En 1.0 27.08.18 Pegasus BOSCH Intuvia Inhal Internet
En 1.0 27.08.18 Pegasus BOSCH Intuvia Inhal Internet
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE FOR LATER REFERENCE
E-BIKES 2019
Copyright
© ZEG Zweirad-Einkaufs-Genossenschaft eG
Data sheet
Date of purchase:
Model:
Frame number:
Type number:
Tyre size:
*After a tyre change, refer to the tyre markings for the permitted tyre
pressures and make sure that they are observed. The recommended tyre
pressure must not be exceeded.
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Table of contents
Table of contents
1 About these instructions 8
1.1 Manufacturer 8
1.2 Laws, standards and directives 9
1.3 Other valid documents 9
1.4 Subject to change 10
1.5 Language 10
1.6 For your safety 11
1.6.1 Instruction, training and customer service 11
1.6.2 Basic safety notes 12
1.6.3 Warnings 12
1.6.4 Safety markings 13
1.7 For your information 13
1.7.1 Instructions for actions 13
1.7.2 Information on the type plate 13
1.7.3 Language conventions 16
1.8 Type plate 17
1.9 Identifying 18
1.9.1 Operating instructions 18
1.9.2 Bicycle 18
2 Safety 21
2.1 Requirements for the rider 21
2.2 Hazards for vulnerable groups 21
2.3 Personal protective equipment 21
2.4 Proper use 22
2.4.1 City and trekking bicycle 22
2.5 Improper use 23
2.5.1 City and trekking bicycle 23
2.6 Duty to take care 24
2.6.1 Rider 24
3 Description 25
3.1 Overview 25
3.2 Handlebars 26
3.3 Wheel and fork 27
3.3.1 Valve 27
3.3.2 Suspension 29
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Table of contents
4 Technical data 51
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Table of contents
7 Operation 92
7.1 Before each ride 94
7.2 Check list before each ride 95
7.3 Using the kickstand 96
7.4 Using the pannier rack 97
7.5 Battery 99
7.5.1 Down tube battery 101
7.5.1.1 Removing the down tube/seat tube battery 101
7.5.1.2 Inserting the down tube/seat tube battery 102
7.5.2 Pannier rack battery 103
7.5.2.1 Removing the pannier rack battery 103
7.5.2.2 Inserting the pannier rack battery 103
7.5.3 Integrated battery 104
7.5.3.1 Removing the integrated battery 104
7.5.3.2 Inserting the integrated battery 105
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Table of contents
8 Maintenance 130
8.1 Cleaning and servicing 132
8.1.1 After every ride 132
8.1.1.1 Cleaning the suspension fork 132
8.1.1.2 Cleaning the rear frame damper 132
8.1.1.3 Cleaning the pedals 132
8.1.2 Basic cleaning 133
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Table of contents
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Table of contents
10 Appendix 168
10.1 System messages 168
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1.1 Manufacturer
The manufacturer of the bicycle is:
ZEG Zweirad-Einkaufs-Genossenschaft eG
Longericher Straße 2
50739 Köln, Germany
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1.5 Language
The original operating instructions are written in
German. A translation is not valid without the original
operating instructions.
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1.6.3 Warnings
Hazardous situations and actions are marked with
warnings. The warnings in these operating instructions
are shown as follows:
Measures
The following pictograms and signal words are used in
the operating instructions for warnings and information
notices:
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General warning
Requirements (optional)
Instruction for action
Result of the action (optional)
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Mountain bike
Racing bicycle
Carrier bicycle
Folding bicycle
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EU conformity
Recyclable material
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Term Meaning
Operating Original operating instructions
instructions or translation of the original
operating instructions
Bicycle Electric motor driven cycle
Motor Drive motor
The following conventions are used in these operating
instructions:
Convention Use
Italics Entry in the index
S P A C ED Displays on the display
screen
[ Example, page Cross references
numbering]
• Bulleted lists
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ZEG Zweirad-Einkaufs- 2
Genossenschaft eG
3 Longericher Str. 2
50739 Köln, Germany
Typ:
19-16-0001
EPAC 1
nach
EN 15194
4
0,25 kW / 25 km/h
13
5 zGG 180 kg
EPAC 25 kg
BJ 2018 / MJ 2019 12
6
11
7
10
8 9
Figure 1: Type plate, example
1 CE marking
2 Manufacturer
3 Type number
4 Nominal continuous power
5 Permitted total weight
6 Year of manufacture
7 Bicycle type
8 Safety instructions
9 Disposal instruction
10 Area of use
11 Model year
12 Weight of the ready-to-ride bicycle
13 Shut-off speed
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1.9 Identifying
1.9.2 Bicycle
These Pegasus operating instructions refer to the
model year 2019. The production period is from August
2018 to July 2019. They are issued in August 2018.
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Safety
2 Safety
!
If there are no legal requirements for riders of
electrically power-assisted cycles, we recommend that
the rider should be a minimum 14 years of age and
have experience with muscle-powered bicycles.
The physical and mental abilities of the rider must be
sufficient for riding on public roads.
!
2.2 Hazards for vulnerable groups
!
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Safety
!
fully functional condition.
National requirements may apply to the bicycle which
differ from the standard equipment. For riding on
public roads, some special regulations apply in
relation to the driving light, reflectors and other
components.
The general laws and the regulations for the
!
prevention of accidents and environmental protection
!
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Safety
!
not suitable for the following uses:
• when the electrical drive system has been
manipulated
• when the permitted gross load weight is exceeded
• riding with a damaged or incomplete bicycle
• riding over steps
• riding through deep water
• lending the bicycle to untrained riders
!
• carrying other people
!
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Safety
!
2.6.1 Rider
The rider:
• receives instruction before the first ride. They can
clarify any questions relating to the operating
instructions with the operator or specialist dealer
• wears personal protective equipment
!
• assumes all the obligations of the operator in case
!
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Description
3 Description
3.1 Overview
5
6
9
11 10 4
8 7 3
2
12
1
13
14 15 16
Figure 2: Bicycle viewed from the right, example showing Comfort 5 Belt
1 Front wheel
2 Fork
3 Headlight
4 Front mudguard
5 Handlebars
6 Stem
7 Frame
8 Seat post
9 Saddle
10 Pannier rack
11 Reflector and rear light
12 Rear mudguard
13 Rear wheel
14 Chain
15 Chain guard
16 Frame number and type plate
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Description
3.2 Handlebars
4 3 2
5 1
8
6
7
Figure 3: Detailed view of bicycle from rider position, example
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Description
4 3
2
5
6
1
7
8
9
Figure 4: Components of the wheel – example showing front wheel
1 Tyre
2 Rim
3 Suspension fork head with setting wheel
4 Fork
5 Spoke
6 Quick release
7 Hub
8 Valve
9 Fork end of the suspension fork
3.3.1 Valve
Each wheel has a valve. It is used to fill the tyre with
air. There is a valve cap on each valve. The screw-on
valve cap keeps out dust and dirt.
The bicycle either has a classical Dunlop valve, a
Presta valve or a Schrader valve.
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Description
Dunlop valve
Presta valve
Schrader valve
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Description
3.3.2 Suspension
Steel suspension forks are installed in this series of
models. In comparison to rigid forks, suspension forks
improve contact with the ground and thus comfort.
1 2
Figure 5: Bicycle without suspension (1) and with suspension (2) when
riding over an obstacle
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Description
1 1
3
7
4 6
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Description
4 3
The rim brake stops the wheel moving when the rider
pulls the brake lever, causing two brake linings,
positioned opposite one another, to be pressed onto
the rims.
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Description
1 2
Figure 8: Rim brake locking lever, closed (1) and open (2)
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Description
3 2
1
5
1 Brake disc
2 Brake caliper with brake linings
3 Handlebars with brake levers
4 Front wheel brake disc
5 Rear wheel brake disc
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Description
1
3
4 5
Figure 10: Brake system with a back-pedal brake, example
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Description
2 1
4 5
Figure 11: Diagram of mechanical drive system
1 Direction of travel
2 Chain
3 Rear chain wheel
4 Front chain wheel
5 Pedal
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Description
4.1
B
7
6
Figure 12: Diagram of electric drive system
1 Headlight
2 Display
3 Control panel
4.1 Integrated battery
4.2 Down tube battery
4.3 Seat tube battery or
4.4 Pannier rack battery
5 Rear light
6 Electric gear shift (alternative)
7 Motor
• a charger which is designed for this battery.
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Description
3.5.1 Battery
The lithium ion battery has an internal electronic
protection circuit. It is matched to the charger and the
bicycle. The battery temperature is monitored at all
times. The battery is safeguarded against deep
discharge, overcharging, overheating and short
circuit. In case of a risk the battery is switched off
automatically by a protective circuit. If the electric
drive system is not used for about 10 minutes (e.g. the
bicycle is stationary) and no button has been pressed
on the display or the control panel, the electric drive
system and the battery are automatically switched off
to save energy.
The service life of the battery can be extended if it is
well cared for and, above all, stored at the correct
temperatures.
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Description
2
3
1
4
6 8
7
Figure 13: Detailed drawing of the down tube or seat tube battery
1 Battery housing
2 Battery lock
3 Key for the battery lock
4 Battery lock cover
5 On-Off button (battery)
6 Operating and charge status indicator
7 Charging port cover
8 Port for charger plug
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Description
1
3
2
4
2
6
5
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Description
4 3
5 2
1
6
7 8
1 Battery housing
2 Charging port for charger plug
3 Charging port cover
4 Battery lock
5 Key for battery lock
6 Operating and charge status indicator
7 On-Off button (battery)
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Description
3.5.3 Display
The display controls the drive system with four
operating elements and displays the journey data. The
rider can switch off the drive system by removing the
display.
The bicycle's battery supplies the display with energy
when the display is inserted in the mount, a sufficiently
charged battery is inserted on the bicycle, and the
drive system is switched on.
If the rider removes the display from the mount, the
display draws its energy from the internal,
rechargeable battery.
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Description
3
B O T
TUR POR R
2
SP RBO
TO RT
TU
S TOU O
EC R
EC OFF
U
O
F
OF
HH H
MMKPKPMM//H
MM MWHH
AAM MW
PPM ININPPHH /H
MMM MKKMM /H
eeiittee
cchhww
RESE
T Reii
4
5 7 8
1
6
Figure 16: Overview of the structure and operating elements of the display
Symbol Use
1 Display housing
6 Display mount
7 USB port
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Description
Charge voltage 5V
Charging current max. 500 mA
3.5.3.3 Displays
The display has seven screen displays:
4
5
TURBO
SPORT 3
TOUR
ECO
OFF 2
6
MPH
KM/H
1
5
AMM
PMWH
MIN
MPH
KM/H
7
Reichweite
Figure 17: Overview of the displays
Use
1 Driving light symbol
2 Level of assistance
5 Gear recommendation
6 Tachometer screen
7 Function display
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Description
Level of assistance
The higher the level for assistance, the more the drive
system assists the rider when pedalling. The following
levels of assistance are available.
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Description
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Description
Symbol Meaning
The battery is fully charged.
OF
MP H
KM /
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Description
5. Gear recommendation
You can increase the speed and range while applying
the same force by selecting the right gear. It is
therefore best to follow gear recommendations.
The gear recommendation function reacts to
excessively slow or excessively quick pedalling and
recommends a change of gear.
The gear recommendation function has to be switched
on in the system settings.
Symbol Use
Pedalling frequency is too high, a higher gear is
recommended
Pedalling frequency is too low, a lower gear is
recommended
Table 15: Symbols of the gear recommendation function
6. Tachometer screen
7. Function display
The function display shows texts and readings. Three
different types of information are shown:
• Journey information,
• System settings and data, and
• System messages.
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Description
Journey information
Depending on the type of bicycle, the function display
may show up to seven items of journey information.
The displayed journey information can be switched.
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Description
System message
The drive system monitors itself continuously and if an
error is detected, it is indicated by a system message.
The system may switch off automatically depending on
the type of error. You will find assistance for system
messages in 8.5 First aid. There is a table of system
messages in the Appendix.
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Description
3 1
Symbol Surname
1 Info button (control panel)
2 Control panel
3 W A L K Push assist button
4 + Plus button
5 – Minus button
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Technical data
4 Technical data
Bicycle
Battery
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Technical data
Display
Emissions
Total vibration level for the hands and < 2.5 m/s²
arms
USB port
Charge voltage 5V
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Technical data
Tightening torque
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5.1 Transportation
Crash caused by unintentional activation
! CAUTION
There is a risk of injury if the drive system is activated
unintentionally.
Remove the battery before the bicycle is
transported.
Risk of fire and explosion due to high
! CAUTION t e m p e ra t u r e s
Excessively high temperatures damage the batteries.
The batteries may self-ignite and explode.
Never expose the battery to sustained direct
sunlight.
Oil leak if no transport securing device
! CAUTION
The brake securing device prevents the brakes from
being applied accidentally during transport. This could
cause irreparable damage to the brake system or an oil
leak, which will harm the environment.
Never pull the brake lever when the wheel has been
dismounted.
Always use the transport securing system when
transporting dismounted wheels.
If the bicycle is lying flat, oil and grease may leak from
NOTICE the bicycle.
If the shipping box with a bicycle is lying flat or on one
end, it does not provide the frame and the wheels with
adequate protection from damage.
Only transport the bicycle in an upright position.
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5.2 Storing
Risk of fire and explosion due to high
! CAUTION t e m p e ra t u r e s
Excessively high temperatures damage the battery.
The battery may self-ignite and explode.
Protect battery against heat
Never expose the battery to sustained direct
sunlight.
If the bicycle is lying flat, oil and grease may leak from
NOTICE the bicycle.
If the shipping box with a bicycle is lying flat or on one
end, it does not provide the frame and the wheels with
adequate protection from damage.
Only store the bicycle in an upright position.
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Table 26: Storage temperature for the battery, the bicycle and the charger
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5.3 Assembly
Crushing caused by unintentional activation
! CAUTION
There is a risk of injury if the drive system is activated
unintentionally.
Remove the battery if the battery is not absolutely
necessary for assembly.
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5.3.2 Unpacking
Hand injuries caused by cardboard packaging
! CAUTION
The shipping carton is closed with metal staples. There
is a risk of puncture wounds and cuts when unpacking
and crushing the packaging.
Wear suitable hand protection.
Remove the metal staples with pliers before the
shipping carton is opened.
The packaging material consists mainly of cardboard
and plastic film.
The packaging has to be disposed of in accordance
with the regulations of the authorities.
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5.3.4 Commissioning
Fire and explosion caused by incorrect charger
! CAUTION
Batteries which are charged with an unsuitable
charger, may become internally damaged. This may
result in fire or an explosion.
Only ever use the battery with the supplied charger.
Mark the supplied charger and these operating
instructions clearly to prevent mix-ups – with the
bicycle frame number or type number, for example.
Since initial commissioning of the bicycle requires
special tools and specialist knowledge, only trained
specialist staff may perform initial commissioning.
Experience has shown that a bicycle which has not yet
been sold, is spontaneously handed to consumers as
soon as it appears ready to ride.
For this reason, every bicycle must be prepared, so
that it is fully ready for use immediately after being
assembled.
Staff should work through the initial commissioning
check list to prepare the bicycle, so that it is ready
to ride.
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Check all the components to make sure that they are firmly in
place. Check all the settings and the tightening torque on the
axle nuts.
Check the drive system, the light equipment and the brakes to
make sure that they are fully functional and effective.
Set the drive system has to the national language and the
appropriate system of measurement.
Take a test drive to check the brake system, gear shift and the
electric drive system.
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Figure 22: Pushing the quick release lever into the axle
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Figure 28: Pushing the quick release lever into the axle
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Check connections
Stand in front of the bicycle to check whether the
handlebars, stem and fork shaft are firmly attached
to one another. Clamp the front wheel between
your legs. Grasp the handlebar grips. Try to twist
the handlebars towards the front wheel.
The stem must not move or twist.
Firm hold
Place your entire body weight on the handlebars
with the quick release lever closed to check that the
stem is firmly in place.
The handlebars shaft must not move downwards in
the fork shaft.
If the handlebars shaft should move in the fork
shaft, increase the quick release lever tensioning.
To do so, turn the knurled nut slightly in a clockwise
direction with the quick release lever open.
Close the lever and check the stem is firmly in
position.
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3
3
4
5
Figure 38: Seat post quick release (3) with clamping lever (5) and adjustment
screw (4) in the open position (1) and in the direction of the closed
position (2)
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3 2
1
4
Figure 39: Detailed view of the seat post – examples of the minimum insertion
depth marking
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in r in
n. te t
er
n
re ä es
er .
e
re
tw
lle de
di
tie sp r B
r
de
on em zu
Hü it
el
O
e m
eb
s m ein on
eh
di e l
ot
al n siti
m
Sie Win
m r i Po
Re
ch be e
en n
ck rte
ste fe
d elie
285
ng un itg
tu ng m
ch u n
rri ht de
1 2
.
vo rric ie
er
Figure 40: The seat post activation lever can be mounted either on the left (1)
or the right (2) side of the handlebars
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90°
Figure 41: Knee cap perpendicular line
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Figure 42: Open (2) and closed (1) clamping lever on the stem – example:
by.schulz speed lifter
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Figure 43: Pulling locking lever upwards – example: by.schulz speed lifter
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Figure 44: Using the twist knob (1) to adjust the pressure point
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Figure 46: Using the setting screw (2) to adjust the distance from the brake
lever to the handlebar grip (1)
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Figure 47: Negative deflection setting wheel on the suspension fork crown
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Operation
7 Operation
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Operation
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Operation
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Operation
Check that the lighting, reflector and brake, for instance, are
sufficiently clean.
You must check that the mudguards, the pannier rack and the
chain guard are securely installed.
Check that the front and rear wheels run true. This is particularly
important if the bicycle has been transported or secured with a
lock.
Iflocking
the bicycle has a hydraulic rim brake, check whether the
levers are fully closed in their final positions.
Check the front and rear wheel brakes to make sure that they
are working properly. To do so, operate the brake levers while
stationary in order to check whether resistance is generated in
the usual brake lever position. The brake must not lose any
brake fluid.
If quick releases are used check them to make sure that they
are fully closed in their end position. If quick release axle
systems are used, make sure that all attachment screws are
tightened to the correct torque.
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Operation
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Operation
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Operation
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Operation
7.5 Battery
Risk of fire and explosion due to faulty battery
! WARNING The safety electronics on damaged or faulty batteries
may fail. The residual voltage can cause a short
circuit. The batteries may self-ignite and explode.
Remove batteries with external damage from
service immediately and never charge them.
If the battery becomes deformed or begins to
smoke, keep at a safe distance, disconnect the
power supply at the socket, and notify the fire
service immediately.
Never extinguish damaged batteries with water or
allow them to come into contact with water.
If a battery is dropped or struck but shows no signs
of external damage, remove the battery from
service and observe it for at least 24 hours.
Faulty batteries are hazardous goods. Dispose of
faulty batteries properly and as quickly as possible.
Store in a dry place until disposal. Never store in
the vicinity of flammable substances.
Never open or repair the battery.
Risk of fire and explosion due to high temperatures
! CAUTION
Excessively high temperatures damage the battery.
The battery may self-ignite and explode.
Protect battery against heat
Never expose the battery to sustained direct
sunlight.
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Operation
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Operation
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Operation
(1) (4)
7°
(2) (3)
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Operation
(1) (2)
(3)
Figure 50: Removing and inserting the pannier rack battery
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Operation
(1) (3)
(2)
(4)
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Operation
(4)
(1)
(2)
(3)
(1) Place the battery with the contacts first into the
lower mount.
(2) Tilt the integrated battery up, so that it is held by
the retainer guard.
(3) Push the integrated battery upwards, so that
you hear it click into place.
Check the inserted battery to make sure it is firmly
in place.
(4) Lock the battery with the key; otherwise, the
battery may fall out of the mount when you open the
lock.
Remove the key from the lock.
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Operation
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Operation
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Operation
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Operation
(1)
Figure 53: Cover open contacts with cover cap – example: pannier rack
battery
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Operation
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Operation
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Operation
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Operation
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Operation
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Operation
7.7 Display
Crash due to distraction
! CAUTION A lack of concentration while riding increases the risk
of an accident. This may cause a crash with serious
injuries as a consequence.
Never allow yourself to be distracted by the display.
Stop bicycle if you want to make inputs on the
display other than a change in level of assistance.
Only enter data when the bicycle is stationary.
Do not use the display as a handle. You may
NOTICE irreparably damage the display if you use it to lift the
bicycle.
If you do not use your bicycle for several weeks,
NOTICE remove the display from its mount. Store the display
safely at room temperature in a dry environment.
The internal display battery discharges when it is not in
NOTICE use. This can cause damage to the internal display
battery.
Charge the internal display battery every 3 months
for at least 1 hour.
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Operation
M /H
KKM
e
eeitiet 1
chw
RESE
T Reici
Figure 54: Push the display (2) over the display catch (1) into the mount (3)
until it stops
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Operation
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Operation
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Operation
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Operation
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Operation
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Operation
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Operation
TURBO
SPORT
TOUR
2 ECO
OFF
MPH
5 KM/H
AMM
PMWH
MIN
MPH
KM/H
Reichweite
Figure 55: Display with high (2) and low (1) gear recommendation
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Operation
I II
1 1
2 2
Figure 56: Down shifter (1) and up shifter (2) on the left (I) and right (II) shift
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Operation
7.9 Brake
Hydraulic fluid can be fatal if it is swallowed and
! DANGER penetrates into the respiratory system
Hydraulic fluid may leak out after an accident or due to
material fatigue. Hydraulic fluid can be fatal if
swallowed and inhaled.
First aid treatment
Wear gloves and safety goggles as protective
equipment. Keep unprotected persons away.
Remove those affected from the danger area to
fresh air. Never leave those affected unattended.
Ensure sufficient ventilation.
Immediately remove clothing items contaminated
with hydraulic fluid.
Serious slip hazard due to hydraulic fluid leakage.
Keep away from naked flames, hot surfaces and
sources of ignition.
Avoid contact with skin and eyes.
Do not inhale vapours or aerosols.
After inhalation
Take in fresh air; consult doctor if any pain or
discomfort.
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Operation
After ingestion
Rinse out mouth with water Never induce vomiting!
Risk of aspiration!
Place a person lying on their back who is vomiting
in a stable recovery position on their side. Seek
medical advice immediately.
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Operation
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Operation
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Operation
The drive force of the motor is shut off during the ride
as soon as the rider no longer pedals. The drive
system does not switch off when braking.
In order to achieve optimum braking results, do not
pedal while braking.
2 1
Figure 57: Front (2) and rear (1) brake lever – example: Shimano brake
Pull the left brake lever for the front wheel brake and
the right lever for the rear wheel brake until the
desired speed is reached.
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Maintenance
8 Maintenance
Cleaning check list
every
Chain (mainly tarmacked road) 250–300 km
Clean
post
and lubricate height-adjustable seat
every six months
every three
Check the tension of the spokes months
every three
Check the gear shift setting months
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Maintenance
Complete
damper
maintenance of the rear frame
Every 125 hours
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Maintenance
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Maintenance
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Maintenance
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Maintenance
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Maintenance
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Maintenance
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Maintenance
8.1.3 Servicing
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Maintenance
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Maintenance
8.2 Maintenance
Crash and falling caused by unintentional activation
! CAUTION There is a risk of injury if the drive system is activated
unintentionally.
Remove the battery before maintenance.
The following maintenance measures must be carried
out regularly [ Check list, page 130]. They can be
carried out by the operator and rider. In case of any
doubt, consult the specialist dealer.
8.2.1 Wheel
Crash due to braking hard on rim
! WARNING A rim can break and block the wheel if you brake hard.
It may cause a crash with serious injuries.
Check rim wear on a regular basis.
If the pressure is too low in the tyre, the tyre does not
NOTICE achieve its load bearing capacity. The tyre is not stable
and may come off the rim.
If the pressure in the tyre is too high, the tyre may
burst.
Check the tyre pressure against the specifications
[ Data sheet, page 1]
Adjust the tyre pressure as necessary.
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Maintenance
8.2.5 Stem
The stem and quick release system should be
inspected at regular intervals. The specialist dealer
should adjust them if necessary.
If the hexagon socket head screw is also loosened,
the headset backlash also needs to be adjusted.
Medium-strength thread locker, such as Loctite
blue, then needs to be applied to the loosened
screws and the screws tightened as per the
instructions.
Check for wear and signs of corrosion (maintain
with an oily cloth) and for oil leaks.
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Maintenance
2 cm
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Maintenance
8.3 Service
Crash and falling caused by unintentional activation
! CAUTION There is a risk of injury if the drive system is activated
unintentionally.
Remove the battery before the service.
Crash caused by material fatigue
! CAUTION If the service life of a component has expired, the
component may suddenly fail. Such damage may
cause you to fall from the bicycle and injure yourself.
Have the specialist dealer carry out six-monthly
basic cleaning of the bicycle, preferably at the same
time as the required servicing work.
The specialist dealer must perform an inspection at least every six months.
This is the only way to ensure that the bicycle remains safe and fully
functional.
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Maintenance
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Maintenance
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Maintenance
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Maintenance
Figure 61: Dunlop valve with union nut (1) and rim nut (2)
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Maintenance
Figure 62: Presta valve with valve insert (1), knurled nut (2) and rim nut (3)
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Maintenance
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Maintenance
Figure 64: Adjusting sleeve (1) for the single-cable cable-operated gear shift
with shifter housing (2), example
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Maintenance
1
1
A
2
1
B
2
Figure 65: Adjusting sleeves (2) on two alternative versions (A and B) of a
dual-cable cable-operated gear shift on the chain stay (1)
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Maintenance
1
2
Figure 66: Twist grip with adjusting sleeves (1) and play of the gear shift (2)
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Maintenance
Figure 67: Brake lever (1) of the hydraulically operated rim brake with setting
bolt (2)
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Maintenance
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Maintenance
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Maintenance
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Maintenance
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Maintenance
Code Remedy
410, 418 Check whether buttons are jammed because dirt
has got into them, for example. Clean the buttons
if necessary.
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Maintenance
Code Remedy
540, 605 The bicycle is outside the permitted temperature
range.
Switch the bicycle off to cool the drive unit down or
warm it up to the permitted temperature range.
Re-start the system.
If the problem persists, contact your specialist
dealer.
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Maintenance
8.5 Accessories
For bicycles without a kickstand we recommend a
parking stand into which either the front or rear wheel
can be inserted securely. The following accessories
are recommended:
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Maintenance
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Maintenance
The specialist dealer must mount the child seat the first
time to ensure that it is safely fitted.
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Maintenance
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Appendix
10 Appendix
414 Connection problem with the Have ports and connections checked
control panel
418 One or more buttons on the Check whether buttons are jammed because
control panel are blocked. dirt has got into them, for example. Clean the
buttons if necessary.
422 Connection problem with the Have ports and connections checked
drive unit
430 Internal display battery empty Recharge internal display battery (in its
bracket or using USB port)
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Appendix
502 Error in the bicycle lighting Check the light and its cabling.
Re-start the system.
If the problem persists, contact your
specialist dealer.
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Appendix
602 Internal battery error during the Disconnect the charger from the battery.
charging process Re-start the system.
Plug the charger into the battery.
If the problem persists, contact your
specialist dealer.
605 Battery temperature error during the Disconnect the charger from the battery.
charging process Let the battery cool down.
If the problem persists, contact your
specialist dealer.
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Appendix
ZEG Zweirad-Einkaufs-Genossenschaft eG
Abteilung Motorisierung
Longericher Str. 2
50739 Köln
The following standards were applied: EN ISO 12100:2010 Safety of machinery – General
principles of design – Risk assessment and reduction; EN ISO 4210-2:2015, Cycles – Safety
requirements for bicycles – Part 2: Requirements for city and trekking, young adult, mountain and
racing bicycles, EN 15194:2009+A1:2011, Cycles – Electrically power assisted cycles – EPAC
bicycles, EN 11243:2016, Cycles – Luggage carriers for bicycles – Requirements and test
methods.
Ms. Janine Otto (Technical Editor), c/o ZEG Zweirad-Einkaufs-Genossenschaft eG, Longericher Str. 2,
50739 Köln, Germany, is authorised to compile the technical documentation.
Cologne, 27/08/2017
………………………………………………………………………………………………………
Place, date and signature
Egbert Hageböck
-Chairman-
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Appendix
Display Intuvia
Brakes 2
Gears 7
Rims DBM-2
Pedals C-157
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Appendix
Model Servicebike 8
Display Intuvia
Chargers 2
Gears 8
Saddle SR Look-In
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Appendix
Motor Active
Display Intuvia
Chargers 4
Brakes HS-11
Gears 7
Rims DBM-2
Saddle SR Look-In
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Appendix
Motor Performance CX
Display Intuvia
Chargers 4
Gears 10
Saddle SR Look-In
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Appendix
Display Intuvia
Chargers 4
Brakes HSI-22
Rims ZAC19SL
Saddle SR Look-In
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Appendix
Display Intuvia
Chargers 4
Gears 7
Pedals VP-327
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Appendix
Display Intuvia
Chargers 4
Gears 7
Pedals VP-327
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Appendix
Display Intuvia
Chargers 2
Gears 8
Rims DDM-2
Pedals C-157
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Appendix
Model Solero E9 LT
Motor Performance CX
Display Intuvia
Chargers 4
Gears 9
Rims DDM-2
Saddle SR Freeway/City
Pedals C-157
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Appendix
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Appendix
Display Intuvia
Chargers 2
Gears 8
Rims DDM-2
Pedals C-157
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Appendix
Display Intuvia
Chargers 2
Gears 8
Rims DDM-2
Pedals C-157
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Appendix
Display Intuvia
Chargers 2
Gears 8
Rims DDM-2
Pedals C-157
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Appendix
Motor Performance CX
Display Intuvia
Chargers 4
Gears 10
Saddle SR Look-In
Pedals C-098DU
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Appendix
Motor Performance CX
Display Intuvia
Chargers 4
Gears 10
Saddle SR Look-In
Pedals C-098DU
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Appendix
Display Intuvia
Chargers 4
Gears 8
Saddle SR Look-In
Pedals C-098DU
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Appendix
Display Intuvia
Chargers 4
Gears 8
Saddle SR Look-In
Pedals C-098DU
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Appendix
Motor Performance CX
Display Intuvia
Chargers 4
Gears 5
Saddle SR Look-In
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Appendix
Motor Performance CX
Display Intuvia
Chargers 4
Gears 9
Rims DDM-2
Pedals C-157
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Appendix
Motor Performance CX
Display Intuvia
Chargers 4
Gears 10
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Appendix
Display Intuvia
Chargers 4
Gears 8
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Appendix
Display Intuvia
Chargers 2
Gears 7
Pedals C-157
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Appendix
Display Intuvia
Chargers 2
Gears 7
Pedals C-157
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Appendix
Motor Active
Display Intuvia
Chargers 2
Gears 7
Pedals C-157
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Appendix
Display Intuvia
Chargers 2
Gears 7
Pedals C-157
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Appendix
Motor Active
Display Intuvia
Chargers 2
Gears 7
Pedals C-157
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Appendix
Display Intuvia
Chargers 2
Gears 7
Pedals C-157
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Appendix
Motor Performance CX
Display Intuvia
Chargers 4
Gears 10
Saddle SR Look-In
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Appendix
Motor Performance CX
Display Intuvia
Chargers 4
Gears 10
Saddle SR Look-In
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Appendix
Motor Performance CX
Display Intuvia
Chargers 4
Gears 10
Cassette CH-HG500
Saddle SR Look-In
Pedals C-098DU
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Appendix
Type number
Display Intuvia
Chargers 2
Gears 9
Rims DDM-2
Saddle SR Freeway/City
Pedals C-157
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Appendix
Display Intuvia
Chargers 2
Gears 8
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Appendix
Display Intuvia
Chargers 2
Gears 8
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Appendix
Display Intuvia
Chargers 2
Gears 8
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Appendix
Display Intuvia
Chargers 4
Gears 8
Saddle SR Look-In
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Appendix
Display Intuvia
Chargers 4
Gears 8
Saddle SR Look-In
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Appendix
Motor Performance CX
Display Intuvia
Chargers 4
Saddle SR Look-In
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Appendix
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Appendix
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Appendix
Figure 62: Presta valve with valve insert (1), knurled nut (2) and rim
nut (3), 150
Figure 63: Schrader valve with rim nut (1), 151
Figure 64: Adjusting sleeve (1) for the single-cable cable-operated
gear shift with shifter housing (2), example, 152
Figure 65: Adjusting sleeves (2) on two alternative versions (A and
B) of a dual-cable cable-operated gear shift on the chain
stay (1), 153
Figure 66: Twist grip with adjusting sleeves (1) and play of the gear
shift (2), 154
Figure 67: Brake lever (1) of the hydraulically operated rim brake
with setting bolt (2), 155
Figure 68: Trailer sign, 165
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Appendix
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Appendix
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Appendix
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Appendix
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Translation:
Tanner Translations GmbH+Co
Markenstraße 7
40227 Düsseldorf, Germany
www.zeg.de
ZEG Zweirad-Einkaufs-Genossenschaft eG
Longericher Str. 2
50739 Köln, Germany
Tel: +49 221 179 59 0