Leica AT401 User Manual V2.0.0en
Leica AT401 User Manual V2.0.0en
User Manual
Version 2.0
English
Introduction
Purchase Congratulations on the purchase of a Leica AT401.
Product The type and serial number of your product are indicated on the type plate.
identification Enter the type and serial number in your manual and always refer to this infor-
mation when you need to contact your agency or Leica Geosystems authorised
service workshop.
Type: _______________
Symbols The symbols used in this manual have the following meanings:
Type Description
Validity of this This manual applies to all product series instruments. Where there are differ-
manual ences between the various models they are clearly described.
2 AT401, Introduction
Available Name Description/Format
documentation
User Manual All instructions required in order to operate the
product to a basic level are contained in the User
Manual. Provides an overview of the product
together with technical data and safety directions.
Name Description/Format
Feedback Your feedback is important as we strive to improve the quality of our documen-
tation. We request you to make specific comments as to where you envisage
scope for improvement.
AT401, Introduction 3
Table of Contents
In this manual Chapter Page
1 Safety Directions 6
1.1 General Introduction 6
1.2 Definition of Use 6
1.3 Limits of Use 7
1.4 Responsibilities 7
1.5 Hazards of Use 8
1.6 Laser Classification 11
1.6.1 General 11
1.6.2 Absolute Distance Meter (ADM) 11
1.6.3 Automatic Target Recognition 12
1.6.4 PowerLock 13
1.6.5 Laser Pointer 14
1.6.6 AT401 Instrument Status Indicator 15
1.7 Electromagnetic Compatibility EMC 15
1.8 FCC Statement, Applicable in U.S. 17
1.9 ICES-003 Statement, Applicable in Canada 18
4 Operation 40
4.1 Setup 40
4.2 Connecting to an Application Computer 42
4.2.1 Wired Connection 42
4.2.2 WLAN Connection 44
4.3 Application Processor 45
4.4 Batteries 45
4.4.1 Operating Principles 45
4.4.2 Battery for the AT401 Instrument 46
4.4.3 Battery for the AT Controller 400 47
4.4.4 Hot Swapping 47
4.5 Power over Ethernet (PoE)+ Module (optional) 48
7 Technical Data 56
7.1 Conformity to National Regulations 60
7.1.1 AT401 Instrument, PoE module, GEB242, AT400
Remote Control 60
7.1.2 AT Controller 400 Components 60
Appendix A Abbreviations 62
Index 64
Description The following directions enable the person responsible for the product, and the
person who actually uses the equipment, to anticipate and avoid operational
hazards.
The person responsible for the product must ensure that all users understand
these directions and adhere to them.
Environment Suitable for use in an atmosphere appropriate for permanent human habitation:
not suitable for use in aggressive or explosive environments.
DANGER Local safety authorities and safety experts must be contacted before working
in hazardous areas, or close to electrical installations or similar situations by the
person in charge of the product.
1.4 Responsibilities
Person respon- The person responsible for the product has the following duties:
sible for the • To understand the safety instructions on the product and the instructions
product in the user manual.
• To ensure that it is used in accordance with the instructions.
• To be familiar with local regulations relating to safety and accident preven-
tion.
• To inform Leica Geosystems immediately if the product and the application
becomes unsafe.
• To ensure that the national laws, regulations and conditions for the opera-
tion of e.g. radio transmitters, lasers are respected.
CAUTION Watch out for erroneous measurement results if the product has been dropped
or has been misused, modified, stored for long periods or transported.
Precautions:
Periodically carry out test measurements and perform the field adjustments
indicated in the user manual, particularly after the product has been subjected
to abnormal use and before and after important measurements.
WARNING Mounting the sensor on unstable or uneven ground may cause the sensor to tip
over or cause unreliable measurement results.
Precautions:
Ensure the ground is stable and even. Do not place the sensor over cracks in
the floor.
WARNING Inadequate securing of the working site can lead to dangerous situations, for
example in traffic, on building sites, and at industrial installations.
Precautions:
Always ensure that the working site is adequately secured. Adhere to the regu-
lations governing safety and accident prevention and road traffic.
NOTICE With the remote control of products, it is possible that extraneous targets will
be picked out and measured.
Precautions:
When measuring in remote control mode, always check your results for plausi-
bility.
WARNING During dynamic applications, for example stakeout procedures there is a danger
of accidents occurring if the user does not pay attention to the environmental
conditions around, for example obstacles, excavations or traffic.
Precautions:
The person responsible for the product must make all users fully aware of the
existing dangers.
CAUTION During the operation of the product there is a hazard of squeezing extremities
or entanglement of hair and/or clothes by moving parts.
Precautions:
Keep a safe distance of the moving parts.
If the instrument moves unexpectedly during operation, stop the instrument via
user interface (display, key) or alternatively manually by your hand to prevent
further movements.
WARNING If computers intended for use indoors are used in the field there is a danger of
electric shock.
Precautions:
Adhere to the instructions given by the computer manufacturer regarding field
use with Leica Geosystems products.
WARNING During the transport, shipping or disposal of batteries it is possible for inappro-
priate mechanical influences to constitute a fire hazard.
Precautions:
Before shipping the product or disposing it, discharge the battery by the
product until they are flat.
When transporting or shipping batteries, the person in charge of the product
must ensure that the applicable national and international rules and regulations
are observed. Before transportation or shipping contact your local passenger or
freight transport company.
WARNING High mechanical stress, high ambient temperatures or immersion into fluids can
cause leakage, fire or explosions of the batteries.
Precautions:
Protect the batteries from mechanical influences and high ambient tempera-
tures. Do not drop or immerse batteries into fluids.
WARNING If battery terminals are short circuited e.g. by coming in contact with jewellery,
keys, metalized paper or other metals, the battery can overheat and cause
injury or fire, for example by storing or transporting in pockets.
Precautions:
Make sure that the battery terminals do not come into contact with metallic
objects.
WARNING If unit is not connected to ground, death or serious injury can occur.
Precautions:
To avoid electric shock power cable and power outlet must be grounded.
WARNING The product is not designed for use under wet and severe conditions. If unit
becomes wet it may cause you to receive an electric shock.
Precautions:
Use the product only in dry environments, for example in buildings or vehicles.
Protect the product against humidity. If the product becomes humid, it must not
be used!
WARNING If you open the product, either of the following actions may cause you to
receive an electric shock.
• Touching live components
• Using the product after incorrect attempts were made to carry out repairs
Precautions:
Do not open the product. Only Leica Geosystems authorised service workshops
are entitled to repair these products.
WARNING If the product is improperly disposed of, the following can happen:
• If polymer parts are burnt, poisonous gases are produced which may impair
health.
• If batteries are damaged or are heated strongly, they can explode and cause
poisoning, burning, corrosion or environmental contamination.
• By disposing of the product irresponsibly you may enable unauthorised
persons to use it in contravention of the regulations, exposing themselves
and third parties to the risk of severe injury and rendering the environment
liable to contamination.
Precautions:
The product must not be disposed with household waste.
Dispose of the product appropriately in accordance with the
national regulations in force in your country.
Always prevent access to the product by unauthorised
personnel.
WARNING Only Leica Geosystems authorised service workshops are entitled to repair
these products.
General The following chapters provide instructions and training information about laser
safety according to international standard IEC 60825-1 (2007-03) and technical
report IEC TR 60825-14 (2004-02). The information enables the person respon-
sible for the product and the person who actually uses the equipment, to antic-
ipate and avoid operational hazards.
National laws and local regulations could impose more stringent instruc-
tions for the safe use of lasers than IEC 60825-1 (2007-03) and
IEC TR 60825-14 (2004-02).
General The Absolute Distance Meter built into this product produces an invisible laser
beam which emerges from the telescope objective.
The laser product described in this section is classified as laser class 1 in accord-
ance with:
• IEC 60825-1 (2007-03): "Safety of laser products"
• EN 60825-1 (2007-10): "Safety of laser products"
Description Value
Working principle Modulation of polarisation
Wavelength 780 nm
Maximum radiant power < 0.5 mW cW
Resolution 0.1 mm
Accuracy (MPE) ± 10 μm
Beam diameter ~ 10 mm (1/e)
Beam divergence < 1.5 mrad (collimated)
a) Laser beam
General The Automatic Target Recognition built into the product produces an invisible
laser beam which emerges from the telescope objective.
The laser product described in this section is classified as laser class 1 in accord-
ance with:
• IEC 60825-1 (2007-03): "Safety of laser products"
• EN 60825-1 (2007-10): "Safety of laser products"
These products are safe for momentary exposures but can be hazardous for
deliberate staring into the beam. The beam may cause dazzle, flash-blindness
and afterimages, particularly under low ambient light conditions.
Description Value
Wavelength 905 nm
Maximum peak radiant power 1.7 mW in Ø 7 mm
Emitting aperture 11 mm
Beam divergence (1/e) 0.6°
Pulse duration 1 ms to 5 ms
Pulse repetition frequency 50 Hz to 200 Hz
a) Laser beam
General The PowerLock vision system built into the product produces an invisible laser
beam which emerges from the telescope objective.
The laser product described in this section is classified as laser class 1 in accord-
ance with:
• IEC 60825-1 (2007-03): "Safety of laser products"
• EN 60825-1 (2007-10): "Safety of laser products"
Description Value
Wavelength 905 nm
Maximum peak radiant power 0.5 mW
Beam divergence (1/e) 10°
Pulse duration 1 ms to 5 ms
Pulse repetition frequency 50 Hz to 200 Hz
a) Laser beam
General The laser pointer built into this product produces a visible laser beam which
emerges from the telescope objective.
These products are safe for momentary exposures but can be hazardous for
deliberate staring into the beam. The beam may cause dazzle, flash-blindness
and afterimages, particularly under low ambient light conditions.
Description Value
Wavelength 635 nm
Maximum peak radiant power 0.65 mW
Emitting aperture < 7 mm
Angular subtense 1.5 mrad
Pulse repetition frequency cW
Pulse duration cW
CAUTION From a safety perspective, class 2 laser products are not inherently safe for the
eyes.
Precautions:
1) Avoid staring into the beam.
2) Avoid pointing the beam at other people.
Labelling
Type: AT401
Art.No.:
Power: . . . . .
.........
Leica Geosystems AG
CH-9435 Heerbrugg S.No.:
Manufactured: . . . . .......
Made in Switzerland
Laser Radiation
Do not stare into the beam
a Complies with FDA performance standards for laser
Class 2 Laser Product products except for deviations pursuant to Laser Notice
No.50, dated July 26,2001.
according to IEC 60825-1
This device complies with part 15 of the FCC Rules.
(2007 - 03) Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept any interference received,
Po 0.5 mW av including interference that may cause undesired operation.
004724_001
= 635 nm
a) Laser beam
General The status LEDs built into the product produces a visible LED beam which
emerges from the front side of the telescope.
a b
Description The term Electromagnetic Compatibility is taken to mean the capability of the
product to function smoothly in an environment where electromagnetic radia-
tion and electrostatic discharges are present, and without causing electromag-
netic disturbances to other equipment.
Although the product meets the strict regulations and standards which are in
force in this respect, Leica Geosystems cannot completely exclude the possi-
bility that other equipment may be disturbed.
CAUTION There is a risk that disturbances may be caused in other equipment if the
product is used with accessories from other manufacturers, for example field
computers, personal computers or other electronic equipment, non-standard
cables or external batteries.
Precautions:
Use only the equipment and accessories recommended by Leica Geosystems.
When combined with the product, they meet the strict requirements stipulated
by the guidelines and standards. When using computers or other electronic
equipment, pay attention to the information about electromagnetic compati-
bility provided by the manufacturer.
CAUTION If the product is operated with connecting cables attached at only one of their
two ends, for example external supply cables, interface cables, the permitted
level of electromagnetic radiation may be exceeded and the correct functioning
of other products may be impaired.
Precautions:
While the product is in use, connecting cables, for example product to external
battery, product to computer, must be connected at both ends.
Radios or digital Use of product with radio or digital cellular phone devices:
cellular phones
• Do not operate the product with radio or digital cellular phone devices in
the vicinity of filling stations or chemical installations, or in other areas
where an explosion hazard exists.
• Do not operate the product with radio or digital cellular phone devices near
to medical equipment.
• Do not operate the product with radio or digital cellular phone devices in
aircraft.
The greyed paragraph below is only applicable for products without radio.
WARNING This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful
interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television recep-
tion, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following
measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and the receiver.
• Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
004727_001
004728_001
.... ....
battery GEB242
.... ....
.... ....
.... ....
....
.... ....
.... .. .. .... .
.... .... .... ....
....
..
..
.... ......
.... .... ...
.... ....
.... ....
..
....
.... ..
.. ..
....
.... ....
.... ....
..
.... ....
.... ....
..
.... ....
....
.... .
....
....
..
This device complies with part 15 of the FCC Rules. Operation
is subject to the following two conditions: (1) This device
may not cause harmful interference, and (2) this device
must accept any interference received, including
interference that may cause undesired operation.
004729_001
004730_001
004731_001
WARNING This Class (B) digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe (B) est conforme à la norme NMB-003 du
Canada.
System compo-
nents
AT40
1
AT401
AT Controller 400
004676_001
Component Description
AT401 instrument Laser Tracker of highest accuracy for measuring, calcu-
lating and capturing data.
AT Controller 400 Controller running the system software which provides
the interface to the Absolute Tracker.
Application Software Third party metrology software with an interface to the
Absolute Tracker for acquisition, analysis, management,
automation and reporting of measurement data.
Tracker Pilot System software to
• check the system accuracy and adjust (compensate)
instrument parameters.
• maintain and update the system software/firm-
ware.
General The Absolute Tracker supports the following types of software applications.
Firmware upload A firmware update of the Absolute Tracker can be done through the provided
Tracker Pilot software.
General Use the Leica Geosystems batteries, chargers and accessories or accessories
recommended by Leica Geosystems to ensure the correct functionality of the
instrument.
Power options Power for the instrument can be supplied either internally or externally.
Container for
instrument and
delivered accesso- a
ries
f
b g
d
h
e
j
004678_001
Outside pocket A pocket is located on the top shell of the container. Various parts and acces-
sories like notebook, cables, manuals etc. can be kept in this pocket.
AT401 instrument
components a) Carry handle
b) Battery compartment
a
c) Tribrach footscrew
d d) Telescope integrating ADM, ATR,
e
PowerLock and Overview Camera
e) PowerLock
f f) Overview Camera
g
h g) Coaxial optics for angle and
i distance measurement, and exit
j port for visible laser beam of the
b
AT
401 laserpointer
h) PowerLock LED
i) Status LEDs and IR receiver
k j) Circular level
c
l k) Tribrach securing screw
004679_001
l) Sensor cable connector
Description The AT400 Remote Control allows to control specific instrument functions
remotely.
a b c d e
a) IR transmitter
b) Button A
c) Button B
004681_001
d) Button C
e) Button D
Button assign- The Tracker Pilot software has the following functions assigned to the AT400
ments Remote Control.
Button Function
A Start Measurement
B Next (on Tracker Pilot wizard pages)
C Back (on Tracker Pilot wizard pages)
D Toggle between full sketch view, full DRO view and shared view
a
b
c
a) Blue LED
b) Green LED
004750_001
c) Red LED
Description of the Status LEDs
Description The angle measurement system mainly consists of a coded glass circle and four
angular encoders using quadruple angle reading. The quadruple angle reading
system eliminates systematic and periodical errors of the angle measurement
which results in increased measurement accuracy.
Description The dual-axis inclination sensor monitors the horizon of the Absolute Tracker.
In the ideal case, the horizon of the instrument is perpendicular to the plumb-
line. The inclination sensor detects the actual deviations of the verticality.
Operation modes The inclination sensor of the AT401 instrument can operate in two different
modes depending on the stability of the ground:
• Orient to gravity with full angle corrections applies
• Inclination sensor off
Refer to Tracker Pilot Reference Manual or the relevant third party soft-
ware application manual for details on setting the desired operation
mode.
2.5.3 Motorisation
Description The AT401 instrument has two orthogonal, rotating axes. The motorisation of
the axes uses direct drives based on the piezo principle. This guarantees the
unrestricted operation of the direct drives in magnetic fields. Direct drives using
piezo technology feature a significant longer lifetime compared to conventional
drives.
Description The Absolute Distance Meter module uses a modulated and polarised infrared
light beam.
Atmospheric influ- The accuracy of the measured distance is primarily dependent on the accuracy
ence of the determination of:
• The ambient air temperature
• The air pressure
A change or a deviation in the atmospheric parameters affects the distance
measurement accuracy as follows:
• ± 1°C results in a change in distance of approximately 1 ppm
• ± 4 hPa result in a change in distance of approximately 1 ppm.
Additive constant For an absolute distance measurement the following values must be known:
• The additive constant (ADM Offset)
• The scale factor
These values are precisely determined in the factory. In the field the additive
constant can be verified through a field check or compensation process.
Refer to the Tracker Pilot Reference Manual on details of the ADM field
check and compensation process.
Reflector constant Glass prism reflectors like the Tooling Ball (TBR) have an internal reflector
constant, which causes an apparent increase in the distance measurement. This
reflector constant is indicated on the accompanying Producer Certificate.
Description The Automatic Target Recognition (ATR) is a sensor which recognises the posi-
tion of a reflector by means of a CMOS image sensor. The light beam of the ATR
represents the collimation axis of the Laser Tracker, the reflected beam is
received by the CMOS image sensor. The position of the reflected spot in rela-
tion to the centre of the CMOS image sensor is computed. These ATR offsets
are used to correct the horizontal and vertical angles. The ATR offsets are also
used to control the motors which turn the instrument to centre the reflected
spot closely to the centre of the CMOS image sensor.
a
a) Centre of reflected spot
b) Zero pixel of the ATR
x, y) ATR offsets
y
b x
004680_001
2.5.6 PowerLock
Description By utilising an additional active off-axis vision system built into the sensor the
Absolute Tracker can determine where a target is without the need for the ATR
beam to be locked on and without operator intervention. This revolutionary
vision system works with all standard reflectors and can lock on to the target
as soon as it is within the field of view of the sensor.
Field of view The field of view of the PowerLock vision system is 10°, which corresponds to
a spot size of 1750 x 1750 mm at a distance of 10 meters.
Description The Overview Camera enables visualisation of reflectors. The camera is located
at the front of the telescope above the aperture of the measurement beam, the
focus and aperture are fixed. The Overview Camera is equipped with a target
illumination LED. The LED sends out intermittent IR light. which highlights all
targets in the field of view and makes them more recognisable on the image.
Infrared light cannot be directly seen by the human eye, but creates a highly
visible spot on the CCD camera.
The Overview Camera can be used:
• To visually recognise reflectors and to target the measurement beam.
• As an intermitting, infrared illumination source. This intermitting illumina-
tion is reflected by the reflector and can be seen in the "Find Reflector"
window.
Controller compo-
a
nents - top view
d
e
f
g
b
c h
004682_001
a) Battery compartment
b) Status display with different information pages
c) Clip for Tripod mount (back side of the AT Controller 400)
d) Power status LED
e) WLAN status LED
f) Scroll button to loop through status display pages
g) Main power switch for AT Controller 400 and AT401
h) Connectors
Controller compo-
nents - front view
004683_001 a b c d e f
a) LAN port RJ45 (TCP/IP)
b) Connector for object temperature sensor
c) Socket for power supply unit
d) Pressure and humidity sensor
e) Connector for external ambient temperature sensor
f) Connector for sensor cable
Turn off To turn off the system press the power switch 2 seconds. This ensures that the
system software is shut down properly.
Turn on To turn on the AT401 instrument press the power switch on the front panel.
Compatibility The AT Controller 400 is compatible with the AT401 instrument. Other types of
Leica Laser Trackers are not supported.
Description The AT Controller 400 has a monochrome LCD display with 8 lines. The display
shows essential information about the Absolute Tracker system. The following
pages are available:
• Connection page
• Power status page
• Meteo page
• Levelling page
• Status Information page
• Startup splash screen
• Shutdown splash screen
Use the scroll button to loop through the information pages.
Connection page
d e f g h a) Impediment (when applicable)
b) WLAN connection details
c) LAN connection details
d) Power supply status
a
e) Meteo data source
b f) Inclination sensor status
c g) Active measurement profile
004693_001 h) Connection status/WLAN signal
strength
Icon Description
Absolute Tracker power source: Battery capacity (shown in
steps from 0% to 100%).
Meteo page
e a) Ambient air temperature
a
b) Ambient air pressure
c) Humidity
b d) Object temperature
c
d
e) Meteo data source
004703_001
Icon Description
Ambient air temperature in °C.
Relative humidity in %.
Levelling page
c a) Longitudinal tilt
b) Transversal tilt
c) Electronic level bubble
a
b
004704_001
Icon Description
L Longitudinal tilt.
T Transversal tilt.
N/A No inclination values available (during start up)
Range! Inclination sensor out of working range.
004705_001
Status Description
Automatic AT401 instrument in stand-by mode. Automatic restart after
Wake Up displayed time.
Restart: 0:0
h:m
UPDATE IN A system update is currently in progress. Refer to the informa-
PROGRESS tion screen in the Tracker Pilot software for information on the
status of the update.
004835_001
Startup splash
screen Boot message
004836_001
Shutdown splash
screen Shutdown message
004837_001
a) Green LED
004765_001 b) Yellow LED
Description of the Status LEDs
IF the is THEN
LED off AT Controller 400 power is off.
Green LED static AT Controller 400 is powered up.
Yellow LED static WLAN module is activated.
Description The air temperature, air pressure and humidity affect the refraction index of the
air, which causes a change in velocity of propagation and wavelength of the
measurement beam. These changes can influence the values of the distance
measurements.
The build-in Meteo Station provides environmental information on air tempera-
ture, air pressure and relative humidity, which is used to calculate the current
refraction index of the surrounding atmosphere. The internal Meteo Station
reads the information from an internal probe, optionally two additional external
temperature sensors can be connected, one for the ambient air temperature
and one for the object temperature.
In case the AT Controller 400 is covered with the rain cover it is mandatory to
attach the external ambient temperature sensor.
Description The Absolute Tracker AT401 can be configured to allow remote power on or off
with the Power Override switch located inside of the AT Controller 400 battery
compartment. By default the Power Override switch is set to off. Move the
switch into the position marked "On" to enable remote control.
id e
verr
er O
Pow n / Off
O
004973_001
Description An application processor which runs the actual application software is required
to operate the AT401. The Tracker Programming Interface (TPI) provides an
open and flexible interface to third-party application programs.
The use of an Application Processor distributes the workload such as:
• The system software runs on the AT Controller 400 Processor, the applica-
tion software runs on the Application Processor. The resources of the Appli-
cation processor are fully available for data acquisition, handling, calcula-
tion and graphical display to support all user needs. The hardware require-
ments for the Application Processor depend on the specifications of the
supplier of the application software.
• The interface between the system software and the application software is
clearly defined, making it easier to maintain both, embedded and applica-
tion software.
Description The accuracy of measurements with the Absolute Tracker depends on the indi-
vidual accuracy of the following components:
• Angle measurements
• Distance measurements
• Reflectors
Description Accuracy specifications in the technical data of this manual are stated by means
of the Maximum Permissible Error (MPE). The Automotive Society of Mechanical
Engineers (ASME) defines Maximum Permissible Error (MPE) as the "extreme
values of an error permitted by specification, regulations, etc. ... for a given
instrument". The ASME B89.4.19-2006 standard further expands this definition
by specifying that if during testing a corresponding measurement fails to meet
the MPE requirements, then the failed measurement is allowed to be re-meas-
ured 5 times, with the magnitude of the largets error replacing the failed posi-
tion value. If the new value fails to satisfy the MPE requirement, then the test
is allowed to be done a second time (but not more than twice) with a failed
result leading to a failed inspection test. Typical measurement results of the
Absolute Tracker are half of the relevant MPE values.
Range Uncertainty
Uxyz, Full Range ± 15 μm + 6 μm/m
(Full Range Definition: 360° horizon-
tally, ± 45° vertically and up to 80 m
distance from the sensor)
Reflectors Hollow corner cube reflectors (RRR and BRR) and glass prisms (TBR) are avail-
able with the following tolerances:
Spherity Value
Red Ring Reflector (RRR) < ± 1.5 μm
Break Resistant Reflector (BRR) < ± 1.5 μm
Tooling Ball Reflector (TBR) < ± 10 μm
3.1 Reflectors
Reflector Types Leica Geosystems recommends using the following reflector types:
• Hollow corner cube (air path) reflector (Red Ring Reflector (RRR), Break
Resistant Reflector (BRR)), consisting of three orthogonal mirrors. The
mirrors are centred in a metal sphere and their reflective surfaces have a
optimized coating.
a) Housing
004707_001
b) Reflective surfaces
• Small size glass prism (Tooling Ball Reflector (TBR)). For a small size glass
prism, the influence of refraction for small entry angles (± 15°) can be
neglected. Glass prism reflectors are recommended for static points, where
it can be pointed towards the sensor unit during the actual measurement.
To impede measurements with large entry angles of the laser beam, a collar
can be mounted on the aperture of the TBR.
AT401, Accessories 37
a b
c a) Prism surface
d b) Laser beam path
c) Reflector housing
004708_001
d) Solid glass prism
Housing Most reflectors are housed in a metal ball (Spherically mounted reflector, SMR),
with the advantage of a constant offset when measuring surfaces. A three-
point reflector support ensures reliable centering of the sphere.
Reflector support A reflector support is used, when the reflector needs to be fixed in a particular
stable position. A magnet in the reflector support holds the reflector in the
same position. Various kinds of reflector supports are available.
Damaged reflec- A dropped reflector may be damaged, which will affect the measuring accuracy
tors (trueness of the optics and centering). Damages may not be immediately
apparent. Dropped reflectors should be sent to your authorised Leica Geosys-
tems representative for inspection.
38 AT401, Accessories
3.2 Scale Bar
Description The Invar Scale Bar, issued with a Producer Certificate, is used as part of the
field check process to ensure the Laser Tracker fulfils the specifications. A label
on the scale bar states the calibrated length, the expansion coefficient and the
calibration temperature.
Refer to “Scale Bar Check” of the Tracker Pilot Reference Manual for
details on the Field Check process using the Scale Bar.
004709_001
AT401, Accessories 39
4 Operation
4.1 Setup
General The first installation of the product should be done by authorised Leica Geosys-
tems personnel. Installation by unauthorised personnel may cause damage and
will make the warranty null and void.
Setup step-by-step
4
AT4
01
7
2
1
3
004710_001
Step Description
1. Extend the tripod legs and place the tripod on a stable and even
surface. Ensure the clamps on the legs are closed and the locking
screw on the centre column is tightened.
2. Fasten the tribrach and the instrument on the tripod.
3. Close the locking lever on the tribrach to secure the instrument.
4. Attach a battery to the instrument.
5. Attach the tribrach fixture and the AT Controller 400 to one of the
tripod legs.
6. Attach a battery or connect ground power to the AT Controller
400.
7. Connect the sensor cable.
8. Connect the external temperature sensor to the port of the Meteo
Station labelled with "Air".
9. For a wired connection connect the LAN cable to the Application
Processor and to the AT Controller 400.
10. Switch on the AT Controller 400.
11. Level the sensor with the levelling footscrews of the tribrach
according to "Coarse levelling" or "Electronic levelling".
40 AT401, Operation
Step Description
12. The system automatically detects when the warm-up cycle has
finished. The user may be asked to initialise the system after the
warm-up has finished.
Coarse levelling The following steps provide a guideline to level the AT401 instrument.
1 2
004711_001
Step Description
1. All three footscrews of the tribrach should close to the middle posi-
tion of the pitch. A horizontal notch on the thread housing marks the
centre of the pitch.
2. Turn the sensor head that the telescope aligns over one of the foot-
screws.
3. Turn footscrews 1 and 2 simultaneously in opposite directions (either
to the inside or to the outside) until the level bubble is aligned to
centre of the engraved circle.
4. Turn the single footscrew 3 forward or backward until the bubble
moves to the centre.
AT401, Operation 41
WARNING Mounting the sensor on unstable or uneven ground may cause the sensor to tip
over or cause unreliable measurement results.
Precautions:
Ensure the ground is stable and even. Do not place the sensor over cracks in
the floor.
Connection types There are two basic connection types for WLAN and LAN:
• Point-to-point configuration (TCP/IP)
• LAN configuration (TCP/IP)
AT4
01
004712_001
42 AT401, Operation
Network configura- The LAN configuration provides a network-based access from the Application
tion Processor to the AT Controller 400.
The connection requires the following components:
• Crossed-over or straight RJ45 network cable for the connection between
the AT Controller 400 and the network hub, depending on the type of hub.
• Crossed-over or straight RJ45 network cable for the connection between
the Application Processor and the network hub, depending on the type hub.
• Hub for LAN connection to AT Controller 400, Application Processor and
network.
AT4
01
004713_001
AT401, Operation 43
4.2.2 WLAN Connection
WLAN configura- As alternative to the wired connection the AT Controller 400 and the Application
tion Processor can be operated in a wireless LAN (WLAN) network.
The AT Controller 400 supports the following wireless topologies:
• Infrastructure
• Ad-hoc
The following network modes can be selected:
• Point-to-point using a static IP address
• LAN configuration (DHCP)
The setup is quite similar to the wired configuration. For the Application
Processor the WLAN module needs to be installed and configured.
For certain countries with special regulations for operating wireless networks
the WLAN module will be decommissioned by the factory. The user of the
product will not be able to activate the WLAN module in this case. Please
contact your local Leica Geosystems representative for further details on wire-
less network regulations.
Network configura- The WLAN network configuration provides a network-based access from the
tion Application Processor to the AT Controller 400.
The connection requires one of the following configurations:
• Infrastructure with a static IP address
• Infrastructure with an IP address provided by DHCP
AT4
01
004714_001
44 AT401, Operation
4.3 Application Processor
Description The Application Processor runs the application software. The application soft-
ware must be installed beforehand.
4.4 Batteries
4.4.1 Operating Principles
Charging / first- • The battery must be charged prior to using it for the first time because it is
time use delivered with an energy content as low as possible.
• The permissible temperature range for charging is between 0°C to +40°C/
+32°F to +104°F. For optimal charging, we recommend charging the
batteries at a low ambient temperature of +10°C to +20°C/+50°F to +68°F
if possible.
• It is normal for the battery to become warm during charging. Using the
chargers recommended by Leica Geosystems, it is not possible to charge
the battery if the temperature is too high.
• For new batteries or batteries that have been stored for a long time (>
three months), it is effectual to make only one charge/discharge cycle.
• For Li-Ion batteries, a single discharging and charging cycle is sufficient. We
recommend carrying out the process when the battery capacity indicated
on the charger or on a Leica Geosystems product deviates significantly from
the actual battery capacity available.
AT401, Operation 45
4.4.2 Battery for the AT401 Instrument
Change battery
step-by-step
4 3
1
5
AT
401
2
6
004715_001
Step Description
1. Face the instrument so that the battery compartment is on the left.
Turn the knob counterclockwise to the vertical position, opening the
lid of the battery compartment.
2. Pull out the battery housing.
3. Pull the battery from the battery housing.
4. A pictogram of the battery is displayed inside the battery housing.
This pictogram is a visual aid to assist in placing the battery correctly.
5. Place the battery into the battery housing, ensuring that the contacts
are facing outward. Click the battery into position.
6. Place the battery housing into the battery compartment. Push the
battery housing in until it fits completely into the battery compart-
ment.
7. Turn the knob to lock the battery compartment. Ensure that the knob
is returned to its original horizontal position.
46 AT401, Operation
4.4.3 Battery for the AT Controller 400
Change battery
step-by-step
004716_001
Step Description
1. Hold the AT Controller 400 upright with the battery compartment
facing up. Unlock the locking lever.
2. Open the lid of the battery compartment.
3. Pull the battery from the battery housing and place the new battery
into the battery housing, ensuring that the contacts are facing to the
correct side. Push the battery into position.
4. Close the lid of the battery compartment and ensure the lid snaps into
the locked position.
Description The Absolute Tracker system allows to change both batteries during operation
without a need to shutdown the system.
AT401 battery When removing the AT401 instrument battery the system software suspends
the connection to the sensor unit and tries to reconnect repeatedly until the
sensor unit is powered up again. The hot plugging state is communicated trough
the Tracker Programming Interface (TPI) to the application running on the appli-
cation processor.
AT Controller 400 The AT Controller 400 battery can be exchanged during operation without
battery loosing the connection to the instrument. An internal battery buffers the power
for 10 seconds. Within this time the battery needs to be replaced.
AT401, Operation 47
4.5 Power over Ethernet (PoE)+ Module (optional)
Description The Absolute Tracker system can be powered through Power over Ethernet
(PoE).
Components The Power over Ethernet module consists of the following components:
• Power over Ethernet (PoE)+ module
• PoE Midspan
• LAN cable, Cat5 straight
Installation
004717_001
Step Description
1. Hold the AT Controller 400 upright with the battery compartment
facing up. Unlock the locking lever.
2. Open the lid of the battery compartment.
3. Place the Power over Ethernet (PoE)+ module into the battery
housing. Ensure to align the arrows on the PoE+ module and on the
housing of the AT Controller 400. Push the module into position.
4. Close the lid of the battery compartment. Ensure the lid snaps into
the locked position.
Disconnect the Midspan from mains power before unplugging or plugging either
of the LAN cables!
The total LAN cable length between AT Controller 400 and application computer
should not exceed 70 meter.
Refer to "Leica AT401 PoE+ Set User Manual" for details on installing the PoE+
set.
48 AT401, Operation
5 Check & Adjust
Description Leica Geosystems products are manufactured, assembled and adjusted to the
best possible quality. Quick temperature changes, frequent movements of the
product, shock or stress can cause deviations and decrease the measurement
accuracy.
It is therefore recommended to check and adjust (compensate) the product
from time to time. This can be done onsite by running through specific field
check or compensation measurements. If field checks do not provide satisfying
results repeatedly, a full compensation of the product is recommended.
The following product parameters can be checked and adjusted electronically to
a product specific parameter file:
• Inclination sensor longitudinal and transversal index correction (L, C)
• Vertical index, related to the standing axis (i)
• Hz collimation correction (c)
• Tilting axis correction (j)
• ADM Offset (AC)
Before starting to work the product has to become acclimatised the ambient
temperature, especially if the product has been stored under different temper-
ature conditions. Ensure sufficient acclimatisation to the environment before
taking precision measurements.
Adjusting the
circular level step- 1 4
by-step
004718_001
Step Description
1. Place and secure the instrument into the tribrach and onto a tripod.
2. Level the instrument precisely with the electronic level on the display
of the AT Controller 400 using the footscrews.
3. Check the position of the circular level on the instrument and tribrach.
4. a) If both circular levels are centred, no adjustments are necessary.
b) If one or both circular levels are not centred, adjust as follows:
Instrument: If the bubble extends beyond the engraved circle,
use the supplied allen key to centre it with the adjustment screws.
Turn the sensor unit by 180°. Repeat the adjustment procedure if
the bubble of the circular level does not stay centred.
Tribrach: If the bubble extends beyond the engraved circle, use
the supplied allen key to centre it with the adjustment screws.
After the adjustments, all adjusting screws must have the same tight-
ening tension and no adjusting screw should be loose.
General The equipment is sensitive to shock, vibration, temperature, humidity and air
pressure.
Laser Tracker When transporting the equipment onsite, always make sure that you
• either carry the product in its original transport container,
• or carrying the tripod keeping the attached product upright.
Transport in a road Never carry the product loose in a road vehicle, as it can be affected by shock
vehicle and vibration. Always carry the product in its transport container and secure it.
Shipping When transporting the product by rail, air or sea, always use the complete orig-
inal Leica Geosystems packaging, transport container and cardboard box, or its
equivalent, to protect against shock and vibration.
Shipping, transport When transporting or shipping batteries, the person in charge of the product
of batteries must ensure that the applicable national and international rules and regulations
are observed. Before transportation or shipping, contact your local passenger
or freight transport company.
Field adjustment Periodically carry out test measurements and perform the field adjustments
indicated in the User Manual, particularly after the product has been dropped,
stored for long periods or transported.
Product Respect the temperature limits when storing the equipment, particularly in
summer if the equipment is inside a vehicle. Refer to "7 Technical Data" for
information about temperature limits.
Protection Cover The sensor unit and its external optical parts can be protected from dust with
the Protection Cover. Use the Protection Cover whenever the Laser Tracker is
not in use.
Field adjustment After long period of storage inspect the field adjustment parameters given in
this user manual and the Tracker Pilot reference manual before using the
product.
Li-Ion batteries • Refer to "7 Technical Data" for information about storage temperature
range.
• Remove batteries from the product and the charger before storing.
• After storage recharge batteries before using.
• Protect batteries from damp and wetness. Wet or damp batteries must be
dried before storing or use.
• A storage temperature range of -20°C to +30°C/-4°F to 86°F in a dry envi-
ronment is recommended to minimise self-discharging of the battery.
• At the recommended storage temperature range, batteries containing a
50% to 100% charge can be stored for up to one year. After this storage
period the batteries must be recharged.
General Optical elements, like the cover glass and reflectors, are sensitive to dirt mois-
ture and mechanical damage, which may influence the following factors:
• General functionality (loss of tracking)
• System accuracy (angular and distance accuracy)
• Intensity of laser beam (cover glass)
The cleaning intervals depend on the local conditions of use.
The following optical parts must be cleaned regularly:
• Cover Glass
• Retroreflectors
a) Cover glass
AT
401
004720_001
CAUTION Cleaning of all optical parts requires great care. Improper cleaning can destroy
optical surfaces which may lead to a malfunction.
Precautions:
Only use appropriate cleaning material and follow the cleaning procedure
described in this user manual.
Cleaning liquid Use Isopropanol as cleaning liquid to soak tissues or cleaning swabs.
004721_001
BRR A special procedure applies for the cleaning of Break Resistant Reflectors.
CAUTION For the cleaning of Break Resistant Reflectors (BRR) never use any mechanical
force like brushes or cotton swabs to clean the coated surfaces!
Precautions:
For cleaning of Break Resistant Reflectors (BRR) follow the procedure described
in the Product Information delivered with the product.
Damp products Dry the product, the transport container, the foam inserts and the accessories
at a temperature not greater than 40°C /104°F and clean them. Remove the
battery cover and dry the battery compartment. Do not repack until everything
is completely dry. Always close the transport container when using in the field.
Cables and plugs Keep plugs clean and dry. Blow away any dirt lodged in the plugs of the
connecting cables.
Service Intervals The periodicity of service intervals is dependent on the conditions of use. We
recommend a service contract with a yearly maintenance of the equipment.
Please contact your local Leica Geosystems representative for details.
Repairs In case of visible damage, system failure or errors, contact your local Leica
Geosystems representative.
004732_001
188 221
Environmental Temperature
specifications
Type Operating temperature Storage temperature
[°C] [°C]
AT401 instrument +0 to +40 -10 to +60
AT Controller 400 +0 to +40 -10 to +60
Battery GEB242 +0 to +40 -40 to +70
AT400 Remote +0 to +40 -40 to +70
Control
Humidity
Type Protection
All instruments Max 95 % non condensing
The effects of condensation are to be effectively coun-
teracted by periodically drying out the instrument.
Elevation
Elevation Range
[m] [ft]
Operation -700 to 5500 -2300 to 18000
Storage -700 to 21000 -2300 to 70000
Type Protection
AT401 instrument IP54 (IEC 60529)
AT Controller 400 IP54 (IEC 60529)
(with rain cover)
145° 145°
360°
004733_001
Such agreement is provided together with all products and can also be referred
to and downloaded at the Leica Geosystems home page at
http://www.leica-geosystems.com/swlicense or collected from your
Leica Geosystems distributor.
You must not install or use the software unless you have read and accepted the
terms and conditions of the Leica Geosystems Software Licence Agreement.
Installation or use of the software or any part thereof, is deemed to be an
acceptance of all the terms and conditions of such Licence Agreement. If you
do not agree to all or some of the terms of such Licence Agreement, you must
not download, install or use the software and you must return the unused soft-
ware together with its accompanying documentation and the purchase receipt
to the distributor from whom you purchased the product within ten (10) days
of purchase to obtain a full refund of the purchase price.
Term Description
ADM Absolute Distance Meter
AELs Accessible Emission Limits
AP Application Processor
AT Absolute Tracker
BRR Break Resistant Reflector
CCR Corner Cube Reflector
EMC Electromagnetic Compatibility
EN Standard of the European Committee for Standard-
ization
IEC International Electrotechnical Commission
Li-Ion Lithium-Ion
MPE Maximum Permissible Error
RJ45 Registered Jack 45, standardized physical interface
for connecting telecommunication equipment.
RRR Red Ring Reflector
SMR Spherically Mounted Reflector
TBR Tooling Ball Reflector
TCP/IP Transmission Control Protocol/Internet Protocol
TPI Tracker Programming Interface
62 AT401, Abbreviations
Appendix B Regional Contact Addresses
64 AT401, Index
T
Temperature
Battery Internal
Operating ............................................. 57
Storage ................................................. 57
Controller
Operating ............................................. 57
Storage ................................................. 57
Instrument
Operating ............................................. 57
Storage ................................................. 57
Remote Control
Operating ............................................. 57
Storage ................................................. 57
Temperature, charging internal battery ........... 45
U
User Manual
Validity of .................................................... 2
W
Wired Connection ........................................... 42
WLAN Connection ........................................... 44
AT401, Index 65
Total Quality Management: Our commitment to total customer
773952-2.0.0en
Leica Geosystems AG
Heinrich-Wild-Strasse
CH-9435 Heerbrugg
Switzerland
Phone +41 71 727 31 31
www.leica-geosystems.com