameplate - Heaters Options: 1

T
3251228 Ford Engine
3251228 Deutz Engine
A 352 Heater Kit - Engine Coolant Options (Not Shown): A/R

B 2580026
2901111
Ford Engine
Deutz Engine (Cold Start Kit - Not Shown)
1
1
L 353 0700808 Bolt, Metric (Not Shown) (Use to Bolts on E.T.S. 1
E 354 4761500
Switch on Deutz Machines Only)
Lockwasher (Not Shown) (Use to Bolts on E.T.S. 1
Switch on Deutz Machines Only)

LP TANK INSTALLATION (DUAL FUEL & STRAIGHT Ref.

LP ONLY MACHINES)

0250990 April 1990 to Present Ref. B

401 1320023 Clamp, LP Tank 2 pr.
402 4300034 Stud (Welded on Part) 8
403 4751600 Flatwasher 3/8” 16
404 0641608 Bolt 3/8”-16NC x 1" 4
405 3311605 Locknut 3/8”-16NC 12
406 0901701 Bracket, Tank 2
407 4070744 Shim - 1/4” 1
408 4751800 Flatwasher 1/2” 4
409 Tank Options: 2
4400164 LP Tank - 20 Lb. (Liquid Withdrawal)
4400281 LP Tank - Aluminum 33.5 Lb. (Liquid Withdrawal)
(Was p/n 4400040)
4400421 LP Tank - Steel 33.5 Lb. (Liquid Withdrawal)
4400275 LP Tank - Aluminum 43.5 Lb. (Liquid Withdrawal)
(Was p/n 4400038)
4400420 LP Tank - Steel 43.5 Lb. (Liquid Withdrawal)
0238585 Prior to April 1990 Ref. C
451 4842919 Bracket, Mounting 1
452 1320023 Clamp, LP Tank 1 pr.
453 4300034 Stud (Welded on Part) 4
454 4761600 Lockwasher 3/8” 8

2-78 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-21. TANKS INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
455 3311601 Nut 3/8”-16NC 8
T
I
456 4751600 Flatwasher 3/8” 4
457 0641608 Bolt 3/8”-16NC x 1" 4
458 LP Tank Options: 2 O
4400164
4400040
LP Tank - 20 Lb. (Liquid Withdrawal)
LP Tank - 33.5 Lb. (Liquid Withdrawal)
N
4400275 LP Tank - 43.5 Lb. (Liquid Withdrawal)
4400038 LP Tank - 43.5 Lb. (Vapor Withdrawal) 2
FUEL CAP ASSEMBLY Ref.
0236285 Prior to June 1995 Ref. 5/E T
0255823
0257365
June 1995 to S/N 30382
S/N 30382 to Present with Standard Cap
Ref.
Ref.
2/B
1
U
0257366 S/N 30382 to Present with Locking Red Cap Ref. 1 R
0258626 S/N 30382 to Present with Locking Blue Cap Ref. 1 N
501 Cap, Fill Options: 1
T
1120314 Prior to S/N 30382 A
1120314 S/N 30382 to Present with Standard Cap
B
L
1120367 S/N 30382 to Present with Locking Red Cap
1120512 S/N 30382 to Present with Locking Blue Cap
E

3120824 2-79
S SECTION 2 TURNTABLE
E FIGURE 2-22. ROTARY OIL COUPLING INSTALLATION
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-80 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-22. ROTARY OIL COUPLING INSTALLATION
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0238615 ROTARY OIL COUPLING INSTALLATION Ref. A
I
1 1440154 Collar 1
O
N
2 0641512 Bolt 5/16”-18NC x 1 1/2” 4
3 4761500 Lockwasher 5/16” 4
4 3530403 Plate, Retaining 1
5
6
0641807
4761800
Bolt 1/2”-13NC x 7/8”
Lockwasher 1/2”
2
2
2
0100003 Loctite TL277-41 A/R
7 3951820 Setscrew 1/2”-13NC x 7/8” 2 T
U
0100011 Loctite #242 A/R
8 1660160 Coupling Assembly (Includes Items 101-105) 1
R
1660160 COUPLING ASSEMBLY Ref. A
N
101 2760091 Housing, Swivel 1 T
102 0620058 Body, Swivel 1 A
103
104
Kit
Kit
O-Ring
T-Seal
7
1
B
105 3760004 Ring, Retaining 1 L
——————————
Seal Kit Options: 1
E
1660154, 1660160 & 1660185 Couplings (Includes
2901146
Items 103 & 105)
Use 1660213EX 1660213 Couplings (was p/n 7013175)
Note: Due to complexity of repair, seal kit no longer
available. Use rebuilt unit as replacement.

3120824 2-81
S SECTION 2 TURNTABLE
E FIGURE 2-23. OPTIONAL MANUAL DESCENT INSTALLATION
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-82 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-23. OPTIONAL MANUAL DESCENT INSTALLATION
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0251953 OPTIONAL MANUAL DESCENT INSTALLATION Ref. C
I
1 3600179 Hand Pump Assembly 1
O
N
2900779 Seal Kit 1
7010652 Handle 1
Use 3600179 Pump, w/o Handle (was p/n 7016673) 1

2
0902425
4300038
Cover (Not Shown) (S/N 34879 to Present Only)
Stud (Welded on Part)
1
2
2
3 4751500 Flatwasher 5/16” 4
4 4761500 Lockwasher 5/16” 4 T
U
5 3311501 Nut 5/16”-18NC 4
6 1380136 Clip, Gripper 2
7 3941003 Screw, Self-Tapping #10 x 3/8” 2 R
8
9
0901763
4640005
Bracket, Valve Mounting
Valve, Manual
1
3
N
10 2900062 Mounting Kit - Valve 2 T
11 4300068 Stud (Welded on Part) 2 A
12
13
4751400
4761400
Flatwasher 1/4”
Lockwasher 1/4”
2
2
B
14 3311401 Nut 1/4”-20NC 2 L
15
16
2220820
4640521
Fitting, Straight
Valve Assembly
1
1
E
4640771 Cartridge 1
2900770 Seal Kit - 4640771 Cartridge 1
17 4300078 Stud (Welded on Part) 2

3120824 2-83
S SECTION 2 TURNTABLE
E FIGURE 2-24. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-84 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-24. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
GROUND CONTROL BOX ASSEMBLY Ref.
0860830 Gas Machines Built Prior to October 1994 Ref. C I
0860956 Gas Machines Built October 1994 to Present Ref. —
O
N
0860723 Diesel Machines Ref. E

1 Lid Options: 1
3252044
3252383
Lid Used Prior to May 1994
Lid Used May 1994 to Present
2
4420037 Strip, Rubber (Not Shown) 38 in./1m
2 0750806 Screw, Self-Tapping #8 x 3/4” 2 T
U
3 4740120 Washer, Fiber 2
4 3300177 Nut, Tinnerman 2
5 3911412 Screw, Round Head 1/4”-20NC x 3/4” 3 R
6
7
4751400
4761400
Flatwasher 1/4”
Lockwasher 1/4”
3
3
N
8 3311401 Nut 1/4”-20NC 3 T
9 0860645 Box 1 A
10
11
0641405
4751400
Bolt 1/4”-20NC x 5/8”
Flatwasher 1/4”
4
4
B
12 4761400 Lockwasher 1/4” 4 L
13
14
3311401
2420009
Nut 1/4”-20NC
Hourmeter
4
1
E
15 2420129 Voltmeter 1
16 Gage, Oil Pressure Options: 1
2420128 Gage, Oil Pressure (0-80 PSI)
2420111 Gage, Oil Pressure (0-100 PSI)
17 Not Used
18 4360274 Switch, Push Button 1
3790015 O-Ring 1
19 3520028 Plug, Hole 1
20 4360284 Switch, Key (Master Switch) 1
7010698 Key, Replacement 1
4360267 Block, Contact - SPST - N.O. 1
4360281 Block, Contact - N.O. 3
21 4360199 Switch, Toggle (Ignition) 1
4360141 Guard, Switch 1
3790012 O-Ring 1
22 4360202 Switch, Toggle (Platform Rotate) 1
3790012 O-Ring 1
23 3520028 Plug, Hole 1
24 4360202 Switch, Toggle (Tower Lift) 1
3790012 O-Ring 1
25 4360202 Switch, Toggle (Main Lift) 1
3790012 O-Ring 1
26 4360202 Switch, Toggle (Swing) 1
3790012 O-Ring 1
27 4360202 Switch, Toggle (Tower Tele) 1
3790012 O-Ring 1

3120824 2-85
S SECTION 2 TURNTABLE
E FIGURE 2-24. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES) (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 28 4360202 Switch, Toggle (Main Tele) 1

I
3790012 O-Ring 1
29 4360200 Switch, Toggle (Auxiliary Power) 1
O 3790012 O-Ring 1

N 30 3740049
3311001
Relay - SPDT
Nut #10-24NC
15
11
4761000 Lockwasher #10 11
2 31
4751000
4360216
Flatwasher #10
Switch, Circuit Breaker - 30 Amp
11
1
32 4360232 Switch, Circuit Breaker - 15 Amp 1
T 33 3640711 Rail (16 5/8” - 42cm Length) 1

U 3910606
4750600
Screw #6-32NC x 3/8”
Flatwasher #6
2
2
R 4760600 Lockwasher #6 2
N 3310601 Nut #6-32NC 2

T 34
35
4460299
3740058
Stop, Terminal
Relay - 4PDT
2
A/R
A 4120013 Base, Relay A/R

B 3740063 Spring A/R

L
36 4460300 Barrier, Terminal 2
37 4460298 Block, Terminal 45
E 38 4460301 Marker, Terminal 1
39 4460308 Bar, Buss (2 Position) 1
4460305 Screw 2
4460306 Washer 2
4460307 Sleeve 2
40 4460311 Bar, Buss 1
4460305 Screw 5
4460306 Washer 5
4460307 Sleeve 5
41 4460071 Connector, Strain Relief 1
0960238 Bushing 1
3300048 Nut, Conduit 1
42 4460051 Connector, Strain Relief 3
0960238 Bushing 3
3300048 Nut, Conduit 3
43 3740077 Relay, Bosch 1
3311001 Nut #10-24NC 1
4761000 Lockwasher #10 1
4751000 Flatwasher #10 1
44 Connector, Strain Relief Options: 1
4460051 Prior to S/N 27513
4460244 S/N 27513 to Present
0960238 Bushing 1
3300048 Nut, Conduit 1
45 to 50 Not Used

2-86 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-24. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES) (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
51 Gage Options: 1
T
I
2420127 Gas Machines - Gage, Water Temperature
2420125 Diesel Machines - Gage, Oil Temperature
3990001 Diode - 3.5 Amp 2 O
52
3520026
Breaker, Circuit Options:
Plug, Hole (Gas Machines)
1
N
4360212 Breaker, Circuit (Diesel Machines)
53
3520026
Switch, Toggle Options:
Plug, Hole (Standard Gas & Diesel Machines)
1 2
4360201 Switch, Toggle (Dual Fuel Machines)
54 3311001 Nut #10-24NC A/R T
4761000
4751000
Lockwasher #10
Flatwasher #10
A/R
A/R
U
55 Controller, Engine Options: A/R R
1600117 Gas Machines 1 N
Not Required Diesel Machines
Harness, Engine (Not Shown)
0
A/R
T
4921282 Gas Machines 1 A
Not Required Diesel Machines 0
B
L
56 Actuator, Adeco Throttle Options: A/R
Not Required Gas Machines 0
0060023 Actuator, Adeco Throttle (Diesel Machines) 1 E
7008829 PC Board 1
7008821 Motor 1
7008828 Cable 1

GROUND CONTROL BOX INSTALLATION Ref.

0253622 Gas Machines with Bosch Alternator Ref.
0255153 Gas Machines with Prestolite Alternator Ref.
0251837 Diesel Machines Ref.

101 0641408 Bolt 1/4”-20NC x 1" 4

102 4751400 Flatwasher 1/4” 4
103 3311405 Locknut 1/4”-20NC 4

OPTIONAL PANEL LIGHTS INSTALLATION Ref.

201 2420024 Light, Panel (Optional) 1

3120824 2-87
S SECTION 2 TURNTABLE
E FIGURE 2-25. GROUND CONTROL BOX INSTALLATION (ELECTRIC MACHINES)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-88 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-25. GROUND CONTROL BOX INSTALLATION (ELECTRIC MACHINES)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
GROUND CONTROL BOX ASSEMBLY Ref.
0250610 Electric Machines Ref. B I
O
N
1 to 6 Not Used
7 4842906 Control Box Weldment 1
8 Not Used

10
9 0750806
4760800
Screw, Self-Tapping #8 x 3/4”
Lockwasher #8
2
2
2
11 3300177 Nut, Tinnerman 2
12 4360200 Switch, Toggle (Auxiliary Power) 1 T
U
13 Not Used
14 4360003 Switch, Key (Master Switch) 1
2860002 Key, Replacement 1 R
15
16
4360202
4360202
Switch, Toggle (Main Lift)
Switch, Toggle (Main Tele)
1
1
N
17 2420009 Hourmeter 1 T
18 4360202 Switch, Toggle (Swing) 1 A
19
20
4360202
4360202
Switch, Toggle (Tower Lift)
Switch, Toggle (Tower Tele)
1
1
B
21 Not Used L
22
23
4360201
3740049
Switch, Toggle (Select Switch)
Relay - SPDT
1
A/R
E
3311001 Nut #10-24NC 1
4761000 Lockwasher #10 1
24 4360216 Switch, Circuit Breaker - 30 Amp 1
3311001 Nut #10-24NC 1
4761000 Lockwasher #10 1
25 4360232 Switch, Circuit Breaker - 15 Amp 1
3311001 Nut #10-24NC 1
4761000 Lockwasher #10 1
26 4460051 Connector, Strain Relief 1
0960238 Bushing 1
3300048 Nut, Conduit 1
27 4460071 Connector, Strain Relief 1
0960238 Bushing 1
3300048 Nut, Conduit 1
28 3640555 Rail 2
3910606 Screw #6-32NC x 3/8” 2
4750600 Flatwasher #6 2
4760600 Lockwasher #6 2
3310601 Nut #6-32NC 2
29 4460299 Stop, Terminal 2
30 3740058 Relay - 4PDT A/R
4120013 Base, Relay A/R
3740063 Spring A/R
31 4460298 Block, Terminal 12
4460301 Marker, Terminal 1

3120824 2-89
S SECTION 2 TURNTABLE
E FIGURE 2-25. GROUND CONTROL BOX INSTALLATION (ELECTRIC MACHINES) (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 32 4460309 Bar, Buss (3 Position) 1

I
4460305 Screw 3
4460306 Washer 3
O 4460307 Sleeve 3

N 33
34
4460300
1320044
Barrier, Terminal
Clamp
2
1
35 1320130 Clamp 1
2 36 to 50
51
Not Used
Not Available Panel, Front 1
52 4360274 Switch, Push Button (Run) 1
T 53 3520028 Plug, Hole 1

U GROUND CONTROL BOX INSTALLATION Ref.

R 0250608 Electric Machines Ref.
N
T 101
102
0641406
4711400
Bolt 1/4”-20NC x 3/4”
Flatwasher 1/4” Narrow
3
3
A 103 Not Used

B 104 0741405 Screw, Countersunk 1/4”-20NC x 5/8” 3

L
105 4761400 Lockwasher 1/4” 3
106 3311001 Nut 1/4”-20NC 3
E

2-90 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-25. GROUND CONTROL BOX INSTALLATION (ELECTRIC MACHINES) (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120824 2-91
S SECTION 2 TURNTABLE
E FIGURE 2-26. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS 
C (TURNTABLE MOUNTED)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-92 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-26. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
0252052 3° TILT INDICATOR INSTALLATION Ref. A I
1 4360280 Tilt Indicator 1
O
4300106 Drive Screw 2 N
2 2820022 Tubing, Vinyl 6in/15cm

ALARMS INSTALLATION (OPTIONAL - MAY 1990 TO 2

0251070 Ref. A
OCTOBER 1992) (VARIABLE PARTS)

103 0140024 Alarm, Horn 1

T
U
ALARMS INSTALLATION (OPTIONAL - OCTOBER
1992 TO PRESENT) (VARIABLE PARTS)
Ref. R
0253609 Travel Alarm Ref. N
T
104
105
0140032
2590016
Alarm, Horn
Grommet
1
1
A
B
BEACON LIGHT INSTALLATION (OPTIONAL) Ref.
L
E
0238864 Amber Beacon (Gas/Diesel Machines) Ref.
0238865 Red Beacon (Gas/Diesel Machines) Ref.
0238868 Amber Beacon (Electric Machines) Ref.
0238869 Red Beacon (Electric Machines) Ref.

201 Light, Beacon Options: 1

2920009 Light, Beacon (Red)
2920018 Light, Beacon (Amber - Standard Machines)

STROBE LIGHT INSTALLATION (OPTIONAL) Ref. A

0253607 Amber Beacon Ref.
0253608 Red Beacon Ref.

301 Light, Strobe Options: 1

2920109 Light, Strobe (Red)
2920105 Light, Strobe (Amber)
302 4060829 Guard, Light 1
303 3536597 Bracket, Mounting 1
2540016 Grommet 2

HEADLIGHT & TAILLIGHT INSTALLATION Ref.

(OPTIONAL)
0239619 12VDC Lights - Machines Built Through 1992 Ref. C
0254940 12VDC Lights - Machines Built 1993 to Present Ref. 2

401 Headlight Components: A/R

Headlight Options: 2
2920001 Prior to S/N 40415
2920001 S/N 40415 to Present

3120824 2-93
S SECTION 2 TURNTABLE
E FIGURE 2-26. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED)
C (CONTINUED)

T FIG & ITEM #

401 (cont’d)
PART NUMBER
3311501
DESCRIPTION
Nut 5/16”-18NC (Prior to 1993)
QTY.
2
REV.

I 4761500 Lockwasher 5/16” (Prior to 1993) 2

O 4300038 Stud (Welded on Part) (Prior to 1993) 2

N 3941406
4761400
Screw, Self-Tap 1/4” x 3/4” (1993 to Present)
Lockwasher 1/4” (1993 to Present)
4
4
4751400 Flatwasher 1/4” (1993 to Present) 4

2 402 2920019
0641404
Taillight Components
Bolt 1/4”-20NC x 1/2”
2
6
3311405 Locknut 1/4”-20NC 6
T 403 0181386 Angle (Prior to October 1990) A/R

U 404 0181592 Angle (October 1990 through 1992) 2

R 500 Not Used

N
T
0252096 HORN INSTALLATION (STANDARD ELECTRIC Ref. —
MACHINES)
A
B 601 0140001 Horn (Attached at Steer Valve) 1

L
E

2-94 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-26. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED) E
(CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120824 2-95
S SECTION 2 TURNTABLE
E FIGURE 2-27. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT THROUGH
C 1992)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-96 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-27. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT THROUGH 1992)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
HOODS INSTALLATION Ref.
0250907 Ford Gas Machines Ref. C I
0250849 Deutz Diesel Machines Ref. B
O
N
Note: Replacement Decals Must Be Ordered Sepa-
Ref.
rately - See Section 8.

2
1 Not Used
2 3532202 Plate, Cover 2
3 3532260 Plate, Cover 1
4
5
3941406
4761400
Screw, Self-Tapping 1/4” x 3/4”
Lockwasher 1/4”
33
4
T
6 2940048 Latch A/R U
7 3820019 Rivet A/R R
8
9
4300031
3300151
Stud (Welded on Part)
Nut, Acorn 1/4”-20NC
15
9
N
10 4751400 Flatwasher 1/4” 17 T
11 0100011 Loctite #242 A/R
A
B
12 4843204 Hood (Left Side) 1
13 0181396 Angle, Mounting 2
14 3311405 Locknut 1/4”-20NC A/R L
15
16
4711400
0641408
Flatwasher 1/4” Narrow
Bolt 1/4”-20NC x 1"
A/R
2
E
17 4300032 Stud (Welded on Part) 4
18 to 50 Not Used
51 Hood (Right Side) Options: 1
4843647 Ford Gas Machines
4843601 Deutz Diesel Machines
52 0641406 Bolt 1/4”-20NC x 3/4” A/R
53 Door Panel Options: A/R
4843648 Ford Gas Machines 1
Not Required Deutz Diesel Machines 0
54 Latch Options: 1
2940045 Ford Gas Machines (Flush Mount)
2940048 Deutz Diesel Machines (Turn Knob)
55 Chain Options: A/R
1260017 Ford Gas Machines 1
Not Required Deutz Diesel Machines 0

GROUND CONTROL BOX COVER INSTALLATION

1281340 Ref. F
(STANDARD PARTS)

101 Not Used

102 1780245 Door 1
103 2600157 Hinge 1
104 Not Used
105 3311405 Locknut 1/4”-20NC 4
106 4751400 Flatwasher 1/4” 8
107 0641405 Bolt 1/4”-20NC x 5/8” 4
108 2940057 Latch, Sliding 1

3120824 2-97
S SECTION 2 TURNTABLE
E FIGURE 2-28. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO
C PRESENT)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-98 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-28. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
0252774 HOODS INSTALLATION Ref. F/6 I
Note: Replacement Decals Must Be Ordered Sepa-
rately - See Section 8.
Ref. O
N
1 4844130 Hood (Right Side) 1

2
2 3532202 Plate, Cover 2
3 3532260 Plate, Cover 1
4 3941406 Screw, Self-Tapping 1/4” x 1/2” 32
5
6
4761400
2940051
Lockwasher 1/4”
Latch, Slam
36
1
T
7 Not Used U
8 4300031 Stud (Welded on Part) 6 R
N
9 3300151 Nut, Acorn 1/4”-20NC 4
10 4751400 Flatwasher 1/4” 55
11 0100011 Loctite #242 A/R T
12
13
4844210
0181396
Hood (Left Side)
Angle, Mounting
1
2
A
14 3311405 Locknut 1/4”-20NC 24 B
15 4711400 Flatwasher 1/4” 4 L
16
17
4160110
3536017
Spring, Gas
Plate, Filler
2
1
E
18 4220153 Stop, Door 2
19 4843945 Door 1
20 4070798 Shim 1
21 0641408 Bolt 1/4”-20NC x 1" 4
22 4300032 Stud (Welded on Part) 2
23 Latch 5
Use 2940113 Prior to S/N 33711(Was p/n 2940042)
2940113 S/N 33711 to Present
24 Not Used
25 3311505 Locknut 5/16”-18NC 4
26 1670612 Cover, Access (110 Volt) 1
27 3910812 Bolt #10-24NC x 1" 4
28 4760800 Lockwasher #10 4
29 4750800 Flatwasher #10 4
30 3310801 Nut #10-24NC 4
31 4060832 Shield, Seal 2
32 Not Used
33 3960417 Seal, Door 5ft/1.5m
34 3960418 Seal 15ft/4.6m
35 0100040 Sealant A/R
36 3520054 Plug, Hole 7/16”-11mm 1
37 3520034 Plug, Hole 5/16”-8mm 4
38 2940070 Pawl, Latch (Prior to S/N 22711 Only) 1
39 0641406 Bolt 1/4”-20NC x 3/4” 14
40 1260017 Chain 6in/15cm

3120824 2-99
S SECTION 2 TURNTABLE
E FIGURE 2-28. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT)
C (CONTINUED)

T FIG & ITEM # PART NUMBER

1281340
DESCRIPTION
GROUND CONTROL BOX COVER INSTALLATION
QTY.
Ref.
REV.
H
I
O 101 Not Used

N 102
103
1780245
2600157
Door
Hinge
1
1
104 0641406 Screw, 1/4”-20NC x 3/4” 4

2 105
106
3311401
4751400
Nut, 1/4”-20NC
Flatwasher 1/4”
4
16
107 Not Used
T 108 2940057 Latch, Sliding 1

U 109
110
4761400
Not Used
Lockwasher 1/4” 4

R 111 0940083 Bumper 2

N
T
A
B
L
E

2-100 3120824
 SECTION 2 TURNTABLE S
FIGURE 2-28. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT) E
(CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120824 2-101
S SECTION 2 TURNTABLE
E FIGURE 2-29. HOODS INSTALLATION (ELECTRIC MACHINES)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-102 3120824
 SECTION 2 TURNTABLE S
E
FIGURE 2-29. HOODS INSTALLATION (ELECTRIC MACHINES)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
HOODS INSTALLATION Ref.
0252480 Electric Machines Ref. A I
Note: Replacement Decals Must Be Ordered Sep-
arately - See Section 8.
Ref. O
N
1 to 2 Not Used

2
3 4842885 Door Weldment 1
4 2940057 Latch, Sliding 1
5 0641406 Bolt 1/4”-20NC x 3/4” 4
6
7
4711400
3311405
Flatwasher 1/4” Narrow
Locknut 1/4”-20NC
A/R
A/R
T
8 Not Used U
9 4300073 Stud (Welded on Part) 2 R
10
11
4751500
3311505
Flatwasher 5/16”
Locknut 5/16”-18NC
2
2
N
12 4070410 Shim 1/16”-16.6mm Thickness A/R T
13 4070411 Shim 1/8”-3.2mm Thickness A/R
A
B
14 4070412 Shim 3/16”-4.8mm Thickness A/R
15 3532202 Plate, Cover 2
16 3941406 Screw, Self-Tapping 1/4” x 3/4” A/R L
17
18
4761400
0641408
Lockwasher 1/4”
Bolt 1/4”-20NC x 1"
A/R
A/R
E
19 4751400 Flatwasher 1/4” A/R
20 4300031 Stud (Welded on Part) A/R
21 3300151 Nut, Acorn 1/4”-20NC A/R
22 2940050 Latch 1
23 3820019 Rivet A/R
24 2940048 Latch A/R
25 3532260 Plate, Cover 1
26 3820012 Rivet 2
27 to 50 Not Used
51 4842964 Hood (Right Side) 1
52 4842961 Ventilator 1
53 3532212 Plate, Mounting - Valves Options: 1
54 Not Required Bracket, Hood 0
55 4842965 Hood (Left Side) 1
56 Not Required Angle, Mounting 0
57 Not Required Bumper, Door 0
58 Not Required Panel, Filler 0
59 Panel Options: A/R
3533638 Door, Access 1
3534432 Frame, Hood/Door Frame 2
60 4844055 Cover, Battery A/R
61 2560003 Handle, Hood (Electric Machines Only) 1

3120824 2-103
S SECTION 2 TURNTABLE
E FIGURE 2-29. HOODS INSTALLATION (ELECTRIC MACHINES) (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 0239470 COUNTERWEIGHT COVER INSTALLATION

(ELECTRIC MACHINES ONLY)
Ref.
—

I
O 101 3533031 Cover 1

N
102 3900161 Screw, Lag 3/8” x 1 1/4” 4
103 4751600 Flatwasher 3/8” 4

T
U
R
N
T
A
B
L
E

2-104 3120824
 SECTION 3 BOOM
S
E
TABLE OF CONTENTS C
T
I
FIGURE DESCRIPTION PAGE

3-1
3-2
Booms And Limit Switches Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2
3-6
O
3-3 Tower Boom Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 N
3-4 Boom Wipers Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

B
O
O
M

3120824 3-1
S SECTION 3 BOOM
E FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS
C
T
I
O
N

B
O
O
M

3-2 3120824
 SECTION 3 BOOM S
E
FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0238987 BOOMS INSTALLATION (STANDARD PARTS) Ref. H
I
1 Not Used
O
N
2 3421481 Pin, Pivot 1
3 1681840 Lift Cylinder Assembly - Main Boom (See Section 1
5 for Breakdown)
4
5
3421480
3421482
Pin, Attach
Pin, Attach
1
1
3
6 Not Used
7 3421478 Pin, Pivot 4 B
O
8 1681962 Level Cylinder Assembly (See Section 5 for 1
Breakdown)
9 to 12 Not Used O
13
14
3531946
0641508
Plate, Retainer
Bolt 5/16”-18NC x 1"
4
8
M
15 4761500 Lockwasher 5/16” 8
16 1681960 Lift Cylinder Assembly - Tower Boom (See Section 1
5 for Breakdown)
17 to 50 Not Used
51 0800567 Boom Assembly - Tower Boom (See Figure 1
3-3 for Breakdown)
52 4843804 Upright Weldment 1
53 3421483 Pin, Attach 1
54 0800572 Boom Assembly - Main Boom (See Figure 1
3-2 for Breakdown)
55 3421780 Pin, Attach 1
56 0641522 Bolt 5/16”-18NC x 2 3/4” 4
57 3311505 Locknut 5/16”-18NC 5
58 0641544 Bolt 5/16”-18NC x 5 1/2” 1
59 4751500 Flatwasher 5/16” 2

0238988 HORIZONTAL CUT-OUT VALVES INSTALLATION Ref. D

101 0239015 Valve Actuator Assembly (See Items 201-208 for 1

Breakdown)
102 0641609 Bolt 3/8”-16NC x 1 1/8” 4
103 4751600 Flatwasher 3/8” 4
104 4640310 Valve, Check 2
7012649 Seal Kit (1 Per Valve) 1
105 0630427 Screw, Flathead 1/2”-13NC x 2 1/2” 1
0630415 Screw, Flathead 3/8”-16NC x 1 3/4” 1
106 3311805 Locknut 1/2”-13NC 1
3311605 Locknut 3/8”-16NC 1
107 0100003 Loctite A/R

3120824 3-3
S SECTION 3 BOOM
E FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 0239015 HYDRAULIC VALVE ACTUATOR ASSEMBLY Ref. C

I 201 3311605 Locknut 3/8”-16NC 2

O 202 0361630 Bar, Mounting 1

N 203
204
4843037
2160003
Plate, Mounting
Fitting, Grease
1
1
205 0641620 Bolt 3/8”-16NC x 2 1/2” 1
3 206
207
4751600
0630415
Flatwasher 3/8”
Screw, Flathead 3/8”-16NC x 1 3/4”
1
1
208 4563996 Spacer, Tube 2
B
O 0251926 ABOVE HORIZON LIMIT SWITCH INSTALLATION Ref. B

O 301 1100064 Cam 1

M 302 4360277 Switch, Limit 2
303 4360236 Head, Actuator 2
304 4360278 Arm & Roller Assembly 1
305 0901773 Bracket (Prior to S/N 28606) 1
306 3900168 Screw, Socket Head 4
307 4920140 Lockwire 2
308 4460237 Connector, Strain Relief 2
309 4360237 Arm & Roller Assembly 1

3-4 3120824
 SECTION 3 BOOM S
FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

B
O
O
M

3120824 3-5
S SECTION 3 BOOM
E FIGURE 3-2. MAIN BOOM ASSEMBLY
C
T
I
O
N

B
O
O
M

3-6 3120824
 SECTION 3 BOOM S
E
FIGURE 3-2. MAIN BOOM ASSEMBLY
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0800572 MAIN BOOM ASSEMBLY Ref. 13
I
1 0800573 Base Weldment 1
O
N
0961597 Bushing, Pivot 2
2 0800714 Fly Weldment Options: 1
3 1682492 Telescope Cylinder Assembly Options (See Section 5 1

3
for Breakdown):
4 Pin, Attach Options: 1
3421493 Prior to February 1992

5
3421771
3532054
February 1992 to Present
Plate, Retainer (Machines Built Prior to February 1
B
1992 Only) O
6 0641506 Bolt 5/16”-18NC x 3/4” (Machines Built Prior to 2 O
7 3421492
February 1992 Only)
Pin, Attach 1
M
8 3760133 Ring, Retaining A/R
9 4843076 Tube, Hose 1
10 1670576 Cover, Hose 1
11 3340473 Pad, Wear 4
12 4070676 Shim - 1/8” A/R
13 4070677 Shim - 1/16” A/R
14 4070678 Shim - 1/32” A/R
15 3340552 Pad, Wear 12
16 4070670 Shim - 1/32” A/R
17 4070671 Shim - 1/16” A/R
18 4070672 Shim - 1/8” A/R
19 0641607 Bolt 3/8”-16NC x 7/8” 16
20 4761600 Lockwasher 3/8” 46
21 Not Used
22 2160007 Fitting, Grease 2
23 4300031 Stud (Welded on Part) 4
24 3311405 Locknut 1/4”-20NC 8
25 4751400 Flatwasher 1/4” 16
26 4761400 Lockwasher 1/4” 16
27 0641406 Bolt 1/4”-20NC x 3/4” (Prior to May 1988 Only) 4
28 4843068 Cover, Hose 1
29 0641608 Bolt 3/8”-16NC x 1" 22
30 Use 1060516 Cable, Ground - 16/30 (was p/n 1060229) 70Ft/21.4m
31 4921063 Harness - 110 Volt 1
32 Use 1001119695 Carrier Options: (was p/n 1180179) 1
Power Track Repair Components A/R
Gemco Replacement Parts
7006187 Powertrack - One Foot Section A/R
7006151 Mounting Feet 2 Pair
7006152 Pin Kit (Includes 1 pin, 1 Retaining Ring & 4
A/R
Washers)
Gortrac Replacement Parts
70003153 Powertrack - 1 Section Repair Kit A/R
70003154 Power Track - Bracket Kit 2 Pair

3120824 3-7
S SECTION 3 BOOM
E FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 33 0641609 Bolt 3/8”-16NC x 1 1/8” 6

I
34 0641405 Bolt 1/4”-20NC x 5/8” 8
35 1060018 Cable, Electrical - 16/10 40Ft/12.2m
O 36 Use 1060515 Cable, Electrical - 12/4 (was p/n 1060012) 70Ft/21.4m

N 37
38
Not Used
4751600 Flatwasher 3/8” 12
39 0560923 Block 1
3 40
41
4070559
3311605
Shim
Locknut 3/8”-16NC
A/R
8
42 0641606 Bolt 3/8”-16NC x 3/4” 4
B 43 4460052 Connector 1

O 44
45
3300047
0960239
Nut, Conduit
Bushing
1
1
O ——————————
M 0100019 Loctite #271 A/R

0253425 LIMIT SWITCH INSTALLATION - 1/2 METER DRIVE Ref. 3/A

CUTOUT (ITALIAN SPEC) (NOT SHOWN)

4360277 Switch, Limit 1

4360236 Head, Switch 1
4360278 Roller and Arm Assembly 1
4460052 Connector, Strain Relief 1
0362186 Cam, Bar (Prior to S/N 30078) 1
0362612 Cam, Bar (S/N 30078 to Present) 1
1060300 Cable, Electrical - 16/3 45ft/13.7m

3-8 3120824
 SECTION 3 BOOM S
FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

B
O
O
M

3120824 3-9
S SECTION 3 BOOM
E FIGURE 3-3. TOWER BOOM ASSEMBLIES
C
T
I
O
N

B
O
O
M

3-10 3120824
 SECTION 3 BOOM S
E
FIGURE 3-3. TOWER BOOM ASSEMBLIES
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0800567 TOWER BOOM ASSEMBLY Ref. F
I
1 0800566 Base Weldment 1
O
N
0961029 Bushing, Bronze 2
2 0800532 Mid Weldment 1
3 0800701 Fly Weldment 1

4
0961029
1681980
Bushing, Bronze
Telescope Cylinder Assembly (See Section 5 for
2
1
3
Breakdown)
3421991 Pin, Attach (Lower) 1 B
O
6 0961268 Bushing, Spacer 2
7 3760255 Ring, Retaining 2
8 3531908 Plate, Stop 2 O
9
10
3340550
4070670
Pad, Wear
Shim 1/32”
32
A/R
M
11 4070854 Shim 5/64” A/R
12 4070855 Shim 1/8” A/R
13 0641807 Bolt 1/2”-13NC x 7/8” 4
14 0100019 Loctite #271 (Not Shown) A/R
15 0641607 Bolt 3/8”-16NC x 7/8” 32
16 0641608 Bolt 3/8”-16NC x 1" 16
17 4761600 Lockwasher 3/8” 64
18 3421992 Pin, Attach (Upper) 1
19 3421475 Pin, Grooved (Machines Built Prior to October 1991) 1
20 0361645 Bar, Stop 1
21 0641812 Bolt 1/2”-13NC x 1 1/2” 2
22 4761800 Lockwasher 1/2” 6
23 0641609 Bolt 3/8”-16NC x 1 1/8” 16
24 0641522 Bolt 5/16”-18NC x 2 3/4” (Machines Built October 1991 1
to Present)
25 3311505 Locknut 5/16”-18NC (Machines Built October 1991 to 1
Present)

0251524 LOWER CARRIER INSTALLATION Ref. B

101 to 102 Not Used

103 0641408 Bolt 1/4”-20NC x 1" 4
104 4751400 Flatwasher 1/4” 16
105 3311405 Locknut 1/4”-20NC 4
106 Not Used
107 4751600 Flatwasher 3/8” 6
108 3311605 Locknut 3/8”-16NC 4
109 0641616 Bolt 3/8”-16NC x 2" 2
110 to 111 Not Used
112 3760254 Ring, Retainer 1
113 Not Used
114 3300246 Nut, Push 1/2” 1
115 to 121 Not Used
122 3300151 Nut, Acorn 1/4”-20NC 4

3120824 3-11
S SECTION 3 BOOM
E FIGURE 3-3. TOWER BOOM ASSEMBLIES (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 123 0630407 Screw, Cap Button 1/4”-20NC x 5/8” 4

I
124 4761400 Lockwasher 1/4” 4
125 1760131 Disc 1
O 126 0741408 Screw, Machine 1/4”-20NC x 1" 2

N 127 to 150
151
Not Used
Use 1001119694 Carrier Options: (was p/n 1180178) 1
Power Track Repair Components A/R
3 7006139
Gemco Replacement Parts
Powertrack - One Foot Section A/R
7006151 Mounting Feet 2 Pair
B 7006152
Pin Kit (Includes 1 pin, 1 Retaining Ring & 4
A/R
O Washers)
Gortrac Replacement Parts
O 70003151 Powertrack - 1 Section Repair Kit A/R

M 152
70003152
4843803
Power Track - Bracket Kit
Plate, Mounting
2 Pair
1
153 2160006 Fitting, Grease 1
154 3760140 Ring, Retaining 1
155 4564034 Roller, Tube 1
156 4843071 Bracket 1
157 1320152 Hose, Clamp 2
158 2820031 Shrink, Heat 18in/46cm
159 4843075 Shield, Hose 1
160 4740067 Washer, Thrust 1

3-12 3120824
 SECTION 3 BOOM S
FIGURE 3-3. TOWER BOOM ASSEMBLIES (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

B
O
O
M

3120824 3-13
S SECTION 3 BOOM
E FIGURE 3-4. BOOM WIPERS INSTALLATION
C
T
I
O
N

B
O
O
M

3-14 3120824
 SECTION 3 BOOM S
E
FIGURE 3-4. BOOM WIPERS INSTALLATION
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0238888 BOOM WIPERS INSTALLATION Ref. B
I
1 2660065 Holder, Boom Wiper (Top and Side) 1
O
N
2 0641608 Bolt 3/8”-16NC x 1" (Replaces Standard Wear Pad 6
Bolts)
3 0540070 Blade, Wiper (Top) 1

3
4 4280188 Retainer 1
5 0641407 Bolt 1/4”-20NC x 7/8” 3
6 4761400 Lockwasher 1/4” 3
7
8
3311401
0540071
Nut 1/4”-20NC
Blade, Wiper (Side)
3
2
B
9 4280260 Retainer 1 O
10 0641407 Bolt 1/4”-20NC x 7/8” 3 O
11
12
4761400
3311401
Lockwasher 1/4”
Nut 1/4”-20NC
3
3
M
13 2660066 Holder, Boom Wiper (Bottom) 1
14 0641610 Bolt 3/8”-16NC x 1 1/4” (Replaces Standard Wear Pad 2
Bolts)
15 0540072 Blade, Wiper (Bottom) 1
16 4280188 Retainer 1
17 0641407 Bolt 1/4”-20NC x 7/8” 3
18 4761400 Lockwasher 1/4” 3
19 3311401 Nut 1/4”-20NC 3

3120824 3-15
S SECTION 3 BOOM
E FIGURE 3-4. BOOM WIPERS INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T
I
O
N

B
O
O
M

3-16 3120824
 SECTION 4 PLATFORM
S
E
TABLE OF CONTENTS C
T
I
FIGURE DESCRIPTION PAGE

4-1
4-2
Standard Platform and Footswitch Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low Mount Platform and Footswitch Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2
4-6
O
4-3 Rotator Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 N
4-4 Console Box Assembly (Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-5
4-6
Console Box Assembly (Gas, Diesel & Dual Fuel Machines Prior to January 1993) . . . . . . . . .
Console Box Assembly (Gas, Diesel & Dual Fuel Machines January 1993 to Present) . . . . . .
4-16
4-20 4
4-7 Optional Common Platform Mounted Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

P
L
A
T
F
O
R
M
S

3120824 4-1
S SECTION 4 PLATFORM
E FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION
C
T
I
O
N

P
L
A
T
F
O
R
M
S

4-2 3120824
 SECTION 4 PLATFORM S
E
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0238727 FIXED SUPPORT INSTALLATION Ref. 6
I
1 4842978 Support Weldment 1
O
N
0961257 Bushing, Bronze 2
2 4761500 Lockwasher 5/16” 2
3 0681610 Bolt 3/8”-16NC x 1 1/4” (Grade 8) 8
4
5
4751600
3300143
Flatwasher 3/8”
Locknut 3/8”-16NC
16
8
4
6 2160002 Fitting, Grease 1
7 0641522 Bolt 5/16”-18NC x 2 3/4” 2 P
L
8 3421490 Pin, Nose 1
9 Platform Level Cylinder Assembly (See Section 5 for 1
Breakdown) A
1681866
1682178
Prior to January 1990
January 1990 to October 1992
T
1682793 October 1992 to S/N 33105 (TUV Style) F
1683526 S/N 33105 to Present (TUV Style)
O
R
10 3421491 Pin, Attach (Lower) 1
11 3421494 Pin, Attach (Upper) 1
12 3532054 Plate, Retainer 1 M
13
14
0641506
4060804
Bolt 5/16”-18NC x 3/4”
Shield, Hose
2
10in/26cm
S
15 3311505 Locknut 5/16”-18NC 2

0238568 ROTATING SUPPORT INSTALLATION Ref. 14

101 4843636 Support Weldment 1

0961259 Bushing, Bronze 2
102 Pivot Attach Weldment Options: 1
0238540 Prior to October 1992
0253730 October 1992 to Present (TUV Style Cylinders)
0961257 Bushing, Bronze 2
103 1120299 Cap 1
104 4842915 Shaft Weldment 1
105 0235238 Rotator Assembly (See Item 201-225 for Breakdown) 1
106 0361675 Block, Stop 1
107 4070705 Shim 1/8” A/R
108 4070706 Shim 1/16” A/R
109 4751500 Flatwasher 5/16” 2
110 4761500 Lockwasher 5/16” 4
111 3311501 Nut 5/16”-18NC 2
112 3340454 Pad, Brake 2
113 4160026 Washer, Bellville 8
114 2880404 Key, Square 1
115 0652014 Bolt 5/8”-18NF x 1 3/4” 1
116 4752000 Flatwasher 5/8” 1
117 0681610 Bolt 3/8”-16NC x 1 1/4” 8
118 4751600 Flatwasher 3/8” 16
119 3300143 Locknut 3/8”-16NC 8

3120824 4-3
S SECTION 4 PLATFORM
E FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 120 0641836 Bolt 1/2”-13NC x 4 1/2” 1

I
121 4751800 Flatwasher 1/2” 1
122 3311805 Locknut 1/2”-13NC 1
O 123 2160002 Fitting, Grease 4

N 124
125
0641522
3421490
Bolt 5/16”-18NC x 2 3/4”
Pin, Attach
2
1
126 4740158 Washer, Thrust 1
4 127
128
1670451
4300038
Cover, Rotator
Stud (Welded on Part)
1
2
129 Platform Level Cylinder Assembly Options (See Section 1
P 5 for Breakdown)

L 1682178
1682793
Prior to October 1992
October 1992 to S/N 33105 (TUV Style)
A 1683526 S/N 33105 to Present (TUV Style)

T 130 3421491 Pin, Attach (Lower) 1

F
131 3421494 Pin, Attach (Upper) 1
132 3532054 Plate, Retainer 1
O 133 0641506 Bolt 5/16”-18NC x 3/4” 2

R 134
135
4060804
4070707
Shield, Hose (1/2” Flexguard)
Shim 1/32”
10in/26cm
A/R
M 136 3520035 Plug 1
S 137
138
0641816
4761800
Bolt 1/2”-13NC x 2"
Lockwasher 1/2”
2
2
139 3311505 Locknut 5/16”-18NC 2
140 2160001 Fitting, Grease 1

0235238 ROTATOR ASSEMBLY Ref. E

NOTE: For Machines Built Prior to September 1991 Ref.
Refer to Service Information Bulletin #91-5 for
Required Upgrade.

201 3160083 Rotator Motor Assy (See Figure 4-3 for Breakdown) 1
202 0080099 Adapter, Motor 1
203 2760064 Housing, Gear 1
204 0440134 Bearing, Sleeve 2
205 4740199 Washer, Thrust 4
206 0440120 Bearing, Thrust 2
207 2440043 Gear, Worm 1
208 3440816 Rollpin 1/4” x 1" 4
209 0080098 Adapter, Motor to Worm Gear 1
210 2440044 Gear, Worm 1
211 4740256 Washer, Thrust 2
212 0440135 Bearing, Sleeve 1
213 1760068 Disc, Brake 1
214 Not Used
215 3931010 Bolt, Socket Head #10-24NC x 5/8” 5
216 3441228 Rollpin 3/8” x 1 3/4” 2
217 3931620 Bolt, Socket Head 3/8”-16NC x 1 1/4” 2
218 4761600 Lockwasher 3/8” 6
219 3931612 Bolt, Socket Head 3/8”-16NC x 3/4” 4

4-4 3120824
 SECTION 4 PLATFORM S
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
220 4070585 Shim .010 A/R
T
I
221 4070586 Shim .005 A/R
222 4070587 Shim .002 A/R
223 0100019 Loctite #271 (Not Shown) A/R O
224
225
0100021
2160001
Primer (Not Shown)
Fitting, Grease - 90°
A/R
1
N
226 3020025 Grease (Not Shown) A/R

PLATFORM WELDMENTS Ref.

4
Note: Replacement Decals Must Be Ordered Sepa-
rately - See Section 8.
Ref.
P
301 Standard Platform Options: 1
L
3510308 76cm x 122cm Platform A
3510309 76cm x 152.4cm Platform
T
F
3510310 76cm x 183cm Platform
Standard Platform Components A/R
302 2600143 Pin, Hinge 2 O
303
304
3311805
2160006
Locknut 1/2”-13NC
Fitting, Grease
2
2
R
305 Door Weldment Options: 1 M
1780224
1780250
Prior to October 1990
October 1990 to Present
S
306 2940006 Latch, Door 1
307 2560010 Handle 1

0237963 FOOTSWITCH INSTALLATION Ref. F

401 0641408 Bolt 1/4”-20NC x 1" 3

3311405 Locknut 1/4”-20NC 3
4740362 Washer, Fender 3
4360031 Footswitch 1
7000625 Block, Contact 2
4460071 Connector, Strain Relief 1

3120824 4-5
S SECTION 4 PLATFORM
E FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS
C
T
I
O
N

P
L
A
T
F
O
R
M
S

4-6 3120824
 SECTION 4 PLATFORM S
E
FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SUPPORT INSTALLATION Ref.
0250593 With Rotating Platform Ref. 9 I
0251252 With Fixed Platform (Not Shown) Ref. B
O
1 0238540 Pivot Attach Weldment 1 N
0961257 Bushing, Bronze 2
2
4040215
Shaft Weldment Options:
With Rotating Platform
1
4
4564579 With Fixed Platform
3 1120299 Cap (Rotating Platform Only) 1 P
L
4 0235238 Rotator Assembly (See Item 101-126 for Breakdown) 1
(Rotating Platform Only)
5 3340454 Pad, Brake (Rotating Platform Only) 2 A
6
7
2880404
4160026
Key (Rotating Platform Only)
Washer, Belleville (Rotating Platform Only)
1
8
T
8 4752000 Flatwasher 5/8” (Rotating Platform Only) 1 F
9 0652014 Bolt 5/8”-18NF x 1 3/4” (Rotating Platform Only) 1
O
R
10 0641836 Bolt 1/2”-13NC x 4 1/2” 1
11 4751800 Flatwasher 1/2” 3
12 3311805 Locknut 1/2”-13NC 1 M
13
14
0901756
0641811
Bracket (Rotating Platform Only)
Bolt 1/2”-13NC x 1 3/8” (Rotating Platform Only)
1
2
S
15 4761800 Lockwasher 1/2” (Rotating Platform Only) 2
16 0641404 Bolt 1/4”-20NC x 1/2” (Rotating Platform Only) 1
17 4761400 Lockwasher 1/4” (Rotating Platform Only) 2
18 4751400 Flatwasher 1/4” (Rotating Platform Only) 2
19 0641408 Bolt 1/4”-20NC x 1" (Rotating Platform Only) 1
20 4562083 Tube, Spacer (Rotating Platform Only) 1
21 1670630 Cover (Rotating Platform Only) 1
22 3421490 Pin, Nose 1
23 0641522 Bolt 5/16”-18NC x 2 3/4” 2
24 3311505 Locknut 5/16”-18NC 2
25 3421491 Pin, Attach (Lower) 1
26 3421494 Pin, Attach (Upper) 1
Platform Level Cylinder Assy (See Section 5 for
27 1
Breakdown)
1682178 Prior to October 1992
1682793 October 1992 to S/N 33105 (TUV Style)
1683526 S/N 33105 to Present (TUV Style)
28 3532054 Plate, Retainer 1
29 0641506 Bolt 5/16”-18NC x 3/4” 2
30 4761500 Lockwasher 5/16” 2
31 2160002 Fitting, Grease 3
32 4740158 Washer, Thrust 1
33 4220137 Bar, Stop (Fixed Platform Only) 2
34 1320160 Clamp (Fixed Platform Only) (Not Shown) 1
35 3520035 Plug (Fixed Platform Only) 1
36 1380137 Clip Retainer (Rotating Platform Only) 1
37 4920986 Wire, Mechanics (Rotating Platform Only) 1 Ft./.3m

3120824 4-7
S SECTION 4 PLATFORM
E FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 0235238 ROTATOR ASSEMBLY: Ref. E

I
Note: For Machines Built Prior to September 1991 Ref.
refer to Service Information Bulletin #91-5 for
O required upgrade.

N 101 3160083 Rotator Motor Assy (See Figure 4-3 for Breakdown) 1
102 0080099 Adapter, Motor 1

4 103
104
2760064
0440134
Housing, Gear
Bearing, Sleeve
1
2
105 4740199 Washer, Thrust 4

P 106 0440120 Bearing, Thrust 2

L
107 2440043 Gear, Worm 1
108 3440816 Rollpin 1/4” x 1" 4
A 109 0080098 Adapter, Motor to Worm Gear 1

T 110
111
2440044
4740256
Gear, Worm
Washer, Thrust
1
2
F 112 0440135 Bearing, Sleeve 1
O 113 1760068 Disc, Brake 1

R
114 Not Used
115 3931010 Bolt, Socket Head #10-24NC x 5/8” 5
M 116 3441228 Rollpin 3/8” x 1 3/4” 2

S 117
118
3931620
4761600
Bolt, Socket Head 3/8”-16NC x 1 1/4”
Lockwasher 3/8”
2
6
119 3931612 Bolt, Socket Head 3/8”-16NC x 3/4” 4
120 4070585 Shim .010 A/R
121 4070586 Shim .005 A/R
122 4070587 Shim .002 A/R
123 0100019 Loctite #271 A/R
124 0100021 Primer A/R
125 2160001 Fitting, Grease - 90° 1
126 3020025 Grease A/R

PLATFORM WELDMENTS Ref.

Note: Replacement Decals Must Be Ordered Sepa-
Ref.
rately - See Section 8.

201 Low Mount Platform Options: 1

3510376 76cm x 122cm Platform
3510377 76cm x 152.4cm Platform
3510378 76cm x 183cm Platform
Standard Platform Components A/R
202 2600143 Pin, Hinge 2
203 3311805 Locknut 1/2”-13NC 2
204 2160006 Fitting, Grease 2
205 1780254 Door Weldment 1
206 2940006 Latch, Door 1
207 2560010 Handle 1
208 0961450 Bushing, Bronze (Top) 1
209 0961259 Bushing, Bronze (Bottom) 1

4-8 3120824
 SECTION 4 PLATFORM S
FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
0237963 FOOTSWITCH INSTALLATION Ref. F
T
301 0641408 Bolt 1/4”-20NC x 1" 3 I
3311405 Locknut 1/4”-20NC 3 O
4740362
4360031
Washer, Fender 1/4”
Footswitch
3
1
N
7000625 Block, Contact 2
4460071 Connector, Strain Relief 1 4

P
L
A
T
F
O
R
M
S

3120824 4-9
S SECTION 4 PLATFORM
E FIGURE 4-3. ROTATOR MOTOR ASSEMBLY
C
T
I
O
N

P
L
A
T
F
O
R
M
S

4-10 3120824
 SECTION 4 PLATFORM S
E
FIGURE 4-3. ROTATOR MOTOR ASSEMBLY
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
3160083 ROTATOR MOTOR ASSEMBLY Ref. A
I
1 7002105 Flange, Mounting 1
O
N
2 7002123 Screw, Cap 4
3 Kit Seal, Dust 1
4 7002104 Key, Woodruff 1
5
6
7002111
7002117
Bearing, Thrust Needle
Thrust, Bearing Race
1
1
4
7 Kit Seal, O-Ring 1
8 Kit Seal, Pressure 1 P
L
9 7002116 Shaft, Output 1
10 7002103 Housing 1
11 Kit Seal 1 A
12
13
7009992
Kit
Plug, Housing
Seal, O-Ring
1
3
T
14 7002112 Drive 1 F
15 7002107 Cap, End 1 O
16
17
7002100
7000166
Screw, Cap
Lockwasher
7
7
R
18 7002125 Gerotor Sub-Assembly 1 M
19 7002110 Plate, Spacer
——————————
1
S
Seal Kit Options (Includes Items 3,7,8,11 & 13): 1
2900455 Rotator P/N 101-1009-007
2900733 Rotator P/N’s 101-1009-008 and 101-1009-009

Note: Identify by P/N stamped on nameplate Ref.

located on Item 10.

3120824 4-11
S SECTION 4 PLATFORM
E FIGURE 4-4. CONSOLE BOX ASSEMBLY (ELECTRIC MACHINES)
C
T
I
O
N

P
L
A
T
F
O
R
M
S

4-12 3120824
 SECTION 4 PLATFORM S
E
FIGURE 4-4. CONSOLE BOX ASSEMBLY (ELECTRIC MACHINES)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
CONSOLE BOX ASSEMBLY - PQ CONTROLLERS &
VICKERS VALVES
Ref.
I
0250607
0254439
All Electric Machines Built To Present
Receptacle Installation
Ref.
Ref.
E
2
O
N
1 Lid Options: 1

4
3251894 Lid (Prior to May 1994)
3252392 Lid (May 1994 to Present)
2 0751006 Screw, Pan Head #10-24NC x 3/4” 18
3
4
4740120
3300177
Washer, Nylon
Nut, Tinnerman
18
18
P
5 4420038 Tape, Insulation 3 1/4 Ft. L
0100001 Adhesive A/R A
6
7
0860538
3311505
Box, Control Includes Items 10-12)
Nut 5/16”-18NC
1
A/R
T
8 4751500 Flatwasher 5/16” 8 F
9 4320002 Stud, Mounting A/R
O
R
0641508 Bolt 5/16”-18NC x 1" A/R
10 2940052 Latch 2
11 2600132 Hinge (Top to Bottom) 1 M
12
13
2600105
1600094
Hinge (Access Door)
Controller, PQ (Note: Refer to JLG Manual 3120351
1
4
S
for more information)
7003737 Electrical Assembly 4
14 4360274 Switch, Push Button (Horn) 1
3790015 O-Ring 1
15 4360199 Switch, Toggle (Ignition) 1
3790012 O-Ring 1
4360141 Guard, Switch 1
16 4360274 Switch, Push Button (Start) (Gas, Diesel & Dual Fuel 1
Only)
3790015 O-Ring 1
3520026 Plug, Hole (Electric) 1
17 3520026 Plug, Hole 1
18 4360202 Switch, Toggle (Tower Tele) 1
4060229 Shield 1
3790012 O-Ring 1
19 4360202 Switch, Toggle (Rotate) 1
4060229 Shield 1
3790012 O-Ring 1
20 4360202 Switch, Toggle (Level) 1
4060229 Shield 1
3790012 O-Ring 1
21 2920015 Lamp (Chassis Out of Level) 1
22 Switch, Toggle Options (Auxiliary Power): 1
4360200 Prior to October 1991
4360229 October 1991 to Present
4060229 Shield 1
3790012 O-Ring 1

3120824 4-13
S SECTION 4 PLATFORM
E FIGURE 4-4. CONSOLE BOX ASSEMBLY (ELECTRIC MACHINES) (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 23 4360202 Switch, Toggle (Steer) 1

I
4060229 Shield 1
3790012 O-Ring 1
O 24 4360202 Switch, Toggle (Main Tele) 1

N 4060229
3790012
Shield
O-Ring
1
1
25 4360199 Switch, Toggle (High Engine) (Gas, Diesel & 1
4 3790012
Dual Fuel Only)
O-Ring 1
26 4360199 Switch, Toggle (Pump Volume) 1
P 3790012 O-Ring 1

L 27 4360199
3790012
Switch, Toggle (Wheel Motor Speed)
O-Ring
1
1
A 28 4360209 Breaker, Circuit - 20 Amp 1
T 3910608 Screw #6-32NC x 1/2” 1

F 4750600
4760600
Flatwasher #6
Lockwasher #6
1
1
O 3310601 Nut #6-32NC 1

R 29 3640555 Rail, Mounting 1

M
3910608 Screw, Round Head #6-32NC x 1/2” 2
4750600 Flatwasher #6 2
S 4760600 Lockwasher #6 2
3310601 Nut #6-32NC 2
30 4460299 Stop, Terminal Strip 2
31 4460300 Barrier, Terminal End 1
32 4460298 Block, Terminal 10
33 4460301 Strip, Marking 1
34 4460309 Bar, Buss 1
4460305 Screw, Terminal Block 3
4460306 Washer, Terminal Block 3
4460307 Sleeve, Terminal Block 3
35 3440058 Relay 1
4120013 Socket, Relay 1
3740063 Spring 1
36 4460052 Connector 1
0960239 Bushing 1
3300047 Nut 1
37 4460051 Connector 1
0960238 Bushing 1
3300048 Nut 1
38 4460052 Connector 2
0960238 Bushing 2
3300048 Nut 2
39 0860038 Box, Receptacle 1
Not Available Receptacle 1
3900294 Screw, Self-Tapping #10-16NC x 1" 4
4761000 Lockwasher #10 4
Not Available Shield, Weatherproof 1
1060514 Cable, Electric - 12/3 (Was p/n 1060268) 70ft/21.3m

4-14 3120824
 SECTION 4 PLATFORM S
FIGURE 4-4. CONSOLE BOX ASSEMBLY (ELECTRIC MACHINES) (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
40 3740049 Relay - SPDT 1
T
I
1060309 Cable, Control 12/4 (To Footswitch) 8 Ft.

1281056 OPTIONAL LIGHTS SWITCH INSTALLATION Ref. C O

N
(NOT SHOWN)

4360199 Switch, Toggle (Located on Front of Item 6) 1

P
L
A
T
F
O
R
M
S

3120824 4-15
S SECTION 4 PLATFORM
E FIGURE 4-5. CONSOLE BOX ASSEMBLY (GAS, DIESEL AND DUAL FUEL
C MACHINES PRIOR TO JANUARY 1993)
T
I
O
N

P
L
A
T
F
O
R
M
S

4-16 3120824
 SECTION 4 PLATFORM S
E
FIGURE 4-5. CONSOLE BOX ASSEMBLY (GAS, DIESEL AND DUAL FUEL MACHINES PRIOR TO
JANUARY 1993)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
CONSOLE BOX ASSEMBLY - PQ CONTROLLERS & I
VICKERS VALVES (GAS, DIESEL & DUAL FUEL
MACHINES PRIOR TO JANUARY 1993)
Ref.
O
0860686 2WS Ref. G N
0860706 4WS Ref. D

1 3252043 Lid (International Symbols) 1 4

2 0751006 Screw, Pan Head #10-24NC x 3/4” 18

P
3 4740120 Washer, Nylon 18
4 3300177 Nut, Tinnerman 18
5 4420038 Tape, Insulation 3 1/4 Ft. L
6
0100001
0860538
Adhesive
Box, Control Includes Items 10-12)
A/R
1
A
7 3311505 Nut 5/16”-18NC A/R T
8 4751500 Flatwasher 5/16” 8 F
9 4320002
0641508
Stud, Mounting
Bolt 5/16”-18NC x 1"
A/R
A/R
O
10 2940052 Latch 2 R
11 2600132 Hinge (Top to Bottom) 1
M
S
12 2600105 Hinge (Access Door) 1
13 1600094 Controller, PQ (Note: Refer to JLG Manual 3120351 3
for more information)
7003737 Electrical Assembly 3
14 4360274 Switch, Push Button (Horn) 1
3790015 O-Ring 1
15 4360132 Switch, Push-Pull (Emergency Stop) 1
4360131 Lens, Red Switch (Emergency Stop) 1
4360108 Block, Contact 1
16 Not Used
17 4360274 Switch, Push Button (Start) 1
3790015 O-Ring 1
18 4360200 Switch, Toggle (Glow Plugs - Optional) 1
3790012 O-Ring 1
3521872 Nameplate - Glow Plug (Optional) 1
19 2920015 Lamp (Engine Distress) 1
2920029 Bulb 1
20 2920015 Lamp (Chassis Out of Level) 1
2920029 Bulb 1
21 4360200 Switch, Toggle (Auxiliary Power) 1
4060229 Shield 1
3790012 O-Ring 1
22 4360199 Switch, Toggle (Lights - Optional) 1
3790012 O-Ring 1
23 3520028 Plug, Hole 1
24 4360202 Switch, Toggle (Rotate) 1
4060229 Shield 1
3790012 O-Ring 1

3120824 4-17
S SECTION 4 PLATFORM
E FIGURE 4-5. CONSOLE BOX ASSEMBLY (GAS, DIESEL AND DUAL FUEL MACHINES PRIOR TO
C JANUARY 1993) (CONTINUED)

T FIG & ITEM #

25
PART NUMBER
4360202
DESCRIPTION
Switch, Toggle (Level)
QTY.
1
REV.

I 4060229 Shield 1
O 3790012 O-Ring 1

N 26 4360202
4060229
Switch, Toggle (Steer)
Shield
1
1
3790012 O-Ring 1

4 27 4360202
4060229
Switch, Toggle (Main Tele)
Shield
1
1
3790012 O-Ring 1
P 28 4360199 Switch, Toggle (Engine Speed) 1

L 29
3790012
4360199
O-Ring
Switch, Toggle (Pump Volume)
1
1
A 3790012 O-Ring 1
T 30 4360199 Switch, Toggle (Wheel Motor Speed) 1

F
3790012 O-Ring 1
31 4360209 Breaker, Circuit - 20 Amp 1
O 3910608 Screw #6-32NC x 1/2” 1

R 4750600
4760600
Flatwasher #6
Lockwasher #6
1
1
M 3310601 Nut #6-32NC 1
S 32 3640500 Rail, Mounting 1
3910608 Screw, Round Head #6-32NC x 1/2” 2
4750600 Flatwasher #6 2
4760600 Lockwasher #6 2
3310601 Nut #6-32NC 2
33 4460299 Stop, Terminal Strip 2
34 4460300 Barrier, Terminal End 1
35 4460298 Block, Terminal 42
36 4460301 Strip, Marking 1
37 4460311 Bar, Buss 1
4460305 Screw, Terminal Block 3
4460306 Washer, Terminal Block 3
4460307 Sleeve, Terminal Block 3
38 Not Used
39 4460244 Connector 2
0960238 Bushing 2
3300048 Nut 2
40 4460071 Connector 1
0960238 Bushing 1
3300048 Nut 1
41 3740049 Relay - SPDT A/R
3311001 Nut #10-24NC A/R
4761000 Lockwasher #10 A/R
42 1060309 Cable, Control 12/4 (To Footswitch) 8 Ft.
43 Not Used
44 4360202 Switch, Toggle (Tower Tele) 1
4060229 Shield 1
3790012 O-Ring 1

4-18 3120824
 SECTION 4 PLATFORM S
FIGURE 4-5. CONSOLE BOX ASSEMBLY (GAS, DIESEL AND DUAL FUEL MACHINES PRIOR TO E
JANUARY 1993) (CONTINUED) C
FIG & ITEM #
45
PART NUMBER DESCRIPTION
Controller, PQ - Drive Options:
QTY.
1
REV.
T
1600094 2WS Machines Controller, PQ (Note: Refer to JLG I
Manual 3120351 for more information)
O
N
7003737 Electrical Assembly - 1600094 Controller
1600134 4WS Machines Controller, PQ (Note: Refer to JLG
Manual 3120351 for more information)

4
7003796 Electrical Assembly - 1600134 Controller

0253077 TILT ALARM INSTALLATION Ref. —

101 0140026 Alarm 1

P
L
A
T
F
O
R
M
S

3120824 4-19
S SECTION 4 PLATFORM
E FIGURE 4-6. CONSOLE BOX ASSEMBLY (GAS, DIESEL & DUAL FUEL MACHINES
C JANUARY 1993 TO PRESENT)
T
I
O
N

P
L
A
T
F
O
R
M
S

4-20 3120824
 SECTION 4 PLATFORM S
E
FIGURE 4-6. CONSOLE BOX ASSEMBLY (GAS, DIESEL & DUAL FUEL MACHINES JANUARY 1993
TO PRESENT)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
CONSOLE BOX ASSEMBLY - PQ CONTROLLERS & Ref. I
0860825
VICKERS VALVE
2WS Ref. B
O
0860826 4WS Ref. B N
1 0860739
2940052
Box Weldment
Latch
1
2
4
2600132 Hinge (Top to Bottom) 1
2600105 Hinge (Access Door) 1
P
L
3531023 Plate, Backing 1
2 Decal/Lid Plate Options: A/R
3252224 Lid (International Symbols) (January 1993 to May 1 A
T
1994)
3252382 Lid (International Symbols) (May 1994 to Novem- 1
ber 1994) F
3538392
1702402
Plate, Lid (November 1994 to Present)
Decal, Console (November 1994 to Present)
1
1
O
3 4420008 Tape, Insulation 6ft/2.5m R
4 0100001 Adhesive A/R
M
S
5 1600141 Controller Assembly Options (Note: Refer to JLG 3
Manual 3120351 for more information):
7011907 Electric Assembly 3
6 2560112 Knob 3
7 4360199 Switch, Toggle 4
8 4360202 Switch, Toggle 4
9 4360200 Switch, Toggle 1
10 3790012 O-Ring 9
11 4060229 Shield 5
12 2920015 Lamp 2
2920029 Bulb 2
13 4360274 Switch, Push Button 2
14 4360289 Switch, Emergency Stop 1
7012611 Head, Mushroom 1
7012612 Boot 1
15 4360282 Block, Contact 1
16 0751006 Screw, Pan Head #10-24NC x 3/4” 21
17 4740120 Washer, Nylon 21
18 3300177 Nut, Tinnerman 21
19 4460386 Connector, Strain Relief 1
20 0960905 Bushing, Insulating 1
21 3300147 Nut, Conduit 1
22 4460052 Connector 1
23 0960239 Bushing, Insulating 1
24 3300047 Nut, Conduit 1
25 4360202 Switch, Toggle 1
26 3790012 O-Ring 1
27 4060229 Shield 1
28 0901796 Bracket 1

3120824 4-21
S SECTION 4 PLATFORM
E FIGURE 4-6. CONSOLE BOX ASSEMBLY (GAS, DIESEL & DUAL FUEL MACHINES JANUARY 1993
C TO PRESENT) (CONTINUED)

T FIG & ITEM #

29
PART NUMBER
4751000 Flatwasher #10
DESCRIPTION QTY.
8
REV.

I 30 4761000 Lockwasher #10 8

O 31 3311001 Nut #10-24NC 8

N 32
33
3740085
3740086
Socket, Micro Switch
Relay, Micro Switch
A/R
A/R
34 3911012 Screw #10-24NC x 3/4” 8

4 35
36
3640752
3910608
Track
Screw, Round Head #6-32NC x 1/2”
1
2
37 4750600 Flatwasher #6 2
P 38 4760600 Lockwasher #6 2

L 39
40
3310601
4460299
Nut #6-32NC
Stop, Terminal Strip
2
2
A 41 4460298 Block, Terminal 54
T 42 4460301 Strip, Marking 1

F
43 4460311 Bar, Buss 2
44 4460305 Screw, Terminal Block 10
O 45 4460306 Washer, Terminal Block 10

R 46
47
4460307
4460300
Sleeve, Terminal Block
Barrier, Terminal
10
3
M 48 4120013 Socket, Relay 1
S 49 3740058 Relay 1
50 3740063 Spring, Relay 1
51 0140019 Alarm 1
52 0641508 Bolt 5/16”-18NC x 1” 4
53 4751500 Flatwasher 5/16” 8
54 3311505 Locknut 5/16”-18NC 4
55 Not Used
56 3560034 Plug, Hole (Not Shown) 8
57 4761000 Lockwasher #10 1
58 3311001 Nut #10-24NC 1
59 4360232 Breaker, Circuit - 15Amp 1
60 Not Used
61 Not Used
62 4120012 Socket, Relay 1
63 3740057 Relay 1
64 3740066 Spring, Relay 1
65 4460404 Strip, Terminal #8 10
66 4460405 Strip, Terminal #9 32
67 4460423 Strip, Terminal #7 2
68 0720803 Screw, Machines #8-32NC x 3/8” 16
69 4750800 Flatwasher #8 16
70 4760800 Lockwasher #8 16
71 Not Used
72 Not Used
73 4420037 Tape, Insulation 14ft/4m
74 4460071 Connector, Strain Relief 1
75 3300048 Locknut, Conduit 1
76 0960238 Bushing 1
77 to100 Not Used

4-22 3120824
 SECTION 4 PLATFORM S
FIGURE 4-6. CONSOLE BOX ASSEMBLY (GAS, DIESEL & DUAL FUEL MACHINES JANUARY 1993 E
TO PRESENT) (CONTINUED) C
FIG & ITEM #
101
PART NUMBER DESCRIPTION
Controller Options:
QTY.
A/R
REV.
T
1600141 2WS Controller 1 I
7011907 Electric Assembly 1 O
1600140
7011907
4WS Controller
Electrical Assembly
1
1
N
102 Knob Options: A/R
2560112
Not Required
2WS
4WS
1
0
4
OPTIONAL COMPONENTS (NOT SHOWN) Ref. P
4360200 Switch, Toggle (Glow Plugs - Diesel Machines 1
L
Option) A
4360199 Switch, Toggle (Worklights Option) 1
T
F
O
R
M
S

3120824 4-23
S SECTION 4 PLATFORM
E FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS
C
T
I
O
N

P
L
A
T
F
O
R
M
S

4-24 3120824
 SECTION 4 PLATFORM S
E
FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
CONSOLE BOX COVER INSTALLATION Ref.
0252054 Black Vinyl Ref. 2 I
0251203 Yellow Vinyl Ref. 2
O
N
0252848 Clear Plexi-glass Ref. —
0253634 Metal Ref. —

1 1670607
1670607
Cover Options:
Cover (Black Vinyl)
1
4
1670526 Cover (Yellow Vinyl)
1670641 Cover, Plexi-Glass (Not Shown) P
L
Not Available Cover (Metal - Not Shown) (Purchase Individual
Pieces)
1670674 Cover, Top A
1670676
1670677
Cover, Hinged Mid
Cover, Bottom
T
3252369 Nameplate - Caution/Danger F
3941406 Screw, Self-Tapping 1/4”x20 4
O
R
4751400 Flatwasher 1/4” 4
0901842 Bracket (Right Side) (Use with Plexi-Glass Cover 1
Only) M
S
0901843 Bracket (Left Side) (Use with Plexi-Glass Cover Only) 1
2 Not Used

BATTERY CAPACITY GAGE INSTALLATION Ref.

ELECTRIC MACHINES
0238951 Gage Installation - Standard Ref.
0239195 Gage Installation - With Interrupt Ref.

3 Gage Options: 1
2420075 Gage - Battery Capacity
2420049 Gage - Battery Capacity with Interrupt
4 0860530 Box, Mounting 1

BEACON LIGHT OPTIONS Ref.

0252210/0252211 Beacon Mounted Under Console Ref. 3
5 Beacon Options:
2920009 Beacon (Red)
2920018 Beacon (Amber)
Beacon Mounted in Front of Console Ref.
0238864 Amber Beacon (Gas/Diesel Machines) Ref.
0238865 Red Beacon (Gas/Diesel Machines) Ref.
0238868 Amber Beacon (Electric Machines) Ref.
0238869 Red Beacon (Electric Machines) Ref.
6 Beacon Options:
2920009 Beacon (Red)
2920018 Beacon (Amber)
7 0901449 Bracket, Mounting

3120824 4-25
S SECTION 4 PLATFORM
E FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T WORKLIGHT INSTALLATIONS (OPTIONAL) Ref.

I
2900068 Prior To November 1992 Ref. F
0253987 November 1992 To Present Ref. C
O
N 8
2920013
Floodlight Options:
Floodlight (Electric/Gas/Diesel Machines)
2
2
2920111 Halogen Light (Electric/Gas/Diesel Machines) 2
4 (Uses P/N 3536089 Mounting Plate)

0250143 SELF-CLOSING GATE INSTALLATION (WELDED-ON) Ref. A

P 0256829 SELF-CLOSING GATE INSTALLATION (BOLT-ON) Ref. A

L 9 4160028 Spring 1
A 0900232 Bracket (Door Mounted) (Welded-On Models) 1
T 0901056 Bracket (Platform Mounted) (Welded-On Models) 1

F 4220007
0630515
Stop, Door
Eyebolt (Bolted-On Model)
1
2
O 3300151 Nut, Acorn (Bolted-On Model) 2

R
M
MESH TO MIDRAIL INSTALLATION Ref.
0253846 Mesh to Midrail Installation (Low Mount Platform) Ref. —
S 0254130 Mesh To Midrail Installation (Standard 30" X 60" Ref. —
Platform)
0254796 Mesh To Midrail Installation (Standard 30" X 48" Ref. —
Platform)

10 Mesh (Sides) Options: A/R

0480083 Mesh (Sides) (Low-Mount Platform) 2
0480086 Mesh (Sides) (Standard 30" x 60" Platform) 2
0480088 Mesh (Sides) (Standard 30" x 48" Platform) 1
11 0480084 Mesh (Door) 1

SAFE LOAD INDICATOR SYSTEM INSTALLATION Ref.

(FRENCH SPEC)
1692979 Prior to June 1997 Ref. A
0251921 June 1997 to March 1998 Ref. A
0258040 March 1998 to Present Ref. 4

12 Safe Load Indicator System Kit Options: 1

1692405 Prior to March 1998
2901557 March 1998 to Present
13 Amplifier 1
14 Box, Junction 1
15 Cell, Load (Front of Basket) 2
1692959 Spacer (Rear of Basket) 2
16 0641820 Bolt 1/2”-13NC x2 1/2” 1
17 1692980 Spacer 1
18 4751800 Flatwasher 1/2” 1
19 3311805 Locknut 1/2”-13NC 1
20 0641616 Bolt 3/8”-16NC x 2” 2

4-26 3120824
 SECTION 4 PLATFORM S
FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
21 4751600 Flatwasher 3/8” 2
T
I
22 4761600 Lockwasher 3/8” 2
23 3311601 Nut 3/8”-16NC 2
24 4460071 Connector, Strain Relief 1 O
0960238
3300048
Bushing
Nut, Conduit
1
1
N
25 0860619 Box 1
3911012
4751000
Screw #10-24NC
Flatwasher #10
4
8
4
4761000 Lockwasher #10 4
26 3533904 Lid 1 P
0750806
4740120
Screw, Self-Tapping #8 x 3/4”
Washer, Nylon
4
4
L
3300177 Nut, Tinnerman 4 A
4420008 Tape, Insulating 75.8cm T
F
O
R
M
S

3120824 4-27
S SECTION 4 PLATFORM
E FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T
I
O
N

P
L
A
T
F
O
R
M
S

4-28 3120824
 SECTION 5 CYLINDER
S
E
TABLE OF CONTENTS C
T
I
FIGURE DESCRIPTION PAGE

5-1
5-2
Axle Lockout Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Level Cylinder Assembly (Tower Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2
5-4
O
5-3 Lift Cylinder Assembly (Main Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 N
5-4 Lift Cylinder Assembly (Tower Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5
5-6
Platform Level Cylinder Assembly (Main Boom) (Prior to October 1992) . . . . . . . . . . . . . . . . . .
Platform Level Cylinder Assembly (Main Boom) (October 1992 to Present) . . . . . . . . . . . . . . .
5-10
5-12 5
5-7 Steer Cylinder Assembly (2WD Double Acting Rod) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-8 Steer Cylinder Assembly (2WD Single Acting Rod) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
C
Y
5-9 Steer Cylinder Assembly (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-10 Telescope Cylinder Assembly (Main Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-11 Telescope Cylinder Assembly (Tower Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 L
5-12 Cylinder Bellows Installation (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
I
N
D
E
R
S

3120824 5-1
S SECTION 5 CYLINDER
E FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-2 3120824
 SECTION 5 CYLINDER S
E
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1682406 AXLE LOCKOUT CYLINDER ASSEMBLY Ref. B
I
1 1682407 Barrel 1
O
N
2 3900175 Setscrew 1/4”-28NF x 3/4” 2
3960416 Seal, Thread 2
3321401 Nut 1/4”-28NF 2
Note: Replace existing bleeders with these
components when ordering parts.
5
3 3300273 Nut 1
4 3900170 Setscrew 1 C
Y
0100035 Compound, Locking A/R
0100038 Primer, Locking A/R
5 Kit Seal, Piston 1 L
6
7
Kit
Kit
O-Ring
Ring, Wear
1
1
I
8 3480120 Piston 1 N
9 4563647 Tube, Spacer 1 D
10
11
Kit
Kit
O-Ring
Ring, Back-up
1
1
E
12 Kit Ring, Wear 1 R
13
14
1680892
Kit
Head
Seal, Rod
1
1
S
15 Kit Seal, Wiper 1
16 1120179 Retainer 1
0100011 Loctite A/R
17 1681787 Rod 1
18 2160002 Fitting, Grease 1
19 4640438 Cartridge, Check Valve 2
2900770 Seal Kit -Cartridge 2
20 2220885 Plug 2
——————————
2900381 Seal Kit (Includes Items 5-7, 10-12 & 14-15) 1

3120824 5-3
S SECTION 5 CYLINDER
E FIGURE 5-2. LEVEL CYLINDER ASSEMBLY (TOWER BOOM)
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-4 3120824
 SECTION 5 CYLINDER S
E
FIGURE 5-2. LEVEL CYLINDER ASSEMBLY (TOWER BOOM)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1681962 LEVEL CYLINDER ASSEMBLY (TOWER BOOM) Ref. E
I
1 1681962 Barrel Assembly 1
O
N
2 0960946 Bushing, Bronze 2
3 4640509 Valve 1
2900792 Seal Kit - 4640509 Valve 1
4 2200202
2200201
Plug 1/4”
Plug 1/8”
2
4
5
0100020 Sealant A/R
5 3300281 Nut, Hex 1 C
Y
0100011 Loctite #242 A/R
0100038 Primer, Locking A/R
6 3900170 Setscrew 3/8”-16NC x 3/8” 1 L
7
0100011
Kit
Loctite
Ring, Guidelock
A/R
2
I
8 Kit Seal 2 N
9 Kit O-Ring 1 D
10
11
3480102
4563828
Piston
Spacer
1
1
E
12 3900141 Setscrew 1/4”-20NC x 3/8” 1 R
13
0100011
Kit
Loctite
Ring, Wear
A/R
1
S
14 Kit Seal 1
15 Kit T-Seal 1
16 1681843 Head 1
17 Kit Ring, Wiper 1
18 1120336 Cap 1
0100011 Loctite A/R
19 1681848 Rod Assembly 1
20 0960946 Bushing, Bronze 2
21 2160003 Fitting, Grease 2
22 4640509 Valve 1
2900792 Seal Kit - 4640509 Valve 1
——————————
2901102 Seal Kit (Includes Items 7,8,9,13,14,15 and 17) 1

3120824 5-5
S SECTION 5 CYLINDER
E FIGURE 5-3. LIFT CYLINDER ASSEMBLY (MAIN BOOM)
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-6 3120824
 SECTION 5 CYLINDER S
E
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (MAIN BOOM)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1681840 LIFT CYLINDER ASSEMBLY (MAIN BOOM) Ref. I
I
1 1681844 Barrel Assembly 1
O
N
2 0960946 Bushing, Bronze 2
3 4640634 Valve, Holding 1
2900792 Seal, Kit - 4640634 Valve 1
4 2200202
2200222
Plug 1/4” (Prior to S/N 27346)
Plug 1/4” (S/N 27346 to Present)
1
1
5
2200213 Plug 3/8” (Prior to S/N 27346) 4
2200233 Plug 3/8” (S/N 27346 to Present) 4 C
Y
2180448 Fitting, Orifice (.062) (MO Port) (Prior to S/N 27346) 1
2180380 Fitting, Orifice (.062) (MO Port) (S/N 27346 to Present) 1
0100034 Loctite A/R L
5
0100020
3300281
Sealant
Nut, Hex
A/R
1
I
6 3900170 Setscrew 3/8”-16NC x 3/8” 1 N
0100011 Loctite #242 A/R D
7
0100038
Kit
Primer, Locking
Ring, Guidelock
A/R
2
E
8 Kit Seal 2 R
9
10
Kit
3480102
O-Ring
Piston
1
1
S
11 4563769 Spacer 1
12 3900141 Setscrew 1/4”-20NC x 3/8” 1
0100011 Loctite A/R
13 Kit Ring, Wear 1
14 Kit Seal 1
15 Kit T-Seal 1
16 1681843 Head 1
17 Kit Ring, Wiper 1
18 1120340 Cap 1
0100011 Loctite A/R
19 1681841 Rod Assembly 1
20 0960946 Bushing, Bronze 2
21 2160001 Fitting, Grease - 90° 1
22 2160003 Fitting, Grease - 45° 1
——————————
2901102 Seal Kit (Includes Items 7,8,9,13,14,15 and 17) 1

3120824 5-7
S SECTION 5 CYLINDER
E FIGURE 5-4. LIFT CYLINDER ASSEMBLY (TOWER BOOM)
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-8 3120824
 SECTION 5 CYLINDER S
E
FIGURE 5-4. LIFT CYLINDER ASSEMBLY (TOWER BOOM)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1681960 LIFT CYLINDER ASSEMBLY (TOWER BOOM) Ref. E
I
1 1681961 Barrel Assembly 1
O
N
2 0960946 Bushing, Bronze 2
3 4640509 Valve 1
2900792 Seal Kit - 4640509 Valve 1
4 2200202
2200201
Plug 1/4”
Plug 1/8”
2
4
5
0100020 Sealant A/R
5 3300283 Nut, Hex 1 C
Y
0100011 Loctite #242 A/R
0100038 Primer, Locking A/R
6 3900170 Setscrew 3/8”-16NC x 3/8” 1 L
7
0100011
Kit
Loctite
Ring, Guidelock
A/R
2
I
8 Kit Seal 2 N
9 Kit O-Ring 1 D
10
11
3480102
4563769
Piston
Spacer
1
1
E
12 3900141 Setscrew 1/4”-20NC x 3/8” 1 R
13
0100011
Kit
Loctite
Ring, Wear
A/R
1
S
14 Kit Seal 1
15 Kit T-Seal 1
16 1681843 Head 1
17 Kit Ring, Wiper 1
18 1120340 Cap 1
0100035 Loctite A/R
19 1681841 Rod Assembly 1
20 0960946 Bushing, Bronze 2
21 2160001 Fitting, Grease - 90° 1
2160003 Fitting, Grease - 45° 1
22 4640605 Valve, Vented 1
2900792 Seal Kit - 4640605 Valve 1
——————————
2901102 Seal Kit (Includes Items 7,8,9,13,14,15 and 17) 1

3120824 5-9
S SECTION 5 CYLINDER
E FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO
C OCTOBER 1992)
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-10 3120824
 SECTION 5 CYLINDER S
E
FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO OCTOBER 1992)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN
BOOM)
Ref.
I
1682178 Prior to October 1992 Ref. C
O
1 1681869 Barrel Assembly 1 N
2 0960613 Bushing, Bronze 2

5
3 4640509 Valve 2
2900792 Seal Kit - 4640509 Valve 1
4 3300284 Nut, Hex 1
0100011
0100038
Loctite #242
Primer, Locking
A/R
A/R
C
5 3900170 Setscrew 3/8”-16NC x 3/8” 1 Y
0100011 Loctite #242 A/R L
6
7
Kit
Kit
Lok-Ring
Seal, Piston
2
2
I
8 3480141 Piston 1 N
9 Kit O-Ring 1
D
E
10 4563771 Spacer, Tube 1
11 3900141 Setscrew 1/4”-20NC x 3/8” 1
0100011 Loctite A/R R
12
13
Kit
Kit
T-Seal
Ring, Wear
1
1
S
14 1681847 Head 1
15 Kit Seal, Rod 1
16 Kit Wiper, Rod 1
17 1120336 Cap 1
0100035 Loctite A/R
18 1682177 Rod Assembly 1
19 0961254 Bushing, Bronze 2
20 2160002 Fitting, Grease 2
21 2200202 Plug 1/4” 2
2200201 Plug 1/8” 2
0100020 Sealant, Pipe A/R
——————————
2901103 Seal Kit (Includes Items 6,7,9,12,13,15 and 16.) 1

Note: Refer to number stamped on barrel for

Ref.
identification.

3120824 5-11
S SECTION 5 CYLINDER
E FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTO-
C BER 1992 TO PRESENT)
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-12 3120824
 SECTION 5 CYLINDER S
E
FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTOBER 1992 TO
PRESENT)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN
Ref. I
1682793
BOOM)
October 1992 to S/N 33105 Ref. A O
1683526 S/N 33105 to Present Ref. A/1 N

5
1 Barrel Weldment (Machine Built Prior to S/N 33105) 1
1682794 October 1992 to S/N 33105
1683525 Barrel Weldment (Machine Built S/N 33105 to

C
Present)
0960613 Bushing, Bronze 2
2 1682177 Rod Weldment 1 Y
3
0961254
1120336 Cap
Bushing, Bronze 2
1
L
0100035 Loctite #222 A/R I
4 1681847 Head 1 N
5
6
3480141
3300284
Piston
Nut, Hex
1
1
D
0100011 Loctite #242 A/R E
0100038 Primer, Loctite A/R
R
S
7 4563771 Spacer 1
8 4640634 Cartridge, Vented Valve 2
2900770 Seal Kit - 4640634 Valve (1 Per Cartridge) 2
9 3900170 Setscrew 3/8”-16NC x 3/8” 1
10 3900141 Setscrew 1/4”-20NC x 3/8” 1
0100011 Loctite #242 A/R
11 2160002 Fitting, Grease 2
12 2220885 Plug, O-Ring 2
13 Kit Wiper, Rod 1
14 Kit Seal, Rod 1
15 Kit Ring, Wear 1
16 Kit T-Seal 1
17 Kit Ring, Lock 2
18 Kit Seal 2
19 Kit O-Ring 1
——————————
2901103 Seal Kit - Cylinder (Includes Items 13-19) 1

3120824 5-13
S SECTION 5 CYLINDER
E FIGURE 5-7. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD)
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-14 3120824
 SECTION 5 CYLINDER S
E
FIGURE 5-7. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
STEER CYLINDER ASSEMBLY (2WD - DOUBLE ROD)
1681814 Prior to S/N 31941 Ref. A I
1683511 S/N 31941 to Present Ref. 2/B
O
1 1680654 Barrel 1 N
2 Kit O-Ring 2
3
1120229
Head Options”
Prior to S/N 31941
2
5
1682364 S/N 31941 to Present
4 Kit Seal 2 C
Y
5 Kit Seal, Wiper 2
6 Head, Retainer 2
1120228 Prior to S/N 31941 L
1120387
0100011
S/N 31941 to Present
Nylock A/R
I
7 4563681 Spacer, Tube 2 N
8 3760141 Ring, Retaining 2 D
9
10
3480098
Kit
Piston
T-Seal
1
1
E
11 3840561 Rod 1 R
12
13
Kit O-Ring
Ring, Wear Options:
1
A/R
S
Not Required Prior to S/N 31941 0
Kit S/N 31941 to Present 2
——————————
Repair Kit Options: 1
2900099 Prior to S/N31941 Kit (Includes Item 2,4,5,10 & 12)
2901178 S/N 31941 to Present Kit (Includes Items 2,4,5,10,
12 and 13) (Was p/n 2901508)

3120824 5-15
S SECTION 5 CYLINDER
E FIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD)
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-16 3120824
 SECTION 5 CYLINDER S
E
FIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1682020 STEER CYLINDER ASSEMBLY - 2WD SINGLE ROD Ref. C
I
1 1682084 Barrel 1
O
N
2 3300273 Nut, Hex 1
0100011 Loctite #242 A/R
0100038 Primer, Locking A/R
3 3900170
0100011
Setscrew 3/8”-16NC x 3/8”
Nyloc
2
A/R
5
4 Kit Ring, Wear 2
5 Kit T-Seal 1 C
Y
6 Kit O-Ring 1
7 3480120 Piston 1
8 4564134 Spacer 1 L
9
10
3760176
Kit
Ring
O-Ring
2
1
I
11 Kit Ring, Wear 1 N
12 1680892 Head, Cylinder 1 D
13
14
Kit
Kit
Seal, Rod
Wiper, Rod
1
1
E
15 1120179 Cap 1 R
16
0100038
1680739
Loctite #222
Rod
A/R
1
S
17 2160002 Fitting, Grease 1
——————————
2901119 Kit, Seal (Includes Items 4,5,6,9,10,11,13 and 14) 1

3120824 5-17
S SECTION 5 CYLINDER
E FIGURE 5-9. STEER CYLINDER ASSEMBLY (4WD)
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-18 3120824
 SECTION 5 CYLINDER S
E
FIGURE 5-9. STEER CYLINDER ASSEMBLY (4WD)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1681892 STEER CYLINDER ASSEMBLY (4WD) Ref. B
I
1 1681413 Barrel 1
O
N
2 3300273 Nut 1
0100011 Loctite #242 A/R
0100038 Primer, Locking A/R
3 3900170
0100011
Setscrew 3/8”-16NC x 3/8”
Nyloc
1
A/R
5
4 Kit Ring, Wear 1
5 Kit Seal 1 C
Y
6 Kit O-Ring 1
7 3480134 Piston 1
8 4563864 Spacer 1 L
9 3900141
0100011
Setscrew 1/4”-20NC x 3/8”
Loctite #242
1
1
I
10 Kit O-Ring 1 N
11 Kit Ring, Wear 1 D
12
13
1681344
Kit
Head, Cylinder
Seal, Rod
1
1
E
14 Kit Wiper, Rod 1 R
15 1120108
0100035
Cap
Loctite #222
1
A/R
S
16 1681411 Rod 1
17 2160006 Fitting, Grease (Prior to S/N 27513) 1
2160002 Fitting, Grease (S/N 27513 to Present) 1
——————————
2901123 Kit, Seal (Includes Items 4,5,6,9,10,11,13 and 14) 1

3120824 5-19
S SECTION 5 CYLINDER
E FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-20 3120824
 SECTION 5 CYLINDER S
E
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM)
1682492
(JUNE 1991 TO PRESENT)
Ref. A
I
1 1682493 Barrel Assembly 1
O
2 4640634 Valve, Vented Counterbalance 1 N
2900770 Seal Kit - Cartridge Valve 1

5
3 1120108 End Cap 1
0100035 Loctite #222 A/R
4 1681283 Head 1
5
6
Kit
Kit
Ring, Wear
Seal, Wiper
1
1
C
7 Kit Seal, Rod 1 Y
8 Kit O-Ring 1 L
9 4563330
3951603
Spacer, Tube
Setscrew 3/8”-16NC x 3/8”
1
2
I
0100011 Loctite #242 A/R N
10 3480092 Piston 1
D
E
11 3300286 Nut, Hex 1
0100011 Loctite #242 A/R
0100038 Primer R
12
13
3900170
Kit
Setscrew 3/8”-16NC x 3/8”
O-Ring
1
1
S
14 Kit Ring, Guidelock 2
15 Kit Seal, Piston 2
16 1681883 Rod Assembly 1
17 2180527 Plug 1/16” 4
18 2200222 Plug 1/4” 2
0100020 Sealant, Pipe A/R
19 4640495 Valve, Counterbalance 1
2900770 Seal Kit - Cartridge Valve 1
20 3340545 Pad, Wear (May 1994 to Present Only) 1
21 0641604 Bolt 3/8”-16NC x 1/2” 1
22 4761600 Lockwasher 3/8” 1
——————————
2900396 Seal Kit (Includes Items 5,6,7,8,13,14 and 15) 1

3120824 5-21
S SECTION 5 CYLINDER
E FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM)
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-22 3120824
 SECTION 5 CYLINDER S
E
FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1681980 TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM Ref. —
I
1 Kit Ring, Wiper 1
O
N
2 Kit Ring, Wiper 1
3 7009564 Nut, Packing 1
4 7009563 Nut, Packing 1
5
6
7009562
7009561
Ring, Bearing
Ring, Bearing
1
1
5
7 Kit Packing Assembly 1
8 Kit Packing Assembly 1 C
Y
9 7009558 Spring, Wave 1
10 7009557 Spring, Wave 1
11 7009556 Ring, Stop 1 L
12
13
7009555
7009554
Ring, Stop
Bearing, Piston
1
2
I
14 7009553 Bearing, Piston 2 N
15 7009552 Ring, Piston 2 D
16
17
7009551
Not Used
Ring, Piston 2
E
18 Not Used R
19
20
7009550
7009549
Ball, Nylon
Setscrew 1/4”-20NC
2
2
S
21 7009548 Piston 1
22 Kit O-Ring 2
23 7009546 Setscrew 1
24 Kit Seal, O-Ring Piston 1
25 Kit Seal, O-Ring Piston 1
26 Pin
27 7009537 Release, Air 1
28 4640509 Valve, Holding 1
2900792 Seal Kit - 4640509 Valve 1
7009569 Plunger Assembly 1
7009568 1st Sleeve Assembly 1
7009567 Cylinder, Main 1
——————————
2900693 Seal Kit (Includes Items 1,2,7,8,22,24 and 25) 1

3120824 5-23
S SECTION 5 CYLINDER
E FIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL)
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-24 3120824
 SECTION 5 CYLINDER S
E
FIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
CYLINDER BELLOWS INSTALLATION (OPTIONAL) Ref.
0238887 2WD 6’-6”/2M Machines with Fixed Axle Ref. C I
0238950 2WD 6’-6”/2M Machines with Oscillating Axle Ref. C
O
N
0239000 2WD 5’-9”/1.75M Machines with Fixed Axle Ref. C
0238889 2WD 5’-9”/1.75M Machines with Oscillating Axle Ref. C
0239000 4WD Machines with Fixed Axle Ref. C
0238999 4WD Machines with Oscillating Axle Ref. C
5
1 0460093 Bellows (With Zipper) (Tower Lift, Main Lift and Slave 3
Cylinders) C
Y
2 Not Used
3 0460084 Bellows (With Zipper) (Slave Cylinder) 1
4 Bellows (With Zipper) (Steer Cylinder) Options: 2 L
0460082
0460075
2WD 6’-6”/2M Machines
2WD 5’-9”/1.75M Machines
I
0460075 4WD Machines N
5 Bellows (With Zipper) (Lockout Cylinder) A/R D
Not Required
0460083
Fixed Axle
Oscillating Axle
0
2
E
6 1320037 Clamp, Worm Gear (3"- 4 1/8” Dia.) (Oscillating Axle 2 R
7 1320122
Machines Only)
Clamp, Worm Gear (5 1/8”- 6" Dia.) 6
S

3120824 5-25
S SECTION 5 CYLINDER
E FIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL) (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T
I
O
N

C
Y
L
I
N
D
E
R
S

5-26 3120824
 SECTION 6 HYDRAULIC
S
E
TABLE OF CONTENTS C
T
I
FIGURE DESCRIPTION PAGE

6-1
6-2
Axle Lockout Without Swivel Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Hydraulic Diagram (2WD With Swivel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2
6-4
O
6-3 Drive Hydraulic Diagram (4WD With Swivel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 N
6-4 Lift & Level (Tower Boom) Hydraulic Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-5
6-6
Lift & Slave (Main Boom) Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Hydraulic Diagram (Gas & Diesel Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-14
6-16 6
6-7 Pump Hydraulic Diagram (Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-8 Rotation Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
H
Y
6-9 Steer With Swivel Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6-10 Swing Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6-11 Telescope (Main Boom) Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30 D
6-12
6-13
Telescope (Tower Boom) Hydraulic Diagram (Ford Gas & Deutz Diesel) . . . . . . . . . . . . . . . . . .
Telescope (Tower Boom) Hydraulic Diagram (Electric Machines). . . . . . . . . . . . . . . . . . . . . . . .
6-32
6-34
R
6-14 Hydraulic Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36 A
U
L
I
C
S

3120824 6-1
S SECTION 6 HYDRAULIC
E FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-2 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
HYDRAULIC DIAGRAM - AXLE LOCKOUT WITH Ref.
SWIVEL I
2791844
2791978
2m Wide Machines
1.75m Wide Machines
Ref.
Ref.
D/5
B
O
N
1 2220582 Fitting, Straight 2

6
2 Hose Options: 1
2750899 2m Wide Machines
2751014 1.75m Wide Machines
3
4
2750900
222504
Hose
Fitting, Tee
1
1
H
5 Fitting Options: 2 Y
2220371 Straight - 2m Wide Machines D
6
2751014 90° - 1.75m Wide Machines
Hose Options: 2
R
2750990 2m Wide Machines A
2751138 1.75m Wide Machines
U
L
7 Not Used
8 Fitting, Tee Options: 1
2220635 2m Wide Machines I
9
2220490 1.75m Wide Machines
Hose Options: 1
C
2751394 2m Wide Machines S
2751014 1.75m Wide Machines
10 2220235 Fitting, Plug 1
11 2220466 Fitting, 90° 3
12 2751394 Hose 1
13 Hose Options: A/R
Not Required 2m Wide Machines 0
2750785 1.75m Wide Machines 1
14 2220587 Fitting, Tee 1
15 2220414 Fitting, Straight 2
16 2220416 Fitting, 90° 2
17 2751021 Hose 1
18 4640013 Valve, Shuttle 1
19 2750902 Hose 1
20 2220618 Fitting, Reducer 1
21 2220385 Fitting, Tee 1
22 2750910 Hose 1
23 2220619 Fitting, Reducer 1
24 2220385 Fitting, Tee 1
25 Hose Options: 1
2750899 2m Wide Machines
2751412 1.75m Wide Machines
25 2220415 Fitting, Straight 1
——————————
0100020 Sealant A/R

3120824 6-3
S SECTION 6 HYDRAULIC
E FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL)
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-4 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL) Ref.
2791976 Gas & Diesel Machines Ref. B I
2791391 Electric Machines Ref. F
O
1 Not Used N
2 4640780 Valve, Check 1
3 2220500
2220386
Fitting, 45° (Electric Machines)
Fitting, 90° (Gas and Diesel)
2
1
6
2220471 Fitting, Long 90° (Gas and Diesel) 1
4 2220811 Fitting, Reducer (Electric Machine) 2 H
Y
2220375 Fitting, Straight (Gas and Diesel) 2
5 2220346 Fitting, Straight 4
6 Not Used D
7
8
Not Used
2220375 Fitting, Straight 5
R
9 2220609 Fitting, Reducer 1 A
10 2220582 Fitting, Straight 1 U
11
12
2220909
Not Used
Fitting, Orifice (.015) 1
L
13 2220472 Fitting, 90° 1 I
14 2220800 Fitting, Straight 4
C
S
15 2220374 Fitting, Straight 2
16 2220466 Fitting, 90° 3
17 2220362 Fitting, Tee 2
18 2751492 Hose (Electric Machines) 2
2750927 Hose 52" (Gas and Diesel Machines) 1
2750757 Hose 36" (Gas and Diesel Machines) 1
19 2751013 Hose 1
20 Not Used
21 2750972 Hose 1
22 2220345 Fitting, Straight 2
23 2750929 Hose 1
24 2750976 Hose 2
25 Not Used
26 2751502 Hose 2
27 2220414 Fitting, Straight 2
28 2751015 Hose 2
29 2751018 Hose (Electric Machines) 1
2750889 Hose (Gas and Diesel) 1
30 2220415 Fitting, Straight 2
31 2750889 Hose 1
32 2750928 Hose 2
33 2750777 Hose 1
34 2751021 Hose 1
35 Not Used
36 2220679 Fitting, Tee (Electric Machines) 1
2220659 Fitting, Straight (Gas and Diesel Machines) 1
37 2220386 Fitting, 90° (Electric Machines Only) 1
38 2751010 Hose 1

3120824 6-5
S SECTION 6 HYDRAULIC
E FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL) (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 39 Not Used

I
40 2200222 Plug (Electric Machines) 2
2200102 Plug (Gas and Diesel Machines) 2
O 41 2220504 Fitting, Tee 2

N 42
43
Not Used
2751018 Hose (Electric Machines) 1
2751427 Hose (Gas and Diesel Machines) 1
6 44
45
Not Used
2220605 Fitting, Tee 2
46 Not Used
H 47 2220618 Fitting, Reducer 1

Y 48
49
2751502
2220236
Hose
Plug
2
1
D ——————————
R 0100020 Sealant A/R

A
U
L
I
C
S

6-6 3120824
 SECTION 6 HYDRAULIC S
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL) (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

3120824 6-7
S SECTION 6 HYDRAULIC
E FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL)
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-8 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
2791971 DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL) Ref. C
I
1 2220375 Fitting, Straight 13
O
N
2 2220596 Fitting, 90° 4
3 2220415 Fitting, Straight 8
4 Not Used
5
6
2220800
2220504
Fitting, Straight
Fitting, Tee
1
4
6
7 to 9 Not Used
10 2220711 Fitting 1 H
Y
11 2220362 Fitting, Tee 4
12 2220346 Fitting, Straight 4
13 2220684 Fitting, Tee 1 D
14
15 to 16
2220345
Not Used
Fitting, Swivel 1
R
17 2750791 Hose 1 A
18 2750976 Hose 2 U
19
20
2751412
2750889
Hose
Hose
1
1
L
21 Not Used I
22 2751899 Hose 3
C
S
23 2751017 Hose 1
24 2751409 Hose 1
25 2750777 Hose 1
26 2750759 Hose 2
27 Not Used
28 2751490 Hose 1
29 2751494 Hose 1
30 2750968 Hose 1
31 2751021 Hose 1
32 Not Used
33 2220366 Fitting, 90° 4
34 2750927 Hose 1
35 2220367 Fitting, 90° 1
36 2220472 Fitting, 90° 1
37 Not Used
38 2220375 Fitting, Straight 1
39 to 40 Not Used
41 2750766 Hose 4
42 Not Used
43 2751026 Hose 3
44 Not Used
45 2750773 Hose 2
46 2750762 Hose 1
47 to 49 Not Used
50 2220345 Fitting, Straight 1
51 2220417 Fitting, Straight 1
52 2750972 Hose 1
53 2220659 Fitting, 90° 1

3120824 6-9
S SECTION 6 HYDRAULIC
E FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL) (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 54 2750928 Hose 3

I
55 Not Used
56 2750756 Hose 1
O 57 2220469 Fitting, Cross 1

N 58
59 to 65
2220619
Not Used
Fitting, Reducer 1

66 to 71 2220385 Fitting, Tee 1

6 72
73
2750929
2750757
Hose
Hose
2
1
74 2220582 Fitting 1
H 75 2220909 Fitting, Orifice (.015) 1

Y 76
77
Not Used
2220235 Fitting 3
D 78 4100026 Sleeve, Nylon 2
R 79 Not Used

A 80
81
2751010
2750889
Hose
Hose
1
1
U
L
I
C
S

6-10 3120824
 SECTION 6 HYDRAULIC S
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL) (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

3120824 6-11
S SECTION 6 HYDRAULIC
E FIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-12 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
LIFT AND LEVEL (TOWER BOOM) HYDRAULIC Ref.
DIAGRAM I
2791487
2791387
Gas and Diesel Machines
Electric Machines
Ref.
Ref.
D
E
O
N
1 2220577 Fitting, Straight 2

6
2 Not Used
3 2750991 Hose 1
4 2220343 Fitting, Straight (Gas and Diesel Machines) 1
2180423
2180548
Fitting, Orifice (.078) (Electric Machines)
Fitting, Modified Straight (Electric Machines)
1
1
H
5 2220604 Fitting, Tee 2 Y
6 2751163 Hose 1 D
7
8
2220399
2751164
Fitting, Straight
Hose
2
1
R
9 2200283 Fitting, Coupling 1 A
10 2751133 Hose 1
U
L
11 4640160 Valve, Relief 1
12 2751110 Hose 1
13 2220635 Fitting, Tee (Gas and Diesel Machines) 1 I
14
15
2220703
2750911
Fitting, 90°
Hose
2
1
C
16 2220343 Fitting, Straight 1 S
17 2220582 Fitting, Straight (Gas and Diesel Machines) 1
18 2220609 Fitting, Reducer (Gas and Diesel Machines) 1
19 2750891 Hose (Gas and Diesel Machines) 1
20 2220472 Fitting, 90° (Gas and Diesel Machines) 1
21 2751899 Hose (Gas and Diesel Machines) 1
22 2220385 Fitting, Tee (Gas and Diesel Machines) 1
23 2220618 Fitting, Reducer (Gas and Diesel Machines) 1
——————————
0100020 Sealant, Pipe A/R
Resynchronizing Kit (Standard January 1995 to
2901310 1
Present)

3120824 6-13
S SECTION 6 HYDRAULIC
E FIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-14 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
LIFT AND SLAVE (MAIN BOOM) HYDRAULIC Ref.
DIAGRAM I
2792009
2792011
Gas and Diesel Machines
Electric Machines
Ref.
Ref.
—
B
O
N
1 2220371 Fitting, Straight 2

6
2 2220579 Fitting, Tee 2
3 2220473 Fitting, 90° 3
4 2180548 Fitting, Modified (Gas and Diesel Machines) 1
2180448 Fitting, Orifice (.062) (Gas and Diesel Machines)
(Prior to S/N 27346)
1
H
2180380 Fitting, Orifice (.062) (Gas and Diesel Machines) 1 Y
(S/N 27346 to Present) D
5
2220343
Not Used
Fitting, Straight (Electric Machines) 1
R
6 2220899 Fitting, Tee 2 A
7 2751113 Hose 2
U
L
8 2751161 Hose 2
9 2750910 Hose 1
10 2220501 Fitting, Reducer (Gas and Diesel Machines Only) 2 I
11
12
2220221
2751912
Fitting, Reducer
Hose (Gas and Diesel Machines)
2
1
C
2751911 Hose (Electric Machines) 1 S
13 to 15 Not Used
16 2220472 Fitting, 90° 1
17 2220585 Fitting, 90° (Gas and Diesel Machines) 1
2180630 Fitting, 90° Modified (Electric Machines) 1
2180631 Fitting, Orifice (.062) (Electric Machines) 1
18 2220609 Fitting, Reducer (Gas and Diesel Machines) 2
2220582 Fitting, Straight (Electric Machines) 2
19 2751911 Hose (Gas and Diesel Machines) 1
2751912 Hose (Electric Machines) 1
20 2220654 Fitting, 90° 1
21 2750918 Hose 2
22 2220473 Fitting, 90° (Gas and Diesel Machines) 1
2180480 Fitting, Modified Straight (Electric Machines) 1
2180724 Fitting, Orifice (Electric Machines) 1
23 2220371 Fitting, Straight (Gas and Diesel Machines) 1
2180480 Fitting, Modified Straight (Electric Machines) 1
2180615 Fitting, Orifice (.047) (Electric Machines) 1

3120824 6-15
S SECTION 6 HYDRAULIC
E FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (GAS AND DIESEL MACHINES)
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-16 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (GAS AND DIESEL MACHINES)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
HYDRAULIC DIAGRAM - PUMP (GAS AND DIESEL
2791977
MACHINES)
Ref. B
I
O
1 2220582 Fitting, Straight 3 N
2 2750972 Hose 1

6
3 2180479 Fitting, Straight (Modified) 1
4 2220372 Fitting, Straight 1
5 2751467 Hose 1
6
7
2750970
Not Used
Hose 1
H
8 2220622 Fitting, Reducer 3 Y
9 Not Used D
10
11
2220609
Not Used
Fitting, Reducer 4
R
12 2220375 Fitting, Straight 1 A
13 Not Used
U
L
14 2220628 Fitting, 90° 1
15 Not Used
16 2751004 Hose 1 I
17
18
Not Used
2220619 Fitting, Reducer 1
C
19 Not Used S
20 2220371 Fitting, Straight 5
21 2751165 Hose 2
22 2220373 Fitting, Straight 1
23 2220399 Fitting 1
24 Not Used
25 4640744 Valve, Check 1
26 2751341 Hose 1
27 2750968 Hose 1
28 2220596 Fitting, 90° 2
29 2751015 Hose 2
30 2220682 Fitting, Tee 1
31 2220435 Fitting, Straight 1
32 2750900 Hose 1
33 2220366 Fitting, 90° 2
34 2220052 Fitting, Swivel 1
35 2220752 Fitting, Tee 1
36 2220428 Fitting, Coupling 3
37 2220429 Cap, Dust 3
38 2220773 Fitting, 90° 2
39 2750991 Hose 1
40 to 45 Not Used
46 1320033 Clamp 8
47 Not Used
48 2720343 Hose (2 Lengths 69" Each) 138"/3.5m
49 Not Used
50 Not Used

3120824 6-17
S SECTION 6 HYDRAULIC
E FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (GAS AND DIESEL MACHINES) (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 51 2220275 Fitting, Reducer 1

I
52 Not Used
53 Not Used
O 54 4640574 Valve, Shuttle 3

N 55
56
Not Used
2220635 Fitting, Tee 3
57 2750990 Hose 1
6 58
59
2750928
2220451
Hose
Fitting, Straight
1
1
60 2180663 Fitting, Modified Tee 1
H 61 2220820 Fitting, 90° 1

Y 62
63
2220605
Not Used
Fitting, Tee 2

D 64 2751021 Hose 1
R 65 Not Used

A 66
67
Not Used
2220582 Fitting, Straight 1
U 68 2751020 Hose 1

L 69 Not Used

I
70 Not Used
71 2220385 Fitting, Tee 1
C 72 2751010 Hose 1

S 73
74
Not Used
Not Used
75 2750902 Hose 1
76 2750916 Hose 1
77 Not Used
78 2220703 Fitting, Nipple 1
79 2220377 Fitting, Modified 2
80 2210003 Fitting, Straight Barbed 2
81 2180682 Fitting, Orifice (.109) 1
82 Not Used
83 2751394 Hose 2
84 2220473 Fitting, 90° 1
85 Not Used
86 Not Used
87 Not Used
88 Not Used
89 2751002 Hose 1
90 2220403 Fitting, Straight 1
91 2180642 Fitting, Modified Tee 1
92 2220624 Fitting, Reducer 1
93 2220710 Fitting, Reducer 1
94 2750757 Hose 1
95 2180491 Fitting, Modified 1
96 Not Used
97 4640780 Valve, Check 1
98 2220414 Fitting 1
99 2220727 Fitting 1

6-18 3120824
 SECTION 6 HYDRAULIC S
FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (GAS AND DIESEL MACHINES) (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
100 2220584 Fitting, Tee 1
T
I
101 2750901 Hose 1
102 2750759 Hose 1
103 2751017 Hose 1 O
104
105
2220376
2210014
Fitting
Fitting
2
2
N
106 2220810 Fitting 1
107 2220374 Fitting
——————————
1 6
0100020 Sealant, Thread A/R
H
Y
D
R
A
U
L
I
C
S

3120824 6-19
S SECTION 6 HYDRAULIC
E FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (ELECTRIC MACHINES)
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-20 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (ELECTRIC MACHINES)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
HYDRAULIC DIAGRAM - PUMP (ELECTRIC
2791607
MACHINES)
Ref. C
I
1 2220582 Fitting, Straight 3
O
2 Not Used N
3 2220372 Fitting, Straight 2

6
4 2751003 Hose 1
5 2220703 Fitting, 90° 1
6 2750970 Hose 2
7
8
Not Used
2220622 Fitting, Reducer 4
H
9 Not Used Y
10 2220609 Fitting, Reducer 1 D
11
12
2220602
2220375
Fitting, Tee
Fitting, Straight
4
3
R
13 2220472 Fitting, 90° 1 A
14 2220261 Fitting, Nipple 2
U
L
15 2220414 Fitting, Straight 1
16 2220820 Fitting, 90° 2
17 2220618 Fitting, Reducer 3 I
18
19
2220619
Not Used
Fitting, Tee 2
C
20 2220371 Fitting, Straight 4 S
21 2751165 Hose 2
22 2220373 Fitting, Straight 2
23 2180325 Fitting, Modified Tee 1
4 2220473 Fitting, 90° 1
25 4640744 Valve, Check 1
26 Not Used
27 Not Used
28 2220596 Fitting, 90° 1
29 Not Used
30 2220682 Fitting, Tee 1
31 2220435 Fitting, Straight 1
32 2750834 Hose 1
33 2750910 Hose 1
34 2220052 Fitting, Straight 1
35 2220752 Fitting, Tee 1
36 2220428 Fitting, Coupling 4
37 2220429 Cap, Dust 4
38 2220399 Fitting, Straight 2
39 2750990 Hose 1
40 to 49 Not Used
50 2750976 Hose 1
51 2220696 Fitting, Reducer 1
52 Not Used
53 2220700 Fitting, Tee 1
54 4640013 Valve, Shuttle 3
55 to 56 Not Used

3120824 6-21
S SECTION 6 HYDRAULIC
E FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (ELECTRIC MACHINES) (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 57 2750889 Hose 2

I
58 2750763 Hose 1
59 2750977 Hose 1
O 60 Not Used

N 61
62
2751502
2750972
Hose
Hose
1
1
63 to 64 Not Used
6 65
66
2751018
2751412
Hose
Hose
2
2
67 2751017 Hose 1
H 68 2751020 Hose 2

Y 69
70
2220416
2751003
Fitting, 90°
Hose
5
1
D 71 2220385 Fitting, Tee 2
R 72 2180540 Fitting, Modified Straight 1

A 73 to 78
79
Not Used
2180660 Fitting, Orifice (.047) 1
U 80 2220408 Fitting, Straight 2

L 81 2210005 Fitting, Barbed 4

I
82 1320030 Clamp 4
83 2720292 Hose, Suction 23"
C 84 2720298 Hose, Suction 18"

S 85
86
2220356
2750757
Fitting, 45°
Hose
2
2
87 2180325 Fitting, Modified 1
88 2220909 Fitting, Modified 1
89 2750968 Hose 1
90 2220695 Fitting, Tee 1
91 2220600 Fitting 1
92 2220606 Fitting, Tee 1
93 2751851 Hose 1
94 2180491 Fitting, Modified 1
95 2751010 Hose 1
96 2220605 Fitting 1
97 2220681 Fitting 1
98 2220621 Fitting 1
99 2220507 Fitting 1
——————————
0100020 Sealant A/R

6-22 3120824
 SECTION 6 HYDRAULIC S
FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (ELECTRIC MACHINES) (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

3120824 6-23
S SECTION 6 HYDRAULIC
E FIGURE 6-8. ROTATION HYDRAULIC DIAGRAM
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-24 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-8. ROTATION HYDRAULIC DIAGRAM
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
2791361 HYDRAULIC DIAGRAM - ROTATION Ref. —
I
1 2220816 Fitting, Adapter 2
O
N
2 2220261 Fitting, Nipple 2
3 4640383 Valve, Restrictor 2
4 2220416 Fitting, 90° 2
5
6
2220582
2751897
Fitting, Straight
Hose
2
2
6
——————————
0100020 Sealant A/R H
Y
D
R
A
U
L
I
C
S

3120824 6-25
S SECTION 6 HYDRAULIC
E FIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-26 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
HYDRAULIC DIAGRAM - STEER WITH SWIVEL Ref.
2791383 2WD 6’-6” Wide Machines with Fixed Axle Ref. B I
2791473 2WD 5’-9” Wide Machines With Fixed Axle Ref. —
O
N
2791382 2WD 6’-6” Wide Machines With Oscillating Axle Ref. B
2791474 2WD 5’-9” Wide Machines With Oscillating Axle Ref. —
2791397 4WD 6’-6” Wide Machines With Oscillating Axle Ref. A

1 2180699 Fitting, 90° Modified (2WD 6’-6” Wide Machines) 2

6
2 2180660 Orifice (.0469) (2WD 6’-6” Wide Machines) 2
0100011 Loctite A/R H
Y
2220472 Fitting, 90° (2WD 5’-9” Wide Machines and all 4WD) 2
3 Not Used
4 2750899 Hose (4WD) 2 D
5
2750760
2220414
Hose (2WD)
Fitting, Straight
2
4
R
6 2751428 Hose (2WD with Fixed Axle) 2 A
2751026 Hose (2WD with Fixed oscillating Axle) 2 U
7
2750756
2220414
Hose (4WD - All Machines)
Fitting, Straight (2WD with Fixed Axle)
2
2
L
2220416 Fitting, 90° (2WD With Oscillating Axle and all 4WD) 2 I
——————————
C
S
0100020 Sealant A/R

3120824 6-27
S SECTION 6 HYDRAULIC
E FIGURE 6-10. SWING HYDRAULIC DIAGRAM
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-28 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-10. SWING HYDRAULIC DIAGRAM
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SWING HYDRAULIC DIAGRAM Ref.
2791964 Gas and Diesel Machines Ref. A I
2791965 Electric Machines Ref. C
O
1 2220221 Fitting, Reducer 2 N
2 2220606 Fitting, Tee 2
3
4
2220609
2752436
Fitting, Reducer
Hose (Electric Machines)
6
2
6
2752435 Hose (Gas and Diesel Machines) 2
5 2220415 Fitting, Straight 5 H
Y
6 4640752 Valve, Restrictor (Electric Machines) 2
4640778 Valve, Restrictor (Gas and Diesel Machines) 2
7 2752445 Hose 2 D
8
9
2220497
2752437
Fitting, Straight
Hose
2
1
R
10 Not Used A
11 4640574 Valve, Shuttle 1 U
12
13
2752433
2750899
Hose
Hose (Electric Machines)
2
1
L
2752437 Hose (Gas and Diesel Machines) 1 I
14 2220415 Fitting, Straight (Electric Machines) 1
C
S
2220466 Fitting, 90° (Gas and Diesel Machines) 1
15 4640213 Valve, Restrictor (.015) 1
16 2220414 Fitting, Straight 1
17 2220261 Fitting, Straight 1
18 2220110 Fitting, 90° 1

3120824 6-29
S SECTION 6 HYDRAULIC
E FIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-30 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
2791370 TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM Ref. A
I
1 2220416 Fitting, 90° 2
O
N
2 2220582 Fitting, Straight 2
3 2750889 Hose 2
——————————
0100020 Sealant A/R
6

H
Y
D
R
A
U
L
I
C
S

3120824 6-31
S SECTION 6 HYDRAULIC
E FIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (GAS &
C DIESEL MACHINES)
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-32 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (GAS & DIESEL MACHINES)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
2791489 TELESCOPE (TOWER BOOM) HYDRAULIC  Ref. D
DIAGRAMS I
1 2751006 Hose 1
O
2 2220473 Fitting, 90° 2 N
3 2220507 Fitting, 90° 1

6
4 2220741 Fitting 1
5 2220635 Fitting, Tee 1
6 2751111 Hose 1
7
8
2220446
2751155
Fitting
Hose
2
1
H
9 2220604 Fitting, Tee 3 Y
10 2220703 Fitting, 90° 2 D
11
12
4640037
2750911
Valve, Check
Hose
1
1
R
13 2220280 Fitting, Nipple 1 A
14 2220609 Fitting, Reducer 2
U
L
——————————
0100020 Sealant, Pipe A/R
I
C
S

3120824 6-33
S SECTION 6 HYDRAULIC
E FIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC
C MACHINES)
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-34 3120824
 SECTION 6 HYDRAULIC S
E
FIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC MACHINES)
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
2791419 HYDRAULIC DIAGRAM - TELESCOPE - TOWER Ref. D
BOOM (ELECTRIC MACHINES) I
O
1 2220473 Fitting, 90° 2 N
2 2220507 Fitting, 90° 1

6
3 2750916 Hose 1
4 2751834 Hose 2
5 2220446 Fitting 2
6
7
2220604
2220619
Fitting, Tee
Fitting, Reducer
2
2
H
8 2220741 Fitting, Adapter 2 Y
9 2220280 Fitting, Nipple 1 D
10
11
2220608
2220703
Fitting, Tee
Fitting, 90°
2
2
R
12 4640037 Valve, Check 1 A
13 2220609 Fitting, Reducer 1
U
L
14 2750911 Hose 1
——————————
0100020 Sealant A/R I
C
S

3120824 6-35
S SECTION 6 HYDRAULIC
E FIGURE 6-14.HYDRAULIC DIAGRAM LIST
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T NOTE: DIAGRAMS WITH ASTERISK (*) ARE SHOWN Ref.

I
IN THE PRECEDING PAGES. INFORMATION ON DIA-
GRAMS NOT SHOWN IS AVAILABLE FROM JLG SER-
O VICE/PARTS DEPARTMENTS.

N Axle Lockout Hydraulic Diagrams: Ref.

2791844 2m Wide Machines

6 2791978 1.75 Wide Machines

Brake With Pressure Reducing Valve Hydraulic Ref.

H 2791547
Diagrams:
2WD Prior to January 1992 Ref.
Y 2791547 4WD September 1989 to August 1992 Ref.
D 4640522 Valve, Pressure Reducing

R
4640523 Cartridge
2900698 Seal Kit
A
U Drive Hydraulic Diagrams - Vickers Valves:
With Swivel:
Ref.
Ref.
L 2791391* 2WD 6’-6” Wide Machines (Kohler and Electric
I Machines)

C
2791485 2WD 6’-6” Wide Machines (Ford and Deutz
Machines Built Through 1992)
S 2791976* 2WD 6’-6” Wide Machines (Ford and Deutz
Machines Built 1993 to Present)
2792057 2WD 5’-9” Wide Machines (Electric Machines)
2791888 2WD 5’-9” Wide Machines (Ford and Deutz
Machines Built Through 1992)
2791975 2WD 5’-9” Wide Machines (Ford and Deutz
Machines Built 1993 to Present)
2791375/1280923 4WD 6’-6” Wide Machines (Built Through 1992)
2791971/1281915* 4WD 6’-6” Wide Machines with 8.75" and 9.5"
Tires (Built 1993 to Present)
2792173/1281915 4WD 6’-6” Wide Machines with 12.5" Tires (Built
1993 to Present)
Without Swivel: Ref.
2791392 2WD 6’-6” Wide Machines (Kohler and Electric
Machines)
2791486 2WD 6-6” Wide Machines (Ford and Deutz
Machines)
2791378/1280924 4WD 6-6” Wide Machines (Ford & Deutz
Machines)

Lift And Level (Tower Boom) Hydraulic Diagrams: Ref.

2791387* Vickers Valves and Hydraulic Boom Limit Switches
(Electric Machines)
2791487* Vickers Valves and Hydraulic Boom Limit Switches
(Ford and Deutz Machines)

6-36 3120824
 SECTION 6 HYDRAULIC S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
Lift and Slave (Main Boom) Hydraulic Diagrams: Ref. C
2791390 Vickers Valves (Kohler and Electric Machines Built T
I
Prior to October 1992)
2792011* Vickers Valves and TUV Cylinders (Kohler and Elec-
tric Machines Built October 1992 to Present) O
2791488 Vickers Valves (Ford and Deutz Machines Built Prior
to October 1992) N
2792009* Vickers Valves and TUV Cylinders (Ford and Deutz

6
Machines Built October 1992 to Present)
Ref.
Manual Descent Hydraulic Diagrams: Ref.
2791846
0251953
Domestic Option
Japanese Standard
H
Y
Pump Hydraulic Diagrams - Vickers Valves: Ref. D
2791674
2791977*
Ford and Deutz Machines (Through 1992)
Ford and Deutz Machines (1993 to Present)
R
2791607* Electric Machines A
U
L
2791361* Rotate Hydraulic Diagram Ref.

2791701/1281353 Sequence Line Hydraulic Diagram (Ford Machines) Ref. I

Steer Hydraulic Diagrams: Ref.
C
With Swivel: Ref. S
2791383/128026* 2WD 6’-6” Wide Machines with Fixed Axle
2791382/128026* 2WD 6’-6” Wide Machines with Oscillating Axle
2791473/128026* 2WD 5’9” Wide Machines with Fixed Axle
2791474/128026* 2WD 5’-9” Wide Machines with Oscillating Axle
2791397* 4WD 6’-6” Wide Machines with 8.75” & 9.5” Tires
2792172 4WD 6’-6” Wide Machines with 12” Tires
Without Swivel: Ref.
2791381/128025 2WD 6’-6” Wide Machines with Fixed Axle
2791380/128025 2WD 6’-6” Wide Machines with Oscillating Axle
2791471/128025 2WD 5’9” Wide Machines with Fixed Axle
2791472/128025 2WD 5’-9” Wide Machines with Oscillating Axle
2791396 4WD 6’-6” Wide Machines

Swing Hydraulic Diagrams: Ref.

2791389 Electric Machines Through 1992
2791965* Electric Machines Built 1993 to Present
2791491 Ford and Deutz Machines Built Through 1992
2791964* Ford and Deutz Machines Built 1993 to Present

2791370* Telescope (Main Boom) Hydraulic Diagram Ref.

Telescope (Tower Boom) Hydraulic Diagrams: Ref.

2791419* Electric Machines
2791489* Ford and Deutz Machines

3120824 6-37
S SECTION 6 HYDRAULIC
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C Tow Hydraulic Diagrams: Ref.
T 2791789 2WD 2m Wide Machines without Stop Blocks

I 2791788
2791295
2WD 1.75m Wide Machines without Stops Blocks
2WD 2m Wide Machines with Stop Blocks
O 2791764 4WD 1.75m Wide Machines
N

H
Y
D
R
A
U
L
I
C
S

6-38 3120824
 SECTION 7 ELECTRICAL
S
E
TABLE OF CONTENTS C
T
I
FIGURE DESCRIPTION PAGE

7-1
7-2
Electrical Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
O
N

E
L
E
C
T
R
I
C
A
L

3120824 7-1
S SECTION 7 ELECTRICAL
E FIGURE 7-1.ELECTRICAL DIAGRAM LIST
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T Note: Diagrams with asterisks (*) are shown in the Ref.
I following pages. Diagrams not shown are available
from the JLG Service Department.
O
N 4931797 ACCESSORY VALVE WIRING DIAGRAM Ref. A

ALARMS WIRING DIAGRAM OPTIONS Ref.

7 Machines Built Prior to October 1992:
4932595/1281985 Motion Alarm Wiring Diagram Ref. A

E
3740049 Relay 1
3990010 Diode - 6 Amp 2
L 4931947/ Travel/Back-up/Swing/Descent Wiring
Ref. G
E
1281985 Diagram
3740049 Relay 1
C Machines Built October 1992 to Present:

T 4932639
3740049
Motion Alarm Wiring Diagram
Relay
Ref.
1
2

R 3990010 Diode 6 Amp 1

I 1060341 Cable, Electrical - 16/2 8 Ft.

C 0253077
0140026
Tilt Alarm Wiring Diagram
Alarm
Ref.
1
—

A
L 4932490 AUSTRALIAN WIRING MODIFICATION Ref. B

4931735 BATTERY CAPACITY INDICATOR WIRING Ref. B

DIAGRAM

BEACON LIGHT WIRING DIAGRAM Ref.

4931740 Gas and Diesel Machines Ref. A
4931703 Electric Machines Ref. B
4931942 BEACON/STROBE LIGHT WIRING DIAGRAM - Ref. 5
ELECTRIC MACHINES

0253345 CONTACTOR BOX WIRING DIAGRAM Ref. B

DRIVE CUT-OUT WIRING DIAGRAMS Ref.

4932315 Dutch & German Spec Ref.
4932514/0253425 Italian Spec (Prior to S/N 29214) Ref.
4932574/0253425 Italian Spec (S/N 29214 to Present) Ref.

DUAL FUEL WIRING DIAGRAM Ref.

4360201 Switch, Toggle (Select) 1
4921305 Harness, Dual Fuel 1

7-2 3120824
 SECTION 7 ELECTRICAL S
FIGURE 7-1.ELECTRICAL DIAGRAM LIST E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
ENGINE DISTRESS / SHUTDOWN WIRING Ref. T
I
DIAGRAMS:
0251537/ Engine Distress Wiring Diagram - Deutz Ref. D
1281525 Machines
O
N
4921361 Harness 1
4360065 Switch, Pressure 1
0252625 Engine Distress Wiring Diagram - Ford Ref. 5/E

2920026
Machines
Light 1
7
4360182 Switch, Oil Pressure 1
4360157 Switch, Water Temperature 1
E
L
3740049 Relay 1
2920029 Bulb 1
0251682 Engine Shutdown Wiring Diagram - Deutz Ref. — E
C
Machines
3740049 Relay 1
4360065 Switch, Pressure 1 T
4932492 FRENCH SPEC WIRING DIAGRAM (PRIOR TO Ref.
R
JANUARY 1997) I
C
A
GENERATOR WIRING DIAGRAM - 110V Ref.
4931945 Deutz Ref. A
4931934 Ford Ref. C/4 L
3990001 Diode - 3.5 Amp (Deutz) 1
3990010 Diode - 6 Amp (Ford) 4
3740049 Relay, Bosch 2
4360294 Breaker, Circuit (Deutz) 1
4460027 Receptacle, Twist Lock (Ford) 1

4931913 HEADLIGHT/TAILLIGHT WIRING DIAGRAM Ref. A/2

4931998 HEATERS WIRING DIAGRAM Ref.

1060016 Cable, Electrical - 16/3 A/R
Use 1060515 Cable, Electrical - 12/4 (was p/n 1060012) A/R

LOAD SENSING WIRING DIAGRAM (FRENCH

Ref.
SPEC)
4932340 Prior to March 1998 Ref.
4933007 March 1998 to Present Ref.

0251619/1281525 PANEL LIGHTS WIRING DIAGRAM Ref. A

2920024 Light, Panel 3

3120824 7-3
S SECTION 7 ELECTRICAL
E FIGURE 7-1.ELECTRICAL DIAGRAM LIST
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T PLATFORM WIRING DIAGRAMS OPTIONS Ref.

I 4932313/1281523
4932368/1281523
2WS Machines (Built Prior to January 1993)
4WS Machines (Built Prior to January 1993)
Ref.
Ref.
D/F
D/F
O 4932582/1281968 2WS Machines (Built Prior to January 1993) Ref. 2/A

N 4932583/1281968
3990010
4WS Machines (Built Prior to January 1993)
Diode - 6 Amp
Ref.
A/R
1/A

1540002 Capacitor - 1000mf 25V (April 1990 to 1

7 Use 1060515
Present)
Cable, Electrical - 12/4 (was p/n 1060012) 8ft/2.4m
4931793 Electric Machines (Standard) Ref. C
E 3990010 Diode - 6 Amp 3

L 1060012 Cable, Electrical - 12/4 (Standard) 7ft/2.1m

E PLATFORM WORKLIGHT WIRING DIAGRAM Ref.

C OPTIONS:

T 2900068
0253987
Machines Built Prior to November 1992
Machines Built November 1992 to Present
Ref.
Ref.
F
C
R 2920095 Worklight 2

I
C
STANDARD WIRING DIAGRAMS Ref.
4932392 Deutz Machines Ref. G
A 4921265 Engine and Valve Harness 1

L 3990010
3730095
Diode - 6 Amp
Resistor 7.5 Ohm 10 Watt
5
1
1060016 Cable, Electrical - 16/3 20 Ft.
4932596 Ford Machines Prior to October 1994 Ref. —
4932759 Ford Machines October 1994 to Present Ref. B
1060016 Cable, Electrical - 16/3 20 Ft.
3990010 Diode - 6 Amp 6
3730095 Resistor 7.5 Ohm 10 Watt 1
4921282 Harness (S/N 33459 to Present Only) 1
4931967 Electric Machines Ref. B
3990010 Diode - 6 Amp 9
3730095 Resistor 7.5 Ohm 10 Watt 1
4921193 Harness - Motor and Valves 1
1060300 Cable, Electrical - 16/13 20ft/6.1m

7-4 3120824
 SECTION 7 ELECTRICAL S
FIGURE 7-1.ELECTRICAL DIAGRAM LIST E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120824 7-5
S SECTION 7 ELECTRICAL
E FIGURE 7-2. ELECTRICAL SCHEMATIC
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-6 3120824
 SECTION 7 ELECTRICAL S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120824 7-7
S SECTION 7 ELECTRICAL
E
C
T
I
O
N

E
L
E
C
T THIS PAGE INTENTIONALLY LEFT BLANK
R
I
C
A
L

7-8 3120824
 SECTION 8 DECALS
S
E
TABLE OF CONTENTS C
T
I
FIGURE DESCRIPTION PAGE

8-1 Decals Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

O
N

D
E
C
A
L
S

3120824 8-1
S SECTION 8 DECALS
E FIGURE 8-1. DECALS INSTALLATIONS
C
T
I
O
N

D
E
C
A
L
S

8-2 3120824
 SECTION 8 DECALS S
E
FIGURE 8-1. DECALS INSTALLATIONS
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
DECAL INSTALLATION Ref.
0252080 Gas & Diesel Machines (Brown) Ref. 10E I
0252248 Gas & Diesel Machines (Black & White) Ref. J
O
1 Not Used N
2 1701504 Decal - Hydraulic 1
3
4
Not Used
1701529 Decal - Arrow 4
8
5 1701518 Decal - Crushing 6
6 Not Used D
E
7 Not Used
8 1700584 Decal - Patent 1
9 Not Used C
10
11
Not Available
Not Used
Nameplate - Serial Number 1
A
12 1701500 Decal - Lift Up/Down 4 L
13 3820001 Rivet 4 S
14 Decal - Stripes Options: 55ft/16.8m
1700431 Brown Decals (Prior to September 1995)
1701703 Brown Decals (September 1995 to Present)
1701334 Black Decals
15 Decal - JLG Options: 2
1700981 Brown Decals
1701196 Black Decals (Prior to September 1995)
1701321 Black Decals (September 1995 to Present)
16 Decal - 45HA Options: 2
1701469 Brown Decals
1701549 Black Decals
17 Decal - JLG Lift Options: 2
1701441 Brown Decals
1701550 Black Decals
18 0860520 Box, Manual Storage 1
3311405 Locknut 1/4”-20NC 4
4751400 Flatwasher 1/4” 4
19 1060279 Lanyard 1
0641408 Bolt 1/4”-20NC x 1" 1
4751400 Flatwasher 1/4” 2
3311405 Locknut 1/4”-20NC 1
20 1701509 Decal - Manual 1
3251569 Nameplate - Handbook Location 1
21 0961127 Bushing 1
0100010 Loctite A/R
22 1701502 Decal - High Hydraulic Fluid 1
23 3251813 Decal - USA 1
24 1701522 Nameplate - Caution “Fan Blade” 1
25 Decal - JLG Options: 1
1701376 Brown Decals
1701548 Black Decals
26 1701555 Decal - Tire Pressure 4

3120824 8-3
S SECTION 8 DECALS
E FIGURE 8-1. DECALS INSTALLATIONS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 27 1701503 Decal - Low Hydraulic Fluid 1

I
28 4420052 Tape, Safety - Black/Yellow 19ft/5.8m
29 Decal - Model 45HA Options: 1
O 1701469 Brown Decals

N 30
1701549
Not Available
Black Decals
Decal - Bar Code 1
31 1702300 Decal - Tie Down 4
8 ——————————
Decal Kit Options: 1
2900996 Australian Spec
D Not Available All Other Spec

E DECALS INSTALLATION - OPTIONS Ref.

C
A 51 Decal - Fuel Options: 1

L 1701542
1701505
Gasoline Petro
Diesel
S 1701543 LP Gas
52 1700818 Decal - Liquid Withdrawal (LP Gas Only) 1
53 3251028 Decal - Cautions (LP Gas Only) 1

DECALS INSTALLATION - COUNTRY SPEC Ref.

0257308 Australian Spec Ref. 3
0252749 Dutch Spec Ref. —
0252082 French Spec Ref. 3
0252247 German/Austrian Ref. C
0252748 Italian Spec Ref. A
0253288 Spanish Ref. C
0252081 UK English Ref. D

101 Decal - Ground Control Options: 1

1700037 Australian Spec
1701616 Dutch Spec
1701515 French Spec
1693285 German/Austrian
1701599 Italian Spec
1701789 Spanish
1700037 UK English
102 Nameplate - Footswitch Options: 1
3251766 Australian Spec
1703518 Dutch Spec
1693292 French Spec
1693294 German/Austrian
1701600 Italian Spec
1701791 Spanish Spec
3251766 UK English Spec

8-4 3120824
 SECTION 8 DECALS S
FIGURE 8-1. DECALS INSTALLATIONS (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
103 Decal - Attention Options: 1
T
I
1702280 Australian Spec
1701574 Dutch Spec
1701572 French Spec O
1701573
1701571
German/Austrian
Italian Spec
N
1701796 Spanish Spec
1701460
1702280
UK English Spec (Prior to May 1994)
UK English Spec (May 1994 to Present)
8
104 Decal - Caution Options: 1
1690696 Australian Spec D
Not Required
1693286
Dutch Spec
French Spec
E
1693288 German/Austrian C
1701601 Italian Spec A
1701794
1690696
Spanish Spec
UK English Spec
L
105 Decal - Caution Options: 1 S
1690697 Australian Spec
1701567 Dutch Spec
1701577 French Spec (Prior to S/N 29214)
1701649 French Spec (S/N 29214 to Present)
1690697 German/Austrian
1690697 Italian Spec
1690697 Spanish Spec
1690697 UK English Spec
106 Decal - Caution Options: 1
1691483 Australian Spec
1701596 Dutch Spec
1693289 French Spec
1693291 German/Austrian
1701602 Italian Spec
1701798 Spanish Spec
1691483 UK English Spec
107 Decal - Important Options: 1
1702265 Australian Spec
1702268 Dutch Spec
1702270 French Spec
1702267 German/Austrian
1702269 Italian Spec
1702266 Spanish Spec
1702265 UK English Spec
108 Decal - Lanyard Attach Options: A/R
1704277 Australian Spec S/N 34839 to Present 2
1702612 Australian Spec Prior to S/N 34839 2
Not Required All Other Specs 0

3120824 8-5
S SECTION 8 DECALS
E FIGURE 8-1. DECALS INSTALLATIONS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 109 Decal - Safe Working Load Options: A/R

I
1703677 Australian Spec S/N 34839 to Present 1
Not Required Australian Spec Prior to S/N 34839 0
O Not Required All Other Specs 0

N 110
1703665
Decal - Danger (Electrocution Hazard) Options:
Australian Spec S/N 34839 to Present
A/R
1
Not Required Australian Spec Prior to S/N 34839 0
8 111
Not Required All Other Specs
Decal - Maintenance Options:
0
A/R
1703663 Australian Spec S/N 34839 to Present 1
D Not Required Australian Spec Prior to S/N 34839 0

E 112
Not Required All Other Specs
Decal - Caution (Safety Harness) Options:
0
A/R
C 1703664 Australian Spec S/N 34839 to Present 1
A Not Required Australian Spec Prior to S/N 34839 0

L Not Required All Other Specs 0

S 0253554 DECALS INSTALLATION (AUSTRALIAN SPEC PRIOR Ref. C

TO JANUARY 1997 ONLY)

201 1702958 Nameplate - Important 1

202 3820001 Rivet 4
203 1701818 Decal - Access Forbidden 2

0251953 DECAL INSTALLATION - MANUAL DESCENT Ref. D

301 1701560 Decal - Manual Descent 1

302 1701428 Decal - Tag #1 (Prior to July 1993 Only) 1
303 1701494 Decal - Tag #2 1
304 1701426 Decal - Tag #3 1
305 1701463 Decal - Tag #4 1

0257169 DECALS INSTALLATION - CE Ref. 2

401 Not Available Nameplate - Serial Number 1

402 1703488 Decal - Maximum Tire Load 4
403 1702928 Decal - CE 1

8-6 3120824
SECTION 9 RECOMMENDED SERVICE PARTS STOCK
S
E
MODELS 45HA GAS & DIESEL MACHINES WITH VICKERS VALVES C
T
The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inven-
tory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.
I
O
JLG PART
NUMBER
DESCRIPTION
QTY PER FLEET N
1-10 10-20 20 OR MORE

STANDARD PARTS 9
7012906 Coil (Figure 2-1) 1 1 1 R
4640049
7012339
Coil (Figures 2-4 and 2-8)
Coil (Figure 2-6)
1
1
1
1
1
1
E
7000418 Coil (Figure 2-7) 1 1 1 C
7004214 Element, Air Cleaner (Figures 2-12 and 2-15) 12 12 12 O
2120110
1340046
Element, Hydraulic Oil (Figure 2-21)
Breather, Hydraulic Oil (Figure 2-21) 1
4
1
8 12
1
M
4360284 Switch, Key (Figure 2-24) 1 1 1 M
7010698 Key, Replacement (Figure 2-24) 1 1 1
E
N
4360267 Block, Contact (Figure 2-24) 1 1 1
4360281 Block, Contact (Figure 2-24) 1 1 1
4360199 Switch, Toggle (Figures 2-24 and 4-6) 1 1 1 D
4360202
4360200
Switch, Toggle (Figures 2-24 and 4-6)
Switch, Toggle (Figures 2-24 and 4-6)
1
1
1
1
1
1
E
3740049 Relay (Figure 2-24) 1 1 1 D
4360216 Breaker, Circuit (Figure 2-24) 1 1 1
4360232 Breaker, Circuit (Figures 2-24 and 4-6) 1 1 1 S
3740058 Relay (Figure 2-24 and 4-6) 1 1 1 E
R
70003151 Powertrack - 1 Foot Section (Figures 3-2 and 3-3) 2 2 2
2940006 Latch, Platform Door (Figures 4-1 and 4-2) 1 1 1
7011907 Electrical Assembly - 1600141 Controller (Figure 4-6) 1 1 1 V
7003751
3740086
Potentiometer - 1600141 Controller (Figure 4-6)
Relay (Figure 4-6)
1
1
1
1
1
1
I
4360274 Switch, Push Button (Figures 4-6 and 2-24) 1 1 1 C
4360289 Switch, Emergency Stop (Figure 4-6) 1 1 1 E
3990010 Diode - 6 Amp (Figure 7-1) 2 2 2
P
7022174
VARIABLE PARTS
Filter, Fuel (Ford Machines) (Figure 2-12) 1 1 1
A
7012598 Filter, Fuel (Deutz Machines) (Figure 2-15) 1 1 1 R
4360201 Switch, Toggle (With Dual Fuel) (Figure 2-24) 1 1 1
T
S
4360212 Breaker, Circuit (Deutz Machines) (Figure 2-24) 1 1 1
7014500 Engine Oil Filters (Ford Machines) (Figure 2-12) 1 case 1 case 1 case

S
7014502 Engine Oil Filters (Deutz Machines) (Figure 2-15) 1 case 1 case 1 case
1693405 Relay, Timer (French Spec) (Figure7-1) 1 1 1
2900838 U.S. Standards Fastener Kit 1 1 1 T
7014676
4360277
U.S. Standards Tool Kit
Switch, Limit (Figures 3-1 and 3-2)
1
1
1
1
1
1
O
C
K
3120824 9-1
 SECTION 9 RECOMMENDED SERVICE PARTS STOCK
S
E MODELS 45HA GAS & DIESEL MACHINES WITH VICKERS VALVES
C The following list will service fleets of machines (built to current production per date on the front cover) with

T emergency repair parts which can be installed in the field. Parts from the list should be replaced when inven-
tory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
I JLG Industries Parts Department.

O JLG PART QTY PER FLEET

N NUMBER
DESCRIPTION
1-10 10-20 20 OR MORE

9
R
E
C
O
M
M
E
N
D
E
D
S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K
9-2 3120824
 SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

10-1 MISCELLANEOUS SPECIAL OPTIONS Ref.
S
Airline Installations Ref. E
0252473/1281733 1/2” Standard Ref.
C
T
0252474/1281733 3/4” Standard Ref.

0251042 Bubble Level Installation (At Platform) Ref. I

2420038 Gage, Level 1
O
0256789 Camera Mount Assembly Ref. N
0251619 Console Panel Light Installation Ref.
1
0256384 Cold Weather Package (Deutz Engine Machines) Ref. 0

S
Country Spec Installations Ref.
0253352 Australian Spec Ref.
0252747 Dutch Spec Ref. P
0252250
0252251
French Spec
German/Austrian Spec
Ref.
Ref.
E
0252746 Italian Spec Ref. C
0253287 Spanish Spec Ref.
I
A
0252249 UK English Spec Ref.

Decal Installations Ref. L

Decal - Biodegradable Hydraulic Fluid Options: 1
1702788 All except German Spec
1703479 German Spec Only O
1704174 Decal - Biodegradable Synthetic Hydraulic Fluid 1 P
T
Options:
1704174 All except German Spec 1
1704175 German Spec Only I
0257733 Decal Installation - Warning Stripes
O
0250815 Engine Heater Installation (Ford Engine Machines) Ref. N
Exhaust Options (Deutz Machines): Ref.
S
0254362 Purifier Installation Ref.
3220086 Purifier
Spark Arrester Installation Options: Ref.
0254073 Prior to April 1994 Ref.
0254839 April 1994 to Present Ref.

3120824 10-1
 SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

S FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

E Filter Kits: Ref.

C Not Available Ford Engine

T
Deutz Engine
Combined Filter Kit (Hydraulic/Air & Fuel/Engine
1001110987
I
1
Oil)
1001109676
O
Hydraulic/Air Filter 1
1001110136 Engine - Fuel/Engine Oil Filter 1
N
Fixed Axle Conversion Kit (Converts Oscillating Ref.
Axle to Fixed Axle)
1 0251649 2WD 6’-6” Wide Frame Ref.

0 0253234
0251273
2WD 5’-9” Wide Frame
4WD
Ref.
Ref.

S 4060959 Footswitch Shield Ref.

P 0258780/0258779 Ford VSG-413 Engine Assembly & Installation Ref.

E
C 0258781 Ford VSG-413 Exhaust Installation Ref.

I 0250666 Fork Truck Tubes Installation Ref.

A
L 0251048 Fuel Indicator Installation (At Platform) Ref.

0239085/1280972 Glow Plug Installation (Kubota Engine Machines) Ref.

O
P 0251664 Oil Cooler Installation

T 0256436 Pipe Rack Installation Ref.

I
O
0254439 Platform Receptacle Installation Ref.

N 0253558 Platform Receptacle Mounting Plate Installation Ref.

S
(Australian Spec)

0256956 Platform Step Installation Ref.

0250509 Power Tool Installation Ref.

0252890/1281458 Power Track Installation - 8” Wide Ref.

0800788 Tower Boom Assembly
0800790/1281293 Main Boom Assembly

0253904 Tool Tray Installation Ref.

2660088 Tray

10-2 3120824
 SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S

Tools for Service Ref. E
7002828 Wire Stripper 1
C
T
7002821 Wire Crimper (To install wire ends to wires) 1
7002823 Pin/Socket Extractor - Universal (To Remove Pins/ 1
Sockets from Connectors) I
4460467 Extractor - 16-18 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
1
O
4460510 Extractor - 12-14 Gauge (For Removal of Pin/Sockets 1 N
from Deutsch Connectors)

1
7002822 Screwdriver, Potentiometer (To Adjust Drive Control- 1
lers)
7016654 Screwdriver, Magnetic 1 0
7004275 Seal Installation Tool - 1” 1
7004276 Seal Installation Tool - 1 1/2” 1
7002826 Seal Installation Tool - 2” 1 S
7016655 Wire Rope Sheave Gauge 1
P
E
7014676 Tool Kit - U.S. Standards 1
2900838 Fastener Kit - U.S. Standards 1
C
0257728 Tube Rack Installation Ref.
I
0252479/1281733 Weld Leads Installation Ref. A
L

O
P
T
I
O
N
S

3120824 10-3
 SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

S FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

E
C
T
I
O
N

1
0

S
P
E
C
I
A
L

O
P
T
I
O
N
S

10-4 3120824
 3120824

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester +33 (0)5 53 88 31 70
Australia +55 19 3295 0407 M24 2GP - England
+33 (0)5 53 88 31 79
+61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000
+61 2 65 813058 +44 (0)161 654 1001

JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI Ltd
Germany Sheung Shui N. T. Italy 29 Tuas Ave 4,
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Jurong Industrial Estate
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 Singapore, 639379
(852) 2639 5797 +65-6591 9030
+65-6591 9031

Plataformas Elevadoras  JLG Sverige AB

JLG Iberica, S.L. Enkopingsvagen 150
Trapadella, 2 Box 704
P.I. Castellbisbal Sur SE - 176 27 Jarfalla
08755 Castellbisbal, Barcelona Sweden
Spain +46 (0)850 659 500
+34 93 772 4700 +46 (0)850 659 534
+34 93 771 1762

www.jlg.com